PILIPINAS SHELL PETROLEUM CORPORATION

Tabangao Refinery, Batangas City

Reliability and Integrity Department

To : Allan abrigo Date : May 29, 2017

John Kim Redecio
From : Boks Junio Ref. No. : AR-U0200-003-
2017TA

ACTION REPORT

Plant : U0200
Item : C201 M/H A7
Subject : Repair recommendation on C201 A7 Tech Findings

After Tech inspection of C201 Manhole A7, the following were noted:

One partial draw off pipe fallen

Two calming section downcomers were deformed

Recommendations:

For the partial draw off pipe.

1. Lightly grind sheared off location of both pipe and square flange to clean the surface and prepare for
welding.
2. Provide a small bevel using pencil grinder.
3. Preheat to 150deg C
4. Full weld all around using GTAW process.
5. Use TG-S410/A5.9 ER410 electrode
6. DPT after welding

See attached drawing (page 2) for a mock-up of where to grind and weld.

For the detached calming section downcomers/seal pan (Tech to provide marked up location).

1. Reposition detached seal pan (Page 3) the seal pan should snap into position
2. tack weld using TG-S410 electrode.
3. See drawing on page 3 for the tack positions.

For the deformed calming section downcomer/sealpan (Tech to provide marked up location)

1. Remove the deformed seal pan (Page 4) by detaching it from the affected downcomer
2. Restore original shape via lightly hammering the deformed area.
3. Reassemble/restore the assembly
4. Tack weld to secure it into position. Use TG-S410 electrode

Prepared by:

Boks Junio
1. Lightly grind sheared off location of both
pipe and square flange to clean the
surface and prepare for welding.
2. Provide a small bevel using pencil grinder.
3. Preheat to 150deg C
4. Full weld all around using GTAW process.
5. Use TG-S410/A5.9 ER410 electrode
6. DPT after welding
Snap in to original position and tack
weld using TG-S410 electrode

Tack weld here

1. Remove the deformed seal pan (Page 4) by detaching it from the
affected downcomer
2. Restore original shape via lightly hammering the deformed area.
3. Reassemble/restore the assembly
4. Tack weld to secure it into position. Use TG-S410 electrode