Dual Compression Control Manual PDF

Workshop Manual
Dual Compression Control
Product
Exploded View
Disassembly & Assembling
108

Introduction 2
Exploded view 3
Disassembly DCC 4
03/2002
Assembling DCC 16
1
Workshop Manual
Product
Exploded View
Introduction
General notice
Pay attention to the following notes, when you are working

with WP suspension products as described in this
workshop manual:
Always use clean and professional tools.

Regular you need next to the general equipment, the
special tools of WP Suspension.
These tools with a unique T number (available at
WP Suspension) protect you from damaging the parts.
Always use aluminium protector-plates, when clamping
our products or parts in the vice.
Always replace damaged or worn parts.
Clean all parts before assembling.
Caution:
Many times it is necesarry to assemble parts with T131,
T132 and T163.
These parts must dry for at least four hours!!
This workshop Manual of the DCC is for the

ROAD shockabsorbers, the DCC for the
03/2002
OFF ROAD shockabsorbers is the same only

without the adjustment knobs.
2
Workshop Manual
Product
Exploded View
Exploded view
03/2002
3
Workshop Manual
Product
Exploded View
Disassembly DCC
DCC for the OFF ROAD shock

absorbers.
Hexagonal size 17 for the High-Speed
compression adjustment.
Adjusting screw for the Low-Speed
compression adjustment.
03/2002
4
Workshop Manual
Product
Exploded View
1. Remove the screw-cap with the

hexagonal high-speed adjustment.
2.
03/2002
Turn clockwise the hexagonal

adjustment part out of the screw-cap.
(size 17)
5
Workshop Manual
Product
Exploded View
The hexagonal adjustment part out of

the screw-cap.
Remove the plate (backplate) from the

spring.
03/2002
Remove the high-speed spring.

6
Workshop Manual
Product
Exploded View
Clamp the mechanism in T1208S.

03/2002
7
Workshop Manual
Product
Exploded View
Unscrew the nut.

(size 10)
Turn the nut of the dampings adaptor.

03/2002
Remove the piston with check-valve

mechanism.
8
Workshop Manual
Product
Exploded View
Check-valve side.
DCC piston side.

03/2002
Disassemble the O-ring.

9
Workshop Manual
Product
Exploded View
Disassemble the entire dampings

(shims) package.
Pay attention to the assembling
direction!!!
Remove the disk.

direction!!!
03/2002
10
Workshop Manual
Product
Exploded View
Remove the locking ring of the dampings

adaptor.
Clamp the mechanism not too tight in

the clamping block in this position.
03/2002
Turn with the knob or screwdriver

the Low-Speed compression fully
inwards.
11
Workshop Manual
Product
Exploded View
Remove the springring out of the

dampings adaptor.
Turn with the adjusting knob or

screwdriver the Low-speed needle
completely out.
03/2002
12
Workshop Manual
Product
Exploded View
Disassemble or pull the Low-Speed

adjustment needle out.
Pay attention to the spring and steel ball.
Remove the steel ball and spring.

03/2002
13
Workshop Manual
Product
Exploded View
Remove the O-ring out of the groove of

the screw-cap.
Remove the O-ring out of the groove of

the High-Speed hexagonal.
03/2002
Remove the O-ring inside.

14
Workshop Manual
Product
Exploded View
All parts of the DCC mechanism.

03/2002
15
Workshop Manual
Product
Exploded View
Assembly DCC
Assemble the spring into the Low-Speed

adjustment needle.
Grease some T159 on top of the spring

and also on the O-ring.
03/2002
Place the steel ball on the spring.

16
Workshop Manual
Product
Exploded View
1. Assemble the Low-Speed adjustment

needle dampings adaptor.
2.
03/2002
Turn completely the needle inwards.

17
Workshop Manual
Product
Exploded View
Assemble the springring into the groove

of the dampings adaptor.
Assemble the locking ring.

03/2002
Assemble the disk.

direction!!!
18
Workshop Manual
Product
Exploded View
Replace the entire DCC setting.

direction!!!
1. Replace the piston with check-valve

mechanism.
03/2002
2.
19
Workshop Manual
Product
Exploded View
Wet the thread of the nut with T132.
Tighten the nut to a torque of 4Nm.

03/2002
Assemble the spring of the High-Speed

adjustment.
20
Workshop Manual
Product
Exploded View
Replace the plate (backplate).
High-Speed adjustment part with the

assembled O-ring.
03/2002
21
Workshop Manual
Product
Exploded View
Assemble the O-ring inside the groove of

the hexagonal High-speed adjustment
part.
Grease the O-ring with T159.

03/2002
Grease with T159 the O-ring inside.

22
Workshop Manual
Product
Exploded View
Assemble the O-ring into the groove of

the screw-cap.
Assemble the hexagonal into the

screw-cap.
03/2002
Turn the hexagonal High-Speed

adjustment part anti clock wise through
the screw-cap of the DCC.
23

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Workshop Manual

Dual Compression Control

Dual Compression Control

Pay attention to the following notes, when you are working

Always use clean and professional tools.

Always replace damaged or worn parts.

Clean all parts before assembling.

This workshop Manual of the DCC is for the

OFF ROAD shockabsorbers is the same only

DCC for the OFF ROAD shock

1. Remove the screw-cap with the

Turn clockwise the hexagonal

The hexagonal adjustment part out of

Remove the plate (backplate) from the

Remove the high-speed spring.

Clamp the mechanism in T1208S.

Unscrew the nut.

Turn the nut of the dampings adaptor.

Remove the piston with check-valve

DCC piston side.

Disassemble the O-ring.

Disassemble the entire dampings

Remove the disk.

Remove the locking ring of the dampings

Clamp the mechanism not too tight in

Turn with the knob or screwdriver

Remove the springring out of the

Turn with the adjusting knob or

Disassemble or pull the Low-Speed

Remove the steel ball and spring.

Remove the O-ring out of the groove of

Remove the O-ring out of the groove of

Remove the O-ring inside.

All parts of the DCC mechanism.

Assemble the spring into the Low-Speed

Grease some T159 on top of the spring

Place the steel ball on the spring.

1. Assemble the Low-Speed adjustment

Turn completely the needle inwards.

Assemble the springring into the groove

Assemble the locking ring.

Assemble the disk.

Replace the entire DCC setting.

1. Replace the piston with check-valve

Wet the thread of the nut with T132.

Tighten the nut to a torque of 4Nm.

Assemble the spring of the High-Speed

Replace the plate (backplate).

High-Speed adjustment part with the

Assemble the O-ring inside the groove of

Grease the O-ring with T159.

Grease with T159 the O-ring inside.

Assemble the O-ring into the groove of

Assemble the hexagonal into the

Turn the hexagonal High-Speed

the screw-cap of the DCC.

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