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DNV-OS-C107
STRUCTURAL DESIGN OF
SHIP-SHAPED DRILLING AND
WELL SERVICE UNITS
OCTOBER 2008
This booklet has since the main revision (October 2008) been amended, most recently in October 2009.
See the reference to Amendments and Corrections on the next page.
Det Norske Veritas. All rights reserved. No part of this publication may be reproduced or transmitted in any form or by any means, including
photocopying and recording, without the prior written consent of Det Norske Veritas.
If any person suffers loss or damage which is proved to have been caused by any negligent act or omission of Det Norske Veritas, then Det Norske Veritas shall pay compensation to such person
for his proved direct loss or damage. However, the compensation shall not exceed an amount equal to ten times the fee charged for the service in question, provided that the maximum compen-
sation shall never exceed USD 2 million.
In this provision "Det Norske Veritas" shall mean the Foundation Det Norske Veritas as well as all its subsidiaries, directors, officers, employees, agents and any other acting on behalf of Det
Norske Veritas.
Amended October 2009 Offshore Standard DNV-OS-C107, October 2008
see note on front cover Changes Page 3
CHANGES
General document located at: http://webshop.dnv.com/global/, under
Being class related, this document is published electronically category Offshore Codes.
only (as of October 2008) and a printed version is no longer
available. The update scheme for this category of documents is Main changes
different compared to the one relevant for other offshore doc- Since the previous edition (October 2008), this document has
uments (for which printed versions are available). been amended, latest in October 2009. All changes have been
For an overview of all types of DNV offshore documents and incorporated. The changes are considered to be of editorial
their update status, see the Amendments and Corrections nature, thus no detailed description has been given.
CONTENTS
SECTION 1
INTRODUCTION
Table C3 Abbreviations
C. Definitions Abbreviation In full
DFF Design fatigue factor
C 100 Verbal forms NDT Non-destructive testing
101 Shall: Indicates a mandatory requirement to be followed SCF Stress concentration factors
for fulfilment or compliance with the present standard. Devia- WSD Working Stress Design
tions are not permitted unless formally and rigorously justified,
and accepted by all relevant contracting parties.
102 Should: Indicates a recommendation that a certain
course of action is preferred or particularly suitable. Alterna- D. References
tive courses of action are allowable under the standard where
agreed between contracting parties but shall be justified and D 100 DNV Offshore Standards, Rules and Classifica-
documented. tion Notes
103 May: Indicates a permission, or an option, which is per- 101 The offshore standards and rules given in Table D1 are
mitted as part of conformance with the standard. referred to in this standard.
SECTION 2
STRUCTURAL CATEGORISATION, MATERIAL SELECTION AND
INSPECTION PRINCIPLES
201 When the DAT(-XC) is relevant, the design tempera- significance of member in terms of consequence of failure
ture is used for selection of materials, ref. DNV Rules for Clas- stress condition at the considered detail that together with
sification of Ships Pt.5 Ch.1 Sec.7. possible weld defects or fatigue cracks may provoke brittle
202 The topside structures shall be regarded as External fracture.
Structure according to the definition given in the DAT(-XC)
notation. Guidance note:
The consequence of failure may be quantified in terms of residual
203 Materials for structural members which are not defined strength of the structure when considering failure of the actual
as External Structure, may be selected according to DNV component.
Rules for Classification of Ships Pt.3 Ch.1.
---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---
A 300 Structural categorisation
402 The principles for determination of Material Classes are
301 In DNV Rules for Classification of Ships Pt.3 Ch.1
materials are categorised into Material Classes. The purpose of given in Table A1.
the structural categorisation is to ensure adequate material and
suitable inspection to avoid brittle fracture, and to ensure suf- Table A1 Material Classes
ficient fracture resistance of a material (stress intensity factor) Equivalent structural
Material Principles for determination of
to avoid crack sizes which may develop into brittle fracture at category in the
Class structural category
certain stress situations. DNV OS- standards
Structural parts where failure
Guidance note: I and II will be without significant con- Secondary
Conditions that may result in brittle fracture should be avoided. sequence.
Brittle fracture may occur under a combination of: Structural parts where failure
III will have substantial conse- Primary
- presence of sharp defects such as cracks quences
- high tensile stress in direction normal to planar defect(s) Structural parts where failure
- material with low fracture toughness. will have substantial conse-
Sharp cracks resulting from fabrication may be found by inspec- quences and are subject to a
IV Special
tion and repaired. Fatigue cracks may also be discovered during stress condition that may
service life by inspection. increase the probability of a
brittle fracture. 1)
High stresses in a component may occur due to welding. A com- 1) In complex joints a tri-axial or bi-axial stress pattern will be present.
plex connection is likely to provide more restraint and larger This may give conditions for brittle fracture where tensile stresses are
residual stress than a simple one. This residual stress may be present in addition to presence of defects and material with low fracture
partly removed by post weld heat treatment if necessary. Also a toughness.
304 If the fabrication quality is assessed by testing, or well 307 The extent of NDT for welds in block joints and erection
known quality from previous experience, the extent of inspec- joints transverse to main stress direction shall not be less than
tion required for elements within Material Class III may be for inspection category II.
reduced, but not less than for inspection category III.
308 Topside stools, or topside - hull connections, similar to
305 Fatigue critical details within Material Class II and III Figure 1, Material Class III, shall be inspected according to the
shall be inspected according to requirements in inspection cat-
egory I. requirements in inspection category I for the areas shown in
Figure 1.
306 Welds in fatigue critical areas not accessible for inspec-
tion and repair during operation shall be inspected according to 309 Inspection categories for Offshore Crane pedestals and
requirements in inspection category I. the supporting structure are given in Figure 2.
SECTION 3
DESIGN PRINCIPLES
complexity of structure culated considering the combined effects of global and local
complexity of loads. structural responses.
C 900 Capacity models for fatigue 904 The resistance against fatigue is normally given as S-N
901 The fatigue capacity shall be documented according to curves, i.e. stress range (S) versus number of cycles to failure
the principles and methods given in DNV Classification Note (N) based on fatigue tests. Fatigue failure should be defined as
30.7 or DNV-RP-C203. when the crack has grown through the thickness.
902 Simplified fatigue methods may be used when the long 905 The required fatigue life of new units shall be minimum
term distribution of stresses can be described by a stress range 20 years assuming that the unit complies with the DNV
and a Weibull shape parameter. requirements for dry-docking inspection. A design fatigue fac-
Guidance note: tor (DFF) of 1.0 is thus acceptable for all structural elements
In cases where the total stress range comprises stresses from sev- which are accessible for inspection and repair during docking.
eral load responses, a combined Weibull parameter should be Higher DFF according to DNV-OS-C102 Appendix A should
used. be used in case the structure is not accessible for inspection.
---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e--- 906 The effect of mean stresses may be accounted for
according to guidelines given in CN.30.7.
903 The accumulated fatigue damage from the transit and
operating conditions shall be calculated according to the oper- 907 The stresses may be based on gross thicknesses (i.e.
ational characteristics of the unit. The fatigue life shall be cal- without deducting the corrosion additions).
SECTION 4
DESIGN LOADS
pm and pa + pb
2 B 200 Liquid in tanks
201 The local strength requirements to plates, stiffeners and
pm, pa and pb are calculated pressure at the midpoint and simple girders in tanks shall comply with the requirements in
at each end respectively. DNV Rules for Classification of Ships Pt.3 Ch.1. The allow-
c) For girders: able stress for longitudinal members need not be less than 160
MPa.
midpoint of load area.
is determined according to: Positive shear force act down at aft end and up at forward end
n m of a part of the ship
qS = Fs + Fek + K k Pv k A
k =1 k =1
102 For units with double side, the horizontal bending
moment can be ignored for design of topside structures.
qS = Static global weight of module (kN) 103 The vertical shear force can normally be ignored, unless
Fs = Total steel weight of decks (kN) the vertical relative shear deformation of the support stools of
Fe = Weight of equipment (kN) the module are significant.
n = Total number of heavy equipment (>50kN)
E 200 Transit conditions
K 1) = Global load reduction factor for the deck considered
to account for simultaneous acting module loads 201 Referring to Table E1 one load case should be generated
Pv = Evenly distributed design load (kN/m2) for the deck for each of the maximum basic responses for the head sea,
considered, ref Table B1. beam sea and oblique sea. For symmetrical structures about a
m = Total number of decks longitudinal and transverse plane through the centre of gravity
of the topside structure, load combination 4 and 7 may be omit-
A = Loaded area of deck considered (area covered by ted.
equipment may be excluded)
1) Typical values are between 0.5 and 0.7
Table E1 Combination of dynamic responses in transit
Combination with
Heading Load Maximum fraction of responses
103 The tank loads within a module shall be added, if rele- case response
vant. Mwv Qwv MWh av at al
104 The load used should include all equipment over 50 kN Head 1 Mwv -1.0 1.0 0.0 0.5 0.0 -r
plus the sum of all realistic deck loads accounting for the joint Sea 2 Mwv 1.0 -1.0 0.0 -0.5 0.0 +r
probability of occurrence. 3 at +a +a -b 1.0 1.0 -c
Beam
Sea 4 at +a +a -b 1.0 -1.0 -c
5 al +h -h -i -j 0.4 1.0
D. Global static and dynamic loads in topside Oblique 6 at -k +k -l +m 1.0 0.9
structure Sea
7 at -k +k -l +m -1.0 0.9
D 100 General
where:
101 The dynamic loads to be combined with the global static
loads are determined by multiplying the masses with the Values for Values for
design acceleration. L > 200 m L < 100 m
a = -0.003 L + 1.3 0.7 1.0
b = -0.006 L + 1.5 0.3 0.9
E. Combination of accelerations, bending c = -0.003 L + 0.7 0.1 0.4
moments and shear forces h = 0.002 L + 0.5 0.9 0.7
E 100 Basic responses i = 0.003 L + 0.4 1.0 0.7
j = -0.002 L + 0.4 0 0.2
101 The basic hull girder responses according to the DNV
Rules for Classification of Ships Pt.3 Ch.1 used for design of k = -0.003 L + 0.7 0.1 0.4
the topside facilities are: l = -0.001 L + 1.1 0.9 1.0
m = -0.004 L + 1.1 0.3 0.7
av = vertical accelerations r = -0.004 L + 1.4 0.6 1.0
at = transverse acceleration
al = longitudinal accelerations L = Length of unit (m), shall not be taken higher than 200 nor
MW = wave bending moment less than 100.
QW = wave shear force E 300 Operating conditions
The sign convention is according to the coordinate system 301 The basic hull girder responses shall be determined for
below: loads present in the operating conditions provided the effect of
these loads has not been considered in the transit analysis.
302 The following heading profile of the ship shall be con-
sidered, unless documented otherwise:
Table E2 shall be analysed. applied loads in an integrated hull-topside model. If the topside
module is analysed separately from the hull, the hull deforma-
Table E2 Combination of dynamic responses in operating tion caused by the bending moments shall be applied to the
conditions model. The deformations should be determined by finite ele-
Combination with ment analysis. Within regions with no global stress concentra-
Heading Load Maximum fraction of responses tions, the longitudinal deformation in deck may alternatively
case response
al be determined by:
Mwv Qwv Mwh av at
8 al 0.9 -0.9 -a -b -c 1.0 0.5 ( M 1 + M 2 )
= l1
Operation 9 at -d +d -1.0 0.8 1.0 -e ZE
10 av -1.0 1.0 1.0 1.0 +f -g
where:
SECTION 5
STRENGTH OF TOPSIDE STRUCTURES
C 100 Plates 203 Stiffeners with sniped ends may be accepted where
101 The local requirements to end connections of stiffeners dynamic stresses are small and vibrations are considered to be
and design of brackets are given in DNV Rules for Classifica- of minor importance, provided that the plate thickness t sup-
ported by the stiffener is not less than: l0 = distance between points of zero bending moments in m
( l 0.5 s ) sp = Sg for simply supported girders
t = 1. 25 -------------------------------- (mm)
f1 = 0.6 Sg for girders fixed at both ends
Sg = girder span as if simply supported.
In such cases the required section modulus in 201 shall be
based on the following parameter values:
km = 8
The stiffeners should normally be snipped to an angle of max-
imum 30.
Guidance note:
For typical sniped end details as described above, a stress range
lower than 30 MPa can be considered as small dynamic stress.
---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---
beam-theory.
104 The section modulus and web area of the girder shall be 503 Minimum web area after deduction of cut-outs:
taken in accordance with particulars as given in D500. Struc- k S g b p N s Pp
tural modelling in connection with direct stress analysis shall AW = 10 3 (mm 2 )
be based on the same particulars when applicable. p
105 Dimensions and further references with respect to buck- The web area at the middle of the span is not to be less than
ling capacity are given in sub-section F. 0.5 AW.
D 200 Minimum thickness
Sg = girder span in m. The web height of in-plane girders may
201 The thickness of web and flange plating shall not be less be deducted. When bracket(s) are fitted at the end(s), the
than: girder span Sg may be reduced by two thirds of the bracket
arm length(s), provided the girder end(s) can be assumed
for longitudinal girders located lower than 4.0 m above the clamped, and that the section modulus at the end(s) of the
upper continuous deck of the hull or up to the first deck in girder is satisfactory. The brackets may be included in the
modules or topside deck houses: t = 5 + 0.01 L (mm), calculation of section modulus.
maximum 8 mm
for longitudinal girders at higher locations or transverse b = breadth of load area in m (plate flange), b may be deter-
girders: mined as:
t = 4 + 0.01 L (mm), maximum 7 mm, minimum 5 mm. = 0.5 (l1 + l2) where l1 and l2 are the spans of the supported
stiffeners on both sides of the girder, respectively, or dis-
D 300 Effective flange tance between girders
301 The effective plate flange area is defined as the cross- p = local design load in Sec.4 B and E
sectional area of plating within the effective flange width. The km = bending moment factor, see Table D1
cross section area of continuous stiffeners within the effective k = shear force factor, see Table D1
flange may be included. The effective flange width be is deter-
mined by: p = permissible utilisation factors as given in Sec.3
be = Ceb (m)
p = permissible shear stress in N/mm2
0.39 fy for load combination a)
0.46 fy for load combination b)
Ce = parameter given in Figure 1 for various numbers of
evenly spaced point loads (Np) on the girder span Ns = number of supported stiffeners on girder span
b = full breadth of plate flange in m, e.g. span of the sup- Pp = average point load from stiffener
ported stiffeners, or distance between girders fy = specified minimum yield stress of the material in N/mm2
E 100 General description a) Effect of local buckling of tubular members without exter-
nal pressure, i.e. subject to axial force and/or bending
101 For girders that are parts of a complex 2- or 3-dimen- moment) are given in Appendix A, cross section type IV.
sional structural system, a complete structural analysis shall be Section 3.8 of DNV-RP-C202 may be used.
carried out to demonstrate that the stresses are acceptable with
respect to yield and buckling. b) Effect of local buckling of tubular members with external
pressure need not be considered for the following diameter
102 The method used in the analysis shall be capable of Dm to thickness t ratio:
describing the physical behaviour of the structure when Dm
exposed to the required load levels in the limit states consid- E-
-------- 0.5 ---
ered. t fy
103 For girder systems consisting of slender girders, the
assessment for all load combination Sec.3 Table C1 can nor- where
mally be based on elastic beam theory. Due attention shall be
given to: E = modulus of elasticity and
fy = minimum yield strength.
shear area variation, e.g. due to cut-outs
moment of inertia variation ---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---
effective flange
303 Tubular members with external pressure, tubular joints
lateral buckling of girder flanges. and conical transitions may be checked according to API RP
2A-WSD.
E 200 Loads
201 Both global and local loads as defined in Sec.4 shall be F 400 Capacity checks according to other codes
considered. The relevant load combinations given in Sec.3 401 Stiffeners and girders may be checked according to pro-
Table C1 shall be addressed. visions for beams in recognised standards such as AISC-ASD.
E 300 Impact from connecting structure Guidance note:
The principles and effects of cross section types are included in
301 The impact of structures connected to the part covered the AISC-ASD.
by the capacity model shall be included in the assessment of
the girders. ---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---
SECTION 6
ASSESSMENT OF HULL TOPSIDE INTERFACE
SECTION 7
FATIGUE CAPACITY ASSESSMENT
SECTION 8
ACCIDENTAL CONDITIONS
A. General design.
105 If non-linear, dynamic finite element analysis is applied
A 100 General for design, it shall be verified that all local failure modes (e.g.
101 Safety assessment is carried out according to the princi- strain rate, local buckling, joint overloading, and joint fracture)
ples given in DNV-OS-A101 for relevant accidental scenarios. are accounted for implicitly by the modelling adopted, or else
102 The overall objective for design with respect to acciden- subjected to explicit evaluation.
tal conditions is that unit's main safety functions shall not be
impaired by accidental events. Satisfactory protection against B 200 Dropped objects
accidental damage may be achieved by two barriers: 201 Critical areas for dropped objects shall be determined on
the basis of the actual movement of potential dropped objects,
reduction of damage probability e.g. crane or other lifting operation mass, relative to the struc-
reduction of damage consequences. ture of the unit itself. Where a dropped object is a relevant acci-
dental event, the impact energy shall be established and the
103 The design against accidental loads may be done by structural consequences of the impact assessed.
direct calculation of the effects imposed by the loads on the
structure, or indirectly, by design of the structure as tolerable 202 Critical areas for dropped objects should be determined
to accidents. assuming a minimum drop direction within an angle of 10
with the vertical direction.
B 300 Fires
B. Design Criteria 301 The structure that is subjected to a fire shall maintain
sufficient structural strength before evacuation has occurred.
B 100 General The following fire scenarios shall be considered:
101 Structures shall be checked for accidental loads in two
steps, according to the loading conditions presented in Sec.3 jet fires
Table C1: fire inside or on the hull
fire on the sea surface.
resistance of the structure against design accidental loads,
i.e. loading condition c) Assessment of fire may be omitted provided fire protection
post accident resistance of the structure against environ- requirements made in DNV-OS-D301 are met.
mental loads after accidental damage, i.e. loading condi-
tions d) and e). B 400 Explosions
The unit shall be designed for environmental condition corre- 401 One or more of the following main design philosophies
sponding to 1 year return period after accidental damage. will be relevant:
Typical accidental loads are: ensure that hazardous locations are located in unconfined
(open) locations and that sufficient shielding mechanisms
impact from dropped objects (e.g. blast walls) are installed
fires locate hazardous areas in partially confined locations and
explosions. design utilising the resulting, relatively small overpressure
locate hazardous areas in enclosed locations and install
102 Generic values of accidental loads are given in DNV- pressure relief mechanisms (e.g. blast panels) and design
OS-A101. for the resulting overpressure.
103 The different types of accidental loads require different
methods and analyses to assess the structural resistance. Local 402 As far as practicable, structural design accounting for
exceedance of the structural capacity is acceptable provided large plate field rupture resulting from explosion actions
redistribution of forces due to yielding, buckling and fracture should be avoided due to the uncertainties of the actions and
is accounted for. the consequences of the rupture itself.
104 The inherent uncertainty of the frequency and magni- 403 Structural support of blast walls and the transmission of
tude of the accidental loads, as well as the approximate nature the blast action into main structural members shall be evalu-
of the methods for determination of accidental load effects, ated when relevant. Effectiveness of connections and the pos-
shall be recognised. It is therefore essential to apply sound sible outcome from blast, such as flying debris, shall be
engineering judgement and pragmatic evaluations in the considered.
SECTION 9
WELDING AND WELD CONNECTIONS
Figure 1
Stress components in a fillet weld
SECTION 10
CORROSION CONTROL
A. Hull and hull structural elements protected by a suitable coating system proven for marine
atmospheres.
A 100 General 102 Tanks for fresh water shall have a suitable coating sys-
101 The corrosion protection of the hull and its structural tem. Special requirements will apply for coating systems to be
members shall comply with the requirements in DNV Rules used for potable water tanks.
for Classification of Ships Pt.3 Ch.1.
B 200 Tanks
Tanks for liquids shall have a corrosion protection system
according to DNV Rules for Classification of Ships Pt.3 Ch.1.
B. Topside structure
B 100 Void spaces and elements in the atmospheric zone
101 Steel surfaces in topside structure except tanks shall be
APPENDIX A
CROSS SECTIONAL TYPES
A. Cross Sectional Types 103 Compression elements include every element of a cross
section which is either totally or partially in compression, due
A 100 General to axial force or bending moment, under the load combination
101 Cross sections of beams are divided into different types considered.
dependent on their ability to develop plastic hinges as given in 104 The various compression elements in a cross section
Table A1. such as web or flange, can be in different classes.
Table A1 Cross sectional types 105 The selection of cross sectional type is normally quoted
I Cross sections that can form a plastic hinge with the rotation by the highest or less favourable type of its compression
capacity required for plastic analysis elements.
II Cross sections that can develop their plastic moment resist-
ance, but have limited rotation capacity A 200 Cross section requirements for plastic analysis
III Cross sections where the calculated stress in the extreme com- 201 At plastic hinge locations, the cross section of the mem-
pression fibre of the steel member can reach its yield strength, ber which contains the plastic hinge shall have an axis of sym-
but local buckling is liable to prevent development of the plas- metry in the plane of loading.
tic moment resistance
IV Cross sections where it is necessary to make explicit allow- 202 At plastic hinge locations, the cross section of the mem-
ances for the effects of local buckling when determining their ber which contains the plastic hinge shall have a rotation
moment resistance or compression resistance capacity not less than the required rotation at that plastic hinge
location.
A 300 Cross section requirements when elastic global
analysis is used
301 When elastic global analysis is used, the role of cross
section classification is to identify the extent to which the
resistance of a cross section is limited by its local buckling
resistance.
302 When all the compression elements of a cross section are
type III, its resistance may be based on an elastic distribution
of stresses across the cross section, limited to the yield strength
at the extreme fibres.
d / tw 33 2) d / tw 38 d / tw 42
d / tw 72 d / tw 83 d / tw 124
4)
Rolled: c tf 10 Rolled: c t f 11 Rolled: c t f 23 C
10 11
Rolled: c tf ------------ Rolled: c tf ------------ Rolled: c tf 23 C
9 10 Welded: c t f 21 C
Welded: c t f ------------ Welded: c t f ------------
d / tp 50 2 d / tp 70 2 d / tp 90 2
1) Compression negative
2) is defined in Table A2
3) Valid for rectangular hollow sections (RHS) where h is the height of the profile
4) C is the buckling coefficient. See e.g. Classification Note 30.1, Table 3.2, No. 4 and 7 or Euro code 3 Table 5.3.3 (denoted k)
5) Valid for axial and bending, not external pressure.