Rotary Kelly

TABLE OF CONTENTS Most of the worlds drilling rigs rely The Rotary Kelly is manufactured C C
on this important piece of equipment with one of two basic configurations
Rotary Kelly 1 to transmit the torsional energy from square or hexagonal, and is avail-
Mud Saver Valve 2 the rotary table to the drillstring and able in three standard lengths:
ultimately to the bottom of the hole. 40 feet (12.2m) overall length with a 16" 16"
Drill Pipe 3-5 The kellys ability to perform this func- 37 foot (11.3m) working space
TSDS High Torque Connection 6 tion over a prolonged period of time is 46 feet (14.0m) overall length with a
Top upset
a result of the mechanical properties 43 foot (13.1m) working space with left-
Engineered for Strength: TSDS Tool Joint Connection Data 7-11 of the steel and the specifications to 54 feet (16.5m) overall length with a handed
Hevi-Wate Drill Pipe - Standard and Spiral 12-13 which it is manufactured. 51 foot (15.5m) working space connection
A
Drill Collars - Standard and Spiral 14-15 Each Smith Services kelly is heat Other sizes are available through special order. less
Rotary, Bit Sub and Lift Sub 16 treated along its entire length for uni- 3 ft.
form toughness and durability. A hard- Features and Benefits
Top Drive Sub and Thread Protectors 17 ness range of 285 to 341 BHN, and a Machined flats and upsets ensure
Ezy-Torque Hydraulic Cathead 18 Charpy V-notch impact value of 40 ft- tight tolerances and a high-quality
lb are guaranteed one inch below the drive section. This will retard wear
Tru-Torque Automatic Torque Control System

19 surface at room temperature. Each on the kelly itself in addition to G
F
G A
Machine Shop Services 20-23 kelly meets the mechanical properties prolong the service life of the kelly F E
listed in API Spec 7 and when appli- drive bushing rollers
Inspection Services 24 cable, can be stamped with the API
E
A
Portable Hardbanding Service 25 monogram. less
3 ft.
Specifications - Hexagonal Kelly A
Top Upset Bottom Upset Drive Section
Available Wt. of
Nom. Bore Across Across
Lengths OD OD 40 ft. Bottom
Size API Box (E) Corners Flats
(A) (C) Right-hand (D) Length upset
Left-hand (F) (G)
Conn. with right-
Conn.
(in.) (ft.) (in.) (in.) (in.) (in.) (in.) (lb.) handed
6 REG. 7 1,300
connection
3 40, 46 NC 31 (2 IF) 4 2* 3.937 3
4 REG. 5 1,200
20"
4 40, 46 6 REG. 7 NC 38 (3 IF) 4 2 4.781 4 1,740 20"

NC 46 (4 IF) 6 - 6 2
5 40, 46, 54 6 REG. 7 5.900 5 2,550
NC 50 (4 IF) 6 - 6 3
D D

Square Hexagonal
Specifications - Square Kelly Kelly Kelly
Top Upset Bottom Upset Drive Section
Available Wt. of
Nom. Bore Across Across
Lengths OD OD 40 ft.
Size API Box (E) Corners Flats
(A) (C) Right-hand (D) Length
Left-hand (F) (G)
Conn.
Conn.
(in.) (ft.) (in.) (in.) (in.) (in.) (in.) (lb.)

6 REG. 7 1,080
3 40, 46 NC 31 (2 IF) 4 2* 3.875 3
4 REG. 5 980

6 REG. 7
3 40, 46 NC 38 (3 IF) 4 2 4.437 3 1,320
4 REG. 5
*Not an API standard
NC 46 (4 IF) 6 - 6
4 40, 46, 54 6 REG. 7 2 5.500 4 1,820 Notes:
All dimensions are in inches unless otherwise
NC 50 (4 IF) 6 - 6 stated.

1
 Mud Saver Valve Drill Pipe
The Mud Saver Valve is designed to reduce or Rugged design extends tool life to elimi- Smith Services drill pipe follows a tions that require low temperature
eliminate the undesirable loss of fluid when nate the need to make and break con- strict quality control regimen from enhanced impact toughness. SRT
making a connection. Placed on the end of nections to pick up a backup mud saver initial material selection to final in- series drill pipe is engineered to
the kelly, it opens from pressure when the valve during a job. spection to ensure each joint meets meet a minimum average Charpy V-
rig pumps are engaged, enabling circulation Low crack pressure and pressure drop the customers needs for durability notch impact energy of 59 ft-lbs at
down the drillstring. The valve closes when Valve cracks open at 150 psi to allow and performance. Drill pipe is man- -4F on a 10mm x 7.5mm specimen
circulation is stopped, trapping the drilling holding at least 100 ft of 18 ppg mud. ufactured from a proprietary alloy size. Proprietary material and heat
fluid inside the kelly, thus making drillstring Maximum pressure drop through the that allows for exceptionally tight treat processes are used to insure
Open
trips drier, faster and safer. valve is 100 psi. dimensional tolerances. The result is each joint of SRT drill pipe meets the
Increased safety for higher productivity a product that provides a 95 percent specified toughness. SRT drill pipe is
Features and Benefits Eliminates mud loss during connections. minimum wall in every tube, mean- available in strengths up to and in-
Designed to withstand extreme Eliminates rig time lost waiting for the ing as much as 100 percent more cluding API grade S-135.
drilling conditions kelly to drain. wall wear for API premium class drill
850 gpm mud flow rate Dry rig oor reduces the risk of a serious pipe. Restricted yield strength X-95CY
4,500 psi drillstring pressure accident. and G-105CY drill pipe are optional
18 ppg mud density Improves crew efficiency when racking All tool joints exceed API require- products offered by Smith Services\
30% solids content back tubulars. ments, and threading is performed Texas Steel Conversion. Our restrict-
Wireline operation eliminates risk Compact easy to use design in accordance with API Spec 7. Hard- ed yield strength drill pipe meets all
No need to use an overshot and deal with 36 inches shoulder-to-shoulder banding is applied to the customers applicable API specifications, in addi- Superior Quality Drill Pipe
the complexities of shearing pins and re- Doubles as a kelly saver sub specification; tungsten carbide and tion to our internal requirement that break-in is an optional service avail-
trieving a spear assembly Completely automatic operation casing-friendly hardbanding types restricts maximum allowable tensile able for all drill pipe orders that is
Easy to use sinker bar breaks a plastic Closes immediately when the mud pumps are available upon request. Grade yield strength to 110,000 psi for X95- performed at the factory under con-
cap for wireline operations are shut down identification grooves are applied to CY and 120,000 psi for G-105CY. trolled conditions by Texas Steel Con-
Designed for superior durability & reliability Opens when mud ow is resumed API RP7G specification, or to specific version personnel. Factory break-in
The geometry is optimized using fluid No manual intervention required requirements. Connection break-in prior to placing can result in substantial cost savings
flow analysis to reduce erosion in critical new drill pipe in service is a recom- compared to new connection break-
areas. Applications Smith Services\Texas Steel Conver- mended practice for all rotary shoul- in performed on the rig.
Solid tungsten carbide seat reduces wear Rotary rigs utilizing a kelly drive can ben- sion SRT series drill pipe is an op- dered connections. New connection
and improves reliability. efit from the use of a Mud Saver Valve tional product designed for applica- Features and Benefits
Backow feature permits pressure equal- Top drive rotary rigs can benefit from the 95 percent minimum wall pro-
ization in the kelly, allowing normal drill use of a Mud Saver Valve 95% Minimum wall means longer drill pipe life vides as much as 100 percent
pipe readings at the standpipe. Hazardous drilling fluids can be effec- more wall wear for API premium
TSC API API Minimum wall wear
tively contained, reducing environmental Drill Nominal
API
minimum minimum minimum premium class class drill pipe
nominal
impact and subsequent clean up costs pipe weight
wall
wall wall wall
All tool joints exceed API require-
size Lb/Ft new new premium API TSC
new
Specifications 95% 87 12% class drill pipe drill pipe ments
Minimum flow area in open position 3.98 in2
2 78 10.40 .362 .344 .317 .290 .027 .054
Threading performed to API
Length (shoulder to shoulder), no protector 36 Spec 7
Closed
Length (shoulder to shoulder), w protector 40 13.30 .368 .350 .322 .294 .028 .056 Grade identification grooves ap-
3 12
Connections (API) NC-50/ 4 IF & NC-46/ 4 IF 15.50 .449 .427 .393 .359 .034 .068
plied to API RP7G specification
Tool Sub OD 6
14.00 .330 .314 .289 .264 .025 .050
Tool Sub ID 2.812
4
Tool Sub weight 212 lbs 15.70 .380 .361 .332 .304 .028 .057
(No Rubber Protect Groove)
Tool Sub weight 233 lbs 16.60 .337 .320 .295 .270 .025 .050
(With Rubber Protect Groove)
Valve weight 36 lbs 4 2
1
20.00 .430 .408 .376 .344 .032 .064
(No Body or Sub)
22.82 .500 .475 .437 .400 .037 .075
Valve crack pressure 150 psi
Maximum pressure drop (after valve opens) 100 psi 19.50 .362 .344 .317 .290 .027 .054
850 gpm mud flow rate 5
4500 psi drill string pressure 25.60 .500 .475 .437 .400 .037 .075
Maximum operating limits
18 ppg mud density
30% solids content 21.90 .361 .343 .316 .289 .027 .054
Sinker bar for wireline 1 OD sinker bar 5 12
24.70 .415 .394 .363 .332 .031 .062
(144 ft-lbs) equivalent to 3 foot sinker bar dropped 8 feet in 18 ppg
Impact strength of knock out cap
drilling mud/ 6 foot sinker bar dropped 4 feet in 18 ppg drilling mud.
25.20 .330 .314 .289 .264 .025 .050
Clear opening with knock out cap ruptured by sinker bar 2 6 58
27.70 .362 .344 .317 .290 .027 .054
Mudsaver
Notes:
The 3 inch valve is used in a 3 IF connection
The 4 inch valve is used in a 4 IF - 4 XH connection
The 6 inch valve is used in a NC-50 4 12 IF & NC-46 4 IF Valve All dimensions in inches unless otherwise noted.

2 3

Only the best tubes are selected
to make the best drill pipe.
Quality begins with the selection of
the best materials. Tubes are pro-
cured from mills with a recognized
track record for manufacturing the
highest quality pipe. Our proprietary
tube specification requires a richly
alloyed chemistry and tightens the
pipes dimensional tolerances. The
result is a product that provides a
95% minimum wall in every tube.
This can mean up to 100% more wall
wear for API premium class drill pipe.
(See chart). Drill pipe is available in
standard sizes from 2 7/8" to 6 58" and
grades E, X, G and S.
Tool joints are made to your
requirements.
Tool joints are heat-treated and man-
ufactured from materials selected to
exceed API requirements. Threading
is done in accordance with API Speci-
fication 7. Application of hardband is
done to the customers specification.
Drill Pipe
Both tungsten carbide and casing
friendly types of hardband are avail-
able upon request. Grade identifica-
tion grooves are applied to API RP7G
specification or to the customers
specific requirements.
Once the tube has been upset it goes
When we say up to 100% minimum
wall, we guarantee it.
Tightly controlled manufacturing
processes ensure quality in each
joint.
The first step in drill pipe manufac-
ture is the upsetting process. Texas
Steel Conversion, Inc. has devel-
oped proprietary upsetting practices
that produce an extra long internal
runout. Increasing the runout length
and then tempered to achieve the
Inertia Welder
results in drill pipe with superior fa-
tigue resistance.
to heat treat. This is a strictly con-
trolled process where each tube is
quenched and tempered to bring it
into compliance with API specifica-
tions. Careful attention is given to the
laboratory testing of the heat-treated
tubes to assure the correct mechani-
cal properties are achieved.
The tool joints are joined to the heat-
treated tubes using an inertia weld-
ing process. The complete welding
cycle is electronically controlled. The
actual weld conditions are recorded
and compared against proprietary
parameters.
4 5
After removal of the weld flash, the
weld zone is heated to a temperature
within the austenitizing range. The
weld area is austenitized, quenched,
required mechanical properties. The
actual heat-treat cycles are recorded
and compared against the specified
parameters.
Ultrasonic and wet magnetic particle
inspections are used to verify the in-
tegrity of each weld zone. This is one
Premium Tool Joint
Drill Pipe
Our high product standards are
raising the bar.
Smith Services and Texas Steel Con-
version, Inc. are proud to offer this
new standard of excellence in drill
pipe manufacture. Superior quality
components, excellent processes,
drill pipe built to customer specifica-
tions, and on time delivery are just
some of the ways Smith Services
is raising the bar. To discuss your
of seven QA/QC processes that each drill pipe requirements please con-
joint of drill pipe goes through before
tact your Smith Services representa-
it is ready for shipment. tive.
Both the internal and external weld
areas are polished to assure the re-
moval of all steps and machining
marks. From here the drill pipe goes
on for internal plastic coating, thread
protectors are installed and the drill
pipe surfaces are painted or other-
wise protected for shipment to the
customer.
Premium Tool Joint
exploded view
 TSDS High Torque Connection Engineered for Strength:
TSDS Tool Joint Connection Data
The Texas Steel Conversion Double
Shouldered High Torque Connection
TSDS High Torque Connection TSDS Tool Joint Connection Data
(TSDS) substantially increases drill-
ing safety and performance by provid-
ing torque capacity that is 30% to 40% Connection Size &
Box Pin
Make-Up Torque Torsional Yield
Pin
greater than standard API connections OD ID Tensile Yield
Style (ft-lbs) (ft-lbs)
(in) (in) (lbs)
for comparable size drill pipe. This su-
perior torsional strength makes the
TSDS ideal for use in aggressive drilling 2 18 17,870 29,798 842,400
programs.
4 2 716 15,910 26,525 708,000
The double shoulder design allows the
primary external shoulder to serve as 2 916 15,020 25,041 649,100
the sealing surface, while the secondary
shoulder serves as the mechanical stop
for the connection. The TSDS pin and
box sections are engineered to distrib- 2 18 20,120 33,538 842,400
ute the make-up forces between the two
shoulders, providing additional torsional TSDS 38 4 2 716 17,630 29,389 708,000
strength for high-torque applications.
2 916 15,570 25,963 649,100
Improved flow rates can be obtained by
using a larger than standard bore in the
tool joint while maintaining higher tor- 2 18 22,280 37,136 842,400
sional strengths than the standard API
connection. The ability to improve hy- 5 2 716 17,630 29,389 708,000
draulics and maintain tool joint torsional
strength without decreasing connection 2 916 15,570 25,963 649,100
life makes the TSDS connection an ex-
cellent choice for tough downhole appli-
cations.

The TSDS is interchangeable with stan-

dard API connections, giving the cus- Connection Size &
Box Pin
Make-Up Torque Torsional Yield
Pin
tomer additional operational flexibility OD ID Tensile Yield
Style (ft-lbs) (ft-lbs)
(in) (in) (lbs)
for use with existing conventional drill-
strings. The TSDS running procedure is
similar to API connections , no special 2 716 21,340 35,578 897,100
handling tools are required and no ad-
ditional trip time to make and break the 5 18 2 916 20,420 34,048 838,200
connection. TSDS connection rework
material loss is similar to a standard API 2 1116 19,440 32,413 776,400
connection.

Repairs to the TSDS connection must be

performed by licensed machine shops 2 716 23,910 39,862 897,100
with NC machine capabilities. These
repair facilities are located in a number TSDS 40 5 2 916 22,000 36,666 838,200
of oilfield service centers around the
world. 2 1116 19,720 32,866 776,400

2 716 24,160 40,269 897,100

5 2 916 22,000 36,666 838,200

2 1116 19,720 32,866 776,400

6 7
 TSDS Tool Joint Connection Data (continued) TSDS Tool Joint Connection Data (continued)
Box Pin Pin Box Pin Pin
Make-Up Torque Torsional Yield Make-Up Torque Torsional Yield
Connection Size & Style OD ID Tensile Yield Connection Size & Style OD ID Tensile Yield
(ft-lbs) (ft-lbs) (ft-lbs) (ft-lbs)
(in) (in) (lbs) (in) (in) (lbs)

2 37,560 62,611 1,183,900

2 48,160 80,267 1,551,700

6 3 31,960 53,275 1,048,400

3 45,670 76,115 1,416,200

6 38
3 25,820 43,045 901,100
3 42,870 71,452 1,268,900

3 36,130 60,229 1,109,900

2 37,560 62,611 1,183,900

TSDS 46 6 18 3 31,960 53,275 1,048,400

2 52,060 86,774 1,551,700

3 25,820 43,045 901,100

3 49,570 82,622 1,416,200

TSDS 50 6

3 43,310 72,186 1,268,900

2 37,560 62,611 1,183,900

3 36,130 60,229 1,109,900

6 3 31,960 53,275 1,048,400

3 25,820 43,045 901,100

2 55,910 93,188 1,551,700

3 49,900 83,172 1,416,200

3 43,310 72,186 1,268,900

3 36,130 60,229 1,109,900

8 9
 TSDS Tool Joint Connection Data (continued) TSDS Tool Joint Connection Data (continued)
Box Pin Pin Box Pin Pin
Make-Up Torque Torsional Yield Make-Up Torque Torsional Yield
Connection Size & Style OD ID Tensile Yield Connection Size & Style OD ID Tensile Yield
(ft-lbs) (ft-lbs) (ft-lbs) (ft-lbs)
(in) (in) (lbs) (in) (in) (lbs)

3 59,200 98,673 1,778,200 4 82,450 137,423 2,102,200

3 55,920 93,207 1,619,200 4 77,330 128,889 1,896,100

7 8

3 52,300 87,168 1,448,400 4 70,360 117,272 1,678,100

4 43,990 73,319 1,265,800 5 57,050 95,088 1,448,400

3 63,890 106,485 1,778,200 4 88,590 147,654 2,102,200

3 60,610 101,019 1,619,200 4 82,930 138,222 1,896,100

TSDS 55 7 18 TSDS 65 8 18

3 53,070 88,455 1,448,400 4 70,360 117,272 1,678,100

4 43,990 73,319 1,265,800 5 57,050 95,088 1,448,400

3 68,700 114,500 1,778,200 4 94,760 157,935 2,102,200

3 61,510 102,525 1,619,200 4 82,930 138,222 1,896,100

7 8

3 53,070 88,455 1,448,400 4 70,360 117,272 1,678,100

4 43,990 73,319 1,265,800 5 57,050 95,088 1,448,400

TSDS connection data for common tool joint sizes is shown in these tables. Contact Smith Services for data on sizes not listed. Torsional yield values shown in yellow type
indicate the connection is box weak in torsion. Torsional values are based on using a thread compound with a 1.0 API friction factor. Pin tensile yield values are based on tensile
loading conditions only, and do not take into consideration the effect of combined torsional and tensile loading.

10 11
 Hevi-Wate Drill Pipe - Standard and Spiral
Hevi-Wate Drill Pipe is the industry
standard for an intermediate-weight
drill stem member, and is available in
standard, spiraled and non-magnetic
designs, making it useful in a number
of applications. It has drill pipe dimen-
sions for easier handling. Hevi-Wate
Drill Pipe utilizes a unique center upset
or wear pad to increase tube life while
reducing hole drag and differential
sticking problems.
Features and Benefits
Long tool joints provide ample
space to recut the connections, re-
Hevi-Wate Drill Pipe - Standard and Spiral
Optional Features Tapered Drillstrings Jar Placement Standard Hardband
Hardbanding placed on the tool Hevi-Wate Drill Pipe should be Hevi-Wate Drill Pipe is well suited A variety of abrasion resistant
joints and center wear pad will in- used in the crossover area of for jar placement. Utilize a suf- materials are available for appli-
crease abrasion resistance and ex- the drill stem when the bending ficient number of joints below cation. Contact a Smith Services
tend service life strength ratio (ratio of I/C or sec- the jar to ensure that the jar is representative for more informa-
The API Stress-relief Groove fea- tion modulus) between the drill not in the transition zone, and 20 tion
ture on the pin connection for sizes collars and the drill pipe exceeds percent of the recommended jar Pin 5 inches of hardmetal ap-
4 inches and larger 5.5. Hevi-Wate Drill Pipe will pro- overpull as hammer weight above plied flush with the OD
vide a gradual transition in stiff- the jar in areas where differen- Box 4 inches of hardmetal ap-
Applications ness between the drill collars tial sticking is a problem. See a plied flush with the OD and 1 inch
Directional Drilling: and drill pipe, reducing fatigue Smith Services representative for on the taper
An effective weight-on-bit member damage to the drill pipe. Refer to additional information and place- Center upset two 3-inch bands
in extended reach, horizontal and table Bending Strength Ratios ment recommendations applied to the OD
conventional directional well de- for maximum drill collar size to See Machine Shop section for Hevi-Wate Drill Pipe hard-
signs be run directly below Hevi-Wate Hydraulic Improvements band details.

duce the wear rate on the OD and Improves directional control by re- Drill Pipe. Also refer to the Drill- Hevi-Wate Drill Pipe can be used
extend the service life ducing torque and drag ing Assembly Handbook for ad- to reduce drillstring pressure
The center upset protects the tube The center upset helps reduce the ditional information losses when used to replace part
from OD wear by keeping the tube risk of differential sticking of the drill collar string. This can
away from the hole wall, while at Vertical Drilling: Remedial Operations be effective in the 6 inch to 8
the same time reducing the risk of Use as an active weight-on-bit Hevi-Wate Drill Pipe is used to inch hole size range where drill
differential sticking member in place of a portion of provide the weight required in collar bore size is relatively small
The API Bore Back Box feature is the drill collar string to reduce milling, underreaming or hole
standard for the box connection torque and shorten trip time opening operations
Center
on 4 inch Hevi-Wate Drill Pipe and Hevi-Wate Drill Pipe can be used to Bending Strength Ratios
upset
larger, helping to extend the ser- provide a portion of the anticipated
vice life of the connection drilling weight when using soft for- Hevi-Wate
Hevi-Wate Drill Pipe Weight and Center Upset Dimensions Max. Drill Collar
Drill Pipe Bending Strength
Cold rolling the thread roots on all mation PDC rock bits Size
Size*
Note: Hevi-Wate Drill Pipe should not be used as bit Spiral Hevi-Wate Drill Pipe Standard Hevi-Wate Drill Pipe Ratio
Hevi-Wate Drill Pipe connections weight in vertical holes larger than those listed in the
Nom. Size Wt. (Approx.) Incl. Tube Wt. (Approx.) Incl. Tube (in.) (in.)
increases the connections ability table below. Center Center
(in.) & Joints (lbs.) & Joints (lbs.)
to resist fatigue cracking Transition Zone: Upset Upset 3 12 5 34 x 2 14 18.2 / 3.5 = 5.2:1
lb/ft lb/Jt 31 ft Length (ft.) lb/ft lb/Jt 31 ft Length (in.)
Hevi-Wate Drill Pipe can be picked 18 to 21 joints of Hevi-Wate Drill 4 6 2 x 2 4
1 1
26.5 / 5.2 = 5.1:1
up with the drill pipe elevators for Pipe run above the drill collars will 3 12 27.5 849 18.5 23.4 721 24 4 12 7 12 x 2 1316 36.5 / 7.7 = 4.7:1
fast, efficient handling on the rig reduce the risk of drill pipe fatigue 4 34.3 1,057 18.5 29.9 920 24 5 8 14 x 2 1316 54.3 / 10.7 = 5.1:1
floor failure
4 12 46.5 1,431 18.5 41.1 1,265 24 5 12 9 x 2 1316 70.8 / 14 = 5.1:1
5 55.4 1,706 18.5 50.1 1,543 24 6 58 10 12 x 3 113 / 22.4 = 5.0:1
Hevi-Wate Drill Pipe vs. Maximum Hole Size 5 12 63.8 1,962 18.5 57.6 1,770 24
(when used as bit weight in vertical hole) *Indicates the largest size drill collar to be run directly
6 58 77.7 2,389 18.5 71.3 2,193 24 below the Hevi-Wate Drill Pipe. If drill collars larger than
the maximum size shown are to be used, run at least
Hevi-Wate size (in.) 3 12 4 4 12 5 5 12 6 58 three collars of the maximum size shown between the
large drill collar and the Hevi-Wate Drill Pipe.
Hevi-Wate Drill Pipe Dimensions - Standard and Spiral
Max. hole size (in.) 7 8 18 9 116 10 116 11 13 12 Mechanical Properties
Tube Tool Joint
Tube Section
Nom. Tube Approx.
Nom. Approx. Overall
Size Dimensions Center Elevator
Tensile Torsional Tensile Torsional Make-up Overall Length
Upset Upset Conn. Size OD ID
Wall Yield Yield Yield Yield Torque Length
ID Area OD OD and Type
Thickness Pin/Box

(in.) (in.) (in.) (sq. in.) (in.) (in.) (lb.) (ft-lb) (in.) (in.) (lb.) (ft-lb) (ft-lb) (in.) (ft.)
3 2
1
2 0.625 5.645 4 3 310,475 18,460 NC 38 (3 IF) 4 2 675,045 17,575 10,000 30 / 27 31

Standard 4 2 0.719 7.410 4 4 407,550 27,635 NC 40 (4 FH) 5 2 711,475 23,525 13,300 30 / 27 31

Spiraled
Hevi-Wate Hevi-Wate 4 2
1
2 0.875 9.965 5 4 548,075 40,715 NC 46 (4 IF) 6 2 1,024,500 38,800 21,800 30 / 27 31
Drill Pipe Drill Pipe
5 3 1.000 12.566 5 5 691,185 56,495 NC 50 (4 IF) 6 3 116 1,266,000 51,375 29,200 30 / 27 31
5 2
1
3 1.063 14.812 6 5 814,660 74,140 5 FH 7 3 1,349,365 53,080 32,800 30 / 27 31
6 8
5
4 1.063 18.567 7 6 1,021,185 118,845 6 FH 8 4 1,490,495 73,215 45,800 30 / 27 31

12 13
 Drill Collars - Standard and Spiral Drill Collars - Standard and Spiral
The drill collar is not only the most com- New drill collar connections are manu- Optional Features and Benefits Drill collar hardbanding is the most Drill collar stiffness is important
mon member in the BHA, it is also the most factured to the specifications contained Slip and elevator recesses are effective way to retard the OD wear to drill and maintain a straight
critical to its overall performance. The care in the API Spec 7 designed to cut drill collar han- that occurs on a drill collar under wellbore. The first 90 feet of
taken in materials specification, heat treat, Connections are kemplated (phosphate dling time by eliminating lift subs normal open hole drilling conditions. BHA above the bit has the great-
machining and inspection are only a few of coated) to protect them from the ele- and safety clamps. Extreme care Standard hardbanding material est impact on hole straightness
the reasons Smith Services drill collars out- ments after machining and to help pre- is taken to machine smooth ra- consists of granular tungsten car- and is where drill collar stiffness
perform the competition. By helping our cus- vent galling upon initial make-up dii free of tool marks. Cold roll- bide that is fed into the molten weld should be optimized. Refer to
tomers select the optimum connections and Thread roots are cold rolled on API and ing the radii at the upper shoulder puddle to obtain uniform distribution the Drilling Assembly Hand-
the right optional features, Smith Services H-90 connections; excluding the 2 38, 2 of each recess is done to extend of the tungsten carbide particles. book for more information
combines the right product with the best ad- 7
8 inch REG. and Slim-Line H-90. Cold the fatigue life of the drill collar. The resulting deposit is flush to 132
vice for trouble-free BHA performance. rolling compresses the fibers in the Slip and elevator recesses may be inch above the OD of the collar.
thread root making this area of the con- used together or separately Hardbanding should not be applied
Standard Features and Benefits nection more resistant to fatigue An API Stress-relief Groove on to the box end unless the drill collar
Rolled, milled or machined surface fin- Pressed steel thread protectors are sup- the pin and an API Bore Back has been equipped with a slip recess
Slip and Elevator Recess Option
ishes available plied for all drill collars that are equipped Box are available on request and because hardbanding will cover the
The critical threaded section has a with standard connections are recommended for drill collars normal slip area
hardness range of 285 to 341 BHN and All drill collars are subjected to rigorous and all downhole tools where
a Charpy impact value of 40 ft-lbs at quality assurance procedures during fatigue can occur as a result of Applications 20"
room temperature guaranteed one inch manufacture, including ultrasonic test- bending. These features remove Drilling weight is the most uni-
below the surface ing of drill collar bars after heat treat- the unengaged threads in the versal application of drill col-
ing highly stressed areas of the drill lars. A typical drill collar string
collar connection. This provides is designed so that its buoyed
Standard Sizes, Bores and Connections a connection that is less likely weight is approximately 15 per- Radius 16"
Min. OD Bore Length Drill Collar Wt.
to crack due to fatigue because cent more than the maximum cold worked
Drill Collar Bending Strength bending in the connection occurs
Conn. Size & Type Ratio*** bit weight required for opti- 3"
(in.) (in.) (ft.) (lb.) in areas with smooth surfaces mum bit performance. This will
NC 26 (2 IF) 3 1 30 2.42:1 801 free of stress concentrations ensure that enough drill collars
Spiral drill collars offer the ben- are run in compression so that
NC 31 (2 IF) 4 2 30 2.43:1 1,041 efit of reducing the area of con- the neutral point is maintained
NC 38 (3 IF) 4 2 31 1.85:1 1,451 tact between the drill collar and in the drill collar string Radius 18"
the hole wall. This feature should Hole
 size integrity results from cold worked
NC 38 (3 IF) 5 2 31 2.38:1 1,652 be applied in drilling conditions proper drill collar sizing (while
NC 44 6 2 31 2.49:1 2,561 where differential sticking is a maintaining conventional fish-
problem ability) enabling the desired
NC 44 6 2 31 2.84:1 2,353
casing size to be run to bottom.
NC 44 6 2 31 2.91:1 2,806 Note: The weight of a round drill collar will be reduced
The drill collar accomplishes this
by approximately four percent by spiral conversion.
NC 46 (4 IF) 6 2 31 2.63:1 2,598 by limiting the lateral movement
of the drill bit in the absence of Note: Slip and elevator recesses may be
NC 46 (4 IF) 6 2 31 2.76:1 3,085 larger diameter drilling tools used together or separately.

NC 46 (4 IF) 6 2 31 3.05:1 2,877

NC 46 (4 IF) 6 2 31 3.18:1 3,364

NC 50 (4 IF) 7 2 31 2.54:1 3,643 Stress-relief Option

NC 50 (4 IF) 7 2 31 2.73:1 3,434 Smooth surface free of tool marks
NC 50 (4 IF) 7 2 31 3.12:1 3,714
Spiral Standard increases flexibility and permits
drill collar drill collar bending without cracking
NC 56 8 2 31 3.02:1 4,675

6 REG. 8 2 31 2.60:1 4,675

6 REG. 8 2 31 2.93:1 5,016 API Bore Note: The 4 " OD drill collar is the smallest diam-
eter that can be hardbanded.
Back Box
7 REG. 9 3 31 2.81:1 6,727 API Stress-relief Ordering instructions, please specify:
Groove Pin Drill collar OD
7 REG.** 9 3 31 3.09:1 7,130 Drill collar bore ID
Length of drill collar
8 REG.** 11 3 30 2.78:1 8,970 Size, type and location of connections.
Large radii Example: NC 50 box up x NC 50 pin down
** Low torque face Notes: Last scratch of box reduce stress Cast or pressed steel thread protectors
*** Ratio of box-to-pin section modulus. See API Other sizes and connections are available
thread covered by pin concentrations
RP7G for explanation. Optional features available upon request Refer to page 21 for drill collar hardbanding options.

14 15
 Rotary, Bit Sub and Lift Sub
Rotary and Crossover
Rotary Subs have two primary
applications. They can be used to
cross over from one connection
size to another, or as the dispos-
able component, used to extend
the connection life of a more expen-
sive drill stem member. Rotary
Subs are available with box x pin,
box x box or pin x pin connections.
The connections are protected by
a phosphate surface coating that
minimizes galling on initial make-
up. When subs are ordered to con-
form to API specifications, Smith
Services is authorized to apply the
API monogram.
The following Rotary Subs are
available:
Straight OD Sub is used to con-
nect drill stem members that
have a similar outside diameter.
The drill bit, downhole tools,
Hevi-Wate Drill Pipe and drill
pipe can be crossed over using
a Straight OD Sub.
Rotary and Crossover Subs
Straight OD Subs
Reduced Section Sub is used
to connect drill stem members
that have different diameters
that warrant the cross-sectional
change necessary to accom-
modate different connections.
This sub would be used to cross
over large OD drilling tools or a
tapered drill collar string.
Saver Sub is used to extend the
life of the kelly by taking the
connection wear each time it is
made up to a drill stem compo-
nent. The Saver Sub connection
is sacrificed because it can be
easily repaired or inexpensively
replaced. The Saver Sub can be
equipped with a rubber protec-
tor to reduce BOP equipment
and casing wear resulting from
contact damage with the lower
kelly connection.
Bit Sub
Smith Services manufactures a
complete line of Bit Subs made from
materials that are heat treated to
drill collar specifications. Connec-
tions are protected by a phosphate
surface coating to minimize galling
on initial make-up.
Reduced Section Subs
When Bit Subs are ordered to con-
form to API standards, Smith In-
ternational is authorized to apply
the API monogram. Size availabil-
ity ranges from 3 inch - 11 inch
OD and 36 inches - 48 inches in
length.
Lift Sub
A Lift Sub enables the safe, efficient
handling of straight OD tubulars
such as drill collars, shock tools,
jars, directional equipment and
other tools by using the drill pipe
elevators.
Note: For a box-up Lift Sub, add 6" to the overall
length.
18"
36"
Lift Sub
Saver Subs
Top Drive Sub and Thread Protectors
Top Drive Sub Thread protectors are Features and Benefits
Top Drive Subs serve as the sacrificial available in three types: Unique serial number is perma-
element between the drillstring and Cast Steel, with lifting bail, are nently affixed to each protector
the top drive, reducing repair and made from steel castings that for complete traceability
maintenance costs. The Top Drive Sub meet ASTM specification A27 Traceable for test date, applied
can easily be repaired or replaced in Grade 60-30 (60,000 psi ten- load vs. time, and inspection
the event the lower pin threads be- sile - 30,000 psi yield) and are results
come galled or damaged. These tools equipped with heavy-duty bails Each protector is load tested and
are manufactured from selected bars suitable for picking up and laying certified
of alloy steel, heat treated to provide down a drill collar with the cat- NDT inspected for cracks after
the strength and toughness required line. Threads and shoulders are pull testing
to carry the entire weight of the drill- precision machined.
string. Pressed Steel light-duty protec- Each CCSTP has been load tested and
tors are suitable for shipping and inspected prior to sale. Due to the
Features and Benefits storing threaded drill stem com- rough nature in which drill collars are
Heat treated to meet or exceed ponents only. handled, Smith Services recommends
API specifications for drill pipe Plastic light-duty protectors are frequent inspection to ensure the bail
tool joint mechanical properties suitable for shipping and storing is not cracked and that proper make-
Precision machined API connec- threaded drill stem components up to the connection is possible.
tions standard, with proprietary only.
connections available machined Note: Cast Steel Thread Protectors should only be
used to pick up or lay down one drill collar at a time.
by licensed vendors Certified Cast Steel Thread Pro-
Serialized for complete material tector
traceability Certified Cast Steel Thread Protec-
tors (CCSTP) with lifting bails offer
Thread Protector the ultimate in thread protection, in-
Certified CSTP
Thread protectors should always be cluding certified lifting capacities to
used to protect both the pin and box ensure safe handling of tubular prod- S/N S/N
connection when drill stem compo- ucts during manufacture, shipping or
nents are being shipped or stored at at the rig site.
the warehouse or on location.
The CCSTP is manufactured from
steel castings with heavy-duty bails
suitable for picking up and laying
down a drill collar with the catline.
Each lifting bail is proof tested to 300 Pin Box
percent of the maximum anticipated
load and is capable of picking up one
drill collar within the recommended
diameter for the type and size of con-
nection on the CCSTP. Threads and
shoulders are precision machined.

36" 36" 36" 36" Specifications - Top Drive Sub

48" 48"
12" Lower Pin Conn.
OD ID Upper Pin Lower Pin Tensile
Torsional Yield
Conn. Size Conn. Size Yield
Cast Steel Box
(in.) (in.) (lbs.) (ft-lbs)
Thread Protector
Box x box Box x pin Pin x pin Box x box Pin x box Box x box Box x pin Pin x pin Box x pin Box x pin 8 4 7 REG. 6 FH 2,296,000 118,000
Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5 Fig. 6 Fig. 7 Fig. 8 Fig. 9 Fig. 10 8 3 7 REG. 5 FH 1,619,000 72,000
8 3 7 REG. NC-50 1,416,000 57,000
Ordering instructions, please specify:
Identify sub use. Example: Kelly Sub, crossover drill Cast or pressed-steel thread protectors
8 2 7 REG. NC-46 1,307,000 49,000
pipe to drill collar, drill collar to drill collar, bit sub, etc. For Reduced Section Subs, add: diameter of reduced section
Overall length Length of reduced section: 8", 12", 18" or 24"
For Bit Subs, add: float bore size and type if desired
8 2 7 REG. NC-38 790,000 24,000
Largest diameter
Bore ID For Kelly Saver Subs with protectors, add: casing OD and weight to
 tandard sizes shown above. Additional sizes available upon request,
S
Size and type of upper and lower connections, indicating properly size the casing protector
including box up design Top Drive Sub Pressed Steel Box
For Lift Subs, specify tapered or square shoulder and drill pipe OD
pin or box Mechanical properties based on 120,000 psi material yield strength Thread Protector

16 17
 Ezy-Torque Hydraulic Cathead
The Ezy-Torque Hydraulic Cathead
provides smooth, constantly in-
creasing make-up loads ranging
from 40,000 to 150,000 ft-lbs of
torque, utilizing either an indepen-
dent power source or a rig source.
This smooth application of line pull
force to the rig tongs ensures prop-
er make-up of large, rotary shoul-
dered connections. When the Ezy-
Torque Hydraulic Cathead is to be
used on connections that require
less than 40,000 ft-lbs of torque,
the unit should be used in conjunc-
tion with a calibrated load cell. The
Ezy-Torque Hydraulic Cathead is
available in two systems:
The Ezy-Torque Model E Type I
consists of a cylinder assembly and
a self-contained hydraulic power
supply that can be temporarily or
permanently installed on the drill-
ing rig, preferably on the rig floor.
Features and Benefits
Remote control module en-
ables pressure regulation and
cylinder operation from a con-
venient location on the rig
Hydraulic operation of the re-
mote control module eliminates
electrical hazards
Provides a simple hydraulic
circuit for trouble-free perfor-
mance
A positive displacement tan-
dem pump provides efficient,
steady hydraulic energy
Cylinder Assembly
Min. Flow Rate Max. Flow Rate
4 gpm 35 gpm
18.9 lpm 132.5 lpm
Power Data
Motor, Frequency
Three-phase (Hz)
230V
10 hp - 1,750 rpm 60 25.4
7 hp - 1,450 rpm 50 n/a
The cylinder assembly produc-
es the high line pulls necessary
to develop make-up torques to
150,000 ft-lbs (203, 400 Nm).
It is a key component to both
the Model D and Model E Sys-
tems. The cylinder assembly
includes wireline for connec-
tion to the rig tongs.
Caution: Do not exceed the torque rating of the
rig tongs.
The Ezy-Torque Model D Type II
consists of a cylinder assembly, aux-
iliary hydraulic control unit, remote
control module (and hoses) for the
control unit and remote control mod-
ule. The auxiliary control unit plumbs
(conversion fittings are not supplied)
into an existing rig hydraulic supply
such as the accumulator portion of
the blow out preventer system.
Features and Benefits
Utilizes existing rig hydraulic
equipment, minimizing unit
space requirements
Remote control module enables
hydraulic pressure regulation
from a convenient location
Hydraulic fluid pressure is
regulated through the remote
control module
Air and hydraulic operation
of the remote control module
eliminates electrical hazards
Max. Working
Max. Test Pressure
Pressure
3,000 psi 2,500 psi
20.68 MPa 17.2 MPa
Amps (Approx.)
Power
460V 220V 380V
Stroke
12.7 n/a n/a
n/a 23.4 11.7 11
Tru-Torque Automatic Torque Control System
The heart of the Tru-Torque Auto- Features and Benefits Cathead Clutch Air Controllers:
we
r matic Torque Control (ATCS) System Easy to use interface enables drill- Direct pneumatic connections
Po oke is the Model 2000 digital electronic ers and rig crews to be promptly except when electrical pulse
s tr
controller. It ensures that the rec- trained vents clutch line
45
" ommended API torque is applied for Controls are within easy reach of Internal pneumatic safety latch-
proper make-up of drillstring compo- the driller operating pressure range of 5 to
nents. This extremely accurate con- User friendly menu-driven con- 150 psi
Pressure port Snub trol unit will automatically terminate trols and settings Automatic reset ensures clutch
(power stroke) line the make-up of your drillstring con- Retrievable make-up history file release and regulated torque
nections when a pre-specified torque Sunlight-viewable LCD read out application on drillers command
limit is achieved. Minimize the fishing risk due to only
washouts and twistoffs Fiberglass reinforced plastic case-
Pressure port The Tru-Torque ATCS includes an Reduce trip time by improving adaptable for use with air over
(return stroke) intrinsically safe load cell, explo- pipe handling efficiency hydraulic catheads
sion-proof air controllers and an air- Improving rig safety by allowing
purged control panel to permit op- the driller to focus attention on Optional Power Time Delay Unit:
eration in Class 1, Group D, Divisions rig floor activities For Class 1, Group D, Division 1
1 and 2 hazardous environments. applications
The optional power time delay unit is Applications Explosion-proof enclosure and
available for all Division 1 situations. Drilling or service rig operations electrical connections
The Tru-Torque ATCS can be used on where drill pipe and tubing are Interrupts power and delays re-
any rig with manual tongs and air- being handled activation if system controller
Model E
Type I
activated cathead clutches. Reduction of pin and box damage door is opened or purge pressure
power unit by preventing improper torque, a is lost
primary cause of swelled boxes,
Note: The hydraulic auxiliary control unit is designed with
stretched pins and galled threads
a closed center valve for connection to a hydraulic system and shoulders
utilizing accumulators. A conversion kit may be required
depending on the rigs hydraulic power source, such as when
powered by a positive displacement pump.
Cylinder Assembly
Line pull: 0 to 30,000 lbs. load cell range
Torque: 0 to 150,000 ft-lbs w/ 60" tong arm
Accuracy: 1,000 to 30,000 lbs.: 1% or better
Settings: Torque is in ft-lbs and line pull in lbs.
w/ 10 lb. increments
Indicator: 6 digits
Tong arm settings: 24" to 99" w/ 1" increments
Electrical power in: 115 VAC 50 / 60 Hz nominal;
2.0 amp maximum
Connecting voltage: Load cell: +15V DC through an
intrinsic safety barrier
Stroke Length Line Pull Torque Range Air controllers: 12-19V DC via cable w/ locking plug
Load Cell
22.5 in. 32,900 lbs. 40,000 - 150,000 ft-lbs Calibration: 1% or better at 30,000 lbs. with
1.0% NIST traceable line pull
571.5 mm 146,000 N 54,240 - 203,400 Nm
Construction: Manufactured from stainless steel
and sealed for rugged use
Safety factor: 4 times at 30,000 lbs.
Ordering instructions, please specify:
Cylinder Time Ezy-Torque Model E Type I System Controller
(Seconds) Cycles of power source: 50 Hz or 60 Hz Stainless steel housing, air purged for Class 1, Group D, Division
Return Voltage the motor should be wired for.
The following are available: 60 Hz 230V 2 operation
Stroke or 460V and 50 Hz 220V or 380V. Other
voltages are available upon special order
10 5
Ordering instructions, please specify:
6 Ezy-Torque Model D Type II
With or without conversion kit
18 19

Smith Services personnel are experts
in the machining and repair of ro-
tary shouldered connections. Highly
trained and experienced machinists
ensure that each job is done to API
and Smith Services standards.
The quality process starts before
the component ever sees the ma-
chine shop floor. A qualified Smith
Services representative meets with
the customer to discuss the scope of
work, review inspection reports, di-
mensional data and confirm that the
connection to be machined best suits
the OD and ID of the tubular. Once
in the lathe, the machinist will size,
monitor and measure the five criti-
cal elements of the rotary shouldered
connection: thread form, lead, taper,
size and bevel diameter. Lead and
taper are measured with calibrated
gauges while gauge point standoff
(size) will be measured using cali-
brated hardened and ground ring or
plug gauges.
The rotary shouldered connection is
a structural member and requires
adequate make-up torque to achieve
100 percent of its strength. The most
common cause of connection failure
or damage is insufficient torque ap-
plied during make-up. Refer to the
recommended make-up torque tables
found in the Smith Services Drilling
Assembly Handbook, or call a Smith
Services representative for more in-
formation.
Drill collar spiraling
Machine Shop Services
The API Stress-relief Groove removes
the unengaged threads near the pin
shoulder and provides large radii
for smooth distribution of stresses
around the corners. To mitigate the
notch effect, all threads of the pin
must be engaged with threads from
the box. Considering the length of
the box counterbore and the starting
thread chamfer, API specifies the re-
lief groove to be one inch in length.
Note: This feature is not recommended for some small
connections.
Machine connection
The API Bore Back Box feature is a
long cylindrical bore machined into
the box to provide relief from bending
stress. The unengaged threads in the
back of the box are machined out, re-
moving the notches and subsequent
stress risers that are otherwise cre-
ated. The length of the cylinder sec-
tion provides increased flexibility for
this high-stress area.
Note: This feature is not recommended for some small
connections.
Cold rolling on drill collars and down-
hole drilling tools increases the fa-
tigue life of the connection by placing
thread root fibers into compression.
In this compressed state, the thread
roots better resist fatigue. Industry
tests have confirmed that the fatigue
life of a thread will increase with cold
working, which is accomplished ei-
ther with the cold rolling process or
by peening.
Trepanning
Kemplating is the application of a
phosphate coating that provides a
barrier between the metallic surfaces
of the pin and box to prevent galling
until connections become work-hard-
ened. This porous finish also helps
retain the thread compound, ensur-
ing proper lubrication of the mating
surfaces. A phosphate coating can
be applied either by vat-dipping or
spray-on solution and can be done at
a Smith Services facility.
Tubular Repair Services
Connection recuts are the most com-
mon type of tubular repair. This pro-
cess is similar for drill collars, drilling
tools, rotary kellys and other tubular
products. The procedure requires that
four to six inches of material be re-
moved depending on the connection
type and its features. Enough mate-
rial must be removed to ensure that
the damaged area (near the base of
the box or pin) is not part of the recut
connection. Most rotary shoulder con-
nections can be recut and repaired at
any Smith Services facility. Repairs
to drill collars and downhole drilling
tools are completed and inspected
using calibrated lead and taper gaug-
es and ring and plug gauges. It is
recommended that a recut connec-
tion be cold rolled, phosphate coated
and equipped with a thread protector
before leaving the shop.
Note: The recut connection should be handled and
broken-in using the same procedures as any newly manu-
factured connection.
20
Tool joint build-up is an industry-ac-
cepted procedure to extend the ser-
vice life of drill pipe and Hevi-Wate
Drill Pipe. Tool joints that meet mini-
mum recommended length and di-
ameter criteria can be profession-
ally restored to their original OD at
selected Smith Services facilities. A
properly rebuilt tool joint will yield a
connection with the same OD, seal
face area and bevel diameter as a
new tool joint.
Smith Services adheres to the fol-
lowing processes and parameters to
ensure trouble-free life for a rebuilt
tool joint:
The depth of the heat affected
zone must be prevented from en-
tering the threaded area
A proprietary blend of wire and
flux provides a build-up material
with an optimum combination of
yield strength, wear resistance
and ductility
Existing hard metal is removed
Maximum build-up limits will not
be exceeded
Preheat and postheat cycles are
carefully monitored to ensure
mechanical properties of the
tool joint are maintained and
adequate postweld stress relief
is accomplished
The tool joint is machined to its
finished diameter, the hardband-
ing reapplied and the connection
re-machined to specific dimen-
sions
Tool joint build-up
21
Machine Shop Services
Hevi-Wate Drill Pipe build-up should
be considered to extend the usable
life of the tubular. The center upset
and long tool joints should be rebuilt
to new dimensions and hardbanding
reapplied before total wear gets be-
low these limits:
The center upset section might
not wear concentrically. At least
inch material must remain at
all points on the circumference
for build-up
The pin and box tool joint sections
may be built-up if minimum diam-
eter and length requirements are
met
Stubbing
A variety of hardband materials can
be applied following the rebuild pro- ers, hole openers and rotary kellys.
cess to add additional life to the tool
joint. A Smith Services representative Smith Services uses a carefully select-
can evaluate your downgraded tubu- ed weld material and flux to produce a
lars to help determine which joints weld deposit with adequate strength,
are repairable and at what cost. while maintaining optimum hardness
and ductility. Strict attention is given
Stub Welding Ends on Drill Col- to the preheating of parts, welding
lars and Specialty Tools processes and post-heat cycles. Au-
(Stubbing)
tomated stubbing units ensure high
When drill stem members become
quality stub welds and conformance
too short, box-weak from OD wear or
to requirements on every stub weld.
pin-weak from ID wear, they can be
Consider stub welding as a method to
put back into service using a process
prolong the life of your drilling tools.
referred to as stubbing. Smith Ser-
vices is the industry specialist at stub
Non-magnetic Materials
welding new material to the ends of
Stubbing
worn tools and cost-effectively re-
Shortened non-magnetic specialty
storing the physical dimensions back
tools can be repaired and placed back
to acceptable requirements.
into service using proprietary stub-
bing processes and materials devel-
Stubbing should be considered
oped by Smith Services. Most non-
when: mag drill collars, MWD collars and
Repeated reworking of connec- other high-priced components can
tions has left the tool too short cost-effectively have their useful life
for use extended.
Outside wear on the tool has re-
duced the bending strength and Call a Smith Services representative
torsional strength of the box to ensure that a procedure has been
Enlargement of the bore by ero- qualified to stub the non-magnetic
sion has affected the bending and tools in your fleet.
torsional / tensile strength of the
pin
Tools to Consider for Stubbing:
The following is a partial list of drilling
tools that can be considered for the
stub welding repair. Drill collars, heavy
wall drill pipe, stabilizers, roller ream-

Rotary Kelly Repair
The Rotary Kelly is the drive link be-
tween the surface power of the rig
and the drill bit. When kelly wear be-
comes appreciable, it can usually be
repaired at selected Smith Services
facilities.
The following conditions can be re-
paired at most service centers.
Connection Damage: The upsets
on each end of the kelly are man-
ufactured with sufficient length to
allow the connections to be recut
a number of times
Crooked: In most cases a bent
kelly can be straightened using a
hydraulic straightener. The kelly
should be closely inspected for
indications of fatigue damage
prior to straightening and subse-
quent return to service
Rounded Drive Corners: This
condition can be repaired in one
of two ways. The first and easi-
est method to accomplish this is
to reverse the ends. This process
enables the unworn side of the
corners to be placed into service.
The second method is to re-ma-
chine the drive flats to a smaller
non-API size. This process may
require special milling equipment
not available in most field service
centers. It should be noted that
when this procedure is selected,
special rollers must be purchased
for use with the modified kelly.
The re-machined kelly has a re-
duced load capacity.
Kelly life can be extended significant-
ly by implementing the following rec-
ommendations:
Always use a saver sub to reduce
thread wear and damage on the
lower connection
Always use a scabbard when
transporting a kelly
Lubricate the drive surfaces of the
kelly to permit it to slide freely
through the drive bushing
Inspect frequently for indications
of fatigue damage and stay alert
to changing wear patterns on the
kelly flats
Machine Shop Services
Hardbanding
Smith Services is known around
the world for the quality appli-
cation of hardband for OD wear
protection on drill collars, drill
pipe, heavy wall drill pipe and
other tools used in drilling ap-
plications. An automatic, metal-
arc, inert gas shielded, consum-
able electrode process is used
with closely controlled preheat
and postheat. When hardband is
replaced, it is necessary to re-
move the existing material prior
to the application of the new
hardfacing.
Conventional hardband mate-
rial consists of granular tungsten
carbide fed automatically into
the molten puddle to obtain uni-
form distribution of the tungsten
carbide particles. A selection of
casing friendly, non-tungsten
carbide hardband from industry-
approved suppliers is also avail-
able through Smith Services. The
standard application is flush to
1
32 inch (unless otherwise speci-
fied) above the OD of the drill
collar or tool joint.
Hevi-Wate Drill Pipe: Hardbanding
is recommended for the pin and box
tool joints, as well as the center upset
wear pad section. The standard appli-
cation consists of: 5 inches of hard-
facing placed flush with the OD on the
pin tool joint, 5 inches of hardfacing
placed flush with the box tool joint OD
(4 inches on the tool joint OD and 1
inch on the taper) plus fingers applied
to the tapered section of the box tool
joint to prevent fluid undercutting.
Hardbanding
Hevi-Wate Drill Pipe Hardbanding
4"
1" 1"
will automatically check for straight-
3"
3"
the drillstring and mishandling dur-
5"
Standard Spiraled
The center upset wear pad section is
provided with two 3-inch long bands
applied to the OD to prevent wear to
the center of the tube. Spiral Hevi-
Wate drill pipe will require tool joint
hardbanding only.
Drill Collars: There are three stan-
dard options for applying hardband
to drill collars; Type A, Type B and
Type C as indicated in the Drill Collar
Hardbanding Options reference on
page 23. Variations of these options
are available upon request. Please
consult with a Smith Services repre-
sentative for more information.
Note: Drill collars smaller than 4 34" OD cannot be
hardbanded due to thin walls.
22
Machine Shop Services
Straightening Services Drill pipe, drill collars, Hevi-Wate Manufacture and repair of cross-
Smith Services understands the im- Drill Pipe and rotary kellys can be over subs, pup joints and saver
portance of straight drill stem com- straightened at most Smith Services subs
ponents. Bent tubular products facilities. Downhole tool repair
and drilling tools can cause prema- Stabilizer redress and repair
ture wear and subsequent failure Make-up and Breakout Services Custom repairs
of BOP equipment, drillstring and Make-up and Breakout Services help
BHA members. improve rig economics by allowing Smith Services has offices and ser-
drill pipe to be shipped in preas- vice centers located in most of the
A certified Smith Services inspector sembled double lengths, reducing rig major oilfields in the world offering
time spent on making up or break- consistent, high quality drill stem
ness during the standard inspection ing connections. In addition to make- service and repair. These facilities
process. The most common causes of up and breakout of drill pipe, Smith perform work to API specifications,
bent drill pipe are improper make-up Services qualified operators use cali- when applicable, and Smith Services
and breakout procedures, dropping brated equipment to break in rotary standards.
shouldered connections. Breaking-
ing transportation. in these connections in a controlled
environment ensures reliable on-site
performance.
Other Machine Shop Services
There are a number of other valuable
services offered by Smith Services
that include the following:
Spiraling of drill collars
Turning drill collar OD
Automated Hardbanding Unit Make-up and Breakout Unit Port
Fourchon Facility
Drill Collar Hardbanding Options
Type A Type B Type C
Pin End Box End with Zip Lift (Slip Recess Only)
(Elevator and Slip Recess)
4"
1"
1"
10"
1"
1"
30"
10"
min. 10"
Tool illustration is not to scale.
23

Service centers are equipped with the
latest nondestructive testing (NDT)
equipment and offer a full range of
inspection that includes a variety of
third party standards. Smith Services
inspectors are ASNT Level II certified
in both the principles and techniques
of oilfield inspection. Extensive train-
ing combined with good old fashioned
experience means that when a tool is
inspected and marked with the OK
DRILCO stencil, it is certified ready
for service.
Inspection capabilities include:
API - RP7G, Spec 7, RP 5A5, 5CT
Third party standards
DS-1
NS-2
Customer defined standards
Field Inspection
Periodic inspection of drill pipe, drill
collars, subs and drilling tools con-
ducted at the drilling rig by a certified
Smith Services inspector is the first
important step in preventing down-
hole failures. The mobile inspection
units are completely self-contained,
housing all the equipment, consum-
able products and accessories nec-
essary to provide complete service.
Equipment can also be packaged for
air transportation to remote or off-
shore locations.
The inspector uses several NDT
methods to check the high stress
areas such as connections, slip ar-
eas, upset areas, weld areas, radius
changes and tubes to detect cracks
and indications.
Once the areas to be inspected are
thoroughly cleaned, any of the follow-
Thread lead measurement
Inspection Services
ing inspections can be conducted de-
pending on customer specifications:
Complete thread inspection
Dimensional inspection
Visual inspection (VT)
Magnetic particle (MT)
Liquid dye penetrant (PT)
Ultrasonic inspection of rotary
shouldered connections (UT)
Ultrasonic inspection of high
stress areas and tube upsets
Electromagnetic dual function tu-
bular inspections (ET)
Field repair of minor cracks, thread
and shoulder blemishes can be com-
pleted by the Smith Services inspec-
tor while on location. These problems,
if not repaired, will cause damage to
other connections in the drillstring,
and necessitate the expense of truck-
ing equipment to a machine shop for
repair.
Electromagnetic Inspection
This system consists of a laptop
computer, electronics package,
data acquisition board and propri-
etary signal processing software.
Features and Benefits
Dual function with 16 channels
of information
Data can be viewed on most
computers
Data can be delivered to the
customer electronically
Fast and accurate calibration
Fast inspection and reliable re-
sults
Easy to interpret display
Indications can be easily located
and investigated
Completely computer controlled
Highly transportable
Portable Hardbanding Service
Smith Services portable hardbanding Fully trained & qualified person-
units offer our customers the ultimate nel
in cost effective maintenance for their Drill pipe, drill collar & Hevi-
drillstring. With todays high cost of Wate applications
tubulars, having the ability to keep Superior abrasion & wear protec-
them in top shape without incurring tion
the additional cost of shipping back Standard tungsten carbide & pre-
and forth to a service center means mium hardbanding materials
a more efficient utilization of your tu-
bular inventory and a higher return Smith Services Portable Hardband-
Electromagnetic inspection on your drillstring investment. ing extends the useful life of drilling
station tubulars and is available from our 24
The Smith Services portable hour Service Centers worldwide.
hardbanding service provides:
Overall, the new state-of-the-art drill Onsite application
pipe inspection system and its ease State-of the-art portable equip-
of use allows for increased inspec- ment
tion production, greater operator ef-
ficiency and reduced overall operat- Harbanding Application
ing costs.
In-shop Inspection Services
When your drill stem products arrive
at a Smith Services facility, they will
receive thorough inspection by certi-
fied personnel. The following in-shop
inspection services are available:
Complete thread inspection
Dimensional inspection
Visual inspection (VT)
Magnetic particle (MT)
Liquid dye penetrant (PT)
Ultrasonic inspection of rotary
shouldered connections (UT)
Ultrasonic inspection of high-
stress areas and tube upsets
Portable Harbanding Unit
Full length ultrasonic inspection*
Full length dual function electro-
magnetic inspection (EMI)
Once inspected, tubular products and
downhole tools can be fully repaired
at a Smith Services machine shop.
From simple straightening, connec-
tion repair or machining new connec-
tions, your drill stem components will
be returned to drilling-ready condi-
tion.
*Only available at the Port Fourchon Super Service
Center.
24 25