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underglaze
users guide
Underglaze as Overglaze
by Courtney Murphy
Despite what the name implies, Courtney Murphy discovered that underglazes dont just have to go under a glaze.
After running extensive tests, she figured out that some of her underglazes worked in an overglaze technique similar to
majolica. In this article she shares her process from beginning to end.
1 2
Test various color combinations of glazes and underglazes. Soak the stencils until theyre saturated and ready for applica-
tion.
3 4 5
Apply the stencils and make sure theyre Alternate which pieces youre working Dont forget to add decoration to the bot-
secure by patting them down with a on and which are drying between under- toms to create hidden details that surprise
damp sponge or your fingers. glaze coats and decoration stages. and engage users.
9 10
Create mishima inlay by filling the lines Attach the handle to the teacup, coat The completed cup and saucer, showing
with underglaze. Remove any excess it with wax, and add a correspond- the way the pattern on all three pieces
with a sponge, then touch up bare ing inlaid mishima pattern to its outer is related yet distinct.
spots. surface.
Background Layer Accent Layer
Wipe down each piece with a damp sponge to ensure the sur-
Accents of stripes or spots added in a different color help to
faces are smooth and clean. Drop your paper stencils into a
add depth and variation to the surface. Apply more paper sten-
dish of tepid water (2). They only need a small amount of time
cils using the same method as on the background layer to add
to become saturatedyoull know this when the paper turns
the accent layer (6). When placing the accents, it isnt neces-
a darker tint than when its dry. Pluck a stencil from the water
sary to worry about a visual imbalance as the final decoration
and pull it between two fingers to squeegee off excess water. layer of underglaze inlay or mishima can be used to tie the
Apply the stencil to the leather-hard surface of the teacup. The entire composition together.
stencil can be repositioned before it starts to really stick to the
clay. Put it in its final position and pat it down with a damp Mishima Layer
sponge (3), or your fingertip. Continue this process all over the Before moving on, clean up each piece, including the teacup
surface until your design is in place. Take a look at each sten- foot, to make the edges crisp (7). Next, apply wax resist, cover-
cil connection over difficult areas such as rims or deep curves ing the outside of the lid, along with the entire top and inside of
to ensure that theyre flush against the clay. Press them back the foot ring of the saucer, and the teacup from foot to lip (still
down with a damp sponge when necessary. without a handle). When applying cold wax, use a generous
Brush on a generous first coat of underglazeI use AMA- amount and brush in all directions to get into the raised edges
CO Velvet underglazes. Take care to brush in every direction, of the underglaze and create one consistent coat.
as the edges of the paper may cause you to miss spots oth- After the wax dries, add mishima inlay patterns. Use an X-
erwise. Once the first coat has lost its shine, move on to the Acto blade to incise thin line designs through the wax and into
second and third coats. Three layers will provide an opaque the clay (8). This is the final chance to create balance in the sur-
background of underglaze. As these coats are drying, switch face decoration. After the lines are finished, brush underglaze
to applying stencils to the saucer or lid and begin adding their into the lines (9). Use a sponge to gently wipe away all excess
background color (4). beads of underglaze that pooled on the surface of the wax.
Make sure that the underglaze has dried so it wont smudge With both the teacup and the handle at the leather-hard
before peeling the stencils off using the tip of an X-Acto blade. stage, trace the outline of the handles connection points
Note: paper wont always burn out if its encased in underglaze. onto the cup. Score through the wax in those areas to ensure
Add decoration to the bottom of the saucer as well. Hidden a strong attachment, apply slip to each part and attach the
details like this can set your work apart and surprise the people handle to the cup.
who use it (5).
I
t is often taught that artists must this technique in the craft studios at
strive to be wholly original. We Harbour Front Centre in Toronto.
must envision something great Utilizing slips and underglazes in the
and new and then apply it to decoration of clay has been happen-
our art, thus astounding all who hap- ing for thousands of years. From the
pen by the work weve made. This is Ancient Greeks and Chinese to the
a tall order to say the least. Many a 17th-century country English potter,
great idea has fallen by the way side the use of colored slip has been an
because the artist is unsure of how to important part of the decorative ar-
execute the desired result. Often, it is senal of nearly every clay artist.
the subtle change in a technique that Laura is currently working with
can lead to impressive results. One ideas surrounding the notion of a
example of that type of change is in fragment. This fragment is in the
the work of artist Laura Kukkee. form of an image or a pattern which
Laura, a native of Toronto, is divorced from its original mean-
Canada, did her undergraduate ing. By pulling fragments outside
studies with Bruce Cochrane at The of their traditional contexts and
Sheridan School of Crafts and Design restructuring the way in which they
in Oakville, Ontario and developed are presented, meanings become
1 2 3
4 5 6
more elastic. Her results in the re- amount of Darvan #7 to get the flow
search are both exciting and new, and of the slip she desires. Its a good idea
they offer a chance for individuality to test all slips and underglazes before
that every artist strives for. using them on your own work.
10 11 12
Remember, whatever color you so you can see your pattern better
use first is going to be the outline of (figure 4). Set the paper aside and al-
the pattern youre making. Youre low slip to dry until the sheen goes
building color and pattern from the away, then start laying color in and
top layer down with the background around the pattern (figure 5).
color applied last, which is the oppo- I like to apply bands of color to-
site direction one normally works. gether behind the pattern. Set aside
For this demo, Im using black slip, the paper and let dry until sheen dis-
though I have often used other col- appears (figure 6).
ors. Its a good idea to mix and sieve Again, once sheen is gone, cover
slip thoroughly beforehand to blend the colored slip with a white slip
all the materials. made of the same ingredients as your
Dip the syringe in the slip and fill clay body, with roughly 3% Darvan
it (figure 2). To get the bulb flowing, #7 added to the mixture. Make sure
try practicing on an extra sheet of pa- the slip is really flowing. Set aside
per before beginning (figure 3). Slip and allow to dry until the sheen goes
trail pattern or image of your choice away or youre ready to use. I of-
onto paper. Pick the paper up by the ten apply up to four applications of
edges carefully and hold it up to light white slip depending on how thick I
16 17
Recipes
Sheridan Studio
Colored Slip
Cone 6-10
Kona F4 Feldspar . . . . . 24.6 %
Pyrophyllite . . . . . . . . . 8.2
Grolleg Kaolin . . . . . . . 45.8
Bentonite . . . . . . . . . . . 5.1
Silica . . . . . . . . . . . . . . 16.3
100.0%
3 4
7 8
Cover entire sheet with black slip. smooth, and ip the slab again. Peel
Set aside to dry. When the gloss is the paper off the back of the slab.
gone, cover entire piece with white The slab can now be cut into shapes
slip (figure 4). for appliqu (figure 6).
Smooth a sheet of newspaper over Once the excess clay is removed
the slab, ip it over and carefully from between the shapes, begin to
remove the paper from the pattern gently peel up the cut out patterns
side, and spray with water, if neces- (figure 7).
sary, to keep from tearing the slab Paint white slip onto the white
(figure 5). side of each piece and gently apply
Place fresh paper over the slab, the shape to the pot (figure 8).
1 2 3
4 5 6
10 11 12
T
he truth is, I was a nerdy ceramics undergradu- hard, unscratchable surface without pinholing or flaking
ate student. I wanted to learn everything, right from cone 04 all the way to cone 10.
awayand I loved my glaze calc class. No, really,
I did. I took a ridiculous amount of notes and then put Commercial Underglazes
them all in plastic sleeves in a binder. Im sure I tested Today, most commercial underglazes are formulated
every recipe I could find or invent. After discovering using frits, which reduce shrinkage, allowing them to
commercial underglaze, I was sure I could make that too. be applied to both greenware and bisqueware. They
Smooth, silky, perfectly opaque, commercial underglaze are produced using a colloidal process. A colloid is a
is that wonderful substance that coats and colors both gre- substance microscopically dispersed evenly throughout
enware and bisque ware with ease (Ive even seen it work another substance (think mayonnaise or hand cream).
on mature cone 04 earthenware), and without flaws. And, Underglaze manufacturers use a chemical process that
in terms of color, what you see is what comes out of the employs a high-shear mixing technology to create col-
kiln, no guessing, no hoping. They are dependable as well; loids. The substance created does not settle and cannot
covering large areas quickly with smooth and consistent be separated out by ordinary filtering or centrifuging like
brush painting. They take light-colored, transparent or those in a typical suspension. This allows for complete
clear glaze very well without dissolving into the glaze dur- integration of all raw materials, including the colorant,
ing the firing. Finally, commercial underglaze fires into a during the base mixing stage.
Underglaze applied over red earthenware. White slip was applied to half of each test tile before bisque firing. This is
noticeable in the white, orange, and red tiles where the application was thinner. See recipe on next page.
Teapots, by Jim Kemp. Jim uses a low-fire red clay body and airbrushes under-
glazes onto the greenware. The last color he applies is black, which is sprayed
across the piece to highlight the variations in heights of the surface decoration.
The pieces are once fired to cone 02.
C
ommercial underglazes stay put and wont run, which makes
are basically clay slips them ideal for detailed decoration.
containing colorants, While most underglazes were origi-
and theyre a great way nally formulated for use at low-fire
to add color to your work using a temperatures, most, maintain their
variety of application methods. And color in the mid-range and some even
since theyre formulated to have low as high as cone 9 or 10.
drying shrinkage, they can be ap-
plied to bone-dry greenware or to
Simple Application
Underglazes can be applied by brush-
bisque-fired surfaces. In addition
ing, pouring, dipping, and spray-
to being able to change the surface
inganything goes. Each application
color of your clay body, underglazes method has different requirements. If
can also be used to change the tex- an underglaze is too thick for spray-
ture of the body. ing or using as a wash, just add water
When used to add color to sur- to thin it down. If its too thin for silk
faces, underglazes have an advantage screening or monoprinting, leave the
in that they are composed mostly of container exposed to air to evaporate
clay with very little flux, so theyll some of the liquid.
Tom Meunick uses white stoneware or porce- Steve Howell uses a body made from half porcelain and half
lain then bisque fires to cone 06. He then uses raku clay. After the initial bisque firing, he adds underglazes
underglaze pencils to draw on the surface. Af- and bisque fires again. Because a higher bisque absorbs less
ter drawing, he atomizes it lightly with water smoke, he bisque fires cool colors to cone 06 and warm col-
then applies a glaze by dipping or spraying. ors to cone 04. After the bisque, he places the piece upside
down in a 24-foot brick pit filled with sawdust layered with
copper carbonate, salt, and bits of sticks and wood, then
covered with a Kaowool blanket.
Combining clean lines and spare but playful decoration gives Courtney Murphys work an inviting, slightly retro feel.
Ive always been drawn to spare and simple forms, and During this time, I would often take classes and work-
much of my time is spent looking at textiles, artwork, and shops focused on earthenware. It was fun to work on a
household items from the mid-20th century. I have a deep larger scale, to work a little more loosely, coil building new
appreciation for simple, well-designed industrial objects, forms and trying out new surface decoration techniques.
as well as childrens artwork and folk artthings that are I liked the option of working on a larger scale that earth-
less refined and show the hand of the maker. In my work, enware provided, and often thought about switching over,
I attempt to seek a balance between these two interests. I but at the end of each class or workshop, I would always
strive for the clean lines and gracefulness, while my draw- return to my white clay, where I felt more comfortable.
ings and color choices are more influenced by childrens I spent the fall of 2009 assisting Jerilyn Virden at Pen-
artwork and folk art. The simplicity of the form creates a land School of Crafts. Jerilyn creates beautiful double-
canvas for a more playful element in the drawing. walled forms using earthenware. Living at Penland for two
Making a Big Switch months, and working with earthenware every day provided
For many years I worked with a white mid-fire clay. I used me with the right incentive to change my clay body as well
underglazes, drew incised lines, and created areas of color as my style of work. It was a bit of a bumpy transition, as
on a white background. I liked the work that I was mak- I tried to learn a new palette of glazes and surface decora-
ing, yet it didnt really feel like me. It felt somewhat too tions, but at the end of two months, I had a few pieces that
clean and precise. seemed promising.
3 4
Cleaning glaze off of the bottom with a sponge. Using a drywall screen to sand out glaze drips.
That winter, I left for Montana to begin a two-year will work fine, but a similar shade wont work. I often
residency at the Archie Bray Foundation. Once I arrived, mix the colors that do work to create new shades.
I immediately started testing slips and glazes. I really After switching to earthenware, I started brushing two
loved Posey Bacopoulos cone 04 satin majolica recipe. to three thin layers of a terra sigillata on the bottom of
At Penland, we had been working with earthenware in bone-dry work to enhance the color of the clay and cre-
the 02 to cone 2 range, and Poseys glaze was beauti- ate a nicer feel on the bottom (figure 1). Once the sig has
ful at cone 01no longer satiny, it looked more like lost its sheen, I burnish it by wrapping a plastic grocery
enamel. Id originally envisioned using a satin glaze, but bag tightly around my thumb and rubbing the coated area
I liked the way my drawings fused into the surface of the (figure 2).
glaze at a higher temperature.
Glazing and Decorating
Waste Not, Want Not After the work has been bisqued to cone 0405, I begin
After all of those years working in white clay, I had a glazing. I dont use wax, mainly because Im pretty clumsy
huge supply of underglazes. I didnt want the jars to go with it. Instead I scrape the excess glaze off with a rubber
to waste, so I started testing all of my colors over the ma- rib, then sponge the rest off, leaving about inch of the
jolica to see what would happen. A surprising number of clay exposed on the bottom (figure 3). To cut down on
the underglaze colors looked great, those that didnt were drip marks, once the glaze has dried a little, I use a soft
very dry or bubbled. I put a big X on those and boxed drywall screen to sand out the larger drip marks. I always
them up, so that I wouldnt accidentally use them. The wear a dust mask and sand while holding the piece away
colors I use are mainly Amaco Velvet underglazes and from myself and over a bucket of water to minimize dust
Duncan underglazes. Testing is required as certain colors (figure 4).
7
Painting with underglaze over majolica. Finished creamer and sugar with yellow majolica glaze.
Because the glazing and decorating process takes a while, There is definitely a window of time when this process
glazing is done in small batches. I using three different col- works best. I start drawing lines on top of the majolica about
ored versions of my base glaze: yellow, pale mint green, and a half an hour after glazing. Line drawing comes fairly easily
white. I try to focus glazing with one color at a time, oth- as long as the glaze doesnt get too dry and powdery. Once it
erwise it gets confusing, as all of the glazes look the same has reached this stage, the slip trailer does not flow as easily.
in the bucket. This helps me to avoid touching up a piece Lightly misting the glazed piece with water sometimes helps,
with the wrong color. but its much better to decorate while the glaze still has some
When I first switched to majolica, I knew that I would moisture in it.
miss the precision of the incised lines, but found that an When not in use, I plug the slip-trailing bottles with a sew-
18-gauge slip-trailing bottle creates a very nice, fine line ing pin (the type with a little bead on the end). This works re-
(figure 5). A 16-gauge bottle will form a thicker line. I use ally well, and its nice to have the pin available in case the tip
this less often, but it is useful for drawing dots on pieces. gets clogged. Its important to remember to keep the pin in the
I fill the bottle with underglaze and add water if needed tip when the bottles arent in use, because they dry out easily.
to get a smooth flow. Before drawing on a pot, test that The line drawings dry really quickly. Usually Ill draw on
its flowing evenly on a piece of paper. Globs do happen five to six pots, then start coloring in my drawings (figure 7).
occasionally, but they are easy to clean up if you let them For the painting stage, I find it easier to pour my underglazes
dry then scrape them off of the surface using a metal rib into a plastic ice tray, preferably one with a lot of compart-
(figure 6). After scraping, rub out that spot with a finger ments. The empty compartments are good for mixing under-
and redraw the line. glaze colors together.
1 Part Redart
2 Parts distilled water
Add: 0.025% Darvan 7
(.025% of the clay weight, not of
both the clay and water combined)