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1. Introduction
Parabolic trough solar technology is the most proven and lowest cost large-scale solar power technology available
today, primarily because of the nine large commercial-scale solar power plants that are operating in the California
Mojave Desert. These plants, developed by Luz International Limited and referred to as Solar Electric Generating
Systems (SEGS), range in size from 1480 MW and represent 354 MW of installed electric generating capacity.
These plants have been operating daily for up to 18 years, and as the year 2001 ended, these plants had accumulated
127 years of operational experience. These plants sell power to Southern California Edison, the local power utility;
through standard offer power purchase contracts. One of the key features of these contracts is the ability of these
plants to produce energy during the period when the utility has the highest demand for power. Thus a key feature of
the SEGS plants is the ability of the plants to dispatch power to help meet the utilitys peak electricity demand. In
southern California, the peak energy demand is during the summer afternoon and early evening, corresponding to the
air conditioning load. The winter peak load is lower but more pronounced and occurs in the early evening and
corresponds to an evening lighting load.
The first SEGS plant (SEGS I), built in 1984, included three hours of thermal storage that allowed the plant to shift
electric generation from periods when solar energy is available to the periods when the utilitys peak electric demand
occurs. The plant used a mineral oil HTF and a two-tank thermal storage system; one tank held the cold oil and a
separate tank held the hot oil once it had been heated to about 300 C. This system successfully helped the plant
dispatch its electric generation to meet the utility peak loads during the summer afternoons and winter evenings. The
mineral oil HTF is very flammable and could not be used at the later, more efficient SEGS plants that operate at
higher solar field temperatures (approximately 400C). For these plants the two-tank storage system used at SEGS I
is not feasible because cost of the synthetic HTF is higher, and the high vapor pressure of biphenyl-diphenyl-oxide
would require pressurized storage vessels. As a result the later SEGS plants used fossil fuel fired backup to allow the
plants to dispatch power to peak electric demand periods when solar energy is not available. Although no new SEGS
plants have been built in the last ten years, there is growing interest in the development of new trough power plants.
The availability of a thermal energy storage system that would allow these plants to dispatch power and increase the
plant annual capacity factor is a potential economic plus for the technology over other renewable options.
This paper reviews an engineering study that was carried out to evaluate the feasibility of using molten-salt storage in
parabolic trough power plants [1]. This storage concept was successfully tested in the Solar Two project, a solar
tower plant that uses molten salt as the HTF [2]. No major technical barriers were identified in this study, and thus
the concept appears to have low technical risk and could easily be used in near-term trough projects. The paper
describes the proposed storage concept and the results of an economic evaluation. The calculations were done for a
50 MW Rankine cycle and for different storage sizes ranging from 0 to 15 hours of equivalent full capacity
operation.
*
ulf.herrmann@flabeg.com
2. Description of Plant Concept
Parabolic trough power plants consist of large fields of parabolic trough collectors, a heat transfer fluid/steam
generation system, a Rankine steam turbine/generator cycle, and optional thermal storage and/or fossil-fired backup
systems. The collector field is made up of a large field of single-axis-tracking parabolic trough solar collectors. A
heat transfer fluid (HTF) is heated up as high as 393C as it circulates through the collectors and returns to a series of
heat exchangers (HX) in the power block, where the fluid is used to generate high-pressure superheated steam (100
bar, 371C). The superheated steam is then fed to a conventional reheat steam turbine/generator to produce
electricity. The existing parabolic trough plants have been designed to use solar energy as the primary energy source
to produce electricity. Given sufficient solar input, the plants can operate at full-rated power using solar energy
alone. During summer months, the plants typically operate for 1012 hours a day on solar energy at full-rated
electric output. To enable these plants to achieve rated electric output during overcast or nighttime periods, the
plants have been designed as hybrid solar/fossil plants; that is, a backup fossil-fired capability can be used to
supplement the solar output during periods of low solar radiation. Alternatively, thermal storage can be integrated
into the plant design to allow solar energy to be stored and dispatched when power is required.
Figure 1 shows a process flow schematic for a typical large-scale parabolic trough solar power plant with a two-tank
molten salt storage. In this configuration, HTF from the solar field is diverted through a heat exchanger that is used
to charge the thermal storage system,
heating salt from the cold storage up to
385C and storing it in the hot salt storage
tank. When the storage system is
discharged, salt from the hot storage tank is
sent back to the HTF to salt heat exchanger
and is used to heat cold HTF. The heated
HTF is then send to the power plant. The
cooled salt is returned to the cold storage
tank. The temperature of the cold salt is
about 300C.
3. Storage System
The thermal storage system consists of the following principal elements: the nitrate salt inventory; the nitrate salt
storage tanks; the oil-to-salt heat exchangers; and the nitrate salt circulation pumps. All main components, except of
the heat exchanger, were tested in large scale in the Solar Two project. Beyond it, new pumps for large salt storage
tanks were developed and tested by the US company Nagle Pumps [3].
4. Performance Modelling
280
T = 28 K
that after 6 weeks without charging and discharging
270
the storage the storage temperature will still be over
260
250C and hence well above the freezing point.
250
240
Such a long standstill period of the system is not
230
expected during normal operation. Consequently no
220 risk of freezing of the salt exists during normal
210 operation of the storage.
200
0 5 10 15 20 25 30 35 40 Figure 2: Cooling curve of cold storage tank during
Days
standby over a period of 6 weeks
This was also demonstrated in the operation of the storage tanks of the Solar Two project [2]. No danger of freezing
of the tank inventory occurred in the 1 year of system testing. The Solar Two tanks were considerably smaller than
the tanks considered here, which leads to higher specific heat losses. The operation temperature of the cold tank of
Solar Two was 290C, which is similar to the temperature used here.
Nevertheless, freezing of salt has to be avoided under all circumstances when unexpected operation conditions or
plant outages will occur. Therefore, heat trace cable will be installed at the salt pipes and the salt-to-oil heat
exchanger, and immersion heaters will be installed in the tanks, to prevent the salt from freezing in emergency
situations. It is not expected to use the electrical heating in normal operation. Thus no auxiliary electricity
consumption of the heating is considered in the performance analyses. But the investment cost for the electrical
heating system is taken into account in the cost estimation.
The performance calculation also takes into account that the live steam temperature is lower during storage operation
than during daytime, when steam is generated directly by the solar field. This leads to a slight decrease of power
block efficiency. The results of the performance calculation are presented below in Table 3.
5. Economy of concept
The economic value of the molten salt storage concept was assessed by a Levelized Electricity Cost (LEC)
calculation. The cost were developed using the following equation:
(Investment cost)(Fixed charge rate) + Fuel cost + O & M cost
LEC [$/MWhe] =
Net electric output
The fixed charge rate is an economic factor, which converts the capital cost to an equivalent annual expense. A
representative value of 0.104 is used for this study. The input data and the results of the performance and LEC
calculation are presented in Table 3. The main result of the analysis is depicted in Figure 3. The plot shows the LEC
and the number of full load hours for different storage capacities and for a reference configuration without storage.
According to Figure 3, 2-Tank molten salt storage systems are economically attractive, if the storage system has a
minimum size. Already the cost estimation of
160 5600 the storage system itself (section 3.3) showed
4900 that the specific cost for a small storage
system is relatively high because of the high
120 4200
cost of the heat exchanger. Only storage
Annual full load hours
LEC [US$/MWh]
0 0
0 1 3 6 9 12 15 Figure 3: Levelized electricity cost for trough
Storage capacity [hours] plants with molten salt storage
Case 50MW / 0h 50MW / 1h 50MW / 3h 50MW / 6h 50MW / 9h 50MW/12h 50MW/15h
Site Barstow Barstow Barstow Barstow Barstow Barstow Barstow
DNR [kWh/ma] 2717 2717 2717 2717 2717 2717 2717
Nominal Power [MW] 50 50 50 50 50 50 50
Storage Size [hr] 0 1 3 6 9 12 15
Solar Field Size [m] 305,200 340,080 374,960 479,600 584,240 619,120 654,000
Power Block Gross Efficiency 37.5% 37.5% 37.5% 37.5% 37.5% 37.5% 37.5%
Plant Performance
Operating Scenario solar only solar only solar only solar only solar only solar only solar only
Solar Thermal [GWh/a] 378 421 484 602 718 789 817
Steam Turbine, Gross [GWh/a] 119 133 154 196 238 267 278
Parasitics [GWh/a] 8 9 12 16 20 25 27
Total Fuel [106 m/a] 0 0 0 0 0 0 0
Full Load Hours [h/a] 2235 2480 2836 3607 4361 4840 5019
Capacitiy Factor [%] 26 28 32 41 50 55 57
Net Electric [GWh/a] 111.8 124.0 141.8 180.4 218.0 242.0 250.9
Economy
Total Project Cost 118,774 138,360 155,564 192,726 229,786 253,882 277,365
Annual O&M cost 3,514 3,652 3,843 4,181 4,498 4,710 4,877
LEC [USD/MWh] 141.7 145.2 140.9 134.0 129.9 128.2 134.0
Table 3 Results of performance and economic analyses of the 2-Tanks molten salt storage concept
Larger storage systems lead again to higher LECs. The reason for that is not only the again raising specific cost (see
Table 2). The main reason is the lower utilzation period of such big storages. On good days in summer the turbine
can be operated about 12 hrs directly from the solar field. Hence, the storage can only be used in the remaining 12
hrs and the hot tank cannot be discharged completely. A portion of about 20% of the storage capacity cannot be used,
which makes the system less economic.
In addition to the economic improvement, also the capacity factor of the plant increases considerably. For a 9 hr
storage the full-load hours are already doubled compared to a plant without storage, and for a 15 hr storage the plant
can operate at full load for almost 5000 hr.
6. Conclusion
Thermal storage can improve considerably the attractiveness of solar thermal power plants. It allows to extend or to
shift the operation of the plant from sunny periods to periods with a high peak demand. Thus the plant can operate
much more flexible and times of mismatch between energy supply by the sun and energy demand can be reduced. In
the presented study the technical and economical feasibility of a two-tank molten salt storage was assessed. No major
technical barriers were found to realize this concept. The LEC calculation has shown that this concept can improve
the economy of parabolic trough plants, provided that the storage is big enough. A storage of 12 hrs full load
capacity reduces the LEC about 10%. Hence, storage systems do not only improve the flexibility of solar power
plants but also helps to reduce the specific electricity cost and thus can support market introduction of this
technology.
References
[1] Kelly B.D., Herrmann U., Kearney D.W., Evaluation and Performance Modelling for Integrated Solar
Combined Cycle Systems and Thermal Storage System, Final Report Prepared for NREL, Contract Number RAR-
9-29442-05, 2000
[2] Pacheco J.E., Gilbert R., Overview of Recent Results of the Solar Two Test and Evaluations Program,
Renewable and Advanced Energy Systems for the 21st Century, Proceedings of the 1999 ASME International Solar
Energy Conference, Maui, HI, April 11-14, 1999
[3] Barth D.L., Pacheco J.E, Kolb W.J., Development of a High-Temperature, Long-Shafted, Molten-Salt Pump for
Power Tower Applications, Proceedings of the Solar Forum 2001, Washington, DC, April 21-25, 2001
[4] Martin Marietta Corporation (Denver, Colorado), Molten Salt Safety Study, Sandia National Laboratories
Report SAND80-8179, June 1980
[5] Nexant Inc. (San Francisco, California), Thermal Storage Oil-to-Salt Heat Exchanger Design and Safety
Analysis, Task Order Authorization Number KAF-9-29765-09, March 22, 2001
[6] H. Price, P. Svoboda, D. Kearney, Validation of the FLAGSOL Parabolic Trough Solar Power Plant
Performance Model, Proceedings of the ASME/JSME/JSES International Solar Energy Conference, Maui, Hawaii,
March 1995.