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Results of Combustion Calculations

Heat Loss
Raw Material

0
Nat Gas
Moist Air Burner Combustion Gas Furnace
Oxidant to Furnace
Industrial Mixer Oxidant
Oxygen Dryer Dry Offgas
to Analysis Product

Water
Instream Property Summary O

Nat. Gas Stream (1.000 actual m3) Offgas Propertie


Temp Pressure Vol Temp
27 106 1.000 Calculational basis Pressure

Air properties vol % mass % Amount Mass Wet analysis


% O2 (wet) 20.37% CH4 95.00% 90.10% 0.040351 0.64735
Temp 30 C2H4 0.80% 1.33% 0.00034 0.00953 CO2
Pressure 105 C2H6 2.00% 3.56% 0.000849 0.02554 H2O
dpt 25 C3H8 1.00% 2.61% 0.000425 0.01873 O2
Vol 6 C4H10 + CnHn+x 0.20% 0.69% 8.49E-05 0.00494 N2
Amount 0.2499 H2 0.20% 0.0238% 8.49E-05 0.000171 Total
Mass 7.13 CO 0.10% 0.17% 4.25E-05 0.00119
CO2 0.40% 1.04% 0.00017 0.00748 Dry analysis
Oxygen properties N2 0.30% 0.50% 0.000127 0.00357
% O2 95.00% Total 0.04247 0.7185 CO2
Temp. 21 O2
Pressure 107 Oxidant Stream N2
Vol 1 Temp. Pressure Vol
Amount 0.04375 28.7 105.3 7.001
Mass 1.3913 Heat Balance Summ
vol % mass % Amount Mass Heat loss, kJ
O2 31.48% 34.73% 0.09247 2.9590 Combustion heat + inst
N2 65.95% 63.68% 0.19369 5.4262
H2O 2.56% 1.59% 0.00753 0.1357 Net heat available for ra
Total 0.29370 8.5209

Excess O2 5.8% Element Balance


moles mass
C 0.04456 0.5352
H 0.18734 0.1888
O 0.19285 3.0857
N 0.38764 5.4296

Air Vol., m3 6.00 7.00 8.00 9.00 10.00


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Excess O2 5.8% 15.5% 25.2% 34.9% 44.6%
Wet analysis
vol. % CO2 13.2% 11.8% 10.6% 9.6% 8.8%
H2O 27.8% 25.1% 22.9% 21.1% 19.6%
O2 1.5% 3.6% 5.2% 6.6% 7.7%
N2 57.5% 59.6% 61.3% 62.7% 63.8%

% Excess O2 vs. Air Volume


45% 9.0%
Excess O2

40% 8.0%
35% % excess O2 7.0%
%O2, wet

O2 in wet ofgas, %
30% 6.0%
25% 5.0%
20% 4.0%
15% 3.0%
10% 2.0%
5% 1.0%
0% 0.0%
6 7 8 9 10
Air Vol., m3

Chart created by Multicalc


Process Design & Simulation
Link
https://drive.google.com/file/d/0B6MPwKZgFKR3MnM3ZzhXNWQtd28/view
Legend
Input data

Result values
Offgas
0

Product

Offgas Results

Offgas Properties
1000 Volume STP Vol. dpt, C
103 34.64 7.555 66.7

Wet analysis
Amount Mass vol. % mass %
0.04456 1.961 13.2% 21.2%
0.09367 1.688 27.8% 18.3%
0.00504 0.161 1.5% 1.7%
0.19382 5.430 57.5% 58.8%
0.33708 9.239

Dry analysis
vol. % mass %
18.3% 26.0%
2.1% 2.1%
79.6% 71.9%

Heat Balance Summary


Heat loss, kJ per m3 of Nat Gas 3500
Combustion heat + instream sensible heat -34,869 Gross available heat
Heat content of offgas 11,817
Net heat available for raw mat'l processing -19,553 Net available heat

kg offgas/STP m3 of Nat. gas 1.223


kg CO2/STP m3 of Nat. gas 0.2122
Process Design & Simulation
Link

https://plus.google.com/+ChemicalEngineeringAspenTech/posts
https://drive.google.com/file/d/0B
Process Design & Simulation
Link
https://drive.google.com/file/d/0B6MPwKZgFKR3MnM3ZzhXNWQtd28/view