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Thermal Effect of Hot Filling vs. Basic Steps of a Hot Filling System
Aseptic Cold Filling
Blended Juice or
beverage semi-product
1
12/20/2012
(Ref: the Orange Book, Tetra Pak) (Source: GEA Procomac S.p.A.)
Effects of Hot Filling to PET Bottle PET Bottles Used for Hot Filling
The PET bottle shrinks and the volume is reduced. PET is a semi-crystalline thermoplastic, which softens at
approx. 76C (what is called Glass Transition).
Air in the head space may heat up adding to the pressure.
For this reason, many hot fill bottles are filled to the brim
use heat-set bottle and specific design vacuum
allowing no head space. panels spaced in the circumference of the bottle.
These panels pull in during vacuum in a controllable manner
Once the bottles are back to room temperature the liquid
allowing the container to keep its shape.
will have shrunk by 3% to 4% creating a vacuum of up to
0.5 bar (7 psi). PET preforms for hot fill are made from special resins,
heated to a higher temperature and blown into hot
Tightness of closure is crucial to avoid post-
blow molds in order to reduce shrinkage.
contamination.
This effectively increases the crystallinity in the bottle sidewalls
to 33% to 35% allowing them to withstand the higher
temperature.
2
12/20/2012
contamination contam
Sterilizer De-
UHT Sterilization
Sterilizer De- A-Tank De- Filler De-contamination
Temp)
Clostridium botulinum spores Bottle
Aseptic Transfer
Thermophilic spores Surge Tank Bottle
Filleer De-
Sterilization Processes
mination contamination
minutes; Rinser
Bottle De-
some seconds;
Process
3
12/20/2012
Hygienic
Design of
Filling
Valve