Pistola Cash

Model AN--10K1
Pneumatic Stunner
EQUIPMENT TABLE OF
SELECTION . . . . . . . . . . . . . Ordering No. CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . Page
AN--10K1 Stunner ........ 4044003 Notice to Employer and Safety Director . . . . . . . 2

Notice to Operators, Maintenance
and Cleanup Personnel . . . . . . . . . . . . . . . . . . . . . 3
Model AST--100 Tester . . . . . . . 4016003
Parts Diagram and List . . . . . . . . . . . . . . . . . . . . . 4
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Filter / Regulator / Lubricator . . . 3022100 Installation Instructions . . . . . . . . . . . . . . . . . . . . . 6
Operation Instructions . . . . . . . . . . . . . . . . . . . . . . 7
Maintenance Instructions . . . . . . . . . . . . . . . . . . . 7
Balancer .............. 4042045
Trouble Shooting Chart . . . . . . . . . . . . . . . . . . . . 11
JARVIS
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. jarvis.products.corp@snet.net
6244001:
TEL. 860--347--7271 FAX. 860--347--6978 WWW. jarvisproducts.com
notice to employer
and safety director
Model AN--10K1 page 2 of 12
Keep body parts clear
NOTICE TO EMPLOYER AND SAFETY DIRECTOR

AVOID INJURY
1. Remove and repair any tool that malfunctions. All personnel must be instructed to remove any mal-
functioning equipment.
2. Ensure that all employees who use this tool are trained in the proper use of this tool and are aware of
the dangers that may arise if they do not follow procedures outlined in this brochure.
3. Ensure that all employees are instructed not to walk in front of the tool during its use; and to never put
fingers, hands or other parts of the body directly in front of the tool.
4. Enclosed are four (4) copies of NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PER-
SONNEL. Post one copy on the employees bulletin board; give one copy to the operator(s); give one
copy to the maintenance foreman; and give one copy to the sub--contract cleanup / internal cleanup fore-
man. Additional copies will be provided upon request.
5. The tool is designed and intended to be powerful. This fact should be obvious to your employees, but
you must emphasize it to them.
6. Ensure eye and ear protection is worn at all times when operating the tool.
7. Never make modifications or alterations to the tool. Replace any missing or illegible labels.
8. Ensure that proper procedures are established in accordance with OSHAs lockout/tagout procedures
(29 CFR 1910.147) to prevent accidental startup or release of stored energy.
9. Follow our installation and maintenance instructions for proper installation and care of the tool.
10. Avoid injury. Do not permit the tool to be misused.
11. If you resell or distribute a Jarvis product, you must provide the purchaser with the appropriate safety
sheets and tool brochure. Additional copies of safety sheets and tool brochures will be provided upon
request.
JARVIS PRODUCTS CORPORATION

6244001:
notice to operators, maintenance
and cleanup personnel
page 3 of 12 Model AN--10K1
Keep body parts clear
NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PERSONNEL

ANY MALFUNCTIONING TOOL MUST BE REMOVED FROM SERVICE
REPORT ANY PROBLEMS TO YOUR SUPERVISOR
1. Disconnect air hose in accordance with OSHAs lockout/tagout procedures (29 CFR 1910.147) before
performing any repair or maintenance.
2. Disconnect air hose -- or have the air hose disconnected -- in accordance with OSHAs lockout/tagout
procedures (29 CFR 1910.147) before performing any cleanup.
3. Disconnect air hose when the tool is not being used.
4. Never put fingers, hands or other parts of the body directly in front of the tool.
5. Always wear eye and ear protection when operating the tool.
6. Always keep operators head a safe distance away and off to one side of the tool when stunning to avoid
injury from the tools recoil.
7. Test the tool prior to use or daily. Using the Jarvis Stunner Tester is the preferred testing method; howev-
er the following procedure can also be used: Squeeze the trigger and depress the trigger contact bushing
against an unmounted rubber tire to activate the tool. If the tool malfunctions, remove it from service
and report or repair it immediately.
8. Never squeeze the trigger unless you want to use the tool.
9. Never make modifications or alterations to the tool. Replace any missing or illegible labels.

6244001:
parts diagram and list
25 Figure A
24
26
23
27
22
28 62
29 61
8 60 **
30 59
17 18 19 20 21
31 64 58
16
32 33 57
15
34 56
14
12 63 35
13 55
11 36
53
37
10 54
40 38
9 53
41 39
8 38 52
44
42 51
7
45
43 29
6 46 **
50
5 6
49
4
* 3 48
2 47
1 * Tighten to 56 lbf--ft (76 N--m)

** Tighten to 7.4 lbf--ft (10 N--m)

6244001:
parts diagram and list
ITEM PART NO. PART NAME QTY ITEM PART NO. PART NAME QTY
1 1036282 Trigger Contact Bushing 1 36 1055950 Hex Head Screw 1
2 1014179 Compression Spring 1 37 1022264 Release Valve Assembly 1
3 1055056 Hex Head Screw 4 (includes items 38, 39, 40,
4 1004387 Lock Washer 8 and 41)
5 1042496 Hanger Bracket 1 3022093 Release Valve Assembly 1
6 1054184 Shoulder Screw 2 with Trigger (includes
7 1002459 Cylinder Cover 1 items 37, 42 and 43)
8 1035403 O--ring 2 38 1035603 O--ring 2
9 1036281 Rod Guide Bushing 1 39 1018158 Lever Yoke 1
10 1036280 Bushing 1 40 1018159 Rocker Lever 1
11 1061901 Bumper 1 41 1010487 Roll Pin 1
42 1018160 Trigger Lever 1
12 1035599 Packing Seal 1
43 1010488 Lever Pin 1
13 1016598 Main Housing 1 44 3020053 Trigger Firing Shaft Assy. 1
1017382 Danger Label, Impact 1 45 1010490 Roll Pin 1
14 1054183 Locking Screw 2 46 1007361 Hex Lock Nut 2
15 1065071 Locking Piston 1 47 1007302 Hex Lock Nut 1
16 1061898 Valve Plug 1 48 1059138 Hose Assembly, Coiled 1
17 1035601 O--ring 1 49 1009167 Upper Valve Sleeve 1
18 1014178 Compression Spring 1 50 1061900 Packing Ring 1
19 1035600 O--ring 1 51 1035609 O--ring 1
20 1035245 O--ring 1 52 1035607 O--ring 1
21 1035598 Packing Seal 1 53 1035608 O--ring 2
22 1022266 Sliding Valve 1 54 1022267 Valve Case 1
23 1029395 Piston Spacer 1 3022097 Valve Case with O--rings
24 1035604 O--ring 1 items 52 and 53
25 1007360 Special Nut 1 55 1036279 Catch Bushing 1
26 1065072 Locking Piston 1 56 1015014 Air Deflector 1
3065020 Penetrator Shaft Assembly 57 1035610 O--ring 1
(includes items 23--27) 58 1002458 Housing Cover 1
27 1020347 Penetrating Shaft 1 59 1004453 Lock Washer 4
28 1035606 O--ring 1 60 1055095 Socket Head Cap Screw 4
61 1042495 Safety Bracket 1
29 1035605 O--ring 2
1017061 Name and Info Label 1
30 1009168 Housing Cylinder 1 1055274 Drive Screw 4
31 1061899 Muffler 1 62 1042497 Hanger Bracket 1
32 1035602 O--ring 1 63 1010489 Valve Retaining Pin 1
33 1011186 Quick Connect Socket 1 64 1050602 Reducing Bushing 1
34 1011185 Quick Connect Plug 1 3035071 Seal Kit (items 8, 12, 17--20,
35 1007359 Hex Lock Nut 1 24, 28--30, 32 ,51--53 & 57)

6244001:
specifications and
installation instructions
SPECIFICATIONS 4.1 Use SAE 10 oil approved for USDA H1 service

to lubricate the air and to extend service life of
Operating Pressure 150--175 psi 10--12 bar bumper (item 11).
Air Consumption (per cycle) 0.42 ft3 10 L
Penetrating Shaft Diameter 0.63 in 16 mm Compressor Figure 1
Air--Filter--Regulator-- Lubricator
Control Handle Pneumatic
Overall Dimensions (l x w x h)
16 x 9.5 x 16.5 in Air Pressure Line
406 x 241 x 419 mm
Weight 19.5 lbs 8.8 kg
Hose Assy.
INSTALLATION INSTRUCTIONS
AN--10K1
IMPORTANT: ALWAYS DISCONNECT AIR HOSES IN Pneumatic
ACCORDANCE WITH OSHAS LOCKOUT/TAGOUT Stunner
PROCEDURES (29 CFR 1910.147) BEFORE
PERFORMING ANY MAINTENANCE OR REPAIRS.
ALL WIRING MUST BE DONE IN ACCORDANCE WITH

NATIONAL, STATE AND LOCAL ELECTRICAL CODES. Figure 2
Rail
Refer to Figure A on page 4 for numbered items.
1 Install compressor:
1.1 Install compressor in a location that allows good
Balancer
air circulation and easy access from stunning
box. Approx. 6.5 ft (2 m)
Hose Assy.
1.2 Install an air filter--regulator--lubricator at the op-
erators station. Jarvis part number 3022100 is
available.
1.3 Install hose assembly (item 48) to air filter--regu- Approx. 8 to 12 inches (200 to 300 mm)
lator--lubricator. Refer to Figure 1.
Stunning Box
2 Install balancer:
2.1 Install a balancer over the stunning box to sus- 4.2. Adjust the lubricator to obtain approximately one
drop of oil for every three uses of the stunner.
pend AN--10K1. Jarvis part number 4042045 is
available. 5 Connect stunner to air pressure line:
3 Install AN--10K1 Pneumatic Stunner: Note: Make sure air supply valve is closed before con-
necting hose assembly to the air-- filter-- regulator-- lubri-
3.1 Mount stunner (with balancer) hanging from a
cator; and that the systems operating air pressure is a
rail that allows movement lengthways across the
minimum 150 psi (10.3 bar). If operating air pressure
stunning box. Refer to Figure 2.
falls below 150 psi, the release valve assembly (item 37)
4 Fill the air filter--regulator--lubricator: will not close and air will escape.

6244001:
installation, operation, and
maintenance instructions
5.1 Make sure trigger lever (item 42) and trigger con- Keep hands away from the trigger contact bushing area
tact bushing (item 1) move freely before the (item 1) when penetrating shaft (item 27) is activated.
stunner is connected to the air pressure line.
4 Squeeze trigger lever (item 42).
5.2 Connect quick connect socket (item 33) on stun-
5 Position the AN--10K1 stunner directly on the ani-
ner to hose assembly (item 48).
mals head to activate trigger contact bushing (item
1) and release penetrating shaft (item 27) .
OPERATION INSTRUCTIONS
6 After penetrating shaft (item 27) is released and ani-
Eye and ear protection must be worn at all times while mal is stunned, remove trigger contact bushing
operating the AN- 10K1 Pneumatic Stunner. (item 1) from the animals head.
Note: Always disconnect quick connect socket (item 7 Repeat procedure for next animal placed in stun-
33) from hose assembly (item 48) when tool is not being ning box.
used.
Note: If penetrating shaft (item 27) does not go back
Operating air pressure must be maintained between a automatically to its original position after animal is
minimum 150 psi (10.3 bar) and a maximum 175 psi stunned, the stunner must be fired again without being
(12.1 bar). Air pressure must never exceed 175 psi. in contact with the animals head. Point stunner in a
Installation of a safety valve on the air line will prevent safe direction, away from the animal and people. Si-
air pressure from exceeding the maximum pressure. multaneously squeeze trigger lever (item 42) and move
1 Connect air hose. trigger firing shaft assembly (item 44) in direction of
main housing (item 13).
2 Each day, before you begin operation, go through
the following check list: 8 Disconnect quick connect socket (item 33) from
hose assembly (item 48) after stunning has been
2.1 Make sure that the compressed air supply is at the
completed.
proper pressure and that the lubricator is up to the
full mark.
Note: Keep body parts away from contact bushing MAINTENANCE INSTRUCTIONS
(item 1) when trigger is activated.
ALWAYS DISCONNECT THE AIR SUPPLY IN ACCOR-
2.2 Make sure the tool is working correctly. Use DANCE WITH OSHAS LOCKOUT/TAGOUT PROCE-
Jarvis AST--100 Stunner Tester to insure pene- DURES (29 CFR 1910.147) BEFORE PERFORMING ANY
trating shaft (item 27) is traveling at the proper MAINTENANCE OR REPAIRS.
speed. As an alternative, the following proce-
dure can be used: Squeeze the trigger lever Refer to Figures A on pages 4 for referenced items.
(item 42) and displace the contact bushing (item
1) against an unmounted rubber tire. If the tool Refer to Figure B, Trouble-- shooting Chart, on page 10
malfunctions, remove it from service and report for trouble-- shooting procedures.
the problem to your supervisor immediately. Always disconnect quick connect socket (item 33) from
3 Use hanger bracket (item 62) to guide stunner to the hose assembly (item 48) before attempting any mainte-
animals head. nance or repairs.
Note: Operators head must be a safe distance away Note: When testing stunner after completing mainte-
and on one side of the stunner when the stunner is in nance or repair procedures, operating air pressure can-
use to avoid any injury from tools recoil. not be lower than 70 psi (4.8 bar).

6244001:
1 DAILY: 3.4 Remove housing cover (item 58).

1.1 Check tightness and condition of hex head 3.5 Remove o--ring (item 57) and air deflector (56).
screws (item 3) and socket head screws (item 60). 3.6 Remove penetrating shaft assembly (items
Replace if necessary. 23--27).
1.2 Check condition and operating smoothness of 3.7 Remove catch bushing (item 55).
trigger contact bushing (item 1), trigger firing
3.8 Remove o--rings (item 53), valve case (item 54),
shaft assembly (item 44), release valve assembly
packing ring (item 50) and upper valve sleeve
(item 37), rocker lever (item 40) and trigger lever
(item 49).
(item 42). Lubricate or replace if necessary.
3.9 Remove special nut (item 25), o--ring (item 24),
2 WEEKLY: locking piston (item 26) and piston spacer (item
2.1 Check condition of housing cover (item 58). Re- 23) from penetrating shaft (item 27).
place if necessary. 4 PENETRATING SHAFT INSTALLATION:
2.2 Check condition of catch bushing (item 55). Re- 4.1 Reverse steps and procedures outlined in section
place if necessary. Refer to penetrating shaft dis- 3. See special notes below:
assembly, section 3. 4.1.1 Make sure safety bracket (item 61) and hang-
2.3 Check condition of o--rings (item 53), valve case er bracket (item 62) are correctly installed
(item 54), packing ring (item 50) and upper valve onto hanger bracket (item 5).
sleeve (item 49) for dirt, wear or damage. Re- 4.1.2 Install and tighten hex lock nuts (item 46)
place if necessary. Refer to penetrating shaft dis- to 7.4 lbf--ft (10 N--m).
assembly, section 3. 4.1.3 Install and tighten socket head screws
2.4 Check condition of bumper (item 11). Replace if (item 60) with lock waster (item 59) to 7.4
lbf--ft (10 N--m).
necessary. Refer to bumper disassembly, section
5. 4.1.4 Make sure o--ring (item 57) is correctly
installed into groove of housing cover (item
Note: Bumper has an approximate service life of 5000 - 58). Adhesive may be used to install the o--
6000 cycles. ring into the groove.
2.5 Check end of penetrating shaft (item 27) for wear 5 BUMPER DISASSEMBLY:
or damage. Replace if necessary. Refer to pene- 5.1 Remove shoulder screws (item 6) and hex lock
trating shaft disassembly, section 3. nuts (item 46) from hanger bracket (item 5).
2.6 Wash all parts thoroughly and lubricate with 5.2 Remove safety bracket (item 61) and hanger
SAE 10 oil approved for USDA H1 service. bracket (item 62).
3 PENETRATING SHAFT DISASSEMBLY: 5.3 Remove socket head screws (item 60).
3.1 Remove shoulder screws (item 6) and hex lock 5.4 Remove housing cover (item 58).
nuts (item 46) from hanger bracket (item 5). 5.5 Remove o--ring (item 57) and air deflector (56).
3.2 Remove safety bracket (item 61) and hanger 5.6 Remove penetrating shaft assembly (items
bracket (item 62). 23--27, and 49--55).
3.3 Remove socket head screws (item 60) that secure 5.7 Remove sliding valve (item 22), housing cylin-
housing cover (item 58) to unit. der (item 30) and muffler (item 31).

6244001:
5.8 Remove o--ring (item 32) and packing seal (item Figure 3
12). Release Valve Assy.
Hex Head Screw
5.9 Remove bumper (item 11). Replace if necessary. Rocker

Lever
6 BUMPER INSTALLATION:
0.60/0.63 in
(15/16 mm)
6.1 Reverse steps and procedures outlined in section
5. See special note below:
6.1.1 Make sure o--ring (item 32) is correctly

installed and centered with thinner portion of Trigger Firing Shaft Assy.
housing cylinder (item 30).
7 RELEASE VALVE DISASSEMBLY: 9 CYLINDER COVER DISASSEMBLY:

9.1 Remove hex lock nut (item 47) securing trigger
7.1 Remove hex lock nut (item 47) that secures trig- firing shaft assembly (item 44) to trigger contact
ger firing shaft assembly (item 44) to trigger con- bushing (item 1).
tact bushing (item 1). 9.2 Remove trigger firing shaft assembly (item 44).
9.3 Remove roll pin (item 45).
7.2 Remove trigger firing shaft assembly (item 44). 9.4 Remove trigger contact bushing (item 1) and
compression spring (item 2).
7.3 Remove release valve assembly (item 37). Re- 9.5 Remove hex head screws (item 3) and lock wash-
place if necessary. ers (item 4) securing hanger bracket (item 5) to
cylinder cover (item 7).
8 RELEASE VALVE INSTALLATION:
9.6 Remove shoulder screws (item 6) and hex lock
nuts (item 46) from hanger bracket (item 5).
8.1 Reverse steps and procedures outlined in section
9.7 Remove hanger bracket (item 5).
7. See special notes below:
9.8 Remove cylinder cover (item 7). Use light taps
8.1.1 Lubricate o--rings (item 38) with SAE 10 oil to separate cylinder cover from main housing
approved for USDA H1 service prior to (item 13). Replace if necessary.
installation. 9.9 Remove o--ring (item 8), rod guide bushing (item
9) and bushing (item 10). Replace if necessary.
8.1.2 Make sure that rocker lever (item 40) and trig- 10 CYLINDER COVER INSTALLATION:
ger lever (item 42) are correctly installed, and
trigger lever (item 42) easily contacts trigger 10.1 Reverse steps and procedures outlined in sec-
firing shaft assembly (item 44). tion 9. See special notes below:
10.1.1 Make sure o--ring (item 8) is correctly
8.1.3 After installation, make sure distance be- installed and is centered properly on cylinder
tween hex head screw (item 36) and main cover (item 7).
housing (item 13) is adjusted to 0.60/0.63 in 10.1.2 Make sure cylinder cover (item 7) is properly
(15/16 mm). Refer to Figure 3. seated on hanger bracket (item 5).

6244001:
10.1.3 Install and tighten hex lock nuts (item 46) 10.1.4 Install and tighten hex head screws (item 3)
to 7.4 lbf--ft (10 N--m). to 56 lbf--ft (76 N--m).

6244001:
trouble shooting chart
Figure B
Trouble--shooting Chart
Refer to Figure A, page 4 for referenced items.
Problem Probable Cause Solution
Air escaping from air vent slots Damaged or contaminated o--rings Clean or replace o--rings
(items 32, 29, 28, 53, and 51)
Damaged or contaminated upper Clean or replace upper
valve sleeve (item 49) valve sleeve
Air escaping from release valve Damaged release valve assy. (item 37) Replace release valve assembly
Lack of Power Low air pressure Check compressor or air
filter--regulator--lubricator
connections
Damaged catch bushing (item 55) Replace catch bushing
Damaged or contaminated o--rings Clean or replace o--rings
(items 28, 29, 32, 51 and 53)
Release valve assy. (item 37) Adjust or replace release valve assembly.
needs adjustment or replacement See Figure 3, page 9
Air filter--regulator--lubricator Lubricate with SAE 10 oil approved
needs adjustment for USDA H1 service
Penetrating shaft remains Low air pressure Check compressor or air
stuck, or does not go back pressure line connections
completely to its original Add lubricant to air filter--
position regulator--lubricator
Damaged or worn bumper (item 11) Replace bumper
Damaged or contaminated Clean or replace o--rings
o--rings (8, 24 and 32)
Damaged or worn edge on Replace penetrating shaft
penetrating shaft (item 27)
Damaged, worn or misaligned Replace or re--install packing seal
packing seal (item 12)
Pneumatic stunner does not activate Release valve assy. (item 37), Lubricate parts with SAE 10 oil
penetrating shaft sliding valve (item 22), upper valve approved for USDA H1 service
sleeve (item 49), and trigger
contact bushing (item 1) need
lubrication
Incorrect installation of compressor Check connection between
or air--filter--regulator --lubricator compressor and air--filter--
regulator--lubricator, and
between lubricator and
pneumatic stunner
Damaged or contaminated o--rings Clean or replace o--rings

(items 28, 29, 52 and 53)
Damaged or worn release Replace release valve assy.

valve assembly (item 37)
Release valve assy. (item 37) Adjust release valve assembly

needs adjustment See Figure 3, page 9

6244001:
JARVIS
JARVIS
PRODUCTS
CORPORATION

6244001:
UNITED STATES OF AMERICA
TEL. 860--347--7271 E--MAIL.
FAX. jarvis.products.corp@snet.net
860--347--6978 WWW. jarvisproducts.com
6244001:

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Model AN--10K1

AN--10K1 Stunner ........ 4044003 Notice to Employer and Safety Director . . . . . . . 2

Keep body parts clear

NOTICE TO EMPLOYER AND SAFETY DIRECTOR

JARVIS PRODUCTS CORPORATION

Keep body parts clear

NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PERSONNEL

JARVIS PRODUCTS CORPORATION

1 * Tighten to 56 lbf--ft (76 N--m)

JARVIS PRODUCTS CORPORATION

JARVIS PRODUCTS CORPORATION

SPECIFICATIONS 4.1 Use SAE 10 oil approved for USDA H1 service

ALL WIRING MUST BE DONE IN ACCORDANCE WITH

JARVIS PRODUCTS CORPORATION

JARVIS PRODUCTS CORPORATION

1 DAILY: 3.4 Remove housing cover (item 58).

JARVIS PRODUCTS CORPORATION

5.9 Remove bumper (item 11). Replace if necessary. Rocker

6.1.1 Make sure o--ring (item 32) is correctly

7 RELEASE VALVE DISASSEMBLY: 9 CYLINDER COVER DISASSEMBLY:

JARVIS PRODUCTS CORPORATION

JARVIS PRODUCTS CORPORATION

Damaged or contaminated o--rings Clean or replace o--rings

Damaged or worn release Replace release valve assy.

Release valve assy. (item 37) Adjust release valve assembly

JARVIS PRODUCTS CORPORATION

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