Machine Structure

5.
MACHINE STRUCTURE
5-1
5. MACHINE STRUCTURE
5-2
5.1 BOOM (SK200-8)

5.1.1 BOOM DIMENSIONAL DRAWING

Fig. 5-1 Boom dimensional drawing
Unit : mm (ft-in)
STD
5.65 M (18ft-6in) BOOM
YN02B00403F1
No NAME DIMENSION
A Boom length 5,650 (18'6")
B Boom foot width 670 (26.4")
C Boom end inner width 347 (13.7")
D Boom end outer width 482 (19")
E Height of boom cylinder rod pin 1,008.5 (3'4")
F Height of arm cylinder (head side) pin 1,203.5 (3'11")
G Distance between pins of boss R2,589 (8'6")
H Distance between pins of bracket R2,829.5 (9'3")
I Arm cylinder (head side) inner width 126 (4.96")
J Outer width of bracket on the arm cylinder (rod side) 468 (18.4")
mounting
d1 Boom foot pin dia. 90 (3.54")
d2 Boom cylinder (rod side) pin dia. 85 (3.35")
d3 Pin dia. of boom end. 90 (3.54")
d4 Arm cylinder (head side) pin dia. 85 (3.35")
5-3
5.1.2 BOOM MAINTENANCE STANDARD

(1) Clearance of pin and bushing on boom section
A
C
Fig. 5-2 Clearance of pin and bushing on boom section
ASIA Unit : mm (in)

Standard value Clearance
Sym- Bushing Repair-
Item Pin part No. Pin dia. Standard Service Remedy
bol Pin dia. i.d. able
tolerance value limit
tolerance level
+ 0.020 + 0.217 + 0.237
90 (+0.0008) (+0.0085) (+0.0093)
A Boom foot YN02B01719P1
(3.5433) - 0.020 + 0.071 + 0.051
(-0.0008) (+0.0028) (+0.0020)
+ 0.243 + 0.283
0
Boom cylinder 85 - 0.040
(+0.010) (0.011)
B YN02B01720P1
(Head side) (3.3465) + 0.085 + 0.085 More
(-0.0016) Replace
(+0.0033) (+0.0033) than 2.5
bushing
+ 0.020 + 0.247 + 0.267 2.0 (0.1)
or pin
Boom cylinder (+0.0008) (+0.0097) (+0.0105) (0.08)
C YN02B01721P1
(Rod side) - 0.020 + 0.093 + 0.073
85 (-0.0008) (+0.0037) (+0.0097)
(3.3465) + 0.030 + 0.252 + 0.282
Arm cylinder (+0.0012) (+0.0099) (+0.0111)
D YN02B01839P1
(Head side) - 0.030 - 0.099 + 0.069
(-0.0012) (-0.0039) (+0.0027)
5-4
OCEANIA Unit : mm (in)

tolerance level
+ 0.020 + 0.217 + 0.237
90 (+0.0008) (+0.0085) (+0.0093)
A Boom foot YN02B01719P1
(3.5433) - 0.020 + 0.071 + 0.051
(-0.0008) (+0.0028) (+0.0020)
+ 0.243 + 0.283
0
(+0.010) (0.011)
B YN02B01720P1
(Head side) (3.3465) + 0.085 + 0.085 More
(-0.0016) Replace
(+0.0033) (+0.0033) than 2.5
bushing
+ 0.247 + 0.267 2.0 (0.1)
or pin
Boom cylinder (+0.0097) (+0.0105) (0.08)
C YN02B01721P1
(Rod side) + 0.020 + 0.093 + 0.073
85 (+0.0008) (+0.0037) (+0.0097)
(3.3465) - 0.020 + 0.230 + 0.250
Arm cylinder (-0.0008) (+0.009) (+0.010)
D YN02B01722P1
(Head side) + 0.065 + 0.045
(+0.003) (+0.002)
5-5
(2) Clearance in thrust direction on the boom cylinder installation section
D
D C
B A
SECTION C-C
SECTION D-D
SECTION A-A
SECTION B-B
Fig. 5-3 Clearance in thrust direction on the boom cylinder installation section
Unit : mm (in)
Clearance X adjusted with shim
Basic size Pin length
(total of both sides)
Sec. Item Remedy
Standard Repair- Service
No. Size No. Length
value able level limit
670
Boom
(26.4) 0.5 (0.02) 831
A-A Boom foot L1 PL1
676 or less (32.7)
Upper frame
(26.6) 2.0 2.5
105 (0.08) (0.10)
Boom cylinder
Boom cylinder (4.13) 0.6~1.0 241
B-B L2 PL2
(Head side) 111 (0.02~0.04) (9.49)
Upper frame Shim ad-
(4.37)
just
105
Boom cylinder L3 ment
Boom cylinder (4.13) 0.6~2.0 3.0 4.0 736
C-C PL3
(Rod side) 468 (0.02~0.08) (0.12) (0.16) (29.0)
Boom L3'
(18.4)
120
Arm cylinder
Arm cylinder (4.72) 0.6~1.0 2.0 2.5 260
D-D L4 PL4
(Head side) 126 (0.02~0.04) (0.08) (0.10) (10.2)
Boom
(4.96)
5-6
5.2 ARM (SK200-8)

5.2.1 ARM DIMENSIONAL DRAWING
VIEW J
SECTION X-X
SECTION Y-Y SECTION Z-Z
Fig. 5-4 ARM DIMENSIONAL DRAWING
YN12B00904F1 (ASIA) Unit : mm (ft-in)

2.94 m (9 ft-8in) ARM
YN12B00802F1 (OCE)
Code NAME DIMENSION Code NAME DIMENSION
C Arm length 2,940 (9'8") N Bracket inner width 126 (4.96")
Distance between pins of boss
D R874 (34.4") O Bracket inner width 111 (4.37")
and bracket
D1 I.D of boss 110 (4.33") P Idler link dimension 630 (24.8")
D2 I.D of boss 85 (3.35") Q Bucket link dimension 610 (24")
Height between pins of boss and
D4 I.D of boss 105 (4.13") R 31 (1.22")
center
E R2,169 (7'1") d1 Pin dia. 80 (3.15")
and bracket
F R420 (16.5") d2 Pin dia. 70 (2.76")
and boss
G 665.5 (26.2") d3 Pin dia. 85 (3.35")
bracket
H 312 (12.3") d4 Pin dia. 90 (3.54")
bracket
K Arm top end boss width 325 (12.8") d5 Pin dia. 80 (3.15")
L Arm link section boss width 323 (12.7")
M Boss width 342 (13.5")
5-7
5.2.2 ARM MAINTENANCE STANDARD

(1) Clearance of pin and bushing
E F
D, D'
B
C
G
Fig. 5-5 Clearance of pin and bushing on arm section
ASIA Unit : mm (in)

Standard dimensions Clearance
No. Item Pin part No. Pin dia. Bushing i.d. Standard Repairable Service Remedy
Pin dia.
tolerance tolerance value level limit
+0.253 +0.333
(+0.0100) (+0.0131)
A Arm point
0.020 +0.080 +0.100
80 (-0.0008) (+0.0031) (+0.0039)
YN12B02407P1
(3.1496) 0.080 +0.284 +0.364
Bucket link (-0.0031) (+0.0112) (+0.0143)
B
(Bucket side) +0.156 +0.176
(+0.0061) (+0.0069)
+0.253 +0.313
Idler link
70 (+0.0100) (+0.0123)
C (Connected part YN12B02408P1
(2.7559) +0.194 +0.194
of arm) (+0.0076) (+0.0076)
0 +0.232 +0.292
Bucket link (0) (+0.009) (+0.0115)
D
(Idler link side) 0.060 +0.161 +0.161
(+0.0063) (+0.0063) Replace
(-0.0024) 2.0 2.5
YN12B02412P1 bushing
+0.338 (0.08) (0.01)
Bucket cylinder 80 (+0.0133) or pin
D'
(Rod side) (3.1496) +0.278 +0.141
(+0.0109) (+0.0056)
+0.141 +0.308
Bucket cylinder (+0.0056) (+0.0121)
E YN12B02413P1
(Head side) +0.030 +0.111
(+0.0012) (+0.0044)
0.030 +0.252 +0.282
Arm cylinder 85 (-0.0012) (+0.0099) (+0.0111)
F YN02B01839P1
(Rod side) (3.3465) +0.079 +0.049
(+0.0031) (+0.0019)
+0.020 +0.292 +0.312
Arm foot
90 (+0.0008) (+0.0115) (+0.0123)
G (Connected part YN12B02415P1
(3.5433) 0.020 +0.195 +0.175
of boom)
(-0.0008) (+0.0077) (+0.0069)
5-8

Pin dia.
+0.253 +0.313
(+0.0100) (+0.0123)
A Arm point
0.020 +0.080 +0.100
80 (-0.0008) (+0.0031) (+0.0039)
YN12B02215P1
(3.1496) 0.060 +0.220 +0.280
Bucket link (-0.0024) (+0.009) (+0.0110)
B
(Bucket side) +0.076 +0.096
(+0.0030) (+0.0038)
+0.285 +0.325
Idler link
70 (+0.0112) (+0.0128)
C (Connected part YN12B02216P1
(2.7559) +0.128 +0.128
of arm) (+0.0050) (+0.0050)
0 +0.225 +0.265
Bucket link (0) (+0.009) (+0.0100)
D
(Idler link side) 0.040 +0.043 +0.043
Replace
(-0.0016) (+0.002) (+0.0020) 2.0 2.5
YN12B02217P1 bushing
+0.285 (0.08) (0.01)
or pin
Bucket cylinder 80 (+0.0110)
D'
(Rod side) (3.1496) +0.245 +0.089
(+0.010) (+0.0040)
+0.089 +0.265
E YN12B02218P1
(Head side) +0.069
(+0.0030)
+0.020 +0.230 +0.250
Arm cylinder 85 (+0.0008) (+0.009) (+0.0100)
F YN02B01722P1
(Rod side) (3.3465) 0.020 +0.065 +0.045
(-0.0008) (+0.003) (+0.0020)
+0.214 +0.234
Arm foot
90 (+0.008) (+0.0090)
G (Connected part LC12B02094P1
(3.5433) +0.067 +0.047
of boom)
(+0.003) (+0.0020)
5-9
(2) Clearance of arm and cylinder installing sections in thrust direction
E
D, D'
B
F
E
B C
D, D' F
A A
C G
G
X1 L1
X L3 PL5
X L6
X L5
PL1 PL3 PL6

SECTION A-A SECTION C-C SECTION E-E SECTION F-F
PL7
X2 L2 X7 L7
X L4
X4' L4'
PL2 PL4
SECTION B-B SECTION D-D
SECTION G-G
Fig. 5-6 Clearance of arm and cylinder installing sections in thrust direction
5-10
Unit : mm (in)
Sec. Item Remedy
Standard Repair-
No. Size Service limit No. Length
value able level
325
Arm
(12.79) 1.0 (0.04) 2.0
A-A Arm point L1 PL1
326 or less (0.08)
Bucket
(12.83) 481
325 (18.9)
Link side
(12.79)
B-B Bucket link L2 PL2
327
Bucket
(12.87)
323 2.5
Idler link Arm 0.5 1.0
C-C L3 (12.72) (0.10) PL3
(Arm connection) (0.02) (0.04)
Link side -
Bucket link Rod side -
D-D (Idler link L4 323 427
Link side
connection) (12.72) (16.8)
0.6~1.0 2.0 Shim
105 PL4
Rod side (0.024~0.04) (0.08) adjust
Bucket link (4.13)
D-D L4 -ment
(Rod side) 111
Link side
(4.37)
105
Head side
Bucket cylinder (4.13) 235
E-E L5 PL5
(Head side) 111 (9.25)
Arm
(4.37) 0.6~2.0 3.0 4.0
120 (0.024~0.08) (0.12) (0.16)
Rod side
Arm cylinder (9.72) 260
F-F L6 PL6
(Rod side) 126 (10.2)
Arm
(4.96)
342
Arm
(13.46) 0.5 1.0 2.5 505
G-G Arm foot L7 PL7
347 (0.02) (0.04) (0.10) (19.9)
Boom
(13.66)
5-11
5.3 BUCKET (SK200-8)

5.3.1 BUCKET DIMENSIONAL DRAWING
(1) Hoe bucket
Fig. 5-7 Bucket dimensional drawing
No. NAME No. NAME

A Distance between pin and bracket G Inner width of bucket bottom
B Distance between bucket pin and tooth end H Bucket outer width of front side
C Inner width of bucket top end I Pitch between teeth
D Inner width of lug Io Pitch between teeth
E Inner width of bracket d1 Outer dia. of bushing
F Outer width of side cutter d2 Pin dia.
5.3.2 BUCKET DIMENSIONAL TABLE
Unit : mm (ft-in)
Type Hoe bucket
[SE. Asia STD]
[Oceania STD]
0.80 m3 0.51 m3 0.70 m3 0.93 m3
Capacity 0.80 m3
(1.05 cuyd) (0.67 cuyd) (0.92 cuyd) (1.21 cuyd)
(1.05 cuyd)
Side pin type
Part No. YN61B00272F1 YN61B00258F1 YN61B00287F1 YN61B00286F1 YN61B00288F1
A R430 (16.9")
B R1,440 (4'9")
C 1,003 (3'3") 712 (28") 925 (36.4") 1,176 (3'10")
D 399 (15.7")
E 327 (12.9")
F 1,157 (4') 868 (34.2") 1,079 (3'6") 1,330 (4'4")
G 863 (34") 572 (22.5") 785 (30.9") 1,036 (3'5")
H 1,057 (3'6") 766 (30.2") 979 (38.5") 1,230 (4')
I 224 (8.82") 300 (11.8") 203 (7.99") 266 (10.5")
IO 224 (8.82") 300 (11.8") 203 (7.99") 266 (10.5")
d1 95 (3.74")
d2 80 (3.15")
5-12
5.3.3 LUG SECTION DIMENSIONAL DRAWING
X B
J
A
BOSS
M
28 YB61B01002P1
(1.10) Apply rust prevention oil
19
(0.748)
3-G
B
F
N
D E
H
BOSS
SHIM 1 Insert this pin flush with surface YB61B01002P1
Five shims are installed
at shipping SECTION X-X
DETAIL B
Fig. 5-8 Dimension of lug section
Unit : mm (ft-in)
Lug plate thickness
Screw hole P.C.D

Boss outer dia.
Boss outer dia.

Spring pin dia.
Pin hole dia.
Boss width.
Boss width.
Screw dia.
Capacity of
Hole dia.
Type of Part No. of

bucket
bucket bucket
m3 (cu.yd)
A B D E F G H J M N
[SE. Asia STD]

0.80 (1.05) YN61B00272F1
[Oceania STD]
Hoe 0.80 (1.05) YN61B00258F1 80 25 95 13 180 25 170 36 140
bucket (3.15") (0.984") (3.74") (0.512") (7.09") M16 (0.984") (6.69") (1.42") (5.51")
0.51 (0.67) YN61B00287F1
0.70 (0.92) YN61B00286F1
0.93 (1.21) YN61B00288F1
5-13
5.3.4 BOSS SECTION DIMENSIONAL DRAWING
H 5
(0.197")
oG
oC
oD
oA
oB
15 (0.591")
Fig. 5-9 Dimension of boss section
Unit : mm (ft-in)
Type Capacity of
Part No. of Part No.
of bucket A B C D E F G H I
bucket of boss
bucket m3 (cuyd)
[SE. Asia STD]
0.80 (1.05) YN61B00272F1
[Oceania STD]
Hoe 114.3 84 105.5 111.5 23 38 17 13 2.5
0.80 (1.05) YN61B00258F1 YB61B01002P1
bucket (4.50") (3.31") (4.15") (4.39") (0.91") (1.50") (0.669") (0.512") (0.098")
0.51 (0.67) YN61B00287F1
0.70(0.92) YN61B00286F1
0.93(1.21) YN61B00288F1
5-14
5.4 LOWER PARTS (SK200-8)

5.4.1 CRAWLER (SK200-8)
5.4.1.1 CONSTRUCTION
FLAT SHOE
2
1-6
1-1
1-8
1-4
1-3 TRIANGLE SHOE
1-8 2 RUBBER PAD SHOE 3
1-7 2
1-1
4 3
1-7 1-5 3
1-2 1-2
Fig. 5-10 Track link assy and shoe plate
SK200-8 SK200LC-8
Shoe assy
YN60D00054F2 Shoe assy

YN60D00055F2
YN60D00054F5 YN60D00055F4
YN60D00054F6 YN60D00055F5
No. NAME Q'TY No. NAME Q'TY
1 .LINK ASSY YN62D00017F1 1 1 1 1 .LINK ASSY YN62D00017F3 1 1 1
1-1 ..TRACK LINK R 46 46 46 1-1 ..TRACK LINK R 49 49 49
1-2 ..TRACK LINK L 46 46 46 1-2 ..TRACK LINK L 49 49 49
1-3 ..BUSHING 45 45 45 1-3 ..BUSHING 48 48 48
1-4 ..PIN 45 45 45 1-4 ..PIN 48 48 48
1-5 ..MASTER BUSHING 1 1 1 1-5 ..MASTER BUSHING 1 1 1
1-6 ..MASTER PIN 1 1 1 1-6 ..MASTER PIN 1 1 1
1-7 ..COLLAR 2 2 2 1-7 ..COLLAR 2 2 2
1-8 ..SEAL 90 90 90 1-8 ..SEAL 96 96 96
2 .SHOE 600mm 46 - - 2 .SHOE 600mm 49 - -
.SHOE 700mm - 46 - .SHOE 700mm - 49 -
.SHOE 800mm - - 46 .SHOE 800mm - - 49
3 .BOLT 2420Z1292 184 184 184 3 .BOLT 2420Z1292 196 196 196
4 .NUT 2420Z1293 184 184 184 4 .NUT 2420Z1293 196 196 196
5-15
5.4.2 UPPER ROLLER (SK200-8)
5.4.2.1 UPPER ROLLER ASSY
UPPER ROLLER ASSY No. YN64D00032F1

ITEM NAME QTY REMARKS
1 ROLLER ASSY 4 YN64D01068F1
2 CAPSCREW (SEMS SCREW) 4 M20P2.5100
3 NUT 4
4 WASHER 4
5.4.2.2 REMOVING
(1) Preparation for removal
Remove crawler (Above mentioned).
3
4
(2) Removing upper roller (1)
1) Remove nuts on support tightening section, and
2
also remove capscrew (2) M20100.
1
: 30 mm
Fig. 5-11 Removing upper roller
5.4.2.3 INSTALLING
Installing is done in the reverse order of removing.
(1) Inspection
Before reassembling, check it that it rotates smooth COUNTER-
manually and for leak. SINKING
(2) Installing upper roller (1)

1) To install the upper roller, turn up socket bolts (2)
toward the center of machine.
2) Insert it until collar comes in contact with support.
3) Fit it directing the countersinking mark of shaft

CENTER OF MACHINE
end upward.
4) Apply Loctite #262 on capscrew M20100, and

tighten it to the specified torque.
: 30 mm
Tightening torque : 539 Nm (400 lbfft)
2 1 3,4
Fig. 5-12 Installing upper roller
5-16
5.4.2.4 MAINTENANCE STANDARD
C
A
E
F
D D
B
Unit : mm (in)
REPAIR- SERVICE
No. ITEM STANDARD VALUE REMEDY
ABLE LEVEL LIMIT
A Dia. 140 (6.30)
B Width 150 (5.91)
Replace
C Tread dia. 120 (4.72) 107 (4.21) 105 (4.13)
D Tread width 33 (1.30)
Basic
Tolerance Fit Fit
dimension
Clearance between - 0.025
E
shaft and bushing (-0.00098) Clearance Clearance
45 (1.772) Shaft
- 0.040 0.7 (0.028) 1.0 (0.039) Replace bushing
(-0.00157)
+ 0.030
Interference between Interference Clearance
F 50 (1.969) Hole (+0.00118)
roller and bushing 0 0.01 (0.0004)
0
Tightening torque of
G 115 Nm (85 lbfft)
socket bolt
Oil Engine oil API grade CD #30, 30 cc (1.83 cuin) Refill
Roller rotation Roller rotates smoothly by hand. Reassembly
5-17
5.4.3 LOWER ROLLER (SK200-8)
5.4.3.1 LOWER ROLLER ASSY
B5 Apply Loctite #262

T=397N.m (290 lbf.ft)

!
!

2 1 B2
Apply Loctite #262
T=397N.m (290 lbf.ft)
Fig. 5-13 Lower roller assy and track guide
5.4.3.2 REMOVAL
1) Loosen the tension of the crawler, lift up the low-
er frame by the front attachment and stop the en-
gine in that condition.
2) Place a safety block (wood) at the front and back
of the lower frame.

(2) Removing track guide

Remove capscrews (B5) and remove track guide Fig. 5-14 Preparation for removal
(B2).
: 27mm,
Weight of track guide : Approx. 25 kg (55 lbs)
ROLLER
SK200-8 STD YN01F00035F1

LOW
B2,B5
SK210LC-8 LC YN01F00036F1 STD
ITEM NAME Q'TY
B2 TRACK GUIDE : YN63D00003P1 2 2
B5 CAPSCREW : M18X40(P=1.5) 8 8
(3) Remove lower roller

Remove capscrews (2) and remove lower roller (1). B2,B5
LC
: 27 mm, Fig. 5-15 Installing track guide
Weight of lower roller : Approx. 33 kg (73 lbs)
Fig. 5-16 Installing lower roller
5-18
+ +
*
-
)
0
Fig. 5-17 Lower roller (Track roller)
Unit : mm (in)
REPAIRABLE SERVICE LIM-
LEVEL IT
A O.D. of flange 185 (7.28) Reinforcement weld,
B Tread dia. 150 (5.91) 134 (5.28) 128 (5.04) repair or replace
C Flange width 23.5 (0.925) 18 (0.709) 16.5 (0.65)
Basic
Tolerance Fit Fit
dimension
Clearance between
- 0.060
D shaft and bushing
65 (-0.00236) Clearance Clearance
(Wrapped bushing) Shaft
(2.55905) - 0.090 0.7 (0.276) 1.0 (0.394) Replace bushing
(-0.00354)
+ 0.030
Interference between 69 (+0.00118) Interference Clearance
E Hole
roller and bushing (2.71653) - 0.020 0 0.01 (0.0004)
(-0.00079)
F Oil Engine oil API grade CD #30, 160 cc (9.8 cuin) Refill
Execute air leak test at 0.2 MPa (28 psi)
H Plug (8)
before tightening the plug.
Roller rotation Rotates smoothly by hand. Reassembly
5-19
5.4.4 IDLER ASSY (SK200-8)

"
!

%
!
"
!
&

" $
#
"
!#
" "$
Fig. 5-18 Idler assy
160(6.30)
C
F
D
E
B
A
Fig. 5-19 Front idler
Unit : mm (in)
REPAIRABLE SERVICE
LEVEL LIMIT
A Dia. of idler projection 535 (21.1)
B Tread dia. 497 (19.6) 490 (19.3) 487 (19.2) Replace
C Flange width 84 0.5 (3.3070.020) 78 (3.07) 76 (2.99)
Basic
Tolerance Fit Fit
dimension
Clearance between shaft and - 0.03
D
bushing 75 (-0.00118) Clearance Clearance
Shaft Replace
(2.95275) - 0.06 1.5 (0.059) 2.0 (0.079)
bushing
(-0.00236)
+ 0.035 Clearance
Interference between idler and 83 Interference
E Hole (+0.00138) 0.01
bushing (3.26771) 0
0 (0.0004)
Idler rotation Rotates smoothly by hand Reassemble
5-20
5.4.5 IDLER ADJUSTER ASSY (SK200-8)

" ! % # ' & $

"

"

# #
#
#$

"$
Fig. 5-20 Idler adjuster assy
$%
! $
#
"$&
No. ITEM STANDARD VALUE

A Installed length of spring 429 mm (16.9 in)
B Free length of spring Approx. 540.1 mm (21.3 in)
C Stroke 51.8 mm (2.04 in)
D Set length 716 mm (28.2 in)
E Outside view of piston Nor scoring and rusting
F 59 Nm (43 lbfft)
grease nipple
X
E
C
A, B F
X D Y
INSTALL A SPRING WHOSE STARTING POINT AT BRACKET SIDE TO BE 35 DEGREE.
BRACKET
DETAIL Y
SECTION XX
Fig. 5-21
5-21
5.4.6 SPROCKET (SK200-8)
5.4.6.1 MAINTENANCE STANDARD (YN51D01003P1)
96.07 mm NUMBER OF
PITCH 21
(3.78 in) TEETH
SPECIFICATION
58.72 mm 644.602
ROLLER DIA. PITCH DIA.
(2.31 in) (25.333 in)
C
Fig. 5-22 Sprocket
Unit: mm (in)
REPAIRABLE SERVICE LIM-
No. NAME STANDARD VALUE REMEDY
LEVEL IT
Reinforcement weld, re-
A O.D. of sprocket 659 (25.9) 651 (25.6) 649 (25.6)
pair or replace.
B Width of sprocket teeth 662 (2.5200.079) 60 (2.36) 58 (2.28) Replace.
C O.D. of sprocket bottom 586 (23.1) 578 (22.8) 576 (22.7)
pair or replace.
5-22
5.5 REMOVING AND INSTALLING PROCEDURE OF ASSY

(RELEVANT UPPER FRAME) (SK200-8)
5.5.1 OPERATOR SEAT (SK200-8, SK330-8)
5.5.1.1 REMOVAL
1) Remove the head rest (A1-1) of the operators
A1-1
seat (A1) to ease handling.
2) Move the whole control stand to its foremost po- A1
sition.
3) Move the operators seat to its forward end. C1
4) Incline the reclining seat as forward as possible.
C2
(2) Remove operators seat. (Include upper rail.) B2
C1
1) With the above-mentioned condition, remove C2
two cap screws (B2) M820 from the upper rail.
Then move the control stand to its rearmost end
and remove two capscrews (B2) M820.
1
: 6 mm
2) Remove the operators seat. [about 20 kg (44 8
lbs).]
Carry out the following operations as required.
3) Remove seat belt (C1).
4) Remove armrest (A3)(A4).
5) Remove bracket assy (1), rail (8).
Fig. 5-23 Disassembling and Assembling seat
5.5.1.2 INSTALLATION
Install it in reverse procedure of removing according to
the tightening torque table.
A4
A5

A2

# & $%

$% '#($ &' A6

!"# $& )(# %($
A1
Reference : Movement on rail

A3
Upper rail Fixed on lower surface of seat
[Forward 80mm (0.26in), backward 80mm (0.26in)]
A5
Lower rail Fixed on seat stand.
[Forward 60mm (0.19in), backward 60mm (0.19in)]
Amount of adjustment of seat height
[Up; 23mm (0.07in), down; 37mm (0.16in)] Fig. 5-24 Disassembling and Assembling armrest
5-23
5.5.2 CAB (SK200-8, SK330-8)
5.5.2.1 REMOVAL
(1) Remove floor mat.
A7
(2) Remove cover (A7)
Lift cover (A7) upwards and remove it. (Fixed with
2 clips)
(3) Remove cover assy (A1)
1) Loosen 4 sems bolts (A22) M616 and lift cover
assy (A1) up.
2) Disconnect each connector for both speakers.
Then remove cover assy (A1). A22
(4) Remove the harness connector. A1
1) Disconnect connectors of cab harness (CN-
515), (CN-518), (CN-71) (CN-72) and (CN-500)
at rear right of cab.
2) Disconnect antenna cable coming from backside
of tuner at rear left of cab. Fig. 5-25 Disassembly and assembly of cover (A7)
(5) Remove the plastic tube for the window washer and cover assy (A1)
from the rear left of cab.
(6) Remove the right panel of cab
1) Remove 2 caps (A29) loosen 2 sems bolts (A40)
M625 and 1 sems bolt (A39) M616. And right A3
A14
panels (A4) and (A4-2) are freed.
: TORX driver T30
2) Lift cover (A3) upwards and remove it. (Fixed
A22
with 3 clows and 2 clips)
B2
3) Unfix 3 harness clips (A4-8) of inside on right A40
A4-8
panel (A4-2). And free the harnesses connected A29
A4
to key switch.
A4-8 A39
4) With harnesses are connected condition, install A40
key switch cover (A3) to bracket (A1) of rear cab A4-8
temporally. (See Fig. 5-27)
5) Disconnect harness connectors of work light A29 A4-2
switch on right panel (A4), air conditioner panel
and cigarette lighter, and remove right panel (A4) A22
and (A4-2).
6) Loosen sems bolts (A22) M616 and (A23)
M640 one each, and remove front panel (A5-2)
with air conditioner duct.
: Plus driver
A5-2
A23
Fig. 5-26 Disassembly and assembly of right panels
(A4-2), (A3) and (A5-2)
5-24
RELAY BOX
ASSY
Fig. 5-27 Move switch cover assy

(7) Remove cab attaching bolt
1) 5 capscrews (A1) M1265 and 1 capscrew (A3)
M1230. (Mark ) B4
2) 2 nuts (B4) M16 (Mark )

(8) Slinging cab
1) Remove two plastic plugs at the front of the ceil-
ing of the cab. Then place a wire sling with eye A3
rings and a hook around the cab, as shown in
Fig. 5-29.
A1
2) Then lift up slowly avoiding interference with sur-
roundings.
Fig. 5-28 Removing and installing cab mounting
Wire with hook ;
bolts.
Length 1.5 m (4ft-11in)Dia. 8 mm (0.315 in)3
pcs.
Weight of cab ; Approx. 250 kg (550 lbs)
Install it in reverse order of removing according to the
Tightening Torque Table.
Allen Tightening torque EYE BOLT
Tightening position wrench
Nm (lbfft)
M10
HEX
Nut M16 (B4) 24 191 (140)
Capscrew (A1)(A3) 19 79.4 (60
Torx driver
Sems bolt M6 (A39)(A40) (T30) 8.5 (6.3)
Sems bolt M6 (A22)(A23) Plus driver 5.0 (3.7)
Fig. 5-29 Slinging cab
5-25
5.5.3 BATTERY (SK200-8)
5.5.3.1 REMOVING
(1) Open left panel assy (21).
1) Open it with starter key.
2) Open left panel assy (21).
3) Fix it with stay.
(2) Remove battery cover (1) and (2)

Loosen nut (7) M10 and remove battery cover (1)
and (2).
But only Asia specification equips cover (1).
: 17 mm
(3) Remove battery cable
1) Remove cable (A4) [between the earth and bat- 21
tery ()].
Fig. 5-30
(Always remove (-) terminal first and install it at
last.) 7
Tightening torque
2) Cable (A3) [between battery (+) and (-)] 15.7 N.m (11.6 lbf.ft)
1
3) Cable (A2) [between battery (+) and battery re-
lay]
2
: 13 mm
Follow the battery removal order.

Start removing battery from grounding side, and finish
attaching to grounding side. If this order is missed,
short-circuits may occur.
(4) Remove battery (B1)

A2
1) Loosen 2 capscrews (4) M10235. A4
A3
: 17 mm
3
2) Remove plate (3). 4
3) Remove battery (B1). B1
Fig. 5-31 Removing and installing battery
5.5.3.2 INSTALL
(1) Install the battery in the reverse order of removing.
Hold down plate (3) against battery (B1), and tight-
en capscrew (4).
: 17 mm,
Tightening torque : 10.8 Nm (8.0 lbfft)
(2) Installing grounding cable
Install grounding cable (A4) last. Especially care
must be taken that the grounding face is free from
painting, rust, etc.
: 13 mm
5-26
5.5.4 GUARD (SK200-8)
5.5.4.1 PREPARATION FOR REMOVAL

(1) Remove guard in the following procedure. 7
Remove the guards in the order of 2
6
(11)(5)(6)(7)(2)(21)(23)(3)(4) 1
22
(22) and (1). 5
(2) All the locked cover, open them using starter key.
11
23
4
21
Fig. 5-32 Arrangement of guard assy
5.5.4.2 REMOVE GUARD

(1) Remove bonnet assy (11) 2
3
1) Unlock catches (2) and unlatch catches (2), (3), 11
and open bonnet (11).
2) Remove four nuts (7) M12.
3) Remove bonnet (11).
: 19 mm
Weight : 37 kg (82 lbs)
7
7
Fig. 5-33 Removing bonnet assy (11)
(2) Remove guard (5) 41b
1) Remove 4 sems bolts (41a) M1225 on upper
41a
side.
5
2) Remove 3 sems bolts (41b) M1225 on the side.
3) Remove guard (5)
41a
: 19 mm
Weight :10 kg (22 lbs) C
Fig. 5-34 Removing guard (5)
5-27
(3) Remove guard (6) and guard assy (3).

41a
1) Remove 4 sems bolts (35) M1225. 35
2) Remove a sems bolt (41a) M1225. 6
35
3) Remove guard (6).
4) Remove a sems bolt(41b) M1225.
41b
5) Remove guard assy (3).
: 19 mm D
3
(4) Remove stay (7)
1) Remove 2 sems bolts (41) M1225.
3) Remove stay (7). 41
: 19 mm
43
A
Fig. 5-36 Removing stay (7)
(5) Remove guard (2)
41
2) Remove connector for right side deck light. 2
Deck light
: 19 mm

(6) Remove panel assy (21) 21
1) Unlock panel assy (21).
2) Remove 4 nuts (4) M10.
3) Remove panel assy (21).
: 17 mm 4
Fig. 5-38 Removing panel assy (21)
5-28
(7) Remove panel assy (23)

23
2) Remove panel assy (23). 4
: 17 mm

22
1) Unlock and open panel assembly (22).
: 17 mm

(9) Remove guard assy (16) and guard (14), (15), (17).
41
1) Remove 9 sems bolts (41) M1225 and a sems 17
41
bolt (6A) M1230 and guard assy (17), (15), (16),
41
(14) in order. 14 41
16 41
6A
: 19 mm 41 41
41
41
15
Fig. 5-41 Removing guard assy (16) and guard (14),

(15), (17).
(10)Remove pillar (11)
C
1) Remove 4 sems bolts (42) M1230 and remove
pillar. 11
: 19 mm 42
Fig. 5-42 Removing pillar (11)
5-29
(11)Remove beam (4)

41
1) Loosen 6 sems bolts (41) M1225.
2) Remove beam (4).
: 19 mm
Weight : 8 kg (18 lbs) 4
10
12
Fig. 5-43 Removing and installing of beam (4)

(12)Remove pillar (10), (12)
Remove battery relay box in advance and remove
pillar (10). (See Chapter 23) 10

2) Loosen 2 sems bolts (43) M1240. 12
3) Loosen a sems bolt (51) M1235.
42
: 19 mm 51
43
4) Remove pillar (10), (12).
Weight : Pillar (10) : 12 kg (26 lbs)
Fig. 5-44 Removing and installing of pillar (10),(12)

(13)Remove guard assy (18) and (13) 41
1) Loosen 4 capscrews (33) M1220, and remove 19
guard assy (18).
2) Loosen 2 sems bolts (42) M1220, and remove 18
guard assy (13). 13
E
33
: 19 mm
33
(14)Remove guard (19)

Loosen 6 sems bolts (41) M1225, and remove
E
guard (19). 42
Fig. 5-45 Removing and installing of guard assy

and guard
5-30
(15)Remove cover (2)

1) While air cleaner is removed, loosen hose clamp
3
of engine intake and disconnect the hose.
2) Loosen 6 sems bolts (6) M1225, and remove
cover (2).
: 19 mm 6
(16)Remove guard assy (1)

guard assy (1).
6
: 19 mm 2
Weight : 20 kg (44 lbs) 1 6
(17)Remove guard assy (3)

6
guard assy (3).
6
: 19 mm
Weight : 15 kg 6
Fig. 5-46 Removing and installing of cover and

guard assy
(18)Remove plate (20)
plate (20).
: 19 mm
Weight : 15 kg (33 lbs) B
41
41
20
41
Fig. 5-47 Removing and installing of plate (20)
5-31
(19)Remove cover assy (1)

1) Unlock the locks and open cover (1-2).
3) Remove cover assy (1).
: 19 mm
Weight : 30 kg
41
1-2
(20)Remove other brackets, as required.
Fig. 5-48 Remove cover assy (1)
(1) Installing is done in the reverse order of removing.
(2) Tightening torque
Unit : N.m (lbf.ft)

Size Capscrew Sems bolt
M8 - 23.5 (17.3)
M10 - 46.1 (34.0)
M12 121 (90) 79.4 (58.6)
5-32
5.5.5 FUEL TANK (SK200-8, SK330-8)

(1) Draining fuel. (See Fig. 5-50)
1) Unlock cap (B2) with a starter key and open it.
2) Loosen valve (A8) under the tank.
3) Draining fuel
Capacity of tank : 367 L (97 gal) SK200-8
580 L (153 gal) SK330-8
(2) Remove stay (7) and guard (2). $
"
(See 5.5.4 GUARD (SK200-8))
Remove stay (3) and guard (2). !
(See 5.11.2 GUARD (SK330-8)) %
(3) Remove the connector for level sensor (A4).
Fig. 5-49 Removing fuel hose (7), (24)
(See Fig. 5-50)
(4) Remove fuel hose
1) Loosen clip (16),(23) and draw out hoses (24)
and (7).
2) Put in plugs that match the hose bore.
5.5.5.2 REMOVAL
(1) Remove 4 capscrews (A1) M1640. (SK200-8)
B2
Remove 6 capscrews (A1) M1645. (SK330-8)
: 24 mm
A4
(2) Hook the wire to the lifting eye on the fuel tank assy
(C1) and remove the fuel tank. C1
A6
Weight : 102 kg (225 lbs) SK200-8
203 kg (448 lbs) SK330-8
(3) Remove shim (A3).
Record the shim locations.

A3
A1
A8
Fig. 5-50 Removing fuel tank
5-33
Tank attaching bolt (A1) M16 40 (SK200-8)
M16 45 (SK330-8)
: 24 mm, Apply Loctite #262

If the gap (looseness) between tank mount and frame

exceeds 1 mm (0.04 inch), adjust the gap with shim
(A3) and tighten capscrew (A1) to install the tank.
Tightening torque
No. Name Q'ty N.m (lbf.ft)
A1 Capscrew 4 191 (140)
A6 Machine screw 5 1.96 (1.4)
A8 Cock 1 34 (25)
5-34
5.6 WEIGHT OF COMPONENTS (SK200-8)

Unit ; kg (lb)
Model
SK200 - 8 SK210LC - 8
Item
Machine complete 20,200 (44,500) 20,600 (45,400)
1. Upper frame assy (Assembly of following :) 9,500 (21,000)
1.1 Upper frame 1,770 (3,900)
1.2 Counter weight (Semi-weighted) 4,640 (10,230)
1.3 Cab 260 (570)
1.4 Engine *540 (1,190)
1.5 Hydraulic oil tank *150 (330)
1.6 Fuel tank *110 (240)
1.7 Slewing motor (including reduction unit) *210 (460)
1.8 Control valve *230 (510)
1.9 Boom cylinder *170 (375) 2
1.10 Pin (for mounting boom) 70 (150)
1.11 Pump *130 (290)
1.12 Radiator (including intercooler) *90 (200)
2. Lower frame assy (Assembly of following :) 6,730 (14,840) 7,130 (15,720)
2.1 Lower frame 2,260 (4,980) 2,420 (5,340)
2.2 Slewing bearing 250 (550)
2.3 Travel motor (including reduction unit) 260 (570) 2
2.4 Upper roller 20 (44) 2
2.5 Lower roller 30 (66) 14 30 (66) 16
2.6 Front idler 110 (240) 2
2.7 Idler adjuster 100 (220) 2
2.8 Sprocket 50 (110) 2
2.9 Swivel joint *30 (66)
2.10 Track link with 600 mm (23.6 in) shoes assy 1,260 (2,780) 2 1,350 (2,980) 2
Track link with 700 mm (27.6 in) shoes assy 1,470 (3,240) 2 1,560 (3,440) 2
2.10.1 Track link assy 510 (1,120) 2 540 (1,190) 2
3. Attachment (Assembly of following / STD :) 3,420 (7,540)
{5.65 m (18ft-6in) Boom + 2.94 m (9ft-8in) Arm + 0.80m (1 cuyd) Bucket}
3
3.1 Bucket assy (STD) 640 (1,410)

3.2 STD Arm assy (Assembly of following :) 1,050 (2,315)
3.2.1 STD Arm 660 (1,455)
3.2.2 Bucket cylinder *140 (310)
3.2.3 Idler link 20 (44) 2
3.2.4 Bucket link 90 (198)
3.2.5 Pin (2 pcs. for mounting bucket cylinder / 2 pcs. for mounting bucket) 100 (220)
3.3 Boom assy (Assembly of following :) 1,730 (3,815)
3.3.1 Boom 1,310 (2,890)
3.3.2 Arm cylinder *255 (560)
3.3.3 Pin (Mounting arm Mounting arm cylinder) 80 (180)
5-35
Unit ; kg (lb)
Model
SK200 - 8 SK210LC - 8
Item
4. Lubricant and water (Assembly of following :) 550 (1,210)
4.1 Hydraulic oil 200 (440)
4.2 Engine oil 20 (44)
4.3 Fuel 310 (680)
4.4 Water 20 (44)
Marks * show dry weight.
5-36
5.7 BOOM (SK330-8)

5.7.1 BOOM DIMENSIONAL DRAWING
d4
J
I
d3 K
d1
D C
H G B
E
F
K
A
J
d2
SECTION K-K
Fig. 5-51 Boom dimensional drawing
Unit : mm (ft-in)
STD
6.50 M (21ft-4in) BOOM
LC02B00164F1
No NAME DIMENSION
A Boom length 6,500 (21'4")
B Boom foot width 826 (32.5")
C Boom end inner width 405.8 (16.0")
D Boom end outer width 577 (22.7")
E Height of boom cylinder rod pin 1,115 (3'8")
F Height of arm cylinder (head side) pin 1,460.8 (4'9.5")
G Distance between pins of boss R2,955 (9'8")
H Distance between pins of bracket R3,390.5 (11'1.5")
I Arm cylinder (head side) inner width 146 (5.75")
J Outer width of bracket on the boom cylinder (rod side) mounting 564 (22.2")
d1 Boom foot pin dia. 125 (4.92")
d2 Boom cylinder (rod side) pin dia. 110 (4.33")
d3 Pin dia. of boom end. 110 (4.33")
d4 Arm cylinder (head side) pin dia. 110 (4.33")
5-37
5.7.2 BOOM MAINTENANCE STANDARD

(1) Clearance of pin and bushing on boom section ASIA, OCEANIA
A
C
Fig. 5-52 Clearance of pin and bushing on boom section
ASIA Unit : mm (in)

tolerance level
+ 0.020 + 0.226 + 0.246
110 (+0.0008) (+0.0089) (+0.0097)
A Boom foot LC02B01373P1
(4.331) - 0.020 + 0.098 + 0.078
(-0.0008) (+0.0039) (+0.0031)
+ 0.222 + 0.262
0
(+0.087) (0.0103)
B LC02B01344P1
(Head side) (3.937) + 0.105 + 0.0105 More
(-0.0016) Replace
(+0.0041) (+0.0041) than 3.0
bushing
+ 0.020 + 0.230 + 0.250 2.5 (0.12)
or pin
Boom cylinder (+0.0008) (+0.0091) (+0.0098) (0.10)
C LC02B01345P1
(Rod side) - 0.020 + 0.105 + 0.085
110 (-0.0008) (+0.0041) (+0.0033)
(4.331) + 0.030 + 0.250 + 0.280
Arm cylinder (+0.0012) (+0.0098) (+0.0110)
D LC02B01444P1
(Head side) - 0.030 + 0.050 + 0.020
(-0.0012) (+0.0020) (+0.0008)
5-38

tolerance level
+ 0.020 + 0.226 + 0.246
110 (+0.0008) (+0.0089) (+0.0097)
A Boom foot LC02B01373P1
(4.331) - 0.020 + 0.098 + 0.078
(-0.0008) (+0.0039) (+0.0031)
+ 0.222 + 0.262
0
(+0.087) (0.0103)
B LC02B01344P1
(Head side) (3.937) + 0.105 + 0.0105 More
(-0.0016) Replace
(+0.0041) (+0.0041) than 3.0
bushing
+ 0.230 + 0.250 2.5 (0.12)
or pin
Boom cylinder (+0.0091) (+0.0098) (0.10)
C LC02B01345P1
(Rod side) + 0.020 + 0.105 + 0.085
110 (+0.0008) (+0.0041) (+0.0033)
(4.331) - 0.020 + 0.226 + 0.246
Arm cylinder (-0.0008) (+0.0089) (+0.0097)
D LC02B01337P1
(Head side) + 0.098 + 0.078
(+0.0039) (+0.00031)
5-39
(2) Clearance in thrust direction on the boom cylinder installation section
D
D C
A
L3 L3' X3
B A
PL3
X1 L1
SECTION C-C
X4
L4 PL4
PL2 PL2
PL1
SECTION D-D SECTION A-A
X2 L2 L2 X2
SECTION B-B
Fig. 5-53 Clearance in thrust direction on the boom cylinder installation section
Unit : mm (in)
Sec. Item Remedy
Standard Repair- Service
No. Size No. Length
value able level limit
826
Boom
(32.5) 0.5 (0.02) 1.0 1.5 1,026
A-A Boom foot L1 PL1
832 or less (0.04) (0.06) (3'4.4")
Upper frame
(32.8)
130
Boom cylinder
Boom cylinder (5.12) 0.6~1.0 2.0 2.5 286
B-B L2 PL2
(Head side) 136 (0.02~0.04) (0.08) (0.10) (11.26)
Upper frame Shim ad-
(5.35)
just
130
Boom cylinder L3 ment
Boom cylinder (5.12) 0.6~2.0 3.0 4.0 877
C-C PL3
(Rod side) 564 (0.02~0.08) (0.12) (0.16) (34.5)
Boom L3'
(22.2)
140
Arm cylinder
Arm cylinder (5.51) 0.6~1.0 2.0 2.5 309
D-D L4 PL4
(Head side) 146 (0.02~0.04) (0.08) (0.10) (12.2)
Boom
(5.75)
5-40
5.8 ARM (SK330-8)

5.8.1 ARM DIMENSIONAL DRAWING
VIEW J
SECTION X-X
SECTION Y-Y SECTION Z-Z
Fig. 5-54 ARM DIMENSIONAL DRAWING
3.30 m (10ft-10in) LC12B00457F1 (ASIA)

ARM LC12B00383F1 (OCE) Unit : mm (ft-in)
Code NAME DIMENSION Code NAME DIMENSION
C Arm length 3,300 (10'10") N Bracket inner width 146 (5.75")
D R1,010 (3'4") O Bracket inner width 136 (5.35")
and bracket
D1 I.D of boss 120 (4.72") P Idler link dimension 696 (27.4")
D2 I.D of boss 95 (3.74") Q Bucket link dimension 686 (27.0")
D4 I.D of boss 125 (4.92") R 44 (1.73")
center
E R2,429.5 (7'12") d1 Pin dia. 90 (3.54")
and bracket
F R515 (20.3") d2 Pin dia. 80 (3.15")
and boss
G 735.5 (29.0") d3 Pin dia. 110 (4.38")
bracket
H 280 (11.0") d4 Pin dia. 110 (4.33")
bracket
K Arm top end boss width 368 (14.5") d5 Pin dia. 90 (3.54")
L Arm link section boss width 390 (15.4")
M Boss width 400 (15.75")
5-41
5.8.2 ARM MAINTENANCE STANDARD

(1) Clearance of pin and bushing ASIA, OCEANIA
E F
D, D'
B
C
G
Fig. 5-55 Clearance of pin and bushing on arm section
ASIA Unit : mm (in)

Pin dia.
+0.272 +0.332
(+0.0107) (+0.0131)
A Arm point
0.020 +0.095 +0.115
90 (-0.0008) (+0.0037) (+0.0045)
LC12B01783P1
(3.5433) 0.060 +0.298 +0.358
Bucket link (-0.0024) (+0.0117) (+0.0141)
B
(Bucket side) +0.168 +0.188
(+0.0066) (+0.0074)
0 +0.229 +0.269
Idler link
80 (0) (+0.0090) (+0.0106)
C (Connected part LC12B01784P1
(3.1496) 0.040 +0.158 +0.158
of arm) (+0.0062) (+0.0062)
(-0.0016)
+0.299 +0.359
Bucket link (+0.0118) (+0.0141) Replace
D 2.5 3.0
(Idler link side) 0 +0.170 +0.170 bushing
(0.10) (0.01)
(0) (+0.0067) (+0.0067) or pin
LC12B01789P1
90 0.060 +0.310
Bucket cylinder (3.5433) (-0.0024) (+0.0122)
D'
(Rod side) +0.250 +0.050
(+0.0098) (+0.0020)
Bucket cylinder +0.030 +0.050 +0.280
E LC12B01790P1
(Head side) (+0.0012) (+0.002) (+0.0110)
Arm cylinder 0.030 +0.020
F LC02B01444P1 (+0.0008)
(Rod side) (-0.0012)
110 +0.020 +0.288 +0.308
Arm foot
(4.331) (+0.0008) (+0.0113) (+0.0121)
0.020 +0.190 +0.170
of boom)
(-0.0008) (+0.0075) (+0.0067)
5-42

Pin dia.
+0.272 +0.332
(+0.0107) (+0.0131)
A Arm point
0.020 +0.095 +0.115
90 (-0.0008) (+0.0037) (+0.0045)
LC12B01657P1
(3.5433) 0.060 +0.217 +0.277
Bucket link (-0.0024) (+0.0085) (+0.0109)
B
(Bucket side) +0.071 +0.091
(+0.0028) (+0.0036)
+0.222 +0.262
Idler link
80 (+0.0087) (+0.0103)
C (Connected part LC12B01613P1
(3.1496) +0.079 +0.079
of arm) (+0.0031) (+0.0031)
0 +0.219 +0.259
Bucket link (0) (+0.0086) (+0.0102)
D
(Idler link side) 0.040 +0.034 +0.034
Replace
(-0.0016) (+0.0013) (+0.0013) 2.5 3.0
LC12B01614P1 bushing
+0.235 +0.275 (0.10) (0.01)
or pin
Bucket cylinder 90 (+0.0093) (+0.0108)
D'
(Rod side) (3.5433) +0.074 +0.074
(+0.0029) (+0.0029)
+0.238 +0.258
E LC12B01461P1
(Head side) +0.077 +0.057
(+0.0030) (+0.0022)
+0.020 +0.226 +0.246
Arm cylinder (+0.0008) (+0.0089) (+0.0097)
F LC02B01337P1
(Rod side) 0.020 +0.098 +0.078
110 (-0.0008) (+0.0039) (+0.0031)
(4.331) +0.200 +0.220
Arm foot
(+0.0079) (+0.0087)
+0.099 +0.079
of boom)
(+0.0039) (+0.0031)
5-43
(2) Clearance of arm and cylinder installing sections in thrust direction
E
D, D'
B
F
E
B C
D, D' F
A A
C G
G
L3
L1 X3
X1
X5
L5 PL5
X6 L6
PL1
SECTION E-E
PL3
SECTION A-A
SECTION C-C
L2 X4 L4
X2
PL6
SECTION F-F
PL2 X7 L7
X4' L4'
SECTION B-B PL4 PL7
SECTION D-D,D'-D' SECTION G-G
Fig. 5-56 Clearance of arm and cylinder installing sections in thrust direction
5-44
Unit : mm (in)
Sec. Item Remedy
Standard Repair-
No. Size Service limit No. Length
value able level
380
Arm
(14.96) 1.0 (0.04) 2.0
A-A Arm point L1 PL1
381 or less (0.08)
Bucket
(15.10) 570
380 (22.4)
Link side
(14.96)
B-B Bucket link L2 PL2
382
Bucket
(15.04)
390 2.5
Idler link Arm 0.5 1.0
C-C L3 (15.35) (0.10) PL3
(Arm connection) (0.02) (0.04)
Link side
Bucket link Rod side
D-D (Idler link L4 390 505
Link side
connection) (15.35) (19.9)
0.6~1.0 2.0 Shim
130 PL4
Rod side (0.024~0.04) (0.08) adjust
Bucket link (5.12)
D-D L4 -ment
(Rod side) 136
Link side
(5.35)
130
Head side
Bucket cylinder (5.12) 286
E-E L5 PL5
(Head side) 136 (11.3)
Arm
(5.35) 0.6~2.0 3.0 4.0
140 (0.024~0.08) (0.12) (0.16)
Rod side
Arm cylinder (5.51) 296
F-F L6 PL6
(Rod side) 146 (11.7)
Arm
(5.75)
400
Arm
(15.75) 0.5 1.0 2.5 577
G-G Arm foot L7 PL7
405.8 (0.02) (0.04) (0.10) (22.7)
Boom
(15.98)
5-45
5.9 BUCKET (SK330-8)

5.9.1 BUCKET DIMENSIONAL DRAWING
(1) Hoe bucket

Fig. 5-57 Bucket dimensional drawing
No. NAME No. NAME

A Distance between pin and bracket G Outer width of bucket bottom
B Distance between bucket pin and tooth end H Bucket outer width of front side
C Inner width of bucket top end I Pitch between teeth
D Inner width of lug Io Pitch between teeth
E Inner width of bracket d1 Outer dia. of bushing
F Outer width of side cutter d2 Pin dia.
5.9.2 BUCKET DIMENSIONAL TABLE
Unit : mm (ft-in)
Type GD bucket (General Duty)
[STD]
1.20 m3 1.60 m3 1.80 m3
Capacity 1.40 m3
(1.57 cuyd) (2.09 cuyd) (2.35 cuyd)
(1.83 cuyd)
Part No. LC61B00115F1 LC61B00052F1 LC61B00118F1 LC61B00057F1
A R517 (20.4")
B R1,690 (5'7")
C 1,238 (4'1") 1,060 (3'6") 1,388 (4'7") 1,620 (5'4")
D 444 (17.5")
E 382 (15.0")
F 1,415 (4'8") 1,240 (4'1") 1,565 (5'2") 1,683 (5'6")
G 1,122 (3'8") 936 (36.9") 1,272 (4'2") 1,496 (4'11")
H 1,238 (4'1") 1,060 (3'6") 1,388 (4'7") 1,620 (5'4")
I 280.5 (11") 316 (12.4") 318 (12.5") 377 (14.8")
IO 280.5 (11") 315 (12.4") 318 (12.5") 376 (14.8")
d1 105 (4.13")
d2 90 (3.54")
5-46
5.9.3 LUG SECTION DIMENSIONAL DRAWING
LS12B01054P1
28 (1.10")
19
(0.748")
VIEW I
SHIM t=1
(Five shims are installed
at shipping) Insert this pin flush with surface
SECTION AA
Fig. 5-58 Dimension of lug section
Unit : mm (ft-in)
Lug plate thickness
Screw hole P.C.D

Boss outer radius
Plate thickness
Boss outer dia.

Spring pin dia.
Pin hole dia.
Boss width.
Screw dia.
Capacity of
Hole dia.
Type of Part No. of

bucket
bucket bucket
m3 (cu.yd)
A B D E F G H J M N
1.40 (1.83) LC61B00115F1
1.20 (1.57) LC61B00052F1 90 28 105 16 105 19 190 12 150
GD bucket M20
1.60 (2.09) LC61B00118F1 (3.54") (1.10") (4.13") (0.63") (4.13") (0.748") (7.48") (0.472") (5.91")
1.80 (2.35) LC61B00057F1
5-47
5.9.4 BOSS SECTION DIMENSIONAL DRAWING
)
gh
ou
thr
rill
(D
G
Fig. 5-59 Dimension of boss section
Unit : mm (ft-in)
Capacity of
Type of Part No. of Part No.
bucket A B E F G
bucket bucket of boss
m3 (cuyd)
1.40 (1.83) LC61B00115F1
1.20 (1.57) LC61B00052F1 139.8 103.8 15 40 21
GD bucket LS12B01054P1
1.60 (2.09) LC61B00118F1 (5.50") (4.09") (0.591") (1.58") (0.827")
1.80 (2.35) LC61B00057F1
5-48
5.10 LOWER PARTS (SK330-8)

5.10.1 CRAWLER (SK330-8)
1-3
1-8 1
1-1
1-7 7
1-4
1-2 3,4,5
1-6
1-5
1-9 1-10
1-11 6
Fig. 5-60 Track link assy & shoe plate
SK330-8 SK350LC-8
SHOE LC60D00010F3 SHOE LC60D00011F3
ASSY LC60D00010F1 ASSY LC60D00011F1
No. NAME Q'ty No. NAME Q'ty
1 Link assy LC62D00004F1 1 1 2 Link assy LC62D00004F2 1 1
11 Track link R 43 43 21 Track link R 46 46
12 Track link L 43 43 22 Track link L 46 46
13 Master link R 2 2 23 Master link R 2 2
14 Master link L 2 2 24 Master link L 2 2
15 Bushing 43 43 25 Bushing 46 46
16 Pin 43 43 26 Pin 46 46
17 Master bushing 2 2 27 Master bushing 2 2
18 Master pin 2 2 28 Master pin 2 2
19 Collar 4 4 29 Collar 4 4
110 Seal 86 86 210 Seal 92 92
111 Pin 2 2 211 Pin 2 2
3 Shoe 600 mm 45 3 Shoe 600 mm 48
5 Shoe 800 mm 45 5 Shoe 800 mm 48
6 Bolt LC60D01001P1 180 180 6 Bolt LC60D01001P1 192 192
7 Nut 2420Z1414 180 180 7 Nut 2420Z1414 192 192
5-49
5.10.2 UPPER ROLLER (SK330-8)
5.10.2.1 UPPER ROLLER ASSY
Upper roller assy LC64D00003F1

Item Name Qty Remarks
1 Roller assy 4 24100N7035F3
2 Capscrew 4 M20150
3 Washer 8
4 Nut 4
5.10.2.2 REMOVING
(1) Preparation for removal " ! !
Remove crawler (Above mentioned).
(2) Removing upper roller (1)

1) Remove nuts on support tightening section, and
also remove capscrew (2) M20 150.
: 30 mm
Fig. 5-61 Removing upper roller
5.10.2.3 INSTALLING
Installing is done in the reverse order of removing. Center of machine
(1) Inspection
Before reassembling, check it that it rotates smooth
manually and for leakage.
3,4
1
(2) Installing upper roller (1)
1) To install the upper roller, turn up nut (4) toward
the center of machine.
2,3
2) Insert it until collar comes in contact with support.
3) Apply Loctite #262 on capscrew M20150, and

tighten it to the specified torque.
: 30 mm
Fig. 5-62 Installing upper roller
5-50
C
D D
F
J H
Unit : mm (in)
No. Item Standard value Service limit Remedy
A Dia. 185 (7.28) 175 (6.89)
Reinforcement
B Tread dia. 160 (6.30) 150 (5.91)
weld, repair or re-
C Width 95 (3.74) 85 (3.35)
place
D Flange width 19 (0.748) 15 (0.591)
Basic di-
Tolerance Standard Limit
mension
Clearance between shaft and -0.025
E
bushing 65 (-0.0010) Clearance Clearance
Shaft
(2.5591) -0.040 0.8 (0.0315) Replace bushing.

(-0.0016)
+ 0.030
Interference between roller 70 Interference Clearance
Hole
F (+0.0012)
and bushing (2.7559) 0
0
Tightening torque of socket
H 114.7 Nm (85 lbfft) Apply loctite #262
bolt
J Oil Engine oil API grade CD #30, 100 cc (6.1 cuin) Refill or replace
Roller rotation Roller rotates smoothly by hand.
5-51
5.10.3 LOWER ROLLER (SK330-8)
5.10.3.1 LOWER ROLLER ASSY

" 1
! # 2 Apply loctite #262
T=731N.m (540 lbf.ft)
Fig. 5-63 Lower roller assy
5.10.3.2 REMOVAL
1) Loosen the tension of the crawler, lift up the low-
er frame by the front attachment and stop the en-
gine in that condition.
2) Place a safety block (wooden) at the front and
back of the lower frame. SAFETY BLOCK
(SQUARE
TIMBERS)
(2) Removing track guide (See Fig. 5-16)
Remove capscrews (8) M2452 and remove track Fig. 5-64 Preparation for removal
guide (5).
: 36 mm
Weight of track guide : Approx. 40 kg (88 lb)
9 2 5 9
8 SK330-8 8
(3) Remove lower roller
Remove capscrews (2) and remove lower roller (1).
: 32 mm
9 2 5 9
Weight of lower roller : Approx. 57 kg (126 lb) 8 SK350LC-8 8
Fig. 5-65 Installing track guide
(1) Installation of lower roller
Lower SK330-8 STD LC01F00019F1
Coat mounting capscrews (2) with Loctite #262 and
group SK350LC-8 LC LC01F00017F1
fasten all four capscrews temporarily. Then tighten
them to a specified torque. No. Name Q'ty
2 Track guide LC63D00004P1 2 2
: 32 mm 5 Capscrew ; M24 X 52 8 8
Tightening torque : 731 Nm (540 lbfft) 8 Capscrew ; M24 X 35 16 16
(2) Installation of track guide 9 Washer 16 16
Capscrews (8) with Loctite #262 and fasten all four
capscrews temporarily. Then tighten them to a
specified torque.
: 36 mm
(3) Adjusting tension of crawler.
Tighten grease nipple and fill it with grease.
: 19 mm, Tightening torque : 59 Nm (43 lbfft)
5-52
C C
G
A
E
B
Fig. 5-66 Lower roller (Track roller)
Unit : mm (in)
Repairable lev-
el
A O.D. of flange 216 (8.50) Reinforce-
mentweld, repair
B Tread dia. 175 (6.89) 160 (6.30) 154 (6.06)
or replace
C Flange width 27 (1.06)
Basic di-
Tolerance Fit Fit
mension
Clearance between shaft
-0.060
D and bushing
75 (-0.0024) Clearance Clearance Replace bushing.
Shaft
(Wrapped bushing)
(2.9528) -0.090 0.7 (0.276) 1.0 (0.394)
(-0.0035)
Interference between roll- 83 0.030 Interference Clearance
Hole
E
er and bushing (3.2677) (0.0012) 0.01 (0.0004) 0
Execute air leak test at 0.2 MPa (28 psi) before tightening the
G Plug (8)
plug.
Roller rotation Rotates smoothly by hand. Reassembly
5-53
5.10.4 IDLER ASSY (SK330-8)

8

6

'
2

' 7
5
!
3 I
"# $%&
'$%
4 VIEW I
$%& 1
()$%& * +
'#& ',-
Fig. 5-67 Idler assy
204 (8.03")
C
F
E
D
A
B
Fig. 5-68 Front idler
Unit : mm (in)
Repairable
level
A Dia. Of idler projection 609 (24.0)
B Tread dia. 564 (22.2) 557 (21.9) 554 (21.8) Replace
C Flange width 102 (4.02) 96 (3.78) 94 (3.70)
5-54
Unit : mm (in)
Repairable
level
Basic di-
Tolerance Fit Fit
mension
Clearance between shaft and 0.072
D
85 (-0.0028) Clearance Clearance
Shaft
bushing
(3.3465) 0.126 1.5 (0.059) 2.0 (0.079)
Replace bushing.
(-0.0050)
+ 0.035
Interference
Interference between idler and 89 (+0.0014) Clearance
Hole
E 0.01
bushing (3.504) 0 0
(0.0004)
(0)
F Oil Engine oil API grade CD#30, 350 cc (21.4 cuin) Refill
Idler rotation Rotates smoothly by hand. Reassemble
5-55
5.10.5 IDLER ADJUSTER ASSY (SK330-8)

3 4 5 10 2 1 6 7 8
! "#

$ ()*
%$ +,)*-
$ (

$

$ +,)*- ,)* 9
$ .)
Fig. 5-69 Idler adjuster assy
&$ ./)*-
' ) *
)* %

No. Item Standard value

A Installed length of spring 554 mm (21.8 in)
About. 685 mm
B Free length of spring
(27.0 in)
C Stroke 53 mm (2.09 in)
D Set length 797 mm (31.4 in)
Nor scoring and
E Outside view of piston
rusting
F 59 Nm (43 lbfft)
grease nipple
C F
A, B
D
5-56
5.10.6 SPROCKET (SK330-8)
5.10.6.1 MAINTENANCE STANDARD (LC51D01008P1)
215.9 mm
Pitch Number of teeth 21
(8.5 in)
Specification
68 mm
Roller dia. Pitch dia. 732.47 (28.8 in)
(2.68 in)
C
A
Fig. 5-70 Sprocket
Unit : mm (in)
No. Name Standard value Repairable level Service limit Remedy
A O.d. Of sprocket 755 (29.7) 747 (29.4) 745 (29.3)
pair or replace.
B Width of sprocket teeth 85
0
(3.35 -0.157 ) 79 (3.11) 77 (3.03) Replace.
C O.D. of sprocket bottom 664.05 (26.1) 656 (25.8) 654 (25.7)
pair or replace.
5-57
5.11 REMOVING AND INSTALLING PROCEDURE OF ASSY

(RELEVANT UPPER FRAME) (SK330-8)
5.11.1 BATTERY (SK330-8)
5.11.1.1 REMOVING
(1) Open left panel assy (21).
1) Open it with starter key.
2) Open left panel assy (21).
3) Fix it with stay.
(2) Remove battery cover (A2)

Loosen nut (A7) M10 and remove battery cover
(A2).
: 17 mm
(3) Remove battery cable
1) Remove cable (C4) [between the earth and bat-
tery ()]. 21
(Always remove (-) terminal first and install it at
Fig. 5-71
last.)
2) Cable (C2) [between battery (+) and (-)]
+"
3) Cable (C3) [between battery (+) and battery re-
lay] +
: 13 mm
Follow the battery removal order.

Start removing battery from grounding side, and finish +!
attaching to grounding side. If this order is missed,
short-circuits may occur.
Fig. 5-72 Removing and installing battery cable
5-58
(4) Remove battery (B1)

A7
1) Loosen 2 capscrews (A4) M10235. A2
: 17 mm
2) Remove plate (A3).
3) Remove battery (B1).
A4
A3
B1
Fig. 5-73 Removing and installing battery
5.11.1.2 INSTALL
(1) Install the battery in the reverse order of removing.
Hold down plate (A3) against battery (B1), and
tighten capscrew (A4).
: 17 mm,
Tightening torque : 10.8 Nm (8.0 lbfft)
(2) Installing grounding cable
Install grounding cable (A4) last. Especially care
must be taken that the grounding face is free from
painting, rust, etc.
: 13 mm
5-59
5.11.2 GUARD (SK330-8)

(1) Remove guard in the following procedure. 3
1 2
Remove the guards in the order of
(11)(7)(8)(5)(3)(2)(21)(23)(22) 8
7
(6) and (1). 22
(2) All the locked cover, open them using starter key.
5 11
23
6
21
Fig. 5-74 Arrangement of guard assy
5.11.2.2 REMOVE GUARD

(1) Remove bonnet assy (11)

1) Unlock catches (2) and unlatch catches (2), (3),
and open bonnet (11). !
2) Remove four nuts (7) M12.

3) Remove bonnet (11).
: 19 mm
%
Fig. 5-75 Removing bonnet assy (11)
(2) Remove guard (7) %
1) Remove 3 sems bolts (38) M1225 on upper !&
side. !'
2) Remove 4 sems bolts (39) M1225 on the side.

!'
3) Remove guard (7)
: 19 mm
5-60
(3) Remove guard (8) and guard assy (5).

!"
&
2) Remove a sems bolt (39) M1230.
3) Remove guard (8). #
!'
4) Remove 6 sems bolts (39) M1230. !'
5) Remove guard assy (5). !"
!" !'
: 19 mm
Weight :
guard (8) : 13 kg (29 lbs)
!'
guard assy (5) : 23 kg (51 lbs)
Fig. 5-77 Removing guard (5),(8)
(4) Remove stay (3)
3) Remove stay (3).
38
: 19 mm
Weight : 8.6 kg (19 lbs)
40
Fig. 5-78 Removing stay (3)

(5) Remove guard (2)
39
2) Remove connector for right side deck light. 2
Deck light
: 19 mm

(6) Remove panel assy (21) 21
1) Unlock panel assy (21).
: 17 mm 4
5-61

"
: 17 mm
!
22
1) Unlock and open panel assembly (22).
: 17 mm

(9) Remove guard assy (17) and guard (15), (16).
1) Remove 7 sems bolts (38) M1225 and guard
assy (15), (17), (16) in order.
#
: 19 mm
Weight : !&
guard (15) : 6.5 kg (14 lbs)
guard (16) : 3.5 kg (7.7 lbs)
guard assy (17) : 2 kg (4.4 lbs)
%
$
!&
!&
Fig. 5-83 Removing guard assy (17) and guard (15),

(16).
5-62
(10)Remove beam (11), pillar (10), panel (4) "

!'
beam (11).
3) Remove panel (4), pillar (10) in order.
: 19 mm
Weight :
beam (11) : 6.8 kg (15 lbs)
pillar (10) : 17 kg (37 lbs)
panel (4) : 3 kg (6.6 lbs)

!'
!'
Fig. 5-84 Removing beam (11), pillar (10), panel (4)
(11)Remove beam (6), pillar (9), (12) 11
Remove battery relay box in advance and remove
pillar (12). (See Chapter 23) 39
39

5
beam (6). 5

6
: 19 mm
3) Remove pillar (9), (12).
Weight :
pillar (9) : 13 kg (29 lbs)
pillar (12) : 5 kg (11 lbs)
beam (9) : 19 kg (42 lbs) 13
12
38
39
39
39
Fig. 5-85 Removing and installing of beam (6), pillar

(9),(12)
(12)Remove plate (49), guard assy (13)
!'
2) Remove plate (49).
: 19 mm
"' !'
Weight : 1.2 kg (2.6 lbs)
3) Loosen 2 sems bolts (38) M1225. Fig. 5-86 Removing and installing of plate (49)
(Refer to Fig. 5-85)
: 19 mm
5) Remove guard assy (13)
5-63
(13)Remove guard assy (1) and (2)

#
1) While air cleaner is removed, loosen hose clamp
of engine intake and disconnect the hose.
3) Remove guard assy (2),(1) in order.
: 19 mm
Weight :
guard assy (1) : 20 kg (44 lbs) 5
Fig. 5-87 Removing and installing of guard assy

(1),(2)
(14)Remove guard assy (4), guard (3) 5
1) Loosen 7 sems bolts (5) M1230. "
: 19 mm
3
2) Remove guard assy (4), guard (3)
Weight :
guard (3) : 11 kg (24 lbs)
Fig. 5-88 Removing and installing of guard assy (4)

and guard (3)
(15)Remove plate (18)
39
plate (18).
39
: 19 mm
Weight : 2.9 kg (6.4 lbs)
18
39
Fig. 5-89 Removing and installing of plate (18)
5-64
(16)Remove cover assy (1)

1) Unlock the locks and open cover (1-2).
3) Remove cover assy (1).
: 19 mm
Weight : 30 kg
39
1-2
(17)Remove other brackets, as required.
Fig. 5-90 Remove cover assy (1)
Unit : N.m (lbf.ft)

Size Nut Sems bolt
M8 - 23.5 (17.3)
M10 46.1 (34.0) 46.1 (34.0)
M12 - 79.4 (58.6)
5-65
5.12 WEIGHT OF COMPONENTS (SK330-8)

Unit ; kg (lb)
Model
SK330 - 8 SK350LC - 8
Item
Machine complete 33,800 (74,500) 34,600 (76,300)
1. Upper frame assy (Assembly of following :) 15,800 (34,840)
1.1 Upper frame 2,950 (6,500)
1.2 Counter weight
Counter weight (Semi-weighted) 8,130 (17,920)
Counter weight (weighted) 9,700 (21,380)
1.3 Cab 235 (520)
1.4 Engine *699 (1,540)
1.5 Hydraulic oil tank *189 (420)
1.6 Fuel tank *199 (440)
1.7 Slewing motor (including reduction unit) *456 (1,000)
1.8 Control valve *231 (510)
1.9 Boom cylinder *266 (590) 2
1.10 Pin (for mounting boom) 83 (180)
1.11 Pump *155 (340)
1.12 Radiator (including intercooler) *206 (450)
2. Lower frame assy (Assembly of following :) 11,300 (24,900) 12,000 (26,460)
2.1 Lower frame 4,070 (8,970) 4,300 (9,480)
2.2 Slewing bearing 545 (1,200)
2.3 Travel motor (including reduction unit) 397 (880) 2
2.4 Upper roller 40 (90) 2
2.5 Lower roller 57 (125) 14 57 (125) 18
2.6 Front idler 176 (390) 2
2.7 Idler adjuster 186 (410) 2
2.8 Sprocket 75 (165) 2
2.9 Swivel joint *24 (50)
2.10 Track guide 39 (86) 2 39 (86) 6
2.11 Track link with 600 mm (23.6 in) shoes assy 1,870 (4,120) 2 2,000 (4,410) 2
2.11.1 Track link assy 840 (1,850) 2 900 (1,980) 2
3. Attachment (Assembly of following / STD :) 6,590 (14,530)
{6.50 m (21ft-4in) Boom + 3.30 m (10ft-10in) Arm + 1.40 m (1.83 cuyd)
3
Bucket}
3.1 Bucket assy (STD) 1,080 (2,380)
3.2 STD Arm assy (Assembly of following :) 1,900 (4,190)
3.2.1 STD Arm 1,250 (2,760)
3.2.2 Bucket cylinder *266 (590)
3.2.3 Idler link 33 (73) 2
3.2.4 Bucket link 142 (313)
3.2.5 Pin (2 pcs. for mounting bucket cylinder / 2 pcs. for mounting bucket) 102 (225)
3.3 Boom assy (Assembly of following :) 3,610 (7,960)
3.3.1 Boom 2,670 (5,890)
3.3.2 Arm cylinder *539 (1,190)
3.3.3 Pin (Mounting arm Mounting arm cylinder) 75 (165)
5-66
Unit ; kg (lb)
Model
SK330 - 8 SK350LC - 8
Item
4. Lubricant and water (Assembly of following :) 862 (1,900)
4.1 Hydraulic oil 310 (684)
4.2 Engine oil 28 (62)
4.3 Fuel 484 (1,070)
4.4 Water 44 (97)
Marks * show dry weight.
5-67
[MEMO]
5-68

Machine Structure

Caricato da

Informazioni sul documento

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

Machine Structure

Caricato da

Copyright:

Formati disponibili

5.

5.1 BOOM (SK200-8)

5.1.2 BOOM MAINTENANCE STANDARD

Fig. 5-2 Clearance of pin and bushing on boom section

ASIA Unit : mm (in)

OCEANIA Unit : mm (in)

(2) Clearance in thrust direction on the boom cylinder installation section

5.2 ARM (SK200-8)

SECTION Y-Y SECTION Z-Z

Fig. 5-4 ARM DIMENSIONAL DRAWING

YN12B00904F1 (ASIA) Unit : mm (ft-in)

5.2.2 ARM MAINTENANCE STANDARD

Fig. 5-5 Clearance of pin and bushing on arm section

ASIA Unit : mm (in)

OCEANIA Unit : mm (in)

(2) Clearance of arm and cylinder installing sections in thrust direction

PL1 PL3 PL6

5.3 BUCKET (SK200-8)

Fig. 5-7 Bucket dimensional drawing

No. NAME No. NAME

5.3.2 BUCKET DIMENSIONAL TABLE

5.3.3 LUG SECTION DIMENSIONAL DRAWING

Fig. 5-8 Dimension of lug section

Screw hole P.C.D

Boss outer dia.

Type of Part No. of

[SE. Asia STD]

5.3.4 BOSS SECTION DIMENSIONAL DRAWING

Fig. 5-9 Dimension of boss section

5.4 LOWER PARTS (SK200-8)

YN60D00054F2 Shoe assy

5.4.2 UPPER ROLLER (SK200-8)

5.4.2.1 UPPER ROLLER ASSY

UPPER ROLLER ASSY No. YN64D00032F1

Fig. 5-11 Removing upper roller

(2) Installing upper roller (1)

2) Insert it until collar comes in contact with support.

3) Fit it directing the countersinking mark of shaft

4) Apply Loctite #262 on capscrew M20100, and

Fig. 5-12 Installing upper roller

5.4.2.4 MAINTENANCE STANDARD

5.4.3 LOWER ROLLER (SK200-8)

5.4.3.1 LOWER ROLLER ASSY

    B5 Apply Loctite #262

  

   !   

   !  

(2) Removing track guide

SK200-8 STD YN01F00035F1

(3) Remove lower roller

Fig. 5-16 Installing lower roller

5.4.3.3 MAINTENANCE STANDARD

5.4.4 IDLER ASSY (SK200-8)

   

Fig. 5-18 Idler assy

5.4.4.2 MAINTENANCE STANDARD

Fig. 5-19 Front idler

5.4.5 IDLER ADJUSTER ASSY (SK200-8)

   

5.4.5.2 MAINTENANCE STANDARD

No. ITEM STANDARD VALUE

INSTALL A SPRING WHOSE STARTING POINT AT BRACKET SIDE TO BE 35 DEGREE.

5.4.6 SPROCKET (SK200-8)

5.4.6.1 MAINTENANCE STANDARD (YN51D01003P1)

B5 Apply Loctite #262

!

!