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Technical Description
Repair Instructions
V e h i c l e He at e r s | T e c h n i cal D oc u m e n tat i o n EN
Parts list
T ech ni cal de scr iption
H ydroni c II Comfort
A WORLD OF COMFORT
2 | Vehicle Heaters Technical Documentation
Contents
Contents
Fuel supply 24
Install metering pump (only for petrol heater) and lay the fuel lines 24
Fuel supply petrol heater 25
Installation position of the metering pump 26
Permissible suction and pressure head of the metering pump 26
Fuel supply diesel heater with inlet pressure resistant metering pump up to 2.0 bar 27
Fuel supply diesel heater 28
Permissible suction and pressure head, diesel fuel 28
Fuel quality for petrol heater 29
Fuel quality for diesel heater 29
Operation with biodiesel 29
Contents
6 Troubleshooting / maintenance /
service If faults occur, please check the following items 43
Troubleshooting 43
Maintenance instructions 43
Service 43
7 Environment Certification 44
Disposal 44
Disposal of materials 44
Dismantling the heater 44
Packaging 44
EC Declaration of Conformity 44
1 Introduction
This manual aims to support the service company installing the heater
and to provide the user with all important information about the heater.
The manual has been divided into 8 chapters to make it easier to find
the corresponding information quickly.
1 Introduction
Here you find important introductory information about installation
of the heater and about the structure of the manual.
2 Product Information
Here you will find information about the scope of supply, the tech-
nical data and the dimensions of the heater.
3 Installation
Here you will find important information and instructions referring
to installation of the heater.
5 Electrics
Here you will find information about the electronic system and
electronic components of the heater.
7 Environment
Here you will find information about certification and disposal of
the heater together with the EC Declaration of Conformity.
8 Lists
Here you will find the key word list and abbreviations list.
6 | Vehicle Heaters Technical Documentation
1 Introduction
Special test structure, presentation and picture symbols Important information before starting work
Special text formats and picture symbols are used in these instructions Range of application of the heater
to emphasise different situations and subjects. Please refer to the fol- The water heater operating independently of an engine is intended for
lowing examples for their meanings and appropriate action. installation in the following vehicles:
All kinds of vehicles
Special text formats and presentations
Construction machinery
This dot () indicates a list, which is introduced by a heading.
Agricultural machinery
If an indented dash () follows a dot, this list is a sub-section of
Boats, ships and yachts
the black dot.
Underlined blue text denotes a cross-reference, which can be clicked Please note!
in the PDF format. The part of the document named in the text is then The heater cannot be installed in vehicles used for the transport of
displayed. dangerous goods according to ADR.
Picture symbols
Intended purpose of the heater (via the vehicle's own heat
Regulation! exchanger)
This information points out a statutory regulation. Pre-heating, de-misting windows
Failure to comply with this regulation results in expiry of the type- Heating and keeping the following warm:
approval for the heater and preclusion of any guarantee and liability Driver and working cabs
claims on Eberspcher Climate Control Systems GmbH & Co. KG. Freight compartments
Ship's cabins
Danger! Passenger and crew compartments
This information points out a potential serious or fatal danger. Ignoring Vehicle engines and units
this information can result in severe injuries.
On account of its functional purpose, the heater is not approved for the
This arrow indicates the appropriate precaution to take to avert the
following applications:
danger.
Long-term continuous operation, e.g. for pre-heating and heating of:
1 Introduction
1 Introduction
1 Introduction
Please note!
Following installation, attach the Switch off heater before refuelling!
sticker near the tank filler neck.
Accident prevention
2 Product In formation
Heater scope of supply see Fig. Page 11 Quantity Designation Order No.
1 Fuel filter 25 1226 89 00 37
Figure No. Designation
2 Adapters for the fuel filter 25 1888 80 01 02
3 Metering pump
1 Pressure reducer 22 1000 20 08 00
4 Lead harness, metering pump
1 Fuel lines kit for E85 22 1000 20 31 00
5 Pipe, 4 x 1, 2 m long, blue
To be purchased from the trade:
6 Pipe, 4 x 1.25, 4 m long, transparent
Solenoid valve, 2/2 way
7 Housing, 2 pin
2 Product In formation
19
26
11
2
25
12 1
27
14
18
13
9
3
16 8 4
17
7
15
10
5
20 23
21
22
24
12 | Vehicle Heaters Technical Documentation
2 Product In formation
2 Product In formation
2 Product In formation
113 86
WA / WE WA
WE B
184
5
39 39
16
21,5
20 A V
24
90 149
20
20
A Exhaust
B Fuel
V Combustion air
20
WA Water discharge
WE Water inlet 262
113 86
WA / WE WA
WE
B
184
5
39 39
16
21,5
20 A V
24
90
149
20
20
A Exhaust
B Fuel
V Combustion air
20
WA Water discharge
WE Water inlet 262
Vehicle Heaters Technical Documentation | 15
2 Product In formation
Installation location
Please note!
The heater is installed in the engine compartment.
Note and follow the relevant safety instructions from page 8.
The heater must be installed below the min. cooling water level (header
The installation suggestions made in the installation instructions are
tank, radiator, vehicle's heat exchanger) so that the heat exchanger of
examples.
the heater and water pump can independently vent.
Other installation locations are possible if they comply with the in-
stallation requirements stated in these installation instructions.
Note and observe the allowable installation positions together with
the operating and storage temperatures.
Ensure adequate distance from hot vehicle parts.
1 Heater
2 Exhaust pipe
3 Exhaust silencer
4 Exhaust pipe end
5 Combustion air hose
8 6 Fan relay
6 7
7 Fuse bracket
10
1 8 Control unit
12
5 11 9 Metering pump
9
2 4 10 Tank connection
3
11 Pressure line
12 Intake line
1 Heater
2 Exhaust pipe
3 Exhaust silencer
4 Exhaust pipe end
5 Combustion air hose
6 Fan relay
7 Fuse bracket
8 Control unit
6 7 8 9 Tank connection
10 Intake line
9
1 10
5
2
4
3
16 | Vehicle Heaters Technical Documentation
2 Product In formation
max. 90
Heater for petrol and ethanol fuel
1 3
1
2
2
3
3 max. 90
3 Installation
Heater for diesel fuel, horizontal installation position 2. Screw special screw M6 x 17 onto the heater.
Mount special screw M6 x 17 (with adhesive coating) on the heater, on
3
the right or left-hand side (torque: 6+2 Nm).
2
max. 90 3
Use the bracket included in the installation kit to fix the heater in a suit-
able position on the vehicle. The installation steps are shown using the
example of a diesel heater. The petrol heater is installed in the same
way.
Installation steps
1. Use hexagon screws size M6 x 12 and hexagon nuts size M6 or
self-tapping screws to fix the bracket.
Nameplate
The nameplate (1) is fastened to the end of the heater.
The 2nd nameplate (duplicate) is enclosed with the heater and if neces-
sary can be glued onto a readily visible place on the heater or in the
area of the heater.
1 Nameplate
Please note!
Note and observe the relevant regulations on page 7.
18 | Vehicle Heaters Technical Documentation
3 Installation
The heater is integrated in the coolant liquid circuit in the water flow
hose from the vehicle engine to the heat exchanger. To this end, the
INLINE and COMFORT installation variants exist.
The installation options are described from page 19.
Vehicle Heaters Technical Documentation | 19
3 Installation
For the inline integration, the top water inlet connection sockets of
the heater must be closed off using a blanking element. To do this, push 4
the blanking element onto the water connection socket. For correct fit, 1
3
the inner groove (a) of the blanking element must be guided over the
lug (b) on the water connection socket.
2
With slight pressure on the front of the blanking element, the sealing
elements are pressed onto the connection socket and the retaining
clip can be pushed down into the notch in the connection socket (see
sketch).
1 Heater 3 Vehicle engine
a b 2 Heat exchanger 4 Blanking element
3.
1.
Connection to the coolant fluid circuit, Comfort instal-
2. lation variant
3 Installation
Connection to the coolant fluid circuit, Comfort Heating characteristic in auxiliary heater mode
installation variant heater on / vehicle engine on
Integrate the heater and non-return valve in the coolant If the vehicle engine is running, the coolant liquid is uniformly distrib-
liquid circuit uted to the heat exchanger and vehicle engine in a large coolant liquid
circuit. This causes accelerated heating up of the vehicle interior and
Cut the water flow hose from the vehicle engine to the vehicle's heat shortens the warming up phase of the engine.
exchanger. Use connectors and water hoses to connect the heater to
the water flow hose.
Cut the water return hose from the heat exchanger to the vehicle en- C A
gine. Insert the non-return valve in the water return hose and use a B 1
4
water hose to connect it to the heater.
C A
Integrate the heater, T-piece or non-return valve and sole-
B 1 noid valve in the coolant liquid circuit
4
Thermostatically controlled coolant liquid circuit with
2 priority heating of the vehicle engine
3 Cut the water flow hose from the vehicle engine to the vehicle's heat
exchanger and insert a T-piece or the non-return valve. Use a water
1 Heater 3 Non-return valve hose to connect the heater to the T-piece.
2 Heat exchanger 4 Vehicle engine Optionally, a solenoid valve can be inserted between the T-piece and
the heater.
Cut the water return hose from the vehicle's heat exchanger to the ve-
From a coolant liquid temperature of approx 67 C, part of the coolant
hicle engine and insert the heater.
liquid is also fed to the vehicle engine. This causes slow heating of the
engine circuit, without rapid cooling of the small coolant liquid circuit Heating characteristic in parking heater mode
for interior heating. heater on / vehicle engine off
Initially, up to a temperature of 67 C, the coolant liquid is only fed to
C A the vehicle engine quick heating up of the vehicle engine.
1
4 B
4
2
3 2 3 5
C A
1 Heater 3 Non-return valve
B
2 Heat exchanger 4 Vehicle engine 1
3 Installation
3 Installation
Please note!
Note and follow the regulations and safety instructions for this chap-
ter from page 8.
The exhaust pipe end should be much shorter than the flexible ex-
haust pipe from the heater to the exhaust silencer.
To avoid contact corrosion, the clips for fixing the exhaust pipe must
be made of stainless steel. For the Order No. of the fixing clips,
please refer to the Product Information document.
Various options for fixing the L bracket to the exhaust silencer (tighten- Various options for fixing the Z bracket to the exhaust silencer (tight-
ing torque: 6+0.5 Nm) ening torque: 6+0.5 Nm)
Vehicle Heaters Technical Documentation | 23
3 Installation
min. 150 mm
min. 200 mm
min. 200 mm / max. 760 mm max. 2 m
Important! The combustion air must be drawn out of an area which does not be-
Safety instructions for the combustion air system come hotter than 25 C and in which neither spray water or dust / dirt
The combustion air opening must remain free at all times. are to be expected.
Lay the combustion air intake to ensure that exhaust fumes cannot A flexible combustion air hose (double-walled, sound insulating),
be sucked in as combustion air. di = 20 mm, 760 mm long, is included in the installation kit.
Do not direct the combustion air intake against the vehicle's air- At one end the combustion air hose and the inner tube are tacked
stream. together with a clip. Push this end of the hose onto the combustion air
The combustion air intake must not become clogged with dirt and socket and fasten with a hose clip (tightening torque 5+0.5 Nm).
snow. Lay the connection air hose so that the combustion air is removed from
Install the combustion air intake system sloping slightly down- an area, which fulfils the conditions named above.
wards. If necessary, make a drain hole approx. 5 mm at the low- If necessary, the flexible combustion air hose can be shortened accord-
est point to drain off condensation. ing to the installation conditions.
If necessary, use fastening clips or cable ties to fix the flexible When shortening the combustion air hose, ensure the cutting edge is
combustion air hose to the vehicle in suitable places. clean, small cut-off pieces could block the combustion air fan.
Please note!
Note and follow the regulations and safety instructions for this chap-
ter from page 7.
24 | Vehicle Heaters Technical Documentation
3 Installation
Fuel supply Install metering pump (only for petrol heater) and lay the
fuel lines
Danger!
Risk of fire, explosion, poisoning and injuries! Always note and follow the safety instructions when installing the me-
Caution when handling fuel. tering pump (only for petrol heater) and when laying the fuel lines.
Switch off the vehicle engine and the heater before refuelling and Deviations from the instructions stated here are not allowed. Failure to
before working on the fuel supply. comply can result in malfunctions.
Avoid naked flames when handling fuel.
Important!
Do not smoke.
Safety instructions for fuel lines and fuel tanks in buses and coaches!
Do not inhale petrol fumes.
In buses and coaches, fuel lines and fuel tanks must not be routed
Avoid any contact with the skin.
through the passenger compartment or driver's cab.
Fuel tanks in buses and coaches must be positioned in such a way
Important! that the exits are not in immediate danger if a fire occurs.
Safety instructions for laying the fuel lines!
Use a sharp knife only to trim the fuel hoses and pipes. Interfaces Please note!
must not be crushed and must be free of burrs. The installation kit contains all parts required for the fuel supply.
Wherever possible, lay the fuel lines from the metering pump to the Note and follow the regulations and safety instructions for this chap-
heater with a continuous rise. ter from page 7.
Fuel lines must be securely fixed to avoid damage and / or noise
due to vibrations (recommended guideline value: clearance of
around 50 cm).
Especially in electric vehicles, ensure that the fuel lines are fixed so
that sound transfer to the vehicle is prevented.
Fuel lines must be protected against mechanical damage.
Lay the fuel lines so that any twisting of the vehicle, engine move-
ments, etc. do not have a disadvantageous effect on their durability.
Use hose clips to secure all hose connections in the fuel supply.
Parts carrying fuel must be protected from interfering heat.
Never route or fasten the fuel lines directly along the heater or ve-
hicle exhaust system.
When systems cross, always ensure there is a sufficient heat clear-
ance. If necessary, attach heat deflection plates.
Dripping or evaporating fuel must never be allowed to collect on
hot parts or ignite on electric equipment.
When connecting fuel lines with a fuel hose, always install the fuel
lines with a butt joint to prevent any bubbles from forming.
3 Installation
Important!
Safety instructions for the fuel supply!
The fuel must not be conveyed by means of gravity or overpressure in
the fuel tank.
The fuel may only be pumped by the metering pump included in the
scope of supply and approved by the manufacturer.
2 6
5 7
1 8
7 5 4 3 6 7
7
7
7
5
a
Please note!
Item (4) is not included in the installation kit scope of supply. Order If the B 5 SC heater is operated with E85 ethanol fuel, the fuel lines
No. see page 10. must be suitable for operation with E85, Order No. fuel lines for
Installation of the fuel filter Item (4) requires two adapters 5 / E85 kit see page 10.
3.5mm, Order No. see page 10. When installing tank connection Item (1), maintain a minimum dis-
Use two hose clips 11 to secure the adapter 7.5 / 3.5 mm, Item tance of 52mm from the end of the riser to the bottom of the tank.
(2).
26 | Vehicle Heaters Technical Documentation
3 Installation
Important! 2
Safety instructions for installing the metering pump!
Always install the metering pump with the delivery side rising up- 1
wards minimum angle 15.
Protect the metering pump and filter from impermissible heating
(max. 20 C), do not install near to silencers and exhaust pipes.
a
c
Installation position of the metering pump
Always install the metering pump with the delivery side rising upwards.
Any mounting position over 15 is allowed, although a mounting posi-
tion between 15 and 35 is preferable.
Please note!
Check tank ventilation.
Vehicle Heaters Technical Documentation | 27
3 Installation
Fuel extraction using T piece from the fuel return line laid
between the vehicle engine to the tank fitting
Important!
Safety instructions for the fuel supply! If the pressure in the fuel pipe is over 4.0 bar or if there is a non-
To install the fuel hose at the heater, it must be moistened and care- return valve in the return pipe (in the tank), a separate tank con-
fully pushed onto the fuel connection socket. nection must be used.
It is not permitted to extract fuel downstream of the vehicle's own The vehicle must be delivered with an almost empty vehicle tank.
fuel pump. After cutting the fuel return line, with the vehicle engine switched
If using a T-piece in a plastic pipe, always insert support sleeves in off, use suction to check whether fuel extraction from the vehicle
the plastic pipe. tank without air bubbles is ensured. This ensures that the fuel re-
Always insert the T-piece in the fuel return line turn line ends just above the bottom of the tank and no non-return
Connect the T-piece and the plastic pipe with the relevant fuel hoses valve is installed.
and secure with hose clips. If this is not so, the fuel must be extracted using a separate tank
If the pressure in the fuel pipe is more than 2.0 bar up to max. 4.0 connection.
bar, use a pressure reducer (order no. see page 10) or a separate
tank connection.
2 1 3
7
4 4
5
6
1 Fuel return line from the vehicle's tank fitting Permissible line lengths
2 Fuel flow line from the vehicle's tank fitting Intake side
3 T-piece a = max. 5 m
4 Fuel hose, 3.5 x 3 (di = 3.5 mm), approx. 50 mm long
Installation position of the T-piece
5 Fuel filter only required for contaminated fuel
Use the installation positions shown when inserting the T-piece.
6 Fuel pipe, 4 x 1 (di = 2 mm, blue)
7 to the vehicle engine / to the vehicle's own fuel pump
Please note!
Items (3) and (5) are not included in the installation kit scope of sup-
ply. Order No. see page 10.
1 Direction of flow to the fuel tank
2 Direction of flow from the vehicle engine
28 | Vehicle Heaters Technical Documentation
3 Installation
1 2 3
2
4
a
Please note!
When installing tank connection Item (1), maintain a minimum dis-
tance of 52mm from the end of the riser to the bottom of the tank.
Item (4) is not included in the installation kit scope of supply. Order
No. see page 10.
Installation of the fuel filter Item (4) requires two adapters 5 /
3.5mm, Order No. see page 10.
Please note!
Check tank ventilation.
1
b
3 Installation
Fuel supply
Please note!
If operating with ethanol E85, fuel hoses specially suitable for this
fuel must be used, Order No. fuel lines for E85 kit see page 10.
If operating with ethanol E85 the heating output is reduced by around
30 %.
Please note!
It is not permitted to add used oil!
After refuelling with winter or cold diesel, the fuel lines and the me-
tering pump must be filled with the new fuel by letting the heater run
for 15minutes!
The heater is operated by a control unit. Detailed operating instructions Switching on (parking heater mode)
are supplied with the control unit.
Parking heater mode
Please note! When the heater is switched on, the symbol appears in the control
You will be issued the operating instructions by the installation work- unit or the operating display lights up.
shop.
Heating mode
The water pump starts up and, following a preset sequence, the com-
bustion air fan, glow plug and metering pump are started.
Important instructions for operation
The glow plug is switched off once a stable flame has formed in the
Initial commissioning of the heater combustion chamber.
The following points are to be checked by the company installing the Depending on the heat requirements, the heater runs at the follow-
heater during initial commissioning. ing levels: Power High Low Off (pause mode). The temperature
Following installation of the heater, the coolant liquid circuit and the thresholds for these are permanently programmed in the electronic
whole fuel supply system must be carefully vented. Comply with the control box.
instructions issued by the vehicle manufacturer. If the coolant liquid is cold, the heater starts in control stage High and
Open the coolant circuit before the trial run (set the temperature if necessary switches to the Power control stage. If the coolant liquid
control to WARM). is hot, the start takes place in Low control stage.
During the heater trial run, all water and fuel connections must be After the water temperature has reached approx. 75 C depending on
checked for leaks and secure, tight fit. the selected fan setting the heater switches to High control stage.
If faults occur while the heater is running, use a diagnostic unit to If the water temperature continues to rise up to 80 C, the heater
determine and correct the cause of the fault. switches to Low control stage.
If the heat output achieved in Low control stage is insufficient,
Safety checks before starting up the heater the water temperature drops to 70C the heater switches back to
After a lengthy stoppage (summer months), check all components for High control stage.
secure fit (tighten screws where necessary). If the heating output in the Low control stage is sufficient the
Carry out a visual check of the fuel system for leaks. heater remains in Low control stage. If the water temperature rises
to 85 C, the heater switches to the Off control stage (pause mode)
Before switching on
and then starts the afterrun.
Before switching on or pre-programming heating mode, switch the ve-
If the water temperature cools to 75C during pause mode, a con-
hicle's heating control to WARM (maximum setting) and the blower to
trolled start follows in Low control stage.
slow level (low electricity consumption).
During pause mode the water pump continues to run and the On
In vehicles with automatic heating, before switching off the ignition,
symbol continues to be displayed in the control unit.
switch the heating control to MAX and the required damper position
to OPEN. Heating at high altitudes
When using the heater at high altitudes, please note:
Parking ventilation
Heating at altitudes up to 1500 m:
Parking / cab ventilation means: possible activation of the vehicle fan
Unlimited heating possible.
directly via the control unit or even more useful via the radio remote
Heating at altitudes over 1500 m 3000 m:
control by bypassing heating mode, in order to ventilate the often over-
The heater can be run for short periods (e.g. driving through a
heated vehicle interior with fresh air just before driving away.
mountain pass or taking a break in your journey).
During longer stays, e.g. winter camping, the fuel supply must be
adjusted to the altitude.
The altitude adjustment can be made by installing an air pressure
sensor. The air pressure sensor is included in the altitude kit
order No. 22 1000 33 22 00.
Vehicle Heaters Technical Documentation | 31
switched on or the diesel heater does not ignite within 70 seconds, If an emergency stop EMERGENCY OFF is necessary during
The heater is automatically shut down if, after three further start at- Switch the heater off at the control unit or
tempts in the case of a petrol heater and two attempts with a diesel remove the fuse or
heater, the petrol heater fails to start within the preset safety period disconnect the heater from the battery.
(240 seconds).
After an impermissible number of failed start attempts, the control
box is locked.*
If the flame independently goes out during operation, the heater is
restarted and if necessary, a maximum of two further start attempts
are made within the preset safety time.
If the heater does not ignite or ignites but goes out again within 15
minutes, a safety lock-out occurs. The safety lock-out can be can-
celled by briefly switching off and on again (heater ON / OFF).
In the case of overheating (e.g. water shortage, poorly ventilated
coolant liquid circuit), the overheating sensor triggers, the fuel supply
is interrupted and the heater is automatically shut down. Once the
cause of the overheating has been eliminated, the heater can be re-
started by switching off and on again.
Precondition: the heater has cooled down sufficiently, water tem-
perature < 70 C.
After an impermissible number of shut-downs on overheating, the
control box is locked*.
If the lower or upper voltage limit is reached, the heater is automati-
cally shut down.
The heater does not start up if the glow plug is defective or if the
electric cable to the metering pump is interrupted.
The speed of the fan motor is continuously monitored. If the blower
motor does not start up, if it is blocked or if the speed falls below 40
% of the desired speed, the heater is automatically shut down after
60 sec.
For operation and fault list, please refer to the enclosed operating in-
structions or the troubleshooting and repair instructions for the heater.
Please note!
Do not repeat the switching off / on routine more than twice.
32 | Vehicle Heaters Technical Documentation
5 Electrics
Heater wiring Parts list for circuit diagram, heater and cable loom
Cable colours
RD red GR grey BK black
BU blue YE yellow GN green
WH white VT violet BN brown
Vehicle Heaters Technical Documentation | 33
5 Electrics
-M1 -
0,75 BN
M 14
0,75 BK
13
+ 0,5 VT
12
-XS2
0,6 (0,5) BK 2,5 RD 1
-B1 11
0,6 (0,5) BK 2,5 BN 2
10
1,0 BN 0,5 BKRD 3
9
1,0 GN 4
0,12 WH 0,5 WH
-B3 8 0,5 BUWH 5
0,12 WH 0,5 WH
7 0,5 BU 6 a
1,5 WH 0,5 YE 7
6
0,5 VT 8
5
1,0 BN 9
4
-R1 1,0 BNGN 10
1,5 BN
3
0,22 BN
-B5 2
0,22 BN
1
A B
-M11
A B
M
- +
Connector and bush housing circuit diagram, heater and cable harness
Connectors and bush housings are shown from the cable inlet side.
5 Electrics
Ign (+)
X:15
Bat (+)
X:30
-XTR1 -S3
-Fx 1
2
3
(-)
X:31
6,0 RD
4,0 BN
0,5 BN
0,5 RD
4,0 RD
1,5 RD
4,0 RD
c
0,5 BUWH
0,5 BN 1 3
2 2
-F1 -F2 -F3 3 1
0,5 RD
20A 5A 25A
-XB10 -XS10
0,5 RD
-XB2
1 2,5 RD
2 2,5 BN
3 0,5 BKRD 0,5 BKRD
d
4 0,75 GN
5 0,5 BUWH
b 6 0,5 BU
e
7 0,5 YE
f
8
9
10 0,75 BNGN
-XS3
2 1
-XB3
2 1
4,0 RDWH
0,5 BKRD
4,0 BKVT
0,75 BNGN
0,5 BN
4,0 BK
0,75 BN
5 Electrics
-HG
-A7
-M1 -
0,75 BN
M 14
0,75 BK
13
+ 0,5 VT
12
-XS2
0,6 (0,5) BK 2,5 RD 1
-B1 11
0,6 (0,5) BK 2,5 BN 2
10
1,0 BN 0,5 BKRD 3
9
1,0 GN 4
0,12 WH 0,5 WH
-B3 8 0,5 BUWH 5
0,12 WH 0,5 WH
7 0,5 BU 6 a
1,5 WH 0,5 YE 7
6
0,5 GN 0,5 VT 8
5
0,5 GN 1,0 BN 9
4
-R1 1,0 BNGN 10
1,5 BN
3
0,22 BN
-B5 2
0,22 BN
1
A B 1 2
-M11 -Y1
A B 12V 1 2
M
- +
Connector and bush housing circuit diagram, heater and cable harness
Connectors and bush housings are shown from the cable inlet side.
5 Electrics
Ign (+)
-X1:15
Bat (+)
-X1:30
-XTR1 -S3
-Fx 1
2
3
(-)
-X1:31
6,0 RD
4,0 BN
0,5 BN
0,5 RD
4,0 RD
1,5 RD
4,0 RD
c
0,5 BUWH
0,5 BN 1 3
2 2
-F1 -F2 -F3 3 1
0,5 RD
20A 5A 25A
-XB10 -XS10
0,5 RD
-XB2
1 2,5 RD
2 2,5 BN
3 0,5 BKRD 0,5 BKRD
d
4 0,75 GN
5 0,5 BUWH
b 6 0,5 BU
e
7 0,5 YE
f
8
9
10 0,75 BNGN
-XS3
2 3
-XB3
2 3
4,0 RDWH
0,5 BKRD
4,0 BKVT
0,5 BN
4,0 BK
-XB8 87 89 88 +86 1
-K1
12V
5 Electrics
T7
0,5 YE
T4
T2
0,5 BU
e D+
f T3
0,5 YE
T6
T5
5 Electrics
X:15
Ign (+)
X:58
Light (+)
-E3
-XB10 -XS10
0,5* RD 1 1 0,35 RD
0,5 GYBK 2 2 0,22 GYBK
c 0,5* BN 3 3 0,22 BN
0,5* BUWH 4 4 0,22 BUWH
5 5 0,22 VT
6 6 0,35 YE
7 7 0,22 BNYE
8 8 0,22 WHRD
0,22 BNWH 9 9 0,22 BNWH
-B8
0,22 GY 10 10 0,22 GY
-XB10 -XS10
22 1000 34 97 01
Parts list
-B8 Room temperature sensor (optional) Connectors and bush housings are shown from the cable inlet side.
-E3 EasyStart Timer
* Cable cross-section 0.75 mm Hydronic M II
c to the heater
Please note!
Further circuit diagrams for the EasyStart Timer are printed in the In-
stallation Instructions Plus, these are available to view and download
from the Service Portal.
Vehicle Heaters Technical Documentation | 39
5 Electrics
X:15
Ign (+)
X:58
Light (+)
-E5 -W2
-XB12
0,5* RD
1
2
c 0,5* BN
3
0,5* BUWH
4
5
0,22 BN
8
0,22 BNWH
-B8 9
0,22 GY
10
11
12
-XB12
22 1000 34 97 22
Parts list
-B8 Room temperature sensor Connectors and bush housings are shown from the cable inlet side.
-E5 Stationary unit EasyStart Remote+
* Cable cross-section 0.75 mm Hydronic M II
-H2 Button
-W2 Antenna Please note!
c to the heater Further circuit diagrams for the EasyStart Remote+ are printed in the
Installation Instructions Plus, these are available to view and download
from the Service Portal.
40 | Vehicle Heaters Technical Documentation
5 Electrics
X:15
Ign (+)
X:58
Light (+)
-E4 -W2
-XB12
0,5* RD
1
2
c 0,5* BN
3
0,5* BUWH
4
5
0,22 BN
8
9
10
11
12
-XB12
22 1000 34 97 33
Parts list
-E4 Stationary unit EasyStart Remote Connectors and bush housings are shown from the cable inlet side.
-H2 Button
* Cable cross-section 0.75 mm Hydronic M II
-W2 Antenna
c to the heater Please note!
Further circuit diagrams for the EasyStart Remote are printed in the
Installation Instructions Plus, these are available to view and download
from the Service Portal.
Vehicle Heaters Technical Documentation | 41
5 Electrics
X:15
Ign (+)
X:58
Light (+)
-E2
-XB4 -XS4
0,5* RD 1 1 0,35 RD
0,5 GYBK 2 2 0,35 GYBK
c 0,5* BN 3 3 0,35 BN
0,5* BUWH 4 4 0,35 BUWH
-XB4 -XS4
22 1000 34 97 34
Parts list
-E2 EasyStart Select Connectors and bush housings are shown from the cable inlet side.
c to the heater
* Cable cross-section 0.75 mm Hydronic M II
Please note!
Further circuit diagrams for the EasyStart Select are printed in the
Installation Instructions Plus, these are available to view and download
from the Service Portal.
42 | Vehicle Heaters Technical Documentation
5 Electrics
X:15
Ign (+)
X:58
Light (+)
-E1 -W1
-XB12
0,5* RD
1
2
c 0,5* BN
3
0,5* BUWH
4
5
0,22 BN
8
0,22 BNWH
-B8 9
0,22 GY
10
11
12
-XB12
22 1000 34 97 18
Parts list
-B8 Room temperature sensor Connectors and bush housings are shown from the cable inlet side.
-E1 EasyStart Call
* Cable cross-section 0.75 mm Hydronic M II
-H1 Button
-W1 Antenna Please note!
c to the heater Further circuit diagrams for the EasyStart Call are printed in the Instal-
lation Instructions Plus, these are available to view and download from
the Service Portal.
Vehicle Heaters Technical Documentation | 43
If the heater does not start after being switched on: If you have any technical queries or problems with your pre-heater, dial
Switch the heater off and on again. the following service phone number from within Germany:
Troubleshooting
If, after checking these items, the heater is still faulty or another mal-
function occurs in your heater, please contact:
If factory-installed, your contract workshop / garage.
If subsequently installed, the workshop / garage which installed the
heater.
Please note!
Please note that guarantee claims can expire if the heater is modified
by a third party or if non-original parts are installed.
Maintenance instructions
Switch the heater on once a month for about 10 minutes, even out-
side the heating period.
Before the heating period starts, the heater should be put through a
trial run. If thick, persistent smoke develops, unusual burning noises
or a clear fuel smell occurs or if electric / electronic parts overheat,
the heater must be switched off and put out of service by removing
the fuse. In this case, the heater should not be started up again until
it has been checked by qualified staff who have been trained on
Eberspcher heaters.
Check the openings of the combustion air supply and exhaust system
after longer standstills, clean if necessary!
44 | Vehicle Heaters Technical Documentation
7 Envi ro nmen t
The high quality of Eberspcher's products is the key to our success. The manufacturer:
To guarantee this quality, we have organised all work processes in the Eberspcher Climate Control Systems GmbH & Co. KG
company along the lines of quality management (QM).
Even so, we still carry out a large number of activities for continual im- Address:
provement of product quality in order to keep pace with the constantly Eberspcherstrae 24
growing requirements of our customers. D-73730 Esslingen
All the steps necessary for quality assurance are stipulated in interna-
tional standards. herewith declares that the following product:
This quality is to be considered in a total sense.
Product name Vehicle heater
It affects products, procedures and customer / supplier relationships.
Type Hydronic II
Officially approved public experts assess the system and the corre- Version B4S/B5S B 4 SC / B 5 SC
sponding certification company awards a certificate. D4S/D5S D 4 SC / D 5 SC
Eberspcher has already qualified for the following standards: E4S
Quality management in accordance with fulfils the requirements of the following EC Directives:
DIN EN ISO 9001:2008 and ISO/TS 16949:2009 a) Heating systems directive 2001/56/EC,
Revision status 2006/119/EC
Environmental management system in accordance with
b) Radio interference (EMC) of vehicles 72/245/EEC,
DIN EN ISO 14001:2004
Revision status 2009/19/EC
c) Heater control ECE-R 122,
Disposal Revision status 00
d) EMC of vehicles ECE-R 10,
Disposal of materials Revision status 03
Old devices, defect components and packaging material can all be
separated and sorted into pure-grade factions so that all parts can be The following EC Directives and UN regulations have been used to
disposed of as required in an environment-friendly manner recycled assess the product:
where applicable. 2001/56/EC; 72/245/EEC; ECE-R 122; ECE-R 10
Electric motors, control boxes and sensors (e.g. temperature sensors)
are deemed to be electronic scrap.
Packaging
The packaging of the heater can be kept in case it has to be sent back.
Vehicle Heaters Technical Documentation | 45
8 L i sts
8 L i sts
S List of abbreviations
Safety check 30
ADR
Scope of supply 10, 11
European agreement about the international transport of dangerous
Service 42
Special text formats 6 goods on the road.
Statutory regulations 7 ECE regulation
Switching on 30
Internationally agreed, uniform technical specifications for vehicles,
T parts and equipment of motor vehicles.
Technical data for the diesel heater 13
Technical data for the petrol heater 12 EMC directive
Electromagnetic compatibility.
W
Water pump installation position 16 E85 ethanol fuel
Petrol containing 85 % ethanol.
FAME
Biodiesel to EN 14214.
JE-partner
J. Eberspcher partner.
25 2598 90 00 01 EN 02.2014Subject to change without notice Eberspcher Climate Control Systems GmbH & Co. KG
Headquarters:
Eberspcher Climate Control Systems
GmbH & Co. KG
Eberspcherstrae 24
73730 Esslingen
Hotline: 0800 1234300
Fax hotline: 01805 262624
info@eberspaecher.com
www.eberspaecher.com