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COATING SOLUTIONS
PRODUCT & SERVICE CAPABILITIES
PROVEN
COATING SOLUTIONS
PRODUCT & SERVICE CAPABILITIES | 3
Bredero Shaw is the global leader in pipe coating solutions Our facilities are equipped with all the technological resources
for the oil, gas and water industries. We offer the widest range of and proven expertise needed to maintain the highest standards
coating solutions in the industry, including anti-corrosion protection, in project execution. These facilities are staffed by the industrys
thermal insulation, buoyancy control through concrete weight largest global team of experienced and dedicated pipe coating
coatings, mechanical protection, and internal flow efficiency. professionals.
Bredero Shaw offers end-to-end anti-corrosion and flow assurance For optimal project response and supply chain logistics, our pipe
coating solutions by designing and applying a wide range of coating facilities are strategically located in key regions around
factory coatings complemented by high performance field joint the world, including the Americas, Europe, the Middle East and
coating systems. Many of Bredero Shaws facilities, as well as its Asia Pacific. Project support is managed through our regional and
subsidiary ShawCor CSI Services, provide shop-applied custom country offices.
coatings and field coating services including internal and external
coating of bends, fittings, elbows and short spools of pipe. Bredero Shaw is also a global leader in the development and
management of innovative portable coating technologies. Bredero
More than 400,000 km of pipelines around the world are Shaw maintains a fleet of advanced mobile coating equipment that
protected by our coating solutions. We have coated both onshore can be strategically stationed near any oil and gas field, pipeline
and offshore pipelines in every type of location, environment and right-of-way, key marine waterway, rail site or trucking route.
installation conditions.
1940s
1940s
Mr. Shaw expands his business to include pipeline contracting
Bredero Shaw (as HC Price) sets up a major enamel and concrete
coating facility in Harvey, Louisiana
1930s 1953
1930s 1953
Francis E. Shaw establishes Shaw Construction, a general First permanent pipe coating plant opened in Toronto,
construction company in Sarnia, Canada Canada to service a major gas utility company
INTEGRITY
THROUGH PEOPLE AND PROCESSES
PRODUCT & SERVICE CAPABILITIES | 5
Quality Service
Bredero Shaw is committed to complete customer satisfaction and Bredero Shaw personnel are highly skilled and experienced in
to being a reliable organization that provides quality products and coating project execution and well aware of the business challenges
services. Our approach is based on the understanding that quality our customers face. We are all dedicated to fully support our
is essential to the security and success of our business, employees, customers with all their project requirements. At Bredero Shaw, the job of protecting
customers and community stakeholders. We systematically define
and rigorously maintain quality in every aspect of our operations. We provide comprehensive support in the following areas:
Significant resources and training programs are devoted to this pipelines also includes a responsibility
Development of coating specifications and standards
critical directive, and regular audits drive continual improvement.
Procurement and quality assurance of raw materials
The quality of our products and services begins by listening to
for the people and places involved.
Delivery and stockpiling of bare and coated pipe
our customers and conforming to their needs. We comply with
all applicable international standards and maintain even higher Engineering design for thermal insulation coating systems
internal standards in many areas. Our Quality Management System Engineering design, manufacturing and testing of specialized
conforms to ISO 9001 and is fully supported by the proven tools of equipment for field joint and custom coating projects
the industry-leading ShawCor Management System. Pipe coating to applicable industry standards and client
Every Bredero Shaw employee is responsible for implementing and specifications
maintaining effective quality management on a daily basis. This Logistical analysis for optimal supply of coated pipe
company-wide personal commitment ensures that our colleagues Packaged, single-source solution including engineering,
can perform to their full potential, that our products and services procurement, pipe coating and delivery
deliver as designed and promised, and that our customers get the
reliable solutions they pay for and need to succeed in extremely End-to-end solutions including linepipe, field joints and Values in Action
challenging and competitive industries. custom coatings
Incident and Injury Free
HSE performance
We strive to work incident and injury free. The health and safety of
ShawCor Management System (SMS) our people is not just a priority it is THE priority.
Launched in 2006, the ShawCor Management System is an
industry-leading continuous improvement program that draws upon Trusted Relationships
the best elements of lean manufacturing, Six Sigma, world-class Trusted relationships with customers, employees, suppliers and
manufacturing systems and our companys own experience. The owners are critical to our success. Without them, we fail.
SMS integrates these elements with strong leadership and engaged
employees to drive excellence in Bredero Shaws manufacturing and Innovation Growth
business processes.
Innovation is the fuel for our growth and success. Development of
SMS brings our customers multiple benefits including lower project new products, processes and technologies (and improving old ones)
cost, higher quality and better on-time performance, by improving makes us better every day.
Bredero Shaws processes and overall operational efficiency. The
continuous improvement in our facilities is assessed through annual Employee Engagement
internal audits that measure their performance against stringent The knowledge, skills and passion of our people set us apart from
SMS standards. our competition. They are the reason customers trust us.
We share best practices across all our sites globally and seek
flawless execution in everything we do. Through SMS, we set the Sustainable Performance
standard for superior execution and deliver results and value that We define our success over decades, not weeks. While meeting
make us the global leader in our industry. short-term commitments is important, we always consider the long-
term impacts of our actions.
1954 1961
1954 1961 Flawless Execution
Protective coatings division formed and new Shaw Pipe Protection Limited established in Western Canada
coating plant opened in Hamilton, Canada Coating facility established in Tiel and Delfzijl, Holland, and
Customers buy from us because we are safe, reliable and
Duisberg, Germany for Mannesman predictable. We deliver what is expected, on time.
1959
1959
Yellow Jacket coatings, which are applied by extruding
polyethylene over a sealant base, are launched
PROTECTING
ASSETS AND EMPLOYEES
PRODUCT & SERVICE CAPABILITIES | 7
Our HSE program, along with ShawCors overarching corporate HSE policies, provides
a safe workplace for all of our employees and visitors. Environmental protection figures
prominently in all our business decisions because we know it is crucial to the success of
all our customers.
LWCF
TRCF
20.0 3
0.0 0
2001
2002
2003
2004
2005
2006
2007
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2009
2010
2011
2012
2013
2001
2002
2003
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2009
2010
2011
2012
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Year Year
1980
1977
1982
30% joint venture interest in Scotland (MK-Shand & Shaw) to install a fusion bonded
Technology capabilities
Research and development Advanced testing capabilities
Bredero Shaw employs a dedicated Research and Development ShawCors award-winning Simulated Service Vessel (SSV) is
team of more than 50 engineers and scientists, operating from the core component of the new advanced Subsea Test Facility in
state-of-the-art R&D facilities in Toronto, Canada, and Orkanger, Toronto, Canada.
Norway.
The SSV can simulate extreme in-field service conditions including
This commitment to research and development makes us the water depths of up to 3,000 m and internal pipe temperature up
worlds most innovative pipe coating company with over 240 to 180C. The vessel can test insulated pipe and full pipe insulation
active patents covering new products and process technologies. systems linepipe and field joint coatings, as well as flexible
Our team of highly-experienced design and testing specialists is composite pipe and various custom coated subsea structures.
fully equipped to determine the best coating solution for any given
application. With redundant surface temperature measurement, multiple testing
zones, and real-time data acquisition, the SSV accurately measures
We support our customers by developing various areas of coating heat flow, thermal conductivity and mechanical response. Our
technology and materials: analysis confirms the thermal efficiency, depth-rating and overall
heat transfer-coefficient of the pipe insulation.
Polymer compounding
Adhesive technology The SSV delivers quick and accurate risk assessment and, with
immediate input from our design engineers, it enables identification
Thermal design
of alternative coating strategies for long-term performance and
Insulation materials pipeline integrity.
Crosslink formulation
Concrete processing
1988 1993
1988 1993
YJ-1 (Yellow Jacket) anti-corrosion coating with a mastic Established JV coating facility with the Chinese government
adhesive was launched In Zhanjiang, China to execute Arco/CNOOC huge
Shaw Pipe Protection secured Yellow Jacket and Rock Jacket Yacheng Gas line
coating contract for the 530 km Gladstone Pipeline in Australia
1984
1984 1991
Rock Jacket mechanical protection coating introduced and
1991
installed on the GICQ gas pipeline in Quebec
Mobilized an enamel and concrete facility in Jubail, Saudi Arabia Large diameter pipe coating plant commissioned
to perform coating for Aramcos Marjan Project in Camrose, Alberta
RELIABLE
PROTECTION & PERFORMANCE TECHNOLOGIES
PRODUCT & SERVICE CAPABILITIES | 13
Linepipe coatings
Anti-corrosion coatings
Bredero Shaw offers
3LPE 3LPP Asphalt Enamel
the widest range of Three Layer Polyethylene (3LPE) consists of Three Layer Polypropylene (3LPP) consists Asphalt Enamel (AE) is a plant applied
a high performance FBE layer followed by of a high performance FBE layer followed durable coating based on modified bitumen
a copolymer adhesive and an outer layer of by a copolymer adhesive and an outer (asphalt) that has been successfully used for
coating solutions polyethylene which provides tough, durable layer of polypropylene which provides many years for corrosion protection of steel
protection. the toughest, most durable pipe coating pipes.
in the industry, solution available.
including anti-
FBE Dual Layer FBE LAT-FBE
corrosion protection, Fusion Bonded Epoxy (FBE) is a high
performance anti-corrosion coating that
Dual Layer Abrasion Resistant FBE Systems
provide excellent properties for a variety
Low Application Temperature Fusion Bond
Epoxy (LAT-FBE) is a plant applied powder
provides excellent protection for small and of service applications which may include coating for strain-based pipeline designs
thermal insulation, large diameter pipelines with moderate directional drilling and anti-abrasion for that require a low application temperature.
operating temperatures. road and river crossings, and elevated
buoyancy control, temperatures in wet environments and anti-
slip applications.
1998
1998
Compression Coat Inc., the global leading supplier of side wrap
concrete coatings, is acquired by Bredero Shaw
1996
1995 1996
Bredero Shaw, the worlds largest pipe coating provider, is formed as joint venture
1995
between Shaw Industries and Dresser Industries
Innovative High Performance Composite Coating Saudi interest in Arabian Shaw Pipecoaters (Thailand) and remaining 51% interest
(HPCC) launched in British Pipecoaters Limited in Scotland acquired
RELIABLE
PROTECTION & PERFORMANCE TECHNOLOGIES
PRODUCT & SERVICE CAPABILITIES | 15
Linepipe coatings
Protective and weight Flow assurance
2001 2003
2001 2003
Corporate name changed to ShawCor Ltd. from Shaw Industries Ltd. Contracts with a total value of US$235 million
Over $100 million for new equipment and processes committed by awarded to Bredero Shaw Norway A/S for the
ShawCor to maintain technology leadership position coating of the 1,200 km Langeled Transportation
Thermotite A/S from Norway and Commercial Resins from Mexico System and the Ormen Lange Field Project
are acquired by Bredero Shaw
2002
2002
Remaining 50% interest in Bredero Shaw
acquired by ShawCor from Halliburton
RELIABLE
PROTECTION & PERFORMANCE TECHNOLOGIES
PRODUCT & SERVICE CAPABILITIES | 17
FBE ThermoFlo
Fusion-Bonded Epoxy is a high ThermoFlo is a polyurethane-based
performance anti-corrosion field joint insulation field joint coating designed
coating that provides excellent protection to complement our ThermoFlo linepipe
for small and large diameter pipelines with insulation coatings for offshore pipelines.
moderate operating temperatures.
2006
2006
Contracts to provide pipe coating services for the KOC Crude Oil Export Facilities
Project; the SSWJ projects, Phases 1 and 2; the Khurais Pipeline Project and the
Rockies Express Pipeline Project awarded to Bredero Shaw
Acquisition of 50% equity interest in Eupec Brasil Ltda. is announced by ShawCor
2005 2007
2005 2007
Contract for the coating of the West African Gas Contracts to provide pipe coating services for Woodside Pluto LNG
Pipeline in Ghana awarded to Bredero Shaw Project in Western Australia awarded to Bredero Shaw
RELIABLE
PROTECTION & PERFORMANCE TECHNOLOGIES
PRODUCT & SERVICE CAPABILITIES | 19
Custom coatings
Anti-corrosion Flow assurance
2008
2008
Contracts to provide pipe coating services for the Gjoa Project (North Sea); the
Gumusut-Kakap Deepwater Project (SE Asia) and the Trinidad North East Offshore
and Tobago Pipeline Projects (in the Caribbean region) awarded to Bredero Shaw
$30 million pipe coating capacity expansion is announced for the Camrose,
Alberta facility
2009
2009
Contracts to provide pipe coating services for the QSN3 Pipeline Project in Australia
and the PNG LNG Project in Papua-New Guinea awarded to Bredero Shaw
First mobile Rock Jacket coating facility set up in Kabil, Indonesia to coat the PNG
LNG Project
RELIABLE
PROTECTION & PERFORMANCE TECHNOLOGIES
PRODUCT & SERVICE CAPABILITIES | 21
Field services
Our advanced mobile units can be quickly mobilized to any project
location in Western Canada, where our experienced teams will
provide our customers with reliable and practical solutions for all
their coating requirements.
2010
Contract to provide pipe coating services for the Laggan-Tormore Project in
2010
the North Sea awarded to Bredero Shaw
The novel Thermotite ULTRA thermal insulation system is launched and Remaining 50% interest in Thermotite Brasil Ltda. and BS Servicios de Injeo
successfully installed on the Balboa pipeline in the Gulf of Mexico acquired by ShawCor Ltd.
MOBILE
OPERATING SOLUTIONS
PRODUCT & SERVICE CAPABILITIES | 23
management of innovative
Brigden the modular anti-corrosion and flow Mobile field joint coating solutions
assurance solution
Field joint coating consistency and quality are critical for the
Brigden is an innovative modular pipe coating facility developed integrity of an offshore pipelines coating system. Bredero Shaw
and managed by a dedicated team of coating application experts. therefore offers end-to-end coating solutions, including linepipe and
Brigden is equipped with integrated facilities for raw materials field joint coatings.
storage, maintenance, and quality control and testing.
Bredero Shaw can mobilize its field joint coating equipment and
Brigden is capable of applying a wide range of anti-corrosion experienced teams to any location required by your project. Our
linepipe coatings multi-layered PE/PP systems, FBE, dual layer teams and equipment have completed projects both onshore
FBE as well as technologically advanced flow assurance coating on spoolbases or fabrication yards and offshore on pipeline
systems such as Thermotite and Thermotite ULTRA. installation vessels.
A Brigden mobile facility can be located in-country to meet local
content requirements, near a pipe mill or any other location to
streamline project logistics and reduce transport and handling
costs. It can be quickly assembled and fully operational to meet any
demanding schedule.
2012
2012
A Brigden modular plant mobilized to Beaumont, Texas, applies thermal
insulation coatings on the flowlines of the Jack St, Malo project in the Gulf of
Mexico
Bredero Shaw awarded $500M contract for work on Ichthys Gas Export Pipeline,
umbilicals, risers, flowlines and tie-in spools
2011
2011
Advanced Subsea Test Facility, including the industrys Brigden, an innovative mobile anti-corrosion and thermal Wheatstone trunkline and flowline projects first to use
largest and most advanced Simulated Service Vessel for insulation plant concept, is launched by Bredero Shaw Bredero Shaw's newly-developed End Seal Tape to
the testing of offshore insulation coating, is inaugurated ShawCor acquires CSI to broaden its portfolio of shop- prevent external pipe coating systems from absorbing
in Toronto, Canada applied coatings and field coating services moisture at the cutback area during extended storage
WORLDWIDE
RESOURCES & EXPERTISE
PRODUCT & SERVICE CAPABILITIES | 25
19
17
1 16
2
43
5
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13
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21
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15
Whether service is delivered from a single plant or through a Americas Europe, Middle East, Asia Pacific
coordinated multi-plant effort for optimized project logistics, our Africa & Russia
design and manufacturing capabilities combine with unmatched
executional expertise to meet any and all client specifications. 1. 34th Street, Edmonton, Alberta 8. Adelanto, California 16. Leith, Scotland 21. Kuantan, Malaysia
2. 21st Street, Edmonton, Alberta 9. Fontana, California 17. Ellon, Scotland 22. Kabil, Batam Island, Indonesia
High capacity across our entire global network gives our clients the 3. Camrose, Alberta 10. Vineyard, Utah 18. Orkanger, Norway
advantages of single-source supply, which ultimately provides more 4. Nisku, Alberta 11. Pearland, Texas 19. Arkhangelsk, Russia
cost-effective management of all their pipe coating needs. (ShawCor CSI Services) 12. Monterrey, Mexico 20. Ras Al Khaimah, UAE
5. Regina, Saskatchewan 13. Veracruz, Mexico
6. Houston, Texas 14. Coatzacoalcos, Mexico
(Bredero Shaw Head Office) 15. Belo Horizonte, Brazil
7. Portland, Oregon
WORLDWIDE
RESOURCES & EXPERTISE
PRODUCT & SERVICE CAPABILITIES | 27
Arkhangelsk, Russia
Fontana, California
Orkanger, Norway
Kuantan, Malaysia
Monterrey, Mexico
Camrose, Alberta
Veracruz, Mexico
Portland, Oregon
Pearland, Texas
Vineyard, Utah
Ellon, Scotland
Nisku, Alberta
Leith, Scotland
Anti-corrosion coatings 3-Layer Polyethylene
3-Layer Polypropylene
Asphalt Enamel
Dual Layer FBE
Fusion Bonded Epoxy (FBE)
HPPC
LAT-FBE
PRITEC
SureBond 100
Yellow Jacket
YJ2K
Zap-Tec
Protective and weight coatings Compression Coat
HeviCote
Rock Jacket
Flow assurance coatings Insul-8
Insul-8 AG
Insul-8 HT
Pipe-in-Pipe
Polychloroprene (PCP and EPDM)
ThermoFlo
Thermotite
Thermotite Deep Foam (TDF)
Thermotite ULTRA
Field joint coatings Nemo 1.1
Nemo 2.1
ThermoFlo Spool bases Onshore Multi-jointing sites Offshore on Pipelaying vessels
Thermotite IMPP
Spool bases Onshore Multi-jointing sites Offshore on Pipelaying vessels
Internal coatings SureFlo CML
SureFlo FEC
SureFlo SF
WaterGuard PU
Custom coatings
Access (T: Truck, R: Rail, M: Marine) T/R T/R T/R T T/R T/R T T/R T/R T/R T/R T/R/M T/R/M T/R T/R/M T T/M T/R/M T/M T/M T/M
Asia Pacific
Bredero Shaw
101 Thomson Road
#17-01/02 United Square
Singapore 307591, Singapore
Tel: +65 6732 2355
asiapacific@brederoshaw.com
brederoshaw.com