ACKNOWLEDGEMENT

The satisfaction and euphoria that accompany the successful completion of any task would
becomplete without mentioning about the people who made it possible because ''Success is
theabstract of hard work & perseverance, but steadfast of all is encouraging guidance''. So,
Itake opportunity to acknowledge all those whose continuous guidance and
encouragementserved as a beacon light & crowned my effort, thus leading to successful
completion of thiswork.

Before getting into thick details of the things, we would like to add a few heartfelt words forthe
people who were part of this project in numerous ways; people who gave unendingsupport
right from the stage of the project idea was just conceived.

Our wholehearted thanks Prabhat Katiyar (Sr. Engineer,Power Transformer

Assembly).

Further I would like to thank all the staff of Electrical and Electronics Department for
theimmense help, guidance and encouragement rendered in completing this
project successfully.

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 TABLE OF CONTENTS
CONTENTS Page No.
Acknowledgement i
Table of contents ii
Abstract iii

Table of Contents
CHAPTER 1 BHARAT HEAVY ELECTRICALS 1
LIMITED:ITS OVERVIEW
1.1 VISION,MISSION AND VALUES OF 2-4
B.H.E.L.
1.2 MANUFACTURING UNITS OF BHEL 4-5

1.3 ACTIVITY PROFILE BHEL 5-9

CHAPTER 2 BHARAT HEAVY ELECTRICALS 10

LIMITED,JHANSI
2.1 A BRIEF INTRODUCTION 10
2.2 PRODUCT PROFILE OF BHEL, JHANSI 11-12
2.3 HEALTH,SAFETYAND ENVIRONMENT 12
MANAGEMENT

CHAPTER 3 ROTATION REPORT 13

3.1 MAIN AIM OF ROTATION 14

3.2 PRODUCTION UNIT DEPARTMENTS 14-31
CHAPTER 4 REPORT ON POWER TRANSFORMER 32

4.1 INTRODUCTION TO POWER 33-34

TRANSFORMERS
4.2 MATERIALS USED IN TRANSFORMER 34-63
4.3 TESTING OF TRANSFORMER 63-66

CONLUSION 67

REFERENCE 68

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 Abstract

A transformer is a device that transfers electrical energy from one circuit to another by
magnetic coupling without requiring relative motion between its parts. It usually comprises
two or more coupled windings, and, in most cases, a core to concentrate magnetic flux. An
alternating voltage applied to one winding creates a time-varying magnetic flux in the core,
which induces a voltage in the other windings. Varying the relative number of turns between
primary and secondary windings determines the ratio of the input and output voltages, thus
transforming the voltage by stepping it up or down between circuits. The transformer principle
was demonstrated in 1831 by Faraday, though practical design did not appear until the
1880s.Within less than a decade, the transformer was instrumental during the "War of current"
in seeing alternating current systems triumph over their direct current counterparts, a position
in which they have remained dominant. By transforming electrical power to a high voltage,
low current form and back again, the transformer greatly reduces energy losses and so enables
the economic transmission of power over long distances. It has thus shaped the electricity
supply industry, permitting generation to be located remotely from points of demand. Amongst
the simplest of electrical machines, the transformer is also one of the most efficient, with large
units attaining performances in excess of 99.75%. Transformers come in range of sizes from a
thumbnail- sized coupling transformer hidden inside a stage microphone to huge giga VA-rated
units used to interconnect portions of national power grids. All operate with the same basic
principles and with many similarities in their parts, though a variety of transformer designs
exist to perform specialized roles throughout home and industry.

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