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TABLE OF CONTENT

ABOUT COMPANY - QUALITY POLICY...........................................................................................................1


METAL SHEET CUTTING................................................................................................................................2
CTP (computer to plate)...............................................................................................................................2
METAL SHEET COATING................................................................................................................................3
METAL SHEET LITHOGRAPHY . .....................................................................................................................3
ALUMINIUM CAPS PRODUCTION.................................................................................................................4
ALUMINIUM CAPS .......................................................................................................................................5
CAPS FOR WINE BOTTLES ............................................................................................................................6
ALUMINIUM TUBES......................................................................................................................................7
ALUMINIUM PHARMACEUTUCAL CAPS . .....................................................................................................7
CROWN CORKS.............................................................................................................................................8
TINS AND CANS FOR CHEMICALS ................................................................................................................9
TINS AND CANS FOR CHEMICALS...............................................................................................................10
TINS FOR FOOD PRODUCTS........................................................................................................................11
DECORATIVE TINS.......................................................................................................................................12
PLASTIC AND PET PRODUCTS.....................................................................................................................13
ADVERTISING MATERIAL............................................................................................................................14
ADVERTISING SHELFS................................................................................................................................14
TECHNICAL SUPPORT.................................................................................................................................15
ENGINEERING AND DEVELOPMENT ..........................................................................................................16
REFERENCE LIST..........................................................................................................................................17

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ABOUT COMPANY - QUALITY POLICY
Good and high quality wrapping material is the best advertisement for your products and therefore we offer our
wide range of wrapping/packaging material for food, chemical and pharmaceutical industry as well as PET per-
forms. Our employees and the state-of-the art equipment we have will certainly be able to meet all your needs.
Metal Packaging Material Plant has merged large production giants of ex Yugoslavia in this field which, after priva-
tization process, have become the part of Galeb Group d.o.o. The factory Limoprodukt from Novi Sad has the lon-
gest tradition among them as it has been operating in this field since 1922. By constant investment into purchase
of state-of-the-art machines and new technology, Metal Packaging Material Plant strives to gain a leading position
in this field in the Balkans. More information you can find out on our internet page. As we have completed pro-
duction process, all in one, we would like you to become our business partner. We can offer you the best quality
packaging/wrapping material from our production lines and make new products based on your needs and wishes.

GALEB METAL PACK achieves the aforementioned goals by using and constant improving integrated Quality
Management System (ISO 9001:2008), environmental protection (ISO 14001:2004), health protection and occu-
pational safety (OHSAS 18001:2007), HACCP - CAC/RCP 1-1969, Rev. 4-2003 Recommended international code
of practice General principles of food hygiene and IFS which includes:

applying all quality control measures to increase customers satisfaction;


continuous following global trends of products of our product range;
managing leadership role by management;
top quality and safety of our products at all times;
employees participate in planning, realization and evaluation of all activities in production process;
establishing and managing production of packaging/wrapping products that contribute to customers satisfaction;
constant product control and managing the process of purchase of raw material, production, storing and
selling products, marketing;
developing partnerships with suppliers;
constant production improvement;
decision making based on collected and analyzed data;
taking all necessary measures to achieve reduction of environmental impact on living condition in terms of
air emission, water release , soil pollution and disposal of harmful and harmless waste;
rational consumption of power and natural resources necessary for production;
care about employees health and safe working conditions by applying preventive actions that will block or
minimize impact of noise, vibration, dangerous materials, high working temperatures, equipment, trans-
port vehicles and other risks posed on employees and visitors;
training and increasing awareness of all employees about the need and importance of their engagement
and contribution to successful operation of integrated production system;
applying Good Manufacturing Practice (GMP) and Good Hygiene Practice (GHP) rules;

GALEB METAL PACK quality policy is always available and periodically reviewed by employees and interested parties.

Packaging Product Factory, Sabac

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LITTELL scrolling and cutting line

METAL SHEET CUTTING


The plant is equipped with high technology line LITTELL for cutting metal sheets from coils.

TECHNICAL DATA
Sheet thickness from 0.125 mm to 0.525 mm
Coil width from 600 mm to 1250 mm
Cutting length from 457 mm to 1700 mm
There is a possibility of cutting by scroll knives

CTP (computer to plate)


We use the latest technology CTP equipment for prepress, format B0, which enables the best quality produc-
tion and complicated graphical design. The Prepress Department for graphic preparation is able to produce the
newest graphic design in a very short time based on the customers request.

CTP equipment for prepress

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METAL SHEET COATING
Two lines for coating, one for tin plate sheets and one for aluminum sheets are installed. Only the lacquers of the
best known global producers, resistant to pasteurization and sterilization, are used for varnishing. It is possible to
coat metal sheets thickness from 0,14 to 0,5 mm minimal dimension 500 x 700 mm and maximum 1100 x 950 mm.

Coating line

METAL SHEET LITHOGRAPHY


Two high-productive coating lines and two lines for printing on tin plate and aluminium sheet are installed for
metal sheet varnishing and printing. Only lacquers of the best known global producers, resistant to pasteuriza-
tion and sterilization, are used for varnishing. Quality control is equipped with modern equipment, which guar-
antees continuous, high quality of products.

Printing line

Average working capacity of each line separately is 4.500 sheets per hour. Metal sheets with thickness of 0.14
0.5 mm, minimum size of 500 x 700 mm and maximum of 1100 x 950 mm can be printed. By our own techni-
cal and design preparation, we have a completed process from conceptual design up to offset plate making. Tin
plate coating and printing services are rendered to clients as well, and they are intended for packaging/wrap-
ping industrys needs regarding food products and technical contents.
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ALUMINIUM CAPS PRODUCTION
According to constant investments in equipment and production capacity, Galeb Metal Pack has a very fast and
modern press for deep drawn caps which uses for stel-cap production.

Our modern five-color line for the lateral printing The latest investment is a new line of a high capacity
of aluminium caps will allow us to make any graph- for assembling and rolling machine of the well known
ic design according to your needs and wishes. manufacturer Bortolin Kemo.
The line is for production of all dimensions of stel-cap
program, with all kinds of inserts.

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ALUMINIUM CAPS
Aluminium caps are used for closing of glass bottles filled with mineral and natural waters, non-alcoholic and
alcoholic beverages, pharmaceutical and technical contents, juices. Caps are packed in polyethylene bags and
five-layer cardboard boxes. The way of packing disables contamination of caps. Caps have certificate of health
safety. Caps are delivered with sealants made of expanded polyethylene or with dosage safety valve.

TECHICAL DATA SCREW CAPS


Cap dimensions are as follows (d x h):
20 x 15 mm
28 x 15 mm d
with PVC free sealant
28 x 18 mm
28 x 22 mm h
31,5 x 18 mm
31,5 x 24 mm
d

TECHNICAL DATA - Stel-cap CLOSURES


Closure dimensions are as follows (d x h):
28 x 38 mm
h
30 x 60 mm
31,5 x 40,5 mm
31,5 x 44 mm
31,5 x 57 mm
31,5 x 60 mm

Aluminium closures Stel-cap are used for closing glass bottles filled with alcoholic beverages, wine
and other drinks. Closures are packed in polyethylene bags and five-layer cardboard boxes. Closures
have health safety certificate.

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CAPS FOR WINE BOTTLES
Following the global trends in modern wine industry we developed a special program for packaging and storing
good quality wines.
Working together with our business partners we can offer caps which can be modified according to customers
needs.
By using modern technologies we can offer different kinds of multiple layers caps which will prolong the quality
of wine and its uniqueness.

TECHICAL DATA SCREW CAPS


30x60 mm sarantin
30x60 mm saranex
28x38 mm sarantin
28x38 mm saranex

Saran
Suitable for storing and keeping wines up to
Control and adjustment of vertical closing force 3 years, accessible/suitable for diameter of
28 mm and 30 mm.

Saranex (Standard)
Suitable for storing and keeping wines up to
Opening moment control 4 years, accessible/suitable for diameter of
28 mm and 30 mm.

Sarantin
Suitable for storing and keeping wines up to
10 years, accessible/suitable for diameter of
3D Measuring table 28 mm and 30 mm.

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ALUMINIUM TUBES
Tubes are used for filling with cosmetic, pharmaceutical, food and other contents. Al-u tubes have health safety
certificate.

TECHNICAL DATA
Dimensions of aluminium tubes are as follows:
19 x 85-120 mm
22 x 105-135 mm
25 x 110-145 mm
Tubes are made with closed neck (membrane)
Tubes are delivered with caps
Also they may have a rubber ring

ALUMINIUM PHARMACEUTUCAL CAPS

Types of Al-u caps are as follows:


1. Combined Al-u cap VK-33 mm
2. Combined Al-u cap KK-13 mm
3. Al-u cap 13 and 20 mm according to ISO 8362-7 standard
4. Al-u caps for bottle with penicillin neck DIN-58366 BG2 type 13
5. Penicillin closure non-lacquered 20.56x7.3 and 20.56x7.5 mm
Combined Al-u caps VK-33 and KK-13 consist of Al-part and plastic cover.

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CROWN CORKS
Caps are internally protected with a coater which is resistant to the content with which the bottles are filled.
Caps are externally protected with special varnishers. At customers request, caps are printed in several colors.
Lacquers and inks are resistant to pasteurization and sterilization conditions. Crown caps are used for closing
of glass bottles filled with alcohol (up to 15% of alcohol), non-alcoholic beverages and technical contents. Caps
are packed optionally into cardboard boxes, octabines and metal containers. Caps have health safety certificate.

TECHNICAL DATA
Closure diameter: 32.1 0.2 mm
Closure height: 6.0 0.15 mm
Number of teeth 21

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TINS AND CANS FOR CHEMICALS
WITH SNAP ON LID PATENT CANS

TECHNICAL DATA TINS FOR CHEMICALS


Diameter d (mm) Standard height h (mm) Capacity (ml)
73 76 250
100 94 500
119 750
149/155 1000
166 1100
225 1500

TECHNICAL DATA CANS FOR CHEMICALS


Diameter d (mm) Standard height h (mm) Capacity (ml)
153 166 2500
185 3000

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TINS AND CANS FOR CHEMICALS
TINS WITH NECK TOP
CANS WITH NECK TOP
CONICAL CANS

TECHNICAL DATA TINS WITH OUTLET NECK


Diameter d (mm) Standard height h (mm) Capacity (ml)
83/24 187 900
210 1000
100/42 94 500
119 750
149 800
166 1100
225 1500
TECHNICAL DATA - CANS WITH OUTLET NECK
Diameter d (mm) Standard height h (mm) Capacity (ml)
153/42 166 2500
185 3000
240 4000
295 5000
TECHNICAL DATA - CONICAL CANS
Diameter d (mm) Standard height h (mm) Capacity (ml)
290/300 210 12000
348 22000
385 25000

Type of cans: without lid, with star lid and with lid with neck top.

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TINS FOR FOOD PRODUCTS
DEEP DRAWN TWO PIECE TIN

TECHNICAL DATA
Diameter d (mm) Capacity (gr)
73 90
73 95
73 100
73 140
73 150

The two piece tin for food products is the winner of the world
magazine The Canmakers Annual Award.
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DECORATIVE TINS
ROUND AND RECTANGLE TINS WITH PLASTIC LID AND WIRE TIGHTENER
ROUND AND OVAL TINS WITH FOLDING LID

TINS WITH PLASTIC LID AND WIRE TIGHTENER TINS WITH FOLDING LID
TECHNICAL DATA TECHNICAL DATA
Diameter d (mm) Standard height h (mm) Diameter d (mm) Standard height h (mm)
100 65-300 73 65-200
108 x 75 75-150 89 65-300
110 65-300
130 65-300
153 65-300
200 65-300
104 x 65 65-120

TINS FOR COSMETIC


TECHNICAL DATA
Capacity (ml)
4 10 20 30 60 75 150 300

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PLASTIC AND PET PRODUCTS
PET preforms with 28 mm thread are intended for production of bottles for carbonated and non-carbon-
ated beverages and water. Possible capacities are 110 million units per year. PET preforms are produced
on equipment of renowned Japanese producer NISSEI ASB.

PCO 28 mm BPF 28 mm thread

TECHNICAL DATA PCO 28 mm


Preform weight Bottle volume Preform length Thickness of preform wall
20,5 gr 0,25/0,5 liters 99,30 mm 2,50 mm
23,0 gr 0,33/0,5 liters 99,30 mm 3,00 mm
39,0 gr 1 / 1,5 liters 139,6 mm 3,22 mm
42,5 gr 1,5 liters 139,6 mm 3,60 mm
44,5 gr 1,5 / 2 liters 149,47 mm 3,53 mm
46,5 gr 2 liters 150,30 mm 3,53 mm
48,0 gr 2 liters 150,30 mm 3,70 mm
49,0 gr 2 liters 150,00 mm 4,00 mm
52,5 gr 2/2,5 liters 150,70 mm 3,75 mm
TECHNICAL DATA BPF 28
23 gr 0,33/0,5 l 99,3 mm 3 mm
39,5 gr 1 / 1,5 litara 139,6 mm 3,22 mm
42,5 gr 1,5 litara 139,6 mm 3,60 mm
44,5 gr 1,5 / 2 litra 149,47 mm 3,53 mm
48,0 gr 2 litra 150,30 mm 3,70 mm

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ADVERTISING MATERIAL

TECHNICAL DATA - TRAYS


Diameter d (mm) Diameter of upper edge (mm) Standard height h (mm)
340 1 360 2 48 0,5
The internal sides of trays are coated with non slippery lacquer.

TECHNICAL DATA - COASTERS FOR DRINKS


Diameter d (mm)
89
110

ADVERTISING SHELFS

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TECHNICAL SUPPORT
Galeb Metal Pack Company provides a unique technical support to its clients. With over 50 years of experience
in the packaging field we guaranty the best support at any time all over Europe.

Our main goal is building partnerships with our clients, which is based not only on high quality products but also
on keeping high quality services on all levels in all cycles of products life and providing good consulting. With
good communication and regularly visiting our clients we are building excellent relationships.
We have a team of very experienced engineers who are ready to fulfill any clients wishes and needs. We have
experience in all technical processes and systems in the packaging industry. Our engineers are highly specialized
to give technical support in the following areas:

1. Filling and packaging of strong alcoholic beverages


2. Filling and packaging of wine
3. Filling and packaging of beer
4. Filling and packaging of food products
5. Filling and packaging of pharmaceutical products
6. Filling and packaging of chemical products

We understand that price of product, efficiency production, expenses due to delays because of production inter-
ruption ext are very important to our clients. In our everyday work we are trying to find out the best solutions
that will enable us to fulfill your needs in the next areas:

1. Choosing the right material


2. Analyzing and adapting technological processes to improve efficiency
3. Redesigning and adapting products to improve their performance
4. Logistic support to improve performance of all connected suppliers

Do not hesitate to ask us for help regarding to choosing the right packaging/wrapping material for your products
or developing new products. We can help you with improving production process, choosing, moving and assem-
bling your equipment or working start new equipment.

WE HAVE THE RIGHT SOLUTION FOR YOU!

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ENGINEERING AND DEVELOPMENT
The Engineering and Development Department operates
within Galeb Metal Pack company. It is specialized in plan-
ing, constructing and managing projects, turn key projects,
consulting and servicing. Working together with other mem-
bers of the Galeb Group d.o.o. we can offer a wide range of
services:

1. Drafting and manufacturing tools and machines


2. Project management in performance and improvement of
production equipment/machines
3. Full refurbishment service and assembly of production
equipment as one integrated system by turn key project
4. Disassembly assembly of all kinds of equipment as well Line for Beer Pasteurization
as its transport
5. Production process monitoring service with proposals for
improvement by production reorganization
6. Production process automatization

Our development is established on our own resources and


incorporated knowledge based on long time experience in
metal production industry. We work together with our tool
workshop to produce all kinds of gears, chain wheels, snail
wheels and snails, shafts and other spare and wear parts for
all kind of industries for Galeb Group d.o.o. companies and
other clients.
We are a leading company in producing replacement parts in
different dimensions and modules. We emphasize our ability Assembly of Processing Equipment
to service in reversible engineering, development, produc-
tion and finishing next tools and machines/equipment:
1. Tools for punching and embossing
2. Tools for plastic
3. Tools for closing of tin cans
4. Palletizer
5. Wrapping machine for wrapping with foil stretch
6. Assembling and rolling machine
7. Transportation systems within process technology
8. Machines for production of closures
9. Tools produced accordingly to external requirements -tools
may be produced on our own or delivered construction
for customers needs as well as on special request Line for Automatic Packaging

CNC Machines for Metal Treatment Dismanteling of Tunnel Pasteurizer


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REFERENCE LIST
Coca-Cola HBC AD Serbia
Coca-Cola HBC B-H d.o.o. Bosnia and Herzegovina
Coca-Cola HBC d.o.o. Croatia
Coca-Cola HBC Bulgaria
Carlsberg Group Procurement AG Switzerland
Carlsberg d.o.o. Serbia
Carlsberg d.o.o. Croatia
Apatinska Pivara DOO/ Serbia
Trebjesa Pivara AD Montenegro
Zagrebaka Pivara Croatia
Ujedinjene Srpske Pivare Serbia
AD BIP Serbia
Valjevska Pivara AD Serbia
Pivovarna Lako D.D. Slovenia
Banjaluka Pivara Bosnia and Herzegovina
Tuzlanska Pivara Bosnia and Herzegovina
Sarajevska Pivara Bosnia and Herzegovina
Birra Tirana Albania
Jagodinska Pivara Serbia
Pivara Ni Serbia
A & P doo Beograd Serbia
LLC PepsiCo Holdings Russia
Knjaz Milo Serbia
Zvezda Helios AD Serbia
Tikkurila Zorka DOO Serbia
Nevena Color Serbia
Yuhor Export Serbia
Pajic Company Serbia
Lim Samobor Croatia
Agrokombinat 13 Jul Montenegro
Kompanija Takovo Serbia
Vraki Vinogradi Serbia
Rubin Serbia
Galenika AD Serbia
Hemofarm Koncern AD Serbia
Cramele Halewood Romania
Prodvinalco Romania
Tikve Macedonia
Winery Imako Vino Macedonia
OOO Eximet Russia
Polycan Aerosols Croatia
Giorgio Fanti Italia
Mr.Pack Italia
Gruppo Italiano Imballaggio Romania
Continent LPG Macedonia
Euro Gaz Albania
Pcsi Srfzde Zrt. Hungary
Cimislia Wineries Moldova
lgerin Egill Skallagrmsson Island
POLLAS GLASS SA Greece
SRB 15000 abac I Pocerska 111 I Tel: +381(0)15/367 709, 367 700 I Fax: 367 726, 367 797

MNE 20000 Podgorica I Bulevar Pera etkovia 56 I Tel/Fax +382(0)20/656 359, 656 360

BIH-RS 76300 Bijeljina I Cara Uroa 107 I Tel: +387(0)55/211 468, 055/211-471 I Fax: 211 469
78000 Banja Luka I Krajikih brigada 113 I Tel: +387(0)51/217 880 I Fax: 051/217 881

CRO 10000 Zagreb I Potonjakova 3 I Tel: +385(0)1/669 9954 I Fax 660 2342

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