Sei sulla pagina 1di 538

Illustrated Parts Manual

Models
80H
80HX
86HX
80HX+6

P/N
3120272

March 5, 2009
REVISION LOG

November 1985 - Original Issue Of Manual


December 1987 - Revised
April 1991 - Revised
June 1995 - Revised (New Format)
September 1996 - Revised (Added Oscillating Axle Parts and Model 80H)
June 1997 - Revised
September 24, 1999 - Revised (Manual edited to 0010334 Revision 87)
June 30, 2000 - Revised (Manual edited to 0010334 Revision 89 & 0010333 Revision 43)
November 30, 2000 - Revised (Manual edited to 0010334 Revision 94 & 0010333 Revision 44)
April 16, 2003 - Revised (Manual edited to 0010334 Revision 101 & 0010333 Revision 44)
July 31, 2006 - Revised (Manual edited to 0010334 Revision 101 & 0010333 Revision 44)
March 5, 2009 - Revised

3120272 A
REVISION LOG

B 3120272
TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.


SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-1 FRAME STEERING & AXLE INSTALLATIONS - 80HX 2WD FIXED AXLE MACHINES . . . . . . 1-2
1-2 FRAME STEERING & AXLE INSTALLATIONS - 80HX 4WD FIXED AXLE MACHINES . . . . . . 1-6
1-3 FRAME STEERING & AXLE INSTALLATIONS - 80HX 2WD & 4WD OSCILLATING
AXLE MACHINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-4 REAR, STEERING & AXLE INSTALLATIONS - 80HX 4WD MACHINES . . . . . . . . . . . . . . . . . . 1-16
1-5 FRAME, STEERING & AXLE INSTALLATIONS - 80HX MACHINES . . . . . . . . . . . . . . . . . . . . . 1-20
1-6 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
1-7 DRIVE MOTOR ASSEMBLY - CESSNA (Single Speed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34
1-8 DRIVE MOTOR ASSEMBLY - VICKERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36
1-9 DRIVE MOTOR ASSEMBLY - CESSNA (Two Speed). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-40
1-10 DRIVE MOTOR ASSEMBLY - REXROTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-44
1-11 BRAKE ASSEMBLY - AUSCO & MICO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-46
1-12 BRAKE ASSEMBLY - AUSCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-50
1-13 BRAKE ASSEMBLY - MICO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-52
1-14 BRAKE ASSEMBLY - MICO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-54
1-15 GEAR REDUCER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-58
1-16 DRIVE HUB ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60
1-17 VALVES & SWITCHES INSTALLATIONS (Frame Mounted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-64
1-18 AXLE LIFT CYLINDER INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-70
1-19 TWO PACKAGE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-74

SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1


2-1 BOOM, TURNTABLE AND BEARING LUBE INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2-2 CONTROL VALVE INSTALLATION - RACINE PROPORTIONAL . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-3 CONTROL VALVE ASSEMBLY - OUTLET SECTION (RACINE) . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2-4 CONTROL VALVE ASSEMBLY - WORKING SECTION (RACINE) . . . . . . . . . . . . . . . . . . . . . . . 2-14
2-5 CONTROL VALVE ASSEMBLY - INLET SECTION (RACINE) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2-6 CONTROL VALVE ASSEMBLY - SERVO SECTION (RACINE) . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
2-7 CONTROL VALVE INSTALLATION - VICKERS VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
2-8 CONTROL VALVE ASSEMBLY - VICKERS (Prior to October 1994). . . . . . . . . . . . . . . . . . . . . . 2-30
2-9 CONTROL VALVE ASSEMBLY - VICKERS (October 1994 to Present) . . . . . . . . . . . . . . . . . . . 2-34
2-10 VICKERS VALVE ASSEMBLY - HYDRAULIC CONTROLS (October 1994 to Present) . . . . . . . 2-38
2-11 CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP SECTION . . . . . . . . . . . 2-42
2-12 CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION . . . . . . . . . . . . . . . . . . 2-46
2-13 CONTROL VALVE ASSEMBLY - BANG-BANG WITH INLET RELIEF . . . . . . . . . . . . . . . . . . . . 2-50
2-14 CONTROL VALVE ASSEMBLY - 1 SECTION BANG-BANG (80HX+6/86HX) . . . . . . . . . . . . . . 2-54
2-15 ACCESSORY VALVE ASSEMBLY (Miller) (Hydraulic Controls Machines
Built Through 1989) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-56
2-16 ACCESSORY VALVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58
2-17 SWING DRIVE, BEARING AND LOCK INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-60
2-18 SWING MOTOR ASSEMBLY - WHITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-64
2-19 SWING MOTOR ASSEMLY - CHAR-LYNN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66
2-20 SWING MOTOR ASSEMLY - EATON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-68
2-21 SWING BRAKE ASSEMBLY (Prior to April 1992) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70
2-22 SWING BRAKE ASSEMBLY (April 1992 to Present). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-74
2-23 SWING HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-78
2-24 ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION . . . . . . . . . . 2-80

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SECTION 2 - TURNTABLE (CONTINUED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1


2-25 DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION
(Built Prior to February 1995) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-84
2-26 DEUTZ ENGINE INSTALLATION WITH NOISE REDUCTION
(Built February 1995 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-92
2-27 ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ ENGINE MACHINES . . . . . . . 2-98
2-28 GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES. . . . . . . . . . . . . . . . . . . . . . . . . . 2-102
2-29 FORD LSG-423 ENGINE INSTALLATIONS (Prior to March 1995) . . . . . . . . . . . . . . . . . . . . . . . 2-106
2-30 ADECO THROTTLE COMPONENTS INSTALLATION - FORD ENGINE
(Machines Built Prior to Mid 1987) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-116
2-31 PRECISION GOVERNOR INSTALLATION - FORD ENGINE (Machines Built Mid 1987
to March 1995) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-118
2-32 GENERATOR INSTALLATION - FORD ENGINE (Machines Built Prior to March 1995) . . . . . . . 2-120
2-33 FORD LRG423/LRG425 ENGINE INSTALLATION (March 1995 to Present) . . . . . . . . . . . . . . . 2-124
2-34 GENERATOR INSTALLATION - FORD (Machines Built March 1995 to Present) . . . . . . . . . . . . 2-132
2-35 DUAL FUEL INSTALLATION - FORD ENGINE MACHINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-134
2-36 WISCONSIN ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-138
2-37 PUMP COUPLING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-144
2-38 MAIN PUMP ASSEMBLY (Machines With Racine Proportional Valves) . . . . . . . . . . . . . . . . . . . 2-148
2-39 MAIN PUMP ASSEMBLY (Machines With Vickers Proportional Valves Built Prior to
Mid 1987 - Has One Outlet in End Cover). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-152
2-40 MAIN PUMP ASSEMBLY (Machines With Vickers Proportional Valves Mid 1987 to
Present - Has Two Outlets in End Cover) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-154
2-41 TANK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-156
2-42 LP TANKS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-162
2-43 GROUND CONTROL COMPONENTS INSTALLATION (Machines With Racine
Proportional Valves) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-164
2-44 GROUND CONTROL COMPONENTS INSTALLATION (Machines With Vickers
Proportional Valves and Standard Controls) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-168
2-45 GROUND CONTROL COMPONENTS INSTALLATION (Machines With Vickers
Proportional Valves and Hydraulic Controls) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-176
2-46 ELECTRICAL COMPONENTS INSTALLATION (Turntable Mounted). . . . . . . . . . . . . . . . . . . . . 2-182
2-47 HOODS INSTALLATION (Machines Built Prior to December 1992) . . . . . . . . . . . . . . . . . . . . . . 2-186
2-48 HOODS INSTALLATION (Machines Built December 1992 to Present). . . . . . . . . . . . . . . . . . . . 2-190

SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1


3-1 BOOM COMPONENTS ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 BOOM WIPERS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3-3 EXTEND-A-REACH INSTALLATIONS (80HX+6 AND 86HX Machines) . . . . . . . . . . . . . . . . . . . 3-16

SECTION 4 - PLATFORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1


4-1 STANDARD PLATFORM AND FOOTSWITCH INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . 4-8
4-3 ROTATOR MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
4-4 CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITHOUT PROP TELE

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(Machines Built Prior to September 1991) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4-5 CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP TELE
(Machines Built Prior to September 1991) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4-6 CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS AND VICKERS PROP VALVE
(Machines September 1991 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
4-7 CONSOLE BOX ASSEMBLY - OEM CONTROLLERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
4-8 CONSOLE BOX ASSEMBLY - HYDRAULIC CONTROLLERS . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
4-9 CAPACITY INDICATOR INSTALLATION (Optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38
4-10 OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . 4-44

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1


5-1 AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH FIXED AXLE. . . . . . . . . . . . . . . . 5-2
5-2 AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH OSCILLATING AXLE . . . . . . . . . 5-4
5-3 AXLE LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-4 AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-5 LEVEL CYLINDER ASSEMBLIES (Model 80HX/80H Built Prior To 1986) . . . . . . . . . . . . . . . . . 5-10
5-6 LEVEL CYLINDER ASSEMBLIES (Model 80HX/80H Built 1987 To April 1992) . . . . . . . . . . . . . 5-12
5-7 LEVEL CYLINDER ASSEMBLIES (Model 80HX/80H Built April 1992 To Present) . . . . . . . . . . 5-14
5-8 LEVEL CYLINDER ASSEMBLIES (Model 80HX+6/86HX Extend-A-Reach
Prior to S/N 29914) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5-9 LEVEL CYLINDER ASSEMBLIES (Model 80HX+6/86HX Extend-A-Reach
S/N 29914 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5-10 LIFT CYLINDER ASSEMBLIES - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5-11 LIFT CYLINDER ASSEMBLIES - EXTEND-A-REACH (80HX+6/86HX ONLY). . . . . . . . . . . . . . 5-22
5-12 MASTER CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
5-13 STEER CYLINDER ASSEMBLIES (80HX/80HX+6 With Fixed Axle) . . . . . . . . . . . . . . . . . . . . . 5-26
5-14 STEER CYLINDER ASSEMBLIES (80HX/80HX+6 With Oscillating Axle) . . . . . . . . . . . . . . . . . 5-30
5-15 STEER CYLINDER ASSEMBLY (80H 2WD). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
5-16 STEER CYLINDER ASSEMBLY (80H 4WD). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
5-17 TELESCOPE CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
5-18 TIE-ROD CYLINDER ASSEMBLY (80HX/80HX+6 With Oscillating Axle). . . . . . . . . . . . . . . . . . 5-40
5-19 CYLINDER BELLOWS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42

SECTION 6 - HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1


6-1 HYDRAULIC DIAGRAM LIST - 80HX/80HX+6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 HYDRAULIC DIAGRAM LIST - 80H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6-3 HYDRAULIC DIAGRAM - AXLE EXTENSION AND STEER (80HX/80HX+6 2WS FIXED
AXLE WITHOUT TOW PACKAGE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-4 HYDRAULIC DIAGRAM - AXLE EXTENSION AND STEER (80HX/80HX+6 2WS
OSCILLATING AXLE WITHOUT TOW PACKAGE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6-5 HYDRAULIC DIAGRAM - BRAKE WITH PRESSURE REDUCING VALVE (USED WITH
AUSCO DRIVE BRAKE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6-6 HYDRAULIC DIAGRAM - DRIVE (2WD/2WS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
6-7 HYDRAULIC DIAGRAM - DRIVE (4WD/4WS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
6-8 HYDRAULIC DIAGRAM - LEVEL (80HX AND 80H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6-9 HYDRAULIC DIAGRAM - LEVEL (80HX+6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
6-10 HYDRAULIC DIAGRAM - LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
6-11 HYDRAULIC DIAGRAM - MANUAL DESCENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26

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6-12 HYDRAULIC DIAGRAM - OSCILLATING AXLE (80HX/80HX+6) . . . . . . . . . . . . . . . . . . . . . . . . 6-28
6-13 HYDRAULIC DIAGRAM - PUMP (STANDARD CONTROLS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
6-14 HYDRAULIC DIAGRAM - PUMP (HYDRAULIC CONTROLS) . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34
6-15 HYDRAULIC DIAGRAM - ROTATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-38
6-16 HYDRAULIC DIAGRAM - SEQUENCE LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40
6-17 HYDRAULIC DIAGRAM - STEER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-42
6-18 HYDRAULIC DIAGRAM - SWING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-44
6-19 HYDRAULIC DIAGRAM - TELESCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-46

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1


7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 WIRING DIAGRAM - DUAL FUEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
7-3 WIRING DIAGRAM - GENERATOR (Deutz Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
7-4 WIRING DIAGRAM - GENERATOR (Ford Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
7-5 WIRING DIAGRAM - PLATFORM CONSOLE STANDARD CONTROLS . . . . . . . . . . . . . . . . . . 7-18
7-6 WIRING DIAGRAM - PLATFORM CONSOLE HYDRAULIC CONTROLS . . . . . . . . . . . . . . . . . 7-20
7-7 WIRING DIAGRAM - STANDARD (Deutz Engine/Fixed Axle/Standard Controls) . . . . . . . . . . . 7-22
7-8 WIRING DIAGRAM - STANDARD (Deutz Engine/Oscillating Axle/Standard Controls) . . . . . . . 7-24
7-9 WIRING DIAGRAM - STANDARD (Deutz Engine/Hydraulic Controls) . . . . . . . . . . . . . . . . . . . . 7-26
7-10 WIRING DIAGRAM - STANDARD (Ford Engine/Fixed Axle/Standard Controls) . . . . . . . . . . . . 7-28
7-11 WIRING DIAGRAM - STANDARD (Ford Engine/Oscillating Axle/Standard Controls). . . . . . . . . 7-30
7-12 WIRING DIAGRAM - STANDARD (Ford Engine/Hydraulic Controls) . . . . . . . . . . . . . . . . . . . . . 7-32

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1


8-1 DECALS INSTALLATION - DOMESTIC BROWN DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 DECALS INSTALLATION - DOMESTIC BLACK DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8-3 DECALS INSTALLATION - COUNTRY SPEC BROWN DECALS . . . . . . . . . . . . . . . . . . . . . . . 8-14
8-4 DECALS INSTALLATION - COUNTRY SPEC BLACK DECALS . . . . . . . . . . . . . . . . . . . . . . . . 8-20

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . 9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1


10-1 SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10-2 JAPANESE SPECS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7

SECTION INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

iv 3120272
SECTION 1 FRAME
S
TABLE OF CONTENTS E
C
FIGURE DESCRIPTION
T
1-1
1-2
FRAME STEERING & AXLE INSTALLATIONS - 80HX 2WD FIXED AXLE MACHINES . . . . . .
FRAME STEERING & AXLE INSTALLATIONS - 80HX 4WD FIXED AXLE MACHINES . . . . . .
1-2
1-6
I
1-3 FRAME STEERING & AXLE INSTALLATIONS - 80HX 2WD & 4WD OSCILLATING O
AXLE MACHINES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 N
1-4 REAR, STEERING & AXLE INSTALLATIONS - 80HX 4WD MACHINES . . . . . . . . . . . . . . . . . . 1-16
1-5 FRAME, STEERING & AXLE INSTALLATIONS - 80HX MACHINES . . . . . . . . . . . . . . . . . . . . . 1-20
1-6 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24 1
1-7 DRIVE MOTOR ASSEMBLY - CESSNA (Single Speed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34
1-8 DRIVE MOTOR ASSEMBLY - VICKERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36
1-9 DRIVE MOTOR ASSEMBLY - CESSNA (Two Speed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-40 F
1-10 DRIVE MOTOR ASSEMBLY - REXROTH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-44 R
1-11
1-12
BRAKE ASSEMBLY - AUSCO & MICO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE ASSEMBLY - AUSCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-46
1-50
A
1-13 BRAKE ASSEMBLY - MICO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-52 M
1-14 BRAKE ASSEMBLY - MICO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-54 E
1-15 GEAR REDUCER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-58
1-16 DRIVE HUB ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60
1-17 VALVES & SWITCHES INSTALLATIONS (Frame Mounted). . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-64
1-18 AXLE LIFT CYLINDER INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-70
1-19 TWO PACKAGE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-74

3120272 1-1
SECTION 1 FRAME
S FIGURE 1-1. FRAME, STEERING & AXLE INSTALLATIONS - 80HX 2WD FIXED
E AXLE MACHINES
C
T
I
O
N

F
R
A
M
E

1-2 3120272
SECTION 1 FRAME
S
FIGURE 1-1. FRAME, STEERING & AXLE INSTALLATIONS - 80HX 2WD FIXED AXLE MACHINES E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C
FRAME WELDMENT OPTIONS: Ref. T
2360182 Machines with Racine Valves Prior to May 1986 I
2360188 Machines with Racine Valves May 1986 to Present
2360256 Standard Capacity 2WS Machines with Vickers
O
Valves & without 4in T/T Bearing Spacer N
2360543 Standard Capacity 2WS Machines with Vickers
Valves & with 4in T/T Bearing Spacer (Used After
S/N 52839 Only) 1
2360335 750 Lb. Capacity 2WS Machines with Vickers Valves
2360341 Standard Capacity 4WS Machines with Vickers
Valves F
STEERING INSTALLATION Ref.
R
0236838 ANSI Spec 2WD/2WS Ref. G A
0251846 CSA Spec 2WD/2WS Ref. A M
0253170/ ANSI Spec 2WD/4WS (Front Axle Only) Ref.
0253169 E
1 1681564 Steer Cylinder Assembly (See Section 5 for 1
Breakdown) (Note: For Machines with Tow Package
Section 1 Tow Package Installation)
2 4842183 Tie-Rod Assembly 1
3420620 Pin, Quick Release 1
3 3421818 Kingpin 2
4 0440161 Bearing, Thrust 4
5 3960343 Seal, Hub 2
6 3300007 Nut, Wheel 20
7 0630078 Stud, Wheel 20
8 2780109 Hub Assembly (Includes Item 7) 2
9 1120304 Cap, Hub 2
10 0721003 Bolt #10-24NC x 3/8 6
11 4761000 Lockwasher #10 6
12 4740283 Washer, Hardened 2
13 3322403 Nut, Slotted 1 1/2-12NF 4
14 3451012 Pin, Cotter 5/16 x 3 2
15 0440171 Cone, Bearing 4
16 0440170 Cup, Bearing 4
17 3312602 Nut, Jam 1-8NC 2
18 4740111 Washer, Thrust 3
19 2160002 Fitting, Grease 5
20 3300175 Locknut 1
21 0560605 Block 2
22 3323002 Nut, Jam 1 1/4-12NF 2
23 Spindle (Left Side) Options: 1
4130156 ANSI Spec (Prior to June 1990)
4130235 ANSI Spec (June 1990 to Present)
4130245 CSA Spec
0960172 Bushing, Bronze (Prior to October 1991) 2
0960523 Bushing, Bronze (October 1991 to Present) 2

3120272 1-3
SECTION 1 FRAME
S FIGURE 1-1. FRAME, STEERING & AXLE INSTALLATIONS - 80HX 2WD FIXED AXLE MACHINES
E (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C 24 0642630 Bolt 1-8NC x 3 3/4 2
T 25 3420158 Hairpin 1
I 26 3421330 Pin, Clevis (For Machines with Tow Package See 1
Section 1 Tow Package Installation)
O 27 4712600 Flatwasher 1 1
N 28 Spindle (Right Side) Options: 1
4130155 ANSI Spec (Prior to June 1990)
4130234 ANSI Spec (June 1990 to Present)
1 4130244 CSA Spec
0960172 Bushing, Bronze (Prior to October 1991) 2
0960523 Bushing, Bronze (October 1991 to Present) 2
F 29 Not Used
R 30 0100011 Loctite #242 (Not Shown) A/R
A 31 3450810 Pin, Cotter 1/4 x 2 1/2 2

M AXLE INSTALLATIONS Ref.


E 0236804 Machines with Racine Valves Ref. F
0238089 Machines with Vickers Valves Ref. 8

101 4842214 Axle Weldment (Right Side - Inner) 1


102 4842186 Axle Weldment (Left Side - Outer) 1
103 3972218 Setscrew 3/4-10NC x 2 1/4 16
104 3312202 Nut, Jam 3/4-10NC 16
105 0361195 Bar 2
106 4070576 Shim 1/32 2
107 4070577 Shim 1/16 2
108 0642008 Bolt 5/8-11NC x 1 8
109 4712000 Flatwasher 5/8 8
110 3421275 Pin, Axle Lock 4
111 3300151 Nut, Acorn 4
4300032 Stud (Weldment on Part) 4
112 4761400 Lockwasher 1/4 20
113 4842191 Bushing, Weldment 4
114 3760106 D-Ring 4
115 1260017 Chain #3 3ft/.9m
116 3421565 Snap-Pin 4
117 Axle Weldment (Right Side - Inner) Options: 1
4842190 Prior to October 1990
4842642 October 1990 to Present
118 4070574 Shim 1/16 2
119 4070575 Shim 1/32 2
120 0560654 Block 2
121 3530381 Plate, Cover 1
122 3530380 Plate, Cover 2
123 0641404 Bolt 1/4-20NC x 1/2 20
124 Not Used
125 Axle Extension Cylinder Assembly Options (See 2
Section 5 For Breakdown):
1681565 Prior to October 1985

1-4 3120272
SECTION 1 FRAME
FIGURE 1-1. FRAME, STEERING & AXLE INSTALLATIONS - 80HX 2WD FIXED AXLE MACHINES S
(CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C
1681581 October 1985 to Present
126 3760140 Ring, Retaining 8
T
127 3421203 Pin 2 I
128
129
3421204 Pin
Axle Weldment (Left Side - Outer) Options:
2
1
O
4842284 Prior to October 1990 N
4842644 October 1990 to Present
130 0560673 Block, Axle Shim 8
131 0560675 Block, Axle Shim - Inner Axles 2
1
132 3311505 Locknut 5/16-18NC 12
133 0560674 Block, Axle Shim - Outer Axles 2 F
134 Not Used
135 0641609 Bolt 3/8-16NC x 1 1/8 8 R
136 4751600 Flatwasher 3/8 8 A
137
138
0100011 Loctite #242
Wear Pad Options:
A/R
4
M
3340527 Prior to October 1990 E
3340251 October 1990 to Present
139 3531715 Plate, Cover (Vickers Machines Only) 2
140 4070674 Shim 1/16 A/R
141 4751400 Flatwasher 1/4 4
142 4070670 Shim 1/8 A/R
143 4070672 Shim 1/32 A/R

3120272 1-5
SECTION 1 FRAME
S FIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 80HX 4WD FIXED
E AXLE MACHINES
C
T
I
O
N

F
R
A
M
E

1-6 3120272
SECTION 1 FRAME
S
FIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 80HX 4WD FIXED AXLE MACHINES E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C
FRAME WELDMENT OPTIONS: Ref. T
2360302 Machines with Vickers Valves Prior to August 1991 I
2360341 Machines with Vickers Valves August 1991 to
Present O
N
STEERING INSTALLATION Ref.
0250202 ANSI Spec 4WD/2WS Ref. F
0252178 ANSI Spec 4WD/4WS (Front Axle Only) Ref. B 1
0251847 CSA 4WD/2WS Ref. D
0255582 CSA 4WD/4WS Ref.
F
1 4130153 Spindle (Right Side) 1 R
2 4130154 Spindle (Left Side) 1 A
3 1682268 Steer Cylinder Assembly (See Section 5 For 1
Breakdown) M
4 3421330 Pin, Clevis 1 E
5 2160002 Fitting, Grease 3
6 Tie-Rod Block (Left Side) Options: 1
0560714 Prior to May 1991
0560605 May 1991 to Present
7 4712600 Flatwasher 1 1
8 4843415 Tie-Rod Weldment 1
3420620 Pin, Quick Release 1
1260017 Chain, Tenso #3 6in/.9m
9 3420158 Hairpin 1
10 Kingpin Options: 4
3421713 ANSI Spec
3421906 CSA Spec
11 4740082 Washer, Thrust A/R
12 0642634 Bolt 1-8NC x 4 1/4 1
13 0440091 Washer, Thrust 3
14 3300175 Locknut 1-14NF 2
15 3323002 Nut, Jam 1 1/4-12NF 2
16 0560605 Block, Tie-Rod (Right Side) 1
17 2160001 Fitting, Grease 90 4
18 0630449 Bolt 3/8-16NC x 1 (Special) 8
19 4761600 Lockwasher 3/8 8
20 4751600 Flatwasher 3/8 8
21 4920096 Wire, Safety (4 Lengths of 16/35cm A/R
22 3312602 Nut, Jam 1-8NC 1
23 0100011 Loctite #242 (Not Shown) A/R

AXLE INSTALLATION Ref.


0250163 Prior to October 1991 Ref. D
0252176 October 1991 to Present Ref. D
101 4843389 Axle Weldment (Left Side) 1
101A 0961417 Bushing, Bronze (Bottom) 1
101B 0961416 Bushing, Bronze (Top) 1

3120272 1-7
SECTION 1 FRAME
S FIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 80HX 4WD FIXED AXLE MACHINES
E (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C 102 4843390 Axle Weldment (Right Side) 1
T 102A 0961416 Bushing, Bronze (Top) 1
I 102B 0961417 Bushing, Bronze (Bottom) 1
103 0560673 Block, Axle Shim 8
O 104 1260017 Chain #3 3ft/.9m
N 105 3760106 D-Ring 8
106 3421565 Snap-Pin 4
107 3760140 Ring, Retaining 8
1 108 3421710 Pin, Axle Lock 2
109 4842191 Bushing, Weldment 4

F 110
111
0560675
1682260
Block, Axle Shim
Axle Extension Cylinder Assembly (See Section 5
2
2
R For Breakdown)
A 112
113
0560674
3300151
Block, Axle Shim
Nut, Acorn
2
4
M 4300032 Stud (Weldment on Part) 4
E 114 4761400 Lockwasher 1/4 20
115 4070574 Shim 1/16 2
116 4070575 Shim 1/32 2
117 0560654 Block 4
118 3311505 Locknut 5/16-18NC 12
119 3972218 Setscrew 3/4-10NC x 2 1/4 16
120 3312202 Nut, Jam 3/4-10NC 16
121 3421709 Pin 2
122 0642008 Bolt 5/8-11NC x 1 8
123 4712000 Flatwasher 5/8 (Narrow) 8
124 0641609 Bolt 3/8-16NC x 1 1/8 4
125 4751600 Flatwasher 3/8 4
126 0100011 Loctite #242 A/R
127 Wear Pad Options: 4
3340527 Prior to October 1990
3340251 October 1990 to Present
128 3421204 Pin 2
129 0641404 Bolt 1/4-20NC x 1/2 20
130 3530380 Plate, Cover 2
131 3421275 Pin, Axle Lock 2
132 3531715 Plate, Cover 2
133 Axle Weldment (Right Side) Options: 1
4843349 Prior to October 1991
4843972 October 1991 to Present
134 Axle Weldment (Left Side) Options: 1
4843350 Prior to October 1991
4843971 October 1991 to Present
135 4070674 Shim 1/16 A/R
136 0641615 Bolt 3/8-16NC x 1 7/8 4
137 4711600 Flatwasher 3/8 (Narrow) 4
138 4751400 Flatwasher 1/4 (Narrow) 4
139 4070670 Shim 1/8 A/R
140 4070672 Shim 1/32 A/R

1-8 3120272
SECTION 1 FRAME
FIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 80HX 4WD FIXED AXLE MACHINES S
(CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C
T
I
O
N

F
R
A
M
E

3120272 1-9
SECTION 1 FRAME
S FIGURE 1-3. FRAME, STEERING AND AXLE INSTALLATIONS - 80HX 2WD AND
E 4WD OSCILLATING AXLE MACHINES
C
T
I
O
N

F
R
A
M
E

1-10 3120272
SECTION 1 FRAME
S
FIGURE 1-3. FRAME, STEERING AND AXLE INSTALLATIONS - 80HX 2WD AND 4WD OSCILLATING
AXLE MACHINES E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
2360398 FRAME WELDMENT Ref. T
STEERING INSTALLATION Ref.
I
0256107 ANSI Spec 2WD Ref. A O
0255795 ANSI Spec 4WD Ref. 2 N
0256555 CSA Spec 2WD Ref.
0256554 CSA Spec4WD Ref. 2
1
1 Spindle (Left Side) Options: 1
4130338 ANSI Spec 2WD
4130333 ANSI Spec 4WD (Not Shown)
F
4130343 CSA Spec 2WD R
2
4130333 CSA Spec 4WD (Not Shown)
Spindle (Right Side) Options: 1
A
4130337 ANSI Spec 2WD M
4130334 ANSI Spec 4WD (Not Shown) E
4130344 CSA Spec 2WD
4130334 CSA Spec 4WD (Not Shown)
3 1683389 Steer Cylinder Assembly (See Section 5 For 2
Breakdown)
4 1683395 Tie-Rod Cylinder Assembly (See Section 5 For 1
Breakdown)
5 4845141 End, Tie-Rod 1
6 Not Used
7 4740451 Washer, Thrust 4
8 0641608 Bolt 3/8-16NC x 1 20
9 4891600 Flatwasher, Hardened 3/8 20
10 0100019 Loctite #271 (Not Shown) A/R
11 3323002 Nut, Jam 1 1/4-12NF 1
12 4740154 Washer, Thrust 2
13 3900223 Bolt, Shoulder 2
14 3422520 Pin 4
15 3841143 Keeper, Pin 4
16 4740446 Washer, Oilite Thrust 4
17 0961890 Bushing, Gar-Max 2
18 0100063 Loctite #609 (Not Shown) A/R
19 0962035 Bushing, Gar-Max 2
20 0962036 Bushing, Gar-Max 2
21 Kingpin Options: 4
3422522 ANSI Spec
3422606 CSA Spec
22 Seal, Hub Options: 2
3960343 2WD
Not Required 4WD
23 Lugnut 3/4-16NC Options: 20
3300007 2WD
Not Required 4WD

3120272 1-11
SECTION 1 FRAME
S FIGURE 1-3. FRAME, STEERING AND AXLE INSTALLATIONS - 80HX 2WD AND 4WD OSCILLATING
E AXLE MACHINES (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C 24 Hub Assembly Options: 2
T 2780109 2WD
I Not Required 4WD
25 Cap, Hub Options: 2
O 1120304 2WD
N Not Required 4WD
26 Bolt #10-24NC x 3/8 Options: 6
0641003 2WD
1 Not Required 4WD
27 Lockwasher #10 Options: 6

F 4761000
Not Required
2WD
4WD
R 28 Washer, Hardened Options: 2
A 4740283 2WD
Not Required 4WD
M 29 Nut, Slotted 1 1/2-12NF Options: 2
E 3300208 2WD
Not Required 4WD
30 Pin, Cotter 5/16 x 3 Options: 2
3451012 2WD
Not Required 4WD
31 Cone, Bearing Options: 4
0440171 2WD
Not Required 4WD
32 Cup, Bearing Options: 4
0440170 2WD
Not Required 4WD
33 3539634 Plate, Cylinder Guard 1
34 4751600 Flatwasher 3/8 4
35 0641814 Bolt 1/2-13NC x 1 3/4 4
36 4751800 Flatwasher 1/2 4
37 3311805 Locknut 1/2-13NC 4
38 0100019 Loctite #242 (Not Shown) A/R

AXLE INSTALLATIONS Ref.


0255794 ANSI Spec Ref. 6
0256553 CSA Spec Ref. 4

101 4845048 Axle Weldment (Left Side) 1


102 4845049 Axle Weldment (Right Side) 1
103 1683241 Axle Extension Cylinder Assembly (See Section 5 2
For Breakdown)
104 Pin, Axle Extension Cylinder (Front) Options: 1
3422509 ANSI Spec
3422599 CSA Spec
105 0561227 Block, Pivot 4
106 Pin, Axle (Front) Options: 2
3422510 ANSI Spec
3422600 CSA Spec

1-12 3120272
SECTION 1 FRAME
FIGURE 1-3. FRAME, STEERING AND AXLE INSTALLATIONS - 80HX 2WD AND 4WD OSCILLATING S
AXLE MACHINES (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C
107 3760140 Ring, Retaining 8
108 3340251 Pad, Wear 4
T
109 4070674 Shim 1/16 10 I
110
111
0641615
4711600
Bolt 3/8-16NC x 1 7/8
Flatwasher 3/8 (Narrow)
4
12
O
112 0100011 Loctite #242 A/R N
113 3539244 Plate 2
114 4070923 Shim 8
115 0642008 Bolt 5/8-11NC x 1 8
1
116 4712000 Flatwasher 5/8 (Narrow) 8
117 3539240 Plate, Cover 4 F
118 0641406 Bolt 1/4-20NC x 3/4 32
119 4751400 Flatwasher 1/4 (Narrow) 36 R
120 3900219 Setscrew 1-8NC x 2 1/4 12 A
121
122
1120465
3312602
Cap
Nut, Jam 1-8NC
12
12
M
123 Pin, Axle Pivot Options: 1 E
3422512 ANSI Spec
3422601 CSA Spec
124 0962033 Bushing, Gar-Max 2
125 3841287 Pin, Keeper 1
126 0642216 Bolt 3/4-10NC x 2 1
127 4712200 Flatwasher 3/4 (Narrow) 1
128 Washer, Thrust Options: 2
4740356 Prior to S/N 33913
4740461 S/N 33913 to Present
129 3900220 Setscrew 1 1/4-7NC x 5 2
130 3313002 Nut, Jam 1 1/4-7NC 2
131 3539103 Plate 2
132 0641812 Bolt 1/2-13NC x 1 1/2 4
133 4891800 Washer, Hardened 1/2 4
134 to 135 Not Used
136 1683390 Oscillating Axle Cylinder Assembly (See Section 5 For 2
Breakdown)
137 to 138 Not Used
139 Pin (Top) Options: 2
3422422 ANSI Spec
3422602 CSA Spec
140 Pin (Bottom) Options: 2
3422511 ANSI Spec
3422603 CSA Spec
141 0641610 Bolt 3/8-16NC x 1 1/4 8
142 3841143 Pin, Keeper 4
143 4845050 Inner Axle Weldment (Left Side - Rear) 1
144 4845051 Inner Axle Weldment (Right Side - Rear) 1

145 Pin, Axle Extension Cylinder (Rear) Options: 1


3422507 ANSI Spec

3120272 1-13
SECTION 1 FRAME
S FIGURE 1-3. FRAME, STEERING AND AXLE INSTALLATIONS - 80HX 2WD AND 4WD OSCILLATING
E AXLE MACHINES (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C 3422604 CSA Spec
T 146 Pin, Axle (Rear) Options: 2
I 3422508 ANSI Spec
3422605 CSA Spec
O 147 0560654 Block, Pivot 2
N 148 4070574 Shim 1/16 2
149 4070575 Shim 1/32 4
150 3539241 Plate, Cover 4
1 151 3539579 Plate, Hose Support 2
152 3311601 Nut 3/8-16NC 4

F 153
154
4761600
3539580
Lockwasher 3/8
Plate, Hose Holddown
4
2
R 155 0641412 Bolt 1/4-20NC x 1 1/2 4
A 156 3311405 Locknut 1/4-20NC 4
157 4845052 Outer Axle Weldment (Front) 1
M 158 3900263 Setscrew 1/4-20NC (S/N 38698 to Present) 4
E

1-14 3120272
SECTION 1 FRAME
FIGURE 1-3. FRAME, STEERING AND AXLE INSTALLATIONS - 80HX 2WD AND 4WD OSCILLATING S
AXLE MACHINES (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C
T
I
O
N

F
R
A
M
E

3120272 1-15
SECTION 1 FRAME
S FIGURE 1-4. REAR, STEERING & AXLE INSTALLATIONS - 80HX 4WS MACHINES
E
C
T
I
O
N

F
R
A
M
E

1-16 3120272
SECTION 1 FRAME
S
FIGURE 1-4. REAR, STEERING & AXLE INSTALLATIONS - 80HX 4WS MACHINES
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
E
NOTE: REFER TO FIGURES 1-1, 1-2 & 1-3 FOR FRONT Ref. C
AXLE. T
STEERING INSTALLATION Ref.
I
0250202 ANSI Spec - 2WD/4WS Ref. F O
0252178
0251847
ANSI Spec - 4WD/4WS
CSA Spec - 2WD/4WS
Ref.
Ref.
B
D
N
0255582 CSA Spec - 4WD/4WS Ref.
1
1 4130153 Spindle (Left Side) 1
2 4130154 Spindle (Right Side) 1
3 1682268 Steer Cylinder Assembly (See Section 5 For 1 F
Breakdown) R
4 3421330 Pin, Clevis 1
5 2160002 Fitting, Grease 3
A
6 Tie-Rod Block (Left Side) Options: 1 M
0560714
0560605
Prior to May 1991
May 1991 to Present
E
7 4712600 Flatwasher 1 1
8 4843415 Tie-Rod Weldment 1
3420620 Pin, Quick Release 1
1260017 Chain, Tenso #3 6in/9cm
9 3420158 Hairpin 1
10 Kingpin Options: 4
3421713 ANSI Spec
3421906 CSA Spec
11 4740082 Washer, Thrust 4
12 0642634 Bolt 1-8NC x 4 1/4 1
13 0440091 Washer, Thrust 3
14 3300175 Locknut 1-14NF 2
15 3323002 Nut, Jam 1 1/4-12NF 2
16 0560605 Block, Tie-Rod (Right Side) 1
17 2160001 Fitting, Grease 90 4
18 0630449 Bolt 3/8-16NC x 1 (Special) 8
19 4761600 Lockwasher 3/8 8
20 4751600 Flatwasher 3/8 8
21 4920096 Wire, Safety (4 Lengths of 16/35cm) A/R
22 3312602 Nut, Jam 1-8NC 1
23 0100011 Loctite #242 (Not Shown) A/R

0252177 AXLE INSTALLATION - REAR Ref. D

101 4843389 Axle Weldment (Left Side) 1


0961417 Bushing, Bronze 1
102 4843390 Axle Weldment (Right Side) 1
0961416 Bushing, Bronze 1
103 0560673 Block, Axle Shim 4
104 1260017 Chain #3 18in.
105 3760106 D-Ring 4

3120272 1-17
SECTION 1 FRAME
S FIGURE 1-4. REAR, STEERING & AXLE INSTALLATIONS - 80HX 4WS MACHINES (CONTINUED)
E FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

C 106 3421565 Snap-Pin 2


107 3760140 Ring, Retaining 4
T 108 3421710 Pin, Axle Lock 2
I 109 4842191 Bushing, Weldment 2

O 110
111
0560675
1682260
Block, Axle Shim
Axle Extension Cylinder Assembly (See Section 5 For
1
1
N Breakdown)
112 0560674 Block, Axle Shim 1
113 3300151 Nut, Acorn 2
1 4300032 Stud (Weldment on Part) 2
114 Not Used
115 4070574 Shim 1/16 2
F 116 4070575 Shim 1/32 2
R 117 0560654 Block 4
A 118 3311505 Locknut 5/16-18NC 6
119 3972218 Setscrew 3/4-10NC x 2 1/4 8
M 120 3312202 Nut, Jam 3/4-10NC 8
E 121 3421709 Pin 2
122 0642008 Bolt 5/8-11NC x 1 4
123 4712000 Flatwasher 5/8 (Narrow) 4
124 Not Used
125 Not Used
126 0100011 Loctite #242 A/R
127 3340251 Wear Pad 2
128 to 134 Not Used
135 4070674 Shim 1/16 A/R
136 0641615 Bolt 3/8-16NC x 1 7/8 4
137 4711600 Flatwasher 3/8 Narrow 4
138 4751400 Flatwasher 1/4 Narrow 4
139 4070670 Shim 1/8 A/R
140 4070672 Shim 1/32 A/R

1-18 3120272
SECTION 1 FRAME
FIGURE 1-4. REAR, STEERING & AXLE INSTALLATIONS - 80HX 4WS MACHINES (CONTINUED) S
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. E
C
T
I
O
N

F
R
A
M
E

3120272 1-19
SECTION 1 FRAME
S FIGURE 1-5. FRAME, STEERING & AXLE INSTALLATIONS - 80H MACHINES
E
C
T
I
O
N

F
R
A
M
E

1-20 3120272
SECTION 1 FRAME
S
FIGURE 1-5. FRAME, STEERING & AXLE INSTALLATIONS - 80H MACHINES
. E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
FRAME WELDMENT OPTIONS: Ref. T
2360189 2WD Machines with Racine Valves
2360263 2WD Machines with Vickers Valves
I
2360273 4WD Machines with Vickers Valves O
N
2WD STEERING INSTALLATION Ref.
0237314 ANSI Spec 2WD Built Prior to November 1988 Ref. B
0238775 ANSI Spec 2WD Built November 1988 to Present Ref. C 1
0251707 CSA Spec 2WD Ref. B

1 1681562 Steer Cylinder Assembly (See Section 5 for Break- 1 F


2 3840856
down)
Tie-Rod 1
R
3 Kingpin Options: 2 A
3421315 ANSI Spec M
3421876 CSA Spec
4 4740314 Washer, Thrust 2
E
5 3960343 Seal, Hub 2
6 3300007 Nut, Wheel 20
7 0630078 Stud, Wheel 20
8 2780109 Hub Assembly (Includes Item 7) 2
9 3520048 Plug, Tapered (Prior to November 1986 Only) 2
10 1120304 Cap, Hub 2
11 0721003 Bolt #10-24NC x 3/8 6
12 4761000 Lockwasher #10 6
13 3322403 Nut, Slotted 1 1/2-12NF 2
14 3451012 Pin, Cotter 5/16 x 3 2
15 4740283 Washer, Hardened 2
16 0440171 Cone, Bearing 4
17 0440170 Cup, Bearing 4
18 3324203 Nut, Slotted 2-12NF 2
19 3312602 Nut, Jam 1-8NC 2
20 2160002 Fitting, Grease 5
21 0440091 Washer, Thrust 3
22 0642628 Bolt 1-8NC x 3 1/2 2
23 0560605 Block 1
24 3323002 Nut, Jam 1 1/4-12NF 1
25 0641507 Bolt 5/16-18NC x 7/8 2
26 4712600 Flatwasher 1 1
27 3450606 Pin, Cotter 3/16 x 1 1/2 1
28 3431622 Pin, Clevis 1 x 2 3/4 1
29 Spindle (Right Side) Options: 1
4130165 ANSI Spec (Prior to November 1988)
4130199 ANSI Spec (November 1988 to Present)
4130199 CSA Spec
29A 0960821 Bushing, Bronze 2
30 4130166 Spindle (Left Side) 1
30A 0960821 Bushing, Bronze 2

3120272 1-21
SECTION 1 FRAME
S FIGURE 1-5. FRAME, STEERING & AXLE INSTALLATIONS - 80H MACHINES (CONTINUED)
E .
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C 31 0100011 Loctite #242 (Not Shown) A/R
T 32 0560714 Block, Tie-Rod (LH Thread) 1
I 33 3300229 Nut, Jam 1 1/4-12NF (LH Thread) 1
34 3450810 Pin, Cotter 1/4 x 2 1/2 2
O 35 3532341 Plate, Retainer 1
N 36 4761500 Lockwasher 5/16
37 3421524 Pin 1
38 3300175 Locknut 1 (Prior to November 1988) 1
1
4WD STEERING INSTALLATION Ref.

F 0238625
0251712
ANSI Spec
CSA Spec
Ref.
Ref.
A
2
R
A 101 Steer Cylinder Assembly (See Section 5 for
Breakdown) Options:
1

M 1681893 Without Tow Package


E 1682489 With Tow Package
102 4130191 Spindle (Right Side) 1
102A 0961272 Bushing, Bronze 2
103 4130192 Spindle (Left Side) 1
103A 0961272 Bushing, Bronze 2
104 Kingpin Options: 4
3421508 ANSI Spec
3421874 CSA Spec
105 3421507 Pin 1
106 3421506 Pin 2
107 3421505 Pin 1
108 3840935 Tie-Rod 1
109 0560469 Block, Tie-Rod (Right Side) 1
110 0560470 Block, Tie-Rod (Left Side) (LH Thread) 1
111 3531946 Plate, Retainer 3
112 3760143 Ring, Retaining 2
113 4740342 Washer, Thrust 4
114 4740307 Washer, Thrust 8
115 3323402 Nut, Jam 1 1/2-12NF 1
116 3300247 Nut, Jam 1 1/2-12NF (LH Thread) 1
117 2160002 Fitting, Grease 8
118 0641608 Bolt 3/8-16NC x 1 8
119 4761600 Lockwasher 3/8 8
120 1380124 Clip, Retainer 8
121 4920096 Wire, Safety (4 pcs 16 Length) 64in.
122 4761500 Lockwasher 5/16 6
123 0641506 Bolt 5/16-18NC x 3/4 6

1-22 3120272
SECTION 1 FRAME
FIGURE 1-5. FRAME, STEERING & AXLE INSTALLATIONS - 80H MACHINES (CONTINUED) S
. E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C
T
I
O
N

F
R
A
M
E

3120272 1-23
SECTION 1 FRAME
S FIGURE 1-6. TIRE AND WHEEL DRIVE INSTALLATIONS
E
C
T
I
O
N

F
R
A
M
E

1-24 3120272
SECTION 1 FRAME
S
FIGURE 1-6. TIRE AND WHEEL DRIVE INSTALLATIONS
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
E
0236840 WHEEL DRIVE INSTALLATION - 80HX 2WD RACINE Ref. A C
PROP VALVES MACHINES T
1 3160104 Motor Assembly - Cessna (See Figure 1-7 for 2
I
Breakdown) O
2 0920027 Brake Assembly (See Figure 1-11 for Breakdown) 2
3 Hub Assembly Options (See Figure 1-16 for 2
N
Breakdown):
2780094
2780136
Prior to February 1988
February 1988 to Present
1
4 0641844 Bolt 1/2-13NC x 5 1/2 4
5 4761800 Lockwasher 1/2 4 F
6 0642016 Bolt 5/8-11NC x 2 16
7 4762000 Lockwasher 5/8 16
R
8 3300007 Lugnut 3/4-16NF 20 A
WHEEL DRIVE INSTALLATIONS - ALL 80H Ref.
M
WHEEL DRIVE INSTALLATIONS - 80HX 2WD/2WS Ref.
E
WITH FIXED FRONT AXLE
0237525 80H 2WD Racine Prop Valves Machines Ref.
0238093 80H 2WD/2WS Fixed Front Axle/Vickers Prop Valves Ref. 3
Machines Built Prior to S/N 51532
0270220 80H 2WD/2WS Fixed Front Axle/Vickers Prop Valves Ref. 2
Machines Built S/N 51532 to Present
0238020 80H 2WD Vickers Prop Valves Machines Built Prior Ref.
to October 1989
0238314 80H 2WD/2WS Vickers Prop Valve Built October Ref. 4
1989 to S/N 51532
0270222 80H 2WD/2WS Vickers Prop Valve Built S/N 51532 to Ref. 2
Present
0238314 80H 4WD Vickers Prop Valve Machines Built Prior Ref. 4
To May 1988
0239079 80H 4WD Vickers Prop Valve Machines Built May Ref. 5
1988 to S/N 51532
0270223 80H 4WD Vickers Prop Valve Machines Built S/N Ref. 2
51532 to Present
0238093 80HX 2WD/2WS Fixed Front Axle/Vickers Prop Ref. 3
Valves Machines Built Prior to S/N 51532
0270220 80HX 2WD/2WS Fixed Front Axle/Vickers Prop Ref. 2
Valves Machines Built S/N 51532 to Present

101 Hub Assembly Options (See Figure 1-16 for 2


Breakdown):
2780093 80H 2WD Racine Prop Valves Machines
2780142 80H 2WD/2WS Fixed Front Axle/Vickers Prop
Valves Machines
2780093 80H 2WD Vickers Prop Valves Machines Built Prior
to October 1989
2780146 80H 2WD/2WS Vickers Prop Valve Built October
1989 to Present

3120272 1-25
SECTION 1 FRAME
S FIGURE 1-6. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)
E FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

C 2780146 80H 4WD Vickers Prop Valve Machines Built Prior


To May 1988
T 2780142 80H 4WD Vickers Prop Valve Machines Built May
I 2780142
1988 to Present
80HX 2WD/2WS Fixed Front Axle/Vickers Prop
O Valves Machines
N 102 2780138 Reducer Assembly (See Figure 1-15 for Breakdown) 2
103 Brake Assembly Options: 2
0920027 Prior to October 1987 (See Figure 1-11 for
1 Breakdown)
0920072 October 1987 to January 1992 (See Figure 1-12
for Breakdown)
F 0920084 January 1992 to S/N 33476 (See Figure 1-14 for
Breakdown)
R 0920110 S/N 33476 to S/N 51532 (See Figure 1-14 for
A Breakdown)
Use 0920119 Built S/N 51532 to S/N 57512 (Was p/n 0920117)
M (See Figure 1-14 for Breakdown)
E 0920119 Built S/N 57512 to Present (See Figure 1-14 for
Breakdown)
104 Motor Assembly - Vickers Options: 2
3160129 2WD Racine Prop Valves Machines (See Figure
1-9 for Breakdown)
3160132 2WD Vickers Prop Valves Machines (See Figure
1-8 for Breakdown)
Use 3160341 4WD Vickers Prop Valves Machines (See Figure
1-9 for Breakdown) (was p/n 3160130)
105 Hardware Options: 4
0641844 Bolt 1/2-13NC x 5 1/2
4300092 Stud 1/2-13NC x 5 1/2
4300097 Stud 1/2-13NC x 5 1/8
106 4761800 Lockwasher 1/2 4
107 Bolt, Socket Head Options: 8
3931840 1/2-13NC x 2 1/2
3931852 1/2-13NC x 3 1/4
108 0100011 Loctite #242 A/R
109 3790159 O-Ring 2
110 0642016 Bolt 5/8-11NC x 2 16
111 4762000 Lockwasher 5/8 16
112 3300007 Lugnut 3/4-16NF 20
113 4751800 Flatwasher 1/2 (Required When Item 105 is a Stud) 4
114 3311801 Nut 1/2-13NC (Required When Item 105 is a Stud) 4

WHEEL DRIVE INSTALLATION - 80HX 2WD/4WS, Ref.


4WD/2WS & 4WD/4WS FIXED FRONT AXLE/ VICKERS
PROP VALVE MACHINES
0253696 80HX 2WD/4WS Fixed Axle/Vickers Prop Valve Ref. 2
Machines Built Prior to S/N 51532
0270225 80HX 2WD/4WS Fixed Axle/Vickers Prop Valve Ref. 2
Machines Built S/N 51532 to Present
0250287 80HX 4WD/2WS & 4WD/4WS Fixed Axle/Vickers Ref. 7
Prop Valve Machines Built Prior to S/N 51532

1-26 3120272
SECTION 1 FRAME
FIGURE 1-6. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) S
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. E
0270224 80HX 4WD/2WS & 4WD/4WS Fixed Axle/Vickers Ref. 2 C
Prop Valve Machines S/N 51532 to Present
T
201 Hub Assembly (See Figure 1-16 for Breakdown) A/R I
2780187 80HX 2WD/4WS Fixed Front Axle/Vickers Prop
Valves Machines
2
O
2780144 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/ 4 N
Vickers Prop Valves Machines Built Prior to June
1995
2780114 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/ 4 1
Vickers Prop Valves Machines Built June 1995 to
Present
202 3300007 Lugnut 3/4-16NF A/R F
2WD Machines 20
4WD Machines 40
R
203 3790159 O-Ring A/R A
2WD Machines 2 M
4WD Machines 4
204 0642016 Bolt 5/8-11NC x 2 A/R E
205 4762000 Lockwasher 5/8 A/R
206 Brake Assembly Options: A/R
2WDMachines:
0920084 80HX 2WD/4WS Fixed Front Axle/Vickers Prop 2
Valves Machines Built Prior to S/N 33476 (See
Figure 1-14 for Breakdown)
0920110 80HX 2WD/4WS Fixed Front Axle/Vickers Prop 2
Valves Machines Built S/N 33476 to S/N 51532
(See Figure 1-14 for Breakdown)
Use 0920119 80HX 2WD/4WS Fixed Front Axle/Vickers Prop 2
Valves Machines Built S/N 51532 to S/N 57512
(Was p/n 0920117) (See Figure 1-14 for
Breakdown)
0920119 80HX 2WD/4WS Fixed Front Axle/Vickers Prop 2
Valves Machines Built S/N 57512 to Present
(See Figure 1-14 for Breakdown)
4WDMachines:
0920072 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/ 4
Vickers Prop Valves Machines Built Prior to
February 1991 (See Figure 1-12 for Breakdown)
0920081 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/ 4
Vickers Prop Valves Machines Built February
1991 to July 1991 (See Figure 1-13 for Break-
down)
0920084 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/ 4
Vickers Prop Valves Machines Built July 1991 to
S/N 33476 (See Figure 1-14 for Breakdown)
0920110 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/ 4
Vickers Prop Valves Machines Built S/N 33476
to S/N 51532 (See Figure 1-14 for Breakdown)
Use 0920119 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/ 4
Vickers Prop Valves Machines Built S/N 51532
to S/N 57512 (Was p/n 0920117) (See Figure
1-14 for Breakdown)

3120272 1-27
SECTION 1 FRAME
S FIGURE 1-6. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)
E FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

C 0920119 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/


Vickers Prop Valves Machines Built S/N 57512
4

T to Present (See Figure 1-14 for Breakdown)


I 207
4300092
Stud Options:
Stud 1/2-13NC x 5 1/2 (Prior to S/N 51532)
A/R

O 4300097 Stud 1/2-13NC x 5 1/8 (S/N 51532 to Present)


N 208 4761800 Lockwasher 1/2 A/R
209 4751800 Flatwasher 1/2 A/R
210 3311801 Nut 1/2-13NC A/R
1 211 Motor Assembly - Cessna Options (See Figure 1-9 A/R
for Breakdown):
Use 3160342 80HX 2WD/4WS Fixed Front Axle/Vickers Prop 2
F Valves Machines Built Prior to February 1995 (was
p/n 3160179)
R Use 3160343 80HX 2WD/4WS Fixed Front Axle/Vickers Prop 2
A Valves Machines Built February 1995 to Present
(was p/n 3160189)
M 3160129 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/ 4
E Vickers Machines Prop Valves Built Prior to
September 1991
Use 3160342 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/ 4
Vickers Prop Valves Machines Built September
1991 to Present (was p/n 3160179)

WHEEL DRIVE INSTALLATION - 80HX 2WD Ref.


OSCILLATING FRONT AXLE/VICKERS PROP VALVE
MACHINES
0256298 80HX 2WD Oscillating Front Axle/Vickers Prop Ref. 2
Valve Machine Built Prior to S/N 51532
0270226 80HX 2WD Oscillating Front Axle/Vickers Prop Ref. 2
Valve Machine Built S/N 51532 to Present
0255983 80HX 4WD Oscillating Front Axle/Vickers Prop Ref. 2
Valve Machine Built Prior to S/N 51532
0270227 80HX 4WD Oscillating Front Axle/Vickers Prop Ref. 2
Valve Machine Built S/N 51532 to Present

301 Hub Assembly Options (See Figure 1-16 for A/R


Breakdown):
2780142 80HX 2WD Oscillating Front Axle/Vickers Prop 2
Valve Machine
2780114 80HX 4WD Oscillating Front Axle/Vickers Prop 4
Valve Machine
302 Brake Assembly Options (Qty 2 Required for 2WD/ A/R
Qty 4 Required for 4WD):
0920084 Prior to S/N 33476 (See Figure 1-14 for
Breakdown)
0920110 S/N 33476 to S/N 51532 (See Figure 1-14 for
Breakdown)
Use 0920119 S/N 51532 to S/N 57512 (Was p/n 0920117) (See
Figure 1-14 for Breakdown)
0920119 S/N 57512 Present (See Figure 1-14 for
Breakdown)

1-28 3120272
SECTION 1 FRAME
FIGURE 1-6. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) S
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. E
303 3160204 Motor Assembly (Qty 2 Required for 2WD/Qty 4 A/R C
Required for 4WD) (See Figure 1-10 for Breakdown)
304 Stud Options: A/R T
4300092 Stud 1/2-13NC x 5 1/2 (Prior to S/N 51532) I
305
4300097
4751800
Stud 1/2-13NC x 5 1/8 (S/N 51532 to Present)
Flatwasher 1/2 A/R
O
306 3311801 Nut 1/2-13NC A/R N
307 0100011 Loctite #242 (Not Shown) A/R
308 0642016 Bolt 5/8-11NC x 2 A/R
309 4712000 Flatwasher 5/8 (Narrow) A/R
1
310 0100019 Loctite #271 (Not Shown) A/R
311 3300007 Lugnut 3/4-16NF
2WD Machines
A/R
20
F
4WD Machines 40 R
312 Reducer Assembly (See Figure 1-15 for Breakdown) A/R A
2780138 2WD Machines 2
Not Required 4WD Machines 0
M
313 3931852 Bolt, Socket Head 1/2-13NC x 3 1/4 A/R E
314 3790159 O-Ring A/R

400A 80H TIRE & WHEEL INSTALLATIONS Ref.


2WD & 4WD MACHINES
0251666 Tire & Wheel Installation - 15 x 22.5 Foam-Filled Ref
(Goodyear Super Single) (Prior to February 1993)
0253932 Tire & Wheel Installation - 385/65R 22.5 Foam-Filled Ref 3
(Goodyear Super Single) (February 1993 to Present)
0257045 Tire & Wheel Installation - 38 x 12 x 20 Solid Non- Ref A
Marking
0257046 Tire & Wheel Installation - 38 x 12 x 20 Solid Ref A
Note: Assemblies may require ballast/foam filling to Ref.
manufactures specifications prior to installing on a
machine. Refer to Operation & Safety or Service &
Maintenance Manuals. Purchase individual tire and/
or rim only if able to foam fill tire & wheel assembly,
otherwise, purchase complete assembly.

0234329 Tire & Wheel Assembly - 15 x 22.5 Foam-Filled A/R


Goodyear Super Single (Prior to February 1993)
0253931 Tire & Wheel Assembly - 385/65R 22.5 Foam-Filled A/R
Goodyear Super Single (February 1993 to S/N
44997)
0259455 Tire & Wheel Assembly - 385/65R 22.5 Foam-Filled 2
OTR Outrigger (Left Side) (S/N 44997 to Present)
0259443 Tire & Wheel Assembly - 385/65R 22.5 Foam-Filled 2
OTR Outrigger (Right Side) (S/N 44997 to Present)
4520178 Tire & Wheel Assembly - 38 x 12 x 20 Solid Non- 4
Marking
4520126 Tire & Wheel Assembly - 38 x 12 x 20 Solid 4

3120272 1-29
SECTION 1 FRAME
S FIGURE 1-6. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)
E FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

C 400B 80HX TIRE & WHEEL INSTALLATIONS


2WD MACHINES:
Ref.

T
I 0236523 Tire & Wheel Installation - 15 x 19.5 Pneumatic
(Firestone Transport)
Ref. B

O 0236524 Tire & Wheel Installation - 15 x 19.5 Foam-Filled Ref. B


N (Firestone Transport)
0251666 Tire & Wheel Installation - 15 x 22.5 Foam-Filled Ref.
(Goodyear Super Single) (750 Lb. Cap. Machines)
1 0253932
(Prior to February 1993)
Tire & Wheel Installation - 385/65R 22.5 Foam-Filled Ref. 2
(Goodyear Super Single) (750 Lb. Cap. Machines)
F (February 1993 to Present)
0257045 Tire & Wheel Installation - 38 x 12-20 Non-Marking Ref.
R (Monarch)
A 0257046 Tire & Wheel Installation - Solid Ref.
M 4WD MACHINES: Ref.
E
0251515 Tire & Wheel Installation - 15 x 19.5 Pneumatic Ref. A
(Standard)
0251514 Tire & Wheel Installation - 15 x 19.5 Foam-Filled Ref. A
(Standard)
0251361 Tire & Wheel Installation - 15 x 19.5 Pneumatic Ref.
(Lug NHS) (Prior to November 1992)
0252751 Tire & Wheel Installation - 15 x 19.5 Pneumatic Ref.
(Lug NHS) (November 1992 to S/N 64484)
0271618 Tire & Wheel Installation - 15 x 19.5 Pneumatic Ref.
(Lug NHS) (S/N 64484 to Present)
0253572 Tire & Wheel Installation - 15 x 19.5 Foam-Filled Ref.
(Lug NHS) (Prior to S/N 64484)
0271619 Tire & Wheel Installation - 15 x 19.5 Foam-Filled Ref.
(Lug NHS) (S/N 64484 to Present)
0257045 Tire & Wheel Installation - 38 x 12-20 Non-Marking Ref.
(Monarch)
0257046 Tire & Wheel Installation - Solid Ref.
(Note: Foam-Filled & Non-Marking Tire & Wheel Ref.
Assemblies Sold as Assembly Only)
0234666 Tire & Wheel Assembly - 15 x 19.5 Pneumatic Fire- 2
stone Transport (2WD Front Only)
0234744 Tire & Wheel Assembly - 15 x 19.5 Foam-Filled Fire- 2
stone Transport (2WD Front Only)
0234667 Tire & Wheel Assembly - 15 x 19.5 Pneumatic Fire- A/R
stone All Traction Duplex or General Jumbo (Right
Side Drive Wheel)
0234746 Tire & Wheel Assembly - 15 x 19.5 Foam-Filled Fire- A/R
stone All Traction Duplex or General Jumbo (Right
Side Drive Wheel)
0234668 Tire & Wheel Assembly - 15 x 19.5 Pneumatic Fire- A/R
stone All Traction Duplex or General Jumbo (Left
Side Drive Wheel)

1-30 3120272
SECTION 1 FRAME
FIGURE 1-6. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) S
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. E
0234745 Tire & Wheel Assembly - 15 x 19.5 Foam-Filled Fire- A/R C
stone All Traction Duplex or General Jumbo (Left
Side Drive Wheel) T
0251359 Tire & Wheel Assembly - 15 x 19.5 Pneumatic 12 Ply
Goodyear Loader Lug (Right Side Drive Wheel)
2 I
Use 0271615 Tire & Wheel Assembly - 15 x 19.5 Pneumatic 14 Ply 2 O
Goodyear Loader Lug (Right Side Drive Wheel)
Options: (Prior to S/N 64484) (Was P/N 0252752)
N
0271615 S/N 64484 to Present
Use 0271616 Tire & Wheel Assembly - 15 x 19.5 Foam-Filled
14 Ply Galaxy Loader Lug (Right Side Drive Wheel)
2 1
Options: (Prior to S/N 64484) (Was P/N 0253570)
0271616 S/N 64484 to Present F
0251360 Tire & Wheel Assembly - 15 x 19.5 Pneumatic 2
12 Ply Goodyear Loader Lug (Left Side Drive Wheel) R
Use 0271614 Tire & Wheel Assembly - 15 x 19.5 Pneumatic
14 Ply Galaxy Loader Lug (Left Side Drive Wheel)
2 A
Options: (Prior to S/N 64484) (Was P/N 0252753) M
0271614 S/N 64484 to Present E
Use 0271617 Tire & Wheel Assembly - 15 x 19.5 Foam-Filled 2
14 Ply Galaxy Loader Lug (Left Side Drive Wheel)
Options: (Prior to S/N 64484) (Was P/N 0253571)
0271617 S/N 64484 to Present
0234329 Tire & Wheel Assembly - 15 x 22.5 Foam-Filled A/R
Goodyear Super Single (750 LB. Capacity Machines)
(Prior to February 1993)
0253931 Tire & Wheel Assembly - 385/65R 22.5 Foam-Filled A/R
Goodyear Super Single (750 LB. Capacity Machines)
(February 1993 to S/N 44997)
0259455 Tire & Wheel Assembly - 385/65R 22.5 Foam-Filled 2
OTR Outrigger (750 LB. Capacity Machines) (Left
Side) (S/N 44997 to Present)
0259443 Tire & Wheel Assembly - 385/65R 22.5 Foam-Filled 2
OTR Outrigger (750 LB. Capacity Machines) (Right
Side) (S/N 44997 to Present)
4520178 Tire & Wheel Assembly - 30 x 12 x 20 Non-Marking A/R
4520126 Tire & Wheel Assembly - Solid A/R
401 4520009 Tire - Firestone 15 x 19.5 1
4520007 Tire - Firestone All Traction Duplex or General 1
Jumbo 15 x 19.5
4520130 Tire - Goodyear 12 Ply Loader Lug 15 x 19.5 (Use 1
4520142)
4520142 Tire - Denman 14 Ply Loader Lug 15 x 19.5 1
4520060 Tire - Goodyear Super Single 15 x 22.5 1
4520149 Tire - Goodyear Super Single 385/65R 22.5 1
4520215 Tire - OTR Outrigger 16 Ply 385/65R 22.5 1
Use 4520258 Tire - 15 x 19.5 NHS Options: (Prior to S/N 64484) 1
(Was P/N 4520200)
4520258 (S/N 64484 to Present)
402 4860108 Rim - 19.5 (Prior to S/N 43874) 1
4860148 Rim - 19.5 (S/N 43874 to Present) 1
4860060 Rim - 22.5 1
403 4640113 Valve, Air 1

3120272 1-31
SECTION 1 FRAME
S FIGURE 1-6. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)
E FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

C 404 1701643 Decal - Air Pressure - 70 psi (Not Shown - Located


near Item 403)
1

T 1702701 Decal - Air Pressure - 95 psi (Not Shown - Located 1


I 1703504
near Item 403)
Decal - Air Pressure - 95 psi (Not Shown - Located 1
O near Item 403)
N Not Required Decal - Air Pressure - 65 psi 0

F
R
A
M
E

1-32 3120272
SECTION 1 FRAME
FIGURE 1-6. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) S
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. E
C
T
I
O
N

F
R
A
M
E

3120272 1-33
SECTION 1 FRAME
S FIGURE 1-7. DRIVE MOTOR ASSEMBLY - CESSNA (SINGLE SPEED)
E
C
T
I
O
N

F
R
A
M
E

1-34 3120272
SECTION 1 FRAME
S
FIGURE 1-7. DRIVE MOTOR ASSEMBLY - CESSNA (SINGLE SPEED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
E
3160104 DRIVE MOTOR ASSEMBLY - CESSNA (SINGLE Ref. A C
SPEED) T
(Note: Used on 80HX with Racine Proportional Ref.
Valves Machines Built Prior to May 1987) I
O
1 Kit Ring, Retaining 1
2 Kit Seal, Shaft 1
N
3 7007594 Housing Assembly (With Bearing) 1
4 7007593 Bearing 1 1
5 7007595 Race, Bearing 1
6 7007596 Bearing, Thrust 1
7 7007597 Piston Race Assembly 1 F
8
9
7007598
7007599
Pivot
Spacer
1
1
R
10 7007814 Kit, Piston Replacement 1 A
11 7007800 Block, Piston 1 M
12 Not Used
13 7007801 Key 1
E
14 7007802 Shaft, Drive 1
15 7007803 Ring, Retaining 1
16 7007804 Spring 1
17 7007805 Pilot 1
18 7007806 Spider 1
19 7007807 Kit, Piston Replacement 1
20 7007808 Plate, Connector 1
21 7007809 Race, Thrust 2
22 7007810 Bearing, Thrust 1
23 Kit O-Ring 1
24 7007812 Back Plate Assembly (With Bearing) 1
25 7007593 Bearing 1
26 7007813 Bolt, Socket Head 6

2900627 Seal Kit (Includes Items 1, 2, & 23) 1

3120272 1-35
SECTION 1 FRAME
S FIGURE 1-8. DRIVE MOTOR ASSEMBLY - VICKERS
E
C
T
I
O
N

F
R
A
M
E

1-36 3120272
SECTION 1 FRAME
S
FIGURE 1-8. DRIVE MOTOR ASSEMBLY - VICKERS
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
E
3160132 DRIVE MOTOR ASSEMBLY - VICKERS Ref. B C
Note: Used on 80HX 2WD/2WS Fixed Front Axle/ Ref. T
Vickers Prop Valve Machines & 80H All 2WD Vick-
ers Prop Valve Machines & 80H 4WD Machines Built I
Prior to May 1988. O
1 7006766 Yoke 1 N
2 7006767 Pin, Roll 1
3
4
7006768
7006769
Spherical Seat
Spring, Seat
1
1
1
5 7006774 Spring, Yoke 1
6 7006776 Stop, Yoke 1 F
7 Kit Gasket 1
8 7006786 Housing 1
R
9 7006787 Washer 6 A
10
11
7006788
7006789
Screw
Screw
6
4
M
12 Shim (Included with Item 18) 1 E
13 7006721 Ring, Retaining 1
14 7006796 Shaft 1
15 7006791 Bearing 2
16 7006792 Bearing, Pintle 2
17 Kit O-Ring 2
18 7006794 Shim Kit (Includes Item 12) 1
19 7006795 Cover 2
20 7006719 Bearing 1
21 7006797 Piston 1
22 7006798 Piston Rod 1
23 7006703 Plug 1
24 Kit O-Ring 1
25 7009300 Screw 4
26 7009301 Control Block 1
27 Kit Gasket 1
28 Kit O-Ring 1
29 Kit Back-Up Ring 1
30 7009305 Ring, Retaining 1
31 7009306 Valve Block 1
32 7006706 Pin 1
33 7009307 Pin 2
34 7009308 Shaft 1
35 7006717 Piston & Shoes 9
36 7006716 Shoe Plate 1
37 7006715 Spherical Washer 1
38 7006714 Pin, Retainer 1
39 7006713 Pin 3
40 7006712 Cylinder, Block 1
41 7006711 Washer, Spring 1
42 7006710 Spring 1
43 7006709 Washer, Spring 1

3120272 1-37
SECTION 1 FRAME
S FIGURE 1-8. DRIVE MOTOR ASSEMBLY - VICKERS (CONTINUED)
E FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

C 44 7009309 Ring, Retaining 1


45 7006707 Bearing Spacer Kit 1
T 46 7009310 Plate, Wafer 1
I 47 7006704 Bearing S/A

O 2900659 Seal Kit (Includes Items 7, 14, 17, 24, 27, 28 & 29) 1
N

F
R
A
M
E

1-38 3120272
SECTION 1 FRAME
FIGURE 1-8. DRIVE MOTOR ASSEMBLY - VICKERS (CONTINUED) S
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. E
C
T
I
O
N

F
R
A
M
E

3120272 1-39
SECTION 1 FRAME
S FIGURE 1-9. DRIVE MOTOR ASSEMBLY - CESSNA (TWO SPEED)
E
C
T
I
O
N

F
R
A
M
E

1-40 3120272
SECTION 1 FRAME
S
FIGURE 1-9. DRIVE MOTOR ASSEMBLY - CESSNA (TWO SPEED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
E
DRIVE MOTOR ASSEMBLIES - CESSNA (TWO Ref. C
SPEED) T
Note: Used on 80HX 2WD/4WS Fixed Front Axle/ Ref.
Vickers Prop Valve Machines & 80HX All 4WD Fixed I
Front Axle/Vickers Prop Valve Machines & 80H
Racine Valve Machines & 80H 4WD Vickers Prop
O
Valve Machines Built May 1988 to Present. N
80HX:
3160132 2WD/2WS with Fixed Front Axle (Note: See Figure Ref. A
1-8 For Breakdown) 1
3160204 2WD/2WS with Oscillating Front Axle (Note: See Ref. A
Figure 1-10 For Breakdown)
3160179 2WD/4WS with Fixed Front Axle Prior to February Ref. A F
3160342
1995 (Original Equipment)
2WD/4WS with Fixed Front Axle Prior to February Ref. B
R
1995 (Service Replacement) A
3160189 2WD/4WS with Fixed Front Axle February 1995 to
Present (Original Equipment)
Ref. A M
3160434 2WD/4WS with Fixed Front Axle February 1995 to Ref. B E
Present (Service Replacement)
3160204 2WD/4WS with Oscillating Front Axle (Note: See Ref. A
Figure 1-10 For Breakdown)
3160129 4WD with Fixed Front Axle Prior to September Ref. A
1991
3160179 4WD with Fixed Front Axle September 1991 to Ref. A
Present (Original Equipment)
3160342 4WD with Fixed Front Axle September 1991 to Ref. B
Present (Service Replacement)
3160204 4WD with Oscillating Front Axle (Note: See Fig- Ref. A
ure 1-10 For Breakdown)
80H:
3160129 2WD with Racine Prop Valves Ref.
3160132 2WD with Vickers Prop Valves (Note: See Figure Ref. A
1-8 For Breakdown)
3160130 4WD (Original Equipment) Ref. A
3160341 4WD (Service Replacement) Ref. B

1 7004938 Screw, Cap Socket Head 4


2 7004939 Control Piston Housing Assembly (Includes Item 3) 1
3 Kit O-Ring 1
4 Screw, Cap Hex Head Options: 4
7004933 all Motors except Motor p/n 3160341/3120342/
3160343
7020323 Motor p/n 3160341/3120342/3160343
5 Backplate Assembly (Includes Items 5-15) 1
Options;
7004941 all Motors except Motor p/n 3160341/3120342/
3160343
Not Available Motor p/n 3160341/3120342/3160343
6 7004942 Plug Assembly (Includes Item 7) 1
7 Kit O-Ring 1

3120272 1-41
SECTION 1 FRAME
S FIGURE 1-9. DRIVE MOTOR ASSEMBLY - CESSNA (TWO SPEED) (CONTINUED)
E FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

C 8 4100027 Spacer, Piston -.092 (Used on Motor p/n 3160179/


3160130 Only)
3

T 9 7004944 Plug Assembly (Shuttle Spool) (Includes Items 8 & 2


I 10 Kit
9)
O-Ring (1 Per Plug) 1
O 11 7004946 Spool, Shuttle 1
N 12 Kit O-Ring 1
13 7004918 Washer, Back-Up 1
14 7004917 Bearing, Needle 1
1 15 4100028 Spacer, Piston -.105 (Used on Motor p/n 3160129/ 1
3160130 Only)
16 7004937 Ring, Retaining 4
F 17 7004929 Pin, Connector 2
R 18 Control Piston Assembly (Includes Items 19-21)
Options:
1

A 7004948 all Motors except Motor p/n 3160341/3120342/


M 3160343
Not Available Motor p/n 3160341/3120342/3160343
E 19 Kit Ring, Slippery 1
20 Kit O-Ring 1
21 Not Available Piston, Control 1
22 4100029 Spacer, Piston -.110 (Used on Motor p/n 3160189/ 4
3160130 Only)
23 Not Used
24 Not Used
25 Kit Gasket, Housing 1
26 7004916 Rotating Kit Assembly (Includes Items 27-36) 1
27 7004936 Ring, Retaining 1
28 7004950 Washer, Machined 2
29 7004951 Spring, Compression 1
30 7004952 Pin, Loading 3
31 7004953 Keeper, Pin 1
32 7004954 Piston, Assembly 9
33 7004955 Spider 1
34 7004956 Pivot 1
35 7004957 Washer, Wave 1
36 Not Available Block, Piston 1
37 7004928 Connector, Camplate 1
38 Kit Ring, Retaining 1
39 Kit Seal, Shaft 1
40 7004906 Washer 1
41 Kit Ring, Retaining 2
42 7004907 Race, Thrust 2
43 7004908 Bearing, Thrust 1
44 7004912 Shaft, Drive 1
45 Kit Ring, Retaining 2
46 Cover, Trunnion Options: 2
7004913 all Motors except Motor p/n 3160341/3120342/
3160343
Not Available Motor p/n 3160341/3120342/3160343
47 Kit O-Ring 2

1-42 3120272
SECTION 1 FRAME
FIGURE 1-9. DRIVE MOTOR ASSEMBLY - CESSNA (TWO SPEED) (CONTINUED) S
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. E
48 7004911 Race, Inner 2 C
49 7004914 Bearing 2
50 Camplate Options: 1
T
7004927 all Motors except Motor p/n 3160341/3120342/ I
Not Available
3160343
Motor p/n 3160341/3120342/3160343
O
51 Housing Assembly (Includes Items 52 & 53) 1 N
Options:
7004959 all Motors except Motor p/n 3160341/3120342/
3160343 1
Not Available Motor p/n 3160341/3120342/3160343
52 7004960 Pin, Roll (1/4 Dia. x 1/2 Long) 2
53 7004910 Bearing F
R
2900449 Seal Repair Kit (Includes Items 3, 7, 8, 10, 12, 19, 20,
25, 38, 39, 41, 45 & 47) (all Motors except Motor p/n
1
A
3160341/3120342/3160343) M
7020347 Seal Repair Kit (Includes Items 3, 12, 13, 16, 19, 20, 1
22, 25, 38, 39, 40, 41, 45 & 47) (Motor p/n 3160341/ E
3120342/3160343)

3120272 1-43
SECTION 1 FRAME
S FIGURE 1-10. DRIVE MOTOR ASSEMBLY - REXROTH
E
C
T
I
O
N

F
R
A
M
E

1-44 3120272
SECTION 1 FRAME
S
FIGURE 1-10. DRIVE MOTOR ASSEMBLY - REXROTH
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
E
3160204 DRIVE MOTOR ASSEMBLY - REXROTH Ref. A C
Note: Used on 80HX 2WD & 4WD Oscillating Axle/ Ref. T
Vickers Prop Valve Machines
I
1 7012701 Shaft 1 O
2
3
Kit
7012702
Seal, Shaft
Bearing, Cradle
1
2
N
4 Not Serviced Housing 1
5 7012703 Rod, Piston 1 1
6 7012704 Piston, Stroking 1
7 Kit O-Ring 1
8 7012705 Nut, Adapter 1 F
9 7012706 Bearing, Roller 1 R
10 7012707 Bolt, Metric Socket Head M12 x 65mm 4
11 7012708 Block, Port 1 A
12 7012709 Shim 1 M
13
14
7012710
Kit
Pin, Dowel M6 x 18mm
O-Ring
1
2
E
15 7012711 Nut, Cap M10 1
16 7012712 Screw, Adjusting 1
17 Kit O-Ring 2
18 7012713 Nut, Jam M10 1
19 Kit Rotary Group Assembly 1
20 Not Serviced Plug 1
21 Kit Plate, Swash 1
22 7012714 Bearing, Roller 1
23 7012715 V-Ring 1
24 7012700 Control Plate Assembly (Prior to S/N 29852 Only) 1
Note: On S/N 29852 to Present #24 is incorporated
into housing #4.

2900788 Seal Kit (Includes Items 2, 7, 14, 17 & O-Rings under 1
#24)
7012716 Rotary Group Kit (Includes Items 19 & 21) 1

3120272 1-45
SECTION 1 FRAME
S FIGURE 1-11. BRAKE ASSEMBLY - AUSCO AND MICO
E
C
T
I
O
N

F
R
A
M
E

1-46 3120272
SECTION 1 FRAME
S
FIGURE 1-11. BRAKE ASSEMBLY - AUSCO AND MICO
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
E
0920027 BRAKE ASSEMBLY - AUSCO & MICO Ref. G C
Note: Used on 80HX 2WD Prior to Prior to October Ref. T
1987 & 80H 2WD & 4WD Prior to October 1987.
I
BRAKE ASSEMBLY - AUSCO Ref. O
1 Kit Ring, Retaining 1
N
2 Kit Ring, Retaining 1
3 7000713 Bearing, Ball 1 1
4 7000714 Housing 1
7003010 Retainer, Spring 1
5 7000759 O-Ring 1 F
6 7000782 Spring, Compression 8 R
7 7000798 Spring, Compression 8
8 7000716 Shaft 1 A
9 7000717 Pin, Torque 2 M
10
11
7000718
7003006
Disc, Primary
Spring, Compression
1
6
E
12 7000732 Disc, Rotating 3
13 7000720 Disc, Stationary 3
14 7000721 Piston 1
15 Kit Ring, Back-Up 1
16 Kit O-Ring 1
17 Kit Ring, Back-Up 1
18 Kit O-Ring 1
19 7000796 Bleeder 1
20 7000727 Plate, Power 1
21 7000729 Lockwasher 4
22 7000730 Bolt 4
7003007 Bolt, Flanged 4
23 7000731 Gasket 2
24 to 25 Not Used

2900131 Seal Kit (Includes Items 1, 2, 15, 16, 17, 18 & 23) 1

BRAKE ASSEMBLY - MICO Ref.

26 7007913 Screw, Cap 4


27 7007912 Lockwasher 4
28 7007924 Plug, Pipe 1
29 7007975 Cover 1
30 Kit Ring, Square 1
31 Kit O-Ring 1
32 7007920 Bearing 1
33 Kit O-Ring 1
34 Kit Ring, Back-Up 1
35 7007923 Piston 1
36 Kit O-Ring 1
37 Kit Ring, Back-Up 1

3120272 1-47
SECTION 1 FRAME
S FIGURE 1-11. BRAKE ASSEMBLY - AUSCO AND MICO (CONTINUED)
E FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

C 38 7007914 Bleeder Screw 1


39 7007903 Shaft 1
T 40 7007908 Disc 3
I 41 7007916 Spring 6

O 42
43
7007909
7007902
Friction Disc
Separator
3
2
N 44 7007907 Disc (Large Diameter) 1
45 7007906 Spring 8
46 7007905 Spring 8
1 47 7007915 Pin, Dowel 2
48 7007904 Bearing 1
F 49
50
Kit
7007976
Seal, Oil
Housing
1
1
R 51 7007901 Pin, Spirol 4
A 52 Kit O-Ring 2
53 Kit O-Ring 4
M 7007933 Mounting Gasket (Not Shown) 1
E
2900641 Seal Kit (Includes Items 30, 31, 32, 33, 34, 36, 37, 1
49, 52 & 53)

1-48 3120272
SECTION 1 FRAME
FIGURE 1-11. BRAKE ASSEMBLY - AUSCO AND MICO (CONTINUED) S
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. E
C
T
I
O
N

F
R
A
M
E

3120272 1-49
SECTION 1 FRAME
S FIGURE 1-12. BRAKE ASSEMBLY - AUSCO
E
C
T
I
O
N

F
R
A
M
E

1-50 3120272
SECTION 1 FRAME
S
FIGURE 1-12. BRAKE ASSEMBLY - AUSCO
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
E
0920072 BRAKE ASSEMBLY - AUSCO Ref. D C
Note: Used on 80HX 2WD October 1987 to January Ref. T
1992, 80HX 4WD Prior to February 1991 & 80H 2WD
& 4WD October 1987 to January 1992. I
O
1 7003047 Housing 1
2 Kit Gasket 1
N
3 7003049 Bearing 1
4 Kit Seal, Oil 1 1
5 7003051 Spring, Retainer 1
6 7003052 Spring, Compression 8
7 7003070 Shaft, Splined 1 F
8
9
7000717
7003054
Pin, Torque
Disc, Primary
2
1
R
10 7003006 Spring, Separator 6 A
11 7003055 Disc, Rotating 3 M
12 7003056 Disc, Stationary 3
13 7003057 Piston 1
E
14 Kit Ring, Back-Up 1
15 Kit O-Ring 1
16 Kit Ring, Back-Up 1
17 Kit O-Ring 1
18 7000760 Bearing 1
19 7000796 Screw, Bleeder 1
20 7003071 Plate, Power 1
21 7003007 Screw 4
22 7003059 Valve, Pressure 1
23 7000728 Plug 1
24 Kit Gasket 2

2900662 Seal Kit (Includes Items 2, 4, 14, 15, 16, 17 & 24) 1
7003069 Gasket Kit (Includes Item 24) 1

3120272 1-51
SECTION 1 FRAME
S FIGURE 1-13. BRAKE ASSEMBLY - MICO
E
C
T
I
O
N

F
R
A
M
E

1-52 3120272
SECTION 1 FRAME
S
FIGURE 1-13. BRAKE ASSEMBLY - MICO
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
E
0920081 BRAKE ASSEMBLY - MICO Ref. C
Note: Used on 80HX 4WD February 1991 to July Ref. T
1991 Only.
I
1 Kit Seal, Oil 1 O
2 Kit Bearing 1 N
3 7007977 Ring, Retaining 1
4 7007978 Shaft 1
5 7007979 Spring (Inner) 6 1
6 7007980 Spring (Outer) 6
7 7007981 Housing 1
8 Kit Plate, Return 1 F
9 7007983 Separator 2 R
10
11
Kit
7007985
Seal, Case
Bolt, Washer Head
1
4
A
12 7007986 Cover 1 M
13 7007914 Screw, Bleeder 1 E
14 7007987 Pin, Dowel 2
15 Kit Ring, Back-Up (Inner) 1
16 Kit O-Ring (Inner) 1
17 Kit Ring, Back-Up (Outer) 1
18 Kit O-Ring (Outer) 1
19 Kit Rotor 2
20 Kit Stator 2
21 7007989 Piston 1
22 7007924 Plug, Pipe 1
23 to 24 Not Used
25 Kit O-Ring 1
26 7007933 Gasket 2

2900767 Lining Kit (Includes Items 8, 10, 19, 20, 25 & 26) 1
2900766 Seal Kit (Includes Items 1, 10, 15, 16, 17, 18, 25 & 26) 1
2900768 Bearing Kit (Includes Items 1, 2, 10, 25 & 26) 1

3120272 1-53
SECTION 1 FRAME
S FIGURE 1-14. BRAKE ASSEMBLY - MICO
E
C
T
I
O
N

F
R
A
M
E

1-54 3120272
SECTION 1 FRAME
S
FIGURE 1-14. BRAKE ASSEMBLY - MICO
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
E
DRIVE BRAKE ASSEMBLY OPTIONS: Ref. C
0920084 Prior to S/N 33476 Ref. A T
0920110
0920117
S/N 33476 to S/N 51532
S/N 51532 to S/N 57512 (Seal kit is the only part
Ref.
Ref.
B
B
I
available) (Replace complete unit with p/n 0920119) O
0920119 S/N 57512 to Present
Note: Used on 80HX 2WD, 80HX 4WD & 80H 2WD &
Ref.
Ref.
A
N
4WD.
1
1 Shaft Options: 1
7011712 0920084 Brake (Prior to S/N 33476)
7011712 0920110 Brake (S/N 33476 to S/N 51532) F
2
Not Available 0920119 Brake (S/N 57512 to Present)
Guide, Spring Options: 1
R
7011717 0920084 Brake (Prior to S/N 33476) A
7018606 0920110 Brake (S/N 33476 to S/N 51532) M
Not Available 0920119 Brake (S/N 57512 to Present)
3 Spring Options: A/R
E
7007979 0920084 Brake (Inner) (Prior to S/N 33476) 6
7007980 0920084 Brake (Outer) (Prior to S/N 33476) 6
7007970 0920110 Brake (Red) (S/N 33476 to S/N 51532) 6
7018602 0920110 Brake (Blue) (S/N 33476 to S/N 51532) 3
Kit 0920119 Brake (Red) (S/N 57512 to Present) 4
Kit 0920119 Brake (Blue) (S/N 57512 to Present) 2
4 Housing Options: 1
7011713 0920084 Brake (Prior to S/N 33476)
7018605 0920110 Brake (S/N 33476 to S/N 51532)
Not Available 0920119 Brake (S/N 57512 to Present)
5 Return Plate & Separator Assembly Options: A/R
Kit Return, Plate - 0920084 Brake (Prior to S/N 1
33476)
7011715 Separator Assy - 0920084 Brake (Prior to S/N 2
33476)
7011714 Pin 4
7007983 Separator 2
Kit Return Plate & Separator - 0920110 Brake (S/N 1
33476 to S/N 51532)
Kit Return Plate & Separator - 0920119 Brake (S/N
57512 to Present)
6 Kit Rotor 2
7 Kit Stator 2
8 Kit Seal, Case 1
9 Bolt, Washer Head Options: A/R
7007985 0920084 Brake (Prior to S/N 33476) 4
7018607 0920110 Brake (S/N 33476 to S/N 51532) 4
7018614 0920119 Brake (S/N 57512 to Present) 3
10 Cover Options: 1
7007986 0920084 Brake (Prior to S/N 33476)
7007986 0920110 Brake (S/N 33476 to S/N 51532)
Not Available 0920119 Brake (S/N 57512 to Present)

3120272 1-55
SECTION 1 FRAME
S FIGURE 1-14. BRAKE ASSEMBLY - MICO (CONTINUED)
E FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

C 11 Hardware Options: 1
7000796 Screw, Bleeder (Prior to S/N 33906)
T 7018609 Plug, Pipe (S/N 33906 to S/N 51532)
I Not Required S/N 57512 to Present

O 12
7007987
Pin, Dowel Options:
0920084 Brake (Prior to S/N 33476)
2

N 7007987 0920110 Brake (S/N 33476 to S/N 51532)


Not Available 0920119 Brake (S/N 57512 to Present)
13 Kit Seal, Oil 1
1 14 Ring, Retaining Options: 1
7011716 0920084 Brake (Prior to S/N 33476)
F 7011716
Kit
0920110 Brake (S/N 33476 to S/N 51532)
0920119 Brake (S/N 57512 to Present)
R 15 Kit Bearing 1
A 16 Ring, Retaining 1
7007977 0920084 Brake (Prior to S/N 33476)
M 7007977 0920110 Brake (S/N 33476 to S/N 51532)
E Kit 0920119 Brake (S/N 57512 to Present)
17 Kit Ring, Back-Up 1
18 Kit Ring, Back-Up 1
19 Kit O-Ring 1
20 Kit O-Ring 1
21 Piston Options: 1
7007923 0920084 Brake (Prior to S/N 33476)
7018603 0920110 Brake (S/N 33476 to S/N 51532)
Not Available 0920119 Brake (S/N 57512 to Present)
22 7007933 Gasket 2
23 7007990 O-Ring 2
24 7007924 Plug, Pipe 1

Repair Kits:
0920084 Brake (Prior to S/N 33476)
2900766 Seal Kit (Includes Items 8,13,17,18,19,20,22 & 1
23)
2900768 Seal Kit (Includes Items 8,13,15,22 & 23) 1
2900767 Lining Kit Options: (Includes Items 5,6,7,8,22 & 1
23)
0920110 Brake (S/N 33476 to S/N 51532)
2900766 Seal Kit (Includes Items 8,13,17,18,19,20,22 & 1
23)
2900768 Seal Kit (Includes Items 8,13,15,22 & 23) 1
7018608 Lining Kit Options: (Includes Items 5,6,7,8,22 & 1
23)
0920117 (S/N 51532 to S/N 57512)
7018612 Complete Repair Kit (Includes Items 5,6,7,8,13, 1
17, 18,19,20,22 & 23)
0920119 (S/N 57512 to Present)
7018612 Complete Repair Kit (Includes Items 5,6,7,8,13, 1
17, 18,19,20,22 & 23)

1-56 3120272
SECTION 1 FRAME
FIGURE 1-14. BRAKE ASSEMBLY - MICO (CONTINUED) S
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. E
C
T
I
O
N

F
R
A
M
E

3120272 1-57
SECTION 1 FRAME
S FIGURE 1-15. GEAR REDUCER ASSEMBLY
E
C
T
I
O
N

F
R
A
M
E

1-58 3120272
SECTION 1 FRAME
S
FIGURE 1-15. GEAR REDUCER ASSEMBLY
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
E
2780138 GEAR REDUCER ASSEMBLY Ref. G C
Note: Used on 80HX 2WD/2WS with Vickers Prop T
Valves & All 80H 2WD & 4WD.
I
1 7007663 Hub 1 O
2
3
7007678
7007673
Bolt
Washer, Thrust
2
1
N

Carrier Sub-Assembly Options: 1 1
7007665 Prior to Mid 1989
Not Available Mid 1989 to Present
4 Carrier Options: 1 F
7007666 Prior to Mid 1989 R
7010498 Mid 1989 to Present
5 Shaft (Output) Options: 1 A
7007672 Prior to Mid 1989 M
6
7010497
7000285
Mid 1989 to Present
Ring, Retaining 1
E
7 7000270 Washer, Thrust 1
8 7007671 Gear, Planet 3
9 7007668 Roller, Needle 57
10 7007670 Shaft, Planet 3
11 7007669 Pin, Spring 3
12 7007667 Washer, Thrust 6
13 7007676 Gear, Input 1
14 7007675 Washer, Thrust 1
15 7007677 O-Ring 2
16 7007664 Gear, Ring 1
17 7000253 Washer, Thrust 1
18 7007674 Cover 1
19 7007679 Plug, Pipe (Not Shown) 3

3120272 1-59
SECTION 1 FRAME
S FIGURE 1-16. DRIVE HUB ASSEMBLIES
E
C
T
I
O
N

F
R
A
M
E

1-60 3120272
SECTION 1 FRAME
S
FIGURE 1-16. DRIVE HUB ASSEMBLIES
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
E
DRIVE HUB ASSEMBLIES Ref. C
T
2780094 Drive Hub Assembly - 42.5:1 Ratio
80HX 2WD With Racine Prop Valves Built Prior to
Ref. A
I
February 1988 O
2780136 Drive Hub Assembly - 43:1 Ratio
80HX 2WD With Racine Prop Valves Built Febru-
Ref. A
N
ary 1988 to Present
2780093 Drive Hub Assembly - 30.04:1 Ratio Ref. 1
80H 2WD With Racine Prop Valves
80H 2WD With Vickers Prop Valves Built Prior to
October 1989 F
2780142 Drive Hub Assembly - 24:1 Ratio Ref. R
80HX 2WD/2WS With Fixed or Oscillating Front
Axle/ Vickers Prop Valves A
80HX 2WD/4WS With Oscillating Front Axle/Vick- M
ers Prop Valves
80H 4WD May 1988 to Present
E
2780187 Drive Hub Assembly - 73:1 Ratio Ref. A
80HX 2WD/4WS With Fixed Front Axle/ Vickers
Prop Valves
2780144 Drive Hub Assembly - 54:1 Ratio Ref.
80HX 4WD/2WS & 4WD/4WS Built Prior to June
1995
2780114 Drive Hub Assembly - 53.58:1 Ratio Ref.
80HX 4WD/2WS & 4WD/4WS Built June 1995 to
Present
2780146 Drive Hub Assembly -30.04:1 Ratio Ref.
80H 4WD With Vickers Prop Valves

7001943 Hub & Spindle Assembly (2780094 & 2780114 Hubs) 1


7007662 Hub & Spindle Assembly (2780136 Hub) 1
7007665 Hub & Spindle Assembly (2780142 & 2780146 Hubs) 1
7007662 Hub & Spindle Assembly (2780144 Hub) 1
Not Available Hub & Spindle Assembly (2780187 & 2780093 Hubs) 1
1 7001937 Spindle (2780094 & 2780114 Hubs) 1
7007644 Spindle (2780136 & 2780144 Hubs) 1
7007656 Spindle (2780142 & 2780146 Hubs) 1
7010464 Spindle (2780187 Hub) 1
7002021 Spindle (2780093Hub) 1
2 Kit Seal 1
3 7000272 Cup, Bearing 1
4 7000273 Cone, Bearing 1
5 7000274 Cup, Bearing 1
6 7000275 Cone, Bearing 1
7 7001941 Hub (2780094 Hub Only) 1
7002023 Hub (2780093 Hub Only) 1
7000276 Hub (All Others) 1
8 Kit Spacer 1

3120272 1-61
SECTION 1 FRAME
S FIGURE 1-16. DRIVE HUB ASSEMBLIES (CONTINUED)
E FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

C 9 Kit Ring, Retaining 1


10 7001928 Plug, Pipe 2
T 11 7000265 Bolt (All Hubs Except 2780093) 10
I 7002022 Bolt (2780093 Hub) 10

O 12 7001917 Gear, Internal (2780094, 2780144 & 2780114


Hubs)
1

N 7000277 Gear, Internal (2780142 & 2780093 Hubs) 1


7010466 Gear, Internal (2780187 Hub) 1

1 7001918 Carrier Assembly (2780094, 2780144 & 2780114 1
Hubs)
7001933 Carrier Assembly (2780093 Hub) 1
F 7007694 Carrier Assembly (2780136 Hub) 1
R 7007659 Carrier Assembly (2780142 Hub) 1

A 7007680
Not Available
Carrier Assembly (2780146 Hub)
Carrier Assembly (2780187 Hub)
1
1
M 13 7001900 Carrier 1
E 14 7001901 Washer, Thrust (2780094, 2780093 & 2780114
Hubs)
6

7007645 Washer, Thrust (2780136, 2780144, 2780146 & 6


2780187 Hubs)
15 7001902 Roller, Needle 84
16 7001903 Spacer (2780094, 2780093 & 2780114 Hubs) 3
7007646 Spacer (2780136, 2780142, 2780144, 2780146 3
& 2780187 Hubs)
17 7001904 Shaft, Pinion 3
18 7001927 Gear, Cluster (2780094 & 2780114 Hubs) 3
7007647 Gear, Cluster (2780136 & 2780144 Hubs) 3
7001905 Gear Kit, Cluster (2780093 & 2780146 Hubs - 1
Includes Items 14, 16, 19 & Cluster Gears)
7007660 Gear, Cluster (2780142 Hub) 3
7010465 Gear, Cluster (2780187 Hub) 3
19 7001906 Pin, Roll 3
20 7007648 Washer, Thrust (2780136, 2780144 & 2780187 6
Hubs)
7007661 Washer, Thrust (2780142 & 2780146 Hubs) 6
21 7000279 Gear, Ring 1
22 Kit O-Ring 2
7000280 Cover Assembly 1
23 7000218 Cover 1
24 7000219 Cap, Cover 1
25 7000220 Bolt 4
26 Kit Cap, Disconnect 1
27 Kit Rod, Disconnect 1
28 Kit O-Ring 1
29 Kit O-Ring 1
30 7000243 Plug, Pipe 1
31 7000282 Washer 2
32 7000283 Spring 1
33 7000284 Ring, Retaining 1
34 7000285 Ring, Retaining 1

1-62 3120272
SECTION 1 FRAME
FIGURE 1-16. DRIVE HUB ASSEMBLIES (CONTINUED) S
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. E
35 7000222 Shaft, Input (2780094, 2780144 & 2780119 Hubs) 1 C
7001938 Spacer, Thrust (2780093 & 2780146 Hubs) 1
7007649 Shaft, Input (2780136 Hub) 1
T
7000292 Shaft, Input (2780142 Hub) 1 I
36 7000293 Spacer, Thrust (2780094, 2780136 & 2780142
Hubs)
1 O
7000286 Spacer, Thrust (2780144, 2780093, 2780146 & 1 N
2780114 Hubs)
7000468 Spacer, Thrust (2780187 Hub) 1
37 7001940 Gear, Input (2780094 & 2780136 Hubs) 1 1
7001939 Gear, Input (2780093 & 2780146 Hubs) 1
7000294 Gear, Input (2780142 Hub) 1
7000221 Gear, Input (2780187, 2780144 & 2780114 Hubs) 1
F
38 7000295 Spacer, Thrust (2780094, 2780136 & 2780142 1 R
39 7000287
Hubs)
Washer, Thrust 4
A
40 7000288 Bearing, Thrust 2 M
41 7000289 Bolt 8 E
42 7000225 Bolt, Shoulder 4
43 7000290 Coupling (All Except 2780093, 2780146 & 1
2780142 Hubs)
7000299 Coupling (2780093 Hub) 1
7000296 Coupling (2780142 & 2780146 Hubs) 1
44 7000297 Ring, Retaining (2780093, 2780142 & 2780146 1
Hubs)
45 7000298 Ring, Retaining (2780093, 2780142 & 2780146 1
Hubs)

2900202 Seal Kit (Includes Items 2, 8, 9 & 22) 1
2900138 Disconnect Kit (Includes Items 2, 22, 26, 27, 28 & 1
29)

3120272 1-63
SECTION 1 FRAME
S FIGURE 1-17. VALVES & SWITCHES INSTALLATIONS (FRAME MOUNTED)
E
C
T
I
O
N

F
R
A
M
E

1-64 3120272
SECTION 1 FRAME
S
FIGURE 1-17. VALVES & SWITCHES INSTALLATIONS (FRAME MOUNTED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
E
0236851 SELECTOR VALVE INSTALLATION Ref. 4 C
T
1 4640039
7006851
Valve, Selector
O-Ring (Valve Seals)
1
2
I
2 0641632 Bolt 3/8-16NC x 4 2 O
3 4751600 Flatwasher 3/8 2 N
4 4761600 Lockwasher 3/8 2
5 3311601 Nut 3/8-16NC 2
4565166 Spacer (Not Shown) 1 1
6 2980089 Lever (Part of Item #1) 1
7 3251870 Nameplate - Selector Valve 1
F
VALVE INSTALLATIONS Ref. R
0236590 2WD - Racine Prop Valves (Prior to Mid 1987) Ref. A
0238014 2WD/2WS - Vickers Prop Valves (Mid 1987 to March Ref.
1991) M
0253697 2WD/4WS - Vickers Prop Valves Ref. E
0251823 2WD/2WS March 1991 to Present Ref. A
0238785 4WD/2WS & 4WD/4WS Ref. E

101 Valve, Counterbalance Options: A/R


4640451 Used with Installations - 0236590, 0238014 & 1
0253697
7010630 Cartridge 2
7011317 Seal Kit - 7010630 Cartridge 2
4640700 Used with Installation - 0251823 1
7011316 Cartridge 1
7011317 Seal Kit - 7011316 Cartridge 2
4640682 Used with Installation - 0238785 1
7011316 Cartridge 1
7011317 Seal Kit - 7011316 Cartridge 2
102 Valve, Flow Divider Options: A/R
4640443 Used with Installation - 0236590 1
7009739 Seal Kit 2
4640260 Used with Installations - 0238014, 0253697, 1
0251823 & 0238785
Not Available Cartridge (Vickers/Modular Control Version) 1
7009739 Seal Kit (Vickers/Modular Control Version) 1
7007321 Cartridge (Fluid Control Version) 1
7007323 Seal Kit (Fluid Control Version) 1
103 2180134 Fitting, Straight 1
104 2220061 Fitting, Adapter 1
105 0641626 Bolt 3/8-16NC x 3 1/4 2
106 4761600 Lockwasher 3/8 2
107 3311601 Nut 3/8-16NC 2
108 4640671 Valve, Flow Divider (Used with installation 0238785 2
Only)
109 0641520 Bolt 5/16-18NC x 2 1/2 4
110 4761500 Lockwasher 5/16 4

3120272 1-65
SECTION 1 FRAME
S FIGURE 1-17. VALVES & SWITCHES INSTALLATIONS (FRAME MOUNTED) (CONTINUED)
E FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

C 111 4751500 Flatwasher 5/16 4


0237129 AXLE LIMIT SWITCH INSTALLATION (80HX FIXED Ref. F
T FRONT AXLE)
I
201 4360057 Switch, Limit 4
O 202 0200189 Arm, Switch 4
N 203 4460049 Connector, Strain Relief 4
204 0721014 Bolt #10-24NC x 1 3/4 8
205 4761000 Lockwasher #10 8
1 206 0100011 Loctite #242 (Not Shown) A/R
207 Not Used
208 0860037 Box, Electrical 1
F 3500812 Cover 1
R 4460023 Connector, Terminal 5
A 4300031 Stud (Welded on Part) 2
3311401 Nut 1/4-20NC 2
M 4761400 Lockwasher 1/4 2
E
0255989 AXLE LIMIT SWITCH INSTALLATION (80HX OSCIL- Ref.
LATING FRONT AXLE)

251 4360277 Switch, Limit 4


252 4360236 Head, Switch 4
253 4360237 Arm, Switch 4
254 3900168 Bolt #10-24NC x 1 1/2 8
255 4920140 Lockwire 4
256 4460049 Connector, Strain Relief 4
257 Not Used
258 3500812 Cover 1
259 3311401 Nut 1/4-20NC 8
260 4751400 Flatwasher 1/4 8
261 4761400 Lockwasher 1/4 8

FRAME SHIELDS INSTALLATIONS Ref.


0236876 80HX - 2WD Fixed Front Axle Ref. A
0250220 80HX - 4WD Fixed Front Axle (Prior to August 1991) Ref.
0252234 80HX - 4WD Fixed Front Axle (August 1991 to Ref. A
Present)
0255986 80HX - 2WD & 4WD Oscillating Front Axle Ref.
0237321 80H - 2WD & 4WD Ref. A

301 Shield - Rear Options: 1


4060431 Used with Installations 0236876 & 0250220
4060702 Used with Installation 0252234 & 0255986
4060649 Used with Installation 0237321
302 4761400 Lockwasher 1/4 8
303 3300151 Nut, Acorn 1/4-20NC 8

304 Shield - Front Options: 1

1-66 3120272
SECTION 1 FRAME
FIGURE 1-17. VALVES & SWITCHES INSTALLATIONS (FRAME MOUNTED) (CONTINUED) S
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. E
4060432 Used with Installation 0236876 C
4060702 Used with Installations 0250220 & 0252234
4060908 Used with Installation 0255986
T
4060649 Used with Installation 0237321 I
O
0255987 AXLE LOCKOUT VALVE INSTALLATION - REQUIRED Ref. 3
FOR OSCILLATING AXLE N
401 4640871 Valve, Axle Lockout 1
7012693 Seal Kit 1
1
7002840 Anti-Rotation Pin Removal Tool 1
402
403
0641416
4751400
Bolt 1/4-20NC x 2
Flatwasher 1/4
4
4
F
404 3311405 Locknut 1/4-20NC 4 R
405 1100099 Cam Assembly 1 A
406 0641810 Bolt 1/2-13NC x 1 1/4 2
407 4751800 Flatwasher 1/2 2
M
408 0100019 Loctite #271 (Not Shown) A/R E
0256601 STEER/AXLE SELECT VALVES INSTALLATION - Ref.
REQUIRED FOR OSCILLATING AXLE (PRIOR TO S/N
26210)

501 4640968 Valve, 2 Way 2


7012996 Cartridge (1 Per Assembly) 2
7012518 Seal Kit - 7012996 Cartridge (1 Per Assembly) 2
502 4640479 Valve, Holding 1
7011320 Cartridge 1
2900770 Seal Kit 1
503 4640967 Valve, 3 Way 2
7012995 Cartridge Less Coil (1 Per Assembly) 2
7012518 Seal Kit - 7012995 Cartridge (1 Per Assembly) 2
7000645 Coil (1 Per Assembly) 2
504 3311401 Nut 1/4-20NC 10
505 4751500 Flatwasher 5/16 10
506 4761500 Lockwasher 5/16 10
507 4560927 Spacer 4
508 4921854 Harness - Extendable Axle (Not Shown) 1

0256611 STEER/AXLE SELECT VALVES INSTALLATION - Ref. 2


REQUIRED FOR OSCILLATING AXLE (S/N 26210 TO
PRESENT)

551 4640986 Valve Assembly 1


551A 7012995 Cartridge Less Coil 2
7012518 Seal Kit - 7012995 Cartridge (1 Per Assembly) 2
551B 7000645 Coil 2
551C 7017409 Cartridge, Directional 2
7012518 Seal Kit - 7017409 Cartridge (1 Per Assembly) 2

3120272 1-67
SECTION 1 FRAME
S FIGURE 1-17. VALVES & SWITCHES INSTALLATIONS (FRAME MOUNTED) (CONTINUED)
E FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

C 551D 7011336 Cartridge 2


2900770 Seal Kit - 7011336 Cartridge (1 Per Assembly) 2
T 552 0641506 Bolt 5/16-18NC x 3/4 2
I 553 4751500 Flatwasher 5/16 2

O 554
555
0100019
4921854
Loctite #271 (Not Shown)
Harness - Extendable Axle (Not Shown)
A/R
1
N

F
R
A
M
E

1-68 3120272
SECTION 1 FRAME
FIGURE 1-17. VALVES & SWITCHES INSTALLATIONS (FRAME MOUNTED) (CONTINUED) S
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. E
C
T
I
O
N

F
R
A
M
E

3120272 1-69
SECTION 1 FRAME
S FIGURE 1-18. AXLE LIFT CYLINDER INSTALLATIONS
E
C
T
I
O
N

F
R
A
M
E

1-70 3120272
SECTION 1 FRAME
S
FIGURE 1-18. AXLE LIFT CYLINDER INSTALLATIONS
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
E
AXLE LIFT CYLINDER INSTALLATION (STANDARD Ref. C
PARTS - WHEN EQUIPPED) T
1 4843122 Bracket Weldment (Part of Frame Weldment after July 1
I
2000) O
2 Axle Lift Cylinder Assembly Options: (See Section 5 for A/R
Breakdown) N
1681991 Prior to S/N 34133

3
1683596
3421584
S/N 34133 to Present
Pin A/R
1
4 3450508 Pin, Cotter A/R
5 Bolt Options: A/R F
0641809 Bolt 1/2-13NC x 1 1/8 (Prior to S/N 34133)
0641844 Bolt 1/2-13NC x 5 1/2 (S/N 34133 to Present)
R
6 Hardware Options: A/R A
4761800
3311805
Lockwasher 1/2 (Prior to S/N 34133)
Locknut 1/2-13NC (S/N 34133 to Present)
M
7 Plate, Base Options: A/R E
3532839 Prior to S/N 34133
3340831 S/N 34133 to Present
8 4713400 Flatwasher 1 1/2 A/R
9 0100011 Loctite #242 (Not Shown) (Prior to S/N 34133) A/R

AXLE LIFT CYLINDER INSTALLATION (VARIABLE Ref.


PARTS)
0250926 80HX with Fixed Front Axle/Single Axle Lift Cylinder Ref. 9
50 4640039 Valve, Control Options: 1
51 0641632 Bolt 3/8-16NC x 4 2
52 4761600 Lockwasher 3/8 2
53 3311601 Nut 3/8-16NC 2
54 3252453 Nameplate 1
55 2980089 Lever Options: A/R
4751400 Flatwasher 1/4 (Used with Lever when Required) 6
56 4565166 Tube, Spacer A/R
0256666 80HX 2WS with Fixed Front Axle/Dual Axle Lift Ref. 3
Cylinders
0256131 80HX 4WS with Fixed Front Axle/Dual Axle Lift Ref. 2
Cylinders
0256580 80HX 2WD with Oscillating Front Axle/Single Axle Ref. 4
Lift Cylinder
0256579 80HX with Oscillating Front Axle/Dual Axle Lift Ref. 4
Cylinders
57 Plate, Valve Mounting Options (Part of Frame After A/R
July 2000 When Required):
3539843 80HX 2WS with Fixed Front Axle/Dual Axle Lift 1
Cylinders
Not Required 80HX 4WS with Fixed Front Axle/Dual Axle Lift 0
Cylinders
3539843 80HX 2WD with Oscillating Front Axle/Single Axle 1
Lift Cylinder

3120272 1-71
SECTION 1 FRAME
S FIGURE 1-18. AXLE LIFT CYLINDER INSTALLATIONS (CONTINUED)
E FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

C 3539843 80HX with Oscillating Front Axle/Dual Axle Lift


Cylinder
1

T 58 Select Valve Assembly Options (See Items 201-205): A/R


I 4640987 80HX 2WS with Fixed Front Axle/Dual Axle Lift
Cylinders
1

O Not Required 80HX 4WS with Fixed Front Axle/Dual Axle Lift 0
N Cylinders
4640987 80HX 2WD with Oscillating Front Axle/Single Axle 1
Lift Cylinder
1 4640987 80HX with Oscillating Front Axle/Dual Axle Lift
Cylinder
1

59 3 Way Valve Assembly Options (See Items 301-302): A/R


F 4640967 80HX 2WS with Fixed Front Axle/Dual Axle Lift 2
Cylinders
R Not Required 80HX 4WS with Fixed Front Axle/Dual Axle Lift 0
A Cylinders
Not Required 80HX 2WD with Oscillating Front Axle/Single Axle 0
M Lift Cylinder
E 4640967 80HX with Oscillating Front Axle/Dual Axle Lift 2
Cylinder
60 0641414 Bolt 1/4-20NC x 1 3/4 A/R
61 4711400 Flatwasher 1/4 (Narrow) A/R
62 3311405 Locknut 1/4-20NC A/R
63 0641506 Bolt 5/16-18NC x 3/4 A/R
64 4751500 Flatwasher 5/16 A/R
65 Plate, Switch Mounting Options: A/R
3539631 80HX 2WS with Fixed Front Axle/Dual Axle Lift 2
Cylinders
3539631 80HX 4WS with Fixed Front Axle/Dual Axle Lift 2
Cylinders
Not Required 80HX 2WD with Oscillating Front Axle/Single Axle 0
Lift Cylinder
Not Required 80HX with Oscillating Front Axle/Dual Axle Lift 0
Cylinder
66 Switch, Toggle - DPDT/MC/CO Options: A/R
4360314 80HX 2WS with Fixed Front Axle/Dual Axle Lift 4
Cylinders
4360314 80HX 4WS with Fixed Front Axle/Dual Axle Lift 4
Cylinders
Not Required 80HX 2WD with Oscillating Front Axle/Single Axle 0
Lift Cylinder
Not Required 80HX with Oscillating Front Axle/Dual Axle Lift 0
Cylinder
67 0641409 Bolt 1/4-20NC x 1 1/8 A/R
68 4761400 Lockwasher 1/4 A/R
69 3311401 Nut 1/4-20NC A/R
70 Decal Options: A/R
1703083 80HX 2WS with Fixed Front Axle/Dual Axle Lift 2
Cylinders
1703083 80HX 4WS with Fixed Front Axle/Dual Axle Lift 2
Cylinders
Not Required 80HX 2WD with Oscillating Front Axle/Single Axle 0
Lift Cylinder

1-72 3120272
SECTION 1 FRAME
FIGURE 1-18. AXLE LIFT CYLINDER INSTALLATIONS (CONTINUED) S
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. E
Not Required 80HX with Oscillating Front Axle/Dual Axle Lift 0 C
Cylinder
71 Bracket Weldment (Rear) Options: A/R T
4845381 80HX 2WS with Fixed Front Axle/Dual Axle Lift 1 I
Cylinders
4845381 80HX 4WS with Fixed Front Axle/Dual Axle Lift 1
O
Cylinders N
Not Required 80HX 2WD with Oscillating Front Axle/Single Axle 0
Lift Cylinder
4845381 80HX with Oscillating Front Axle/Dual Axle Lift 1 1
Cylinder

CONTROL VALVES INSTALLATIONS Ref. F


0256159 Machines without Prop Tele/without Rotate/with Ref. R
4WS/with Jacks on Both Ends
0256158 Machines without Prop Tele/with Rotate/with 4WS/ Ref. A
with Jacks on Both Ends M
0256302 Machines with Prop Tele/without Rotate/with 4WS/ Ref. 2
with Jacks on Both Ends E
0256301 Machines with Prop Tele/with Rotate/with 4WS/with Ref. 2
Jacks on Both Ends

101 4640973 Valve Assembly - 5 Stack Racine Bang-Bang 1 A


7002315 Valve Section with Crossover Relief Valve 3
7000468 Crossover Relief Valve Block Assembly 3
7004894 Valve Section 2
7004859 Solenoid Assembly - Complete (2 per Section) 10
7000418 Solenoid (1 per Assembly) 10
7000414 Seal Kit - 7002315 & 7004894 Sections 5
102 4300038 Stud (Welded on Part) 4
103 3311501 Nut 5/16-18NC 4
104 4751500 Flatwasher 5/16 4
105 4761500 Lockwasher 5/16 4

4640987 SELECT VALVE ASSEMBLY Ref.

201 7012995 Cartridge Less Coil 2


7012518 Seal Kit (1 Per Assembly) 2
202 7000645 Coil (1 Per Assembly) 2
203 7017408 Cartridge Less Coil 2
7012967 Seal Kit (1 Per Assembly) 2
204 7012539 Coil (1 Per Assembly) 2
205 7012912 Cartridge, Relief 2
7012998 Seal Kit (1 Per Assembly) 2

4640967 3 WAY VALVE ASSEMBLY Ref.

301 7012995 Cartridge Less Coil 1


7012518 Seal Kit (1 Per Assembly) 1
302 7000645 Coil (1 Per Assembly) 1

3120272 1-73
SECTION 1 FRAME
S FIGURE 1-19. TOW PACKAGE INSTALLATION
E
C
T
I
O
N

F
R
A
M
E

1-74 3120272
SECTION 1 FRAME
S
FIGURE 1-19. TOW PACKAGE INSTALLATION
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
E
TOW PACKAGE INSTALLATION (STANDARD PARTS) Ref. C
T
1 to 2
3
Not Used
3040145 Lug, Hitch 2
I
4 3420860 Pin, Steer Pivot 1 O
5 2880410 Key 1 N
6 to 7 Not Used
8 0560605 Block, Tie-Rod 2
9 Not Used 1
10 0440091 Washer, Bronze 2
11 3900146 Bolt 1"- 8NC x 7 1/2" (Grade 8) 1
12 3312601 Nut 1"- 8NC 1 F
13 3312605 Locknut 1"- 8NC 2 R
14 3323002 Nut, Jam 1 1/4"- 12NF 4
15 2166003 Fitting, Grease 3
A
16 3421892 Pin, Clevis 1 M
17 to 18 Not Used E
19 0251221 Tow Bar Assembly (Includes Items 101-103) 1
20 4841055 Mount, Tow Bar 2
21 3420292 Pin, Quick Release 2
22 1260017 Chain 16in/41cm
23 3820001 Rivet 4
24 Not Used
25 3250872 Nameplate - Tow Select 1
26 4640261 Valve, Select 1
27 0641507 Bolt 5/16"-18NC x 7/8" 2
28 4751500 Flatwasher 5/16" 2
29 4761500 Lockwasher 5/16" 2
30 0900479 Bracket 1

TOW PACKAGE INSTALLATION (VARIABLE PARTS) Ref.


0237358 80HX 2WD without Stops Includes: Ref. A
0237357 Tow Bar and Valve Installation Ref. A
0237355 Hitch and Tie-Rod Installation Ref. 5
0251185 80HX 2WD with Stops Ref. 5
0255073 80HX 4WD with Stops (Not Shown) Ref. 2
0239165 80H 2WD Includes: Ref.
0237357 Tow Bar and Valve Installation Ref. A
0239164 Hitch and Tie-Rod Installation Ref. A
0251718 80H 4WD Ref. B

50 Link, Steer Options: 1


4842759 80HX 2WD
4842759 80HX 4WD Prior to May 1995
4845128 80HX 4WD May 1995 to Present
4564066 80H 2WD
3841115 80H 4WD
51 Hitch, Steer Options: 1
2620022 80HX 2WD Prior to S/N 29425

3120272 1-75
SECTION 1 FRAME
S FIGURE 1-19. TOW PACKAGE INSTALLATION (CONTINUED)
E FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

C 2620041 80HX 2WD S/N 29425 to Present


2620042 80HX 4WD
T 2620022 80H 2WD & 4WD
I 52 Washer, Bronze Options: 2

O 4740311
4740274
80HX 2WD without Stops
80HX 2WD with Stops
N 4740311 80HX 4WD with Stops
4753000 80H 2WD & 4WD
53 Bushing Options: 1
1 0960071 80HX 2WD Prior to S/N 29425
Not Required 80HX 2WD S/N 29425 to Present
F Not Required
0960268
80HX 4WD
80H 2WD & 4WD
R 54 Hardware Options: A/R
A 3421325 Pin - 80HX 2WD 1
0642630 Bolt 1"-8NC x 3 3/4" - 80HX 4WD 2
M 9982256 Pin - 80H 2WD 1
E 3421880 Pin - 80H 4WD 1
55 Stop (Left Side) Options: A/R
Not Required 80HX 2WD without Stops 0
3534605 80HX 2WD with Stops 1
0561175 80HX 4WD with Stops 1
Not Required 80H without Stops 0
Not Available 80H 2WD with Stops 1
56 Stop (Right Side) Options: A/R
Not Required 80HX 2WD without Stops 0
3534606 80HX 2WD with Stops 1
0561176 80HX 4WD with Stops 1
Not Required 80H without Stops 0
Not Available 80H 2WD with Stops 1
57 Bar Options: A/R
Not Required 80HX 2WD without Stops 0
0361922 80HX 2WD with Stops 2
Not Required 80HX 4WD with Stops 0
Not Required 80H without Stops 0
Not Available 80H 2WD with Stops 2
58 Steer Cylinder Assembly Options (See Section 5 1
for Breakdown):
1681564 80HX 2WD without Stops
1682500 80HX 2WD with Stops
1682268 80HX 4WD with Stops
1681562 80H 2WD
1682489 80H 4WD
59 Decal - Caution Options: 1
3250840 Prior to May 1994
1702305 May 1994 to S/N 39228
1702305 S/N 39228 to Present - 80HX 2WD without
Stops & All 80H
1702968 S/N 39228 to Present - 80HX 4WD & 80HX 2WD
with Stops

1-76 3120272
SECTION 1 FRAME
FIGURE 1-19. TOW PACKAGE INSTALLATION (CONTINUED) S
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. E
C
0232121 TOW BAR ASSEMBLY Ref. 7
T
101 3420447 Pin, Tow 1 I
102 4740036 Flatwasher, Special 1 O
103 3420372 Pin, Cotter 1
N

F
R
A
M
E

3120272 1-77
SECTION 1 FRAME
S FIGURE 1-19. TOW PACKAGE INSTALLATION (CONTINUED)
E FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

C
T
I
O
N

F
R
A
M
E

1-78 3120272
SECTION 2 TURNTABLE
S
E
TABLE OF CONTENTS C
FIGURE DESCRIPTION PAGE
T
I
2-1 BOOM, TURNTABLE AND BEARING LUBE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2-2 CONTROL VALVE INSTALLATION - RACINE PROPORTIONAL. . . . . . . . . . . . . . . . . . . . . . . . 2-8
O
2-3 CONTROL VALVE ASSEMBLY - OUTLET SECTION (RACINE) . . . . . . . . . . . . . . . . . . . . . . . . 2-12 N
2-4 CONTROL VALVE ASSEMBLY - WORKING SECTION (RACINE) . . . . . . . . . . . . . . . . . . . . . . 2-14
2-5 CONTROL VALVE ASSEMBLY - INLET SECTION (RACINE) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2-6 CONTROL VALVE ASSEMBLY - SERVO SECTION (RACINE) . . . . . . . . . . . . . . . . . . . . . . . . . 2-20 2
2-7 CONTROL VALVE INSTALLATION - VICKERS VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
2-8
2-9
CONTROL VALVE ASSEMBLY - VICKERS (Prior to October 1994) . . . . . . . . . . . . . . . . . . . . .
CONTROL VALVE ASSEMBLY - VICKERS (October 1994 to Present) . . . . . . . . . . . . . . . . . . .
2-30
2-34
T
2-10 VICKERS VALVE ASSEMBLY - HYDRAULIC CONTROLS (October 1994 to Present) . . . . . . 2-38 U
2-11 CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP SECTION. . . . . . . . . . . 2-42 R
2-12 CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION . . . . . . . . . . . . . . . . . . 2-46
2-13 CONTROL VALVE ASSEMBLY - BANG-BANG WITH INLET RELIEF . . . . . . . . . . . . . . . . . . . . 2-50
N
2-14 CONTROL VALVE ASSEMBLY - 1 SECTION BANG-BANG (80HX+6/86HX) . . . . . . . . . . . . . . 2-54 T
2-15 ACCESSORY VALVE ASSEMBLY (Miller) (Hydraulic Controls Machines
Built Through 1989) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-56
A
2-16 ACCESSORY VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58 B
2-17 SWING DRIVE, BEARING AND LOCK INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-60 L
2-18 SWING MOTOR ASSEMBLY - WHITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-64
2-19 SWING MOTOR ASSEMLY - CHAR-LYNN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66
E
2-20 SWING MOTOR ASSEMLY - EATON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-68
2-21 SWING BRAKE ASSEMBLY (Prior to April 1992). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70
2-22 SWING BRAKE ASSEMBLY (April 1992 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-74
2-23 SWING HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-78
2-24 ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION . . . . . . . . . 2-80
2-25 DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION
(Built Prior to February 1995) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-84
2-26 DEUTZ ENGINE INSTALLATION WITH NOISE REDUCTION
(Built February 1995 to Present). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-92
2-27 ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ ENGINE MACHINES . . . . . . . 2-98
2-28 GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES . . . . . . . . . . . . . . . . . . . . . . . . . 2-102
2-29 FORD LSG-423 ENGINE INSTALLATIONS (Prior to March 1995). . . . . . . . . . . . . . . . . . . . . . . 2-106
2-30 ADECO THROTTLE COMPONENTS INSTALLATION - FORD ENGINE
(Machines Built Prior to Mid 1987). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-116
2-31 PRECISION GOVERNOR INSTALLATION - FORD ENGINE (Machines Built Mid 1987
to March 1995) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-118
2-32 GENERATOR INSTALLATION - FORD ENGINE (Machines Built Prior to March 1995). . . . . . . 2-120
2-33 FORD LRG423/LRG425 ENGINE INSTALLATION (March 1995 to Present). . . . . . . . . . . . . . . 2-124
2-34 GENERATOR INSTALLATION - FORD (Machines Built March 1995 to Present). . . . . . . . . . . . 2-132
2-35 DUAL FUEL INSTALLATION - FORD ENGINE MACHINES. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-134
2-36 WISCONSIN ENGINE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-138
2-37 PUMP COUPLING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-144
2-38 MAIN PUMP ASSEMBLY (Machines With Racine Proportional Valves). . . . . . . . . . . . . . . . . . . 2-148
2-39 MAIN PUMP ASSEMBLY (Machines With Vickers Proportional Valves Built Prior to
Mid 1987 - Has One Outlet in End Cover) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-152

3120272 2-1
S SECTION 2 TURNTABLE
E
TABLE OF CONTENTS
C
T FIGURE DESCRIPTION PAGE

I 2-40 MAIN PUMP ASSEMBLY (Machines With Vickers Proportional Valves Mid 1987 to
O 2-41
Present - Has Two Outlet in End Cover) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-154
TANK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-156
N 2-42 LP TANKS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-162
2-43 GROUND CONTROL COMPONENTS INSTALLATION (Machines With Racine

2 2-44
Proportional Valves) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-164
GROUND CONTROL COMPONENTS INSTALLATION (Machines With Vickers
Proportional Valves and Standard Controls) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-168
T 2-45 GROUND CONTROL COMPONENTS INSTALLATION (Machines With Vickers
Proportional Valves and Hydraulic Controls). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-176
U 2-46 ELECTRICAL COMPONENTS INSTALLATION (Turntable Mounted) . . . . . . . . . . . . . . . . . . . . .2-182
R 2-47 HOODS INSTALLATION (Machines Built Prior to December 1992) . . . . . . . . . . . . . . . . . . . . . .2-186

N 2-48 HOODS INSTALLATION (Machines Built December 1992 to Present) . . . . . . . . . . . . . . . . . . . .2-190

T
A
B
L
E

2-2 3120272
SECTION 2 TURNTABLE S
E
TABLE OF CONTENTS
C
FIGURE DESCRIPTION PAGE T
I
O
N

T
U
R
N
T
A
B
L
E

3120272 2-3
S SECTION 2 TURNTABLE
E FIGURE 2-1. BOOM, TURNTABLE AND BEARING LUBE INSTALLATION
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-4 3120272
SECTION 2 TURNTABLE S
FIGURE 2-1. BOOM, TURNTABLE AND BEARING LUBE INSTALLATION
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
4620017
TURNTABLE OPTIONS:
Turntable (Racine Prop Valve)
1
I
4620022
Turntable (Vickers Prop Valve - Prior to December O
1992)
Turntable (Vickers Prop Valve - December 1992 to
N
4620083
Present)
2
BOOM INSTALLATIONS Ref.
0236816 ANSI Spec 80HX & 80H Built Prior To May 1992 Ref. L
0253034 ANSI Spec 80HX & 80H Built May 1992 To Present Ref. B T
0253051
0255182
ANSI Spec 80HX & 80H With Chip Covers
ANSI Spec 80HX & 80H With Inverted Power Track
Ref.
Ref.
B

U
0255056 ANSI Spec 80HX & 80H With 1 1/4" Waterline Ref. A R
0251706 CSA Spec 80HX & 80H Built Prior To May 1992 Ref. C N
0253037 CSA Spec 80HX & 80H Built May 1992 To Present Ref. B
0250012 Hydraulic Controls 80HX & 80H Built Prior To May Ref. D
T
1992 A
0253035 Hydraulic Controls 80HX & 80H Built May 1992 To
Present
Ref. B
B
0254370 Hydraulic Controls 80HX & 80H With Chip Covers Ref. A L
0258376
0238153
Modified 80HX
ANSI Spec 80HX+6 Built Prior To May 1992
Ref.
Ref.
1
H
E
0253038 ANSI Spec 80HX+6/86HX Built May 1992 To Present Ref. B
0253053 ANSI Spec 80HX+6/86HX With Chip Covers Ref. B
0254322 ANSI Spec 80HX+6/86HX With Inverted Powertrack Ref. A
0252634 ANSI Spec 80HX+6/86HX With Weld Leads Built Ref.
Prior To May 1992
0253044 ANSI Spec 80HX+6/86HX With Weld Leads Built Ref. B
May 1992 To Present
0240043 ANSI Spec U/L Listed 80HX+6/86HX Built Prior To Ref. A
May 1992
0253040 ANSI Spec U/L Listed 80HX+6/86HX Built May 1992 Ref. B
To Present
0251836 CSA Spec 80HX+6/86HX Built Prior To May 1992 Ref. B
0253041 CSA Spec 80HX+6/86HX Built May 1992 To Present Ref. A
0271406 CSA Spec 80HX Ref. 1

1 Not Used
Lift Cylinder Assembly Options
2 1
(See Section 5 for Breakdown):
1681559 Prior to May 1992
1682691 May 1992 to Present (TUV Style)
Master Level Cylinder Assembly
3 1681580 1
(See Section 5 for Breakdown)
4 4040126 Shaft 1
5 4300045 Stud 2
6 4751800 Flatwasher 1/2" 2
7 4761800 Lockwasher 1/2" 10
8 3311805 Locknut 1/2"-13NC 2
9 4740040 Flatwasher 2

3120272 2-5
S SECTION 2 TURNTABLE
E FIGURE 2-1. BOOM, TURNTABLE AND BEARING LUBE INSTALLATION (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 10 3420085 Pin, Clevis 1 1/4" x 5/16" 1
I 11 3450610 Pin, Cotter 3/16" x 2 1/2" 2
O 12 Pin, Cross Options: 1
3421165 Prior to January 1988 1
N 3421520 January 1988 to Present 1
13 3530120 Plate, Retainer 1

2 14
15
4761600
4751600
Lockwasher 3/8"
Flatwasher 3/8"
3
2
16 0641606 Bolt 3/8"-16NC x 3/4" 1
T 17 0651608 Bolt 3/8"-24NF x 1" 1
18 0641811 Bolt 1/2"-13NC x 1 3/8" 4
U 19 0100019 Loctite #271 (Not Shown) A/R
R 20 4740277 Flatwasher 1
N 21
22
4740006
0236548
Flatwasher
Pin
1
1
T 23 4300034 Stud (Not Shown) 1
A 24 to 25 Not Used
3311601
B 26
27 Not Used
Nut 3/8"-16NC 1

L 28 0960562 Bushing, Self-Aligning (Part of Turntable Weldment) 2


E 29 1120192 Cap, Boom Pivot 2
30 0681808 Bolt 1/2"-13NC x 1" (Grade 8) 4
31 3952016 Setscrew 5/8"-11NC x 2" 2
32 to 33 Not Used
34 3312002 Nut, Jam 5/8"-11NC 2
35 2160006 Fitting, Grease 2
36 to 50 Not Used
Boom Assembly Options
51 1
(See Section 3 for Breakdown):
80HX & 80H:
0800662 ANSI Spec 80HX & 80H Built Prior To May 1992
ANSI Spec 80HX & 80H Built May 1992 To
0800807
Present
0800814 ANSI Spec 80HX & 80H With Chip Covers
ANSI Spec 80HX & 80H With Inverted Power
0801016
Track
0801005 ANSI Spec 80HX & 80H With 1 1/4" Waterline
0800662 CSA Spec 80HX & 80H Built Prior To May 1992
CSA Spec 80HX & 80H Built May 1992 To
0800807
Present
0800619 Hydraulic Controls 80HX & 80H Built Prior To
May 1992
0800808 Hydraulic Controls 80HX & 80H Built May 1992
To Present
0800905 Hydraulic Controls 80HX & 80H With
Chip Covers
0801151 Modified 80HX
80HX+6 & 86H:
0800663 ANSI Spec 80HX+6 Built Prior To May 1992

2-6 3120272
SECTION 2 TURNTABLE S
FIGURE 2-1. BOOM, TURNTABLE AND BEARING LUBE INSTALLATION (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
0800810 ANSI Spec 80HX+6/86HX Built May 1992 To
T
Present I
0800816 ANSI Spec 80HX+6/86HX With Chip Covers
ANSI Spec 80HX+6/86HX With Inverted Power-
O
0800878
track N
0800776 ANSI Spec 80HX+6/86HX With Weld Leads
Built Prior To May 1992
0800813 ANSI Spec 80HX+6/86HX With Weld Leads 2
Built May 1992 To Present
0800664 ANSI Spec U/L Listed 80HX+6/86HX Built Prior
To May 1992 T
0800812
ANSI Spec U/L Listed 80HX+6/86HX Built May
1992 To Present
U
0800662 CSA Spec 80HX+6/86HX Built Prior To May R
0800810
1992
CSA Spec 80HX+6/86HX Built May 1992 To
N
Present T
52
4040129
Pin Options (Boom Pivot):
ANSI Spec
1 A
3421815 ANSI Spec with Inverted Power Track B
4040129 ANSI Spec with Hydraulic Controls L
3421815
3421815
ANSI Spec 80HX+6 Built Prior To May 1992
CSA Spec
E
0237546 BEARING LUBE INSTALLATION Ref. D

101 2160002 Fitting, Grease 3


102 2220124 Fitting 3
103 to 104 Not Used
105 2750528 Hose (60" Length) 1
106 2220063 Fitting, 90 2
107 2180344 Fitting, Bulkhead 3
108 2220063 Fitting, 90 1
109 2752427 Hose 2

3120272 2-7
S SECTION 2 TURNTABLE
E FIGURE 2-2. CONTROL VALVES INSTALLATION - RACINE PROPORTIONAL
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-8 3120272
SECTION 2 TURNTABLE S
FIGURE 2-2. CONTROL VALVES INSTALLATION - RACINE PROPORTIONAL
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
CONTROL VALVES INSTALLATION (STANDARD
PARTS)
Ref. I
O
1
2
Not Used
0641612 Bolt 3/8"-16NC x 1 1/2" A/R
N
3 4751600 Flatwasher 3/8" A/R
4 4761600 Lockwasher 3/8" A/R 2
5 3311601 Nut 3/8"-16NC A/R
6 0641408 Bolt 1/4"-20NC x 1" A/R
7 4761400 Lockwasher 1/4" A/R T
8 4751400 Flatwasher 1/4" A/R U
9 4300034 Stud (Welded on Part) A/R
10 0641420 Bolt 1/4"-20NC x 2 1/2" A/R
R
11 0641609 Bolt 3/8"-16NC x 1 1/8" A/R N
12
13
0641528
4761500
Bolt 5/16"-18NC x 3 1/2"
Lockwasher 5/16"
A/R
A/R
T
14 4751500 Flatwasher 5/16" A/R A
15 3311501 Nut 5/16"-18NC A/R B
16 4300033 Stud (Welded on Part) A/R
17 0140001 Horn 1
L
18 4060608 Flex-Guard 3.4 Ft. E
CONTROL VALVES INSTALLATION FOR MACHINES
Ref.
WITH GEAR PUMP (VARIABLE PARTS):

Valves Installation - With Prop Tele/ With Rotate/


0236360 Ref.
Without Steering Wheel
Valves Installation - With Prop Tele/Without Rotate/
0236361 Ref.
Without Steering Wheel
Valves Installation - Without Prop Tele/With Rotate/
0236362 Ref.
Without Steering Wheel
Valves Installation - Without Prop Tele/Without
0236363 Ref.
Rotate/Without Steering Wheel
Valves Installation - Without Prop Tele/With Rotate/
0236621 Ref.
With Steering Wheel
Valves Installation - With Prop Tele/With Rotate/
0236622 Ref.
With Steering Wheel
Valves Installation - Without Prop Tele/Without
0236623 Ref.
Rotate/With Steering Wheel
Valves Installation - With Prop Tele/Without Rotate/
0236624 Ref.
With Steering Wheel

51 Racine Control Valve Options: 1


Control Valve Assembly - 4 Section
4640456
(See Figure 2-3 for Breakdown)
Control Valve Assembly - 3 Section
4640455
(See Figure 2-3 for Breakdown)
52 Not Used
53 0901157 Bracket, Mounting 1
54 Not Used

3120272 2-9
S SECTION 2 TURNTABLE
E FIGURE 2-2. CONTROL VALVES INSTALLATION - RACINE PROPORTIONAL (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 55 2120078 Filter Assembly 1
I 2120079 Element 1
O 56 0901159 Bracket, Filter 1
57 4640136 Solenoid Valve Assembly 1
N 7000522 Solenoid Cartridge Assembly (With Coil) 1
7000548 Coil 1

2 7007320
7001507
Adjustable Cartridge Assembly
Seal Kit - 4640136 Valve
1
1
58 to 59 Not Used
T 60 Racine Bang-Bang Control Valve Options: 1
4640247 4 Section Valve (See Figure 2-11 for Breakdown)
U 4640246 3 Section Valve (See Figure 2-11 for Breakdown)
R 4640447
2 Section Valve (With Rotate) (See Figure 2-13 for
N Breakdown)
2 Section Valve (Without Rotate) (See Figure 2-11
T 4640462
for Breakdown)

A 4640461 1 Section Valve (See Figure 2-13 for Breakdown)

B CONTROL VALVES INSTALLATION - WITH OPTIONAL


Ref.
L STEERING WHEEL

E 101 4640151 Flow Divider Assembly 1


102 3311501 Nut 5/16"-18NC A/R
103 4751500 Flatwasher 5/16" A/R
104 4761500 Lockwasher 5/16" A/R
105 4300033 Stud (Welded on Part) A/R
106 4640360 Dump Valve Assembly 1
7009745 Coil (Vickers/Modular Controls Version) 1
Solenoid Cartridge Less Coil (Vickers/Modular Controls
7004289 1
Version)
Check Valve Cartridge (Vickers/Modular Controls Ver-
7003635 1
sion)
7004368 Coil (Hydraforce Version) 1
Solenoid Cartridge Less Coil (1989 to Present)
7012910 1
(Hydraforce Version)
Solenoid Cartridge Less Coil (Prior to 1989)
7010635 1
(Hydraforce Version)
7009798 Check Valve Cartridge (Hydraforce Version) 1
107 4640408 Steer Valve Assembly 1
108 0641606 Bolt 3/8"-16NC x 3/4" 2
109 0641608 Bolt 3/8"-16NC x 1" 2
110 4761600 Lockwasher 3/8" 4
111 1460005 Column, Steering 1
112 4860097 Wheel, Steering 1
113 3300073 Nut, Special 1
114 2560066 Knob 1
115 3900060 Bolt, Shoulder 1
116 0901255 Bracket, Steer Valve 1
117 3311401 Nut 1/4"-20NC 12
118 4761400 Lockwasher 1/4" 12

2-10 3120272
SECTION 2 TURNTABLE S
FIGURE 2-2. CONTROL VALVES INSTALLATION - RACINE PROPORTIONAL (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
119 4751400 Flatwasher 1/4" 12
T
120 4300031 Stud (Welded on part) 10 I
121 4640434 Rotate Valve Assembly 1 O
122 0641416 Bolt 1/4"-20NC x 2" 2
123 0901416 Bracket, Rotate Valve 1
N
0236649 SHUTDOWN VALVE INSTALLATION Ref.
2
201 4640123 Solenoid Valve Assembly 1
7004368 Coil (Hydraforce Version) 1 T
7012518 Seal Kit (Hydraforce Version) 1
7000558 Coil (FPS Version) 1
U
7006075 Seal Kit (FPS Version) 1 R
202
203
3311501
4761500
Nut 5/16"-18NC
Lockwasher 5/16"
4
2
N
204 4751500 Flatwasher 5/16" 4 T
205 4300033 Stud (Welded on Part) 2 A
0236677 TWO SPEED DRIVE VALVE INSTALLATION Ref.
B
L
301 4640123 Solenoid Valve Assembly 1 E
7004368 Coil (Hydraforce Version) 1
7012518 Seal Kit (Hydraforce Version) 1
7000558 Coil (FPS Version) 1
7006075 Seal Kit (FPS Version) 1
302 3311501 Nut 5/16"-18NC 4
303 4761500 Lockwasher 5/16" 2
304 4751500 Flatwasher 5/16" 2
305 4300033 Stud (Welded on Part) 2

3120272 2-11
S SECTION 2 TURNTABLE
E FIGURE 2-3. CONTROL VALVE ASSEMBLY - OUTLET SECTION (RACINE)
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-12 3120272
SECTION 2 TURNTABLE S
FIGURE 2-3. CONTROL VALVE ASSEMBLY - OUTLET SECTION (RACINE)
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
4640455
RACINE PROPORTIONAL CONTROL VALVE ASSEM-
BLY - OUTLET SECTION (3 SECTION)
Ref. I
4640456
RACINE PROPORTIONAL CONTROL VALVE ASSEM-
Ref.
O
BLY - OUTLET SECTION (4 SECTION)
N
1 7004885 Outlet Section (3 Section Valve) (Includes Items 4-12) 1 2
7002368 Outlet Section (4 Section Valve) (Includes Items 4-12 1
2 7004869 Nut 4
3 7004870 Stud 4 T
4
5
7004871
Kit
Plug
O-Ring
1
1
U
R
7004872 Cartridge Assembly, Pilot Pressure 1 N
7002288 Plug and O-Ring Assembly 1
6 7004873 Plug 1
T
7 Kit O-Ring 1 A
8
9
7004874
7002287
Spring
Poppet
1
1
B
10 7004875 Housing 1 L
11 Kit O-Ring 1 E
12 Kit O-Ring 1
Swing and Telescope Valve Sections (See Figure 2-4
13 7004891 1
for Breakdown)
14 7004888 Lift Valve Section (See Figure 2-4 for Breakdown) 1
15 7004890 Drive Valve Section (See Figure 2-4 for Breakdown) 1
16 7002364 Inlet Manifold (See Figure 2-5 for Breakdown) 1
17 7004884 Servo Assembly (See Figure 2-6 for Breakdown) 1

Seal Kit - 7002368 Outlet Section (Includes Items
7004833 1
5,7,11 and 12) (4 Section Valve)

3120272 2-13
S SECTION 2 TURNTABLE
E FIGURE 2-4. CONTROL VALVE ASSEMBLY - WORKING SECTION (RACINE)
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-14 3120272
SECTION 2 TURNTABLE S
FIGURE 2-4. CONTROL VALVE ASSEMBLY - WORKING SECTION (RACINE)
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
7004888
LIFT VALVE SECTION
(INCLUDING SERVO ASSEMBLY)
Ref. I
O
7004891
SWING VALVE SECTION
(INCLUDING SERVO ASSEMBLY)
Ref. N

7004891
TELESCOPE VALVE SECTION (INCLUDING SERVO
ASSEMBLY) (4 SECTION VALVE ONLY)
Ref. 2

7004890
DRIVE VALVE SECTION
(INCLUDING SERVO ASSEMBLY)
Ref. T
U
1
Valve Body (Not Serviced - Purchase Complete
1 R
Assembly
2 7002391 Screw, Socket Head 1
N
3 7004808 Ramp (supplied with Servo) Ref. T
4
5
7002233
7004802
Ring (Supplied with Servo)
Plug Assembly
Ref.
1
A
6 Kit O-Ring 1 B
7 7002398 Cap End 1 L
8 7002231 Screw, Socket Head 2
9 7004805 Spool, Lift Section 1
E
7004807 Spool, Swing Section 1
4140010 Spool, Drive Section 1
10 Kit Ring, Piston 1
11 Kit O-Ring 1
12 Kit O-Ring 2
13 Kit O-Ring 1
14 Kit O-Ring 1
15 7002378 O-Ring 1

7004832 Seal Kit (Includes Items 6,10,11,12,13 and 14) 4

3120272 2-15
S SECTION 2 TURNTABLE
E FIGURE 2-5. CONTROL VALVE ASSEMBLY - INLET SECTION (RACINE)
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-16 3120272
SECTION 2 TURNTABLE S
FIGURE 2-5. CONTROL VALVE ASSEMBLY - INLET SECTION (RACINE)
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
7002364
RACINE PROPORTIONAL CONTROL VALVE ASSEM-
BLY - INLET (DUMP) SECTION
Ref. I
O
1
7002385
7004848
Plug Assembly
Plug
1
1
N
2 Kit O-Ring 1
3 7002384 Screw, Socket Set 1 2
4 7002377 Spring Compression, Helical 1
5 7002376 Spring Compression, Helical 1
6 7002371 Poppet 1 T
U
7004850 Seat Assembly 1
7 7004851 Seat 1
R
8 Kit O-Ring 1 N
9
10
7002324
7002326
Plug
Orifice, 0.040
4
1
T
11 7002375 Orifice, 0.062 1 A
B
7002386 Plug, Assembly 1
12 7004853 Plug 1
L
13 Kit O-Ring E

7004854 Solenoid Assembly
14 7000417 Coil 12VDC 1
15 7004837 Screw, Slotted, Pan Head 4
16 7002338 Plate 1
17 7004824 Sleeve 1
18 7004835 Sleeve 1
19 7004836 Case 1
20 7002334 Spring 1
21 7004855 Guide, Tube Assembly 1
7004838 Tube 1
7004839 Plunger 1
7004856 Pin and Guide Assembly 1
7002340 Guide 1
Kit Packing, Preformed, O-Ring 1
7004857 Pin and Quad Ring Assembly 1
7004841 Pin 1
Kit Quad Ring 1
7004858 Cone and O-Ring Assembly 1
7004822 Cone 1
Kit Packing, Preformed, O-Ring 1
Kit Packing, Preformed, O-Ring 1
22 7002327 Nameplate 1
23 Kit O-Ring 1
24 7002374 Screw, Socket Recessed 2
25 7002319 Pin 1
26 7002229 Ball 1

3120272 2-17
S SECTION 2 TURNTABLE
E FIGURE 2-5. CONTROL VALVE ASSEMBLY - INLET SECTION (RACINE) (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I 7002330 Seat Assembly 1
O 27
28
7004823
Kit
Seat, Ball
O-Ring
1
1
N
7004860 End Cap Assembly 1
29 7004861 Cap 1
2 30
31
7002223
Kit
Plug
O-Ring
1
1
32 7002373 Spacer 1
T 33 7002379 Spring

1

U 7004863 Stem Assembly 1


34 7004864 Stem 1
R 35 Kit O-Ring 1
N 36
37
Kit
7002372
Glyd Ring
Poppet
1
1
T 38 7002370 Seat 1
39 Kit O-Ring 1
A 40 7002360 Housing, Inlet Manifold 1
B 41
42
Kit
Kit
O-Ring
O-Ring
2
1
L 43 Kit O-Ring 1
E 44 Kit O-Ring 1

7004833 Seal Kit (Includes Items, 2,8,13,23,28,31,35,36,39,41 4


42,43,44 and soft items listed under #21) (1 Per Sec-

2-18 3120272
SECTION 2 TURNTABLE S
FIGURE 2-5. CONTROL VALVE ASSEMBLY - INLET SECTION (RACINE) (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I
O
N

T
U
R
N
T
A
B
L
E

3120272 2-19
S SECTION 2 TURNTABLE
E FIGURE 2-6. CONTROL VALVE ASSEMBLY - SERVO SECTION (RACINE)
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-20 3120272
SECTION 2 TURNTABLE S
FIGURE 2-6. CONTROL VALVE ASSEMBLY - SERVO SECTION (RACINE)
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
RACINE PROPORTIONAL CONTROL VALVE
ASSEMBLY - SERVO ASSEMBLY
Ref. I
O
1
7004884
7002231
Servo Assembly
Screw, Socket Head
4
2
N
2 7004878 Screw, Socket Head 2
3 Kit O-Ring 1 2
4 Kit O-Ring 1
5 Kit O-Ring 1
0100011 Loctite #242 A/R T
U
7004883 Nose Cone Assembly (Contains Items 8 thru 14) 2
6 7002240 Screw, Slotted 3
R
7 7002218 Plate 1 N
8 7002210

Nose 1
T
9 Kit O-Ring 1 A
10 Kit O-Ring 2 B
11 7000423 Poppet 1
12 7002212 Plunger 1
L
13 7002216 Sleeve 1 E
14 7002215 Tube 1
15 7002214 Retainer 1
16 7002213 Pin 2
17 7002211 Cover 1
18 1420003 Coil, 7.5 Volt 2
19 7002242 Case 2
20 Kit O-Ring 2
21 Kit Packing, Preformed, O-Ring 2
22 7002222 Screw, Socket Head (Short) 2
23 7002228 Screw, Socket Head (Long) 2
24 8004818 Body, Control 1
25 7002238 Pin 1
26 7002220 Spool 1
27 7002241 Spring, Compression, Helical 1
28 7002228 Screw, Socket Head 2
29 7004880 Spring Seat and Ball 2
30 7002237 Spring, Contour 2
31 7004881 Spring Seat and Ball 2
32 7002206 Control Pilot Piston 1
33 7002224 Nut, Jam 1
34 7004813 Screw, Cup Point 1
35 7004812 Washer 1
36 Kit Seal 1
37 7002209 Plug 1
38 Kit Packing, Preformed, O-Ring 1
39 Kit Packing, Preformed, O-Ring 1
40 Kit Packing, Preformed, O-Ring 1

3120272 2-21
S SECTION 2 TURNTABLE
E FIGURE 2-6. CONTROL VALVE ASSEMBLY - SERVO SECTION (RACINE) (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 41 Kit Packing, Preformed, O-Ring 1
I 42 Kit Seal Plate 1
O 43 Kit Packing, Preformed, O-Ring 1
44 Kit Packing, Preformed, O-Ring 1
N 45 Kit Packing, Preformed, O-Ring 1
46 7004816 Plate, Adapter 1

2 47
48
7004882
7002217
Screw, Socket Set
Spool Stop
1
1
49 7002234 Spring, Sleeve and Spool 1
T 50 7002203 Sleeve Assembly 1
51 7004817 Body, Servo 1
U 52 7002205 Spool 1
R 53 7004814 Plug 1
N 54
55
Kit
7002704
O-Ring
Plug
1
1
T 56 Kit O-Ring 1
A 7004808 Ramp 1
Kit
B 57 7002223
Ring
Plug
2
2
L
E 7004831
Seal Kit (Includes Items 3,4,5,9,10,20,21,36,38-45,54
and soft items listed under #56)
4

and soft items listed under #56)

2-22 3120272
SECTION 2 TURNTABLE S
FIGURE 2-6. CONTROL VALVE ASSEMBLY - SERVO SECTION (RACINE) (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I
O
N

T
U
R
N
T
A
B
L
E

3120272 2-23
S SECTION 2 TURNTABLE
E FIGURE 2-7. CONTROL VALVES ASSEMBLY - VICKERS VALVES
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-24 3120272
SECTION 2 TURNTABLE S
FIGURE 2-7. CONTROL VALVES ASSEMBLY - VICKERS VALVES
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
CONTROL VALVES INSTALLATIONS
CONTROL VALVES INSTALLATION - WITHOUT
Ref.
I
PROP TELE (STANDARD PARTS)
Ref. N
O
CONTROL VALVES INSTALLATION - WITH PROP
TELE (STANDARD PARTS)
Ref. G N
1 Not Used 2
2 0901399 Bracket, Mounting 1
3 Not Used
4 4640360 Dump Valve Assembly 1 T
7009745 Coil (Vickers/Modular Controls Version)
Solenoid Cartridge Less Coil (Vickers/Modular
1
U
7004289
Controls Version)
1
R
7003635
Check Valve Cartridge (Vickers/Modular Controls
Version)
1 N
7004368 Coil (Hydraforce Version) 1 T
7012910
Solenoid Cartridge Less Coil (1989 to Present)
(Hydraforce Version)
1 A
7010635
Solenoid Cartridge Less Coil (Prior to 1989)
1
B
7009798
(Hydraforce Version)
Check Valve Cartridge (Hydraforce Version) 1
L
5 0140001 Horn 1 E
6 Not Used
7 4640513 Dump Valve Assembly A/R
7003640 Coil (Modular Controls Version) A/R
7004289 Cartridge Less Coil (Modular Controls Version) A/R
2900503 Seal Kit (Modular Controls Version) A/R
7000645 Coil (Hydraforce Version) A/R
7012910 Cartridge Less Coil (Hydraforce Version) A/R
2900756 Seal Kit (Hydraforce Version) A/R
7022390 Nut (Holds Coil on Cartridge) A/R
8 to 9 Not Used
10 4640123 Solenoid Valve Assembly 1
7004368 Coil (Hydraforce Version) 1
7012518 Seal Kit (Hydraforce Version) 1
7000558 Coil (FPS Version) 1
7006075 Seal Kit (FPS Version) 1
11 0641614 Bolt 3/8"-16NC x 1 3/4" A/R
12 4060808 Shield A/R
13 0641708 Bolt 7/16"-14NC x 1" A/R
14 4751600 Flatwasher 3/8" A/R
15 4761600 Lockwasher 3/8" A/R
16 4300034 Stud (Welded on Part - Not Shown) A/R
17 3311601 Nut 3/8"-16NC A/R
18 4300033 Stud (Welded on Part) A/R
19 3311501 Nut 5/16"-18NC A/R
20 4751500 Flatwasher 5/16" A/R
21 4761500 Lockwasher 5/16" A/R
22 Not Used

3120272 2-25
S SECTION 2 TURNTABLE
E FIGURE 2-7. CONTROL VALVES ASSEMBLY - VICKERS VALVES (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 23 3311401 Nut 1/4"-20NC A/R
I 24 4751400 Flatwasher 1/4" A/R
O 25 4761400 Lockwasher 1/4" A/R
26 0641528 Bolt 5/16"-18NC x 3 1/2" A/R
N 27 0641416 Bolt 1/4"-20NC x 2" A/R
28 4751700 Flatwasher 7/16" A/R

2 29
30
4761700
0641606
Lockwasher 7/16"
Bolt 3/8"-16NC x 3/4"
A/R
A/R
31 0641608 Bolt 3/8"-16NC x 1" A/R
T 32 0641424 Bolt 1/4"-20NC x 3" A/R
33 0641430 Bolt 1/4"-20NC x 3 3/4" A/R
U 34 4640520 Valve, Relief - Not Mounted is Called out on Pump 1
R Circuit
N 35
36
0641426
4640839
Bolt 1/4"-20NC x 3 1/4
Relief Valve Assembly (Machines Built May 1993 to
A/R
1
T Present)
A 7012945 Cartridge, Relief 1
7010542
B Cartridge, Shuttle 1

L STANDARD CONTROLS (ELECTRIC OVER


E HYDRAULIC):
CONTROL VALVES INSTALLATION - WITHOUT
0237771 PROP TELE/WITHOUT ROTATE/WITHOUT 4WS Ref. N
PRIOR TO NOVEMBER 1990 (VARIABLE PARTS)
CONTROL VALVES INSTALLATION - WITHOUT
0251312 Ref. 8
PROP TELE/WITHOUT ROTATE/WITHOUT 4WS
NOVEMBER 1990 TO PRESENT (VARIABLE
PARTS)
CONTROL VALVES INSTALLATION - WITHOUT
0237772 PROP TELE/WITH ROTATE/WITHOUT 4WS PRIOR Ref. N
TO NOVEMBER 1990 (VARIABLE PARTS)
CONTROL VALVES INSTALLATION - WITHOUT
0231311 PROP TELE/WITH ROTATE/WITHOUT 4WS NOVEM- Ref. 9
BER 1990 TO PRESENT (VARIABLE PARTS)
CONTROL VALVES INSTALLATION - WITHOUT
0252184 PROP TELE/WITHOUT ROTATE/WITH 4WS (VARI- Ref. 6
ABLE PARTS)
CONTROL VALVES INSTALLATION - WITHOUT
0252185 PROP TELE/WITH ROTATE/WITH 4WS (VARIABLE Ref. 6
PARTS)
CONTROL VALVES INSTALLATION - WITHOUT
0256159 PROP TELE/WITHOUT ROTATE/WITH 4WS/WITH Ref. 2
JACKS ON BOTH ENDS (VARIABLE PARTS)
CONTROL VALVES INSTALLATION - WITHOUT
0256158 PROP TELE/WITH ROTATE/WITH 4WS/WITH JACKS Ref. 2
ON BOTH ENDS (VARIABLE PARTS)
CONTROL VALVES INSTALLATION - WITH PROP
0238206 TELE/WITHOUT ROTATE/WITHOUT 4WS (VARI- Ref. 5
ABLE PARTS)
CONTROL VALVES INSTALLATION - WITH PROP
0238207 TELE/WITH ROTATE/WITHOUT 4WS (VARIABLE Ref. 6
PARTS)

2-26 3120272
SECTION 2 TURNTABLE S
FIGURE 2-7. CONTROL VALVES ASSEMBLY - VICKERS VALVES (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
CONTROL VALVES INSTALLATION - WITH PROP
T
0252186 TELE/WITHOUT ROTATE WITH 4WS (VARIABLE Ref. 5 I
PARTS)
CONTROL VALVES INSTALLATION - WITH PROP
O
0252187 Ref. 5
TELE/WITH ROTATE WITH 4WS (VARIABLE PARTS) N
CONTROL VALVES INSTALLATION - WITH PROP
0256302 TELE/ WITHOUT ROTATE/WITH 4WS/WITH JACKS Ref. 2
ON BOTH ENDS (VARIABLE PARTS) 2
CONTROL VALVES INSTALLATION - WITH PROP
0256301 TELE/WITH ROTATE/WITH 4WS/WITH JACKS ON Ref. 2
BOTH ENDS (VARIABLE PARTS) T
51 Control Valve Assembly (Vickers) Options: 1
U
4640514
3 Section - Prior to October 1994 (Without Prop R
Tele) (See Figure 2-8 for Breakdown)
3 Section - October 1994 to Present (Without Tele)
N
4640913
(See Figure 2-9 for Breakdown) T
4640524
4 Section - Prior to October 1994) (With Prop Tele)
(See Figure 2-8 for Breakdown)
A
4640914
4 Section - October 1994 to Present (See Figure 2- B
9 for Breakdown)
52 Control Valve Assembly (Bang-Bang) Options: 1
L
4640711
1 Section (0252186 Installation) (See Figure 2-11 E
for Breakdown)
2 Section (0252184 Installation) (See Figure 2-11
4640710
for Breakdown)
2 Section (0238206 Installation Prior to May 1993)
4640447
(See Figure 2-13 for Breakdown)
2 Section (0238206 Installation May 1993 to
4640734
Present) (See Figure 2-11 for Breakdown)
2 Section (0252187 Installation) (See Figure 2-11
4640730
for Breakdown)
3 Section (0237771 - Prior to November 1990 and
4640246 0238207 - Prior to June 1995 Installation) (See
Figure 2-11 for Breakdown)
3 Section (0238207 - June 1995 to Present) (See
4640941
Figure 1-12 for Breakdown)
3 Section (0251312 Installation) (See Figure 2-11
4640646
for Breakdown)
3 Section (0252185 Installation) (See Figure 2-11
4640692
for Breakdown)
4 Section (0257772 Installation - Prior to
4640247
November 1990) (See Figure 2-11 for Breakdown)
4 Section (0251311 Installation - November 1990
4640645
to January 1995) (See Figure 2-11 for Breakdown)
4 Section (0251311 Installation - January 1995 to
4640909
Present) (See Figure 2-12 for Breakdown)
53 4640522 Pressure Reducing Valve Assembly 1
4640523 Cartridge 1
2900698 Seal Kit 1

3120272 2-27
S SECTION 2 TURNTABLE
E FIGURE 2-7. CONTROL VALVES ASSEMBLY - VICKERS VALVES (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 54 4640512 Sequence Valve Assembly 1
I 7009756 Cartridge 1
O Not Seal Kit Available - Use:
3790118 O-Ring 1
N 3790211 O-Ring 1
3790016 O-Ring 1

2 55 Control Valve Assembly Options:


Valve (2WS Without Prop Tele Prior to November
A/R

4640521
1990)
T 4640771
2900770
Cartridge
Seal Kit
1
1
U Not Required Valve (All Other Applications) 0
R 56 4640929
Relief Valve Assembly (Machines without Prop Tele
1
Built S/N 48272 to Present Only)
N 7012970 Cartridge, Relief 1
T 7012953 Seal Kit - 7012970 Cartridge 1

A 57 to 64 Not Used

B HYDRAULIC CONTROLS (ALL HYDRAULIC):


L 0239221
CONTROL VALVES INSTALLATION - WITH PROP
TELE/WITHOUT ROTATE/WITHOUT 4WS BUILT Ref. L
E PRIOR TO MARCH 1992 (VARIABLE PARTS)
CONTROL VALVES INSTALLATION - WITH PROP
0253031 TELE/WITHOUT ROTATE/WITHOUT 4WS BUILT Ref. D
MARCH 1992 TO PRESENT (VARIABLE PARTS)
CONTROL VALVES INSTALLATION - WITH PROP
0239222 TELE/WITH ROTATE/WITHOUT 4WS BUILT PRIOR Ref. M
TO MARCH 1992 (VARIABLE PARTS)
CONTROL VALVES INSTALLATION - WITH PROP
0253032 TELE/WITH ROTATE/ WITHOUT 4WS BUILT MARCH Ref. D
1992 TO PRESENT (VARIABLE PARTS)

65 Control Valve Assembly (Vickers) Options: 1


Prior to October 1994 (See Figure 2-8 for Break-
4640561
down)
October 1994 to Present (See Figure 2-10 for
4640918
Breakdown)
66 Control Valve Assembly (Bang-Bang) Options: 1
4640571 2 Section (See Figure 2-11 for Breakdown)
3 Section - Prior to June 1995 (See Figure 2-11for
4640246
Breakdown)
3 Section - June 1995 to Present (See Figure 2-12
4640941
for Breakdown)
Accessory Valve Options:
Accessory Valve Assembly (Machines Built
67 4640535 1
Through 1989) (See Figure 2-15 for Breakdown)
Note: 4640535 Accessory Valve is no longer
available as a complete assembly. See Figure
2-15 for Individual parts.

2-28 3120272
SECTION 2 TURNTABLE S
FIGURE 2-7. CONTROL VALVES ASSEMBLY - VICKERS VALVES (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
Accessory Valve Assembly (Machines Built 1989
T
68 4640580 to September 1991) (See Figure 2-16 for Break- 1 I
down)
Note: 4640580 Accessory Valve is no longer
O
available as a complete assembly. See Figure N
2-16 for Individual parts.
Accessory Valve Assembly (Machines Built Sep-
69 4640716 tember 1991 to Present) (See Figure 2-16 for
Breakdown)
1 2
Note: Complete 4640716 Valves are available. See
Figure 2-16 for Individual parts. T
70 4640354 Relief Valve Assembly 1
71 4640362 Pressure Reducing Valve Assembly 1
U
7004278 Cartridge (Modular Controls Version) 1 R
7012922 Cartridge (Hydraforce Version) 1
N
0238140
EXTEND-A-REACH VALVE INSTALLATION (80HX+6/
Ref.
T
86HX ONLY) A
B
101 4640519 Control Valve Assembly (See Figure 2-14 for 1 L
Breakdown)
102 4300038 Stud (Welded on Part) 4
E
103 4751500 Flatwasher 5/16" 4
104 4761500 Lockwasher 5/16" 4
105 3311501 Nut 5/16"-18NC 4

3120272 2-29
S SECTION 2 TURNTABLE
E FIGURE 2-8. CONTROL VALVE ASSEMBLY - VICKERS (PRIOR TO OCTOBER
C 1994)
T
I
O
N

T
U
R
N
T
A
B
L
E

2-30 3120272
SECTION 2 TURNTABLE S
FIGURE 2-8. CONTROL VALVE ASSEMBLY - VICKERS (PRIOR TO OCTOBER 1994)
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
4640524
CONTROL VALVE ASSEMBLY (VICKERS 4 SECTION)
(STANDARD) (PRIOR TO OCTOBER 1994)
Ref. I
CONTROL VALVE ASSEMBLY (VICKERS 4 SECTION) O
4640561 (HYDRAULIC CONTROLS) (PRIOR TO OCTOBER
1994)
Ref.
N
CONTROL VALVE ASSEMBLY (VICKERS 3 SECTION)
4640514 Ref.
(PRIOR TO OCTOBER 1994)
2
1 7006747 Inlet Body (Standard) 1

2
Not Available
7006725
Inlet Body (Hydraulic Controls)
Setscrew (Standard Only)
1
1
T
3 7006733 Plug 1 U
4 Kit O-Ring 5 R
Kit
5
6 Kit
O-Ring
O-Ring
5
5
N
7 7009350
Working Section - Complete (Drive) (4 Section)
1
T
(Standard)
Working Section - Complete (Drive) (4 Section)
A
7009355
(Hydraulic Controls)
1
B
8
7006760
7006762
Working Section - Complete (Drive) (3 Section)
Working Section - Complete (Lift) (Standard)
1
1
L
7009356 Working Section - Complete (Lift) (Hydraulic Controls) 1 E
Working Section - Complete (Telescope) (4 Section
9 7009351 1
Only) (Standard)
Working Section - Complete (Telescope) (4 Section
7009357 1
Only) (Hydraulic Controls)
10 7006763 Working Section - Complete (Swing) (Standard) 1
Working Section - Complete (Swing) (Hydraulic
7009358 1
Controls)
11 7009317 Nut, Retaining 2
12 Kit O-Ring 2
13 7009316 Core Tube (Includes O-Ring) 2
14 7009315 Coil and Frame 2
15 7009319 Pin 2
16 Kit O-Ring 2
17 7006744 Spool 2
18 7006726 Plug, Torque 2
19 Kit O-Ring 2
20 7006728 Shim Kit 2
21 7006729 Spring 2
22 7006730 Poppet 2
23 7006731 Ball 2
24 7006745 Screw 8
25 Cap, End (Not Sold Separately) 2
26 7006746 Ball 2
27 Kit O-Ring 2
28 7009323 Plug 2
29 Kit Gasket 2
30 7009324 Spring 2

3120272 2-31
S SECTION 2 TURNTABLE
E FIGURE 2-8. CONTROL VALVE ASSEMBLY - VICKERS (PRIOR TO OCTOBER 1994) (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 31 7009325 Retainer 2
I 32 Spool (Not Sold Separately) 1
O 33 7006757 Seat 2
34 Kit Ring, Back-Up 2
N 35 Kit O-Ring 2
36 7006732 Servo Stem Assembly 2

2 37
38
7006737
7009321
Poppet
Retainer (13/16"-2.1cm Length) (Design A)
2
1
7009363 Retainer (1 3/16"-3cm Length) (Design B) 1
T Not Required Retainer (Design C)
Kit O-Ring 1
U 39 7006752 Retainer 2
R 40 Kit Ring, Back-Up 2
N 41
42
Kit
7006773
O-Ring
Spring
2
2
T 43 7006756 Poppet 2
A 44 7006771 Plug, Torque 1
Kit
B 45
46 7006761
O-Ring
Ball (Design A - All Sections Except Swing)
1
2
L 7006761 Ball (Design A - Swing Section) 1
E 7006761 Ball (Design B - All Sections) 2
7009369 Poppet (Design C - All Sections) 2
7009368 Spring (Design C - All Sections) 1
47 7006777 Pin, Solid (Design A - Swing Section Only) 1
Not Required Pin, Solid (Design B and Design C)
48 7006780 Cover End 1
49 7006778 Plug, Torque 1
50 Kit O-Ring 1
51 7009329 Rod, Tie 3
52 7006782 Nut 6

Seal Kit (Includes Items 4, 5, 6, 12, 16, 27, 29, 34, 35,
7009330 4
38, 40, 41, 45 50 and Servo Stem O-Rings)
7009395 Seal Kit - Valve Face (Includes Items 4, 5 and 6) 5

2-32 3120272
SECTION 2 TURNTABLE S
FIGURE 2-8. CONTROL VALVE ASSEMBLY - VICKERS (PRIOR TO OCTOBER 1994) (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I
O
N

T
U
R
N
T
A
B
L
E

3120272 2-33
S SECTION 2 TURNTABLE
E FIGURE 2-9. CONTROL VALVE ASSEMBLY - VICKERS (OCTOBER 1994 TO
C PRESENT)
T
I
O
N

T
U
R
N
T
A
B
L
E

2-34 3120272
SECTION 2 TURNTABLE S
FIGURE 2-9. CONTROL VALVE ASSEMBLY - VICKERS (OCTOBER 1994 TO PRESENT)
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
4640913
CONTROL VALVE ASSEMBLIES
VICKERS VALVE ASSEMBLY - 3 SECTION
Ref.
Ref.
I
4640914 VICKERS VALVE ASSEMBLY - 4 SECTION Ref. O
Inlet Section Ref. N
1 7006724 Inlet Body 1
2 7006733 Plug 1
3 Kit O-Ring 1 2
4 Kit O-Ring 1
5 Kit O-Ring 1
6 7006725 Setscrew 1 T
U
100 Kit
Working Sections (Standard Parts)
Cap (2 Per Section)
Ref.
A/R
R
101 7012319 Screw (2 Per Section) A/R N
102 Kit Nut (2 Per Section) A/R T
103 Kit Plug (2 Per Section) A/R
104 Kit Packing (2 Per Section) A/R
A
105 7012322 Packing (2 Per Section) A/R B
106
107
Kit
Kit
Piston (2 Per Section)
Spring (2 Per Section)
A/R
A/R
L
108 7006730 Poppet (2 Per Section) A/R E
109 7012325 Nut, Retaining (2 Per Section) A/R
110 7012339 Coil (2 Per Section) A/R
111 7009319 Pin (2 Per Section) A/R
112 7012326 Core Tube Sub Assembly (2 Per Section) A/R
113 7012327 Spool A/R
114 7006745 Screw (8 Per Section) A/R
115 7006731 Ball A/R
116 7006748 Gasket A/R
117 7006746 Ball A/R
118 7009323 Plug (2 Per Section) A/R
119 7012330 Shim (A/R Per Section) A/R
120 7012329 Retainer (2 Per Section) A/R
121 7012328 Shim (A/R Per Section) A/R
122 7009324 Spring (2 Per Section) A/R
123 7009320 Stem Servo Sub Assembly (2 Per Section) A/R
124 7006737 Poppet (2 Per Section) A/R
125 7006757 Seat (2 Per Section) A/R
126 Not Used
127 7006773 Spring (2 Per Section) A/R
128 Kit O-Ring (2 Per Section) A/R
129 Kit Back-up (2 Per Section) A/R
130 7009398 Retainer (2 Per Section) A/R
131 Kit Back-up Ring (2 Per Section) A/R
132 Kit O-Ring (2 per Section) A/R
133 7012333 Load Sense (2 Per Section) A/R
134 Kit O-Ring (2 Per Section) A/R
135 Kit O-Ring (2 Per Section) A/R

3120272 2-35
S SECTION 2 TURNTABLE
E FIGURE 2-9. CONTROL VALVE ASSEMBLY - VICKERS (OCTOBER 1994 TO PRESENT)
C (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 136 Kit O-Ring (5 Per Section) A/R
I 137 Kit O-Ring (2 Per Section) A/R
O 138 Not Serviced Cap, End (2 Per Section) A/R

N 7009330 Seal Kit (1 Per Section) A/R
Piston/Spring Kit (Includes 1 each of 100, 102, 103,
7012383 A/R
106 and 107) (2 per Section)
2
150 WORKING SECTION (VARIABLE PARTS) Ref.
T 7012332
7012334
Drive Section
Lift Section
Ref.
Ref.
U 7012334 Telescope Section (With Prop Tele) Ref.
R 7012335 Swing Section Ref.

N 151 Spool Options: 1


T 7012331 Drive, Lift & Telescope Sections
A 7012340 Swing Section
152 Poppet Options: 2
B 7009399 Drive Section
L 7009397 Lift & Telescope Sections

E 153
7009399 Swing Section
Piston Options: A/R
Not Required Drive, Lift & Telescope Sections 0
7012300 Swing Section 1

OUTLET SECTION Ref.

201 7006782 Nut 6


202 7009361 Rod, Tie 3
203 7012337 Cover End 1
204 Kit O-Ring 2
205 7006778 Plug 2
206 7012338 Setscrew Orifice Sub-Assembly 1
207 Kit O-Ring 1
208 7012336 Plug 1

2-36 3120272
SECTION 2 TURNTABLE S
FIGURE 2-9. CONTROL VALVE ASSEMBLY - VICKERS (OCTOBER 1994 TO PRESENT) E
(CONTINUED) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I
O
N

T
U
R
N
T
A
B
L
E

3120272 2-37
S SECTION 2 TURNTABLE
E FIGURE 2-10. VICKERS VALVE ASSEMBLY - HYDRAULIC CONTROLS (OCTOBER
C 1994 TO PRESENT)
T
I
O
N

T
U
R
N
T
A
B
L
E

2-38 3120272
SECTION 2 TURNTABLE S
FIGURE 2-10. VICKERS VALVE ASSEMBLY - HYDRAULIC CONTROLS (OCTOBER 1994 TO
E
PRESENT) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
4640918 VICKERS VALVE ASSEMBLY - 4 SECTION
INLET SECTION
Ref.
Ref.

I
1 7012348 Inlet Body 1 O
2 Not Used N
3 Kit O-Ring 1
4 Kit O-Ring 1
5 Kit O-Ring 1 2
WORKING SECTIONS (STANDARD PARTS) Ref.
T
100 7012343 Cap (2 Per Section) A/R U
7012342
101
102 7012341
Screw (2 Per Section)
Nut (2 Per Section)
A/R
A/R
R
103 7012344 Plug (2 Per Section) A/R N
104 Kit Packing (2 Per Section) A/R T
105 7012322 Packing (2 Per Section) A/R
106 7012323 Piston (2 Per Section) A/R
A
107 7012346 Spring (2 Per Section) A/R B
108
109
7006730
7006728
Poppet (2 Per Section)
Shim Kit (2 Per Section)
A/R
A/R
L
110 to 113 Not Used E
114 7012347 Screw (8 Per Section) A/R
115 Not Used
116 Kit Gasket A/R
117 to 119 Not Used
120 7012349 Retainer (2 Per Section) A/R
121 to 122 Not Used
123 7006732 Stem Servo Sub Assembly (2 Per Section) A/R
124 7006737 Poppet (2 Per Section) A/R
125 7012350 Plug (2 Per Section) A/R
126 Not Used
127 7006773 Spring (2 Per Section) A/R
128 Kit O-Ring (2 Per Section) A/R
129 Kit Back-up (2 Per Section) A/R
130 7012353 Retainer (2 Per Section) A/R
131 Kit Back-up Ring (2 Per Section) A/R
132 Kit O-Ring (2 Per Section) A/R
133 7012352 Load Sense (2 Per Section) A/R
134 Kit O-Ring (2 Per Section) A/R
135 Kit O-Ring (2 Per Section) A/R
136 Kit O-Ring (5 Per Section) A/R
137 Not Used
138 Not Serviced Cap, End (2 Per Section) A/R

7009330 Seal Kit (1 Per Section) A/R

3120272 2-39
S SECTION 2 TURNTABLE
E FIGURE 2-10. VICKERS VALVE ASSEMBLY - HYDRAULIC CONTROLS (OCTOBER 1994 TO
C PRESENT) (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 150 WORKING SECTION OPTIONS: Ref.
I 7012356 #1 Working Section (Drive) Ref.
O 7012334 #2 Working Section (Lift) Ref.
7012334 #3 Working Section (Telescope) Ref.
N 7012335 #4 Working Section (Swing) Ref.
151 Spool 1

2 7012355
7012331
Drive Section
Lift Section
7012331 Telescope Section
T 4640913 Swing Section
152 Poppet Options: 2
U 7009399 Drive Section
R 7009397 Lift Section
N 7009397
7009399
Telescope Section
Swing Section
T 153 7012300 Piston Options: A/R
A 7009399 Drive Section 2
Not Required
B Not Required
Lift Section
Telescope Section
0
0
L 7012300 Swing Section 2
E 154 Spring Options: 2
7012354 Drive Section
7006749 Lift Section
7006749 Telescope Section
7006749 Swing Section

OUTLET SECTION Ref.


201 7006782 Nut 6
202 7009329 Rod, Tie 3
203 7012337 Cover End 1
204 Kit O-Ring 2
205 7006778 Plug 2
206 7012338 Setscrew Orifice Sub-Assembly 1
207 Kit O-Ring 1
208 7012336 Plug 1

2-40 3120272
SECTION 2 TURNTABLE S
FIGURE 2-10. VICKERS VALVE ASSEMBLY - HYDRAULIC CONTROLS (OCTOBER 1994 TO E
PRESENT) (CONTINUED) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I
O
N

T
U
R
N
T
A
B
L
E

3120272 2-41
S SECTION 2 TURNTABLE
E FIGURE 2-11. CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP
C SECTION
T
I
O
N

T
U
R
N
T
A
B
L
E

2-42 3120272
SECTION 2 TURNTABLE S
FIGURE 2-11. CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP SECTION
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
CONTROL VALVE ASSEMBLY - BANG-BANG WITH
DUMP SECTION
Ref. I
O
4640711
4640710
Valve Assembly - 1 Section
Valve Assembly - 2 Section
Ref.
Ref.


N
4640734 Valve Assembly - 2 Section Ref.
4640730 Valve Assembly - 2 Section Ref. 2
4640571 Valve Assembly - 2 Section Ref. B
4640246 Valve Assembly - 3 Section Ref. A
4640646 Valve Assembly - 3 Section Ref. T
4640692 Valve Assembly - 3 Section Ref. U
4640247 Valve Assembly - 4 Section Ref. A
4640645 Valve Assembly - 4 Section Ref.
R
N
1 7002304 DUMP SECTION Ref.
T
Solenoid Assembly A
2 7004823 Seat 1 B
7002378 O-Ring 1
3 7002229 Ball 1
L
Guide Tube Assembly 1 E
4 7004822 Cone, Female 1
7004840 O-Ring 1
5 7002346 Pin, Push 1
6 7004839 Plunger 1
7 7004838 Tube, Guide 1
8 7004841 Pin, Push 1
7002342 O-Ring 1
9 7002340 Guide, External Push Pin 1
7002337 O-Ring 1
10 7004834 Sleeve, Inner Flux 1
11 7002334 Spring 1
12 7004835 Sleeve, Outer Flux 1
13 7000417 Coil 1
14 7004836 Case, Solenoid 1
15 7002338 Plate, End 1
7002327 Nameplate 1
16 7004837 Screw 4
17 7002322 Seat 1
7004826 O-Ring 1
Main Relief (Poppet) Valve 1
18 7002321 Case, Poppet 1
19 7002328 Spring 1
20 7002294 Poppet 1
21 7002320 Seat, Adjustable 1
7004842 O-Ring 1
22 7002329 Spring 1
23 7002323 Plug 1

3120272 2-43
S SECTION 2 TURNTABLE
E FIGURE 2-11. CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP SECTION
C (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 7000102 O-Ring 1
I 24 7002326 Orifice 1
O 25 7002324 Plug 1

N WORKING SECTIONS (STANDARD PARTS) Ref.

2 40 7004859
Solenoid Assembly (2 Per Section) (Includes Items
43-56)
A/R

Washer (7002315,7002316,7002317 Sections) (2


41 7002274 A/R
T 7003825
Per Section)
Washer (7003855 Sections) (2 Per Section) A/R
U 42 7002348 Spring (2 Per Section) A/R
R 43 7002305 Guide Tube Assembly (1 Per Solenoid Assembly) A/R
44 7002345 Cone, Female (1 Per Solenoid Assembly) A/R
N Kit O-Ring (1 Per Solenoid Assembly) A/R
T Kit O-Ring (1 Per Solenoid Assembly) A/R

A 45
46
7002346
7002344
Pin, Push (1 Per Solenoid Assembly)
Plunger (1 Per Solenoid Assembly)
A/R
A/R
B 47 7000470 Tube, Guide (1 Per Solenoid Assembly) A/R
L 48 7002341 Pin, Actuator (1 Per Solenoid Assembly) A/R
Kit Ring, Quad (1 Per Solenoid Assembly) A/R
E Guide, External Push Pin (1 Per Solenoid
49 7002340 A/R
Assembly)
Kit O-Ring (1 Per Solenoid Assembly) A/R
50 7002333 Sleeve, Inner Flux (1 Per Solenoid Assembly) A/R
51 7002334 Spring (1 Per Solenoid Assembly) A/R
52 7002336 Sleeve, Outer Flux (1 Per Solenoid Assembly) A/R
53 7000418 Coil (1 Per Solenoid Assembly) A/R
54 7002335 Case, Solenoid (1 Per Solenoid Assembly) A/R
55 7002338 Plate, End (1 Per Solenoid Assembly) A/R
56 7002339 Screw (4 Per Solenoid Assembly) A/R

WORKING SECTION (VARIABLE PARTS) Ref.


Note: Complete Sections listed below include items
40-56 and relief valve assembly when equipped.

101 Section #1 Options: 1


Level Section (4640711, 4640710 and 4640734
7002316
Valves)
Rotate Section (4640730, 4640692, 4640645 and
7002317
4640247 Valves)
Steer/Tele Section (4640571, 4640246 and
7002315
4640646 Valves)
102 Section #2 Options: 1
Not Required (4640711 Valves)
7002315 Steer/Tele Section (4640734 and 4640645 Valves)
7003855 Tele Section (4640710)
Level Section (4640730, 4640571, 4640246,
7002316
4640646, 4640692 and 4640247 Valves)

2-44 3120272
SECTION 2 TURNTABLE S
FIGURE 2-11. CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP SECTION E
(CONTINUED) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
103 Section #3 Options: 1
T
Not Required
(4640711, 4640710, 4640734, 4640730 and I
7002315
4640571 Valves)
Steer/Tele Section (4640246 and 4640692 Valves)
O
7002316 Level Section (4640645 and 4640646 Valves) N
7003855 Tele Section (4640646 Valves)
104 Section #4 Options: 1
Not Required (All except 464247 and 4640645 Valves)
2
7002315 Steer/Tele Section (4640247 Valve Only)
7003855 Tele Section (4640645 Valve Only)

T
105 Relief Valve Options: A/R U
7000468 Crossover Relief Valve Assembly - 7002315 Steer/ R
Tele and 7003855 Tele Sections) (Due to various
suppliers - internal components are no longer field N
7002262
serviceable)
Dual Pilot Check Valve Assembly - 7002316 Level
T
Sections (Due to various suppliers - internal com- A
ponents are no longer field serviceable)

B
7000414 Seal Kit - Working Section 4 L
7000413 Seal Kit - Dump Section 1 E

3120272 2-45
S SECTION 2 TURNTABLE
E FIGURE 2-12. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP
C SECTION
T
I
O
N

T
U
R
N
T
A
B
L
E

2-46 3120272
SECTION 2 TURNTABLE S
FIGURE 2-12. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
CONTROL VALVE ASSEMBLY - BANG-BANG Ref.
I
4640941 VALVE ASSEMBLY - 3 SECTION Ref. B O
4640909 VALVE ASSEMBLY - 4 SECTION Ref. A N
DUMP SECTION ASSEMBLY Ref.
2
1 7002447 Dump Section - Complete 1
2 7002448 Cartridge 1
7002449 Seal Kit - 7002448 Cartridge 1 T
3 7002450 Coil 1 U
7002451
4
7011118
Cartridge Without Coil
Seal Kit - 7002451 Cartridge
1
1
R
N
7000448 O-Ring (Square Cut) (Between Sections) 2 T
WORKING SECTIONS (STANDARD PARTS) Ref.
A
101 7004859 Solenoid Assembly 2 B
102
103
7003825
7002348
Washer
Spring
1
1
L
104 7002305 Guide Tube Assembly 1 E
105 7002345 Cone, Female 1
Kit O-Ring 1
Kit O-Ring 1
106 7002346 Pin, Push 1
107 7002344 Plunger 1
108 7000470 Tube, Guide 1
109 7002341 Pin Actuator 1
Kit Ring, Quad 1
110 7002340 Guide, External Push Pin 1
Kit O-Ring 1
111 7002333 Sleeve, Inner Flux 1
112 7002334 Spring 1
113 7002336 Sleeve, Outer Flux 1
114 7000418 Coil 1
115 7002335 Case, Solenoid 1
116 7002338 Plate, End 1
7002327 Nameplate 1
117 7002339 Screw 4

7000414 Seal Kit - Working Section (1 Per Section) 2

WORKING SECTIONS - COMPLETE (INCLUDES Ref.


ITEMS 101-117 AND RELIEF VALVE ASSEMBLY
WHEN EQUIPPED)
151 Section #1 Options: 1
7002315 Steer Section (4640941 Valve)
7002317 Rotate Section (4640909 Valve)

3120272 2-47
S SECTION 2 TURNTABLE
E FIGURE 2-12. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 152 Section #2 Options: 1
I 7002316 Level Section (4640941 Valve) (Prior to S/N 27357)
O 7011183
Level Section (4640941 Valve) (S/N 27357 to
Present)
N 7002315 Steer Section (4640909 Valve)
153 Section #3 Options: 1
7002315 Tele Section (4640941 Valve)
2 7002316 Level Section (4640909 Valve) (Prior to S/N27357)
Level Section (4640909 Valve) (S/N 27357 to
7011183
T 154
Present)
Section #4 Options: 1
U 7003855 Tele Section (4640909 Valve Only)
R 155 Relief Valve Options: A/R
Crossover Relief Valve Assembly - 7002315 Steer/
N 7000468
Tele and 7003855 Tele Sections (Due to various
T suppliers - internal components are no longer field
serviceable)
A 7002262
Dual Pilot Check Valve Assembly - 7002316 Level
B Sections (Prior to S/N 27357) (Due to various
suppliers - internal components are no longer field
L serviceable)

E 7011183
Dual Pilot Check Valve Assembly - 7011182 Level
Sections (S/N 27357 to Present) (Due to various
suppliers - internal components are no longer field
serviceable)

2-48 3120272
SECTION 2 TURNTABLE S
FIGURE 2-12. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I
O
N

T
U
R
N
T
A
B
L
E

3120272 2-49
S SECTION 2 TURNTABLE
E FIGURE 2-13. CONTROL VALVE ASSEMBLY - BANG-BANG WITH INLET RELIEF
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-50 3120272
SECTION 2 TURNTABLE S
FIGURE 2-13. CONTROL VALVE ASSEMBLY - BANG-BANG WITH INLET RELIEF
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
CONTROL VALVE ASSEMBLY - BANG-BANG WITH
INLET RELIEF
Ref. I
O
4640461
4640447
VALVE ASSEMBLY - 1 SECTION
VALVE ASSEMBLY - 2 SECTION
Ref.
Ref.
A
A
N
1 4640820 INLET RELIEF SECTION ASSEMBLY Ref. 2
2 7000447 Cartridge 1
7000413 Seal Kit - 7002254 Section 1 T
3 to 4 Not Used U
WORKING SECTIONS ASSEMBLY (STANDARD
R
Ref.
PARTS) N
5 7002274 Washer (2 Per Section) A/R
T
6 7002273 Spring (2 Per Section) A/R A
7 7004859 Solenoid Assembly (2 Per Section)
Guide Tube Assembly (1 Per Solenoid Assem-
A/R B
8 7002305
bly)
A/R L
9 7002345
Female Cone/O-Ring Assembly (1 Per Sole-
noid Assembly)
A/R E
10 7002346 Pin, Push (1 Per Solenoid Assembly) A/R
11 7002344 Plunger (1 Per Solenoid Assembly) A/R
12 7000470 Tube, Guide (1 Per Solenoid Assembly) A/R
Actuator Pin/Quad Ring Assembly (1 Per
13 7002341 A/R
Solenoid Assembly)
Pin Guide/O-Ring Assembly (1 Per Sole-
14 7002340 A/R
noid Assembly)
15 7002333 Sleeve, Inner Flux (1 Per Solenoid Assembly) A/R
16 7002334 Spring (1 Per Solenoid Assembly) A/R
17 7002336 Sleeve, Outer Flux (1 Per Solenoid Assembly) A/R
18 7000418 Coil (1 Per Solenoid Assembly) A/R
19 7002335 Case, Solenoid (1 Per Solenoid Assembly) A/R
20 7002338 Plate, End (1 Per Solenoid Assembly) A/R
21 7002339 Screw (4 Per Solenoid Assembly) A/R

7000414 Seal Kit - Working Section (1 Per Section) A/R

WORKING SECTIONS (VARIABLE PARTS) Ref.

25 Section #1 Options: 1
Not Required 4640461 Valve
7000466 4640447 Valve (Includes Item 27)
26 Section #2 Options: 1
4640461 and 4640447 Valves (Includes Item
7002257
28)

Relief Valve Options:

3120272 2-51
S SECTION 2 TURNTABLE
E FIGURE 2-13. CONTROL VALVE ASSEMBLY - BANG-BANG WITH INLET RELIEF (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 27 7000468 Crossover Relief Valve Assembly - 7000466 1
I Section (Due to various suppliers - internal
components are no longer field serviceable)
O 28 7002262 Dual Pilot Check Valve Assembly 7002257 1
N Section (Due to various suppliers - internal
components are no longer field serviceable)

T
U
R
N
T
A
B
L
E

2-52 3120272
SECTION 2 TURNTABLE S
FIGURE 2-13. CONTROL VALVE ASSEMBLY - BANG-BANG WITH INLET RELIEF (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I
O
N

T
U
R
N
T
A
B
L
E

3120272 2-53
S SECTION 2 TURNTABLE
E FIGURE 2-14. CONTROL VALVE ASSEMBLY - 1 SECTION BANG-BANG (80HX+6/
C 86HX)
T
I
O
N

T
U
R
N
T
A
B
L
E

2-54 3120272
SECTION 2 TURNTABLE S
FIGURE 2-14. CONTROL VALVE ASSEMBLY - 1 SECTION BANG-BANG (80HX+6/86HX)
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
4640519
CONTROL VALVE ASSEMBLY - 1 SECTION BANG-
BANG (80HX+6/86HX MACHINES)
Ref. I
O
1
2
7002315
7004859
Telescope Section - Complete
Solenoid Assembly
1
2
N
3 7002274 Washer 1
4 7002348 Spring 1 2
5 7002305 Guide Tube Assembly 1
6 7002345 Cone, Female 1
Kit O-Ring 1 T
Kit O-Ring 1 U
7 7002346 Pin, Push 1
8 7002344 Plunger 1
R
9 7000470 Tube, Guide 1 N
10 7002341
Kit
Pin, Actuator
Ring, Quad
1
1
T
11 7002340 Guide, External Push Pin 1 A
Kit O-Ring 1 B
12 7002333 Sleeve, Inner Flux 1
13 7002334 Spring 1
L
14 7002336 Sleeve, Outer Flux 1 E
15 7000418 Coil 1
16 7002335 Case, Solenoid 1
17 7002338 Plate, End 1
7002327 Nameplate 1
18 7002339 Screw 4
19 7000468 Crossover Relief Valve Block Assembly (Internal 1
Parts are No Longer Field Serviceable)

7000414 Seal Kit - Working Section 1

3120272 2-55
S SECTION 2 TURNTABLE
E FIGURE 2-15. ACCESSORY VALVE ASSEMBLY (MILLER) (HYDRAULIC CON-
C TROLS MACHINES BUILT THROUGH 1989)
T
I
O
N

T
U
R
N
T
A
B
L
E

2-56 3120272
SECTION 2 TURNTABLE S
FIGURE 2-15. ACCESSORY VALVE ASSEMBLY (MILLER) (HYDRAULIC CONTROLS MACHINES
E
BUILT THROUGH 1989) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
4640535
ACCESSORY VALVE ASSEMBY (MILLER) (HYDRAU-
LIC CONTROLS MACHINES BUILT THROUGH 1989)
Ref. A I
Note: Not sold as a complete assembly. O
1 Body (Not Sold Separately) 1
N
2 7009755 Cartridge, Pressure Reducing/Relieving 1
3 7009759 O-Ring 1 2
4 7007760 Ring, Back-Up 2
5 3790015 O-Ring 1
6 7009761 Ring, Back-Up 2 T
7 3790014 O-Ring 1 U
8 7009756 Cartridge, Sequence 1
9 3790118 O-Ring 1
R
10 3790211 O-Ring 2 N
11
12
3790016
7009762
O-Ring
Ring, Back-Up
2
2
T
13 7009757 Cartridge, 2-Position 1 A
14 7009758 Coil (Includes Nut and Washer) 1 B
L
E

3120272 2-57
S SECTION 2 TURNTABLE
E FIGURE 2-16. ACCESSORY VALVE ASSEMBLY
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-58 3120272
SECTION 2 TURNTABLE S
FIGURE 2-16. ACCESSORY VALVE ASSEMBLY
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
4640580
ACCESSORY VALVE ASSEMBLY (HYDRAULIC
CONTROLS MACHINES BUILT 1990 TO SEPTEMBER Ref.
I
1991) O
Note: Not sold as a complete assembly.
N
1 7004365 Cartridge - Sequence 1
2 7004366 Cartridge - Pressure Reducing 1 2
3 7004367 Cartridge - Main Relief 1
4 7004369 Cartridge Less Coil - Dump 1
5 7004368 Coil 1 T
2900707 Seal Kit (Sequence and Pressure Reducing) 2
U
2900708 Seal Kit (Main Relief) 1 R
2900709 Seal Kit (Dump) 1 N
ACCESSORY VALVE ASSEMBLY (HYDRAULIC
T
4640716 CONTROLS MACHINES BUILT SEPTEMBER 1991 TO Ref. A
PRESENT)
Note: Refer to P/N stamped on cartridge hex nut for
B
identification. L
101 7012506 Cartridge - Sequence (Hydraforce PS10-34A) 1
E
Cartridge - Sequence (Vickers/Modular Controls
7010552 1
PSV7-10V)
Cartridge - Pressure Reducing (Hydraforce PR10-
102 7012505 1
32A)
Cartridge - Pressure Reducing (Vickers/Modular
7010553 1
Controls
PRV1-10V)
103 7012507 Cartridge - Main Relief (Hydraforce RV50-26A) 1
Cartridge - Main Relief (Vickers/Modular Controls
7010554 1
RV5-10V)
104 7004369 Cartridge Less Coil - Dump (Hydraforce SV16-21) 1
105 7004368 Coil (Hydraforce 6352012) 1
Cartridge W/ Coil-Dump (Vickers/Modular Controls
104 7010556 1
SV3-16V)
105 7010555 Coil (Vickers/Modular Controls 565966) 1

7012509 Seal Kit (Sequence) (Hydraforce Version) 1


Seal Kit (Sequence) (Vickers/Modular Controls Ver-
7010557 1
sion)
7012510 Seal Kit (Pressure Reducing) (Hydraforce Version) 1
Seal Kit (Pressure Reducing) (Vickers/Modular Con-
7010558 1
trols Version)
7012511 Seal Kit (Main Relief) (Hydraforce Version) 1
Seal Kit (Main Relief) (Vickers/Modular Controls Ver-
7010559 1
sion)
2900709 Seal Kit (Dump) (Hydraforce Version) 1
7010560 Seal Kit (Dump) (Vickers/Modular Controls Version) 1

3120272 2-59
S SECTION 2 TURNTABLE
E FIGURE 2-17. SWING DRIVE, BEARING AND LOCK INSTALLATIONS
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-60 3120272
SECTION 2 TURNTABLE S
FIGURE 2-17. SWING DRIVE, BEARING AND LOCK INSTALLATIONS
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
0236810
SWING DRIVE INSTALLATION OPTIONS:
Prior To April 1986
Ref.
Ref. A
I
0237544 April 1986 To October 1987 Ref. A O
0238630 October 1987 S/N 64566 Ref. 7 N
0270325 S/N 64566 To Present Ref. 1

1 Swing Motor Assembly Options: 1 2


Motor - Prior To October 1987 (See Figure 2-18 for
3160115 1
Breakdown)

3160138
Motor - October 1987 to S/N 64566 (See Figure
1
T
2-19 for Breakdown)
Motor - S/N 64566 to Present (See Figure 2-20 for
U
3160274
Breakdown) R
2 Swing Brake Options:
Brake - Prior to April 1992 (See Figure 2-21 for
1 N
0920032
Breakdown) T
0920083
Brake - April 1992 to S/N 33476 (See FIgure 2-22
for Breakdown)
A
0920109
Brake - S/N 33476 to Present (See FIgure 2-22 for B
3 2780055
Breakdown)
Swing Hub Assembly 1
L
(See Figure 2-23 for Breakdown) E
4 Plate, Mounting Options: 1
4842217 Prior To April 1986 1
0236421 April 1986 to October 1987 1
0236421 October 1987 to Present 1
Note: Several Machines were built with a 1/4
Spacer p/n 3501918 between the Swing Hub
Assembly and the Mounting Plate. Use this
Spacer ONLY if Machine was originally
equipped with a Spacer.
5 Gear, Pinion Options: 1
2440050 Prior To April 1986
2440055 April 1986 to October 1987
2440054 October 1987 to Present
6 3501916 Plate, Retaining 1
7 0100019 Loctite #271 (Not Shown) A/R
8 0741606 Screw, Countersunk 3/8"-16NC x 3/4" 2
9 0641912 Bolt 9/16"-12NC x 1 1/2" 9
10 0641810 Bolt 1/2"-13NC x 1 1/4" 2
11 4761800 Lockwasher 1/2" 2
12 3931864 Bolt, Socket 1/2"-13NC x 4" (Grade 8) 2
0681836 Bolt, Hex 1/2"-13NC x 4 1/2" (Grade 8) 2
13 4740189 Washer, Special (Use with Socket Head Bolt) 2
4740171 Washer, Special (Use with Hex Bolt) 2
14 0100009 Sealant RTB #738 (Not Shown) A/R
15 3790155 O-Ring - 4 (Not Shown) 1

3120272 2-61
S SECTION 2 TURNTABLE
E FIGURE 2-17. SWING DRIVE, BEARING AND LOCK INSTALLATIONS (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T TURNTABLE BEARING INSTALLATION (APRIL 1986) Ref.
I 0236814 Prior to April 1986 Ref. A
O 0237545 April 1986 To June 1988 Ref.
0238921 June 1988 To Present Ref. 7
N 0251695 750 Lbs Capacity Machines Ref. 7

2 101
102
Not Used
Bolt Options: A/R
0682416 Prior to April 1986 (7/8"-9NC x 2) (Grade 8) 30
T 0682015 April 1986 to Present (5/8"-11NC x 1 7/8)
(Grade 8)
40

U April 1986 to Present (5/8"-11NC x 1 3/4)


0682014 40
R (Grade 8)
103 Washer, Special Options: A/R
N 4740104 Prior to April 1986 60
T 4740004 April 1986 to S/N 64402 80

A 104
4892000
0100019
S/N 64402 to Present
Loctite #271
80
A/R
B 105 Bolt Options: A/R
L 0682418 Prior to April 1986 (7/8"-9NC x 2 1/4) (Grade 8) 30
0682016 April 1986 to Present (5/8"-11NC x 2) (Grade 8) 40
E 0682024 April 1986 to Present (5/8"-11NC x 3) (Grade 8) 40
106 0100004 Devcon (Required Prior to December 1992) A/R
107 to 150 Not Used
151 Bearing, Turntable Options: 1
0440064 Prior to April 1986
0440104 April 1986 to June 1988
0440193 June 1988 to Present
2160002 Fitting, Grease (Prior to April 1986 Only) 2
2200341 Fitting, 90 (Prior to April 1986 Only) 2
2180049 Fitting, Nipple (Prior to April 1986 Only) 2

0236106 TURNTABLE LOCK INSTALLATION Ref. D

201 4340398 Support Weldment (Right) 1


202 4340397 Support Weldment (Left) 1
203 0642022 Bolt 5/8"-11NC x 2 3/4" 1
204 3312005 Locknut 5/8"-11NC 1
205 3420761 Pin, Locking 1
206 3430620 Pin, Clevis 1
207 3420182 Pin, Cotter 1

2-62 3120272
SECTION 2 TURNTABLE S
FIGURE 2-17. SWING DRIVE, BEARING AND LOCK INSTALLATIONS (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I
O
N

T
U
R
N
T
A
B
L
E

3120272 2-63
S SECTION 2 TURNTABLE
E FIGURE 2-18. SWING MOTOR ASSEMBLY - WHITE
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-64 3120272
SECTION 2 TURNTABLE S
FIGURE 2-18. SWING MOTOR ASSEMBLY - WHITE
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
3160115 SWING MOTOR ASSEMBLY - WHITE Ref. C
I
1 Kit Seal Dust 1 O
2 Kit Ring, Wire 1 N
3 Kit Shim 1
4 Kit Seal 1
5 7005804 Housing 1 2
6 Kit Seal, Carrier 1
7 Kit Shim 1
8 Kit Leather, Back-Up 1 T
9 Kit Seal, Shaft 1 U
7005809
10
11 7005810
Bearing, Thrust
Shaft
1
1
R
12 7005811 Link, Drive 1 N
13 7005812 Plate, Wear 1 T
14 Kit Seal 3
15 7005822 Stator, Roller 1
A
16 7005820 Pin, Dowel 1 B
17
18
7005816
7005821
Cover, End
Bolt
1
4
L
E
2900477 Seal Kit (Includes of items 1,2,3,4,6,7,8,9 and 14) 1

3120272 2-65
S SECTION 2 TURNTABLE
E FIGURE 2-19. SWING MOTOR ASSEMBLY - CHAR-LYNN
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-66 3120272
SECTION 2 TURNTABLE S
FIGURE 2-19. SWING MOTOR ASSEMBLY - CHAR-LYNN
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
3160138 SWING MOTOR ASSEMBLY - CHAR-LYNN Ref.
I
1 7002123 Capscrew 4 O
2 Kit Seal, Dust 1 N
3 Not Used
4 7002121 Flange, Mounting 1
5 Kit Seal, Pressure 1 2
6 Kit Seal 1
7 7002117 Race, Bearing 1
8 7002111 Bearing, Thrust Needle 1 T
9 to 10 Not Used U
7002116
11
12 7002103
Shaft, Output
Housing
1
1
R
13 Kit Seal 3 N
14 7002189 Shaft, Drive 1 T
15 7002110 Plate, Spacer 1
16 7002130 Gerotor Set 2
A
17 7002193 Spacer 1 B
18
19
7002107
Kit
Cap, End
Seal, Washer
1
7
L
20 7002200 Capscrew 7 E
2900455 Seal Kit (Includes Items 2,5,6,13 and 19) 1

3120272 2-67
S SECTION 2 TURNTABLE
E FIGURE 2-20. SWING MOTOR ASSEMBLY - EATON
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-68 3120272
SECTION 2 TURNTABLE S
FIGURE 2-20. SWING MOTOR ASSEMBLY - EATON
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
3160274 SWING MOTOR ASSEMBLY - EATON Ref. B
I
1 7002123 Capscrew 4 O
2 7009974 Flange, Mounting 1 N
3 Kit Exclusion Seal 1
4 7009975 Washer, Backup 1
5 Kit Seal, Pressure 1 2
6 Kit Seal 1
7 7002117 Race, Bearing 1
8 7002111 Bearing, Thrust Needle 1 T
9 Not Used Shaft, Output U
7009991
10
11 Kit
Housing
O-Ring
1
1
R
12 Not Serviced Plug Housing N
13 7002112 Drive 3 T
14 Kit Seal 1
15 7002110 Plate, Spacer 1
A
16 Not Serviced Gerotor Set B
17
18
Not Serviced
Not Used
Cap, End
L
19 7014900 Cap, Screw 1 E
20 Not Serviced Plug Assembly
21 Not Used
22 Not Available Nameplate
23 Not Serviced Rivet

2900733 Seal Kit (Includes Items 3,5,6,11 and 14) 1

3120272 2-69
S SECTION 2 TURNTABLE
E FIGURE 2-21. SWING BRAKE ASSEMBLIES (PRIOR TO APRIL 1992)
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-70 3120272
SECTION 2 TURNTABLE S
FIGURE 2-21. SWING BRAKE ASSEMBLIES (PRIOR TO APRIL 1992)
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
0920032 SWING BRAKE ASSEMBLIES (PRIOR TO APRIL 1992) Ref.
I
0920032
SWING BRAKE ASSEMBLY - AUSCO (MODEL
Ref.
O
28653)
SWING BRAKE ASSEMBLY - AUSCO (MODEL
N
0920032 Ref. C
37265V)
Note: Refer to Model Number stamped on the front
of the Housing item 23.
2
1 7000731 Gasket 1 T
2 7000730 Bolt (Model 38653) 4
7003007 Bolt, Flanged (Model 37265V) 4
U
3 7000729 Lockwasher (Model 28653 Only) 4 R
4 7003012
7003091
Plate, Power (Model 38653)
Plate, Power (Model 37265V)
1
1
N
5 7000796 Bleeder 1 T
6 7000760 Bearing, Ball (Model 37265V Only) 1 A
Kit
7
8 Kit
O-Ring
Ring, Back-up
1
1
B
9 Kit O-Ring 1 L
10 Kit Ring, Back-up 1 E
11 7000721 Piston (Model 28653) 1
7003057 Piston (Model 37265V) 1
12 7000720 Disc, Stationary (Model 28653) 3
7003056 Disc, Stationary (Model 37265V) 3
13 7003006 Spring, Compression 6
14 7000732 Disc, Rotating (Model 28653) 3
7003055 Disc, Rotating (Model 37265V) 3
15 7000718 Disc, Primary (Model 28653) 1
7003054 Disc, Primary (Model 37265V) 1
16 7000717 Pin, Torque 2
17 7003013 Shaft, Splined (Model 28653) 1
7003053 Shaft, Splined (Model 37265V) 1
18 7000798 Spring, Compression (Model 28653) 8
7003052 Spring, Compression (Model 37265V) 8
19 7003051 Retainer, Spring (Model 37265V Only) 1
20 Kit Seal, Oil 1
21 7000713 Bearing, Ball (Model 28653) 1
7003049 Bearing, Ball (Model 37265V) 1
22 Kit Gasket (Model 37265V Only) 1
23 7000714 Housing (Model 28653) 1
7003090 Housing (Model 37265V) 1
24 7000712 Ring, Retaining (Model 28653 Only) 1
25 7000711 Ring, Retaining (Model 28653 Only) 1
26 7000742 Gasket 1
27 7003059 Valve, Pressure Relief (Model 37265V Only) 1
28 to 30 Not Used
2900131 Seal Kit (Includes Items 1,7,8,9,10,20,22 and 26)

3120272 2-71
S SECTION 2 TURNTABLE
E FIGURE 2-21. SWING BRAKE ASSEMBLIES (PRIOR TO APRIL 1992) (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 0920032 SWING BRAKE ASSEMBLY - MICO Ref. B
I
O 31 7007913 Capscrew 4
32 7007912 Lockwasher 4
N 33 7007924 Plug 1
34 7007928 Cover 1

2 35
36
Kit
Kit
Ring, Square
O-Ring
1
1
37 Kit Bearing 1
T 38 Kit O-Ring 1
39 Kit Ring, Back-Up 1
U 40 7007923 Piston 1
R 41 Kit O-Ring 1
N 42
43
Kit
7007914
Ring, Back-Up
Bleeder
1
1
T 44 Kit Ring, Retaining 1
A 45 7007926 Shaft 1
7007908
B 46
47 7007916
Disc
Spring
3
6
L 48 7007909 Disc, Friction 3
E 49 7007902 Separator 2
50 7007907 Disc 1
51 7007906 Spring 8
52 7007905 Spring 8
53 7007915 Pin, Dowel 2
54 Kit Bearing 1
55 Kit O-Ring 1
56 7007930 Housing 1
57 7007901 Pin, Spiral 4
58 7007933 Gasket 1
7007934 Gasket 1

2900642 Seal Kit (Includes Items 35,36,38,39,41,42,55 and 58 1


Gaskets)
Bearing Kit (Includes Items 36,37,44,54,55 and 58
7007927 1
Gasket)

2-72 3120272
SECTION 2 TURNTABLE S
FIGURE 2-21. SWING BRAKE ASSEMBLIES (PRIOR TO APRIL 1992) (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I
O
N

T
U
R
N
T
A
B
L
E

3120272 2-73
S SECTION 2 TURNTABLE
E FIGURE 2-22. SWING BRAKE ASSEMBLIES (APRIL 1992 TO PRESENT)
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-74 3120272
SECTION 2 TURNTABLE S
FIGURE 2-22. SWING BRAKE ASSEMBLIES (APRIL 1992 TO PRESENT)
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
0920083
SWING BRAKE ASSEMBLIES
Machines Built Through 1992
Ref.
Ref.
I
0920083 Machines Built 1993 To S/N 33476 Ref. O
0920109 Machines Built S/N 33476 To Present Ref. N
1 Kit Seal, Oil 1
2 Kit Bearing 1 2
3 7007977 Ring, Retaining 1
4 Not Used
5 Ring, Retaining Options: 1 T
Not Required Machines Built Through 1992 U
7011716
6
Machines Built 1993 to Present
Housing Options: 1
R
7007981 Machines Built Through 1992 N
7011713 Machines Built 1993 to S/N 33476 T
7018605 Machines Built S/N 33476 to Present
7 Shaft Options: 1
A
7011718 Machines Built Through 1992 B
8
7011720 Machines Built 1993 to Present
Guide, Spring Options: 1
L
Not Required Machines Built Through 1992 E
7011717 Machines Built 1993 to S/N 33476
7018606 Machines Built S/N 33476 to Present
9 Spring Options: 6
7007979 Spring, (Small) Machines Built Prior to S/N 33476
7007970 Spring, (Red) Machines Built S/N 33476 to Present
10 Spring Options: A/R
7007980 Spring, (Large) Machines Built Prior to S/N 33476 6
7018602 Spring, (Blue) Machines Built S/N 33476 to Present 3
11 Kit Seal, Case 1
12 Plate Options:
Machines Built Prior to S/N 33476
Kit Plate, Return 1
7011715 Separator Assembly 2
7011714 Pin 4
7007983 Separator 2
Machines Built S/N 33476 to Present
Kit Plate, Separator 1
13 7011719 Cover 1
14 7007914 Screw, Bleeder (Prior to S/N 33906 Only) 1
15 7007987 Pin, Dowel 2
16 Kit Ring, Back-Up (Inner) 1
17 Kit O-Ring (Inner) 1
18 Kit Ring, Back-Up (Outer) 1
19 Kit O-Ring (Outer) 1
20 Kit Rotor 2
21 Kit Stator 2

3120272 2-75
S SECTION 2 TURNTABLE
E FIGURE 2-22. SWING BRAKE ASSEMBLIES (APRIL 1992 TO PRESENT) (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 22 Bolt, Washer Head Options: 4
I 7007985 Machines Built Prior to S/N 33476
O 7018607 Machines Built S/N 33476 to Present
23 Piston Options: 1
N 7007923 Machines Built Prior to S/N 33476
7018603 Machines Built S/N 33476 to Present

2 24 to 25
26
Not Used
Kit O-Ring 2
27 7007933 Gasket 2
T
Seal Kit (Includes Items 1, 11, 16, 17, 18, 19, 26 and 1
U 2900766
27)
R 2900768 Bearing Kit (Includes Items 1, 2, 11, 26 and 27) 1

N Lining Kit Options:


Machines Built Prior to S/N 33476 - Lining Kit
T 2900767
(Includes Items 11, 12, 20, 21, 26 and 27)

A 7018608
Machines Built S/N 33476 to Present - Lining Kit
(Includes Items 11, 12, 20, 21, 26 and 27)
1

B
L
E

2-76 3120272
SECTION 2 TURNTABLE S
FIGURE 2-22. SWING BRAKE ASSEMBLIES (APRIL 1992 TO PRESENT) (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I
O
N

T
U
R
N
T
A
B
L
E

3120272 2-77
S SECTION 2 TURNTABLE
E FIGURE 2-23. SWING HUB ASSEMBLY
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-78 3120272
SECTION 2 TURNTABLE S
FIGURE 2-23. SWING HUB ASSEMBLY
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
2780055 SWING HUB ASSEMBLY Ref.
I
1 7000209 Cover 1 O
2 7000217 Bolt, Hex Head 8 N
3 7000214 Bolt, Hex Head, Shoulder 4
4 4751500 Flatwasher 12
5 7000242 Plug, Pipe 1 2
6 Kit O-Ring 2
7 7000208 Gear, Ring 1
8 7000253 Washer, Thrust 2 T
9 7000207
Planet Carrier Assembly (No Service Breakdown Parts
1 U
Purchase Entire Assembly)
10 7000270 Washer, Thrust 1
R
11 7000268 Gear, Sun-Input 1 N
12
13
7000269
7000246
Spacer, Sun Gear
Gear, Internal
1
1
T
7000271 Hub Assembly 1 A
14 Kit Ring, Retaining 1 B
15 Kit Spacer 1
16 7000258 Bearing, Tapered Roller 1
L
17 7000257 Cup, Bearing 1 E
18 7000210 Hub 1
19 7000242 Plug, Pipe 1
20 7000255 Cup, Bearing 1
21 7000256 Bearing, Tapered Roller 1
22 Kit Seal 1
23 7000233 Shaft, Output 1

2900034 Kit, Repair (Includes Items 6,14,15 and 22) 1

3120272 2-79
S SECTION 2 TURNTABLE
E FIGURE 2-24. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND
C INSTALLATION
T
I
O
N

T
U
R
N
T
A
B
L
E

2-80 3120272
SECTION 2 TURNTABLE S
FIGURE 2-24. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
ROTARY OIL COUPLING INSTALLATION (STANDARD
PARTS)
Ref. I
O
1
2
Not Used
3530403 Plate, Retaining 1
N
3 3951820 Setscrew 1/2"-13NC x 2 1/2" 2
4 0641807 Bolt 1/2"-13NC x 7/8" 2 2
5 4761800 Lockwasher 1/2" 2
6 Not Used
7 0641514 Bolt 5/16"-18NC x 1 3/4" 4 T
8 4761500 Lockwasher 5/16" 4 U
9 0100011 Loctite #242 (Not Shown) A/R
10 0100019 Loctite #271 (Not Shown) A/R
R
N
ROTARY OIL COUPLING INSTALLATION (VARIABLE
PARTS)
Ref.
T
0234479 Machines With Racine Valves (Prior To September Ref. I A
0237222
1985)
Machines With Racine Valves (September 1985 To Ref. A
B
Present) L
0238021
0238032
Machines With Vickers Valves (Prior To June 1988)
Machines With Vickers Valves (June 1988 To
Ref.
Ref.


E
December 1990)
0250611 Machines With Vickers Valves (December 1990 To Ref. C
September 1994)
0254882 Machines With Vickers Valves (September 1994 To Ref. 3
Present)

51 Oil Coupling Assembly Options (See Items 101-105 1


for Breakdown):
1660154 Machines With Racine Valves (5 Port)
1660160 Machines With Vickers Valves Built Prior to
December 1990 (6 Port)
1660185 Machines With Vickers Valves Built December
1990 to September 1994 (6 Port)
1660213 Machines With Vickers Valves Built September
1994 to Present (6 Port)
52 Plug, Pipe Options: A/R
Not Required Without Collector Ring 0
2200222 With Collector Ring 1
53 Collar Options: 1
1440154 Prior to September 1994
7019610 September 1994 to Present

ROTARY OIL COUPLING ASSEMBLIES Ref.


101 Swivel Body Options: 1
0620055 Body for 1660154 Coupling
0620058 Body for 1660160 Coupling
0620106 Body for 1660185 Coupling
Not Available Body for 1660213 Coupling

3120272 2-81
S SECTION 2 TURNTABLE
E FIGURE 2-24. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION
C (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 102 Swivel Housing Options: 1
I 2760025 Housing for 1660154 Coupling
O 2760091 Housing for 1660160 and 1660185 Couplings
Not Available Housing for 1660213 Coupling
N 103 Kit T-Seal 7
104 3760004 Ring, Retaining (1660154, 1660160 and 1660185 1

2 105 Kit
Coupling)
O-Ring 1

T Seal Kit Options: 1
1660154, 1660160 and 1660185 Couplings (Includes
U 2901146
Items 103 and 105)
R 1660213 Couplings (Was P/N 7013175)
Use 1660213EX Note: Due to complexity of repair, seal kit no longer
N available. Use rebuilt unit as replacement.
T
OPTIONAL COLLECTOR RING INSTALLATION
A (STANDARD PARTS)
Ref.

B
Not Used
L 201
202 0960224 Bushing 2
E 203 0641418 Bolt 1/4"-20NC x 2 1/4" 2
204 Not Used 1
205 Not Used
206 Not Used
207 3311801 Nut 1/2"-13NC 2
208 3420290 Pin, Drive 2
209 0231047 Guide, Drive 2
210 Not Used
211 0721005 Screw, Machine #10-24NC x 5/8" 4
212 4761400 Lockwasher 1/4" 2
213 1320040 Clamp, Cable 2
214 3911012 Screw, Machine 1
215 4751000 Flatwasher #10 6
216 4761000 Lockwasher #10 5
217 3311001 Nut #10-24NC 5
218 4751400 Flatwasher 1/4" 2

COLLECTOR RING INSTALLATION


Ref.
(VARIABLE PARTS)
0232123 Machines With 2WS Fixed Axle & Single Or No Jack Ref. 7
Only
0255988 Machines With 2WS Oscillating Axle & No Jacks Ref.
Only
0252284 Machines With All Other Configurations Ref. 3

251 Bracket Weldment Options: 1


0230470 Machines With 2WS Fixed Axle & Single Or No
Jack Only

2-82 3120272
SECTION 2 TURNTABLE S
FIGURE 2-24. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION E
(CONTINUED) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
4843822 Machines With 2WS Oscillating Axle & No Jacks
T
Only I
4843822 Machines With All Other Configurations
O
252 Pipe Options: 1 N
3460065 Machines With 2WS Fixed Axle & Single Or No
Jack Only
2180763 Machines With 2WS Oscillating Axle & No Jacks 2
Only
2180763 Machines With All Other Configurations
253 Bushing Options: 1
T
0230435 Machines With 2WS Fixed Axle & Single Or No U
Jack Only
0961531 Machines With 2WS Oscillating Axle & No Jacks
R
Only N
0961531
254
Machines With All Other Configurations
Collector Ring Assembly Options: 1
T
3760036 Machines With 2WS Fixed Axle & Single Or No A
3760053
Jack Only
Machines With 2WS Oscillating Axle & No Jacks
B
Only L
255
3760108 Machines With All Other Configurations
Cover Options: 1
E
1670594 Machines With 2WS Fixed Axle & Single Or No
Jack Only
1670594 Machines With 2WS Oscillating Axle & No Jacks
Only
0234721 Machines With All Other Configurations

3120272 2-83
S SECTION 2 TURNTABLE
E FIGURE 2-25. DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION
C (BUILT PRIOR TO FEBRUARY 1995)
T
I
O
N

T
U
R
N
T
A
B
L
E

2-84 3120272
SECTION 2 TURNTABLE S
FIGURE 2-25. DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION (BUILT PRIOR TO
E
FEBRUARY 1995) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
DEUTZ ENGINE ASSEMBLY (STANDARD PARTS) Ref.
I
1 to 2 Not Used O
3 4842079 Support, Motor (Front) 1 N
4 0181158 Support, Motor (Rear Left Side) 1
5 0181159 Support, Motor (Rear Right Side) 1
6 3200133 Mount, Engine (Front) 1 2
7 3200183 Mount, Engine (Rear) 2
8 3200206 Bracket, Mounting (Front) 1
9 4842167 Bracket, Mounting (Rear) 2 T
10 to 11 Not Used U
4060610
12
13 1060044
Deflector (Prior to December 1990)
Cable, Battery (Start Solenoid to Ground)
1
1
R
14 0641810 Bolt 1/2"-18NC x 1 1/4" 2 N
15 4761800 Lockwasher 1/2" 2 T
16 to 17 Not Used
18 0642032 Bolt 5/8"-20NC x 4" 3
A
19 3312005 Locknut 5/8"-20NC 3 B
20
21
4740242
0701427
Flatwasher, Special
Bolt, Metric 14mm x 100mm
3
4
L
22 4740191 Lockwasher, Metric 14mm 4 E
23 0701215 Bolt, Metric 12mm x 35mm 8
24 4832100 Lockwasher, Metric 12mm 8
25 to 27 Not Used
28 0641406 Bolt 1/4"-20NC x 3/4" 3
29 4761400 Lockwasher 1/4" 3
30 3311401 Nut 1/4"-20NC 2
31 2220001 Fitting 1
32 2750527 Hose, Oil Pressure Gauge A/R
33 0700617 Bolt, Metric 6mm x 45mm 1
34 4420001 Tape, Sealant A/R
35 to 38 Not Used
39 1320070 Clamp 1
40 Not Used
41 3910812 Screw, Machine #8-32NC x 3/4" 2
42 4770800 Starwasher #8 2
43 3310801 Nut #8-32NC 2
44 Not Used
45 4751800 Flatwasher 1/2" 2
46 4751400 Flatwasher 1/4" 3
47 4843384 Tube, Air Intake 1
48 to 51 Not Used
52 0641416 Bolt 1/4"-20NC x 2" 2

3120272 2-85
S SECTION 2 TURNTABLE
E FIGURE 2-25. DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION (BUILT PRIOR TO
C FEBRUARY 1995) (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T DEUTZ F4L912 ENGINE ASSEMBLY (VARIABLE Ref.
I PARTS)

O 0236798 Standard Engine Machines With Racine Propor-


tional Valves And Cessna Drive Motors
Ref. I

N 0237619 Standard Engine Machines With Racine Propor- Ref. D


tional Valves And Vickers Drive Motors
0238022 Standard Engine Machines With Vickers Propor- Ref. J
2 tional Valves
0251165 Clean Burn Engine Machines With Vickers Propor- Ref. F
tional Valves
T
U 61
2000083
Engine Assembly Options:
Deutz F4L912 Standard Engine
1

R 61 2000115 Deutz F4L912W Cleanburn Engine


N 62 Pump Assembly Options: 1
3600107
T Machines With Racine Proportional Valves And
Cessna Drive Motors Built Prior to September
A 1986 (See Figure 2-37 for Breakdown)
3600113 Machines With Racine Proportional Valves And
B Cessna Drive Motors Built September 1986 to Mid
L 1987 (See Figure 2-37 for Breakdown)
3600125 Machines With Racine Proportional Valves And
E Vickers Drive Motors (See Figure 2-37 for
Breakdown)
3600072 Machines With Vickers Proportional Valves (Prior
to Mid 1987) (Pump has 1 Outlet in End Cover)
(See Figure 2-38 for Breakdown)
3600139 Machines With Vickers Proportional Valves (Mid
1987 to February 1995) (Pump has 2 Outlets in
End Cover) (See Figure 2-39 for Breakdown)
63 Bracket, Terminal Strip Mounting Options: A/R
Not Required Machines With Racine Proportional Valves 0
0901402 Machines With Vickers Proportional Valves 1
64 Cover, Terminal Strip Options: A/R
Not Required Machines With Racine Proportional Valves 0
1670414 Machines With Vickers Proportional Valves 1
65 Decal - Wire Identification Options: A/R
Not Required Machines With Racine Proportional Valves 0
1700821 Machines With Vickers Proportional Valves 1 J

DEUTZ ENGINE INSTALLATION (STANDARD PARTS) Ref.

78 2200261 Fitting (Not Shown - Located at Oil Pressure Gauge) 1


79 1320041 Clamp 2
80 2220001 Fitting (Not Shown - Located at Oil Pressure Gauge) 1
81 1060045 Cable, Battery (Aux. Relay to Start Relay) 1
82 Air Cleaner/Filter Options: 1
2120087 Air Cleaner Assembly (Used Prior to August 1986)
7004214 Filter - 2120087 Air Cleaner 1
Air Cleaner Assembly (Used August 1986 to Febru-
1340020
ary 1995)

2-86 3120272
SECTION 2 TURNTABLE S
FIGURE 2-25. DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION (BUILT PRIOR TO E
FEBRUARY 1995) (CONTINUED) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
7004214 Filter - 1340020 Air Cleaner 1
T
83 0340002 Band, Mounting 2 I
84 1120161 Bonnet 1 O
85 0080039 Elbow 1
86 4562928 Tube, Air Intake 1
N
87 2720224 Hose 1
88
89
1320058
0641408
Clamp
Bolt 1/4"-20NC x 1"
4
4
2
90 4761400 Lockwasher 1/4" 4
91 3311401 Nut 1/4"-20NC 4 T
92 0400020 Battery 1
93 0236768 Rod, Tie-Down 2
U
94 0361027 Strap 1 R
95
96
3980006
1060147
Seat, Battery
Cable, Battery (+ Battery to Starter)
1
1
N
97 1060046 Cable, Battery (- Battery to Ground) 1 T
98 1060149 Cable, Battery (Aux. Relay to Starter and Aux. Relay 2 A
99 4300032
to Aux. Power)
Stud (Welded on Part) A/R
B
100 0641612 Bolt 3/8" - 16NC x 1 1/2" 12 L
101 4761600 Lockwasher 3/8" 14 E
102 3311601 Nut 3/8"-16NC 12
103 0641610 Bolt 3/8"-16NC x 1 1/4" 2
104 Not Used
105 Fuel Return Line Options: A/R
2720366 Hose - 1/4" 8 ft.
2720271 Hose - 3/16" 10.5 ft.
106 Fuel Supply Line Options: 8.5 ft.
2750532 Hose - 1/4" (Used 1991 to February 1995)
2750015 Hose - 1/4" (Used Through 1990)
107 2220317 Fitting, Barbed 1
108 1320022 Clamp 4
109 2220302 Fitting, Adaptor 2
110 4420001 Tape, Sealant (Not Shown) A/R
111 3380320 Baffle 1
112 2420030 Gauge, Oil Pressure (Not Shown - Located at Ground 1
Control)
113 3900022 Screw, Self-Tap 1/4" x 7/8" 3
114 4280002 Strip, Neoprene 30 in./76cm
115 1320059 Clamp 1
116 4711600 Flatwasher 3/8" 2
117 3300029 Wingnut 3/8"-16NC 2

3120272 2-87
S SECTION 2 TURNTABLE
E FIGURE 2-25. DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION (BUILT PRIOR TO
C FEBRUARY 1995) (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T DEUTZ F4L912 ENGINE INSTALLATION (VARIABLE
I PARTS)
Ref.

O 0236799 Standard Engine Machines With Racine Propor-


tional Valves And Cessna Drive Motors
Ref. F

N 0237618 Standard Engine Machines With Racine Propor- Ref. B


tional Valves And Vickers Drive Motors
0238023 Standard Engine Machines With Vickers Propor- Ref. K
2 tional Valves
0251166 Clean Burn Engine Machines With Vickers Propor- Ref. G
tional Valves
T
U 151
2220317
Supply LIne Fitting Options:
Fitting (Prior to January 1991)
1

R 2220720 Fitting (January 1991 to February 1995)


N 152 Auxiliary Pump Assembly Options: 1

T See Note
Racine Proportional Valve Machines:
Auxiliary Pump Assembly 1
A Note: 3600115 Pump is no longer available. Ref.
B 7013755
Use 3600071 Pump as replacement.
Replacement Motor 1
L 7004412 Replacement Coupling 1
E Not Available Replacement Pump (Purchase 3600071
Pump Assembly)
1

Vickers Proportional Valve Machines:


Auxiliary Pump Assembly Options: 1
3600052 Stone-Fenner Pump (Used Prior to Mid 1989)
7000483 Replacement Motor (Includes Coupling) 1
7004412 Replacement Coupling 1
7004416 Replacement Pump 1
2900164 Pump Seal Kit 1
3600071 Barnes Pump (Used Mid 1989 to February
1995)
7004248 Replacement Motor Only 1
7004436 Replacement Motor with Bracket 1
7012576 Replacement Mounting Bracket Only 1
7004249 Replacement Coupling 1
7004247 Replacement Pump 1
Not Available Pump Seal Kit 1

0236850 ELECTRICAL PANEL ASSEMBLY (MACHINES BUILT Ref. E


PRIOR TO JULY 1986)

201 3740059 Relay 1


202 3530425 Plate, Mounting 1
203 3740002 Relay 2
204 3740030 Relay, Adlo 1
205 0641006 Bolt #10-24NC x 3/4" 6
206 4761000 Lockwasher #10 6
207 3311001 Nut #10-24NC 6
208 4751000 Flatwasher #10 6

2-88 3120272
SECTION 2 TURNTABLE S
FIGURE 2-25. DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION (BUILT PRIOR TO E
FEBRUARY 1995) (CONTINUED) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
209 0060021 Module, Actuator 1
T
210 0641406 Bolt 1/4"-20NC x 3/4" 2 I
211 4761400 Lockwasher 1/4" 2 O
212 3300220 Nut, Special 6
213 3311001 Nut #10-24NC 3
N
214 3310801 Nut #8-32NC 3

0237627 ELECTRICAL PANEL ASSEMBLY (MACHINES BUILT Ref. F


2
JULY 1986 TO FEBRUARY 1995)

251 3740059 Relay 1


T
252 3321001 Nut #10-32NF 3 U
253 3310801 Nut #8-32NC 1 R
3530425
254
255
Plate, Mounting
Relay Options:
1
1
N
3740030 Relay, Adlo (Used Prior to April 1991) T
3740080 Relay, Sealed (Used April 1991 to February 1995) A
256 3740067 Relay 2
257 3300220 Nut, Special 6
B
258 0641405 Bolt 1/4"-20NC x 5/8" 7 L
259
260
4761400
3311401
Lockwasher 1/4"
Nut 1/4"-20NC
7
7
E
261 4711400 Flatwasher 1/4" Narrow 6

0236388 EXHAUST INSTALLATION - VICKERS PROPOR- Ref. I


TIONAL MACHINES BUILT PRIOR TO DECEMBER
1991 (SEE SECTION 10 FOR NON-STANDARD
EXHAUST SYSTEMS)

301 3220077 Muffler 1


302 4562664 Pipe, Exhaust 1
303 0080117 Adaptor 1
304 1120169 Rain Cap 1
305 to 306 Not Used
307 0960960 Tube 1
308 1320019 Clamp 4
309 to 313 Not Used
314 4100025 Sleeve, Fiberglass (Not Shown) 15.6"
315 0901387 Bracket, Hanger 2
316 0641507 Bolt 5/16"-18NC x 7/8" 2
317 4751500 Flatwasher 5/16" 2
318 4761500 Lockwasher 5/16" 2
319 3311501 Nut 5/16"-18NC 2
320 0641607 Bolt 3/8"-16NC x 7/8" 1
321 4751600 Flatwasher 3/8" 1
322 4761600 Lockwasher 3/8" 1
323 3311601 Nut 3/8"-16NC 1
324 0181286 Angle, Support 1
325 2551030 Gusset 1

3120272 2-89
S SECTION 2 TURNTABLE
E FIGURE 2-25. DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION (BUILT PRIOR TO
C FEBRUARY 1995) (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 326 0901719 Bracket, Support 1
I 327 4740252 Flatwasher, Special 3
O
0252050 EXHAUST INSTALLATION - VICKERS Ref. A
N PROPORTIONAL MACHINES BUILT DECEMBER 1991
TO FEBRUARY 1995 (SEE SECTION 10 FOR NON-
STANDARD EXHAUST SYSTEMS)
2
351 3220080 Muffler 1
352 0340041 Band, Muffler 2
T 353 0641406 Bolt 1/4"-20NC x 3/4" 4
U 354 4751400 Flatwasher 1/4" 4

R 355
356
4761400
3311401
Lockwasher 1/4"
Nut 1/4"-20NC
4
4
N 357 1320011 Clamp 4
T 358 1120406 Rain-Cap 1
359 4565267 Tube, Exhaust 2
A 360 4565268 Tube, Flex Exhaust 1
B 361 4565269 Adaptor, Exhaust 1
L 0237541 EXHAUST INSTALLATION - RACINE PROPORTIONAL Ref.
E MACHINES (SEE SECTION 10 FOR NON-STANDARD
EXHAUST SYSTEMS)

371 3220043 Muffler 1


372 1320019 Clamp, Exhaust 1
373 1320062 Clamp, Exhaust 1
374 4562929 Pipe, Exhaust 1
375 4340483 Support 1
376 4740252 Flatwasher, Special 3

ENGINE COMPONENTS (NOT SHOWN) Ref.

7014686 Gasket and Filter Kit - Deutz F4L912 (Includes 3 Differ- 1


ent Fuel Line Washers - 12 of each. 1 Oil Plug Washer,
1 Fuel Filter, 1 Oil Filter and 1 Gasket Set)
7000649 Filter, Fuel 1
7014503 Filter, Engine Oil (Case of 12) 1
7000663 Alternator (Bosch) 1
7000872 Alternator (Delco-Remy) 1
7000661 Starter 1
7000697 Belt, Blower 1
7000698 Belt, Alternator 1
7000699 Gasket, Doughnut 1

2-90 3120272
SECTION 2 TURNTABLE S
FIGURE 2-25. DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION (BUILT PRIOR TO E
FEBRUARY 1995) (CONTINUED) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I
O
N

T
U
R
N
T
A
B
L
E

3120272 2-91
S SECTION 2 TURNTABLE
E FIGURE 2-26. DEUTZ ENGINE INSTALLATION WITH NOISE REDUCTION (BUILT
C FEBRUARY 1995 TO PRESENT)
T
I
O
N

T
U
R
N
T
A
B
L
E

2-92 3120272
SECTION 2 TURNTABLE S
FIGURE 2-26. DEUTZ ENGINE INSTALLATION WITH NOISE REDUCTION (BUILT FEBRUARY 1995
E
TO PRESENT) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
0254243
DEUTZ ENGINE ASSEMBLY (STANDARD PARTS)
EXHAUST INSTALLATION (STANDARD PARTS)
Ref.
Ref. A
I
Note: See Section 10 for U/L Approved Deutz Ref. O
Engine Installation N
1 Not Used
2 3600139 Pump Assembly (See Figure 2-40 for Breakdown) 1 2
3 3200229 Support, Motor (Front) 1
4 3200228 Support, Motor (Rear) 2
5 3200133 Mount, Motor (Front) 1 T
6 3200183 Mount, Motor (Rear) 2 U
7 3200227 Plate, Mounting (Front) 1
8 3200306 Plate, Mounting (Rear) 1
R
9 4640742 Valve, Drain 1 N
10
11
2720042
4832000
Hose, Heater
Lockwasher, Metric 10mm
6 in./15cm
2
T
12 1060044 Cable, Battery (Engine to Ground) 1 A
13 0641810 Bolt 1/2"-13NC x 1 1/4" 2 B
14 4761800 Lockwasher 1/2" 2
15 Not Used
L
16 0642032 Bolt 5/8"-11NC x 4" 3 E
17 3312005 Locknut 5/8"-11NC 3
18 4740242 Flatwasher, Special 3
19 0701427 Bolt, Metric 14mm x 100mm 4
20 4740191 Lockwasher, Metric 14mm 4
21 0701215 Bolt, Metric 12mm x 35mm 4
22 4832100 Lockwasher 12mm 8
23 3220082 Muffler 1
24 0340041 Band, Muffler 1
25 0901849 Bracket, Muffler 1
26 0701015 Bolt, Metric 10mm x 35mm 2
27 4761400 Lockwasher 1/4" 3
28 3311405 Locknut 1/4"-20NC 2
29 0641508 Bolt 5/16"-18NC x 1" 2
30 Not Used
31 4420001 Tape, Sealing A/R
32 0700617 Bolt, Metric 6mm x 45mm 1
33 to 34 Not Used
35 0901402 Bracket, Terminal Strip 1
36 1320060 Clamp 1
37 1670414 Cover, Terminal Strip 1
38 3910812 Screw, Machine #8-32NC x 3/4" 2
39 4770800 Starwasher #8 2
40 3310801 Nut #8-32NC 2
41 1700821 Decal - Wire Identification 1
42 4843384 Air Intake Weldment 1
43 4565269 Adapter, Exhaust 1
44 1320011 Clamp, Exhaust 1

3120272 2-93
S SECTION 2 TURNTABLE
E FIGURE 2-26. DEUTZ ENGINE INSTALLATION WITH NOISE REDUCTION (BUILT FEBRUARY 1995
C TO PRESENT) (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 45 Engine Harness Options (Not Shown): 1
I 4920852 Fixed Axle Machines
O 4921389 Oscillating Axle Machines
46 2750527 Hose, Oil Pressure Gauge 1
N 47 Not Used
48 4751400 Flatwasher 1/4" 3

2 49
50
0641416
Not Used
Bolt 1/4"-20NC x 2" 2

51 3311505 Locknut 5/16"-18NC 2


T 52 4751500 Flatwasher 5/16" 4
53 0700810 Bolt, Metric 8mm x 20mm 2
U 54 4751500 Flatwasher 5/16" 2
R 55 4761500 Lockwasher 5/16" 2
N 56
57
0701217
1320222
Bolt, Metric 12mm x 45mm
Clamp (S/N 38256 to Present)
4
1
T
A DEUTZ F4L912 ENGINE ASSEMBLY (VARIABLE Ref.
PARTS)
B 0255649 Standard Engine/Fixed Axle Ref. 2
L 0253331 Standard Engine/Oscillating Axle Ref. 6

E 0255651
0253333
Clean Burn Engine/Fixed Axle
Clean Burn Engine/Oscillating Axle
Ref.
Ref.
2
7

60 Deutz Engine Options: 1


2000083 Deutz F4L912 Standard Engine
2000115 Deutz F4L912W Clean Burn Engine

DEUTZ ENGINE INSTALLATION Ref.


0255650 Standard Engine/Fixed Axle Ref. 3
0253332 Standard Engine/Oscillating Axle Ref. 6
0255652 Clean Burn Engine/Fixed Axle Ref. 4
0253334 Clean Burn Engine/Oscillating Axle Ref. 6

0254243 EXHAUST INSTALLATION (STANDARD PARTS) Ref. A

77 0641408 Bolt 1/4"-20NC x 1" 4


78 4844238 Tube 1
79 4420001 Tape, Sealant A/R
80 1340020 Air Cleaner Assembly 1
7004214 Filter 1
81 0340002 Band, Mounting 2
82 0080046 Elbow 1
83 0080039 Elbow A/R
84 4565655 Tube 1
85 2720224 Hose 1
86 1320058 Clamp 2
87 4300032 Stud (Welded on Part) 8
88 4761400 Lockwasher 1/4" 12
89 3311401 Nut 1/4"-20NC 12

2-94 3120272
SECTION 2 TURNTABLE S
FIGURE 2-26. DEUTZ ENGINE INSTALLATION WITH NOISE REDUCTION (BUILT FEBRUARY 1995 E
TO PRESENT) (CONTINUED) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
90 0400020 Battery 1
T
91 0236768 Rod, Tie-Down 2 I
92 0361027 Strap, Tie-Down 1 O
93 3980006 Seat, Masonite 1
94 1320041 Clamp 6
N
95 4565751 Pipe, Exhaust 1
96
97
1320011
4751400
Clamp, Exhaust
Flatwasher 1/4"
1
6
2
98 3300029 Wingnut 3/8"-16NC 2
99 1060046 Cable, Battery (- Batt to Ground) 1 T
100 1060147 Cable, Battery (+ Batt to Start Solenoid) 1
101 1060149 Cable, Battery (Start Solenoid to Aux Relay and Aux 2
U
Relay to Aux Pump) R
2200261
102 Fitting, Coupling (Not Shown - Located at Ground
Control with Item 130)
1
N
103 4300034 Stud (Welded on Part) 1 T
104 2220001 Fitting, Swivel (Not Shown - Located at Ground Con-
trol with Item 130)
1
A
105 0642020 Bolt 5/8"-20NC x 2 1/2" 2 B
106
107
4752000
4762000
Flatwasher 5/8"
Lockwasher 5/8"
2
2
L
108 3312001 Nut 5/8"-20NC 2 E
109 0641620 Bolt 3/8"-16NC x 2 1/2" 2
110 4751600 Flatwasher 3/8" 4
111 4761600 Lockwasher 3/8" 8
112 3311601 Nut 3/8"-16NC 4
113 3600071 Auxiliary Pump Assembly - Barnes 1
7004248 Motor Assembly 1
7004436 Motor Assembly With Mounting Bracket 1
7012576 Bracket Only 1
7004249 Coupling 1
7004247 Pump Assembly 1
Not Available Seal Kit - 7004247 Pump 1
114 0641614 Bolt 3/8"-16NC x 1 3/4" 3
115 2720271 Hose, Fuel (Return) 6.5 ft./2m
116 2750532 Hose, Fuel (Supply) 8 ft./2.4m
117 2220063 Fitting, Swivel Adapter 2
118 2220720 Fitting, Barbed 1
119 0641410 Bolt 1/4"-20NC x 1 1/4" 6
120 1320022 Clamp, Hose 4
121 0253194 Inlet Box Assembly 1
122 4280002 Neoprene 30 in./76cm
123 1320059 Clamp 1
124 4844235 Snorkel 1
125 3311405 Locknut 1/4"-20NC 6
126 1060045 Cable, Battery (Aux Relay to Start Relay) 1
127 4751500 Flatwasher 5/16" 2
128 4740362 Washer, Fender 6
129 4761500 Lockwasher 5/16" 2

3120272 2-95
S SECTION 2 TURNTABLE
E FIGURE 2-26. DEUTZ ENGINE INSTALLATION WITH NOISE REDUCTION (BUILT FEBRUARY 1995
C TO PRESENT) (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 130 2420030 Gauge, Oil Pressure (Not Shown - Locate at Ground 1
I Control)

O 131
132
1120423
3536008
Raincap
Plate, Cover
1
1
N 133 1320021 Clamp, Muffler 1
134 7026125 Flange, Exhaust 1
135 2180536 Fitting, Barbed 1
2 136 4791600 Starwasher 3/8" 2
137 1320016 Clamp (S/N 36946 to Present) 6
T 0237627 ELECTRICAL PANEL ASSEMBLY Ref. 7
U
R 201 3740059 Relay 1
3321001
N 202
203 3310801
Nut #10-32NF
Nut #8-32NC
3
1
T 204 3530425 Plate, Mounting 1
A 205 3740080 Relay, Sealed 1
206 3740067 Relay 2
B 207 3300220 Nut, Special 6
L 208 0641405 Bolt 1/4"-20NC x 5/8" 7

E 209
210
4791400
3311401
Starwasher 1/4"
Nut 1/4"-20NC
7
7
211 4711400 Flatwasher 1/4" Narrow 6

SWITCH INSTALLATIONS (OPTIONAL) Ref.


0255152 Engine Distress Installation Ref. 3
0251683 Engine Run Light Installation Ref. B
0255274 Low Oil Pressure Shutdown Installation Ref. 4
0251422 Generator Installation (October 1990 To November Ref. H
1990)
0251562 Generator Installation (November 1990 To Present) Ref. F

301 2180360 Fitting, Tee 1


Switch, Oil Pressure Options: 1
4360065 Engine Distress Installation
4360037 Engine Run Light Installation
4360037 Generator Installation (October 1990 to Present)
4360065 Low Oil Pressure Shutdown Installation
4360179 Switch, Temperature (Engine Distress Installation 1
Only) (Not Shown- Located in Head Under Shroud)
2180749 Fitting, 45 (Low Oil Pressure Shutdown Installation 1
Only)
2180730 Fitting, Adaptor (Generator Installation Only) 1

2-96 3120272
SECTION 2 TURNTABLE S
FIGURE 2-26. DEUTZ ENGINE INSTALLATION WITH NOISE REDUCTION (BUILT FEBRUARY 1995 E
TO PRESENT) (CONTINUED) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
ENGINE COMPONENTS (NOT SHOWN) Ref.
T
I
7014686 Gasket and Filter Kit - Deutz F4L912 (Includes 3 differ-
ent Fuel Line Washers - 12 of each, 1 Oil Plug Washer,
1 O
1 Fuel Filter, 1 Oil Filter and 1 Gasket Set) N
7000649 Filter, Fuel 1
7014503 Filter, Engine Oil (Case of 12) 1
7000663 Alternator (Bosch) 1 2
7000872 Alternator (Delco-Remy) 1
7000661
7000697
Starter
Belt, Blower
1
1
T
7000698 Belt, Alternator 1 U
7000699 Gasket, Doughnut 1 R
N
T
A
B
L
E

3120272 2-97
S SECTION 2 TURNTABLE
E FIGURE 2-27. ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ
C ENGINE MACHINES
T
I
O
N

T
U
R
N
T
A
B
L
E

2-98 3120272
SECTION 2 TURNTABLE S
FIGURE 2-27. ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ ENGINE MACHINES
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
0237635 THROTTLE ACTUATOR INSTALLATION (TURNTABLE
MOUNTED ACTUATOR)
Ref. 4
I
O
1 0060023
7008804
Actuator
Bellows, Rubber
1
1
N
7008829 Board, Circuit 1
7008821 Motor, Drive 1 2
7008828 Cable, Throttle 1
2 0901389 Bracket, Cable 1
3 4460302 Stop, Cable 1 T
4 3450203 Pin, Cotter 1/16" x 3/4" 1 U
5 4711400 Flatwasher 1/4" Narrow 1
6 0641409 Bolt 1/4"-20NC x 1 1/8" 2
R
7 4751400 Flatwasher 1/4" 2 N
8
9
0630400
4831900
Bolt, Metric M8-1.25 x 90MM
Lockwasher, Metric 8mm
2
2
T
10 3290801 Nut, Metric M8-1.25 2 A
11 1320041 Clamp, Cable 1 B
12 4761400 Lockwasher 1/4 3
13 4751600 Flatwasher 3/8 1
L
14 0641406 Bolt, 1/4-20NC x 3/4 1 E
15 3311401 Nut 1/4-20NC 1

0236953 THROTTLE ACTUATOR INSTALLATION (ENGINE Ref. A


BRACKET MOUNTED ACTUATOR)

101 0060020 Actuator (Use Existing Hardware) 1


7008804 Bellows, Rubber 1
7008807 Board, Circuit 1
7008821 Motor, Drive 1
102 3300218 Connector 1
103 3321401 Nut 1/4"-28NF 1
104 1360112 Clevis 1
105 3321401 Nut 1/4"-28NF 1
106 3430406 Pin, Clevis 1
107 4751400 Flatwasher 1/4" 1
108 3450203 Pin, Cotter 1/16" x 3/4" 1
109 3840819 Rod 1

0237630 STOP-RUN SOLENOID INSTALLATION (TURNTABLE Ref.


MOUNTED ACTUATOR)
0236953 STOP-RUN SOLENOID INSTALLATION (ENGINE Ref. A
BRACKET MOUNTED ACTUATOR)

201 3740055 Solenoid 1


202 0641406 Bolt 1/4"-20NC x 3/4" 4
203 4751400 Flatwasher 1/4" 4
204 3311401 Nut 1/4"-20NC 4
205 3321401 Nut 1/4"-28NF 1

3120272 2-99
S SECTION 2 TURNTABLE
E FIGURE 2-27. ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ ENGINE MACHINES
C (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 206 4160086 Spring, Swivel 1
I 207 1360112 Clevis 3
O 208 3321401 Nut 1/4"-28NF 1
209 3430406 Pin, Clevis 1
N 210 4751400 Flatwasher 1/4" 1
211 3450203 Pin, Cotter 1/16" x 3/4" 1

2 212
213
4842269
3311605
Arm
Locknut 3/8"-16NC
1
1
214 4751600 Flatwasher 3/8" 1
T 215 4160024 Spring 1
216 3840818 Rod 1
U 217 Mounting Bracket Options: 1
R 4842476 Bracket (Not Shown - Turntable Mounted Actuator)
N 218
4842270
0630136
Bracket (Engine Bracket Mounted Actuator)
Bolt, Metric 8MM x 24MM 4
T
A STOP-RUN SOLENOID INSTALLATION (GOVERNOR Ref.
MOUNTED)
B
L 301 0250069 Fuel Shutdown Kit (Includes Mounting Hardware) 1

2-100 3120272
SECTION 2 TURNTABLE S
FIGURE 2-27. ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ ENGINE MACHINES E
(CONTINUED) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I
O
N

T
U
R
N
T
A
B
L
E

3120272 2-101
S SECTION 2 TURNTABLE
E FIGURE 2-28. GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-102 3120272
SECTION 2 TURNTABLE S
FIGURE 2-28. GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
110V GENERATOR INSTALLATION (STANDARD
PARTS)
Ref.
I
O
1 to 2
3
Not Used
2460011 110V Generator and Control Box Assemblies 1
N
7003657 Control Box Assembly 1
Note: Replacement 110V Control Box comes 2
with 2 std Receptacles p/n 4460190. Optional
Industrial Twist Lock Receptacles p/n 4460027

7010699
must be ordered separately.
Meter 1
T
7012558 Generator Assembly 1 U
4 V-Belt Options: 1 R
0480043
0480050
Used Prior to June 1992
Used June 1992 to Present
N
5 4340511 Support, Adjustable 1 T
6 3580109 Pulley A
7 Not Used
8 2860012 Key, Woodruff 1
B
9 0700821 Bolt, Metric 8mm x 65mm 4 L
10
11
4761500
0681510
Lockwasher 5/16"
Bolt 5/16"-18NC x 1 1/4" (Grade 8)
6
2
E
12 4751500 Flatwasher 5/16" A/R
13 0641507 Bolt 5/16"- 18NC x 7/8" 2
14 3251476 Decal - On/Off 1
15 4460023 Connector, Terminal 1
16 Not Used
17 Not Used
18 Not Used
19 4920039 Wire - Red (Not Shown) 12 Ft.
20 0641406 Bolt 1/4"-20NC x 3/4" 2
21 4761400 Lockwasher 1/4" 2
22 to 25 Not Used
26 3311401 Nut 1/4"-20NC 2
27 Not Used
28 4761600 Lockwasher 3/8" 2
29 4751600 Flatwasher 3/8" 4

110V GENERATOR INSTALLATION (VARIABLE Ref.


PARTS)
0237132 Prior To October 1990 Ref. B
0251422 October 1990 To November 1990 Ref. H
0251562 November 1990 To Present Ref. F

51 Bracket, Support Options: 1


4842701 Prior to October 1990
4843133 October 1990 to Present

3120272 2-103
S SECTION 2 TURNTABLE
E FIGURE 2-28. GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 52 Pulley Options: 1
I 3580100 Prior to October 1990
O 3580134 October 1990 to Present
53 Fitting, Tee Options: A/R
N Not Required Prior to October 1990 0
2180360 October 1990 to Present 1

2 54
Not Required
Switch, Pressure Options:
Prior to October 1990
A/R
0
4360037 October 1990 to Present 1
T 55 Fitting, Adaptor Options: A/R
Not Required Prior to October 1990 0
U 2180730 October 1990 to Present 1
R
N
T
A
B
L
E

2-104 3120272
SECTION 2 TURNTABLE S
FIGURE 2-28. GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I
O
N

T
U
R
N
T
A
B
L
E

3120272 2-105
S SECTION 2 TURNTABLE
E FIGURE 2-29. FORD LSG-423 ENGINE INSTALLATIONS - (PRIOR TO MARCH
C 1995)
T
I
O
N

T
U
R
N
T
A
B
L
E

2-106 3120272
SECTION 2 TURNTABLE S
FIGURE 2-29. FORD LSG-423 ENGINE INSTALLATIONS - (PRIOR TO MARCH 1995)
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
FORD ENGINE ASSEMBLY (STANDARD PARTS) Ref.
I
1 2000088 Engine, Ford LSG-423 1 O
2 to 4 Not Used N
5 0641812 Bolt 1/2"-13NC x 1 1/2" A/R
6 4761800 Lockwasher 1/2" A/R
7 Not Used 2
8 4761600 Lockwasher 3/16" 4
9 Not Used
10 3200198 Support, Engine (Front) 1 T
11 0711014 Bolt, Metric 10mm x 30mm (Grade 8) 3 U
Not Used
12
13 0711020 Bolt, Metric 10mm x 60mm (Grade 8) 1
R
14 4562637 Spacer 1 N
15 4740242 Flatwasher, Special 5 T
16 Not Used
17 0642034 Bolt 5/8"-11NC x 4 1/4" 3
A
18 3312005 Locknut 5/8"-11NC 3 B
19
20
4842168
Not Used
Support Weldment 3
L
21 2420024 Sender, Temperature 1 E
22 2420033 Sender, Oil Pressure 1
23 to 29 Not Used
30 0100020 Sealant, Pipe (Not Shown) A/R
31 2180360 Fitting, Tee 1
32 4360037 Switch, Oil Pressure 1
33 2220273 Fitting, Reducer 1
34 Not Used
35 4300056 Stud, Carburetor 1
36 3300202 Wingnut 1/4"-20NC 1
37 2720160 Hose 18 in.
38 to 39 Not Used
40 0080091 Adapter, Choke - Standard (See Dual Fuel Installation 1
for Dual Fuel/LP Gas Units)

FORD ENGINE ASSEMBLY (VARIABLE PARTS) Ref.


0236843 Standard Machines with Racine Prop Valves And Ref. B
Single Speed Drive Built Prior To April 1986
Standard Machines with Racine Prop Valves & Sin-
0236317 Ref. H
gle Speed Drive Motors Built April 1986 To March
1995
0237154 Standard Machines with Racine Prop Valves And Ref. B
Two Speed Drive Motors
0236853 Dual Fuel Machines with Racine Prop Valves Built Ref. B
Prior To April 1986
0236683 Dual Fuel Machines with Racine Prop Valves Built Ref. G
April 1986 To March 1995
0237936 Standard Machines with Vickers Prop Valves Ref. I
0237938 Dual Fuel Machines with Vickers Prop Valves Ref. K

3120272 2-107
S SECTION 2 TURNTABLE
E FIGURE 2-29. FORD LSG-423 ENGINE INSTALLATIONS - (PRIOR TO MARCH 1995) (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 0254971 LP Gas Only Machines with Vickers Prop Valves Ref. B
I 0250168 U/L Dual Fuel Machines with Vickers Prop Valves Ref. E
O 0238657
U/L LP Gas Only Machines with Vickers Prop
Valves
Ref. J
N
70 Pump Assembly Options: 1
3600113 Machines with Racine Prop Valves and Single
2 Speed Drive Motors (Pump has 1" - 1" - 1/2" Gear
Set) (See Figure 2-37 for Breakdown)
3600125 Machines with Racine Prop Valves and Two Speed
T Drive Motors (Pump has 1" - 3/4" - 1/2" Gear Set
U 3600072
(See Figure 2-37 for Breakdown)
Machines with Vickers Prop Valves Built Prior to
R Mid 1987 (Pump has 1 Outlet in End Cover) (See
N Figure 2-38 for Breakdown)
Machines with Vickers Prop Valves Built Mid 1987
T 3600139 to March 1995 (Pump with 2 Outlets in End Cover)
A 71
(See Figure 2-39 for Breakdown)
Mount, Motor Options: 3
B 3200133 Machines with Racine Prop Valves (Color Coded
L 3200183
Green and White)
Machines with Vickers Prop Valves
E 72 Bracket, Terminal Strip Options: A/R
Not Required Machines with Racine Prop Valves 0
0901401 Machines with Vickers Prop Valves Not U/L Listed 1
Not Required Machines with Vickers Prop Valves U/L Listed 0
73 Decal - Terminal Strip Label Options: A/R
Not Required Machines with Racine Prop Valves 0
1700901 Machines with Vickers Prop Valves Not U/L Listed 1
Not Required Machines with Vickers Prop Valves U/L Listed 0
74 Cover, Terminal Strip Options: A/R
Not Required Machines with Racine Prop Valves 0
1670414 Machines with Vickers Prop Valves Not U/L Listed 1
Not Required Machines with Vickers Prop Valves U/L Listed 0
75 1320070 Clamp A/R
76 3910812 Screw, Round Head #8-32NC x 3/4" A/R
77 4770800 Starwasher #8 A/R
78 3310801 Nut #8-32NC A/R
79 Fan Options: 1
2060015 15in Machines with Racine Prop Valves
2060016 16 5/8 Machines with Vickers Prop Valves
80 4751800 Flatwasher 1/2" A/R
81 0641406 Bolt 1/4"-20NC x 3/4" A/R
82 3311401 Nut 1/4"-20NC A/R
83 4751400 Flatwasher 1/4" A/R
84 4761400 Lockwasher 1/4" A/R
85 Tube, Plastic Options: A/R
Not Required Machines with Racine Prop Valves 0
4562516 Machines with Vickers Prop Valves 1in

2-108 3120272
SECTION 2 TURNTABLE S
FIGURE 2-29. FORD LSG-423 ENGINE INSTALLATIONS - (PRIOR TO MARCH 1995) (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
86 Clamp Options: A/R
T
Not Required Machines with Racine Prop Valves 0 I
1320022 Machines with Vickers Prop Valves 1 O
87 Valve, Oil Drain Options: A/R
Not Required Machines with Racine Prop Valves 0
N
4640750 Machines with Vickers Prop Valves 1
88
Not Required
Hose Options:
Machines with Racine Prop Valves
A/R
0
2
2750532 Machines with Vickers Prop Valves 9 in.
89 Clamp Options: A/R T
Not Required Machines with Racine Prop Valves 0
1320032 Machines with Vickers Prop Valves 1
U
90 Controller, Precision Governor Options: A/R R
Not Required
1600098
Machines with Racine Prop Valves
Machines with Vickers Prop Valves
0
1
N
91 Cover, Terminal Options: A/R T
Not Required Non-U/L Listed Machines 1 A
1670523
92
U/L Listed Machines
Cover, Terminal Options:
0
A/R
B
Not Required Non-U/L Listed Machines 1 L
1670523 U/L Listed Machines 0 E
93 Alternator Options: 1
See Note Non-U/L Listed Machines (Note: See Ford Engine
Manual)
0160011 U/L Listed Machines

FORD ENGINE INSTALLATION (STANDARD PARTS) Ref.

101 Not Used


102 0641612 Bolt 3/8"-16NC x 1 1/2" A/R
103 4761600 Lockwasher 3/8" A/R
104 4751600 Flatwasher 3/8" A/R
105 3311601 Nut 3/8"-16NC A/R
106 4340343 Support, Radiator 1
107 3941804 Screw, Self-Tapping #8-24NC x 1/2" 12
108 4761800 Lockwasher #8 12
109 0181234 Angle, Mounting 1
110 Not Used
111 0630360 Bolt, Carriage 5/16"-18NC x 1 1/4" 2
112 3311501 Nut 5/16"-18NC 4
113 4761500 Lockwasher 5/16" 4
114 Not Used
115 Not Used
116 0880076 Brace 1
117 4300032 Stud (Welded on Part) A/R
118 4761400 Lockwasher 1/4" A/R
119 3311401 Nut 1/4"-20NC A/R
120 1320041 Clamp 3
121 4751400 Flatwasher 1/4" A/R

3120272 2-109
S SECTION 2 TURNTABLE
E FIGURE 2-29. FORD LSG-423 ENGINE INSTALLATIONS - (PRIOR TO MARCH 1995) (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 122 2220317 Fitting, Barbed 90 1
I 123 1320022 Clamp 2
O 124 2200051 Plug, Pipe (Not Shown Located at Fuel Tank) 1
125 2720015 Hose, Fuel Line 75 in.
N Cable, Battery (Starter to Ground and Start Relay to
126 1060045 2
Aux Relay)
127 1060147 Cable, Battery (+ Battery to Start Relay) 1
2 128 1060046 Cable, Battery (- Battery to Ground) 1
129 0400003 Battery 1
T 130 0400002
2910479
Hold-Down, Battery
Clip, Holddown
1
2
U 131 0236768 Rod, Tie-Down 2
R 132 3300029 Wingnut 3/8"-16NC 2
3980003
N 133
134
Seat, Battery
Gauge, Oil Pressure Options (Not Shown - Located at
1
1
T Ground Control Box):

A 2420035
2420164
Prior to August 1994
August 1994 to March 1995
B 135 Gauge, Temperature Options (Not Shown - Located at 1
L 2420019
Ground Control Box):
Prior to August 1994
E 2420159 August 1994 to March 1995
136 1320012 Clamp 4
137 Not Used
138 2720232 Hose, Radiator (Bottom) 1
139 2720254 Hose, Radiator (Top) 1
140 Not Used
141 3620026 Radiator 1
142 Not Used
143 4340525 Support, Radiator 1
144 0630375 Bolt, Carriage 7/16"-14NC x 1" 2
145 3311701 Nut 1/16"-14NC x 1" 2
146 4751700 Flatwasher 7/16" 2
147 4761700 Lockwasher 7/16" 2
148 Not Used
149 3250914 Nameplate - Caution: Fan Blade 1
150 2200053 Fitting, Plug 1
151 4300034 Stud (Welded on Part) 4
152 0641614 Bolt 3/8"-16NC x 1 3/4" A/R
153 to 158 Not Used
159 4711600 Flatwasher 3/8" Narrow 2
160 to 161 Not Used
162 4791600 Starwasher 3/8" 4
163 4300038 Stud (Welded on Part) 1
164 1320014 Clamp 1
165 1320031 Clamp 1
166 0641406 Bolt 1/4"-20NC x 3/4" 2
167 3311405 Locknut 1/4"-20NC 2
168 4791400 Starwasher 1/4" 2

2-110 3120272
SECTION 2 TURNTABLE S
FIGURE 2-29. FORD LSG-423 ENGINE INSTALLATIONS - (PRIOR TO MARCH 1995) (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
FORD ENGINE INSTALLATION (VARIABLE PARTS) Ref.
T
0236844 Standard Machines With Racine Prop Valves And Ref. B I
Single Speed Drive Motors Built Prior To April 1986
Standard Machines With Racine Prop Valves & Sin-
O
0236318
gle Speed Drive Motors Built April 1986 To March
Ref. J
N
1995
0237155 Standard Machines With Racine Prop Valves And Ref. C
Two Speed Drive Motors 2
0236854 Dual Fuel Machines With Racine Prop Valves And Ref. B
Single Speed Drive Motors Built Prior To April 1986

0236684
Dual Fuel Machines With Racine Prop Valves & Sin-
Ref. G
T
gle Speed Drive Motors Built April 1986 To March
1995
U
0237157 Dual Fuel Machines With Racine Prop Valves And Ref. C R
Two Speed Drive Motors
0237937 Standard Machines With Vickers Prop Valves Built Ref. F
N
Prior To December 1992 T
0237939 Dual Fuel Machines With Vickers Prop Valves Built
Prior To December 1992
Ref. F
A
0253596 Standard Machines With Vickers Prop Valves Built Ref. D B
December 1992 To March 1995
0253597 Dual Fuel Machines With Vickers Prop Valves Built Ref. D
L
December 1992 To March 1995 E
0254972 LP Gas Only Machines With Vickers Prop Valves Ref.
U/L Dual Fuel Machines Built Prior To December
0250235 Ref. H
1992
U/L Dual Fuel Machines Built December 1992 To
0253599 Ref. B
March 1995
U/L LP Gas Only Machines Built Prior To December
0238658 Ref. G
1992
U/L LP Gas Only Machines Built December 1992 To
0253598 Ref. B
March 1995

170 Baffle Options: 1


3380318 Machines with Racine Prop Valves
3536244 Machines with Vickers Prop Valves Built Prior to
December 1992
3536549 Machines with Vickers Prop Valves Built December
1992 to March 1995
171 Baffle Options: 1
3380319 Machines with Racine Prop Valves
Machines with Vickers Prop Valves Built Prior to
3380319
December 1992
3536549 Machines with Vickers Prop Valves Built December
1992 to March 1995
172 Auxiliary Pump Assembly 1
Use 3600071 Machines with Racine Prop Valves (Was p/n
3600115)
3600071 Machines with Vickers Prop Valves
7004436 3600071Replacement Motor and Bracket 1
Assembly
7004248 3600071Replacement Motor Only 1

3120272 2-111
S SECTION 2 TURNTABLE
E FIGURE 2-29. FORD LSG-423 ENGINE INSTALLATIONS - (PRIOR TO MARCH 1995) (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 7012576 3600071Replacement Bracket Only 1
I 7004249 3600071Replacement Coupling 1
O 7004247 3600071Replacement Pump 1
Not Available Seal Kit - 7004247 Pump 1
N 173 Shroud, Fan Options: 1
2680334 Machines with Racine Prop Valves

2 174
2680386 Machines with Vickers Prop Valves
Cable, Battery Options (Aux Relay to Aux Pump): 1
1060129 Machines with Racine Prop Valves
T 1060149 Non-U/L Listed Machines with Vickers Prop Valves
1060030 U/L Listed Machines with Vickers Prop Valves Built
U Prior to August 1994
R 1060197 U/L Listed Machines with Vickers Prop Valves Built
August 1994 to March 1995
N 175 Bracket, Controller A/R
T Not Required Machines with Racine Prop Valves 0

A 0901419
Not Required
Non-U/L Listed Machines with Vickers Prop Valves
U/L Listed Machines with Vickers Prop Valves
2
0
B 176 3911012 Screw #10-24NC x 3/4 A/R
L 177 3311001 Nut #10-24NC A/R
178 4751000 Flatwasher #10 A/R
E 179 4761000 Lockwasher #10 A/R
180 Cable, Battery (Start Relay to Starter) A/R
Not Required Machines with Racine Prop Valves 0
1060093 Machines with Vickers Prop Valves 1
181 Cable, Battery Options (Start Relay to Starter): 1
1060045 Machines with Racine Prop Valves
4920961 Machines with Vickers Prop Valves


Note: The items below are not shown, but required Ref.
for U/L machines.

0860614 Box, Contactor 1


3740067 Relay, Contactor 1
3740049 Relay 1
4060701 Shield, Hose 9 Ft.
2120113 Base, Filter 1
2120114 Element, Filter 1
4640618 Valve, Fuel Shut-Off 1
1060092 Cable, Battery (Contactor Box to Aux Relay) 1
0840025 Boot, Cable 8
0840026 Boot, Cable 28
0840027 Boot, Cable 16
0840029 Boot, Cable 2
3730018 Resistor, Field (Prior to August 1994) 1

2-112 3120272
SECTION 2 TURNTABLE S
FIGURE 2-29. FORD LSG-423 ENGINE INSTALLATIONS - (PRIOR TO MARCH 1995) (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
ELECTRICAL PANEL ASSEMBLY Ref.
T
0236321 Machines With Racine Prop Valves Ref. I I
0237859 Machines With Vickers Prop Valves Ref. E O
201 3509714 Plate, Mounting 1
N
202 3740067 Relay, Prestolite 1
203
204
3300220
3740061
Nut, Special
Solenoid, Start Lockout 1
4
2
205 3311401 Nut 1/4"-20NC 7
206 0641405 Bolt 1/4"-20NC x 5/8" 10 T
207 4761400 Lockwasher 1/4" 10
208 3740059 Relay, Motorcraft 1
U
209 3311001 Nut #10-24NC 2 R
210
211
3310801
4761000
Nut #8-32NC
Lockwasher #10
1
2
N
212 4760800 Lockwasher #8 1 T
213 4711400 Flatwasher 1/4" 4 A
4791400
214
215 to 250 Not Used
Starwasher 1/4" 9
B
251 Actuator, Adeco Throttle Options: A/R L
0060021 Machines with Racine Prop Valves 1 E
Not Required Machines with Vickers Prop Valves 0

0236319 EXHAUST INSTALLATION (USED PRIOR TO APRIL Ref. C


1986) (SEE SECTION 10 FOR NON STANDARD
EXHAUST SYSTEMS)

301 3220058 Muffler 1


302 1120169 Cap, Rain 1
303 1320019 Clamp 3
304 4340470 Plate, Support 2
305 Not Used
306 4340420 Bracket, Support 1
307 4340421 Bracket, Support 1
308 0960960 Tube 1
309 0641408 Bolt 1/4"-20NC x 1" 4
310 4761400 Lockwasher 1/4" 4
311 3311401 Nut 1/4"-20NC 4
312 4562636 Pipe, Exhaust 1
313 4841950 Adaptor, Exhaust 1
314 0701010 Bolt, Metric 10mm x 20mm 4
315 4761600 Lockwasher 3/8" 4
316 4751400 Flatwasher 1/4" 4
317 4100025 Sleeve, Fiberglass 42 in.

3120272 2-113
S SECTION 2 TURNTABLE
E FIGURE 2-29. FORD LSG-423 ENGINE INSTALLATIONS - (PRIOR TO MARCH 1995) (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 0237497 EXHAUST INSTALLATION (USED APRIL 1986 TO Ref.
I DECEMBER 1992)

O 0253595 EXHAUST INSTALLATION (USED DECEMBER 1992


TO MARCH 1995)
Ref. A

N
Note: See Section 10 for Non-Standard Exhaust Ref.
Systems
2
351 Muffler Options: 1
3220043 (Used April 1986 to December 1992)
T 3220052 (Used December 1992 to March 1995)
U 352 1320019 Clamp 1

R 353
354
4842226
0701010
Tube, Exhaust
Bolt 10mm x 20mm
1
4
N 355 4832000 Lockwasher 10mm 4
T 356 4920096 Wire, Safety 2 Ft.
357 4100025 Sleeve, Fiberglass 3 Ft.
A
B AIR CLEANER INSTALLATION Ref.
L 0236398
0252239
Non-U/L Listed Machines (Prior To September 1991)
Non-U/L Listed Machines (September 1991 To
Ref.
Ref.
F

E March 1995)
0252240 U/L Listed Machines Ref.

401 Not Used


402 1120161 Bonnet 1
403 4842362 Tube, Air Intake 1
404 0080039 Elbow, Rubber 1
405 1320016 Clamp 2
406 0641406 Bolt 1/4"-20NC x 3/4" 4
407 4761400 Lockwasher 1/4" 4
408 3311401 Nut 1/4"-20NC 4
409 0340002 Bands 2
410 to 450 Not Used
451 Air Cleaner Assembly Options: A/R
1340020 Air Cleaner for Non-U/L Listed Machines 1
7004214 Element, Air Cleaner - 1340020 Air Cleaner 1
451 1340050 Air Cleaner for U/L Listed Machines 1
7010638 Element, Air Cleaner - 1340050 Air Cleaner 1

VACUUM SWITCH INSTALLATION (PRIOR TO APRIL Ref.


1986 ONLY)
0236988 Prior To September 1985 Ref.
0237071 September 1985 To April 1986 Ref.

501 2720016 Hose A/R


502 2120112 Filter 1
503 4360195 Switch, Vacuum Delay 2
504 1320041 Clamp 2

2-114 3120272
SECTION 2 TURNTABLE S
FIGURE 2-29. FORD LSG-423 ENGINE INSTALLATIONS - (PRIOR TO MARCH 1995) (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
505 0641405 Bolt 1/4"-20NC x 5/8" 1
T
4761400 Lockwasher 1/4" 1 I
3311401 Nut 1/4"-20NC 1 O
506 2220295 Fitting, Coupling 1
507 4360067 Switch, Vacuum 1
N
508 0901306 Bracket (4" Long) 1
0901333 Bracket (4 3/4" Long) 1
2
ENGINE DISTRESS INSTALLATIONS Ref.
4931589 Prior To July 1994 Ref. B T
0255058 July 1994 To March 1995 Ref. A
U
601 2180360 Fitting, Tee 1 R
602
603
4360182
4360157
Switch, Oil Pressure
Switch, Water Temperature
1
1
N
T
ENGINE COMPONENTS Ref. A
Carburetor (Standard Gas) Without Built-in Choke
B
9982700
(Machines Built through 1989)
1
L
7000643
Carburetor (Standard Gas) With Built-in Choke
(Machines Built 1990 to March 1995)
1 E
7024321 Gasket, Carburetor (Top) 1
7000878 Rebuilt Kit - 9982700 and 7000643 Carburetor 1
1140009 Carburetor - LP Gas 1
7000877 Fuel Shut-Off (With Wire) 1
7000884 Fuel Shut-Off (With Terminal Post) 1
7012577 Vacuum Line Fitting 1
7012578 Vacuum Line Tube Assembly 1
7000867 Engine Harness 1
7010633 Fuel Pump Assembly 1
7012595 Spark Plug 4
7014677 Major Components Kit (Includes 1 each of Standard 1
Gas Carburetor, Water Pump, Fuel Pump, Starter and
Standard Alternator)
7010633 Pump, Fuel 1
7000868 Starter 1
7000874 Alternator 1
Gasket/Electrical Kit (Includes Upper and Lower Gas-
ket Kits, 1 each of Thermostat, Ring Gear, Belt, Coil,
7014678 1
Ignition Module, Voltage Regulator, Starter Solenoid
and Hose)
7000871 Coil 1
7000869 Module, Ignition 1
7000870 Regulator, Voltage 1
Tune-up Kit (Includes 4 Spark Plugs and 1 each of Oil
7014679 1
Filter, Fuel Filter, Cap, Rotor and Ignition Wire Set)
7012595 Plug, Spark 4
7014501 Filter, Engine Oil (Case of 12) 1

3120272 2-115
S SECTION 2 TURNTABLE
E FIGURE 2-30. ADECO THROTTLE INSTALLATIONS - FORD ENGINE MACHINES
C BUILT PRIOR TO MID 1987
T
I
O
N

T
U
R
N
T
A
B
L
E

2-116 3120272
SECTION 2 TURNTABLE S
FIGURE 2-30. ADECO THROTTLE INSTALLATIONS - FORD ENGINE MACHINES BUILT PRIOR TO
E
MID 1987 C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
NOTE: For machines with solenoid controlled throt-
tle (built prior to mid 1985) replace with Adeco throt-
Ref. I
tle. O
ADECO THROTTLE INSTALLATION Ref.
N
0236965 Machines Without Vacuum Pull-off Built Mid 1985 Ref.

0237356
To April 1986
Machines With Vacuum Pull-off Built April 1986 To Ref. B
2
Mid 1987

1 Not Used
T
2 0060020 Actuator, Adeco 1 U
7008807 Board, Circuit 1 R
7008804
7008821
Bellows, Rubber
Motor, Drive
1
1
N
3 4842263 Bracket, Actuator Mounting 1 T
4 3010081 Link, Throttle 1 A
5 0901297 Bracket, Choke Mounting 1
6 3840821 Rod, Choke 1
B
7 1380111 Clip, Rod 1 L
8
9
0641406
4751400
Bolt 1/4"-20NC x 3/4"
Flatwasher 1/4"
4
2
E
10 4761400 Lockwasher 1/4" 4
11 3311401 Nut 1/4"-20NC 4
12 0630384 Bolt, Metric 8mm x 40mm 2
13 4751500 Flatwasher 5/16" 3
14 0630135 Bolt, Metric 10mm x 30mm 2
15 4740116 Lockwasher, Metric 10mm 2
16 4761500 Lockwasher 5/16" 2
17 4160084 Spring 1
18 to 50 Not Used
51 Choke Kit Options: 1
2900097 Machines Without Vacuum Pull-off Built Mid 1985
To April 1986
0237715 Machines With Vacuum Pull-off Built April 1986
Mid 1987
52 0700810 Bolt, Metric 8mm x 20mm (April 1986 Mid 1987 Only) 1
53 3840855 Rod, Choke Pull-Off (April 1986 Mid 1987 Only) 1
Actuator, Vacuum Choke Pull-Off (April 1986 Mid
54 0060022 1
1987 Only)
Screw, Round Head #8-32NC x 1/2" (April 1986 Mid
55 3910808 2
1987 Only)
56 4760800 Lockwasher #8 (April 1986 Mid 1987 Only) 2
57 3310801 Nut #8-32NC (April 1986 Mid 1987 Only) 2
58 0901347 Bracket, Actuator (April 1986 Mid 1987 Only) 1
59 2720016 Hose (April 1986 Mid 1987 Only) 12 in.
60 2180666 Fitting (April 1986 Mid 1987 Only) 1
61 1380112 Clip (April 1986 Mid 1987 Only) 1

3120272 2-117
S SECTION 2 TURNTABLE
E FIGURE 2-31. PRECISION GOVERNOR INSTALLATIONS - FORD ENGINE
C MACHINES BUILT MID 1987 TO MARCH 1995
T
I
O
N

T
U
R
N
T
A
B
L
E

2-118 3120272
SECTION 2 TURNTABLE S
FIGURE 2-31. PRECISION GOVERNOR INSTALLATIONS - FORD ENGINE MACHINES BUILT MID
E
1987 TO MARCH 1995 C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
0238044
PRECISION GOVERNOR INSTALLATION (STANDARD
PARTS)
Ref. A I
O
1
2
0901373
2500004
Bracket, Governor
Governor
1
1
N
3 0641408 Bolt 1/4"-20NC x 1" 7
4 3311401 Nut 1/4"-20NC 7 2
5 4751400 Flatwasher 1/4" 7
6 4761400 Lockwasher 1/4" 7
7 3840898 Rod 1 T
8 3321401 Nut 1/4"-28NF 2 U
9 1660157 Coupling, Ball - Joint 2
R
PRECISION GOVERNOR INSTALLATION (VARIABLE N
PARTS REQUIRED ON 1987-1989 MODELS WITHOUT
0238044
BUILT-IN CHOKE. 1990 MODELS HAVE CARBURE-
Ref. A T
TOR WITH BUILT-IN CHOKE) A
Choke and Vacuum Pull-Off Assembly
B
51 0237568 1
(Includes Sensor L
52 3910812 Screw, Round Head #8-32NC x 3/4" 2
53 4760800 Lockwasher #8 2
E
54 2720016 Hose 1 Ft.
55 2180666 Fitting 1

3120272 2-119
S SECTION 2 TURNTABLE
E FIGURE 2-32. GENERATOR INSTALLATION - FORD ENGINE MACHINES BUILT
C PRIOR TO MARCH 1995 (OPTIONAL)
T
I
O
N

T
U
R
N
T
A
B
L
E

2-120 3120272
SECTION 2 TURNTABLE S
FIGURE 2-32. GENERATOR INSTALLATION - FORD ENGINE MACHINES BUILT PRIOR TO MARCH
E
1995 (OPTIONAL) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
GENERATOR INSTALLATION (STANDARD PARTS) Ref.
I
1 Not Used O
2 0641508 Bolt 5/16"-18NC x 1" 3 N
3 4761500 Lockwasher 5/8" 4
4 V-Belt Options: 1
0480037 (Prior to May 1987) 2
0480048 (May 1987 to March 1995)
5 3580134 Pulley (Part of Item 6) 1
6 2460011 Generator and Control Box Assembly 1 T
7003657 Control Box Assembly 1 U
Note: Replacement 110V Control Box comes
with 2 std Receptacles p/n 4460190. Optional
R
Industrial Twist Lock Receptacles p/n 4460027
must be ordered separately.
N
7010699 Meter 1 T
7012558 Generator Assembly 1 A
Not Used
7
8 4751500 Flatwasher 5/16" 1
B
9 to 10 Not Used L
11 0701021 Bolt, Metric 10mm x 65mm 2 E
12 to 15 Not Used
16 0721004 Screw, Machine #10-24NC x 1/2" 2
17 4751000 Flatwasher #10 4
18 4761000 Lockwasher #10 2
19 3311001 Nut #10-24NC 2
20 Not Used
21 3251476 Decal - On/Off 1
22 1060012 Cable, Electrical - 12/4 A/R
23 4460134 Connector (Not Shown - Located at Generator) 1
Connector (Not Shown - Located at Ground Control
24 4460071 1
Box)
25 3300048 Locknut, Conduit (Not Shown - Located at Ground 1
Control Box)
26 0960238 Bushing (Not Shown - Located at Ground Control Box) 1
Connector, Terminal (Not Shown - Located at Genera-
27 4460023 1
tor Control Box)
28 2860012 Key 1
29 Not Used
30 Not Used
31 4761600 Lockwasher 3/8" A/R

GENERATOR INSTALLATION - MACHINES BUILT Ref.


PRIOR THROUGH 1988 (VARIABLE PARTS)
0236382 Prior To May 1987 Ref. C
0236383 May 1987 Through 1988 Ref. F

51 4060579 Shield, Heat 1


52 3311501 Nut 5/16"-18NC 4

3120272 2-121
S SECTION 2 TURNTABLE
E FIGURE 2-32. GENERATOR INSTALLATION - FORD ENGINE MACHINES BUILT PRIOR TO MARCH
C 1995 (OPTIONAL) (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 53 4340436 Support, Adjustable 1
I 54 Support Options: 1
O 4340437 (Prior to May 1987)
4340438 (May 1987 through 1988)
N 55 0630135 Bolt, Metric 10mm x 30mm 2

2 GENERATOR INSTALLATION - MACHINES BUILT


1989 TO MARCH 1995
Ref.

0239244 1989 To May 1991 Ref. I


T 0251947 May 1991 To March 1995 Ref. C

U 71 4060696 Shield, Heat 1


R 72 Not Used
4340565
N 73
74 4843156
Support, Adjustable
Support Weldment
1
1
T 75 4564123 Tube, Spacer A/R
A 76 4564329 Tube, Spacer 1
77 4740116 Lockwasher, Metric 10mm 4
B 78 0361704 Bar, Mounting 1
L 79 0701023 Bolt, Metric 10mm x 70mm 4

E 80
81
4564328
0681610
Tube, Spacer
Bolt 3/8"-16NC x 1 1/4" (Grade 8)
1
2
82 4751600 Flatwasher 3/8" 3

2-122 3120272
SECTION 2 TURNTABLE S
FIGURE 2-32. GENERATOR INSTALLATION - FORD ENGINE MACHINES BUILT PRIOR TO MARCH E
1995 (OPTIONAL) (CONTINUED) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I
O
N

T
U
R
N
T
A
B
L
E

3120272 2-123
S SECTION 2 TURNTABLE
E FIGURE 2-33. FORD LRG423/LRG425 ENGINE INSTALLATION (MARCH 1995 TO
C PRESENT)
T
I
O
N

T
U
R
N
T
A
B
L
E

2-124 3120272
SECTION 2 TURNTABLE S
FIGURE 2-33. FORD LRG423/LRG425 ENGINE INSTALLATION (MARCH 1995 TO PRESENT)
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
FORD ENGINE ASSEMBLY Ref. T
0255120/
0256177
Ford LRG-423 Engine Assembly - Standard Gas
(Prior To S/N 36819)
Ref. D/A
I
0257888/ Ford LRG-425 Engine Assembly - Standard Gas Ref. 4/4 O
0257890
0255121
(S/N 36819 To Present)
Ford LRG-423 Engine Assembly - Dual Fuel Ref. D
N
(Prior To S/N 36819)
0257889 Ford LRG-425 Engine Assembly - Dual Fuel
(S/N 36819 To Present)
Ref. 6 2
1 Engine Options: 1 T
2000126 Engine (Prior to S/N 36819)
2000153 Engine (S/N 36819 to S/N 37616)
U
2000157 Engine (S/N 37616 to S/N 39226) R
2
2000159
2220315
Engine (S/N 39226 to Present
Fitting, Barbed (Prior to S/N 36819) 1
N
3 3600139
Pump Assembly - Main (See Figure 2-39 for
1
T
4 3200377
Breakdown)
Mount, Engine (Front) 1
A
5 4566605 Tube, Spacer 1 B
6 2500005 Precision Governor Actuator 1 L
0902088
7
8 3841255
Bracket, Governor Mounting
Rod, Throttle
1
1
E
9 1660157 Coupling, Ball Joint 2
10 Bracket, Terminal Strip Mounting Options: 1
0902089 Prior to S/N 36819
0902447 S/N 36819 to Present
11 0902087 Bracket, Fuel Pump Mounting 1
12 2420024 Sender, Water Temperature 1
13 2420033 Sender, Oil Pressure 1
14 4360037 Switch, Oil Pressure 1
15 2220273 Fitting, Reducer 1
16 Fitting Options: 1
2180360 Fitting, Tee (Prior to June 1995)
2220994 Fitting, Cross (June 1995 to Present)
17 4300056 Stud, Carburetor 1
18 Valve, Oil Drain Options: 1
4640750 14mm (March 1995 to March 1996)
4640989 12mm (March 1996 to Present)
19 2750532 Hose 30 in./76cm
20 1320022 Clamp, Hose 3
21 1700901 Decal, Terminal Strip 1
22 1670414 Cover, Terminal 1
23 0641404 Bolt 1/4"-20NC x 1/2" 2
24 2720058 Fuel Line 18 in./46cm
25 2180536 Fitting, Straight Pipe 1
26 2720271 Hose, Vacuum 30 in./76cm
27 0701022 Bolt 10mm x 70mm 2
28 0701014 Bolt 10mm x 30mm 2
29 4832000 Lockwasher 10mm 4

3120272 2-125
S SECTION 2 TURNTABLE
E FIGURE 2-33. FORD LRG423/LRG425 ENGINE INSTALLATION (MARCH 1995 TO PRESENT)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 30
31
0700810
4831900
Bolt 8mm x 20mm
Lockwasher 8mm
3
3
I 32 0641812 Bolt 1/2"-13NC x 1 1/2" 2
O 33 4761800 Lockwasher 1/2" 2
34 0641408 Bolt 1/4"-20NC x 1" 4
N 35 4360405 Switch, Oil Pressure 1
36 3311405 Locknut 1/4"-20NC 6
2 37
38
4791400
0721014
Starwasher 1/4"
Bolt #10-24NC
2
2
39 3311001 Nut #10-24NC 2
T 40 4761000 Lockwasher #10 A/R
3321401
U 41
42 0100020
Nut 1/4"-28NF
Sealant, Pipe (Not Shown)
1
A/R
R 43 0701015 Bolt, Metric 10mm x 35mm (Prior to S/N 36819) 1
N 44 4791600 Starwasher 3/8" (Prior to S/N 36819) 2
45 2220437 Fitting, Reducer 1
T 46 0100011 Loctite #242 (Not Shown) A/R
A
B 0255123
FORD ENGINE INSTALLATION
Standard Gas With Fixed Axle (Prior To S/N 36819)
Ref.
Ref. C
L 0257947 Standard Gas With Fixed Axle (S/N 36819 To Ref. 5
E 0256178
Present)
Standard Gas With Oscillating Axle (Prior To S/N Ref. B
36819)
0257948 Standard Gas With Oscillating Axle (S/N 36819 To Ref. 5
Present)
0255125 Dual Fuel With Fixed Axle (Prior To S/N 36819) Ref. C
0257922 Dual Fuel With Fixed Axle (S/N 36819 To Present) Ref. 6
0256675 Dual Fuel With Oscillating Axle (Prior To S/N 36819) Ref.
0257923 Dual Fuel With Oscillating Axle (S/N 36819 To Ref. 6
Present)

101 Not Used


102 0641612 Bolt 3/8"-16NC x 1 1/2" 2
103 4751600 Flatwasher 3/8" 18
104 4761600 Lockwasher 3/8" 14
105 3311601 Nut 3/8"-16NC 16
106 4340343 Support, Radiator 1
107 3940804 Screw, Self-Tapping #10-24NC x 1/2" 12
108 4750800 Lockwasher 3/16" 12
109 0181234 Angle 1
110 0630360 Bolt, Carriage 5/16"-18NC x 1 1/4" 2
111 3311501 Nut 5/16"-18NC 3
112 4761500 Lockwasher 5/16" 3
113 3536549 Baffle 2
114 0880076 Brace 1
115 4300032 Stud (Welded on Part) 11
116 4761400 Lockwasher 1/4" 17
117 3311401 Nut 1/4"-20NC 17
118 1320041 Clamp 3

2-126 3120272
SECTION 2 TURNTABLE S
FIGURE 2-33. FORD LRG423/LRG425 ENGINE INSTALLATION (MARCH 1995 TO PRESENT) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
119
120
4751400
2220315
Flatwasher 1/4"
Fitting, Barbed
11
A/R
T
121 1320022 Clamp 1/4" A/R I
122 2200051 Plug, Pipe 1 O
123 Hose, Fuel Line Options: A/R
2720015 Prior to S/N 36819
N
2720058 S/N 36819 to Present
124
125
1060045
1060147
Cable, Battery (Engine to Ground)
Cable, Battery (+ Battery to Aux Relay)
1
1
2
126 1060046 Cable, Battery (- Battery to Ground) 1
127 Battery Options: 1 T
0400003
0400075
Prior to S/N 36819
S/N 36819 to Present
U
128 Hold-Down, Battery Options: 1 R
0400002 Prior to S/N 36819 N
0400002 S/N 36819 to Present
2910479 Clip, Holddown 2
T
129 0236768 Rod, Hold-Down 2 A
130
131
3300029 Wingnut 3/8"-16NC
Seat, Battery Options:
2
1
B
3980003 Prior to S/N 36819 L
3980007 S/N 36819 to Present E
132 2420035 Gauge, Oil Pressure (Not Shown - Located at 1
Ground Controls)
133 2420019 Gauge, Temperature (Not Shown - Located at 1
Ground Controls)
134 1320012 Clamp 4
135 to 136 Not Used
137 3600071 Auxiliary Pump Assembly 1
7004436 Motor with Bracket 1
7004248 Motor 1
7012576 Bracket 1
7004249 Coupling 1
7004247 Pump 1
138 3620026 Radiator 1
139 2680386 Hood, Fan Shroud 1
140 4340525 Support, Radiator 1
141 0630375 Bolt, Carriage 7/16"-14NC x 1" 2
142 3311701 Nut 7/16"-14NC 2
143 Not Used
144 4761700 Lockwasher 7/16" 2
145 1060149 Cable, Battery (Aux Relay to Aux Power) 1
146 3250914 Decal, Caution 1
147 2200053 Fitting, Plug - 3/8" NPT 1
148 4300034 Stud (Welded on Part) 1
149 0641614 Bolt 3/8"-16NC x 1 3/4" 14
150 0901419 Bracket, Controller 2
151 3910812 Screw, Machine #8-32NC x 3/4" 2
152 3310801 Nut #8-32NC 2
153 4770800 Starwasher #8 2

3120272 2-127
S SECTION 2 TURNTABLE
E FIGURE 2-33. FORD LRG423/LRG425 ENGINE INSTALLATION (MARCH 1995 TO PRESENT)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 154
155
0641408
4711600
Bolt 1/4"-20NC x 1"
Flatwasher 3/8" Narrow
4
2
I 156 1060093 Cable, Battery (Aux Relay to Starter) 1
O 157 4791600 Starwasher 3/8" 4
158 4300038 Stud (Welded on Part) 1
N 159 to 160 Not Used
161 0641406 Bolt 1/4"-20NC x 3/4" 5
2 162
163
3311405
4771400
Locknut 1/4"-20NC
Starwasher 1/4"
3
4
164 0641608 Bolt 3/8"-16NC x 1" 1
T 165 4842226 Tube 1
3220052
U 166
167 1320019
Muffler (Prior to S/N 39228)
Clamp (Prior to S/N 39228)
1
1
R 168 0701010 Bolt, Metric M10 x 1.5 x 20mm 4
N 169 4832000 Lockwasher, Metric M10 4
170 4100025 Sock, Fiberglass 3 ft./.9m
T 171 4920096 Wire, Safety 2 ft./l.6m
A 172 4842168 Support 3

B 173
174
2720160
0080091
Hose 1/2"
Adapter, Choke
18 in./46cm
1
L 175 3538387 Panel, Electrical 1
E 176 3740067 Relay, Auxiliary 1
177 3740080 Relay, Bosch 2
178 0641406 Bolt 1/4"-20NC x 3/4" 2
179 0080210 Adaptor, Fan Spacer 1
180 2060025 Fan, Suction 1
181 3200183 Mount, Rubber 3
182 4740242 Flatwasher, Special 5
183 0642032 Bolt 5/8"-11NC x 4" 3
184 3312005 Locknut 5/8"-11NC 3
185 1600211 Controller, Precision Governor 1
186 1320032 Clamp 1
187 4791400 Lockwasher 1/4 (S/N 36819 to Present) 3
188 0100011 Loctite #242 A/R
189 0100020 Sealant, Thread A/R
190 0630400 Bolt, Metric 8mm x 1.25 x 90mm 4
191 4831900 Lockwasher 8mm 4
192 4562516 Tube, Hose 1 in./2.5cm
193 4567169 Tube, Fuel Line (S/N 36819 to Present) 1
194 3570697 Plate, Fuel Pump Mounting (S/N 36819 to Present) 1
195 0641507 Bolt 5/16-18NC x 7/8 (S/N 36819 to Present) 2
196 3311505 Locknut 5/16-18NC (S/N 36819 to Present) 2
197 4791500 Lockwasher 5/16 (S/N 36819 to Present) 2

0255541 AIR CLEANER INSTALLATION Ref.

201 1340020 Air Cleaner Assembly 1


7004214 Element, Air Cleaner 1
202 1120161 Cap 1

2-128 3120272
SECTION 2 TURNTABLE S
FIGURE 2-33. FORD LRG423/LRG425 ENGINE INSTALLATION (MARCH 1995 TO PRESENT) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
203
204
4844996
0080039
Tube
Elbow, Rubber
1
1
T
205 1320016 Clamp 2 I
206 4300032 Stud (Welded on Part) 4 O
207 4761400 Lockwasher 1/4" 4
208 3311401 Nut 1/4"-20NC 4
N
209 0340002 Band, Mounting 2
210 4751400 Flatwasher 1/4" 4 2
ENGINE COMPONENTS Ref.
Ford LRG-423 Engine Ref. T
2000126 Engine (Prior to S/N 36819)
Ford LRG-425 Engine Ref.
U
2000153 Engine (S/N 36819 to S/N 37616) R
2000157 Engine (S/N 37616 to S/N 39226) N
2000159 Engine (S/N 39226 to Present)
T
301 Alternator Options: 1 A
7012680
7019977
LRG-423 Engine
LRG-425 Engine
B
302 Fuel Pump - Electric (Facet) Options: 1 L
7016600 Used on Engine - 2000153 & 2000157 E
7019983 Used on Engines - 2000159
Filter, Fuel (Used with Facet Pump) Options: 1
7016601 Used on Engine - 2000153 & 2000157
7019928 Used on Engines - 2000159
303 Harness, Engine Options: 1
7012682 LRG-423 Engine
7019980 LRG-425 Engine
304 Module, Ignition Options: 1
7012681 LRG-423 Engine
7019961 LRG-425 Engine
305 7012679 Starter (Far Side - Not Shown) 1
306 7014501 Filter, Oil (Case of 12) 1
307 Carburetor Options: 1
7012690 Used on 2000126 Engines
7024321 Gasket, Carburetor (Top)
7019974 Used on Engine - 2000153 & 2000157
7019988 Used on Engines - 2000159
7024321 Gasket, Carburetor (Top)
Flywheel Housing and Coupling Assembly
308 1
Options:
1660218 LRG-423 Engine
7019976 LRG-425 Engine
309 7012656 Coupling 1
310 7016375 Hose, Radiator (Top) 1
311 7016376 Hose, Radiator (Bottom) 1
312 Pump, Water Options (Not Shown): 1
7016638 LRG-423 Engine
7019985 LRG-425 Engine

3120272 2-129
S SECTION 2 TURNTABLE
E FIGURE 2-33. FORD LRG423/LRG425 ENGINE INSTALLATION (MARCH 1995 TO PRESENT)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 313 7022143
Exhaust Manifold to Head Gasket (Used on
Engines - 2000126) (Not Shown - Located on 1
I opposite side of engine)

O 314 7040050
Exhaust Manifold to Exhaust Pipe (Used on
Engines - 2000126)
1

N
SWITCH INSTALLATIONS Ref.
0255058 Engine Distress Installation Ref. B
2 0255227 Generator Installation Ref. 6/F

401 2180360 Fitting, Tee 1


T Switch, Oil Pressure Options: 1
U 4360182 Engine Distress Installation
R 4360037 Generator Installation
Switch, Water Temperature (Engine Distress Installa-
N 4360157
tion Only)
1

T
MUFFLER INSTALLATION OPTIONS: Ref.
A 0258793 Muffler Standard (S/N 39228 to Present) Ref. 1
B 0258794 Muffler Oxy/Cat Purifier (S/N 39228 to Present) Ref. 1

L 501 Muffler Options: 1


E 3220043 Standard
3220115 Oxy/Cat Purifier (S/N 39228 to Present)
502 1320019 Clamp 1
Bolt 1/4-20NC x 3/4 (Oxy/Cat Purifier Only) (Not
503 0641406 2
Shown)
504 4751400 Flatwasher 1/4 (Oxy/Cat Purifier Only) (Not Shown) 2
Locknut 1/4-20NC (Oxy/Cat Purifier Only) (Not
505 3311405 2
Shown)

2-130 3120272
SECTION 2 TURNTABLE S
FIGURE 2-33. FORD LRG423/LRG425 ENGINE INSTALLATION (MARCH 1995 TO PRESENT) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
T
I
O
N

T
U
R
N
T
A
B
L
E

3120272 2-131
S SECTION 2 TURNTABLE
E FIGURE 2-34. GENERATOR INSTALLATION - FORD MACHINES BUILT MARCH
C 1995 TO PRESENT
T
I
O
N

T
U
R
N
T
A
B
L
E

2-132 3120272
SECTION 2 TURNTABLE S
FIGURE 2-34. GENERATOR INSTALLATION - FORD MACHINES BUILT MARCH 1995 TO PRESENT
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
0255227 GENERATOR INSTALLATION Ref. 8/G T
1 3580250 Pulley, Crankshaft 1
I
2 2460011 Generator 1 O
7003657 Control Box Assembly 1 N
Note: Replacement 110V Control Box comes
with 2 std Receptacles p/n 4460190. Optional
Industrial Twist Lock Receptacles p/n 4460027
must be ordered separately.
2
7010699 Meter 1
7012558 Generator Assembly 1 T
3580134
3
4 2860012
Pulley
Key, Woodruff
1
1
U
5 0902104 Bracket, Generator Mounting 1 R
6 0200530 Arm, Adjusting 1 N
7 4564417 Tube, Spacer 1
8 0641508 Bolt 5/16"-18NC x 1" 1
T
9 4751500 Flatwasher 5/16" 1 A
10
11
4761500
0641612
Lockwasher 5/16"
Bolt 3/8"-16NC x 1 1/2"
1
3
B
12 4751600 Flatwasher 3/8" 3 L
13 4761600 Lockwasher 3/8" 3 E
14 3311601 Nut 3/8"-16NC 1
15 4566650 Tube, Spacer 1
16 0701015 Bolt 10mm - 1.5 x 35mm 2
17 4812000 Flatwasher 10mm 2
18 4832000 Lockwasher 2
19 3580239 Pulley, Idler 1
20 4740275 Washer 1
21 0480090 Belt, Generator 1
22 0100011 Loctite (Not Shown) A/R
23 0721004 Bolt #10-24NC x 1/2" 2
24 3311001 Nut #10-24NC 2
25 4751000 Flatwasher #10 6
26 4761000 Lockwasher #10 2
27 3251476 Nameplate, Generator 1
28 Cable, Electrical -12/4 Options: 3ft/.9m
1060012 Prior to S/N 60653
1060515 S/N 60653 to Present
29 4460071 Connector, Strain Relief 1
30 0960238 Bushing 1
31 3300048 Nut, Conduit 1
32 4460023 Connector, Strain Relief 1
33 to 35 Not Used
36 4070585 Shim (.010) A/R
37 4070586 Shim (.005) A/R
38 4070587 Shim (.002) A/R
39 0641608 Bolt 3/8-16NC x 1 1

3120272 2-133
S SECTION 2 TURNTABLE
E FIGURE 2-35. DUAL FUEL INSTALLATION - FORD ENGINE MACHINES
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-134 3120272
SECTION 2 TURNTABLE S
FIGURE 2-35. DUAL FUEL INSTALLATION - FORD ENGINE MACHINES
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
DUAL FUEL INSTALLATION - FORD ENGINE
Ref.
T
MACHINES
I
1 Plate, Regulator Mounting Options: 1 O
3530210 (Prior to March 1995) N
0902089 (Not Shown - March 1995 to S/N 36819)
0902447 (Not Shown - S/N 36819 to Present)
2 0641711 Bolt 7/16"-14NC x 1 3/8" 2 2
3 4700005 Regulator 1
7017515 Repair Kit 1
4 0641416 Bolt 1/4"-20NC x 2" 2 T
5 4751400 Flatwasher 1/4" (Prior to S/N 36819) 2 U
6 4761400 Lockwasher 1/4" (Prior to S/N 36819) 2
7 Nut Options: 2
R
3311401 Nut 1/4"-20NC (Prior to S/N 36819) N
8
3311405
2220082
Locknut 1/4"-20NC (S/N 36819 to Present)
Fitting, 90 1
T
9 2120077 L.P. Filter Lock 1 A
10 2180418 Fitting 1 B
2720149
11
12 2180504
Hose
Fitting, 90
1
1
L
13 2180388 Filter 1 E
14 2180389 Valve, Relief 1
15 2720117 Hose 1
16 2180387 Fitting, L.P. Tank 1
17 Fitting, 90 Options: 2
2220313 Prior to March 1995
2220675 March 1995 to Present
18 1320022 Clamp, Hose 2
19 2750532 Hose 24 in.
20 2220251 Fitting, Reducer 1
21 Fitting Options: 1
2220675 Fitting, 90 (Prior to S/N 36819)
2210016 Fitting, Nipple (S/N 36819 to Present)
22 1320030 Clamp, Hose 2
23 2720112 Hose 24 in.
24 0080124 Adapter, Carburetor 1
25 2720058 Hose 9 in.
26 2220315 Fitting, Barbed A/R
Fitting, 90 (Located at Fuel Pump - March 1995 to May
2220648 1
1995)
Fitting, Reducer (Located at Fuel Pump - March 1995
2220437 1
to May 1995)
27 1320022 Clamp, Hose (Prior to May 1995) 2
28 4640391 Valve, Fuel Lock (Prior to May 1995) 1
1320060 Clamp, Mounting (Not Shown) 1
29 Fitting, Reducer Options: 1
2220430 Prior to March 1995
2220273 March 1995 to Present

3120272 2-135
S SECTION 2 TURNTABLE
E FIGURE 2-35. DUAL FUEL INSTALLATION - FORD ENGINE MACHINES (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 30 2200461
2180360
Fitting, 90 (Prior to March 1985)
Fitting, Tee (March 1995 to Present)
1
1
I 2720271 Hose, Vacuum (March 1995 to Present) A/R
O 2180536 Fitting, Barbed 1
31 2180420 Fitting, Nipple (Prior to March 1995) 1
N 2180104 Fitting, Nipple (March 1995 to Present) 1
32 4360188 Switch, Vacuum 1
2 33
34
2200221
2200204
Plug, 1/8"
Plug, 3/4"
1
1
35 1700818 Decal - LPG Liquid Withdraw System 1
T (Located on Hood Next to Item #14)

U
R
N
T
A
B
L
E

2-136 3120272
SECTION 2 TURNTABLE S
FIGURE 2-35. DUAL FUEL INSTALLATION - FORD ENGINE MACHINES (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
T
I
O
N

T
U
R
N
T
A
B
L
E

3120272 2-137
S SECTION 2 TURNTABLE
E FIGURE 2-36. WISCONSIN ENGINE INSTALLATION
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-138 3120272
SECTION 2 TURNTABLE S
FIGURE 2-36. WISCONSIN ENGINE INSTALLATION
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
ENGINE ASSEMBLY (STANDARD PARTS) Ref. T
1 2000070 Engine - Wisconsin V465D 1
I
2 to 4 Not Used O
5 0641408 Bolt 1/4"-20NC x 1" 4 N
6 4761400 Lockwasher 1/4" 7
7 Not Used
8 0641810 Bolt 1/2"-13NC x 1 1/4" 2 2
9 4761800 Lockwasher 1/2" 2
10 Not Used
11 2880619 Key, Square 1
T
12 3580079 Pulley 1 U
13
14
Not Used
1260026 Chain 1
R
15 1660133 Coupling 1 N
16 0641412 Bolt 1/4"-20NC x 1 1/2" 2 T
17 0642014 Bolt 5/8"-11NC x 1 3/4" 4
18 4762000 Lockwasher 5/8" 8
A
19 0642034 Bolt 5/8"-11NC x 4 1/4" 4 B
20
21
3312005
3200062
Locknut 5/8"-11NC
Mount, Motor
4
8
L
22 4560161 Tube 4 E
23 4842285 Support, Engine 2
24 3760235 Ring, Shroud 1
25 4751400 Flatwasher 1/4" 5
26 3311401 Nut 1/4"-20NC 3
27 1360061 Clevis, Yoke 1
28 3740028 Solenoid, Choice 1
29 0901325 Bracket, Choke Solenoid 1
30 to 44 Not Used
45 2180450 Fitting, Straight 1
46 2200345 Fitting, 90 1

ENGINE ASSEMBLY (VARIABLE PARTS) Ref.


0236985 Standard Machines With Single Speed Drive And Ref. E
Racine Prop Valves
0237285 Standard Machines With 2 Speed Drive And Racine Ref. C
Prop Valves
0238016 Standard Machines With Vickers Prop Valves Ref. D
Dual Fuel Machines With Vickers Valves Propor-
0238997 Ref. A
tional (Refer To Ford Dual Fuel For LP Compo-
nents)

51 Cover, Pump Adapter 1


1670221 Prior to July 1988
1670478 July 1988 to Present

52 Adapter, Pump 1
0080108 Machines with Racine Prop Valves
0080143 Machines with Vickers Prop Valves

3120272 2-139
S SECTION 2 TURNTABLE
E FIGURE 2-36. WISCONSIN ENGINE INSTALLATION (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 53
3600107
Pump Assembly Options:
Pump for Machines with Racine Prop Valves &
1

I Single Speed Drive (See Figure 2-37 for


O 3600113
Breakdown)
Pump for Machines with Racine Prop Valves and
N 2 Speed Drive (See Figure 2-37 for Breakdown)
Pump for Machines with Vickers Prop Built Prior to
3600072
July 1988 (See Figure 2-38 for Breakdown)
2 3600139
Pump for Machines with Vickers Prop Built July
1988 to Present (See Figure 2-39 for Breakdown)
54 Coupling Options: 1
T 1660020 Machines with Racine Prop Valves
U 1660144 Machines with Vickers Prop Valves
55 0901401 Bracket, Terminal Strip (Machines with Vickers Prop 1
R Valves Only)
N 56 1320070
Clamp, Wire (Machines with Vickers Prop Valves
Only)
1
T 57 1670414 Cover, Terminal Strip (Machines with Vickers Prop 1
A Valves Only)
58 3910812 Screw, Machine #8-32NC x 3/4" 2
B 59 4770800 Starwasher #8 2
L 60 3310801 Nut #8-32NC 2

E 61
62
4300034
3311601
Stud (Welded on Part)
Nut 3/8"-16NC
2
2
63 4751600 Flatwasher 3/8" 2
64 4761600 Lockwasher 3/8" 2
65 1700820 Decal - Wire Identification (Machines with Vickers 1
Prop Valves Only)

ENGINE INSTALLATION (STANDARD PARTS) Ref.

77 4761400 Lockwasher 1/4" 16


78 3900022 Screw, Self-Tapping 1/4" x 7/8" 3
79 1320022 Clamp, Hose 2
80 2220296 Fitting, 90 1
81 4280252 Strip, Rubber 47 in.
82 2720262 Hose, Air Intake 1
83 3380339 Baffle, Air 1
84 3820009 Rivet 12
85 4750600 Flatwasher #6 12
86 0641612 Bolt 3/8"-16NC x 1 1/2" 2
87 4761600 Lockwasher 3/8" 10
88 4300032 Stud (Welded on Part) 13
89 3311401 Nut 1/4"-20NC 13
90 4751400 Flatwasher 1/4" 8
91 1320041 Clamp 7
92 2720015 Hose 80 in.
93 2200051 Plug, Pipe (Located at Tank - Not Shown) 1
94 2220317 Fitting, 90 1
95 2120042 Filter, In-Line (Includes 2 Clamps) 1

2-140 3120272
SECTION 2 TURNTABLE S
FIGURE 2-36. WISCONSIN ENGINE INSTALLATION (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
96 4300038
Stud (Welded on Part) (Located on Turntable to Mount
Air Cleaner - Not Shown)
4 T
97 1060046 Cable, Battery ( Batt to Ground) 1 I
98
99
1060147
3300029
Cable, Battery (+ Batt to Starter)
Wingnut
1
2
O
100 0400002 Hold-Down, Battery 1 N
101 0400003 Battery 1
3980003
102
103 0232573
Masonite
Rod, Hold-Down
1
2
2
104 0641614 Bolt 3/8"-16NC x 1 3/4" 8
105 3311605 Locknut 3/8" 8 T
106 4751600 Flatwasher 3/8" 8
107 Not Used
U
108 1060045 Cable, Battery (Engine to Ground) 1 R
109
110
0100020
2820001
Sealant, Pipe (Not Shown)
Protector, Edge
A/R
1 Ft.
N
111 0100001 Adhesive #4061 A/R T
112 2750527
Hose (To OIl Pressure Gauge at Ground Control Box -
Not Shown)
78 in. A
Fitting, Swivel (Located at Oil Pressure Gauge near B
113 2220001 1
Ground Control Box) L
Fitting, Coupling (Located at Oil Pressure Gauge near
114 2200261
Ground Control Box)
1 E
115 4420001 Tape, Sealant (Not Shown) A/R
116 0400008 Cable, Battery (Aux Relay to Aux Pump) 1
117 1060054 Cable, Battery (Aux Relay to Starter) 1

ENGINE INSTALLATION (VARIABLEPARTS) Ref.


0236986 Standard Machines With Single Speed Drive And Ref. C
Racine Prop Valves
0237286 Standard Machines With 2 Speed Drive And Racine Ref. A
Prop Valves
0238017 Standard Machines With Vickers Prop Valves Ref. A
0238998 Dual Fuel Machines With Vickers Prop Valves Ref. C
(Refer To Ford Dual Fuel For LP Components)

NOTE: When Pump Assembly cannot be Ref.


identified or when replacing complete pump
assembly recommend using 3600071.
151 Auxiliary Pump Assembly Options: 1
Use 3600071 Racine Prop Valves (Was p/n 3600115)
Vickers Prop Valves: 1
3600052
Pump Assembly - Stone Model DB001198 (Used
Prior to October 1990 on standard machine and
Prior to June 1989 on dual fuel machines)

7000483 Replacement Motor (Includes Coupling) 1


7004412 Replacement Coupling 1
7004416 Replacement Pump 1
2900164 Seal Kit - 7004416 Pump 1

3120272 2-141
S SECTION 2 TURNTABLE
E FIGURE 2-36. WISCONSIN ENGINE INSTALLATION (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 3600141 Pump Assembly - JSB Model 1210429 (Used


June 1989 to October 1989) (Except coupling,
I all other replacement component must be
custom built - recommend using 3600071)
O 7004249 Replacement Coupling 1
N 3600071 Pump Assembly - JSB 1210080 and 1210382
(Used October 1990 to present)
7004436 Replacement Motor with Bracket 1
2 7004248 Replacement Motor without Bracket 1
7012576 Replacement Bracket 1
7004249 Replacement Coupling 1
T 7004247 Replacement Pump 1
U Not Available Seal Kit - 7004247 Pump 1

R THROTTLE INSTALLATION (STANDARD PARTS) Ref.


N 0236992 Machines With Racine Proportional Valves Ref. A
T 0237687 Machines With Vickers Proportional Valves Ref.

A 201 Not Used


B 202 4842288 Bracket 1

L 203
204
0641406
4761400
Bolt 1/4"-20NC x 3/4"
Lockwasher 1/4"
3
3
E 205 0200291 Arm 1
206 3311605 Locknut 3/8"-16NC 1
4751600 Flatwasher 3/8" 2
207 1260082 Chain 1 Ft.
208 1660083 Coupling 2
3430304 Pin, Clevis 1
3450203 Pin, Cotter 1
209 to 250 Not Used
251 Actuator Assembly Options: 1
0060020 Actuator Assembly Used on Machines with Racine
Prop Valves
7008807 Board, Circuit 1
7008821 Motor 1
7008822 Cover, Motor 1
7008804 Bellows, Rod 1
0060024 Actuator Assembly Used on Machines with
Vickers Prop Valves
7008829 Board, Circuit 1
7008821 Motor 1
7008822 Cover, Motor 1
7008804 Bellows, Rod 1

ELECTRICAL PANEL ASSEMBLY Ref.


0237297 Machines With Racine Prop Valves Ref.
0237874 Machines With Vickers Proportional Valves Ref. B
(Not Shown)

301 3530425 Plate, Mounting 1


302 Relay Options: A/R

2-142 3120272
SECTION 2 TURNTABLE S
FIGURE 2-36. WISCONSIN ENGINE INSTALLATION (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
3740002
3740067
Machines with Racine Prop Valves
Machines with Vickers Prop Valves
3
2
T
303 0721006 Bolt #10-24NC x 3/4" A/R I
304 4751000 Flatwasher #10 A/R O
305 4761000 Lockwasher #10 A/R
306 3311001 Nut #10-24NC A/R
N
307 3300220 Nut, Special A/R
308 0060021 Module, Actuator (Machines with Racine Prop Valves
Only)
1 2
309 0641406 Bolt 1/4"-20NC x 3/4" 2
310 4761400 Lockwasher 1/4" 2 T
0236990 EXHAUST INSTALLATION - MACHINES BUILT PRIOR Ref. A
U
TO MAY 1986 R
401 3220058 Muffler 1
N
402 1120169 Raincap 1 T
403
404
0960960
4563021
Bushing
Pipe, Exhaust
1
1
A
405 4100025 Sleeve, Fiberglass 19 in. B
406 1320011 Clamp, Muffler 1 L
4340420
407
408 4340421
Support (Upper)
Support (Lower)
1
1
E
409 1320019 Clamp 2
410 0641408 Bolt 1/4"-20NC x 1" 4
411 4761400 Lockwasher 1/4" 4
412 3311401 Nut 1/4"-20NC 4
413 Not Used
414 4340470 Plate, Support 2

0237574 EXHAUST INSTALLATION - MACHINES BUILT MAY Ref. A


1986TO PRESENT

451 3220043 Muffler 1


452 1320019 Clamp 1
453 2180593 Nipple 1
454 2200349 Fitting, 90 1
455 2180671 Nipple 1

3120272 2-143
S SECTION 2 TURNTABLE
E FIGURE 2-37. PUMP COUPLING INSTALLATIONS
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-144 3120272
SECTION 2 TURNTABLE S
FIGURE 2-37. PUMP COUPLING INSTALLATIONS
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
PUMP COUPLING INSTALLATIONS Ref. T
JLG DISC INSTALLATION (DESIGN A) Ref.
I
O
1 1760019 Disc Assembly (Machines with 4 Bolt Mount Pump) 1 N
1760106 Disc Assembly (Machines with 2 Bolt Mount Pump) 1
2 Bolt Options: 6
0641606 Bolt 3/8"-16NC x 3/4" (Ford Engines) 2
0701010 Bolt, Metric 10mm x 20mm (Deutz Engines)
3 Lockwasher Options: 6
4761600 Lockwasher 3/8" (Ford Engines)
T
4832000 Lockwasher 10mm (Deutz Engines) U
4
0080121
Adapter, Pump Options:
Ford Engine Machines with 4 Bolt Mount Pump
1
R
0080119 Ford Engine Machines with 2 Bolt Mount Pump N
0080029 Deutz Engine Machines with 4 Bolt Mounted Pump T
0080087 Deutz Engine Machines with 2 Bolt Mounted Pump
5 Bolt Options: A/R
A
0641608 Bolt 3/8"-16NC x 1" (Ford Engines) 8 B
6
0701014 Bolt, Metric 10mm x 30mm (Deutz Engines)
Lockwasher Options:
12
A/R
L
4761600 Lockwasher 3/8" (Ford Engines) 8 E
4832000 Lockwasher 10mm (Deutz Engines) 12

LOVEJOY COUPLING INSTALLATION (DESIGN B) Ref.


0239962 Ford Engine Machines Ref.
0239954 Deutz Engine Machines Ref.

7 1660170 Coupling - Lovejoy 1


1660174 Disc, Coupling 1
1660175 Hub, Coupling 1
8 Bolt Options: 6
0641610 Bolt 3/8"-16NC x 1 1/4" (Ford Engines)
0701014 Bolt, Metric 10mm x 30mm (Deutz Engines)
9 Lockwasher Options: 6
4761600 Lockwasher 3/8" (Ford Engines)
4832000 Lockwasher 10mm (Deutz Engines)
10 Adapter, Pump Options: 1
0080163 Ford Engines
0080164 Deutz Engines
11 Bolt Options: A/R
0641610 Bolt 3/8"-16NC x 1 1/4" (Ford Engines) 8
0701014 Bolt, Metric 10mm x 30mm (Deutz Engines) 12
12 Lockwasher Options: A/R
4761600 Lockwasher 3/8" (Ford Engines) 8
4832000 Lockwasher 10mm (Deutz Engines) 12

3120272 2-145
S SECTION 2 TURNTABLE
E FIGURE 2-37. PUMP COUPLING INSTALLATIONS (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 0250599
HAYES COUPLING INSTALLATION (DESIGN C)
Ford Engine Machines
Ref.
Ref.
I 0250600 Deutz Engine Machines Ref. 2
O
13 1660183 Coupling (Design C) 1
N 14 Bolt 3/8"-16NC x" A/R
0641607 Bolt 3/8"-16NC x 7/8" (Ford Engines) 6
2 15
0701014 Bolt, Metric 10mm x 30mm (Deutz Engines)
Lockwasher Options:
10
A/R
4761600 Lockwasher 3/8" (Ford Engines) 6
T 4832000 Lockwasher 10mm (Deutz Engines) 10

U 16
0080163
Adapter, Pump Mounting Options (Design C):
Ford Engines
1

R 0080164 Deutz Engines


N 17 Bolt Options: A/R
0641610 Bolt 3/8"-16NC x 1 1/4" (Ford Engines) 8
T 0701010 Bolt, Metric 10mm x 20mm (Deutz Engines) 10
A 18 Lockwasher Options: A/R

B 4761600
Not Required
Lockwasher 3/8" (Ford Engines)
Lockwasher 10mm (Deutz Engines)
8
0
L 19 Bolt Options: A/R
E Not Required Bolt 3/8"-16NC x 1 1/4" (Ford Engines) 0
0701015 Bolt, Metric 10mm x 35mm (Deutz Engines Built 2
S/N 36536 to Present)
20 Flatwasher Options: A/R
Not Required Ford Engines 0
4751600 Deutz Engines Built S/N 36536 to Present 2
3020021 Grease A/R

HAYES COUPLING INSTALLATION (DESIGN D) Ref.


1660218 Ford Engine Machines Ref.
Not Available Deutz Engine Machines Ref.

21 Coupling (Design D) 1
7012656 Ford Engine Machines
Not Available Deutz Engine Machines

2-146 3120272
SECTION 2 TURNTABLE S
FIGURE 2-37. PUMP COUPLING INSTALLATIONS (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
T
I
O
N

T
U
R
N
T
A
B
L
E

3120272 2-147
S SECTION 2 TURNTABLE
E FIGURE 2-38. MAIN PUMP ASSEMBLY (MACHINES WITH RACINE PROPOR-
C TIONAL VALVES)
T
I
O
N

T
U
R
N
T
A
B
L
E

2-148 3120272
SECTION 2 TURNTABLE S
FIGURE 2-38. MAIN PUMP ASSEMBLY (MACHINES WITH RACINE PROPORTIONAL VALVES)
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
PUMP ASSEMBLY (STANDARD PARTS) Ref.
I
1 7000501 Shaft, Input 1 O
2 7003162 Ring, Snap 1 N
3 7000505 Bearing 1
4 7003164 Spacer 1
5 7003165 Ring, Bearing Retainer 1 2
6 7003166 Ring, Retaining 1
7 Kit Seal, Lip 1
8 7005496 Cover, Shaft End 1 T
9 Kit Seal, Ring 6 U
7003103
10
11 7003168
Plug
Bearing, Roller
1
12
R
12 7005436 Plate, Thrust 6 N
13 Kit Seal, Pocket T
14 Not Used
15 Kit Seal, Gasket 6
A
16 Not Used B
17
18
7005498
7003174
Carrier, Bearing - Ported
Shaft, Connecting
1
2
L
19 Not Used E
20 Not Used
21 7005498 Carrier, Bearing - Ported 1
22 7003177 Gear Set 1
23 Not Used
24 7000479 Cover, Port End 1
25 7001293 Washer 4
26 7003180 Stud 4
27 7003114 Nut 4
28 7005447 Pin, Dowel 8

2900120 Seal Kit (Includes Items 7,9,13 and 15) 1

PUMP ASSEMBLY (VARIABLE PARTS) Ref.


3600107 Pump Assembly - 1 1/4", 1 1/4" & 1/2" Gear Sets Ref. B
(Deutz & Wisconsin Machines With Single Speed
Drive)
3600113 Pump Assembly - 1", 1" & 1/2" Gear Sets (Wiscon- Ref. A
sin Machines With 2 Speed Drive & Deutz Machines
With Single Speed Drive)
3600125 Pump Asssembly - 1", 3/4" & 1/2" Gear Sets (Deutz Ref. A
Machines With 2 Speed Drive)

51 Gear Set 1
7003189 3600107 Pump Assembly
7003171 3600113 Pump Assembly
7003171 3600125 Pump Assembly

3120272 2-149
S SECTION 2 TURNTABLE
E FIGURE 2-38. MAIN PUMP ASSEMBLY (MACHINES WITH RACINE PROPORTIONAL VALVES)
C (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 52 Housing, Gear - With Ports Options: 1
I 7000481 3600107 Pump Assembly
O 7005497 3600113 Pump Assembly
7005538 3600125 Pump Assembly
N 53 Gear Set Options: 1
7003189 3600107 Pump Assembly

2 7003171
7003175
3600113 Pump Assembly
3600125 Pump Assembly
54 Housing, Gear - Without Ports Options: 1
T 7005500 3600107 Pump Assembly
7005439 3600113 Pump Assembly
U 7005539 3600125 Pump Assembly
R 55 Housing, Gear - Without Ports Options: 1
N 7003178
7003178
3600107 Pump Assembly
3600113 Pump Assembly
T 7005540 3600125 Pump Assembly
A
B
L
E

2-150 3120272
SECTION 2 TURNTABLE S
FIGURE 2-38. MAIN PUMP ASSEMBLY (MACHINES WITH RACINE PROPORTIONAL VALVES) E
(CONTINUED) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I
O
N

T
U
R
N
T
A
B
L
E

3120272 2-151
S SECTION 2 TURNTABLE
E FIGURE 2-39. MAIN PUMP ASSEMBLY (MACHINES WITH VICKERS PROPOR-
C TIONAL VALVES BUILT PRIOR TO MID 1987 - HAS ONE OUTLET IN END COVER)
T
I
O
N

T
U
R
N
T
A
B
L
E

2-152 3120272
SECTION 2 TURNTABLE S
FIGURE 2-39. MAIN PUMP ASSEMBLY (MACHINES WITH VICKERS PROPORTIONAL VALVES
E
BUILT PRIOR TO MID 1987 - HAS ONE OUTLET IN END COVER) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
3600072 PUMP ASSEMBLY Ref. C
I
1 Kit Seal. Lip 1 O
2 7005509 Cover, End 1 N
3 Kit Seal, Ring 6
4 7003103 Plug 1
5 7003168 Bearing, Roller 12 2
6 7005511 Plate, Thrust 6
7 Kit Seal, Pocket 3 strips
8 7005505 Shaft and Gear 1 set T
9 Kit Seal, Gasket 6 U
7003176
10
11 7005512
Housing, Gear
Carrier, Bearing
1
1
R
12 7003174 Shaft, Connecting 2 N
13 7003177 Gear Set 2 Sets T
14 7003178 Housing, Gear 2
15 7005513 Carrier, Bearing 1
A
16 7005541 Cover, Rear 1 B
17
18
7001293
7005542
Washer
Stud
4
4
L
19 7003114 Nut 4 E
2900120 Kit, Seal (Kit Includes Items 1,3,7 and 9) 1

3120272 2-153
S SECTION 2 TURNTABLE
E FIGURE 2-40. MAIN PUMP ASSEMBLY (MACHINES WITH VICKERS PROPOR-
C TIONAL VALVES BUILT MID 1987 TO PRESENT- HAS TWO OUTLETS IN END
T COVER)
I
O
N

T
U
R
N
T
A
B
L
E

2-154 3120272
SECTION 2 TURNTABLE S
FIGURE 2-40. MAIN PUMP ASSEMBLY (MACHINES WITH VICKERS PROPORTIONAL VALVES
E
BUILT MID 1987 TO PRESENT- HAS TWO OUTLETS IN END COVER) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
3600139
MAIN PUMP ASSEMBLY (MACHINES WITH VICKERS
PROPORTIONAL VALVES BUILT MID 1987 TO Ref. B
I
PRESENT - HAS 2 OUTLETS IN END COVER) O
1 Kit Seal, Lip 1
N
2 7009513 Cover, End with Bushings 1
3 Not Used 2
4 7003103 Plug 1
5 7009500 Dowel 12
6 7009503 Plate, Thrust 6 T
7
8
Kit
7009509
Seal, Channel
Shaft and Gear
6
1 Set
U
9 Kit Seal, Gasket 6 R
10 7009510 Housing, Gear 1 N
11 7009508 Carrier, Bearing with Bushings 1
12 7005599 Shaft, Connecting 2
T
13 7005598 Gear Set 2 A
14
15
7009504
7009505
Housing, Gear
Carrier, Bearing with Bushings
1
1
B
16 7009511 Cover, Rear with Bushings 1 L
17 7005597 Washer 4 E
18 7005562 Stud 4
19 7005595 Nut 4

7016913 Seal Kit (Includes Items 1,7 and 9) 1

3120272 2-155
S SECTION 2 TURNTABLE
E FIGURE 2-41. TANKS INSTALLATION
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-156 3120272
SECTION 2 TURNTABLE S
FIGURE 2-41. TANKS INSTALLATION
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
TANKS INSTALLATION Ref. T
NOTE: For U/L Machines see Section 10.
I
FUEL AND HYDRAULIC TANK INSTALLATION Ref. O
0236811 Standard Machines Ref. D N
0254193 Machines With Heaters Ref. B
0251339 LP Only Machines (Hood Bracket & Hydraulic Tank Ref. B
Installation) 2
1 to 2 Not Used
3 0641614 Bolt 3/8"-16NC x 1 3/4" 6 T
4 4751600 Flatwasher 3/8" 8 U
5 4761600 Lockwasher 3/8" 8
6 3311601 Nut 3/8"-16NC 8
R
7 4300034 Stud (Welded on Part) 2 N
8
1340021
Breather Options:
Breather - Standard (Prior to July 1986)
1 T
2120039 Breather - Hostile Environment (Prior to July 1986) A
1340046 Breather - All (July 1986 to Present) B
Not Used
9 to 50
51 Fuel Tank Assembly Options: 1
L
0236285 Standard Machines Built Prior to June 1995 (See E
Items 101-151 for Breakdown)
0255823 Standard Machines Built June 1995 to Present
(See Items 101-151 for Breakdown)
0901188 LP Only (Not Shown - Located in place of Fuel
Tank)
Hydraulic Tank Assembly (See Items 201-257 for
52 1
Breakdown):
4400216 Standard Machines
Use 4400267 Machines with Heaters Built Prior to July 1993
(Was p/n 4400216)
4400267 Machines with Heaters Built July 1993 to Present
4400216 LP Only

FUEL TANK ASSEMBLY Ref.


0236285 Prior To June 1995 Ref. 5/E
0255823 June 1995 To Present Ref. 2/B
4400389 Oversize (52 Gallon) Tank Ref.

101 Not Used


102 Not Used
103 4060574 Protector, Gauge 1
104 4562516 Tube, Sight 15 in./38cm
105 Not Used
106 1320022 Clamp, Hose 2
107 3311401 Nut 1/4"-20NC 3
108 4761400 Lockwasher 1/4" 3
109 Not Used
110 2200052 Plug, Pipe 1

3120272 2-157
S SECTION 2 TURNTABLE
E FIGURE 2-41. TANKS INSTALLATION (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 111
112
0100020
2180467
Sealant, Pipe
Fitting, Barbed 90
A/R
2
I 113 3300205 Nut, Retainer 3
O 114 Not Used
115 4751400 Flatwasher 1/4" 3
N 116 to 150 Not Used
151 Tank, Fuel Options: 1
2 4841917
4400385
Prior to June 1995
June 1995 to Present
4400390 Oversize (52 Gallon) Tank
T
U 0236748
HYDRAULIC TANK ASSEMBLY
Machines Without And With Heaters Built Prior To
Ref.
Ref. B
R July 1986

N 4400216 Machines Without Heaters Built July 1986 to


Present
Ref. C

T 4400267 Machines With Heaters Built July 1986 to Present Ref. C


A 201 Not Used
B 202 2120103 Filter Assembly 1
L 2120107 Element, Filter 1
7004244
E 7012559
Indicator, Pressure
Gasket - Between Tank and Filter
1
1
7016333 O-Ring - Under Cap 1
203 4740338 Washer, Sealing 6
204 2420080 Gauge, Level 1
7016664 Washer, Sealing 1
205 to 207 Not Used
208 2180605 Pipe 1
209 3520022 Plug, Magnetic 1
210 0641612 Bolt 3/8"-16NC x 1 1/2" 4
211 4761600 Lockwasher 3/8" 4
212 3311601 Nut 3/8"-16NC 4
213 2180606 Nipple, Pipe 1
214 2120104 Filter 1
215 3311401 Nut 1/4"-20NC 14
216 4761400 Lockwasher 1/4" 14
217 0100020 Sealant, Pipe A/R
218 2200268 Fitting, Coupling 1
219 2200203 Plug, Pipe 1/2" 1
220 3300205 Nut, Retainer 5/16"-18NC 3
221 2180614 Fitting, Straight 1
222 2220728 Fitting, Tee 1
223 Not Used
224 4751400 Flatwasher 1/4" 14
225 4740322 Washer, Sealing 4
226 to 249 Not Used
250 Tank Weldment Options: 1
4842170 Prior to July 1986
4842179 July 1986 to Present

2-158 3120272
SECTION 2 TURNTABLE S
FIGURE 2-41. TANKS INSTALLATION (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
251
1120287
Cap and Breather Options:
Prior to July 1986
1
T
1340045 July 1986 to Present I
252 Lid Options: 1 O
4842375 Prior to July 1986
1670468 July 1986 to Present
N
253 Gasket Options: 1
0100009
3960371
Prior to July 1986
July 1986 to Present
2
254 Not Used
255 2180399 Fitting, Coupling (Machines with Heaters Built July 2 T
1986 to Present Only)
256 2180398 Fitting, Coupling (Machines with Heaters Built July 1
U
1986 to Present Only) R
257 2180053 Nipple (Prior to July 1986 Only) 1
N
HEATERS AND CONTROLS INSTALLATION Ref. T
0236874
0238777
Prior To March 1988
March 1988 To Present
Ref.
Ref.
G
D
A
B
301 1600043 Control, Thermoswitch 1 L
2580018
302
303 0231756
Heater, Immersion
Junction Box Assembly (See Items 401-403 for
2
2
E
Breakdown)
304 3311401 Nut 1/4"-20NC 4
305 4761400 Lockwasher 4
306 4300031 Stud (Welded on Part) 4
307 3251836 Nameplate - Engine/Battery Manifold Heater (Left 1
Box)
308 3251272 Nameplate - Hydraulic Oil Tank Heater (Right Box) 1
309 3251243 Nameplate - 120V-60Hz 2

0231756 JUNCTION BOX ASSEMBLY Ref. C

401 4460137 Receptacle, Female (1 Per Assembly) 1


4460082 Receptacle, Male (1 Per Assembly) 1
402 4460007 Strip, Terminal (1 Per Assembly) 1
403 4460049 Connector, Strain Relief (3 Per Assembly) 3

0255869 FUEL FILL EXTENSION KIT Ref. A


Note: For use on fuel tanks built prior to June
1995. Tanks built June 1995 to present are
already equipped with extension.

501 4845158 Fill Tube Extension Weldment 1


502 3960465 Seal 1

3120272 2-159
S SECTION 2 TURNTABLE
E FIGURE 2-41. TANKS INSTALLATION (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 0236285
FUEL CAP ASSEMBLY
Standard Non-Locking (Prior to June 1995)
Ref.
Ref. 5/E
I 0255823 Standard Non-Locking (June 1995 to S/N 30382) Ref. 2/B
O 0257365 Standard Non-Locking (S/N 30382 to Present) Ref. 1
0257366 Locking Protectoseal (Red) Ref. 2
N 0258626 Locking Protectoseal (Blue) Ref. 1

2 601
1120314
Cap, Fill Options:
Standard Non-Locking Cap
1

1120367 Locking Protectoseal (Red)


T 1120512 Locking Protectoseal (Blue)

U
R
N
T
A
B
L
E

2-160 3120272
SECTION 2 TURNTABLE S
FIGURE 2-41. TANKS INSTALLATION (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
T
I
O
N

T
U
R
N
T
A
B
L
E

3120272 2-161
S SECTION 2 TURNTABLE
E FIGURE 2-42. LP TANKS INSTALLATION
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-162 3120272
SECTION 2 TURNTABLE S
FIGURE 2-42. LP TANKS INSTALLATION
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
LP TANKS INSTALLATIONS Ref. T
Note: For U/L Machines See Section 10.
I
0236674
LP TANKS INSTALLATION - TURNTABLE
Ref. F
O
MOUNTED N
1 0901345 Bracket 1
2 Clamp Options: 1 2
1320023 Prior to May 1994
1320126 May 1994 to Present
3 Not Used T
4 4300045 Stud (Welded on Part) 4 U
5 4751800 Flatwasher 1/2" 8
6 4761800 Lockwasher 1/2" 4
R
7 3311801 Nut 1/2"-13NC 4 N
8
9
0641508
4751500
Bolt 5/16"-18NC x 1"
Flatwasher 5/16"
2
2
T
10 4761500 Lockwasher 5/16" 2 A
11 3311501 Nut 5/16"-18NC 2 B
Not Used
12 to 13
14 2540003 Grommet (Not Shown - Located in Hood) 4 in./10cm
L
15 0100001 Adhesive (Use with Item 14) A/R E
0238916 LP TANKS INSTALLATION - FRAME MOUNTED Ref. D
LP TANKS INSTALLATION - FRAME MOUNTED (80H
0236674 Ref. F
ONLY)

101 0900935 Bracket 1


102 Clamp Options: 1
1320023 Use with 0238916 Installation
1320126 Use with 0236674 Installation
103 4300034 Stud (Welded on Part) 4
104 4751600 Flatwasher 3/8" 4
105 4761600 Lockwasher 3/8" 4
106 3311601 Nut 3/8"-16NC 4
107 1320127 Toggle and Nut Clamp (80H Only) 1
108 3200332 Mount, LP Tank (80H Only) 1
109 0641403 Bolt 1/4"-20NC x 3/8" (80H Only) 2
110 4761400 Lockwasher 1/4" (80H Only) 2

LP TANK OPTIONS: Ref.

200 4400275 Tank - 43.5 Lb. Liquid Withdrawal (Alum.) 2


4400420 Tank - 43.5 Lb. Liquid Withdrawal (Steel) 2
4400038 Tank - 43.5 Lb. Vapor Withdrawal 2

3120272 2-163
S SECTION 2 TURNTABLE
E FIGURE 2-43. GROUND CONTROL COMPONENTS INSTALLATION (MACHINES
C WITH RACINE PROPORTIONAL VALVES)
T
I
O
N

T
U
R
N
T
A
B
L
E

2-164 3120272
SECTION 2 TURNTABLE S
FIGURE 2-43. GROUND CONTROL COMPONENTS INSTALLATION (MACHINES WITH RACINE
E
PROPORTIONAL VALVES) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
GROUND CONTROL BOX ASSY (STANDARD PARTS) Ref.
I
1 0860487 Box 1 O
2 3251650 Lid 1 N
3 2600093 Hinge 1
4 3911006 Screw, Round Head #10-24NC x 3/8" 4
5 4761000 Lockwasher #10 19 2
6 3311001 Nut #10-24NC 22
7 3911008 Screw, Round Head #10-24NC x 1/2" 12
8 3740049 Relay - SPDT 12 T
9 3910606 Screw, Machine #6-32NC x 3/8" 2 U
Not Used
10
11 3790012 O-Ring 6
R
12 4460263 Strip, Terminal 2 N
13 3910610 Screw, Round Head #6-32NC x 5/8" 4 T
14 4760600 Lockwasher #6 6
15 3310601 Nut #6-32NC 6
A
16 0750806 Screw #8 x 3/4" 2 B
17
18
3300177
4280237
Nut, Tinnerman
Strip, Rubber
2
33 in.
L
19 0100001 Adhesive (Not Shown) A/R E
20 4460051 Connector, Strain Relief 3
21 3300048 Nut, Conduit 4
22 0960238 Bushing 4
23 4360186 Breaker, Circuit - 35 Amp 1
24 4360212 Breaker, Circuit - 3 Amp 1
25 4360069 Breaker, Circuit - 10 Amp 3
26 4360003 Switch, Key 1
2860002 Key, Replacement 1
27 4360073 Switch, Toggle 1
28 4360199 Switch, Toggle 1
29 4360016 Switch, Push Button 1
0840004 Boot 1
30 4360202 Switch, Toggle 3
31 4360204 Switch, Toggle 1
32 4460071 Connector, Strain Relief 1
33 3911012 Screw, Round Head #10-24NC x 3/4" 3

GROUND CONTROL BOX ASSEMBLY - 80HX &


0237211 Ref. B
80HX+6 (VARIABLE PARTS)

47 4120012 Socket, Relay - 2PST 2


48 4120013 Socket, Relay - 4PDT 2
49 3740057 Relay - 2PST 2
50 3740058 Relay - 4PDT 2
51 3740063 Spring, Relay - 4 Pole 1
52 3740066 Spring, Relay - 2 Pole 1
53 3640493 Rail, Mounting 1

3120272 2-165
S SECTION 2 TURNTABLE
E FIGURE 2-43. GROUND CONTROL COMPONENTS INSTALLATION (MACHINES WITH RACINE
C PROPORTIONAL VALVES) (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 0237067 GROUND CONTROL BOX ASSEMBLY - 80H Ref. C
I
O 54 3740016 Relay - 3PST 2
55 4120002 Socket, Relay - 3PST 2
N
HARNESS INSTALLATIONS Ref.

2 0860511
0860512
80HX & 80HX+6 Without Prop Tele
80HX & 80HX+6 With Prop Tele
Ref.
Ref.
B
A
0860518 80H Without Prop Tele Ref.
T 0860519 80H With Prop Tele Ref.

U 101 Not Used


R 102 Not Used
N 103
104
4920528 Harness - Box to Engine
Harness - Box to Valves Options:
1
1
T 4920461 80HX & 80HX+6 Without Prop Tele
A 4920462 80HX & 80HX+6 With Prop Tele
4920461
B 4920462
80H Without Prop Tele
80H With Prop Tele
L 105
Ground Control Box Assembly (See Items 1-55 for
1
E 0237211
Breakdown) Options:
80HX & 80HX+6 Without Prop Tele
0237211 80HX & 80HX+6 With Prop Tele
0237067 80H Without Prop Tele
0237067 80H With Prop Tele
106 Not Used
107 Connector, Strain Relief Options: 1
Not Required 80HX & 80HX+6 Without Prop Tele
4460071 80HX & 80HX+6 With Prop Tele
Not Required 80H Without Prop Tele
Not Required 80H With Prop Tele
108 1060016 Cable, Electrical - 16/3 to Limit Switches 12 Ft.
109 3300048 Locknut 1
110 0960238 Bushing 1

GROUND CONTROL INSTALLATIONS Ref


0237219 80HX & 80HX+6 With Prop Tele (Standard) Ref B
0236290 80H With Prop Tele (Standard) Ref J
0237220 80HX & 80HX+6 Without Prop Tele Ref. B
0236886 80H Without Prop Tele Ref. D

201 Not Used


202 Door Options: 1
1780184 Door - 14" W x 20 1/2" H (Prior to March 1991)
Door - 17 5/8" W x 22 1/2" H (March 1991 to
1780234
Present)
203 2940042 Latch 1
204 3380309 Panel, Gauge 1
205 3300182 Nut, Retainer 3

2-166 3120272
SECTION 2 TURNTABLE S
FIGURE 2-43. GROUND CONTROL COMPONENTS INSTALLATION (MACHINES WITH RACINE E
PROPORTIONAL VALVES) (CONTINUED) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
206 2420006 Ammeter 1
T
207 4751400 Flatwasher 1/4" 10 I
208 2420009 Hourmeter 1 O
209 0641408 Bolt 1/4"-20NC x 1" 6
210 4761400 Lockwasher 1/4" 16
N
211 3311401 Nut 1/4"-20NC 13
212
213
4300031
2600094
Stud (Welded on Part)
Hinge
5
1
2
214 0100011 Loctite #242 (Not Shown) A/R
T
GAUGES INSTALLATION (FROM ENGINE
INSTALLATION)
Ref. U
R
271
2420030
Oil Pressure Gauge Options:
Deutz Powered Machines
1
N
2420035 Ford Powered Machines T
Not Available Wisconsin Powered Machines A
272 2420001 Fitting, Swivel 1
273 2200261 Fitting, Coupling 1
B
274 Hose, Oil Pressure Gauge Options: A/R L
Not Available
2750527
Ford Powered Machines
Deutz & Wisconsin Powered Machines
E
275 Temperature Gauge Options: A/R
Not Required Deutz & Wisconsin Powered Machines
2420019 Ford Powered Machines

3120272 2-167
S SECTION 2 TURNTABLE
E FIGURE 2-44. GROUND CONTROL INSTALLATION (MACHINES WITH VICKERS
C PROPORTIONAL VALVES AND STANDARD CONTROLS)
T
I
O
N

T
U
R
N
T
A
B
L
E

2-168 3120272
SECTION 2 TURNTABLE S
FIGURE 2-44. GROUND CONTROL INSTALLATION (MACHINES WITH VICKERS PROPORTIONAL
E
VALVES AND STANDARD CONTROLS) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
GROUND CONTROL BOX ASSEMBLIES
Note: See Section 10 for U/L Approved Ground
Ref.
I
Control Box and Cummins Engine Machines. O
GROUND CONTROL BOX ASSEMBLY (STANDARD
N
Ref.
PARTS)
2
1 0860547 Box 1
2 Not Used
3 2600093 Hinge 1 T
4
5
3911006
4761000
Screw, Round Head #10-24NC x 3/8"
Lockwasher #10
6
A/R
U
6 3311001 Nut #10-24NC A/R R
7 3911008 Screw, Round Head #10-24NC x 1/2" A/R N
8 3740049 Relay - SPDT 12
9 3910606 Screw, Round Head #6-32NC x 3/8" 4
T
10 Not Used A
11
12
3790012 O-Ring
Rail Options:
A/R
1
B
3640492 Prior to May 1995 L
3640555 May 1995 to Present E
13 4460299 Stop, Terminal 2
14 4760600 Lockwasher #6 A/R
15 3310601 Nut #6-32NC A/R
16 0750806 Screw #8 x 3/4" 2
17 3300177 Nut, Tinnerman 2
18 4420037 Strip, Rubber 33 in.
19 0100001 Adhesive (Not Shown) A/R
20 4460051 Connector, Strain Relief 3
21 3300048 Nut, Conduit A/R
22 0960238 Bushing A/R
23 4360186 Breaker, Circuit - 35 Amp 1
24 Not Used
25 4360069 Breaker, Circuit - 10 Amp 2
26 Switch, Key Options: 1
4360003 Prior to S/N 48804
4360466 S/N 48804 to Present
Key, Replacement Options: 1
2860002 Prior to S/N 48804
2860030 S/N 48804 to Present 1
4070991 Shim .125 (S/N 48804 to Present Only) A/R
4070987 Shim .015 (S/N 48804 to Present Only) A/R
27 Not Used
28 4360199 Switch, Toggle 1
29 4360274 Switch, Push Button 1
30 4360202 Switch, Toggle 3
31 Not Used
32 4460071 Connector, Strain Relief 1

3120272 2-169
S SECTION 2 TURNTABLE
E FIGURE 2-44. GROUND CONTROL INSTALLATION (MACHINES WITH VICKERS PROPORTIONAL
C VALVES AND STANDARD CONTROLS) (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 33 3911016 Screw, Round Head #10-24NC x 1" 1
I 34 4460298 Strip, Terminal A/R
O 35 4460301 Marker, Terminal 1
36 4460308 Bar, Buss (2 Position) 1
N 37 4460305 Screw, Terminal 7
38 4460306 Washer, Terminal 7

2 39
40
4460307
4460311
Sleeve, Terminal
Bar, Buss (5 Position)
7
1
41 4460303 Block, Ground 1
T 42 1700788 Decal, Relay Functions 1
43 1700789 Decal, Relay Functions 1
U 44 4740120 Washer, Nylon 6
R 45 4460244 Connector, Strain Relief 1
N 46 4460300 Barrier, Terminal 1

T GROUND CONTROL BOX ASSEMBLY (VARIABLE Ref.


A PARTS)
0238008 80HX & 80HX+6 With Standard Capacity Built Prior Ref. J
B To May 1994
L 0860902 80HX & 80HX+6 With Standard Capacity Built May
1994 To Present
Ref. 7/D

E 0861139 80HX & 80HX+6 With Standard Capacity (Latin Ref. 5


American/Brazil Spec)
0237855 80H Built Prior To May 1994 Ref. G
0860908 80H Built May 1994 To Present Ref. 4
0251658 80HX & 80HX+6 With 750 LBS. Capacity Built Prior Ref. B
To May 1994
0860904 80HX & 80HX+6 With 750 LBS. Capacity Built May Ref. 2/B
1994 To Present

47 Socket, Relay - 2PST Options: A/R


4120012 80HX & 80HX+6 2
Not Required 80H 0
48 Socket, Relay - 4PDT Options: A/R
4120013 80HX & 80HX+6 2
Not Required 80H 0
49 Relay - 2PST Options: A/R
3740057 80HX & 80HX+6 2
Not Required 80H 0
50 Relay - 4PDT Options: A/R
3740058 80HX & 80HX+6 2
Not Required 80H 0
51 Spring, Relay - 4 Pole Options: A/R
3740063 80HX & 80HX+6 1
Not Required 80H 0
52 Spring, Relay - 2 Pole Options: A/R
3740066 80HX & 80HX+6 1
Not Required 80H 0

2-170 3120272
SECTION 2 TURNTABLE S
FIGURE 2-44. GROUND CONTROL INSTALLATION (MACHINES WITH VICKERS PROPORTIONAL E
VALVES AND STANDARD CONTROLS) (CONTINUED) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
53 Socket, Relay - 3PST Options: A/R
T
Not Required 80HX & 80HX+6 0 I
4120002 80H 2 O
54 Relay - 3PST Options: A/R
Not Required 80HX & 80HX+6 0
N
3740016 80H 2
55 to 59
60
Not Used
Rail, Mounting Options: A/R
2
3640493 80HX & 80HX+6 1
Not Required 80H 0 T
61 Lid Options: 1
3251650 80HX & 80HX+6 With Standard Capacity Built
U
Prior To May 1994 R
3252343 80HX & 80HX+6 With Standard Capacity Built May
1994 To S/N 48804
N
3252638 80HX & 80HX+6 With Standard Capacity Built T
S/N 48804 To Present
3252555 80HX & 80HX+6 With Standard Capacity Built
A
Prior to S/N 48804 (Latin American/Brazil Spec) B
3252640 80HX & 80HX+6 With Standard Capacity Built
S/N 48804 to Present (Latin American/Brazil Spec)
L
3251650 80H Built Prior To May 1994 E
3252343 80H Built May 1994 To S/N 48804
3252638 80H Built S/N 48804 To Present
3252088 80HX & 80HX+6 With 750 LBS. Capacity Built
Prior To May 1994
3252344 80HX & 80HX+6 With 750 LBS. Capacity Built May
1994 To S/N 48804
3252637 80HX & 80HX+6 With 750 LBS. Capacity Built
S/N 48804 To Present
62 Switch, Toggle Options: 1
4360073 Prior to May 1994
4360201 May 1994 to Present
63 Switch, Toggle Options: 1
4360200 Prior to May 1994
4360202 May 1994 to Present
64 Switch, Toggle Options: A/R
Not Required Prior to May 1994 0
4360202 May 1994 to Present 1
65 Switch, Toggle Options: A/R
Not Required Prior to May 1994 0
4360200 May 1994 to Present 5
66 Guard, Switch Options: A/R
Not Required Prior to May 1994 0
4360802 May 1994 to Present 7
67 Cover, Switch - Red A/R
Not Required Prior to May 1994 0
4360141 May 1994 to Present 1

3120272 2-171
S SECTION 2 TURNTABLE
E FIGURE 2-44. GROUND CONTROL INSTALLATION (MACHINES WITH VICKERS PROPORTIONAL
C VALVES AND STANDARD CONTROLS) (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 68 2920027 Lamp, Indicator - Green (80HX & 80HX+6 Built Prior 1
I To May 1994 Only)

O 2920029 Bulb, Light (80HX & 80HX+6 Built Prior To May 1994
Only)
1

N 69 2920027 Lamp, Indicator - Green (80HX & 80HX+6 Built May 1


1994 to Present Only)
2920029 Bulb, Light (80HX & 80HX+6 Built May 1994 to 1
2 Present Only)
70 1840002 Duct (80HX & 80HX+6 Built Prior To May 1994 Only) 11 in./28cm
71 Clamp, Cable Tie Down A/R
T 4460234 80HX & 80HX+6 5
U Not Required 80H 0

R HARNESS INSTALLATIONS Ref.


N 0860552 80HX & 80HX+6 With Standard Capacity And Fixed Ref. A
T 0860903
Axle Built Prior To May 1994
80HX & 80HX+6 With Standard Capacity And Fixed Ref.
A Axle Built May 1994 To Present

B 0861034 80HX & 80HX+6 With Standard Capacity, Oscillating


Axle And Deutz Engine
Ref.

L 0861033 80HX & 80HX+6 With Standard Capacity, Oscillating Ref.


E 0860713
Axle And Ford Engine
80HX & 80HX+6 With 750 Lbs. Capacity Built Prior Ref.
To May 1994
0860905 80HX & 80HX+6 With 750 Lbs. Capacity Built May Ref.
1994 To Present
0860548 80H Built Prior To May 1994 Ref.
0860909 80H Built May 1994 To Present Ref.

101 to 102 Not Used


103 4920845 Harness - Box to Engine 1
104 4920842 Harness - Box to Valves 1
105 Ground Control Box Assembly Options (See Items 1
1-71 for Breakdown):
0238008 80HX & 80HX+6 With Standard Capacity Built
Prior to May 1994
0860902 80HX & 80HX+6 With Standard Capacity Built May
1994 to Present
0251658 80HX & 80HX+6 With 750 Lbs. Capacity Built Prior
to May 1994
0860904 80HX & 80HX+6 With 750 Lbs. Capacity Built May
1994 to Present
0237855 80H Built Prior to May 1994
0860908 80H Built May 1994 to Present
106 to 107 Not Used
108 Cable, Electrical - 16/3 to Limit Switches Options: A/R
1060016 80HX & 80HX+6 With Standard Capacity 12 Ft.
Not Required 80HX & 80HX+6 With 750Lbs. Capacity 0
1060016 80H 12 Ft.

2-172 3120272
SECTION 2 TURNTABLE S
FIGURE 2-44. GROUND CONTROL INSTALLATION (MACHINES WITH VICKERS PROPORTIONAL E
VALVES AND STANDARD CONTROLS) (CONTINUED) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
GROUND CONTROL INSTALLATIONS Ref.
T
0238046
80HX & 80HX+6 Standard Machines With Fixed Axle
Ref.
I
(Prior To November 1990)
80HX & 80HX+6 Standard Machines With Fixed Axle
O
0250604
(November 1990 To Present)
Ref. F
N
80HX & 80HX+6 Standard Machines With Fixed Axle
0257595 Ref. 1
(Latin American/Brazil)

0251676
80HX & 80HX+6 750 Lbs Capacity Machines With
Ref. F
2
Fixed Axle
80HX & 80HX+6 Standard Machines With Oscillat-
0256148
ing Axle And Deutz Engines
Ref.
T
0257596
80HX & 80HX+6 Standard Machines With Oscillat-
ing Axle And Deutz Engines (Latin American/Brazil)
Ref. 1 U
0256149
80HX & 80HX+6 Standard Machines With Oscillat-
Ref. 2
R
ing Axle And Ford Engines
80HX & 80HX+6 Standard Machines With Oscillat-
N
0257597
ing Axle And Ford Engines (Latin American/Brazil)
Ref. 1
T
0238045
0239215
80H (Prior To March 1991)
80H (March 1991 To Present)
Ref.
Ref.

F
A
B
201 Not Used L
202
1780184
Door Options:
Door - 14"W x 20 1/2"H (Prior to March 1991)
1
E
Door - 17 5/8"W x 22 1/2"H (March 1991 to
1780234
Present)
203 2940042 Latch 1
204 3380309 Panel, Gauge 1
205 3300182 Nut, Retainer 3
206 Voltmeter Options: 1
2420091 With Light Kit
2420156 Without Light Kit
207 4751400 Flatwasher 1/4" 10
208 2420009 Hourmeter 1
209 0641406 Bolt 1/4"-20NC x 3/4" 6
210 4761400 Lockwasher 1/4" 16
211 3311401 Nut 1/4"-20NC 13
212 4300031 Stud (Welded on Part) 5
213 2600094 Hinge 1
214 0100011 Loctite #242 (Not Shown) A/R

GAUGES INSTALLATION (FROM ENGINE


Ref.
INSTALLATION)

271 Oil Pressure Gauge Options: 1


2420030 Deutz Powered Machines
Ford Powered Machines - Prior to August 1994
2420035
and
March 1995 to Present
Ford Powered Machines - August 1994 to
2420164
March 1995

3120272 2-173
S SECTION 2 TURNTABLE
E FIGURE 2-44. GROUND CONTROL INSTALLATION (MACHINES WITH VICKERS PROPORTIONAL
C VALVES AND STANDARD CONTROLS) (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T Not Available Wisconsin Powered Machines
I 272 2420001 Fitting, Swivel 1
O 273 2200261 Fitting, Coupling 1
274 Hose, Oil Pressure Gauge Options: A/R
N Not Available Ford Powered Machines
2750527 Deutz & Wisconsin Powered Machines

2 275 Temperature Gauge Options:


Ford Powered Machines - Prior to August 1994
A/R

2420019
and
T March 1995 to Present
Ford Powered Machines - August 1994 to
U 2420159
March 1995
R Not Required Deutz & Wisconsin Powered Machines

N
T
A
B
L
E

2-174 3120272
SECTION 2 TURNTABLE S
FIGURE 2-44. GROUND CONTROL INSTALLATION (MACHINES WITH VICKERS PROPORTIONAL E
VALVES AND STANDARD CONTROLS) (CONTINUED) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I
O
N

T
U
R
N
T
A
B
L
E

3120272 2-175
S SECTION 2 TURNTABLE
E FIGURE 2-45. GROUND CONTROLS INSTALLATION (MACHINES WITH VICKERS
C PROPORTIONAL VALVES AND HYDRAULIC CONTROLS)
T
I
O
N

T
U
R
N
T
A
B
L
E

2-176 3120272
SECTION 2 TURNTABLE S
FIGURE 2-45. GROUND CONTROLS INSTALLATION (MACHINES WITH VICKERS PROPORTIONAL
E
VALVES AND HYDRAULIC CONTROLS) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
GROUND CONTROL COMPONENTS INSTALLATIONS
Note: See Section 10 for Cummins Engine
Ref.
I
Machines and 80H with 750Lbs Capacity. O
GROUND CONTROL BOX ASSEMBLY (STANDARD
N
Ref.
PARTS)
2
1 0860547 Box 1
2 Not Used
3 2600093 Hinge 1 T
4
5
3911006
4761000
Screw, Round Head #10-24NC x 3/8"
Lockwasher #10
6
20
U
6 3311001 Nut #10-24NC 19 R
7 3911008 Screw, Round Head #10-24NC x 1/2" 12 N
8 3740049 Relay - SPDT 13
9 3910606 Screw, Round Head #6-32NC x 3/8" 4
T
10 Not Used A
11
12
3790012 O-Ring
Rail Options:
A/R
1
B
3640492 Prior to May 1995 L
3640555 May 1995 to Present E
13 4460299 Stop, Terminal 1
14 4760600 Lockwasher #6 A/R
15 3310601 Nut #6-32NC A/R
16 0750806 Screw #8 x 3/4" 2
17 3300177 Nut, Tinnerman 2
18 4420037 Strip, Rubber 33 in.
19 Not Used
20 4460051 Connector, Strain Relief 3
21 3300048 Nut, Conduit 4
22 0960238 Bushing 4
23 4360186 Breaker, Circuit - 35 Amp 1
24 Not Used
25 4360069 Breaker, Circuit - 10 Amp 2
26 Switch, Key Options: 1
4360003 Prior to S/N 48804
4360466 S/N 48804 to Present
Key, Replacement Options: 1
2860002 Prior to S/N 48804
2860030 S/N 48804 to Present 1
4070991 Shim .125 (S/N 48804 to Present Only) A/R
4070987 Shim .015 (S/N 48804 to Present Only) A/R
27 Not Used
28 4360199 Switch, Toggle 1
29 4360274 Switch, Push Button 1
30 to 31 Not Used
32 4460071 Connector, Strain Relief 1
33 3911016 Screw, Round Head #10-24NC x 1" 1

3120272 2-177
S SECTION 2 TURNTABLE
E FIGURE 2-45. GROUND CONTROLS INSTALLATION (MACHINES WITH VICKERS PROPORTIONAL
C VALVES AND HYDRAULIC CONTROLS) (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 34 4460298 Strip, Terminal A/R
I 35 4460301 Marker, Terminal 1
O 36 4460308 Bar, Buss (2 Position) 1
37 4460305 Screw, Terminal 7
N 38 4460306 Washer, Terminal 7
39 4460307 Sleeve, Terminal 7

2 40
41
4460311
4460303
Bar, Buss (5 Position)
Block, Ground
1
1
42 1700788 Decal, Relay Functions 1
T 43 1700789 Decal, Relay Functions 1
44 4740120 Washer, Nylon 6
U 45 4460244 Connector 1
R 46 4460300 Barrier, Terminal 1
N GROUND CONTROL BOX ASSEMBLY (VARIABLE Ref.
T PARTS)
A 0251064 80HX & 80HX+6 Built Prior To May 1994 Ref. D
0860906 80HX & 80HX+6 Built May 1994 To Present Ref. A
B 0239219 80H Built Prior To May 1994 Ref. D
L 0860913 80H Built May 1994 To Present Ref. 3/C

E 47 Socket, Relay - 2PST Options: A/R


4120012 80HX & 80HX+6 2
Not Required 80H 0
48 Socket, Relay - 4PDT Options: A/R
4120013 80HX & 80HX+6 2
Not Required 80H 0
49 Relay - 2PST Options: A/R
3740057 80HX & 80HX+6 2
Not Required 80H 0
50 Relay - 4PDT Options: A/R
3740058 80HX & 80HX+6 2
Not Required 80H 0
51 Spring, Relay - 4 Pole Options: A/R
3740063 80HX & 80HX+6 1
Not Required 80H 0
52 Spring, Relay - 2 Pole Options: A/R
3740066 80HX & 80HX+6 1
Not Required 80H 0
53 3520028 Plug, Hole A/R
54 Relay - 3PST Options: A/R
Not Required 80HX & 80HX+6 0
3740016 80H 1
55 Socket, Relay - 3PST Options: 1
Not Required 80HX & 80HX+6 0
4120002 80H 1
56 3251880 Nameplate - Rotate/Level (80H Prior to May 1994 1
Only)
57 to 59 Not Used

2-178 3120272
SECTION 2 TURNTABLE S
FIGURE 2-45. GROUND CONTROLS INSTALLATION (MACHINES WITH VICKERS PROPORTIONAL E
VALVES AND HYDRAULIC CONTROLS) (CONTINUED) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
60 Rail Options: A/R
T
3640493 80HX & 80HX+6 1 I
Not Required 80H 0 O
61 Lid Options: 1
3251650 80HX & 80HX+6 Prior to May 1994
N
3252343 80HX & 80HX+6 May 1994 to Present
3251650
3252343
80H Prior to May 1994
80H May 1994 to S/N 48804
2
3252638 80H S/N 48804 to Present
62 Switch, Toggle Options: 1 T
4360073 Prior to May 1994
4360201 May 1994 to Present
U
63 Switch, Toggle Options: 1 R
4360200
4360202
Prior to May 1994
May 1994 to Present
N
64 Switch, Toggle Options: A/R T
Not Required 80HX & 80HX+6 Prior to May 1994 0 A
4360202
4360202
80HX & 80HX+6 May 1994 to Present
80H
1
1
B
65 2920027 Lamp, Indicator - Green (80HX & 80HX+6 Built Prior 1 L
2920029
To May 1994 Only)
Bulb, Light (80HX & 80HX+6 Built Prior To May 1994 1
E
Only)
66 2920027 Lamp, Indicator - Green (80HX & 80HX+6 Built May 1
1994 to Present Only)
2920029 Bulb, Light (80HX & 80HX+6 Built May 1994 to 1
Present Only)
67 Switch, Toggle Options: A/R
Not Required Prior to May 1994 0
4360200 May 1994 to Present 1
68 Guard, Switch Options: A/R
Not Required Prior to May 1994 0
4060802 May 1994 to Present 4
69 Cover, Switch - Red Options: A/R
Not Required Prior to May 1994 0
4360141 May 1994 to Present 1
70 Duct Options: A/R
1840002 Prior to May 1994 11 in.
Not Required May 1994 to Present 0
71 Clamp, Cable Tie-Down Options: A/R
4460234 Prior to May 1994 5
4460488 May 1994 to Present 7

HARNESS INSTALLATIONS Ref.


0860630 80HX & 80HX+6 Built Prior to May 1994 Ref.
0860907 80HX & 80HX+6 Built May 1994 To Present Ref.
0860564 80H Built Prior to May 1994 Ref.
0860912/ 80H Built May 1994 to Present
Ref.
0861054

3120272 2-179
S SECTION 2 TURNTABLE
E FIGURE 2-45. GROUND CONTROLS INSTALLATION (MACHINES WITH VICKERS PROPORTIONAL
C VALVES AND HYDRAULIC CONTROLS) (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 101 to 102 Not Used
I 103 4920845 Harness - Box to Engine 1
O 104 to 107 Not Used
108 1060016 Cable, Electrical - 16/3 to Limit Switches 12 Ft.
N 109 to 150 Not Used
151 Harness - Box to Valves Options: 1

2 4921241
4921131
80HX & 80HX+6
80H
Ground Control Box Assembly Options (See Items 1-
152 1
T 0251064
72 for Breakdown):
80HX & 80HX+6 (Prior to May 1994)
U 0860906 80HX & 80HX+6 (May 1994 to Present)
R 0239219 80H (Prior to May 1994)
0860913
N 80H (May 1994 to Present)

T GROUND CONTROL INSTALLATIONS Ref.


A 0250603 80HX & 80HX+6 Ref. H
0239214 80H Ref. I
B
L 201 Not Used

E 202
203
1780234
2940042
Door
Latch
1
1
204 3380309 Panel, Gauge 1
205 0100011 Loctite #242 (Not Shown) A/R
206 2420091 Volt Meter 1
207 4751400 Flatwasher 1/4" 10
208 2420009 Hourmeter 1
209 0641406 Bolt 1/4"-20NC x 3/4" 6
210 4761400 Lockwasher 1/4" 16
211 3311401 Nut 1/4"-20NC 13
212 4300031 Stud (Welded on part) 5
213 2600094 Hinge 1
214 3300182 Nut, Retainer 3
215 4640558 Valve Assembly - Ground Control 1
7009353 Cartridge (With Knob) 6
7009354 Cartridge (Without Knob) 2
216 0641538 Bolt 5/16"-18NC x 4 3/4" 4
217 4761500 Lockwasher 5/16" 4
218 3311501 Nut 5/16"-18NC 7
219 3251868 Decal - Lift Up 1
220 3251869 Decal - Lift Down 1
221 3251867 Decal - Tele Out 1
222 3251866 Decal - Tele In 1
223 3251864 Decal - Swivel Left 1
224 3251865 Decal - Swivel Right 1
225 4751500 Flatwasher 5/16" 3
226 to 230 Not Used
231 4563996 Spacer, Tube 4

2-180 3120272
SECTION 2 TURNTABLE S
FIGURE 2-45. GROUND CONTROLS INSTALLATION (MACHINES WITH VICKERS PROPORTIONAL E
VALVES AND HYDRAULIC CONTROLS) (CONTINUED) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
GAUGES INSTALLATION (FROM ENGINE
T
INSTALLATION)
Ref.
I
271 Oil Pressure Gauge Options: 1
O
2420030 Deutz Powered Machines N
Ford Powered Machines - Prior to August 1994
2420035
and
February 1995 to Present 2
Ford Powered Machines - August 1994 to Febru-
2420164
ary
1995
T
Not Available Wisconsin Powered Machines U
272
273
2420001
2200261
Fitting, Swivel
Fitting, Coupling
1
1
R
274 Hose, Oil Pressure Gauge Options: A/R N
Not Available Ford Powered Machines T
2750527 Deutz & Wisconsin Powered Machines
275 Temperature Gauge Options: A/R
A
2420019
Ford Powered Machines - Prior to August 1994 B
and
February 1995 to Present
L
2420159
Ford Powered Machines - August 1994 to Febru- E
ary
1995
Not Required Deutz & Wisconsin Powered Machines

3120272 2-181
S SECTION 2 TURNTABLE
E FIGURE 2-46. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE
C MOUNTED)
T
I
O
N

T
U
R
N
T
A
B
L
E

2-182 3120272
SECTION 2 TURNTABLE S
FIGURE 2-46. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED)
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
0236629 HORIZONTAL CUTOUT LIMIT SWITCH INSTALLATION Ref. 3
I
1 4360057 Switch, Limit 1 O
2 4761000 Lockwasher #10 2 N
3 0721014 Bolt #10-24NC x 1 3/4" 2
4 Not Used
5 0200048 Arm, Actuator 1 2
6 4460049 Connector, Strain Relief 1

TILT INDICATOR INSTALLATIONS Ref. T


0236632 Prior To July 1989 Ref. U
0238734 July 1989 To Present Ref. C
R
101 4360171 Indicator, Tilt 1 N
102 Hardware Options: A/R T
0641406 Bolt 1/4"-20NC x 3/4" (Prior To July 1989) 4
4350106 Stud, Grooved (July 1989 to Present) 2
A
103 4761400 Lockwasher 1/4" (Prior To July 1989 Only) 6 B
104
105
3311401
3508393
Nut 1/4"-20NC (Prior To July 1989 Only)
Plate, Mounting (Prior To July 1989 Only)
6
1
L
106 4300032 Stud (Welded on Part) (Prior To July 1989 Only) 2 E
107 4751500 Flatwasher 5/16" (Prior To July 1989 Only) 2
108 4751400 Flatwasher 1/4" (Prior To July 1989 Only) 2

ALARMS INSTALLATIONS - MACHINES BUILT PRIOR


Ref.
TO APRIL 1992 (OPTIONAL)
0237054 Back-up Alarm Ref. B
0237056 Descent Alarm Ref. B
0239055 Motion Alarm Ref. A
0237055 Tilt Alarm Ref. B
0237012 Travel Alarm Ref. A

201 to 202 Not Used


203 Alarm Options: 1
Prior to July 1989 (Was p/n 0140012 - P/N
Use 0140024
0140024 requires no cover)
0140024 July 1989 to April 1992
204 4300031 Stud (Welded on Part) 4
205 4751400 Flatwasher 1/4" 4
206 4761400 Lockwasher 1/4" 4
207 3311401 Nut 1/4"-20NC 4

ALARMS INSTALLATIONS - MACHINES BUILT APRIL Ref.


1992 TO PRESENT (OPTIONAL)
0251543 Non-U/L Listed Machines Ref. 2
0250122 U/L Listed Machines Ref. B

251 Alarm Options: 1


0140032 Non-U/L Listed Machines

3120272 2-183
S SECTION 2 TURNTABLE
E FIGURE 2-46. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED)
C (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 0140025 U/L Listed Machines Prior to September 1995
I 0140024 U/L Listed Machines September 1995 to Present
O 252 0641406 Bolt 1/4"-20NC x 3/4" 2
253 4751400 Flatwasher 1/4" 4
N 254 3311405 Locknut 1/4"-20NC 2

2 0237010
BEACON LIGHT INSTALLATION (OPTIONAL)
Amber (Single)
Ref.
Ref. B
0237011 Red (Single) Ref. B
T 0254186 Amber (Dual) Ref.

U 301 Beacon Light Options: A/R


R 2920018 Amber (Single 1
N 2920018
2920019
Amber (Duals)
Red (Single)
2
1
T 302 Bracket Options (Not Shown) A/R
A Not Required (Single Beacons)
0901973
B 303 3740067
(Dual Beacons)
Relay
1
1
L 304 4300031 Stud (Welded on Part) 2
E 305 4751400 Flatwasher 1/4" 2
306 4761400 Lockwasher 1/4" 2
307 3311401 Nut 1/4"-20NC 2

STROBE LIGHT INSTALLATIONS (OPTIONAL ON


0250584 Ref.
MACHINES BUILT PRIOR TO FEBRUARY 1994)

401 2920081 Light, Strobe - Amber 1


402 2920082 Guard, Light 1
403 Not Used
404 Not Used
405 3740002 Relay 1
406 3311401 Nut 1/4"-20NC 2
407 4761400 Lockwasher 2
408 4300031 Stud (Welded on Part) 2

0254457/ STROBE LIGHT INSTALLATIONS (OPTIONAL ON


Ref. /
0254699 MACHINES BUILT FEBRUARY 1994 TO PRESENT)

451 Strobe Light Options: 1


2920105 Amber
2920109 Red
452 4060829 Guard, Light 1
453 2540016 Grommet 1
454 3941404 Screw, Self-Tapping 1/4" x 1/2" 4

2-184 3120272
SECTION 2 TURNTABLE S
FIGURE 2-46. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED) E
(CONTINUED) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I
O
N

T
U
R
N
T
A
B
L
E

3120272 2-185
S SECTION 2 TURNTABLE
E FIGURE 2-47. HOODS INSTALLATION (PRIOR TO DECEMBER 1992)
C
T
I
O
N

T
U
R
N
T
A
B
L
E

2-186 3120272
SECTION 2 TURNTABLE S
FIGURE 2-47. HOODS INSTALLATION (PRIOR TO DECEMBER 1992)
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
0236815
HOODS INSTALLATIONS
Deutz And Wisconsin
Ref.
Ref. H
I
0237246 Ford Ref. H O
N
1 4842227 Door, Hood, Valve Side 1
2 0641406 Bolt, 1/4"-20NC x 3/4" 6
3 3311405 Locknut 1/4"-20NC 6 2
4 4751400 Flatwasher 1/4" 6
5 1780172 Panel, Door (R.H.) 1
6 0641408 Bolt 1/4"-20NC x 1" 5 T
7 3311405 Locknut 1/4"-20NC 5 U
4751400
8
9 1780219
Flatwasher 1/4"
Panel, Hood Top, Valve Side
5
1
R
10 0641408 Bolt 1/4"-20NC x 1" 6 N
11 4751500 Flatwasher 5/16" 6 T
12 3311405 Locknut 1/4"-20NC 6
13 4751400 Flatwasher 1/4" 6
A
14 4842979 Hood Vent 1 B
15
16
0641406
3311405
Bolt 1/4"-20NC x 3/4"
Locknut 1/4"-20NC
16
16
L
17 4751400 Flatwasher 1/4" 32 E
18 2940050 Latch 1
3820012 Pop Rivet 2
19 Hood Panel, Fuel Tank Side (R.H.) Options: 1
4841983 With Welded on Steel Manual Storage Box
1780174 With Bolt on Plastic Manual Storage Box - Not
Included
20 3941405 Screw, Self Tap 1/4"-20NC x 5/8" 5
21 4761400 Lockwasher 1/4" 5
22 0901296 Bracket, Hood (R.H.) 1
0900801 Bracket, Hood (L.H.) 1
23 3941405 Screw, Self Tap 1/4"-20NC x 5/8" 6
24 4761400 Lockwasher 1/4" 6
25 3311605 Locknut 3/8"-16NC 2
26 4751600 Flatwasher 3/8" 2
4300034 Stud (Welded on Part) (Not Shown) 2
27 0901199 Bracket, Hood Attachment, Valve Side 2
28 0641508 Bolt 5/16"-18NC x 1" 3
29 4761500 Lockwasher 5/16" 3
30 4751500 Flatwasher 5/16" 3
31 0641406 Bolt 1/4"-20NC x 3/4" 4
32 3311405 Locknut 1/4"-20NC 4
33 4751400 Flatwasher 1/4" 4
34 Bracket, Hood Mounting Options: A/R
0901188 Standard Gas & Diesel Machines 2
0901188 LP Only Machines 3
35 3311505 Locknut 5/16"-18NC 2
36 4751500 Flatwasher 5/16" 2

3120272 2-187
S SECTION 2 TURNTABLE
E FIGURE 2-47. HOODS INSTALLATION (PRIOR TO DECEMBER 1992) (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 4430038 Stud (Welded on Part) (Not Shown) 2
I 37 0641406 Bolt 1/4"-20NC x 3/4" 1
O 38 3311405 Locknut 1/4"-20NC 1
39 4751400 Flatwasher 1/4" 1
N 40 1780147 Panel, End, Valve Side 1
41 0641406 Bolt 1/4"-20NC x 3/4" 2

2 42
43
4751400
3311405
Flatwasher 1/4"
Locknut 1/4"-20NC
2
2
44 0641510 Bolt 5/16"-18NC x 1 1/4" 2
T 45 4751500 Flatwasher 5/16" 2
46 3311505 Locknut 5/16"-18NC 2
U 47 4751600 Flatwasher 3/8" 2
R 48 4841974 Hood Panel, Hydraulic Tank Side (L.H.) 1
N 49
50
3941405
4761400
Screw, Self Tap 1/4"-20NC x 5/8"
Lockwasher 1/4"
6
6
T 51 3941405 Screw, Self Tap 1/4"-20NC x 5/8" 6
A 52 4761400 Lockwasher 1/4" 6
0901199
B 53
54 0641406
Bracket, Hood Assembly, Hydraulic Tank Side
Bolt 1/4"-20NC x 3/4" 3
2

L 55 3311405 Locknut 1/4"-20NC 3


E 56 4751400 Flatwasher 1/4" 3
57 3311508 Nut, Hex 5/16"-18NC 3
58 4751500 Flatwasher 5/16" 3
4300038 Stud (Welded on Part) (Not Shown) 3
59 2940050 Latch 1
3820012 Pop Rivet 2
60 1780148 Panel - End Engine Side 1
61 0641406 Bolt 1/4"-20NC x 3/4" 2
62 4751400 Flatwasher 1/4" 2
63 3311405 Locknut 1/4"-20NC 2
64 0641510 Bolt 5/16"-18NC x 1 1/4" 2
65 4751500 Flatwasher 5/16" 2
66 3311505 Locknut 5/16"-18NC 2
67 4751600 Flatwasher 3/8" 2
68 4842979 Hood Vent 1
69 0641406 Bolt 1/4"-20NC x 3/4" 16
70 3311405 Locknut 1/4"-20NC 16
71 4751400 Flatwasher 1/4" 32
72 2940050 Latch 1
3820012 Pop Rivet 2
73 4842227 Door Weldment, Engine Side 1
74 0641406 Bolt 1/4"-20NC x 3/4" 6
75 3311405 Locknut 1/4"-20NC 6
76 4751400 Flatwasher 1/4" 6
77 2940042 Latch 1
78 1780171 Panel, Door 1
79 0641408 Bolt 1/4"-20NC x 1" 5
80 3311405 Locknut 1/4"-20NC 5
81 4751400 Flatwasher 1/4" 5

2-188 3120272
SECTION 2 TURNTABLE S
FIGURE 2-47. HOODS INSTALLATION (PRIOR TO DECEMBER 1992) (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
82 1780239 Panel, Hood Top, Engine Side 1
T
83 0641408 Bolt 1/4"-20NC x 1" 6 I
84 4751500 Flatwasher 5/16" 6 O
85 3311405 Locknut 1/4"-20NC 6
86 4751400 Flatwasher 1/4" 6
N
87 4160081 Gas Spring 1
88
89
3311505
4761500
Locknut 5/16"-18NC
Lockwasher 5/16"
2
2
2
90 0901235 Bracket, Door Stop 1
91 3311505 Locknut 5/16"-18NC 2 T
92 4751500 Flatwasher 5/16" 2
93 4300038 Stud (Welded on Part) 2
U
94 Bracket, Door Stop (Engine Side) Options: 2 R
0901198
0901197
Engine Side
Valve Side - Not Shown
N
95 3311505 Locknut 5/16"-18NC 2 T
96 4751500 Flatwasher 5/16" 2 A
4300038
97
98 0940036
Stud (Welded on Part)
Bumper, Door
2
4
B
L
E

3120272 2-189
S SECTION 2 TURNTABLE
E FIGURE 2-48. HOODS INSTALLATION (MACHINES BUILT DECEMBER 1992 TO
C PRESENT)
T
I
O
N

T
U
R
N
T
A
B
L
E

2-190 3120272
SECTION 2 TURNTABLE S
FIGURE 2-48. HOODS INSTALLATION (MACHINES BUILT DECEMBER 1992 TO PRESENT)
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
HOODS INSTALLATIONS
Note: See Section 10 for Cummins Engine
Ref.
I
Machines. O
HOODS INSTALLATION (STANDARD PARTS) Ref.
N
1 1780270 Panel - Hood Top (Engine Side) 1 2
2 4844391 Panel - Hood Top (Valve Side) 1
3 1780271 Panel - Filler (Engine Side) 1
4 1780172 Panel - Filler (Valve Side) 1 T
5 4844180 Hood (Engine Side) 1 U
6 Hood Options (Tank Side): 1
1780174 Hood - Prior to June 1995 without Fill Extension Kit
R
3380418 Hood - Prior to June 1995 with Fill Extension Kit N
7
3380418
4844074
Hood - June 1995 to Present
Door (Engine Side) 1
T
8 4844113 Door (Tank Side) 1 A
9 4844252 Panel, End (Valve Side) 1 B
10 1780148 Panel, End (Engine Side) 1
11 Not Used
L
12 2940051 Latch 1 E
13 0901850 Bracket, Hood 1
14 Not Used
15 3536088 Plate, Stop 1
16 4160081 Gas Spring 2
17 0901296 Bracket, Support - Top (Tank Side) 1
18 0901871 Bracket, Support - Top (Tank Side) 1
19 0901197 Bracket, Door Stop 2
20 0901199 Bracket, Hood Mounting 1
21 0940036 Bumper, Door 2
22 0901188 Bracket, Support - Bottom (Tank Side) 1
23 Not Used
24 3200222 Bracket, Gas Spring Mounting 2
25 0630383 Bolt, Carriage 5/16"-18NC x 3/4" 4
26 4751500 Flatwasher 5/16" A/R
27 3311505 Locknut 5/16"-18NC 8
28 2940042 Latch 4
29 4300034 Stud (Welded on Part) 4
30 4751600 Flatwasher 3/8" 12
31 3311605 Locknut 3/8"-16NC 8
32 4300038 Stud (Welded on Part) 4
33 0641406 Bolt 1/4"-20NC x 3/4" A/R
34 4751400 Flatwasher 1/4" A/R
35 3311405 Locknut 1/4"-20NC A/R
36 3941406 Screw, Self-tapping 1/4" x 3/4" 10
37 4761400 Lockwasher 1/4" A/R
38 0641408 Bolt 1/4"-20NC x 1" A/R
39 4740362 Washer, Fender 32

3120272 2-191
S SECTION 2 TURNTABLE
E FIGURE 2-48. HOODS INSTALLATION (MACHINES BUILT DECEMBER 1992 TO PRESENT)
C (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 40 0641610 Bolt 3/8"-16NC x 1 1/4" 4
I 41 0641412 Bolt 1/4"-20NC x 1 1/2" A/R
O 42 0641508 Bolt 5/16"-18NC x 1" 5
43 0100011 Loctite #242 (Not Shown) A/R
N 44 to 45 Not Used
46 1670321 Cover A/R

2 47
48
4300031
4761500
Stud (Welded on Part) (Not Shown)
Lockwasher
A/R
5
49 3960433 Seal 69 in.
T 50 3960418 Seal A/R
51 Not Used
U 52 3311401 Nut 14"-20NC A/R
R 53 1670644 Cover, Base Plate 1
N 54
55
3960389
4060803
Seal
Flex-Trim (June 1995 to Present)
A/R
2 ft.
T
A 0253372
HOODS INSTALLATION - DEUTZ ENGINE
Ref. 6
MACHINES (VARIABLE PARTS)
B
L 61 4844236 Duct Weldment 1

E 62
63
3536282
2820056
Panel, Filler
Foam, Acoustical
1
1
64 2820057 Foam Acoustical 1
65 3535951 Plate, Shield 1
66 3820018 Rivet 5
67 2820053 Foam, Acoustical 1
68 2820058 Foam, Acoustical 1
69 Not Used
70 1670647 Cover, Side Sheet 1
71 3960429 Seal (With Self-Stick Tape) 21 in.
72 Not Used
73 1670668 Cover, Base Plate 1
74 4070671 Shim (0.08) A/R

HOODS INSTALLATION - FORD ENGINE MACHINES


0253374 Ref. G
(VARIABLE PARTS)

81 4680015 Ventilator 1
82 2940050 Latch 1
83 3820012 Rivet 2
84 1670656 Cover, Hood 1
85 4844323 Baffle 1
86 1320041 Clamp 1

0253338 TURNTABLE SHIELD INSTALLATION Ref. A

101 4060841 Shield 1


102 3941406 Screw, Self-Tapping 1/4" x 3/4" 6

2-192 3120272
SECTION 3 BOOM

TABLE OF CONTENTS
FIGURE DESCRIPTION PAGE

3-1 BOOM COMPONENTS ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2


3-2 BOOM WIPERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 S
3-3 EXTEND-A-REACH INSTALLATIONS (80HX+6 AND 86HX Machines). . . . . . . . . . . . . . . . . . . 3-16 E
C
T
I
O
N

B
O
O
M

3120272 3-1
SECTION 3 BOOM
FIGURE 3-1. BOOM ASSEMBLIES

S
E
C
T
I
O
N

B
O
O
M

3-2 3120272
SECTION 3 BOOM
FIGURE 3-1. BOOM ASSEMBLIES
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
BOOM ASSEMBLIES Ref.

BOOM ASSEMBLY (STANDARD PARTS) Ref.


S
1 to 3 Not Used E
4 1260168 Chain, Extend 1 Set
5 Telescope Cylinder Assembly Options (See Section 5 1
C
for Breakdown): T
1681560 Prior to November 1986
1681774 November 1986 to November 1990
I
1682258 November 1990 to Present O
6 Sheave Assembly Options: 1 N
0236699 Sheave - Prior to June 1986
0440173 Bearing, Needle 2
3960212 Seal 2 3
0237558 Sheave - June 1986 to Present
0960406 Bushing 2
7 Pin Options 1 B
3421264 Prior to June 1986 O
3421350 June 1986 to Present
8 4761800 Lockwasher 1/2" 5
O
9 4740003 Washer, Hardened 1 M
10 0641808 Bolt 1/2"-13NC x 1" 1
11 2160002 Fitting, Grease 3
12 0100011 Loctite #242 (Not Shown) A/R
13 0236294 Chain Adjuster Assembly (Retract) 1
(See Items 201-251 for Breakdown)
14 4740057 Washer, Hardened (Prior to S/N 36919) 2
15 3312202 Nut, Jam 3/4"-10NC 2
16 3300241 Locknut 3/4"-10NC (Grade 8) 2
17 3420414 Pin, Clevis 2
18 4751000 Flatwasher #10 3
19 3450203 Pin, Cotter 1/16" x 3/4" 3
20 1670335 Cover, Plate 1
21 4300031 Stud (Welded on Part) 11
22 4751400 Flatwasher 1/4" 27
23 4761400 Lockwasher 1/4" 21
24 3311401 Nut 1/4"-20NC 19
25 Retract Chain Options: 1 set
1260169 Prior to June 1995
1260319 June 1995 to Present
26 3421206 Pin, Clevis 1
27 4751500 Flatwasher 5/16" 3
28 3450303 Pin, Cotter 3/32" x 3/4" 3
29 3421029 Pin, Clevis 1
30 3421209 Pin, Tele 1
31 3760233 Ring, Retaining 2
32 0960979 Bushing, Eccentric 2
33 3951603 Setscrew 3/8"-16NC x 3/8" 2

3120272 3-3
SECTION 3 BOOM
FIGURE 3-1. BOOM ASSEMBLIES (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
34 0236758 Chain Adjuster Assembly (Extend) (See Items 201- 1
251for Breakdown)
35 3421205 Pin, Clevis 2

S 36 to 38
39
Not Used
1320121 Clamp, Power Track (S/N 75115 to Present becomes 2
E part of Item 153 Fly Weldment)
C 40
41
4761600* Lockwasher 3/8"
Nut, Jam 3/8"-16NC Options:
62
12
T 3311602 Prior to S/N 36919
I 3311601 S/N 36919 to Present
42 4280242 Strip, Reinforcement 1
O 43 Bolt Options: 2
N 0641636 Bolt 3/8"-16NC x 4 1/2" (Prior to S/N 36919)
0641634 Bolt 3/8"-16NC x 4 1/4" (S/N 36919 to Present)
44 Not Used
3 45 4761500 Lockwasher 5/16" 3
46 Bolt Options: 3

B 0641510
0641512
Bolt 5/16"-18NC x 1 1/4" (Prior to S/N 36919)
Bolt 5/16"-18NC x 1 1/2" (S/N 36919 to Present)
O 47 3311501 Nut 5/16"-18NC 3
O 48 4751500 Flatwasher 5/16" 6
49 to 52 Not Used
M 53 0641608 Bolt 3/8"-16NC x 1" 30
54 4751600 Flatwasher 3/8" 16
55 to 57 Not Used
58 4060568 Shield (Without Notches) 2
59 4340413 Support, Line 4
60 1670321 Cover, Boom Base 2
61 4060603 Shield, Boom End 1
62 0641612 Bolt 3/8"-16NC x 1 1/2" 36
63 4740185 Washer, Hardened 4
64 0236766 Chain Attach Assembly 1
65 3951608 Setscrew 3/8"-16NC x 1" 2
66 Sheave Pin Options: 1
3420600 Pin - Prior to June 1986
3421349 Pin - June 1986 to Present
67 3340394* Pad, Wear 12
68 4070502* Shim 1/16" A/R
69 4070501* Shim 1/8" A/R
70 0641606* Bolt 3/8"-16NC x 3/4" (Prior to S/N 36919) 22
71 3340462* Pad, Wear 1
72 4070556* Shim 1/16" A/R
73 4070555* Shim 1/8" A/R
74 3340460* Pad, Wear 1
75 Not Used
76 0641614* Bolt 3/8"-16NC x 1 3/4" 2
77 0641605 Bolt 3/8"-16NC x 5/8" 4
78 0360372 Bar 2
79 3420410 Pin, Trunion 2

3-4 3120272
SECTION 3 BOOM
FIGURE 3-1. BOOM ASSEMBLIES (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
80 Sheave Assembly Options: 1
0236045 Sheave - Prior to June 1986
0440081 Bearing, Needle 2
3960212 Seal 2 S
0237557 Sheave - June 1986 to Present
0961857 Bushing 2 E
81 3340401* Pad, Wear 2 C
82
83
4070504*
4070503*
Shim 1/16"
Shim 1/8"
A/R
A/R
T
84 Chain Attach Assembly Options: I
0236698 Prior to June 1995 O
4845095 June 1995 to Present
85 0641816 Bolt 1/2"-13NC x 2" 4
N
86 3340403* Pad, Wear 4
87
88
4070508*
4070507*
Shim 1/16"
Shim 1/8"
A/R
A/R
3
89 3340399* Pad, Wear 4
90 4070498* Shim 1/16" A/R B
91 4070497* Shim 1/8" A/R
92 0641612* Bolt 3/8"-16NC x 1 1/2" 12
O
93 to 95 Not Used O
96 2660042 Holder, Rod 1 M
97 Not Used
98 3450806 Pin, Cotter 1
99 Bolt Options: 1
0641404 Bolt 1/4"-20NC x 1/2" (Prior to S/N 36919)
0641405 Bolt 1/4"-20NC x 5/8" (S/N 36919 to Present)
100 to 105 Not Used
106 0181175 Angle, Cable Guide 2
107 4562516 Tube, Poly A/R
108 1380121 Clip, Retainer (Prior to June 1995 Only) 12
109 4920986 Wire, Safety (Prior to June 1995 Only) 63 in./1.6m

2910002* Kit, Wear Pad - 80H & 80HX (Note: Items with * 1
included in kit)

BOOM ASSEMBLY (VARIABLE PARTS) Ref.


0800411 Standard Controls 80HX & 80H Prior To January Ref. L
1990
0800662 Standard Controls 80HX & 80H January 1990 To Ref. C
May 1992
0800807 Standard Controls 80HX & 80H May 1992 To Present Ref. 13
0800814 Standard Controls 80HX & 80H With Chip Covers Ref. 14
0801016 Standard Controls 80HX & 80H With Inverted Power Ref. 7
0801005 Standard Controls 80HX & 80H With Waterline Ref. 9
0800619 Hydraulic Controls 80HX & 80H Prior To May 1992 Ref. I
0800808 Hydraulic Controls 80HX & 80H May 1992 To Ref. 10
Present
0800905 Hydraulic Controls 80HX & 80H With Sandblast Ref. 10
Equipment And Chip Covers

3120272 3-5
SECTION 3 BOOM
FIGURE 3-1. BOOM ASSEMBLIES (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
0800519 Standard Controls 80HX +6 & 86HX Prior To Ref. F
January 1990
0800663 Standard Controls 80HX+6 & 86HX January 1990 To Ref. A
May 1992
S 0800810 Standard Controls 80HX+6 & 86HX May 1992 To Ref. 10
E Present
0800816 Standard Controls 80HX+6 & 86HX With Chip Ref. 11
C Covers
T 0800878 Standard Controls 80HX+6 & 86HX With Sandblast Ref. 8
Equipment
I 0800776 Standard Controls 80HX+6 & 86HX With Weld Leads Ref.
O Prior to May 1992
0800813 Standard Controls 80HX+6 & 86HX With Weld Leads Ref. 14
N May 1992 to Present
0800628 Standard Controls 80HX+6 & 86HX U/L Listed Prior Ref.
to January 1990
3 0800664 Standard Controls 80HX+6 & 86HX U/L Listed Janu- Ref. A
ary 1990 to May 1992
0800812 Standard Controls 80HX+6 & 86HX U/L Listed May Ref. 7
B 1992 to Present
O
O 151
0800414
Base Weldment Options:
Prior To June 1987
1

M 0800518 June 1987 To January 1990


0800669 January 1990 To May 1992
0800806 May 1992 To Present
0801006 Standard Controls 80HX & 80H With Waterline
152 Mid Weldment Options: 1
0800413 Prior To May 1992
0800679 May 1992 To Present
153 Fly Weldment Options: 1
0800412 80HX & 80H Prior To May 1992
0801015 80HX & 80H May 1992 To Present
0800517 80HX+6 & 86HX Prior To May 1992
0800682 80HX+6 & 86HX May 1992 To Present
1320052 Clamp 1
3421816 Pin, Nose 1
0641622 Bolt 3/8"-16NC x 2 3/4" 1
3311605 Locknut 3/8"-16NC 1
154 Platform Level Cylinder Assembly Options (See 1
Section 5 for Breakdown):
1681548 80HX Built through 1986
1681722 80HX Built 1987 to April 1992
1682602 80HX April 1992 to S/N 33111
1683534 80HX S/N 33111 to Present
Not Required 80HX+6 & 86HX
155 Pin Options: A/R
3421207 80HX 1
Not Required 80HX+6 & 86HX 0

3-6 3120272
SECTION 3 BOOM
FIGURE 3-1. BOOM ASSEMBLIES (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
156 Ring, Retaining Options: A/R
3760133 80HX 2
Not Required 80HX+6 & 86HX 0
157 Bracket, Support Options: 1 S
4340453 Standard Controls Prior To May 1992
4340635 Standard Controls May 1992 To Present E
4340562 Hydraulic Controls C
158
4340520
Support, Mid Boom Options:
Standard Controls Prior To May 1992
2
T
4340576 Standard Controls May 1992 To Present I
4340576 Hydraulic Controls O
159 Carrier Tube Options: 1
1180133 Standard Controls 80HX & 80H Prior to October
N
1988
1180189 Standard Controls 80HX & 80H October 1988 to
January 1990 3
1180254 Standard Controls 80HX & 80H January 1990 To
Present
1180200 Hydraulic Controls 80HX & 80H Prior To Septem-
B
ber 1990 O
1180270 Hydraulic Controls 80HX & 80H October 1990 To
Present O
1180113 Standard Controls 80HX +6 & 86HX Prior To M
October 1988
1180189 Standard Controls 80HX +6 & 86HX October 1988
To January 1990
1180254 Standard Controls 80HX+6 & 86HX January 1990
To Present
1180270 Standard Controls 80HX+6 & 86HX With Weld
Leads
160 Power Track Options: 1
1180106 Standard Controls Prior To January 1990
1180236 Standard Controls January 1990 To Present
1180258 Standard Controls With Chip Covers
1180289 Standard Controls With Sandblast Equipment
1180236 Hydraulic Controls
1180310 Hydraulic Controls With Sandblast Equipment And
Chip Covers
Power Track Repair Components: A/R
1 Foot Repair Section Options: A/R
7006178 1180106 Power Track
7006153 1180236 Power Track
7006145 1180258 Power Track
7006503 1180289 Power Track
7006507 1180310 Power Track
7006133 Feet, Mounting 2 Pair
7006180 Pin Kit A/R
7006159 Tool Kit - Powertrack 1
161 Stud Options: 8
4300036 Prior to May 1992
4300042 May 1992 to Present

3120272 3-7
SECTION 3 BOOM
FIGURE 3-1. BOOM ASSEMBLIES (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
162 Support, Power Track Options: 4
4340519 Standard Controls
4340578 Hydraulic Controls
S 163 Brace Options: 4
0880090 Standard Controls 80HX & 80H
E 0880106 Hydraulic Controls 80HX & 80H Prior to May 1992
C 0880090 Hydraulic Controls 80HX & 80H May 1992 to
Present
T 0880090 Standard Controls 80HX+6 & 86HX
I 0880106 Standard Controls 80HX+6 & 86HX with Weld
Leads Prior to May 1992
O 0880090 Standard Controls 80HX+6 & 86HX with Weld
N Leads May 1992 to Present
164 Rod, Roller Options: 1
3840831 Standard Controls Prior To January 1990
3 3841013 Standard Controls January 1990 To Present
3841013 Hydraulic Controls
165 Roller, Power Track Options: 1
B 3860046 Standard Controls Prior To January 1990
O 3860050 Standard Controls January 1990 To Present
O 3860050
3860046
Hydraulic Controls
Hydraulic Controls with Sandblast Equipment and
M Chip Covers
166 Cable, Electrical Options: A/R
1060229 16/30 Cable - Standard Controls 80HX & 80H Prior 95ft/29m
To May 1992
1060516 16/30 Cable - Standard Controls 80HX & 80H May 97ft/
1992 To Present 29.6m
1060039 16/24 Cable - Hydraulic Controls 80HX & 80H Prior 95ft./29m
To May 1992
1060516 16/30 Cable - Hydraulic Controls 80HX & 80H May 100ft/
1992 To Present 30.5m
1060229 16/30 Cable - Standard Controls 80HX+6 & 86HX 95ft/29m
Prior to May 1992
1060516 16/30 Cable - Standard Controls 80HX+6 & 86HX 104ft/
May 1992 to Present 31.7m
1060317 16/30 Cable - U/L Listed Standard Controls 95ft/29m
80HX+6 & 86HX Prior to May 1992
1060516 16/30 Cable - U/L Listed Standard Controls 104ft/
80HX+6 & 86HX May 1992 to Present 31.7m
167 Cable, Electrical - 12/4 Options: A/R
1060012 Standard Controls 80HX & 80H Prior To May 1992 96ft./29.3m
1060515 Standard Controls 80HX & 80H May 1992 To 97ft./29.6m
Present
1060012 Hydraulic Controls 80HX & 80H Prior To May 1992 96ft./29.3m
1060515 Hydraulic Controls 80HX & 80H May 1992 To 100ft./30.5m
Present
1060012 Standard Controls 80HX+6 & 86HX Prior to May 96ft./29.3m
1992
1060515 Standard Controls 80HX+6 & 86HX May 1992 To 104ft./31.7m
Present

3-8 3120272
SECTION 3 BOOM
FIGURE 3-1. BOOM ASSEMBLIES (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
168 Clamp, U-Bolt Options: 1
1320072 Standard Controls Prior to January 1990
1320155 Standard Controls January 1990 to Present
1320171 Standard Controls with Weld Leads Prior to May
1992
S
1320155 Standard Controls with Weld Leads May 1992 to E
1320171
Present
Hydraulic Controls Prior to May 1992
C
1320155 Hydraulic Controls May 1992 to Present T
1320072 Hydraulic Controls with Sandblast & Chip Covers I
169 Harness Options - 110V: A/R
4920617 Harness (80HX & 80H Prior to August 1994) 1
O
1060268 Cable, Electrical (80HX & 80H August 1994 to 96 ft./29.3m N
Present)
4921052 Harness (80HX+6 & 86HX Prior to August 1994) 1
1060268 Cable, Electrical (80HX+6 & 86HX August 1994 to 108ft./33m 3
Present)
4921211 Harness (80HX+6 & 86HX U/L Listed Prior to 1
August 1994) B
1060268 Cable, Electrical (80HX+6 & 86HX U/L Listed
August 1994 to Present)
108ft./33m O
170 Rod, Tube Retainer Options: 1 O
3840858 Prior to May 1992 M
3841012 May 1992 to Present
3841252 With Waterline
171 Shield Options (With Notches): 1
4060673 Standard Controls 80HX & 80H
4060833 Standard Controls 80HX & 80H With Chip Covers
4060833 Standard Controls 80HX & 80H With Inverted
Power
4060833 Standard Controls 80HX & 80H With Waterline
4060673 Hydraulic Controls 80HX & 80H Prior to May 1992
4060833 Hydraulic Controls 80HX & 80H May 1992 to
Present
4060673 80HX+6 Prior To May 1992
4060833 80HX+6 May 1992 To Present
172 Tube Options: A/R
Not Required Standard Controls 80HX & 80H 0
4843106 Hydraulic Controls 80HX & 80H 1
Not Required Standard Controls 80HX +6 & 86HX 0
4843106 Standard Controls 80HX+6 & 86HX With Weld 1
Leads
173 Tube Options: A/R
Not Required Standard Controls 80HX & 80H 0
4843344 Hydraulic Controls 80HX & 80H Prior to May 1992 1
4844452 Hydraulic Controls 80HX & 80H May 1992 to 1
Present
4843344 Hydraulic Controls 80HX & 80H with Sandblast 1
Equipment and Chip Covers
Not Required Standard Controls 80HX +6 & 86HX 0

3120272 3-9
SECTION 3 BOOM
FIGURE 3-1. BOOM ASSEMBLIES (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
4843344 Standard Controls 80HX+6 & 86HX With Weld 1
Leads Prior to May 1992
4844452 Standard Controls 80HX+6 & 86HX With Weld 1
Leads May 1992 to Present
S 174 0641412 Bolt 1/4-20NC x 1 1/2 A/R
E 175 Bracket, Roller Support Options: A/R
C Not Required
0901744
Standard Controls 80HX & 80H
Hydraulic Controls 80HX & 80H
0
1
T Not Required Standard Controls 80HX +6 & 86HX 0
I 0901744 Standard Controls 80HX+6 & 86HX With Weld 1
Leads
O 176 Support, Roller Options: A/R
N Not Required Standard Controls 80HX & 80H 0
4340570 Hydraulic Controls 80HX & 80H 1
Not Required Standard Controls 80HX +6 & 86HX 0
3 4340570 Standard Controls 80HX+6 & 86HX With Weld 1
Leads
177 Shim Options: A/R
B Not Required Standard Controls 80HX & 80H
O 4070727 Hydraulic Controls 80HX & 80H
Not Required Standard Controls 80HX +6 & 86HX
O 4070727 Standard Controls 80HX+6 & 86HX With Weld
M Leads
178 Roller Options: A/R
Not Required Standard Controls 80HX & 80H 0
3860048 Hydraulic Controls 80HX & 80H 1
Not Required Standard Controls 80HX +6 & 86HX 0
3860048 Standard Controls 80HX+6 & 86HX With Weld 1
Leads
179 Pin, Roller Options: A/R
Not Required Standard Controls 80HX & 80H 0
3421673 Hydraulic Controls 80HX & 80H 1
Not Required Standard Controls 80HX +6 & 86HX 0
3421673 Standard Controls 80HX+6 & 86HX With Weld 1
Leads
180 0641610 Bolt 3/8"-16NC x 1 1/4" (August 1995 to Present) 2
181 3340788 Pad, Wear (August 1995 to Present) 1
182 4100026 Sleeve, Hose (August 1995 to Present) 30 in./76cm
183 Rod, Hanger Options: A/R
3840844 Standard Controls 80HX & 80H 1
3841014 Hydraulic Controls 80HX & 80H Prior to May 1992 1
3840844 Hydraulic Controls 80HX & 80H May 1992 to 1
Present
3840844 Standard Controls 80HX +6 & 86HX 1
184 1670836 Cover, Boom (Located on Bottom of Boom Sections) 6
(Not Shown) (S/N 34105 to Present)

3-10 3120272
SECTION 3 BOOM
FIGURE 3-1. BOOM ASSEMBLIES (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
CHAIN ADJUSTER ASSEMBLIES Ref.
0236758 Extend Chain Ref.
0236294 Retract Chain Ref. D
S
201 3509182 Plate 2
202 Not Used E
203 0630374 Eyebolt 1 C
204
205
Not Used
0630347 Bolt 1/2"-13NC x 2 1/4" (Grade 8) 2
T
206 3450405 Pin, Cotter 1/8" x 1 1/4" 2 I
207 3311803 Nut, Slotted 1/2"-13NC 2 O
208 3421142 Pin, Clevis 3/4" x 2" 1
209 3450505 Pin, Cotter 5/32" x 1 1/4" 1
N
210 4712200 Flatwasher 3/4" Narrow 1
211 to 250
251
Not Used
Block, Chain Attach Options: 2
3
0560644 Extend Chain
0560588 Retract Chain B
BOOM TAPE INSTALLATION Ref.
O
0237241 Standard Ref. A O
0250752 CSA/2:1 Stability (80HX) Ref. M
0238156 CSA/2:1 Stability (80H) Ref.

301 4420018 Tape - Blue A/R


Standard Spec 193.9 in.
CSA/2:1 Stability Spec (80HX) 171.8 in.
CSA/2:1 Stability Spec (80H) 179.9 in.
302 4420016 Tape - Yellow A/R
Standard Spec 34 in.
CSA/2:1 Stability Spec 42 in.
303 4420017 Tape - Red A/R
Standard Spec 39 in.
CSA/2:1 Stability Spec (80HX) 53 in.
CSA/2:1 Stability Spec (80H) 45 in.

0238692 BOOM HOSE COVERS INSTALLATION (80HX+6 & Ref. 2


86HX ONLY)

401 4842968 Tube Weldment 1


402 4060568 Shield (Without Notches) 2
403 4060673 Shield (With Notches) 1
404 Support, Line Options: 4
4340413 Prior to S/N 34105
4340636 S/N 34105 to Present
405 Stud (Welded on Part - Not Shown) Options: 8
4300036 Prior to S/N 34105
4300042 S/N 34105 to Present
406 4751400 Flatwasher 1/4" (Not Shown) 8

3120272 3-11
SECTION 3 BOOM
FIGURE 3-1. BOOM ASSEMBLIES (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
407 4761400 Lockwasher 1/4" (Not Shown) 8
408 3311401 Nut 1/4"-20NC (Not Shown) 8

S 0237192 BOOM LIMIT SWITCH INSTALLATION (80HX &


80HX+6)
Ref. G

E
C 501 4360057 Switch, Limit 1
502 0200048 Arm, Actuator 1
T 503 1670367 Cover 1
I 504 4300032 Stud (Welded on Part) 4
O 505
506
4761400
3311401
Lockwasher 1/4"
Nut 1/4"-20NC
4
4
N 507 Not Used
508 4561061 Tube 1
509 3530138 Plate, Mounting (Not Shown) 1
3 510 0721014 Bolt #10-24NC x 1 3/4" 2
511 4761000 Lockwasher #10 2
B 512 4751000 Flatwasher #10 2
513 to 515 Not Used
O 516 4460049 Connector, Strain Relief 1
O
M 0253417 POWER TRACK CLAMPS INSTALLATION (MAY
1992 TO PRESENT)
Ref. 2

601 1320182 Bar, Clamp 2


602 0630458 U-Bolt 2
603 4751400 Flatwasher 1/4" 4
604 3311405 Locknut 1/4"-20 NC 4
605 4240018 Tie-Strap (Not Shown) 34

3-12 3120272
SECTION 3 BOOM
FIGURE 3-1. BOOM ASSEMBLIES (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

S
E
C
T
I
O
N

B
O
O
M

3120272 3-13
SECTION 3 BOOM
FIGURE 3-2. BOOM WIPERS INSTALLATION

S
E
C
T
I
O
N

B
O
O
M

3-14 3120272
SECTION 3 BOOM
FIGURE 3-2. BOOM WIPERS INSTALLATION

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


BOOM WIPERS INSTALLATION OPTIONS: Ref.
0237345 Prior To Octoer 1992 Ref.
0253245 Octoer 1992 To Present Ref. S
1 2660047 Holder (Base Bottom) 1
E
2 3960357 Seal (Base Bottom) 1 C
3
4
4280255
0540065
Retainer (Base Bottom)
Wiper (Base Bottom)
1
1
T
5 2660048 Holder (Base Right Side) 1 I
6 2660049 Holder (Base Left Side) 1 O
7 4280256 Retainer (Base Side) 2
8 0540066 Wiper (Base Side) 2
N
9 2660050 Holder (Base Top) 1
10 4280197 Retainer (Base Top) 1 3
11 0540047 Wiper (Base Top) 1
12 2660054 Holder (Mid Bottom) 1
13 3960356 Seal (Mid Bottom) 1 B
14
15
4280258
0540068
Retainer (Mid Bottom)
Wiper (Mid Bottom)
1
1
O
16 2660052 Holder (Mid Right Side) 1 O
17 2660051 Holder (Mid Left Side) 1 M
18 4280257 Retainer (Mid Side) 2
19 0540067 Wiper (Mid Side) 2
20 Holder Options: 1
2660055 Holder (1 Piece) (Mid Top) (Prior to October 1992)
2660083 Holder (Mid Left Top) (October 1992 to Present)
2660084 Holder (Mid Right Top) (October 1992 to Present)
21 Retainer (Mid Top) Options: 1
4280195 Prior to October 1992
4280282 October 1992 to Present
22 Wiper (Mid Top) 1
0540045 Prior to October 1992
0540088 October 1992 to Present
23 4300034 Stud (Welded on Part) (Not Shown) 8
24 4751600 Flatwasher 3/8" 8
25 3311601 Nut 3/8"-16NC 8
26 0641408 Bolt 1/4"-20NC x 1" A/R
27 4761400 Lockwasher 1/4" A/R
28 3311401 Nut 1/4"-20NC A/R
29 4300031 Stud (Welded on Part) 22
30 4761600 Lockwasher 3/8" 8
31 4300032 Stud (Welded on Part) 7

3120272 3-15
SECTION 3 BOOM
FIGURE 3-3. EXTEND-A-REACH INSTALLATION

S
E
C
T
I
O
N

B
O
O
M

3-16 3120272
SECTION 3 BOOM
FIGURE 3-3. EXTEND-A-REACH INSTALLATION

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


EXTEND-A-REACH INSTALLATION OPTIONS: Ref.
0237673 Standard (Prior To February 1991) Ref. J
0251632 Standard (February 1991 To S/N 40677) Ref. 3 S
0258949 Standard (S/N 40677 To Present) Ref. 1
0251494 CSA (Prior To S/N 40677) Ref. 4
E
0258950 CSA (S/N 40677 To Present) Ref. 1 C
1 4842579 Snoot Weldment (Prior to S/N 40677) 1
T
0961528 Bushing, Bronze 2 I
4845930 Snoot Weldment (S/N 40677 to Present) 1 O
0961654 Bushing, Bronze 2
2 1681730 Extend-A-Reach Lift Cylinder Assembly (See Section 1
N
5 for Breakdown)
3 Extend-A-Reach Slave Level Cylinder Assembly
Options (See Section 5 for Breakdown)
1
3
1681791 Cylinder (Prior to February 1991)
1682459
1683494
Cylinder (February 1991 to S/N 29914)
Cylinder (S/N 29914 to Present)
B
4 4842601 Link Weldment 1 O
0961185 Bushing, Bronze (Boom Attach End) 2 O
0961098 Bushing, Bronze (Pivot Plate Attach End) 2
5 4842606 Plate, Pivot (Right Side) 1
M
0961200 Bushing, Bronze (Front Center) 1
0961201 Bushing, Bronze (Top) 1
6 4842605 Plate, Pivot (Left Side) 1
0961200 Bushing, Bronze (Front Center) 1
0961201 Bushing, Bronze (Top) 1
7 0641622 Bolt 3/8"-16NC x 2 3/4" 1
8 3311605 Locknut 3/8"-16NC 1
9 0100011 Loctite #242 (Not Shown) A/R
10 4740332 Washer, Special 4
11 3760233 Ring, Retaining 4
12 Pin Options: 1
3421428 Standard (Prior to February 1991)
3421823 Standard (February 1991 to Present)
3421819 CSA
13 3421511 Pin 1
14 0641606 Bolt 3/8"-16NC x 3/4" 2
15 4751600 Flatwasher 3/8" 6
16 4761600 Lockwasher 3/8" 2
17 4740333 Washer, Special 4
18 3760237 Ring, Retainer 4
19 Pin Options: 1
3421513 Standard (Prior to S/N 40677)
3422768 Standard (S/N 40677 to Present)
3421821 CSA (Prior to S/N 40677)
3422766 CSA (S/N 40677 to Present)
20 2160002 Fitting, Grease 6

3120272 3-17
SECTION 3 BOOM
FIGURE 3-3. EXTEND-A-REACH INSTALLATION (CONTINUED)

FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.


21 3760133 Ring, Retaining (Prior to February 1991) 1
22 Pin Options: 1
3421429 Standard (Prior to February 1991)
S 3421950 Standard (February 1991 to Present)
E 3421950 CSA

C 23
24 to 27
3421376
Not Used
Pin 1

T 28 1320145 Clamp 2
I 29 0361524 Bar 2
30 3311605 Locknut 3/8"-16NC 4
O 31 to 35 Not Used
N 36 4300076 Stud 3/8"-16NC x 3 (Welded on Parts) (Not Shown) 4
37 3311602 Nut, Jam 3/8"-16NC 4
38 1670456 Cover, Hose 1
3 39 to 40 Not Used
41 4740390 Washer 1
42 0741606 Screw, Countersunk 3/8"-16NC x 3/4" 1
B
O
O
M

3-18 3120272
SECTION 4 PLATFORMS
S
E
TABLE OF CONTENTS C
FIGURE DESCRIPTION PAGE
T
I
4-1 STANDARD PLATFORM AND FOOTSWITCH INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 4-8
O
4-3 ROTATOR MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 N
4-4 CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITHOUT PROP TELE
(Machines Built Prior to September 1991) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4-5 CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP TELE 4
(Machines Built Prior to September 1991) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4-6 CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS AND VICKERS PROP VALVE
(Machines September 1991 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
P
4-7 CONSOLE BOX ASSEMBLY - OEM CONTROLLERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30 L
4-8 CONSOLE BOX ASSEMBLY - HYDRAULIC CONTROLLERS . . . . . . . . . . . . . . . . . . . . . . . . . 4-34 A
4-9 CAPACITY INDICATOR INSTALLATION (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38
4-10 OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . 4-44
T
F
O
R
M
S

3120272 4-1
S SECTION 4 PLATFORMS
E FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION.
C
T
I
O
N

P
L
A
T
F
O
R
M
S

4-2 3120272
SECTION 4 PLATFORMS S
FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION.
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
0236830
FIXED SUPPORT INSTALLATION
80HX & 80H
Ref.
Ref. A
I
0238154 80HX+6 & 86HX Ref. B O
N
1 Support Weldment Options: 1
4842403 80HX & 80H
4842817 80HX+6 & 86HX (Not Shown) 4
Bushing Options: 2
0961024 80HX & 80H
0961185 80HX+6 & 86HX P
2 Pin Options: 1 L
3421176
3421426
80HX & 80H
80HX+6 & 86HX (Prior to January 1991)
A
3421825 80HX+6 & 86HX (January 1991 to November T
3422019
1991)
80HX+6 & 86HX (November 1991 to Present)
F
3 Bolt Options: A/R O
0641608 80HX & 80H (Bolt 3/8"-16NC x 1") 1 R
Not Required 80HX+6 & 86HX Prior to November 1991 0
0641405 80HX+6 & 86HX November 1991 to Present 1
M
(Bolt 1/4"-20NC x 5/8") S
4 2160002 Fitting, Grease A/R
5 0681610 Bolt 3/8"-16NC x 1 1/4" 10
6 4751600 Flatwasher 3/8" A/R
7 3311605 Locknut 3/8"-16NC 10
8 4761600 Lockwasher 3/8" 1
9 Nut 3/8"-16NC Options: A/R
3311601 80HX & 80H 1
Not Required 80HX+6 & 86HX 0
10 Retainer Options: A/R
Part of #2 80HX & 80H 1
Not Required 80HX+6 & 86HX Prior to January 1991 0
4740385 80HX+6 & 86HX January 1991 to November 1991
2
(Washer)
0362079 80HX+6 & 86HX November 1991 to Present (Bar) 1
3900159 80HX+6 & 86HX Used After January 1991 (Screw,
1
Countersunk 1/2"-13NC x 3/4" - Not Shown)
3760237 80HX+6 & 86HX Used Prior to January 1991
1
(Ring, Retaining - Not Shown)

ROTATOR AND SUPPORT INSTALLATION Ref.


0236831 80HX & 80H ANSI Spec Ref. F
0251459 80HX & 80H CSA Spec/2:15 Stability Ref. B
0237672 80HX+6/86HX ANSI Spec Ref. 5
0251488 80HX+6/86HX CSA Spec/2:15 Stability Ref. 5

101 to 102 Not Used


102 Not Used
103 1120299 Cap 1

3120272 4-3
S SECTION 4 PLATFORMS
E FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION. (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 104 4842046 Rotator Shaft 1
I 105 0235238 Rotator Assembly (See Items 201-226 for 1
O 106 Not Used
Breakdown)

N 107 3340454 Pad, Brake 2


108 4160026 Washer, Belleville 8
109 2880404 Key 1
4 110 0652014 Bolt 5/8"-18NF x 1 3/4" 1
111 4752000 Flatwasher 5/8" 1
P 112
113
0681610
4751600
Bolt 3/8"-16NC x 1 1/4" (Grade 8)
Flatwasher 3/8"
10
21
L 114 3300143 Locknut 3/8"-16NC 10
A 115 0641836 Bolt 1/2"-13NC x 4 1/2" 1
3311601
T 116
117 2160002
Nut 3/8"-16NC
Fitting, Grease 4
1

F 118 Not Used


O 119 4740158 Washer, Thrust 1
120 0641404 Bolt 1/4"-20NC x 1/2" 1
R 121 4761400 Lockwasher 1/4" A/R
M 122 4751400 Flatwasher 1/4" A/R

S 123
124
0641408
4562083
Bolt 1/4"-20NC x 1"
Spacer
1
1
125 0641811 Bolt 1/2"-13NC x 1 3/8" 2
126 1380137 Clip, Retainer 2
127 4751800 Flatwasher 1/2" 1
128 Not Used
129 3311805 Locknut 1/2"-13NC 1
130 to 132 Not Used
133 4761800 Lockwasher 1/2" 2
134 to 150 Not Used
151 Support Weldment Options: 1
0236261 80HX & 80H
4842609 80HX+6 & 86HX
0960564 Bushing, Bronze 2
152 Pivot Weldment Options: 1
0236741 80HX & 80H
0237975 80HX+6 & 86HX Prior to January 1991
0251512 80HX+6 & 86HX January 1991 to Present
Bushing, Bronze Options: 2
0961024 80HX & 80H
0961185 80HX+6 & 86HX
153 Pin Options: A/R
Not Required 80HX & 80H 0
3421426 80HX+6 & 86HX Prior to January 1991 1
3421825 80HX+6 & 86HX January 1991 to November 1991 1
3422019 80HX+6 & 86HX November 1991 to Present 1

4-4 3120272
SECTION 4 PLATFORMS S
FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION. (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
154 Mount Options: A/R
T
3200194 80HX & 80H 1 I
0901411 80HX+6 & 86HX Prior to S/N 36975 (Not Shown) 1 O
Not Required 80HX+6 & 86HX S/N 36975 to Present 0
155 Pin Options: A/R
N
3421176 80HX & 80H 1

156
Not Required 80HX+6 & 86HX
Cover, Rotator Options:
0
1
4
1670322 80HX & 80H
1670421 80HX+6 & 86HX P
157 Bolt Options: A/R
0641612 80HX & 80H (Bolt 3/8"-16NC x 1 1/2") 1
L
Not Required 80HX+6 & 86HX Prior to November 1991 0 A
0641405 80HX+6 & 86HX November 1991 to Present
(Bolt 1/4"-20NC x 5/8")
1 T
0100011 Loctite #242 A/R F
158 4761600 Lockwasher 3/8" A/R O
159 Wire, Mechanics Options: A/R
4920986 80HX & 80H
R
4920385 80HX+6 & 86HX M
160
Not Required
Retainer Options:
80HX & 80H
A/R
0
S
Not Required 80HX+6 & 86HX Prior to January 1991 0
4740385 80HX+6 & 86HX January 1991 to November 1991
2
(Washer)
0362079 80HX+6 & 86HX November 1991 to Present (Bar) 1
161 Screw, Countersunk 1/2"-13NC x 3/4" Options: A/R
Not Required 80HX & 80H 0
Not Required 80HX+6 & 86HX Prior to January 1991 0
3900159 80HX+6 & 86HX January 1991 to Present 1
162 Ring, Retaining Options: A/R
Not Required 80HX & 80H 0
3760237 80HX+6 & 86HX Prior to January 1991 1
Not Required 80HX+6 & 86HX January 1991to Present 0
163 Cover, Motor Options: A/R
Not Required 80HX & 80H 0
1670422 80HX+6 & 86HX 1
164 0641406 Bolt 1/4"-20NC x 3/4" A/R

0235238 ROTATOR ASSEMBLY Ref. E


Note: For Machines Built Prior to September 1991 Ref.
refer to Service Information Bulletin #91-5 for
required upgrade.

201 3160083 Rotator Motor Assembly (See Figure 4-3 for 1


Breakdown)
202 0080099 Adapter, Motor 1
203 2760064 Housing, Gear 1
204 0440134 Bearing, Sleeve 2

3120272 4-5
S SECTION 4 PLATFORMS
E FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION. (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 205 4740199 Washer, Thrust 4
I 206 0440120 Bearing, Thrust 2
O 207 2440043 Gear, Worm 1
208 3440816 Rollpin 1/4" x 1" 4
N 209 0080098 Adapter, Motor to Worm Gear 1
210 2440044 Gear, Worm 1

4 211
212
4740256
0440135
Washer, Thrust
Bearing, Sleeve
2
1
213 1760068 Disc, Brake (Note: Bolt Holes Not Drilled In 1
P 214 Not Used
Replacement Disc)

L 215 3931010 Bolt, Socket Head #10-24NC x 5/8" 5


A 216 3441228 Rollpin 3/8" x 1 3/4" 2
3931620
T 217
218 4761600
Bolt, Socket Head 3/8"-16NC x 1 1/4"
Lockwasher 3/8"
2
6
F 219 3931612 Bolt, Socket Head 3/8"-16NC x 3/4" 4
O 220 4070585 Shim.010 A/R
221 4070586 Shim.005 A/R
R 222 4070587 Shim.002 A/R
M 223 0100019 Loctite #271 (Not Shown) A/R

S 224
225
0100021
2160001
Primer (Not Shown)
Fitting, Grease - 90
A/R
1
226 3020025 Grease (Not Shown) A/R

PLATFORM WELDMENTS Ref.


301 Standard Platform Options: 1
3 x 4 (91.5cm x 123cm):
80HX & 80H:
3510138 Platform (Prior to July 1993)
3510438 Platform (July 1993 to Present)
80HX+6/86HX:
3510439 Platform
3 x 5 (91.5cm x 152.5cm):
80HX & 80H:
3510141 Platform with PQ Controllers (Prior to
September 1990)
3510150 Platform with OEM Controllers (Prior to
September 1990)
3510268 Platform (September 1990 to Present)
3510353 Platform with Slide Bar and Kickplates
3510234 Platform with Welded-on Bumper
3510268 Platform with Chain-Attached Bumper
3510512 Platform with Mesh to Top Rail
80HX+6/86HX:
3510271 Platform
3510319 Platform with Welded-on Bumper
3510271 Platform with Chain Attached Bumper

3 x 6 (91.5cm x 183cm):

4-6 3120272
SECTION 4 PLATFORMS S
FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION. (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
80HX & 80H:
T
3510148 Platform with PQ Controllers (Prior to I
3510161
September 1990)
Platform with OEM Controllers (Prior to
O
September 1990) N
3510269 Platform (September 1990 to Present)
3510358 Platform with Slide Bar and Kickplates
3510262 Platform with Welded-on Bumper 4
3510269 Platform with Chain Attached Bumper

3510272
80HX+6/86HX:
Platform
P
3510320 Platform with Welded-on Bumper L
3510272 Platform with Chain Attached Bumper A
3 x 8 (91.5cm x 244cm):
80HX & 80H:
T
3510139 Platform with PQ Controller (Prior to F
September 1990)
3510153 Platform with OEM Controller (Prior to
O
September 1990) R
3510270
3510437
Platform (September 1990 to Present)
Platform with Slide Bar
M
3510348 Platform with Welded-on Bumper S
3510270 Platform with Chain Attached Bumper
3510506 Platform with Mesh to Top Rail
Standard Platform Components:
302 2600095 Pin, Hinge 2
303 3311805 Locknut 1/2"-13NC 2
304 2160006 Fitting, Grease 2
305 Door Options: 1
1780145 Standard Prior to September 1990
1780252 Standard September 1990 to Present
1780288 Door with Mesh to Top Rail
306 2940006 Latch, Door 1
307 2560010 Handle 1

0237963 FOOTSWITCH INSTALLATION Ref. 7

401 0641408 Bolt 1/4"-20NC x 1" 3


3311405 Locknut 1/4"-20NC 3
4740362 Washer, Fender 3
4360031 Footswitch 1
7000625 Block, Contact 2
4460071 Connector, Strain Relief 1

3120272 4-7
S SECTION 4 PLATFORMS
E FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION
C
T
I
O
N

P
L
A
T
F
O
R
M
S

4-8 3120272
SECTION 4 PLATFORMS S
FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
0250248
FIXED SUPPORT INSTALLATION
Prior to S/N 36331
Ref.
Ref. A
I
0258404 S/N 36331 To Present Ref. 1 O
N
1 to 15 Not Used
16 3322601 Nut 3/8"-16NC 1
17 0641609 Bolt 3/8"-16NC x 1 1/8" 1 4
18 4761600 Lockwasher 3/8" 1
19 2160002 Fitting, Grease A/R
20 to 27 Not Used P
28 Pin Weldment Options: 1 L
3421176
3422403
Prior to S/N 36331
S/N 36331 To Present
A
T
ROTATOR AND SUPPORT INSTALLATION Ref. F
0239341 80HX & 80H ANSI Spec Ref. 8
0251769 80HX & 80H CSA Spec/2:1 Stability Ref. 4
O
0239342 80HX+6 & 86HX ANSI Spec Ref. G R
0251770 80HX+6 & 86HX CSA Spec/2:1 Stability Ref. D
M
101 Not Used S
102 Pivot Weldment Options: 1
0236741 80HX & 80H
0961024 Bushing, Bronze 2
0237975 80HX+6 & 86HX Prior to March 1991(Not Shown)
0251512 80HX+6 & 86HX March 1991 to Present (Not
Shown)
0961185 Bushing, Bronze 2
103 Not Used
104 1120299 Cap 1
105 Shaft Options: 1
4842046 ANSI Spec
4040218 CSA Spec/2:1 Stability)
106 0235238 Rotator Assembly (See Items 201-226 for 1
Breakdown)
107 Mount Options: 1
0901525 80HX & 80H Prior to July 1990
0901721 80HX & 80H July 1990 to S/N 34229
0902414 80HX & 80H S/N 34229 to Present
0901524 80HX+6 & 86HX
108 3340454 Pad, Brake 2
109 2880404 Key 1
110 4160026 Washer, Belleville 8
111 4752000 Flatwasher 5/8" 1
112 0652014 Bolt 5/8"-18NF x 1 3/4" 1
113 0641836 Bolt 1/2"-13NC x 4 1/2" 1
114 4751800 Flatwasher1/2" 1
115 3311805 Locknut 1/2"-13NC 1

3120272 4-9
S SECTION 4 PLATFORMS
E FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 116 Nut 3/8"-16NC Options: A/R
I 3311601 80HX & 80H 1
O Not Required 80HX+6 & 86HX 0
117 Bolt 3/8"-16NC x 1" Options: A/R
N 0641608 80HX & 80H 1
Not Required 80HX+6 & 86HX 0

4 118
4761600
Lockwasher 3/8" Options:
80HX & 80H
A/R
1
Not Required 80HX+6 & 86HX 0
P 119 2160002 Fitting, Grease A/R
120 to 121 Not Used
L 122 4740158 Washer, Thrust 1
A 123 0641404 Bolt 1/4"-20NC x 1/2" 1
T 124
125
4761400
4751400
Lockwasher 1/4"
Flatwasher 1/4"
2
2
F 126 0641408 Bolt 1/4"-20NC x 1" 1
O 127 4562083 Spacer, Tube 1

R 128
3421176
Pin Options:
80HX & 80H
A/R
1
M Not Required 80HX+6 & 86HX 0
S 129 Cover Options: 1
1670322 80HX & 80H Prior to July 1990
1670519 80HX & 80H July 1990 to April 1992
1670630 80HX & 80H April 1992 to Present
1670421 80HX+6 & 86HX Prior to November 1992
1670630 80HX+6 & 86HX November 1992 to Present
130 0641811 Bolt 1/2"-13NC x 1 3/8" 2
131 1380137 Clip, Retainer 2
132 Not Used
133 4920986 Wire, Mechanics A/R
134 Retainer Options: A/R
Not Required 80HX & 80H 0
Not Required 80HX+6 & 86HX Prior to March 1991 0
4740385 80HX+6 & 86HX March 1991 to November 1991 1
0362079 80HX+6 & 86HX November 1991 to Present 1
135 Screw, Countersunk 1/2-13NC x 3/4 Options: A/R
Not Required 80HX & 80H 0
3900159 80HX+6 & 86HX Used March 1991 to Present 1
0100011 Loctite #242 A/R
136 Bolt 1/4-20NC x 5/8 Options: A/R
Not Required 80HX & 80H 0
0641405 80HX+6 & 86HX 1
137 Ring, Retainer Options: A/R
Not Required 80HX & 80H 0
3760237 80HX+6 & 86HX Used Prior to March 1991 1
138 Pin Options: A/R
Not Required 80HX & 80H 0
3421426 80HX+6 & 86HX Prior to March 1991 1
3421825 80HX+6 & 86HX March 1991 to November 1991 1

4-10 3120272
SECTION 4 PLATFORMS S
FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
3422019 80HX+6 & 86HX November 1991 to Present 1
T
I
0235238 ROTATOR ASSEMBLY Ref. E O
Note: For Machines Built Prior to September 1991
refer to Service Information Bulletin #91-5 for Ref. N
required upgrade.

201 3160083 Rotator Motor Assembly (See Figure 4-3 for 1 4


Breakdown)
202 0080099 Adapter, Motor 1
203 2760064 Housing, Gear 1
P
204 0440134 Bearing, Sleeve 2 L
205
206
4740199
0440120
Washer, Thrust
Bearing, Thrust
4
2
A
207 2440043 Gear, Worm 1 T
208 3440816 Rollpin 1/4" x 1" 4 F
209 0080098 Adapter, Motor to Worm Gear 1
210 2440044 Gear, Worm 1
O
211 4740256 Washer, Thrust 2 R
212
213
0440135
1760068
Bearing, Sleeve
Disc, Brake (Note: Bolt Holes Not Drilled in
1
1
M
Replacement Disc) S
214 Not Used
215 3931010 Bolt, Socket Head #10-24NC x 5/8" 5
216 3441228 Rollpin 3/8" x 1 3/4" 2
217 3931620 Bolt, Socket Head 3/8"-16NC x 1 1/4" 2
218 4761600 Lockwasher 3/8" 6
219 3931612 Bolt, Socket Head 3/8"-16NC x 3/4" 4
220 4070585 Shim.010 A/R
221 4070586 Shim.005 A/R
222 4070587 Shim.002 A/R
223 0100019 Loctite #271 A/R
224 0100021 Primer A/R
225 2160001 Fitting, Grease - 90 1
226 3020025 Grease A/R

PLATFORM WELDMENTS Ref.


301 Low Mount Platform Options: 1
3 x 5 (91.5cm x 152.5cm)
3510231 Platform - Fixed Support
3510194 Platform - Rotating Support (Prior to August
1990)
3510276 Platform - Rotating Support (August 1990 to
Present)
3510254 Platform with Welded-on Bumpers (Standard
Controls)
3510279 Platform with Welded-on Bumpers (Hydraulic
Controls)
3510276 Platform with Chain Attached Bumpers
3510512 Platform with Mesh to Top Rail

3120272 4-11
S SECTION 4 PLATFORMS
E FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 3 x 6 (91.5cm x 183cm)
I 3510652 Platform - Fixed Support (S/N 36331 to Present)
O 3510223 Platform - Rotating Support (Prior to August
1990)
N 3510277 Platform - Rotating Support (August 1990 to
Present)
3510393 Platform with Welded-on Bumpers
4 3510277 Platform with Chain-Attached Bumpers
3510658 Platform with Mesh to Top Rail (S/N 36331 to
Present)
P 3 x 8 (91.5cm x 244cm)
L 3510211 Platform - Rotating Support (Prior to August
1990)
A 3510278 Platform - Rotating Support (August 1990 to
T Present)
3510380
F 3510278
Platform with Welded-on Bumpers
Platform with Chain Attached Bumpers
O Standard Platform Components A/R
R 302 2600143 Pin, Hinge 2
303 3311805 Locknut 1/2"-13NC 2
M 304 2160006 Fitting, Grease 2
S 305 Door Weldment Options: 1
1780145 Standard Door Prior to August 1990
1780252 Standard Door August 1990 to Present
1780288 Door with Mesh to Top Rail
306 2940006 Latch, Door 1
307 2560010 Handle 1
308 0960564 Bushing, Bronze 2

0237963 FOOTSWITCH INSTALLATION Ref. F

401 0641408 Bolt 1/4"-20NC x 1" 3


3311405 Locknut 1/4"-20NC 3
4740362 Washer, Fender 3
4360031 Footswitch 1
7000625 Block, Contact 2
4460071 Connector, Strain Relief 1

4-12 3120272
SECTION 4 PLATFORMS S
FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I
O
N

P
L
A
T
F
O
R
M
S

3120272 4-13
S SECTION 4 PLATFORMS
E FIGURE 4-3. ROTATOR MOTOR ASSEMBLY
C
T
I
O
N

P
L
A
T
F
O
R
M
S

4-14 3120272
SECTION 4 PLATFORMS S
FIGURE 4-3. ROTATOR MOTOR ASSEMBLY
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
3160083 ROTATOR MOTOR ASSEMBLY Ref. A
I
1 7002105 Flange, Mounting 1 O
2 7002123 Screw, Cap 4 N
3 Kit Seal, Dust 1
4 7002104 Key, Woodruff 1
5 7002111 Bearing, Thrust Needle 1 4
6 7002117 Thrust, Bearing Race 1
7 Kit Seal, O-Ring 1
8 Kit Seal, Pressure 1 P
9 7002116 Shaft, Output 1 L
7002103
10
11 Kit
Housing
Seal
1
1
A
12 Kit Plug, Housing 1 T
13 7002115 Seal, O-Ring 3 F
14 7002112 Drive 1
15 7002107 Cap, End 1
O
16 7002100 Screw, Cap 7 R
17
18
7000166
7002125
Lockwasher
Gerotor Sub-Assembly
7
1
M
19 7002110 Plate, Spacer 1 S
2900455 Seal Kit (Includes Items 3,7,8,11 and 12) 1
(P/N 101-1009-007)
2900733 Seal Kit (Includes Items 3,7,8,11 and 12) 1
(P/Ns 101-1009-008 and 101-1009-009)

Note: Identify by P/N stamped on nameplate Ref.


located on Item 10.

3120272 4-15
S SECTION 4 PLATFORMS
E FIGURE 4-4. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITHOUT PROP
C TELE (MACHINES BUILT PRIOR TO SEPTEMBER 1991)
T
I
O
N

P
L
A
T
F
O
R
M
S

4-16 3120272
SECTION 4 PLATFORMS S
FIGURE 4-4. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITHOUT PROP TELE
E
(MACHINES BUILT PRIOR TO SEPTEMBER 1991) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
CONSOLE BOX ASSEMBLY (STANDARD PARTS) Ref.
I
1 Not Used O
2 1600094 Controller, PQ 2 N
7003737 Electrical Assembly 2
3 0720803 Bolt #8-32NC x 3/8" 12
4 4760800 Lockwasher #8 12 4
5 2560040 Knob, Controller (Swing) 1
6 2560038 Knob, Controller (Lift) 1
7 2560041 Knob, Controller (Drive) 1 P
8 3960251 Gasket 1 L
Not Used
9
10 3911014 Screw, Round Head #10-24NC x 7/8" 4
A
11 4771000 Starwasher #10 4 T
12 3311001 Nut #10-24NC 6 F
13 2920015 Lamp 1
14 4360274 Switch, Push Button 2
O
15 Not Used R
16
17
4360202
4360199
Switch, Toggle
Switch, Toggle
4
4
M
18 Not Used S
19 4360141 Guard, Switch 1
20 4420038 Tape, Insulation 34 in.
21 0100001 Adhesive (Not Shown) A/R
22 0751006 Screw #10-24NC x 3/4" 15
23 3300177 Nut, Tinnerman 15
24 3960250 Weatherstrip 16"
25 0100009 Silicone-RTV (Not Shown) A/R
26 0860472 Box, Weldment 1
27 4460263 Strip, Terminal 1
28 3911012 Screw, Round Head #10-24NC x 3/4" 2
29 4761000 Lockwasher #10 6
30 Not Used
31 3300048 Locknut, Conduit 2
32 4460071 Connector, Strain Relief 1
33 4460051 Connector, Strain Relief 1
34 3300047 Locknut, Conduit 1
35 4460052 Connector, Strain Relief 1
36 Not Used
37 Not Used
38 Not Used
39 Not Used
40 Not Used
41 0100011 Loctite #242 (Not Shown) A/R
42 3311405 Locknut 1/4"-20NC 4
43 3509858 Plate, Rear Cover 1
44 4751400 Flatwasher 1/4" 8
45 0641407 Bolt 1/4"-20NC x 7/8" 4

3120272 4-17
S SECTION 4 PLATFORMS
E FIGURE 4-4. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITHOUT PROP TELE
C (MACHINES BUILT PRIOR TO SEPTEMBER 1991) (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 46 3790012 O-Ring A/R
I 47 0860038 Box, Receptacle 1
O 48 Not Used
49 4460049 Connector, Strain Relief 1
N 50 4460190 Receptacle 1
51 4060092 Shield, Weatherproof 1

4 52
53
3911008
0960407
Screw, Machine #10-24NC x 1/2"
Bushing
4
1
54 Not Used
P 55 4360209 Breaker, Circuit 20 Amp 1
56 3321001 Nut #10-32NF 2
L 57 4751000 Flatwasher #10 2
A
T 0237041
CONSOLE BOX ASSEMBLY (VARIABLE PARTS)
Machines With Racine Prop Valves And Without
Ref.
Ref. F
F Capacity Indicator
O 0237040 Machines With Racine Prop Valves And With
Capacity Indicator
Ref. G

R 0237943 Machines With Vickers Prop Valve And Without Ref. E


M 0237942
Capacity Indicators
ANSI Spec Machines With Vickers Prop Valve And Ref. I
S With Capacity Indicator
0251667 CSA Spec Machines With Vickers Prop Valve And Ref. C
With Capacity Indicator
0238199 80H 4WD Machines With Vickers Prop Valves And Ref. E
Without Capacity Indicator
0238198 80H 4WD Machines With Vickers Prop Valves And Ref. G
With Capacity Indicator

61 Lid, Console Options: 1


3251537 Machines With Racine Prop Valves
3251741 ANSI Spec Machines With Vickers Prop Valve
3252086 CSA Spec Machines With Vickers Prop Valve
3251741 80H 4WD Machines With Vickers Prop Valves
62 Capacity Components Options: 1
3251551 Decal - Without Capacity Indicator
2960006 Lens - With Capacity Indicator
63 Shield, Switch 9
4060087 ANSI Spec
4060229 CSA Spec
64 Switch, Toggle Options: 1
4360204 Machines With Racine Prop Valves
4360200 Machines With Vickers Prop Valve
4360200 80H 4WD Machines With Vickers Prop Valves
65 Controller, PQ Options: 1
1600094 80H 2WD & All 80HX & 80HX+6 & 86HX
1600095 80H 4WD Machines
Controller Replacement Parts (Also Refer top/n
3120351 PQ Controller Supplement):

4-18 3120272
SECTION 4 PLATFORMS S
FIGURE 4-4. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITHOUT PROP TELE E
(MACHINES BUILT PRIOR TO SEPTEMBER 1991) (CONTINUED) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
Electrical Assembly Options: 1
T
7003737 1600094 Controller I
7003746 1600095 Controller O
7003751 Potentiometer 1
66 Switch, Toggle - 2WD/4WD Select Options: A/R
N
Not Required 80H 2WD & All 80HX & 80HX+6 & 86HX 0
4360199 80H 4WD 1
4
OPTIONAL INSTALLATIONS Ref.
P
101 Glow Plug Control Components (Location may vary)
4360200 Switch, Toggle 1
L
4060087 Shield, Switch 1 A
102
3790012 O-Ring
Beacon Lights Controls Components
1 T
103 Lights Controls Components F
4360199 Switch, Toggle 1 O
4060087
3790012
Shield, Switch
O-Ring
1
1
R
104 Axle Set Indicator Light Components M
2920015 Lamp, Indicator 1 S
3251655 Nameplate 1

3120272 4-19
S SECTION 4 PLATFORMS
E FIGURE 4-5. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP
C TELE (MACHINES BUILT PRIOR TO SEPTEMBER 1991)
T
I
O
N

P
L
A
T
F
O
R
M
S

4-20 3120272
SECTION 4 PLATFORMS S
FIGURE 4-5. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP TELE (MACHINES
E
BUILT PRIOR TO SEPTEMBER 1991) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
CONSOLE BOX ASSEMBLY (STANDARD PARTS) Ref.
I
1 3251742 Lid, Console 1 O
2 1600094 Controller, PQ 3 N
7003737 Electrical Assembly 3
7003751 Potentiometer 3
3 0720803 Bolt #8-32NC x 3/8" 12 4
4 4760800 Lockwasher #8 12
5 2560040 Knob, Controller (Swing) 1
6 2560038 Knob, Controller (Lift) 1 P
7 2560041 Knob, Controller (Drive) 1 L
2560039
8
9 Not Used
Knob, Controller (Tele) 1
A
10 3911014 Screw, Round Head #10-24NC x 7/8" 4 T
11 4771000 Starwasher #10 4 F
12 3311001 Nut #10-24NC 6
13 2920015 Lamp 1
O
14 4360274 Switch, Push Button 2 R
15
16
4060087
4360202
Shield, Switch
Switch, Toggle
7
3
M
17 4360199 Switch, Toggle 3 S
18 Not Used
19 4360141 Guard, Switch 1
20 4420038 Tape, Insulation 34 in.
21 0100001 Adhesive (Not Shown) A/R
22 0751006 Screw #10-24NC x 3/4" 15
23 3300177 Nut, Tinnerman 15
24 3960240 Weatherstrip 16"
25 0100009 Silicone - RTV (Not Shown) A/R
26 0860472 Box Weldment 1
27 4460263 Strip, Terminal 1
28 3911012 Screw, Round Head #10-24NC x 3/4" 2
29 4761000 Lockwasher #10 6
30 3960251 Gasket 1
31 3300048 Locknut, Conduit 2
32 4460071 Connector, Strain Relief 1
33 4460051 Connector, Strain Relief 1
34 3300047 Locknut, Conduit 1
35 4460052 Connector, Strain Relief 1
36 to 40 Not Used
41 0100011 Loctite #242 (Not Shown) A/R
42 3311405 Locknut 1/4"-20NC 4
43 3509858 Plate, Rear Cover 1
44 4751400 Flatwasher 1/4" 8
45 0641407 Bolt 1/4"-20NC x 7/8" 4
46 3790012 O-Ring A/R
47 0860038 Box, Receptacle 1
48 Not Used

3120272 4-21
S SECTION 4 PLATFORMS
E FIGURE 4-5. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP TELE (MACHINES
C BUILT PRIOR TO SEPTEMBER 1991) (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 49 4460049 Connector, Strain Relief 1
I 50 4460190 Receptacle 1
O 51 4060092 Shield, Weatherproof 1
52 3911008 Screw, Machine #10-24NC x 1/2" 4
N 53 0960407 Bushing 1
54 Not Used

4 55
56
4360209
3321001
Breaker, Circuit - 20 Amp
Nut #10-32NF
1
2
57 4751000 Flatwasher #10 2
P
CONSOLE BOX ASSEMBLY (VARIABLE PARTS) Ref.
L 0236821 Machines With Racine Valves & Without Capacity
Ref. J
A Indicator
0236822
T Machines With Racine Valves & With Capacity
Indicator
Ref. J

F 0237948 Machines With Vickers Valve & Without Capacity


Ref. E
Indicator
O 0237947 Machines With Vickers Valve & With Capacity
Ref. F
R Indicator

M 61 Switch, Toggle (Wheel Speed) Options: A/R


S Not Required Machines With Racine Valves 0
4360199 Machines With Vickers Valve 1
62 Capacity Components Options: 1
3251551 Decal - Without Capacity Indicator
2960006 Lens - With Capacity Indicator
63 Not Used
64 Switch, Toggle Options: 1
4360204 80HX & 80HX+6 & 86HX With Racine Prop Valves
4360200 80HX & 80HX+6 & 86HX With Vickers Prop Valve
65 1600094 Controller, PQ (Also Refer top/n 3120351 PQ 1
Controller Supplement)
7003737 Electrical Assembly Options: 1
7003751 Potentiometer 1
66 Not Required

OPTIONAL INSTALLATIONS Ref.

101 Glow Plug Control Components (Location may vary)


4360200 Switch, Toggle 1
4060087 Shield, Switch 1
3790012 O-Ring 1
102 Beacon Lights Controls Components
103 Lights Controls Components
4360199 Switch, Toggle 1
4060087 Shield, Switch 1
3790012 O-Ring 1

4-22 3120272
SECTION 4 PLATFORMS S
FIGURE 4-5. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP TELE (MACHINES E
BUILT PRIOR TO SEPTEMBER 1991) (CONTINUED) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
Extend-A-Reach Control Components (80HX+6/
T
104
86HXOnly) I
4360202
4060087
Switch, Toggle
Shield, Switch
1
1
O
3790012 O-Ring 1 N
3251746 Nameplate 1
105 Axle Set Light Indicator Components
2920015 Lamp, Indicator 1
4
3251655 Nameplate 1
P
L
A
T
F
O
R
M
S

3120272 4-23
S SECTION 4 PLATFORMS
E FIGURE 4-6. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP
C VALVE MACHINES BUILT SEPTEMBER 1991 TO PRESENT)
T
I
O
N

P
L
A
T
F
O
R
M
S

4-24 3120272
SECTION 4 PLATFORMS S
FIGURE 4-6. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP VALVE MACHINES
E
BUILT SEPTEMBER 1991 TO PRESENT) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
CONSOLE BOX ASSEMBLY (STANDARD PARTS) Ref.
I
1 0860739 Box Weldment 1 O
2940052 Latch 2 N
2600105 Hinge (Top) 1
2600132 Hinge (Bottom) 1
3531023 Rear Access Door 1 4
2 Not Used
3 4420008 Tape, Insulation 69 ft./1.75cm
4 0100001 Adhesive A/R P
5 1600141 Controller, PQ 2 L
7011907
7003751
Electrical Assembly
Potentiometer
2
2
A
6 2560112 Knob 2 T
7 4360199 Switch, Toggle 4 F
8 4360202 Switch, Toggle 3
9 4360200 Switch, Toggle 1
O
10 3790012 O-Ring A/R R
11
12
4060229
2920015
Shield
Lamp
5
2
M
13 4360274 Switch, Push Button 2 S
14 Switch, Emergency Stop Options: 1
4360289 Prior to S/N 47996
4360475 S/N 47996 to Present
Cap Options: 1
7012611 Cap, Mushroom Head (Used on Switch p/n
4360289)
7012612 Boot (Used on Switch p/n 4360289) 1
7020175 Cap, Red (Used on Switch p/n 4360475)
7020176 Contact Block (Used on Switch p/n 4360475)
15 Block, Contact Options: 1
4360282 Prior to S/N 47996
4360476 S/N 47996 to Present
16 4360314 Switch, Toggle 4
16 0751006 Screw #10-24NC x 3/4" 21
17 4740120 Washer, Nylon 21
18 3300177 Nut, Tinnerman 21
19 4460386 Connector, Strain Relief 1
20 3300147 Nut, Conduit 1
21 0960905 Bushing 1
22 4460052 Connector, Strain Relief 2
23 3300047 Nut, Conduit 2
24 0960239 Bushing 2
25 3640752 Track 1
26 3910608 Screw #6-32NC x 1/2" 2
27 4750600 Flatwasher #6 2
28 4760600 Lockwasher #6 2
29 3310601 Nut #6-32NC 2

3120272 4-25
S SECTION 4 PLATFORMS
E FIGURE 4-6. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP VALVE MACHINES
C BUILT SEPTEMBER 1991 TO PRESENT) (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 30 4460299 Stop, Terminal 2
I 31 4460298 Block, Terminal 40
O 32 4460301 Strip, Marking 1
33 4460311 Bar, Buss 1
N 34 4460305 Screw, Terminal 5
35 4460306 Washer, Terminal 5

4 36
37
4460307
4460300
Sleeve, Terminal
Barrier, Terminal
5
3
38 0720803 Screw, Machine #8-32NC x 3/8" 16
P 39 4750800 Flatwasher #8 16
40 4760800 Lockwasher #8 16
L 41 0641508 Bolt 5/16"- 18NC x 1" 4
A 42 4751500 Flatwasher 5/16" 8
T 43
44 to 45
3311505
Not Used
Locknut 5/16"- 18NC 4

F 46 4761000 Lockwasher #10 A/R


O 47 3311001 Nut #10-24NC A/R
4360209
R 48
49 to 50 Not Used
Breaker, Circuit - 20 Amp 1

M 51 3900294 Screw #10-16 x 1" 4


S 52 0860038 Box, Receptacle 1
4460190 Receptacle (Standard) (See Section 10 for Special
53 1
Options)
4060092 Cover, Receptacle (Standard) (See Section 10 for
54 1
Special Options)
55 4460071 Connector, Strain Relief 1
56 4751000 Flatwasher #10 4
57 3520034 Plug (Not Shown) 2
58 4420037 Tape, Insulation 45 in./38cm

CONSOLE BOX ASSEMBLY (VARIABLE PARTS) Ref.


0860743 Machines With 2WS & Without Prop Tele Ref. 8
0860842 Machines With 2WS & Without Prop Tele (Steer Ref. 7
Switch On Controller)
0860745 Machines With 2WS & With Prop Tele Ref. 8
0861260 U/L Listed Machines With 2WS & With Prop Tele Ref. 5
(S/N 39960 To Present)
0860744 Machines With 4WS & Without Prop Tele Ref. 8
0860746 Machines With 4WS & With Prop Tele Ref. 8

101 Controller, PQ Options: 1


1600141 2WS
1600140 4WS
Controller Replacement Parts (Also Refer top/n
3120351 PQ Controller Supplement):
Electrical Assembly Options: 1
7011903 1600140 Controller
7011907 1600141 Controller
7003751 Potentiometer 1

4-26 3120272
SECTION 4 PLATFORMS S
FIGURE 4-6. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP VALVE MACHINES E
BUILT SEPTEMBER 1991 TO PRESENT) (CONTINUED) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
Switch, Rocker Options: 1
T
7003789 1600140 Controller I
Not Required 1600141 Controller O
102 Knob Options: A/R
2560112 2WS 1
N
Not Required 4WS 0
103 Lid Options:
Without Prop Tele;
A/R
1
4
3252140 Prior to May 1994 (Printed Lid)
3252353 May 1994 to November 1994 (Printed Lid) P
3538394 Plate, Decal Mounting Used November 1994 to
Present L
1702404 Decal Only November 1994 to Present A
3252139
With Prop Tele:
Prior to May 1994
1
T
3252364 May 1994 to Present F
104 Switch, Toggle Options: A/R O
4360202 Without Prop Tele 1
Not Required With Prop Tele 0
R
105 Controller, PQ Options: A/R M
Not Required
1600141
Without Prop Tele
With Prop Tele
0
1
S
Controller Replacement Parts (Also Refer top/n
3120351 PQ Controller Supplement):
7011907 Electrical Assembly 1
7003751 Potentiometer 1
106 Knob Options: A/R
Not Required Without Prop Tele 0
2560112 With Prop Tele 1
107 Relay Options: A/R
Not Required 2WS 0
3740049 4WS 1

OPTIONAL INSTALLATIONS Ref.

201 Choke/Glow Plug Components


4360200 Switch, Toggle 1
3790012 O-Ring 1
4060229 Shield 1
202 Lights Components
4360199 Switch, Toggle 1
3790012 O-Ring 1
4060229 Shield 1
203 Extend-A-Reach Components
4360202 Switch, Toggle 1
3790012 O-Ring 1
4060229 Shield 1
204 0251210 Axle Set Light Components A
2920026 Lamp, Indicator 1

3120272 4-27
S SECTION 4 PLATFORMS
E FIGURE 4-6. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP VALVE MACHINES
C BUILT SEPTEMBER 1991 TO PRESENT) (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 2920029 Bulb, Light 1
I
O 205 0253077 Tilt Alarm Components
0140026 Alarm 1
N

P
L
A
T
F
O
R
M
S

4-28 3120272
SECTION 4 PLATFORMS S
FIGURE 4-6. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP VALVE MACHINES E
BUILT SEPTEMBER 1991 TO PRESENT) (CONTINUED) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I
O
N

P
L
A
T
F
O
R
M
S

3120272 4-29
S SECTION 4 PLATFORMS
E FIGURE 4-7. CONSOLE BOX ASSEMBLY - OEM CONTROLLERS
C
T
I
O
N

P
L
A
T
F
O
R
M
S

4-30 3120272
SECTION 4 PLATFORMS S
FIGURE 4-7. CONSOLE BOX ASSEMBLY - OEM CONTROLLERS
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
CONSOLE BOX ASSEMBLY (STANDARD PARTS)
Note: For Machines with 4 1/2 Height Handles see
Ref.
Ref.
I
Section 10. O
1 0860538 Box Weldment 1
N
2600132 Hinge (Top to Bottom) 1
2600105 Hinge (Rear Access Door) 1 4
2940052 Latch 2
2 3251678 Lid 1
3 4420038 Tape, Insulation 45 in./38cm P
4 0100001 Adhesive (Not Shown) A/R L
5 0100009 Silicone, RTV (Not Shown) A/R
6 3960251 Gasket 1
A
7 Not Used T
8
9
3911014
4771000
Screw, Round Head #10-24NC x 7/8"
Starwasher #10
4
4
F
10 3311001 Nut #10-24NC 6 O
11 Controller, OEM Options: 2 R
1600092 Prior to S/N 27148
1600247 S/N 27148 to Present
M
12 Not Used S
13 4360202 Switch, Toggle 3
14 4060087 Shield, Switch A/R
15 3790012 O-Ring A/R
16 4360199 Switch, Toggle 5
17 2920015 Lamp 1
18 4360274 Switch, Push Button 2
19 4360141 Guard, Switch 1
20 4761000 Lockwasher #10 6
21 4360200 Switch, Toggle 1
22 3300047 Locknut, Conduit 1
23 4460052 Connector, Strain Relief 1
24 4460051 Connector, Strain Relief 1
25 3300048 Locknut, Conduit 2
26 4460071 Connector, Strain Relief 1
27 4460263 Strip, Terminal 1
28 0721008 Screw #10-24NC x 1/2" 2
29 to 33 Not Used
34 3311505 Locknut 5/16"-18NC 4
35 4751500 Flatwasher 5/16" 8
36 Mounting Hardware Option 4
4320002 Stud with Rubber Mount (Prior to August 1990)
0641508 Bolt 5/16"-18NC (August 1990 to Present)
37 Not Used
38 0791006 Screw, Pan Head #10-24NC x 3/4" 21
39 3300177 Nut, Tinnerman 21
40 Not Used
41 4060092 Cover, Weathershield 1

3120272 4-31
S SECTION 4 PLATFORMS
E FIGURE 4-7. CONSOLE BOX ASSEMBLY - OEM CONTROLLERS (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 42 4460190 Receptacle, Electrical 1
I 43 0860038 Box, Receptacle 1
O 44 4460049 Connector, Strain Relief 1
45 0960407 Bushing 1
N 46 3911008 Screw #10-24NC x 1/2" 4

4 0238264
CONSOLE BOX ASSEMBLY (VARIABLE PARTS)
Machines Without Capacity Indicator & Without
Ref.
Ref. 7
Prop Tele
P 0238179 Machines With Capacity Indicator & Without Prop
Tele
Ref. 11

L 0238263 Machines Without Capacity Indicator & With Prop Ref. 7


A 0238180
Tele
Machines With Capacity Indicator & With Prop Tele Ref. 8
T 0238290 80H 4WD Machines Only With Capacity Indicator & Ref. 7
F 0238289
Without Prop Tele
80H 4WD Machines Only With Capacity Indicator & Ref. 7
O With Prop Tele
R
101 Capacity Components Options: 1
M 3251551 Decal - Without Capacity Indicator
S 2960006 Lens - With Capacity Indicator
102 Controller, OEM (Tele) Options: A/R
Not Required Without Prop Tele 0
1600092 With Prop Tele Prior to S/N 27148 1
1600247 With Prop Tele S/N 27148 to Present 1
103 Controller, OEM (Drive) Options: 1
1600092 80H 2WD & All 80HX/80HX+6/86HX Built Prior to
S/N 27148
1600247 80H 2WD & All 80HX/80HX+6/86HX Built S/N
27148 to Present
1600096 80H 4WD Only
104 Switch, Toggle (Tele) Options: A/R
4360202 Without Prop Tele 1
Not Required With Prop Tele 0
105 Switch, Toggle (2WD/4WD Select) Options: A/R
Not Required 80H 2WD & All 80HX/80HX+6/86HX 0
4360199 80H 4WD Only 1

OPTIONAL INSTALLATIONS Ref.

201 Glow Plug/Choke Components


4360199 Switch, Toggle 1
4060087 Shield, Switch 1
3790012 O-Ring 1
202 Beacon Components
4360199 Switch, Toggle 1
4060087 Shield, Switch 1
3790012 O-Ring 1

4-32 3120272
SECTION 4 PLATFORMS S
FIGURE 4-7. CONSOLE BOX ASSEMBLY - OEM CONTROLLERS (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
203 Lights Components
T
4360199 Switch, Toggle 1 I
4060087 Shield, Switch 1 O
3790012 O-Ring 1
204 0251210 Axle Set Light Components A
N
2920026 Lamp, Indicator 1
2920029 Bulb, Light 1
4

P
L
A
T
F
O
R
M
S

3120272 4-33
S SECTION 4 PLATFORMS
E FIGURE 4-8. CONSOLE BOX ASSEMBLY - HYDRAULIC CONTROLS
C
T
I
O
N

P
L
A
T
F
O
R
M
S

4-34 3120272
SECTION 4 PLATFORMS S
FIGURE 4-8. CONSOLE BOX ASSEMBLY - HYDRAULIC CONTROLS
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
CONSOLE BOX ASSEMBLY (STANDARD PARTS) Ref.
I
1 0860565 Box Weldment 1 O
2950052 Latch 1 N
2600132 Hinge (Top to Bottom) 1
2600105 Hinge (Access Door) 1
3531023 Door, Access (Rear) 1 4
2 Lid Options: 1
3251858 Lid (Prior to May 1994)
3252374 Lid (May 1994 to November 1994) P
3538391 Plate, Console Decal Mounting (November 1994 L
1702401
to Present)
Decal, Console (November 1994 to Present)
A
3 4420008 Tape, Insulation 69 in./1.75m T
4 0100001 Adhesive (Not Shown) A/R F
5 0100009 Silicone, RTV (Not Shown) A/R
6 3960251 Gasket 1
O
7 Not Used R
8
9
3911014
4771000
Screw, Round Head #10-24NC x 7/8"
Starwasher #10
4
4
M
10 3311001 Nut #10-24NC 8 S
11 Controller Options: 3
4640559 Controller (Prior February 1992)
4640748 Controller (February 1992 to Present)
7009352 Boot (1 Per Assembly) A/R
7012314 Lever Kit (1 Per Assembly) A/R
7012316 Spring, Handle Lock (1 Per Assembly) A/R
12 4360209 Breaker, Circuit - 20 Amp 1
13 4360202 Switch, Toggle 3
14 Switch, Shield Options: A/R
4060087 Shield (Prior to May 1994)
4060229 Shield (May 1994 to Present)
15 3790012 O-Ring A/R
16 4360199 Switch, Toggle 4
17 2920015 Lamp 1
18 4360274 Switch, Push Button 2
19 4360141 Cover, Switch 1
20 4761000 Lockwasher #10 8
21 4360200 Switch, Toggle 1
22 3300047 Locknut, Conduit 2
23 4460052 Connector, Strain Relief 2
24 4460051 Connector, Strain Relief 1
25 3300048 Locknut, Conduit 1
26 Not Used
27 4460263 Strip, Terminal 1
28 3911012 Screw #10-24NC x 3/4" 4
29 to 33 Not Used
34 3311505 Locknut 5/16"-18NC 4

3120272 4-35
S SECTION 4 PLATFORMS
E FIGURE 4-8. CONSOLE BOX ASSEMBLY - HYDRAULIC CONTROLS (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 35 4751500 Flatwasher 5/16" 8
I 36 0641508 Bolt 5/16"-18NC 4
O 37 Not Used
38 0751006 Screw #10-24NC x 3/4" 21
N 39 3300177 Nut, Tinnerman 21
40 Not Used

4 41
42
4060092
4460190
Shield, Weatherproof (See Section 10 for Options)
Receptacle, Electrical (See Section 10 for Options)
1
1
43 0860038 Box, Electrical 1
P 44 4460071 Connector, Strain Relief 1
45 0960407 Reducer 1
L 46 3900294 Screw #10-16 x 1" 4
A 47 to 52 Not Used
T 53
4640560
Controller Options:
Controller (Prior to February 1992)
1

F 4640749 Controller (February 1992 to Present)


O 7009352 Boot (1 Per Assembly) A/R
7012314
R 7012316
Lever Kit (1 Per Assembly)
Spring, Handle Lock (1 Per Assembly)
A/R
A/R
M 54 0641406 Bolt 1/4"20NC x 3/4" 8
S 55 3311401 Nut 1/4"-20NC 20
56 4751400 Flatwasher 1/4" 16
57 4761400 Lockwasher 1/4" 12
58 to 60 Not Used
61 1320041 Clamp 1
62 0641409 Bolt 1/4"-20NC x 1 1/8" 4
63 1260017 Chain 16 in./41cm
64 2820022 Tubing 15 in./39cm
65 0960238 Bushing 1
66 0960239 Bushing 2
67 4741000 Washer, Nylon 21
68 4751000 Flatwasher #10 4
69 4420037 Tape, Insulation 12 in./27cm

CONSOLE BOX ASSEMBLY (VARIABLE PARTS) Ref.


0239229 Machines With Capacity Indicator & Standard Ref. 16
Platform (Prior To December 1989)
0250606 Machines With Capacity Indicator & Standard Ref. H
Platform (December 1989 To Present)
0254246 Machines With Capacity Indicator & Low Mount Ref. D
Platform

101 2960006 Lens, Capacity Indicator 1

0251210 AXLE SET LIGHT INSTALLATION (80HX/80HX+6/


Ref. A
86HX)

201 2920026 Lamp, Indicator 1


2920029 Bulb, Light 1

4-36 3120272
SECTION 4 PLATFORMS S
FIGURE 4-8. CONSOLE BOX ASSEMBLY - HYDRAULIC CONTROLS (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I
O
N

P
L
A
T
F
O
R
M
S

3120272 4-37
S SECTION 4 PLATFORMS
E FIGURE 4-9. CAPACITY INDICATOR INSTALLATION (OPTIONAL)
C
T
I
O
N

P
L
A
T
F
O
R
M
S

4-38 3120272
SECTION 4 PLATFORMS S
FIGURE 4-9. CAPACITY INDICATOR INSTALLATION (OPTIONAL)
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
Note: Use 1-207 for machines with standard controls
built prior to September 1991 and all machines with
Ref.
I
hydraulic controls. Use 301-403 for machines with O
standard controls built September 1991 to April 1995.
Use 501-652 for machines with standard controls built N
April 1995 to present.

GAGE INSTALLATIONS (STANDARD PARTS) 4


Ref.
(SEE NOTE FOR USAGE)

1 4220044 Stop, Throttle 2


P
2 4160058 Spring, Torsion 1 L
3 3900111
0100011
Screw, Shoulder 3/8"-16NC x 1 3/4"
Loctite #242
1
A/R
A
T
GAGE INSTALLATIONS (VARIABLE PARTS)
(SEE NOTE FOR USAGE)
Ref. F
O
51 Cable Options: 1 R
1060168
1060168
Cable (80HX with Racine Prop Valves)
Cable (80HX/80HX+6 with Vickers Prop Valves,
M
with Prop Tele and with Standard Platform) S
1060369 Cable (80HX/80HX+6 with Vickers Prop Valves,
without Prop Tele and with Standard Platforms)
1060417 Cable (80HX with Vickers Prop Valves and Low
Mount Platforms)
1060369 Cable (80HX+6 without Prop Tele and with Low
Mount Platform)
1060168 Cable (80HX+6 with Prop Tele and with Low Mount
Platform)
Capacity Indicator Gage Options (See Items 101-151
52 1
for Breakdown):
2420055 Gage (Domestic/Standard)
2420050 Gage (CSA/2:1 Stability)

CAPACITY INDICATOR GAGE ASSEMBLY (SEE


Ref.
NOTE FOR USAGE) (STANDARD PARTS)

101 2420057 Housing 1


102 0440042 Bearing, Ball 2
103 4561774 Tube, Spacer 1

CAPACITY INDICATOR GAGE ASSEMBLY (SEE


Ref.
NOTE FOR USAGE) (VARIABLE PARTS)
2420055 ANSI Spec Ref.
2420050 CSA Spec/2:1 Stability Ref.

151 Nameplate - Capacity 1


1700503 ANSI Spec
1700502 CSA Spec/2:1 Stability

3120272 4-39
S SECTION 4 PLATFORMS
E FIGURE 4-9. CAPACITY INDICATOR INSTALLATION (OPTIONAL) (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I 0236834 CAPACITY INDICATOR INSTALLATION (SEE NOTE
Ref. C
O FOR USAGE)

N 201 3580092 Pulley 1


202 1670340 Cover 1
203 1320109 Cable 1
4 204 4751600 Flatwasher 3/8" 3
205 4761600 Lockwasher 3/8" 1
P 206
207
3321601
4220044
Nut 3/8"-24NF
Stop, Throttle
1
1
L
A 1281750 CAPACITY INDICATOR INSTALLATION (SEE NOTE
Ref. D
FOR USAGE) (STANDARD PARTS)
T
F 301 4843851 Box Weldment 1

O 302
303
4843852
Not Used
Sideplate Weldment 1

R 304 4160058 Spring, Torsion 1


M 305 3900111 Bolt, Shoulder 3/8"-16NC x 1 3/4" 1
306 0100011 Loctite #242 (Not Shown) A/R
S 307 0641408 Bolt 1/4"-20NC x 1" 2
308 4751400 Flatwasher 1/4" 2
309 3311405 Locknut 1/4"-20NC 2
310 4761400 Lockwasher 1/4" 4
311 0641404 Bolt 1/4"-20NC x 1/2" 4
312 Nameplate Options: 1
3252084 Nameplate (Prior to May 1994)
3252346 Nameplate (May 1994 to Present)
313 3300177 Nut, Tinnerman 6
314 0751006 Screw #10-24NC x 3/8" 6
315 0100001 Adhesive (Not Shown) A/R
316 4420008 Tape, Insulation 24 in./61cm
317 3960251 Gasket 1
318 2960006 Lens 1
319 3911014 Screw #10-24NC x 7/8" 4
320 4771000 Starwasher #10 4
321 3311001 Nut #10-24NC 4
322 4740362 Washer, Fender 2
323 Not Used
324 4220044 Stop, Throttle 2
325 1320109 Clamp, Cable 1
326 4751600 Flatwasher 3/8" 1
327 4761600 Lockwasher 3/8" 1
328 3321601 Nut 3/8"-24NF 1
329 3580183 Pulley 1
330 1670340 Cover, Pulley 1

4-40 3120272
SECTION 4 PLATFORMS S
FIGURE 4-9. CAPACITY INDICATOR INSTALLATION (OPTIONAL) (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
0252285 CAPACITY INDICATOR INSTALLATION (SEE
Ref.
I
0252285
NOTE FOR USAGE) (VARIABLE PARTS)
ANSI Spec Standard Platform Ref. C
O
0252510 CSA Spec Standard Platform Ref. B N
0253437 ANSI Spec Low Mount Platform Ref. B
0253438 CSA Spec Low Mount Platform Ref. C
4
351 Capacity Indicator Gage Options (See Items 401- 1

2420055
403 for Breakdown):
ANSI Spec
P
2420050 CSA Spec/2:1 Stability L
352 Cable Options: 1 A
1060369 Standard Platform
1060417 Low Mount Platform
T
F
CAPACITY INDICATOR GAGE ASSEMBLY (SEE
NOTE FOR USAGE)
Ref. O
R
401
402
2420057
0440042
Housing
Bearing, Ball
1
2
M
403 4561774 Tube, Spacer 1 S
CAPACITY INDICATOR INSTALLATION (SEE
Ref.
NOTE FOR USAGE)
0255729 ANSI Spec Standard Platform Ref.
0255730 CSA Spec Standard Platform Ref.
0255731 ANSI Spec Low Mount Platform Ref.
0255732 CSA Spec Low Mount Platform Ref.

Capacity Indicator Assembly Options (See Items


501 1
601- 653 for Breakdown):
0255725 ANSI Spec Standard Platform
0255726 CSA Spec Standard Platform
0255727 ANSI Spec Low Mount Platform
0255728 CSA Spec Low Mount Platform
502 1670340 Cover 1
503 3580183 Pulley 1

CAPACITY INDICATOR ASSEMBLIES (SEE NOTE FOR


Ref.
USAGE)
0255725 ANSI Spec Standard Platform Ref.
0255726 CSA Spec Standard Platform Ref.
0257605 Brazil Spec Standard Platform Ref. 1
0257845 Latin America Spec Standard Platform Ref. 1
0255727 ANSI Spec Low Mount Platform Ref.
0255725 CSA Spec Low Mount Platform Ref.
0257606 Brazil Spec Low Mount Platform Ref. 1
0257847 Latin America Spec Low Mount Platform Ref. 1

3120272 4-41
S SECTION 4 PLATFORMS
E FIGURE 4-9. CAPACITY INDICATOR INSTALLATION (OPTIONAL) (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I 601 4845039 Box Assembly 1
O 602 Gauge, Capacity Indicator 1
2420055 ANSI Spec
N 2420050 CSA Spec
2420184 Brazil & Latin America Spec (Standard)

4 603
2420185
4160058
Brazil & Latin America Spec (Low Mount)
Spring 1
604 3900111 Bolt, Shoulder 1
P 605 0100011 Loctite #242 (Not Shown) A/R
606 4751400 Flatwasher 1/4" 2
L 607 3311405 Locknut 1/4"-20NC 2
A 608 4740362 Washer, Fender 2
T 609
610
3960251 Gasket
Lens, Indicator Options:
1
1
F 2960006 ANSI & CSA Spec
O 2960010 Brazil Spec
2960011
R 611 3910812
Latin America Spec
Screw, Machine #8-32NC x 3/4" 10
M 612 Cable Options: 1
S 1060369 Standard Platform
1060417 Low Mount Platform
613 4220044 Stop, Throttle 2
614 1320109 Clamp, Cable 1
615 4751600 Flatwasher 3/8" 3
616 4761600 Lockwasher 3/8" 1
617 3321601 Nut 3/8"-24NC 1
618 Decal - Instructions Options: 1
7012662 ANSI & CSA Spec
1703667 Brazil Spec
3252556 Latin American Spec
619 Decal - Warning Options: 1
7012672 ANSI & CSA Spec
1703668 Brazil Spec
3252554 Latin American Spec

4-42 3120272
SECTION 4 PLATFORMS S
FIGURE 4-9. CAPACITY INDICATOR INSTALLATION (OPTIONAL) (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I
O
N

P
L
A
T
F
O
R
M
S

3120272 4-43
S SECTION 4 PLATFORMS
E FIGURE 4-10. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS
C
T
I
O
N

P
L
A
T
F
O
R
M
S

4-44 3120272
SECTION 4 PLATFORMS S
FIGURE 4-10. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
OPTIONAL COMMON PLATFORM MOUNTED COM-
PONENTS OPTIONS:
Ref. I
O
0237171/
CONSOLE BOX COVER INSTALLATIONS
Prior To September 1990
Ref. N
Ref. A/
0239254
0252054/
0251203
September 1990 To Present
Ref. 2/2 4
Note: See Section 10 for Metal Console Covers. Ref.
P
1 Cover Options: 1
1670366 PQ Controllers/Prior to September 1990
L
1670482 OEM Controllers/Prior to September 1990 A
1670607
1670526
Black/September 1990 to Present
Yellow/September 1990 to Present
T
F
0254203/ ALARM INSTALLATIONS
Ref. B/5 O
0253077
R
2 0140026 Alarm 1 M
3
4
Not Used
Not Used
S
BEACON LIGHT OPTIONS: Ref.
0252210/ Mounted Under Console (September 1991 to
5 Ref. 3/3
0252211 Present)

0235980/ Mounted in Front of Console (Prior to September


6 Ref. A/A
0235981 1991)

Beacon Options: 1
2920009 Red Beacon
2920100 Red Beacon (U/L)
2920018 Amber Beacon
2920096 Amber Beacon (U/L)
Len, Replacement Options: 1
7004238 2920018 Light
Not Available 2920009/2920100/2920096 Lights
7 0901449 Bracket, Mounting (Prior to September 1991) 1

WORKLIGHT OPTIONS Ref.


2900068 Prior To November 1992 Ref. F
0253686 November 1992 To May 1995 Ref.
0253987 May 1995 To Present Ref. 4
0254748 With Padded Platform Ref. 2

8 Light Options: 2
2920013 Floodlight (Prior to November 1992)

3120272 4-45
S SECTION 4 PLATFORMS
E FIGURE 4-10. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 7004392 Bulb, Replacement for p/n 2920013 Light
I 2920111 Halogen Light (November 1992 to Present) (Uses
O 7006627
P/N 3536089 Mounting Plate)
Bulb, Replacement for p/n 2920111 Light
N
0250143 SELF-CLOSING GATE INSTALLATION Ref. A

4 9 4160028 Spring 1
0900232 Bracket (Door Mounted) 1
P 0901056
4220007
Bracket (Platform Mounted)
Stop, Door
1
1
L 10 Not Used
A 11 Not Used

T PLATFORM BUMPERS INSTALLATION (WELDED-


F ON TYPE)
Ref.

O 0250689
0251162
3 X 5 Standard Platform With Standard Controls
3 X 5 Standard Platform With Hydraulic Controls
Ref.
Ref.
C
C
R 0251035 3 X 6 Standard Platform Ref. C
M 0251348 3 X 8 Standard Platform Ref. B
0251349 3 X 5 Extend-a-reach Platform Ref. B
S 0251350 3 X 6 Extend-a-reach Platform Ref. B
0250919 3 X 5 Low Mount Platform Ref. C
0253462 3 X 6 Low Mount Platform Ref. A
0252902 3 X 8 Low Mount Platform Ref. A
12 4360305 Switch, Proximity - U/L Machines 4
4360215 Switch, Proximity - Standard Machines 4
4460521 Connector, Strain Relief 4
13 0940038 Padding, Bumper A/R
14 4360274 Switch, Push Button (Override) 1
3251596 Nameplate - Override 1
3740049 Relay (Not Shown) 1

PLATFORM BUMPERS INSTALLATION - SOFT


Ref.
TOUCH SYSTEM (CHAIN MOUNTED TYPE)
0254463 3 X 5 Low Mount Platform Ref. 6
0254464 3 X 6 Low Mount Platform Ref. 7
0254465 3 X 8 Low Mount Platform Ref. 7
15 0630440 Eyebolt 8
3010088 Link, Quick 8
1260136 Chain A/R
16 4360057 Switch, Limit 1
0200048 Arm, Actuator 1
17 0940038 Padding (Bottom Rail) A/R
1670663 Padding (Rail Behind Console Box) (Prior to S/N
1
44770)
1670664 Padding (LH Top Rail - 36" x 60" Platform) 1
1670715 Padding (LH Top Rail - 36" x 72" Platform) 1
1670720 Padding (LH Top Rail - 36" x 96" Platform) 1

4-46 3120272
SECTION 4 PLATFORMS S
FIGURE 4-10. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
1670665 Padding (Vertical Rails) 4
T
1670666 Padding (Gate) 1 I
1670667 Padding (RH Top Rail - 36" x 60" Platform) 1 O
1670716 Padding (RH Top Rail - 36" x 72" Platform) 1
1670721 Padding (RH Top Rail - 36" x 96" Platform) 1
N
1670671 Padding (LH Mid Rail - 36" x 60" Platform) 1
1670717
1670722
Padding (LH Mid Rail - 36" x 72" Platform)
Padding (LH Mid Rail - 36" x 96" Platform)
1
1
4
1670672 Padding (RH Mid Rail - 36" x 60" Platform) 1
1670718 Padding (RH Mid Rail - 36" x 72" Platform) 1 P
1670723 Padding (RH Mid Rail - 36" x 96" Platform) 1
1670673 Padding (Bumper Rail - 36" x 60" Platform) 1
L
1670719 Padding (Bumper Rail - 36" x 72" Platform) 1 A
18
1670724
4360274
Padding (Bumper Rail - 36" x 96" Platform)
Switch, Push Button
1
1
T
3252238 Decal - Soft Touch System 1 F
O
R
M
S

3120272 4-47
S SECTION 4 PLATFORMS
E FIGURE 4-10. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I
O
N

P
L
A
T
F
O
R
M
S

4-48 3120272
SECTION 5 CYLINDER
S
E
TABLE OF CONTENTS C
FIGURE DESCRIPTION PAGE
T
I
5-1 AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH FIXED AXLE . . . . . . . . . . . . . . . 5-2
5-2 AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH OSCILLATING AXLE . . . . . . . . . 5-4
O
5-3 AXLE LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 N
5-4 AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-5 LEVEL CYLINDER ASSEMBLIES (Model 80HX/80H Built Prior To 1986). . . . . . . . . . . . . . . . . 5-10
5-6 LEVEL CYLINDER ASSEMBLIES (Model 80HX/80H Built 1987 To April 1992) . . . . . . . . . . . . 5-12 5
5-7 LEVEL CYLINDER ASSEMBLIES (Model 80HX/80H Built April 1992 To Present) . . . . . . . . . . 5-14
5-8 LEVEL CYLINDER ASSEMBLIES (Model 80HX+6/86HX Extend-A-Reach
Prior to S/N 29914) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
C
5-9 LEVEL CYLINDER ASSEMBLIES (Model 80HX+6/86HX Extend-A-Reach Y
S/N 29914 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18 L
5-10 LIFT CYLINDER ASSEMBLIES - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5-11 LIFT CYLINDER ASSEMBLIES - EXTEND-A-REACH (80HX+6/86HX ONLY) . . . . . . . . . . . . . 5-22
I
5-12 MASTER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24 N
5-13
5-14
STEER CYLINDER ASSEMBLIES (80HX/80HX+6 With Fixed Axle). . . . . . . . . . . . . . . . . . . . .
STEER CYLINDER ASSEMBLIES (80HX/80HX+6 With Oscillating Axle). . . . . . . . . . . . . . . . .
5-26
5-30
D
5-15 STEER CYLINDER ASSEMBLY (80H 2WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32 E
5-16 STEER CYLINDER ASSEMBLY (80H 4WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34 R
5-17 TELESCOPE CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
5-18 TIE-ROD CYLINDER ASSEMBLY (80HX/80HX+6 With Oscillating Axle) . . . . . . . . . . . . . . . . . 5-40
S
5-19 CYLINDER BELLOWS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42

3120272 5-1
S SECTION 5 CYLINDER
E FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH FIXED
C AXLE
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-2 3120272
SECTION 5 CYLINDER S
FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH FIXED AXLE
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX
Ref.
T
1681565
WITH FIXED AXLE
80HX 2WD Built Prior To October 1985 Ref. B
I
1681581 80HX 2WD Built October 1985 To Present Ref. E O
1682260 80HX 4WD Ref. B N
Note: Refer to P/N stamped on barrel for Ref.
identification. 5
1 1681440 Barrel (1681565 Cylinder) 1
1681491 Barrel (1681581 and 1682260 Cylinders) 1 C
2 3300184
3300270
Nut, Special (1/4" Dia. Setscrew)
Nut, Special Hex (3/8" Dia. Setscrew)
1
1
Y
0100011 Loctite A/R L
0100038 Primer A/R I
3951403
3
3900170
Setscrew 1/4"-20NC x 3/8"
Setscrew 3/8"-16NC x 3/8"
1
1
N
0100011 Loctite A/R D
4 3480123 Piston 1 E
5 Kit Ring, Wear 1
6 Kit Seal, Piston 1
R
7 Kit O-Ring 1 S
8 4562910 Spacer, Tube (1681565 Cylinder) 1
4565351 Spacer, Tube (1681581 Cylinder) 1
4564745 Spacer, Tube (1682260 Cylinder) 1
9 1680899 Head 1
10 Kit O-Ring 1
11 Kit Seal, Rod 1
12 Kit Wiper, Rod 1
13 1120110 Cap 1
0100035 Locking Compound A/R
14 1681438 Rod Assembly (1681565 Cylinder) 1
1681492 Rod Assembly (1681581 Cylinder) 1
1682261 Rod Assembly (1682260 Cylinder) 1

2901121 Seal Kit (Includes Items 5,6,7,10,11 and 12) 1

3120272 5-3
S SECTION 5 CYLINDER
E FIGURE 5-2. AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH
C OSCILLATING AXLE
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-4 3120272
SECTION 5 CYLINDER S
FIGURE 5-2. AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH OSCILLATING AXLE
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
1683241
AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX
Ref. 2
T
WITH OSCILLATING AXLE
I
1 1683242 Barrel Weldment 1 O
2 1683243 Rod Weldment 2 N
2A 0962039 Bushing, Steel Cased Rubber (1 Per Rod) 2
3 1120108 Retainer 2
4 1681283 Head 2 5
5 3300280 Nut, Hex 2
6 3480122 Piston 2
7 4565099 Spacer 2 C
8 3900170 Setscrew 3/8"-16NC x 3/8" 2 Y
9 Kit T-Seal (1 Per Kit) 2
10 Kit Ring, Wear (1 Per Kit) 2
L
11 Kit O-Ring (1 Per Kit) 2 I
12
13
Kit
Kit
O-Ring (1 Per Kit)
Ring, Wear (1 Per Kit)
2
2
N
14 Kit Seal, Rod (1 Per Kit) 2 D
15 Kit Wiper, Rod (1 Per Kit) 2 E
0100035
16
17 0100011
Loctite #222 (Not Shown)
Loctite #242 (Not Shown)
A/R
A/R
R
18 0100038 Primer, Locking (Not Shown) A/R S
19 4640509 Cartridge, Valve 2
2900792 Seal Kit - 4640509 Valve (1 Per Cartridge) 2

2900383 Seal Kit - 1683241 Cylinder (Includes Items 9-15) 2

3120272 5-5
S SECTION 5 CYLINDER
E FIGURE 5-3. AXLE LIFT CYLINDER ASSEMBLY
C
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-6 3120272
SECTION 5 CYLINDER S
FIGURE 5-3. AXLE LIFT CYLINDER ASSEMBLY
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
AXLE LIFT CYLINDER ASSEMBLIES Ref. T
1681991
1683596
Prior To S/N 34133
S/N 34133 To Present
Ref.
Ref.
B
2
I
O
1 Rod Assembly Options: 1 N
1681992 Prior to S/N 34133
1683597 S/N 34133 to Present
2 1681963 Barrel Assembly 1 5
2A 0960946 Bushing, Bronze 2
3 1120336 Cap 1
0100035 Loctite #222 A/R
C
4 1681843 Head 1 Y
5
6
3480102
3300281
Piston
Nut, Special
1
1
L
0100011 Loctite #242 A/R I
0100038 Primer A/R N
7 4564128 Spacer 1
8 4640509 Valve 2
D
9 Kit Ring, Wiper 1 E
10
11
Kit
Kit
Seal
T-Seal
1
1
R
12 Kit Ring, Wear 1 S
13 Kit Seal 2
14 Kit Ring, Guidelock 2
15 Kit O-Ring 1
16 3900170 Setscrew 3/8"-16NC x 3/8" 1
17 Not Used
18 Not Used
19 Plug 1/4" Options: 2
2200202 Prior to S/N 34133
2200222 S/N 34133 to Present
0100020 Loctite A/R
20 Plug 1/8" Options: 4
2200201 Prior to S/N 34133
2200221 S/N 34133 to Present
0100020 Loctite A/R
21 Not Used
22 2160002 Fitting, Grease 1

2901102 Seal Kit (Includes Items 9 - 15) 1

3120272 5-7
S SECTION 5 CYLINDER
E FIGURE 5-4. AXLE LOCKOUT CYLINDER ASSEMBLY
C
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-8 3120272
SECTION 5 CYLINDER S
FIGURE 5-4. AXLE LOCKOUT CYLINDER ASSEMBLY
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
1683390 AXLE LOCKOUT CYLINDER ASSEMBLY Ref. F T
1 Barrel Weldment Options: 1
I
1683391 Prior to S/N 56910 O
1683991 S/N 56910 to Present N
1A 0961816 Bushing, Garmax 2
2 Rod Weldment Options: 1
1683392 Prior to S/N 56910 5
1683992 S/N 56910 to Present
2A 0961816 Bushing, Garmax 2
3 3480176 Piston 1
C
4 1683059 Head 1 Y
5
6
0961895
Not Used
Bushing, Tapered 1
L
7 3931720 Capscrew, Socket Head 7/16"-14NC x 1 1/4" 8 I
8 Cartridge, Valve 2 N
4640525 Prior to S/N 56910
4641162 S/N 56910 to Present
D
2900770 Seal Kit - Cartridge (1 Per Cartridge) 2 E
9
10
2220886
2220885
Plug, O-Ring
Plug, O-Ring
1
2
R
11 4640858 Valve, Bleeder 3 S
12 Kit Wiper, Rod 1
13 Kit Seal, Rod 1
14 Kit O-Ring 1
15 Kit Ring, Back-up 1
16 Kit Ring, Wear 2
17 Kit Ring, Wear 2
18 Kit T-Seal 1
19 Kit O-Ring 1
20 Kit Ring, Back-up 2
21 0100011 Loctite #242 (Not Shown) A/R
22 0100038 Primer, Locking (Not Shown) A/R
23 3760370 Ring, Washer 1
24 Not Used
25 Bolt Options: 3
0641409 Bolt 1/4"-20NC x 1 1/8"
0630535 Screw, Socket Head 1/4"-20NC x 1 1/8"

2901271 Seal Kit (Includes Items 12-20) 1

3120272 5-9
S SECTION 5 CYLINDER
E FIGURE 5-5. PLATFORM LEVEL CYLINDER ASSEMBLIES (MODEL 80HX/80H
C BUILT THROUGH 1986)
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-10 3120272
SECTION 5 CYLINDER S
FIGURE 5-5. PLATFORM LEVEL CYLINDER ASSEMBLIES (MODEL 80HX/80H BUILT THROUGH
E
1986) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
1681548 PLATFORM LEVEL CYLINDER ASSEMBLY Ref. F
I
1 1680751 Barrel Assembly 1 O
2 1681331 Rod Assembly 1 N
0960097 Bushing 1
3 1681635 Head 1
4 1120179 Retainer 1 5
5 1440142 Spacer 1
6 3480120 Piston
7 3300101 Nut 1 C
8 Not Used Y
Kit
9
10 Kit
Seal, Wiper
Seal, Rod
1
1
L
11 Kit Ring, Wear 1 I
12 Kit O-Ring 1 N
13 Kit Ring, Back-up 2
14 Kit Ring, Wear 1
D
15 Kit Seal, Piston 1 E
16
17
Kit
0100011
O-Ring
Loctite #242
1
A/R
R
18 2160001 Fitting, Grease - 90 1 S
19 2200213 Plug, Pipe - 3/8" 2
20 0100020 Sealant, Pipe A/R
21 0100021 Primer, Locking A/R
22 2200201 Plug, Pipe 1/8" 2
23 4640495 Valve, Cartridge 2
2900770 Seal Kit - 4640495 Valve (1 Per Cartridge) 2

2901120 Seal Kit - 1681548 Cylinder (Includes Items 9-16) 1

3120272 5-11
S SECTION 5 CYLINDER
E FIGURE 5-6. PLATFORM CYLINDER ASSEMBLIES (MODEL 80HX/80H BUILT 1987
C TO APRIL 1992)
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-12 3120272
SECTION 5 CYLINDER S
FIGURE 5-6. PLATFORM CYLINDER ASSEMBLIES (MODEL 80HX/80H BUILT 1987 TO APRIL 1992) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C
1681722 PLATFORM LEVEL CYLINDER ASSEMBLY Ref. D T
I
1 1681331
0960097
Rod Assembly
Bushing, Bronze
1
1
O
2 1681721 Barrel Assembly 1 N
3 1680892 Head 1
4 1120179 Retainer 1
5 1440142 Spacer 1
5
6 3480120 Piston 1
7
3300101
Nut Options:
Nut (Prior to January 1991)
1 C
3300272 Nut, Hex (January 1991 to April 1992) Y
8 4640509 Valve, Cartridge 2 L
2900792
9 Kit
Seal Kit - 4640509 Valve
Seal, Wiper
2
1
I
10 Kit Seal, Rod 1 N
11 Kit Ring, Wear 1 D
12 Kit O-Ring 1
13 Kit Ring, Back-up 2
E
14 Kit Ring, Wear 1 R
15
16
Kit
Kit
Seal, Piston
O-Ring
1
1
S
17 0100011 Loctite #242 A/R
18 2200201 Plug 1/8" 2
19 2200202 Plug 1/4" 2
20 0100020 Sealant, Thread A/R
21 0100038 Primer, Locking A/R
22 Not Used
23 3900170 Setscrew 3/8"-16NC x 3/8" 1
24 0100035 Locking Compound A/R
25 2160001 Fitting, Grease - 90 1
26 2160002 Fitting, Grease 1

2900381 Seal Kit - 1681722 Cylinder (Includes Items 9-16) 1

3120272 5-13
S SECTION 5 CYLINDER
E FIGURE 5-7. PLATFORM LEVEL CYLINDER ASSEMBLIES (MODEL 80HX/80H
C BUILT APRIL 1992 TO PRESENT)
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-14 3120272
SECTION 5 CYLINDER S
FIGURE 5-7. PLATFORM LEVEL CYLINDER ASSEMBLIES (MODEL 80HX/80H BUILT APRIL 1992 TO
E
PRESENT) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
PLATFORM LEVEL CYLINDER ASSEMBLIES Ref.
I
1682602 Prior To S/N 33111 Ref. B O
1683534 S/N 33111 To Present Ref. 2 N
1 Barrel Assembly Options: 1
1682603 Prior to S/N 33111 5
1683533 S/N 33111 to Present
2 1681331 Rod Assembly 1
0960097 Bushing 1 C
3 1680892 Head 1 Y
4 3480120 Piston 1
5 4564046 Spacer 1
L
6 3300272 Nut 1 I
7
8
1120179
Kit
Retainer
Seal, Wiper
1
1
N
9 Kit Seal, Rod 1 D
10 Kit Ring, Wear 1 E
11 Kit O-Ring 1
12 Kit Ring, Back-up 2
R
13 Kit Ring, Wear 1 S
14 Kit O-Ring 1
15 Kit Seal, Piston 1
16 2160002 Fitting, Grease 2
17 4640634 Valve, Cartridge - Holding 2
2900770 Seal Kit - 4640634 Valve (1 Per Assembly) 1
18 3900170 Setscrew 3/8"-16NC x 3/8" 1
19 2220885 Plug, Socket Head #6 2
20 0100011 Loctite #242 A/R
21 0100038 Primer, Locking A/R
22 0100035 Loctite #222 A/R

2900381 Seal Kit - 1682602 Cylinder (Includes Items 8-14) 1

3120272 5-15
S SECTION 5 CYLINDER
E FIGURE 5-8. SLAVE LEVEL CYLINDER ASSEMBLIES (80HX+6/86HX EXTEND-A-
C REACH PRIOR TO S/N 29914)
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-16 3120272
SECTION 5 CYLINDER S
FIGURE 5-8. SLAVE LEVEL CYLINDER ASSEMBLIES (80HX+6/86HX EXTEND-A-REACH PRIOR TO
E
S/N 29914) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
1681791
SLAVE LEVEL ASSEMBLIES
Prior To February 1991
Ref.
Ref. F
I
1682459 February 1991 To S/N 29914 Ref. 2 O
N
1 Barrel Assembly Options: 1
1681796 Prior to February 1991
1682460 February 1991 to S/N 29914 5
2 1681797 Rod Assembly 1
0961182 Bushing, Bronze 2
3 1681792 Head 1 C
4 1120305 Retainer 1 Y
4563657
5
6 3480124
Spacer
Piston
1
1
L
7 Nut Options: 1 I
3300234 Nut (Prior to January 1991) N
3300276 Nut, Hex (January 1991 to S/N 29914)
8 4640509 Valve, Cartridge - Holding 2
D
2900792 Seal Kit - 4640509 Valve (1 Per Cartridge) 2 E
9
10
Kit
Kit
Seal, Wiper
Seal, Rod
1
1
R
11 Kit Ring, Wear 1 S
12 Kit O-Ring 1
13 Kit Ring, Wear 1
14 Kit T-Seal 1
15 Kit O-Ring 1
16 Setscrew Options: A/R
3951403 Setscrew 1/4"-20NC x 3/8" 2
3900170 Setscrew 3/8"-16NC x 3/8" 1
17 Plug, Pipe 1/4" Options: 2
2200213 Prior to S/N 39439
2200233 S/N 39439 to S/N 29914
18 Plug, Pipe 1/8" Options: 2
2200201 Prior to S/N 39439
2200221 S/N 39439 to S/N 29914
19 0100020 Sealant, Thread A/R
20 2160002 Fitting, Grease 3
21 0100011 Loctite #242 A/R
22 0100038 Primer, Locking A/R
23 0100035 Loctite #222 A/R

2900394 Seal Kit - Cylinder (Includes Items 9-15) 1

3120272 5-17
S SECTION 5 CYLINDER
E FIGURE 5-9. SLAVE LEVEL CYLINDER ASSEMBLIES (80HX+6/86HX EXTEND-A-
C REACH S/N 29914 TO PRESENT)
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-18 3120272
SECTION 5 CYLINDER S
FIGURE 5-9. SLAVE LEVEL CYLINDER ASSEMBLIES (80HX+6/86HX EXTEND-A-REACH S/N 29914
E
TO PRESENT) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
1683494 SLAVE LEVEL CYLINDER ASSEMBLY Ref. 2
I
1 1683495 Barrel Assembly 1 O
2 1683497 Rod Assembly 1 N
2A 0961182 Bushing, Bronze 2
3 1681792 Head 1
4 1120305 Retainer 1 5
5 4563657 Spacer 1
6 3480188 Piston 1
7 0961894 Bushing, Tapered 1 C
8 4640509 Valve, Cartridge - Holding 2 Y
2900792
9 Kit
Seal Kit - 4640509 Valve (1 Per Cartridge)
Seal, Wiper
2
1
L
10 Kit Seal, Rod 1 I
11 Kit Ring, Wear 1 N
12 Kit O-Ring 1
13 Kit Ring, Wear 1
D
14 Kit T-Seal 1 E
15
16
Kit
Kit
O-Ring
Ring Back-up
1
1
R
17 2200213 Plug, Pipe 1/4" 2 S
18 2200201 Plug, Pipe 1/8" 2
19 0100020 Sealant, Thread A/R
20 2160002 Fitting, Grease 3
21 0100011 Loctite #242 (Prior to S/N 44769) A/R
22 0100038 Primer, Locking (Prior to S/N 44769) A/R
23 0100035 Loctite #222 A/R
24 Bolt Options: 3
0641408 Bolt 1/4-20 NC x 1" (Prior to S/N 44769)
Screw, Socket Head 1/4"-20NC x 1 1/8" (S/N 44769
0630535
to Present)

2901480 Seal Kit - Cylinder (Includes Items 9-16) 1

3120272 5-19
S SECTION 5 CYLINDER
E FIGURE 5-10. LIFT CYLINDER ASSEMBLIES - BOOM
C
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-20 3120272
SECTION 5 CYLINDER S
FIGURE 5-10. LIFT CYLINDER ASSEMBLIES - BOOM
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
LIFT CYLINDER ASSEMBLIES - BOOM Ref. T
1681559
1682691
Prior To May 1992
May 1992 To Present
Ref.
Ref.
C
A
I
O
1 Barrel Assembly Options: 1 N
1681420 Prior to May 1992
1682692 May 1992 to Present (Includes Item 6)
2 Rod Assembly Options: 1 5
1681421 Prior to May 1992
1682694 May 1992 to Present (Includes Item 5)
3 1680898 Head 1
C
4 3480093 Piston 1 Y
5
6
0960911
0960705
Bushing, Bronze
Bushing, Bronze
2
2
L
7 4640210 Cartridge, Valve (Prior to May 1992) 1 I
2900793 Seal Kit - 4640210 Cartridge 1 N
4640495 Cartridge, Valve (May 1992 to Present) 1
2900770 Seal Kit - 4640495 Cartridge
D
8 Setscrew Options: 1 E
3900139
3900172
Prior to January 1991
January 1991 to Present
R
9 Kit Ring 2 S
10 Kit Seal, Piston 2
11 Kit O-Ring 1
12 Nut Options: 1
3300207 Nut, Special (Prior to January 1991)
3300295 Nut, Hex (January 1991 to Present)
13 Kit O-Ring 1
14 Not Used
15 Kit O-Ring 1
16 Kit Wiper 1
17 Kit O-Ring 1
18 0100011 Loctite #242 (Not Shown) A/R
19 Kit Ring 1
20 3900140 Setscrew 1/4"-20NC x 3/8" 2
21 4562902 Spacer 1
22 2160002 Fitting, Grease 2
23 0100038 Primer, Locking (Not Shown) A/R
24 0100035 Loctite A/R
25 Plug, O-Ring #10 Options: 1
Not Required Prior to May 1992
2220887 May 1992 to Present
26 Plug, O-Ring #4 Options: 1
Not Required Prior to May 1992
2220883 May 1992 to Present

2900088 Seal Kit (Includes Items 9,10,11,13,15,16 and 17) 1

3120272 5-21
S SECTION 5 CYLINDER
E FIGURE 5-11. LIFT CYLINDER ASSEMBLY - EXTEND-A-REACH (80HX+6/86HX
C ONLY)
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-22 3120272
SECTION 5 CYLINDER S
FIGURE 5-11. LIFT CYLINDER ASSEMBLY - EXTEND-A-REACH (80HX+6/86HX ONLY)
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
1681730
LIFT CYLINDER ASSEMBLY - EXTEND-A-REACH
Ref. E
T
(80HX+6/86HX ONLY)
I
1 1681731 Barrel Weldment 1 O
0961185 Bushing, Bronze 2 N
2 1681732 Rod Weldment 1
0961024 Bushing, Bronze 2
3 1120108 Retainer 1 5
4 1681283 Head 1
5 4563577 Spacer 1
6 3480126 Piston 1 C
7 3300278 Nut 1 Y
8 3900170 Setscrew 3/8"-16NC x 3/8" 1
9 Cartridge, Holding Valve Options: 1
L
4640495 Prior to August 1995 I
4640771
2900770
August 1995 to Present
Seal Kit - 4640495 & 4640771
N
10 2160002 Fitting, Grease 2 D
11 2200201 Plug, Pipe 1/8" NPT 3 E
Kit
12
13 Kit
Wiper, Rod
Seal, Rod
1
1
R
14 Kit Ring, Wear 1 S
15 Kit O-Ring 1
16 Kit Ring, Guide 2
17 Kit Ring, Lock 2
18 Kit O-Ring 1
19 2200222 Plug, Pipe 1/4" NPT 2

0100020 Sealant, Pipe A/R
0100011 Loctite #242 A/R
0100038 Primer, Locking A/R
0100035 Loctite #222 A/R

2901113 Seal Kit (Includes Items 12-18) 1

3120272 5-23
S SECTION 5 CYLINDER
E FIGURE 5-12. MASTER CYLINDER ASSEMBLY
C
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-24 3120272
SECTION 5 CYLINDER S
FIGURE 5-12. MASTER CYLINDER ASSEMBLY
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
1681580 MASTER CYLINDER ASSEMBLY Ref. F T
1 1681490 Barrel Weldment 1
I
2 1681488 Rod Weldment 1 O
0960097 Bushing, Bronze 1 N
3 1120179 Retainer 1
4 1680892 Head 1
5 3480120 Piston 1 5
6 3300272 Nut 1
7 Kit Ring, Wear 1
8 Kit Z-Seal 1
C
9 Kit Wiper, Rod 1 Y
10
11
Kit
Kit
O-Ring
Ring, Back-Up
1
2
L
12 Kit Seal, Piston 1 I
13 Kit Ring, Wear 1 N
14 Kit O-Ring 1
15 Not Used
D
16 4563031 Tube, Spacer 1 E
17
18
2160002
2200201
Fitting, Grease
Plug, Pipe 1/8" NPT
1
1
R
19 Not Used S
20 Not Used
21 3900170 Setscrew 3/8"-16NC x 3/8" 1

0100011 Loctite #242 A/R
0100038 Primer, Locking A/R
0100035 Loctite #222 A/R

2900381 Seal Kit (Includes Items 7-14) 1

3120272 5-25
S SECTION 5 CYLINDER
E FIGURE 5-13. STEER CYLINDER ASSEMBLIES (80HX/80HX+6 WITH FIXED FRONT
C AXLE)
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-26 3120272
SECTION 5 CYLINDER S
FIGURE 5-13. STEER CYLINDER ASSEMBLIES (80HX/80HX+6 WITH FIXED FRONT AXLE)
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
STEER CYLINDER ASSEMBLIES (80HX/80HX+6 WITH
FIXED AXLE)
Ref. I
O
1681564
USAGE CHART:
2WD Front Without Tow Package
Ref. N
1681564 2WD Front With Tow Package Without Tow Stops
1682500 2WD Front With Tow Package With Tow Stops 5
1682268 4WD Front
1682268 2WD/4WD Rear (4WS Option)
C
STEER CYLINDER ASSEMBLY (STANDARD PARTS) Ref. Y
1 Not Used
L
2 1681411 Rod Weldment 1 I
3
4
1681344
1120108
Head
Retainer
1
1
N
5 3480134 Piston 1 D
6
Nut Options (Changed January 1991 on 2WD
Models and August 1992 on 4WD Models):
1 E
3300187 Nut, Special R
3300301 Nut, Hex S
7 Not Used
Setscrew Options (Changed January 1991 on 2WD
8 A/R
Models and August 1992 on 4WD Models):
3900141 Setscrew 1/4"-20NC x 3/8" 2
3900170 Setscrew 3/8"-16NC x 3/8" 1
9 2160002 Fitting, Grease 1
10 Kit Wiper, Rod 1
11 Kit Seal, Rod 1
12 Kit O-Ring 1
13 Kit Ring, Wear 1
14 Kit Ring, Wear 1
15 Kit O-Ring 1
16 Kit T-Seal 1
17 Not Used
18 0100011 Loctite #242 (Not Shown) A/R
19 0100038 Primer, Locking (Not Shown) A/R
20 0100035 Loctite #272 (Not Shown) A/R

2901123 Seal Kit (Includes Items 10-16) 1

STEER CYLINDER ASSEMBLY (VARIABLE PARTS) Ref.


1681564 STEER CYLINDER ASSEMBLY Ref. D
1682500 STEER CYLINDER ASSEMBLY Ref. B
1682268 STEER CYLINDER ASSEMBLY Ref. B

51 Barrel Assembly Options: 1


1681437 1681564 Steer Cylinder Assembly
1682439 1682500 Steer Cylinder Assembly

3120272 5-27
S SECTION 5 CYLINDER
E FIGURE 5-13. STEER CYLINDER ASSEMBLIES (80HX/80HX+6 WITH FIXED FRONT AXLE)
C (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 1682269 1682268 Steer Cylinder Assembly
I 52 Spacer 1
O 4563004 1681564 Steer Cylinder Assembly
4563004 1682500 Steer Cylinder Assembly
N 4564757 1682268 Steer Cylinder Assembly
53 Setscrew 1

5 3900141
Not Required
1681564 Steer Cylinder Assembly
1682500 Steer Cylinder Assembly
Not Required 1682268 Steer Cylinder Assembly
C
Y
L
I
N
D
E
R
S

5-28 3120272
SECTION 5 CYLINDER S
FIGURE 5-13. STEER CYLINDER ASSEMBLIES (80HX/80HX+6 WITH FIXED FRONT AXLE) E
(CONTINUED) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I
O
N

C
Y
L
I
N
D
E
R
S

3120272 5-29
S SECTION 5 CYLINDER
E FIGURE 5-14. STEER CYLINDER ASSEMBLIES (80HX/80HX+6 WITH OSCILLATING
C FRONT AXLE)
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-30 3120272
SECTION 5 CYLINDER S
FIGURE 5-14. STEER CYLINDER ASSEMBLIES (80HX/80HX+6 WITH OSCILLATING FRONT AXLE)
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
1683389
STEER CYLINDER ASSEMBLY (80HX/80HX+6 WITH
Ref.
T
OSCILLATING AXLE)
I
1 7017210 Locknut 1 O
2 7017211 Piston 1 N
3 Kit Seal, Piston 1
4 Kit O-Ring 1
5 Not Serviced Barrel 1 5
6 7017212 Rod 1
7 7017213 Guide 1
8 Kit O-Ring 1 C
9 Kit Ring, Back-up 1 Y
10 Kit Ring, Retaining 1
11 Kit U-Cup 1
L
12 7017214 Nut, Spanner 1 I
13
14
Kit
0961816
Ring, Wiper
Bushing
1
1
N
15 0961890 Bushing 2 D
E
7017215
Seal Kit - 1683389 Cylinder (Includes Items 3, 4, 8-11 &
13)
1 R
S

3120272 5-31
S SECTION 5 CYLINDER
E FIGURE 5-15. STEER CYLINDER ASSEMBLY (80H 2WD)
C
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-32 3120272
SECTION 5 CYLINDER S
FIGURE 5-15. STEER CYLINDER ASSEMBLY (80H 2WD)
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
1681562 STEER CYLINDER ASSEMBLY (80H 2WD) Ref. H T
1 1681433 Barrel 1
I
2 3300273 Nut, Hex 1 O
3 3900170 Setscrew 3/8"-16NC x 3/8" 1 N
4 3480134 Piston 1
5 Kit O-Ring 1
6 Kit Ring 1 5
7 Kit Seal 1
8 4562687 Spacer 1
9 3900141 Setscrew 1
C
10 1681322 Head 1 Y
11
12
Kit
Kit
Ring, Wear
O-Ring
1
1
L
13 Kit Seal, Rod 1 I
14 Kit Wiper, Rod 1 N
15 1120108 Retainer 1
16 1681435 Rod 1
D
17 2160001 Fitting, Grease 1 E
0100011

Loctite #242 A/R
R
0100038 Loctite, Primer A/R S
0100035 Compound, Thread Locking A/R

2901148 Seal Kit (Includes Items 5-7, 11-14) 1

3120272 5-33
S SECTION 5 CYLINDER
E FIGURE 5-16. STEER CYLINDER ASSEMBLIES (80H 4WD)
C
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-34 3120272
SECTION 5 CYLINDER S
FIGURE 5-16. STEER CYLINDER ASSEMBLIES (80H 4WD)
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
STEER CYLINDER ASSEMBLIES (80H 4WD) Ref. T
1681893
1682489
80H 4WD Without Tow Package
80H 4WD With Tow Package
Ref.
Ref.
D
A
I
O
1 Barrel Options: 1 N
1681896 Without Tow
1682488 With Tow
2 1681894 Rod Assembly 1 5
0961275 Bushing 1
3 1120336 Retainer 1
4 1681847 Head 1
C
5 4563869 Spacer 1 Y
6
7
3480130 Piston
Nut Options:
1
1
L
3300245 Round - Prior to August 1991 I
3300271 Hex - August 1991 to Present N
8 Kit Seal 1
9 Kit Seal, Rod 1
D
10 Kit Ring 1 E
11
12
Kit
Kit
T-Seal
Ring, Lock
1
2
R
13 Kit Seal 2 S
14 Kit O-Ring 1
15 Setscrew Options: 1
3900139 Setscrew 1/4"-20NC x 1/2"
3900170 Setscrew 3/8"-16NC x 3/8"
16 2160002 Fitting, Grease 1
17 Not Used
18 0100011 Loctite #242 (Not Shown) A/R
19 0100035 Compound, Thread Locking (Not Shown) A/R
20 0100038 Loctite, Primer (Not Shown) A/R

2901103 Seal Kit (Includes Items 8-15) 1

3120272 5-35
S SECTION 5 CYLINDER
E FIGURE 5-17. TELESCOPE CYLINDER ASSEMBLIES
C
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-36 3120272
SECTION 5 CYLINDER S
FIGURE 5-17. TELESCOPE CYLINDER ASSEMBLIES
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
TELESCOPE CYLINDER ASSEMBLY (STANDARD T
PARTS)
I
1 1681427 Barrel Assembly 1 O
2 Not Used N
3 1681423 Head 1
4 1120305 Retainer 1
5 4562877 Spacer 1 5
6 0181218 Angle, Rod 1
7 Nut Options: 1
3300194 Nut (Prior to April 1991) C
3300294 Nut, Hex (April 1991 to Present) Y
8 4842207 Support, Rod 1
9 3340383 Pad, Wear 2
L
10 Kit Seal, Rod 2 I
11
12
0560650
Kit
Block
Seal, Wiper
1
1
N
13 4640212 Valve, Cartridge - Holding 1 D
2900793 Seal Kit - 4640212 Valve 1 E
Kit
14
15 Kit
Ring, Wear
Seal
1
1
R
16 Not Used S
17 Not Used
18 Kit T-Seal 1
19 3951405 Setscrew 1/4"-20NC x 5/8" 1
20 0100011 Loctite #242 A/R
21 3312202 Nut, Jam 3/4"-10NC 2
22 0641812 Bolt 1/2"-13NC x 1 1/2" 2
23 4761800 Lockwasher 1/2" 2
24 2200102 Plug, Pipe 1/4" 5
25 0100020 Sealant, Pipe A/R
26 Setscrew Options: A/R
Not Required Setscrew (Prior to April 1991) 0
3900170 Setscrew 1/2"-13NC x 1/2" (April 1991 to Present) 1
27 3840800 Rod, Guide 2
28 2200414 Fitting 2
2220515 Cap, Fitting 2
29 Kit Seal, Rod 1
30 2200221 Plug, Pipe 1/8" 1
31 0100020 Sealant, Pipe A/R
32 0641605 Bolt 3/8"-16NC x 5/8" 4
33 4761600 Lockwasher 3/8" 6
34 0641607 Bolt 3/8"-16NC x 7/8" 2
35 0100035 Loctite #222 A/R
36 0100038 Primer, Locking A/R
37 3311601 Nut 3/8"-16NC 2

3120272 5-37
S SECTION 5 CYLINDER
E FIGURE 5-17. TELESCOPE CYLINDER ASSEMBLIES (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 1681560
TELESCOPE CYLINDER ASSEMBLY (PRIOR TO
DECEMBER 1986) (VARIABLE PARTS)
Ref. E

I
O 50
51
1681431
3480113
Rod Assembly
Piston
1
1
N 52 Kit Ring, Lock 2
53 Kit Seal 2

5
Seal Kit - 1681560 Cylinder (Includes Items
2900365
10,14,15,18,29,52 and 53)

C TELESCOPE CYLINDER ASSEMBLY (NOVEMBER


Y 1681774
1986 JUNE 1990) (VARIABLE PARTS)
Ref. A

L 60 1681431 Rod Assembly 1


I 61 3480127 Piston 1
N 62 Kit Ring, Wear 2
Kit
D 63 Seal

1

E 2900389
Seal Kit - 1681774 Cylinder (Includes Items
1
R 10,14,15,18,29,62 and 63)

S 1682258
TELESCOPE CYLINDER ASSEMBLY (JUNE 1990 TO
Ref. F
PRESENT) (VARIABLE PARTS)

70 1682259 Rod Assembly 1


71 3480113 Piston 1
72 Kit Ring, Lock 2
73 Kit Seal 2
74 Valve, Cartridge Options: 1
4640212 Prior to November 1990
4640210 November 1990 to Present
2900793 Seal Kit 1

Seal Kit - 1682258 Cylinder (Includes Items
2900365 1
10,14,15,1829, 52 and 53)

5-38 3120272
SECTION 5 CYLINDER S
FIGURE 5-17. TELESCOPE CYLINDER ASSEMBLIES (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
T
I
O
N

C
Y
L
I
N
D
E
R
S

3120272 5-39
S SECTION 5 CYLINDER
E FIGURE 5-18. TIE-ROD CYLINDER ASSEMBLY (80HX/80HX+6 WITH OSCILLATING
C AXLE ONLY)
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-40 3120272
SECTION 5 CYLINDER S
FIGURE 5-18. TIE-ROD CYLINDER ASSEMBLY (80HX/80HX+6 WITH OSCILLATING AXLE ONLY)
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
1683395
TIE-ROD CYLINDER ASSEMBLY (80HX/80HX+6 WITH
Ref. B
T
OSCILLATING AXLE ONLY)
I
1 7001626 Locknut 1 O
2 7001627 Piston 1 N
3 Kit O-Ring 1
4 Kit Seal, Piston 1
5 Not Serviced Barrel 1 5
6 7017216 Guide 1
7 Kit O-Ring 1
8 Kit Ring, Back-up 1 C
9 Kit Ring, Retaining 1 Y
10 Kit U-Cup 1
11 7001630 Nut, Spanner 1
L
12 Kit Ring, Wiper 1 I
13
14
7017217
7017218
Rod
Tube
1
1
N
15 7010788 Fitting 2 D
16 0961890 Bushing 2 E

Seal Kit - 1683395 Cylinder (Includes Items 3, 4, 7-10 &
R
7017219
12)
1
S

3120272 5-41
S SECTION 5 CYLINDER
E FIGURE 5-19. CYLINDER BELLOWS INSTALLATION
C
T
I
O
N

C
Y
L
I
N
D
E
R
S

5-42 3120272
SECTION 5 CYLINDER S
FIGURE 5-19. CYLINDER BELLOWS INSTALLATION
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
CYLINDER BELLOWS INSTALLATIONS Ref. T
0237182
0257093
80HX Without Oscillating Axle
80HX With Oscillating Axle
Ref.
Ref.
E

I
0238726 80HX+6 & 86HX Without Oscillating Axle Ref. D O
0257094 80HX+6 & 86HX With Oscillating Axle Ref. N
0254205 80H Ref.

1 0460095 Bellows with Zipper (Lift Cylinder) 1 5


2 0460071 Bellows with Zipper (Master Cylinder) 1
3 Bellows with Zipper Options (Slave Cylinder): 1
0460101 80HX and 80H
C
0460081 80HX+6 and 86HX Y
4
0460075
Bellows with Zipper Options (Front Steer Cylinder)
80HX and 80HX+6 Without Oscillating Axle
1
L
0460170 80HX and 80HX+6 With Oscillating Axle I
0460078 80H N
5 0460075 Bellows with Zipper (Rear Steer Cylinder) 1
Bellows with Zipper (Axle Lockout Cylinders) (With
D
6 0460171 2
Oscillating Axle Only) E
1320122
7
8 1320037
Clamp, Worm Gear 5 1/8"- 6" Dia.
Clamp, Worm Gear 3" - 4 1/8" Dia.
A/R
A/R
R
9 1320059 Clamp, Worm Gear 2 1/2" - 12 1/4" A/R S
Bellows with Zipper (Tie Rod Cylinder) (With
10 0460172 1
Oscillating Axle Only)

3120272 5-43
S SECTION 5 CYLINDER
E FIGURE 5-19. CYLINDER BELLOWS INSTALLATION
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T
I
O
N

C
Y
L
I
N
D
E
R
S

5-44 3120272
SECTION 6 HYDRAULICS
S
E
TABLE OF CONTENTS C
FIGURE DESCRIPTION PAGE
T
I
6-1 HYDRAULIC DIAGRAM LIST - 80HX/80HX+6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 HYDRAULIC DIAGRAM LIST - 80H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
O
6-3 HYDRAULIC DIAGRAM - AXLE EXTENSION AND STEER (80HX/80HX+6 2WS FIXED N
AXLE WITHOUT TOW PACKAGE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-4 HYDRAULIC DIAGRAM - AXLE EXTENSION AND STEER (80HX/80HX+6 2WS
OSCILLATING AXLE WITHOUT TOW PACKAGE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 6
6-5 HYDRAULIC DIAGRAM - BRAKE WITH PRESSURE REDUCING VALVE (USED WITH

6-6
AUSCO DRIVE BRAKE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HYDRAULIC DIAGRAM - DRIVE (2WD/2WS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-10
6-12
H
6-7 HYDRAULIC DIAGRAM - DRIVE (4WD/4WS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16 Y
6-8 HYDRAULIC DIAGRAM - LEVEL (80HX AND 80H). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20 D
6-9 HYDRAULIC DIAGRAM - LEVEL (80HX+6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
6-10 HYDRAULIC DIAGRAM - LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
R
6-11 HYDRAULIC DIAGRAM - MANUAL DESCENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26 A
6-12
6-13
HYDRAULIC DIAGRAM - OSCILLATING AXLE (80HX/80HX+6). . . . . . . . . . . . . . . . . . . . . . . .
HYDRAULIC DIAGRAM - PUMP (STANDARD CONTROLS). . . . . . . . . . . . . . . . . . . . . . . . . . .
6-28
6-30
U
6-14 HYDRAULIC DIAGRAM - PUMP (HYDRAULIC CONTROLS) . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34 L
6-15 HYDRAULIC DIAGRAM - ROTATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-38 I
6-16 HYDRAULIC DIAGRAM - SEQUENCE LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40
6-17 HYDRAULIC DIAGRAM - STEER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-42
C
6-18 HYDRAULIC DIAGRAM - SWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-44 S
6-19 HYDRAULIC DIAGRAM - TELESCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-46

3120272 6-1
S SECTION 6 HYDRAULICS
E FIG & ITEM # PART NUMBER DESCRIPTION
C 61 HYDRAULIC DIAGRAM LIST - 80HX/80HX+6/86HX
Note: Diagrams with asterisk (*) are shown in the following pages.Diagrams
T not shown are available from the JLG Service Department.
I
O 2791684
Axle Jack Hydraulic Diagram (Single Jack with Fixed Axle) (For other options
see Axle Extension Hydraulic Diagrams)
N
Axle Extension/Steering/Jack/Tow Hydraulic Diagrams:
2791055* 2WS Fixed Axle without Tow Package
6 2792293 2WS Fixed Axle without Tow Package & with Dual Axle Jacks
2791099 2WS Fixed Axle with Tow Package
2792261 2WS Oscillating Axle without Tow Package (Prior to S/N26210)
H 2792282* 2WS Oscillating Axle without Tow Package (S/N26210 to Present)
Y 2792274/
2WS Oscillating Axle without Tow Package & with Single Axle Jack
D 2792280
2792281 2WS Oscillating Axle without Tow Package & with Dual Axle Jacks
R 2791871 4WS Fixed Axle without Tow Package
A 2792267 4WS Fixed Axle without Tow Package & with Dual Axle Jacks
2791873 4WS Fixed Axle with Tow Package
U
L 2791553* Brake with Pressure Reducing Valve (Used with Ausco Drive Brakes)
I Drive Hydraulic Diagrams:
C Racine Proportional Valve Machines:
S 2791054 2WD (Tank Pressure Supplied after Spit Valves) (Prior to September 1986)
2WD (Tank pressure Supplied before Spit Valves) (September 1986 to Mid
2791177
1987)
Vickers Proportional Valve Machines:
2791239* 2WD/2WS with Fixed Axle
2792263* 2WD/2WS with Oscillating Axle
2791955 2WD/4WS
2791725* 4WD/2WS with Fixed Axle
2792262* 4WD/2WS with Oscillating Axle
2791870 4WD/4WS

Level Hydraulic Diagrams:


80HX:
2791060 Standard (Prior to June 1993)
2792067* Standard (June 1993 to Present)
2792207 Stainless Steel Tubing (Prior to S/N 42356)
80HX+6/86HX:
2791234 Fixed Platform (Prior to June 1993)
2792069 Fixed Platform (June 1993 to Present)
2791233 Rotating Platform (Prior to June 1993)
2792068* Rotating Platform (June 1993 to Present)

Lift Hydraulic Diagrams:


2791052 Machines with Racine Proportional Valves
2791249* Machines with Vickers Proportional Valves

6-2 3120272
SECTION 6 HYDRAULICS S
E
FIG & ITEM # PART NUMBER DESCRIPTION
Manual Descent Hydraulic Diagram
C
2791053 Prior to November 1990 T
2791799* November 1990 to Present I
2791448
Oil Cooler Hydraulic Diagrams:
Oil Cooler at Rear of T/T
O
0254853 Oil Cooler Inside T/T N
2792264* Oscillating Axle Hydraulic Diagram
6
Pump Hydraulic Diagrams:

2791056
Racine Proportional Valves and Standard Controls:
Machines without Steering Wheel
H
2791266 Machines with Steering Wheel Y
Vickers Proportional Valves and Standard Controls: D
2791263 Machines Built 1985-1990
2791816* Machines Built 1991 to Present
R
Vickers Proportional Valves and Hydraulic Controls: A
2791590
2791985*
Machines Built Prior to April 1991
Machines Built April 1991 to Present
U
L
Rotate Hydraulic Diagrams (See Level Hydraulic Diagrams for 80HX+6 and I
86HX):
2791061 80HX with Standard Tubing
C
2792206 80HX with Stainless Steel Tubing (Prior to S/N 42356) S
2792231 Schematic - Hydraulic

1281353* Sequence Hydraulic Diagrams:


2791698* Standard Controls
2791700* Hydraulic Controls

Steer Hydraulic Diagrams (See Axle Extension Hydraulic Diagrams)

Swing Hydraulic Diagrams:


2791063 Racine Proportional Valve Machines
2791285* Vickers Proportional Valve Machines

Telescope Hydraulic Diagrams:


2790949 Machines without Prop Tele (Racine Proportional Valves)
Machines without Prop Tele (Vickers Proportional Valves) (Prior to November
2791257
1990)
Machines without Prop Tele (Vickers Proportional Valves) (November 1990 to
2791758*
Present)
2791057 Machines with Prop Tele (Racine Proportional Valves)
2791254 Machines with Prop Tele (Vickers Proportional Valves) (Prior to November 1992)
Machines with Prop Tele (Vickers Proportional Valves) (November 1992 to
2791991*
Present)
2791935* Machines with Hydraulic Controls

3120272 6-3
S SECTION 6 HYDRAULICS
E
FIG & ITEM # PART NUMBER DESCRIPTION
C Tow Hydraulic Diagram (See Axle Extension Hydraulic Diagrams)
T
I 2791880 Valjar Hydraulic Pressure Chart

O 62 HYDRAULIC DIAGRAM LIST - 80HX/80HX+6/86HX


N Note: Diagrams with asterisk (*) are shown in the following pages.Diagrams
not shown are available from the JLG Service Department.

6 2791553* Brake with Pressure Reducing Valve (Used with Ausco Drive Brakes)

Drive Hydraulic Diagrams:


H 2791103 2WD Racine Proportional Valve Machines
Y 2791265* 2WD Vickers Proportional Valve Machines
D 2791385* 4WD Vickers Proportional Valve Machines

R Level Hydraulic Diagrams:


A 2791112 Standard (Prior to May 1993)
2792055*
U Standard (May 1993 to Present)

L Lift Hydraulic Diagrams:


I 2791104 Machines with Racine Proportional Valves
2791253* Machines with Vickers Proportional Valves
C
S Manual Descent Hydraulic Diagram
2791110 Racine Proportional Valve Machines
2790946 Vickers Proportional Valve Machines Prior to November 1990
2791799* Vickers Proportional Valve Machines November 1990 to Present

Pump Hydraulic Diagrams:


2791102 Racine Proportional Valve Machines
2791263 Vickers Prop Valve & Standard Controls Machines Built Prior to 1990
2791816* Vickers Prop Valve & Standard Controls Machines Built 1991 to Present
2791590 Vickers Prop Valves & Hydraulic Controls Machines Built Prior to Sept. 1989
2791931 Vickers Prop Valves & Hydraulic Controls Machines Built Sept. 1989 to Present

2791111* Rotate Hydraulic Diagram

1281353* Sequence Hydraulic Diagrams:


2791698* Standard Controls
2791700* Hydraulic Controls

Steer Hydraulic Diagrams


2791108* Without Tow Package
2791109 With Tow Package

Swing Hydraulic Diagrams:


2791107 Racine Proportional Valve Machines
2791285* Vickers Proportional Valve Machines

6-4 3120272
SECTION 6 HYDRAULICS S
E
FIG & ITEM # PART NUMBER DESCRIPTION
Telescope Hydraulic Diagrams:
C
2791105 Machines without Prop Tele (Racine Prop Valves) T
2791257 Machines without Prop Tele (Vickers Prop Valves) (Prior to Nov. 1990) I
2791758*
2791106
Machines without Prop Tele (Vickers Prop Valves) (Nov. 1990 to Present)
Machines with Prop Tele (Racine Prop Valves)
O
2791254 Machines with Prop Tele (Vickers Prop Valves) (Prior to November 1992) N
2791991* Machines with Prop Tele (Vickers Prop Valves) (Nov. 1992 to Present)
2791935* Machines with Hydraulic Controls
6

H
Y
D
R
A
U
L
I
C
S

3120272 6-5
S SECTION 6 HYDRAULICS
E FIGURE 6-3. HYDRAULIC DIAGRAM - AXLE EXTENSION & STEER (80HX/80HX+6
C 2WS FIXED AXLE WITHOUT TOW PACKAGE)
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-6 3120272
SECTION 6 HYDRAULICS S
FIGURE 6-3. HYDRAULIC DIAGRAM - AXLE EXTENSION & STEER (80HX/80HX+6 2WS FIXED AXLE
E
WITHOUT TOW PACKAGE) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
2791055 HYDRAULIC DIAGRAM - AXLE EXTENSION AND
STEER (80HX/80HX+6 2WS FIXED AXLE WITHOUT
Ref. F
I
TOW PACKAGE) O
1 2220372 Fitting 2
N
2 2750916 Hose 2
3 2220501 Fitting, 45 2 6
4 2220371 Fitting, Straight 2
5 2751114 Hose 2
6 2220492 Fitting, Straight 2 H
7
8
2220416
2220416
Fitting, 90
Fitting, 90
2
2
Y
2220270 Fitting, Reducer 2 D
9 2220605 Fitting, Tee 2 R
10 2750784 Hose 2
11 2751391 Hose 2
A
12 2220416 Fitting, 90 4 U
13
14
2220414
2750894
Fitting, Straight
Hose
2
1
L
15 2750891 Hose 1 I
C
0100020 Sealant, Pipe A/R
S

3120272 6-7
S SECTION 6 HYDRAULICS
E FIGURE 6-4. HYDRAULIC DIAGRAM - AXLE EXTENSION & STEER (80HX/80HX+6
C 2WS OSCILLATING AXLE WITHOUT TOW PACKAGE)
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-8 3120272
SECTION 6 HYDRAULICS S
FIGURE 6-4. HYDRAULIC DIAGRAM - AXLE EXTENSION & STEER (80HX/80HX+6 2WS
E
OSCILLATING AXLE WITHOUT TOW PACKAGE) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
2792282 HYDRAULIC DIAGRAM - AXLE EXTENSION & STEER
(80HX/80HX+6 2WS OSCILLATING AXLE WITHOUT
Ref. B
I
TOW PACKAGE) O
1 2220582 Fitting, Straight 4
N
2 2220606 Fitting, Tee 2
3 2220371 Fitting, Straight 3 6
4 2220473 Fitting, 90 6
5 2220472 Fitting, 90 4
6 4100026 Sleeve, Nylon 3 H
7
8
2751834
2751404
Hose
Hose
2
2
Y
9 2751406 Hose 2 D
10 2220605 Fitting, Tee 2 R
11 2752979 Hose 2
12 2751129 Hose 2
A
13 2752480 Hose 2 U
14
15
2752471
2750916
Hose
Hose
2
2
L
16 2220372 Fitting, Straight 2 I
17 2220501 Fitting, 49 2 C
S

3120272 6-9
S SECTION 6 HYDRAULICS
E FIGURE 6-5. HYDRAULIC DIAGRAM - BRAKE WITH PRESSURE REDUCING
C VALVE (USED WITH AUSCO DRIVE BRAKES)
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-10 3120272
SECTION 6 HYDRAULICS S
FIGURE 6-5. HYDRAULIC DIAGRAM - BRAKE WITH PRESSURE REDUCING VALVE (USED WITH
E
AUSCO DRIVE BRAKES) C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
2791553 HYDRAULIC DIAGRAM - BRAKE WITH PRESSURE
REDUCING VALVE (USED WITH AUSCO DRIVE
Ref. B
I
BRAKES) O
1 4640522 Valve, Pressure Reducing 1
N
3311401 Nut 1/4"-20NC 2
4761400 Lockwasher 1/4" 2 6
4751400 Flatwasher 1/4" 2
4300036 Stud (Welded on Part) 2
2 2220250 Fitting, Reducer 1 H
3
4
2220752
2220428
Fitting, Tee
Fitting, Quick Disconnect
2
1
Y
5 2220429 Cap, Dust 1 D
6 2220414 Fitting 1 R
7 2220585 Fitting, 90 2
8 2751010 Hose 1
A
9 2751397 Hose 1 U
10
11
2220605
2751018
Fitting, Tee
Hose
1
1
L
12 4640197 Valve, Check 1 I
13 2220584 Fitting 1 C
2220618
14
15 2220679
Fitting, Reducer
Fitting, Tee
1
1
S

3120272 6-11
S SECTION 6 HYDRAULICS
E FIGURE 6-6. HYDRAULIC DIAGRAM - DRIVE (2WD/2WS)
C
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-12 3120272
SECTION 6 HYDRAULICS S
FIGURE 6-6. HYDRAULIC DIAGRAM - DRIVE (2WD/2WS)
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
2791239 HYDRAULIC DIAGRAM - DRIVE (80HX/80HX+6 2WD/
2WS FIXED AXLE)
Ref. H
I
2792263 HYDRAULIC DIAGRAM - DRIVE (80HX/80HX+6 2WD/ Ref. A O
2791265
2WS OSCILLATING AXLE)
HYDRAULIC DIAGRAM - DRIVE (80H 2WD/2WS) Ref. G
N
1 2220800 Fitting, Straight (Fixed Axle) 5 6
2220833 Fitting, Straight (Oscillating Axle) 4
2 2751321 Hose 2
3 2220568 Fitting, 45 2 H
4
5
0100020
2220435
Sealant, Thread (Not Shown)
Fitting
A/R
2
Y
6 2751339 Hose 2 D
7 2750760 Hose (80HX/80HX+6 Fixed Axle) 1 R
2752454 Hose (80HX/80HX+6 Oscillating Axle) 1
2750891 Hose (80H) 1
A
8 2220465 Fitting, 90 2 U
9
10
4100051
2220622
Sleeve, Nylon (Oscillating Axle Only)
Fitting, Reducer (Oscillating Axle Only)
2
2
L
11 2220362 Fitting, Tee 1 I
12 2220582 Fitting, Straight 1 C
2220481
13
2220362
Fitting, Tee (Oscillating Axle)
Fitting, Tee (Fixed Axle)
1
1
S
14 2750762 Hose (Oscillating Axle Only) 1
15 2220451 Fitting, Straight 2
16 2752500 Hose 1
17 2751013 Hose (80HX/80HX+6 Fixed Axle) 1
2751398 Hose (80HX/80HX+6 Oscillating Axle) 1
2751021 Hose (80H) 1
18 2750791 Hose (Oscillating Axle Only) 1
19 2750977 Hose (80HX/80HX+6 Fixed Axle) 2
2750777 Hose (80HX/80HX+6 Oscillating Axle) 2
2750774 Hose (80H) 2
20 2220466 Fitting, 90 (Fixed Axle) 1
2220711 Fitting, Tee (Oscillating Axle) 1
21 2750891 Hose (80HX/80HX+6 Fixed Axle) 2
2750894 Hose (80HX/80HX+6 Oscillating Axle) 2
2751010 Hose (80H) 2
22 2220466 Fitting, 90 2
23 2751472 Hose (80HX/80HX+6 Fixed Axle) 2
2751465 Hose (80HX/80HX+6 Oscillating Axle) 2
2750776 Hose (80H) 2
24 2220415 Fitting, Straight (Fixed Axle) 2
2220466 Fitting, 90 (Oscillating Axle) 2
25 2220504 Fitting, Tee 2
26 Not Used
27 2220868 Fitting 1
28 Not Used

3120272 6-13
S SECTION 6 HYDRAULICS
E FIGURE 6-6. HYDRAULIC DIAGRAM - DRIVE (2WD/2WS) (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 29 2220800 Fitting, Straight 1
I 30 2751026 Hose 1
O 31 2220501 Fitting, 45 1
32 2220500 Fitting, 45 1
N 33 2220375 Fitting, Straight (Fixed Axle) 3
2220366 Fitting, 90 (Oscillating Axle) 3

6 34
35 to 37
2220362
Not Used
Fitting, Tee 1

38 2750774 Hose (80HX/80HX+6 Fixed Axle) 1


H 2752247 Hose (80HX/80HX+6 Oscillating Axle) 1
2750762 Hose (80H) 1
Y 39 2220374 Fitting, Straight (Fixed Axle) 2
D 2220596 Fitting, Tee (Oscillating Axle) 2
R 40
41
2220822
2220585
Fitting, Restrictor
Fitting, 90
1
1
A 42 Not Used
U 43 2752503 Hose (80HX/80HX+6 Fixed Axle) 1
2750776
L 2750777
Hose (80HX/80HX+6 Oscillating Axle)
Hose (80H)
1
1
I 44 2220619 Fitting 1
C 45 2220635 Fitting, Tee 1
46 2220609 Fitting 2
S 47 2220605 Fitting, Tee 1
48 2220909 Orifice (.015) 1
49 2220417 Fitting, Straight 1
50 2220811 Fitting, Reducer 1
51 Not Available Fitting, Plug 1
52 to 70 Not Used
71 2220362 Fitting, Tee (Oscillating Axle Only) 2
72 2752503 Hose (80HX/80HX+6 Fixed Axle) 2
2750777 Hose (80HX/80HX+6 Oscillating Axle) 2
2750774 Hose (80H) 2
73 2750891 Hose (80HX/80HX+6 Fixed Axle) 2
2750894 Hose (80HX/80HX+6 Oscillating Axle) 2
2751014 Hose (80H) 2

6-14 3120272
SECTION 6 HYDRAULICS S
FIGURE 6-6. HYDRAULIC DIAGRAM - DRIVE (2WD/2WS) (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

3120272 6-15
S SECTION 6 HYDRAULICS
E FIGURE 6-7. HYDRAULIC DIAGRAM - DRIVE (4WD/2WS)
C
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-16 3120272
SECTION 6 HYDRAULICS S
FIGURE 6-7. HYDRAULIC DIAGRAM - DRIVE (4WD/2WS)
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
2791725 HYDRAULIC DIAGRAM - DRIVE (80HX/80HX+6 4WD/
2WS FIXED AXLE)
Ref. 11/J
I
2792262 HYDRAULIC DIAGRAM - DRIVE (80HX/80HX+6 4WD/ Ref. 3/B O
2791385
2WS OSCILLATING AXLE)
HYDRAULIC DIAGRAM - DRIVE (80H 4WD/2WS) Ref. 8/G
N
1 2220415 Fitting, Straight (Fixed Axle) 4 6
2220466 Fitting, 90 (Oscillating Axle) 4
2 2220466 Fitting, 90 4
3 4100051 Sleeve, Nylon (Oscillating Axle Only) 2 H
4 2220375
2220833
Fitting, Straight (Fixed Axle)
Fitting, 90 (Oscillating Axle)
4
4
Y
2220596 Fitting, Reducer (Oscillating Axle Only) 4 D
5 2220366 Fitting, 90 (Fixed Axle) 4 R
2220833 Fitting, 90 (Oscillating Axle) 4
2220596 Fitting, Reducer (Oscillating Axle Only) 4
A
6 Not Required Fitting (80HX/80HX+6 Fixed Axle) 0 U
2220386
2220622
Fitting, 90 (80HX/80HX+6 Oscillating Axle)
Fitting, Reducer (80H)
1
2
L
7 2220700 Fitting, Tee 1 I
8 2220622 Fitting, Reducer 3 C
2220504
9
10 2220362
Fitting, Tee
Fitting, Tee
3
1
S
11 2220465 Fitting, 90 4
12 2220578 Fitting, 90 1
13 2220451 Fitting, Straight 3
14 2220568 Fitting, 45 2
15 2750762 Hose (Oscillating Axle Only) 1
16 2220711 Fitting, Tee 1
17 2750791 Hose (Oscillating Axle Only) 1
18 Not Used
19 2220605 Fitting, Tee 1
20 2220500 Fitting, 45 1
21 2220385 Fitting, Tee (Fixed Axle) 1
2220469 Fitting, 4-Way (Oscillating Axle) 1
22 2752574 Hose (Oscillating Axle Only) 1
23 2220386 Fitting, 90 (Fixed Axle Only) 3
24 2220235 Orifice 3
25 2220606 Fitting, Tee (80HX/80HX+6) 1
2220899 Fitting, Tee (80H) 1
26 to 28 Not Used
29 2220362 Fitting, Tee 1
30 2220868 Fitting 1
31 2750874 Hose 1
32 2752500 Hose 1
33 2751026 Hose 1
34 2751339 Hose 2
35 2750872 Hose 1

3120272 6-17
S SECTION 6 HYDRAULICS
E FIGURE 6-7. HYDRAULIC DIAGRAM - DRIVE (4WD/2WS) (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 36 2220414 Fitting, Straight 1
I 37 2751321 Hose 2
O 38 2220481 Fitting, Tee 1
39 2750927 Hose (80HX/80HX+6 Fixed Axle) 1
N 2750766 Hose (80HX/80HX+6 Oscillating Axle) 1
2750776 Hose (80H) 1

6 40 2750977
2750777
Hose (80HX/80HX+6 Fixed Axle)
Hose (80HX/80HX+6 Oscillating Axle)
2
2
2750929 Hose (80H) 2
H 41 2751468 Hose (80HX/80HX+6 Fixed Axle) 2
2752401 Hose (80HX/80HX+6 Oscillating Axle) 2
Y 2751507 Hose (80H) 2
D 42 2750759 Hose (80HX/80HX+6 Fixed Axle) 2
R 2751465
2750766
Hose (80HX/80HX+6 Oscillating Axle)
Hose (80H)
2
2
A 43 2751345 Hose (80HX/80HX+6 Fixed Axle) 1
U 2752247 Hose (80HX/80HX+6 Oscillating Axle) 1
2750874
L 44 2750792
Hose (80H)
Hose (80HX/80HX+6 Fixed Axle)
1
2
I 2752402 Hose (80HX/80HX+6 Oscillating Axle) 2
C 2751467 Hose (80H) 2
45 2751014 Hose (80HX/80HX+6 Fixed Axle) 1
S 2752592 Hose (80HX/80HX+6 Oscillating Axle) 1
2751310 Hose (80H) 1
46 2750760 Hose (80HX/80HX+6 Fixed Axle) 1
2752454 Hose (80HX/80HX+6 Oscillating Axle) 1
2750891 Hose (80H) 1
47 2751395 Hose (80HX/80HX+6 Fixed Axle) 2
2751404 Hose (80HX/80HX+6 Oscillating Axle) 2
2751419 Hose (80H) 2
48 2750894 Hose (80HX/80HX+6 Fixed Axle) 2
2751404 Hose (80HX/80HX+6 Oscillating Axle) 2
2750892 Hose (80H) 2
49 2751013 Hose (80HX/80HX+6 Fixed Axle) 1
2751398 Hose (80HX/80HX+6 Oscillating Axle) 1
2751398 Hose (80H) 1
50 2750891 Hose (80HX/80HX+6 Fixed Axle) 4
2750894 Hose (80HX/80HX+6 Oscillating Axle) 4
2750794 Hose (80H to Brake) 2
2751010 Hose (80H to 2 Speed Motor) 2
51 2220435 Fitting, Straight 2
52 2220435 Fitting, Straight 1
53 2220596 Fitting, 90 (80HX/80HX+6 Fixed Axle) 2
2220671 Fitting, 90 (80HX/80HX+6 Oscillating Axle) 2
2220396 Fitting, 90 (80H) 2
54 2220383 Fitting, Tee (80HX/80HX+6 Fixed Axle) 1
2220385 Fitting, Tee (80HX/80HX+6 Oscillating Axle) 1
2220700 Fitting, Tee (80H) 1
55 2220373 Fitting, Straight (Fixed Axle) 2

6-18 3120272
SECTION 6 HYDRAULICS S
FIGURE 6-7. HYDRAULIC DIAGRAM - DRIVE (4WD/2WS) (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
2220671 Fitting, 90 (Oscillating Axle) 2
T
56 to 59 Not Used I
60 4640128 Valve 1 O
61 2220438 Fitting, Reducer 1
62 2752501 Hose (80HX/80HX+6 Fixed Axle) 2
N
2752402 Hose (80HX/80HX+6 Oscillating Axle) 2

63
2751507
2752503
Hose (80H)
Hose (80HX/80HX+6 Fixed Axle)
2
2
6
2750777 Hose (80HX/80HX+6 Oscillating Axle) 2
2750774 Hose (80H) 2 H
64 2220585 Fitting, 90 1
65 2220914 Orifice (.043) 1
Y
66 2220619 Fitting, Reducer 1 D
67
68
2220635
2220609
Fitting, Tee
Fitting, Reducer
1
4
R
69 2220501 Fitting, 45 (80HX/80HX+6) 1 A
2220582 Fitting, Straight (80H) 1 U
2220811
70
71 0100020
Fitting, Reducer
Sealant, Thread
2
A/R
L
72 2220602 Fitting, Tee (Fixed Axle) 1 I
2220362 Fitting, Tee (Oscillating Axle) 1 C
73 4100026 Sleeve, Nylon (Fixed Axle) 5
4100052 Sleeve, Nylon (Oscillating Axle) 2
S
74 2820031 Heatshrink (Not Shown - Use with #73 at Front Motors) 8ft/2.4m
75 to 100 Not Used
101 2220375 Fitting, Straight (Fixed Axle) 4
2220366 Fitting, 90 (Oscillating Axle) 4
102 2220504 Fitting, Tee (80HX/80HX+6 Fixed Axle) 1
2220605 Fitting, Tee (80HX/80HX+6 Oscillating Axle) 1
2220605 Fitting, Tee (80H) 1
103 2220605 Fitting, Tee (Oscillating Axle Only) 1
104 2220811 Fitting, Reducer (Fixed Axle) 1
2220366 Fitting, 90 (Oscillating Axle) 1
105 2220386 Fitting, 90 (80H Only) 2

3120272 6-19
S SECTION 6 HYDRAULICS
E FIGURE 6-8. HYDRAULIC DIAGRAM - LEVEL (80HX & 80H)
C
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-20 3120272
SECTION 6 HYDRAULICS S
FIGURE 6-8. HYDRAULIC DIAGRAM - LEVEL (80HX & 80H)
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
2792067
2792055
HYDRAULIC DIAGRAM - LEVEL (80HX)
HYDRAULIC DIAGRAM - LEVEL (80H)
Ref.
Ref.


I
O
1 2180379 Fitting, Tee Modified 2 N
2 2180615 Orifice (.047) 2
3 0100011 Loctite A/R
4 2220591 Fitting, 90 2 6
5 2750998 Hose 2
6 2750779 Hose 1
7 2220490 Fitting, Tee 2 H
8 2750785 Hose 1 Y
2220353
9
10 2750990
Fitting, 90
Hose
2
2
D
11 2751151 Hose 2 R
12 4563167 Tube 2 A
13 2751838 Hose 2
14 2220473 Fitting, 90 3
U
15 2220371 Fitting, Straight 2 L
16
17
2750910
4565873
Hose
Tube
1
2
I
18 2220899 Fitting, Tee 2 C
19 2750918 Hose 2 S

3120272 6-21
S SECTION 6 HYDRAULICS
E FIGURE 6-9. HYDRAULIC DIAGRAM - LEVEL (80HX+6)
C
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-22 3120272
SECTION 6 HYDRAULICS S
FIGURE 6-9. HYDRAULIC DIAGRAM - LEVEL (80HX+6)
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
2792068 HYDRAULIC DIAGRAM - LEVEL (80HX+6) Ref. A
I
1 4640383 Valve 2 O
2 4640216 Valve 2 N
3 Not Used
4 Not Used
5 Not Used 6
6 4563167 Tube 6
7 Not Used
8 2751905 Hose 2 H
9 2751857 Hose 2 Y
2751151
10
11 2750990
Hose
Hose
2
2
D
12 2751833 Hose 2 R
13 2750919 Hose 1 A
14 2750997 Hose 1
15 2751455 Hose 2
U
16 2750785 Hose 1 L
17
18
2750998
Not Used
Hose 2
I
19 2220473 Fitting, 90 1 C
20 2750910 Hose 1 S
21 2220280 Fitting, 90 2
22 2751869 Hose 2
23 2180379 Fitting, Tee Modified 2
24 2180615 Orifice (.047) 2
25 2220591 Fitting, 90 2
26 2220353 Fitting 2
27 2220343 Fitting, Straight 2
28 2220490 Fitting, Tee 2
29 2750779 Hose 1
30 2220507 Fitting, 90 2
31 2220609 Fitting, Reducer 2
32 2220497 Fitting, Straight 2
33 2220414 Fitting, Straight 2
34 2220446 Fitting 2
35 2220438 Fitting, Nipple 2
36 2220399 Fitting, Straight 4
37 2220113 Fitting, 90 2
38 0100011 Loctite A/R
39 2220372 Fitting, Straight 1
40 2220371 Fitting, Straight 3
41 2220385 Fitting, Tee 2
42 2220619 Fitting, Reducer 4

3120272 6-23
S SECTION 6 HYDRAULICS
E FIGURE 6-10. HYDRAULIC DIAGRAM - LIFT
C
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-24 3120272
SECTION 6 HYDRAULICS S
FIGURE 6-10. HYDRAULIC DIAGRAM - LIFT
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
2791249
2791253
HYDRAULIC DIAGRAM - LIFT (80HX/80HX+6)
HYDRAULIC DIAGRAM - LIFT (80H)
Ref.
Ref.
D
B
I
O
1 2750766 Hose 2 N
2 Not Used
3 Not Used
4 Not Used 6
5 Not Used
6 Not Used
7 Not Used H
8 2220371 Fitting, 90 3 Y
Not Used
9
10 Not Used
D
11 Not Used R
12 2220221 Fitting 2 A
2220758 Fitting, Union 2
2220396 Fitting, Straight (80HX/80HX+6) 2
U
2220280 Fitting, Nipple (80H) 2 L
13
14
2220396
4640216
Fitting, Straight
Valve
2
2
I
C
0100020 Sealant A/R S

3120272 6-25
S SECTION 6 HYDRAULICS
E FIGURE 6-11. HYDRAULIC DIAGRAM - MANUAL DESCENT
C
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-26 3120272
SECTION 6 HYDRAULICS S
FIGURE 6-11. HYDRAULIC DIAGRAM - MANUAL DESCENT
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
2791799 HYDRAULIC DIAGRAM - MANUAL DESCENT Ref. B
I
1 2220416 Fitting, 90 6 O
2 2220605 Fitting, Tee 2 N
3 2750900 Hose 2
4 2750896 Hose 2
5 2220466 Fitting, 90 1 6
6 2750895 Hose 1
7 4640005 Valve, Needle 3
8 2900062 Panel Mounting Kit 3 H
9 Not Used Y
Not Used
10
11 2220414 Fitting, Straight 2
D
12 2751410 Hose 1 R
13 Not Used A

0100020 Sealant A/R
U
L
I
C
S

3120272 6-27
S SECTION 6 HYDRAULICS
E FIGURE 6-12. HYDRAULIC DIAGRAM - OSCILLATING AXLE (80HX/80HX+6)
C
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-28 3120272
SECTION 6 HYDRAULICS S
FIGURE 6-12. HYDRAULIC DIAGRAM - OSCILLATING AXLE (80HX/80HX+6)
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
2792264
HYDRAULIC DIAGRAM - OSCILLATING AXLE (80HX/
80HX+6)
Ref. B I
O
1
2
2220619
2220635
Fitting, Reducer
Fitting, Tee
1
2
N
3 2752480 Hose 2
4 2220490 Fitting, Tee 1 6
5 2220466 Fitting, 90 2
6 2220371 Fitting, Straight 2
7 2752584 Hose 1 H
8 2751398 Hose 1 Y
9 2220504 Fitting, Tee 1
10 2751435 Hose 2
D
11 2752630 Hose 2 R
12
13
2220582
2220603
Fitting, Straight
Fitting, Straight
2
1
A
U
L
I
C
S

3120272 6-29
S SECTION 6 HYDRAULICS
E FIGURE 6-13. HYDRAULIC DIAGRAM - PUMP (STANDARD CONTROLS)
C
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-30 3120272
SECTION 6 HYDRAULICS S
FIGURE 6-13. HYDRAULIC DIAGRAM - PUMP (STANDARD CONTROLS)
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
2791816
HYDRAULIC DIAGRAM - PUMP (STANDARD
CONTROLS)
Ref. G I
O
1
2
2751015
2750889
Hose
Hose
1
3
N
3 2750127 Hose 1
4 Not Used 6
5 2720244 Hose, Suction 2
6 2751004 Hose 1
7 Not Used H
8 2751482 Hose 1 Y
9 2750902 Hose 3
10 2751467 Hose 1
D
11 2751484 Hose 1 R
12
13
2751337
2751494
Hose
Hose
1
1
A
14 2751359 Hose 1 U
15 2750874 Hose 1 L
16 2750970 Hose 1
17 2751017 Hose 1
I
18 2220847 Fitting, 90 1 C
19
20
2220898
2220374
Fitting, Swivel
Fitting, Straight
1
1
S
21 2220472 Fitting, 90 1
22 4640520 Valve, Relief 1
23 2220346 Fitting, Straight 1
24 2220347 Fitting, Straight 1
25 2220414 Fitting, Straight 3
26 2220371 Fitting, Straight 1
27 4640197 Valve, Check 1
28 2220415 Fitting, Straight 1
29 2220673 Fitting, 90 1
30 Not Used
31 Not Used
32 Not Used
33 Not Used
34 Not Used
35 2220618 Fitting, Reducer 2
36 Not Used
37 2220373 Fitting, Straight 1
38 2180491 Fitting, 90 Modified 2
39 2220820 Fitting, Nipple 2
40 2220428 Fitting 3
41 2220429 Cap, Dust 3
42 2220375 Fitting, Straight 2
43 4640575 Valve, Check 2
44 Not Used
45 2220681 Fitting, Tee 1

3120272 6-31
S SECTION 6 HYDRAULICS
E FIGURE 6-13. HYDRAULIC DIAGRAM - PUMP (STANDARD CONTROLS) (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 46 2220621 Fitting, Reducer 1
I 47 2220809 Fitting, 45 1
O 48 2220808 Fitting, 45 1
49 1320031 Clamp 8
N 50 2220596 Fitting, 90 1
51 2220582 Fitting, Straight 5

6 52
53
2220605
2750977
Fitting, Tee
Hose
2
1
54 2220602 Fitting, Tee 1
H 55 2220417 Fitting, Straight 3
56 2220585 Fitting, 90 1
Y 57 2220465 Fitting, 90 1
D 58 2220695 Fitting, Tee 1
R 59
60
2220622
Not Used
Fitting, Reducer 3

A 61 2220696 Fitting, Reducer 1


U 62 2220700 Fitting, Tee 2
2220491
L 63
64 2220624
Fitting, Straight
Fitting, Reducer
1
1
I 65 2220385 Fitting, Tee 3
C 66 Not Used
67 0100020 Sealant A/R
S 68 2220070 Fitting 1
69 2220114 Fitting, 90 1
70 2220444 Fitting, Tee 1
71 Not Used
72 Not Used
73 2751397 Hose 1
74 2751506 Hose 1
75 2751018 Hose 1

6-32 3120272
SECTION 6 HYDRAULICS S
FIGURE 6-13. HYDRAULIC DIAGRAM - PUMP (STANDARD CONTROLS) (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

3120272 6-33
S SECTION 6 HYDRAULICS
E FIGURE 6-14. HYDRAULIC DIAGRAM - PUMP (HYDRAULIC CONTROLS)
C
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-34 3120272
SECTION 6 HYDRAULICS S
FIGURE 6-14. HYDRAULIC DIAGRAM - PUMP (HYDRAULIC CONTROLS)
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
2791985 HYDRAULIC DIAGRAM - PUMP (HYDRAULIC
CONTROLS)
Ref. A
I
O
1
2
2720244
1320031
Hose, Suction (2 Sections - 30" Each Length)
Clamp
A/R
8
N
3 2220809 Fitting, 45 1
4 2220808 Fitting, 45 1 6
5 2220451 Fitting, Straight 2
6 Not Used
7 Not Used H
8 Not Used Y
9 2220681 Fitting, Tee 1
10 2220621 Fitting, Reducer 2
D
11 2751004 Hose 1 R
12
13
2220371
2751337
Fitting, Straight
Hose
1
1
A
14 2220375 Fitting, Straight 1 U
15 Not Used L
16 Not Used
17 Not Used
I
18 Not Used C
19
20
2220618
2750889
Fitting, Reducer
Hose
2
1
S
21 2220415 Fitting, Straight 1
22 2220114 Fitting, 90 1
23 2750127 Hose 1
24 2220070 Fitting, 901 1
25 2751467 Hose 1
26 2220635 Fitting, Tee 1
27 2220596 Fitting, 90 1
28 2220902 Fitting, Tee 1
29 2220413 Fitting, 90 1
30 2220582 Fitting, Straight 24
31 2750900 Hose 3
32 2220684 Fitting, Tee 1
33 2750872 Hose 1
34 2220738 Fitting, Tee 1
35 2220622 Fitting, Reducer 2
36 2751494 Hose 1
37 2220373 Fitting, Straight 1
38 2220472 Fitting, 90 22
39 2220414 Fitting, Straight 2
40 4640197 Valve, Check 1
41 2220673 Fitting, 90 1
42 4640575 Valve, Check 2
43 Not Used
44 Not Used
45 2750902 Hose 5

3120272 6-35
S SECTION 6 HYDRAULICS
E FIGURE 6-14. HYDRAULIC DIAGRAM - PUMP (HYDRAULIC CONTROLS) (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 46 2750977 Hose 1
I 47 2220696 Fitting, Reducer 1
O 48 2751482 Hose 1
49 2220498 Fitting, 45 1
N 50 2750874 Hose 1
51 2220700 Fitting, Tee 2

6 52
53
2751482
2180491
Hose
Fitting, 90 Modified
1
2
54 2220261 Fitting, Nipple 2
H 55 2220428 Fitting, Quick Disconnect 4
56 2220429 Cap, Dust 4
Y 57 2220465 Fitting, 90 1
D 58 2751359 Hose 1
R 59
60
2751391
2751396
Hose
Hose
4
5
A 61 2220819 Fitting, 90 4
U 62 2220237 Fitting, Plug 6
2220606
L 63
64 2220609
Fitting, Tee
Fitting, Reducer
4
9
I 65 2752015 Hose 1
C 66 2752084 Hose 1
67 2751424 Hose 4
S 68 2750901 Hose 3
69 2752016 Hose 8
70 2220605 Fitting, Tee 9
71 2752011 Hose 1
72 2220820 Fitting, 90 2
73 2220290 Fitting, Tee 1
74 2751017 Hose 1
75 2220608 Fitting, Tee 1
76 2750778 Hose 1
77 2220385 Fitting, Tee 2
78 2220417 Fitting, Straight 1
79 2220727 Fitting, Adapter 1
80 2220752 Fitting, Tee 1
81 2220416 Fitting, 90 1
82 4640013 Valve, Shuttle 1
83 2751014 Hose 2
84 2220437 Fitting, Reducer 1
85 4360184 Switch, Pressure 1
86 0100020 Sealant A/R
87 2180516 Fitting, Modified 1
88 2220585 Fitting, 90 1
89 2751397 Hose 3
90 Not Used
91 2220677 Fitting, 45 1
92 2220657 Fitting, 45 1
93 2220052 Fitting, Swivel 1
94 2220491 Fitting, Straight 1

6-36 3120272
SECTION 6 HYDRAULICS S
FIGURE 6-14. HYDRAULIC DIAGRAM - PUMP (HYDRAULIC CONTROLS) (CONTINUED) E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
95 2220624 Fitting, Reducer 1
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

3120272 6-37
S SECTION 6 HYDRAULICS
E FIGURE 6-15. HYDRAULIC DIAGRAM - ROTATE
C
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-38 3120272
SECTION 6 HYDRAULICS S
FIGURE 6-15. HYDRAULIC DIAGRAM - ROTATE
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
2791061
2791111
HYDRAULIC DIAGRAM - ROTATE (80HX)
HYDRAULIC DIAGRAM - ROTATE (80H)
Ref.
Ref.
E
D
I
O
1 2220446 Fitting 2 N
2 2220438 Fitting, Nipple 2
3 2220414 Fitting, Straight (80HX) 2
2220416 Fitting, Straight (80H) 2 6
4 4640383 Valve, Restrictor 2
5 2751455 Hose 2
6 4563167 Tube 2 H
7 2751887 Hose 2 Y
2220609
8
9 2220507
Fitting, Reducer
Fitting, 90
2
2
D
10 2220497 Fitting, Straight 2 R
A
0100020 Sealant A/R
U
L
I
C
S

3120272 6-39
S SECTION 6 HYDRAULICS
E FIGURE 6-16. HYDRAULIC DIAGRAM - SEQUENCE LINE
C
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-40 3120272
SECTION 6 HYDRAULICS S
FIGURE 6-16. HYDRAULIC DIAGRAM - SEQUENCE LINE
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
2791698 HYDRAULIC DIAGRAM - SEQUENCE LINE
(STANDARD CONTROLS)
Ref. A
I
O
1
2
2220605
2750889
Fitting, Tee
Hose
1
1
N
3 Not Used
4 2220909 Orifice (.015) 1 6
5 2220605 Fitting, Tee 1
6 Not Used
7 2220582 Fitting, Straight 1 H
Y
2791700 HYDRAULIC DIAGRAM - SEQUENCE LINE Ref. B
(HYDRAULIC CONTROLS) D
R
51 2220582 Fitting, Straight 1
52 2220861 Fitting, Tee 1
A
53 Not Used U
54
55
2220909
Not Used
Orifice (.015) 1 L
56 2751015 Hose 1 I
C
S

3120272 6-41
S SECTION 6 HYDRAULICS
E FIGURE 6-17. HYDRAULIC DIAGRAM - STEER (80H ONLY)
C
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-42 3120272
SECTION 6 HYDRAULICS S
FIGURE 6-17. HYDRAULIC DIAGRAM - STEER (80H ONLY)
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
2791108 HYDRAULIC DIAGRAM - STEER (80H ONLY) Ref. 4/C
I
1 2220468 Fitting, Straight 2 O
2 2751899 Hose 2 N
3 2220582 Fitting, Straight 4
4 2220496 Fitting, 45 1
5 2220416 Fitting, 90 1 6
6 0100020 Sealant, Pipe (Not Shown) A/R
7 2750896 Hose 2
H
Y
D
R
A
U
L
I
C
S

3120272 6-43
S SECTION 6 HYDRAULICS
E FIGURE 6-18. HYDRAULIC DIAGRAM - SWING
C
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-44 3120272
SECTION 6 HYDRAULICS S
FIGURE 6-18. HYDRAULIC DIAGRAM - SWING
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
2791285 HYDRAULIC DIAGRAM - SWING Ref. B
I
1 2220577 Fitting, Straight 2 O
2 2750785 Hose 2 N
3 2220497 Fitting 2
4 Not Used
5 2220635 Fitting, Tee 2 6
6 2220609 Fitting, Reducer 2
7 2750900 Hose 3
8 2220466 Fitting, 90 1 H
9 Not Used Y
Not Used
10
11 Not Used
D
12 2220414 Fitting, Straight 2 R
13 4640013 Valve, Shuttle 1 A
14 2220416 Fitting, 90 2

U
0100011 Loctite A/R L
0100020 Sealant A/R
I
C
S

3120272 6-45
S SECTION 6 HYDRAULICS
E FIGURE 6-19. HYDRAULIC DIAGRAM - TELESCOPE
C
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-46 3120272
SECTION 6 HYDRAULICS S
FIGURE 6-19. HYDRAULIC DIAGRAM - TELESCOPE
E
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
HYDRAULIC DIAGRAM - TELESCOPE Ref.
I
2791991 HYDRAULIC DIAGRAM - WITH PROP TELE Ref. A O
(STANDARD CONTROLS) N
1 2220221 Fitting, Reducer 1
2 2220758 Fitting 1 6
3 4640216 Valve, Flow Control 2
4 2220221 Fitting, Reducer 1
2220758 Fitting 1 H
5 2751114 Hose 2 Y
6 2220343 Fitting, Straight 2
7 2220343 Fitting, Straight 2
D
8 2220396 Fitting 2 R
2791935 HYDRAULIC DIAGRAM (HYDRAULIC CONTROLS) Ref.
A
U
51 2220577 Fitting, Straight 1 L
52 2220635 Fitting, Tee 1
53 Not Used
I
54 2220577 Fitting, Straight 1 C
55
56
2751114
2220343
Hose
Fitting, Straight
2
2
S
HYDRAULIC DIAGRAM - WITHOUT PROP TELE
2791758 Ref. 6
(STANDARD CONTROLS)

101 2751114 Hose 2


102 2220343 Fitting, Straight 4
103 Not Used
104 2180479 Fitting, Straight Modified 2
105 Not Used
106 0100011 Sealant A/R
107 Not Used
108 2180776 Orifice (.015) 2
109 2751104 Hose (Prior to S/N 61842) 1
110 2751003 Hose 1
111 2753327 Hose 1
112 Not Used
113 2220372 Fitting, Straight 1
114 2220651 Fitting 1
115 2220444 Fitting, Tee 1
116 2220396 Fitting, Pipe 1
117 220619 Fitting, Reducer 1
118 220385 Fitting, Tee 1
119 4640216 Valve, Colorflow 1

3120272 6-47
S SECTION 6 HYDRAULICS
E FIGURE 6-19. HYDRAULIC DIAGRAM - TELESCOPE (CONTINUED)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
I
O
N

H
Y
D
R
A
U
L
I
C
S

6-48 3120272
SECTION 7 ELECTRICAL
S
E
TABLE OF CONTENTS C
FIGURE DESCRIPTION PAGE
T
I
7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 WIRING DIAGRAM - DUAL FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
O
7-3 WIRING DIAGRAM - GENERATOR (Deutz Engine). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16 N
7-4 WIRING DIAGRAM - GENERATOR (Ford Engine). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
7-5 WIRING DIAGRAM - PLATFORM CONSOLE STANDARD CONTROLS . . . . . . . . . . . . . . . . . . 7-18
7-6 WIRING DIAGRAM - PLATFORM CONSOLE HYDRAULIC CONTROLS . . . . . . . . . . . . . . . . . 7-20 7
7-7 WIRING DIAGRAM - STANDARD (Deutz Engine/Fixed Axle/Standard Controls) . . . . . . . . . . . 7-22
7-8
7-9
WIRING DIAGRAM - STANDARD (Deutz Engine/Oscillating Axle/Standard Controls) . . . . . . .
WIRING DIAGRAM - STANDARD (Deutz Engine/Hydraulic Controls) . . . . . . . . . . . . . . . . . . . .
7-24
7-26
E
7-10 WIRING DIAGRAM - STANDARD (Ford Engine/Fixed Axle/Standard Controls) . . . . . . . . . . . . 7-28 L
7-11 WIRING DIAGRAM - STANDARD (Ford Engine/Oscillating Axle/Standard Controls) . . . . . . . . 7-30 E
7-12 WIRING DIAGRAM - STANDARD (Ford Engine/Hydraulic Controls) . . . . . . . . . . . . . . . . . . . . . 7-32
C
T
R
I
C
A
L

3120272 7-1
S SECTION 7 ELECTRICAL
E
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T 71 ELECTRICAL DIAGRAM LIST Ref.
I Note: Diagrams with asterisk (*) are shown in the
following pages. Diagrams not shown are available
O from the JLG Service Department.

N Alarm Wiring Diagrams Ref.


Standard and Hydraulic Controls (Prior to April
7 4931472/
1992)
Back-up Alarm Wiring Diagram
Ref. A/B
1280555
E 4931468/
1280555
Descent Alarm Wiring Diagram
Ref. A/B
L 0239055 Motion Alarm Wiring Diagram Ref. A
E 4931520/
1280555
Swing Alarm Wiring Diagram
Ref. A/B
C 4931470/ Tilt Alarm Wiring Diagram
Ref. A/B
T 1280555
4931399/ Travel Alarm Wiring Diagram
R 1280555
Ref. B/B

I 3990010 Diode - 6 Amp A/R


3740049 Relay - SPST 1
C Standard Controls (April 1992 to April 1993)
A 4932507/ Back-up Alarm Wiring Diagram
Ref. /
1281840
L 4932507/ Descent Alarm Wiring Diagram
Ref. /
1281840
4932508/ Motion Alarm Wiring Diagram
Ref. /
1281840
4932507/ Swing Alarm Wiring Diagram
Ref. /
1281840
0253077 Tilt Alarm Wiring Diagram Ref.
4932507/ Travel Alarm Wiring Diagram
Ref. /
1281840
0610091 Card, Circuit 1
3740049 Relay 1
3990010 Diode - 6 Amp A/R
0140026 Alarm (Tilt Only - Located at Console) A/R
Standard Controls (April 1993 to Present)
4932638/ Back-up Alarm Wiring Diagram
Ref. 2/C
1282091
4932637/ Descent Alarm Wiring Diagram
Ref. 2/C
1282091
4932639/ Motion Alarm Wiring Diagram
Ref. 2/C
1282091
4932637/ Swing Alarm Wiring Diagram
Ref. 2/C
1282091
0253077 Tilt Alarm Without Cutout Wiring Diagram Ref. 5
0254203 Tilt Alarm With Cutout Wiring Diagram Ref. B
4932638/ Travel Alarm Wiring Diagram
Ref. 2/C
1282091
3740049 Relay 1
3990010 Diode - 6 Amp A/R

7-2 3120272
SECTION 7 ELECTRICAL S
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
0610104
0140026
Card, Circuit
Alarm (Tilt Alarm Only - Located at Console)
A/R
A/R
T
1540002 Capacitor (Tilt Alarm Only - Located at Console) 1 I
4360274
Switch, Push Button (Tilt Alarm Only - Located
at Console)
1 O
3252321
Nameplate - Override (Tilt Alarm Only - Located
1
N
at Console)
Hydraulic Controls (April 1992 to Present)
4932347/ Back-up Alarm Wiring Diagram 7
Ref. /
1281503
4932346/ Descend Alarm Wiring Diagram
1281503
Ref. / E
4932345/ Motion Alarm Wiring Diagram
Ref. / L
1281503
4932349/ Swing Alarm Wiring Diagram
E
Ref. /
1281503 C
0253077 Tilt Alarm Wiring Diagram Ref. 5
4932348/ Travel Alarm Wiring Diagram
T
Ref. /
1281503 R
4360184
3740049
Switch, Pressure
Relay - SPST
1
1
I
3990010 Diode - 6 Amp A/R C
0140026 Alarm (Tilt Alarm Only - Located at Console) A/R A
4932840 Axle Extend From Platform Wiring Diagram Ref. 2
L
4921818 Harness, Switch (Located in Platform Box) 1

Axle Limit Switch Wiring Diagram (80HX/80HX+6


4931463 Ref. D
Fixed Axle)
1060079 Cable, Electrical - 16/4 38ft/11.6m
1060016 Cable, Electrical - 16/3 25ft/7m

Axle Limit Switch Wiring Diagram (80HX/80HX+6


4932829 Ref.
Oscillating Axle)
4921796 Harness 2

4931866 Battery Disconnect Wiring Diagram (U/L Listed) Ref. B


2400008 Fuse - 3/4 Amp 1
4360085 Switch, Select - 4PDT/CO 1
4360075 Switch, Ignition - DPST 2

Beacon/Strobe Light Wiring Diagrams Ref.


Beacon Light - Platform Mounted (Prior to Sep-
4931085 Ref.
tember 1991)
Beacon Light - Platform Mounted (September
4931740 Ref. A
1991 to Present)
Beacon/Strobe Light - Turntable Mounted (Prior
4931674 Ref.
to February 1994)
Beacon/Strobe Light - Turntable Mounted (Feb-
4932673 Ref. 3/B
ruary 1994 to Present)

3120272 7-3
S SECTION 7 ELECTRICAL
E
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 4931444/
1281738
Dual Fuel Wiring Diagram (Prior to March 1995)
Ref. F/G

I 4921305 Harness 1
O 4360201 Switch, Toggle (Located at Ground Control Box) 1

N Dual Fuel Wiring Diagram (March 1995 to


4932813* Ref.
Present)
4921763 Harness 1
7 4360201 Switch, Harness 1

E 0270678 Engine Shut-Down Wiring Diagram - Cummins


Engines
Ref. 1/B

L 4922457 Harness 1
E 2740080
4360182
Relay, Bosch
Switch, Oil Pressure
1
1
C 4360157 Switch, Water Temperature 1
T
R 4931671
Engine Distress Wiring Diagram - Deutz Engines
(Prior to September 1994)
Ref. B

I 4360179 Switch, Temperature 1

C 4360089
3740013
Flasher
Relay
1
1
A 4360065 Switch, Pressure 1
L 2920034 Lamp (Located at Platform Console) 1
3251695 Nameplate - Engine Distress 1

Engine Distress Wiring Diagram - Deutz Engines


0255152 Ref. 3
(September 1994 to Present)
2920026 Lamp, Indicator 1
2920029 Bulb, Light 1
4360065 Switch, Oil Pressure 1
4360179 Switch, Temperature 1
3740099 Relay 1

Engine Distress Wiring Diagram - Ford Engines


4931598 Ref. B
(Prior to July 1994)
3740013 Relay 1
4360089 Flasher 1
2920034 Lamp (Located at Platform Console) 1
3251695 Nameplate - Engine Distress 1
4360182 Switch, Oil Pressure 1
4360157 Switch, Water Temperature 1

Engine Distress Wiring Diagram - Ford Engines


0255058 Ref. B
(July 1994 to Present)
2920026 Lamp, Indicator 1
2920029 Bulb, Light 1
4360182 Switch, Oil Pressure 1
4360157 Switch, Water Temperature 1
3740044 Relay 1

7-4 3120272
SECTION 7 ELECTRICAL S
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
0251683
Engine Run Light Wiring Diagram - Deutz
Engines
Ref. B T
2920027 Lamp, Indicator 1 I
2920029
4360037
Bulb, Light
Switch, Pressure
1
1
O
1702528 Decal - Engine Run 1 N
0256598
2920027
Engine Run Light Wiring Diagram - Ford Engines
Lamp, Indicator
Ref.
1
2
7
2920029 Bulb, Light 1
3990010 Diode 1 E
3252239 Decal - Engine Run 1
L
4932892
Engine Shut-Down Wiring Diagram - Deutz
Ref.
E
Engines
C
4931640
Extend-A-Reach Wiring Diagram (80HX+6/86HX
Ref. C
T
Only)
Switch, Toggle - DPDT/MC (Located at Both Con-
R
4360202
trol Boxes)
2
I
3251747 Nameplate - Articulate (When Required) 2
C
4932434/ 4WS Wiring Diagram (Without Axle Jacks)
Ref. /A
A
1281684
1060042 Cable, Electrical - 16/5 15 Ft.
L
4932847 4WS Wiring Diagram (With Dual Axle Jacks) Ref. B
1060341 Cable, Electrical - 16/2 20 Ft.
4921902 Harness, Axle Switches 1

4931693* Generator Wiring Diagram - 110V (Deutz) Ref. E


3990001 Diode - 3.5 Amp 1
3740049 Relay 1
4360294 Breaker, Circuit - 30 Amp 1

4931314/ Generator Wiring Diagram - 110V (Ford) (Prior to


Ref. C/D
4931692 March 1995)
3990001 Diode - 3.5 Amp 2
3740049 Relay 1
4360294 Breaker, Circuit - 30 Amp 1

Generator Wiring Diagram - 110V (Ford) (March


4932806* Ref. 3/B
1995 to Present)
3990010 Diode - 6 Amp 3
4360294 Breaker, Circuit - 30 Amp 1

4932333 Glow Plugs Wiring Diagram Ref. A


3740067 Solenoid 1
4360274 Switch, Push Button 1
3252345 Nameplate - Choke/Glow Plug 1

3120272 7-5
S SECTION 7 ELECTRICAL
E
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 4931691
Heaters Wiring Diagram (Deutz) (Prior to January
1992)
Ref. D

I 1060300 Cable, Electrical - 16/3 50 Ft.


O 1060515 Cable, Electrical - 12/4 20 Ft.

N Heaters Wiring Diagram (Deutz) (January 1992 to


4932469 Ref. 4
Present)
1060016 Cable, Electrical - 16/3 (Black - Red- Blue) 40 Ft.
7 Cable, Electrical - 12/3 (Prior to S/N 61842) (Was
Use 1060494 10 Ft.
P/N 1060514)

E 4931411 Heaters Wiring Diagram (Ford) Ref. A


L 1060016 Cable, Electrical - 16/3 30 Ft.
E 1060515 Cable, Electrical - 12/4 10 Ft.

C Jack (Axle) Wiring Diagram (With 80HX/80HX+6


4932879 Ref.
T 2WD Fixed Axle Dual Jacks)
1060042 Cable, Electrical - 16/5 15 Ft.
R 3740049 Relay 1
I 4921877 Harness - Lift 1

C 4921873
4921876
Harness - Negative Circuit
Harness - Ground Circuit
1
1
A
L 4932847
Jack (Axle) Wiring Diagram (With 80HX/80HX+6
Fixed Axle 4WS Dual Jacks)
Ref. B

1060341 Cable, Electrical - 16/2 20 Ft.


4921902 Harness, Axle Switches 1

Jack (Axle) Wiring Diagram (With 80HX/80HX+6


4932875 Ref. 2/B
Oscillating Axle Single Jack)
4921851 Harness - Switch 1
3740049 Relay 1
4921872 Harness - Lift 1
4921873 Harness - Negative Circuit 1

Jack (Axle) Wiring Diagram (With 80HX/80HX+6


4932864 Ref.
Oscillating Axle Dual Jacks) (Prior to S/N 26210)
4921851 Harness - Switch 1
3740049 Relay 1
4921855 Harness - Lift 1

Jack (Axle) Wiring Diagram (With 80HX/80HX+6


4932873 Ref.
Oscillating Axle Dual Jack) (S/N 26210 to Present)
4921875 Harness - Switch 1
3740049 Relay 1
4921874 Harness - Lift 1
4921873 Harness - Negative Circuit 1

7-6 3120272
SECTION 7 ELECTRICAL S
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
4931413
Lights Wiring Diagram - Headlights and Taillights
(Prior to June 1987)
Ref. A T
4931680
Lights Wiring Diagram - Headlight and Taillights
Ref. D
I
(June 1987 to March 1993)
Lights Wiring Diagram - Headlights and Taillights
O
4932651
(March 1993 to April 1994)
Ref.
N
0254084/ Lights Wiring Diagram - Headlights and Taillights
Ref. A/D
1282112 (April 1994)

4932080
Lights Wiring Diagram - Headlights and Taillights
Ref.
7
Front and Rear
4360199 Switch, Toggle - SPST 1
2920110 Headlight A/R E
2920113 Light, Stop/Turn/Tail A/R L
3740080 Relay 1
E
0255274
Low Oil Pressure Shutdown Wiring Diagram -
Ref. 4
C
Deutz Engines
2920026 Lamp, Indicator 1
T
2920029 Bulb, Light 1 R
4360065
3740049
Switch, Oil Pressure
Relay (In Platform Console Box)
1
1
I
3990010 Diode - 6 Amp 1 C
3740080 Relay (In Platform Console Box) 1 A
4932737 LP Gas Only Wiring Diagram Ref.
L
4921305 Harness - LP Gas 1

4931269 Oil Cooler Wiring Diagram - Rear of Turntable Ref. 2/B


0254853 Oil Cooler Wiring Diagram - Inside Turntable Ref. 5
2400005 Fuse - 20 Amp 1
3740080 Relay 1

4931713 Overload Wiring Diagram (Standard Controls) Ref. H


4932073 Overload Wiring Diagram (Hydraulic Controls) Ref. D

Overload Sensing System Wiring Diagram


4933007 Ref. 1
(French Spec.)
Platform Wiring Diagrams Ref.
Racine Prop Valve Machines:
Wiring Diagram - Adeco Throttle and Without
4931422 Ref. B
Prop Tele (Prior to Mid 1987)
Wiring Diagram - Adeco Throttle and With
4931424 Ref. A
Prop Tele (Prior to Mid 1987)
4360209 Breaker, Circuit - 20 Amp 1
1540002 Capacitor - 1000mf/25VDC 1
3990010 Diode - 6 Amp
Vickers Prop Valve Machines With Standard PQ
Controllers and Without Prop Tele:
Wiring Diagram (Mid 1987 to September
4931625 Ref. 5/E
1991)

3120272 7-7
S SECTION 7 ELECTRICAL
E
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 4932432/
1281682*
Wiring Diagram - 2WS With Creep (Septem-
ber 1991 to Present)
Ref. A/

I 9983524
Wiring Diagram - 2WS With Creep and With 2
Ref.
O 4932433/
Steer Switches
Wiring Diagram - 4WS With Creep (Septem-
N 1281682* ber 1991 to Present)
Ref. A/

Wiring Diagram - 80H 4WD Only (September


4931667 Ref. C
1991to Present)
7 3990010 Diode - 6 Amp A/R
1540002 Capacitor - 1000mf/25VDC 1
Cable, Electrical - 12/4 (To Footswitch) (Prior
E 1060012
to July 1989)
9 Ft.

L 1060309
Cable, Electrical - 12/4 (To Footswitch) (July
1989 to Present)
7 Ft.
E
C Vickers Prop Valve Machines With Standard PQ
Controllers and With Prop Tele:
T 4931672 Wiring Diagram (Mid 1987 to September 1991) Ref. B
R 4932435/ Wiring Diagram - 2WS With Creep (September
Ref. A/
1281682* 1991to Present)
I 4933071 Wiring Diagram - 2WS With Creep (UL) Ref.
C 9983524
Wiring Diagram - 2WS With Creep and With 2
Ref.
Steer Switches
A 4932436/ Wiring Diagram - 4WS With Creep (September
Ref. A/
L 1281682* 1991to Present)
3990010 Diode - 6 Amp A/R
1540002 Capacitor - 1000mf/25VDC 1
1060515 Cable, Electrical - 12/4 (To Footswitch) 9 Ft.

Vickers Prop Valve Machines With Hydraulic PQ


Controllers:
4931842/ Wiring Diagram (Prior to December 1989)
Ref. C/D
1280994
1060012 Cable, Electrical - 12/4 (To Footswitch) 7 Ft.
4921132 Harness, Capacitor 1
4932027* Wiring Diagram (December 1989 to Present) Ref. D
1060309 Cable, Electrical 12/4 (To Footswitch) 8 Ft.
1540002 Capacitor 1
4460264 Strip, Terminal 4
Vickers Prop Valve Machines With OEM Control-
lers:
4931665/ Wiring Diagram - 2WD Without Prop Tele
Ref. B/
1280803
4931666/ Wiring Diagram - 2WD With Prop Tele
Ref. /
1280804
4933046 Wiring Diagram - 2WD With Prop Tele (UL) Ref. 2
4931677 Wiring Diagram - 80H 4WD Without Prop Tele Ref. A
4931676 Wiring Diagram - 80H 4WD With Prop Tele Ref.
4360216 Breaker, Circuit - 30 Amp 1
1060012 Cable, Electrical - 12/4 7 Ft.
4920630 Harness, Capacitor 1

7-8 3120272
SECTION 7 ELECTRICAL S
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
Platform Bumper Wiring Diagram
Wiring Diagram - Chain Mounted (Soft-Touch)
Ref.
T
1282197
Bumper
Ref.
I
4932059 Wiring Diagram - Welded on Bumper Ref. A
O
Platform Work Lights Wiring Diagram Ref. N
2900068 Wiring Diagram (Prior to November 1992) Ref. F
2920013
0253686
Worklight
Wiring Diagram (November 1992 to May 1995)
2
Ref.
7
0253987 Wiring Diagram (May 1995 to Present) Ref. 4
0254748 Wiring Diagram with Padded Platform Ref. 2 E
2920111 Worklight 2
L
Standard Wiring Diagrams (Racine Valve
Ref.
E
Machines) (Prior to Mid 1987)
Wiring Diagram - Deutz Ref.
C
4931485/ Engine Wiring Diagram With 3 Stack Racine
Ref. A/D
T
1280590
4931499/
Prop Valve (80HX/80HX+6)
Engine Wiring Diagram With 3 Stack Racine
R
1280584 Prop Valve (80H)
Ref. A/B
I
4931485/
1280591
Engine Wiring Diagram With 4 Stack Racine
Prop Valve (80HX/80HX+6)
Ref. A/C C
4920581 Harness, Engine 1 A
4931474
Ground Control Box Wiring Diagram (80HX)
(See Ground Control Box for Harnesses)
Ref. E L
Ground Control Box Wiring Diagram (80H)
4931476 Ref. E
(See Ground Control Box for Harnesses)
4931463 Axle Lockout Wiring Diagram Ref.
4931464 Boom Length Switch Wiring Diagram Ref. 3/C
4931487/ Valve Wiring Diagram - Without Steering
1280590/ Wheel Ref. A/A/B
1280584
4931488/ Valve Wiring Diagram - With Steering Wheel
1280591/ Ref. B/A/B
1280584
Wiring Diagram - Ford Without Prop Tele Ref.
4931467/ Engine Wiring Diagram (80HX/80HX+6)
Ref. A/F
1280551
4931528/ Engine Wiring Diagram (80H)
Ref. A/B
1280601
4920601 Harness, Engine 1
Ground Control Box Wiring Diagram (80HX)
4931474 Ref. E
(See Ground Control Box for Harnesses)
Ground Control Box Wiring Diagram (80H)
4931476 Ref. E
(See Ground Control Box for Harnesses)
4931463 Axle Lockout Wiring Diagram Ref.
4931464 Boom Length Switch Wiring Diagram Ref. 3/C
4931487/ Valve Wiring Diagram - Without Steering
1280551/ Wheel Ref. A/A/B
1280601

3120272 7-9
S SECTION 7 ELECTRICAL
E
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 4931488/
1280551/
Valve Wiring Diagram - With Steering Wheel
Wiring Diagram - Ford With Prop Tele Ref. /A/B
I 1280601
4931467/
O 1280556
Engine Wiring Diagram (80HX/80HX+6)
Ref. A/B

N 4931528/ Engine Wiring Diagram (80H)


Ref. A/B
1280602
4920601 Harness, Engine 1
7 4931474
Ground Control Box Wiring Diagram (80HX)
Ref. E
(See Ground Control Box for Harnesses)
Ground Control Box Wiring Diagram (80H)
E 4931476
(See Ground Control Box for Harnesses)
Ref. E

L 4931463
4931464
Axle Lockout Wiring Diagram
Boom Length Switch Wiring Diagram
Ref.
Ref. 3/C
E 4931489/ Valve Wiring Diagram - Without Steering
C 1280556/
1280602
Wheel Ref. /B/B

T 4931490/ Valve Wiring Diagram - With Steering Wheel


R 1280556/
1280602
Ref. /B/B

I
C 4931440/
Wiring Diagram - Wisconsin Without Prop Tele
Engine Wiring Diagram
Ref.

A 1280577
Ref. C/C

L 4931474
Ground Control Box Wiring Diagram (80HX)
(See Ground Control Box for Harness)
Ref. E

Ground Control Box Wiring Diagram (80H)


4931476 Ref. E
(See Ground Control Box for Harnesses)
4931463 Axle Lockout Wiring Diagram Ref.
4931464 Boom Length Switch Wiring Diagram Ref. 3/C
4931487/ Valve Wiring Diagram - Without Steering
Ref. A/C
1280577 Wheel
4931488/ Valve Wiring Diagram - With Steering Wheel
Ref. /C
1280577
Wiring Diagram - Wisconsin With Prop Tele Ref.
4931440/ Engine Wiring Diagram
Ref. C/
1280578
Ground Control Box Wiring Diagram (80HX)
4931474 Ref. E
(See Ground Control Box For Harnesses)
Ground Control Box Wiring Diagram (80H)
4931476 Ref. E
(See Ground Control Box for Harnesses)
4931463 Axle Lockout Wiring Diagram Ref.
4931464 Boom Length Switch Wiring Diagram Ref. 3/C
4931489/ Valve Wiring Diagram - Without Steering
Ref. /
1280578 Wheel
4931490/ Valve Wiring Diagram - With Steering Wheel
Ref. /
1280578

7-10 3120272
SECTION 7 ELECTRICAL S
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
Standard Wiring Diagrams (Vickers Prop Valve
Machines) (Mid 1987 to Present) (Standard Ref.
T
Controls) I
Wiring Diagrams - Deutz, Cummins and Wis-
consin: O
4931627/ Engine Wiring Diagram - Deutz/Fixed Axle
Ref. D/G
N
1280750* (80HX)
4931623/ Engine Wiring Diagram - Deutz/Fixed Axle
Ref. H/K
1280727 (80H) 7
4920852 Harness, Engine 1
4360212 Breaker, Circuit - 3 Amp 1
3990010 Diode - 6 Amp 1 E
4932833*
Engine Wiring Diagram - Deutz/Oscillating
Axle
Ref. 4/E L
1060016
Cable, Electrical -16/3 (To Boom Limit
30ft.
E
Switches)
Cable, Electrical -16/5 (To Axle Limit
C
1060042
Switches)
14ft. T
4360212 Breaker, Circuit - 3 Amp 1 R
3990010 Diode - 6 Amp 6
3740049 Relay - Lift Up Cutout (Ground Control Box) 1
I
4932802/ Engine Wiring Diagram - Cummins/Fixed
Ref. /
C
1282409 Axle
4360212 Breaker, Circuit - 3 Amp 1
A
3990010 Diode - 6 Amp 1 L
Engine Wiring Diagram-Cummins/
4932830 Ref. 3
Oscillating Axle
Cable, Electrical -16/3 (To Boom Limit
1060016 30ft.
Switches)
Cable, Electrical -16/5 (To Axle Limit
1060042 14ft.
Switches)
4360212 Breaker, Circuit - 3 Amp 1
3990010 Diode - 6 Amp 6
3740049 Relay - Lift Up Cutout (Ground Control Box) 1
4931622/ Engine Wiring Diagram - Wisconsin (Prior to
Ref. E/J
1280750 July 1988) (80HX)
4931622/ Engine Wiring Diagram - Wisconsin (Prior to
Ref. E/K
1280727 July 1988) (80H)
4920850 Harness, Engine 1
Wiring Diagrams - Deutz, Cummins and Wis-
consin
4931826/ Engine Wiring Diagram - Wisconsin (July
Ref. D/J
1280750* 1988 to Present) (80HX)
4931826/ Engine Wiring Diagram - Wisconsin (July
Ref. D/K
1280727 1988 to Present) (80H)
4921128 Harness, Engine 1
3990010 Diode - 6 Amp 1
Ground Control Box Wiring Diagram (80HX)
4931626 (Prior to May 1994) (See Ground Control Box Ref. G
Installation for Harnesses)
Ground Control Box Wiring Diagram (80HX)
4932700 (May 1994 to Present) (See Ground Control Ref. 3
Box Installation for Harnesses)

3120272 7-11
S SECTION 7 ELECTRICAL
E
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 4931620
Ground Control Box Wiring Diagram (80H)
(Prior to May 1994) (See Ground Control Box Ref. G
I Installation for Harnesses)

O 4932704
Ground Control Box Wiring Diagram (80H)
(May 1994 to March 1995) (See Ground Con- Ref. 6
N trol Box Installation for Harnesses)
Ground Control Box Wiring Diagram (80H)
4932880 (March 1995 to Present) (See Ground Control Ref. A
7 Box Installation for Harnesses)
Proportional Telescope Wiring Diagram
4932736 Ref.
(80HX) (August 1994 to Present)
E Wiring Diagrams - Ford: Ref.
4931685/ Engine Wiring Diagram - Std (Prior to March
L 1280826 1995)
Ref. F/H

E 4360228 Switch, Remote Speed Set 1


4920997
C 4921309
Harness, Engine (June 1987 to March 1991)
Harness, Engine (March 1991 to March 1995)
1
1
T 4932745/ Engine Wiring Diagram-Std (March 1995 to
Ref. /B
R 1282353
4921716
June 1995)
Harness, Engine 1
I 4932811/ Engine Wiring Diagram - Std/Fixed Axle
Ref. A/C
C 1282458*
4921761
(June 1995 to Present)
Harness, Engine 1
A Engine Wiring Diagram - Std/Oscillating Axle
4932834* Ref. 4/E
L (June 1995 to Present)
Cable, Electrical -16/3 (To Boom Limit
1060016 30ft.
Switches)
Cable, Electrical -16/5 (To Axle Limit
1060042 14ft.
Switches)
3990010 Diode - 6 Amp 6
3740049 Relay - Lift Up Cutout (Ground Control Box) 1
4931738/ Engine Wiring Diagram - UL LP Gas Only
Ref. B/C
1281129 With Battery Disconnect
4360228 Switch, Remote Speed Set 1
2400008 Fuse 3/4 Amp 1
2400006 Fuse 5 Amp 1
3990010 Diode - 6 Amp 6

Ground Control Box Wiring Diagram (80HX)


4931626 (Prior to May 1994) (See Ground Control Box Ref. G
Installation for Harnesses)
Ground Control Box Wiring Diagram (80HX)
4932700 (May 1994 to Present) (See Ground Control Ref. 3
Box Installation for Harnesses)
Ground Control Box Wiring Diagram (80H)
4931620 (Prior to May 1994) (See Ground Control Box Ref. G
Installation for Harnesses)
Ground Control Box Wiring Diagram (80H)
4932704 (May 1994 to March 1995) (See Ground Ref. 6/E
Control Box Installation for Harnesses)
Ground Control Box Wiring Diagram (80H)
4932880 (March 1995 to Present) (See Ground Control Ref. A
Box Installation for Harnesses)

7-12 3120272
SECTION 7 ELECTRICAL S
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
4932768
Ground Control Box Wiring Diagram (80H U/L
Only) (See Ground Control Box Installation Ref. A
T
for Harnesses) I
4932736
Proportional Telescope Wiring Diagram
(August 1994 to Present)
Ref. O
N
Standard Wiring Diagrams - Hydraulic Controls
Wiring Diagrams - Deutz and Wisconsin: Ref.
4931623/ Engine Wiring Diagram - Deutz
Ref. H/F
7
1280992*
4920852 Harness, Engine 1
4360212 Breaker, Circuit - 3 Amp 1 E
3990010 Diode - 6 Amp 1 L
4931622/
1280992
Engine Wiring Diagram - Wisconsin (Prior to
July 1988)
Ref. E/E E
4920850 Harness, Engine 1 C
4931826/
1280992*
Engine Wiring Diagram - Wisconsin (July
1988 to Present)
Ref. D/E T
4921128 Harness, Engine 1 R
4932028
Ground Control Box Wiring Diagram (80HX)
(Prior to May 1994) (See Ground Control Box Ref. B
I
Installation for Harnesses) C
4932028
Ground Control Box Wiring Diagram (80HX)
(Prior to May 1994) (See Ground Control Box Ref. B
A
Installation for Harnesses) L
Ground Control Box Wiring Diagram (80H)
4931836 (See Grd Control Box Installations for Har- Ref. 4
nesses)
Wiring Diagrams - Ford:
4931685/ Engine Wiring Diagram (June 1987 to March
Ref. E/D
1280991 1995)
4360228 Switch, Remote Speed Set 1
4920997 Harness, Engine (June 1987 to March 1991) 1
4921309 Harness, Engine (March 1991 to March 1995) 1
4932811/ Engine Wiring Diagram (March 1995 to
Ref. B/
1282616* Present)
4921761 Harness, Engine (March 1995 to Present) 1
Ground Control Box Wiring Diagram (80HX)
4932028 (Prior to May 1994) See Ground Control Box Ref. B
Installation for Harnesses)
Ground Control Box Wiring Diagram (80HX)
4932703 (May 1994 to Present) (See Ground Control Ref. A
Box Installation for Harnesses)
Ground Control Box Wiring Diagram (80H)
4931836 (See Grd Control Box Installations for Har- Ref. 4
nesses)

2791879 Valjar Machines Wiring Diagram Ref.

4931349 WCBC Machines Wiring Diagram Ref. C

0239194 Winterization Wiring Diagram (Deutz) Ref. B

3120272 7-13
S SECTION 7 ELECTRICAL
E
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 1870003 Wiring Schematic Ref. A

I
O
N

E
L
E
C
T
R
I
C
A
L

7-14 3120272
SECTION 7 ELECTRICAL S
FIGURE 7-2. WIRING DIAGRAM - DUAL FUEL E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

3120272 7-15
S SECTION 7 ELECTRICAL
E FIGURE 7-3. WIRING DIAGRAM - GENERATOR (DEUTZ ENGINES)
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

7-16 3120272
SECTION 7 ELECTRICAL S
FIGURE 7-4. WIRING DIAGRAM - GENERATOR (FORD ENGINES) E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

3120272 7-17
S SECTION 7 ELECTRICAL
E FIGURE 7-5. WIRING DIAGRAM - PLATFORM CONSOLE STANDARD CONTROLS
C (SHEET 1 OF 2)
T
I
O
N

E
L
E
C
T
R
I
C
A
L

7-18 3120272
SECTION 7 ELECTRICAL S
FIGURE 7-5. WIRING DIAGRAM - PLATFORM CONSOLE STANDARD CONTROLS E
(SHEET 2 OF 2). C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

3120272 7-19
S SECTION 7 ELECTRICAL
E FIGURE 7-6. WIRING DIAGRAM - PLATFORM CONSOLE HYDRAULIC CONTROLS
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

7-20 3120272
SECTION 7 ELECTRICAL S
E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
THIS PAGE INTENTIONALLY LEFT BLANK L

3120272 7-21
S SECTION 7 ELECTRICAL
E FIGURE 7-7. WIRING DIAGRAM - STANDARD (DEUTZ ENGINE/FIXED AXLE/
C STANDARD CONTROLS) (SHEET 1 OF 2)
T
I
O
N

E
L
E
C
T
R
I
C
A
L

7-22 3120272
SECTION 7 ELECTRICAL S
FIGURE 7-7. WIRING DIAGRAM - STANDARD (DEUTZ ENGINE/FIXED AXLE/ E
STANDARD CONTROLS) (SHEET 2 OF 2) C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

3120272 7-23
S SECTION 7 ELECTRICAL
E FIGURE 7-8. WIRING DIAGRAM - STANDARD (DEUTZ ENGINE/OSCILLATING
C AXLE/STANDARD CONTROLS) (SHEET 1 OF 2)
T
I
O
N

E
L
E
C
T
R
I
C
A
L

7-24 3120272
SECTION 7 ELECTRICAL S
FIGURE 7-8. WIRING DIAGRAM - STANDARD (DEUTZ ENGINE/OSCILLATING E
AXLE/STANDARD CONTROLS) (SHEET 2 OF 2). C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

3120272 7-25
S SECTION 7 ELECTRICAL
E FIGURE 7-9. WIRING DIAGRAM - STANDARD (DEUTZ ENGINE/HYDRAULIC
C CONTROLS) (SHEET 1 OF 2)
T
I
O
N

E
L
E
C
T
R
I
C
A
L

7-26 3120272
SECTION 7 ELECTRICAL S
FIGURE 7-9. WIRING DIAGRAM - STANDARD (DEUTZ ENGINE/HYDRAULIC E
CONTROLS) (SHEET 2 OF 2) C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

3120272 7-27
S SECTION 7 ELECTRICAL
E FIGURE 7-10. WIRING DIAGRAM - STANDARD (FORD ENGINE/FIXED AXLE/
C STANDARD CONTROLS) (SHEET 1 OF 2)
T
I
O
N

E
L
E
C
T
R
I
C
A
L

7-28 3120272
SECTION 7 ELECTRICAL S
FIGURE 7-10. WIRING DIAGRAM - STANDARD (FORD ENGINE/FIXED AXLE/ E
STANDARD CONTROLS) (SHEET 2 OF 2) C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

3120272 7-29
S SECTION 7 ELECTRICAL
E FIGURE 7-11. WIRING DIAGRAM - STANDARD (FORD ENGINE/OSCILLATING
C AXLE/STANDARD CONTROLS) (SHEET 1 OF 2)
T
I
O
N

E
L
E
C
T
R
I
C
A
L

7-30 3120272
SECTION 7 ELECTRICAL S
FIGURE 7-11. WIRING DIAGRAM - STANDARD (FORD ENGINE/OSCILLATING E
AXLE/STANDARD CONTROLS) (SHEET 2 OF 2) C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

3120272 7-31
S SECTION 7 ELECTRICAL
E FIGURE 7-12. WIRING DIAGRAM - STANDARD (FORD ENGINE/HYDRAULIC
C CONTROLS) (SHEET 1 OF 2)
T
I
O
N

E
L
E
C
T
R
I
C
A
L

7-32 3120272
SECTION 7 ELECTRICAL S
FIGURE 7-12. WIRING DIAGRAM - STANDARD (FORD ENGINE/HYDRAULIC E
CONTROLS) (SHEET 2 OF 2) C
T
I
O
N

E
L
E
C
T
R
I
C
A
L

3120272 7-33
S SECTION 7 ELECTRICAL
E
C
T
I
O
N

E
L
E
C
T
R
I
C
A
L THIS PAGE INTENTIONALLY LEFT BLANK

7-34 3120272
SECTION 8 DECALS
S
E
TABLE OF CONTENTS C
FIGURE DESCRIPTION PAGE
T
I
8-1 DECALS INSTALLATION - DOMESTIC BROWN DECALS. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 DECALS INSTALLATION - DOMESTIC BLACK DECALS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
O
8-3 DECALS INSTALLATION - COUNTRY SPEC BROWN DECALS . . . . . . . . . . . . . . . . . . . . . . . 8-14 N
8-4 DECALS INSTALLATION - COUNTRY SPEC BLACK DECALS . . . . . . . . . . . . . . . . . . . . . . . . 8-20

D
E
C
A
L
S

3120272 8-1
S SECTION 8 DECALS
E FIGURE 8-1. DECALS INSTALLATION - DOMESTIC BROWN DECALS
C
T
I
O
N

D
E
C
A
L
S

8-2 3120272
SECTION 8 DECALS S
FIGURE 8-1. DECALS INSTALLATION - DOMESTIC BROWN DECALS
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
DECALS INSTALLATIONS - BROWN Ref. T
0237438
9983550
80H With Standard Controls
80H With Hydraulic Controls
Ref.
Ref.
14
B
I
0236845 80HX With Standard Controls Ref. 26 O
9983551 80HX With Hydraulic Controls Ref. B N
0238660 80HX+6 With Standard Controls Ref. 22
9983552 80HX+6 With Hydraulic Controls Ref. B
0271156 80HX JLG Logo (Brown) Ref. 1 8
0271157 86HX JLG Logo (Brown) Ref. 1

1 Not Available Nameplate - Serial Number 1


D
2 1700584 Decal - Patent 1 E
3
3251569
Decal - Manual Options:
Located on Engine Side - Used Prior to July 1987
1
C
1700157 Mounted on Manual Storage Box at Rear - July A
1701509
1987 to May 1994
Mounted on Manual Storage Box at Rear - May
L
1994 to Present S
4 Decal - Ground Control Options: 1
1700582 Prior to May 1994
1702293 May 1994 to Present
5 Decal - Caution Options: 1
1700643 Prior to May 1994
1702299 May 1994 to Present
6 Nameplate - Load/Reach Options: 1
3251665 80H & 80HX
3251786 80HX+6
7 Decal - Attach Belt Options: 2
1700477 Prior to May 1994
1702276 May 1994 to September 1995
1702612 September 1995 to S/N 61083
1704277 S/N 61083 to Present
8 to 9 Not Used
10 Nameplate - Footswitch Options: 1
3250453 Prior to July 1987
3251766 July 1987 to June 1992
3252347 June 1992 to Present
11 Decal - No Hands Options:
1700476 Prior to May 1994 2
1702294 May 1994 to Present
12 Nameplate - Valve Select Options (Fixed Axle Only) 1
Located on top of Frame Prior to October 1995/
Located on front of Frame October 1995 to Present:
3250444 Prior to September 1990
3251870 September 1990 to Present
13 Decal - Crushing Options: 4
1700585 Prior to May 1994
1702277 May 1994 to Present
14 Decal - FWD Options: A/R
1700423 Brown (Prior to November 1989) 4

3120272 8-3
S SECTION 8 DECALS
E FIGURE 8-1. DECALS INSTALLATION - DOMESTIC BROWN DECALS (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 1700977
Not Required
Creme (November 1989 to November 1992)
Decal (November 1992 to Present)
4
0
I 15 Decal - Arrow Options: 4
O 1700568 Brown (Prior to November 1989)
1700978 Creme (November 1989 to November 1992)
N 1701501 Black/White (November 1992 to Present)
16 Not Used
8 17
1700419
Decal - Hydraulic
Prior to S/N 59048
1

1701504 S/N 59048 to Present


D 18 Decal - Tie-Down Options: A/R
1700575
E 1700976
Brown (Prior to November 1989)
Creme (November 1992 to S/N 45888)
4
4
C 1702300 Decal (S/N 45888 to Present) 0
A 19 Not Used
20 Decal - Brown/Orange Stripe Options: 40 Ft.
L 1700431 Prior to September 1995
S 1701703 September 1995 to Present
21 Decal - Crushing Options: 2
1700640 Prior to May 1994
1702284 May 1994 to Present
22 3820001 Rivet A/R
23 to 24 Not Used
25 Decal - Electrocution Hazard 3
1700580 Prior to May 1994
1702292 May 1994 to Present
26 Not Used
27 Decal - Model Options: 2
1700735 80H (Prior to March 1992)
1701742 80H (March 1992 to Present)
1700639 80HX (Prior to March 1992)
1701741 80HX (March 1992 to Present)
1700959 80HX+6 (Prior to July 1990)
1701379 80HX+6 (July 1990 to Present)
28 Decal - JLG Lift Options: A/R
1700422 80HX (Prior to April 1992) 3
1701684 80HX (April 1992 to Present) 3
1701376 80HX+6 (April 1992 to Present) 1
29 1700583 Decal - Ground Control Location 1
30 Nameplate - Axle Extend/Retract Options: 1
3251637 Prior to May 1994
1702301 May 1994 to October 1995
1702888 October 1995 to Present
31 Decal - Inspection Options: 1
1700593 Prior to May 1994
1702153 May 1994 to Present
32 3251243 Nameplate - 120V 1
33 0961127 Bushing, Snap 1
34 0100010 Loctite, Adhesive (Not Shown) A/R

8-4 3120272
SECTION 8 DECALS S
FIGURE 8-1. DECALS INSTALLATION - DOMESTIC BROWN DECALS (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
35
1700756
Decal - Hydraulic Tank Levels
Full/Add (Brown) (Prior to S/N 59048)
1
T
1701502 High Oil Level (S/N 59048 to Present) I
1701503 Low Oil Level (S/N 59048 to Present) O
36 Not Used
37 0860520 Box, Manual Storage (Used July 1987 to Present) 1
N
38 3311405 Locknut 1/4"-20NC 5
39
40
4751400
1060279
Flatwasher 1/4"
Cable, Lanyard
6
1
8
41 0641408 Bolt 1/4"-20NC x 1" 1
42 3251813 Decal - USA (November 1989 to Present Only) 1 D
43
1700422
Decal Options:
JLG Lift (Prior to November 1989)
1
E
1700981 JLG (November 1989 to Present) C
44 Decal - Lift Here Options: 2 A
1700377 Decal (Brown) (Prior to November 1989)
1700975 Decal (Creme) (November 1989 to S/N 45888)
L
1701500 Decal (S/N 45888 to Present) S
45 Decal - Lift Here (Brown) Options: 2
1700377 Prior to S/N 45888
1701500 S/N 45888 to Present
46 to 53 Not Used
54 1702282 Decal - Warning (Used May 1994 to Present) 1
55 1701678 Decal - 500 Lbs. 1
1701680 Decal - 650 Lbs. 1
1701681 Decal - 750 Lbs. 1
56 Not Available Decal - Bar Code (Used September 1995 to Present) 1
57 1702966 Decal - Capacity (S/N 46314 to Present) 1
58 1701110 Decal - JLG 3 1/2 (80HX+6 Only) 2
59 1701375 Decal - Extend-A-Reach (80HX+6 Only) 2
60 to 64 Not Used
65 1702663 Decal - Fan Blade (Prior to S/N 61083) 1

DECALS INSTALLATION (OPTIONAL PARTS) Ref.

71 Decal - Fuel LP Gas Options: 1


1700429 Prior to S/N 59050
1701543 S/N 59050 to Present
72 Decal - Fuel Options: 1
1700430 Gas Machines Prior to S/N 59050
1701542 Gas Machines S/N 59050 to Present
1700428 Diesel Machines Prior to S/N 59050
1701505 Diesel Machines S/N 59050 to Present
73 Decal - Caution LP Gas Options: 1
3251028 Prior to May 1994
3252356 May 1994 to Present
74 Nameplate - Caution Options: 1
3251607 500 Lb. Machines with PQ Controllers Built Prior to
March 1991

3120272 8-5
S SECTION 8 DECALS
E FIGURE 8-1. DECALS INSTALLATION - DOMESTIC BROWN DECALS (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 3251548 Machines with PQ Controllers Built March 1991 to


May 1991
I 3252087 750 Lb. Machines with PQ Controllers Built Prior to
O 75
May 1991
Nameplate - Danger Options: 1
N 3251780 80HX Prior to May 1991
3251549 86HX and 80HX+6 Prior to May 1991
76 Nameplate - Caution/Danger Options: 1
8 3252144 Machines with PQ Controllers Built May 1991 to
May 1994
3252369 Machines with PQ Controllers Built May 1994 to
D Present
E 3252107 Machines with OEM Controllers Built Through May
1991
C 3252144 Machines with OEM Controllers Built May 1991 to
A May 1994
3252369 Machines with OEM Controllers Built May 1994 to
L Present
S 77 Mounting Bracket Options: 1
3530997 Bracket (Machines Built May 1991 to March 1993)
3536671 Bracket (Machines Built March 1993 to Present)
78 Decal - LP Gas Liquid System Options: 1
Not Required Without LP Gas
Not Required With LP Gas Prior to S/N 59048
1702720 With LP Gas S/N 59048 to Present

Decal Kit Options - Brown: 1
2900677 80HX & 80H (Includes Items 2-5,7,11-13,15,
17,18,21,25,28-32,35,42-45,54,76&77)
80HX+6 (Includes Items 2-7,11-13,15,17,18,21,
2900928
25,28-32,35,42-45,54,55,58,76&77)

0251685 LIFTING DIAGRAM INSTALLATION Ref.

101 3252095 Decal - Lifting Diagram 2


3820001 Rivet 8

0256488 PROP 65 DECAL INSTALLATION - GAS MACHINES Ref.


PROP 65 DECAL INSTALLATION - DIESEL
0256487 Ref.
MACHINES

102 Decal - Prop 65 Options: 1


1702961 Gas Machines
1702962 Diesel Machines

8-6 3120272
SECTION 8 DECALS S
FIGURE 8-1. DECALS INSTALLATION - DOMESTIC BROWN DECALS (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
T
I
O
N

D
E
C
A
L
S

3120272 8-7
S SECTION 8 DECALS
E FIGURE 8-2. DECALS INSTALLATION - DOMESTIC BLACK DECALS
C
T
I
O
N

D
E
C
A
L
S

8-8 3120272
SECTION 8 DECALS S
FIGURE 8-2. DECALS INSTALLATION - DOMESTIC BLACK DECALS
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
DECALS INSTALLATIONS - BLACK Ref. T
0239187
0251638
80HX With Standard Controls
80HX+6 With Standard Controls
Ref.
Ref.
17
14
I
O
1 Not Available Nameplate - Serial Number 1 N
2 1700584 Decal - Patent 1
3 Decal - Manual Options: 1
1700157 Mounted on Manual Storage Box at Rear - Prior to 8
May 1994
1701509 Mounted on Manual Storage Box at Rear - May
1994 to Present D
4
1700582
Decal - Ground Control Options:
Prior to May 1994
E
1702293 May 1994 to Present C
5 Decal - Caution Options: 1 A
1700643
1702299
Prior to May 1994
May 1994 to Present
L
6 Nameplate - Load/Reach Options: 1 S
3251665 80H & 80HX
3251786 80HX+6
7 Decal - Attach Belt Options: 2
1700477 Prior to May 1994
1702276 May 1994 to September 1995
1702612 September 1995 to S/N 61083
1704277 S/N 61083 to Present
8 Not Used
9 Not Used
10 Nameplate - Footswitch Options: 1
3250453 Prior to July 1987
3251766 July 1987 to June 1992
3252347 June 1992 to Present
11 Decal - No Hands Options: 2
1700476 Prior to May 1994
1702294 May 1994 to Present
12 Nameplate - Valve Select Options (Fixed Axle Only)
Located on top of Frame Prior to October 1995/ 1
Located on front of Frame October 1995 to Present:
3250444 Prior to September 1990
3251870 September 1990 to Present
13 Decal - Crushing Options: 4
1700585 Prior to May 1994
1702277 May 1994 to Present
14 Decal - FWD Options: A/R
1700053 Prior to November 1992 4
Not Required November 1992 to Present 0
15 Decal - Arrow Options: 4
1700058 Black (Prior to November 1992)
1701501 Black/White (November 1992 to Present)
16 Not Used
17 1700195 Decal - Hydraulic (Black) 1

3120272 8-9
S SECTION 8 DECALS
E FIGURE 8-2. DECALS INSTALLATION - DOMESTIC BLACK DECALS (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 18
19
1701326
Not Used
Decal - Tie-Down 4

I 20 1701334 Decal - Black Stripe 40 Ft.


O 21 Decal - Crushing Options: 2
1700640 Prior to May 1994
N 1702284 May 1994 to Present
22 3820001 Rivet A/R
8 23 to 24
25
Not Used
Decal - Electrocution Hazard 3
1700580 Prior to May 1994
D 1702292 May 1994 to Present
Not Used
E 26
27 Decal - Model Options: 2
C 1701026 80HX (Prior to March 1992)
A 1701747 80HX (March 1992 to Present)
1701432 80HX+6
L 28 Decal - JLG Lift Options: A/R
S 1700349 80HX Prior to April 1992 3
1701685 80HX April 1992 to Present 3
1701548 80HX+6 April 1992 to Present 1
29 1700583 Decal - Ground Control Location 1
30 Nameplate - Axle Extend/Retract Options: 1
3251637 Prior to May 1994
1702301 May 1994 to October 1995
1702888 October 1995 to Present
31 Decal - Inspection Options: 1
1700593 Prior to May 1994
1702153 May 1994 to Present
32 3251243 Nameplate - 120V 1
33 0961127 Bushing, Snap 1
34 0100010 Loctite, Adhesive (Not Shown) A/R
35 1701336 Decal - Full/Add (Black) 1
36 Not Used
37 0860520 Box, Manual Storage (Used July 1987 to Present) 1
38 3311405 Locknut 1/4"-20NC 5
39 4751400 Flatwasher 1/4" 6
40 1060279 Cable, Lanyard 1
41 0641408 Bolt 1/4"-20NC x 1" 1
42 3251813 Decal - USA (November 1989 to Present Only) 1
43 Decal Options: 1
1700349 JLG Lift (Prior to November 1989)
1701321 JLG (November 1989 to Present)
44 1700232 Decal - Lift Here (Black) 2
45 1700232 Decal - Lift Here (Black) 2
46 to 53 Not Used
54 1702282 Decal - Warning (Used May 1994 to Present)
55 1701678 Decal - 500 Lbs. 1
1701680 Decal - 650 Lbs. 1
1701681 Decal - 750 Lbs. 1

8-10 3120272
SECTION 8 DECALS S
FIGURE 8-2. DECALS INSTALLATION - DOMESTIC BLACK DECALS (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
56
57
Not Available
1702966
Decal - Bar Code (Used September 1995 to Present)
Decal - Capacity (S/N 46314 to Present)
1
1
T
58 1701435 Decal - JLG 3 1/2 (80HX+6 Only) 2 I
59 1701431 Decal - Extend-A-Reach (80HX+6 Only) 2 O
DECALS INSTALLATION (OPTIONAL PARTS) Ref.
N
71
1700197
Decal - Fuel LP Gas Options:
Prior to S/N 59050
1 8
1701543 S/N 59050 to Present
72 Decal - Fuel Options: 1 D
1700194
1701542
Gas Machines Prior to S/N 59050
Gas Machines S/N 59050 to Present
E
1700196 Diesel Machines Prior to S/N 59050 C
1701505 Diesel Machines S/N 59050 to Present A
73 Decal - Caution LP Gas Options: 1
3251028 Prior to May 1994
L
3252356 May 1994 to Present S
74 Nameplate - Caution Options: 1
3251607 500 Lbs Machines with PQ Controllers Built Prior
to March 1991
3251548 500 Lbs Machines with PQ Controllers Built March
1991 to May 1991
3252087 750 Lbs Machines with PQ Controllers Built Prior
to May 1991
75 Nameplate - Danger Options: 1
3251780 80HX (Prior to May 1991)
3251549 86HX and 80HX+6 (Prior to May 1991)
76 Nameplate - Caution/Danger Options: 1
3252144 Machines with PQ Controllers Built May 1991 to
May 1994
3252369 Machines with PQ Controllers Built May 1994 to
Present
3252107 Machines with OEM Controllers Built Through May
1991
3252144 Machines with OEM Controllers Built May 1991 to
May 1994
3252369 Machines with OEM Controllers Built May 1994 to
Present
77 Mounting Bracket Options: 1
3530997 Machines Built May 1991 to March 1993
3536671 Machines Built March 1993 to Present


Decal Kit Options - Black 1
2900678 80HX (Includes Items 2-5,7,11-13,15, 17,18,21,25,
28-32,35,42-45,54,76& 77)
2900929 80HX+6 (Includes Items 2-5,7,11-13,15, 17,18,21,
25,28-32,35,42-45,54,55,58,76& 77)

3120272 8-11
S SECTION 8 DECALS
E FIGURE 8-2. DECALS INSTALLATION - DOMESTIC BLACK DECALS (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 0251685 LIFTING DIAGRAM INSTALLATION Ref.

I 101 3252095 Decal - Lifting Diagram 2


O 3820001 Rivet 8

N 0256488 PROP 65 DECAL INSTALLATION - GAS MACHINES Ref.


0256487 PROP 65 DECAL INSTALLATION - DIESEL Ref.
8 MACHINES

102 Decal - Prop 65 Options: 1


D 1702961 Gas Machines
1702962 Diesel Machines
E
C
A
L
S

8-12 3120272
SECTION 8 DECALS S
FIGURE 8-2. DECALS INSTALLATION - DOMESTIC BLACK DECALS (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
T
I
O
N

D
E
C
A
L
S

3120272 8-13
S SECTION 8 DECALS
E FIGURE 8-3. DECALS INSTALLATION - COUNTRY SPEC BROWN DECALS
C
T
I
O
N

D
E
C
A
L
S

8-14 3120272
SECTION 8 DECALS S
FIGURE 8-3. DECALS INSTALLATION - COUNTRY SPEC BROWN DECALS
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
DECALS INSTALLATIONS Ref. T
0257519
0257521
BRAZIL - 80HX
BRAZIL - 80HX+6
Ref.
Ref.
2
2
I
0252100 JAPANESE - 80H Ref. E O
0257197 JAPANESE - 80HX Ref. 1 N
0257199 JAPANESE - 80HX+6 Ref. 1
0255848 LATIN AMERICAN - 80H Ref. 5
0255849 LATIN AMERICAN - 80HX Ref. 8 8
0255850 LATIN AMERICAN - 80HX+6 Ref. 6

1 Not Available Nameplate - Serial Number 1


D
2 Decal - Patent Options: 1 E
1700584
Not Required
Brazil
Japanese
C
1702573 Latin American A
3 1701509 Decal - Manual 1 L
4 Not Required
5 Decal - Caution Options: 1
S
Not Required Brazil
Not Required Japanese
1702607 Latin American
6 Decal - Load/Reach Options: 1
Not Required Brazil
Not Required Japanese
1702666 Latin American - 80H & 80HX
1702668 Latin American - 80HX+6
7 Decal - Attach Lanyard Options: 1
1703900 Brazil
Not Required Japanese
Latin American
1702690 Prior to S/N 61083
1704277 S/N 61083 to Present
8 Decal - Caution/Danger Options: 1
1703538 Brazil
1701922 Japanese
1702608 Latin American
9 Not Required
10 Nameplate, Footswitch Options: 1
3252540 Brazil
3252220 Japanese
3252489 Latin American
11 Decal - No Hands Options: 1
1703899 Brazil
Not Required Japanese
1702586 Latin American
12 Decal, Extend-A-Reach (80HX+6 Only) Options: 2
1701375 Brazil
1701375 Japanese
1702660 Latin American

3120272 8-15
S SECTION 8 DECALS
E FIGURE 8-3. DECALS INSTALLATION - COUNTRY SPEC BROWN DECALS (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 13
1701518
Decal - Crushing Options:
Brazil
A/R

I 1701518 Japanese
O 1702609 Latin American
14 1701501 Decal - Arrow 4
N 15 Not Required
16 Decal Fuel Options: 1
8 1702722
1701542
Gas Machines Prior to S/N 59050
Gas Machines S/N 59050 to Present
1702600 Diesel Machines Prior to S/N 59050
D 1701505 Diesel Machines S/N 59050 to Present

E 17
1701504
Decal - Hydraulic Options:
Brazil
1

C 1701504 Japanese
A 1702599 Latin American (Prior to S/N 59048)
1701504 Latin American (S/N 59048 to Present)
L 18 Decal - Tie-Down Options: 8
S 1701500 Brazil
1701500 Japanese
1702604 Latin American (Prior to S/N 59048)
1701500 Latin American (S/N 59048 to Present)
19 Decal - LP Gas Options: 1
1700429 Prior to S/N 59050
1701543 S/N 59050 to Present
20 1701703 Decal - Brown Stripe Options:
80HX 40 Ft.
80HX+6 41 Ft.
21 Decal - Crushing Options: A/R
Not Required Brazil
Not Required Japanese
1702583 Latin American
22 3820001 Rivet A/R
23 Not Required
24 Not Required
25 Decal - Electrocution Hazard Options: 3
Not Required Brazil
Not Required Japanese
1702585 Latin American
26 Not Required
27 Decal - Model Options: 2
1701742 80H
1701741 80HX
1701379 80HX+6
28 Decal - JLG Lift Options: A/R
1701684 JLG Lift 3 (80HX) 3
1701376 JLG Lift 5 (80HX+6) 1
29 Decal - Ground Control Options: 1
Not Required Brazil
1701920 Japanese

8-16 3120272
SECTION 8 DECALS S
FIGURE 8-3. DECALS INSTALLATION - COUNTRY SPEC BROWN DECALS (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
1702601 Latin American
T
30 Decal - Axle Ext/Ret (80HX Only) Options: 1 I
1703535 Brazil O
1701929 Japanese
1702662 Latin American
N
31 1702669 Decal - Dual Fuel Caution 1
32
Not Required
Decal - AC to Platform Options:
Brazil
1 8
Not Required Japanese
1703453 Latin American D
0961127
33
34 0100010
Bushing, Snap
Loctite, Adhesive
1
A/R
E
35 Decal - Hydraulic Oil (High) Options: 1 C
1701502 Brazil A
1701502 Japanese
1702602 Latin American
L
36 Not Used S
37 0860520 Box, Manual Storage 1
38 3311405 Locknut 1/4"-20NC 5
39 4751400 Flatwasher 1/4" 6
40 1060279 Cable, Lanyard 1
41 0641408 Bolt 1/4"-20NC x 1" 1
42 Decal - Select Valve Options: 1
1703537 Brazil
1701930 Japanese
1701795 Latin American
43 1700981 Decal - JLG 5 1
44 Decal - USA Options: 1
Not Required Brazil
Not Required Japanese
3251813 Latin American
45 Decal - Lift Here (Cream) Options: 2
Not Required Brazil
Not Required Japanese
1702835 Latin American (Prior to S/N 59048)
1701500 Latin American (S/N 59048 to Present)
46 Decal - JLG 3 1/2 Options: 2
Not Required 80H
Not Required 80HX
1701110 80HX+6
47 Decal - Lift Here (Brown) Options: 2
Not Required Brazil
Not Required Japanese
1702603 Latin American (Prior to S/N 59048)
1701500 Latin American (S/N 59048 to Present)
48 Decal - Hydraulic Oil (Low) Options: 1
1701503 Brazil
1701503 Japanese

3120272 8-17
S SECTION 8 DECALS
E FIGURE 8-3. DECALS INSTALLATION - COUNTRY SPEC BROWN DECALS (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T Not Required
1701503
Latin American (Prior to S/N 59048)
Latin American (S/N 59048 to Present)
I 49 Decal - Dont Lift Up/Tie Down 2
O 1701499 Brazil
1701499 Japanese
N Not Required Latin American
50 Not Used
8 51
52
Not Used
Decal - Capacity Options: 1
Not Required Brazil
D 1701924 Japanese
1702661
E 53
Latin American
Decal - Caution Options: 1
C 1703548 Brazil
A 1701923 Japanese
Not Required Latin American
L 54 Tape, Safety Options: 19ft
S Not Required Brazil
4420052 Japanese
Not Required Latin American
55 Nameplate, Manual Descent Options: 1
1703614 Brazil
3252341 Japanese
1703666 Latin American
56 Not Required
57 Not Available Decal - Bar Code 1
58 Decal - Inspection Options: 1
Not Required Brazil
Not Required Japanese
1702552 Latin American
59 Decal - Warning Options: 1
Not Required Brazil
Not Required Japanese
1702581 Latin American
60 Decal - Fan Blade (Not Shown) Options: 1
Not Required Brazil
Not Required Japanese
1702663 Latin American
61 Decal - LP Gas System (80H & 80HX Only) (Not
1
Shown) Options:
Not Required Brazil
Not Required Japanese
1702720 Latin American
62 3570376 Plate (Latin American - 80HX+6 Only) 1
63 0641505 Bolt 5/16-18NC x 5/8 (Latin American - 80HX+6 4
Only)
64 4751500 Flatwasher 5/16 (Latin American - 80HX+6 Only) 8
65 3311505 Nut 5/16-18NC (Latin American - 80HX+6 Only) 4
66 Decal - G.C. Location Options: 1
1703546 Brazil

8-18 3120272
SECTION 8 DECALS S
FIGURE 8-3. DECALS INSTALLATION - COUNTRY SPEC BROWN DECALS (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
Not Required
1702606
Japanese
Latin American
T
67 Decal - Fan Blade (Not Shown) Options: 1 I
Not Required Brazil O
Not Required Japanese
1702663 Latin American
N

2900939
Decal Kit Options:
Brazil Spec 80HX (Includes Items 2,3,8,10,13,14,
A/R 8
17,18,21,27,28,30,35,43,48,49,53,55 & 66)
2910047 Brazil Spec 80HX+6 (Includes Items 7,11,30,42,
53,55 & 66)
D
Not Available Japanese Spec 80HX & 80HX+6 E
2910016 Latin American Spec 80HX(Includes Items 2,3,5,7,
8,10,13,14,17,18,25,27-30,32,35,42-44,47,55&66)
C
2910017 Latin American Spec 80HX+6 (Includes Items 2,3, A
5-8,10,12-14,17,18,21,25,27-30,32,35,42-46,52,
55,58-61 & 66)
L
S

3120272 8-19
S SECTION 8 DECALS
E FIGURE 8-4. DECALS INSTALLATION - COUNTRY SPEC BLACK DECALS
C
T
I
O
N

D
E
C
A
L
S

8-20 3120272
SECTION 8 DECALS S
FIGURE 8-4. DECALS INSTALLATION - COUNTRY SPEC BLACK DECALS
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
DECALS INSTALLATION - BLACK OPTIONS: Ref. T
0257520
0257522
BRAZIL - 80HX
BRAZIL - 80HX+6
Ref.
Ref.
2
2
I
0257196 JAPANESE - 80HX Ref. 1 O
0257198 JAPANESE - 80HX+6 Ref. 7 N
1 Not Available Nameplate - Serial Number 1
2 1700584 Decal - Patent 1 8
3 1701509 Decal - Manual 1
4 Decal - Manual Descent Options: 1
Not Required Brazil
D
1703480 Japanese E
5
6
Not Required
Not Required
C
7 Decal - Attach Lanyard Options: 1 A
1703900 Brazil L
Not Required Japanese
8 Decal - Caution Options: 1
S
1703538 Brazil
Not Required Japanese
9 Not Required
10 Nameplate - Footswitch Options: 1
3252540 Brazil
3252220 Japanese
11 Decal - No Hands Options: 1
1703899 Brazil
Not Required Japanese
12 Decal, Extend-A-Reach (80HX+6 Only) Options: 2
1701375 Brazil
1701431 Japanese
13 1701518 Decal - Crushing A/R
14 1701501 Decal - Arrow 4
15 Not Required
16 Decal Fuel Options: 1
1701542 Gas
1701505 Diesel
17 1701504 Decal - Hydraulic 1
18 1701500 Decal - Tie-Down 4
19 Decal - LP Gas Options: 1
1700197 Prior to S/N 59050
1701543 S/N 59050 to Present
20 1701334 Decal - Black Stripe Options:
80HX 40 Ft.
80HX+6 41 Ft.
21 Not Required
22 3820001 Rivet A/R
23 to 26 Not Required

3120272 8-21
S SECTION 8 DECALS
E FIGURE 8-4. DECALS INSTALLATION - COUNTRY SPEC BLACK DECALS (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T 27
1701747
Decal - Model Options:
80HX
2

I 1701432 80HX+6
O 28 Decal - JLG Lift Options: A/R
1701685 JLG Lift 3 (80HX) 3
N 1701548 JLG Lift 5 (80HX+6) 1
29 Decal - Ground Control 1
8 Not Required
1701920
Brazil
Japanese
30 Decal - Axle Ext/Ret (80HX Only) Options: 1
D 1703535 Brazil
1701929
E 31 1702669
Japanese
Decal - Dual Fuel Caution 1
C 32 Not Required
A 33 0961127 Bushing, Snap 1
34 0100010 Loctite, Adhesive (Not Shown) A/R
L 35 1701502 Decal - Hydraulic Oil (High) 1
S 36 Not Used
37 0860520 Box, Manual Storage 1
38 3311405 Locknut 1/4"-20NC 5
39 4751400 Flatwasher 1/4" 6
40 1060279 Cable, Lanyard 1
41 0641408 Bolt 1/4"-20NC x 1" 1
42 Decal - Select Valve Options: 1
1703537 Brazil
1701930 Japanese
43 Not Required
44 1701321 Decal - JLG 1
45 Not Required
46 Decal - JLG Options: 2
Not Required 80HX
1701435 80HX+6
47 Not Required
48 1701503 Decal - Hydraulic Oil (Low) 1
49 1701499 Decal - Dont Lift Up/Tie Down 2
50 Not Used
51 Not Used
52 Decal - Capacity Options: 1
Not Required Brazil
1701924 Japanese
53 Decal - Caution Options: 1
1703548 Brazil
1701923 Japanese
54 Tape, Safety Options: 19ft
Not Required Brazil
4420052 Japanese
55 Nameplate, Manual Descent Options: 1
1703614 Brazil
3252341 Japanese

8-22 3120272
SECTION 8 DECALS S
FIGURE 8-4. DECALS INSTALLATION - COUNTRY SPEC BLACK DECALS (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
56
57
Not Required
Not Available Decal - Bar Code 1
T
58 to 61 Not Used I
62 to 65 Not Required O
66 Decal - G.C. Location Options: 1
1703546 Brazil
N
Not Required Japanese
8

D
E
C
A
L
S

3120272 8-23
S SECTION 8 DECALS
E FIGURE 8-4. DECALS INSTALLATION - COUNTRY SPEC BLACK DECALS (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T
I
O
N

D
E
C
A
L
S

8-24 3120272
SECTION 9 RECOMMENDED SERVICE PARTS STOCK
S
MODELS 80HX/80HX+6 (STANDARD CONTROLS)
E
The following list will service fleets of machines (built to current production per date on the front cover) with C
emergency repair parts which can be installed in the field. Parts from the list should be replaced when inven-
tory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the T
JLG Industries Parts Department. I
JLG PART QTY PER FLEET O
DESCRIPTION
NUMBER 1-10 10-20 20 OR MORE N
STANDARD PARTS
9
7012339 Coil - Vickers Valve (Figure 2-9) 1 1 1
7000417 Coil - Bang-Bang Valve (Dump) (Figure 2-11) 1 1 1 R
7002450 Coil - Bang-Bang Valve (Dump) (Figure 2-12) 1 1 1 E
7000418 Coil - Bang-Bang Valve (Working) (Figures 2-11 to 2-14) 1 1 1
7004214 Element, Air Filter (Figures 2-25 & 2-32) 4 8 12
C
3740067 Relay (Figures 2-25 & 2-32) 1 1 1 O
1340046 Breather, Hydraulic Tank (Figure 2-40) 4 8 12 M
2120107 Element, Hydraulic Oil Filter (Figure 2-40) 4 8 12
3740049 Relay - SPDT (Figures 2-43 & 4-6) 1 1 1 M
3740016 Relay - 3PDT (Figure 2-43) 1 1 1 E
4360186
4360069
Breaker, Circuit - 35 Amp (Figure 2-43)
Breaker, Circuit - 10 Amp (Figure 2-43)
1
1
1
1
1
1
N
4360466 Switch, Key (Figure 2-43) 1 1 1 D
2860030 Key (Figure 2-43) 2 4 6 E
4360199 Switch, Toggle - SPDT (Figures 2-43 & 4-6) 1 1 1
4360274 Switch, Push Button - SPST/MC (Figures 2-43 & 4-6) 1 1 1
D
4360202 Switch, Toggle - DPDT/MC/CO (Figures 2-43 & 4-6) 1 1 1
4360201 Switch, Toggle - DPDT (Figure 2-43) 1 1 1
S
4360200 Switch, Toggle - DPDT/MC (Figures 2-43 & 4-6) 1 1 1 E
3740057
3740058
Relay - 2PST (Figure 2-43)
Relay - 4PDT (Figure 2-43)
1
1
1
1
1
1
R
7006153 Power Track - 1 Foot Section (Figure 3-1) 2 2 2 V
7006138 Power Track - Pin Kit (Figure 3-1) 24 24 24 I
2940006 Latch, Platform Door (Figures 4-1 & 4-2) 1 1 1
4360209 Breaker, Circuit - 20 Amp (Figure 4-6) 1 1 1
C
7011907 Electrical Assembly - 1600141 Controller (Figure 4-6) 1 1 1 E
7003751 Potentiometer (Figure 4-6) 1 1 1
4360289 Switch, Mushroom (Figure 4-6) (Prior to S/N 47996) 1 1 1 P
4360475
4360282
Switch, Mushroom (Figure 4-6) (S/N 47996 to Present)
Contact, Switch Block (Figure 4-6) (Prior to S/N 47996)
1
1
1
1
1
1
A
4360476 Contact, Switch Block (Figure 4-6) (S/N 47996 to Present) 1 1 1 R
4360282 Block, Switch Contact (Figure 4-6) 1 1 1 T
3990010 Diode - 6 Amp (Figure 7-1) 2 2 2
S
VARIABLE PARTS
S
3740059 Relay (Deutz) (Figure 2-25) 1 1 1 T
7014503 Filter, Oil (Deutz Engine Machines) (Figure 2-25) 1 Dozen 1 Dozen 1 Dozen O
3740080 Relay (Ford Engine Machines) (Figure 2-32) 1 1 1
7014501 Filter, Engine Oil (Ford Engine Machines) (Figure 2-32) 1 Dozen 1 Dozen 1 Dozen
C
4360212 Breaker, Circuit - 3 Amp (Deutz) (Figure 7-1) 1 1 2 K
3120272 9-1
SECTION 9 RECOMMENDED SERVICE PARTS STOCK
S
E MODELS 80HX/80HX+6 (STANDARD CONTROLS)
C The following list will service fleets of machines (built to current production per date on the front cover) with
emergency repair parts which can be installed in the field. Parts from the list should be replaced when inven-
T tory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the
I JLG Industries Parts Department.

O JLG PART QTY PER FLEET


DESCRIPTION
N NUMBER 1-10 10-20 20 OR MORE

4360057 Switch, Limit (Figure 1-17, 2-46 & 3-1) 1 2 2


9 4360277 Switch, Limit (Figure 1-17) 1 1 1

R
E
C
O
M
M
E
N
D
E
D
S
E
R
V
I
C
E
P
A
R
T
S
S
T
O
C
K
9-2 3120272
SECTION 10 SPECIAL OPTIONS
S
E
Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to
all models. For more specific parts information contact JLG Parts Department.
C
T
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. I
10-1 0237063 AIR CLEANER SERVICE INDICATOR INSTALLATION Ref. O
AIRLINE TO PLATFORM INSTALLATIONS Ref.
N
0237142 1/2" Airline Installation - 80HX and 80H Ref.
0250330
0237143
1/2" Airline Installation - 80HX+6 and 86HX
3/4" Airline Installation - 80HX and 80H
Ref.
Ref.
10

0252569
ALTERNATOR INSTALLATION - TOTALLY
ENCLOSED (CUMMINS)
Ref. S
P
0270723 BEACON MOUNTED UNDER PLATFORM Ref. E
INSTALLATION
C
BIODEGRADABLE HYDRAULIC FLUID DECALS Ref. I
1702788 Decal - Biodegradable Hydraulic Fluid (Used with
Mobile EAL 224 H)
Ref. A
1704174 Decal - Biodegradable Hydraulic Fluid (Used with
Ref.
L
Mobile SYN)

0251223 BOEING SPECIAL EQUIPMENT INSTALLATION Ref. O


0251185 Tow Package Installation Ref. P
0251042 Bubble Level Installation Ref.
0251053 Airline Fittings Installation Ref.
T
0251220 Battery Disconnect Switch Installation Ref. I
0251222
2901171
Keyed Start Switch Installation
Torque Hub Disconnect Kit
Ref.
Ref.
O
0251223 Miscellaneous Boeing Components Ref. N
S
0258376 BOOM INSTALLATION - SPECIAL MODIFIED Ref.
0801151 Boom Assembly Ref.

0239121 BRUSH INSTALLATION - T/T BEARING Ref.

0254834 4 SPACER INSTALLATION - T/T BEARING Ref.

0256789 CAMERA MOUNTING INSTALLATION Ref.

CAPACITY DECALS INSTALLATION - PLATFORM


0250729 Ref.
MOUNTED (500LBS)

CAPACITY DECALS INSTALLATION - PLATFORM


Ref.
GATE & CONSOLE BOX MOUNTED
0239776 Capacity Decals Installation (650Lbs) Ref.
0251982 Capacity Decals Installation (750Lbs) Ref.

CONTACTOR BOX AND RELAY INSTALLATION - U/L


0239418 Ref.
MACHINES

3120272 10-1
S SECTION 10 SPECIAL OPTIONS
E
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
0254161 CHIP COVERS INSTALLATION - POWER TRACK Ref.
T
I 0253634 COVER INSTALLATION - METAL CONSOLE (80HX) Ref.
O 0256620
0272190
COVER INSTALLATION - METAL CONSOLE (80HX+6)
COVER INSTALLATION - RUBBER CONSOLE (80HX)
Ref.
Ref.
N
0253550 CSA DECALS INSTALLATION Ref.

10 3252221 Decal - CSA 1

CUMMINS ENGINE ASSEMBLY AND INSTALLATIONS Ref.


S 0239497/
0239498
With Fixed Axle Built Prior to March 1994
P 0254749/
With Fixed Axle Built March 1994 To Present
E 0254750
0256168/
C 0256297
With Oscillating Axle

I
0258832/ DEUTZ ENGINE ASSEMBLY AND INSTALLATION U/L
A 0258833 MACHINES WITH OSCILLATING AXLE
Ref.

L
DECAL INSTALLATION - LANYARD ATTACHMENT
0256956 Ref.
(GM K-1 SPEC)
O
P 0270678 ENGINE SHUTDOWN INSTALLATION - CUMMINS
DIESEL MACHINES
Ref.

T
I EXHAUST INSTALLATIONS - SPECIALS
Deutz Engines:
Ref.

O 0250632 Exhaust Purifier Installation (Prior to April 1993) Ref.


N 0254109
Exhaust Purifier Installation (April 1993 to
Present)
Ref.
S Spark Arrester Installation (Prior to January
0235110 Ref.
1992)
Spark Arrester Installation (January 1992 to
0252736 Ref.
Present)
0258911 Spark Arrester Installation (U/L Machines) Ref.
Ford Engines:
0237014 Oxy Catalyst Purifier Installation Ref.

0255072 FAN SHIELD INSTALLATION - FORD ENGINES Ref.

0256150 GROUND CONTROLS INSTALLATION (CUMMINS


Ref.
DIESEL MACHINES)
0861035 Control Box & Harness Assy Ref.

GROUND CONTROLS INSTALLATION (CUMMINS


0257598 DIESEL MACHINES WITH OSCILLATING AXLE) Ref.
(LATIN AMERICAN/BRAZIL)
0861143 Control Box & Harness Assy Ref.

10-2 3120272
SECTION 10 SPECIAL OPTIONS S
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C
GROUND CONTROLS INSTALLATION (DEUTZ DIE-
0258926
SEL U/L MACHINES WITH OSCILLATING AXLE)
Ref. T
0861261 Control Box & Harness Assy Ref. I
GROUND CONTROLS INSTALLATION (80H 750LBS
O
0254062
MACHINE WITH HYDRAULIC CONTROLS)
Ref.
N
0860866 Control Box & Harness Assy (Prior to May 1994) Ref.
0860931 Control Box & Harness Assy (May 1994 to Present) Ref.
0860867 Control Box Assy (Prior to May 1994) Ref. 10
0860930 Control Box Assy (May 1994 to Present) Ref.

GROUND CONTROLS INSTALLATION (80H U/L


S
0255542 Ref.
MACHINES) P
0860927 Control Box & Harness Assy Ref.
0860926 Control Box Assy Ref.
E
C
HEATERS INSTALLATION Ref. I
0238779 Deutz Engines: Ref.
0238784 Oil Heater Installation (Prior to January 1992) Ref. A
0252654 Oil Heater Installation (January 1992 to Present) Ref. L
2580024 Battery Heater Installation Ref.
0239194 Cold Weather Start Kit Installation Ref.
Ford Engines: O
0236873 Battery and Engine Heaters Installation - LSG-423 Ref. P
0256337 Battery and Engine Heaters Installation - LRG-423 Ref.
T
0254752
HOOD INSTALLATION - CUMMINS ENGINE
Ref.
I
MACHINES
O
4360295 IGNITION SWITCH WITH INDIVIDUAL CODED KEYS Ref. N
S
JAPANESE SPEC (SEE FIGURE 10-2)

1702721 LATIN AMERICAN DUAL FUEL DECAL Ref.

0251686 LIFTING DECALS INSTALLATION - VALJAR Ref.

LIGHTS INSTALLATION - SPECIAL Ref.


0254097 Brake Lights Installation Ref.
Headlights and Taillights Installation (Prior to
0236662 Ref.
March 1993)
Headlights and Taillights Installation (March 1993 to
0254084 Ref.
Present)
Forward and Reverse Installation (S/N 33000 to
0257591 Ref.
Present)
Panel Lights Installation (On Ground and Platform
0237064 Ref.
Control Boxes)
0254096 Turn Signals Installation Ref.

LOCKS INSTALLATION - TURNTABLE (90)(S/N 11028


0251509 Ref.
AND S/N 13487)

3120272 10-3
S SECTION 10 SPECIAL OPTIONS
E
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

T OIL COOLER INSTALLATIONS Ref.


I 0236610 Oil Cooler Installation - Mounted at Rear of T/T Ref.
O 0254853 Oil Cooler Installation - Mounted Inside of T/T
OVERLOAD SYSTEM FOR EXTEND-A-REACH
Ref.

N 0252126 INSTALLATION (80HX+6 OPTION) (LOCATED ON Ref.


EAR LEVEL CYLINDER)

10 0258039
OVERLOAD SENSING SYSTEM INSTALLATION
Ref.
(FRENCH SPEC.)

S 0251080 OXY-ACETYLENE LINES INSTALLATION - 80HX Ref.


P 0252649
OXY-ACETYLENE LINES INSTALLATION - 80HX+6
Ref.
AND 86HX
E
C 0256436
PIPE RACK INSTALLATION (PRIOR TO NOVEMBER
Ref.
1997)
I PIPE RACK INSTALLATION (NOVEMBER 1997 TO
0257728 Ref.
A PRESENT)

L PLATFORM DOOR (SPRING LOADED) INSTALLA-


0256829 Ref.
TION (GM SPEC)

O PLATFORM CONSOLE BOX INSTALLATION (80H


P 0254057
750LBS MACHINE WITH HYDRAULIC CONTROLS)
Ref.

T PLATFORM CONSOLE BOX ASSEMBLY WITH OEM


I 0861202
CONTROLS (VICKERS)
Ref.

O
PLATFORM (WELDED-ON) KICKPLATES INSTALLA-
N TION - LOW MOUNT PLATFORM
Ref.

S 0250257 3 x 5 Platform Ref.


0250261 3 x 6 Platform Ref.
0250262 3 x 8 Platform Ref.

PLATFORM (BOLT-ON) KICKPLATES INSTALLATION Ref.


0250707 3 x 5 Standard Platform Ref.
0250708 3 x 6 Standard Platform Ref.
0250709 3 x 8 Standard Platform Ref.
0250731 3 x 5 Low Mount Platform Ref.
0250730 3 x 6 Low Mount Platform Ref.
0250732 3 x 8 Low Mount Platform Ref.

0238442 PLATFORM STEP INSTALLATION Ref.

RECEPTACLE AT GROUND CONTROLS INSTALLA-


0251140 Ref.
TION (GFI)

RECEPTACLE AT PLATFORM INSTALLATION Ref.


0254428 80HX and 80H - All Except Latin America Ref.
0254429 80HX and 80H - Latin America Ref.

10-4 3120272
SECTION 10 SPECIAL OPTIONS S
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C
0254430 80HX+6 and 86HX - All Except Latin America Ref.
0254431 80HX+6 and 86HX - Latin America Ref.
T
I
RECEPTACLE MOUNTING PLATE INSTALLATION -
O
0254793
ARGENTINA
Ref. N
REMOTE OIL FILTER AND DRAIN INSTALLATION -
0237411
FORD ENGINES
Ref. 10
1282977 SUNBELT DECALS INSTALLATION Ref.
S
TANK INSTALLATIONS - FUEL AND OIL (SPECIAL) Ref. P
0258836
0256390
U/L 25 Gallon Tank Fuel Installation
Tank - 25 Gallon
Ref.
1
E
0255937 52 Gallon Tank Fuel Installation Ref. C
4400389 Tank - 52 Gallon 1 I
0239511 60 Gallon Tank Fuel Installation Ref.
4843197 Tank - 60 Gallon 1
A
0250193 U/L Tanks Installation - Dual Fuel Machines Ref. L
0239140 U/L Tanks Installation - Diesel Machines Ref.
0254180 Tanks Installation - Westing house Machines Ref.
O
0238661 TANK SHROUDS INSTALLATION - LP TANKS (U/L) P
TOOLS FOR SERVICE:
T
7002821 Crimper, Wire Ref. I
2900838 Fastener Kit - U.S. Standards Ref. O
Pin Extractor - Universal (For Electrical Connectors with
7002823
Pins and Sockets)
Ref. N
7016654 Screwdriver, Magnetic Ref. S
7002822 Screwdriver, Pontiometer Ref.
7004275 Seal Tool 1" (For Cylinders) Ref.
7004276 Seal Tool 1 1/2" (For Cylinders) Ref.
7002828 Stripper, Wire Ref.
7014676 Tool Kit - U.S. Standards Ref.
9900443 Tool Box and Tools Ref.

TURBO PRE-AIR CLEANER INSTALLATIONS


0270487 Deutz Engines
0270488 Cummins Engines
1340064 Turbo, Pre-Cleaner 1
1340063 Air Cleaner Assembly 1
7015009 Element, Primary 1
7015010 Element, Secondary 1

0254709 TURNTABLE PINION SHIELD INSTALLATION Ref.

1281028 U/L TAGS INSTALLATION Ref.


0250180 Dual Fuel Machines Ref.

3120272 10-5
S SECTION 10 SPECIAL OPTIONS
E
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
0239506 LP Only Machines Ref.
T 0239507 Diesel Machines Ref.
I
O 0257501 UNITED AIRLINES OPTIONS INSTALLATION Ref.
N 0254968 Decal Installation Ref.
0255072 Radiator Shield Installation Ref.

10 0270955 UNITED RENTALS DECAL INSTALLATION Ref.

S 0258918 UTILITY RACK OPTIONS INSTALLATION Ref.

P 0252322 VALJAR SPECS INSTALLATION Ref.


E 0251765 Decals Installation Ref.

C 0251683
0251665
Engine Run Light Installation
Lights Installation
Ref.
Ref.
I 4360295 Switch, Ignition - Special Ref.
A 0252050 Muffler Installation Ref.

L WATERLINE TO PLATFORM INSTALLATION (S/N


0250123 Ref.
12452) (80HX)

O 0255173
0254982
WATERLINE TO PLATFORM INSTALLATION (80H)
WATERLINE TO PLATFORM INSTALLATION (80HX)
Ref.
Ref.
P
T 0236529 W.C.B.C. SPECS INSTALLATION Ref.

I 0251078 WELD CABLES INSTALLATION - 80HX Ref.


O 0252648 WELD CABLES INSTALLATION - 80HX+6 AND 86HX Ref.

N WHEEL DRIVE INSTALLATION - 4.5MPH


S 0238313 Prior to S/N 51532 Ref.
0270221 S/N 51532 to Present Ref.

10-6 3120272
SECTION 10 SPECIAL OPTIONS S
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C
10-2 JAPANESE SPEC COMPONENTS Ref.
T
SECTION 2 TURNTABLE I
0253034/
1280793
Boom Installation - 80HX
Ref. O
0253038/ Boom Installation - 80HX+6
Ref.
N
1280793
0255748 Boom Limit Switch Installation Ref.
0253332 Engine Installation - Deutz F4L912 (Standard) Ref. 10
0253334 Engine Installation - Deutz F4L912 (Clean Burn) Ref.
0252488/ Ground Control Box Installation (Prior to S/N
1280988 25609)
Ref. S
0257163/ Ground Control Box Installation (S/N 25609 to
Ref. P
1280988 Present)
0251114 Horizontal Cutout Switch Installation Ref. E
0254313
Tilt Indicator Installation (July 1995 to Present
Ref.
C
Only)
(Note: Prior to July 1995 Uses Std Domestic)
I
SECTION 3 BOOM A
0255748 Boom Limit Switch Installation
SECTION 4 PLATFORM
Ref.
L
0861078/ Console Box Assembly Standard (2WS)
Ref.
1282723 O
0860820/ Console Box Assembly with Prop Tele (2WS)
1281673 (Prior to S/N 25609)
Ref. P
0861079/
1282723
Console Box Assembly with Prop Tele (2WS) (S/N
25609 to Present)
Ref. T
0861080/ Console Box Assembly Standard (4WS)
Ref.
I
1282723 O
0860821/ Console Box Assembly with Prop Tele (4WS)
1281673 (Prior to S/N 25609)
Ref. N
0861081/
1282723
Console Box Assembly with Prop Tele (4WS) (S/N
25609 to Present)
Ref. S
0255566/ Overload Installation - Standard Controls
Ref.
1282411
0255567/ Overload Installation - Hydraulic Controls
Ref.
1282411
3510296 Platform - Standard Mount 36"x60" (80HX) Ref.
3510297 Platform - Standard Mount 36"x72" (80HX) Ref.
3510298 Platform - Standard Mount 36"x96" (80HX) Ref.
3510304 Platform - Low Mount 36"x60" (80HX) Ref.
3510305 Platform - Low Mount 36"x72" (80HX) Ref.
3510306 Platform - Low Mount 36"x96" (80HX) Ref.
3510299 Platform - 36"x60" (80HX+6) Ref.
3510300 Platform - 36"x72" (80HX+6) Ref.
0254314/ Power Cord at Console Box (80HX) (Prior to July
Ref.
1282163 1995)
0254428/ Power Cord at Console Box (80HX) (July 1995 to
Ref.
1282163 Present)
0254430/ Power Cord at Console Box (80HX+6)
Ref.
1282163

3120272 10-7
S SECTION 10 SPECIAL OPTIONS
E
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
AC Receptacle Box Installation (July 1995 to
T 0255975
Present)
Ref.

I SECTION 7 ELECTRICAL

O 4931713
Electrical Diagram - Platform Overload (Standard
Controls)
Ref.

N 4932073
Electrical Diagram - Platform Overload (Hydraulic
Ref.
Controls)
4932635 Wiring Modification - Japanese Ref.
10 4932564 Wiring Diagram - Japanese Ref.
1870003 Wiring Schematic - Japanese Ref.
SECTION 8 DECALS
S 0252146/ Decal Installation - 80HX Brown (Prior to S/N25609)
Ref.
P 1281019
0257197/ Decal Installation - 80HX Brown (S/N25609 to
E 1281019 Present)
Ref.

C 0252147/
1281019
Decal Installation - 80HX Black (Prior to S/N25609)
Ref.
I 0257196/ Decal Installation - 80HX Black (S/N 25609 to
Ref.
A 1281019 Present)
0253252/ Decal Installation - 80HX Brown (Japanese Spec)
L 1281019 (Prior to S/N25609)
Ref.

0252140/ Decal Installation - 80HX+6 Brown (Prior to S/


Ref.
1281534 N25609)
O 0257199/ Decal Installation - 80HX+6 Brown (S/N25609 to
Ref.
P 1281534 Present)
0252138/ Decal Installation - 80HX+6 Black (Prior to S/
T 1281534 N25609)
Ref.

I 0257198/
1281534
Decal Installation - 80HX+6 Black (S/N25609 to
Present)
Ref.
O 0253276/ Decal Installation - 80HX+6 Brown (Japanese Spec)
Ref.
N 1281534 (Prior to S/N25609)

10-8 3120272
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX

MODEL 80H/80HX Original Issue - 11/1985


Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
0060020 . . . . 2-117 0100009 . . . . . 4-35 0100011 . . . . . . 5-5 0100035 . . . . . 5-19 0200189 . . . . . 1-66
0060020 . . . . 2-142 0100010 . . . . . 8-10 0100011 . . . . . . 5-7 0100035 . . . . . 5-21 0200291 . . . . 2-142
0060020 . . . . . 2-99 0100010 . . . . . 8-17 0100011 . . . . . . 5-9 0100035 . . . . . 5-23 0200530 . . . . 2-133
0060021 . . . . 2-113 0100010 . . . . . 8-22 0100011 . . . . . 6-21 0100035 . . . . . 5-25 0230435 . . . . . 2-83
0060021 . . . . 2-143 0100010 . . . . . . 8-4 0100011 . . . . . 6-23 0100035 . . . . . 5-27 0230470 . . . . . 2-82
0060021 . . . . . 2-89 0100011 . . . . . 1-13 0100011 . . . . . 6-45 0100035 . . . . . . 5-3 0231047 . . . . . 2-82
0060022 . . . . 2-117 0100011 . . . . . 1-17 0100011 . . . . . 6-47 0100035 . . . . . 5-33 0231311 . . . . . 2-26
0060023 . . . . . 2-99 0100011 . . . . . 1-18 0100019 . . . . . 1-11 0100035 . . . . . 5-35 0231756 . . . . 2-159
0060024 . . . . 2-142 0100011 . . . . . 1-22 0100019 . . . . . 1-12 0100035 . . . . . 5-37 0231756 . . . . 2-159
0080029 . . . . 2-145 0100011 . . . . . 1-26 0100019 . . . . . 1-29 0100035 . . . . . . 5-5 0232121 . . . . . 1-77
0080039 . . . . 2-114 0100011 . . . . . 1-29 0100019 . . . . . 1-67 0100035 . . . . . . 5-7 0232123 . . . . . 2-82
0080039 . . . . 2-129 0100011 . . . . . . 1-4 0100019 . . . . . 1-68 0100038 . . . . . 5-13 0232573 . . . . 2-141
0080039 . . . . . 2-87 0100011 . . . . . . 1-5 0100019 . . . . . . 2-6 0100038 . . . . . 5-15 0234329 . . . . . 1-29
0080039 . . . . . 2-94 0100011 . . . . . 1-66 0100019 . . . . . 2-61 0100038 . . . . . 5-17 0234329 . . . . . 1-31
0080046 . . . . . 2-94 0100011 . . . . . . 1-7 0100019 . . . . . 2-62 0100038 . . . . . 5-19 0234479 . . . . . 2-81
0080087 . . . . 2-145 0100011 . . . . . 1-71 0100019 . . . . . 2-81 0100038 . . . . . 5-21 0234666 . . . . . 1-30
0080091 . . . . 2-107 0100011 . . . . . . 1-8 0100019 . . . . . 4-11 0100038 . . . . . 5-23 0234667 . . . . . 1-30
0080091 . . . . 2-128 0100011 . . . . 2-126 0100019 . . . . . . 4-6 0100038 . . . . . 5-25 0234668 . . . . . 1-30
0080098 . . . . . 4-11 0100011 . . . . 2-128 0100020 . . . . 2-107 0100038 . . . . . 5-27 0234721 . . . . . 2-83
0080098 . . . . . . 4-6 0100011 . . . . 2-133 0100020 . . . . 2-126 0100038 . . . . . . 5-3 0234744 . . . . . 1-30
0080099 . . . . . 4-11 0100011 . . . . 2-167 0100020 . . . . 2-128 0100038 . . . . . 5-33 0234745 . . . . . 1-31
0080099 . . . . . . 4-5 0100011 . . . . 2-173 0100020 . . . . 2-141 0100038 . . . . . 5-35 0234746 . . . . . 1-30
0080108 . . . . 2-139 0100011 . . . . 2-180 0100020 . . . . 2-158 0100038 . . . . . 5-37 0235110 . . . . . 10-2
0080117 . . . . . 2-89 0100011 . . . . 2-192 0100020 . . . . 2-158 0100038 . . . . . . 5-5 0235238 . . . . . 4-11
0080119 . . . . 2-145 0100011 . . . . . 2-21 0100020 . . . . . 5-11 0100038 . . . . . . 5-7 0235238 . . . . . . 4-4
0080121 . . . . 2-145 0100011 . . . . . 2-81 0100020 . . . . . 5-13 0100038 . . . . . . 5-9 0235238 . . . . . . 4-5
0080124 . . . . 2-135 0100011 . . . . . 3-17 0100020 . . . . . 5-17 0100063 . . . . . 1-11 0235238 . . . . . . 4-9
0080143 . . . . 2-139 0100011 . . . . . . 3-3 0100020 . . . . . 5-19 0140001 . . . . . 2-25 0235980/02359814-
0080163 . . . . 2-145 0100011 . . . . . 4-10 0100020 . . . . . 5-23 0140001 . . . . . . 2-9 45
0080163 . . . . 2-146 0100011 . . . . . 4-17 0100020 . . . . . 5-37 0140024 . . . . 2-183 0236045 . . . . . . 3-5
0080164 . . . . 2-145 0100011 . . . . . 4-21 0100020 . . . . . 5-37 0140024 . . . . 2-184 0236106 . . . . . 2-62
0080164 . . . . 2-146 0100011 . . . . . 4-39 0100020 . . . . . . 5-7 0140025 . . . . 2-184 0236261 . . . . . . 4-4
0080210 . . . . 2-128 0100011 . . . . . 4-40 0100020 . . . . . . 5-7 0140026 . . . . . 4-28 0236285 . . . . 2-157
0100001 . . . . 2-141 0100011 . . . . . 4-42 0100020 . . . . . 6-13 0140026 . . . . . 4-45 0236285 . . . . 2-157
0100001 . . . . 2-163 0100011 . . . . . . 4-5 0100020 . . . . . 6-19 0140026 . . . . . . 7-2 0236285 . . . . 2-160
0100001 . . . . 2-165 0100011 . . . . . 5-11 0100020 . . . . . 6-25 0140026 . . . . . . 7-3 0236290 . . . . 2-166
0100001 . . . . 2-169 0100011 . . . . . 5-13 0100020 . . . . . 6-27 0140026 . . . . . . 7-3 0236294 . . . . . 3-11
0100001 . . . . . 4-17 0100011 . . . . . 5-15 0100020 . . . . . 6-32 0140032 . . . . 2-183 0236294 . . . . . . 3-3
0100001 . . . . . 4-21 0100011 . . . . . 5-17 0100020 . . . . . 6-36 0160011 . . . . 2-109 0236317 . . . . 2-107
0100001 . . . . . 4-25 0100011 . . . . . 5-19 0100020 . . . . . 6-39 0181158 . . . . . 2-85 0236318 . . . . 2-111
0100001 . . . . . 4-31 0100011 . . . . . 5-21 0100020 . . . . . 6-43 0181159 . . . . . 2-85 0236319 . . . . 2-113
0100001 . . . . . 4-35 0100011 . . . . . 5-23 0100020 . . . . . 6-45 0181175 . . . . . . 3-5 0236321 . . . . 2-113
0100001 . . . . . 4-40 0100011 . . . . . 5-25 0100020 . . . . . . 6-7 0181218 . . . . . 5-37 0236360 . . . . . . 2-9
0100004 . . . . . 2-62 0100011 . . . . . 5-27 0100021 . . . . . 4-11 0181234 . . . . 2-109 0236361 . . . . . . 2-9
0100009 . . . . 2-159 0100011 . . . . . . 5-3 0100021 . . . . . . 4-6 0181234 . . . . 2-126 0236362 . . . . . . 2-9
0100009 . . . . . 2-61 0100011 . . . . . . 5-3 0100021 . . . . . 5-11 0181286 . . . . . 2-89 0236363 . . . . . . 2-9
0100009 . . . . . 4-17 0100011 . . . . . 5-33 0100035 . . . . . 5-13 0200048 . . . . 2-183 0236382 . . . . 2-121
0100009 . . . . . 4-21 0100011 . . . . . 5-35 0100035 . . . . . 5-15 0200048 . . . . . 3-12 0236383 . . . . 2-121
0100009 . . . . . 4-31 0100011 . . . . . 5-37 0100035 . . . . . 5-17 0200048 . . . . . 4-46 0236388 . . . . . 2-89

3120272 1
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985 MODEL 80H/80HX
Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
0236398 . . . . 2-114 0236843 . . . . 2-107 0237220 . . . . 2-166 0237947 . . . . . 4-22 0238734 . . . .2-183
0236421 . . . . . 2-61 0236844 . . . . 2-111 0237222 . . . . . 2-81 0237948 . . . . . 4-22 0238775 . . . . . 1-21
0236421 . . . . . 2-61 0236845 . . . . . . 8-3 0237241 . . . . . 3-11 0237963 . . . . . 4-12 0238777 . . . .2-159
0236523 . . . . . 1-30 0236850 . . . . . 2-88 0237246 . . . . 2-187 0237963 . . . . . . 4-7 0238779 . . . . . 10-3
0236524 . . . . . 1-30 0236851 . . . . . 1-65 0237285 . . . . 2-139 0237975 . . . . . . 4-4 0238784 . . . . . 10-3
0236529 . . . . . 10-6 0236853 . . . . 2-107 0237286 . . . . 2-141 0237975 . . . . . . 4-9 0238785 . . . . . 1-65
0236548 . . . . . . 2-6 0236854 . . . . 2-111 0237297 . . . . 2-142 0238008 . . . . 2-170 0238916 . . . .2-163
0236590 . . . . . 1-65 0236873 . . . . . 10-3 0237314 . . . . . 1-21 0238008 . . . . 2-172 0238921 . . . . . 2-62
0236610 . . . . . 10-4 0236874 . . . . 2-159 0237321 . . . . . 1-66 0238014 . . . . . 1-65 0238997 . . . .2-139
0236621 . . . . . . 2-9 0236876 . . . . . 1-66 0237345 . . . . . 3-15 0238016 . . . . 2-139 0238998 . . . .2-141
0236622 . . . . . . 2-9 0236886 . . . . 2-166 0237355 . . . . . 1-75 0238017 . . . . 2-141 0239055 . . . .2-183
0236623 . . . . . . 2-9 0236953 . . . . . 2-99 0237356 . . . . 2-117 0238020 . . . . . 1-25 0239055 . . . . . . 7-2
0236624 . . . . . . 2-9 0236953 . . . . . 2-99 0237357 . . . . . 1-75 0238021 . . . . . 2-81 0239079 . . . . . 1-25
0236629 . . . . 2-183 0236965 . . . . 2-117 0237357 . . . . . 1-75 0238022 . . . . . 2-86 0239121 . . . . . 10-1
0236632 . . . . 2-183 0236985 . . . . 2-139 0237358 . . . . . 1-75 0238023 . . . . . 2-88 0239140 . . . . . 10-5
0236649 . . . . . 2-11 0236986 . . . . 2-141 0237411 . . . . . 10-5 0238032 . . . . . 2-81 0239164 . . . . . 1-75
0236662 . . . . . 10-3 0236988 . . . . 2-114 0237438 . . . . . . 8-3 0238044 . . . . 2-119 0239165 . . . . . 1-75
0236674 . . . . 2-163 0236990 . . . . 2-143 0237497 . . . . 2-114 0238044 . . . . 2-119 0239187 . . . . . . 8-9
0236674 . . . . 2-163 0236992 . . . . 2-142 0237525 . . . . . 1-25 0238045 . . . . 2-173 0239194 . . . . . 10-3
0236677 . . . . . 2-11 0237010 . . . . 2-184 0237541 . . . . . 2-90 0238046 . . . . 2-173 0239194 . . . . . 7-13
0236683 . . . . 2-107 0237011 . . . . 2-184 0237544 . . . . . 2-61 0238089 . . . . . . 1-4 0239214 . . . .2-180
0236684 . . . . 2-111 0237012 . . . . 2-183 0237545 . . . . . 2-62 0238093 . . . . . 1-25 0239215 . . . .2-173
0236698 . . . . . . 3-5 0237014 . . . . . 10-2 0237546 . . . . . . 2-7 0238093 . . . . . 1-25 0239219 . . . .2-178
0236699 . . . . . . 3-3 0237040 . . . . . 4-18 0237557 . . . . . . 3-5 0238140 . . . . . 2-29 0239219 . . . .2-180
0236741 . . . . . . 4-4 0237041 . . . . . 4-18 0237558 . . . . . . 3-3 0238153 . . . . . . 2-5 0239221 . . . . . 2-28
0236741 . . . . . . 4-9 0237054 . . . . 2-183 0237568 . . . . 2-119 0238154 . . . . . . 4-3 0239222 . . . . . 2-28
0236748 . . . . 2-158 0237055 . . . . 2-183 0237574 . . . . 2-143 0238156 . . . . . 3-11 0239229 . . . . . 4-36
0236758 . . . . . 3-11 0237056 . . . . 2-183 0237618 . . . . . 2-88 0238179 . . . . . 4-32 0239244 . . . .2-122
0236758 . . . . . . 3-4 0237063 . . . . . 10-1 0237619 . . . . . 2-86 0238180 . . . . . 4-32 0239341 . . . . . . 4-9
0236766 . . . . . . 3-4 0237064 . . . . . 10-3 0237627 . . . . . 2-89 0238198 . . . . . 4-18 0239342 . . . . . . 4-9
0236768 . . . . 2-110 0237067 . . . . 2-166 0237627 . . . . . 2-96 0238199 . . . . . 4-18 0239418 . . . . . 10-1
0236768 . . . . 2-127 0237067 . . . . 2-166 0237630 . . . . . 2-99 0238206 . . . . . 2-26 0239497/0239498 .
0236768 . . . . . 2-87 0237067 . . . . 2-166 0237635 . . . . . 2-99 0238207 . . . . . 2-26 10-2
0236768 . . . . . 2-95 0237071 . . . . 2-114 0237672 . . . . . . 4-3 0238263 . . . . . 4-32 0239506 . . . . . 10-6
0236798 . . . . . 2-86 0237129 . . . . . 1-66 0237673 . . . . . 3-17 0238264 . . . . . 4-32 0239507 . . . . . 10-6
0236799 . . . . . 2-88 0237132 . . . . 2-103 0237687 . . . . 2-142 0238289 . . . . . 4-32 0239511 . . . . . 10-5
0236804 . . . . . . 1-4 0237142 . . . . . 10-1 0237715 . . . . 2-117 0238290 . . . . . 4-32 0239776 . . . . . 10-1
0236810 . . . . . 2-61 0237143 . . . . . 10-1 0237771 . . . . . 2-26 0238313 . . . . . 10-6 0239954 . . . .2-145
0236811 . . . . 2-157 0237154 . . . . 2-107 0237772 . . . . . 2-26 0238314 . . . . . 1-25 0239962 . . . .2-145
0236814 . . . . . 2-62 0237155 . . . . 2-111 0237855 . . . . 2-170 0238314 . . . . . 1-25 0240043 . . . . . . 2-5
0236815 . . . . 2-187 0237157 . . . . 2-111 0237855 . . . . 2-172 0238442 . . . . . 10-4 0250012 . . . . . . 2-5
0236816 . . . . . . 2-5 0237171/02392544- 0237859 . . . . 2-113 0238625 . . . . . 1-22 0250069 . . . .2-100
0236821 . . . . . 4-22 45 0237874 . . . . 2-142 0238630 . . . . . 2-61 0250122 . . . .2-183
0236822 . . . . . 4-22 0237182 . . . . . 5-43 0237936 . . . . 2-107 0238657 . . . . 2-108 0250123 . . . . . 10-6
0236830 . . . . . . 4-3 0237192 . . . . . 3-12 0237937 . . . . 2-111 0238658 . . . . 2-111 0250143 . . . . . 4-46
0236831 . . . . . . 4-3 0237211 . . . . 2-165 0237938 . . . . 2-107 0238660 . . . . . . 8-3 0250163 . . . . . . 1-7
0236834 . . . . . 4-40 0237211 . . . . 2-166 0237939 . . . . 2-111 0238661 . . . . . 10-5 0250168 . . . .2-108
0236838 . . . . . . 1-3 0237211 . . . . 2-166 0237942 . . . . . 4-18 0238692 . . . . . 3-11 0250180 . . . . . 10-5
0236840 . . . . . 1-25 0237219 . . . . 2-166 0237943 . . . . . 4-18 0238726 . . . . . 5-43 0250193 . . . . . 10-5

2 3120272
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX

MODEL 80H/80HX Original Issue - 11/1985


Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
0250202 . . . . . 1-17 0251223 . . . . . 10-1 0251847 . . . . . 1-17 0253034/1280793. 0253931 . . . . . 1-31
0250202 . . . . . . 1-7 0251223 . . . . . 10-1 0251847 . . . . . . 1-7 10-7 0253932 . . . . . 1-29
0250220 . . . . . 1-66 0251312 . . . . . 2-26 0251947 . . . . 2-122 0253035 . . . . . . 2-5 0253932 . . . . . 1-30
0250235 . . . . 2-111 0251339 . . . . 2-157 0251982 . . . . . 10-1 0253037 . . . . . . 2-5 0253987 . . . . . 4-45
0250248 . . . . . . 4-9 0251348 . . . . . 4-46 0252050 . . . . . 10-6 0253038 . . . . . . 2-5 0253987 . . . . . . 7-9
0250257 . . . . . 10-4 0251349 . . . . . 4-46 0252050 . . . . . 2-90 0253038/1280793. 0254057 . . . . . 10-4
0250261 . . . . . 10-4 0251350 . . . . . 4-46 0252054/02512034- 10-7 0254062 . . . . . 10-3
0250262 . . . . . 10-4 0251359 . . . . . 1-31 45 0253040 . . . . . . 2-5 0254084 . . . . . 10-3
0250287 . . . . . 1-26 0251360 . . . . . 1-31 0252100 . . . . . 8-15 0253041 . . . . . . 2-5 0254084/12821127-
0250330 . . . . . 10-1 0251361 . . . . . 1-30 0252126 . . . . . 10-4 0253044 . . . . . . 2-5 7
0250584 . . . . 2-184 0251422 . . . . 2-103 0252138/1281534. 0253051 . . . . . . 2-5 0254096 . . . . . 10-3
0250599 . . . . 2-146 0251422 . . . . . 2-96 10-8 0253053 . . . . . . 2-5 0254097 . . . . . 10-3
0250600 . . . . 2-146 0251459 . . . . . . 4-3 0252140/1281534. 0253077 . . . . . 4-28 0254109 . . . . . 10-2
0250603 . . . . 2-180 0251488 . . . . . . 4-3 10-8 0253077 . . . . . . 7-2 0254161 . . . . . 10-2
0250604 . . . . 2-173 0251494 . . . . . 3-17 0252146/1281019. 0253077 . . . . . . 7-2 0254180 . . . . . 10-5
0250606 . . . . . 4-36 0251509 . . . . . 10-3 10-8 0253077 . . . . . . 7-3 0254186 . . . . 2-184
0250611 . . . . . 2-81 0251512 . . . . . . 4-4 0252147/1281019. 0253170/02531691- 0254193 . . . . 2-157
10-8 3 0254203 . . . . . . 7-2
0250632 . . . . . 10-2 0251512 . . . . . . 4-9
0252176 . . . . . . 1-7 0253194 . . . . . 2-95 0254203/02530774-
0250689 . . . . . 4-46 0251514 . . . . . 1-30
0252177 . . . . . 1-17 0253245 . . . . . 3-15 45
0250707 . . . . . 10-4 0251515 . . . . . 1-30
0252178 . . . . . 1-17 0253252/1281019. 0254205 . . . . . 5-43
0250708 . . . . . 10-4 0251543 . . . . 2-183
0252178 . . . . . . 1-7 10-8 0254243 . . . . . 2-93
0250709 . . . . . 10-4 0251562 . . . . 2-103
0252184 . . . . . 2-26 0253276/1281534. 0254243 . . . . . 2-94
0250729 . . . . . 10-1 0251562 . . . . . 2-96
0252185 . . . . . 2-26 10-8 0254246 . . . . . 4-36
0250730 . . . . . 10-4 0251632 . . . . . 3-17
0252186 . . . . . 2-27 0253331 . . . . . 2-94 0254313 . . . . . 10-7
0250731 . . . . . 10-4 0251638 . . . . . . 8-9
0252187 . . . . . 2-27 0253332 . . . . . 10-7 0254314/1282163.
0250732 . . . . . 10-4 0251658 . . . . 2-170
0252210/02522114- 0253332 . . . . . 2-94 10-7
0250752 . . . . . 3-11 0251658 . . . . 2-172
45 0253333 . . . . . 2-94 0254322 . . . . . . 2-5
0250919 . . . . . 4-46 0251665 . . . . . 10-6
0252234 . . . . . 1-66 0253334 . . . . . 10-7 0254370 . . . . . . 2-5
0250926 . . . . . 1-71 0251666 . . . . . 1-29
0252239 . . . . 2-114 0253334 . . . . . 2-94 0254428 . . . . . 10-4
0251035 . . . . . 4-46 0251666 . . . . . 1-30
0252240 . . . . 2-114 0253338 . . . . 2-192 0254428/1282163.
0251042 . . . . . 10-1 0251667 . . . . . 4-18
0252284 . . . . . 2-82 0253372 . . . . 2-192 10-7
0251053 . . . . . 10-1 0251676 . . . . 2-173
0252285 . . . . . 4-41 0253374 . . . . 2-192 0254429 . . . . . 10-4
0251064 . . . . 2-178 0251683 . . . . . 10-6
0252285 . . . . . 4-41 0253417 . . . . . 3-12 0254430 . . . . . 10-5
0251064 . . . . 2-180 0251683 . . . . . 2-96
0252322 . . . . . 10-6 0253437 . . . . . 4-41 0254430/1282163.
0251078 . . . . . 10-6 0251683 . . . . . . 7-5
0252488/1280988. 0253438 . . . . . 4-41 10-7
0251080 . . . . . 10-4 0251685 . . . . . 8-12
10-7 0253462 . . . . . 4-46 0254431 . . . . . 10-5
0251114 . . . . . 10-7 0251685 . . . . . . 8-6
0252510 . . . . . 4-41 0253550 . . . . . 10-2 0254457/02546992-
0251140 . . . . . 10-4 0251686 . . . . . 10-3
0252569 . . . . . 10-1 0253572 . . . . . 1-30 184
0251162 . . . . . 4-46 0251695 . . . . . 2-62
0252634 . . . . . . 2-5 0253595 . . . . 2-114 0254463 . . . . . 4-46
0251165 . . . . . 2-86 0251706 . . . . . . 2-5
0252648 . . . . . 10-6 0253596 . . . . 2-111 0254464 . . . . . 4-46
0251166 . . . . . 2-88 0251707 . . . . . 1-21
0252649 . . . . . 10-4 0253597 . . . . 2-111 0254465 . . . . . 4-46
0251185 . . . . . 10-1 0251712 . . . . . 1-22
0252654 . . . . . 10-3 0253598 . . . . 2-111 0254709 . . . . . 10-5
0251185 . . . . . 1-75 0251718 . . . . . 1-75
0252736 . . . . . 10-2 0253599 . . . . 2-111 0254748 . . . . . 4-45
0251210 . . . . . 4-27 0251765 . . . . . 10-6
0252751 . . . . . 1-30 0253634 . . . . . 10-2 0254748 . . . . . . 7-9
0251210 . . . . . 4-33 0251769 . . . . . . 4-9
0252902 . . . . . 4-46 0253686 . . . . . 4-45 0254749/0254750.
0251210 . . . . . 4-36 0251770 . . . . . . 4-9
0253031 . . . . . 2-28 0253686 . . . . . . 7-9 10-2
0251220 . . . . . 10-1 0251823 . . . . . 1-65
0253032 . . . . . 2-28 0253696 . . . . . 1-26 0254752 . . . . . 10-3
0251221 . . . . . 1-75 0251836 . . . . . . 2-5
0253034 . . . . . . 2-5 0253697 . . . . . 1-65 0254793 . . . . . 10-5
0251222 . . . . . 10-1 0251846 . . . . . . 1-3
0253931 . . . . . 1-29 0254834 . . . . . 10-1

3120272 3
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985 MODEL 80H/80HX
Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
0254853 . . . . . 10-4 0255730 . . . . . 4-41 0256580 . . . . . 1-71 0257888/02578902- 0271618 . . . . . 1-30
0254853 . . . . . . 6-3 0255731 . . . . . 4-41 0256598 . . . . . . 7-5 125 0271619 . . . . . 1-30
0254853 . . . . . . 7-7 0255732 . . . . . 4-41 0256601 . . . . . 1-67 0257889 . . . . 2-125 0272190 . . . . . 10-2
0254882 . . . . . 2-81 0255748 . . . . . 10-7 0256611 . . . . . 1-67 0257922 . . . . 2-126 0340002 . . . .2-114
0254968 . . . . . 10-6 0255748 . . . . . 10-7 0256620 . . . . . 10-2 0257923 . . . . 2-126 0340002 . . . .2-129
0254971 . . . . 2-107 0255794 . . . . . 1-12 0256666 . . . . . 1-71 0257947 . . . . 2-126 0340002 . . . . . 2-87
0254972 . . . . 2-111 0255795 . . . . . 1-11 0256675 . . . . 2-126 0257948 . . . . 2-126 0340002 . . . . . 2-94
0254982 . . . . . 10-6 0255823 . . . . 2-157 0256789 . . . . . 10-1 0258039 . . . . . 10-4 0340041 . . . . . 2-90
0255056 . . . . . . 2-5 0255823 . . . . 2-157 0256829 . . . . . 10-4 0258376 . . . . . 10-1 0340041 . . . . . 2-93
0255058 . . . . 2-115 0255823 . . . . 2-160 0256956 . . . . . 10-2 0258376 . . . . . . 2-5 0360372 . . . . . . 3-4
0255058 . . . . 2-130 0255848 . . . . . 8-15 0257045 . . . . . 1-29 0258404 . . . . . . 4-9 0361027 . . . . . 2-87
0255058 . . . . . . 7-4 0255849 . . . . . 8-15 0257045 . . . . . 1-30 0258626 . . . . 2-160 0361027 . . . . . 2-95
0255072 . . . . . 10-2 0255850 . . . . . 8-15 0257045 . . . . . 1-30 0258793 . . . . 2-130 0361195 . . . . . . 1-4
0255072 . . . . . 10-6 0255869 . . . . 2-159 0257046 . . . . . 1-29 0258794 . . . . 2-130 0361524 . . . . . 3-18
0255073 . . . . . 1-75 0255937 . . . . . 10-5 0257046 . . . . . 1-30 0258832/0258833 . 0361704 . . . .2-122
0255120/02561772- 0255975 . . . . . 10-8 0257046 . . . . . 1-30 10-2 0361922 . . . . . 1-76
125 0255983 . . . . . 1-28 0257093 . . . . . 5-43 0258836 . . . . . 10-5 0362079 . . . . . 4-10
0255121 . . . . 2-125 0255986 . . . . . 1-66 0257094 . . . . . 5-43 0258911 . . . . . 10-2 0362079 . . . . . . 4-3
0255123 . . . . 2-126 0255987 . . . . . 1-67 0257163/1280988 . 0258918 . . . . . 10-6 0362079 . . . . . . 4-5
0255125 . . . . 2-126 0255988 . . . . . 2-82 10-7 0258926 . . . . . 10-3 0400002 . . . .2-110
0255152 . . . . . 2-96 0255989 . . . . . 1-66 0257196 . . . . . 8-21 0258949 . . . . . 3-17 0400002 . . . .2-127
0255152 . . . . . . 7-4 0256107 . . . . . 1-11 0257196/1281019 . 0258950 . . . . . 3-17 0400002 . . . .2-127
0255173 . . . . . 10-6 0256131 . . . . . 1-71 10-8 0259443 . . . . . 1-29 0400002 . . . .2-141
0255182 . . . . . . 2-5 0256148 . . . . 2-173 0257197 . . . . . 8-15 0259443 . . . . . 1-31 0400003 . . . .2-110
0255227 . . . . 2-130 0256149 . . . . 2-173 0257197/1281019 . 0259455 . . . . . 1-29 0400003 . . . .2-127
0255227 . . . . 2-133 0256150 . . . . . 10-2 10-8 0259455 . . . . . 1-31 0400003 . . . .2-141
0255274 . . . . . 2-96 0256158 . . . . . 1-73 0257198 . . . . . 8-21 0270220 . . . . . 1-25 0400008 . . . .2-141
0255274 . . . . . . 7-7 0256158 . . . . . 2-26 0257198/1281534 . 0270220 . . . . . 1-25 0400020 . . . . . 2-87
0255541 . . . . 2-128 0256159 . . . . . 1-73 10-8 0270221 . . . . . 10-6 0400020 . . . . . 2-95
0255542 . . . . . 10-3 0256159 . . . . . 2-26 0257199 . . . . . 8-15 0270222 . . . . . 1-25 0400075 . . . .2-127
0255566/1282411 . 0256168/0256297 . 0257199/1281534 . 0270223 . . . . . 1-25 0440042 . . . . . 4-39
10-7 10-2 10-8 0270224 . . . . . 1-27 0440042 . . . . . 4-41
0255567/1282411 . 0256178 . . . . 2-126 0257365 . . . . 2-160 0270225 . . . . . 1-26 0440064 . . . . . 2-62
10-7 0256298 . . . . . 1-28 0257366 . . . . 2-160 0270226 . . . . . 1-28 0440081 . . . . . . 3-5
0255582 . . . . . 1-17 0256301 . . . . . 1-73 0257501 . . . . . 10-6 0270227 . . . . . 1-28 0440091 . . . . . 1-17
0255582 . . . . . . 1-7 0256301 . . . . . 2-27 0257519 . . . . . 8-15 0270325 . . . . . 2-61 0440091 . . . . . 1-21
0255649 . . . . . 2-94 0256302 . . . . . 1-73 0257520 . . . . . 8-21 0270487 . . . . . 10-5 0440091 . . . . . . 1-7
0255650 . . . . . 2-94 0256302 . . . . . 2-27 0257521 . . . . . 8-15 0270488 . . . . . 10-5 0440091 . . . . . 1-75
0255651 . . . . . 2-94 0256337 . . . . . 10-3 0257522 . . . . . 8-21 0270678 . . . . . 10-2 0440104 . . . . . 2-62
0255652 . . . . . 2-94 0256390 . . . . . 10-5 0257591 . . . . . 10-3 0270678 . . . . . . 7-4 0440120 . . . . . 4-11
0255725 . . . . . 4-41 0256436 . . . . . 10-4 0257595 . . . . 2-173 0270723 . . . . . 10-1 0440120 . . . . . . 4-6
0255725 . . . . . 4-41 0256487 . . . . . 8-12 0257596 . . . . 2-173 0270955 . . . . . 10-6 0440134 . . . . . 4-11
0255725 . . . . . 4-41 0256487 . . . . . . 8-6 0257597 . . . . 2-173 0271156 . . . . . . 8-3 0440134 . . . . . . 4-5
0255726 . . . . . 4-41 0256488 . . . . . 8-12 0257598 . . . . . 10-2 0271157 . . . . . . 8-3 0440135 . . . . . 4-11
0255726 . . . . . 4-41 0256488 . . . . . . 8-6 0257605 . . . . . 4-41 0271406 . . . . . . 2-5 0440135 . . . . . . 4-6
0255727 . . . . . 4-41 0256553 . . . . . 1-12 0257606 . . . . . 4-41 0271614 . . . . . 1-31 0440161 . . . . . . 1-3
0255727 . . . . . 4-41 0256554 . . . . . 1-11 0257728 . . . . . 10-4 0271615 . . . . . 1-31 0440170 . . . . . 1-12
0255728 . . . . . 4-41 0256555 . . . . . 1-11 0257845 . . . . . 4-41 0271616 . . . . . 1-31 0440170 . . . . . 1-21
0255729 . . . . . 4-41 0256579 . . . . . 1-71 0257847 . . . . . 4-41 0271617 . . . . . 1-31 0440170 . . . . . . 1-3

4 3120272
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX

MODEL 80H/80HX Original Issue - 11/1985


Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
0440171 . . . . . 1-12 0560675 . . . . . 1-18 0641405 . . . . . . 3-5 0641408 . . . . 2-191 0641508 . . . . 2-192
0440171 . . . . . 1-21 0560675 . . . . . . 1-5 0641405 . . . . . 4-10 0641408 . . . . . 2-87 0641508 . . . . . 2-93
0440171 . . . . . . 1-3 0560675 . . . . . . 1-8 0641405 . . . . . . 4-3 0641408 . . . . . . 2-9 0641508 . . . . . 4-26
0440173 . . . . . . 3-3 0560714 . . . . . 1-17 0641405 . . . . . . 4-5 0641408 . . . . . 2-94 0641508 . . . . . 4-31
0440193 . . . . . 2-62 0560714 . . . . . 1-22 0641406 . . . . . 1-13 0641408 . . . . . 3-15 0641508 . . . . . 4-36
0460071 . . . . . 5-43 0560714 . . . . . . 1-7 0641406 . . . . 2-103 0641408 . . . . . 4-10 0641510 . . . . 2-188
0460075 . . . . . 5-43 0561175 . . . . . 1-76 0641406 . . . . 2-108 0641408 . . . . . 4-12 0641510 . . . . 2-188
0460075 . . . . . 5-43 0561176 . . . . . 1-76 0641406 . . . . 2-110 0641408 . . . . . . 4-4 0641510 . . . . . . 3-4
0460078 . . . . . 5-43 0561227 . . . . . 1-12 0641406 . . . . 2-114 0641408 . . . . . 4-40 0641512 . . . . . . 3-4
0460081 . . . . . 5-43 0610091 . . . . . . 7-2 0641406 . . . . 2-117 0641408 . . . . . . 4-7 0641514 . . . . . 2-81
0460095 . . . . . 5-43 0610104 . . . . . . 7-3 0641406 . . . . 2-128 0641408 . . . . . 5-19 0641520 . . . . . 1-65
0460101 . . . . . 5-43 0620055 . . . . . 2-81 0641406 . . . . 2-128 0641408 . . . . . 8-10 0641528 . . . . . 2-26
0460170 . . . . . 5-43 0620058 . . . . . 2-81 0641406 . . . . 2-130 0641408 . . . . . 8-17 0641528 . . . . . . 2-9
0460171 . . . . . 5-43 0620106 . . . . . 2-81 0641406 . . . . 2-142 0641408 . . . . . 8-22 0641538 . . . . 2-180
0460172 . . . . . 5-43 0630078 . . . . . 1-21 0641406 . . . . 2-143 0641408 . . . . . . 8-5 0641605 . . . . . . 3-4
0480037 . . . . 2-121 0630078 . . . . . . 1-3 0641406 . . . . 2-173 0641409 . . . . . 1-72 0641605 . . . . . 5-37
0480043 . . . . 2-103 0630135 . . . . 2-117 0641406 . . . . 2-180 0641409 . . . . . 2-99 0641606 . . . . . 2-10
0480048 . . . . 2-121 0630135 . . . . 2-122 0641406 . . . . 2-183 0641409 . . . . . 4-36 0641606 . . . . 2-145
0480050 . . . . 2-103 0630136 . . . . 2-100 0641406 . . . . 2-184 0641409 . . . . . . 5-9 0641606 . . . . . 2-26
0480090 . . . . 2-133 0630347 . . . . . 3-11 0641406 . . . . 2-187 0641410 . . . . . 2-95 0641606 . . . . . . 2-6
0540045 . . . . . 3-15 0630360 . . . . 2-109 0641406 . . . . 2-187 0641412 . . . . . 1-14 0641606 . . . . . 3-17
0540047 . . . . . 3-15 0630360 . . . . 2-126 0641406 . . . . 2-187 0641412 . . . . 2-139 0641606* . . . . . 3-4
0540065 . . . . . 3-15 0630374 . . . . . 3-11 0641406 . . . . 2-188 0641412 . . . . 2-192 0641607 . . . . 2-146
0540066 . . . . . 3-15 0630375 . . . . 2-110 0641406 . . . . 2-188 0641412 . . . . . 3-10 0641607 . . . . . 2-89
0540067 . . . . . 3-15 0630375 . . . . 2-127 0641406 . . . . 2-188 0641414 . . . . . 1-72 0641607 . . . . . 5-37
0540068 . . . . . 3-15 0630383 . . . . 2-191 0641406 . . . . 2-188 0641416 . . . . . 1-67 0641608 . . . . . 1-11
0540088 . . . . . 3-15 0630384 . . . . 2-117 0641406 . . . . 2-188 0641416 . . . . . 2-11 0641608 . . . . . 1-22
0560469 . . . . . 1-22 0630400 . . . . 2-128 0641406 . . . . 2-188 0641416 . . . . 2-135 0641608 . . . . . 2-10
0560470 . . . . . 1-22 0630400 . . . . . 2-99 0641406 . . . . 2-191 0641416 . . . . . 2-26 0641608 . . . . 2-128
0560588 . . . . . 3-11 0630440 . . . . . 4-46 0641406 . . . . . 2-85 0641416 . . . . . 2-85 0641608 . . . . 2-133
0560605 . . . . . 1-17 0630449 . . . . . 1-17 0641406 . . . . . 2-89 0641416 . . . . . 2-94 0641608 . . . . 2-145
0560605 . . . . . 1-17 0630449 . . . . . . 1-7 0641406 . . . . . 2-90 0641418 . . . . . 2-82 0641608 . . . . . 2-26
0560605 . . . . . 1-21 0630458 . . . . . 3-12 0641406 . . . . . 2-99 0641420 . . . . . . 2-9 0641608 . . . . . . 3-4
0560605 . . . . . . 1-3 0630535 . . . . . 5-19 0641406 . . . . . 2-99 0641424 . . . . . 2-26 0641608 . . . . . 4-10
0560605 . . . . . . 1-7 0630535 . . . . . . 5-9 0641406 . . . . . 4-36 0641426 . . . . . 2-26 0641608 . . . . . . 4-3
0560605 . . . . . . 1-7 0641003 . . . . . 1-12 0641406 . . . . . . 4-5 0641430 . . . . . 2-26 0641609 . . . . . . 1-5
0560605 . . . . . 1-75 0641006 . . . . . 2-88 0641407 . . . . . 4-17 0641505 . . . . . 8-18 0641609 . . . . . . 1-8
0560644 . . . . . 3-11 0641403 . . . . 2-163 0641407 . . . . . 4-21 0641506 . . . . . 1-22 0641609 . . . . . . 2-9
0560650 . . . . . 5-37 0641404 . . . . . . 1-4 0641408 . . . . 2-113 0641506 . . . . . 1-68 0641609 . . . . . . 4-9
0560654 . . . . . 1-14 0641404 . . . . . . 1-8 0641408 . . . . 2-119 0641506 . . . . . 1-72 0641610 . . . . . 1-13
0560654 . . . . . 1-18 0641404 . . . . 2-125 0641408 . . . . 2-126 0641507 . . . . . 1-21 0641610 . . . . 2-145
0560654 . . . . . . 1-4 0641404 . . . . . . 3-5 0641408 . . . . 2-128 0641507 . . . . . 1-75 0641610 . . . . 2-145
0560654 . . . . . . 1-8 0641404 . . . . . 4-10 0641408 . . . . 2-139 0641507 . . . . 2-103 0641610 . . . . 2-146
0560673 . . . . . 1-17 0641404 . . . . . . 4-4 0641408 . . . . 2-143 0641507 . . . . 2-128 0641610 . . . . 2-192
0560673 . . . . . . 1-5 0641404 . . . . . 4-40 0641408 . . . . 2-167 0641507 . . . . . 2-89 0641610 . . . . . 2-87
0560673 . . . . . . 1-8 0641405 . . . . 2-113 0641408 . . . . 2-187 0641508 . . . . 2-121 0641610 . . . . . 3-10
0560674 . . . . . 1-18 0641405 . . . . 2-115 0641408 . . . . 2-187 0641508 . . . . 2-133 0641612 . . . . 2-109
0560674 . . . . . . 1-5 0641405 . . . . . 2-89 0641408 . . . . 2-188 0641508 . . . . 2-163 0641612 . . . . 2-126
0560674 . . . . . . 1-8 0641405 . . . . . 2-96 0641408 . . . . 2-189 0641508 . . . . 2-187 0641612 . . . . 2-133

3120272 5
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985 MODEL 80H/80HX
Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
0641612 . . . . 2-140 0641912 . . . . . 2-61 0701014 . . . . 2-125 0800518 . . . . . . 3-6 0840026 . . . .2-112
0641612 . . . . 2-158 0642008 . . . . . 1-13 0701014 . . . . 2-145 0800519 . . . . . . 3-6 0840027 . . . .2-112
0641612 . . . . . 2-87 0642008 . . . . . 1-18 0701014 . . . . 2-145 0800619 . . . . . . 2-6 0840029 . . . .2-112
0641612 . . . . . . 2-9 0642008 . . . . . . 1-4 0701014 . . . . 2-145 0800619 . . . . . . 3-5 0860037 . . . . . 1-66
0641612 . . . . . . 3-4 0642008 . . . . . . 1-8 0701014 . . . . 2-146 0800628 . . . . . . 3-6 0860038 . . . . . 4-18
0641612 . . . . . . 4-5 0642014 . . . . 2-139 0701015 . . . . 2-126 0800662 . . . . . . 2-6 0860038 . . . . . 4-21
0641612* . . . . . 3-5 0642016 . . . . . 1-25 0701015 . . . . 2-133 0800662 . . . . . . 2-6 0860038 . . . . . 4-26
0641614 . . . . 2-110 0642016 . . . . . 1-26 0701015 . . . . 2-146 0800662 . . . . . . 2-7 0860038 . . . . . 4-32
0641614 . . . . 2-127 0642016 . . . . . 1-27 0701015 . . . . . 2-93 0800662 . . . . . . 3-5 0860038 . . . . . 4-36
0641614 . . . . 2-141 0642016 . . . . . 1-29 0701021 . . . . 2-121 0800663 . . . . . . 2-6 0860472 . . . . . 4-17
0641614 . . . . 2-157 0642020 . . . . . 2-95 0701022 . . . . 2-125 0800663 . . . . . . 3-6 0860472 . . . . . 4-21
0641614 . . . . . 2-25 0642022 . . . . . 2-62 0701023 . . . . 2-122 0800664 . . . . . . 2-7 0860487 . . . .2-165
0641614 . . . . . 2-95 0642032 . . . . 2-128 0701215 . . . . . 2-85 0800664 . . . . . . 3-6 0860511 . . . .2-166
0641614* . . . . . 3-4 0642032 . . . . . 2-85 0701215 . . . . . 2-93 0800669 . . . . . . 3-6 0860512 . . . .2-166
0641615 . . . . . 1-13 0642032 . . . . . 2-93 0701217 . . . . . 2-94 0800679 . . . . . . 3-6 0860518 . . . .2-166
0641615 . . . . . 1-18 0642034 . . . . 2-107 0701427 . . . . . 2-85 0800682 . . . . . . 3-6 0860519 . . . .2-166
0641615 . . . . . . 1-8 0642034 . . . . 2-139 0701427 . . . . . 2-93 0800776 . . . . . . 2-7 0860520 . . . . . 8-10
0641620 . . . . . 2-95 0642216 . . . . . 1-13 0711014 . . . . 2-107 0800776 . . . . . . 3-6 0860520 . . . . . 8-17
0641622 . . . . . 3-17 0642628 . . . . . 1-21 0711020 . . . . 2-107 0800806 . . . . . . 3-6 0860520 . . . . . 8-22
0641622 . . . . . . 3-6 0642630 . . . . . . 1-4 0720803 . . . . . 4-17 0800807 . . . . . . 2-6 0860520 . . . . . . 8-5
0641626 . . . . . 1-65 0642630 . . . . . 1-76 0720803 . . . . . 4-21 0800807 . . . . . . 2-6 0860538 . . . . . 4-31
0641632 . . . . . 1-65 0642634 . . . . . 1-17 0720803 . . . . . 4-26 0800807 . . . . . . 3-5 0860547 . . . .2-169
0641632 . . . . . 1-71 0642634 . . . . . . 1-7 0721003 . . . . . 1-21 0800808 . . . . . . 2-6 0860547 . . . .2-177
0641634 . . . . . . 3-4 0651608 . . . . . . 2-6 0721003 . . . . . . 1-3 0800808 . . . . . . 3-5 0860548 . . . .2-172
0641636 . . . . . . 3-4 0652014 . . . . . . 4-4 0721004 . . . . 2-121 0800810 . . . . . . 2-7 0860552 . . . .2-172
0641708 . . . . . 2-25 0652014 . . . . . . 4-9 0721004 . . . . 2-133 0800810 . . . . . . 2-7 0860564 . . . .2-179
0641711 . . . . 2-135 0681510 . . . . 2-103 0721005 . . . . . 2-82 0800810 . . . . . . 3-6 0860565 . . . . . 4-35
0641807 . . . . . 2-81 0681610 . . . . 2-122 0721006 . . . . 2-143 0800812 . . . . . . 2-7 0860614 . . . .2-112
0641808 . . . . . . 3-3 0681610 . . . . . . 4-3 0721008 . . . . . 4-31 0800812 . . . . . . 3-6 0860630 . . . .2-179
0641809 . . . . . 1-71 0681610 . . . . . . 4-4 0721014 . . . . . 1-66 0800813 . . . . . . 2-7 0860713 . . . .2-172
0641810 . . . . . 1-67 0681808 . . . . . . 2-6 0721014 . . . . 2-126 0800813 . . . . . . 3-6 0860739 . . . . . 4-25
0641810 . . . . 2-139 0681836 . . . . . 2-61 0721014 . . . . 2-183 0800814 . . . . . . 2-6 0860743 . . . . . 4-26
0641810 . . . . . 2-61 0682014 . . . . . 2-62 0721014 . . . . . 3-12 0800814 . . . . . . 3-5 0860744 . . . . . 4-26
0641810 . . . . . 2-85 0682015 . . . . . 2-62 0741606 . . . . . 2-61 0800816 . . . . . . 2-7 0860745 . . . . . 4-26
0641810 . . . . . 2-93 0682016 . . . . . 2-62 0741606 . . . . . 3-18 0800816 . . . . . . 3-6 0860746 . . . . . 4-26
0641811 . . . . . . 2-6 0682024 . . . . . 2-62 0750806 . . . . 2-165 0800878 . . . . . . 2-7 0860820/1281673 .
0641811 . . . . . 4-10 0682416 . . . . . 2-62 0750806 . . . . 2-169 0800878 . . . . . . 3-6 10-7
0641811 . . . . . . 4-4 0682418 . . . . . 2-62 0750806 . . . . 2-177 0800905 . . . . . . 2-6 0860821/1281673 .
0641812 . . . . . 1-13 0700617 . . . . . 2-85 0751006 . . . . . 4-17 0800905 . . . . . . 3-5 10-7
0641812 . . . . 2-107 0700617 . . . . . 2-93 0751006 . . . . . 4-21 0801005 . . . . . . 2-6 0860842 . . . . . 4-26
0641812 . . . . 2-126 0700810 . . . . 2-117 0751006 . . . . . 4-25 0801005 . . . . . . 3-5 0860866 . . . . . 10-3
0641812 . . . . . 5-37 0700810 . . . . 2-126 0751006 . . . . . 4-36 0801006 . . . . . . 3-6 0860867 . . . . . 10-3
0641814 . . . . . 1-12 0700810 . . . . . 2-94 0751006 . . . . . 4-40 0801015 . . . . . . 3-6 0860902 . . . .2-170
0641816 . . . . . . 3-5 0700821 . . . . 2-103 0791006 . . . . . 4-31 0801016 . . . . . . 2-6 0860902 . . . .2-172
0641836 . . . . . . 4-4 0701010 . . . . 2-113 0800411 . . . . . . 3-5 0801016 . . . . . . 3-5 0860903 . . . .2-172
0641836 . . . . . . 4-9 0701010 . . . . 2-114 0800412 . . . . . . 3-6 0801151 . . . . . 10-1 0860904 . . . .2-170
0641844 . . . . . 1-25 0701010 . . . . 2-128 0800413 . . . . . . 3-6 0801151 . . . . . . 2-6 0860904 . . . .2-172
0641844 . . . . . 1-26 0701010 . . . . 2-145 0800414 . . . . . . 3-6 0840004 . . . . 2-165 0860905 . . . .2-172
0641844 . . . . . 1-71 0701010 . . . . 2-146 0800517 . . . . . . 3-6 0840025 . . . . 2-112 0860906 . . . .2-178

6 3120272
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX

MODEL 80H/80HX Original Issue - 11/1985


Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
0860906 . . . . 2-180 0901199 . . . . 2-188 0920032 . . . . . 2-71 0960268 . . . . . 1-76 0961417 . . . . . . 1-8
0860907 . . . . 2-179 0901199 . . . . 2-191 0920032 . . . . . 2-72 0960406 . . . . . . 3-3 0961528 . . . . . 3-17
0860908 . . . . 2-170 0901235 . . . . 2-189 0920072 . . . . . 1-26 0960407 . . . . . 4-18 0961531 . . . . . 2-83
0860908 . . . . 2-172 0901255 . . . . . 2-10 0920072 . . . . . 1-27 0960407 . . . . . 4-22 0961531 . . . . . 2-83
0860909 . . . . 2-172 0901296 . . . . 2-187 0920072 . . . . . 1-51 0960407 . . . . . 4-32 0961654 . . . . . 3-17
0860913 . . . . 2-178 0901296 . . . . 2-191 0920081 . . . . . 1-27 0960407 . . . . . 4-36 0961816 . . . . . 5-31
0860913 . . . . 2-180 0901297 . . . . 2-117 0920081 . . . . . 1-53 0960523 . . . . . . 1-3 0961816 . . . . . . 5-9
0860926 . . . . . 10-3 0901306 . . . . 2-115 0920083 . . . . . 2-61 0960523 . . . . . . 1-4 0961816 . . . . . . 5-9
0860927 . . . . . 10-3 0901325 . . . . 2-139 0920083 . . . . . 2-75 0960562 . . . . . . 2-6 0961857 . . . . . . 3-5
0860930 . . . . . 10-3 0901333 . . . . 2-115 0920083 . . . . . 2-75 0960564 . . . . . 4-12 0961890 . . . . . 1-11
0860931 . . . . . 10-3 0901345 . . . . 2-163 0920084 . . . . . 1-26 0960564 . . . . . . 4-4 0961890 . . . . . 5-31
0861033 . . . . 2-172 0901347 . . . . 2-117 0920084 . . . . . 1-27 0960705 . . . . . 5-21 0961890 . . . . . 5-41
0861034 . . . . 2-172 0901373 . . . . 2-119 0920084 . . . . . 1-27 0960821 . . . . . 1-21 0961894 . . . . . 5-19
0861035 . . . . . 10-2 0901387 . . . . . 2-89 0920084 . . . . . 1-28 0960821 . . . . . 1-21 0961895 . . . . . . 5-9
0861078/1282723. 0901389 . . . . . 2-99 0920084 . . . . . 1-55 0960905 . . . . . 4-25 0962033 . . . . . 1-13
10-7 0901399 . . . . . 2-25 0920109 . . . . . 2-61 0960911 . . . . . 5-21 0962035 . . . . . 1-11
0861079/1282723. 0901401 . . . . 2-108 0920109 . . . . . 2-75 0960946 . . . . . . 5-7 0962036 . . . . . 1-11
10-7 0901401 . . . . 2-140 0920110 . . . . . 1-26 0960960 . . . . 2-113 0962039 . . . . . . 5-5
0861080/1282723. 0901402 . . . . . 2-86 0920110 . . . . . 1-27 0960960 . . . . 2-143 1060012 . . . . 2-121
10-7 0901402 . . . . . 2-93 0920110 . . . . . 1-27 0960960 . . . . . 2-89 1060012 . . . . 2-133
0861081/1282723. 0901411 . . . . . . 4-5 0920110 . . . . . 1-28 0960979 . . . . . . 3-3 1060012 . . . . . . 3-8
10-7 0901416 . . . . . 2-11 0920110 . . . . . 1-55 0961024 . . . . . . 4-3 1060012 . . . . . . 3-8
0861139 . . . . 2-170 0901419 . . . . 2-112 0920117 . . . . . 1-55 0961024 . . . . . . 4-4 1060012 . . . . . . 3-8
0861143 . . . . . 10-2 0901419 . . . . 2-127 0920119 . . . . . 1-26 0961024 . . . . . . 4-9 1060012 . . . . . . 7-8
0861202 . . . . . 10-4 0901449 . . . . . 4-45 0920119 . . . . . 1-27 0961024 . . . . . 5-23 1060012 . . . . . . 7-8
0861260 . . . . . 4-26 0901524 . . . . . . 4-9 0920119 . . . . . 1-28 0961098 . . . . . 3-17 1060012 . . . . . . 7-8
0861261 . . . . . 10-3 0901525 . . . . . . 4-9 0920119 . . . . . 1-28 0961127 . . . . . 8-10 1060016 . . . . 2-166
0880076 . . . . 2-109 0901719 . . . . . 2-90 0920119 . . . . . 1-55 0961127 . . . . . 8-17 1060016 . . . . 2-172
0880076 . . . . 2-126 0901721 . . . . . . 4-9 0940036 . . . . 2-189 0961127 . . . . . 8-22 1060016 . . . . 2-172
0880090 . . . . . . 3-8 0901744 . . . . . 3-10 0940036 . . . . 2-191 0961127 . . . . . . 8-4 1060016 . . . . 2-180
0880090 . . . . . . 3-8 0901744 . . . . . 3-10 0940038 . . . . . 4-46 0961182 . . . . . 5-17 1060016 . . . . . 7-11
0880090 . . . . . . 3-8 0901849 . . . . . 2-93 0940038 . . . . . 4-46 0961182 . . . . . 5-19 1060016 . . . . . 7-11
0880090 . . . . . . 3-8 0901850 . . . . 2-191 0960071 . . . . . 1-76 0961185 . . . . . 3-17 1060016 . . . . . 7-12
0880106 . . . . . . 3-8 0901871 . . . . 2-191 0960097 . . . . . 5-11 0961185 . . . . . . 4-3 1060016 . . . . . . 7-3
0880106 . . . . . . 3-8 0901973 . . . . 2-184 0960097 . . . . . 5-13 0961185 . . . . . . 4-4 1060016 . . . . . . 7-6
0900232 . . . . . 4-46 0902087 . . . . 2-125 0960097 . . . . . 5-15 0961185 . . . . . . 4-9 1060016 . . . . . . 7-6
0900479 . . . . . 1-75 0902088 . . . . 2-125 0960097 . . . . . 5-25 0961185 . . . . . 5-23 1060030 . . . . 2-112
0900801 . . . . 2-187 0902089 . . . . 2-125 0960172 . . . . . . 1-3 0961200 . . . . . 3-17 1060039 . . . . . . 3-8
0900935 . . . . 2-163 0902089 . . . . 2-135 0960172 . . . . . . 1-4 0961200 . . . . . 3-17 1060042 . . . . . 7-11
0901056 . . . . . 4-46 0902104 . . . . 2-133 0960224 . . . . . 2-82 0961201 . . . . . 3-17 1060042 . . . . . 7-11
0901157 . . . . . . 2-9 0902414 . . . . . . 4-9 0960238 . . . . 2-121 0961201 . . . . . 3-17 1060042 . . . . . 7-12
0901159 . . . . . 2-10 0902447 . . . . 2-125 0960238 . . . . 2-133 0961272 . . . . . 1-22 1060042 . . . . . . 7-5
0901188 . . . . 2-157 0902447 . . . . 2-135 0960238 . . . . 2-165 0961272 . . . . . 1-22 1060042 . . . . . . 7-6
0901188 . . . . 2-187 0920027 . . . . . 1-25 0960238 . . . . 2-166 0961275 . . . . . 5-35 1060044 . . . . . 2-85
0901188 . . . . 2-187 0920027 . . . . . 1-26 0960238 . . . . 2-169 0961416 . . . . . 1-17 1060044 . . . . . 2-93
0901188 . . . . 2-191 0920027 . . . . . 1-47 0960238 . . . . 2-177 0961416 . . . . . . 1-7 1060045 . . . . 2-110
0901197 . . . . 2-189 0920032 . . . . . 2-61 0960238 . . . . . 4-36 0961416 . . . . . . 1-8 1060045 . . . . 2-112
0901197 . . . . 2-191 0920032 . . . . . 2-71 0960239 . . . . . 4-25 0961417 . . . . . 1-17 1060045 . . . . 2-127
0901198 . . . . 2-189 0920032 . . . . . 2-71 0960239 . . . . . 4-36 0961417 . . . . . . 1-7 1060045 . . . . 2-141
0901199 . . . . 2-187

3120272 7
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985 MODEL 80H/80HX
Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
1060045 . . . . . 2-86 1060515 . . . . . . 3-8 1180189 . . . . . . 3-7 1320022 . . . . 2-109 1320126 . . . .2-163
1060045 . . . . . 2-95 1060515 . . . . . . 3-8 1180200 . . . . . . 3-7 1320022 . . . . 2-109 1320127 . . . .2-163
1060046 . . . . 2-110 1060515 . . . . . . 3-8 1180236 . . . . . . 3-7 1320022 . . . . 2-125 1320145 . . . . . 3-18
1060046 . . . . 2-127 1060515 . . . . . . 7-6 1180236 . . . . . . 3-7 1320022 . . . . 2-127 1320155 . . . . . . 3-9
1060046 . . . . 2-141 1060515 . . . . . . 7-6 1180254 . . . . . . 3-7 1320022 . . . . 2-135 1320155 . . . . . . 3-9
1060046 . . . . . 2-87 1060515 . . . . . . 7-8 1180254 . . . . . . 3-7 1320022 . . . . 2-135 1320155 . . . . . . 3-9
1060046 . . . . . 2-95 1060516 . . . . . . 3-8 1180258 . . . . . . 3-7 1320022 . . . . 2-140 1320171 . . . . . . 3-9
1060054 . . . . 2-141 1060516 . . . . . . 3-8 1180270 . . . . . . 3-7 1320022 . . . . 2-157 1320171 . . . . . . 3-9
1060079 . . . . . . 7-3 1060516 . . . . . . 3-8 1180270 . . . . . . 3-7 1320022 . . . . . 2-87 1320182 . . . . . 3-12
1060092 . . . . 2-112 1060516 . . . . . . 3-8 1180289 . . . . . . 3-7 1320022 . . . . . 2-95 1320222 . . . . . 2-94
1060093 . . . . 2-112 1100099 . . . . . 1-67 1180310 . . . . . . 3-7 1320023 . . . . 2-163 1340020 . . . .2-114
1060093 . . . . 2-128 1120108 . . . . . 5-23 1260017 . . . . . 1-17 1320023 . . . . 2-163 1340020 . . . .2-128
1060129 . . . . 2-112 1120108 . . . . . 5-27 1260017 . . . . . 1-17 1320030 . . . . 2-135 1340020 . . . . . 2-86
1060147 . . . . 2-110 1120108 . . . . . 5-33 1260017 . . . . . . 1-4 1320031 . . . . 2-110 1340020 . . . . . 2-94
1060147 . . . . 2-127 1120108 . . . . . . 5-5 1260017 . . . . . . 1-7 1320031 . . . . . 6-32 1340021 . . . .2-157
1060147 . . . . 2-141 1120110 . . . . . . 5-3 1260017 . . . . . 1-75 1320031 . . . . . 6-35 1340045 . . . .2-159
1060147 . . . . . 2-87 1120161 . . . . 2-114 1260017 . . . . . . 1-8 1320032 . . . . 2-109 1340046 . . . .2-157
1060147 . . . . . 2-95 1120161 . . . . 2-128 1260017 . . . . . 4-36 1320032 . . . . 2-128 1340046 . . . . . . 9-1
1060149 . . . . 2-112 1120161 . . . . . 2-87 1260026 . . . . 2-139 1320037 . . . . . 5-43 1340050 . . . .2-114
1060149 . . . . 2-127 1120169 . . . . 2-113 1260082 . . . . 2-142 1320040 . . . . . 2-82 1340063 . . . . . 10-5
1060149 . . . . . 2-87 1120169 . . . . 2-143 1260136 . . . . . 4-46 1320041 . . . . 2-109 1340064 . . . . . 10-5
1060149 . . . . . 2-95 1120169 . . . . . 2-89 1260168 . . . . . . 3-3 1320041 . . . . 2-114 1360061 . . . .2-139
1060168 . . . . . 4-39 1120179 . . . . . 5-11 1260169 . . . . . . 3-3 1320041 . . . . 2-126 1360112 . . . .2-100
1060168 . . . . . 4-39 1120179 . . . . . 5-13 1260319 . . . . . . 3-3 1320041 . . . . 2-140 1360112 . . . . . 2-99
1060168 . . . . . 4-39 1120179 . . . . . 5-15 1281028 . . . . . 10-5 1320041 . . . . 2-192 1380111 . . . .2-117
1060197 . . . . 2-112 1120179 . . . . . 5-25 1281353* . . . . . 6-3 1320041 . . . . . 2-86 1380112 . . . .2-117
1060229 . . . . . . 3-8 1120192 . . . . . . 2-6 1281353* . . . . . 6-4 1320041 . . . . . 2-95 1380121 . . . . . . 3-5
1060229 . . . . . . 3-8 1120287 . . . . 2-159 1281750 . . . . . 4-40 1320041 . . . . . 2-99 1380124 . . . . . 1-22
1060268 . . . . . . 3-9 1120299 . . . . . . 4-3 1282197 . . . . . . 7-9 1320041 . . . . . 4-36 1380137 . . . . . 4-10
1060268 . . . . . . 3-9 1120299 . . . . . . 4-9 1282977 . . . . . 10-5 1320052 . . . . . . 3-6 1380137 . . . . . . 4-4
1060268 . . . . . . 3-9 1120304 . . . . . 1-12 1320011 . . . . 2-143 1320058 . . . . . 2-87 1420003 . . . . . 2-21
1060279 . . . . . 8-10 1120304 . . . . . 1-21 1320011 . . . . . 2-90 1320058 . . . . . 2-94 1440142 . . . . . 5-11
1060279 . . . . . 8-17 1120304 . . . . . . 1-3 1320011 . . . . . 2-93 1320059 . . . . . 2-87 1440142 . . . . . 5-13
1060279 . . . . . 8-22 1120305 . . . . . 5-17 1320011 . . . . . 2-95 1320059 . . . . . 2-95 1440154 . . . . . 2-81
1060279 . . . . . . 8-5 1120305 . . . . . 5-19 1320012 . . . . 2-110 1320059 . . . . . 5-43 1460005 . . . . . 2-10
1060300 . . . . . . 7-6 1120305 . . . . . 5-37 1320012 . . . . 2-127 1320060 . . . . 2-135 1540002 . . . . . . 7-3
1060309 . . . . . . 7-8 1120314 . . . . 2-160 1320014 . . . . 2-110 1320060 . . . . . 2-93 1540002 . . . . . . 7-7
1060309 . . . . . . 7-8 1120336 . . . . . 5-35 1320016 . . . . 2-114 1320062 . . . . . 2-90 1540002 . . . . . . 7-8
1060317 . . . . . . 3-8 1120336 . . . . . . 5-7 1320016 . . . . 2-129 1320070 . . . . 2-108 1540002 . . . . . . 7-8
1060341 . . . . . . 7-5 1120367 . . . . 2-160 1320016 . . . . . 2-96 1320070 . . . . 2-140 1540002 . . . . . . 7-8
1060341 . . . . . . 7-6 1120406 . . . . . 2-90 1320019 . . . . 2-113 1320070 . . . . . 2-85 1600043 . . . .2-159
1060369 . . . . . 4-39 1120423 . . . . . 2-96 1320019 . . . . 2-114 1320072 . . . . . . 3-9 1600092 . . . . . 4-31
1060369 . . . . . 4-39 1120465 . . . . . 1-13 1320019 . . . . 2-128 1320072 . . . . . . 3-9 1600092 . . . . . 4-32
1060369 . . . . . 4-41 1120512 . . . . 2-160 1320019 . . . . 2-130 1320109 . . . . . 4-40 1600092 . . . . . 4-32
1060369 . . . . . 4-42 1140009 . . . . 2-115 1320019 . . . . 2-143 1320109 . . . . . 4-40 1600094 . . . . . 4-17
1060417 . . . . . 4-39 1180106 . . . . . . 3-7 1320019 . . . . 2-143 1320109 . . . . . 4-42 1600094 . . . . . 4-18
1060417 . . . . . 4-41 1180113 . . . . . . 3-7 1320019 . . . . . 2-89 1320121 . . . . . . 3-4 1600094 . . . . . 4-21
1060417 . . . . . 4-42 1180133 . . . . . . 3-7 1320019 . . . . . 2-90 1320122 . . . . . 5-43 1600094 . . . . . 4-22
1060515 . . . . 2-133 1180189 . . . . . . 3-7 1320021 . . . . . 2-96 1320126 . . . . 2-163 1600095 . . . . . 4-18

8 3120272
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX

MODEL 80H/80HX Original Issue - 11/1985


Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
1600096 . . . . . 4-32 1670519 . . . . . 4-10 1681427 . . . . . 5-37 1681847 . . . . . 5-35 1683390 . . . . . . 5-9
1600098 . . . . 2-109 1670523 . . . . 2-109 1681431 . . . . . 5-38 1681893 . . . . . 1-22 1683391 . . . . . . 5-9
1600140 . . . . . 4-26 1670523 . . . . 2-109 1681431 . . . . . 5-38 1681893 . . . . . 5-35 1683392 . . . . . . 5-9
1600141 . . . . . 4-25 1670526 . . . . . 4-45 1681433 . . . . . 5-33 1681894 . . . . . 5-35 1683395 . . . . . 1-11
1600141 . . . . . 4-26 1670594 . . . . . 2-83 1681435 . . . . . 5-33 1681896 . . . . . 5-35 1683395 . . . . . 5-41
1600141 . . . . . 4-27 1670594 . . . . . 2-83 1681437 . . . . . 5-27 1681963 . . . . . . 5-7 1683494 . . . . . 3-17
1600211 . . . . 2-128 1670607 . . . . . 4-45 1681438 . . . . . . 5-3 1681991 . . . . . 1-71 1683494 . . . . . 5-19
1600247 . . . . . 4-31 1670630 . . . . . 4-10 1681440 . . . . . . 5-3 1681991 . . . . . . 5-7 1683495 . . . . . 5-19
1600247 . . . . . 4-32 1670630 . . . . . 4-10 1681488 . . . . . 5-25 1681992 . . . . . . 5-7 1683497 . . . . . 5-19
1600247 . . . . . 4-32 1670644 . . . . 2-192 1681490 . . . . . 5-25 1682258 . . . . . . 3-3 1683533 . . . . . 5-15
1660020 . . . . 2-140 1670647 . . . . 2-192 1681491 . . . . . . 5-3 1682258 . . . . . 5-38 1683534 . . . . . . 3-6
1660083 . . . . 2-142 1670656 . . . . 2-192 1681492 . . . . . . 5-3 1682259 . . . . . 5-38 1683534 . . . . . 5-15
1660133 . . . . 2-139 1670663 . . . . . 4-46 1681548 . . . . . . 3-6 1682260 . . . . . 1-18 1683596 . . . . . 1-71
1660144 . . . . 2-140 1670664 . . . . . 4-46 1681548 . . . . . 5-11 1682260 . . . . . . 1-8 1683596 . . . . . . 5-7
1660154 . . . . . 2-81 1670665 . . . . . 4-47 1681559 . . . . . . 2-5 1682260 . . . . . . 5-3 1683597 . . . . . . 5-7
1660157 . . . . 2-119 1670666 . . . . . 4-47 1681559 . . . . . 5-21 1682261 . . . . . . 5-3 1683991 . . . . . . 5-9
1660157 . . . . 2-125 1670667 . . . . . 4-47 1681560 . . . . . . 3-3 1682268 . . . . . 1-17 1683992 . . . . . . 5-9
1660160 . . . . . 2-81 1670668 . . . . 2-192 1681560 . . . . . 5-38 1682268 . . . . . . 1-7 1700053 . . . . . . 8-9
1660170 . . . . 2-145 1670671 . . . . . 4-47 1681562 . . . . . 1-21 1682268 . . . . . 1-76 1700058 . . . . . . 8-9
1660174 . . . . 2-145 1670672 . . . . . 4-47 1681562 . . . . . 1-76 1682268 . . . . . 5-27 1700157 . . . . . . 8-3
1660175 . . . . 2-145 1670673 . . . . . 4-47 1681562 . . . . . 5-33 1682268 . . . . . 5-27 1700157 . . . . . . 8-9
1660183 . . . . 2-146 1670715 . . . . . 4-46 1681564 . . . . . . 1-3 1682268 . . . . . 5-27 1700194 . . . . . 8-11
1660185 . . . . . 2-81 1670716 . . . . . 4-47 1681564 . . . . . 1-76 1682269 . . . . . 5-28 1700195 . . . . . . 8-9
1660213 . . . . . 2-81 1670717 . . . . . 4-47 1681564 . . . . . 5-27 1682439 . . . . . 5-27 1700196 . . . . . 8-11
1660218 . . . . 2-129 1670718 . . . . . 4-47 1681564 . . . . . 5-27 1682459 . . . . . 3-17 1700197 . . . . . 8-11
1660218 . . . . 2-146 1670719 . . . . . 4-47 1681564 . . . . . 5-27 1682459 . . . . . 5-17 1700197 . . . . . 8-21
1670221 . . . . 2-139 1670720 . . . . . 4-46 1681565 . . . . . . 1-4 1682460 . . . . . 5-17 1700232 . . . . . 8-10
1670321 . . . . 2-192 1670721 . . . . . 4-47 1681565 . . . . . . 5-3 1682488 . . . . . 5-35 1700232 . . . . . 8-10
1670321 . . . . . . 3-4 1670722 . . . . . 4-47 1681580 . . . . . . 2-5 1682489 . . . . . 1-22 1700349 . . . . . 8-10
1670322 . . . . . 4-10 1670723 . . . . . 4-47 1681580 . . . . . 5-25 1682489 . . . . . 1-76 1700349 . . . . . 8-10
1670322 . . . . . . 4-5 1670724 . . . . . 4-47 1681581 . . . . . . 1-5 1682489 . . . . . 5-35 1700377 . . . . . . 8-5
1670335 . . . . . . 3-3 1670836 . . . . . 3-10 1681581 . . . . . . 5-3 1682500 . . . . . 1-76 1700377 . . . . . . 8-5
1670340 . . . . . 4-40 1680751 . . . . . 5-11 1681635 . . . . . 5-11 1682500 . . . . . 5-27 1700419 . . . . . . 8-4
1670340 . . . . . 4-40 1680892 . . . . . 5-13 1681721 . . . . . 5-13 1682500 . . . . . 5-27 1700422 . . . . . . 8-4
1670340 . . . . . 4-41 1680892 . . . . . 5-15 1681722 . . . . . . 3-6 1682602 . . . . . . 3-6 1700422 . . . . . . 8-5
1670366 . . . . . 4-45 1680892 . . . . . 5-25 1681722 . . . . . 5-13 1682602 . . . . . 5-15 1700423 . . . . . . 8-3
1670367 . . . . . 3-12 1680898 . . . . . 5-21 1681730 . . . . . 3-17 1682603 . . . . . 5-15 1700428 . . . . . . 8-5
1670414 . . . . 2-108 1680899 . . . . . . 5-3 1681730 . . . . . 5-23 1682691 . . . . . . 2-5 1700429 . . . . . 8-16
1670414 . . . . 2-125 1681283 . . . . . 5-23 1681731 . . . . . 5-23 1682691 . . . . . 5-21 1700429 . . . . . . 8-5
1670414 . . . . 2-140 1681283 . . . . . . 5-5 1681732 . . . . . 5-23 1682692 . . . . . 5-21 1700430 . . . . . . 8-5
1670414 . . . . . 2-86 1681322 . . . . . 5-33 1681774 . . . . . . 3-3 1682694 . . . . . 5-21 1700431 . . . . . . 8-4
1670414 . . . . . 2-93 1681331 . . . . . 5-11 1681774 . . . . . 5-38 1683059 . . . . . . 5-9 1700476 . . . . . . 8-3
1670421 . . . . . 4-10 1681331 . . . . . 5-13 1681791 . . . . . 3-17 1683241 . . . . . 1-12 1700476 . . . . . . 8-9
1670421 . . . . . . 4-5 1681331 . . . . . 5-15 1681791 . . . . . 5-17 1683241 . . . . . . 5-5 1700477 . . . . . . 8-3
1670422 . . . . . . 4-5 1681344 . . . . . 5-27 1681792 . . . . . 5-17 1683242 . . . . . . 5-5 1700477 . . . . . . 8-9
1670456 . . . . . 3-18 1681411 . . . . . 5-27 1681792 . . . . . 5-19 1683243 . . . . . . 5-5 1700502 . . . . . 4-39
1670468 . . . . 2-159 1681420 . . . . . 5-21 1681796 . . . . . 5-17 1683389 . . . . . 1-11 1700503 . . . . . 4-39
1670478 . . . . 2-139 1681421 . . . . . 5-21 1681797 . . . . . 5-17 1683389 . . . . . 5-31 1700568 . . . . . . 8-4
1670482 . . . . . 4-45 1681423 . . . . . 5-37 1681843 . . . . . . 5-7 1683390 . . . . . 1-13 1700575 . . . . . . 8-4

3120272 9
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985 MODEL 80H/80HX
Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
1700580 . . . . . 8-10 1701375 . . . . . 8-21 1701518 . . . . . 8-16 1702277 . . . . . . 8-9 1702690 . . . . . 8-15
1700580 . . . . . . 8-4 1701375 . . . . . . 8-5 1701518 . . . . . 8-16 1702282 . . . . . 8-10 1702701 . . . . . 1-32
1700582 . . . . . . 8-3 1701376 . . . . . 8-16 1701518 . . . . . 8-21 1702282 . . . . . . 8-5 1702720 . . . . . 8-18
1700582 . . . . . . 8-9 1701376 . . . . . . 8-4 1701542 . . . . . 8-11 1702284 . . . . . 8-10 1702720 . . . . . . 8-6
1700583 . . . . . 8-10 1701379 . . . . . 8-16 1701542 . . . . . 8-16 1702284 . . . . . . 8-4 1702721 . . . . . 10-3
1700583 . . . . . . 8-4 1701379 . . . . . . 8-4 1701542 . . . . . 8-21 1702292 . . . . . 8-10 1702722 . . . . . 8-16
1700584 . . . . . 8-15 1701431 . . . . . 8-11 1701542 . . . . . . 8-5 1702292 . . . . . . 8-4 1702788 . . . . . 10-1
1700584 . . . . . 8-21 1701431 . . . . . 8-21 1701543 . . . . . 8-11 1702293 . . . . . . 8-3 1702835 . . . . . 8-17
1700584 . . . . . . 8-3 1701432 . . . . . 8-10 1701543 . . . . . 8-16 1702293 . . . . . . 8-9 1702888 . . . . . 8-10
1700584 . . . . . . 8-9 1701432 . . . . . 8-22 1701543 . . . . . 8-21 1702294 . . . . . . 8-3 1702888 . . . . . . 8-4
1700585 . . . . . . 8-3 1701435 . . . . . 8-11 1701543 . . . . . . 8-5 1702294 . . . . . . 8-9 1702961 . . . . . 8-12
1700585 . . . . . . 8-9 1701435 . . . . . 8-22 1701548 . . . . . 8-10 1702299 . . . . . . 8-3 1702961 . . . . . . 8-6
1700593 . . . . . 8-10 1701499 . . . . . 8-18 1701548 . . . . . 8-22 1702299 . . . . . . 8-9 1702962 . . . . . 8-12
1700593 . . . . . . 8-4 1701499 . . . . . 8-18 1701643 . . . . . 1-32 1702300 . . . . . . 8-4 1702962 . . . . . . 8-6
1700639 . . . . . . 8-4 1701499 . . . . . 8-22 1701678 . . . . . 8-10 1702301 . . . . . 8-10 1702966 . . . . . 8-11
1700640 . . . . . 8-10 1701500 . . . . . 8-16 1701678 . . . . . . 8-5 1702301 . . . . . . 8-4 1702966 . . . . . . 8-5
1700640 . . . . . . 8-4 1701500 . . . . . 8-16 1701680 . . . . . 8-10 1702305 . . . . . 1-76 1702968 . . . . . 1-76
1700643 . . . . . . 8-3 1701500 . . . . . 8-16 1701680 . . . . . . 8-5 1702305 . . . . . 1-76 1703083 . . . . . 1-72
1700643 . . . . . . 8-9 1701500 . . . . . 8-17 1701681 . . . . . 8-10 1702401 . . . . . 4-35 1703083 . . . . . 1-72
1700735 . . . . . . 8-4 1701500 . . . . . 8-17 1701681 . . . . . . 8-5 1702404 . . . . . 4-27 1703453 . . . . . 8-17
1700756 . . . . . . 8-5 1701500 . . . . . 8-21 1701684 . . . . . 8-16 1702528 . . . . . . 7-5 1703480 . . . . . 8-21
1700788 . . . . 2-170 1701500 . . . . . . 8-5 1701684 . . . . . . 8-4 1702552 . . . . . 8-18 1703504 . . . . . 1-32
1700788 . . . . 2-178 1701500 . . . . . . 8-5 1701685 . . . . . 8-10 1702573 . . . . . 8-15 1703535 . . . . . 8-17
1700789 . . . . 2-170 1701501 . . . . . 8-16 1701685 . . . . . 8-22 1702581 . . . . . 8-18 1703535 . . . . . 8-22
1700789 . . . . 2-178 1701501 . . . . . 8-21 1701703 . . . . . 8-16 1702583 . . . . . 8-16 1703537 . . . . . 8-17
1700818 . . . . 2-136 1701501 . . . . . . 8-4 1701703 . . . . . . 8-4 1702585 . . . . . 8-16 1703537 . . . . . 8-22
1700820 . . . . 2-140 1701501 . . . . . . 8-9 1701741 . . . . . 8-16 1702586 . . . . . 8-15 1703538 . . . . . 8-15
1700821 . . . . . 2-86 1701502 . . . . . 8-17 1701741 . . . . . . 8-4 1702599 . . . . . 8-16 1703538 . . . . . 8-21
1700821 . . . . . 2-93 1701502 . . . . . 8-17 1701742 . . . . . 8-16 1702600 . . . . . 8-16 1703546 . . . . . 8-18
1700901 . . . . 2-108 1701502 . . . . . 8-22 1701742 . . . . . . 8-4 1702601 . . . . . 8-17 1703546 . . . . . 8-23
1700901 . . . . 2-125 1701502 . . . . . . 8-5 1701747 . . . . . 8-10 1702602 . . . . . 8-17 1703548 . . . . . 8-18
1700959 . . . . . . 8-4 1701503 . . . . . 8-17 1701747 . . . . . 8-22 1702603 . . . . . 8-17 1703548 . . . . . 8-22
1700975 . . . . . . 8-5 1701503 . . . . . 8-17 1701795 . . . . . 8-17 1702604 . . . . . 8-16 1703614 . . . . . 8-18
1700976 . . . . . . 8-4 1701503 . . . . . 8-18 1701920 . . . . . 8-16 1702606 . . . . . 8-19 1703614 . . . . . 8-22
1700977 . . . . . . 8-4 1701503 . . . . . 8-22 1701920 . . . . . 8-22 1702607 . . . . . 8-15 1703666 . . . . . 8-18
1700978 . . . . . . 8-4 1701503 . . . . . . 8-5 1701922 . . . . . 8-15 1702608 . . . . . 8-15 1703667 . . . . . 4-42
1700981 . . . . . 8-17 1701504 . . . . . 8-16 1701923 . . . . . 8-18 1702609 . . . . . 8-16 1703668 . . . . . 4-42
1700981 . . . . . . 8-5 1701504 . . . . . 8-16 1701923 . . . . . 8-22 1702612 . . . . . . 8-3 1703899 . . . . . 8-15
1701026 . . . . . 8-10 1701504 . . . . . 8-16 1701924 . . . . . 8-18 1702612 . . . . . . 8-9 1703899 . . . . . 8-21
1701110 . . . . . 8-17 1701504 . . . . . 8-21 1701924 . . . . . 8-22 1702660 . . . . . 8-15 1703900 . . . . . 8-15
1701110 . . . . . . 8-5 1701504 . . . . . . 8-4 1701929 . . . . . 8-17 1702661 . . . . . 8-18 1703900 . . . . . 8-21
1701321 . . . . . 8-10 1701505 . . . . . 8-11 1701929 . . . . . 8-22 1702662 . . . . . 8-17 1704174 . . . . . 10-1
1701321 . . . . . 8-22 1701505 . . . . . 8-16 1701930 . . . . . 8-17 1702663 . . . . . 8-18 1704277 . . . . . 8-15
1701326 . . . . . 8-10 1701505 . . . . . 8-21 1701930 . . . . . 8-22 1702663 . . . . . 8-19 1704277 . . . . . . 8-3
1701334 . . . . . 8-10 1701505 . . . . . . 8-5 1702153 . . . . . 8-10 1702663 . . . . . . 8-5 1704277 . . . . . . 8-9
1701334 . . . . . 8-21 1701509 . . . . . 8-15 1702153 . . . . . . 8-4 1702666 . . . . . 8-15 1760019 . . . .2-145
1701336 . . . . . 8-10 1701509 . . . . . 8-21 1702276 . . . . . . 8-3 1702668 . . . . . 8-15 1760068 . . . . . 4-11
1701375 . . . . . 8-15 1701509 . . . . . . 8-3 1702276 . . . . . . 8-9 1702669 . . . . . 8-17 1760068 . . . . . . 4-6
1701375 . . . . . 8-15 1701509 . . . . . . 8-9 1702277 . . . . . . 8-3 1702669 . . . . . 8-22 1760106 . . . .2-145

10 3120272
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX

MODEL 80H/80HX Original Issue - 11/1985


Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
1780145 . . . . . 4-12 2120087 . . . . . 2-86 2180360 . . . . 2-115 2200201 . . . . . 5-19 2220124 . . . . . . 2-7
1780145 . . . . . . 4-7 2120103 . . . . 2-158 2180360 . . . . 2-125 2200201 . . . . . 5-23 2220221 . . . . . 6-25
1780147 . . . . 2-188 2120104 . . . . 2-158 2180360 . . . . 2-130 2200201 . . . . . 5-25 2220221 . . . . . 6-47
1780148 . . . . 2-188 2120107 . . . . 2-158 2180360 . . . . 2-136 2200201 . . . . . . 5-7 2220221 . . . . . 6-47
1780148 . . . . 2-191 2120107 . . . . . . 9-1 2180360 . . . . . 2-96 2200202 . . . . . 5-13 2220235 . . . . . 6-17
1780171 . . . . 2-188 2120112 . . . . 2-114 2180379 . . . . . 6-21 2200202 . . . . . . 5-7 2220237 . . . . . 6-36
1780172 . . . . 2-187 2120113 . . . . 2-112 2180379 . . . . . 6-23 2200203 . . . . 2-158 2220250 . . . . . 6-11
1780172 . . . . 2-191 2120114 . . . . 2-112 2180387 . . . . 2-135 2200204 . . . . 2-136 2220251 . . . . 2-135
1780174 . . . . 2-187 2160001 . . . . . 1-17 2180388 . . . . 2-135 2200213 . . . . . 5-11 2220261 . . . . . 6-36
1780174 . . . . 2-191 2160001 . . . . . . 1-7 2180389 . . . . 2-135 2200213 . . . . . 5-17 2220270 . . . . . . 6-7
1780184 . . . . 2-166 2160001 . . . . . 4-11 2180398 . . . . 2-159 2200213 . . . . . 5-19 2220273 . . . . 2-107
1780184 . . . . 2-173 2160001 . . . . . . 4-6 2180399 . . . . 2-159 2200221 . . . . 2-136 2220273 . . . . 2-125
1780219 . . . . 2-187 2160001 . . . . . 5-11 2180418 . . . . 2-135 2200221 . . . . . 5-17 2220273 . . . . 2-135
1780234 . . . . 2-166 2160001 . . . . . 5-13 2180420 . . . . 2-136 2200221 . . . . . 5-37 2220280 . . . . . 6-23
1780234 . . . . 2-173 2160001 . . . . . 5-33 2180450 . . . . 2-139 2200221 . . . . . . 5-7 2220280 . . . . . 6-25
1780234 . . . . 2-180 2160002 . . . . . 1-17 2180467 . . . . 2-158 2200222 . . . . . 2-81 2220290 . . . . . 6-36
1780239 . . . . 2-189 2160002 . . . . . 1-21 2180479 . . . . . 6-47 2200222 . . . . . 5-23 2220295 . . . . 2-115
1780252 . . . . . 4-12 2160002 . . . . . 1-22 2180491 . . . . . 6-31 2200222 . . . . . . 5-7 2220296 . . . . 2-140
1780252 . . . . . . 4-7 2160002 . . . . . . 1-3 2180491 . . . . . 6-36 2200233 . . . . . 5-17 2220302 . . . . . 2-87
1780270 . . . . 2-191 2160002 . . . . . . 1-7 2180504 . . . . 2-135 2200261 . . . . 2-141 2220313 . . . . 2-135
1780271 . . . . 2-191 2160002 . . . . . 2-62 2180516 . . . . . 6-36 2200261 . . . . 2-167 2220315 . . . . 2-125
1780288 . . . . . 4-12 2160002 . . . . . . 2-7 2180536 . . . . 2-125 2200261 . . . . 2-174 2220315 . . . . 2-127
1780288 . . . . . . 4-7 2160002 . . . . . 3-17 2180536 . . . . 2-136 2200261 . . . . 2-181 2220315 . . . . 2-135
1840002 . . . . 2-172 2160002 . . . . . . 3-3 2180536 . . . . . 2-96 2200261 . . . . . 2-86 2220317 . . . . 2-109
1840002 . . . . 2-179 2160002 . . . . . 4-10 2180593 . . . . 2-143 2200261 . . . . . 2-95 2220317 . . . . 2-140
1870003 . . . . . 10-8 2160002 . . . . . . 4-3 2180605 . . . . 2-158 2200268 . . . . 2-158 2220317 . . . . . 2-87
1870003 . . . . . 7-14 2160002 . . . . . . 4-4 2180606 . . . . 2-158 2200341 . . . . . 2-62 2220317 . . . . . 2-88
2000070 . . . . 2-139 2160002 . . . . . . 4-9 2180614 . . . . 2-158 2200345 . . . . 2-139 2220343 . . . . . 6-23
2000083 . . . . . 2-86 2160002 . . . . . 5-13 2180615 . . . . . 6-21 2200349 . . . . 2-143 2220343 . . . . . 6-47
2000083 . . . . . 2-94 2160002 . . . . . 5-15 2180615 . . . . . 6-23 2200414 . . . . . 5-37 2220343 . . . . . 6-47
2000088 . . . . 2-107 2160002 . . . . . 5-17 2180666 . . . . 2-117 2200461 . . . . 2-136 2220343 . . . . . 6-47
2000115 . . . . . 2-86 2160002 . . . . . 5-19 2180666 . . . . 2-119 220385 . . . . . . 6-47 2220343 . . . . . 6-47
2000115 . . . . . 2-94 2160002 . . . . . 5-21 2180671 . . . . 2-143 220619 . . . . . . 6-47 2220346 . . . . . 6-31
2000126 . . . . 2-125 2160002 . . . . . 5-23 2180730 . . . . 2-104 2210016 . . . . 2-135 2220347 . . . . . 6-31
2000126 . . . . 2-129 2160002 . . . . . 5-25 2180730 . . . . . 2-96 2220001 . . . . 2-141 2220353 . . . . . 6-21
2000153 . . . . 2-125 2160002 . . . . . 5-27 2180749 . . . . . 2-96 2220001 . . . . . 2-85 2220353 . . . . . 6-23
2000153 . . . . 2-129 2160002 . . . . . 5-35 2180763 . . . . . 2-83 2220001 . . . . . 2-86 2220362 . . . . . 6-13
2000157 . . . . 2-125 2160002 . . . . . . 5-7 2180763 . . . . . 2-83 2220001 . . . . . 2-95 2220362 . . . . . 6-13
2000157 . . . . 2-129 2160006 . . . . . . 2-6 2180776 . . . . . 6-47 2220052 . . . . . 6-36 2220362 . . . . . 6-14
2000159 . . . . 2-125 2160006 . . . . . 4-12 2200051 . . . . 2-110 2220061 . . . . . 1-65 2220362 . . . . . 6-14
2000159 . . . . 2-129 2160006 . . . . . . 4-7 2200051 . . . . 2-127 2220063 . . . . . . 2-7 2220362 . . . . . 6-17
2060015 . . . . 2-108 2166003 . . . . . 1-75 2200051 . . . . 2-140 2220063 . . . . . . 2-7 2220362 . . . . . 6-17
2060016 . . . . 2-108 2180049 . . . . . 2-62 2200052 . . . . 2-157 2220063 . . . . . 2-95 2220362 . . . . . 6-19
2060025 . . . . 2-128 2180053 . . . . 2-159 2200053 . . . . 2-110 2220070 . . . . . 6-32 2220366 . . . . . 6-14
2120039 . . . . 2-157 2180104 . . . . 2-136 2200053 . . . . 2-127 2220070 . . . . . 6-35 2220366 . . . . . 6-17
2120042 . . . . 2-140 2180134 . . . . . 1-65 2200102 . . . . . 5-37 2220082 . . . . 2-135 2220366 . . . . . 6-19
2120077 . . . . 2-135 2180344 . . . . . . 2-7 2200201 . . . . . 5-11 2220113 . . . . . 6-23 2220366 . . . . . 6-19
2120078 . . . . . 2-10 2180360 . . . . 2-104 2200201 . . . . . 5-13 2220114 . . . . . 6-32 2220371 . . . . . 6-21
2120079 . . . . . 2-10 2180360 . . . . 2-107 2200201 . . . . . 5-17 2220114 . . . . . 6-35 2220371 . . . . . 6-23

3120272 11
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985 MODEL 80H/80HX
Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
2220371 . . . . . 6-25 2220416 . . . . . 6-27 2220472 . . . . . 6-35 2220585 . . . . . 6-19 2220622 . . . . . 6-32
2220371 . . . . . 6-29 2220416 . . . . . 6-36 2220472 . . . . . . 6-9 2220585 . . . . . 6-32 2220622 . . . . . 6-35
2220371 . . . . . 6-31 2220416 . . . . . 6-39 2220473 . . . . . 6-21 2220585 . . . . . 6-36 2220624 . . . . . 6-32
2220371 . . . . . 6-35 2220416 . . . . . 6-43 2220473 . . . . . 6-23 2220591 . . . . . 6-21 2220624 . . . . . 6-37
2220371 . . . . . . 6-7 2220416 . . . . . 6-45 2220473 . . . . . . 6-9 2220591 . . . . . 6-23 2220635 . . . . . 6-14
2220371 . . . . . . 6-9 2220416 . . . . . . 6-7 2220481 . . . . . 6-13 2220596 . . . . . 6-14 2220635 . . . . . 6-19
2220372 . . . . . 6-23 2220416 . . . . . . 6-7 2220481 . . . . . 6-18 2220596 . . . . . 6-17 2220635 . . . . . 6-29
2220372 . . . . . 6-47 2220416 . . . . . . 6-7 2220490 . . . . . 6-21 2220596 . . . . . 6-17 2220635 . . . . . 6-35
2220372 . . . . . . 6-7 2220417 . . . . . 6-14 2220490 . . . . . 6-23 2220596 . . . . . 6-18 2220635 . . . . . 6-45
2220372 . . . . . . 6-9 2220417 . . . . . 6-32 2220490 . . . . . 6-29 2220596 . . . . . 6-32 2220635 . . . . . 6-47
2220373 . . . . . 6-18 2220417 . . . . . 6-36 2220491 . . . . . 6-32 2220596 . . . . . 6-35 2220648 . . . .2-135
2220373 . . . . . 6-31 2220428 . . . . . 6-11 2220491 . . . . . 6-36 2220602 . . . . . 6-19 2220651 . . . . . 6-47
2220373 . . . . . 6-35 2220428 . . . . . 6-31 2220492 . . . . . . 6-7 2220602 . . . . . 6-32 2220657 . . . . . 6-36
2220374 . . . . . 6-14 2220428 . . . . . 6-36 2220496 . . . . . 6-43 2220603 . . . . . 6-29 2220671 . . . . . 6-18
2220374 . . . . . 6-31 2220429 . . . . . 6-11 2220497 . . . . . 6-23 2220605 . . . . . 6-11 2220671 . . . . . 6-19
2220375 . . . . . 6-14 2220429 . . . . . 6-31 2220497 . . . . . 6-39 2220605 . . . . . 6-14 2220673 . . . . . 6-31
2220375 . . . . . 6-17 2220429 . . . . . 6-36 2220497 . . . . . 6-45 2220605 . . . . . 6-17 2220673 . . . . . 6-35
2220375 . . . . . 6-19 2220430 . . . . 2-135 2220498 . . . . . 6-36 2220605 . . . . . 6-19 2220675 . . . .2-135
2220375 . . . . . 6-31 2220435 . . . . . 6-13 2220500 . . . . . 6-14 2220605 . . . . . 6-19 2220675 . . . .2-135
2220375 . . . . . 6-35 2220435 . . . . . 6-18 2220500 . . . . . 6-17 2220605 . . . . . 6-19 2220677 . . . . . 6-36
2220383 . . . . . 6-18 2220435 . . . . . 6-18 2220501 . . . . . 6-14 2220605 . . . . . 6-27 2220679 . . . . . 6-11
2220385 . . . . . 6-17 2220437 . . . . 2-126 2220501 . . . . . 6-19 2220605 . . . . . 6-32 2220681 . . . . . 6-31
2220385 . . . . . 6-18 2220437 . . . . 2-135 2220501 . . . . . . 6-7 2220605 . . . . . 6-36 2220681 . . . . . 6-35
2220385 . . . . . 6-23 2220437 . . . . . 6-36 2220501 . . . . . . 6-9 2220605 . . . . . 6-41 2220684 . . . . . 6-35
2220385 . . . . . 6-32 2220438 . . . . . 6-19 2220504 . . . . . 6-13 2220605 . . . . . 6-41 2220695 . . . . . 6-32
2220385 . . . . . 6-36 2220438 . . . . . 6-23 2220504 . . . . . 6-17 2220605 . . . . . . 6-7 2220696 . . . . . 6-32
2220386 . . . . . 6-17 2220438 . . . . . 6-39 2220504 . . . . . 6-19 2220605 . . . . . . 6-9 2220696 . . . . . 6-36
2220386 . . . . . 6-17 2220444 . . . . . 6-32 2220504 . . . . . 6-29 2220606 . . . . . 6-17 2220700 . . . . . 6-17
2220386 . . . . . 6-19 2220444 . . . . . 6-47 2220507 . . . . . 6-23 2220606 . . . . . 6-36 2220700 . . . . . 6-18
2220396 . . . . . 6-18 2220446 . . . . . 6-23 2220507 . . . . . 6-39 2220606 . . . . . . 6-9 2220700 . . . . . 6-32
2220396 . . . . . 6-25 2220446 . . . . . 6-39 2220515 . . . . . 5-37 2220608 . . . . . 6-36 2220700 . . . . . 6-36
2220396 . . . . . 6-25 2220451 . . . . . 6-13 2220568 . . . . . 6-13 2220609 . . . . . 6-14 2220711 . . . . . 6-13
2220396 . . . . . 6-47 2220451 . . . . . 6-17 2220568 . . . . . 6-17 2220609 . . . . . 6-19 2220711 . . . . . 6-17
2220396 . . . . . 6-47 2220451 . . . . . 6-35 2220577 . . . . . 6-45 2220609 . . . . . 6-23 2220720 . . . . . 2-88
2220399 . . . . . 6-23 2220465 . . . . . 6-13 2220577 . . . . . 6-47 2220609 . . . . . 6-36 2220720 . . . . . 2-95
2220413 . . . . . 6-35 2220465 . . . . . 6-17 2220577 . . . . . 6-47 2220609 . . . . . 6-39 2220727 . . . . . 6-36
2220414 . . . . . 6-11 2220465 . . . . . 6-32 2220578 . . . . . 6-17 2220609 . . . . . 6-45 2220728 . . . .2-158
2220414 . . . . . 6-18 2220465 . . . . . 6-36 2220582 . . . . . 6-13 2220618 . . . . . 6-11 2220738 . . . . . 6-35
2220414 . . . . . 6-23 2220466 . . . . . 6-13 2220582 . . . . . 6-19 2220618 . . . . . 6-31 2220752 . . . . . 6-11
2220414 . . . . . 6-27 2220466 . . . . . 6-13 2220582 . . . . . 6-29 2220618 . . . . . 6-35 2220752 . . . . . 6-36
2220414 . . . . . 6-31 2220466 . . . . . 6-13 2220582 . . . . . 6-32 2220619 . . . . . 6-14 2220758 . . . . . 6-25
2220414 . . . . . 6-35 2220466 . . . . . 6-17 2220582 . . . . . 6-35 2220619 . . . . . 6-19 2220758 . . . . . 6-47
2220414 . . . . . 6-39 2220466 . . . . . 6-17 2220582 . . . . . 6-41 2220619 . . . . . 6-23 2220758 . . . . . 6-47
2220414 . . . . . 6-45 2220466 . . . . . 6-27 2220582 . . . . . 6-41 2220619 . . . . . 6-29 2220800 . . . . . 6-13
2220414 . . . . . . 6-7 2220466 . . . . . 6-29 2220582 . . . . . 6-43 2220621 . . . . . 6-32 2220800 . . . . . 6-14
2220415 . . . . . 6-13 2220466 . . . . . 6-45 2220582 . . . . . . 6-9 2220621 . . . . . 6-35 2220808 . . . . . 6-32
2220415 . . . . . 6-17 2220468 . . . . . 6-43 2220584 . . . . . 6-11 2220622 . . . . . 6-13 2220808 . . . . . 6-35
2220415 . . . . . 6-31 2220469 . . . . . 6-17 2220585 . . . . . 6-11 2220622 . . . . . 6-17 2220809 . . . . . 6-32
2220415 . . . . . 6-35 2220472 . . . . . 6-31 2220585 . . . . . 6-14 2220622 . . . . . 6-17 2220809 . . . . . 6-35

12 3120272
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX

MODEL 80H/80HX Original Issue - 11/1985


Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
2220811 . . . . . 6-14 2420009 . . . . 2-173 2440055 . . . . . 2-61 2660054 . . . . . 3-15 2750532 . . . . . 2-95
2220811 . . . . . 6-19 2420009 . . . . 2-180 2460011 . . . . 2-103 2660055 . . . . . 3-15 2750759 . . . . . 6-18
2220811 . . . . . 6-19 2420019 . . . . 2-110 2460011 . . . . 2-121 2660083 . . . . . 3-15 2750760 . . . . . 6-13
2220819 . . . . . 6-36 2420019 . . . . 2-127 2460011 . . . . 2-133 2660084 . . . . . 3-15 2750760 . . . . . 6-18
2220820 . . . . . 6-31 2420019 . . . . 2-167 2500004 . . . . 2-119 2680334 . . . . 2-112 2750762 . . . . . 6-13
2220820 . . . . . 6-36 2420019 . . . . 2-174 2500005 . . . . 2-125 2680386 . . . . 2-112 2750762 . . . . . 6-14
2220822 . . . . . 6-14 2420019 . . . . 2-181 2540003 . . . . 2-163 2680386 . . . . 2-127 2750762 . . . . . 6-17
2220833 . . . . . 6-13 2420024 . . . . 2-107 2540016 . . . . 2-184 2720015 . . . . 2-110 2750766 . . . . . 6-18
2220833 . . . . . 6-17 2420024 . . . . 2-125 2551030 . . . . . 2-89 2720015 . . . . 2-127 2750766 . . . . . 6-18
2220833 . . . . . 6-17 2420030 . . . . 2-167 2560010 . . . . . 4-12 2720015 . . . . 2-140 2750766 . . . . . 6-25
2220847 . . . . . 6-31 2420030 . . . . 2-173 2560010 . . . . . . 4-7 2720016 . . . . 2-114 2750774 . . . . . 6-13
2220861 . . . . . 6-41 2420030 . . . . 2-181 2560038 . . . . . 4-17 2720016 . . . . 2-117 2750774 . . . . . 6-14
2220868 . . . . . 6-13 2420030 . . . . . 2-87 2560038 . . . . . 4-21 2720016 . . . . 2-119 2750774 . . . . . 6-14
2220868 . . . . . 6-17 2420030 . . . . . 2-96 2560039 . . . . . 4-21 2720042 . . . . . 2-93 2750774 . . . . . 6-19
2220883 . . . . . 5-21 2420033 . . . . 2-107 2560040 . . . . . 4-17 2720058 . . . . 2-125 2750776 . . . . . 6-13
2220885 . . . . . 5-15 2420033 . . . . 2-125 2560040 . . . . . 4-21 2720058 . . . . 2-127 2750776 . . . . . 6-14
2220885 . . . . . . 5-9 2420035 . . . . 2-110 2560041 . . . . . 4-17 2720058 . . . . 2-135 2750776 . . . . . 6-18
2220886 . . . . . . 5-9 2420035 . . . . 2-127 2560041 . . . . . 4-21 2720112 . . . . 2-135 2750777 . . . . . 6-13
2220887 . . . . . 5-21 2420035 . . . . 2-167 2560066 . . . . . 2-10 2720117 . . . . 2-135 2750777 . . . . . 6-14
2220898 . . . . . 6-31 2420035 . . . . 2-173 2560112 . . . . . 4-25 2720149 . . . . 2-135 2750777 . . . . . 6-14
2220899 . . . . . 6-17 2420035 . . . . 2-181 2560112 . . . . . 4-27 2720160 . . . . 2-107 2750777 . . . . . 6-18
2220899 . . . . . 6-21 2420050 . . . . . 4-39 2560112 . . . . . 4-27 2720160 . . . . 2-128 2750777 . . . . . 6-19
2220902 . . . . . 6-35 2420050 . . . . . 4-39 2580018 . . . . 2-159 2720224 . . . . . 2-87 2750778 . . . . . 6-36
2220909 . . . . . 6-14 2420050 . . . . . 4-41 2580024 . . . . . 10-3 2720224 . . . . . 2-94 2750779 . . . . . 6-21
2220909 . . . . . 6-41 2420050 . . . . . 4-42 2600093 . . . . 2-165 2720232 . . . . 2-110 2750779 . . . . . 6-23
2220909 . . . . . 6-41 2420055 . . . . . 4-39 2600093 . . . . 2-169 2720244 . . . . . 6-31 2750784 . . . . . . 6-7
2220914 . . . . . 6-19 2420055 . . . . . 4-39 2600093 . . . . 2-177 2720244 . . . . . 6-35 2750785 . . . . . 6-21
2220994 . . . . 2-125 2420055 . . . . . 4-41 2600094 . . . . 2-167 2720254 . . . . 2-110 2750785 . . . . . 6-23
2360182 . . . . . . 1-3 2420055 . . . . . 4-42 2600094 . . . . 2-173 2720262 . . . . 2-140 2750785 . . . . . 6-45
2360188 . . . . . . 1-3 2420057 . . . . . 4-39 2600094 . . . . 2-180 2720271 . . . . 2-125 2750791 . . . . . 6-13
2360189 . . . . . 1-21 2420057 . . . . . 4-41 2600095 . . . . . . 4-7 2720271 . . . . 2-136 2750791 . . . . . 6-17
2360256 . . . . . . 1-3 2420080 . . . . 2-158 2600105 . . . . . 4-25 2720271 . . . . . 2-87 2750792 . . . . . 6-18
2360263 . . . . . 1-21 2420091 . . . . 2-173 2600105 . . . . . 4-31 2720271 . . . . . 2-95 2750794 . . . . . 6-18
2360273 . . . . . 1-21 2420091 . . . . 2-180 2600105 . . . . . 4-35 2720366 . . . . . 2-87 2750872 . . . . . 6-17
2360302 . . . . . . 1-7 2420156 . . . . 2-173 2600132 . . . . . 4-25 2740080 . . . . . . 7-4 2750872 . . . . . 6-35
2360335 . . . . . . 1-3 2420159 . . . . 2-110 2600132 . . . . . 4-31 2750015 . . . . . 2-87 2750874 . . . . . 6-17
2360341 . . . . . . 1-3 2420159 . . . . 2-174 2600132 . . . . . 4-35 2750127 . . . . . 6-31 2750874 . . . . . 6-18
2360341 . . . . . . 1-7 2420159 . . . . 2-181 2600143 . . . . . 4-12 2750127 . . . . . 6-35 2750874 . . . . . 6-31
2360398 . . . . . 1-11 2420164 . . . . 2-110 2620022 . . . . . 1-75 2750527 . . . . 2-141 2750874 . . . . . 6-36
2360543 . . . . . . 1-3 2420164 . . . . 2-173 2620022 . . . . . 1-76 2750527 . . . . 2-167 2750889 . . . . . 6-31
2400005 . . . . . . 7-7 2420164 . . . . 2-181 2620041 . . . . . 1-76 2750527 . . . . 2-174 2750889 . . . . . 6-35
2400006 . . . . . 7-12 2420184 . . . . . 4-42 2620042 . . . . . 1-76 2750527 . . . . 2-181 2750889 . . . . . 6-41
2400008 . . . . . 7-12 2420185 . . . . . 4-42 2660042 . . . . . . 3-5 2750527 . . . . . 2-85 2750891 . . . . . 6-13
2400008 . . . . . . 7-3 2440043 . . . . . 4-11 2660047 . . . . . 3-15 2750527 . . . . . 2-94 2750891 . . . . . 6-13
2420001 . . . . 2-167 2440043 . . . . . . 4-6 2660048 . . . . . 3-15 2750528 . . . . . . 2-7 2750891 . . . . . 6-14
2420001 . . . . 2-174 2440044 . . . . . 4-11 2660049 . . . . . 3-15 2750532 . . . . 2-109 2750891 . . . . . 6-18
2420001 . . . . 2-181 2440044 . . . . . . 4-6 2660050 . . . . . 3-15 2750532 . . . . 2-125 2750891 . . . . . 6-18
2420006 . . . . 2-167 2440050 . . . . . 2-61 2660051 . . . . . 3-15 2750532 . . . . 2-135 2750891 . . . . . . 6-7
2420009 . . . . 2-167 2440054 . . . . . 2-61 2660052 . . . . . 3-15 2750532 . . . . . 2-87 2750892 . . . . . 6-18

3120272 13
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985 MODEL 80H/80HX
Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
2750894 . . . . . 6-13 2751021 . . . . . 6-13 2751482 . . . . . 6-31 2780055 . . . . . 2-79 2791108 . . . . . 6-43
2750894 . . . . . 6-14 2751026 . . . . . 6-14 2751482 . . . . . 6-36 2780093 . . . . . 1-25 2791108* . . . . . 6-4
2750894 . . . . . 6-18 2751026 . . . . . 6-17 2751482 . . . . . 6-36 2780093 . . . . . 1-25 2791109 . . . . . . 6-4
2750894 . . . . . 6-18 2751104 . . . . . 6-47 2751484 . . . . . 6-31 2780093 . . . . . 1-61 2791110 . . . . . . 6-4
2750894 . . . . . . 6-7 2751114 . . . . . 6-47 2751494 . . . . . 6-31 2780094 . . . . . 1-25 2791111 . . . . . 6-39
2750895 . . . . . 6-27 2751114 . . . . . 6-47 2751494 . . . . . 6-35 2780094 . . . . . 1-61 2791111* . . . . . 6-4
2750896 . . . . . 6-27 2751114 . . . . . 6-47 2751506 . . . . . 6-32 2780109 . . . . . 1-12 2791112 . . . . . . 6-4
2750896 . . . . . 6-43 2751114 . . . . . . 6-7 2751507 . . . . . 6-18 2780109 . . . . . 1-21 2791177 . . . . . . 6-2
2750900 . . . . . 6-27 2751129 . . . . . . 6-9 2751507 . . . . . 6-19 2780109 . . . . . . 1-3 2791233 . . . . . . 6-2
2750900 . . . . . 6-35 2751151 . . . . . 6-21 2751833 . . . . . 6-23 2780114 . . . . . 1-27 2791234 . . . . . . 6-2
2750900 . . . . . 6-45 2751151 . . . . . 6-23 2751834 . . . . . . 6-9 2780114 . . . . . 1-28 2791239 . . . . . 6-13
2750901 . . . . . 6-36 2751310 . . . . . 6-18 2751838 . . . . . 6-21 2780114 . . . . . 1-61 2791239* . . . . . 6-2
2750902 . . . . . 6-31 2751321 . . . . . 6-13 2751857 . . . . . 6-23 2780136 . . . . . 1-25 2791249 . . . . . 6-25
2750902 . . . . . 6-35 2751321 . . . . . 6-18 2751869 . . . . . 6-23 2780136 . . . . . 1-61 2791249* . . . . . 6-2
2750910 . . . . . 6-21 2751337 . . . . . 6-31 2751887 . . . . . 6-39 2780138 . . . . . 1-26 2791253 . . . . . 6-25
2750910 . . . . . 6-23 2751337 . . . . . 6-35 2751899 . . . . . 6-43 2780138 . . . . . 1-29 2791253* . . . . . 6-4
2750916 . . . . . . 6-7 2751339 . . . . . 6-13 2751905 . . . . . 6-23 2780138 . . . . . 1-59 2791254 . . . . . . 6-3
2750916 . . . . . . 6-9 2751339 . . . . . 6-17 2752011 . . . . . 6-36 2780142 . . . . . 1-25 2791254 . . . . . . 6-5
2750918 . . . . . 6-21 2751345 . . . . . 6-18 2752015 . . . . . 6-36 2780142 . . . . . 1-26 2791257 . . . . . . 6-3
2750919 . . . . . 6-23 2751359 . . . . . 6-31 2752016 . . . . . 6-36 2780142 . . . . . 1-26 2791257 . . . . . . 6-4
2750927 . . . . . 6-18 2751359 . . . . . 6-36 2752084 . . . . . 6-36 2780142 . . . . . 1-28 2791263 . . . . . . 6-3
2750929 . . . . . 6-18 2751391 . . . . . 6-36 2752247 . . . . . 6-14 2780142 . . . . . 1-61 2791263 . . . . . . 6-4
2750970 . . . . . 6-31 2751391 . . . . . . 6-7 2752247 . . . . . 6-18 2780144 . . . . . 1-27 2791265 . . . . . 6-13
2750977 . . . . . 6-13 2751395 . . . . . 6-18 2752401 . . . . . 6-18 2780144 . . . . . 1-61 2791265* . . . . . 6-4
2750977 . . . . . 6-18 2751396 . . . . . 6-36 2752402 . . . . . 6-18 2780146 . . . . . 1-25 2791266 . . . . . . 6-3
2750977 . . . . . 6-32 2751397 . . . . . 6-11 2752402 . . . . . 6-19 2780146 . . . . . 1-26 2791285 . . . . . 6-45
2750977 . . . . . 6-36 2751397 . . . . . 6-32 2752427 . . . . . . 2-7 2780146 . . . . . 1-61 2791285* . . . . . 6-3
2750990 . . . . . 6-21 2751397 . . . . . 6-36 2752454 . . . . . 6-13 2780187 . . . . . 1-27 2791285* . . . . . 6-4
2750990 . . . . . 6-23 2751398 . . . . . 6-13 2752454 . . . . . 6-18 2780187 . . . . . 1-61 2791385 . . . . . 6-17
2750997 . . . . . 6-23 2751398 . . . . . 6-18 2752471 . . . . . . 6-9 2790946 . . . . . . 6-4 2791385* . . . . . 6-4
2750998 . . . . . 6-21 2751398 . . . . . 6-18 2752480 . . . . . 6-29 2790949 . . . . . . 6-3 2791448 . . . . . . 6-3
2750998 . . . . . 6-23 2751398 . . . . . 6-29 2752480 . . . . . . 6-9 2791052 . . . . . . 6-2 2791553 . . . . . 6-11
2751003 . . . . . 6-47 2751404 . . . . . 6-18 2752500 . . . . . 6-13 2791053 . . . . . . 6-2 2791553* . . . . . 6-2
2751004 . . . . . 6-31 2751404 . . . . . 6-18 2752500 . . . . . 6-17 2791054 . . . . . . 6-2 2791553* . . . . . 6-4
2751004 . . . . . 6-35 2751404 . . . . . . 6-9 2752501 . . . . . 6-19 2791055 . . . . . . 6-7 2791590 . . . . . . 6-3
2751010 . . . . . 6-11 2751406 . . . . . . 6-9 2752503 . . . . . 6-14 2791055* . . . . . 6-2 2791590 . . . . . . 6-4
2751010 . . . . . 6-13 2751410 . . . . . 6-27 2752503 . . . . . 6-14 2791056 . . . . . . 6-3 2791684 . . . . . . 6-2
2751010 . . . . . 6-18 2751419 . . . . . 6-18 2752503 . . . . . 6-19 2791057 . . . . . . 6-3 2791698 . . . . . 6-41
2751013 . . . . . 6-13 2751424 . . . . . 6-36 2752574 . . . . . 6-17 2791060 . . . . . . 6-2 2791698* . . . . . 6-3
2751013 . . . . . 6-18 2751435 . . . . . 6-29 2752584 . . . . . 6-29 2791061 . . . . . . 6-3 2791698* . . . . . 6-4
2751014 . . . . . 6-14 2751455 . . . . . 6-23 2752592 . . . . . 6-18 2791061 . . . . . 6-39 2791700 . . . . . 6-41
2751014 . . . . . 6-18 2751455 . . . . . 6-39 2752630 . . . . . 6-29 2791063 . . . . . . 6-3 2791700* . . . . . 6-3
2751014 . . . . . 6-36 2751465 . . . . . 6-13 2752979 . . . . . . 6-9 2791099 . . . . . . 6-2 2791700* . . . . . 6-4
2751015 . . . . . 6-31 2751465 . . . . . 6-18 2753327 . . . . . 6-47 2791102 . . . . . . 6-4 2791725 . . . . . 6-17
2751015 . . . . . 6-41 2751467 . . . . . 6-18 2760025 . . . . . 2-82 2791103 . . . . . . 6-4 2791725* . . . . . 6-2
2751017 . . . . . 6-31 2751467 . . . . . 6-31 2760064 . . . . . 4-11 2791104 . . . . . . 6-4 2791758 . . . . . 6-47
2751017 . . . . . 6-36 2751467 . . . . . 6-35 2760064 . . . . . . 4-5 2791105 . . . . . . 6-4 2791758* . . . . . 6-3
2751018 . . . . . 6-11 2751468 . . . . . 6-18 2760091 . . . . . 2-82 2791106 . . . . . . 6-5 2791758* . . . . . 6-4
2751018 . . . . . 6-32 2751472 . . . . . 6-13 2780055 . . . . . 2-61 2791107 . . . . . . 6-4 2791799 . . . . . 6-27

14 3120272
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX

MODEL 80H/80HX Original Issue - 11/1985


Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
2791799* . . . . . 6-3 2820057 . . . . 2-192 2900698 . . . . . 2-27 2901480 . . . . . 5-19 2920096 . . . . . 4-45
2791799* . . . . . 6-4 2820058 . . . . 2-192 2900707 . . . . . 2-59 2910002* . . . . . 3-5 2920100 . . . . . 4-45
2791816 . . . . . 6-31 2860002 . . . . 2-165 2900708 . . . . . 2-59 2910016 . . . . . 8-19 2920105 . . . . 2-184
2791816* . . . . . 6-3 2860002 . . . . 2-169 2900709 . . . . . 2-59 2910017 . . . . . 8-19 2920109 . . . . 2-184
2791816* . . . . . 6-4 2860002 . . . . 2-177 2900709 . . . . . 2-59 2910047 . . . . . 8-19 2920110 . . . . . . 7-7
2791870 . . . . . . 6-2 2860012 . . . . 2-103 2900733 . . . . . 2-69 2910479 . . . . 2-110 2920111 . . . . . 4-46
2791871 . . . . . . 6-2 2860012 . . . . 2-121 2900733 . . . . . 4-15 2910479 . . . . 2-127 2920111 . . . . . . 7-9
2791873 . . . . . . 6-2 2860012 . . . . 2-133 2900756 . . . . . 2-25 2920009 . . . . . 4-45 2920113 . . . . . . 7-7
2791879 . . . . . 7-13 2860030 . . . . 2-169 2900766 . . . . . 1-53 2920013 . . . . . 4-45 2940006 . . . . . 4-12
2791880 . . . . . . 6-3 2860030 . . . . 2-177 2900766 . . . . . 1-56 2920013 . . . . . . 7-9 2940006 . . . . . . 4-7
2791931 . . . . . . 6-4 2860030 . . . . . . 9-1 2900766 . . . . . 1-56 2920015 . . . . . 4-17 2940006 . . . . . . 9-1
2791935 . . . . . 6-47 2880404 . . . . . . 4-4 2900766 . . . . . 2-76 2920015 . . . . . 4-19 2940042 . . . . 2-166
2791935* . . . . . 6-3 2880404 . . . . . . 4-9 2900767 . . . . . 1-53 2920015 . . . . . 4-21 2940042 . . . . 2-173
2791935* . . . . . 6-5 2880410 . . . . . 1-75 2900767 . . . . . 1-56 2920015 . . . . . 4-23 2940042 . . . . 2-180
2791955 . . . . . . 6-2 2880619 . . . . 2-139 2900767 . . . . . 2-76 2920015 . . . . . 4-25 2940042 . . . . 2-188
2791985 . . . . . 6-35 2900034 . . . . . 2-79 2900768 . . . . . 1-53 2920015 . . . . . 4-31 2940042 . . . . 2-191
2791985* . . . . . 6-3 2900062 . . . . . 6-27 2900768 . . . . . 1-56 2920015 . . . . . 4-35 2940050 . . . . 2-187
2791991 . . . . . 6-47 2900068 . . . . . 4-45 2900768 . . . . . 1-56 2920018 . . . . 2-184 2940050 . . . . 2-188
2791991* . . . . . 6-3 2900068 . . . . . . 7-9 2900768 . . . . . 2-76 2920018 . . . . 2-184 2940050 . . . . 2-188
2791991* . . . . . 6-5 2900088 . . . . . 5-21 2900770 . . . . . 1-67 2920018 . . . . . 4-45 2940050 . . . . 2-192
2792055 . . . . . 6-21 2900097 . . . . 2-117 2900770 . . . . . 1-68 2920019 . . . . 2-184 2940051 . . . . 2-191
2792055* . . . . . 6-4 2900120 . . . . 2-149 2900770 . . . . . 2-28 2920026 . . . . . 4-27 2940052 . . . . . 4-25
2792067 . . . . . 6-21 2900120 . . . . 2-153 2900770 . . . . . 5-11 2920026 . . . . . 4-33 2940052 . . . . . 4-31
2792067* . . . . . 6-2 2900131 . . . . . 1-47 2900770 . . . . . 5-15 2920026 . . . . . 4-36 2950052 . . . . . 4-35
2792068 . . . . . 6-23 2900131 . . . . . 2-71 2900770 . . . . . 5-21 2920026 . . . . . . 7-4 2960006 . . . . . 4-18
2792068* . . . . . 6-2 2900138 . . . . . 1-63 2900770 . . . . . 5-23 2920026 . . . . . . 7-4 2960006 . . . . . 4-22
2792069 . . . . . . 6-2 2900164 . . . . 2-141 2900770 . . . . . . 5-9 2920026 . . . . . . 7-7 2960006 . . . . . 4-32
2792206 . . . . . . 6-3 2900164 . . . . . 2-88 2900788 . . . . . 1-45 2920027 . . . . 2-172 2960006 . . . . . 4-36
2792207 . . . . . . 6-2 2900202 . . . . . 1-63 2900792 . . . . . 5-13 2920027 . . . . 2-172 2960006 . . . . . 4-40
2792231 . . . . . . 6-3 2900365 . . . . . 5-38 2900792 . . . . . 5-17 2920027 . . . . 2-179 2960006 . . . . . 4-42
2792261 . . . . . . 6-2 2900365 . . . . . 5-38 2900792 . . . . . 5-19 2920027 . . . . 2-179 2960010 . . . . . 4-42
2792262 . . . . . 6-17 2900381 . . . . . 5-13 2900792 . . . . . . 5-5 2920027 . . . . . . 7-5 2960011 . . . . . 4-42
2792262* . . . . . 6-2 2900381 . . . . . 5-15 2900793 . . . . . 5-21 2920027 . . . . . . 7-5 2980089 . . . . . 1-65
2792263 . . . . . 6-13 2900381 . . . . . 5-25 2900793 . . . . . 5-37 2920029 . . . . 2-172 2980089 . . . . . 1-71
2792263* . . . . . 6-2 2900383 . . . . . . 5-5 2900793 . . . . . 5-38 2920029 . . . . 2-172 3010081 . . . . 2-117
2792264 . . . . . 6-29 2900389 . . . . . 5-38 2900838 . . . . . 10-5 2920029 . . . . 2-179 3010088 . . . . . 4-46
2792264* . . . . . 6-3 2900394 . . . . . 5-17 2900928 . . . . . . 8-6 2920029 . . . . 2-179 3020021 . . . . 2-146
2792267 . . . . . . 6-2 2900449 . . . . . 1-43 2900929 . . . . . 8-11 2920029 . . . . . 4-28 3020025 . . . . . 4-11
2792274/27922806- 2900455 . . . . . 2-67 2900939 . . . . . 8-19 2920029 . . . . . 4-33 3020025 . . . . . . 4-6
2 2900455 . . . . . 4-15 2901102 . . . . . . 5-7 2920029 . . . . . 4-36 3040145 . . . . . 1-75
2792281 . . . . . . 6-2 2900477 . . . . . 2-65 2901103 . . . . . 5-35 2920029 . . . . . . 7-4 3160083 . . . . . 4-11
2792282 . . . . . . 6-9 2900503 . . . . . 2-25 2901113 . . . . . 5-23 2920029 . . . . . . 7-4 3160083 . . . . . 4-15
2792282* . . . . . 6-2 2900627 . . . . . 1-35 2901120 . . . . . 5-11 2920029 . . . . . . 7-5 3160083 . . . . . . 4-5
2792293 . . . . . . 6-2 2900641 . . . . . 1-48 2901121 . . . . . . 5-3 2920029 . . . . . . 7-5 3160104 . . . . . 1-25
2820001 . . . . 2-141 2900642 . . . . . 2-72 2901123 . . . . . 5-27 2920029 . . . . . . 7-7 3160104 . . . . . 1-35
2820022 . . . . . 4-36 2900659 . . . . . 1-38 2901146 . . . . . 2-82 2920034 . . . . . . 7-4 3160115 . . . . . 2-61
2820031 . . . . . 6-19 2900662 . . . . . 1-51 2901148 . . . . . 5-33 2920034 . . . . . . 7-4 3160115 . . . . . 2-65
2820053 . . . . 2-192 2900677 . . . . . . 8-6 2901171 . . . . . 10-1 2920081 . . . . 2-184 3160129 . . . . . 1-26
2820056 . . . . 2-192 2900678 . . . . . 8-11 2901271 . . . . . . 5-9 2920082 . . . . 2-184 3160129 . . . . . 1-28

3120272 15
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985 MODEL 80H/80HX
Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
3160129 . . . . . 1-41 3220077 . . . . . 2-89 3251742 . . . . . 4-21 3252343 . . . . 2-179 3300048 . . . .2-166
3160129 . . . . . 1-41 3220080 . . . . . 2-90 3251746 . . . . . 4-23 3252343 . . . . 2-179 3300048 . . . .2-169
3160130 . . . . . 1-41 3220082 . . . . . 2-93 3251747 . . . . . . 7-5 3252344 . . . . 2-171 3300048 . . . .2-177
3160132 . . . . . 1-26 3220115 . . . . 2-130 3251766 . . . . . . 8-3 3252345 . . . . . . 7-5 3300048 . . . . . 4-17
3160132 . . . . . 1-37 3250444 . . . . . . 8-3 3251766 . . . . . . 8-9 3252346 . . . . . 4-40 3300048 . . . . . 4-21
3160132 . . . . . 1-41 3250444 . . . . . . 8-9 3251780 . . . . . 8-11 3252347 . . . . . . 8-3 3300048 . . . . . 4-31
3160132 . . . . . 1-41 3250453 . . . . . . 8-3 3251780 . . . . . . 8-6 3252347 . . . . . . 8-9 3300048 . . . . . 4-35
3160138 . . . . . 2-61 3250453 . . . . . . 8-9 3251786 . . . . . . 8-3 3252353 . . . . . 4-27 3300073 . . . . . 2-10
3160138 . . . . . 2-67 3250840 . . . . . 1-76 3251786 . . . . . . 8-9 3252356 . . . . . 8-11 3300101 . . . . . 5-11
3160179 . . . . . 1-41 3250872 . . . . . 1-75 3251813 . . . . . 8-10 3252356 . . . . . . 8-5 3300101 . . . . . 5-13
3160179 . . . . . 1-41 3250914 . . . . 2-110 3251813 . . . . . 8-17 3252364 . . . . . 4-27 3300143 . . . . . . 4-4
3160189 . . . . . 1-41 3250914 . . . . 2-127 3251813 . . . . . . 8-5 3252369 . . . . . 8-11 3300147 . . . . . 4-25
3160204 . . . . . 1-29 3251028 . . . . . 8-11 3251836 . . . . 2-159 3252369 . . . . . 8-11 3300151 . . . . . 1-18
3160204 . . . . . 1-41 3251028 . . . . . . 8-5 3251858 . . . . . 4-35 3252369 . . . . . . 8-6 3300151 . . . . . . 1-4
3160204 . . . . . 1-41 3251243 . . . . 2-159 3251864 . . . . 2-180 3252369 . . . . . . 8-6 3300151 . . . . . 1-66
3160204 . . . . . 1-41 3251243 . . . . . 8-10 3251865 . . . . 2-180 3252374 . . . . . 4-35 3300151 . . . . . . 1-8
3160204 . . . . . 1-45 3251243 . . . . . . 8-4 3251866 . . . . 2-180 3252453 . . . . . 1-71 3300175 . . . . . 1-17
3160274 . . . . . 2-61 3251272 . . . . 2-159 3251867 . . . . 2-180 3252489 . . . . . 8-15 3300175 . . . . . 1-22
3160274 . . . . . 2-69 3251476 . . . . 2-103 3251868 . . . . 2-180 3252540 . . . . . 8-15 3300175 . . . . . . 1-3
3160341 . . . . . 1-41 3251476 . . . . 2-121 3251869 . . . . 2-180 3252540 . . . . . 8-21 3300175 . . . . . . 1-7
3160342 . . . . . 1-41 3251476 . . . . 2-133 3251870 . . . . . 1-65 3252554 . . . . . 4-42 3300177 . . . .2-165
3160342 . . . . . 1-41 3251537 . . . . . 4-18 3251870 . . . . . . 8-3 3252555 . . . . 2-171 3300177 . . . .2-169
3160434 . . . . . 1-41 3251548 . . . . . 8-11 3251870 . . . . . . 8-9 3252556 . . . . . 4-42 3300177 . . . .2-177
3200062 . . . . 2-139 3251548 . . . . . . 8-6 3251880 . . . . 2-178 3252637 . . . . 2-171 3300177 . . . . . 4-17
3200133 . . . . 2-108 3251549 . . . . . 8-11 3252084 . . . . . 4-40 3252638 . . . . 2-171 3300177 . . . . . 4-21
3200133 . . . . . 2-85 3251549 . . . . . . 8-6 3252086 . . . . . 4-18 3252638 . . . . 2-171 3300177 . . . . . 4-25
3200133 . . . . . 2-93 3251551 . . . . . 4-18 3252087 . . . . . 8-11 3252638 . . . . 2-179 3300177 . . . . . 4-31
3200183 . . . . 2-108 3251551 . . . . . 4-22 3252087 . . . . . . 8-6 3252640 . . . . 2-171 3300177 . . . . . 4-36
3200183 . . . . 2-128 3251551 . . . . . 4-32 3252088 . . . . 2-171 3290801 . . . . . 2-99 3300177 . . . . . 4-40
3200183 . . . . . 2-85 3251569 . . . . . . 8-3 3252095 . . . . . 8-12 3300007 . . . . . 1-11 3300182 . . . .2-166
3200183 . . . . . 2-93 3251596 . . . . . 4-46 3252095 . . . . . . 8-6 3300007 . . . . . 1-21 3300182 . . . .2-173
3200194 . . . . . . 4-5 3251607 . . . . . 8-11 3252107 . . . . . 8-11 3300007 . . . . . 1-25 3300182 . . . .2-180
3200198 . . . . 2-107 3251607 . . . . . . 8-5 3252107 . . . . . . 8-6 3300007 . . . . . 1-26 3300184 . . . . . . 5-3
3200206 . . . . . 2-85 3251637 . . . . . 8-10 3252139 . . . . . 4-27 3300007 . . . . . 1-27 3300187 . . . . . 5-27
3200222 . . . . 2-191 3251637 . . . . . . 8-4 3252140 . . . . . 4-27 3300007 . . . . . 1-29 3300194 . . . . . 5-37
3200227 . . . . . 2-93 3251650 . . . . 2-165 3252144 . . . . . 8-11 3300007 . . . . . . 1-3 3300202 . . . .2-107
3200228 . . . . . 2-93 3251650 . . . . 2-171 3252144 . . . . . 8-11 3300029 . . . . 2-110 3300205 . . . .2-158
3200229 . . . . . 2-93 3251650 . . . . 2-171 3252144 . . . . . . 8-6 3300029 . . . . 2-127 3300205 . . . .2-158
3200306 . . . . . 2-93 3251650 . . . . 2-179 3252144 . . . . . . 8-6 3300029 . . . . 2-141 3300207 . . . . . 5-21
3200332 . . . . 2-163 3251650 . . . . 2-179 3252220 . . . . . 8-15 3300029 . . . . . 2-87 3300208 . . . . . 1-12
3200377 . . . . 2-125 3251655 . . . . . 4-19 3252220 . . . . . 8-21 3300029 . . . . . 2-95 3300218 . . . . . 2-99
3220043 . . . . 2-114 3251655 . . . . . 4-23 3252221 . . . . . 10-2 3300047 . . . . . 4-17 3300220 . . . .2-113
3220043 . . . . 2-130 3251665 . . . . . . 8-3 3252238 . . . . . 4-47 3300047 . . . . . 4-21 3300220 . . . .2-143
3220043 . . . . 2-143 3251665 . . . . . . 8-9 3252239 . . . . . . 7-5 3300047 . . . . . 4-25 3300220 . . . . . 2-89
3220043 . . . . . 2-90 3251678 . . . . . 4-31 3252321 . . . . . . 7-3 3300047 . . . . . 4-31 3300220 . . . . . 2-89
3220052 . . . . 2-114 3251695 . . . . . . 7-4 3252341 . . . . . 8-18 3300047 . . . . . 4-35 3300220 . . . . . 2-96
3220052 . . . . 2-128 3251695 . . . . . . 7-4 3252341 . . . . . 8-22 3300048 . . . . 2-121 3300229 . . . . . 1-22
3220058 . . . . 2-113 3251741 . . . . . 4-18 3252343 . . . . 2-171 3300048 . . . . 2-133 3300234 . . . . . 5-17
3220058 . . . . 2-143 3251741 . . . . . 4-18 3252343 . . . . 2-171 3300048 . . . . 2-165 3300241 . . . . . . 3-3

16 3120272
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX

MODEL 80H/80HX Original Issue - 11/1985


Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
3300245 . . . . . 5-35 3311401 . . . . . 1-67 3311405 . . . . 2-128 3311505 . . . . 2-187 3311801 . . . . . 1-26
3300247 . . . . . 1-22 3311401 . . . . . 1-72 3311405 . . . . 2-130 3311505 . . . . 2-188 3311801 . . . . . 1-28
3300270 . . . . . . 5-3 3311401 . . . . . 2-10 3311405 . . . . 2-135 3311505 . . . . 2-188 3311801 . . . . . 1-29
3300271 . . . . . 5-35 3311401 . . . . 2-103 3311405 . . . . 2-184 3311505 . . . . 2-189 3311801 . . . . 2-163
3300272 . . . . . 5-13 3311401 . . . . 2-108 3311405 . . . . 2-187 3311505 . . . . 2-189 3311801 . . . . . 2-82
3300272 . . . . . 5-15 3311401 . . . . 2-109 3311405 . . . . 2-187 3311505 . . . . 2-189 3311803 . . . . . 3-11
3300272 . . . . . 5-25 3311401 . . . . 2-113 3311405 . . . . 2-187 3311505 . . . . 2-191 3311805 . . . . . 1-12
3300273 . . . . . 5-33 3311401 . . . . 2-113 3311405 . . . . 2-187 3311505 . . . . . 2-94 3311805 . . . . . 1-71
3300276 . . . . . 5-17 3311401 . . . . 2-114 3311405 . . . . 2-187 3311505 . . . . . 4-26 3311805 . . . . . . 2-5
3300278 . . . . . 5-23 3311401 . . . . 2-115 3311405 . . . . 2-188 3311505 . . . . . 4-31 3311805 . . . . . 4-12
3300280 . . . . . . 5-5 3311401 . . . . 2-117 3311405 . . . . 2-188 3311505 . . . . . 4-35 3311805 . . . . . . 4-4
3300281 . . . . . . 5-7 3311401 . . . . 2-119 3311405 . . . . 2-188 3311505 . . . . . 8-18 3311805 . . . . . . 4-7
3300294 . . . . . 5-37 3311401 . . . . 2-126 3311405 . . . . 2-188 3311508 . . . . 2-188 3311805 . . . . . . 4-9
3300295 . . . . . 5-21 3311401 . . . . 2-129 3311405 . . . . 2-188 3311601 . . . . . 1-14 3312001 . . . . . 2-95
3300301 . . . . . 5-27 3311401 . . . . 2-135 3311405 . . . . 2-188 3311601 . . . . . 1-65 3312002 . . . . . . 2-6
3310601 . . . . 2-165 3311401 . . . . 2-139 3311405 . . . . 2-188 3311601 . . . . . 1-65 3312005 . . . . 2-107
3310601 . . . . 2-169 3311401 . . . . 2-140 3311405 . . . . 2-189 3311601 . . . . . 1-71 3312005 . . . . 2-128
3310601 . . . . 2-177 3311401 . . . . 2-143 3311405 . . . . 2-191 3311601 . . . . 2-109 3312005 . . . . 2-139
3310601 . . . . . 4-25 3311401 . . . . 2-157 3311405 . . . . . 2-93 3311601 . . . . 2-126 3312005 . . . . . 2-62
3310801 . . . . 2-108 3311401 . . . . 2-158 3311405 . . . . . 2-95 3311601 . . . . 2-133 3312005 . . . . . 2-85
3310801 . . . . 2-113 3311401 . . . . 2-159 3311405 . . . . . 3-12 3311601 . . . . 2-140 3312005 . . . . . 2-93
3310801 . . . . 2-117 3311401 . . . . 2-167 3311405 . . . . . 4-12 3311601 . . . . 2-157 3312202 . . . . . 1-18
3310801 . . . . 2-127 3311401 . . . . 2-173 3311405 . . . . . 4-17 3311601 . . . . 2-158 3312202 . . . . . . 1-4
3310801 . . . . 2-140 3311401 . . . . 2-180 3311405 . . . . . 4-21 3311601 . . . . 2-163 3312202 . . . . . . 1-8
3310801 . . . . . 2-85 3311401 . . . . 2-183 3311405 . . . . . 4-40 3311601 . . . . . 2-25 3312202 . . . . . . 3-3
3310801 . . . . . 2-89 3311401 . . . . 2-183 3311405 . . . . . 4-42 3311601 . . . . . . 2-6 3312202 . . . . . 5-37
3310801 . . . . . 2-89 3311401 . . . . 2-184 3311405 . . . . . . 4-7 3311601 . . . . . 2-87 3312601 . . . . . 1-75
3310801 . . . . . 2-93 3311401 . . . . 2-184 3311405 . . . . . 8-10 3311601 . . . . . 2-89 3312602 . . . . . 1-13
3310801 . . . . . 2-96 3311401 . . . . 2-192 3311405 . . . . . 8-17 3311601 . . . . . . 2-9 3312602 . . . . . 1-17
3311001 . . . . 2-112 3311401 . . . . . 2-26 3311405 . . . . . 8-22 3311601 . . . . . 2-95 3312602 . . . . . 1-21
3311001 . . . . 2-113 3311401 . . . . . 2-85 3311405 . . . . . . 8-5 3311601 . . . . . 3-15 3312602 . . . . . . 1-3
3311001 . . . . 2-121 3311401 . . . . . 2-87 3311501 . . . . . 1-73 3311601 . . . . . . 3-4 3312602 . . . . . . 1-7
3311001 . . . . 2-126 3311401 . . . . . 2-89 3311501 . . . . . 2-10 3311601 . . . . . 4-10 3312605 . . . . . 1-75
3311001 . . . . 2-133 3311401 . . . . . 2-90 3311501 . . . . 2-109 3311601 . . . . . . 4-3 3313002 . . . . . 1-13
3311001 . . . . 2-143 3311401 . . . . . 2-94 3311501 . . . . . 2-11 3311601 . . . . . . 4-4 3321001 . . . . . 2-89
3311001 . . . . 2-165 3311401 . . . . . 2-96 3311501 . . . . . 2-11 3311601 . . . . . 5-37 3321001 . . . . . 2-96
3311001 . . . . 2-169 3311401 . . . . . 2-99 3311501 . . . . 2-121 3311602 . . . . . 3-18 3321001 . . . . . 4-18
3311001 . . . . 2-177 3311401 . . . . . 2-99 3311501 . . . . 2-126 3311602 . . . . . . 3-4 3321001 . . . . . 4-22
3311001 . . . . . 2-82 3311401 . . . . . 3-12 3311501 . . . . 2-163 3311605 . . . . 2-100 3321401 . . . . 2-100
3311001 . . . . . 2-88 3311401 . . . . . 3-12 3311501 . . . . 2-180 3311605 . . . . 2-141 3321401 . . . . 2-119
3311001 . . . . . 2-89 3311401 . . . . . 3-15 3311501 . . . . . 2-25 3311605 . . . . 2-142 3321401 . . . . 2-126
3311001 . . . . . 4-17 3311401 . . . . . . 3-3 3311501 . . . . . 2-29 3311605 . . . . 2-187 3321401 . . . . . 2-99
3311001 . . . . . 4-21 3311401 . . . . . 4-36 3311501 . . . . . 2-89 3311605 . . . . 2-191 3321401 . . . . . 2-99
3311001 . . . . . 4-26 3311401 . . . . . 6-11 3311501 . . . . . . 2-9 3311605 . . . . . 3-17 3321401 . . . . . 2-99
3311001 . . . . . 4-31 3311405 . . . . . 1-14 3311501 . . . . . . 3-4 3311605 . . . . . 3-18 3321601 . . . . . 4-40
3311001 . . . . . 4-35 3311405 . . . . . 1-67 3311505 . . . . . 1-18 3311605 . . . . . . 3-6 3321601 . . . . . 4-40
3311001 . . . . . 4-40 3311405 . . . . . 1-72 3311505 . . . . . . 1-5 3311605 . . . . . . 4-3 3321601 . . . . . 4-42
3311401 . . . . . 1-66 3311405 . . . . 2-110 3311505 . . . . . . 1-8 3311701 . . . . 2-110 3322403 . . . . . 1-21
3311401 . . . . . 1-66 3311405 . . . . 2-126 3311505 . . . . 2-128 3311701 . . . . 2-127 3322403 . . . . . . 1-3

3120272 17
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985 MODEL 80H/80HX
Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
3322601 . . . . . . 4-9 3420620 . . . . . . 1-3 3421709 . . . . . . 1-8 3430406 . . . . . 2-99 3509858 . . . . . 4-17
3323002 . . . . . 1-11 3420620 . . . . . . 1-7 3421710 . . . . . 1-18 3430620 . . . . . 2-62 3509858 . . . . . 4-21
3323002 . . . . . 1-17 3420761 . . . . . 2-62 3421710 . . . . . . 1-8 3431622 . . . . . 1-21 3510138 . . . . . . 4-6
3323002 . . . . . 1-21 3420860 . . . . . 1-75 3421713 . . . . . 1-17 3440816 . . . . . 4-11 3510139 . . . . . . 4-7
3323002 . . . . . . 1-3 3421029 . . . . . . 3-3 3421713 . . . . . . 1-7 3440816 . . . . . . 4-6 3510141 . . . . . . 4-6
3323002 . . . . . . 1-7 3421142 . . . . . 3-11 3421815 . . . . . . 2-7 3441228 . . . . . 4-11 3510148 . . . . . . 4-7
3323002 . . . . . 1-75 3421165 . . . . . . 2-6 3421815 . . . . . . 2-7 3441228 . . . . . . 4-6 3510150 . . . . . . 4-6
3323402 . . . . . 1-22 3421176 . . . . . 4-10 3421815 . . . . . . 2-7 3450203 . . . . 2-100 3510153 . . . . . . 4-7
3324203 . . . . . 1-21 3421176 . . . . . . 4-3 3421816 . . . . . . 3-6 3450203 . . . . 2-142 3510161 . . . . . . 4-7
3340251 . . . . . 1-13 3421176 . . . . . . 4-5 3421818 . . . . . . 1-3 3450203 . . . . . 2-99 3510194 . . . . . 4-11
3340251 . . . . . 1-18 3421176 . . . . . . 4-9 3421819 . . . . . 3-17 3450203 . . . . . 2-99 3510211 . . . . . 4-12
3340251 . . . . . . 1-5 3421203 . . . . . . 1-5 3421821 . . . . . 3-17 3450203 . . . . . . 3-3 3510223 . . . . . 4-12
3340251 . . . . . . 1-8 3421204 . . . . . . 1-5 3421823 . . . . . 3-17 3450303 . . . . . . 3-3 3510231 . . . . . 4-11
3340383 . . . . . 5-37 3421204 . . . . . . 1-8 3421825 . . . . . 4-10 3450405 . . . . . 3-11 3510234 . . . . . . 4-6
3340394* . . . . . 3-4 3421205 . . . . . . 3-4 3421825 . . . . . . 4-3 3450505 . . . . . 3-11 3510254 . . . . . 4-11
3340399* . . . . . 3-5 3421206 . . . . . . 3-3 3421825 . . . . . . 4-4 3450508 . . . . . 1-71 3510262 . . . . . . 4-7
3340401* . . . . . 3-5 3421207 . . . . . . 3-6 3421874 . . . . . 1-22 3450606 . . . . . 1-21 3510268 . . . . . . 4-6
3340403* . . . . . 3-5 3421209 . . . . . . 3-3 3421876 . . . . . 1-21 3450610 . . . . . . 2-6 3510268 . . . . . . 4-6
3340454 . . . . . . 4-4 3421264 . . . . . . 3-3 3421880 . . . . . 1-76 3450806 . . . . . . 3-5 3510269 . . . . . . 4-7
3340454 . . . . . . 4-9 3421275 . . . . . . 1-4 3421892 . . . . . 1-75 3450810 . . . . . 1-22 3510269 . . . . . . 4-7
3340460* . . . . . 3-4 3421275 . . . . . . 1-8 3421906 . . . . . 1-17 3450810 . . . . . . 1-4 3510270 . . . . . . 4-7
3340462* . . . . . 3-4 3421315 . . . . . 1-21 3421906 . . . . . . 1-7 3451012 . . . . . 1-12 3510270 . . . . . . 4-7
3340527 . . . . . . 1-5 3421325 . . . . . 1-76 3421950 . . . . . 3-18 3451012 . . . . . 1-21 3510271 . . . . . . 4-6
3340527 . . . . . . 1-8 3421330 . . . . . 1-17 3421950 . . . . . 3-18 3451012 . . . . . . 1-3 3510271 . . . . . . 4-6
3340788 . . . . . 3-10 3421330 . . . . . . 1-4 3422019 . . . . . 4-11 3460065 . . . . . 2-83 3510272 . . . . . . 4-7
3340831 . . . . . 1-71 3421330 . . . . . . 1-7 3422019 . . . . . . 4-3 3480093 . . . . . 5-21 3510272 . . . . . . 4-7
3380309 . . . . 2-166 3421349 . . . . . . 3-4 3422019 . . . . . . 4-4 3480102 . . . . . . 5-7 3510276 . . . . . 4-11
3380309 . . . . 2-173 3421350 . . . . . . 3-3 3422403 . . . . . . 4-9 3480113 . . . . . 5-38 3510276 . . . . . 4-11
3380309 . . . . 2-180 3421376 . . . . . 3-18 3422422 . . . . . 1-13 3480113 . . . . . 5-38 3510277 . . . . . 4-12
3380318 . . . . 2-111 3421426 . . . . . 4-10 3422507 . . . . . 1-13 3480120 . . . . . 5-11 3510277 . . . . . 4-12
3380319 . . . . 2-111 3421426 . . . . . . 4-3 3422508 . . . . . 1-14 3480120 . . . . . 5-13 3510278 . . . . . 4-12
3380319 . . . . 2-111 3421426 . . . . . . 4-4 3422509 . . . . . 1-12 3480120 . . . . . 5-15 3510278 . . . . . 4-12
3380320 . . . . . 2-87 3421428 . . . . . 3-17 3422510 . . . . . 1-12 3480120 . . . . . 5-25 3510279 . . . . . 4-11
3380339 . . . . 2-140 3421429 . . . . . 3-18 3422511 . . . . . 1-13 3480122 . . . . . . 5-5 3510296 . . . . . 10-7
3380418 . . . . 2-191 3421505 . . . . . 1-22 3422512 . . . . . 1-13 3480123 . . . . . . 5-3 3510297 . . . . . 10-7
3380418 . . . . 2-191 3421506 . . . . . 1-22 3422520 . . . . . 1-11 3480124 . . . . . 5-17 3510298 . . . . . 10-7
3420085 . . . . . . 2-6 3421507 . . . . . 1-22 3422522 . . . . . 1-11 3480126 . . . . . 5-23 3510299 . . . . . 10-7
3420158 . . . . . 1-17 3421508 . . . . . 1-22 3422599 . . . . . 1-12 3480127 . . . . . 5-38 3510300 . . . . . 10-7
3420158 . . . . . . 1-4 3421511 . . . . . 3-17 3422600 . . . . . 1-12 3480130 . . . . . 5-35 3510304 . . . . . 10-7
3420158 . . . . . . 1-7 3421513 . . . . . 3-17 3422601 . . . . . 1-13 3480134 . . . . . 5-27 3510305 . . . . . 10-7
3420182 . . . . . 2-62 3421520 . . . . . . 2-6 3422602 . . . . . 1-13 3480134 . . . . . 5-33 3510306 . . . . . 10-7
3420290 . . . . . 2-82 3421524 . . . . . 1-22 3422603 . . . . . 1-13 3480176 . . . . . . 5-9 3510319 . . . . . . 4-6
3420292 . . . . . 1-75 3421565 . . . . . 1-18 3422604 . . . . . 1-14 3480188 . . . . . 5-19 3510320 . . . . . . 4-7
3420372 . . . . . 1-77 3421565 . . . . . . 1-4 3422605 . . . . . 1-14 3500812 . . . . . 1-66 3510348 . . . . . . 4-7
3420410 . . . . . . 3-4 3421565 . . . . . . 1-8 3422606 . . . . . 1-11 3500812 . . . . . 1-66 3510353 . . . . . . 4-6
3420414 . . . . . . 3-3 3421584 . . . . . 1-71 3422766 . . . . . 3-17 3501916 . . . . . 2-61 3510358 . . . . . . 4-7
3420447 . . . . . 1-77 3421673 . . . . . 3-10 3422768 . . . . . 3-17 3508393 . . . . 2-183 3510380 . . . . . 4-12
3420600 . . . . . . 3-4 3421673 . . . . . 3-10 3430304 . . . . 2-142 3509182 . . . . . 3-11 3510393 . . . . . 4-12
3420620 . . . . . 1-17 3421709 . . . . . 1-18 3430406 . . . . 2-100 3509714 . . . . 2-113 3510437 . . . . . . 4-7

18 3120272
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX

MODEL 80H/80HX Original Issue - 11/1985


Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
3510438 . . . . . . 4-6 3539244 . . . . . 1-13 3600141 . . . . 2-142 3740057 . . . . 2-178 3760233 . . . . . 3-17
3510439 . . . . . . 4-6 3539579 . . . . . 1-14 3620026 . . . . 2-110 3740057 . . . . . . 9-1 3760233 . . . . . . 3-3
3510506 . . . . . . 4-7 3539580 . . . . . 1-14 3620026 . . . . 2-127 3740058 . . . . 2-165 3760235 . . . . 2-139
3510512 . . . . . 4-11 3539631 . . . . . 1-72 3640492 . . . . 2-169 3740058 . . . . 2-170 3760237 . . . . . 3-17
3510512 . . . . . . 4-6 3539631 . . . . . 1-72 3640492 . . . . 2-177 3740058 . . . . 2-178 3760237 . . . . . 4-10
3510652 . . . . . 4-12 3539634 . . . . . 1-12 3640493 . . . . 2-165 3740058 . . . . . . 9-1 3760237 . . . . . . 4-3
3510658 . . . . . 4-12 3539843 . . . . . 1-71 3640493 . . . . 2-171 3740059 . . . . 2-113 3760237 . . . . . . 4-5
3520022 . . . . 2-158 3539843 . . . . . 1-71 3640493 . . . . 2-179 3740059 . . . . . 2-88 3760370 . . . . . . 5-9
3520028 . . . . 2-178 3539843 . . . . . 1-72 3640555 . . . . 2-169 3740059 . . . . . 2-89 3790012 . . . . 2-165
3520034 . . . . . 4-26 3570376 . . . . . 8-18 3640555 . . . . 2-177 3740059 . . . . . 2-96 3790012 . . . . 2-169
3520048 . . . . . 1-21 3570697 . . . . 2-128 3640752 . . . . . 4-25 3740059 . . . . . . 9-1 3790012 . . . . 2-177
3530120 . . . . . . 2-6 3580079 . . . . 2-139 3730018 . . . . 2-112 3740061 . . . . 2-113 3790012 . . . . . 4-18
3530138 . . . . . 3-12 3580092 . . . . . 4-40 3740002 . . . . 2-143 3740063 . . . . 2-165 3790012 . . . . . 4-19
3530210 . . . . 2-135 3580100 . . . . 2-104 3740002 . . . . 2-184 3740063 . . . . 2-170 3790012 . . . . . 4-19
3530380 . . . . . . 1-4 3580109 . . . . 2-103 3740002 . . . . . 2-88 3740063 . . . . 2-178 3790012 . . . . . 4-21
3530380 . . . . . . 1-8 3580134 . . . . 2-104 3740013 . . . . . . 7-4 3740066 . . . . 2-165 3790012 . . . . . 4-22
3530381 . . . . . . 1-4 3580134 . . . . 2-121 3740013 . . . . . . 7-4 3740066 . . . . 2-170 3790012 . . . . . 4-22
3530403 . . . . . 2-81 3580134 . . . . 2-133 3740016 . . . . 2-166 3740066 . . . . 2-178 3790012 . . . . . 4-23
3530425 . . . . 2-142 3580183 . . . . . 4-40 3740016 . . . . 2-171 3740067 . . . . 2-112 3790012 . . . . . 4-25
3530425 . . . . . 2-88 3580183 . . . . . 4-41 3740016 . . . . 2-178 3740067 . . . . 2-113 3790012 . . . . . 4-27
3530425 . . . . . 2-89 3580239 . . . . 2-133 3740016 . . . . . . 9-1 3740067 . . . . 2-128 3790012 . . . . . 4-27
3530425 . . . . . 2-96 3580250 . . . . 2-133 3740028 . . . . 2-139 3740067 . . . . 2-143 3790012 . . . . . 4-27
3530997 . . . . . 8-11 3600052 . . . . 2-141 3740030 . . . . . 2-88 3740067 . . . . 2-184 3790012 . . . . . 4-31
3530997 . . . . . . 8-6 3600052 . . . . . 2-88 3740030 . . . . . 2-89 3740067 . . . . . 2-89 3790012 . . . . . 4-32
3531023 . . . . . 4-25 3600071 . . . . 2-111 3740044 . . . . . . 7-4 3740067 . . . . . 2-96 3790012 . . . . . 4-32
3531023 . . . . . 4-35 3600071 . . . . 2-127 3740049 . . . . 2-112 3740067 . . . . . . 7-5 3790012 . . . . . 4-33
3531715 . . . . . . 1-5 3600071 . . . . 2-142 3740049 . . . . 2-165 3740067 . . . . . . 9-1 3790012 . . . . . 4-35
3531715 . . . . . . 1-8 3600071 . . . . . 2-88 3740049 . . . . 2-169 3740080 . . . . 2-128 3790014 . . . . . 2-57
3531946 . . . . . 1-22 3600071 . . . . . 2-95 3740049 . . . . 2-177 3740080 . . . . . 2-89 3790015 . . . . . 2-57
3532341 . . . . . 1-22 3600072 . . . . 2-108 3740049 . . . . . 4-27 3740080 . . . . . 2-96 3790016 . . . . . 2-28
3532839 . . . . . 1-71 3600072 . . . . 2-140 3740049 . . . . . 4-46 3740080 . . . . . . 7-7 3790016 . . . . . 2-57
3534605 . . . . . 1-76 3600072 . . . . 2-153 3740049 . . . . . 7-11 3740080 . . . . . . 7-7 3790118 . . . . . 2-28
3534606 . . . . . 1-76 3600072 . . . . . 2-86 3740049 . . . . . 7-11 3740080 . . . . . . 7-7 3790118 . . . . . 2-57
3535951 . . . . 2-192 3600107 . . . . 2-140 3740049 . . . . . 7-12 3740080 . . . . . . 9-1 3790155 . . . . . 2-61
3536008 . . . . . 2-96 3600107 . . . . 2-149 3740049 . . . . . . 7-2 3740099 . . . . . . 7-4 3790159 . . . . . 1-26
3536088 . . . . 2-191 3600107 . . . . . 2-86 3740049 . . . . . . 7-2 3760004 . . . . . 2-82 3790159 . . . . . 1-27
3536244 . . . . 2-111 3600113 . . . . 2-108 3740049 . . . . . . 7-2 3760036 . . . . . 2-83 3790159 . . . . . 1-29
3536282 . . . . 2-192 3600113 . . . . 2-140 3740049 . . . . . . 7-3 3760053 . . . . . 2-83 3790211 . . . . . 2-28
3536549 . . . . 2-111 3600113 . . . . 2-149 3740049 . . . . . . 7-5 3760106 . . . . . 1-17 3790211 . . . . . 2-57
3536549 . . . . 2-111 3600113 . . . . . 2-86 3740049 . . . . . . 7-5 3760106 . . . . . . 1-4 3820001 . . . . . 1-75
3536549 . . . . 2-126 3600125 . . . . 2-108 3740049 . . . . . . 7-6 3760106 . . . . . . 1-8 3820001 . . . . . 8-10
3536671 . . . . . 8-11 3600125 . . . . 2-149 3740049 . . . . . . 7-6 3760108 . . . . . 2-83 3820001 . . . . . 8-12
3536671 . . . . . . 8-6 3600125 . . . . . 2-86 3740049 . . . . . . 7-6 3760133 . . . . . 3-18 3820001 . . . . . 8-16
3538387 . . . . 2-128 3600139 . . . . 2-108 3740049 . . . . . . 7-6 3760133 . . . . . . 3-7 3820001 . . . . . 8-21
3538391 . . . . . 4-35 3600139 . . . . 2-125 3740049 . . . . . . 7-7 3760140 . . . . . 1-13 3820001 . . . . . . 8-4
3538394 . . . . . 4-27 3600139 . . . . 2-140 3740049 . . . . . . 9-1 3760140 . . . . . 1-18 3820001 . . . . . . 8-6
3539103 . . . . . 1-13 3600139 . . . . 2-155 3740055 . . . . . 2-99 3760140 . . . . . . 1-5 3820009 . . . . 2-140
3539240 . . . . . 1-13 3600139 . . . . . 2-86 3740057 . . . . 2-165 3760140 . . . . . . 1-8 3820012 . . . . 2-187
3539241 . . . . . 1-14 3600139 . . . . . 2-93 3740057 . . . . 2-170 3760143 . . . . . 1-22 3820012 . . . . 2-188

3120272 19
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985 MODEL 80H/80HX
Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
3820012 . . . . 2-188 3900170 . . . . . 5-13 3911014 . . . . . 4-31 3960418 . . . . 2-192 4060087 . . . . . 4-35
3820012 . . . . 2-192 3900170 . . . . . 5-15 3911014 . . . . . 4-35 3960429 . . . . 2-192 4060092 . . . . . 4-18
3820018 . . . . 2-192 3900170 . . . . . 5-17 3911014 . . . . . 4-40 3960433 . . . . 2-192 4060092 . . . . . 4-22
3840800 . . . . . 5-37 3900170 . . . . . 5-23 3911016 . . . . 2-170 3960465 . . . . 2-159 4060092 . . . . . 4-26
3840818 . . . . 2-100 3900170 . . . . . 5-25 3911016 . . . . 2-177 3972218 . . . . . 1-18 4060092 . . . . . 4-31
3840819 . . . . . 2-99 3900170 . . . . . 5-27 3931010 . . . . . 4-11 3972218 . . . . . . 1-4 4060092 . . . . . 4-36
3840821 . . . . 2-117 3900170 . . . . . . 5-3 3931010 . . . . . . 4-6 3972218 . . . . . . 1-8 4060229 . . . . . 4-18
3840831 . . . . . . 3-8 3900170 . . . . . 5-33 3931612 . . . . . 4-11 3980003 . . . . 2-110 4060229 . . . . . 4-25
3840844 . . . . . 3-10 3900170 . . . . . 5-35 3931612 . . . . . . 4-6 3980003 . . . . 2-127 4060229 . . . . . 4-27
3840844 . . . . . 3-10 3900170 . . . . . 5-37 3931620 . . . . . 4-11 3980003 . . . . 2-141 4060229 . . . . . 4-27
3840844 . . . . . 3-10 3900170 . . . . . . 5-5 3931620 . . . . . . 4-6 3980006 . . . . . 2-87 4060229 . . . . . 4-27
3840855 . . . . 2-117 3900170 . . . . . . 5-7 3931720 . . . . . . 5-9 3980006 . . . . . 2-95 4060229 . . . . . 4-35
3840856 . . . . . 1-21 3900172 . . . . . 5-21 3931840 . . . . . 1-26 3980007 . . . . 2-127 4060431 . . . . . 1-66
3840858 . . . . . . 3-9 3900219 . . . . . 1-13 3931852 . . . . . 1-26 3990001 . . . . . . 7-5 4060432 . . . . . 1-67
3840898 . . . . 2-119 3900220 . . . . . 1-13 3931852 . . . . . 1-29 3990001 . . . . . . 7-5 4060568 . . . . . 3-11
3840935 . . . . . 1-22 3900223 . . . . . 1-11 3931864 . . . . . 2-61 3990010 . . . . . 7-11 4060568 . . . . . . 3-4
3841012 . . . . . . 3-9 3900263 . . . . . 1-14 3940804 . . . . 2-126 3990010 . . . . . 7-11 4060574 . . . .2-157
3841013 . . . . . . 3-8 3900294 . . . . . 4-26 3941404 . . . . 2-184 3990010 . . . . . 7-11 4060579 . . . .2-121
3841013 . . . . . . 3-8 3900294 . . . . . 4-36 3941405 . . . . 2-187 3990010 . . . . . 7-11 4060603 . . . . . . 3-4
3841014 . . . . . 3-10 3910606 . . . . 2-165 3941405 . . . . 2-187 3990010 . . . . . 7-11 4060608 . . . . . . 2-9
3841115 . . . . . 1-75 3910606 . . . . 2-169 3941405 . . . . 2-188 3990010 . . . . . 7-12 4060610 . . . . . 2-85
3841143 . . . . . 1-11 3910606 . . . . 2-177 3941405 . . . . 2-188 3990010 . . . . . 7-12 4060649 . . . . . 1-66
3841143 . . . . . 1-13 3910608 . . . . . 4-25 3941406 . . . . 2-191 3990010 . . . . . 7-13 4060649 . . . . . 1-67
3841252 . . . . . . 3-9 3910610 . . . . 2-165 3941406 . . . . 2-192 3990010 . . . . . . 7-2 4060673 . . . . . 3-11
3841255 . . . . 2-125 3910808 . . . . 2-117 3941804 . . . . 2-109 3990010 . . . . . . 7-2 4060673 . . . . . . 3-9
3841287 . . . . . 1-13 3910812 . . . . 2-108 3951403 . . . . . 5-17 3990010 . . . . . . 7-2 4060673 . . . . . . 3-9
3860046 . . . . . . 3-8 3910812 . . . . 2-119 3951403 . . . . . . 5-3 3990010 . . . . . . 7-3 4060673 . . . . . . 3-9
3860046 . . . . . . 3-8 3910812 . . . . 2-127 3951405 . . . . . 5-37 3990010 . . . . . . 7-5 4060696 . . . .2-122
3860048 . . . . . 3-10 3910812 . . . . 2-140 3951603 . . . . . . 3-3 3990010 . . . . . . 7-5 4060701 . . . .2-112
3860048 . . . . . 3-10 3910812 . . . . . 2-85 3951608 . . . . . . 3-4 3990010 . . . . . . 7-7 4060702 . . . . . 1-66
3860050 . . . . . . 3-8 3910812 . . . . . 2-93 3951820 . . . . . 2-81 3990010 . . . . . . 7-7 4060702 . . . . . 1-67
3860050 . . . . . . 3-8 3910812 . . . . . 4-42 3952016 . . . . . . 2-6 3990010 . . . . . . 7-8 4060802 . . . .2-179
3900022 . . . . 2-140 3911006 . . . . 2-165 3960212 . . . . . . 3-3 3990010 . . . . . . 7-8 4060803 . . . .2-192
3900022 . . . . . 2-87 3911006 . . . . 2-169 3960212 . . . . . . 3-5 3990010 . . . . . . 9-1 4060808 . . . . . 2-25
3900060 . . . . . 2-10 3911006 . . . . 2-177 3960240 . . . . . 4-21 4040126 . . . . . . 2-5 4060829 . . . .2-184
3900111 . . . . . 4-39 3911008 . . . . 2-165 3960250 . . . . . 4-17 4040129 . . . . . . 2-7 4060833 . . . . . . 3-9
3900111 . . . . . 4-40 3911008 . . . . 2-169 3960251 . . . . . 4-17 4040129 . . . . . . 2-7 4060833 . . . . . . 3-9
3900111 . . . . . 4-42 3911008 . . . . 2-177 3960251 . . . . . 4-21 4040218 . . . . . . 4-9 4060833 . . . . . . 3-9
3900139 . . . . . 5-21 3911008 . . . . . 4-18 3960251 . . . . . 4-31 4060087 . . . . . 4-18 4060833 . . . . . . 3-9
3900139 . . . . . 5-35 3911008 . . . . . 4-22 3960251 . . . . . 4-35 4060087 . . . . . 4-19 4060833 . . . . . . 3-9
3900140 . . . . . 5-21 3911008 . . . . . 4-32 3960251 . . . . . 4-40 4060087 . . . . . 4-19 4060841 . . . .2-192
3900141 . . . . . 5-27 3911012 . . . . 2-112 3960251 . . . . . 4-42 4060087 . . . . . 4-21 4060908 . . . . . 1-67
3900141 . . . . . 5-28 3911012 . . . . 2-165 3960343 . . . . . 1-11 4060087 . . . . . 4-22 4070497* . . . . . 3-5
3900141 . . . . . 5-33 3911012 . . . . . 2-82 3960343 . . . . . 1-21 4060087 . . . . . 4-22 4070498* . . . . . 3-5
3900146 . . . . . 1-75 3911012 . . . . . 4-17 3960343 . . . . . . 1-3 4060087 . . . . . 4-23 4070501* . . . . . 3-4
3900159 . . . . . 4-10 3911012 . . . . . 4-21 3960356 . . . . . 3-15 4060087 . . . . . 4-31 4070502* . . . . . 3-4
3900159 . . . . . . 4-3 3911012 . . . . . 4-35 3960357 . . . . . 3-15 4060087 . . . . . 4-32 4070503* . . . . . 3-5
3900159 . . . . . . 4-5 3911014 . . . . . 4-17 3960371 . . . . 2-159 4060087 . . . . . 4-32 4070504* . . . . . 3-5
3900168 . . . . . 1-66 3911014 . . . . . 4-21 3960389 . . . . 2-192 4060087 . . . . . 4-33 4070507* . . . . . 3-5

20 3120272
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX

MODEL 80H/80HX Original Issue - 11/1985


Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
4070508* . . . . . 3-5 4100028 . . . . . 1-42 4160086 . . . . 2-100 4300034 . . . . 2-127 4340438 . . . . 2-122
4070555* . . . . . 3-4 4100029 . . . . . 1-42 4220007 . . . . . 4-46 4300034 . . . . 2-140 4340453 . . . . . . 3-7
4070556* . . . . . 3-4 4100051 . . . . . 6-13 4220044 . . . . . 4-39 4300034 . . . . 2-157 4340470 . . . . 2-113
4070574 . . . . . 1-14 4100051 . . . . . 6-17 4220044 . . . . . 4-40 4300034 . . . . 2-163 4340470 . . . . 2-143
4070574 . . . . . 1-18 4100052 . . . . . 6-19 4220044 . . . . . 4-40 4300034 . . . . 2-187 4340483 . . . . . 2-90
4070574 . . . . . . 1-4 4120002 . . . . 2-166 4220044 . . . . . 4-42 4300034 . . . . 2-191 4340511 . . . . 2-103
4070574 . . . . . . 1-8 4120002 . . . . 2-171 4240018 . . . . . 3-12 4300034 . . . . . 2-25 4340519 . . . . . . 3-8
4070575 . . . . . 1-14 4120002 . . . . 2-178 4280002 . . . . . 2-87 4300034 . . . . . . 2-6 4340520 . . . . . . 3-7
4070575 . . . . . 1-18 4120012 . . . . 2-165 4280002 . . . . . 2-95 4300034 . . . . . . 2-9 4340525 . . . . 2-110
4070575 . . . . . . 1-4 4120012 . . . . 2-170 4280195 . . . . . 3-15 4300034 . . . . . 2-95 4340525 . . . . 2-127
4070575 . . . . . . 1-8 4120012 . . . . 2-178 4280197 . . . . . 3-15 4300034 . . . . . 3-15 4340562 . . . . . . 3-7
4070576 . . . . . . 1-4 4120013 . . . . 2-165 4280237 . . . . 2-165 4300036 . . . . . 3-11 4340565 . . . . 2-122
4070577 . . . . . . 1-4 4120013 . . . . 2-170 4280242 . . . . . . 3-4 4300036 . . . . . . 3-7 4340570 . . . . . 3-10
4070585 . . . . 2-133 4120013 . . . . 2-178 4280252 . . . . 2-140 4300036 . . . . . 6-11 4340570 . . . . . 3-10
4070585 . . . . . 4-11 4130153 . . . . . 1-17 4280255 . . . . . 3-15 4300038 . . . . . 1-73 4340576 . . . . . . 3-7
4070585 . . . . . . 4-6 4130153 . . . . . . 1-7 4280256 . . . . . 3-15 4300038 . . . . 2-110 4340576 . . . . . . 3-7
4070586 . . . . 2-133 4130154 . . . . . 1-17 4280257 . . . . . 3-15 4300038 . . . . 2-128 4340578 . . . . . . 3-8
4070586 . . . . . 4-11 4130154 . . . . . . 1-7 4280258 . . . . . 3-15 4300038 . . . . 2-141 4340635 . . . . . . 3-7
4070586 . . . . . . 4-6 4130155 . . . . . . 1-4 4280282 . . . . . 3-15 4300038 . . . . 2-188 4340636 . . . . . 3-11
4070587 . . . . 2-133 4130156 . . . . . . 1-3 4300031 . . . . . 1-66 4300038 . . . . 2-189 4350106 . . . . 2-183
4070587 . . . . . 4-11 4130165 . . . . . 1-21 4300031 . . . . . 2-11 4300038 . . . . 2-189 4360003 . . . . 2-165
4070587 . . . . . . 4-6 4130166 . . . . . 1-21 4300031 . . . . 2-159 4300038 . . . . 2-191 4360003 . . . . 2-169
4070670 . . . . . 1-18 4130191 . . . . . 1-22 4300031 . . . . 2-167 4300038 . . . . . 2-29 4360003 . . . . 2-177
4070670 . . . . . . 1-5 4130192 . . . . . 1-22 4300031 . . . . 2-173 4300042 . . . . . 3-11 4360016 . . . . 2-165
4070670 . . . . . . 1-8 4130199 . . . . . 1-21 4300031 . . . . 2-180 4300042 . . . . . . 3-7 4360031 . . . . . 4-12
4070671 . . . . 2-192 4130199 . . . . . 1-21 4300031 . . . . 2-183 4300045 . . . . 2-163 4360031 . . . . . . 4-7
4070672 . . . . . 1-18 4130234 . . . . . . 1-4 4300031 . . . . 2-184 4300045 . . . . . . 2-5 4360037 . . . . 2-104
4070672 . . . . . . 1-5 4130235 . . . . . . 1-3 4300031 . . . . 2-184 4300056 . . . . 2-107 4360037 . . . . 2-107
4070672 . . . . . . 1-8 4130244 . . . . . . 1-4 4300031 . . . . 2-192 4300056 . . . . 2-125 4360037 . . . . 2-125
4070674 . . . . . 1-13 4130245 . . . . . . 1-3 4300031 . . . . . 3-15 4300076 . . . . . 3-18 4360037 . . . . 2-130
4070674 . . . . . 1-18 4130333 . . . . . 1-11 4300031 . . . . . . 3-3 4300092 . . . . . 1-26 4360037 . . . . . 2-96
4070674 . . . . . . 1-5 4130333 . . . . . 1-11 4300032 . . . . . 1-18 4300092 . . . . . 1-28 4360037 . . . . . 2-96
4070674 . . . . . . 1-8 4130334 . . . . . 1-11 4300032 . . . . . . 1-4 4300092 . . . . . 1-29 4360037 . . . . . . 7-5
4070727 . . . . . 3-10 4130334 . . . . . 1-11 4300032 . . . . . . 1-8 4300097 . . . . . 1-26 4360057 . . . . . 1-66
4070727 . . . . . 3-10 4130337 . . . . . 1-11 4300032 . . . . 2-109 4300097 . . . . . 1-28 4360057 . . . . 2-183
4070923 . . . . . 1-13 4130338 . . . . . 1-11 4300032 . . . . 2-126 4300097 . . . . . 1-29 4360057 . . . . . 3-12
4070987 . . . . 2-169 4130343 . . . . . 1-11 4300032 . . . . 2-129 4320002 . . . . . 4-31 4360057 . . . . . 4-46
4070987 . . . . 2-177 4130344 . . . . . 1-11 4300032 . . . . 2-140 4340343 . . . . 2-109 4360057 . . . . . . 9-2
4070991 . . . . 2-169 4140010 . . . . . 2-15 4300032 . . . . 2-183 4340343 . . . . 2-126 4360065 . . . . . 2-96
4070991 . . . . 2-177 4160024 . . . . 2-100 4300032 . . . . . 2-87 4340397 . . . . . 2-62 4360065 . . . . . 2-96
4100025 . . . . 2-113 4160026 . . . . . . 4-4 4300032 . . . . . 2-94 4340398 . . . . . 2-62 4360065 . . . . . . 7-4
4100025 . . . . 2-114 4160026 . . . . . . 4-9 4300032 . . . . . 3-12 4340413 . . . . . 3-11 4360065 . . . . . . 7-4
4100025 . . . . 2-128 4160028 . . . . . 4-46 4300032 . . . . . 3-15 4340413 . . . . . . 3-4 4360065 . . . . . . 7-7
4100025 . . . . 2-143 4160058 . . . . . 4-39 4300033 . . . . . 2-10 4340420 . . . . 2-113 4360067 . . . . 2-115
4100025 . . . . . 2-89 4160058 . . . . . 4-40 4300033 . . . . . 2-11 4340420 . . . . 2-143 4360069 . . . . 2-165
4100026 . . . . . 3-10 4160058 . . . . . 4-42 4300033 . . . . . 2-11 4340421 . . . . 2-113 4360069 . . . . 2-169
4100026 . . . . . 6-19 4160081 . . . . 2-189 4300033 . . . . . 2-25 4340421 . . . . 2-143 4360069 . . . . 2-177
4100026 . . . . . . 6-9 4160081 . . . . 2-191 4300033 . . . . . . 2-9 4340436 . . . . 2-122 4360069 . . . . . . 9-1
4100027 . . . . . 1-42 4160084 . . . . 2-117 4300034 . . . . 2-110 4340437 . . . . 2-122 4360073 . . . . 2-165

3120272 21
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985 MODEL 80H/80HX
Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
4360073 . . . . 2-171 4360199 . . . . . 4-33 4360209 . . . . . . 9-1 4360476 . . . . . 4-25 4460051 . . . .2-165
4360073 . . . . 2-179 4360199 . . . . . 4-35 4360212 . . . . 2-165 4360476 . . . . . . 9-1 4460051 . . . .2-169
4360075 . . . . . . 7-3 4360199 . . . . . . 7-7 4360212 . . . . . 7-11 4360802 . . . . 2-171 4460051 . . . .2-177
4360085 . . . . . . 7-3 4360199 . . . . . . 9-1 4360212 . . . . . 7-11 4400038 . . . . 2-163 4460051 . . . . . 4-17
4360089 . . . . . . 7-4 4360200 . . . . 2-171 4360212 . . . . . 7-11 4400216 . . . . 2-157 4460051 . . . . . 4-21
4360089 . . . . . . 7-4 4360200 . . . . 2-171 4360212 . . . . . 7-11 4400216 . . . . 2-157 4460051 . . . . . 4-31
4360141 . . . . 2-171 4360200 . . . . 2-179 4360212 . . . . . 7-13 4400216 . . . . 2-158 4460051 . . . . . 4-35
4360141 . . . . 2-179 4360200 . . . . 2-179 4360212 . . . . . . 9-1 4400267 . . . . 2-157 4460052 . . . . . 4-17
4360141 . . . . . 4-17 4360200 . . . . . 4-18 4360215 . . . . . 4-46 4400267 . . . . 2-158 4460052 . . . . . 4-21
4360141 . . . . . 4-21 4360200 . . . . . 4-18 4360216 . . . . . . 7-8 4400275 . . . . 2-163 4460052 . . . . . 4-25
4360141 . . . . . 4-31 4360200 . . . . . 4-19 4360228 . . . . . 7-12 4400385 . . . . 2-158 4460052 . . . . . 4-31
4360141 . . . . . 4-35 4360200 . . . . . 4-22 4360228 . . . . . 7-12 4400389 . . . . . 10-5 4460052 . . . . . 4-35
4360157 . . . . 2-115 4360200 . . . . . 4-22 4360228 . . . . . 7-13 4400389 . . . . 2-157 4460071 . . . .2-121
4360157 . . . . 2-130 4360200 . . . . . 4-25 4360236 . . . . . 1-66 4400390 . . . . 2-158 4460071 . . . .2-133
4360157 . . . . . . 7-4 4360200 . . . . . 4-27 4360237 . . . . . 1-66 4400420 . . . . 2-163 4460071 . . . .2-165
4360157 . . . . . . 7-4 4360200 . . . . . 4-31 4360274 . . . . 2-169 4420001 . . . . 2-141 4460071 . . . .2-166
4360157 . . . . . . 7-4 4360200 . . . . . 4-35 4360274 . . . . 2-177 4420001 . . . . . 2-85 4460071 . . . .2-169
4360171 . . . . 2-183 4360200 . . . . . . 9-1 4360274 . . . . . 4-17 4420001 . . . . . 2-87 4460071 . . . .2-177
4360179 . . . . . 2-96 4360201 . . . . 2-171 4360274 . . . . . 4-21 4420001 . . . . . 2-93 4460071 . . . . . 4-12
4360179 . . . . . . 7-4 4360201 . . . . 2-179 4360274 . . . . . 4-25 4420001 . . . . . 2-94 4460071 . . . . . 4-17
4360179 . . . . . . 7-4 4360201 . . . . . . 7-4 4360274 . . . . . 4-31 4420008 . . . . . 4-25 4460071 . . . . . 4-21
4360182 . . . . 2-115 4360201 . . . . . . 7-4 4360274 . . . . . 4-35 4420008 . . . . . 4-35 4460071 . . . . . 4-26
4360182 . . . . 2-130 4360201 . . . . . . 9-1 4360274 . . . . . 4-46 4420008 . . . . . 4-40 4460071 . . . . . 4-31
4360182 . . . . . . 7-4 4360202 . . . . 2-165 4360274 . . . . . 4-47 4420016 . . . . . 3-11 4460071 . . . . . 4-36
4360182 . . . . . . 7-4 4360202 . . . . 2-169 4360274 . . . . . . 7-3 4420017 . . . . . 3-11 4460071 . . . . . . 4-7
4360182 . . . . . . 7-4 4360202 . . . . 2-171 4360274 . . . . . . 7-5 4420018 . . . . . 3-11 4460082 . . . .2-159
4360184 . . . . . 6-36 4360202 . . . . 2-171 4360274 . . . . . . 9-1 4420037 . . . . 2-169 4460134 . . . .2-121
4360184 . . . . . . 7-3 4360202 . . . . 2-179 4360277 . . . . . 1-66 4420037 . . . . 2-177 4460137 . . . .2-159
4360186 . . . . 2-165 4360202 . . . . 2-179 4360277 . . . . . . 9-2 4420037 . . . . . 4-26 4460190 . . . . . 4-18
4360186 . . . . 2-169 4360202 . . . . 2-179 4360282 . . . . . 4-25 4420037 . . . . . 4-36 4460190 . . . . . 4-22
4360186 . . . . 2-177 4360202 . . . . . 4-17 4360282 . . . . . . 9-1 4420038 . . . . . 4-17 4460190 . . . . . 4-26
4360186 . . . . . . 9-1 4360202 . . . . . 4-21 4360282 . . . . . . 9-1 4420038 . . . . . 4-21 4460190 . . . . . 4-32
4360188 . . . . 2-136 4360202 . . . . . 4-23 4360289 . . . . . 4-25 4420038 . . . . . 4-31 4460190 . . . . . 4-36
4360195 . . . . 2-114 4360202 . . . . . 4-25 4360289 . . . . . . 9-1 4420052 . . . . . 8-18 4460234 . . . .2-172
4360199 . . . . 2-165 4360202 . . . . . 4-27 4360294 . . . . . . 7-5 4420052 . . . . . 8-22 4460234 . . . .2-179
4360199 . . . . 2-169 4360202 . . . . . 4-27 4360294 . . . . . . 7-5 4430038 . . . . 2-188 4460244 . . . .2-170
4360199 . . . . 2-177 4360202 . . . . . 4-31 4360294 . . . . . . 7-5 4460007 . . . . 2-159 4460244 . . . .2-178
4360199 . . . . . 4-17 4360202 . . . . . 4-32 4360295 . . . . . 10-3 4460023 . . . . . 1-66 4460263 . . . .2-165
4360199 . . . . . 4-19 4360202 . . . . . 4-35 4360295 . . . . . 10-6 4460023 . . . . 2-103 4460263 . . . . . 4-17
4360199 . . . . . 4-19 4360202 . . . . . . 7-5 4360305 . . . . . 4-46 4460023 . . . . 2-121 4460263 . . . . . 4-21
4360199 . . . . . 4-21 4360202 . . . . . . 9-1 4360314 . . . . . 1-72 4460023 . . . . 2-133 4460263 . . . . . 4-31
4360199 . . . . . 4-22 4360204 . . . . 2-165 4360314 . . . . . 1-72 4460049 . . . . . 1-66 4460263 . . . . . 4-35
4360199 . . . . . 4-22 4360204 . . . . . 4-18 4360314 . . . . . 4-25 4460049 . . . . . 1-66 4460264 . . . . . . 7-8
4360199 . . . . . 4-25 4360204 . . . . . 4-22 4360405 . . . . 2-126 4460049 . . . . 2-159 4460298 . . . .2-170
4360199 . . . . . 4-27 4360209 . . . . . 4-18 4360466 . . . . 2-169 4460049 . . . . 2-183 4460298 . . . .2-178
4360199 . . . . . 4-31 4360209 . . . . . 4-22 4360466 . . . . 2-177 4460049 . . . . . 3-12 4460298 . . . . . 4-26
4360199 . . . . . 4-32 4360209 . . . . . 4-26 4360466 . . . . . . 9-1 4460049 . . . . . 4-18 4460299 . . . .2-169
4360199 . . . . . 4-32 4360209 . . . . . 4-35 4360475 . . . . . 4-25 4460049 . . . . . 4-22 4460299 . . . .2-177
4360199 . . . . . 4-32 4360209 . . . . . . 7-7 4360475 . . . . . . 9-1 4460049 . . . . . 4-32 4460299 . . . . . 4-26

22 3120272
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX

MODEL 80H/80HX Original Issue - 11/1985


Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
4460300 . . . . 2-170 4562636 . . . . 2-113 4640013 . . . . . 6-45 4640461 . . . . . 2-51 4640700 . . . . . 1-65
4460300 . . . . 2-178 4562637 . . . . 2-107 4640039 . . . . . 1-65 4640462 . . . . . 2-10 4640710 . . . . . 2-27
4460300 . . . . . 4-26 4562664 . . . . . 2-89 4640039 . . . . . 1-71 4640479 . . . . . 1-67 4640710 . . . . . 2-43
4460301 . . . . 2-170 4562687 . . . . . 5-33 4640113 . . . . . 1-31 4640495 . . . . . 5-11 4640711 . . . . . 2-27
4460301 . . . . 2-178 4562877 . . . . . 5-37 4640123 . . . . . 2-11 4640495 . . . . . 5-21 4640711 . . . . . 2-43
4460301 . . . . . 4-26 4562902 . . . . . 5-21 4640123 . . . . . 2-11 4640495 . . . . . 5-23 4640716 . . . . . 2-29
4460302 . . . . . 2-99 4562910 . . . . . . 5-3 4640123 . . . . . 2-25 4640509 . . . . . 5-13 4640716 . . . . . 2-59
4460303 . . . . 2-170 4562928 . . . . . 2-87 4640128 . . . . . 6-19 4640509 . . . . . 5-17 4640730 . . . . . 2-27
4460303 . . . . 2-178 4562929 . . . . . 2-90 4640136 . . . . . 2-10 4640509 . . . . . 5-19 4640730 . . . . . 2-43
4460305 . . . . 2-170 4563004 . . . . . 5-28 4640151 . . . . . 2-10 4640509 . . . . . . 5-5 4640734 . . . . . 2-27
4460305 . . . . 2-178 4563004 . . . . . 5-28 4640197 . . . . . 6-11 4640509 . . . . . . 5-7 4640734 . . . . . 2-43
4460305 . . . . . 4-26 4563021 . . . . 2-143 4640197 . . . . . 6-31 4640512 . . . . . 2-28 4640742 . . . . . 2-93
4460306 . . . . 2-170 4563031 . . . . . 5-25 4640197 . . . . . 6-35 4640513 . . . . . 2-25 4640748 . . . . . 4-35
4460306 . . . . 2-178 4563167 . . . . . 6-21 4640210 . . . . . 5-21 4640514 . . . . . 2-27 4640749 . . . . . 4-36
4460306 . . . . . 4-26 4563167 . . . . . 6-23 4640210 . . . . . 5-38 4640514 . . . . . 2-31 4640750 . . . . 2-109
4460307 . . . . 2-170 4563167 . . . . . 6-39 4640212 . . . . . 5-37 4640519 . . . . . 2-29 4640750 . . . . 2-125
4460307 . . . . 2-178 4563577 . . . . . 5-23 4640212 . . . . . 5-38 4640519 . . . . . 2-55 4640771 . . . . . 2-28
4460307 . . . . . 4-26 4563657 . . . . . 5-17 4640216 . . . . . 6-23 4640520 . . . . . 2-26 4640771 . . . . . 5-23
4460308 . . . . 2-170 4563657 . . . . . 5-19 4640216 . . . . . 6-25 4640520 . . . . . 6-31 4640820 . . . . . 2-51
4460308 . . . . 2-178 4563869 . . . . . 5-35 4640216 . . . . . 6-47 4640521 . . . . . 2-28 4640839 . . . . . 2-26
4460311 . . . . 2-170 4563996 . . . . 2-180 4640216 . . . . . 6-47 4640522 . . . . . 2-27 4640858 . . . . . . 5-9
4460311 . . . . 2-178 4564046 . . . . . 5-15 4640246 . . . . . 2-10 4640522 . . . . . 6-11 4640871 . . . . . 1-67
4460311 . . . . . 4-26 4564066 . . . . . 1-75 4640246 . . . . . 2-27 4640523 . . . . . 2-27 4640909 . . . . . 2-27
4460386 . . . . . 4-25 4564123 . . . . 2-122 4640246 . . . . . 2-28 4640524 . . . . . 2-27 4640909 . . . . . 2-47
4460488 . . . . 2-179 4564128 . . . . . . 5-7 4640246 . . . . . 2-43 4640524 . . . . . 2-31 4640913 . . . . . 2-27
4460521 . . . . . 4-46 4564328 . . . . 2-122 4640247 . . . . . 2-10 4640525 . . . . . . 5-9 4640913 . . . . . 2-35
4520007 . . . . . 1-31 4564329 . . . . 2-122 4640247 . . . . . 2-27 4640535 . . . . . 2-28 4640913 . . . . . 2-40
4520009 . . . . . 1-31 4564417 . . . . 2-133 4640247 . . . . . 2-43 4640535 . . . . . 2-57 4640914 . . . . . 2-27
4520060 . . . . . 1-31 4564745 . . . . . . 5-3 4640260 . . . . . 1-65 4640558 . . . . 2-180 4640914 . . . . . 2-35
4520126 . . . . . 1-29 4564757 . . . . . 5-28 4640261 . . . . . 1-75 4640559 . . . . . 4-35 4640918 . . . . . 2-28
4520126 . . . . . 1-31 4565099 . . . . . . 5-5 4640354 . . . . . 2-29 4640560 . . . . . 4-36 4640918 . . . . . 2-39
4520130 . . . . . 1-31 4565166 . . . . . 1-65 4640360 . . . . . 2-10 4640561 . . . . . 2-28 4640929 . . . . . 2-28
4520142 . . . . . 1-31 4565166 . . . . . 1-71 4640360 . . . . . 2-25 4640561 . . . . . 2-31 4640941 . . . . . 2-27
4520149 . . . . . 1-31 4565267 . . . . . 2-90 4640362 . . . . . 2-29 4640571 . . . . . 2-28 4640941 . . . . . 2-28
4520178 . . . . . 1-29 4565268 . . . . . 2-90 4640383 . . . . . 6-23 4640571 . . . . . 2-43 4640941 . . . . . 2-47
4520178 . . . . . 1-31 4565269 . . . . . 2-90 4640383 . . . . . 6-39 4640575 . . . . . 6-31 4640967 . . . . . 1-67
4520215 . . . . . 1-31 4565269 . . . . . 2-93 4640391 . . . . 2-135 4640575 . . . . . 6-35 4640967 . . . . . 1-72
4520258 . . . . . 1-31 4565351 . . . . . . 5-3 4640408 . . . . . 2-10 4640580 . . . . . 2-29 4640967 . . . . . 1-72
4560161 . . . . 2-139 4565655 . . . . . 2-94 4640434 . . . . . 2-11 4640580 . . . . . 2-59 4640967 . . . . . 1-73
4560927 . . . . . 1-67 4565751 . . . . . 2-95 4640443 . . . . . 1-65 4640618 . . . . 2-112 4640968 . . . . . 1-67
4561061 . . . . . 3-12 4565873 . . . . . 6-21 4640447 . . . . . 2-10 4640634 . . . . . 5-15 4640973 . . . . . 1-73
4561774 . . . . . 4-39 4566605 . . . . 2-125 4640447 . . . . . 2-27 4640645 . . . . . 2-27 4640986 . . . . . 1-67
4561774 . . . . . 4-41 4566650 . . . . 2-133 4640447 . . . . . 2-51 4640645 . . . . . 2-43 4640987 . . . . . 1-72
4562083 . . . . . 4-10 4567169 . . . . 2-128 4640451 . . . . . 1-65 4640646 . . . . . 2-27 4640987 . . . . . 1-72
4562083 . . . . . . 4-4 4620017 . . . . . . 2-5 4640455 . . . . . 2-13 4640646 . . . . . 2-43 4640987 . . . . . 1-72
4562516 . . . . 2-108 4620022 . . . . . . 2-5 4640455 . . . . . . 2-9 4640671 . . . . . 1-65 4640987 . . . . . 1-73
4562516 . . . . 2-128 4620083 . . . . . . 2-5 4640456 . . . . . 2-13 4640682 . . . . . 1-65 4640989 . . . . 2-125
4562516 . . . . 2-157 4640005 . . . . . 6-27 4640456 . . . . . . 2-9 4640692 . . . . . 2-27 4641162 . . . . . . 5-9
4562516 . . . . . . 3-5 4640013 . . . . . 6-36 4640461 . . . . . 2-10 4640692 . . . . . 2-43 4680015 . . . . 2-192

3120272 23
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985 MODEL 80H/80HX
Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
4700005 . . . . 2-135 4740242 . . . . 2-107 4751000 . . . . . . 3-3 4751400 . . . . . 2-82 4751500 . . . .2-191
4711400 . . . . . 1-72 4740242 . . . . 2-128 4751000 . . . . . 4-18 4751400 . . . . . 2-85 4751500 . . . . . 2-25
4711400 . . . . 2-113 4740242 . . . . . 2-85 4751000 . . . . . 4-22 4751400 . . . . . . 2-9 4751500 . . . . . 2-29
4711400 . . . . . 2-89 4740242 . . . . . 2-93 4751000 . . . . . 4-26 4751400 . . . . . 2-90 4751500 . . . . . 2-79
4711400 . . . . . 2-96 4740252 . . . . . 2-90 4751000 . . . . . 4-36 4751400 . . . . . 2-94 4751500 . . . . . 2-89
4711400 . . . . . 2-99 4740252 . . . . . 2-90 4751400 . . . . . 1-13 4751400 . . . . . 2-95 4751500 . . . . . . 2-9
4711600 . . . . . 1-13 4740256 . . . . . 4-11 4751400 . . . . . 1-18 4751400 . . . . . 2-99 4751500 . . . . . 2-94
4711600 . . . . . 1-18 4740256 . . . . . . 4-6 4751400 . . . . . . 1-5 4751400 . . . . . 2-99 4751500 . . . . . 2-94
4711600 . . . . . . 1-8 4740274 . . . . . 1-76 4751400 . . . . . 1-66 4751400 . . . . . 2-99 4751500 . . . . . 2-95
4711600 . . . . 2-110 4740275 . . . . 2-133 4751400 . . . . . 1-67 4751400 . . . . . 3-11 4751500 . . . . . . 3-3
4711600 . . . . 2-128 4740277 . . . . . . 2-6 4751400 . . . . . 1-71 4751400 . . . . . 3-12 4751500 . . . . . . 3-4
4711600 . . . . . 2-87 4740283 . . . . . 1-12 4751400 . . . . . . 1-8 4751400 . . . . . . 3-3 4751500 . . . . . 4-26
4712000 . . . . . 1-13 4740283 . . . . . 1-21 4751400 . . . . 2-100 4751400 . . . . . 4-10 4751500 . . . . . 4-31
4712000 . . . . . 1-18 4740283 . . . . . . 1-3 4751400 . . . . 2-108 4751400 . . . . . 4-17 4751500 . . . . . 4-36
4712000 . . . . . 1-29 4740307 . . . . . 1-22 4751400 . . . . 2-109 4751400 . . . . . 4-21 4751500 . . . . . 8-18
4712000 . . . . . . 1-4 4740311 . . . . . 1-76 4751400 . . . . . 2-11 4751400 . . . . . 4-36 4751600 . . . . . 1-12
4712000 . . . . . . 1-8 4740311 . . . . . 1-76 4751400 . . . . 2-113 4751400 . . . . . . 4-4 4751600 . . . . . 1-17
4712200 . . . . . 1-13 4740314 . . . . . 1-21 4751400 . . . . 2-117 4751400 . . . . . 4-40 4751600 . . . . . . 1-5
4712200 . . . . . 3-11 4740322 . . . . 2-158 4751400 . . . . 2-119 4751400 . . . . . 4-42 4751600 . . . . . 1-65
4712600 . . . . . 1-17 4740332 . . . . . 3-17 4751400 . . . . 2-127 4751400 . . . . . 6-11 4751600 . . . . . . 1-7
4712600 . . . . . 1-21 4740333 . . . . . 3-17 4751400 . . . . 2-129 4751400 . . . . . 8-10 4751600 . . . . . . 1-8
4712600 . . . . . . 1-4 4740338 . . . . 2-158 4751400 . . . . 2-130 4751400 . . . . . 8-17 4751600 . . . .2-100
4712600 . . . . . . 1-7 4740342 . . . . . 1-22 4751400 . . . . 2-135 4751400 . . . . . 8-22 4751600 . . . .2-103
4713400 . . . . . 1-71 4740356 . . . . . 1-13 4751400 . . . . 2-139 4751400 . . . . . . 8-5 4751600 . . . .2-109
4740003 . . . . . . 3-3 4740362 . . . . 2-191 4751400 . . . . 2-140 4751500 . . . . . 1-66 4751600 . . . .2-122
4740004 . . . . . 2-62 4740362 . . . . . 2-95 4751400 . . . . 2-158 4751500 . . . . . 1-67 4751600 . . . .2-126
4740006 . . . . . . 2-6 4740362 . . . . . 4-12 4751400 . . . . 2-158 4751500 . . . . . 1-68 4751600 . . . .2-133
4740036 . . . . . 1-77 4740362 . . . . . 4-40 4751400 . . . . 2-167 4751500 . . . . . 1-72 4751600 . . . .2-140
4740040 . . . . . . 2-5 4740362 . . . . . 4-42 4751400 . . . . 2-173 4751500 . . . . . 1-73 4751600 . . . .2-141
4740057 . . . . . . 3-3 4740362 . . . . . . 4-7 4751400 . . . . 2-180 4751500 . . . . . 1-75 4751600 . . . .2-142
4740082 . . . . . 1-17 4740385 . . . . . 4-10 4751400 . . . . 2-183 4751500 . . . . . 2-10 4751600 . . . .2-146
4740082 . . . . . . 1-7 4740385 . . . . . . 4-3 4751400 . . . . 2-183 4751500 . . . . 2-103 4751600 . . . .2-157
4740104 . . . . . 2-62 4740385 . . . . . . 4-5 4751400 . . . . 2-184 4751500 . . . . . 2-11 4751600 . . . .2-163
4740111 . . . . . . 1-3 4740390 . . . . . 3-18 4751400 . . . . 2-184 4751500 . . . . . 2-11 4751600 . . . .2-187
4740116 . . . . 2-117 4740446 . . . . . 1-11 4751400 . . . . 2-187 4751500 . . . . 2-117 4751600 . . . .2-188
4740116 . . . . 2-122 4740451 . . . . . 1-11 4751400 . . . . 2-187 4751500 . . . . 2-121 4751600 . . . .2-188
4740120 . . . . 2-170 4740461 . . . . . 1-13 4751400 . . . . 2-187 4751500 . . . . 2-133 4751600 . . . .2-191
4740120 . . . . 2-178 4741000 . . . . . 4-36 4751400 . . . . 2-187 4751500 . . . . 2-163 4751600 . . . . . 2-25
4740120 . . . . . 4-25 4750600 . . . . 2-140 4751400 . . . . 2-187 4751500 . . . . 2-180 4751600 . . . . . . 2-6
4740154 . . . . . 1-11 4750600 . . . . . 4-25 4751400 . . . . 2-188 4751500 . . . . 2-183 4751600 . . . . . 2-89
4740158 . . . . . 4-10 4750800 . . . . 2-126 4751400 . . . . 2-188 4751500 . . . . 2-187 4751600 . . . . . . 2-9
4740158 . . . . . . 4-4 4750800 . . . . . 4-26 4751400 . . . . 2-188 4751500 . . . . 2-187 4751600 . . . . . 2-95
4740171 . . . . . 2-61 4751000 . . . . 2-112 4751400 . . . . 2-188 4751500 . . . . 2-187 4751600 . . . . . 2-99
4740185 . . . . . . 3-4 4751000 . . . . 2-121 4751400 . . . . 2-188 4751500 . . . . 2-188 4751600 . . . . . 3-15
4740189 . . . . . 2-61 4751000 . . . . 2-133 4751400 . . . . 2-188 4751500 . . . . 2-188 4751600 . . . . . 3-17
4740191 . . . . . 2-85 4751000 . . . . 2-143 4751400 . . . . 2-188 4751500 . . . . 2-188 4751600 . . . . . . 3-4
4740191 . . . . . 2-93 4751000 . . . . . 2-82 4751400 . . . . 2-189 4751500 . . . . 2-189 4751600 . . . . . . 4-3
4740199 . . . . . 4-11 4751000 . . . . . 2-88 4751400 . . . . 2-191 4751500 . . . . 2-189 4751600 . . . . . . 4-4
4740199 . . . . . . 4-6 4751000 . . . . . 3-12 4751400 . . . . . 2-26 4751500 . . . . 2-189 4751600 . . . . . 4-40

24 3120272
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX

MODEL 80H/80HX Original Issue - 11/1985


Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
4751600 . . . . . 4-40 4761000 . . . . . 4-31 4761400 . . . . . 2-90 4761600 . . . . 2-103 4761800 . . . . . . 2-5
4751600 . . . . . 4-42 4761000 . . . . . 4-35 4761400 . . . . . 2-93 4761600 . . . . 2-107 4761800 . . . . . 2-61
4751700 . . . . 2-110 4761400 . . . . . . 1-4 4761400 . . . . . 2-94 4761600 . . . . 2-109 4761800 . . . . . 2-81
4751700 . . . . . 2-26 4761400 . . . . . 1-66 4761400 . . . . . 2-99 4761600 . . . . 2-113 4761800 . . . . . 2-85
4751800 . . . . . 1-12 4761400 . . . . . 1-66 4761400 . . . . . 3-12 4761600 . . . . 2-121 4761800 . . . . . 2-93
4751800 . . . . . 1-26 4761400 . . . . . 1-66 4761400 . . . . . 3-12 4761600 . . . . 2-126 4761800 . . . . . . 3-3
4751800 . . . . . 1-28 4761400 . . . . . 1-72 4761400 . . . . . 3-15 4761600 . . . . 2-133 4761800 . . . . . . 4-4
4751800 . . . . . 1-29 4761400 . . . . . . 1-8 4761400 . . . . . . 3-3 4761600 . . . . 2-140 4761800 . . . . . 5-37
4751800 . . . . . 1-67 4761400 . . . . . 2-10 4761400 . . . . . 4-10 4761600 . . . . 2-140 4762000 . . . . . 1-25
4751800 . . . . 2-108 4761400 . . . . 2-103 4761400 . . . . . 4-36 4761600 . . . . 2-145 4762000 . . . . . 1-26
4751800 . . . . 2-163 4761400 . . . . 2-108 4761400 . . . . . . 4-4 4761600 . . . . 2-145 4762000 . . . . . 1-27
4751800 . . . . . . 2-5 4761400 . . . . 2-109 4761400 . . . . . 4-40 4761600 . . . . 2-145 4762000 . . . . 2-139
4751800 . . . . . 2-85 4761400 . . . . 2-113 4761400 . . . . . 6-11 4761600 . . . . 2-145 4762000 . . . . . 2-95
4751800 . . . . . . 4-4 4761400 . . . . 2-113 4761500 . . . . . 1-22 4761600 . . . . 2-146 4770800 . . . . 2-108
4751800 . . . . . . 4-9 4761400 . . . . 2-114 4761500 . . . . . 1-22 4761600 . . . . 2-146 4770800 . . . . 2-127
4752000 . . . . . 2-95 4761400 . . . . 2-115 4761500 . . . . . 1-65 4761600 . . . . 2-157 4770800 . . . . 2-140
4752000 . . . . . . 4-4 4761400 . . . . 2-117 4761500 . . . . . 1-67 4761600 . . . . 2-158 4770800 . . . . . 2-85
4752000 . . . . . . 4-9 4761400 . . . . 2-119 4761500 . . . . . 1-73 4761600 . . . . 2-163 4770800 . . . . . 2-93
4753000 . . . . . 1-76 4761400 . . . . 2-126 4761500 . . . . . 1-75 4761600 . . . . . 2-25 4771000 . . . . . 4-17
4760600 . . . . 2-165 4761400 . . . . 2-129 4761500 . . . . . 2-10 4761600 . . . . . . 2-6 4771000 . . . . . 4-21
4760600 . . . . 2-169 4761400 . . . . 2-135 4761500 . . . . 2-103 4761600 . . . . . 2-87 4771000 . . . . . 4-31
4760600 . . . . 2-177 4761400 . . . . 2-139 4761500 . . . . 2-109 4761600 . . . . . 2-89 4771000 . . . . . 4-35
4760600 . . . . . 4-25 4761400 . . . . 2-140 4761500 . . . . . 2-11 4761600 . . . . . . 2-9 4771000 . . . . . 4-40
4760800 . . . . 2-113 4761400 . . . . 2-142 4761500 . . . . . 2-11 4761600 . . . . . 2-95 4771400 . . . . 2-128
4760800 . . . . 2-117 4761400 . . . . 2-143 4761500 . . . . 2-117 4761600 . . . . . 3-15 4791400 . . . . 2-110
4760800 . . . . 2-119 4761400 . . . . 2-143 4761500 . . . . 2-121 4761600 . . . . . 3-17 4791400 . . . . 2-113
4760800 . . . . . 4-17 4761400 . . . . 2-157 4761500 . . . . 2-126 4761600 . . . . . 4-10 4791400 . . . . 2-126
4760800 . . . . . 4-21 4761400 . . . . 2-158 4761500 . . . . 2-133 4761600 . . . . . 4-11 4791400 . . . . 2-128
4760800 . . . . . 4-26 4761400 . . . . 2-159 4761500 . . . . 2-163 4761600 . . . . . . 4-3 4791400 . . . . . 2-96
4761000 . . . . . 1-12 4761400 . . . . 2-163 4761500 . . . . 2-180 4761600 . . . . . 4-40 4791500 . . . . 2-128
4761000 . . . . . 1-21 4761400 . . . . 2-167 4761500 . . . . 2-187 4761600 . . . . . 4-40 4791600 . . . . 2-110
4761000 . . . . . . 1-3 4761400 . . . . 2-173 4761500 . . . . 2-189 4761600 . . . . . 4-42 4791600 . . . . 2-126
4761000 . . . . . 1-66 4761400 . . . . 2-180 4761500 . . . . 2-192 4761600 . . . . . . 4-5 4791600 . . . . 2-128
4761000 . . . . 2-112 4761400 . . . . 2-183 4761500 . . . . . 2-25 4761600 . . . . . . 4-6 4791600 . . . . . 2-96
4761000 . . . . 2-113 4761400 . . . . 2-183 4761500 . . . . . 2-29 4761600 . . . . . . 4-9 4812000 . . . . 2-133
4761000 . . . . 2-121 4761400 . . . . 2-184 4761500 . . . . . 2-81 4761600 . . . . . 5-37 4831900 . . . . 2-126
4761000 . . . . 2-126 4761400 . . . . 2-184 4761500 . . . . . 2-89 4761600* . . . . . 3-4 4831900 . . . . 2-128
4761000 . . . . 2-133 4761400 . . . . 2-187 4761500 . . . . . . 2-9 4761700 . . . . 2-110 4831900 . . . . . 2-99
4761000 . . . . 2-143 4761400 . . . . 2-187 4761500 . . . . . 2-94 4761700 . . . . 2-127 4832000 . . . . 2-114
4761000 . . . . 2-165 4761400 . . . . 2-188 4761500 . . . . . 2-95 4761700 . . . . . 2-26 4832000 . . . . 2-125
4761000 . . . . 2-169 4761400 . . . . 2-188 4761500 . . . . . . 3-4 4761800 . . . . . 1-25 4832000 . . . . 2-128
4761000 . . . . 2-177 4761400 . . . . 2-191 4761600 . . . . . 1-14 4761800 . . . . . 1-26 4832000 . . . . 2-133
4761000 . . . . 2-183 4761400 . . . . . 2-26 4761600 . . . . . 1-17 4761800 . . . . . 1-28 4832000 . . . . 2-145
4761000 . . . . . 2-82 4761400 . . . . . 2-82 4761600 . . . . . 1-22 4761800 . . . . . 1-71 4832000 . . . . 2-145
4761000 . . . . . 2-88 4761400 . . . . . 2-85 4761600 . . . . . 1-65 4761800 . . . . 2-107 4832000 . . . . 2-145
4761000 . . . . . 3-12 4761400 . . . . . 2-87 4761600 . . . . . 1-65 4761800 . . . . 2-109 4832000 . . . . 2-145
4761000 . . . . . 4-17 4761400 . . . . . 2-89 4761600 . . . . . . 1-7 4761800 . . . . 2-126 4832000 . . . . 2-146
4761000 . . . . . 4-21 4761400 . . . . . 2-89 4761600 . . . . . 1-71 4761800 . . . . 2-139 4832000 . . . . . 2-93
4761000 . . . . . 4-26 4761400 . . . . . . 2-9 4761600 . . . . . 2-10 4761800 . . . . 2-163 4832100 . . . . . 2-85

3120272 25
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985 MODEL 80H/80HX
Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
4832100 . . . . . 2-93 4842979 . . . . 2-187 4845381 . . . . . 1-73 4921241 . . . . 2-180 4931463 . . . . . . 7-9
4841055 . . . . . 1-75 4842979 . . . . 2-188 4845381 . . . . . 1-73 4921305 . . . . . . 7-4 4931464 . . . . . 7-10
4841917 . . . . 2-158 4843106 . . . . . . 3-9 4845381 . . . . . 1-73 4921305 . . . . . . 7-7 4931464 . . . . . 7-10
4841950 . . . . 2-113 4843106 . . . . . . 3-9 4845930 . . . . . 3-17 4921309 . . . . . 7-12 4931464 . . . . . 7-10
4841974 . . . . 2-188 4843122 . . . . . 1-71 4860060 . . . . . 1-31 4921309 . . . . . 7-13 4931464 . . . . . . 7-9
4841983 . . . . 2-187 4843133 . . . . 2-103 4860097 . . . . . 2-10 4921389 . . . . . 2-94 4931464 . . . . . . 7-9
4842046 . . . . . . 4-4 4843156 . . . . 2-122 4860108 . . . . . 1-31 4921716 . . . . . 7-12 4931467/12805517-
4842046 . . . . . . 4-9 4843197 . . . . . 10-5 4860148 . . . . . 1-31 4921761 . . . . . 7-12 9
4842079 . . . . . 2-85 4843344 . . . . . 3-10 4891600 . . . . . 1-11 4921761 . . . . . 7-13 4931467/12805567-
4842167 . . . . . 2-85 4843344 . . . . . . 3-9 4891800 . . . . . 1-13 4921763 . . . . . . 7-4 10
4842168 . . . . 2-107 4843344 . . . . . . 3-9 4892000 . . . . . 2-62 4921796 . . . . . . 7-3 4931468/12805557-
4842168 . . . . 2-128 4843349 . . . . . . 1-8 4920039 . . . . 2-103 4921818 . . . . . . 7-3 2
4842170 . . . . 2-158 4843350 . . . . . . 1-8 4920096 . . . . . 1-17 4921851 . . . . . . 7-6 4931470/12805557-
4842179 . . . . 2-158 4843384 . . . . . 2-85 4920096 . . . . . 1-22 4921851 . . . . . . 7-6 2
4842183 . . . . . . 1-3 4843384 . . . . . 2-93 4920096 . . . . . . 1-7 4921854 . . . . . 1-67 4931472/12805557-
2
4842186 . . . . . . 1-4 4843389 . . . . . 1-17 4920096 . . . . 2-114 4921854 . . . . . 1-68
4931474 . . . . . 7-10
4842190 . . . . . . 1-4 4843389 . . . . . . 1-7 4920096 . . . . 2-128 4921855 . . . . . . 7-6
4931474 . . . . . 7-10
4842191 . . . . . 1-18 4843390 . . . . . 1-17 4920140 . . . . . 1-66 4921872 . . . . . . 7-6
4931474 . . . . . 7-10
4842191 . . . . . . 1-4 4843390 . . . . . . 1-8 4920385 . . . . . . 4-5 4921873 . . . . . . 7-6
4931474 . . . . . . 7-9
4842191 . . . . . . 1-8 4843415 . . . . . 1-17 4920461 . . . . 2-166 4921873 . . . . . . 7-6
4931474 . . . . . . 7-9
4842207 . . . . . 5-37 4843415 . . . . . . 1-7 4920461 . . . . 2-166 4921873 . . . . . . 7-6
4931476 . . . . . 7-10
4842214 . . . . . . 1-4 4843822 . . . . . 2-83 4920462 . . . . 2-166 4921874 . . . . . . 7-6
4931476 . . . . . 7-10
4842217 . . . . . 2-61 4843822 . . . . . 2-83 4920462 . . . . 2-166 4921875 . . . . . . 7-6
4931476 . . . . . 7-10
4842226 . . . . 2-114 4843851 . . . . . 4-40 4920528 . . . . 2-166 4921876 . . . . . . 7-6
4931476 . . . . . . 7-9
4842226 . . . . 2-128 4843852 . . . . . 4-40 4920581 . . . . . . 7-9 4921877 . . . . . . 7-6
4931476 . . . . . . 7-9
4842227 . . . . 2-187 4843971 . . . . . . 1-8 4920601 . . . . . 7-10 4921902 . . . . . . 7-5
4931485/12805907-
4842227 . . . . 2-188 4843972 . . . . . . 1-8 4920601 . . . . . . 7-9 4921902 . . . . . . 7-6
9
4842263 . . . . 2-117 4844074 . . . . 2-191 4920617 . . . . . . 3-9 4922457 . . . . . . 7-4
4931485/12805917-
4842269 . . . . 2-100 4844113 . . . . 2-191 4920630 . . . . . . 7-8 4931085 . . . . . . 7-3
9
4842270 . . . . 2-100 4844180 . . . . 2-191 4920842 . . . . 2-172 4931269 . . . . . . 7-7
4931487/1280551/
4842284 . . . . . . 1-5 4844235 . . . . . 2-95 4920845 . . . . 2-172 4931314/49316927- 1280601 . . . . . . 7-9
4842285 . . . . 2-139 4844236 . . . . 2-192 4920845 . . . . 2-180 5
4931487/12805777-
4842288 . . . . 2-142 4844238 . . . . . 2-94 4920850 . . . . . 7-11 4931349 . . . . . 7-13 10
4842362 . . . . 2-114 4844252 . . . . 2-191 4920850 . . . . . 7-13 4931399/12805557- 4931487/1280590/
4842375 . . . . 2-159 4844323 . . . . 2-192 4920852 . . . . . 2-94 2 1280584 . . . . . . 7-9
4842403 . . . . . . 4-3 4844391 . . . . 2-191 4920852 . . . . . 7-11 4931411 . . . . . . 7-6 4931488/1280551/
4842476 . . . . 2-100 4844452 . . . . . 3-10 4920852 . . . . . 7-13 4931413 . . . . . . 7-7 1280601 . . . . . 7-10
4842579 . . . . . 3-17 4844452 . . . . . . 3-9 4920961 . . . . 2-112 4931422 . . . . . . 7-7 4931488/12805777-
4842601 . . . . . 3-17 4844996 . . . . 2-129 4920986 . . . . . . 3-5 4931424 . . . . . . 7-7 10
4842605 . . . . . 3-17 4845039 . . . . . 4-42 4920986 . . . . . 4-10 4931440/12805777- 4931488/1280591/
4842606 . . . . . 3-17 4845048 . . . . . 1-12 4920986 . . . . . . 4-5 10 1280584 . . . . . . 7-9
4842609 . . . . . . 4-4 4845049 . . . . . 1-12 4920997 . . . . . 7-12 4931440/12805787- 4931489/1280556/
4842642 . . . . . . 1-4 4845050 . . . . . 1-13 4920997 . . . . . 7-13 10 1280602 . . . . . 7-10
4842644 . . . . . . 1-5 4845051 . . . . . 1-13 4921052 . . . . . . 3-9 4931444/12817387- 4931489/12805787-
4 10
4842701 . . . . 2-103 4845052 . . . . . 1-14 4921128 . . . . . 7-11
4931463 . . . . . 7-10 4931490/1280556/
4842759 . . . . . 1-75 4845095 . . . . . . 3-5 4921128 . . . . . 7-13
4931463 . . . . . 7-10 1280602 . . . . . 7-10
4842759 . . . . . 1-75 4845128 . . . . . 1-75 4921131 . . . . 2-180
4931463 . . . . . 7-10 4931490/12805787-
4842817 . . . . . . 4-3 4845141 . . . . . 1-11 4921132 . . . . . . 7-8
4931463 . . . . . . 7-3 10
4842968 . . . . . 3-11 4845158 . . . . 2-159 4921211 . . . . . . 3-9
4931463 . . . . . . 7-9

26 3120272
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX

MODEL 80H/80HX Original Issue - 11/1985


Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
4931499/12805847- 4931826/12807277- 4932564 . . . . . 10-8 7000102 . . . . . 2-44 7000292 . . . . . 1-63
9 11 4932635 . . . . . 10-8 7000166 . . . . . 4-15 7000293 . . . . . 1-63
4931520/12805557- 4931826/1280750* 4932637/12820917- 7000207 . . . . . 2-79 7000294 . . . . . 1-63
2 7-11 2 7000208 . . . . . 2-79 7000295 . . . . . 1-63
4931528/12806017- 4931826/1280992* 4932637/12820917- 7000209 . . . . . 2-79 7000296 . . . . . 1-63
9 7-13 2 7000210 . . . . . 2-79 7000297 . . . . . 1-63
4931528/12806027- 4931836 . . . . . 7-13 4932638/12820917- 7000214 . . . . . 2-79 7000298 . . . . . 1-63
10 4931836 . . . . . 7-13 2 7000217 . . . . . 2-79 7000299 . . . . . 1-63
4931589 . . . . 2-115 4931842/12809947- 4932638/12820917- 7000218 . . . . . 1-62 7000413 . . . . . 2-45
4931598 . . . . . . 7-4 8 2 7000219 . . . . . 1-62 7000413 . . . . . 2-51
4931620 . . . . . 7-12 4931866 . . . . . . 7-3 4932639/12820917- 7000220 . . . . . 1-62 7000414 . . . . . 1-73
4931620 . . . . . 7-12 4932027* . . . . . 7-8 2
7000221 . . . . . 1-63 7000414 . . . . . 2-45
4931622/12807277- 4932028 . . . . . 7-13 4932651 . . . . . . 7-7
7000222 . . . . . 1-63 7000414 . . . . . 2-47
11 4932028 . . . . . 7-13 4932673 . . . . . . 7-3
7000225 . . . . . 1-63 7000414 . . . . . 2-51
4931622/12807507- 4932028 . . . . . 7-13 4932700 . . . . . 7-11
7000233 . . . . . 2-79 7000414 . . . . . 2-55
11 4932059 . . . . . . 7-9 4932700 . . . . . 7-12
7000242 . . . . . 2-79 7000417 . . . . . 2-17
4931622/12809927- 4932073 . . . . . 10-8 4932703 . . . . . 7-13
7000242 . . . . . 2-79 7000417 . . . . . 2-43
13 4932073 . . . . . . 7-7 4932704 . . . . . 7-12
7000243 . . . . . 1-62 7000417 . . . . . . 9-1
4931623/12807277- 4932080 . . . . . . 7-7 4932704 . . . . . 7-12
11 7000246 . . . . . 2-79 7000418 . . . . . 1-73
4932333 . . . . . . 7-5 4932736 . . . . . 7-12
4931623/1280992* 7000253 . . . . . 1-59 7000418 . . . . . 2-44
4932345/12815037- 4932736 . . . . . 7-13
7-13 7000253 . . . . . 2-79 7000418 . . . . . 2-47
3 4932737 . . . . . . 7-7
4931625 . . . . . . 7-7 7000255 . . . . . 2-79 7000418 . . . . . 2-51
4932346/12815037- 4932745/12823537-
4931626 . . . . . 7-11 7000256 . . . . . 2-79 7000418 . . . . . 2-55
3 12
4931626 . . . . . 7-12 7000257 . . . . . 2-79 7000418 . . . . . . 9-1
4932347/12815037- 4932768 . . . . . 7-13
4931627/1280750* 7000258 . . . . . 2-79 7000423 . . . . . 2-21
3 4932802/12824097-
7-11 7000265 . . . . . 1-62 7000447 . . . . . 2-51
4932348/12815037- 11
4931640 . . . . . . 7-5 3 7000268 . . . . . 2-79 7000448 . . . . . 2-47
4932806* . . . . . 7-5
4931665/12808037- 4932349/12815037- 7000269 . . . . . 2-79 7000466 . . . . . 2-51
4932811/1282458*
8 3 7-12 7000270 . . . . . 1-59 7000468 . . . . . 1-63
4931666/12808047- 4932432/1281682* 4932811/1282616* 7000270 . . . . . 2-79 7000468 . . . . . 1-73
8 7-8 7-13 7000271 . . . . . 2-79 7000468 . . . . . 2-45
4931667 . . . . . . 7-8 4932433/1281682* 4932813* . . . . . 7-4 7000272 . . . . . 1-61 7000468 . . . . . 2-48
4931671 . . . . . . 7-4 7-8 4932829 . . . . . . 7-3 7000273 . . . . . 1-61 7000468 . . . . . 2-52
4931672 . . . . . . 7-8 4932434/12816847- 4932830 . . . . . 7-11 7000274 . . . . . 1-61 7000468 . . . . . 2-55
4931674 . . . . . . 7-3 5 4932833* . . . . 7-11 7000275 . . . . . 1-61 7000470 . . . . . 2-44
4931676 . . . . . . 7-8 4932435/1281682* 4932834* . . . . 7-12 7000276 . . . . . 1-61 7000470 . . . . . 2-47
4931677 . . . . . . 7-8 7-8 4932840 . . . . . . 7-3 7000277 . . . . . 1-62 7000470 . . . . . 2-51
4931680 . . . . . . 7-7 4932436/1281682* 4932847 . . . . . . 7-5 7000279 . . . . . 1-62 7000470 . . . . . 2-55
4931685/12808267- 7-8 7000280 . . . . . 1-62 7000479 . . . . 2-149
4932847 . . . . . . 7-6
12 4932469 . . . . . . 7-6 7000282 . . . . . 1-62 7000481 . . . . 2-150
4932864 . . . . . . 7-6
4931685/12809917- 4932507/12818407- 7000283 . . . . . 1-62 7000483 . . . . 2-141
4932873 . . . . . . 7-6
13 2 7000284 . . . . . 1-62 7000483 . . . . . 2-88
4932875 . . . . . . 7-6
4931691 . . . . . . 7-6 4932507/12818407- 7000285 . . . . . 1-59 7000501 . . . . 2-149
4932879 . . . . . . 7-6
4931693* . . . . . 7-5 2 7000285 . . . . . 1-62 7000505 . . . . 2-149
4932880 . . . . . 7-12
4931713 . . . . . 10-8 4932507/12818407- 7000286 . . . . . 1-63 7000522 . . . . . 2-10
2 4932880 . . . . . 7-12
4931713 . . . . . . 7-7 7000287 . . . . . 1-63 7000548 . . . . . 2-10
4932507/12818407- 4932892 . . . . . . 7-5
4931738/12811297- 7000288 . . . . . 1-63 7000558 . . . . . 2-11
2 4933007 . . . . . . 7-7
12 7000289 . . . . . 1-63 7000558 . . . . . 2-11
4932508/12818407- 4933046 . . . . . . 7-8
4931740 . . . . . . 7-3 7000290 . . . . . 1-63 7000558 . . . . . 2-25
2 4933071 . . . . . . 7-8

3120272 27
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985 MODEL 80H/80HX
Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
7000625 . . . . . 4-12 7000760 . . . . . 2-71 7002104 . . . . . 4-15 7002231 . . . . . 2-15 7002326 . . . . . 2-44
7000625 . . . . . . 4-7 7000782 . . . . . 1-47 7002105 . . . . . 4-15 7002231 . . . . . 2-21 7002327 . . . . . 2-17
7000643 . . . . 2-115 7000796 . . . . . 1-47 7002107 . . . . . 2-67 7002233 . . . . . 2-15 7002327 . . . . . 2-43
7000645 . . . . . 1-67 7000796 . . . . . 1-51 7002107 . . . . . 4-15 7002234 . . . . . 2-22 7002327 . . . . . 2-47
7000645 . . . . . 1-67 7000796 . . . . . 1-56 7002110 . . . . . 2-67 7002237 . . . . . 2-21 7002327 . . . . . 2-55
7000645 . . . . . 1-73 7000796 . . . . . 2-71 7002110 . . . . . 2-69 7002238 . . . . . 2-21 7002328 . . . . . 2-43
7000645 . . . . . 1-73 7000798 . . . . . 1-47 7002110 . . . . . 4-15 7002240 . . . . . 2-21 7002329 . . . . . 2-43
7000645 . . . . . 2-25 7000798 . . . . . 2-71 7002111 . . . . . 2-67 7002241 . . . . . 2-21 7002330 . . . . . 2-18
7000649 . . . . . 2-90 7000867 . . . . 2-115 7002111 . . . . . 2-69 7002242 . . . . . 2-21 7002333 . . . . . 2-44
7000649 . . . . . 2-97 7000868 . . . . 2-115 7002111 . . . . . 4-15 7002257 . . . . . 2-51 7002333 . . . . . 2-47
7000661 . . . . . 2-90 7000869 . . . . 2-115 7002112 . . . . . 2-69 7002262 . . . . . 2-45 7002333 . . . . . 2-51
7000661 . . . . . 2-97 7000870 . . . . 2-115 7002112 . . . . . 4-15 7002262 . . . . . 2-48 7002333 . . . . . 2-55
7000663 . . . . . 2-90 7000871 . . . . 2-115 7002115 . . . . . 4-15 7002262 . . . . . 2-52 7002334 . . . . . 2-17
7000663 . . . . . 2-97 7000872 . . . . . 2-90 7002116 . . . . . 2-67 7002273 . . . . . 2-51 7002334 . . . . . 2-43
7000697 . . . . . 2-90 7000872 . . . . . 2-97 7002116 . . . . . 4-15 7002274 . . . . . 2-44 7002334 . . . . . 2-44
7000697 . . . . . 2-97 7000874 . . . . 2-115 7002117 . . . . . 2-67 7002274 . . . . . 2-51 7002334 . . . . . 2-47
7000698 . . . . . 2-90 7000877 . . . . 2-115 7002117 . . . . . 2-69 7002274 . . . . . 2-55 7002334 . . . . . 2-51
7000698 . . . . . 2-97 7000878 . . . . 2-115 7002117 . . . . . 4-15 7002287 . . . . . 2-13 7002334 . . . . . 2-55
7000699 . . . . . 2-90 7000884 . . . . 2-115 7002121 . . . . . 2-67 7002288 . . . . . 2-13 7002335 . . . . . 2-44
7000699 . . . . . 2-97 7001293 . . . . 2-149 7002123 . . . . . 2-67 7002294 . . . . . 2-43 7002335 . . . . . 2-47
7000711 . . . . . 2-71 7001293 . . . . 2-153 7002123 . . . . . 2-69 7002304 . . . . . 2-43 7002335 . . . . . 2-51
7000712 . . . . . 2-71 7001507 . . . . . 2-10 7002123 . . . . . 4-15 7002305 . . . . . 2-44 7002335 . . . . . 2-55
7000713 . . . . . 1-47 7001626 . . . . . 5-41 7002125 . . . . . 4-15 7002305 . . . . . 2-47 7002336 . . . . . 2-44
7000713 . . . . . 2-71 7001627 . . . . . 5-41 7002130 . . . . . 2-67 7002305 . . . . . 2-51 7002336 . . . . . 2-47
7000714 . . . . . 1-47 7001630 . . . . . 5-41 7002189 . . . . . 2-67 7002305 . . . . . 2-55 7002336 . . . . . 2-51
7000714 . . . . . 2-71 7001900 . . . . . 1-62 7002193 . . . . . 2-67 7002315 . . . . . 1-73 7002336 . . . . . 2-55
7000716 . . . . . 1-47 7001901 . . . . . 1-62 7002200 . . . . . 2-67 7002315 . . . . . 2-44 7002337 . . . . . 2-43
7000717 . . . . . 1-47 7001902 . . . . . 1-62 7002203 . . . . . 2-22 7002315 . . . . . 2-44 7002338 . . . . . 2-17
7000717 . . . . . 1-51 7001903 . . . . . 1-62 7002205 . . . . . 2-22 7002315 . . . . . 2-45 7002338 . . . . . 2-43
7000717 . . . . . 2-71 7001904 . . . . . 1-62 7002206 . . . . . 2-21 7002315 . . . . . 2-45 7002338 . . . . . 2-44
7000718 . . . . . 1-47 7001905 . . . . . 1-62 7002209 . . . . . 2-21 7002315 . . . . . 2-47 7002338 . . . . . 2-47
7000718 . . . . . 2-71 7001906 . . . . . 1-62 7002210 . . . . . 2-21 7002315 . . . . . 2-48 7002338 . . . . . 2-51
7000720 . . . . . 1-47 7001917 . . . . . 1-62 7002211 . . . . . 2-21 7002315 . . . . . 2-48 7002338 . . . . . 2-55
7000720 . . . . . 2-71 7001918 . . . . . 1-62 7002212 . . . . . 2-21 7002315 . . . . . 2-55 7002339 . . . . . 2-44
7000721 . . . . . 1-47 7001927 . . . . . 1-62 7002213 . . . . . 2-21 7002316 . . . . . 2-44 7002339 . . . . . 2-47
7000721 . . . . . 2-71 7001928 . . . . . 1-62 7002214 . . . . . 2-21 7002316 . . . . . 2-44 7002339 . . . . . 2-51
7000727 . . . . . 1-47 7001933 . . . . . 1-62 7002215 . . . . . 2-21 7002316 . . . . . 2-45 7002339 . . . . . 2-55
7000728 . . . . . 1-51 7001937 . . . . . 1-61 7002216 . . . . . 2-21 7002316 . . . . . 2-48 7002340 . . . . . 2-17
7000729 . . . . . 1-47 7001938 . . . . . 1-63 7002217 . . . . . 2-22 7002316 . . . . . 2-48 7002340 . . . . . 2-43
7000729 . . . . . 2-71 7001939 . . . . . 1-63 7002218 . . . . . 2-21 7002317 . . . . . 2-44 7002340 . . . . . 2-44
7000730 . . . . . 1-47 7001940 . . . . . 1-63 7002220 . . . . . 2-21 7002317 . . . . . 2-47 7002340 . . . . . 2-47
7000730 . . . . . 2-71 7001941 . . . . . 1-61 7002222 . . . . . 2-21 7002319 . . . . . 2-17 7002340 . . . . . 2-51
7000731 . . . . . 1-47 7001943 . . . . . 1-61 7002223 . . . . . 2-18 7002320 . . . . . 2-43 7002340 . . . . . 2-55
7000731 . . . . . 2-71 7002021 . . . . . 1-61 7002223 . . . . . 2-22 7002321 . . . . . 2-43 7002341 . . . . . 2-44
7000732 . . . . . 1-47 7002022 . . . . . 1-62 7002224 . . . . . 2-21 7002322 . . . . . 2-43 7002341 . . . . . 2-47
7000732 . . . . . 2-71 7002023 . . . . . 1-61 7002228 . . . . . 2-21 7002323 . . . . . 2-43 7002341 . . . . . 2-51
7000742 . . . . . 2-71 7002100 . . . . . 4-15 7002228 . . . . . 2-21 7002324 . . . . . 2-17 7002341 . . . . . 2-55
7000759 . . . . . 1-47 7002103 . . . . . 2-67 7002229 . . . . . 2-17 7002324 . . . . . 2-44 7002342 . . . . . 2-43
7000760 . . . . . 1-51 7002103 . . . . . 4-15 7002229 . . . . . 2-43 7002326 . . . . . 2-17 7002344 . . . . . 2-44

28 3120272
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX

MODEL 80H/80HX Original Issue - 11/1985


Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
7002344 . . . . . 2-47 7003006 . . . . . 2-71 7003177 . . . . 2-153 7004248 . . . . . 2-95 7004823 . . . . . 2-43
7002344 . . . . . 2-51 7003007 . . . . . 1-47 7003178 . . . . 2-150 7004249 . . . . 2-111 7004824 . . . . . 2-17
7002344 . . . . . 2-55 7003007 . . . . . 1-51 7003178 . . . . 2-150 7004249 . . . . 2-127 7004826 . . . . . 2-43
7002345 . . . . . 2-44 7003007 . . . . . 2-71 7003178 . . . . 2-153 7004249 . . . . 2-142 7004831 . . . . . 2-22
7002345 . . . . . 2-47 7003010 . . . . . 1-47 7003180 . . . . 2-149 7004249 . . . . 2-142 7004832 . . . . . 2-15
7002345 . . . . . 2-51 7003012 . . . . . 2-71 7003189 . . . . 2-149 7004249 . . . . . 2-88 7004833 . . . . . 2-13
7002345 . . . . . 2-55 7003013 . . . . . 2-71 7003189 . . . . 2-150 7004249 . . . . . 2-95 7004833 . . . . . 2-18
7002346 . . . . . 2-43 7003047 . . . . . 1-51 7003635 . . . . . 2-10 7004275 . . . . . 10-5 7004834 . . . . . 2-43
7002346 . . . . . 2-44 7003049 . . . . . 1-51 7003635 . . . . . 2-25 7004276 . . . . . 10-5 7004835 . . . . . 2-17
7002346 . . . . . 2-47 7003049 . . . . . 2-71 7003640 . . . . . 2-25 7004278 . . . . . 2-29 7004835 . . . . . 2-43
7002346 . . . . . 2-51 7003051 . . . . . 1-51 7003657 . . . . 2-103 7004289 . . . . . 2-10 7004836 . . . . . 2-17
7002346 . . . . . 2-55 7003051 . . . . . 2-71 7003657 . . . . 2-121 7004289 . . . . . 2-25 7004836 . . . . . 2-43
7002348 . . . . . 2-44 7003052 . . . . . 1-51 7003657 . . . . 2-133 7004289 . . . . . 2-25 7004837 . . . . . 2-17
7002348 . . . . . 2-47 7003052 . . . . . 2-71 7003737 . . . . . 4-17 7004365 . . . . . 2-59 7004837 . . . . . 2-43
7002348 . . . . . 2-55 7003053 . . . . . 2-71 7003737 . . . . . 4-19 7004366 . . . . . 2-59 7004838 . . . . . 2-17
7002360 . . . . . 2-18 7003054 . . . . . 1-51 7003737 . . . . . 4-21 7004367 . . . . . 2-59 7004838 . . . . . 2-43
7002364 . . . . . 2-13 7003054 . . . . . 2-71 7003737 . . . . . 4-22 7004368 . . . . . 2-10 7004839 . . . . . 2-17
7002364 . . . . . 2-17 7003055 . . . . . 1-51 7003746 . . . . . 4-19 7004368 . . . . . 2-11 7004839 . . . . . 2-43
7002368 . . . . . 2-13 7003055 . . . . . 2-71 7003751 . . . . . 4-19 7004368 . . . . . 2-11 7004840 . . . . . 2-43
7002370 . . . . . 2-18 7003056 . . . . . 1-51 7003751 . . . . . 4-21 7004368 . . . . . 2-25 7004841 . . . . . 2-17
7002371 . . . . . 2-17 7003056 . . . . . 2-71 7003751 . . . . . 4-22 7004368 . . . . . 2-25 7004841 . . . . . 2-43
7002372 . . . . . 2-18 7003057 . . . . . 1-51 7003751 . . . . . 4-25 7004368 . . . . . 2-59 7004842 . . . . . 2-43
7002373 . . . . . 2-18 7003057 . . . . . 2-71 7003751 . . . . . 4-26 7004368 . . . . . 2-59 7004848 . . . . . 2-17
7002374 . . . . . 2-17 7003059 . . . . . 1-51 7003751 . . . . . 4-27 7004369 . . . . . 2-59 7004850 . . . . . 2-17
7002375 . . . . . 2-17 7003059 . . . . . 2-71 7003751 . . . . . . 9-1 7004369 . . . . . 2-59 7004851 . . . . . 2-17
7002376 . . . . . 2-17 7003069 . . . . . 1-51 7003789 . . . . . 4-27 7004392 . . . . . 4-46 7004853 . . . . . 2-17
7002377 . . . . . 2-17 7003070 . . . . . 1-51 7003825 . . . . . 2-44 7004412 . . . . 2-141 7004854 . . . . . 2-17
7002378 . . . . . 2-15 7003071 . . . . . 1-51 7003825 . . . . . 2-47 7004412 . . . . . 2-88 7004855 . . . . . 2-17
7002378 . . . . . 2-43 7003090 . . . . . 2-71 7003855 . . . . . 2-44 7004412 . . . . . 2-88 7004856 . . . . . 2-17
7002379 . . . . . 2-18 7003091 . . . . . 2-71 7003855 . . . . . 2-45 7004416 . . . . 2-141 7004857 . . . . . 2-17
7002384 . . . . . 2-17 7003103 . . . . 2-149 7003855 . . . . . 2-45 7004416 . . . . . 2-88 7004858 . . . . . 2-17
7002385 . . . . . 2-17 7003103 . . . . 2-153 7003855 . . . . . 2-48 7004436 . . . . 2-111 7004859 . . . . . 1-73
7002386 . . . . . 2-17 7003103 . . . . 2-155 7004214 . . . . 2-114 7004436 . . . . 2-127 7004859 . . . . . 2-44
7002391 . . . . . 2-15 7003114 . . . . 2-149 7004214 . . . . 2-128 7004436 . . . . 2-142 7004859 . . . . . 2-47
7002398 . . . . . 2-15 7003114 . . . . 2-153 7004214 . . . . . 2-86 7004436 . . . . . 2-88 7004859 . . . . . 2-51
7002447 . . . . . 2-47 7003162 . . . . 2-149 7004214 . . . . . 2-87 7004436 . . . . . 2-95 7004859 . . . . . 2-55
7002448 . . . . . 2-47 7003164 . . . . 2-149 7004214 . . . . . 2-94 7004802 . . . . . 2-15 7004860 . . . . . 2-18
7002449 . . . . . 2-47 7003165 . . . . 2-149 7004214 . . . . . . 9-1 7004805 . . . . . 2-15 7004861 . . . . . 2-18
7002450 . . . . . 2-47 7003166 . . . . 2-149 7004238 . . . . . 4-45 7004807 . . . . . 2-15 7004863 . . . . . 2-18
7002450 . . . . . . 9-1 7003168 . . . . 2-149 7004244 . . . . 2-158 7004808 . . . . . 2-15 7004864 . . . . . 2-18
7002451 . . . . . 2-47 7003168 . . . . 2-153 7004247 . . . . 2-112 7004808 . . . . . 2-22 7004869 . . . . . 2-13
7002704 . . . . . 2-22 7003171 . . . . 2-149 7004247 . . . . 2-127 7004812 . . . . . 2-21 7004870 . . . . . 2-13
7002821 . . . . . 10-5 7003171 . . . . 2-149 7004247 . . . . 2-142 7004813 . . . . . 2-21 7004871 . . . . . 2-13
7002822 . . . . . 10-5 7003171 . . . . 2-150 7004247 . . . . . 2-88 7004814 . . . . . 2-22 7004872 . . . . . 2-13
7002823 . . . . . 10-5 7003174 . . . . 2-149 7004247 . . . . . 2-95 7004816 . . . . . 2-22 7004873 . . . . . 2-13
7002828 . . . . . 10-5 7003174 . . . . 2-153 7004248 . . . . 2-111 7004817 . . . . . 2-22 7004874 . . . . . 2-13
7002840 . . . . . 1-67 7003175 . . . . 2-150 7004248 . . . . 2-127 7004822 . . . . . 2-17 7004875 . . . . . 2-13
7003006 . . . . . 1-47 7003176 . . . . 2-153 7004248 . . . . 2-142 7004822 . . . . . 2-43 7004878 . . . . . 2-21
7003006 . . . . . 1-51 7003177 . . . . 2-149 7004248 . . . . . 2-88 7004823 . . . . . 2-18 7004880 . . . . . 2-21

3120272 29
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985 MODEL 80H/80HX
Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
7004881 . . . . . 2-21 7005439 . . . . 2-150 7006709 . . . . . 1-37 7006763 . . . . . 2-31 7007659 . . . . . 1-62
7004882 . . . . . 2-22 7005447 . . . . 2-149 7006710 . . . . . 1-37 7006766 . . . . . 1-37 7007660 . . . . . 1-62
7004883 . . . . . 2-21 7005496 . . . . 2-149 7006711 . . . . . 1-37 7006767 . . . . . 1-37 7007661 . . . . . 1-62
7004884 . . . . . 2-13 7005497 . . . . 2-150 7006712 . . . . . 1-37 7006768 . . . . . 1-37 7007662 . . . . . 1-61
7004884 . . . . . 2-21 7005498 . . . . 2-149 7006713 . . . . . 1-37 7006769 . . . . . 1-37 7007662 . . . . . 1-61
7004885 . . . . . 2-13 7005498 . . . . 2-149 7006714 . . . . . 1-37 7006771 . . . . . 2-32 7007663 . . . . . 1-59
7004888 . . . . . 2-13 7005500 . . . . 2-150 7006715 . . . . . 1-37 7006773 . . . . . 2-32 7007664 . . . . . 1-59
7004888 . . . . . 2-15 7005505 . . . . 2-153 7006716 . . . . . 1-37 7006773 . . . . . 2-35 7007665 . . . . . 1-59
7004890 . . . . . 2-13 7005509 . . . . 2-153 7006717 . . . . . 1-37 7006773 . . . . . 2-39 7007665 . . . . . 1-61
7004890 . . . . . 2-15 7005511 . . . . 2-153 7006719 . . . . . 1-37 7006774 . . . . . 1-37 7007666 . . . . . 1-59
7004891 . . . . . 2-13 7005512 . . . . 2-153 7006721 . . . . . 1-37 7006776 . . . . . 1-37 7007667 . . . . . 1-59
7004891 . . . . . 2-15 7005513 . . . . 2-153 7006724 . . . . . 2-35 7006777 . . . . . 2-32 7007668 . . . . . 1-59
7004891 . . . . . 2-15 7005538 . . . . 2-150 7006725 . . . . . 2-31 7006778 . . . . . 2-32 7007669 . . . . . 1-59
7004894 . . . . . 1-73 7005539 . . . . 2-150 7006725 . . . . . 2-35 7006778 . . . . . 2-36 7007670 . . . . . 1-59
7004906 . . . . . 1-42 7005540 . . . . 2-150 7006726 . . . . . 2-31 7006778 . . . . . 2-40 7007671 . . . . . 1-59
7004907 . . . . . 1-42 7005541 . . . . 2-153 7006728 . . . . . 2-31 7006780 . . . . . 2-32 7007672 . . . . . 1-59
7004908 . . . . . 1-42 7005542 . . . . 2-153 7006728 . . . . . 2-39 7006782 . . . . . 2-32 7007673 . . . . . 1-59
7004910 . . . . . 1-43 7005562 . . . . 2-155 7006729 . . . . . 2-31 7006782 . . . . . 2-36 7007674 . . . . . 1-59
7004911 . . . . . 1-43 7005595 . . . . 2-155 7006730 . . . . . 2-31 7006782 . . . . . 2-40 7007675 . . . . . 1-59
7004912 . . . . . 1-42 7005597 . . . . 2-155 7006730 . . . . . 2-35 7006786 . . . . . 1-37 7007676 . . . . . 1-59
7004913 . . . . . 1-42 7005598 . . . . 2-155 7006730 . . . . . 2-39 7006787 . . . . . 1-37 7007677 . . . . . 1-59
7004914 . . . . . 1-43 7005599 . . . . 2-155 7006731 . . . . . 2-31 7006788 . . . . . 1-37 7007678 . . . . . 1-59
7004916 . . . . . 1-42 7005804 . . . . . 2-65 7006731 . . . . . 2-35 7006789 . . . . . 1-37 7007679 . . . . . 1-59
7004917 . . . . . 1-42 7005809 . . . . . 2-65 7006732 . . . . . 2-32 7006791 . . . . . 1-37 7007680 . . . . . 1-62
7004918 . . . . . 1-42 7005810 . . . . . 2-65 7006732 . . . . . 2-39 7006792 . . . . . 1-37 7007694 . . . . . 1-62
7004927 . . . . . 1-43 7005811 . . . . . 2-65 7006733 . . . . . 2-31 7006794 . . . . . 1-37 7007760 . . . . . 2-57
7004928 . . . . . 1-42 7005812 . . . . . 2-65 7006733 . . . . . 2-35 7006795 . . . . . 1-37 7007800 . . . . . 1-35
7004929 . . . . . 1-42 7005816 . . . . . 2-65 7006737 . . . . . 2-32 7006796 . . . . . 1-37 7007801 . . . . . 1-35
7004933 . . . . . 1-41 7005820 . . . . . 2-65 7006737 . . . . . 2-35 7006797 . . . . . 1-37 7007802 . . . . . 1-35
7004936 . . . . . 1-42 7005821 . . . . . 2-65 7006737 . . . . . 2-39 7006798 . . . . . 1-37 7007803 . . . . . 1-35
7004937 . . . . . 1-42 7005822 . . . . . 2-65 7006744 . . . . . 2-31 7006851 . . . . . 1-65 7007804 . . . . . 1-35
7004938 . . . . . 1-41 7006075 . . . . . 2-11 7006745 . . . . . 2-31 7007320 . . . . . 2-10 7007805 . . . . . 1-35
7004939 . . . . . 1-41 7006075 . . . . . 2-11 7006745 . . . . . 2-35 7007321 . . . . . 1-65 7007806 . . . . . 1-35
7004941 . . . . . 1-41 7006075 . . . . . 2-25 7006746 . . . . . 2-31 7007323 . . . . . 1-65 7007807 . . . . . 1-35
7004942 . . . . . 1-41 7006133 . . . . . . 3-7 7006746 . . . . . 2-35 7007593 . . . . . 1-35 7007808 . . . . . 1-35
7004944 . . . . . 1-42 7006138 . . . . . . 9-1 7006747 . . . . . 2-31 7007593 . . . . . 1-35 7007809 . . . . . 1-35
7004946 . . . . . 1-42 7006145 . . . . . . 3-7 7006748 . . . . . 2-35 7007594 . . . . . 1-35 7007810 . . . . . 1-35
7004948 . . . . . 1-42 7006153 . . . . . . 3-7 7006749 . . . . . 2-40 7007595 . . . . . 1-35 7007812 . . . . . 1-35
7004950 . . . . . 1-42 7006153 . . . . . . 9-1 7006749 . . . . . 2-40 7007596 . . . . . 1-35 7007813 . . . . . 1-35
7004951 . . . . . 1-42 7006159 . . . . . . 3-7 7006749 . . . . . 2-40 7007597 . . . . . 1-35 7007814 . . . . . 1-35
7004952 . . . . . 1-42 7006178 . . . . . . 3-7 7006752 . . . . . 2-32 7007598 . . . . . 1-35 7007901 . . . . . 1-48
7004953 . . . . . 1-42 7006180 . . . . . . 3-7 7006756 . . . . . 2-32 7007599 . . . . . 1-35 7007901 . . . . . 2-72
7004954 . . . . . 1-42 7006503 . . . . . . 3-7 7006757 . . . . . 2-32 7007644 . . . . . 1-61 7007902 . . . . . 1-48
7004955 . . . . . 1-42 7006507 . . . . . . 3-7 7006757 . . . . . 2-35 7007645 . . . . . 1-62 7007902 . . . . . 2-72
7004956 . . . . . 1-42 7006627 . . . . . 4-46 7006760 . . . . . 2-31 7007646 . . . . . 1-62 7007903 . . . . . 1-48
7004957 . . . . . 1-42 7006703 . . . . . 1-37 7006761 . . . . . 2-32 7007647 . . . . . 1-62 7007904 . . . . . 1-48
7004959 . . . . . 1-43 7006704 . . . . . 1-38 7006761 . . . . . 2-32 7007648 . . . . . 1-62 7007905 . . . . . 1-48
7004960 . . . . . 1-43 7006706 . . . . . 1-37 7006761 . . . . . 2-32 7007649 . . . . . 1-63 7007905 . . . . . 2-72
7005436 . . . . 2-149 7006707 . . . . . 1-38 7006762 . . . . . 2-31 7007656 . . . . . 1-61 7007906 . . . . . 1-48

30 3120272
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX

MODEL 80H/80HX Original Issue - 11/1985


Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
7007906 . . . . . 2-72 7007979 . . . . . 2-75 7009317 . . . . . 2-31 7009739 . . . . . 1-65 7011317 . . . . . 1-65
7007907 . . . . . 1-48 7007980 . . . . . 1-53 7009319 . . . . . 2-31 7009745 . . . . . 2-10 7011320 . . . . . 1-67
7007907 . . . . . 2-72 7007980 . . . . . 1-55 7009319 . . . . . 2-35 7009745 . . . . . 2-25 7011336 . . . . . 1-68
7007908 . . . . . 1-48 7007980 . . . . . 2-75 7009320 . . . . . 2-35 7009755 . . . . . 2-57 7011712 . . . . . 1-55
7007908 . . . . . 2-72 7007981 . . . . . 1-53 7009321 . . . . . 2-32 7009756 . . . . . 2-28 7011712 . . . . . 1-55
7007909 . . . . . 1-48 7007981 . . . . . 2-75 7009323 . . . . . 2-31 7009756 . . . . . 2-57 7011713 . . . . . 1-55
7007909 . . . . . 2-72 7007983 . . . . . 1-53 7009323 . . . . . 2-35 7009757 . . . . . 2-57 7011713 . . . . . 2-75
7007912 . . . . . 1-47 7007983 . . . . . 1-55 7009324 . . . . . 2-31 7009758 . . . . . 2-57 7011714 . . . . . 1-55
7007912 . . . . . 2-72 7007983 . . . . . 2-75 7009324 . . . . . 2-35 7009759 . . . . . 2-57 7011714 . . . . . 2-75
7007913 . . . . . 1-47 7007985 . . . . . 1-53 7009325 . . . . . 2-32 7009761 . . . . . 2-57 7011715 . . . . . 1-55
7007913 . . . . . 2-72 7007985 . . . . . 1-55 7009329 . . . . . 2-32 7009762 . . . . . 2-57 7011715 . . . . . 2-75
7007914 . . . . . 1-48 7007985 . . . . . 2-76 7009329 . . . . . 2-40 7009798 . . . . . 2-10 7011716 . . . . . 1-56
7007914 . . . . . 1-53 7007986 . . . . . 1-53 7009330 . . . . . 2-32 7009798 . . . . . 2-25 7011716 . . . . . 1-56
7007914 . . . . . 2-72 7007986 . . . . . 1-55 7009330 . . . . . 2-36 7009974 . . . . . 2-69 7011716 . . . . . 2-75
7007914 . . . . . 2-75 7007986 . . . . . 1-55 7009330 . . . . . 2-39 7009975 . . . . . 2-69 7011717 . . . . . 1-55
7007915 . . . . . 1-48 7007987 . . . . . 1-53 7009350 . . . . . 2-31 7009991 . . . . . 2-69 7011717 . . . . . 2-75
7007915 . . . . . 2-72 7007987 . . . . . 1-56 7009351 . . . . . 2-31 7010464 . . . . . 1-61 7011718 . . . . . 2-75
7007916 . . . . . 1-48 7007987 . . . . . 1-56 7009352 . . . . . 4-35 7010465 . . . . . 1-62 7011719 . . . . . 2-75
7007916 . . . . . 2-72 7007987 . . . . . 2-75 7009352 . . . . . 4-36 7010466 . . . . . 1-62 7011720 . . . . . 2-75
7007920 . . . . . 1-47 7007989 . . . . . 1-53 7009353 . . . . 2-180 7010497 . . . . . 1-59 7011903 . . . . . 4-26
7007923 . . . . . 1-47 7007990 . . . . . 1-56 7009354 . . . . 2-180 7010498 . . . . . 1-59 7011907 . . . . . 4-25
7007923 . . . . . 1-56 7008804 . . . . 2-117 7009355 . . . . . 2-31 7010542 . . . . . 2-26 7011907 . . . . . 4-26
7007923 . . . . . 2-72 7008804 . . . . 2-142 7009356 . . . . . 2-31 7010552 . . . . . 2-59 7011907 . . . . . 4-27
7007923 . . . . . 2-76 7008804 . . . . 2-142 7009357 . . . . . 2-31 7010553 . . . . . 2-59 7011907 . . . . . . 9-1
7007924 . . . . . 1-47 7008804 . . . . . 2-99 7009358 . . . . . 2-31 7010554 . . . . . 2-59 7012300 . . . . . 2-36
7007924 . . . . . 1-53 7008804 . . . . . 2-99 7009361 . . . . . 2-36 7010555 . . . . . 2-59 7012300 . . . . . 2-40
7007924 . . . . . 1-56 7008807 . . . . 2-117 7009363 . . . . . 2-32 7010556 . . . . . 2-59 7012300 . . . . . 2-40
7007924 . . . . . 2-72 7008807 . . . . 2-142 7009368 . . . . . 2-32 7010557 . . . . . 2-59 7012314 . . . . . 4-35
7007926 . . . . . 2-72 7008807 . . . . . 2-99 7009369 . . . . . 2-32 7010558 . . . . . 2-59 7012314 . . . . . 4-36
7007927 . . . . . 2-72 7008821 . . . . 2-117 7009395 . . . . . 2-32 7010559 . . . . . 2-59 7012316 . . . . . 4-35
7007928 . . . . . 2-72 7008821 . . . . 2-142 7009397 . . . . . 2-36 7010560 . . . . . 2-59 7012316 . . . . . 4-36
7007930 . . . . . 2-72 7008821 . . . . 2-142 7009397 . . . . . 2-40 7010630 . . . . . 1-65 7012319 . . . . . 2-35
7007933 . . . . . 1-48 7008821 . . . . . 2-99 7009397 . . . . . 2-40 7010633 . . . . 2-115 7012322 . . . . . 2-35
7007933 . . . . . 1-53 7008821 . . . . . 2-99 7009398 . . . . . 2-35 7010633 . . . . 2-115 7012322 . . . . . 2-39
7007933 . . . . . 1-56 7008822 . . . . 2-142 7009399 . . . . . 2-36 7010635 . . . . . 2-10 7012323 . . . . . 2-39
7007933 . . . . . 2-72 7008822 . . . . 2-142 7009399 . . . . . 2-36 7010635 . . . . . 2-25 7012325 . . . . . 2-35
7007933 . . . . . 2-76 7008828 . . . . . 2-99 7009399 . . . . . 2-40 7010638 . . . . 2-114 7012326 . . . . . 2-35
7007934 . . . . . 2-72 7008829 . . . . 2-142 7009399 . . . . . 2-40 7010699 . . . . 2-103 7012327 . . . . . 2-35
7007970 . . . . . 1-55 7008829 . . . . . 2-99 7009399 . . . . . 2-40 7010699 . . . . 2-121 7012328 . . . . . 2-35
7007970 . . . . . 2-75 7009300 . . . . . 1-37 7009500 . . . . 2-155 7010699 . . . . 2-133 7012329 . . . . . 2-35
7007975 . . . . . 1-47 7009301 . . . . . 1-37 7009503 . . . . 2-155 7010788 . . . . . 5-41 7012330 . . . . . 2-35
7007976 . . . . . 1-48 7009305 . . . . . 1-37 7009504 . . . . 2-155 7011118 . . . . . 2-47 7012331 . . . . . 2-36
7007977 . . . . . 1-53 7009306 . . . . . 1-37 7009505 . . . . 2-155 7011183 . . . . . 2-48 7012331 . . . . . 2-40
7007977 . . . . . 1-56 7009307 . . . . . 1-37 7009508 . . . . 2-155 7011183 . . . . . 2-48 7012331 . . . . . 2-40
7007977 . . . . . 1-56 7009308 . . . . . 1-37 7009509 . . . . 2-155 7011183 . . . . . 2-48 7012332 . . . . . 2-36
7007977 . . . . . 2-75 7009309 . . . . . 1-38 7009510 . . . . 2-155 7011316 . . . . . 1-65 7012333 . . . . . 2-35
7007978 . . . . . 1-53 7009310 . . . . . 1-38 7009511 . . . . 2-155 7011316 . . . . . 1-65 7012334 . . . . . 2-36
7007979 . . . . . 1-53 7009315 . . . . . 2-31 7009513 . . . . 2-155 7011317 . . . . . 1-65 7012334 . . . . . 2-36
7007979 . . . . . 1-55 7009316 . . . . . 2-31 7009739 . . . . . 1-65 7011317 . . . . . 1-65 7012334 . . . . . 2-40

3120272 31
PART NUMBER INDEX
Starting Serial No. XXXXXXXXXX
Original Issue - 11/1985 MODEL 80H/80HX
Revised - 4/16/2003

INDEX
P/N PAGE P/N PAGE P/N PAGE P/N PAGE P/N PAGE
7012334 . . . . . 2-40 7012576 . . . . 2-142 7012996 . . . . . 1-67 7018607 . . . . . 2-76 Use 3160342. . 1-28
7012335 . . . . . 2-36 7012576 . . . . . 2-88 7012998 . . . . . 1-73 7018608 . . . . . 1-56 Use 3160343. . 1-28
7012335 . . . . . 2-40 7012576 . . . . . 2-95 7013755 . . . . . 2-88 7018608 . . . . . 2-76 Use 3600071.2-111
7012336 . . . . . 2-36 7012577 . . . . 2-115 7014501 . . . . 2-115 7018609 . . . . . 1-56 Use 3600071.2-141
7012336 . . . . . 2-40 7012578 . . . . 2-115 7014501 . . . . 2-129 7018612 . . . . . 1-56 Use 4400267.2-157
7012337 . . . . . 2-36 7012595 . . . . 2-115 7014501 . . . . . . 9-1 7018612 . . . . . 1-56 Use 4520258. . 1-31
7012337 . . . . . 2-40 7012595 . . . . 2-115 7014503 . . . . . 2-90 7018614 . . . . . 1-55
7012338 . . . . . 2-36 7012611 . . . . . 4-25 7014503 . . . . . 2-97 7019610 . . . . . 2-81
7012338 . . . . . 2-40 7012612 . . . . . 4-25 7014503 . . . . . . 9-1 7019928 . . . . 2-129
7012339 . . . . . 2-35 7012656 . . . . 2-129 7014676 . . . . . 10-5 7019961 . . . . 2-129
7012339 . . . . . . 9-1 7012656 . . . . 2-146 7014677 . . . . 2-115 7019974 . . . . 2-129
7012340 . . . . . 2-36 7012662 . . . . . 4-42 7014678 . . . . 2-115 7019976 . . . . 2-129
7012341 . . . . . 2-39 7012672 . . . . . 4-42 7014679 . . . . 2-115 7019977 . . . . 2-129
7012342 . . . . . 2-39 7012679 . . . . 2-129 7014686 . . . . . 2-90 7019980 . . . . 2-129
7012343 . . . . . 2-39 7012680 . . . . 2-129 7014686 . . . . . 2-97 7019983 . . . . 2-129
7012344 . . . . . 2-39 7012681 . . . . 2-129 7014900 . . . . . 2-69 7019985 . . . . 2-129
7012346 . . . . . 2-39 7012682 . . . . 2-129 7015009 . . . . . 10-5 7019988 . . . . 2-129
7012347 . . . . . 2-39 7012690 . . . . 2-129 7015010 . . . . . 10-5 7020175 . . . . . 4-25
7012348 . . . . . 2-39 7012693 . . . . . 1-67 7016333 . . . . 2-158 7020176 . . . . . 4-25
7012349 . . . . . 2-39 7012700 . . . . . 1-45 7016375 . . . . 2-129 7020323 . . . . . 1-41
7012350 . . . . . 2-39 7012701 . . . . . 1-45 7016376 . . . . 2-129 7020347 . . . . . 1-43
7012352 . . . . . 2-39 7012702 . . . . . 1-45 7016600 . . . . 2-129 7022143 . . . . 2-130
7012353 . . . . . 2-39 7012703 . . . . . 1-45 7016601 . . . . 2-129 7022390 . . . . . 2-25
7012354 . . . . . 2-40 7012704 . . . . . 1-45 7016638 . . . . 2-129 7024321 . . . . 2-115
7012355 . . . . . 2-40 7012705 . . . . . 1-45 7016654 . . . . . 10-5 7024321 . . . . 2-129
7012356 . . . . . 2-40 7012706 . . . . . 1-45 7016664 . . . . 2-158 7024321 . . . . 2-129
7012383 . . . . . 2-36 7012707 . . . . . 1-45 7016913 . . . . 2-155 7026125 . . . . . 2-96
7012505 . . . . . 2-59 7012708 . . . . . 1-45 7017210 . . . . . 5-31 7040050 . . . . 2-130
7012506 . . . . . 2-59 7012709 . . . . . 1-45 7017211 . . . . . 5-31 8004818 . . . . . 2-21
7012507 . . . . . 2-59 7012710 . . . . . 1-45 7017212 . . . . . 5-31 9900443 . . . . . 10-5
7012509 . . . . . 2-59 7012711 . . . . . 1-45 7017213 . . . . . 5-31 9982256 . . . . . 1-76
7012510 . . . . . 2-59 7012712 . . . . . 1-45 7017214 . . . . . 5-31 9982700 . . . . 2-115
7012511 . . . . . 2-59 7012713 . . . . . 1-45 7017215 . . . . . 5-31 9983524 . . . . . . 7-8
7012518 . . . . . 1-67 7012714 . . . . . 1-45 7017216 . . . . . 5-41 9983524 . . . . . . 7-8
7012518 . . . . . 1-67 7012715 . . . . . 1-45 7017217 . . . . . 5-41 9983550 . . . . . . 8-3
7012518 . . . . . 1-67 7012716 . . . . . 1-45 7017218 . . . . . 5-41 9983551 . . . . . . 8-3
7012518 . . . . . 1-67 7012910 . . . . . 2-10 7017219 . . . . . 5-41 9983552 . . . . . . 8-3
7012518 . . . . . 1-73 7012910 . . . . . 2-25 7017408 . . . . . 1-73 Use 0140024. 2-183
7012518 . . . . . 1-73 7012910 . . . . . 2-25 7017409 . . . . . 1-67 Use 0271614. . 1-31
7012518 . . . . . 2-11 7012912 . . . . . 1-73 7017515 . . . . 2-135 Use 0271615. . 1-31
7012518 . . . . . 2-11 7012922 . . . . . 2-29 7018602 . . . . . 1-55 Use 0271616. . 1-31
7012518 . . . . . 2-25 7012945 . . . . . 2-26 7018602 . . . . . 2-75 Use 0271617. . 1-31
7012539 . . . . . 1-73 7012953 . . . . . 2-28 7018603 . . . . . 1-56 Use 0920119. . 1-27
7012558 . . . . 2-103 7012967 . . . . . 1-73 7018603 . . . . . 2-76 Use 0920119. . 1-27
7012558 . . . . 2-121 7012970 . . . . . 2-28 7018605 . . . . . 1-55 Use 0920119. . 1-28
7012558 . . . . 2-133 7012995 . . . . . 1-67 7018605 . . . . . 2-75 Use 1060494. . . 7-6
7012559 . . . . 2-158 7012995 . . . . . 1-67 7018606 . . . . . 1-55 Use 1660213EX2-82
7012576 . . . . 2-111 7012995 . . . . . 1-73 7018606 . . . . . 2-75 Use 3160341. . 1-26
7012576 . . . . 2-127 7012995 . . . . . 1-73 7018607 . . . . . 1-55 Use 3160342. . 1-28

32 3120272
3120272

Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
(717) 485-5161
(717) 485-6417

JLG Worldwide Locations


JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd JLG France SAS
P.O. Box 5119 Rua Eng. Carlos Stevenson, Bentley House Z.I. de Baulieu
11 Bolwarra Road 80-Suite 71 Bentley Avenue 47400 Fauillet
Port Macquarie 13092-310 Campinas-SP Middleton France
N.S.W. 2444 Brazil Greater Manchester
Australia M24 2GP - England +33 (0) 5 53 88 31 70
+55 19 3295 0407
+61 2 65 811111 +44 (0) 161 654 1000 +33 (0) 5 53 88 31 79
+55 19 3295 1025
+61 2 65 810122 +44 (0) 161 654 1001

JLG Deutschland GmbH JLG Equipment Services Ltd. JLG Industries (Italia) s.r.l. JLG Europe B.V.
Max-Planck-Str. 21 Rm 1107 Landmark North Via Po. 22 Polaris Avenue 63
D - 27721 Ritterhude - Ihlpohl 39 Lung Sum Avenue 20010 Pregnana Milanese - MI 2132 JH Hoofddorp
Germany Sheung Shui N. T. Italy The Netherlands
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+49 (0) 421 69 350 45 (852) 2639 5783 +39 029 359 5845 +31 (0) 235 572 493
(852) 2639 5797

JLG Polska JLG Industries (Scotland) Plataformas Elevadoras JLG Sverige AB


UI. Krolewska Wright Business Centre JLG Iberica, S.L. Enkopingsvagen 150
00-060 Warsawa 1 Lonmay Road Trapadella, 2 Box 704
Poland Queenslie, Glasgow G33 4EL P.I. Castellbisbal Sur SE - 176 27 Jarfalla
+48 (0) 914 320 245 Scotland 08755 Castellbisbal, Barcelona Sweden
+48 (0) 914 358 200 Spain +46 (0) 850 659 500
+44 (0) 141 781 6700
+34 93 772 4700 +46 (0) 850 659 534
+44 (0) 141 773 1907
+34 93 771 1762

www.jlg.com

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