Sei sulla pagina 1di 693

Instruction and Spare Parts Manual

1096

IMO No. L9086071

Shipyard
DAEWOO HEAVY INDUSTRIES LTD

Equipment Name Position


K3028-4HD 3

Project No.
2/0702102LMW1
2011-08-18 Project No: 2/0702102LMW1
Valid for: 62507582
Order Information
Project No....................................................................2/0702102LMW1
IMO......................................................................................... L9086071
Hull No............................................................................................ 1096
Ship name.......................................................................... TRANS BAY
Shipyard......................................DAEWOO HEAVY INDUSTRIES LTD
Ship owner............................................................ Bulk Transloading As
Certificate for Crane.........................................................................ABS
Certificate for Foundation................................................................ ABS
Equipment Name................................................................. K3028-4HD
Manufacturing No. + Position..............................................62507582 3
Mechanical Specification (Collection list)..............................490 6135 /-
Hydraulic Specification (Crane Specification)......................490 6091 /A
Electrical Specification........................................................ 490 6083 /D
Slewing Specification................................... 490 6136 and 6137-802 /A
Order Specification.............................................................. 490 5961 /F
Delivered Manuals..........................................................................3 pcs
Issue Date............................................................................ 2011-08-18

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
2011-08-18 Project No: 2/0702102LMW1
Valid for: 62507582
Content

1 GENERAL
1.000.2 E SAFETY INSTRUCTIONS
1.005 E PREFACE
1.009 E GENERAL INSTRUCTIONS. CLEANLINESS IN HYDRAULIC SYSTEMS
1.102 E CONVERSION FACTORS
1.518.3 ED HYDRAULIC AND ELECTRIC SYMBOLS

2 TECHNICAL DESCRIPTION
2/07021.02LMW-1 TECHNICAL DATA
2.007.82 E TECHNICAL DESCRIPTION

3 FUNCTION
3.110.107 E HYDRAULIC FUNCTION
3.131.27 E STARTING AND STOPPING. ELECTRIC SAFETY FUNCTIONS. K-CRANES
3.142.24 E CRANE CONTROL SYSTEM CC2000 TYPE K. 4-ROPE GRAB CRANE
3.155.4 E THERMOSTATIC CONTROLLED VENTILATION FANS

4 OPERATION
PM40 1852-E00 CREW CHECKLIST
PM40 5500-E00 OPERATING INSTRUCTION
PM40 6100-E00 AIR CONDITIONING. OPERATING INSTRUCTION
PM40 6840-E00 CONTROLS AND INDICATORS. CRANE AND ECCENTER PLATFORM
PM40 6446-E00 OPERATING INSTRUCTION
PM40 6454-E00 OPERATING INSTRUCTION. CRANE/ECCENTER PLATFORM
PM40 6713-E00 OPERATING INFORMATION - MacHEAVYVISOR 2.0
PM41 0001-E EMERGENCY ESCAPE INSTRUCTIONS
PM46 2517-E00 PARKING OF ECCENTRIC PLATFORM. PARKING LOCK
4.620.26 E PARKING THE CRANE. SEA STOWING. GENERAL INSTRUCTION

5 MAINTENANCE
5.005.61 E MAINTENANCE CHART
5.006.2 E AIR CONDITIONING. MAINTENANCE / TROUBLE-SHOOTING /SERVICE
5.006.12 E VENTILATION WITH FILTER
5.018 E INSPECTION OF STRESSED COMPONENTS AND STRUCTURES
PM51 1718-E00 LUBRICATING CHART
PM51 1722-E00 LUBRICATING CHART. ECCENTRIC PLATFORM
5.301.8 E FILTERS
5.301.9 E FILTER WITH INDICATOR. ECCENTER PLATFORM
5.301.10 E FILTER ON OIL TANK. ECCENTRIC PLATFORM
5.301.14 E FILTER WITH INDICATOR IN THE WINCH GEAR COOLING SYSTEM
5.301.17 E FILTER WITH INDICATOR IN THE OIL CIRCULATION SLEWING GEARS
5.302.17 E HYDRAULIC OIL TANK
5.302.18 E HYDRAULIC OIL TANK IN ECCENTRIC PLATFORM
5.421.46 E LUBRICANTS FOR DECK MACHINERY
5.315 E SAMPLING OF OIL TO VERIFY THE CLEANLINESS IN HYDRAULIC SYSTEM

6 SERVICE

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
6.0 HOW TO ORDER SPARE PARTS
6.000 E HOW TO ORDER SPARE PARTS
6.000.1 E STATEMENT REGARDING DELIVERY OF SPARE PARTS TO SWIVELS. LIFTING BLOCK
6.000.2 E RETURN FORM
6.004.1 E WORLDWIDE SERVICE NETWORK
6.005.8 E INTRODUCTION

6.1 HYDRAULIC SYSTEM


6.100 E MEASURES BEFORE STARTING. DURING AND AFTER COMPLETED SERVICE/MAIN.....
6.106.5 E TROUBLE-SHOOTING CHART. OVERHEATING
6.117 E TROUBLE SHOOTING. PUMPS
6.120.15 E SLEWING GEARSET
6.120.64 E HYDRAULIC MOTORS. HOISTING. LUFFING. AND SLEWING CIRCUITS
6.120.83 E WINCH
6.120.105 E HOLDING/CLOSING WINCH
6.125.20 E FEED PUMP UNIT
6.127.47 E HIGH PRESSURE PUMPS
6.132.16 E PUMP CHANGE. ECCENTRIC PLATFORM
6.142.5 E RECOMMENDATION FOR INSPECTION AND REPLACEMENT OF HYDRAULIC HOSES
6.189 E HYDRAULIC PISTON ACCUMULATORS

6.2 MECHANICAL EQUIPMENT


6.209.15 E INSPECTION OF CLIMB PROTECTION. JIB AND CRANE HOUSE TOP
6.214 E TIGHTENING TORQUES STUDS/SCREWS AND BOLTS
6.215.20 E SERVICE DOOR (OPENING AND CLOSING). SERVICE AND LUBRICATION OF DOOR
6.216.87 E ROPE REEVING DIAGRAM FOR CRANES TYPE K-4
6.222.1 E HANDLING. INSTALLATION AND MAINTENANCE OF STEEL WIRE ROPES
6.223.13 E REPLACEMENT OF WIRES. K-CRANES
625/1473 E INDENTATION AND WEAR ON WIRE SHEAVES
625/1560 E LIFTING BLOCK/BEAM
625/1579 E MEASURING PROCEDURE FOR WEAR IN SLEWING BEARINGS FOR ROPE LUFFING CRAN

6.3 ELECTRICAL EQUIPMENT


6.303.35 E CALIBRATION OF ABSOLUTE ENCODERS FOR OPEN AND CLOSED GRAB
6.303.36 E ELECTRONIC TROUBLESHOOTING FOR CRANE CONTROL SYSTEM CC2000. TYPE K. 4-
414 7012 ERROR MESSAGES. SINGLE AND TWIN CRANES. CRANE CONTROL SYSTEM CC2000
424 0457 SIGNAL OVERVIEW. FOUR-ROPE GRAB CRANE
6.305.13 E ELECTRICAL EQUIPMENT. GENERAL MAINTENANCE
6.307.13 E SLIP-RING UNIT FOR THE PLATFORM
6.307.15 E SLIP-RING UNIT
6.311.8 E OIL LEVEL TEMPERATURE GUARD AND OVERHEATING PROTECTOR
6.320.366 E LIMIT SWITCHES IN HOISTING AND LUFFING WINCH SYSTEMS
6.321.11 E SLACK WIRE SWITCHES. HOISTING AND LUFFING
6.990.32 E EMERGENCY LOWERING IN CASE OF COMPLETE POWER FAILURE OP. OF...

7 EXTRA EQUIPMENT
7.075.4 E MacHEAVYVISOR. RELEASE 2.0
7.076.1 E SAFE CONNECTION/DISCONNECTION OF CABIN DISPLAY
7.076.2 E USER MANUAL DISPLAY. CC PILOT XS

9 SPARE PARTS
See separate table of contents

Alphabetical spare part index

Numerical spare part index

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
1 GENERAL
GENERAL 1.000.2 E rev.: d 2011-06-20

Safety Instructions

Cargo Handling Equipment


The MacGREGOR crane is a cargo handling device. guarantee is not valid unless MacGREGOR authorized
It is designed and manufactured to meet international service is used.
cargo handling standards for quality, safety and
performance within capacity specifications and
The use of proper Spares and Exchange details
outreach as per certificate.
MacGREGOR shall be contacted for ordering of ex-
change equipment and spares for this crane. Articles
The crane is designed for operation in harbour or shel-
supplied by MacGREGOR are designed and quality
tered water environments where there is no signifi-
tested for this application and are supplied with our
cant movement of the ship due to wave action.
warranty for correct function and safe working of the
crane.
Testing and examination
The crane shall be tested and thoroughly examined MacGREGOR accepts no liability for the functioning
and certified by a competent person after any of the crane systems, nor for the safe use of the crane,
substantial repair. unless original spare parts are used.

Supervision, Instructions, Signs and Warnings


Safe Operating Conditions, Proper Instructions
and Precautions Proper use of this crane and its equipment is possible
as long as the owners, users and operators maintain
The responsible officer on board shall ensure that the the crane to meet full operational standards. This in-
crane is operated under safe conditions, by person- cludes the replacement of signs, instructions and
nel familiar with its functions and operating instruc- warnings as per delivery. MacGREGOR does not ac-
tions. All safety and precautionary issues contained cept responsibility for any party who fails to ensure
in this manual must be observed. Proper instructions that this manual, signs, instructions, and warnings are
and precautions are prerequisites for proper use. legible and easily accessible to personnel.

Preparation for Use and Operation According to Improper Use


Manual
1. Elevation of persons.
The crane operator, authorized by the responsible of- 2. Exposing persons to the risks of falling cargo.
ficer on board, must be familiar with all safety issues 3. Overloading.
contained in this Chapter and with preparation for use 4. Unlocking the crane or crane jib or operating the
and operating instructions before work is started. equipment at sea without full acceptance and con-
trol of personnel and equipment safety.
5. Unprofessional, intended or unintended, adjustment
Maintenance and Service of safety locks, hydraulic or electric settings.
6. Disregard of occupational and safety standards of
Prerequisite for proper use is regular maintenance
work.
(see Chapter 5) and service (see Chapter 6).

MacGREGOR are available for full service of this


cargo crane. MacGREGOR will take responsibility
only for its own professional services. Our product

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (16)
1 GENERAL
GENERAL 1.000.2 E rev.: d 2011-06-20

Functions, Installations and Equipment Safety Functions and Equipment

Specific safety equipment is installed and delivered


General
with this crane and must be available for its intended
The MacGREGOR crane has built-in safety functions
use. The owner/operator of the ship and its equip-
and installations to allow for safe normal use, opera-
ment is responsible to ensure that safety functions,
tion, care and control. This is applicable to instructed
installations and equipment are maintained to opera-
personnel without specific professional education or
tional standards and are not being removed, by-
certification, but working according to this manual.
passed or worn to non-working condition.
Specific service and repair of the electrical, hydraulic
This manual features important presentations of safety
and the mechanical functions, controls and settings
functions, installations and equipment. A summary is
require professional service personnel knowledgeable
presented below.
of risks involved.

1. Safety Functions
Regular Care and Control (Maintenance)
a. Maneuvring functions:
This manual contains checklists for regular care and
1. All the cranes working functions are stopped
control of crane equipment, wire ropes and hydraulic
and the brakes will automatically be activated
filters. These checklists routine contain inspections
when the emergency stop button is pressed.
and maintenance regularly prescribed for safe func-
The button is loacated in cabin. This action ac-
tion, e.g.:
tivates safety stops and automatic lock posi-
tions.
Chapter 4 contains:
2. At twin crane operation the crane movements
Safety Precautions Checklist for Single and Twin
automatically stop and Synchronizing failure in-
Cranes.
dicator lamp lights if the hooks or jibs get out
of syncronizing position.
Chapter 5 contains, if applicable:
3. The crane has several fail-safe functions for
Inspection of Stressed Components and Structures. over-ruling or stopping the operators
Lubrication chart; Crane. maneuvring in the event that normal hydraulic
Lubrication chart; Twin Platform. or electrical functions fail, a sudden uncon-
Lubrication chart; Cable Winch and Stabilizing Equip- trolled movement occurs or during overspeed
ment. operation (see below).
Lubrication chart; Power Swivel. 4. There are limit switches for reducing speed of
Filters. or stopping all dangerous motions.

b. Hydraulic functions:
Before maintenance and service work is started, cer- 1. Hydraulic valve functions are set for exact pres-
tain measures and procedures must be followed. sure. Any change in the settings adversely af-
fects crane operation and must exclusively be
Chapter 6 contains: set by professional service personnel (see in-
Measures before Starting Service/Maintenance Work. structions Hydraulic function and High pressure
Handling and Checking Steel Wire Ropes. pumps).
Checking brake settings. (Valid for winches equipped 2. Hydraulic oil pressure sensor automatically in-
with low speed motors.) dicate an overload. For safe hoisting or lower-
Electrical Equipment, General Maintenance. ing, the system automatically switch from a
highspeed movement to a lowspeed movement
or may stop the hoisting movement.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (16)
1 GENERAL
GENERAL 1.000.2 E rev.: d 2011-06-20

3. In case of a ruptured high-pressure oil pipe/hose 4. Heat sensors located in the main electric mo-
or other feed pressure drops, the oil feed pres- tors and feed pump motor stops all crane ope-
sure will collapse. A feed pressure switch stops rations and activates all brakes.
the crane and the mechanical brakes are auto- 5. The overcurrent protections on all electric mo-
matically applied. tors prevent the electric motors from overload-
4. Each winch has a hydraulic motor brake valve ing.
flanged to the motor. Mounted directly to the The main electric motor and feed pump elec-
motor it also provides hydraulic braking in case tric motor overcurrent protections stop all crane
of a pipe rupture. (Valid for winches equipped operations and activates all brakes.
with low speed motors.) 6. A separate electrical feed for the cranehouse
5. If there is brake band failure, e.g. caused by lights operators cab and on jib, maintains func-
worn-out lining, hydraulic braking capacities by tion of lights even during feed disruption to the
the pump and motor brake systems are still a- crane operating functions. As there is not a
vailable. (Valid for winches equipped with low separate emergency illuminating system for the
speed motors.) crane (this is dependent on the ships systems)
6. If there is a multiple-disc failure caused by worn the owner of the crane must provide a battery
out brake discs, sticking cylinder, brake pilot type flash-light for the operators cab.
valve or valve spool, hydraulic braking by
pumps and motor is still avaiable. (Valid for d. Mechanical functions:
winches equipped with high-speed motors). 1. Automatic sensors recognize dangerous wire
7. In case of overheating oil, a temperature sen- slacks and stop hoisting and luffing movements
sor stops the main electric motor, locking crane that threaten safe control and the equipment
operation. itself.
8. Efficient oil filters with exclusive bypass to the 2. Each working circuit has at least two independ-
hydraulic oil reservoir protects the system from ent brake systems.
harmful oil conditions. A warning light on the Dynamic braking, deceleration, is achived by
operator's panel indicates if the filter has to be the regenerative function of motor and pump.
changed. Dirty filter might cause mal function (hydraulic braking).
to the system. True static braking (parking brakes) is pro-
9. If the hydraulic oil tank oil level drops below vided by multiple disc-brakes or band brakes.
the minimum permissible level. There are band brakes for low speed winches
A warning light on the operators panel is acti- and an extra mechanical pawl-brake for luffing.
vated. The mechanical brakes are automatically acti-
An indicator stops the main electric motor and vated in the event of dangerous oil pressure.
crane functions are closed while all brake sys- High speed winches are provided with multi-
tems are automatically activated. ple disc brakes. One for each gear unit.
Each slewing gear unit is equipped with one
c. Electrical functions: multiple disc brake.
1. The crane control system protects the crane
from overload by using pressure sensors. See 2. Safety Installations
also section 3. Crane Control System CC2000..
a. Warning lights, measuring instruments and meters:
2. During a complete power failure all solenoid
1. The operators panel is provided with warning
valves are de-energized, causing brakes to be
lights which indicate clogged filters or low oil
activated.
level in the oil tank.
3. The electronic cabinets have power failure in-
2. During crane start-up a warning light on the
dicators. This function closes the electronic sig-
operators panel indicates that starting proce-
nals down which automatically activates all
dures are still running and that working condi-
mechanical brakes.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
3 (16)
1 GENERAL
GENERAL 1.000.2 E rev.: d 2011-06-20

tions are not acceptable before the lamp goes b. Safety belt, rescue line, safety chains:
out. Maneuvres are not to be ordered before 1. For maintenance, service or entry to the open-
the warning light goes out. air outside the crane house, personnel must
3. A pushbutton siren is located in the crane op- wear a safety belt. The connector hook should
erators cabinet, allowing the operator to alert be anchored to rails and fixed position while
persons in the working area (e.g. against pro- staying or working on crane top.
hibited riding on the load or against load move- 2. The rescue line and equipment for emergency
ments). evacuation of the crane operator must always
4. Measuring instruments and meters (e.g. for be easily accessible on the interior wall-side of
checking the crane functions, adjusting valve the crane cabin. The equipment status and
positions, and setting functional positions) are completeness must be inspected regularly by
supplied as per agreement with the crane the responsible officer onboard.
buyer/owner. Tools and equipment which are 3. The safety chains on the open-air crane top
eliminated from the original order to and work platforms inside the crane, must be
MacGREGOR are delivered at the discretion used for attendants safety during stay and
of the owner. work.

b. Covers and houses: c. Firefighting equipment:


1. Unauthorized visitors in the cranehouse, es- A fire extinguisher shall be made available by
pecially during crane operation, is prohibited. owner in the operators cabin.
The crane is a dangerous working area, and
requires special permission to enter. Instruc- The fire extinguisher is for emergency use in-
tions given by the superintendent or responsi- side the crane.
ble officer must be followed.
2. Covers for electric boxes must be opened only The equipment must be regularly inspected for
by authorized personnel. proper pressure reading at the meter and must
be serviced annually. This is to be supervised
c. Alert and warning signs: by the responsible officer on board.
The crane is equipped with a system of dan-
ger, warning, caution and notice signs. These d. Test device:
signs are presented on pages 6 - 15. At delivery, the MacGREGOR crane is
equipped with two pressure gauges.
3. Safety Equipment
a. Locks, seals and keys:
1. Functions and equipment that are essential for
oil pressure settings, coordination of controls
and crane movements or expose dangerous
high-voltage electricity are locked. All keys to
locked positions and switches must be kept and
controlled by the responsible officer onboard
and are only to be used by qualified personnel.
2. Safety valves for hydraulic pressure settings
and switches for electric safety circuits are
sealed to secure correct position and trim.
Sealed equipment may be opened and posi-
tions changed only after consulting the
MacGREGOR service organization for proper
handling.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
4 (16)
1 GENERAL
GENERAL 1.000.2 E rev.: d 2011-06-20

Danger, Warning, Caution and Notice


Signs

Principles of Risk Classification


1. DANGER SIGNS are attached to equipment or are Replacement signs must follow international and
related to operations that will expose personnel to national standards. Signs of non-MacGREGOR de-
a life-threatening danger (e.g. high voltage elec- sign are not allowed. MacGREGOR does not ac-
tricity). cept responsibility for unauthorized signs.

Safety installations, covers or houses prevent ex-


Specific Presentation of Signs and Their Message
posure during normal working conditions, but can-
All signs attached to the crane are illustrated on the
not eliminate the imminent risk for any unprofes- following pages. Each sign is given a specific number
sional/non-certificated person, should the danger to which it is referred.
sign not be followed.

Those risks classified as DANGER sign are pre-


sented and explained below with this presentation.

2. WARNING SIGNS are attached to equipment or


are related to operations that will expose person-
nel to severe risk of physical injury. The injury is
not expected to be life-threatening. A warning sign
is also used to warn against misuse that risks se-
vere equipment and property damage.

The danger does not exist unless protection instal-


lations or devices are removed, providing proce-
dures are followed.

3. CAUTION SIGNS are attached to equipment or


related to operations that may produce a physical
risk to any person who is not cautious or aware of
the risk.

Any person should be able to avoid the danger.

4. NOTICE SIGNS are attached to equipment and


provide references to procedures, and instructions
or policies to follow to avoid danger to the function
and operation of the equipment or damage to the
equipment itself.

Responsible officers onboard must ensure that the


signs are in good condition and readable to any
person admitted to the crane area.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
5 (16)
1 GENERAL
GENERAL 1.000.2 E rev.: d 2011-06-20

Alert / Warning signs


All signs used in MacGREGOR cargo handling cranes are presented below. Each sign in your specific crane has a
number on it, which can be found in the list and in the illustrations below.

PM40 7101-E00 REPORT TO SUPERINTENDENT OR OPERATORS ROOM FOR PERMIT TO ENTER


Any visitor to the crane must obtain a special permit from responsible officer on board. For
authorized entry during crane operation, the operator must be fully knowledgeable of safety
precautions. The foundation, platform and crane are a dangerous working environment and
NOTICE SIGN
requiers that the authorized visitor understands relevant safety.

This sign is at the bottom entrance to the crane foundation.


PM40 7102-E00 DO NOT ENTER DURING CRANE OPERATION - MOVING CRANE HOUSE AND MACHINE
PARTS ...
Authorized entry requires that visitor is aware of the character of general risk and that visitor
has adequate Manual information about how to avoid the exposure.
WARNING SIGN

This sign is at the bottom entrance to the crane foundation.


PM40 7103-E00 HIGH NOISE LEVEL - USE EAR PROTECTION!
Motors and winches produce a noise level that is harmful to personnel after lengthy exposure.
To eliminate the risk, adequate ear protection is required.

CAUTION SIGN

This sign is at the bottom entrance to the crane foundation.


PM40 7104-E00 LADDER WILL ROTATE WITH CRANE - WATCH OUT!
This is specifically warn of exposure of the ladder leading up to the cranehouse. Upon crane
rotation, this ladder rotates and moves suddenly without warning.

WARNING SIGN

This sign is at the bottom entrance to the crane (twin) platform.


PM40 7105-E00 RISK OF GETTING CAUGHT BETWEEN WIRE AND DRUM - WATCH OUT!
At start of and during winch operation there is a risk of getting caught and jammed by moving
wire. A safe distance from wire and drums must be maintained and adequate caution must be
regarded.

WARNING SIGN
Attached to the crane wall surfaces close to winches.
PM40 7106-E00 RISK OF GETTING CAUGHT BETWEEN DRUM AND BRACKET - WATCH OUT!
This sign warns the visitor about the risk of getting jammed during drum rotation.
Adequate caution must be regarded.

WARNING SIGN
Attached to brackets and walls of work platforms inside crane

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
6 (16)
1 GENERAL
GENERAL 1.000.2 E rev.: d 2011-06-20

PM40 7107-E00 RISK OF GETTING CAUGHT BETWEEN BRAKE CYLINDER AND WALL - WATCH OUT!
During service or replacement work, the serviceman may be exposed to the power of released
brake cylinders.
WARNING SIGN

Attached at brake cylinders, narrow spaces near them, at work platforms


PM40 7108-E00RISK OF GETTING CAUGHT BETWEEN WIRES DURING CRANE OPERATION - WATCH
OUT!
This sign warns about the risk of moving wires that may catch and jam personnel.
WARNING SIGN The authorized visitor must be aware of the risk and be cautious to avoid being seriously hurt.

This sign is attached to the steel bracket side at the open-air crane top entry.
PM40 7109-E00 RISK OF FALLING DOWN - USE SAFETY BELT!
During any visit to the crane top (e.g. for service jobs), the authorizing officer and the person
entering to the area must fully understand the risks involved.
WARNING SIGN
The safety belt must be worn during any visit to the crane top.

This sign is attached to the steel bracket side at the open-air crane top entry.
PM40 7110-E00 UNIT UNDER CONSTANT SPRING TENSION. USE PRESCRIBED TOOL FOR SERVICE
The label warns of the release of tension power of brake cylinders.
The exposed force of cylinders might expose personnel to specific risk.
CAUTION SIGN The risk is exposed only during service or replacement work.

Attached at brake cylinders.


PM40 7111-E00 ROTATING FAN - KEEP HANDS OFF!
The rotating fans are protected by grids and the risk is for anyone who sticks fingers or hand
inside. This can be avoided by sign information.

CAUTION SIGN
Attached to fan houses on the open-air crane top and to wall surfaces near the top roof of the
crane.
PM40 7112-E00 RIDING ON CARGO FORBIDDEN
For the attention of the crane operator, to observe that the crane is a Cargo Handling device.

The crane operator is obliged to stop operation and to alert any person riding to keep off. The
DANGER SIGN
operators alarm bell, in the crane operators cabin, may be used, preferably.

Attached on the wall side of the crane operators cabin.


PM40 7113-E00 HOT OIL AND SURFACES - WATCH OUT!
During crane operation, surfaces of oil heated equipment are extemely hot.
Service personnel dismounting such equipment (e.g. checking and setting valves) must be
NOTICE SIGN aware of this exposure.

Attached to surfaces inside the cranehouse, close to pumps, valves, pipes and manifold blocks.
Also in the foundation close to oil tank and pipes.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
7 (16)
1 GENERAL
GENERAL 1.000.2 E rev.: d 2011-06-20

PM40 7114-E00DANGEROUS OIL PRESSURE - BE CAREFUL!


The oil pressure inside oil pressure pipes is 25 - 350 bar.
Under normal working conditions, this exposes no risk for personnel because of rigorous
pipe quality control and dimensions and specifications applied to the equipment. For specific
ser-vice work, exchange of parts or equipment, the exposure may be dangerous for unqualified
WARNING SIGN
or uninformed personnel.
Instructions for service must be followed and must be restricted to qualified personnel only.

Attached to surfaces close to pipes inside the cranehouse.


PM40 7115-E00 SLIPPERY SURFACES - WATCH OUT!
Also under normal working conditions, all walking surfaces are slippery from dirt, oil spill,
etc. The responsible officers onboard must have the crane ladders and work platform surfaces
cleaned regularly. Any person who is admitted to the area must be aware of the risk of
WARNING SIGN
slippery surfaces.

This sign is attached generally to the walls of work platforms.


PM40 7116-E00 FAN STARTS AUTOMATICALLY WITHOUT NOTICE, AT +10C (+50F)
Under normal working conditions, of risk is not exposed to any person near of fans. During
service or upon removal of covers, the risk must be recognized. Such operation is restricted to
qualified personnel only.
NOTICE SIGN

Attached to cooling fans, at the open-air crane top, and at the inside top roof.
PM40 7117-E00 HIGH VOLTAGE INSIDE - DO NOT OPEN! AUTHORIZED PERSONNEL ONLY
High voltage equipment, couplings and boxes are covered and do not expose risk unless co-
vers or hoses are removed. Access is restricted to qualified and authorized personnel only.
DANGER SIGN
Attached to electrical equipment and boxes where 110 V or 440 V is exposed after covers are
removed.
PM40 7118-E00 RISK OF FALLING DOWN - APPLY SAFETY CHAIN!
During any visit to the work platforms, the authorizing officer and the person entering the area
must fully understand the risks involved.
WARNING SIGN The safety chains (at work platforms) must be used to prevent personnel from falling.

Attached to the steel bracket side at the open-air crane top platform, and at the crane work
platforms inside the crane house.
PM40 7119-E00 HIGH VOLTAGE INSIDE - DO NOT OPEN BEFORE MAIN SWITCH (Q1) IS SWITCHED OFF!
AUTHORIZED PERSONNEL ONLY
High voltage equipment, couplings and boxes are covered and do not expose risk unless co-
DANGER SIGN vers or hoses are removed. Access is restricted to qualified and authorized personnel only.

Attached to electrical equipment e. g. electric main motor.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
8 (16)
1 GENERAL
GENERAL 1.000.2 E rev.: d 2011-06-20

PM40 7122-E00 RISK OF BODILY INJURY - SUSPENDED LOAD - WATCH OUT!


The crane operator must ensure that the suspended load does not expose personnel below to
risks of falling material.
WARNING SIGN The crane operator must stop operation and alert personnel.
The operators alarm bell in the crane operators cabin is preferably used.

Applied on the wall side of the crane operators cabin.


PM40 7123-E00 RISK OF GETTING CAUGHT BETWEEN WIRE AND WIRE SHEAVES - WATCH OUT!
This sign warns of the risk of moving wires that may catch and jam personnel.

The authorized visitor must be aware of the risk and be cautious to avoid being seriously hurt.
DANGER SIGN

This sign is attached to the steel bracket side of the open-air crane top entry.
PM40 7124-E00 RISK OF BODILY INJURY. EMERGENCY OPERATION, AUTHORIZED PERSONNEL ONLY
OPERATE WITH UTMOST CARE, SEE INSTRUCTION
Emergency operation of luffing and slewing, in the event of complete power failure or main
DANGER SIGN pump unit failure, is extremely difficult and dangerous.
This operation must be undertaken with great care and only by skilled personnel. Instructions
must be observed at all times.
Attached to the wall side of the crane operators cabin.
PM40 7125-E00 DANGER - KEEP OUT OF WORKING AREA!
The working area of the crane, over deck as well as over the deck-sides, is dangerous for
personnel, equipment or property. Items lifted or articles dropped may cause death, injury or
DANGER SIGN severe damage.
The crane operator must stop operation and alert personnel.
The operators alarm bell must also be used for attention.
Attached on both sides of the crane jib.
PM40 7127-E00 220V INSIDE. DO NOT OPEN! AUTHORIZED PERSONNEL ONLY
This high voltage equipment is covered and does not expose risk unless cover is removed.
The electrical equipment inside cover is powered even if the main switch has shut off other
DANGER SIGN electrical supply.
Access is restricted to qualified and authorized personnel only.

Attached outside and inside the cabin.


PM40 7129-E00 STARTS AUTOMATICALLY WITHOUT NOTICE AT +25C (+80F)
Under normal working conditions, of risk is not exposed to any person near of fans. During
service or upon removal of covers, the risk must be recognized. Such operation is restricted to
NOTICE SIGN qualified personnel only.

Attached to cooling fans, at the open-air crane top, and at the inside top roof.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
9 (16)
1 GENERAL
GENERAL 1.000.2 E rev.: d 2011-06-20

PM40 7130-E00DANGEROUS OIL PRESSURE. BE CAREFUL!


The oil pressure inside oil pressure pipes is 25 - 350 bar.
Under normal working conditions, this exposes no risk for personnel because of rigorous pipe
quality control and dimensions and specifications applied to the equipment. For specific ser-
vice work, exchange of parts or equipment, the exposure may be dangerous for unqualified or
WARNING SIGN
uninformed personnel.
Instructions for service must be followed and must be restricted to qualified personnel only.

Attached to surfaces close to pipes inside the cranehouse.


PM40 7131-E00 RISK OF GETTING CAUGHT BETWEEN DRUM AND BRACKET - WATCH OUT!
This sign warns the visitor about the risk of getting jammed when the drum is rotating.
Adequate caution must be exercised.
WARNING SIGN
Attached to brackets and walls of work platforms inside the crane.
PM40 7132-E00 HOT OIL AND SURFACES - WATCH OUT!
Surfaces of equipment in which there is hot oil can be extremely hot when the crane is in opera-
tion. When service personnel are working on such equipment (e.g. checking and setting valves)
NOTICE SIGN they must be aware of the danger.
Attached to surfaces inside the crane housing, close to pumps, valves, pipes, and manifold
blocks. Also in the foundation, close to oil tank and pipes.
PM40 7134-E00 RISK OF GETTING CAUGHT BETWEEN WIRE AND DRUM. WATCH OUT!
When the winch is started and during operation, there is a risk of getting caught and jammed by
moving wire. A safe distance from wires and drums must be maintained and adequate caution
WARNING SIGN must be exercised.

Attached to the crane wall surfaces close to winches.


PM40 7135-E00 RISK OF GETTING CAUGHT BETWEEN DRUM AND BRACKET - WATCH OUT!
This sign warns the visitor about the risk of getting jammed when the drum is rotating.
Adequate caution must be exercised.
WARNING SIGN
Attached to brackets and walls of work platforms inside the crane.
PM40 7136-E00 RISK OF GETTING CAUGHT BETWEEN WIRES DURING CRANE OPERATION - WATCH
OUT!
This sign warns about the risk of moving wires, that may catch and jam personnel.
WARNING SIGN Authorized visitors must be aware of the risk and be very cautious to avoid serious injury.

This sign is attached to the steel bracket at the open-air crane top entry.
PM40 7140-E00 HIGH VOLTAGE, SEPARATE FEED, EVEN WHEN MAIN SWITCH (Q1) IS SWITCHED OFF.
AUTHORIZED PERSONNEL ONLY.
High voltage equipment, couplings and boxes are covered and do not expose risk unless co-
DANGER SIGN vers or hoses are removed.
Boxes with this sign are powered even if main switch has shut off other electrical power. Access
is restricted to qualified and authorized personnel only.
Attached to electric cabinet CT1.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
10 (16)
1 GENERAL
GENERAL 1.000.2 E rev.: d 2011-06-20

PM40 7142-E00 HIGH VOLTAGE INSIDE. DO NOT OPEN! AUTHORIZED PERSONNEL ONLY
This high voltage equipment is covered and does not expose risk unless cover is removed.
The electrical equipment inside cover is powered even if the main switch has shut off other
electrical supply.
DANGER SIGN
Access is restricted to qualified and authorized personnel only.

Attached to the cover of slipring device in the foundation.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
11 (16)
1 GENERAL
GENERAL 1.000.2 E rev.: d 2011-06-20

Fig. 1. PM40 7101-E00 Fig. 2. PM40 7102-E00

Fig. 3. PM40 7103-E00 Fig. 4. PM40 7104-E00

Fig. 5. PM40 7105-E00 Fig. 6. PM40 7106-E00

Fig. 7. PM40 7107-E00 Fig. 8. PM40 7108-E00

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
12 (16)
1 GENERAL
GENERAL 1.000.2 E rev.: d 2011-06-20

Fig. 9. PM40 7109-E00 Fig. 10. PM40 7110-E00

Fig. 11. PM40 7111-E00 Fig. 12. PM40 7112-E00

Fig. 13. PM40 7113-E00 Fig. 14. PM40 7114-E00

Fig. 15. PM40 7115-E00 Fig. 16. PM40 7116-E00

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
13 (16)
1 GENERAL
GENERAL 1.000.2 E rev.: d 2011-06-20

Fig. 17. PM40 7117-E00 Fig. 18. PM40 7118-E00

Fig. 19. PM40 7119-E00 Fig. 20. PM40 7122-E00

Fig. 21. PM40 7123-E00 Fig. 22. PM40 7124-E00

Fig. 23. PM40 7125-E00 Fig. 24. PM40 7127-E00

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
14 (16)
1 GENERAL
GENERAL 1.000.2 E rev.: d 2011-06-20

Fig. 25. PM40 7129-E00 Fig. 26. PM40 7130-E00

Fig. 27. PM40 7131-E00 Fig. 28. PM40 7132-E00

Fig. 29. PM40 7134-E00 Fig. 30. PM40 7135-E00

Fig. 31. PM40 7136-E00 Fig. 32. PM40 7140-E00

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
15 (16)
1 GENERAL
GENERAL 1.000.2 E rev.: d 2011-06-20

Fig. 33. PM40 7142-E00

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
16 (16)
GENERAL 1 GENERAL
1.005 E rev.: e 2003-09-09

Preface

This instruction manual covers the MacGREGOR Spare parts


hydraulic deck crane. We hope that it will prove a General advice how to order spare parts; spare parts
valuable companion to everyone concerned with the lists and illustrations.
operation of the crane or otherwise in a responsible
position.

Every manual belongs to a specific crane or piece of


equipment. The identification can be found on the label
on the manuals back.

The manual contains nine sections. The various


sections cover the following subjects:

General
Contents list; Safety; Conversion tables; Hydraulic
and electric symbols.

Technical description
Technical data; description of crane design.

Function
Electric and hydraulic functions of the crane.

Operation
Operating instructions; crane operators checklist.

Maintenance
Lubricating chart and maintenance instructions.

Service
General service instructions for the hydraulic system,
mechanical, control system and electrical equipment.

Extra equipment
Extra equipment, if any; e.g. cargo handling equip-
ment.

Appendices
Other information, which cannot be referred to any of
the above mentioned sections.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 1 (2)
1 GENERAL
GENERAL 1.005 E rev.: e 2003-09-09

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (2)
1 GENERAL
GENERAL 1.009 E rev.: a 1996-05-20

General Instructions
Cleanliness in Hydraulic Systems

General

The fundamental and foremost rule in all work with Use a brush for cleaning, wipe off with a non-
hydraulic systems and components is absolute linting rag, repeat the cleaning if necessary. Fin-
cleanliness. ish by spraying the area of operations - hose con-
nections etc. - with the solvent.
Many components, e.g. valves and pumps, have 4. Mount protective covers immediately after remov-
very narrow tolerances, therefore microscopic im- ing a component, a pipe or a hose. Components,
purities, invisible to the human eye, may have dis- shall also be fitted with covers and plugs in order
astrous effect on the function of a hydraulic sys- to prevent ingress of dirt.
tem. These covers must be kept in clean and closed
packages. After use, covers are to be cleaned in
The hydraulic system installation contains a cleaner the workshop.
with a cartridge designed to stop impurities pro- 5. Observe minute cleanliness when handling all
duced within the hydraulic system during operation. types of quick-release connectors. Spray both
Every care must be taken to prevent external im- connectors with solvent before making up a con-
purities from entering the system when servicing or nection. Clean all covers before reinstallation.
repairing it.
Storing and filling up of hydraulic oil
This also applies for components that have been
1. Store barrels, hoses and pump as clean as pos-
removed and or to be reinstalled. Sooner or later, a
sible and best of all in a warm room. The oil vis-
component that has been replaced will be inspected
cosity will then be considerably lower, which
in a test equipment somewhere. It is important that
make the filling through filter easier.
the component stays in the same condition as it was
2. Barrels, hoses and pump must be carefully han-
when it was removed, as it may otherwise be
dled and cleaned when necessary.
impossible to decide the real cause of a malfunction.
3. Store barrels horizontally, so plugs (or cocks) are
It may also be possible that a component sent in
below the liquid level and impurities (e.g., damped
for inspection is not defective at all, and will be
air) does not penetrate the barrels.
returned.
4. Observe minute cleanliness when filling up oil -
carelessness is one of the greatest sources when
Rules when working on the hydraulic system impurities penetrates the hydraulic system.
The following fast rules shall be observed during 5. Fill up hydraulic oil. See separate instruction.
working on the hydraulic system: 6. Never use the last drop in the barrel, as it often
consists of water and other impurities depend-
1. Carry out a rough general clean-up. ent on how many times the barrel has been
2. Protect the area where work shall be done. Use opened.
a sheet of plastic material or similar.
3. Clean well with white spirit or a similar solvent.
Remember that it is not enough to clean only the
parts immediately concerned, but also their sur-
roundings from where accumulated dirt may be
transferred in to the repair area. Do not forget to
clean the tools to be used.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (2)
1 GENERAL
GENERAL 1.009 E rev.: a 1996-05-20

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (2)
1 GENERAL
GENERAL 1.102 E rev.: c 1999-09-14

Conversion Factors

Length Pressure
1 mm = 0,0393701 in (tum) 1 atm = 14,6959 lbf/in2 (psi)
1 m = 3,28084 ft (fot) 1 atm = 1,01325 bar
1 in = 25,4 mm 1 atm = 1,03323 at
1 ft (fot) = 304,8 mm 1 bar = 0,986923 atm
1 at = 14,2233 lbf/in2 (psi)
Volume 1 at = 0,980665 bar
10 lbf/in2 = 0,689476 bar
1 dm3 = 1 litre = 0,219969 gallon (UK)
10 lbf/in2 = 0,70307 at
1 dm3 = 1 litre = 0,264172 gallon (US)
1 bar = 1,01972 at
1 gallon (UK)= 4,54609 dm3
1 bar = 14,5038 lbf/in2 (psi)
1 gallon (US)= 3,78541 dm3
1 kp/cm2 = 14,2233 lbf/in2
1 bar = 100 kPa = 0,1 MPa
Mass 1 Pa = 1 N/m2
1 kg = 2,20463 lb 1 Pa = 10,2 10-6 kp/cm 2
1 lb = 0,45359 kg 1 Pa = 0,145 10 -6 lbf/in2
1 ton (metric) = 1000 kg 1 Pa = 7,5 10-3 mm Hg
1 ton (UK) = 1 longton (US) 1 kp/cm2 = 98,07 103 Pa
1 ton (UK) = 1016,05 kg
Power
Force 1 kW = 1,35962 hk
1 kp = 2,20462 lbf 1 kW = 1,34102 hp (UK, US)
1 kp = 9,80665 N 1 hk = 0,986320 hp (UK, US)
1 lbf = 4,44822 N 1 hp (UK, US) = 1,01387 hk
1 lbf = 0,453592 kp 1 hk = 0,735499 kW
1N = 0,101972 kp 1 hp (UK, US) = 0,745700 kW
1N = 0,224809 lbf
Temperature
Moment of force 0C = 32F
1 kpm= 9,80665 Nm 0C = 273,15 K
1 kpm= 7,23301 lbf ft 0F = -17,7778C
1 Nm = 0,737562 lbf ft 0F = 255,3722 K
1 lbf ft = 0,135582 daNm 0K = -273,15C
1 lbf ft = 1,35582 Nm 0K = -459,67F
1 lbf ft = 0,13825 kpm
1 daNm = 1,01972 kpm 1
C = (F - 32) F = 1,8 (K - 273,15) + 32
1 daNm = 7,37562 lbf ft 1,8
1
F = C 1,8 + 32 K= (F - 32) + 273,15
1,8
Moment of inertia
C = K - 273,15
1 kg m 2 = 3417,17 lb in2
1 lb in 2 = 0,00029264 kg m2 K = C + 273,15

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (2)
1 GENERAL
1.102 E rev.: c 1999-09-14

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (2)
1 GENERAL
GENERAL/ALLGEMEINES 1.518.3 ED rev.: d 2007-06-08

Hydraulic and Electric Symbols

Hydraulische und elektrische Bildzeichen

This section covers a part of the symbols and port markings commonly
used in MacGREGOR (SWE) AB, Service Division hydraulic and electric
circuits, divided into three parts:

Diese Sammlung umfat einen Teil der allgemeinen Bild- und


Anschluzeichen, die in MacGREGOR (SWE) AB, Service Division,
hydraulischen und elektrischen Schemas vorkommen, unterteilt in drei
Gruppen:

1. Hydraulic symbols, basic.

Hydraulische Bildzeichen, einfach.

2. Hydraulic symbols, composite.

Hydraulische Bildzeichen, kombiniert.

3. Electric symbols.

Elektrische Schaltzeichen.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (30)
1 GENERAL
GENERAL/ALLGEMEINES 1.518.3 ED rev.: d 2007-06-08

Hydraulic symbols and valve assemblies

Hydraulische Bildzeichen und Ventil-


Baugruppen

1. Hydraulic Symbols
Hydraulische Bildzeichen

Working oil line.


Arbeitsdruckleitung.

Pilot line.
Steuerdruckleitung.

Drain line.
Lecklleitung .

Plug, plugged connection (alternative symbols).


Verschluchraube, Sperrung (wahlweise).

Fixed restriction.
Feste Blende, feste Drosselung.

Variable restriction.
Regelblende, regelbare Drosselung.

Restriction unaffected by viscosity.


Temperaturunabhngige Drosselung.

Flexible hose.
Schlauch, biegsame Leitung.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (30)
1 GENERAL
GENERAL/ALLGEMEINES 1.518.3 ED rev.: d 2007-06-08

Pipe junction.
Leitungsverbindung.

Crossed pipes, no connection.


Kreuzende Leitungen, ohne Verbindung.

Rotary connection.
Dreh-Verbindung.

Tank line, tank.


Tankleitung, Tank.

Regulation or variability.
Regelbar oder nachstellbar.

Enclosure of component assembly.


Umri eines Mehrkomponentenblocks.

Mechanical connection.
Mechanische Verbindung.

Pump, fixed displacement, 1 direction of flow.


Pumpe, konstantes Deplacement, 1 Stromrichtung.

Pump, variable displacement, 2 directions of flow.


Pumpe, variables Deplacement, 2 Stromrichtungen.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
3 (30)
1 GENERAL
GENERAL/ALLGEMEINES 1.518.3 ED rev.: d 2007-06-08

Motor, fixed displacement, 2 directions of flow, exter-


nal drain.
Motor, konstantes Deplacement, 2 Stromrichtungen,
extern Drainierung.

Motor, 2 displacement, 2 directions of flow.


Motor, 2 Deplacement, 2 Stromrichtungen.

Motor, variable displacement, 2 directions of flow.


Motor, variables Deplacement, 2 Stromrichtungen.

Electric motor.
Elektromotor.
M

Filter.
Filter.

Filter with contamination indicator.


Filter mit Anzeiger.

Filter with by-pass valve.


Filter mit Rckschlagventil.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
4 (30)
1 GENERAL
GENERAL/ALLGEMEINES 1.518.3 ED rev.: d 2007-06-08

Air breather.
Luftreiniger.

Pressure electric switch, normally open.


Druckschalter, druckgesteuert, normal offen.

Pressure electric switch, normally closed, adjustable.


Druckschalter, druckgesteuert, normal geschlossen,
regelbar.

Non-return valve.
Rckschlagventil.

Non-return valve, spring loaded with certain opening


pressure difference.
Rckschlagventil, federvorbelastet mit gewisser
ffnungsdruckdifferenz.

Non-return valve, spring loaded with certain closing


pressure difference.
Rckschlagventil, federvorbelastet mit gewisser
Schlieungsdruckdifferenz.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
5 (30)
1 GENERAL
GENERAL/ALLGEMEINES 1.518.3 ED rev.: d 2007-06-08

Quick coupling or gauge connection.


Schnellkupplung oder Meanschlu.

Gauge connection.
1
Meanschlu.

Ventilation valve.
Entlftungsventil.

Non-return valve with variable restriction.


Drosselrckschlagventil, regelbar.

Shuttle valve.
Wechselventil.

Brake cylinder.
Bremszylinder.

Cylinder, double-acting with fixed cushion at one side.


Zylinder, doppelt wirkend mit konstanter Dmpfung
auf einer Seite.

Pressure gauge.
Manometer.

Thermometer.
Thermometer.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
6 (30)
1 GENERAL
GENERAL/ALLGEMEINES 1.518.3 ED rev.: d 2007-06-08

Oli cooler.
lkhler.

Accumulator.
Druckspeicher.

Shut-off valve.
Absperrventil.

Valve, basic symbol.


Schieber, Grundzeichen.

Electrically controlled valve.


Schieber, elektromagnetisch gesteuert.

Pressure controlled valve.


Schieber, druckgesteuert.

Pilot controlled valve, internal pressure supply.


Schieber, vorgesteuert, interner Steuerdruck.

Pilot controlled valve, external pressure supply.


Schieber, vorgesteuert, externer Steuerdruck.

Lever controlled valve.


Schieber, knppelgesteuert.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
7 (30)
1 GENERAL
GENERAL/ALLGEMEINES 1.518.3 ED rev.: d 2007-06-08

Mechanically controlled valve.


Schieber, mechanisch gesteuert.

Valve with spring return.


Schieber mit Feder-Rckfhrung.

Valve with detent.


Schieber mit Lagehalter.

4/2 direction valve


A B
Electrically controlled four-way, two-position valve,
spring return to neutral position.
4/2-Wegeventil
4-Wegeschieber mit 2 Arbeitsstellungen, Feder-
P T
Rckfhrung in die Nullstellung.

4/3 direction valve


Electrically controlled four-way, three-position valve,
spring centred.
4/3-Wegeventil
4-Wegeschieber mit 3 Arbeitsstellungen, feder-
zentriert.

Proportional valve.
Proportionalventil.

Servo valve.
Servoventil.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
8 (30)
1 GENERAL
GENERAL/ALLGEMEINES 1.518.3 ED rev.: d 2007-06-08

Balance valve (GP- and HH-cranes)


Ausgleichsventil(GP- und HH-Krne)

Flow regulator, adjustable.


Flu Regulator, regelbar.

Flow regulator with non-return valve.


Flu Regulator mit Rckschlagventil.

Cartridge valve.
Patronenventil.

Pressure limiting valve, adjustable.


Druckbegrenzungsventil, regelbar.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
9 (30)
1 GENERAL
GENERAL/ALLGEMEINES 1.518.3 ED rev.: d 2007-06-08

Pressure limiting valve with remote opening or clos-


ing.
Druckbegrenzungsventil mit ferngesteuerter ffnung
oder Schlieung.

Pressure reducing valve.


Druckreduzierventil.

Pressure reducing valve with T-port.


Druckreduzierventil mit T-Anschlu.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
10 (30)
1 GENERAL
GENERAL/ALLGEMEINES 1.518.3 ED rev.: d 2007-06-08

2. Valve Assemblies
Ventil-Baugruppen

Filter unit with by-pass valve.


Filtereinheit mit Shuntventil.

Filter unit with by-pass valve and electric filter indica-


tion.
Filtereinheit mit Shuntventil und Zustandsanzeige.

Filter unit with pressure limiting valve.


Filtereinheit mit Druckbegrenzungsventil.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
11 (30)
1 GENERAL
GENERAL/ALLGEMEINES 1.518.3 ED rev.: d 2007-06-08

Filter unit with pressure limiting valve.


Filtereinheit mit Druckbegrenzungsventil.

Filter unit with by-pass valve and electric filter indica-


tion.
Filtereinheit mit Shuntventil und Zustandsanzeige.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
12 (30)
1 GENERAL
GENERAL/ALLGEMEINES 1.518.3 ED rev.: d 2007-06-08

Pump for hoisting winch.


Pumpe fr Lastwinde.

Pump for hoisting winch.


Pumpe fr Lastwinde.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
13 (30)
1 GENERAL
GENERAL/ALLGEMEINES 1.518.3 ED rev.: d 2007-06-08

Pump for hoisting winch.


Pumpe fr Lastwinde.

Pump for luffing winch.


Pumpe fr Einziehwinde.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
14 (30)
1 GENERAL
GENERAL/ALLGEMEINES 1.518.3 ED rev.: d 2007-06-08

Pump for luffing winch.


Pumpe fr Einziehwinde.

Pump for luffing or slewing.


Pumpe fr Einziehwinde oder Schwenkantrieb.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
15 (30)
1 GENERAL
GENERAL/ALLGEMEINES 1.518.3 ED rev.: d 2007-06-08

Pump for slewing or luffing.


Pumpe fr Schwenkantrieb oder Einziehwinde.

Pump for slewing.


Pumpe fr Schwenkantrieb.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
16 (30)
1 GENERAL
GENERAL/ALLGEMEINES 1.518.3 ED rev.: d 2007-06-08

Hoisting winch with 84-series motor and motor valve.


Lastwinde mit Motor Typ 84 und Motor-
Umschaltventil.

Hoisting winch with 63/64-series motor and motor


valve.
Lastwinde mit Motor Typ 63/64 und Motor-Umschalt-
ventil.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
17 (30)
1 GENERAL
GENERAL/ALLGEMEINES 1.518.3 ED rev.: d 2007-06-08

Hoisting winch with variable high speed hydraulic mo-


tor.
Lastwinde mit variabel schnellaufendem hydrau-
lischem Motor.

Luffing winch with 63/64-series motor and motor valve.


Einziehwinde mit Motor Typ 63/64 und Motor-
Umschaltventil.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
18 (30)
1 GENERAL
GENERAL/ALLGEMEINES 1.518.3 ED rev.: d 2007-06-08

Unloading and flushing valve, slewing.


Entlastungs- und Splventil, Schwenkantrieb.

Unloading and flushing unit, hoisting and slewing.


Entlastungs- und Splventil, Lastwinde und Schwenk-
antrieb.

Flushing valve.
Splventil.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
19 (30)
1 GENERAL
GENERAL/ALLGEMEINES 1.518.3 ED rev.: d 2007-06-08

Valve unit for stabilizing winch.


Ventileinheit fr Stabilisierungswinde.

Unloading unit for feed pump.


Entlastungsventil fr Speisepumpe.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
20 (30)
1 GENERAL
GENERAL/ALLGEMEINES 1.518.3 ED rev.: d 2007-06-08

Valve unit, cylinder luffing.


Ventileinheit, Zylinder-Einziehung.

Valve unit, cylinder luffing.


Ventileinheit, Zylinder-Einziehung.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
21 (30)
1 GENERAL
GENERAL/ALLGEMEINES 1.518.3 ED rev.: d 2007-06-08

3. Electric Symbols
Elektrische Schaltzeichen

Conductor junction, permanent.


Leitungsverbindung, fest.

Conductor junction, separable.


Leitungsverbindung, trennbar.

Crossed conductor, no connection.


Kreuzende Leitungen, ohne Verbindung.

Slip ring with brush.


Schleifring mit Brste.

Fuse, supply side indicated.


Sicherung, Zufhrungsseite markiert.

Magnetic relay, contactor.


Steuergert, elektromagnetische Erregerwicklung.

Make contact.
Arbeitskontakt.

Break contact.
Schaltkontakt.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
22 (30)
1 GENERAL
GENERAL/ALLGEMEINES 1.518.3 ED rev.: d 2007-06-08

Main contact.
Hauptkontakt.

Contact, manually operated.


Kontakt, von Hand bettigt.

Contact, manually operated without automatic return.


Kontakt, von Hand bettigt, nicht selbstrckstellend.

Emergency stop.
Notschalter.

Contact with delayed opening.


Kontakt mit Ausschalt-Verzgerung.

Contact with delayed closing.


Kontakt mit Einschalt-Verzgerung.

Contact with delayed opening/closing.


Kontakt mit Ein- und Ausschalt-Verzgerung.

Limit switch.
Endschalter.

Contact, thermal controlled.


Kontakt, thermisch gesteuert.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
23 (30)
1 GENERAL
GENERAL/ALLGEMEINES 1.518.3 ED rev.: d 2007-06-08

Pressostat.
Pressostat. P

Level switch.
lstandswchter.

Temperature switch, thermostat.


Temperaturwchter, Thermostat.

Touch free contact.


Berhrungsfreier Geber.

Inductive contact.
Induktiver Geber.

Ammeter.
Strommesser.
A

Voltmeter.
Voltmesser. V

Hour counter.
Stundenzhler. h

Earth (hull) connection.


Massenverbindung (Rumpf).

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
24 (30)
1 GENERAL
GENERAL/ALLGEMEINES 1.518.3 ED rev.: d 2007-06-08

Rectifier.
Gleichrichter.

Transformer with two windings.


Transformator mit zwei Wicklungen.

Transformer with several secondary windings, with


screen between primary and secondary windings.
Transformator mit mehreren Sekundrwicklungen, mit
Schirm zwischen den Primr- und Sekundr-Wicklungen.

Triple-pole thermal relay (overcurrent) circuit breaker.


Dreipoliges thermisches Relais (berstrom-Aus-
lsung).

Frequency converter.
Frequenzumformer.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
25 (30)
1 GENERAL
GENERAL/ALLGEMEINES 1.518.3 ED rev.: d 2007-06-08

Diode.
Diode.


Light emitting diode.
Leuchtdiode.

Pilot lamp.
Meldeleuchte.

Light.
Beleuchtung.

Flood light.
Scheinwerfer.

Alarm signal.
Alarmsignal.

Alarmsiren.
Alarmhupe.

Single-phase outlet.
Steckdose, einphasig.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
26 (30)
1 GENERAL
GENERAL/ALLGEMEINES 1.518.3 ED rev.: d 2007-06-08

Position encoder.
Drehfeldgeber.

Puls/speed encoder
Geschwindigkeitsgeber

Flexible lead connector.


Steckverbindung.

Resistor.
Widerstand.

Resistor, non-linear.
Widerstand, spannungsabhngig.

Variable resistor.
Widerstand, regelbar.

Potentiometer with slider and a fixed tap.


Potentiometer mit Schleifer und einer Festanzapfung.

Heater.
Heizkrper.

Motor.
Motor. M

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
27 (30)
1 GENERAL
GENERAL/ALLGEMEINES 1.518.3 ED rev.: d 2007-06-08

Condenser.
Kondensator.

Heater, cabin.
Heizkrper in der Fahrerkabine.

Air condition.
Klimaanlageapparat.

VL . . . .
Solenoid valve.
Magnetventil.

Oil tank heater.


lbehlterheizer.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
28 (30)
1 GENERAL
GENERAL/ALLGEMEINES 1.518.3 ED rev.: d 2007-06-08

Controller, hoisting.
Steuerknppel, Lastwinde.

Controller, luffing and slewing.


Steuerknppel, Einziehwinde und Schwenkantrieb.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
29 (30)
1 GENERAL
GENERAL/ALLGEMEINES 1.518.3 ED rev.: d 2007-06-08

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
30 (30)
2 TECHNICAL DESCRIPTION
TECHNICAL DATA
(2.001 E) Project No. 2/07021.02LMW-1 rev.:- 2011-08-18

GENERAL

TYPE OF CRANE K 3028-4HD

WO 2/07021.02LMW-1

SERIAL NUMBER 62507582 - CRANE NO 3


62507584 - CRANE NO 4

WEIGHT, CRANE + ECCENTER 73 + 57 ton

TYPE OF CURRENT 3 ~ 50 Hz

SUPPLY VOLTAGE 380 V

CONTROL VOLTAGE 230 V

MECHANICAL DATA

JIB RADIUS MAX 28.0 m

JIB RADIUS MIN 5.5 m

LIFTING HEIGHT H 0.0 m

LIFTING HEIGHT K 36.0 m

HOISTING CAPACITY, GRAB MAX 30.0 ton

HOISTING CAPACITY, GENERAL CARGO MAX 32.5 ton

HOISTING SPEED FULL LOAD GRAB 50.0 m/min

LOWERING SPEED FULL LOAD GRAB 55.0 m/min

HOISTING/LOWERING EMPTY GRAB 75 m/min

HOISTING/LOWERING HOOK DUTY 30 m/min

LUFFING TIME 72 sec.

SLEWING SPEED MAX 1.2 rev/min

WIRE ROPE, HOISTING WINCH, RIGHT-HAND LAY 32 mm L = 141 m


No 391 0244-803

WIRE ROPE, HOISTING WINCH, LEFT-HAND LAY 32 mm L = 141 m


No 391 0244-804

WIRE ROPE, LUFFING WINCH, RIGHT-HAND LAY 30 mm L = 176 m


No 389 3676-802

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (6)
2 TECHNICAL DESCRIPTION
TECHNICAL DATA
(2.001 E) Project No. 2/07021.02LMW-1 rev.:- 2011-08-18

ELECTRICAL DATA

MAIN MOTOR 289 0666-801

TYPE OF CURRENT 3 ~ 50 Hz

RATED POWER, CONT. 315 kW

RATED POWER, S6 15% INT. 485 kW

SPEED 1486 rev/min

RATED VOLTAGE 380 V

STARTING CURRENT 570 A

GEAR BOX DATA

GEAR BOX TYPE 390 6524-801

GEAR RATIO i = 0.7059

SPEED 2531 rev/min

HYDRAULIC DATA

HOISTING WINCH CIRCUIT, CLOSING AND HOLDING

PUMP TYPE 289 1833-801 (4x)


SEE HYDRAULIC CIRCUIT DIAGRAM POS. 1111, 1112, 1113 AND 1114

3
DISPLACEMENT 125 cm /rev

HYDRAULIC MOTOR, CLOSING WINCH,TYPE 188 1222-801 (2x)


SEE HYDRAULIC CIRCUIT DIAGRAM POS. 1141 AND 1142

3
DISPLACEMENT vg: 160-0 cm /rev

TORQUE THEORETICAL 25.5 Nm/MPa.

HYDRAULIC MOTOR, HOLDING WINCH,TYPE 188 1773-801 (2x)


SEE HYDRAULIC CIRCUIT DIAGRAM POS. 1143 AND 1144

3
DISPLACEMENT vg: 107.0 cm /rev

TORQUE THEORETICAL 17.0 Nm/MPa.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (6)
2 TECHNICAL DESCRIPTION
TECHNICAL DATA
(2.001 E) Project No. 2/07021.02LMW-1 rev.:- 2011-08-18

LUFFING WINCH CIRCUIT

PUMP TYPE 288 1833-801


SEE HYDRAULIC CIRCUIT DIAGRAM POS. 2111

3
DISPLACEMENT 125 cm /rev

HYDRAULIC MOTOR, TYPE 188 1221-801


SEE HYDRAULIC CIRCUIT DIAGRAM POS. 2114
3
DISPLACEMENT 106.7 cm /rev
TORQUE THEORETICAL 17.0 Nm/MPa.

SLEWING CIRCUIT, CRANE

PUMP TYPE 289 1834-801


SEE HYDRAULIC CIRCUIT DIAGRAM POS. 3111
3
DISPLACEMENT 125 cm /rev

HYDRAULIC MOTOR, TYPE 188 1774-801 (3x)


3
DISPLACEMENT 40.0 cm /rev
TORQUE THEORETICAL 6.4 Nm/MPa.

PUMP TYPE 289 5133-801


SEE HYDRAULIC CIRCUIT DIAGRAM POS. 3112
3
DISPLACEMENT 71 cm /rev

COOLING CIRCUIT

PUMP TYPE 187 9744-005


3
DISPLACEMENT V1 8 cm
3
DISPLACEMENT V2 = V3 4 cm

ELECTRIC MOTOR TYPE 187 9744-001


TYPE OF FREQUENCY 3 ~ 60 Hz
RATED POWER CONT. 1,5 kW
SPEED 1500 rpm

SLEWING CIRCUIT, ECCENTER PLATFORM

PUMP TYPE
SEE HYDRAULIC CIRCUIT DIAGRAM POS 6111 289 4533-801
DISPLACEMENT (VARIABLE) 90 cm3 / rev
3
DISPLACEMENT (AUXILIARY) 19,6 cm / rev

PUMP TYPE
SEE HYDRAULIC CIRCUIT DIAGRAM POS 6112 390 8810-801
3
DISPLACEMENT 38.0 cm / rev

HYDRAULIC MOTOR TYPE


SEE HYDRAULIC CIRCUIT DIAGRAM POS 6141, 6142, 6143 188 1223-801
3
DISPLACEMENT 56.1 cm / rev
TORQUE THEORETICAL 9.0 Nm / Mpa

ELECTRIC MOTOR TYPE 288 2684-801


RATED POWER CONT 65 kW
RATED POWER , S6 40% 92 kW
Project No: 2/0702102LMW1 2011-08-18
Valid for: 62507582
3 (6)
2 TECHNICAL DESCRIPTION
TECHNICAL DATA
(2.001 E) Project No. 2/07021.02LMW-1 rev.:- 2011-08-18

FEED AND CONTROL CIRCUIT

EXTRA FEED PUMP UNIT MAIN FEED PUMP UNIT

PUMP TYPE 388 1669-801 388 0376-802


SEE HYDRAULIC CIRCUIT DIAGRAM POS. 4113,4114
3 3
DISPLACEMENT 49.1 cm /rev. 81.6 cm /rev.

PUMP MOTOR 289 3657-801 289 3657-801


TYPE OF CURRENT 3 ~ 50 Hz 3 ~ 50 Hz

RATED POWER, 2-POLE 24 Kw 24 kW

SPEED, 2-POLE 2790 rev/min 2790


rev/min

STARTING CURRENT, Y/D 63 A 63 A

OIL TANK, CRANE

OIL VOLUME; OIL FILLING 1020 litres

OIL TANK , ECCENTER PLATFORM

OIL VOLUME; OIL FILLING 250 litres

SLEWING PLANETARY GEAR BOX, CRANE (MODULE 16)

OIL VOLUME; OIL FILLING 14.5 litres (3x)

SLEWING PLANETARY GEAR BOX , ECCENTER PLATFORM


(MODULE 16)

OIL VOLUME; OIL FILLING 16,0 litres (3x)

HOISTING WINCH HOLDING, GEAR BOX

OIL VOLUME; OIL FILLING WINCH * 19,0 litres


OIL VOLUME; OIL FILLING COOLING CIRCUIT * 3.5 litres

HOISTING WINCH CLOSING, GEAR BOX

OIL VOLUME; OIL FILLING WINCH * 19,0 litres


OIL VOLUME; OIL FILLING COOLING CIRCUIT * 3.5 litres

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
4 (6)
2 TECHNICAL DESCRIPTION
TECHNICAL DATA
(2.001 E) Project No. 2/07021.02LMW-1 rev.:- 2011-08-18

LUFFING WINCH, GEAR BOX


OIL VOLUME; OIL FILLING WINCH * 10,0 litres
OIL VOLUME; OIL FILLING COOLING CIRCUIT * 3.5 litres

*At oil replacement the cooling circuit has to be drained separately.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
5 (6)
2 TECHNICAL DESCRIPTION
TECHNICAL DATA
(2.001 E) Project No. 2/07021.02LMW-1 rev.:- 2011-08-18

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
6 (6)
2 TECHNICAL DESCRIPTION
TECHNICAL DESCRIPTION 2.007.82 E rev.: a 2011-06-07

Technical Description

Slack wire
sensing devices

Jib top

Main electric
motor

Pump unit Operator's cabin

Wire rope, holding


Wire rope, closing Grab
Slewing
gear

Jib

Oil circulation Grab winches


slewing gears
Cooling Oil tank with feed
winch gears pump unit

Fig. 1. Crane type K-4HD.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (6)
2 TECHNICAL DESCRIPTION
TECHNICAL DESCRIPTION 2.007.82 E rev.: a 2011-06-07

General

This description covers the 4-rope hydraulic grab crane Raising and lowering of the jib are done by means of a
type "K-4HD". The crane is designed for a temperature luffing winch, the design of which is similar in pinciple to
range of from +50 to lowest ambient working temperature that used for the hoisting movement.
for worldwide trading, according to classification societies.
There are also cranes designed for arctic and tropical Three hydraulic drive sets are installed for the slewing
conditions in the product range. All sizes utilize the same movement. The crane housing is bolted to a slewing
basic machinery but differ in the disposition of bearing with internal teeth and the pinion of the
components. hydraulic drive meshes with these teeth. The crane
can be turned through any number of revolutions,
MacGREGOR hydraulic deck cranes are designed as unless limit switches are installed to prevent this. (This
self-contained units with all the machinery enclosed in precaution would be required when the crane is
the crane housing and thus completely protected against located close to superstructures or deck equipment
damage, ice and corrosion. limiting the slewing arc.)

Each crane is delivered as a complete unit tested To heat the oil to a suitable operating temperature,
electrically, hydraulically and mechanically, ready for the separately driven feed pump of screw type
installation on a pedestal or other suitable foundation generates the heat by circulating the oil in the system.
or for mounting on a crane carriage on deck. The cranes are also equipped with an oil cooler to
prevent overheating.

Design All crane movements are smooth and fast, with


stepless speed control throughout and protection
All crane movements are hydraulically driven and against overloading by various relief valves. All
controlled independently of each other. The cranes moving parts run in oil, which ensures minimum wear
feature hydraulic motors for the two grab winches, and tear, with the added advantages of silent running.
luffing winch and slewing movement.
All wire sheaves have sealed bearings and shaft
The hydraulic motors operate under medium-high secured by locking plates.
pressure, in a pressure range of 175 bar to 350 bar
(2500 psi ot 5000 psi). Oil is supplied by a pump unit When changing grab or connecting a lifting beam with
consisting of variable piston pumps and a vertical cargo hook, the grab can easily be disconnected from
flange-mounted electric motor. the wire ropes.

The pump unit is rubber-suspended to minimize Test certificates


vibrations and noise transmission.
The design of the cranes complies with the
requirements for cargo gear of relevant classification
The grab winch is built up by two separate winches -
societies, whose cargo gear certificates are furnished.
the closing winch and the holding winch. The winches
can be controlled independently or toghether. Both
winches are driven by hydraulic motors. A single- Eccentric platform
acting brake operates on the winches. When the The eccentric platform starts and stops by buttons on a
winches are running the brakes are automatically separate panel and is operated by a control lever from
released by hydraulic units. In order to prevent the cabin. The parking bolts are also operated from the
complete un- and over-winding of the drums, the cabin via separate pushbuttons. Three hydraulic drive
winches are furnished with limit switches which also sets are installed to slew the platform.
act as a slack rope guard.

2011-08-18 Project No: 2/0702102LMW1


2 (6) Valid for: 62507582
2 TECHNICAL DESCRIPTION
TECHNICAL DESCRIPTION 2.007.82 E rev.: a 2011-06-07

The platform has a separate hydraulic system and is Wires


bolted to a slewing bearing similar to the crane. The galvanized steel wire ropes have a breaking
strength of 1960 N/mm2.
Crane housing
The housing is a totally-enclosed welded structure of Power unit
high-grade steel, designed to withstand all operational The power source for the hydraulic system is a three-
stresses and protecting the internal machinery from water, phase squirrel cage motor. Starting is effected by a Y/
ice and dirt. D starter, giving low starting currents. All electric motors
in temperature class F. The main electric motor has form
Hydraulic hoses of protection IP55 and the electric motor for the cooler
has form of protection IP56. The electric motor for the
The hydraulic hoses are high-pressure tested and
feed pump has form of protection IP00, since the motor
carefully cleaned and inspected before assembly.
is open and submerged in the oil tank. An hour-counter
registers the working hours of the main electric motor.
Cabin
The extended crane operator's cabin, located on the
Pumps
large service door, is well insulated and offers
The three-phase motor drives separate pumps through
excellent view of the cargo handling operations. The
a common gear unit. Each motion of the crane has its
carefully selected controls are scientifically positioned
own pump. The holding/closing winch has four pumps,
for convenient, untiring use. The complete cabin is
two for closing winch and two for holding winch. The
rubber-suspended to minimize noise and vibrations.
pumps are of the variable displacement type and
controls are servo-assisted. The hydraulic system is of
Electric windscreen wiper, windscreen washer,
medium pressure type, about 175-350 bar (2500 psi to
heater, and air-condition are provided.
5000 psi). The pumps and motors are designed for much
higher pressure which gives a good safety margin. A
Lighting separate feed pump ensures that the system is
Lighting is provided in both cabinand crane housing. constantly filled up with oil.
A cargo floodlight is installed on the jib. Optional extra
lights can be fitted at designated positions on the top The separate cooling pumps are integrated with the
of the crane housing and under the crane cabin. hydraulic system. One for the holding/closing winch and
one for the slewing gears.
Access
Entrance is arranged through the deck mounting and Hydraulic motors
the base of the crane. Emergency exit is via the Hydraulic motors drive the three motions of the crane.
cabinside window.

Heater
Jib The separately driven feed pump generates heat to a
The jib is of completely closed box-girder section and suitable temperature by circulating the oil in the system.
computer designed for minimum weight and high
rigidity. The extra wide jib top gives good stability for
Cooler
cargo and thus ensures good operational features.
Air-type coolers keep the oil at a moderate
temperature even in very hot ambient conditions thus
Cargo handling gear ensuring long oil life and reliable crane performance. The
The swivel, hook, shackles, rings, and chains all have separate cooling pumps are integrated with the hydraulic
ample safety margins for the maximum load to be system. The cooler can be cleaned by washing with
handled by the crane. water. The cooler air inlet is in the top of the crane and

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
3 (6)
2 TECHNICAL DESCRIPTION
TECHNICAL DESCRIPTION 2.007.82 E rev.: a 2011-06-07

gives high cleanness of the cooling air. positions of the loading cycle.

To ensure complete filling of grab, the crane operator


Cooling circuit
can select "auto-tension". Then the grab can, during
The hoisting winch (closing and holding winch) and luffing
the closing sequence, sink into the bulk material. This
winch are fitted with a cooling system for the winch gear
function also guarantees that there will be no remains
oil. The system comprises three pumps (one for each
of the material in the cargo hold.
winch) driven by a common electric motor. The gear oil
is circulating through a common cooler with different
The luffing and slewing motions are operated by a
sections for the gear oil from the different winches. The
second controller. The three movements of the crane
start and stop of the oil cooler fan motor and the pump
- grab, luffing, and slewing - can be operated
are controlled by temperature switches fitted in the cooling
simultaneously without any speed reduction, as well
circuit on the winches.
as independently of each other.

Oil circulation, slewing gears


Limit switch system
The slewing gears are fitted with an oil circulation system
The winch, holding/closing, is connected to a computer
for the slewing gear oil. The system comprises three
cabinet for grab operation. This cabinet contains limits
pumps (one for each slewing gear) driven by a common
for max. opening and closing of grab, as well as speed
electric motor. The gear oil is circulating through filters,
reduce limits.
one for each slewing gear.

The winch, holding/closing, is connected electronically


The oil circulation pump motor is always running when
when hoisting and lowering with open grab and
crane is started.
hydrostatically when hosting and lowering with closed
grab. The limits for grab opening and closing are
Oil filters adjustable for different types of grabs.
Liberally-sized filter ensure continuous cleaning of the
circulating oil-flows. Absolute encoders are used for several synchronization
and position control purposes.
Brakes
All brakes are automatically applied by the return springs Ventilation
of the hydraulically actuated units if the system pressure The crane housing is internally ventilated to avoid
fails. moisture and condensation. Exchangeable filters to
be applied at the bottom of the pedestal.
Controls
Control of the hydraulic equipment is servo-assisted. Painting
Speed regulation is infinitely variable and involves All cranes' surfaces have been carefully sandblasted.
no loss of energy. The regulating system employs
spring-loaded units which automatically return to Prior to blasting, all steel are washed with organic or
neutral position when the hydraulic pressure drops. alkalic detergent.

All four grab motions, hoisting-lowering, opening- An anti-corrosive system basically based on two-
closing, are operated with one single controller. The component epoxy paint which can be coated with all
controller is provided with a cross-shaped guide finishing coats existing today.
where these four grab motions have their own groove.
This prevents e.g. accidental opening of the grab while
hoising, but still ensures free choice of motion in all

2011-08-18 Project No: 2/0702102LMW1


4 (6) Valid for: 62507582
2 TECHNICAL DESCRIPTION
TECHNICAL DESCRIPTION 2.007.82 E rev.: a 2011-06-07

Suppliers of paint: International. The painting is carried neutral position when the hydraulic pressure drops.The
out according to the recommendations of the paint main movements of the crane - hoisting, luffing, and
supplier. slewing - can be operated simultaneously without any
speed reduction as well as independent of each other.
Protection and safety features
Automatic cut-outs operate: Testing and inspection
- at full hoist as sensed on the drum Before delivery all MacGREGOR deck cranes are
- at maximum/minimum plumbing depth rigorously function tested in our works. Final adjustments
- at maximum/minimum outreach and overload test are carried out during final installation.
- if cargo wire is slack
- if luffing wire is slack
- maximum oil temperature
- minimum oil tank level
- safety valve overload protection on all motions

Other protection features include:


- spring return of all controls and brakes
- push buttons (2 pcs) for emergency stop
- (LED) indication panel for crane control system

Extra limit stops on slewing and luffing motions for limiting


the working range of the crane are supplied as optional
extras.

Electrical equipment
Electric cables outside the crane house, e.g. on the jib,
are protected by electric conduits. All cables and other
electrical equipment have been specially designed for
marine purposes.

The collector slip-ring unit that connects electrically


the external power supply to the crane's electric
system is bolted in the centre under the crane housing
bottom plate.

The main power switch and contactor cabinet are located


inside the crane housing. The cabinets contain all
contactors, relays and other components that are
included in the electrical equipment.

Crane control system CC2000


Control of the hydraulic equipment is servo assisted
with the electronic crane control system CC2000.
Speed regulation is infinitely variable and involves
no loss of energy. The regulating system employs
spring-loaded units which automatically return to

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
5 (6)
2 TECHNICAL DESCRIPTION
TECHNICAL DESCRIPTION 2.007.82 E rev.: a 2011-06-07

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


6 (6) Valid for: 62507582
3 FUNCTION
FUNCTION 3.110.107 E rev.: b 2010-03-23

Hydraulic Function

General Identification of circuits in the hydraulic diagram


This description deals mainly with the hydraulic
Figure 1 shows the general arrangement of the four
equipment and function of the MacGregor Cranes
working circuits; hoisting/closing circuit, hoisting/
hydraulic deck cranes, normal version.
holding circuit, luffing circuit and slewing circuit. The
circuits are placed in the same order in the hydraulic
Minor variations in the hydraulic system can occur
diagram.
between individual cranes of the same type.

An individually valid hydraulic drawing is shown in Symbols


the instruction manual under Group 9.4, of the Each hydraulic component is represented in the
Spare parts section. hydraulic circuit diagram by a symbol whose
significance is described in the instructions
The cranes hydraulic system comprises four work "Hydraulic and Electrical Symbols" in Section 1. The
circuits; the hoisting winch circuits (closing and hold- tank symbol reappears for the sake of simplicity at
ing winch), the luffing and slewing machineries, several places in the hydraulic diagram, but in reality
which together with a feed and control pressure there is only one hydraulic oil tank.
circuit, complete the hydraulic system.

Each work circuit has a pump located in the pump


unit (marked PHOC, PHOH, PLU and PSL in Figure
1). Pump PF for the feed and control pressure circuit
is located inside the hydraulic oil tank.

Hoisting/Closing Hoisting/Holding Luffing Circuit Slewing Circuit


Circuit Circuit

MHOC MHOH MLU MSL

PHOC PHOH PLU PSL

PF

FEED AND CONTROL PRESSURE CIRCUITS

Fig. 1. Identification of hydraulic circuits.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (8)
3 FUNCTION
FUNCTION 3.110.107 E rev.: b 2010-03-23

Symbol identification/numbering Note!


The main components numbers are marked using For exact pressure setting values and hydraulic
four-digit numbers, which are also shown on the connections see the hydraulic circuit diagram valid
components in the crane. The initial figure in each for the crane.
component number indicates the circuit to which the
component belongs in accordance with the following Contamination switches (optional)
system:
All pumps are equipped with a contamination switch
which indicates if there is too much dirt in the pump.
1... Hoisting winch circuits
2... Luffing circuit See the hydraulic circuit diagram, section 9.4, for
3... Slewing circuit the contamination switches on the holding winch,
4... Feed and control circuit/cooling circuit closing winch, luffing, and slewing.

Character legend
Hoisting winch circuits
MHOC Hydraulic motors (2), hoisting/closing circuit
MHOH Hydraulic motor, hoisting/holding circuit
Introduction
MLU Hydraulic motors, luffing circuit
MSL Hydraulic motor, slewing circuit The hoisting winch system for handling the grab con-
PHO Pump, hoisting circuit sists of two separate winches, the closing winch for
PLU Pump, luffing circuit opening and closing the grab and the holding winch
PSL Pump, slewing circuit for holding the grab.
PF Pump, feed circuit
The hoisting winch circuit have the below mentioned
main components:
Feed and control pressure circuits
Pumps
Hydraulic motors
Feed circuit
Brake units
The function of the feed circuit is mainly to provide
feed pressure in the closed circuits, to compensate See the hydraulic circuit diagram, section 9.4.
for leakage in these and to flush them to prevent
overheating. The high-speed motor for holding winch is of fixed
displacement type and for closing winch of variable
Feed oil is supplied to the systems low-pressure side displacement type and are connected to the winches
by non-return valves. The feed circuit works at a by a flange. The transfer of torque to the winch drum
pressure of 1.9 - 2.5 MPa (19 - 25 bar), which is set is by means of a planetary gear.
using valve 4148 and can be measured at tapping 1.
The winches can for grab handling perform in four
Control pressure circuit different operating modes; hoist grab, lower grab,
The function of the control pressure circuit is to close grab and open grab.
supply oil to the brakes and pump servo and thereby
control the speed and working direction of the Hydraulically the winch circuits can be connected
winches and slewing action. The system pressure to three different main positions, hoist/lower open
of 3.0 - 3.5 MPa (30 - 35 bar) may be measured at grab, hoist/lower closed grab and open/close grab.
tapping 2. The control oil is supplied to the pump These main positions are controlled hydraulically
servo by the servo valves and to the brakes by the by direction control valves 1181-2, 1221 and 1226.
brake valves.

2011-08-18 Project No: 2/0702102LMW1


2 (8) Valid for: 62507582
3 FUNCTION
FUNCTION 3.110.107 E rev.: b 2010-03-23

Whenever the grab is fully or partially open, the 2. Closing the grab
movements of the hoisting winch are synchronized If the lever is moved further to the left, the
by the speed control to the pumps being controlled grab starts closing. The pumps servo that
electronically. In this position, the main circuits for controls the pump displacement is actuated
the hoisting winches are hydraulically separated. by the levers and the electronic control circuit.
The pumps thereby provide an oil flow that
When operating with a closed grab, the main cir- increases the closing speed in proportion to
cuits are hydraulically connected and the winches the lever deflection.
follow one another by pressure equalization be-
tween the main circuits. When opening and closing 3. Autotension
the grab, the flows of the four hoisting pumps are During the closing phase, autotension may be
connected to the closing winch to minimize the engaged by a pushbutton on top of the left
opening/closing time. control lever in the cabin. Auto-tension affects
valve 1182-2 and opens the connection
Control of the grabs opening position and guidance between direction-control valve 1181-1 and
of the hoisting winches operating positions and se- pressure-regulating valve 1182-1. This implies
quences is done by means of an electronic control that the holding winch motors pressure in the
system. The function position of the direction-con- A circuit diminishes, the winch turns slowly in
trol valves and control system is shown in the "Grab the lowering direction and the grab is lowered
crane control system", Section 3. to a corresponding degree. The idea of the
auto-tension is that the grabs own weight
shall contribute to increasing the grabs
Function excavating ability and degree of filling. The
force in the holding lines is determined by the
a. With the control lever in the neutral position pressure in the motor by the pressure-
(Figure 2) and the main pumps idling without the regulating valve 1182-3.
hoisting winch circuit performing any work, the
circuits are flushed continually and leakage is com- Whenever the grab is completely closed, the
pensated by the supply of oil from the feed circuit. main circuits are connected hydraulically by
The hydraulic main circuits are separate in this valve 1181-2 moving to position b. This is
position if the grab is open and hydraulically con- controlled by the limit position for the closed
nected if the grab is closed. grab.

b. Closing the grab c. Opening the grab


1. Brake release
Whenever the control lever is moved slightly 1. Brake release
to the left, the brakes open as a result of Whenever the control lever is moved slightly
valves 1221 and 1226 being actuated. This to the right, brake release takes place in a
implies that valves 1127-1 and 1128-1 using manner corresponding to closing.
the control pressure, change position and
disconnect the unloading function. The In a corresponding way, valve 1181-2 is
brakes, 1211, 1212 and 1213 are released. actuated and moves to position a, and all four
hoisting pumps are thereby connected to the
In the brake-opening position, 1181-2 is also ac- closing winch.
tuated to position a., when both hoisting pumps
1111,1112, 1113 and 1114 are connected to the
closing winch by valve 1181-1.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
3 (8)
3 FUNCTION
FUNCTION 3.110.107 E rev.: b 2010-03-23

2. Opening the grab


If the lever is moved further to the right, the
grab will start to open. The rate of opening is
proportional to the lever deflection, in a
manner corresponding to closing the grab.

In contrast to the grabs closing position, it


must not be possible to engage the auto- Fig. 3. Control lever, closing grab, brake release.
tension function in this operating mode.

Whenever the grab is completely open or the


lever is moved to the neutral position with
the grab partly open, valve 1181-2 moves to
the neutral position, and the main circuits are
separately connected.

d. Hoisting and lowering the grab

1. Brake release Fig. 4. Control lever, closing grab.


Whenever the control lever is moved slightly
backwards for hoisting or slightly forwards for 2. Hoisting/lowering with the grab closed
lowering, the brakes open in a manner If the lever is moved more backwards or
corresponding to that of opening and closing forwards, the winches will start to hoist or
the grab. lower the grab.

Valve 1181-2 does not change position when When the grab is closed the hydraulic main
the brakes open in the hoisting/lowering circuits are connected and the flow from the
direction, but retain the same position as four hoisting pumps is distributed between
when the control lever is in the neutral the closing and holding winch motors,
position. depending on the distribution of power
between the winches. The flow to the closing
During brake release with fully or partly open winch motors is greater than that to the
grab, valve 1221 is actuated in "a" postion, holding winch motors when hoisting and low-
means high-speed position, half ering with a closed grab. The pumps servos
displacement on the closing motors. are actuated by the lever and control system
in a corresponding manner as when closing
Lowering
and opening the grab, where the hoisting and
lowering speed increases in proportion to the
lever deflection.

Grab, close Grab, open 3. Hoisting/lowering with an open grab


When the grab is open, the main hydraulic
circuits are separated, so that the flow from
each closing and holding pump only goes to
Hoisting respective winches. When the grab is fully
or partly open, both closing winches hydraulic
Fig. 2. Hoisting circuit, control lever in neutral motors is connected in high-speed mode in
position. accordance with paragraph d 1).

2011-08-18 Project No: 2/0702102LMW1


4 (8) Valid for: 62507582
3 FUNCTION
FUNCTION 3.110.107 E rev.: b 2010-03-23

If the lever is moved more to the front/rear, Overload and safety system
the winches start hoisting/lowering the open
grab. When the grab is open, the winches are a. Overload functions
synchronized by angle transmitters on the
The overload system is controlled by electric
winches and the electronic control system.
pressure switches and the hydraulic pumps
To synchronize the winches, the faster one
pressure cut-off valves as follows:
is subject to a speed reduction. The speed
- Pressure switch 1311 for the cargo position
control to the four hoisting pumps increases
- Pressure switch 1312 and 1313 for hoisting/
at increased lever deflection as well, so that
lowering in grab position and grab closed
the speed increases in proportion to the lever
- Pressure switch 1314 for hoisting/lowering in grab
deflection.
position and grab open
- Pressure cut-off valves 1111-10, 1113-10, 1112-10,
and 1114-10 when opening and closing the grab.

In the event of an overload, the pump speed control


is moved to zero.

b. Pressure regulating functions


Main pressure regulating and shock valves 1111-2, -3;
1112-2, -3; 1113-2, -3; 1114-2, -3.
Fig. 5. Control lever, opening the grab, brake
release.
c. Pressure switch
Pressure switch 1381 stops the crane by applying
the brakes and stopping the main electric motor in
the event of too little feed pressure.

Lowering
Cooling circuit, hoisting, and luffing
winches

The hoisting winch (closing and holding winch) and


luffing winch are fitted with a cooling system for the
winch gear oil. The system comprises three pumps
(one for each winch) driven by a common electric
Hoisting motor. The gear oil is circulating through a common
Fig. 6. Control lever, hoisting and lowering the grab, cooler with different sections for the gear oil from
brake release. the different winches. The start and stop of the oil
cooler fan motor and the pump are controlled by
temperature switches fitted in the cooling circuit on
the winches.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
5 (8)
3 FUNCTION
FUNCTION 3.110.107 E rev.: b 2010-03-23

Oil circulation, slewing gears

The slewing gears are fitted with an oil circulation The pump (2111) has been adjusted so that it
system for the slewing gear oil. The system provides a small flow from port B with the control
comprises three pumps (one for each slewing gear) lever in the starting position. This prevents the boom
driven by a common electric motor. The gear oil is slowly luffing out.
circulating through filters, one for each slewing gear.
Safety system
The pump motor is always running when crane is
The luffing circuit contains the following safety
started.
functions:

- Pressure and shock valve 2111-2, -3


Luffing circuit - Pressure switch 2481 stops the crane in the event
of low feed pressure
Introduction - Pressure cut-off valve 2111-10.
The luffing circuit (the circuit that controls boom
movements) have the below mentioned principal
components: Slewing circuit

Pump Introduction
Hydraulic motor The cranes slewing system have the below
Brake unit mentioned principal components:

See the hydraulic circuit diagram, section 9.4. Pumps, variable displacement
Hydraulic motors
Function Valve unit
In the starting position, valve 2221 is actuated, in Brake cylinders
position b when luffing in and out.
See the hydraulic circuit diagram, section 9.4.
Luffing is controlled by a variable pump 2111 and
motor 2141. The pump provides a flow out from port Brake release
A when luffing out and out from port B when luffing If the control lever is moved to the left, for example,
in. The amount of the flow is controlled by the to move the crane to the left (anticlockwise) valve
position of the control lever. 3221 is activated. The brakes open and unloading
unit 3127 is blocked.
The motor is always subjected to load in the same
direction, so that high system pressure only occurs Slewing right/left
on the B side of pump 2111.
If the lever is moved more to the side, the crane will
start to slew in the direction selected. The pumps
Starting position servo valve will be actuated and will angle out in
proportion to the lever deflection and supply oil to
Neutral position the hydraulic motor. To slew to the right (clockwise),
the lever must be moved to the right, which provides
Starting position the same function except for the direction of flow of
the oil through the pump.

Fig. 7. Control lever, luffing circuit.

2011-08-18 Project No: 2/0702102LMW1


6 (8) Valid for: 62507582
3 FUNCTION
FUNCTION 3.110.107 E rev.: b 2010-03-23

Safety system
The slewing circuit contains two safety functions:

- Main pressure regulation and shock valves


3111-2, -3, 3112-2, -3 and pressure cut-off valves
3111-10, 3112-10.

Slewing left Slewing right

Fig. 8. Control lever, slewing.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
7 (8)
3 FUNCTION
FUNCTION 3.110.107 E rev.: b 2010-03-23

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


8 (8) Valid for: 62507582
3 FUNCTION
FUNCTION 3.131.27 E rev.: - 2008-03-05

Starting and Stopping, Electric Safety Functions


K-Cranes

Introduction

The following description refers to the starting and - Wait 24 hours.


stopping, and electric safety functions, of a single - Thermostat BT3 starts the oil cooler if the tempera-
crane type K. A complete electric circuit diagram ture in the hydraulic system reaches +45, preven-
relating specifically to the particular crane will be found ting oil from overheating.The feed pumps start when
in the section SPARE PARTS of the Manual. switch S50 on the CT1 box is set in winter position.

The purpose of the present description is to furnish a Note! - The hydraulic oil must be warm before the
general idea of the design and function of the electric crane may be started.
system. The crane is supplied with electric power via
the slipring unit and the main switch in the crane
house. Cables lead from the main switch to: a trans- Starting and stopping the crane
former supplying power for all control circuits; a switch
Start sequence
for the oil cooler fan motor; a Y/D switch for the main
- Press button S13 "1" (Start)
electric motor; pole switches for the feed pump
- Warning lamp H1 "DO NOT OPERATE" illuminates
electric motors; and a thermostat switch for the ven-
- Feed pump motors M2/M22 start by contactors K11
tilation fan in crane house.
and K10. The motors run at their full speed of 2900
rpm (50 Hz) or 3500 rpm (60 Hz).
All components are marked by symbols in the dia-
gram, making it easier to follow the various stages of
The feed circuit pressure build up its operating pres-
the starting sequence, e.g.
sure. Pressostats BP1 - hoisting circuit, BP2 - luffing
circuit, close and start a delayed closing 8s time relay
- Contactors: K1 (N); K3 (D); K2 (Y)
K71.
- Contactors: K11; K10
- Time relays: K9; K71; K70
- N contactor K1 and Y contactor K2 switch on the
main motor M1, which starts in Y connection.
- At the same time as the Y contactor was switched
Preparing for starting the crane
on, an 8s delayed-opening time relay, K9, was star-
Summer ted.
Outside temperature above +5oC - After 8s, the Y contactor drops, and D contactor
K3 is switched on by time relay K9.
- Set WINTER/SUMMER switch S50 to SUMMER.
The D contactor and self-holding N contactor switch
- Close main switch Q1 - ON
main motor M1 to delta configuration.
- Pushbutton "1" (Start) energize also the cool fan
Winter motors Q4/Q24.
Outside temperature below +5oC Motors Q4/Q24 are activated by thermostat BLT1
if the temperature of the hydraulic oil exceeds
- Set WINTER/SUMMER switch S50 to WINTER.
+10oC.
- Close main switch Q1 - ON.
- Warning light H1 goes out. The crane is operatio-
- Feed pump motor M2 starts via contactor K11 and
nal.
run at its full speed, i.e. 2790 rpm (50 Hz) or 3350
rpm (60 Hz).

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (2)
3 FUNCTION
FUNCTION 3.131.27 E rev.: - 2008-03-05

Stop sequence Ventilation fan


- Press button S13 "0" (Stop). For all cranes a ventilation fan is fitted in the crane
- All contactors of Y/D switches and all other motor house. This is controlled by a +25C thermostat BT1
contactors are de-energized. All motors stop. which is located in the CT1 cabinet.
- If the switch S50 is in WINTER position, feed
pump motor M2 does not stop but continue to Lighting and heating
run at its full speed of 2790 rpm (50 Hz) or 3350
Electric power is supplied by separate slip-rings for
rpm (60 Hz).
lighting in the crane house, in the operators cabin,
- The feed pump motors and the ventilation fan mo-
on the jib and heating in the cabin.
tors stop when the main switch Q1 is switched OFF.

The crane house lighting is operated by a switch un-


der the bottom plate. The cabin lighting and the jib
Other electric functions
light are operated by switches in the cabin.

Overheating protection
Emergency stops
A thermostat BT2 in the hydraulic system of the crane
The crane is equipped with three emergency stops
opens the control circuits of the main electric motor
mounted in the cabin, in the CT1 cabinet and on the
and the oil cooler fan motor when the oil temperature
wall in the lower part of the crane house respectively.
exceeds +85oC. Pilot light H5, HIGH OIL TEMPERA-
A reset button is situated on the right control panel in
TURE, illuminates.
the cabin (H9).

By pressing the START button on the control panel


in the cabin the feed pump motor start together with Control system error
the oil cooler fan motor. Pilot lights H1 and H5 If an error is detected by the crane control system in
illuminate. When the working temperature is back the CT2 cabinet pilot light H4 illuminates. Check the
below +85C the main motor starts. The pilot lights CT2 cabinet according to instruction "Crane Control
go out and the crane is ready for operation. System CC2000" in section 6.3.

Oil level switch


If the oil level in the hydraulic oil tank drops below the
minimum permissible level, an alarm system is swit-
ched on by a float type oil level switch BLT1. Warning
light H2 illuminates.

If the oil level sinks further, level switch BLT1 opens


the control circuits of the feed pump electric motor
M2 and main motor M1.

Siren
A pushbutton "SIREN" in the cabin allows the opera-
tor to warn people on deck.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (2)
3 FUNCTION
FUNCTION 3.142.24 E rev.: - 2004-01-28

Crane Control System CC2000


Type K, 4-Rope Grab Crane
General

The following description refers to the microcomputer For detailed information about the control system a
based crane control system CC2000 for complete electric circuit diagram, relating specifically
MacGREGOR Cranes hydraulic 4-rope grab cranes. to your crane, will be found in the instruction manual,
section Spare Parts, Group 9.5. Also for detailed
Minor variations in the use of control system input information about the hydraulic system a complete
and output signals due to differences in hydraulic and hydraulic circuit diagram can be found in section
electric system may occur. The objective of this Spare Parts, Group 9.4.
description is only to provide a general orientation
concerning the principles of the control system.

Cabinet CT2
Grab,
Unloading valve
holding winch HOISTING

Hydraulic Hydr.
MPC
motor
Control lever hold pump (s)
hoisting winch, "Ho"
holding/closing Limit switch
Displacement Brake valve box encoder
valve
Grab,
closing winch

MPC
close Hydr.
Hydraulic motor
"CL" pump (s) Limit switch
1181A box encoder
MPC Unloading Brake valve
1181B
"Sc" valve Unloading valve
1182
Luffing winch
Control lever MPC LUFFING
"Lu" Hydraulic Hydr.
luffing/slewing pump (s) motor
MEM
Limit switch
box
Brake valve
Unloading valve
Memory
card MPC Slewing gear
Hydraulic Hydr.
"SL" pump (s) motor SLEWING
Limit switch
box
Unloading valve

Fig. 1. Crane control system with interfaces to control levers, hydraulic system and grab.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (6)
3 FUNCTION
FUNCTION 3.142.24 E rev.: - 2004-01-28

Crane control system - interfaces and


principle of operation

Control levers (joysticks) The voltage to current amplifier feeds the hydraulic
The right control lever controls the hoisting winches pump solenoids.
(closing winch and holding winch), see. Fig. 1. The
left control lever controls the luffing and slewing Hydraulic pumps
movements. The control levers linear potentiometers
The hydraulic pumps are variable displacement
are fed with 0V, +6V and +12V. The output level is
pumps (e.g., the flow is steplessly variable from zero
approx. +6V with the control lever in neutral. The out-
to max. rated flow). The pump oil flow is controlled by
put signal is controlled by the lever and is decreased
a 24V pulse width modulated (PWM) current signal.
to approx. +1.5V and increased to approx. +10.5V,
The direction of the oil flow is dependent on which
depending on the lever movement.
one of the two solenoid valves is activated.

The control lever for hoisting also gives 24V signals


The speed of the winch, the pump displacement, the
for selection of closing/opening and hoisting/lowering.
current through the solenoid coil and the lever
The control lever for luffing/slewing also gives 24V
movement are proportional to each other.
signals for selecting luffing in/luffing out and slewing
left/slewing right.
Hydraulic motor
The hydraulic motors may be reversed by changing
Crane control system cabinet
the direction of the hydraulic pump oil flow. Each motor
The Crane control system consists mainly of five MPC
also having a low and a high speed range selected
cards - Micro Processor Cards. One MPC card is used
by the control system.
for internal communication between the cards and a
parameter memory card. Four of the MPC cards are
controlling all input and output signals for each crane Hydraulic valves 1181A, 1181B and 1182
movement: holding closing, luffing and slewing. Each - 1181A is energized during closing/opening of the
MPC card feeds a potentiometer in the control lever grab. It gives speed boost to closing winch by
for the crane movement in control. Potentiometer and directing the pump flow from both holding and
control lever direction signals go to a microprocessor closing pumps to the closing winch.
with a software control program that handles brake
release logic, overload logic and rampforming. The - 1181B is energized when the grab is closed, and
output from the microprocessor is fed to a voltage to when operating in Cargo mode. It gives load sharing
current amplifier on the card. between the winches by connecting the holding and
closing hydraulic circuits.
The rampformer gives smooth acceleration and re-
tardation to the crane movements. - 1182 Autotension valve is used during closing ope-
ration to increase the filling level of the grab. It
The brake release logic circuit releases and applies makes the holding winch lower the grab slowly into
the brake in the correct sequence with the displace- the material.
ment/unloading signals when the hydraulic motor is
started and stopped. Limit switch boxes, holding and closing
The limit switch box on the holding winch controls speed
The overload logic senses the overload input by
reduction and stop function for full or empty drum for
means of one or more hydraulic pressure switch(es)
both holding and closing. Both holding and closing limit
and switches from high speed to low speed or from
switch boxes contains encoders for synchronization
low speed to stop.
purposes.
2011-08-18 Project No: 2/0702102LMW1
Valid for: 62507582
2 (6)
3 FUNCTION
FUNCTION 3.142.24 E rev.: - 2004-01-28

Limit switch box, luffing and the grab therefore goes down into the cargo during
The limit switch box controls speed reduction and stop the closing motion. If the grab digs too deep, the crane
function for all max. and min. outreach, and stop operator can release the auto-tension. This interrupts
parking, if fitted. the lowering of the holding winch and the jaws will
move upwards during the closing operation.
When the grab has closed completely the closing
Limit switches, slackwire
action stops.
The limit switch for hoisting, holding and closing, slack-
wire stops the lowering movement, and the limit switch
luffing slackwire stops the luffing out movement when Hoisting the closed grab
a wire is slack. By moving the lever in the "hoist" direction, the crane
operator can start hoisting the closed grab.
Immediately prior to final closing of the grab, the
Limit switches, slewing
control system has prepared the winches for lifting
If fitted, the limit switches for slewing controls speed
the closed grab by interconnecting the hydraulic
reduction and stop function for each direction at maxi-
systems for the two winches. During hoisting, the dist-
mum slewing range.
ribution of load between the closing winch and the
holding winch is predetermined. Normally the closing
Crane control system - principle for Grab winch carries 51% of the load and the holding winch
operation 49%. The load distribution is independent of the
magnitude of the load.
The 4-rope grab crane comprises two grab winches,
the closing winch and the holding winch. The winches
can be controlled independently or together. There is Lowering the closed grab
a separate drive unit, hydraulic pump and motor, for Lowering is controlled by the right lever. The winches
each winch. The winches are controlled by a single are hydraulically interconnected.
lever. The same hoisting/lowering lever controls brake
opening. The crane is prepared for use with both Opening the loaded grab
clamshell and scissors grabs.
When moving the control lever to the right, "opening",
the grab opening starts. Grab opening is stopped by
Control of empty open grab the control system when the grab is fully opened.
The grab is supported by the holding winch ropes and During the opening action, the grab is supported by
the closing winch follows the holding winch. The right the holding winch. The opening can be stopped at
lever controls hoisting or lowering. The speed is any position. Stepless control allows slow release of
infinitely variable. When the grab is lowered by this cargo.
lever onto the cargo, lowering is stopped either by
the driver or by the slack-wire switch. Hoisting or lowering of open grab
The winches are synchronized so that the closing
Synchronization of the winches when the grab is open
winch follows the holding winch maintaining the grab
is achieved with encoders on both winches connected
opening angle. The holding winch carries the weight
to the control system. Arbitrary opening can be
of the grab and the closing winch follows, without
selected.
carrying any significant load.

Grab filling The absolute position encoders incorporated in the


Moving the lever to the left, "closing", starts the closing system are used by the control system to achieve
winch. The holding winch is set to auto-tension with a adjustable break functions for fully open grab, partly
pushbutton on the left hand control lever. The entire open grab and fully closed grab. Thus the type of grab
weight of the grab is supported by the cargo heap used is not significant.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
3 (6)
3 FUNCTION
FUNCTION 3.142.24 E rev.: - 2004-01-28

Computer system cabinet, CC2000


5 3 1 2

12

11

4
9
10

6
8

Fig. 2. Computer system CC2000 in cabinet CT2.

1. Cabinet 7 Plinths
2. 19" rack with electronic cards 8. Anti-condensation heating
3. MPC cards (Micro Processor Cards) 9. Sign: Signal overview
4. Parameter list 625 XXXXX 10. Sign: Error messages
5. Parameter memory card 11. Open grab potentiometer
(mounted on the backplane card) 12. Encoder calibration
6. Cables from MPC cards to plinths 13. Encoder Interface Card (AIC)

Fig. 3. Computer system CC2000 in cabinet CT2.

Cabinet CT2 MPC - Micro Processor Card


The Crane control system CC2000 is protected Hardware
against humidity by a casing with protection class IP54 The control system consists mainly of five MPC cards.
(dust and splash water proof). All five cards are identical and 100% interchangeable.

19" subrack with electronic cards Each MPC card is a complete stand-alone
microprocessor system with processor, several types
All electronic cards are mounted in a standard 19"
of memories and communication channels, analogue
aluminium subrack. A backplane card is used for
and digital inputs as well as analogue and digital out-
connecting power 8V and 24V to the MPC cards. It
put current drivers.
also provides communication lines between the MPC
cards and between one MPC card and the parameter
Each card can fully handle all input and output sign-
memory card.
als needed for one hydraulic circuit, i.e. one crane

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
4 (6)
3 FUNCTION
FUNCTION 3.142.24 E rev.: - 2004-01-28

movement. A separate safety system on each card parameter values are not dependent on power supply
gives processor-independent protection against or battery. There is, however, a battery on the card
hazardous operation at low feed pressure and used for a calendar, giving all MPC cards date and
overload pressure as well as ensuring the stopping time information. The card is located inside the rack
of the crane movement due to activated limit switches. and is mounted on the backplane card that also holds
all the MPC card connectors.
Software The lifetime of the battery is 10 years.
All five MPC cards are programmed with the same
crane control software. Each card senses which rack-
Cables from MPC cards
position and therefore which crane movement it is
Each MPC card has a maximum of 42 cables
controlling.
connecting all the inputs and outputs between the card
and its part of the plinth row. Cables are numbered 1
All MPC cards identifiy themselves by showing a two-
to 42 and put together in a cable loom.
character abbreviation of the function/movement-
name on the front panel display: Sc - supervisor, Ho -
hoisting, Lu - luffing, SL - slewing, CL - closing. Plinths
All external connections are made to a row of plinths
The leftmost MPC card, the MPC Sc, is used for in the lower part of the enclosure.
supervisory functions such as communication with
other MPC cards and distribution of control system Each MPC card has its own series of plinths as
parameters from the parameter memory card. In a follows:
grab system it also controls hydraulic valves for 101 - 142 for the MPC Sc
interconnection of the hydraulic circuits (1181A, 201 - 242 for the MPC Ho
1181B), the Auto-tension valve (1182) and the "Grab 301 - 342 for the MPC Lu
Open" and "Grab Closed" lamps. 401 - 442 for the MPC SL
501 - 542 for the MPC "CL"
New versions of the crane control software can be
loaded/programmed into the MPC cards by using a Note that not every number has a corresponding
standard notebook PC. plinth and that a particular crane does not necessarily
use every plinth for external connections.
Parameter list Plinth numbers from 1 to 99 are used for power and
cross-connections for external limit switches, key
The parameter list specifies all information details
switches, overload switches etc.
about the crane needed for the control system. It sta-
tes the software version and software configuration
parameters such as number of pumps, type of pumps, Anti-condensation heating
maximum speed, extra equipment etc. To avoid condensation on the electronic cards, the
temperature inside the enclosure is kept a few degrees
The parameter list identification number 625XXXXX, above the temperature outside. Heating elements are
is the same as the crane manufacturing number seen therefore mounted behind the row of plinths. They are
on the sign in the operator's cabin (Mfg. No.). All para- powered with 24V AC when the control system is
meters are stored in the parameter memory card. switched off or when the crane is not operational.

Parameter memory card Angle encoder Interface Card, AIC


All parameter values from the parameter list are sto- Angle encoder Interface Card, AIC; one in each crane.
red into the parameter memory card. The information The AIC-card is used for filtering the supply voltage
is stored in electronic memories on the card. Stored to the absolute position encoders for hoisting and
luffing.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
5 (6)
3 FUNCTION
FUNCTION 3.142.24 E rev.: - 2004-01-28

Signal overview CC2000 The system checks itself and external input and out-
put signals. Internal problems such as loss of
communication are continuously checked. Loose
Coloured LEDs
connections to pumps and valves are detected when
Signals to and from each MPC card are indicated by
the output is activated. Signal levels that do not
green, yellow and red LEDs (Light-Emitting Diodes)
correspond to normal levels, i. e. the potentiometer
on the front panel of each MPC card .
input from the operator's handle, are also detected.

- Green is used for normal input and outputs.


When any type of malfunction is detected, the MPC
- Yellow indicates that the crane motion concerned
card flashes with its error LED, no 28. All MPC card
is driven with slower speed.
error LEDs are wired together to an error lamp in the
- Red indicates that the motion is stopped.
operator's cabin, the control system error" lamp. To
get the corresponding error message number, push
Signal overview sign the STEP pushbutton on the MPC card with the
All signals indicated with LEDs are listed on the sign flashing LED.
SIGNAL OVERVIEW inside the cabinet, see section
Service, Group 6.3. If there are several errors, they are shown one at a
time for each push on the STEP pushbutton. When
Identifying the plinth number corresponding to a there are no more error messages to read the display
LED shows two hyphens - -. The error LED is now either
The plinth number is identified by a three-digit number. on or off.
The first digit of each number signifies the MPC card - If it is on, the error is still present but has been
to which the signal is connected: acknowledged.
- If it is off, the errors are no longer present.
1. Supervisory MPC card, Sc
2. Hoisting MPC card, Ho When a new error is detected the error LED starts
3. Luffing MPC card, Lu flashing again to indicate that a new error exists.
4. Slewing MPC card, SL
5. Closing MPC card, "CL" Error message sign
The corresponding error message text can be found
The last two digits signify the LED number on each
on the ERROR MESSAGES sign in the cabinet, see
MPC card front panel, showing the status of the 24V
section Service, Group 6.3.
input and output signals for the card. The same two-
digit number is used on the cables from the plinth to
each MPC card.

Error messages

Built-in diagnostics system


The CC2000 control system has its own built-in
diagnostics system. The system is capable of
detecting several types of malfunctions. See also
Instruction "Electronis Troubleshooting for Crane
Control System CC2000, Type K, 4-Rope Grab
Crane" in section "Service", Group 6.3.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
6 (6)
3 FUNCTION
FUNCTION 3.155.4 E rev.: - 2004-02-09

Thermostatic Controlled Ventilation Fans

General

The ventilation fans are thermostatic controlled and Thermostat


situated inside the crane house top, see Fig. 1 and
under the CT1 cabinet, see Fig. 2.

Function
With the main switch in position "1" (on-position)
the ventilation fan starts via a thermostat, positioned
in the CT1 cabinet, see Fig. 2. The thermostat bulb
is situated outside the cabinet.

The thermostat is activated at +25C. The thermo-


stat can be adjusted, see Fig. 3.

Fan

Fan

Fig. 2. Thermostat installed in CT1 cabinet.

Fig. 1. Crane house. Fig. 3. Thermostat.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (2)
3 FUNCTION
FUNCTION 3.155.4 E rev.: - 2004-02-09

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (2)
4 OPERATION
OPERATION PM40 1852-E00 rev.: a 2010-09-30

CREW CHECKLIST
BEFORE OPERATION

Note! When the crane is rigged ready for operation, all keys for all lockable switches must be stored in a safe
place by the officer responsible on board.

Read sections Operation and Maintenance in the instruction manual and make sure that maintenance is
performed refer to Maintenance Chart.
Make sure that nobody enters the crane without permission from the responsible officer on board.
Make sure that there is nobody in the crane house who might be caught in the machinery or strangled by the
wire ropes.

The following checks and procedures must be performed before operation:

Summer Oil level and oil temperature


Make sure that the hydraulic oil
FEED PUMP MOTOR level and oil temperature is more
SUMMER WINTER
than +5oC in oil tanks.
Also examine the oil level in
winches and slewing gear
cases.

When the outside selector shall Switch the main Unclamp jibs and loose gear
temperature is be set to SUM- switch to position Unclamp the jib, loose gear or
more than +5C ... MER. "1". grab from its parking position.

Winter

FEED PUMP MOTOR


SUMMER WINTER

Wires and sheaves


Make sure that the wires
run correctly in the
sheaves and that the
wire ends are securely
When the outside selector shall Switch the main clamped.
temperature is less be set to switch to position
than +5oC ... WINTER. "1" approximately
24 hours before
operation.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 1 (2)
4 OPERATION
OPERATION PM40 1852-E00 rev.: a 2010-09-30

DURING CRANE OPERATION IF CRANE STOPS


List Pilot lamp H5 "HIGH OIL TEMP." in cabin comes
Make sure that the ship does not list more than 5 on when the temperature in the winch gears exceeds
degrees. +95C and when it exceeds +85C in the hydraulic
system.

Max 5 Do below checks:


a. Crane overheated
1. Press START button (to start feed pump unit in
high speed). Pilot lamp H1 and H5 come on.
2. Examine that the oil cooler fan is running.
3. When the crane's working oil temperature is less
than +85C the main motor starts and the pilot
lamps go off.
The crane is ready for operation.

b. Winch overheated
Trim
1. The crane control system CC2000 stops.
Make sure that the ship does not trim more than 2 2. Make sure that the oil cooler fan is running (under
degrees. the cabin).
3. Wait for temperature to fall. When the pilot lamps
go off the crane is ready for operation.

c. Oil level
Max. 2
1. Examine the oil level in the oil tank.
2. Fill oil if necessary (see Lubricating Chart).
3. Examine the oil coolers (crane top).

d. Motor switches in CT1 cabinet


1. Reset the motor switches.
AFTER OPERATION 2. Replace the switches, if necessary.

Parking the crane e. Cooling system in winch gears


Park the crane refer to separate instruction in 1. Examine the oil level.
section 4. 2. Fill oil, if necessary, in the winch gears (see
Lubricating Chart).
3. Examine the oil cooler (from platform under the
cabin).

2011-08-18 Project No: 2/0702102LMW1


2 (2) Valid for: 62507582
4 OPERATION
OPERATION PM40 5500-E00 rev.: b 1996-08-08

OPERATING INSTRUCTION

Handling of dangerous cargo


- Dangerous substances shall be handled in accordance with the
relevant requirements of National or Local Regulations and ap-
plicable National and International standard, only under the su-
pervision of a competent person who is familiar with the risks
and the precautions to be taken.

- Further requirements are stated in ILO Codes of Practice, Safety


and health in dock work.

The crane is not designed for transport of passengers.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (2)
4 OPERATION
OPERATION PM40 5500-E00 rev.: b 1996-08-08

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (2)
4 OPERATION
OPERATION PM40 6100-E00 rev.: - 1996-11-20

Air Conditioning
Operating Instruction

This unit is a versitile air conditioning unit equipped with cooling, heating, and dehumidifing features, all integrated
in one single compact unit. Their ease of use provides a quick and easy way to maintain constant room temperature.

SETTINGS OPERATION INDICATION


OFF - Turn the main switch* into position "0". None

FAN (ONLY) - Turn the main switch to position "AIR COND". Fan starts.
- Control switch (B) in position "1".

COOLING - Turn the main switch to position "AIR COND". Fan starts.
- Control switch (B) in position "2". When cooling compressor
- Thermostat (A) set at desired temperature (i.e. +20 C). running the green
COMP-lamp (C) will lit.

HEATING - Turn the main switch to position "AIR COND". Fan starts.
- Control switch (B) in position "3". When heating element is
- Thermostat (A) set at desired temperature (i.e. +20 C). operating the yellow
HEAT-lamp (D) will lit.
DEHUMIDI- - Turn the main switch to position "AIR COND". Fan starts.
FICATION - Control switch (B) in position "4". When dehumidifier is in
progress both green (C)
and yellow (D) lamp will lit.

ERRORS There are two built-in thermostats for safety running. If the air
conditioning unit is not working properly, please, before contacting
service, allow the compressor or the heating element to "cool
down" for at least 30 minutes by turning the main switch into
position "0".

CONTROL PANEL

A TEMP.SET
* Main switch:
See Controls and Indicators, Chapter 4.
1. FAN
B 2. COOL
3. HEAT
4. DEHUM.
Controls:
C A Operating thermostat.
COMP.
B Control switch, cooling or heat.
D HEAT C Pilot lamp, compressor on.
D Pilot lamp, heating on.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 1 (2)
4 OPERATION
OPERATION PM40 6100-E00 rev.: - 1996-11-20

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


2 (2) Valid for: 62507582
4 OPERATION
OPERATION PM40 6840-E00 rev.: - 2008-03-05

Controls and Indicators


Crane and Eccenter Platform
Luffing out AD1 Lowering

CT3 CT3 Grab Grab


Slew Slew
left closing opening
right
32 31
Luffing in Hoisting
1 2 3

4 5 6
CT4
7 8 9

10 11

13 14 15

16 17 18

19 20 21

22 23 24
25 26 27 41

Fig. 1. Controls and indicators in the crane cabin.

WARNING! H3 CHECK OIL FILTER


Pilot light. Illuminates when the oil pressure
Only ship's crew is allowed to operate key switches.
over the oil filter is more than 5 bar. The oil filter
is saturated and ought to be changed or hydrau-
WARNING! lic system is to be checked.

Store Keys Safely H4 CONTROL SYSTEM ERROR CT2


When the crane is rigged ready for operation, all keys for Pilot light. Illuminates when an error is
all lockable switches must be stored in a safe place by detected by the crane control system in the
electronic cabinet CT2.
the responsible officer on board.
H5 HIGH OIL TEMP
H1 DO NOT OPERATE Pilot light. Illuminates when the oil tempera-
Pilot light. Illuminates during starting ture in the winch gears exceeds 95C. The
sequence of the crane (main electric motor crane control system CC2000 stops. The
and supply to electronics). crane stops when the oil temperature in the
hydraulic system exceeds 85C .
H2 LOW OIL LEVEL Note! Check that the cooling system for the
Pilot light. Illuminates as a pre-warning for winch gear functions.
low oil level in crane and the siren, which is
mounted under the crane cabin will sound. H6 OVERLOAD
Refill oil tank. The pilot light and the siren can Pilot light. Illuminates at overload.
be switched off by selecting the key float
switch S19 in position SIREN OFF.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 1 (6)
4 OPERATION
OPERATION PM40 6840-E00 rev.: - 2008-03-05

H7 GRAB CLOSED S16 DECK LIGHT


Pilot light. Illuminates all the time the grab Pushbutton. Activates an impuls relay that
is closed. activates the deck light (a light illuminates in the
pushbutton) when the pushbutton is pressed.
H8 GRAB OPEN
Pilot light. Illuminates when the grab is S17 SIREN
fully open. Pushbutton. The siren sounds when the
pushbutton is activated.
H9 RESET EMERGENCY STOP
Pushbutton with pilot light. The pilot light S18 JIB LIGHT
illuminates when the emergency stop(s) is/ Pushbutton. Activates an impuls relay that
are pushed. When all emergency stops are activates jib light (a light illuminates in the
reset push the button to switch off the pilot pushbutton) when the pushbutton is pressed.
light.
S19 FLOAT SWITCH
S10 SLEWING CRANE/ECCENTER PLATFORM This three positions key switch is normally
Switch. 1/0. in position "NORMAL".
Switch in position "0": Crane can be slewed. Normal oil level is between MIN and MAX. If
The eccenter platform remains still. the oil level drops the indicator lamp LOW
Switch in position "1": Eccenter platform can OIL LEVEL illuminates and the siren will sound.
be slewed. The crane remains still. A key is needed to select the following two
Note! When slewing the crane or the eccenter positions:
platform do not alternate between position "0" 1) The SIREN OFF position is used in an
and "1". Before operating the eccenter platform emergency. The siren will be silent and the
start the main motor in the eccenter platform indicator lamp LOW OIL LEVEL goes
and then set switch in position "1". out. The operation of the crane may be
See also instruction PM46 2517-E00. continued for a short time. Check why oil
level has dropped!
S11 FORCE CLOSED 2) The BY PASS position is used in Extreme
Two-position switch. When switch is in posi- Emergency to lower a load which is hanging
tion ON the FORCE CLOSED function can be in the hook. The LOW OIL LEVEL lamp
activated by the pushbutton on the right control continues to illuminate and the crane siren
lever. sounds.

S13 START / STOP (1 / 0) S20 PARKING OF JIB


Pushbutton with two positions: Key switch. Is normally in position "0".
- Position "1" starts the complete crane. During When luffing out is stopped due to the maxi-
the starting sequence the DO NOT mum outreach limit switch, further lowering of the
OPERATE pilot light illuminates. jib is possible (for parking purposes of jib) only if
- Position "0" stops the complete crane. The the key switch is turned to position "1".
power supply to the main electric motor and
electronics will be broken. S21 CARGO/GRAB HANDLING
Key switch for cargo or grab handling. See
F14 RESET WIPER instruction PM40 6446-E00.
Pushbutton. Resets the wiper motor (automatic
fuse), when the wiper motor has stopped due S22 WIPER FLUSHER
to a too high current. Switch. O/WIPER/FLUSHER. Starts and
stops the window wiper and flusher.
S15 EMERGENCY STOP
Pushbutton. Stops the complete crane in case S23 CABIN LIGHT
of emergency. The pushbutton has to be reset, Switch. 0/1. (On/Off).
otherwise the crane cannot be re-started.
S24 HEATER CABIN
Switch. 0/1. Starts and stops the cabin heater.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (6)
4 OPERATION
OPERATION PM40 6840-E00 rev.: - 2008-03-05

S25 AIR CONDITION S32 CONTROL LEVER, LUFFING/SLEWING


Switch. Starts and stops the air condition. With the control lever in neutral position the
See also instruction "Air Conditioning, Opera- brakes are engaged.
ting Instruction" (PM40 6100-E00). Moving the control lever a short distance from
neutral releases the brake for luffing winch or/
S26 HOISTING SLACK OVERRIDE and slewing machinery.
Switch. Automatic return. Is normally in position
"0". When by-passing slack wire hold the switch
in position "1".
To be used when parking the grab on deck.
Control lever movement
S27 AUTO OPEN/CLOSE Lowering
Two-position switch. When the switch is in
position ON the opening/closing movements Grab
Grab
will continue when the control lever is moved to closing opening
hoisting/lowering. After opening/closing the grab
the hoisting/lowering movements will start Hoisting
immediately. The automatic opening/closing
movements stops if the control lever is in neutral Start - acceleration Retardation - stop
position or is not moved in 0.5 seconds.

S31 CONTROL LEVER, HOISTING/LOWERING, Speed


GRAB CLOSING/GRAB OPENING max.
When control lever is in neutral position the
brake is engaged and holds the load.
Time
a) HOISTING/LOWERING 2 sec. 2 sec.
Moving the control lever short distance from Acceleration Retardation
neutral releases the brake for both hoisting
winches.
Fig. 2. Hoisting/Lowering. Grab opening/Grab closing.
Moving the control lever furthermore in
hoisting or lowering direction means
continued speed increase from zero to
maximum speed.
Moving the control lever furthermore in luffing
b) GRAB CLOSING/GRAB OPENING or slewing direction means continued speed
Moving the control lever short distance increase from zero to maximum speed.
from neutral releases the brake for both To give a smooth acceleration and retardation
hoisting winches. to the luffing winch movement and the slewing
Moving the control lever furthermore in closing or movement the control system is fitted with a
opening direction continued speed increase ramp former with a special ramp time.
from zero to maximum speed. The ramp time is the same as it takes the luffing
To give a smooth acceleration and retardation winch speed or the slewing machinery to in-
to the winch movement the control system is crease from standstill to maximum speed when
fitted with a ramp former with a special ramp the control lever is moved rapidly from zero to
time. maximum speed position.
The ramp time is the time it takes to increase the In the same way it also takes the
winch speed from standstill to maximum speed, corresponding ramp time to decrease the winch
when the control lever is moved rapidly from speed from maximum to standstill if the control
zero to maximum speed position. In the same lever will be dropped.
way it also takes the corresponding ramp The ramp time for luffing is 2 sec. and for
time to decrease the winch speed from maxi- slewing 4 sec. See Fig. 3 and 4.
mum speed to standstill, if the control lever
will be dropped. Auto-tension: Press pushbutton on top of
The ramp time for the hoisting system is 2 the control lever to facilitate the filling of the
sec. See Fig. 2. grab.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 3 (6)
4 OPERATION
OPERATION PM40 6840-E00 rev.: - 2008-03-05

Control lever movement CT1 - Electric Cabinet

S50 FEED PUMP MOTOR


Switch. Summer/Winter.

Summer
Start - acceleration Retardation -stop When outside temperature is above +5C set
switch in SUMMER position. Set main switch
Speed
max.
in position "ON" (1).

Winter
When outside temperature is below +5C set
Time switch in WINTER position. Set main switch in
2 sec. 2 sec. position "ON" (1) some 24 hours before opera-
tion.
Acceleration Retardation
S51 EMERGENCY STOP
Fig. 3. Luffing. Pushbutton. Stops the complete crane in case
of emergency. The pushbutton has to be reset,
otherwise the crane cannot be re-started.

Control lever movement Q1 MAIN SWITCH


Cuts off the main power to cabinet CT1.

DANGER! Separate feed in cabinet CT1!


Start - acceleration Retardation - stop Powered even when main switch is switched
off.
Speed
max. S53 EMERGENCY STOP
Pushbutton. Positioned in the lower part of
the crane house.
Time
4 sec. 4 sec.
Acceleration Retardation S50 - Feed
pump motor
Fig. 4. Slewing.

Hour meter

S41 CABIN LIGHT


Pushbutton. Positioned on the rear wall inside
cabin.
S51- Emergency
stop

Q1 - Main switch

Fig. 5. Electric cabinet CT1.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
4 (6)
4 OPERATION
OPERATION PM40 6840-E00 rev.: - 2008-03-05

CT4 - Operating box, eccenter platform CT11 - Electric Cabinet, eccenter platform

(HER1) LOW OIL LEVEL S61 EMERGENCY STOP


Pilot light. Illuminates when the oil level in the oil Pushbutton. Stops the complete crane and
tank in the eccenter platform is too low. eccenter platform. The pushbutton has to be
reset otherwise the crane and eccenter
(HER2) MAIN MOTOR, Eccenter platform platform cannot be re-started.
Pilot light. Illuminates when the eccenter
platform's main motor starts. Q1 MAIN SWITCH
Cuts off the main power to cabinet CT11.
(SER3) 1/0 (START/STOP), Eccenter platform
See instruction PM40 6454-E00. DANGER! Separate feed in cabinet CT11!
Powered even when main switch is switched
(HPL4) PARKING LOCK ENGAGED off.
Pilot light.
See separate instruction PM46 2517-E00.

(SPL5) PARKING SLEWING LOCK


Key switch. S61 - Emergency stop
See separate instruction PM46 2517-E00.
Q1 - Main switch Hour meter
(HPL6) PARKING POSITION, SLEWING LOCK
Pilot light.
See separate instruction PM46 2517-E00.

(HPL7) PARKING LOCK NOT ENGAGED


Pilot light.
See separate instruction PM46 2517-E00.

(SPL8) PARKING LOCK PINS


Switch.
See separate instruction PM46 2517-E00.

(HPL9) ALARM
Buzzer.
See separate instruction PM46 2517-E00.
Fig. 6. Electric cabinet CT11, eccenter platform.

AD1 Display
Shows information to the crane operator, for
example load in hook, jib outreach and hoisting
speed. See instruction PM40 6713-E00.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 5 (6)
4 OPERATION
OPERATION PM40 6840-E00 rev.: - 2008-03-05

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
6 (6)
OPERATION PM40 6446-E004rev.:
OPERATION
a 2011-07-07

OPERATING INSTRUCTION
START - STOP
MacGREGOR cranes are designed for operation in harbour or sheltered water environments where there is no
significant movement of the ship due to wave action.

WARNING!
Only ship's crew is allowed to operate key switches. Keys must be stored in a safe place by responsible officer.

Notify responsible officer onboard before taking crane into operation.

Make sure that there is nobody in the crane house who might be caught in the machinery or strangled by the
wire ropes.

BEFORE STARTING START


WARNING-
LIGHT

START

Read instructions carefully before Check that control levers are in


Press pushbutton, position 1
taking crane into operation. neutral. If not, notify responsible
(START) to start the crane. The
officer.
crane will start within 20 seconds
and is operational when the red
EMERGENCY STOP warning light goes out.
Do not operate on red light.

STOP

STOP
- LET GO the control levers; they
If the crane gets out of control...
will return automatically to their
neutral positions. Press pushbutton, position 0
- Press Emergency Stop button! (STOP).

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 1 (4)
4 OPERATION
OPERATION PM40 6446-E00 rev.: a 2011-07-07

Note! Calibration of absolute encoders for open and closed grab to be done before taking crane into operation or
after replacement of wire. See instruction 6.303.35 E in cabinet CT2 (MB).

SWL and cargo/grab handling measurements, see Technical Data in section 2.

WARNING! Do not move Key switch CARGO/GRAB HANDLING from the GRAB position, if the grab is raised.
The grab will close in an uncontrolled manner which can cause death or personal injuries.

Grab handling mode (right lever) Cargo handling mode (right lever)

- Switch CARGO/GRAB HANDLING to position GRAB - Switch CARGO/GRAB HANDLING to position CAR-
XX Ton. GO XX Ton.
- Open and close, and lower or hoist grab with right - Both holding and closing winches are hydraulically
lever. connected to each other.

CARGO/GRAB CARGO/GRAB
HANDLING HANDLING
Lowering Lowering
CARGO SEP. RUN GRAB CARGO SEP. RUN GRAB
xx Ton xx Ton xx Ton xx Ton
x-xxm x-xxm Grab Grab x-xxm x-xxm
closing opening
TEST TEST
ADJ. ADJ.
Hoisting Hoisting

Right lever Right lever

For service and ship's crew only

Separate run of holding winch or closing winch

- Key switch CARGO/GRAB HANDLING in position - Key switch CARGO/GRAB HANDLING in position
SEP. RUN. TEST/ADJ.
Holding and closing hydraulic circuits are separated. In this position the grab limit, controlled from cabinet
Synchronizing of winches is disconnected. CT2/MB, is inactivated.
HOISTING/LOWERING lever movement actuates the This feature may be utilized when checking and
holding winch pump. setting the limit positions for open and closed grab.
Close the stop cock 1247 and 1249. The holding and closing winch is operated in speed
CLOSING/OPENING lever movement actuates the reduce.
closing winch pump. Adjustable "Open Grab" limit potentiometer located
Close the stop cock 1248 and 1250. in cabinet CT2 (MB), see instruction 6.303.35 E.

CARGO/GRAB CARGO/GRAB
HANDLING HANDLING
CARGO SEP. RUN GRAB CARGO SEP. RUN GRAB
xx Ton xx Ton xx Ton xx Ton
x-xxm x-xxm x-xxm x-xxm

TEST TEST
ADJ. ADJ.

2011-08-18 Project No: 2/0702102LMW1


2 (4) Valid for: 62507582
OPERATION PM40 6446-E004rev.:
OPERATION
a 2011-07-07

CRANE OPERATION

CONTROL LEVER, CONTROL LEVER, HOIST-


SLEWING / LUFFING ING / LOWERING
GRAB CLOSING / GRAB OPENING
Luffing out Lowering

Slew Slew Grab Grab


left right closing opening

Luffing in Hoisting

With the slewing/luffing control le- When control lever is in neutral To give a smooth acceleration and
ver in neutral, the brakes are en- position brakes are engaged and retardation to the winch movement
gaged. holds the load. the control system is fitted with a
ramp former with a special ramp
Moving the lever a short distance Hoisting/lowering time.
from neutral releases the brakes. Moving the control lever a short
Moving the lever left or right starts distance from neutral releases the Force closed
the crane to slew in the direction brake for both holding and closing To use force closed function press
chosen. winches. pushbutton on top of right control
lever.
Moving the lever forwards or back- Holding the control lever in this posi-
wards starts operation of the luffing tion will keep the load at constant
winch. height. The position of the lever is
depending on the load on the hook.
Auto-tension
To use auto-tension press pushbut- Moving the control lever further-
ton on top of the left control lever to more in hoisting or lowering di-
facilitate filling of grab. rection means continued speed
increase from zero to maximum
speed up or down.

Grab closing/grab opening


Moving the control lever short dis-
Pushbutton tance from neutral releases the
brake for both holding and closing
winches.

Moving the control lever further-


more in closing or opening direction
means continued speed increase
from zero to maximum speed.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 3 (4)
4 OPERATION
OPERATION PM40 6446-E00 rev.: a 2011-07-07

CRANE OPERATION

AUTO-TENSION AUTO OPEN/CLOSE DRAGGING LOADS


Lowering

Grab Grab
opening closing

Hoisting
Left lever

When starting a grab opening/clos-


ing movement and then moving the Dragging loads is not permitted!
control lever to hoisting/lowering po- Do not drag loads - lift them.
sition, within 1 sec., the opening/
closing movement will continue at LIST / TRIM
full speed. After opening/closing the
Closing grab the hoisting/lowering move-
ments will start immidiately. The
switch on the control panel must
be in position ON.

The holding winch lowers the grab


during closing operation and the
grab digs deeper by means of its Verify that ship does not list more
own weight, which increases the than 5 degrees and does not trim
filling. more than 2 degrees.

FORCE CLOSED

The Force Closed function indicates


to the system that the grab is closed
and can be hoisted. This is used if
an obstacle is caught in the grab or
to avoid overfilling. The switch on
the control panel must be in posi-
tion ON and the pushbutton on top
of the right control lever activated.

2011-08-18 Project No: 2/0702102LMW1


4 (4) Valid for: 62507582
OPERATION 4 OPERATION
PM40 6454-E00 rev.: - 2008-03-10

OPERATING INSTRUCTION
Crane/Eccenter Platform
START - STOP
MacGREGOR cranes are designed for operation in harbour or sheltered water environments where there is no
significant movement of the ship due to wave action.
WARNING!
Only ship's crew is allowed to operate key switches. Keys must be stored in a safe place by responsible officer.

Notify responsible officer onboard before taking crane and eccenter platform into operation.
Make sure that there is nobody in the crane house or in eccenter platform who might be caught in the
machinery or strangled by the wire ropes.

BEFORE STARTING START


WARNING
LIGHT

START

Read instructions carefully before Check that control levers are in


taking crane into operation. neutral. If not, notify responsible
officer. Press pushbutton, position 1
(START) to start the crane. The
crane will start within 20 seconds
and is operational when the red
EMERGENCY STOP warning light goes out.
Do not operate on red light.
Crane and eccenter platform
STOP

STOP
If the crane gets out of control... - LET GO the control levers; they
will return automatically to their
neutral positions. Press pushbutton, position 0
- Press Emergency Stop button! (STOP).

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (4)
4 OPERATION
OPERATION PM40 6454-E00 rev.: - 2008-03-10

Note! Grab limit switch adjustment to be done before taking into operation or after replacement of wire. See instruction
6.303.35 E.

Grab handling mode (right lever) Cargo handling mode (right lever)

- Switch CARGO/GRAB at postion GRAB. - Switch CARGO/GRAB at position CARGO.


- Switch GRAB at position 0, operating position. - Switch GRAB at position 0, operating position.
- Open and close grab with right lever. - Both holding and closing winches are hydraulically
connected to each other.

Cargo/Grab Handling Cargo/Grab Handling


Grab Lowering Cargo Lowering

Grab Grab
closing opening
Grab Grab
0 1 Hoisting 0 1 Hoisting
2 2
Right lever Right lever

For service and ship's crew only

Separate run of holding winch or closing winch

- Switch CARGO/GRAB at position GRAB - Switch CARGO/GRAB at position GRAB


- Switch GRAB at position 1, separate run. - Switch GRAB at position 2, TEST/ADJUST.
Holding and closing hydraulic circuits are separated. In this position the grab limit switches in the M-
Synchronizing of winches is disconnected. cubicle are by-passed.
HOISTING/LOWERING lever movement actuates This feature may be utilized when checking and
the holding winch pump. setting the limit positions for open and closed grab.
Close the stop cock 1247 and 1249.
CLOSING/OPENING lever movement actuates the Adjustable "Open Grab" limit switch located in
closing winch pump. cabinet CT2, see instruction 6.303.35 E.
Close the stop cock 1248 and 1250.

Cargo/Grab Handling Grab Cargo/Grab Handling Grab


Grab 0 1 Grab

2 2

2011-08-18 Project No: 2/0702102LMW1


2 (4) Valid for: 62507582
OPERATION 4 OPERATION
PM40 6454-E00 rev.: - 2008-03-10

CRANE OPERATION

LIST / TRIM DRAGGING LOADS

Verify that ship does not list more Dragging loads is not permitted!
than 5 degrees and does not trim
more than 2 degrees. Do not drag loads - lift them.

ECCENTER PLATFORM
Note!
The eccenter platform and the crane must NOT be turned at the same time. The eccenter platform can be
turned with load in the hook/grab.

How to position/park the eccenter platform, see instruction PM46 2517-E00. After positioning/parking the eccenter
platform the electric motor should be stopped by pressing the stop button.

The Start/Stop button for the eccenter platform is to be found on the separate box, CT4, on right hand wall in
the cabin. Approx. 5 minutes after start the machinery automatically stops by a time relay.

START STOP

Press Start/Stop button in position Press Start/Stop button in position


"1" to start the eccenter platform. "0" to stop the eccenter platform.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
3 (4)
4 OPERATION
OPERATION PM40 6454-E00 rev.: - 2008-03-10

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


4 (4) Valid for: 62507582
4 OPERATION
OPERATION PM40 6713-E00 rev.: - 2008-03-20

Operating Information - MacHeavyvisor 2.0

General The three grey boxes


MacHeavyvisor is a computer program that is part If all three boxes are showing two lines ( -- ) there
of the logging and information system delivered by is no connection with the CC2000 systems, which
MacGREGOR. The program is executing on a also is indicated in the lower left corner.
dedicated computer installed inside the crane
cabin. MacHeavyvisor communicates with crane The lower right box indicates the current jib
control system (CC2000) via data communications radius in meter/feet. When the value gets close to
cables. The MacHeavyvisor program and the the limit the background in the box will start
computer is automatically started and stopped flashing yellow. If the value equals or exceeds the
when the electric power of the crane system is limit the background will display a solid yellow
switched on/off. background.

Functionality The top middle box indicates the current load in


MacHeavyvisor has two main purposes: the hook in ton. If the value exceeds the maximum
- Displaying real time information about current limit the background in the box will start flashing
properties of the crane such as jib radius, load yellow. In case of an overload situation, specifically
in the hook, hoisting speed, list and trim. indicated by CC2000, the background in this box
- Logging information about crane operations, will start flashing red together with an alarm sound.
allowing future analysis.
The top right box indicates the current
hoisting/lowering speed in m/min.

The diagram
The centre part of the screen shows a diagram
visualizing the current load in hook and jib radius
once more in addition to the text values displayed
in the grey boxes. This visualization also indicates
all limits and possible movements for the crane.
The current values are indicated by a white ball
with a black circumference. The areas displayed in
the diagram are defined by parameters. The green
area indicates normal operation, the yellow
indicates speed reduced and the red border is the
Fig. 1. Main screen.
stop limit.

Joysticks represented by circles


On each side of the screen there are two circles
containing green arrows. These represent the two
joysticks used when operating the crane. When an
operation is not allowed a black cross will over
cross the corresponding arrow.

Project No: 2/0702102LMW1 2011-08-18


1 (2)
Valid for: 62507582
4 OPERATION
OPERATION PM40 6713 E00 rev.: - 2008-03-20

Communication
In the lower left corner of the display there will
appear "COM1" or "No connection". COM1
indicates communication with the CC2000 at the
moment. No connection means that for some
reason there is no communication between the
program and the CC2000 system.

Error indication
An error in CC2000 is indicated with the text Error
CC2000, in red in top middle, below the crane
mode.

2011-08-18 Project No: 2/0702102LMW1


2 (2)
Valid for: 62507582
4 OPERATION
OPERATION PM41 0001-E rev.: - 1994-06-16

EMERGENCY ESCAPE INSTRUCTIONS


Leaving Crane Operator's Cabin
Using Escape Line and Safety Belt
1. Make sure that the loop at the upper end of the
escape rope is securely fastened in the dee-eye
on the cranehouse wall.

2. Put on the safety belt and pull tight.

3. Drop the reel out of the cabin window so that the


rope uncoils and hangs down.

Take care that the reel does not hit anybody or


cause other damage.

4. Exit through the window on the escape ladder on


the outside of the cabin and grip the rope firmly
just below the brake buckle. Adjust the speed of
descent by alternately holding the rope tight and
letting go by degrees.

Braking of the lowering speed may also be con-


trolled by a person on deck by alternately tight-
ening and slackening the rope.

If more than one person is to descend by the rope,


reverse it after each lowering operation.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (2)
4 OPERATION
OPERATION PM41 0001-E rev.: - 1994-06-16

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (2)
4 OPERATION
OPERATION PM46 2517-E00 rev.: - 2008-03-13

Parking of Eccentric Platform, Parking Lock

Caution! (or both) of the lock pins is (are) not in the exact
All keys for all lockable switches must be stored in a locking position, the eccentric platform can be
safe place by the officer responsible on board. inched to the required position. See Fig. 2 and 3.
- The red lamp "PARKING LOCK ENGAGED" should
now illuminate. See Fig. 2 and 4.
Slewing of eccentric platform to parking When operating the parking pins proximity switch is
position activated. See Fig. 7.

Note! The eccentric platform can be be turned with


load in hook/grab. Releasing of eccentric platform from
parking position
- Move the eccentric platform to parking position, see
Fig. 8. - Set switch "PARKING LOCK PINS" in position
- Set the key switch "PARKING SLEWING LOCK" "UNLOCK" and wait until lamp "PARKING LOCK
in position 1 (should be kept in this position until NOT ENGAGED" goes out.
eccentric platform has been released from its - Release eccentric platform from parking position.
parking position). See Fig. 2. - Set the key switch "PARKING SLEWING LOCK"
- Slew the eccentric platform until the signal lamp in 0-position.
"PARKING POSITION, SLEWING LOCK"
illuminates. See Fig. 2. The eccentric platform slews Caution!
during this operation. Normal operation
- Lock the eccentric platform by setting switch
Do not operate slewing if the red lamp "PARKING
"PARKING LOCK PINS" in position "LOCK".
LOCK NOT ENGAGED" illuminates and the alarm is
- The red lamp "PARKING LOCK NOT ENGAGED"
activated or if the red lamp "PARKING LOCK
and the alarm remain active until the eccentric
ENGAGED" illuminates during normal operation of cargo.
platform is locked in its parking position. If either
Stop and check parking lock device.

(Located on
the right side
wall.)

Operator's
seat

Alarm

Fig. 1. Control panels in cabin. Fig. 2. Operating box CT4 in cabin.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (2)
4 OPERATION
OPERATION PM46 2517-E00 rev.: - 2008-03-13

PARKING LOCK PARKING LOCK


NOT ENGAGED ALARM ENGAGED

Fig. 3. Indications when parking lock is not engaged. Fig. 4. Indication when parking lock is engaged.

Hydraulic cylinder Hydraulic cylinder


Guide plate
Guide plate

Lock pin

Fig. 5. Parking lock not engaged. Fig. 6. Parking lock engaged.

Note! If a parking lock pin accidentally is engaged


during crane operation and the eccentric platform is
at rest, start the eccentric platform and the lock pin is
automatically disengaged.
Parking lock Fig. 7. Inductive switch.

Parking lock

Fig. 8. Eccenter platform, parking position.

2011-08-18 Project No: 2/0702102LMW1


2 (2) Valid for: 62507582
4 OPERATION
OPERATION 4.620.26 E rev.: a 2008-08-20

Parking the Crane, Sea Stowing


General Instruction

Introduction

Prior to sea voyage, the jib/jib extension should be put When the jib enters the parking area the function "Force
on its parking support, see Fig. 2. The hook is to be Limitation" is automatically activated. This function
stowed to deck, fibrestrops with low ultimate load or limits the pull in the hoisting wire rope to reduce stress
manual stretching screw must be used. If the hook is in the steel structure of the crane and parking
not secured to deck a jib safety lock is recommended to arrangement. See also instruction "Limit Switches in
lock the crane jib in the parking support. See Fig. 3. ..." in section 6.3.

Parking the crane Sea stowing with cargo hook secured


to deck
When parking, the jib is driven to maximum outreach
and then the key switch "PARKING OF JIB" is put in 1. Lower the jib into parking support, using the key
position "1", see Fig. 1. The key switch must be switch "PARKING OF JIB", see Fig. 1.
held in this position until the jib reaches its parking 2. Run the block up to suitable height.
position. 3. Secure hook to deck as shown in Fig. 2.

PARKING OF JIB

0 0
1 1

Fig. 1. Switch in cabin, Parking of jib.

Rope connection

Stretching screw
Notice! Hand-tighten
turnbuckle
only to the extent that
Deck the tightening gear is
not slack.

Fig. 2. Jib/jib extension on parking support, hook secured to deck.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (4)
4 OPERATION
OPERATION 4.620.26 E rev.: a 2008-08-20

Sea stowing with cargo hook/block Prior to cargo handling


hoisted to jib top
1. Release the hook from sea stowing position.
1. Lower the jib into parking support, using the key 2. Release the crane jib from parking parking
switch "PARKING OF JIB". See Fig. 1. support.
2. Run the block up against the jib. Do NOT tighten 3. Luff the crane in to working area (e.g. within max.
too hard. (The jib must still be resting on the support). outreach).
3. We recommend to secure the hook to the deck with
a rope otherwise the hook will be swinging during Note! Release the hook manually from sea stowing
sea voyage. See Fig. 4. position before starting the crane since the hook will
start hoisting when the brake is released.
When parking the jib with the hook block hoisted to jib Crane jib
top it is important that the parking support is provided Locking bar
with an arrangement to lock the crane jib/jib extension.
See Fig. 3.

Important!
The wire ropes must not be tightened too hard. The Chain
crane structure, wire ropes, sheaves, and winches
are subject to heavy stress during sea voyage.
Jib
support

Locking bar position with


crane in operation

Fig. 3. Locking arrangement on parking support.

Rope

Fig. 4. Block secured to deck by using a rope.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (4)
4 OPERATION
OPERATION 4.620.26 E rev.: a 2008-08-20

Crane jib parked on next crane


housing or foundation (If no electrical
interlocking.)

Example:
Before operating crane No. 1 carefully check that crane
No. 2's jib has been removed from its parking support,
see Fig. 5.
Crane No. 2 Crane No. 1

Fig. 5. Jib parked on crane housing.

Example:
Jibs parked in their jib supports on the foundation Before operating the crane carefully check that the
towards each other. Hook secured to deck, see crane jib has been removed from its parking
Fig. 6. support.

Crane No. 2 Crane No. 3

Fig. 6. Jib parked on foundation, hook secured to deck.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
3 (4)
4 OPERATION
OPERATION 4.620.26 E rev.: a 2008-08-20

Parking suggestions of extra equipment

Example: Important!
The grab should be lowered to the deck when the Power cable and stabilizing cable should be parked
crane is parked, this to avoid load on the wires. on jib top during sea voyage. Parking on hook block
is for temporary use only.

Turnbuckle
Support Support
SIDE VIEW TOP VIEW

Fig. 7. Grab lowered to deck, fixed with suitable tightening equipment.

Example: Example:

Fix block
with wire
ropes

Deck Deck

Angle bar Angle bar

Fig. 8. Power swivel with lifting block secured to deck. Fig. 9. Power swivel secured to deck.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
4 (4)
5 MAINTENANCE
MAINTENANCE 5.005.61 E rev.: b 2010-03-24

Maintenance Chart

Lubricate crane according to LUBRICATING Wire ropes, wire rope clamps, pears and
CHART. shackles

- Inspect for wear. See instruction "Handling,


Installation and Maintenance of Steel Wire
Daily or before taking crane into Ropes" in section 6.2.
operation - Wire ropes are inspected according to
stipulations issued by classification associations
Hydraulic oil tank and national bodies.
- Check oil level.
Emergency light (optional)
Slewing gear case - Check indicator lamps on armatures in crane
- Check oil level. See instruction, section 6.1. The house.
oil quantity is marked on the name plate and in Green light - battery is charged.
instruction "Technical Data", section 2. Red light - check battery and bulbs.

Winches
- Check oil level. See instruction, section 6.1. Oil
Every 100 operating hours
quantity to be found on the name plate and in
instruction "Technical Data", section 2.
Slewing bearing screws
- Inspect visually the slewing bearing from the deck
Filter service indicators
and inside pedestal. If any screw shows a
- Check filter service indicators.
tendency to slacken, tighten all screws with a
- If necessary change filter cartridges, see
torque wrench or a hydraulic tensioner see
instructions "Filters", section 5.
drawings "Slewing bearing, yard mounting" and
"Slewing bearing, mounting", section 9.3.
Oil filter, eccenter platform
- Check pressure (manometer) before taking crane Pumps
into operation. The pressure must not exceed 1.7
- Check for leakage.
bar (0.17 MPa).

Limit switches; compare section 6.3 instruction


for stop position
Every 200 operating hours or every two
- Testrun all functions and check that they are
months
working properly.

Slack wire switch Multiple-disc brake, slewing gear set


- Function test, see instruction, section 6.3. - The drain plug shall be taken out every 200 hours
of operation, to drain off oil that may have been
Loose gear collected.

- Check that hook, swivel, shackle and lifting beam


are intact.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (4)
5 MAINTENANCE
MAINTENANCE 5.005.61 E rev.: b 2010-03-24

Oil coolers Wire sheaves


- Inspect the oil coolers externally. Clean when - Inspect for wear.
required. (The oil coolers are installed on crane
house top, under cabin and on eccenter
Slack wire switch
platform.)
- Inspect rollers for wear or damage.

Filter casette, air conditioning (optional)


Climb protection
- Change filter casette.
- Inspect climb protection for wear and damage.
Note! It is important to change filter casette at
correct intervals to obtain as high cooling as
possible. Electrical equipment including slip-ring unit
- Inspect according to Electrical Equipment,
Escape device General Maintenance in section 6.3.
- Visual inspections should be carried out with
particular attention being paid to the condition of Slip-ring unit
the rope. - Check brush holders and wire brushes. See
instruction in section 6.3.
Ventilation with filter (optional)
Crane house, eccenter platform, foundation and
- Check filter
jib welding joints
- Clean or change if necessary. See separate
- Inspect for any sign of cracks.
instruction.
See "Inspection of Stressed Components and
Structures", section 5.

After 200 operating hours External access ways


- Inspect for wear and damage.
Slewing gear case
- The first oil change. (Running-in period 200 Hydraulic system
hours.) See instruction, section 6.1. - Measure the pressures according to the hydraulic
circuit diagrams adjoining list, section 9.4.
- Reset as required.
Winches
- The first oil change. (Running-in period 200
hours). Oil analysis (oil tank)
- Sample oil and analyse. Change if necessary.

Pump servo
Every 500 operating hours
- Check plussing
- If necessary adjust.
Ventilation with filter (optional)
- Check filter bag. Change if necessary. See
Air conditioner (optional)
separate instruction.
- Check that the unit is securely fastned and not
damaged. See instruction, section 5.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (4)
5 MAINTENANCE
MAINTENANCE 5.005.61 E rev.: b 2010-03-24

Slewing gear, pinion Every 2000 operating hours or every


- Check backlash. two years

Slewing bearing Hydraulic oil tanks


- Check seals. - Take out the drain plug.
- Drain oil and clean the reservoir. (See Hydraulic
Oil Tank, section 5.)
Filter service indicators
- Verify that the oil level float switch is working
- Change filter cartridge. See instructions "Filters",
properly. This inspection is verified when
section 5.
changing oil or cleaning of oil tank.
- Check air breather cap.
Air breather, hydraulic oil tank - Top up with fresh oil according to Lubricants for
- Check and change air breather on top of the tank. Deck Machinery, section 5.
- Change all oil filter cartridges.
Hydraulic accumulators
- Check pressure, re-charge as required. See Multiple-disc brake, winches
instruction Hydraulic Accumulators, section 6.1. - Check for leakage.
- Check braking torque.
- Check discs.
- Check according to instruction for winch in
section 6.1.
Every 1000 operating hours or at least
every year
Multiple-disc brake, slewing gear set
- Check for leakage.
Slewing gear case - Check braking torque.
- Change oil. See instruction, section 6.1. - Check discs.
- Check according to instruction "Slewing Gear Set,
section 6.1.
Winches
- Oil analysis. See section 6.1 "Winch".
- Change oil. See instructions "Winch", section 6.1. Hydraulic hoses and couplings outside
- Inspect for damage and leakage.

Ventilation with filter (optional)


- Change filter bag. At high contents of air pollutions,
filter bag should be checked and changed more
often.

Slewing bearing
- Grease sampling, see instruction 625/1579 E.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
3 (4)
5 MAINTENANCE
MAINTENANCE 5.005.61 E rev.: b 2010-03-24

Every four years

Slewing bearing studs/screws


- Tighten all studs or screws with a hydraulic screw
tensioner or a torque wrench. Tightening torque,
see separate drawings, "Slewing bearing, yard
mounting" and Slewing bearing, mounting",
section 9.3.
- Consult MacGregor Cranes, Service Division
before replacing studs or screws with any other
specifications than recommended.

Every five years or every 5000


operating hours

Hydraulic hoses inside crane house


- Check hydraulic hoses for damage. See
instruction in section 6.1.

Every ten years

Hydraulic hoses
- Replace all hydraulic hoses. See instruction in
section 6.1.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
4 (4)
5 MAINTENANCE
MAINTENANCE 5.006.2 E rev.: - 1999-12-01

Air Conditioning
Maintenance / Trouble-shooting / Service
Maintenance

This air condition unit is designed for an ambient tem- - Is the fuse in the electric box, from where the supply
perature between -20C and +40C. to the unit is taken, in order?
Inside the cabin the unit will maintain a temperature - Is the operating thermostat working properly? Test
between +18C and +30C. this by turning the thermostat knob on the control
The unit is designed to be installed from inside the roof panel from -10C to +20C. The compressor light
of the cabin and does not require any regular shall go off by this operation.
maintenance. Instead we recommend you to carry out
an operation check now and then to make sure the unit
is working properly. Service

Checkpoints Always consult an authorized refrigeration technician for


your service. Ask for a written report on what has been
- Make sure the unit is properly fixed to the roof.
carried out.
- Make sure that no object is placed in front of the unit
All service except cleaning the condenser can be done
and the cooling objects are placed in a way that they
from inside the cabin through a service door.
do not stop the circulation of the cold air.
- Make sure that air inlet and outlet on the front cover
are free from objects which could stop the air circula-
tion.
- Make sure that the condenser does not have choked
flanges or is clogged with dirt.
- Make sure that the condenser and evaporator fan are
rotating and works properly.
- Make sure that the drain lines are not clogged with
dirt.
- Check for unfamiliar sounds and vibrations.
- Check for oil leaks, corrosion on pipes etc.

Keeping the unit clean


At times it may be necessary to clean the unit. Do not use 1 2 3 4 5
cleaning solutions, use instead a smooth cloth with mild
detergent and water. 1. Control panel.
2. Expansion valve.
3. Service valve, HP-side.
Filter casette 4. Service valve, LP-side.
- Change filter casette. See instruction 5.005.41 E. 5. Sight glass.

Trouble-shooting Warning!

Problems usually appear from one of three areas: Incorrect installation or not fixing the unit properly,
- Power supply. may lead to personal injuries if the unit is falling
- Objects in front of the unit which stops air circula-tion. down.
- Evaporator or condenser has choked flanges. If a leakage of refrigerant would appear there is a
risk for frost-bites or burns if in direct contact with
Check up the following: the refrigerant in hotgas or liquid phase.
- Is the power cord plugged in to the unit? The refrigerant in this unit must not be released to
- Is the main switch on the control panel in the position the enviroment.
"AIR COND"?
Project No: 2/0702102LMW1 2011-08-18
Valid for: 62507582
1 (4)
5 MAINTENANCE
MAINTENANCE 5.006.2 E rev.: - 1999-12-01

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (4)
5 MAINTENANCE
MAINTENANCE 5.006.2 E rev.: - 1999-12-01

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
3 (4)
5 MAINTENANCE
MAINTENANCE 5.006.2 E rev.: - 1999-12-01

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
4 (4)
5 MAINTENANCE
MAINTENANCE 5.006.12 E rev.: b 2008-04-02

Ventilation with Filter


General

The ventilation unit is placed on the eccenter platform


and is thermostatic controlled. See instruction in
Section 3.
Roughing filter

Filter bags
Cap with filter
Cover, eccenter platform

Cover

Fig. 1. Eccenter platform. Cap with filter

Replacement of filter bags

Removal
- Open the cover
- Remove filter bags. El. motor

Installation
- Install sealing if necessary. A proper and airtight Fig. 2. Ventilation with filter.
installation is important for good filter performance.
- Install filter bags with the pockets in upright posi-
tion.
- Check that the pockets are free to be inflated by
the air flow.
- Be sure that the filter is properly installed and air-
tightnened.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 1 (2)
5 MAINTENANCE
MAINTENANCE 5.006.12 E rev.: b 2008-04-02

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


2 (2) Valid for: 62507582
5 MAINTENANCE
MAINTENANCE 5.018 E rev.: b 2004-05-24

Inspection of Stressed Components and Structures

Introduction
Stressed parts of the crane structure subjected to This inspection should be performed at intervals ac-
high loads require inspection for signs of cracks and cording to the Maintenance Chart.
other damage at regular intervals.
Note!
Cracks detected at an early stage do not generally Rust on a painted surface does not necessarily
impair the handling safety of the crane unless they mean that there is a crack in the underlying mate-
are not repaired. rial.

For safety reasons, service routines should include


Remedy
a regular inspection of the entire crane, with par-
When rust is found on top of or near a weld, grind
ticular attention paid to stressed parts. Check also
the topmost surface layer away to expose the crack
the parking support for wear and cracks, see Fig.
clearly. When in doubt, use Magnaflux to identify
2.
the crack.

Inspection Before repairing of a crack in a stressed part, al-


A thorough visual inspection is fairly easy to carry ways contact MacGREGOR Cranes, Service De-
out as cracks will generally show by cracking or partment for advice.
flaking of the paint followed by a brownish discol-
oration by rust.
(Inspect welds and surrounding material.)

Example:

Fig. 1. Crane structure. Fig. 2. Parking support.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 1 (2)
5 MAINTENANCE
MAINTENANCE 5.018 E rev.: b 2004-05-24

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


2 (2) Valid for: 62507582
LUBRICATING CHART PM51 1718-E00 rev.: a 2007-10-16

5 MAINTENANCE
Item Part of crane (see page 2 for location) a b c d e f
1 Wire sheaves, Jib top: 1 nipple/sheave (8-10 nipples); Thimble, 1 nipple *
2 Swivel, 1 nipple
3 Wire sheaves, Crane house, 1 nipple/sheave (10-11 nipples) *
4 Door hinges
5 Electric motors, upper and lower bearings, 2 nipples
6 Air breather cap
7 Luffing winch, rear bearing, 1 nipple
8 Oil tank
9 Hydraulic oil drain
10 Slewing bearing - See drwg. section 9.3 for nipples **
11 Slewing bearing teeth
12 Jib bearing, 2 nipples
13 Hoisting winch (holding and closing), rear bearings, 2 nipples
14 Hoisting winch (holding and closing), oil change
15 Slewing gear case, oil change
16 Luffing winch, oil change
17 Wire ropes
18 Shackles and wire rope pears
19 Oil filters, service indicators, 4135-4136, 4350-4352 ...; 4354-4356 ...
20 Beams, 4 nipples

Check what number of nipples that apply to your crane. It Key to symbols
* is of utmost importance that all nipples are greased. Grease for ball and roller bearings
Grease for plain bearings
** IfRelubrication should be performed under slewing motion.
that is not possible relubricate bearing through all grease Grease for wire ropes
fittings, then turn bearing approx. 200 mm and relubricate
again. Repeat this procedure until overlap of greasing is Grease for open spur gears
achieved and the whole bearing circumference is filled Grease for jib bearings
with new grease at the gaps and seals. (Five rotations/ Oil level, check
greasings should be sufficient.)
Oil filters, check
Air breather cap, check
Hydraulic oil, oil change
Gear case oil, oil change
The first oil change to be done after 200
KEY TO SYMBOLS working hours (running-in period)
a DAILY (ITEM 19 EVERY 8 WORKING HOURS)
b EVERY 50 WORKING HOURS
Gear case oil, oil change
The first oil change to be done after 200
c EVERY 200 WORKING HOURS OR EVERY TWO MONTHS working hours (running-in period)
d EVERY 500 WORKING HOURS OR EVERY SIX MONTHS
e EVERY 1000 WORKING HOURS OR EVERY YEAR Slip-rings to be treated according to
f EVERY 2000 WORKING HOURS OR EVERY TWO YEARS separate instruction, see section 6.3.

Documents with supplementary data:


Oil quantity required: "Technical Data", Section 2.
Maintenance intervals: "Maintenance Chart", Section 5.
Lubricants: "Lubricants for Deck Machinery", Section 5.
Project No: 2/0702102LMW1 2011-08-18
Valid for: 62507582
1 (2)
LUBRICATING CHART PM51 1718-E00 rev.: a 2007-10-16

5 MAINTENANCE
Red lamp on right control panel in operators cabin Jib top and lifting block

CHECK Example: Example:


OIL FILTER
Manual grease Central greased

1 1 1
1
1

CAUTION!
Renew all filter cartridges
when this lamp is lit. 1

Filter service Filters (optional)


indicator Cooling, winch gears: 4350,
4351, 4352. 17 17 17 17

19 Oil circulation, slewing gears: 18 18


4354, 4355, 4356, ...
18 18
Filter 4135
Visual
Indicator 20

2
19

3. Wire sheaves
18 18
17 17
18 18
19 Oil filling

Filter 4136-1

5. Electric motors
4. Door hinges

Air condition (optional)

7. Luffing winch, rear bearing


16. Luffing winch
19.
6. Air breather cap
Extended or normal cabin
8. Oil tank
13. Hoisting winch, rear bearing (holding and closing)
15. Slewing gear

10. Slewing bearing 14. Hoisting winch (holding and closing)


11. Slewing bearing teeth
9. Hydraulic oil drain 12. Jib bearings
2011-08-18 Project No: 2/0702102LMW1
Valid for: 62507582
2 (2)
LUBRICATING CHART PM51 1722-E00 rev.: - 2008-03-06
5 MAINTENANCE

Eccentric platform
KEY TO SYMBOLS PART OF CRANE a b c d e f

a DAILY OR BEFORE TAKING INTO OPERATION 1 SLEWING BEARING TEETH

b EVERY 100 WORKING HOURS 2 BALL BEARING SLEWING BEARING

c EVERY 200 WORKING HOURS OR EVERY TWO


- SEE DRWG. SECTION 9.3 *
MONTHS 3 SLEWING GEAR CASE,
OIL CHANGE 16.0 (3x)
d EVERY 500 WORKING HOURS OR EVERY SIX
MONTHS 4 SLIP-RING UNIT

e EVERY 1000 WORKING HOURS OR EVERY YEAR 5 PARKING CYLINDERS, 4 NIPPLES

f EVERY 2000 WORKING HOURS OR EVERY TWO 6 OIL TANK (APPROX. 250 LITRES)
YEARS

GREASE FOR BALL AND ROLLER BEARINGS


7 OIL FILTER **
8 OIL FILTER/SERVICE INDICATOR
GREASE FOR SLEEVE BEARINGS
9 ELECTRIC MOTOR, UPPER AND
GREASE FOR OPEN SPUR GEARS LOWER BEARING, 2 NIPPLES

HYDRAULIC OIL, OIL CHANGE * that


Relubrication should be performed during slewing motion. If
is not possible relubricate bearing through all grease
GEAR CASE OIL, OIL CHANGE fittings, then turn bearing approx. 200 mm and relubricate
THE FIRST OIL CHANGE TO BE DONE AFTER 200 again. Repeat this procedure until overlap of greasing is
WORKING HOURS (RUNNING-IN PERIOD) achieved and the whole bearing circumference is filled with
new grease at the gaps and seals. (Five rotations/greasings
OIL LEVEL, CHECK should be sufficient.)

Check pressure (manometer) every time before operating the


OIL FILTER, CHECK ** platform. The pressure must not exceed 1.7 bar (0.17 MPa).

FOR LUBRICANTS RECOMMENDED, SEE SEPARATE 1


PAGE IN THE INSTRUCTION BOOK.
3
5 3

3
7

5 2

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (2)
LUBRICATING CHART PM51 1722-E00 rev.: - 2008-03-06
5 MAINTENANCE

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (2)
5 MAINTENANCE
MAINTENANCE 5.301.8 E rev.: a 2009-04-20

Filters
Introduction
For cleaning hydraulic oil, the hydraulic system is The other indicator is visual (see Fig. 1) and should
equipped with two filters. The two filters are marked be read when the oil temperature is approximately
4135 and 4136. 45C. Upon reaching a certain degree of clogging, a
red indication can be seen on the top of the filter
Filter indicators indicator. Replace both filter cartridges in the system
when the red indication shows.
The filter indicators operate only when the crane
starts.
Replacement of filter cartridges
Filter 4135 has two filter indicators. One indicator is You must replace both cartridges (see Fig. 3) in the
electric and operates a warning lamp placed on the crane at the same time. Flush all other parts of the
control panel in the cabin (see Fig. 4a and 4b). filters with white spirit when you replace the cartridges.
Use new seals. Reassemble the filters.

4101 Visual 4102


indicator
Electric
indicator

Filter Filter
4135 4136

Fig. 1. Filter inlet. Fig. 2. Filter outlet.

Fig. 4a. Control panel.


Filter cartridge

Fig. 3. Filter cartridge. Fig. 4b. Control panel.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (2)
5 MAINTENANCE
MAINTENANCE 5.301.8 E rev.: a 2009-04-20

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (2)
5 MAINTENANCE
MAINTENANCE 5.301.9 E rev.: a 2008-04-02

Filter with Indicator, Eccenter Platform

Introduction Replacement of Filter Element


For cleaning hydraulic oil in the eccenter platform, Flush all other parts of the filter with white spirit when
the hydraulic system is equipped with a filter. The changing indicator. Replace filter element and O-ring
filter is installed on the pump unit, see Fig. 1, and is when the red indication shows.
marked 6111-15.

Filter Indicator
The filter is equipped with a filter indicator and
functions only when the crane is started.

The indicator is visual, see Fig. 1, and should be read


when the oil temperature is approx. 45C. Upon
reaching a certain degree of clogging, a red indication
can be seen on the top of the filter indicator.

Filter element

O-ring

Indicator

Filter

Indicator

Fig. 1. Filter on pump unit.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (2)
5 MAINTENANCE
MAINTENANCE 5.301.9 E rev.: a 2008-04-02

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


2 (2) Valid for: 62507582
5 MAINTENANCE
MAINTENANCE 5.301.10 E rev.: a 2008-03-06

Filter in Oil Tank, Eccentric Platform

General Replacement of filter element

For cleaning hydraulic oil in the eccentric platform, Pressure should be checked by use of a manometer
the hydraulic system is equipped with a filter. The (6182) every time before operating the platform. If
filter is installed on the oil tank, see Fig. 1, and is the pressure exceeds 1.7 bar (0.17 MPa) the filter
marked 6131. element and O-rings must be replaced.

O-ring

Filter element

O-ring

Fig. 1. Oil tank in eccentric platform.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (2)
5 MAINTENANCE
MAINTENANCE 5.301.10 E rev.: a 2008-03-06

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (2)
5 MAINTENANCE
MAINTENANCE 5.301.14 E rev.: b 2006-04-06

Filter with Indicator in the Winch Gear Cooling System

Introduction Visual Indicator


For cleaning hydraulic oil in the winch gear the
winch gear cooling system is equipped with filters.
The filters are mounted on the wall inside crane
house, see example Fig. 1, and are marked 4350,
4351, 4352 etc.

Filter indicator
The filter is equipped with a filter indicator and
functions only when the cooling system is running.

The indicator is visual (see Fig. 2) and should be


read when the oil temperature is approx. 45C. Upon
reaching a certain degree of clogging, a red indication
can be seen on the top of the filter indicator.

Replace filter element and O-ring when the red


indicator is visible. Fig. 2. Filter unit.

Replacement of filter element


Flush all other parts of the filter unit with white spirit
when changing filter element.

Example:

Fig. 1. Filter units in winch gear cooling system. Fig. 3. Filter cartridge.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (2)
5 MAINTENANCE
MAINTENANCE 5.301.14 E rev.: b 2006-04-06

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (2)
5 MAINTENANCE
MAINTENANCE 5.301.17 E rev.: a 2006-04-06

Filter with Indicator in the Oil Circulation Slewing Gears

Introduction Visual indicator


For cleaning hydraulic oil in the slewing gears, an
oil circulation slewing gear system is equipped with
filters. The filters are mounted on each slewing gear,
see example Fig. 1, and are marked 4354, 4355,
4356 etc.

Filter indicator
The filter is equipped with a visual filter indicator, see
Fig. 2, and should be read when the oil temperature
is approx. 45C. Upon reaching a certain degree of
clogging, a red indication can be seen on the top of
the filter indicator.

Replace filter element and O-ring when the red


indicator is visible.
Fig. 2. Filter unit.

Replacement of filter element


Flush all other parts of the filter unit with white spirit
when changing filter element.

Example:

Fig. 1. Filter units on slewing gears. Fig. 3. Filter cartridge.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (2)
5 MAINTENANCE
MAINTENANCE 5.301.17 E rev.: a 2006-04-06

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (2)
5 MAINTENANCE
MAINTENANCE 5.302.17 E rev.: - 1999-06-28

Hydraulic Oil Tank

The hydraulic oil tank is placed on the crane house Wipe the tank dry with clean rags. DO NOT USE
floor. The feed pump is located inside the oil tank. COTTON WASTE, or other linting material. Apply new
The main pump unit drive gearing is continually sealing compound and reinstall the tank cover.
lubricated by oil from the hydraulic system, surplus
oil being returned to the tank by a drain line. If the drained oil is in good condition and can be used
anew, it should be filtered before refilling.
Checking oil level
Pump and hoses used for filling must be perfectly
The oil tank has a dipstick to indicate the oil level.
clean.
Check that oil level is between min. and max on the
dipstick.
Fill oil to just under the MAX mark on the dipstick.
Use oil according to the Lubricating chart.
Oil level float switch
4
If the oil level drops below a certain minimum level an
oil level float switch installed in the oil tank, operates
alarm signals on the control panel in the operator's
cab.
3

Verify that the switch is working properly by starting


the crane, loosen the nut that holds the switch and
lifting it up slowly.

Filling oil
Oil is filled at an aero-quip type quick-release 1
coupling, placed on the filter unit, see Fig. 2. When
filling oil the hydraulic system must be at rest and the
electric power switched off. 6
7

Fill oil to just under the MAX mark on the dipstick. 2


Use oil according to the Lubricating chart.

NOTE! Oil must not be filled directly into the tank.


5
Fig. 1. Oil tank with feed pumps
Cleaning the oil tank 1. Hydraulic hoses 5. Feed pumps
Before cleaning the oil tank, immobilise the crane jib 2. Vedge valve 6. Quick coupling
in a suitable manner, push the stop button and switch 3. Air filter with dipstick 7. Thermometer
off the power. Drain off the oil into clean empty barrels 4. Oil level and temper-
ature guard
or drums.

Remove the tank cover. Scrape off sediment, if any,


from the tank bottom and sides using a rubber scraper.

Oil filling
Flush the tank with white spirit.
Fig. 2. Oil filter
Project No: 2/0702102LMW1 2011-08-18
Valid for: 62507582
1 (2)
5 MAINTENANCE
MAINTENANCE 5.302.17 E rev.: - 1999-06-28

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (2)
5 MAINTENANCE
MAINTENANCE 5.302.18 E rev.: a 2008-04-02

Hydraulic Oil Tank in Eccentric Platform

The hydraulic oil tank is placed in the eccentric Wipe the tank dry with clean rags. DO NOT USE
platform. The pump unit drive gearing is continually COTTON WASTE, or other linting material. Apply new
lubricated by oil from the hydraulic system, surplus sealing compound and reinstall the tank cover.
oil being returned to the tank by a drain line.
If the drained oil is in good condition and can be used
Checking oil level anew, it should be filtered before refilling.
The oil tank has a dipstick to indicate the oil level.
Check that oil level is between min. and max on the Pump and hoses used for filling must be perfectly
dipstick. clean.

Fill oil to just under the MAX mark on the dipstick.


Oil level float switch Use oil according to the Lubricating chart.
If the oil level drops below a certain minimum level an
oil level float switch installed in the oil tank, operates
alarm signals on the control panel in the operator's 3
cab. 4

Verify that the switch is working properly by starting


the crane, loosen the nut that holds the switch and
lifting it up slowly. 5

Filling oil 6

Oil is filled at a quick-release coupling, placed on the


filter unit. When filling oil the hydraulic system must
be at rest and the electric power switched off.

8
Fill oil to just under the MAX mark on the dipstick.
Use oil according to the Lubricating chart.
7
NOTE! Oil must not be filled directly into the tank.
1
2
Cleaning the oil tank
Before cleaning the oil tank, immobilise the platform
in a suitable manner, push the stop button and switch
off the power. Drain off the oil into clean empty barrels 9
or drums.
Fig. 1. Oil tank
Remove the tank cover. Scrape off sediment, if any,
from the tank bottom and sides using a rubber scraper. 1. Quick coupling, oil 5. Oil filter
drain 6. Quick coupling, oil filling
Flush the tank with white spirit. 2. Vedge valves 7. Thermometer
3. Air filter with dipstick 8. Hydraulic hose
4. Oil level and temper- 9. Ball valves
ature guard

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (2)
5 MAINTENANCE
MAINTENANCE 5.302.18 E rev.: a 2008-04-02

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (2)
MAINTENANCE 5.421.46 E5 MAINTENANCE
rev.: a 2008-04-02

Lubricants for Deck Machinery

A. OILS B. GREASES

The oil shall be refined oil containing additives against


Plain bearings, wire rope pears and shackle
oxidation, rust and foaming, as well as wear inhibitor
Lithium grease with molybdenum disulphide.
and/or EP additives.
Base oil viscosity 150 cSt/40C.
Dropping point 180C.
Slewing gear unit, crane and eccentric Example: MOBILGREASE Special 530303.
platform
Synthetic oil (polyglycol type). Crane jib bearing
Viscosity 220 cSt/40C.
Lithium/mineral oil-based grease.
Viscosity index (VI) 210.
NOTE: MUST NOT contain molybdenum disulphide.
Solidification point -30C or better.
Example:
The oils pass 12 stage in FZG, DIN 51 354.
SKF LGMT2 or SKF LGEP2. (-30C to +110C)
CAUTION! The oil must not be mixed with mineral oil
TEXACO MULTIFAC EP2. (-30C to +100C)
or synthetic gear oil on PAO-basis. The oil can also
dissolve paints and some seals.
Example: Shell Tivela S220 or similar. Roller/ball bearings
Grease with EP additives.
Hoisting winches (holding/closing) and Must withstand wet conditions.
Example: SHELL Alvania EP (LF) 2 (-20 to +130C).
luffing winch
Arctic climate: SHELL Albida PPS2.
Synthetic oil (polyglycol type).
Viscosity 220 cSt/40C.
Viscosity index (VI) 210. Ropes
Solidification point -30C or better. Grease resistant to salt water and with antirust
The oils pass 12 stage in FZG, DIN 51 354. properties. (Very thin.)
CAUTION! The oil must not be mixed with mineral oil Temperature range -30 to +100C.
or synthetic gear oil on PAO-basis. The oil can also Viscosity 9.8 cSt/40C.
dissolve paints and some seals. Example: FUCHS Cedracon 95/100 N.
Example: Shell Tivela S220 or similar. Arctic climate: FUCHS Ceplattyn KG10 HMF-C.

Crane and eccentric platform hydraulic Open spur gear units


system Grease with good adhesion properties.
For service in normal conditions: Example: SHELL MALLEUS GL95 (-15 to +150C).
Viscosity 100 cSt/40o C approx. (ISO VG 100 HV). SHELL MALLEUS GL65 (-30 to +150C).
Viscosity index (VI) min. 150.
Solidification point -35o C or better.
Slip-ring unit, signal slip-rings
Example: SHELL TELLUS T100.
Example: "Cramolin B"
For service in arctic climate:
Viscosity APPROX. 46 cSt/40o C (ISO VG 46 HV). Please contact MacGREGOR (SWE) when choosing
Viscosity index (VI) approx. 150. lubricants for extreme temperatures.
Solidification point -45o C or better.
Example: SHELL TELLUS T46.

Limit switch boxes


Should not require further oil filling throughout its
service life under normal driving conditions.
Filled with synthetic oil.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (2)
5 MAINTENANCE
MAINTENANCE 5.421.46 E rev.: a 2008-04-02

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


2 (2) Valid for: 62507582
5 MAINTENANCE
MAINTENANCE 5.315 E rev.: b 2010-09-03

Sampling of Oil to Verify the Cleanliness in Hydraulic System

General Procedure for oil sampling


- Oil temperature in the system should be 40-50oC.
This instruction describes sampling oil from a hy- - Special oil sampling bottles should be used and
draulic crane system. can be purchased from oil companies.
- Connect a pressure gauge hose to gauge outlet
This procedure is general and there can be some 3.1 (hoisting circuit), see Fig. 1.
differences depending of crane type. - Start the crane and run the hosting winch in maxi-
mum speed hoisting.
Type of oil to be used in the system can be found - Bleed out 0.5 litre of oil in a bucket. This oil to be
in Section 5. disposed.
- Fill the oil sample bottle.
When to sample oil - Send the oil sample to an oil company for
analysis.
To verify the oil condition, an oil sample should be
The oil company will be able to recommend if the
taken every six months and sent for analysis. This
oil can be further used.
analysis is done by the oil companies and can be
Feedback on the oil analysis can also be obtained
of different levels. When the result is received, a
from MacGregor Cranes.
recommendation is normally given if the oil is ap-
proved or has to be changed.

For maximum practical contamination in the sys-


tem, see Table 1.

Pump Hose

Gauge outlet 3.1


Bottle

Fig. 1. Sampling hydraulic oil.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (2)
5 MAINTENANCE
MAINTENANCE 5.315 E rev.: b 2010-09-03

Analysis using automatic particle counter


ISO 4406
We recommend cleanliness code 19/17/14 or better,
according to ISO 4406:1999. Scale no. Number of particles per millilitre fluid

Number of particles equal to or larger than 4 m(c), ISO code More than Up to and including
not to exceed code 19. 26 320 000 640 000
Number of particles equal to or larger than 6 m(c), 25 160 000 320 000
not to exceed code 17. 24 80 000 160 000
Number of particles equal to or larger than 14 m(c), 23 40 000 80 000
not to exceed code 14. 22 20 000 40 000
21 10 000 20 000
Analysis using microscope sizing 20 5 000 10 000
We recommend cleanliness code -/17/14 or better, 19 2 500 5 000
according to ISO 4406:1999. 18 1 300 2 500
17 640 1 300
Number of particles equal to or larger than 5 m, 16 320 640
not to exceed code 17. 15 160 320
Number of particles equal to or larger than 15 m, 14 80 160
not to exceed code 14.
13 40 80
12 20 40
Procedure if oil sample is showing too high 11 10 20
contamination 10 5 10
9 2,5 5
If the oil analysis shows too high contamination, the 8 1,3 2,5
oil and the filters should be changed. The crane
7 0,64 1,3
should be driven for approximately 1 hr and a new
6 0,32 0,64
oil sample should be taken and sent for analysis.

Table 1. Cleanliness level correlation table.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (2)
6 SERVICE
SERVICE 6.000 E rev.: e 2010-09-08

How to Order Spare Parts

Important details when enquiring or ordering spare parts

Please send your inquiry or order to closest MacGregor global service station, see instruction "MacGregor Global
Services", 6.004.1 E.

To speed up the process we request you to provide us with below information:

State name of company as well as your name

Vessel's name and IMO number (and/or Lloyd's number)

Crane type (see manual or name plate in operator's cabin)

Crane place on the vessel. No. 1 counted from the fore

Crane serial number (see manual or name plate in operator's cabin)

Spare part figure or drawing number. To be found in section 9 in the manual

Part description

Item number from spare part figure or drawing respectively

Part number, if available, from spare part figure or drawing respectively

Quantity required

When you order a wire rope or lifting block, please specify which certificate is needed.

Deadline - when or where in the world do you need the parts?

Delivery details such as: consignee as well as phone and fax numbers

Terms of delivery: by DHL, air freight direct or consignment, by truck or shipping freight

The more you can provide us with above details the faster and more reliable replies and deliveries will be made.
Address:
Cargotec Sweden AB
MacGregor Cranes
SE-891 85 RNSKLDSVIK, Sweden
Phone: 46 - 660 - 29 40 00
Telefax: 46 - 660 - 139 77
www.macgregor-group.com

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (2)
6.000 E rev.: e 2010-09-08 page 2 (2)
Tel: 46 - 660 - 29 40 00
6 SERVICE Direct: Fax: 46 - 660 - 139 77
Date: ................................................

Spare parts/Service specification


Please use this form whenever assistance is needed. Service request

Confirmation of
phone call/conv.

From: .. ............................................................. E-mail address: ................................................

.............................................................. Phone no.: ......................................................

.............................................................. Telefax no.: ......................................................

Re: M/V ........................................................ IMO /Lloyd's no.: ..............................................

Crane type: ............................................. Serial no: .........................................................

Crane place: ........................................... Our ref.: ..........................................................

For following spares we would like to: have your quotation

place order, deadline for arrival :................................

Part no. Qty Description Fig./Drwg. Item

1. .......................................... ..... ............................................ .............................. ..............

2. ........................................... ..... ............................................ .............................. ..............

3. ........................................... ..... ............................................ .............................. ..............

4. ........................................... ..... ............................................ .............................. ..............

5. ........................................... ..... ............................................ .............................. ..............

6. See enclosure

Delivery/Agent's address: ............................................................................................................

............................................................................................................

............................................................................................................

...................................................................................................................

Name/ Title/
2011-08-18 Project No: 2/0702102LMW1
Valid for: 62507582
SERVICE 6.000.1 E rev.:6 cSERVICE
2007-01-08

Statement Regarding Delivery of Spare Parts to Swivels, Lifting


Block, Lifting Beams etc.

Reference is made to ILO regulations, SAFETY AND Section D


HEALTH IN DOCK WORK, section A, B and D.
Section D stipulates the Test loading is needed.
Section A
Due to the difficulties for the shipowner to perform
Paragraph A.1.1 stipulates that every lifting adequate proof load test certified by a competent
appliance should be with the provisions of section person, in general MacGREGOR (SWE) AB,
D.1: rnskldsvik, cannot supply separate spare parts
to hook blocks, swivels, lifting beams etc. to the
(a) before taking in to use the first time owner or managers. However, it is possible to
(b) after the renewal or repair of any stress bearing deliver such parts to the MacGREGOR service
part; and organization, if they can guarantee that the proof
(c) at regular four-year intervals, after the date on load test and appreciate inspection according to ILO
which the appliance was first taken in to use. will be performed under their responsibility.

Paragraph A.1.2 stipulates that the following MacGREGOR (SWE) AB, rnskldsvik
exceptions to the requirements of paragraph A.1.1 Quality Department
may nevertheless be allowed:

(a) where any part is renewed or repaired, it should


be considered sufficient to subject that part, Gunnar Tjrnstrm
by separate means, to the same stress as Quality Manager
would have been imposed on if it had been
tested in-situ during the testing of the
complete appliance.

Section B

Paragraph B.1.2 stipulates that every item of loose


gear, including cargo blocks, lifting beams and lifting
frames, should be tested:

(a) before it is taken in to use the first time


(b) after any renewal or repair of a stress-bearing
part.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (2)
6 SERVICE
SERVICE 6.000.1 E rev.: c 2007-01-08

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (2)
6 SERVICE
SERVICE 6.000.2 E rev.: d 2009-03-05

RETURN FORM
How to return parts from deck crane manufacturing,
installation or guarantee exchange

Delivery address: MacGREGOR Cranes


Cargotec Sweden AB
Att.: Mr Daniel Lundberg
Bjrnavgen 2
SE-891 41 RNSKLDSVIK
SWEDEN

Transport means, if necessary: Advised by us on request.


Phone no.: 46-660-29 40 00
Fax no.: 46-660-124 55
E-mail: daniel.lundberg@macgregor-group.com

Identification: Absolutly necessary is a paper inside the return


shipment, shortly describing:

1) the part
2) from where it has been taken and
3) why it is returned.

Claim: Detailed claim can be sent separately and does not


have to be enclosed.
The above refers only to the return shipment as such.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (2)
6 SERVICE
SERVICE 6.000.2 E rev.: d 2009-03-05

RETURN FORM
To be packed inside return box or parcel

Date:

Sent by:

Newbuilding no.:
Ships name:
IMO no.:

Crane place on board:


Crane serial no.:

Returned parts
drawing or article
no, serial no.:
Part description:

Serial no. of unit


from which the part
is taken:
Unit description:

Reason for return: *

*) Please note: To be filled in with short but specific details. Faulty is not enough, a much better
description is leaking, not adjustable, cracked, earthing fault, short circuit if the reason is obvious,
or, a circumstantial evidence pointing to the returned part as the reason for malfunction, like luffing
movement too slow in one direction.

(Service/guarantee: 662 5000-706)


2011-08-18 Project No: 2/0702102LMW1
Valid for: 62507582
2 (2)
6 SERVICE
SERVICE & PARTS 6.004.1 E rev.: bc 2011-06-21

Worldwide Service Network


Marine Service: Worldwide Service Network
www.macgregor-group.com

AUSTRALIA DENMARK INDIA

Sydney Office Copenhagen Office Mumbai Office


Tel: +61-2-464 741 49 Tel: +45-44-538 484 Tel: +91-22-2758 2222
Fax: +61-2-464 770 03 Fax: +45-44-538 410 Fax: +91-22-2758 2227
24 hrs: +61-408-494 777 24 hrs: +45-44-538 484
Esbjerg Office INDONESIA
BELGIUM Tel: +45-44-538 484
Fax: +45-44-538 410 Batam Office
Antwerpen Office 24 hrs: +45-44-538 484 Tel: +62-778-737 2207
Tel: +32-3-546 4640 Fax: +30-778-737 2210
Fax: +32-3-542 4772 ESTONIA
24 hrs: +32-3-546 4640 ITALY
Zeebrugge Office Tallinn Office
Tel: +32-50-84 05 50 Tel: +372-6 102 200 Genoa Office
Fax: +32-50-84 09 50 Fax: +372-6 102 400 Tel: +39-010-254 631
24 hrs: +372-53-018 716 Fax: +39-010-246 1194
BRAZIL 24 hrs: +39-335-139 4779
FINLAND
Rio de Janeiro Office JAPAN
Tel: +55-21-2516 1790 Turku Office
Fax: +55-21-2516 1743 Tel: +358-2-412 11 Kobe Office
24 hrs: +55-21-9121 1986 Fax: +358-2-412 1517 Tel: +81-78-846 3220
24 hrs: +358-400-824 414 Fax: +81-78-846 3221
CHINA 24 hrs: +81-90-4387 9992
FRANCE Kumozu Office
Hong Kong Office Tel: +81-59-234 4114
Tel: +852-2394 1008 Le Havre Office Fax: +81-59-234 0040
Fax: +852-2787 7652 Tel: +33-235-247 299 Tokyo Office
24 hrs: +852-9097 3165 Fax: +33-235-247 298 Tel: +81-3-5403 1966
Shanghai Office 24 hrs: +33-611-643 942 Fax: +81-3-5403 1953
Tel: +86-21-2606 3000 Marseilles Office 24 hrs: +81-90-7188 0377
Fax: +86-21-6391 2276 Tel: +33-491-095 252
24 hrs: +86-1350-1828 932 Fax: +33-491-609 020 KOREA
24 hrs: +33-679-826 544
CROATIA Busan Office
GERMANY Tel: +82-51-704 0844
Rijeka Office Fax: +82-51-704 0414
Tel: +385-51-289 717 Bremerhaven Office 24 hrs: +82-51-704 0844
Fax: +385-51-287 154 Tel: +49-471-780 41
24 hrs: +385-98-440 260 Fax: +49-471-740 80 MALAYSIA
Zagreb Office 24 hrs: +49-471-780 41
Tel: +385-1-3837 711 Hamburg Office Kemaman Office
Fax: +385-1-3835 563 Tel: +49-40-254 440 Tel: +60-985-92 129
Fax: +49-40-2544 4444 Fax: +60-985-82 272
CYPRUS 24 hrs: +49-40-2544 4120 24 hrs: +60-985-92 129
Kuala Lumpur Office
Limassol Office GREECE Tel: +60-377-828 136
Tel: +357-25-763 670 Fax: +60-377-852 131
Fax: +357-25-763 671 Piraeus Office 24 hrs: +60-122-786 889
24 hrs: +357-99-463 862 Tel: +30-210-428 3838 Miri Office
Fax: +30-210-428 3839 Tel/fax: +60-854-28 136
24 hrs: +30-6974-300 541 24 hrs: +60-122-786 889

MacGregor Cranes Address Telephone Telefax


Cargotec Sweden AB SE-891 85 RNSKLDSVIK (+46) 660-29 40 00 (+46) 660-139 77
www.macgregor-group.com/cranes Sweden
Project No: 2/0702102LMW1 2011-08-18
Valid for: 62507582
1 (2)
6 SERVICE
SERVICE & PARTS 6.004.1 E rev.: bc 2011-06-21

Worldwide Service Network


Marine Service: Worldwide Service Network
www.macgregor-group.com

MEXICO SINGAPORE UNITED KINGDOM

Campeche Office Singapore Office Aberdeen Office


Tel/fax: +52-938-286-1528 Tel: + 65-6597 3888 Tel: +44-1224-347 050
24 hrs: +1-985-641-3853 Fax: + 65-6597 3799 Fax: +44-1224-347 051
24 hrs: +65- 6597 3777 24 hrs: +44-7850-313 733
THE NETHERLANDS Liverpool Office
SPAIN Tel/fax: +44-151-708 4177
Rotterdam Office Bilbao Office 24 hrs: +44-7768-334 419
Tel: +31-10-283 2121 Tel: +34-94-480 7339 Newcastle Office
Fax: +31-10-429 3219 Fax: +34-94-431 6945 Tel: +44-191-295 2180
24 hrs: +31-10-283 2121 24 hrs: +34-609-428 066 Fax: +44-191-295 2188
Cadiz Office 24 hrs: +44-7768-334 419
NORWAY Tel/fax: +34-956-877 611 Portsmouth Office
Ferrol Office Tel: +44-2392-210 703
Bergen Office Tel: +34-696-946 086 Fax: +44-2392-210 734
Tel: +47-56-313 300 Fax: +34-981-354 624 24 hrs: +44-7768-334 419
Fax: +47-56-313 070
24 hrs: +47-905-873 71 SWEDEN UNITED STATES
Kristiansand Office Fort Lauderdale Office
Tel: +47-91-68 60 00 Bjuv Office Tel: +1-954-600-4199
Fax: +47-38-01 87 01 Tel: +46-42-85 800 24 hrs: +1-757-558-4580
Oslo Office Fax: +46-42-85 899 Houston Office
Tel: +47-23-10 34 00 Enkping Office Tel: +1-713-681-5452
Fax: +47-23-10 34 01 Tel: +46-171-232 00 Fax: +1-713-681-8204
24 hrs: +47-905-873 71 Fax: +46-171-232 99 Jacksonville Office
Gothenburg Office Tel: +1-904-821 0340
PANAMA Tel: +46-31-721 50 00 Fax: +1-904-821 0850
Fax: +46-31-424 946 24 hrs: +1-757-558-4580
Balboa Office 24 hrs: +46-31-721 50 00 Lafayette Office
Tel: +506-603-45 032 rnskldsvik Office Tel: +1-337-231-5961
24 hrs: +1-757-558-4580 Tel: +46-660-29 40 00 Fax: +1-337-231-5966
Fax: +46-660-139 77 New Orleans Office
POLAND 24 hrs: +46-31-721 50 00 Tel: +1-985-892-9833
Fax: +1-995-892-9837
Gdynia Office THAILAND 24 hrs: +1-985-892-9833
Tel: +48-58-785 5110 New York Office
Fax: +48-58-785 5111 Bangkok Office Tel: +1-914-305-9091
24 hrs: +48-602-725 088 Tel: +660-2-726 9516 Fax: +1-914-305-9091
Fax: +660-2-726 9514 24 hrs: +1-914-305-9090
QATAR Norfolk Office
UNITED ARAB EMIRATES Tel: +1-757-558 4580
Doha Office Fax: +1-757-558 4581
Tel: +974-4460 7310 Abu Dhabi Office 24 hrs: +1-757-558-4580
Fax: +974-4460 7314 Tel: +971-2-5541 690 Slidell Office
24 hrs: +974-5507 1093 Fax: +971-2 5541 601 Tel: +1-985-641-3853
24 hrs: +971-50-4510 715 Fax: +1-985-641-3856
RUSSIA Dubai Office 24 hrs: +1-985-641-3853
Tel: +971-4-3213 933
St. Petersburg Office Fax: +971-4-3413 110
Tel: +7-812-493 4284 24 hrs: +971-50-651 0371
Fax: +7-812-493 4285
24 hrs: +7-812-938 0498
Vladivostok Office
Tel: +7-4232-24 34 63
Fax: +7-4232-24 34 62

MacGregor Cranes Address Telephone Telefax


Cargotec Sweden AB SE-891 85 RNSKLDSVIK (+46) 660-29 40 00 (+46) 660-139 77
www.macgregor-group.com/cranes Sweden
2011-08-18 Project No: 2/0702102LMW1
Valid for: 62507582
2 (2)
6 SERVICE
SERVICE 6.005.8 E rev.: - 2004-01-21

Introduction

Before proceeding to trouble-shooting, the crane


operator and the service staff should familiarize
themselves with the construction and functions of the
crane. It is a bit late in the day to learn how to operate
the crane when it has already broken down.

Begin by learning the hydraulic and electric symbols


used in the circuit diagrams to facilitate tracing the
probable fault in the circuit diagrams, Fig. 2 and 3,
checking the findings afterwards in the crane proper.

Trouble-shooting may thus be divided into a


theoretical and a practical part, each subdivided into Fig. 1.
hydraulic, electric, and mechanical trouble-shooting.
The hydraulic and electric operations presuppose
knowledge of the locations of various points of
measurement and checking.
Hydraulic circuit diagram

Take care always to have correct circuit diagrams


available on board. If a diagram has gone astray, a
new one can be had from MacGREGOR Cranes.
Proper measuring instruments must always be
available, e.g. pressure gauges and voltmeters.
Fig. 2.
The trouble-shooting method described here is only
intended as a general guide. Methods and practices
may vary, but the purpose is always the same: to find
the fault quickly and methodically in order to put it
right. Electric circuit diagram

When a crane function ceases to operate properly, it Electric circuit diagram


generally does so in actual operation. This means that
the crane operator will often be able to give valuable Electric circuit diagram
suggestions, e.g.:

- Did the crane function fail without warning?


- Was the operating speed first reduced, or did
the movement run irregularly?
- What manoeuvre immediately preceded the
failure? Fig. 3.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (2)
6 SERVICE
SERVICE 6.005.8 E rev.: - 2004-01-21

As a first check always try to operate the crane and Analysis of information collected
at the same time check the status of the trouble- By methodical trouble-shooting, it is often possible
shooting panel in the CT2 (MB) cabinet (see to find, at an early stage, the defect producing the
instruction in section 6.3). faulty operation, thereby avoiding unnecessary
waste of time.
Also measure the feed pressure at gauge outlets 1
and 16. Check the control pressure at gauge outlet
2. Pressure setting levels can be found in the pressure All important pressure adjusting devices are sealed.
setting list on the hydraulic circuit diagram. Breaking a seal voids the guarantee unless done with
the explicit consent of MacGREGOR Cranes.
When consulting MacGREGOR Cranes for service
or advice, always give the following information at
once:

Holding winch
1. Is the fault electrical, electronic, hydraulic, or
mechanical in nature?
2. In which function does the fault appear:
- Hoisting circuit
- Luffing circuit
- Slewing circuit
3. Is the trouble limited to:
- Raising or lowering of the load - open or close
grab (which winch has problem, holding or closing
winch?)
- Raising or lowering of the jib
- Slewing right or left
4. Special observations: Closing winch
- Is the holding, closing, luffing or slewing capacity
restricted? Fig. 4.
- Do disturbances occur only at certain speeds?
- In the event of abnormal noise:
- To which of the main functions does the noise
pertain?
- Is the frequency of the noise high or low?
- Try to describe the noise (hissing, blowing,
humming, rasping etc.)
5. What is the status of the electrical trouble-
shooting panel in CT2 (MB) cabinet?
6. Have pressures been measured?
- Feed circuit pressure
- Control circuit pressure
- Hoisting circuit high pressure
- Luffing circuit high pressure
- Slewing circuit high pressure

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (2)
6 SERVICE
SERVICE 6.100 E rev.: b 1998-10-22

Measures Before Starting, During and After Completed


Service/Maintenance Work

WARNING !
When it is necessary to search for/or correct faults
in the crane's electrical, hydraulic or mechanical
systems with the crane powered up, only author-
ized personnel may carry out such work.

The following measures must be taken before any


service or maintenance work is started.

1. The jib must be secured preferably in the park-


ing support, (see separate instruction).

2. All lifting equipment must be parked/secured.

3. All power supplies to the crane must be cut.

A. Cut the main power supply to the crane and


all separate supplies such as heating, light-
ing etc., with the power switch(es) in the
ships engine room.

B. Warning signs must be hung on the switches


involved.

4. Make sure that the crane is completely without


power. If necessary, lock switches, take out fuses
etc. so nobody by mistake can start the crane.

5. When special work has to be done see separate


instruction or contact our service department.

6. If some special arrangements are done for test-


ing during the service, these arrangements have
to be removed after completed service.

7. Function test safety items i.e. limits, brakes etc.


after completed work.

8. Protections i.e. covers, rails etc. to be reinstalled


after completed work.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (2)
6 SERVICE
SERVICE 6.100 E rev.: b 1998-10-22

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (2)
6 SERVICE
SERVICE 6.106.5 E rev.: - 2004-01-29

Trouble-Shooting Chart, Overheating

Fault Probable cause Remedy

A. Overheating in hydraulic sys- 1. Oil cooler fan does not work or Check direction of rotation,
tem. rotates in wrong direction. connections and contactor.
Effect repair as required.

2. Oil cooler element loaded with Clean cooling element.


dirt.

3. Crane house ventilation fan Check direction of rotation,


does not work or rotates in connections, contactor.
wrong direction. Effect repair as required.

4. Oil by-passing cooler. Check by-pass check valve 4221.

See instruction "Lubricants for


5. Wrong oil type used. Deck Machinery" in section 5.

Contact MacGREGOR Cranes.


6. Too little oil flow through cooler
caused by wrong function of
component.

B. Overheating caused by pump, 1. Internal leakage because of Contact MacGREGOR Cranes.


valving, or hydraulic motor. wear.

Note!
When the hydraulic system is overheated thermostat BT2 (+85oC) opens.
Pilot light H5 "HIGH OIL TEMP" in cabin illuminates when the temperature
in the winch gears exceeds 95C and exceeds 85C in the hydraulic sys-
tem.

See instruction "CREW CHECKLIST", paragraph "IF CRANE STOPS", in


section 4.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (2)
6 SERVICE
SERVICE 6.106.5 E rev.: - 2004-01-29

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (2)
6 SERVICE
SERVICE 6.117 E rev.: b 1999-12-21

Trouble Shooting, Pumps

Pumps, general

Fault Probable cause Remedy

A. Pump not supplying any fluid. Servo error. Contact MacGREGOR Cranes

Worn or cracked parts in the Measure leakage, contact


pump. MacGREGOR Cranes

B. Excessive wear of the pump. Hydraulic fluid contains abra- Check filters. Change cartridge,
sive particles. if necessary. Analyze sample
of the fluid.

Check pressure switch 1381 and


Low feed pressure.
2481.

C. Fracture of parts in the pump. Pressure shocks. Check valve functions and valve
settings.

Check pressure switch 1381


Low feed pressure. and 2481.

More detailed information regarding the pumps will be found in the


instruction manual.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (2)
6 SERVICE
SERVICE 6.117 E rev.: b 1999-12-21

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (2)
6 SERVICE
SERVICE 6.120.15 E rev.: d 2005-10-04

Slewing Gearset

Oil filling Air filter - Fill gear oil as required (see lubricating instructions
Expansion tank for appropriate type; the approximate quantity
Plug a needed is given on the nameplate).
Expansion pipe
- Fill brake disc chamber with hydraulic oil; e.g. 0,1
litre ATF-oil, type A.
Disc brake
Brake surface sealed with Loctite type 573.
- Before assembling the drive motor, grease shaft
Oil level sight
glass and gear teeth with a suitable grease for protection
against corrosion; we suggest OPTIMOLY PASTE
White T.
- Check function of slewing gearset with the drive
motor running, paying particular attention to the
Screws holding function of the brake and the correct control of the
gearset to crane
house floor motor.
Oil outlet

Maintenance

Lubrication
Fig. 1. Slewing gearset. The slewing gearset is splash lubricated. The output
shaft roller bearing is for-life lubricated with ball
Assembly of slewing gearset bearing grease.

- Install slewing gearset in crane without using force. Oil level check
- Use hand pump to release disc brake hydraulically. Inspect oil level when the gear is at rest with the brake
Input drive sleeve must turn easily. engaged.
- Check slewing gear backlash (pinion-to-rim gear).
See description under Checking and adjusting
Oil changes
slewing rim backlash.
- The gear backlash may be adjusted by rotating the Whenever practicable, let the oil drain off while still
gearset one or more screw hole divisions. hot; remove also the filler plug(s).
- Tighten the screws to torque recommended, secure
with Loctite 242 (or a similar compound). Applying For oil change open both pipes. Remove air filter with
a suitable sealing compound, such as Loctite 640, oil expansion tank at marked pos. a, see Fig 1.
on the mating surfaces of the flanged connection,
is recommended. At low ambient temperatures, flush out the gearcase
- Remove threaded plug from top of expansion pipe with a quantity of fresh oil to remove abraded matter
(for transport sealing only). and contamination products.
- After installation of gear unit fit supplied air filter
with oil expansion tank, at marked position a
(optional to fit with a tube turn). See Fig. 1.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 1 (4)
6 SERVICE
SERVICE 6.120.15 E rev.: d 2005-10-04

Gearcase and oil inspection

Sampling oil
Withdraw a sample of gearcase oil for inspection from If coarser abraded matter (above 25 ) or flake off
the filling drained off at intervals as described in the material from the gear teeth is found, the gearset must
Maintenance Chart. To obtain a representative be dismantled, irrespective of the actual amount of
sample, drain the gearcase during operation and with foreign matter present, beginning at the input end of
the oil at operating temperature. the gearset.

Oil discoloration
Hydraulic-Release Multiple-Disc Brake
A darkish or black colour of the used oil suggests that
temperatures in excess of 100o C did occur in opera- Technical description
tion, causing accelerated aging of the oil and impaired The brake comprises the following major components:
lubricating properties. In this case the oil should be - Brake piston
changed at shorter intervals. - Brake cylinder
- Disc carrier
If the oil sample displays a cloudy aspect, it may be - Internal discs
that water has managed to seep into the oil. The oil - External discs
must then be changed a t o n c e, and the gearcase - Sealings
flushed out very thoroughly several times with fresh - Thrust spring
oil.
The brake housing is mounted on top of the gearcase,
The gearcase should preferably be dismantled for with long assembly screws through the motor adap-
inspection beginning at the input side, and the ter housing and both parts of the brake housing.
components examined for signs of corrosion.
The sleeve disc carrier, with the internal discs, is fixed
Foreign solid matter on the driven shaft with a shaft key or by splines.

- As a first simple test, drop some of the used oil


The disc assemblies are pressed together by a set
onto the filter fleece specified. Coarse foreign mat-
of thrust springs and the brake is disengaged by
ter, if present, will then show up on inspection,
hydraulic power.
preferablythrough a magnifying glass.
- A better test may be made by diluting an oil sample
with n-heptane, passing it through a diaphragm Maintenance
filter, washing and drying it, and weighing it to The brake is self-adjusting.
determine the mass difference.
Trouble-shooting
Overall assessment a. Braking torque insufficient
The maximum permissible amount of foreign matter
carried by the oil is some 0.15 per cent of the total Test of brake torque may be performed according to
mass of the oil in the gearcase. These impurities must following:
be, exclusively, very fine abraded matter (max 25 ). - Drive hydraulic motors against closed brakes.
If the contamination keeps within these limits, Brakes shall be able to withstand motor torque
continued operation of the gearset is permitted after without slipping.
the oil has been changed. Note! Test procedure shall be performed only for a
short period, a few seconds.

2011-08-18 Project No: 2/0702102LMW1


2 (4) Valid for: 62507582
6 SERVICE
SERVICE 6.120.15 E rev.: d 2005-10-04

Motor side
Thrust spring Brake piston Brake cylinder

Pressure oil
connection Sealing

Sealing
Total
thickness Leakage oil
of discs

Disc carrier
Internal discs
External discs

Gear side

Fig. 2. Disc brake.


Attention: Please select the requisite number of thrust springs from parts list "gear".

- Inspect brake discs and replace if excessively - Slew the crane 90 degrees and check.
worn. - Proceed to check the backlash at four 90-degree
- If discs are coloured dark yellow to blue, the discs position in the rim.
have been overheated. Replace discs and springs. - Put the dial gauge on the tooth of the pinion. By
- Inspect sealings for wear. If sealings are defect manual turning at the input, the pinion can be moved
replace brake cylinder and piston with sealings to in both directions up to contact with the teeth. Now,
new ones. the tooth flank clearance can be exactly measured
on the dial gauge.
b. Brake heats - Check the backlash at one spot
Check the hydraulic pressure to make sure that it is - Slew the crane 90. Check again
sufficient in order to disengage the brake completely. - Proceed to check the backlash at four 90-degree
positions in the rim
- Compare the four backlash values.
Checking and setting slewing rim Backlash values: See drawing "Slewing
backlash assembly".

An oversize backlash between the pinion and the The backlash shall be set at the position of the slewing
slewing rim will cause irregularities in the slewing rim with the lowest backlash value.
movement of the crane. Read this instruction carefully
prior to checking or resetting! Setting backlash
The backlash may be set by turning the entire gearset
Checking backlash one or more screw hole divisions.
The backlash should be checked by a dial gauge or
a feeler. When slewing the crane, the backlash may Proceed as follows:
vary from one position to another due to some slight - Slew the crane into the position with the lowest
excentricity of the slewing rim. It is therefore backlash value.
recommended to check the backlash at four positions - Remove all screws holding the gearset to crane
of the slewing rim. house floor.
- Release the disc brake hydraulically by means of a
Proceed as follows: manual pump.
- Check the backlash at one spot.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 3 (4)
6 SERVICE
SERVICE 6.120.15 E rev.: d 2005-10-04

- Turn the entire gearset one or more screw hole


to achieve the desired setting.
To turn the gearset, remove the hydraulic motor
andturn the spline sleeve on top of the gear.

Note!
The turning of the entire gearset may be restricted by Upper part
the hoses connected or by space limitations. To over-
come this problem, release the upper part of the Screws
gearset by just removing the holding screws, see Fig.
3 Slewing gearset.
Screws holding
Make sure that the upper part can be turned freely. gearset to crane
house floor
Turn the entire gearset (except the upper part), until
the desired setting is achieved. Watch the hoses!

- Replace and tighten the screws holding the gearset


to the crane house floor using Loctite 242 or a
similar compound.

If the upper part has been removed


Fig. 3. Slewing gearset.
If the upper part has been removed, clean its contact
surfaces and apply Loctite 640 Sealant or a similar
compound. Make sure not to strain the hoses. Apply
Loctite 242 on the screws holding the upper part,
reinstall and tighten.

2011-08-18 Project No: 2/0702102LMW1


4 (4) Valid for: 62507582
6 SERVICE
SERVICE 6.120.64 E rev.: o 2011-04-27

Hydraulic Motors
Hoisting, Luffing, and Slewing Circuits

Hydraulic motor 188 1221-801 Oil filling


Drain connection

Before the first operation the hydraulic motor housing


should be pre-filled with hydraulic oil.

Displacement: 106.7 cm3/rev.


Pre-filling volume: 1.0 litre (approx.)

Oil filling
Drain connection

Hydraulic motor 188 1222-801 Oil filling


Drain connection

Before the first operation the hydraulic motor housing


should be pre-filled with hydraulic oil.

Displacement Vg: 160-79 cm3/rev.


Pre-filling volume: 2.0 litres (approx.)

Oil filling
Drain connection

Hydraulic motor 188 1223-801 Oil filling


Drain connection

Before the first operation the hydraulic motor housing


should be pre-filled with hydraulic oil.

Displacement: 56.1 cm3/rev.


Pre-filling volume: 1.0 litre (approx.)

Oil filling
Drain connection

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (8)
6 SERVICE
SERVICE 6.120.64 E rev.: o 2011-04-27

Hydraulic motor 188 1235-801 Oil filling


Drain connection

Before the first operation the hydraulic motor housing


should be pre-filled with hydraulic oil.

Displacement: 80.4 cm3/rev.


Pre-filling volume: 1.0 litre (approx.)

Oil filling
Drain connection

Hydraulic motor 188 1243-801 Oil filling


Drain connection

Before the first operation the hydraulic motor housing


should be pre-filled with hydraulic oil.

Displacement Vg: 107-54 cm3/rev.


Pre-filling volume: 1.0 litre (approx.)

Oil filling
Drain connection

Hydraulic motor 188 1773-801 Oil filling


Drain connection

Before the first operation the hydraulic motor housing


should be pre-filled with hydraulic oil.

Displacement Vg: 107-70 cm3/rev.


Pre-filling volume: 1.0 litre (approx.)

Oil filling
Drain connection

2011-08-18 Project No: 2/0702102LMW1


2 (8) Valid for: 62507582
6 SERVICE
SERVICE 6.120.64 E rev.: o 2011-04-27

Hydraulic motor 188 1774-801 Oil filling / Drain


connection
Before the first operation the hydraulic motor housing
should be pre-filled with hydraulic oil.

Displacement: 40 cm3/rev.
Pre-filling volume: 1.0 litre (approx.)

T1 alternatively T2 can be used as oil filling and drain


connections.

Oil filling / Drain


connection

Hydraulic motor 189 2418-801


Oil filling
Before the first operation the hydraulic motor housing Drain connection
should be pre-filled with hydraulic oil.

Displacement Vg: 160-96 cm3/rev.


Pre-filling volume: 2.0 litres (approx.)

Oil filling
Drain connection

Oil filling
Hydraulic motor 189 3383-801
Drain connection

Before the first operation the hydraulic motor housing


should be pre-filled with hydraulic oil.

Displacement Vg: 160.4 cm3/rev.


Pre-filling volume: 2.0 litres (approx.)

Oil filling
Drain connection

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
3 (8)
6 SERVICE
SERVICE 6.120.64 E rev.: o 2011-04-27

Hydraulic motor 189 4780-801


Oil filling
Before the first operation the hydraulic motor housing Drain connection
should be pre-filled with hydraulic oil.

Displacement: 106.7 cm3/rev.


Pre-filling volume: 1.0 litre (approx.)

Oil filling
Drain connection

Hydraulic motor 189 4781-801 Oil filling


Drain connection

Before the first operation the hydraulic motor housing


should be pre-filled with hydraulic oil.

Displacement Vg: 56.1 cm3/rev.


Pre-filling volume: 1.0 litre (approx.)

Hydraulic motor 189 4992-801


Oil filling
Before the first operation the hydraulic motor housing Drain connection
should be pre-filled with hydraulic oil.

Displacement Vg: 160-0 cm3/rev.


Pre-filling volume: 2.0 litres (approx.)

Oil filling
Drain connection

2011-08-18 Project No: 2/0702102LMW1


4 (8) Valid for: 62507582
6 SERVICE
SERVICE 6.120.64 E rev.: o 2011-04-27

Hydraulic motor 189 6118-801 Oil filling


Drain connection

Before the first operation the hydraulic motor housing


should be pre-filled with hydraulic oil.

Displacement Vg: 160.4 cm3/rev.


Pre-filling volume: 1.0 litre (approx.)

Oil filling
Drain connection

Hydraulic motor 189 6354-801 Oil filling


Drain connection
Before the first operation the hydraulic motor housing
should be pre-filled with hydraulic oil.

Displacement Vg: 160-72.5 cm3/rev.


Pre-filling volume: 2.0 litres (approx.)

Oil filling
Drain connection

Hydraulic motor 189 6355-801


Oil filling
Before the first operation the hydraulic motor housing
Drain connection
should be pre-filled with hydraulic oil.

Displacement Vg: 160-72.5 cm3/rev.


Pre-filling volume: 2.0 litres (approx.)

Oil filling
Drain connection

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
5 (8)
6 SERVICE
SERVICE 6.120.64 E rev.: o 2011-04-27

Hydraulic motor 287 9475-801 Oil filling


Drain connection
Before the first operation the hydraulic motor housing
should be pre-filled with hydraulic oil.

Displacement: 200 cm3/rev.


Pre-filling volume: 2.5 litres (approx.)

Oil filling
Drain connection

Hydraulic motor 388 3127-801 Oil filling


Drain connection

Before the first operation the hydraulic motor housing


should be pre-filled with hydraulic oil.

Displacement: 59.8 cm3/rev.


Pre-filling volume: 1.0 litre (approx.)

Oil filling
Drain connection

Hydraulic motor 389 3916-801 Oil filling


Drain connection
Before the first operation the hydraulic motor housing
should be pre-filled with hydraulic oil.

Displacement Vg: 200-100 cm3/rev.


Pre-filling volume: 2.0 litres (approx.)

Oil filling
Drain connection

2011-08-18 Project No: 2/0702102LMW1


6 (8) Valid for: 62507582
6 SERVICE
SERVICE 6.120.64 E rev.: o 2011-04-27

Hydraulic motor 390 2576-801 Oil filling


Drain connection

Before the first operation the hydraulic motor housing


should be pre-filled with hydraulic oil.

Displacement Vg: 200-140 cm3/rev.


Pre-filling volume: 2.0 litres (approx.)

Oil filling
Drain connection

Hydraulic motor 390 7138-801 Oil filling


Drain connection

Before the first operation the hydraulic motor housing


should be pre-filled with hydraulic oil.

Displacement: 200-100 cm3/rev.


Pre-filling volume: 2.0 litres (approx.)

Oil filling
Drain connection

Hydraulic motor 391 0458-801 Oil filling


Drain connection

Before the first operation the hydraulic motor housing


should be pre-filled with hydraulic oil.

Displacement: 200-120 cm3/rev.


Pre-filling volume: 2.0 litres (approx.)

Oil filling
Drain connection

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
7 (8)
6 SERVICE
SERVICE 6.120.64 E rev.: o 2011-04-27

Hydraulic motor 391 1469-801 Oil filling


Drain connection

Before the first operation the hydraulic motor housing


should be pre-filled with hydraulic oil.

Displacement: 200-90 cm3/rev.


Pre-filling volume: 2.0 litres (approx.)

Oil filling
Drain connection

2011-08-18 Project No: 2/0702102LMW1


8 (8) Valid for: 62507582
6 SERVICE
SERVICE 6.120.83 E rev.: c 2005-09-06

Winch

General
The luffing winch is driven by one high speed hydraulic Gear box oil filling / Oil dipstick
Note! Before removing the oil dipstick,
motor with fixed displacement via a planetary gear remove vebtilation filter..
box. The planetary gear box has splash lubrication After checking the oil level reinstall ventilation
filter.
and is filled with gear oil.
Ventilation filter /
A brake is integrated in the winch gear set. When the Oil filling inlet for
winch is running the brake is released by hydraulic wet running
pressure. Connection
for oil cooler
feeding
The winch is equipped with two temperature switches.
One low temperature switch, 55 - 50C, which is
normally open and one high temperature switch, 100-
Connection for oil
95C, which is normally closed. cooler draining

Assembly
- Mount the winch together with winch support. The
clamping screws of the winch support must easily
be connectable.
- Tighten the screws according to torque
recommended. Secure with Loctite 242 or a sim-
ilar compound. Oil drain
- Connect brake line and release disc brake
hydraulically. The drive sleeve in the drive unit must
turn easy. Fig. 1. Winch with oil filler inlet and dipstick
- Remove plug off the drive sleeve of the drive unit.
For protection against corrrosion the drive sleeve
is provided with gear oil from the gear. The plug
- The rope winch is normally filled with oil. If the
prevents a filling with oil of the motor flange before
winch is supplied without oil, this is indicated on a
mountage of the motor.
corresponding label.
- Before test-running, fill the motor flange completely
- Oil volume: See name plate on winch or instruction
with oil.
"Technical Data", section 2.
- Center motor in the the motor flange. Fix motor
- Oil type: See instruction "Lubricants for Deck
with screws. Motor shaft must be grease-free.
Machinery", section 5.
- Remove plug off the vent pipe and mount the air
- Check rope winch with running motor as to function.
filter.
Check above all the control and function of the
- Check oil level with oil dipsstick.
holding brake and the drive motor.
Note! Before removing the oil dipstick remove
- After test-running check oil level once more with
pressure relief valve. After checking oil level
oil dipstick. During the test-running, the oil level in
reinstall ventilation filter.
the gear and motor flange is adjusting itself and
Refill oil if necessary.
fills the space around the motor shaft slowly with
gear oil. Therefore the oil level may be reduced.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (4)
6 SERVICE
SERVICE 6.120.83 E rev.: c 2005-09-06

- If necessary, refill oil. - Special oil sampling bottles should be used and
- The journal bearing is filled with grease. Before can be obtained from oil companies.
taking into operation grease again until grease - The oil sample should be taken from the oil drain
emerges at the sealing profile. on the winch, see Fig. 1.
- Insert rope and fix it. Secure screws accordingly. - Drain 1-2 litres of oil into a bucket. This oil should
be disposed of.
Maintenance - Fill the oil sample bottle.
- Send the oil sample to an oil company for analy-
The planetary gear of the winch has splash lubrication
sis.
and is filled with gear oil.
The oil company will be able to recommend if the
oil can be further used.
- Fill gear oil as required. See lubricating instructions
Feedback on the oil analysis can also be obtained
for appropriate type. The approximate quantity
from MacGREGOR Cranes.
needed is given on the name plate or in instruction
Technical Data, section 2.
- The bearing of the second journal bearing is filled Oil discoloration
with grease. A darkish or black colour of the used oil suggests
Before taking into operation grease again till grease that temperatures in excess of 100C did occur in
emerges at the sealing profile. operation, causing accelerated aging of the oil and
- Daily inspection of oil level, see Fig. 1. impaired lubricating properties. In this case the oil
should be changed at shorter intervals.
Note! Oil level can only be inspected with non-running
gear. If the oil sample displays a cloudy aspect, it may be
that water has managed to seep into the oil. The oil
- "Lubricants for Deck Machinery", see instruction must then be changed at once, and the gearcase
under section 5 flushed out very thoroughly several times with fresh
- Oil change, see instruction "Maintenance Chart" oil.
under section 5.
The gearcase should preferably be dismantled for
inspection beginning at the input side, and the com-
Oil changes ponents examined for signs of corrosion.
Whenever practicable, let the oil drain off while still
hot. Remove the inlet plug (air filter). At low ambient
Foreign solid matter
temperature, flush out the gearcase with a quantity
- As a first simple test, drop some of the used oil
of fresh pre-heated oil to remove particles and
onto the filter fleece specified. Coarse foreign
sediment.
matter, if present, will then show up on inspection,
preferably through a magnifying glass. - A better
test may be made by diluting an oil sample with n-
Gear case and oil inspection heptane, passing it through a diaphragm filter,
washing and drying it, and weighing it to determine
Sampling oil the mass difference.

Take a sample of gearcase oil for analyse at intervals


as described in the "Maintenance Chart". Overall assessment
The maximum permissible amount of foreign matter
Procedure for oil sampling: carried by the oil is some 0.15 per cent of the total
- The oil temperature in the gearcase should be mass of the oil in the gearcase. These impurities must
above +40 0C. be, exclusively, very fine abraded matter (max 25 ).

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (4)
6 SERVICE
SERVICE 6.120.83 E rev.: c 2005-09-06

If the contamination keeps within these limits, contin- Hydraulic-Release Multiple-Disc Brake
ued operation of the gearset is permitted after the oil
has been changed. Description and Maintenance

If coarser abraded matter (above 25 ) or flake off


Technical description
material from the gear teeth is found, the gearset must
be dismantled, irrespective of the actual amount of The brake comprises the following major components:
foreign matter present, beginning at the input end of - Disc carrier
the gearset. - Internal discs
- Outer discs
The profiles of the gear wheels, in particular the large - Oil pressure unit
sun wheel of the output planetary gear set, should be - Pressure springs
inspected visually. With normal wear and after the - Ventilation filter
running-in period, the rough peaks should have been
smoothed by the friction between the tooth profiles The brake housing is mounted on top of the gearcase,
and the profiles should have a smooth, bright, shiny with long assembly screws through the motor adapter
surface. housing and both parts of the brake housing.

If any other characteristics are detected, such as wear


due to grinding scores, scuffs, pits, flaking, cracks or
plastic distortion, the gear wheels should be replaced
and/or a general overhaul of the gearbox carried out.

Motor side

Oil pressure unit Pressure springs

Connect
pressure oil

Ventilation filter
(for leakage oil) Outer disc Arrangement of Inner discs Disc carrier
the brake discs

Gear side

Fig. 2. Disc brake.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
3 (4)
6 SERVICE
SERVICE 6.120.83 E rev.: c 2005-09-06

The sleeve disc carrier, with the internal discs, is fixed


on the driven shaft with a shaft key or by splines.

The disc assemblies are pressed together by a set


of pressure springs and the brake is disengaged by
hydraulic power.

Maintenance
The brake is self-adjusting.

Trouble-shooting
Braking torque insufficient

Test of brakes may be performed as follows:


- Drive winch hydraulic motors against closed
brakes. The motors shall not be able to rotate.
Note! Test procedure shall be performed only for
a short period; a few seconds.
- Inspect brake discs and replace if excessively
worn.
If brake discs are coloured dark yellow to blue, the
discs have been overheated. Replace discs and
springs.
- Inspect brake for leakage. If leakage appears in
oil pressure unit, the complete unit must be
replaced.
Note! Sealings are not available as spare parts.

Brake heats
Check the hydraulic pressure to make sure that it is
sufficient in order to disengage the brake completely.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
4 (4)
6 SERVICE
SERVICE 6.120.105 E rev.: - 2008-03-13

Holding/Closing Winch

General

The holding and closing winches are mounted in a The planetary gear boxes have splash lubrication
common winch support. and are filled with gear oil.

The closing winch (lower) is driven by two high A brake is integrated for each hydraulic motor.
speed hydraulic motors via a planetary gear box. When the winch is running, the brake is automatically
released by hydraulic pressure.
The holding winch (upper) is driven by two high
speed hydraulic motors via a planetary gear box. Both holding and closing winches are equipped with
a pressure roller, see Fig. 1, to keep the wire in
correct position on the drum.
1

Holding winch
2

3
7
6

4 1

5
8

3
Closing winch

4
6

1. Pressure relief valve. 7. Load measuring bolt.


2. Oil filler inlet for wet running. 8. Gear box oil filling / Oil dipstick.
3. Connection for oil cooler feeding. Note! Before removing the oil dipstick, remove
4. Connection for oil cooler draining. pressure relief valve.
5. Connection for temperature switch. After checking the oil level reinstall pressure
6. Gear box oil drain. relief valve.

Fig. 1. Gear box side of the holding/closing winch.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (6)
6 SERVICE
SERVICE 6.120.105 E rev.: - 2008-03-13

The winches are equipped with two temperature


switches each. One low temperature switch, 55-
50C, which is normally open and one high tempera-
ture switch, 100-95C, which is normally closed.

1. Grease nipple.
2. Pressure roller.

Fig. 2. Holding/closing winch.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (6)
6 SERVICE
SERVICE 6.120.105 E rev.: - 2008-03-13

Assembly Maintenance

- Mount the winch together with winch support. The The planetary gear of the winch has splash lubrication
clamping screws of the winch support must easily and is filled with gear oil.
be connectable.
- Tighten the screws according to torque - Fill gear oil as required. See lubricating instructions
recommended. Secure with Loctite 242 or a sim- for appropriate type. The approximate quantity
ilar compound. needed is given on the name plate or in instruction
- Connect brake line and release disc brake Technical Data, section 2.
hydraulically. The drive sleeve in the drive unit - The bearing of the second journal bearing is filled
must turn easy. with grease.
- Remove plug off the drive sleeve of the drive unit. Before taking into operation grease again till grease
For protection against corrrosion the drive sleeve emerges at the sealing profile.
is provided with gear oil from the gear. The plug - Daily inspection of oil level, see Fig. 1 and 2.
prevents a filling with oil of the motor flange before
mounting of the motor. Note! Oil level can only be inspected with non-
- Before test-running, fill the motor flange completely running gear.
with oil.
- Center motor in the the motor flange. Fix motor - "Lubricants for Deck Machinery", see instruction
with screws. Motor shaft must be grease-free. in section 5.
- Remove plug off the vent pipe and mount the air - Oil change, see instruction "Maintenance Chart"
filter. in section 5.
- Check oil level with oil dipsstick. Refill oil if
necessary.
Note! Before removing the oil dipstick remove Oil changes
pressure relief valve. After checking oil level
reinstall pressure relief valve. Whenever practicable, let the oil drain off while still
- The rope winch is normally filled with oil. If the hot. Remove the inlet plug (air filter). At low ambient
winch is supplied without oil, this is indicated on a temperature, flush out the gearcase with a quantity
corresponding label. of fresh pre-heated oil to remove particles and
- Oil volume: See name plate on winch or instruction sediment.
"Technical Data", section 2.
- Oil type: See instruction "Lubricants for Deck
Machinery", section 5. Gear case and oil inspection
- Check rope winch with running motor as to function.
Check above all the control and function of the
Sampling oil
holding brake and the drive motor.
Take a sample of gearcase oil for analyse at intervals
- After test-running check oil level once more with
as described in the "Maintenance Chart".
oil dipstick. During the test-running, the oil level in
the gear and motor flange is adjusting itself and
Procedure for oil sampling:
fills the space around the motor shaft slowly with
- The oil temperature in the gearcase should be
gear oil. Therefore the oil level may be reduced.
above +40 0C.
- If necessary, refill oil.
- Special oil sampling bottles should be used and
- The journal bearing is filled with grease. Before
can be obtained from oil companies.
taking into operation grease again until grease
- The oil sample should be taken from the oil drain
emerges at the sealing profile.
on the winch, see Fig. 1.
- Insert rope and fix it. Secure screws accordingly.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
3 (6)
6 SERVICE
SERVICE 6.120.105 E rev.: - 2008-03-13

- Drain 1-2 litres of oil into a bucket. This oil should Foreign solid matter
be disposed of. - As a first simple test, drop some of the used oil
- Fill the oil sample bottle. onto the filter fleece specified. Coarse foreign
- Send the oil sample to an oil company for analysis. matter, if present, will then show up on inspection,
The oil company will be able to recommend if the oil preferably through a magnifying glass. - A better
can be further used. test may be made by diluting an oil sample with n-
Feedback on the oil analysis can also be obtained heptane, passing it through a diaphragm filter,
from MacGREGOR service organisation. washing and drying it, and weighing it to determine
the mass difference.
Oil discoloration
A darkish or black colour of the used oil suggests Overall assessment
that temperatures in excess of 100C did occur in The maximum permissible amount of foreign matter
operation, causing accelerated aging of the oil and carried by the oil is some 0.15 per cent of the total
impaired lubricating properties. In this case the oil mass of the oil in the gearcase. These impurities
should be changed at shorter intervals. must be, exclusively, very fine abraded matter (max
25 ). If the contamination keeps within these limits,
If the oil sample displays a cloudy aspect, it may be continued operation of the gearset is permitted after
that water has managed to seep into the oil. The oil the oil has been changed.
must then be changed at once, and the gearcase
flushed out very thoroughly several times with fresh If coarser abraded matter (above 25 ) or flake off
oil. material from the gear teeth is found, the gearset
must be dismantled, irrespective of the actual amount
The gearcase should preferably be dismantled for of foreign matter present, beginning at the input end
inspection beginning at the input side, and the of the gear set.
components examined for signs of corrosion.

Motor side

Oil pressure unit Pressure springs

Connect
pressure oil

Ventilation filter
(for leakage oil) Outer disc Arrangement of Inner discs Disc carrier
the brake discs

Gear side

Fig. 3. Disc brake.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
4 (6)
6 SERVICE
SERVICE 6.120.105 E rev.: - 2008-03-13

Hydraulic-Release Multiple-Disc Brake

Description and Maintenance


Technical description
The brake comprises the following major
components. See also Fig. 3.

- Disc carrier
- Inner discs
- Outer discs
- Oil pressure unit
- Pressure springs
- Ventilation filter

The brake housing is mounted on top of the gearcase,


with long assembly screws through the motor adap-
ter housing and both parts of the brake housing.

The disc assemblies are pressed together by a set


of thrust springs and the brake is disengaged by
hydraulic power.

Maintenance
The brake is self-adjusting.

Trouble-shooting
Braking torque insufficient

Test of brakes may be performed as follows:


- Drive winch hydraulic motors against closed
brakes. The motors shall not be able to rotate.
Note! Test procedure shall be performed only for
a short period; a few seconds.
- Inspect brake discs and replace if excessively
worn. If brake discs are coloured dark yellow to
blue, the discs have been overheated. Replace
discs and springs.
- Inspect brake for leakage. If leakage appears in oil
pressure unit, the complete unit must be replaced.
Note! Sealings are not available as spare parts.

Brake heats
Check the hydraulic pressure to make sure that it is
sufficient in order to disengage the brake completely.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
5 (6)
6 SERVICE
SERVICE 6.120.105 E rev.: - 2008-03-13

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
6 (6)
6 SERVICE
SERVICE 6.125.20 E rev.: a 2008-03-13

Feed Pump Unit

Introduction

The feed pumps are screw-type pumps with fixed


displacement which supply the feed and control circuits
13
of the crane. The pumps are submerged in the hydraulic
Filter with thermostats placed on
oil. Thus, one pipe connects each pump to the hydraulic the crane house wall. 14
system.

The pumps have two operation modes:

- Operation in winter position - preheating of oil before 7 3


2
starting the crane. 1
- Normal operation.

The pumps are separately driven by electric motors.


The pump units are placed on each other in the oil
8
tank, and are equipped with flanges that, together with
the guide ways keep the pump units in position.

To prevent oil from overheating, the hydraulic system 4


is fitted with two thermostats, BT2 and BT3. 9

Function of thermostats

Normal operation
Thermostat BT2 stops the complete crane when the
oil in the hydraulic system reaches +85. 6 11 12 11 10 5

Fig. 1. Oil tank with feed pump units; example.


Operation in winter position
Thermostat BT3 starts the oil cooler, if the temperature 1. Air filter with dipstick
in the hydraulic system reaches +45, and prevents oil 2. Tank cover
from overheating. 3. Oil level and temperature guard
4. Chain
To overhaul a pump or an electric motor, the entire 5. Hoses
pump unit - motor and pump - should be taken out. 6. Electric motors
7. Electric cables in protective hose
Note! 8. Connection box
If any service requires it is recommended that it is 9. Thermometer
done by a MacGREGOR service engineer. 10. Pumps
11. Flange
12. Guide ways
13. Thermostat BT3, 45
14. Thermostat BT2, 85

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (2)
6 SERVICE
SERVICE 6.125.20 E rev.: a 2008-03-13

Pump

Flange

Electric motor

Fig. 2. Pump with electric motor.

Caution!
Maintain cleanliness throughout removing/dismantling
and reassembling the pump unit(s).

Warning!
Disconnect all electric power to
the crane, before installation.

1. Removing and dismantling pump unit(s)


- Park crane jib, stop crane, switch off main switch.
- Remove tank cover (2), see Fig. 1.
- Loosen the upper end of the hydraulic hoses (5).
- Disconnect the electric cables (7) to the electric
motors (6) at connection box (8).
- Lift feed pump unit(s) (10) out of the oil tank, by using
the chains (4).
- Protect tank from contamination by covering with
plastic.

2. Reassembling pump unit


Before reassembling the pump unit(s), make a visual
inspection of the oil tank for contamination. If
necessary, clean the oil tank according to instruction,
"Hydraulic Oil Tank", section 5.

- Reassemble pump unit(s) in reverse order to


dismantling.
- Replace pump unit(s). Reinstall and reconnect
hydraulic pipes and components. Reconnect electric
motors' power cables.
- Jog start pump unit(s) to check rotation.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (2)
6 SERVICE
SERVICE 6.127.47 E rev.: a 2010-05-06

High Pressure Pumps


General

All pumps are the straight axial piston type with CARGO/GRAB
variable displacement controlled by a servo valve HANDLING
mounted on the pump housing. CARGO GRAB
SEP.
xx Ton xx Ton
RUN
x-xxm x-xxm
The pumps are equipped with two adjustments, one for
plussing and the other for pressure adjustment (max. TEST
working pressure). Plussing of the pumps is done to ADJ.
compensate for internal leakage in pumps and motors
and to prevent load drops (see Fig. 3).

Function checking/Adjusting of Fig. 1. Key switch in cabin.


plussing

Hoisting closing and holding winch


- No load in hook/grab.
- Set key switch for Cargo/Grab handling to position
"Separate run". See Fig. 1.
- Install a pressure gauge 0-400 bar at connection 3.1.
Actuate
See Fig. 8.
- Actuate valve 1221 manually with a small screwdriver
or similar during checking and adjustment, see Fig.
2 and Fig. 8.
Fig. 2. Valve 1221.
- Check the pressure according to hydraulic circuit
diagram.
- If the pressure is incorrect, an adjustment must be
made on the hoisting closing pump(s) using the
Zero setting screw
zero setting screw (see Fig. 3). If there is more than
one pump, the upper pump should be adjusted.
- Install a pressure gauge 0-400 bar at connection 4.1.
See Fig. 8. Servo valve
- Check the pressure according to hydraulic circuit
diagram.
Electrical Electrical
- If the pressure is incorrect, an adjustment must be connector connector
made on the hoisting holding pump(s) using the
zero setting screw (see Fig. 3). If there is more than
one pump, the upper pump should be adjusted.
- Set key switch for Cargo/Grab handling to desired
Pressure
position. cut-off
valve

Fig. 3. Pump.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 1 (6)
6 SERVICE
SERVICE 6.127.47 E rev.: a 2010-05-06

Luffing winch Installation of a new servo or complete


pump
- No load in hook.
- Park the crane or move the hook block/grab close When a new servo unit or a complete pump is installed,
to the jib top. a function check of the plussing has to be carried out.
- Install a pressure gauge, 0-400 bar, at connection Proceed according to Function checking/Adjusting of
5.1, (see Fig. 9) plussing.
- Actuate valve 2221 manually with a small screwdriver
or similar during checking and adjustment, see Fig.
Adjustment of cut-off valves
4 and Fig. 9.
- Check the pressure according to hydraulic circuit
Hoisting pumps closing circuit
diagram.
- Set key switch for Cargo/Grab handling to position
- If the pressure is incorrect, an adjustment must be
Separate run. See Fig. 1.
made on the luffing pump(s) using the zero setting
- Install a pressure gauge 0 - 400 bar at connection
screw (see Fig. 3) . If there is more than one pump,
3.1. See Fig. 8.
the upper pump should be adjusted.
- Close valve 1247, see Fig. 8.
- Set key switch for Cargo/Grab handling to desired
- Adjust the pressure cut-off valve on the closing
position.
pump(s). See paragraph Setting of pressure cut-off
valves, page 3.
- Open valve 1247.
- Set key switch for Cargo/Grab handling to desired
position.

Hoisting pumps holding circuit

- Set key switch for Cargo/Grab handling to position


Actuate Separate run. See Fig. 1.
- Install a pressure gauge 0 - 400 bar at connection
4.1. See Fig. 8.
- Close valve 1248, see Fig. 8.
- Adjust the pressure cut-off valve on the holding
Fig. 4. Valve 2221, 3221.
pump(s). See paragraph Setting of pressure cut-off
valves, page 3.
- Open valve 1248.
- Set key switch for Cargo/Grab handling to desiered
Slewing machinery position.

- No load on hook and no list or trim on the ship. Luffing pump (s)
- Actuate valve 3221 manually with a small screwdriver,
see Fig. 4. and Fig. 10. - Install a pressure gauge, 0-400 bar, at connection
- Ensure that the crane does not move in any direction. 5.1, see Fig. 9.
- If the crane does move, an adjustment must be made - Close valve 2661, see Fig. 9.
on the slewing pump(s) using the zero setting - Adjust the pressure cut-off valve on the luffing
screw. (see Fig. 3). If there is more than one pump, pump(s). See paragraph Setting of pressure cut-off
the upper pump should be adjusted. valves, page 3.
- Set key switch for Cargo/Grab handling to desired - Open valve 2661.
position. - Set key switch for Cargo/Grab handling to desired
position.
2011-08-18 Project No: 2/0702102LMW1
Valid for: 62507582
2 (6)
6 SERVICE
SERVICE 6.127.47 E rev.: a 2010-05-06

Slewing pump(s) - Adjust the valve on the lower pump by backing off the
- Install a pressure gauge, 0-400 bar, at connection 6.1 setting screw until a little lower pressure can be seen.
or 6.2, see Fig. 10. - Turn in the screw 1/4 of a revolution on the lower
- Close valve 3661, see Fig. 10. pump.
- Back off adjustment screw.
- Adjust the pressure cut-off valve on the luffing Installation of a complete new pump
pump(s). See paragraph Setting of pressure cut-off
valves, page 3. When a new pump is installed, the pressure cut-off
- Open valve 3661. valve has to be adjusted (see Adjustment of the
- Set key switch for Cargo/Grab handling to desired pressure cut-off valves).
position.
Note! These valves are sealed and the seals must not
Setting of pressure cut-off valves be broken.
Adjustment and replacement of these valves must be
The setting procedure is different depending on if there done by qualified personnel only.
is one or two pumps in the circuit. For identifying the Contact the Service Department at MacGREGOR
number of pumps in the circuit, see hydraulic circuit Cranes for information about valve adjustment.
diagram.

The pressure cut-off valves have a setting of 100 - 420


bar. By turning the adjustment screw 1 revolution the Closing
setting is changed approx. 90 bar.

One pump in the circuit Hoisting


- Back off adjustment screw (pressure cut-off valve
10. See Fig. 3 and hydraulic cirucit diagram Fig. 8, 9, Fig. 5. Closing/hoisting position.
and 10).
- Drive the crane at max. 25% speed. For closing
winch drive in closing direction, see Fig. 5. For
holding winch drive in hoisting direction, see Fig. 5.
For luffing winch drive in luffing in direction, see Fig.
6. For slewing drive in any direction, see Fig. 7.
- Adjust pressure cut-off valve, see hydraulic circuit
diagram (specification) for pressure setting.

Two pumps in the circuit Fig. 6. Luffing position.


- Back off the adjustment screw on the upper pump.
(pressure cut-off valve 10, see Fig. 3 and hydraulic
cirucit diagram Fig. 8, 9, and 10).
- Turn the adjustment screw on the lower pump to its
maximum setting.
- Drive the crane at max. 25% speed. For closing
winch drive in closing direction, see Fig. 5. For
holding winch drive in hoisting direction, see Fig. 5.
For luffing winch drive in luffing in direction, see Fig.
6. For slewing drive in any direction, see Fig. 7.
- Adjust the pressure cut-off valve on the upper pump,
Fig. 7. Slewing left or right.
see hydraulic circuit diagram for pressure setting.
Project No: 2/0702102LMW1 2011-08-18
Valid for: 62507582 3 (6)
6 SERVICE
SERVICE 6.127.47 E rev.: a 2010-05-06

Valve
1221

Valve
1248

Connection
4.1

Valve Connection
1247 3.1

Fig. 8. Part of hoisting circuit.


2011-08-18 Project No: 2/0702102LMW1
Valid for: 62507582
4 (6)
6 SERVICE
SERVICE 6.127.47 E rev.: a 2010-05-06

Valve
2661

Valve
2221
Connection
5.1

Fig. 9. Part of luffing circuit.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 5 (6)
6 SERVICE
SERVICE 6.127.47 E rev.: a 2010-05-06

Valve
3661

Connection
6.2

Valve
3221

Connection
6.1

Fig. 10. Part of slewing circuit.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
6 (6)
6 SERVICE
SERVICE 6.132.16 E rev.: a 2008-04-02

Pump Change, Eccentric Platform

When changing pumps the ball valves must be closed.

Note! After pump replacement open the ball valves.

Pump Pump Ball valves

Fig. 1. Pump.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (2)
6 SERVICE
SERVICE 6.132.16 E rev.: a 2008-04-02

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (2)
6 SERVICE
SERVICE 6.142.5 E rev.: a 2002-01-09

Recommendation for Inspection and


Replacement of Hydraulic Hoses

Hydraulic hoses and couplings assembled


inside crane house

Hydraulic hoses assembled inside crane house If the rubber in the hose is damaged so that the steel
should be inspected for damage every five (5) years, core can be exposed to corrosion the hose should be
see Maintenance Chart in section 5. replaced.
If the rubber in the hose is damaged so that the steel The hose couplings should also be inspected for
core can be exposed to corrosion the hose should leakage and damage of the corrosion protective Den-
be replaced. syl tape. If the corrosion protection is damaged so
The hose couplings should also be inspected for that the coupling can be exposed to corrosion the
damage and leakage. If the coupling is damaged or corrosion protection should be removed and the
severely corroded the hose should be changed. coupling inspected for damage and severe corrosion.
If the coupling is leaking the coupling should be tighte- If the coupling is damaged or severely corroded the
ned at first. If tightening does not help, the hose and hose should be changed.
the mating couplings should be changed, see Fig. 1. If the coupling is leaking the coupling should be tighte-
If the coupling is of flange type the O-ring and screws ned at first. If tightening does not help, the hose and
should be changed, see Fig. 2. the mating couplings should be changed, see Fig. 1.
If the coupling is of flange type the O-ring and screws
Hydraulic hoses and couplings should be changed, see Fig. 2.
assembled on outside of crane house
Replacement of hydraulic hoses
Hydraulic hoses assembled on outside of crane house
should be inspected for damage every two (2) years, All hydraulic hoses assembled inside crane house
see Maintenance Chart in section 5. should be replaced after ten (10) years due to safety
reasons.
All hydraulic hoses assembled on outside of crane
house should be replaced after five (5) years due to
safety reasons.

Hose coupling

Mating coupling O-ring

Screw

Fig. 1. Hose coupling with O-ring. Fig. 2. Flange coupling with O-ring.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (2)
6 SERVICE
SERVICE 6.142.5 E rev.: a 2002-01-09

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


2 (2) Valid for: 62507582
6 SERVICE
SERVICE 6.189 E rev.: f 2007-04-11

Hydraulic Piston Accumulators

Function Charging hydraulic accumulators with nitrogen (N2)


A hydraulic accumulator functions as a source of pres- All crane motors must be immobilized.
surized fluid. Conversely, when the pressure falls off,
the accumulator supplies oil to the hydraulic system. 1. Dismount valve guard and unscrew the
protective cap from gas valve.
Note! - Do not bleed hydraulic accumulators! 2. New design, see Fig. 1. Connect the three-way
valve to the gas valve of the accumulator. The
bleed valve should be tightly closed.
Charging equipment
2a. Old design, see Fig. 2. Connect the three-way
To charge hydraulic accumulators, art. nos. see
valve to the gas valve of the accumulator. The
below, MacGREGOR (SWE) AB supply a charging
filling screw of the three-way valve shall be
valve and associated equipment, Fig. 2, comprising:
backed out completely, and the bleed valve
- a three-way valve
tightly closed.
- a 0-25 bar pressure gauge
3. Connect the charging valve, see Fig. 3 to the
- a 0-60 bar pressure gauge
reducing valve at the nitrogen cylinder.
- a 1-metre hose with a W24 connector for nitro-
4. Back out the adjusting screw of the reducing
gen cylinder
valve on the nitrogen cylinder until the valve
- two reduction connectors, W24/32M and W24/14D.
spring is unloaded.
5. Open the nitrogen cylinder valve.
Charging pressure for 388 0362-801: 15 1 bar at 20C.
6. Adjust the reducing valve to the correct charg-
Charging pressure for 388 0362-802: 28 1 bar at 20C.
ing pressure.
Charging pressure for 388 0362-803: 20 1 bar at 20C.
Charging pressure for 391 0199-801: 45 1 bar at 20C.

New design
Valve guard
Protective
Gas valve cap
Protective cap Gas valve Open/close
Valve guard hexagonal nut

Open/close
hexagonal nut

Fig. 1. New design. Piston accumulators.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 1 (4)
6 SERVICE
SERVICE 6.189 E rev.: f 2007-04-11

7. New design, see Fig. 1. Open the hexagonal nut 10. Close the nitrogen cylinder valve.
on the gas valve counter-clockwise to stop, by 11. Open the bleed screw of the three-way valve to
using a 19 mm fork wrench. discharge the pressure in the filling hose.
7a. Old design, see Fig. 2. Screw in the filling screw 12. Adjust the reducing valve to zero.
of the three-way valve but not so tightly that the 13. Unscrew the charging equipment from the nitro-
gas valve of the accumulator is damaged. gen cylinder and from the accumulator.
8. Fill nitrogen. 14. Check tigthness of accumulator gas valve, us-
9. New design, see Fig. 1. Check the nitrogen ing soap water.
pressure when the temperature and the pressure Note! - The protective cap shall be fitted with an
of the gas become stable. When the correct O-ring which must fit correctly into its groove.
charging pressure has been obtained, close the 15. Screw on protective cap of the gas valve.
gas valve by turning the hexagonal nut clockwise 16. After charging the accumulator, fit a lable carry-
by use of the 19 mm fork wrench. ing the charging date and signed by the operator.
9a. Old design, see Fig. 2. Check the nitrogen
pressure when the temperature and the pressure Note! For charging, it is not necessary to install a
of the gas have become stable. When the correct reducing valve on the nitrogen cylinder.
charging pressure has been obtained, again
back out the filling screw of the three-way valve.

Old design

Valve guard Valve guard


Protective cap Gas valve Gas valve Protective
cap

Fig. 2. Old design. Piston accumulators.

2011-08-18 Project No: 2/0702102LMW1


2 (4) Valid for: 62507582
6 SERVICE
SERVICE 6.189 E rev.: f 2007-04-11

Filling screw, to be
used for old design

Pressure gauge
Bleed valve connection

Connector for hose


Connector for accumulator coupling
gas valve

Hose

W24 connector for


nitrogen cylinder

Fig. 3. Charging equipment.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 3 (4)
6 SERVICE
SERVICE 6.189 E rev.: f 2007-04-11

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


4 (4) Valid for: 62507582
6 SERVICE
SERVICE 6.209.15 E rev.: - 2004-04-28

Inspection of Climb Protection, Jib and Crane House Top

- Check climb protection for wear and damage.


- Check distance between outer edge of wire she-
ave and climb protection.
Distance between outer edge of wire sheave and
climb protection should not exceed 1/3 of wire rope
diameter, max. 10 mm and 8 mm respectively, see
Fig. 1 and Fig. 2.

Max. 10 mm Max. 8 mm

Fig. 1. Jib top, example. Fig. 2. Crane house top, example.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (1)
6 SERVICE

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
6 SERVICE
SERVICE 6.214 E rev.: i 2007-03-02

Tightening Torques
Studs/Screws and Bolts

Introduction

This instruction applies to studs, screws and bolts Note!


generally, if separate recommendations are not gi- Threads that have been rolled after hardening have a
ven. Apply Molykote R 1000 lubrication on the threads lower surface notch indicating that the permitted ten-
and under the bolt head. For stainless elements and sion amplitude at fatigue can be about doubled
hydraulic pipe couplings apply Gleitmo paste. compared to threads that have been rolled before
hardening. If the screw has been loaded beyond the
yield limit, this feature will disappear.
Slewing bearing, studs/screws
See drawings "Slewing bearing mounting" and
"Slewing bearing yard mounting" in Section 9.3.

Phosphatized bolts greased with Molykote R 1000 Untreated bolts greased with Molykote R 1000
(Also valid for bolts greased with Loctite 243 or oil.) (Also valid for bolts greased with Loctite 243 or oil.)

Thread Tightening torque in Nm Thread Tightening torque in Nm


10 Nm 1 kpm 10 Nm 1 kpm
M UNC 8.8 10.9 12.9 M UNC 8.8 10.9 12.9

4 2.5 3.4 4.2 4 2.9 4.0 4.9


5 4.9 7.0 8.3 5 5.7 8.1 9.7
6 8.4 12.0 14.6 6 9.8 14.0 17.0
7 13.8 19.8 23.2 7 16.1 23.0 27.0
8 20.6 28.4 34.4 8 24.0 33.0 40.0
10 40.4 55.9 67.9 10 47.0 65.0 79.0
12 69.7 98 117 12 81.0 114 136
1/2" 80.8 114 136 1/2" 94.0 132 158
14 110 156 187 14 128 181 217
5/8" 159 224 269 5/8" 185 260 312
16 169 238 286 16 197 277 333
3/4" 280 393 471 3/4" 325 457 548
18 237 332 398 18 275 386 463
20 331 465 558 20 385 541 649
22 445 626 752 22 518 728 874
24 572 804 963 24 665 935 1120
1" 670 942 1131 1" 779 1095 1315
27 826 1161 1393 27 961 1350 1620
30 1127 1582 1901 30 1310 1840 2210
1 1/4" 1308 1840 2208 1 1/4" 1521 2140 2567
33 1522 2133 2563 33 1770 2480 2980
36 1961 2761 3311 36 2280 3210 3850
39 2520 3543 4248 39 2930 4120 4940
42 3130 4395 5280 42 3640 5110 6140

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (4)
6 SERVICE
SERVICE 6.214 E rev.: i 2007-03-02

As a rule, always change screws with specified tight- Stainless bolts and hydraulic pipe couplings
ening torque on cranes in operation if the joint has to greased with Gleitmo paste
be opened for some reasons.
Thread Tightening torque in Nm
If any joint has been opened apply Intertuf after tight- d 10 Nm 1 kpm
ening the joint to avoid rust damage. Austenite (A)
50 70 80
6 3.3 7 9.3
8 7.8 17 22
SAE flange for high pressure hose couplings
10 15 33 44
Tightening torque in Nm 12 27 57 76
Flange Screw 10 Nm 1 kpm 14 43 91 121
6000 psi Class H 10.9 and 12.9 16 65 140 187
18 91 195 260
3/4" M10 54
20 127 273 364
1" M12 94
22 171 367 490
1 1/4" M14 150
24 220 472 629
1 1/2" M16 230
27 318 682 909
2" UNC 3/4 377
30 434 930 1240
33 585 1250 1670
36 755 1620 2160
39 969 2080 2770

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (4)
6 SERVICE
SERVICE 6.214 E rev.: i 2007-03-02

Strength of screws and bolts

Strength class Min. ultimate strength Min. tensile strength Corresponding strength
N/mm2 (kp/mm2) N/mm2 (kp/mm2) class of nuts

4.6 400 (40) 240 (24) 4


5.8 500 (50) 400 (40) 5
6.6 600 (60) 360 (36) 6
8.8 800 (80) 640 (64) 8
10.9 1000 (100) 900 (90) 10
12.9 1200 (120) 1080 (108) 12

Examples of markings:
Hexagonal screw Allen screw
Strength class 4.6: Strength class 12.9:

BH 12 9 M

Strength class 8.8:

Hexagonal nut
Strength class 8:

Strength class 10.9:

M-thread UNC- and UNC- and


UNF-thread UNF-thread
Cold forged Forged

Strength class 10:

M-thread UNC- and UNF-thread


Forged

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
3 (4)
6 SERVICE
SERVICE 6.214 E rev.: i 2007-03-02

Tightening Torques
Hydraulic Couplings

The values below presume greasing of threads when


assembling.

Type of Thread Tightening Type of Thread Tiightening


coupling M and R torque in Nm coupling M and R torque in Nm

GE 10-LM M 14x1,5 ca 39 GE 10-SM M 16x1,5 ca 59


GE 10-LR R 1/4 ca 39 GE 10-SR R 3/8 ca 69
GE 12-LM M 16x1,5 ca 59 GE 12-SM M 18x1,5 ca 78
GE 12-LR R 3/8 ca 59 GE 12-SR R 3/8 ca 69
GE 15-LM M 18x1,5 ca 69 GE 14-SM M 20x1,5 ca 108
GE 15-LR R 1/2 ca 108 GE 14-SR R 1/2 ca 128
GE 18-LM M 22x1,5 ca 108 GE 16-SM M 22x1,5 ca 128
GE 18-LR R 1/2 ca 108 GE 16-SR R 1/2 ca 128
GE 22-LM M 26x1,5 ca 128 GE 20-SM M 27x2 ca 196
GE 22-LR R 3/4 ca 157 GE 20-SR R 3/4 ca 206
GE 28-LM M 33x2 ca 216 GE 25-SM M 33x2 ca 294
GE 28-LR R1 ca 265 GE 25-SR R1 ca 314
GE 35-LM R 42x2 ca 353 GE 30-SM M 42x2 ca 491
GE 35-LR R 1 1/4 ca 392 GE 30-SR R 1 1/4 ca 491
GE 42-LM M 48x2 ca 491
GE 42-LR R 1 1/2 ca 491 Table 2.

Example: GE 10 - LM
Table 1. Sealing
d = 10
Fitting
Sealing cone
Insert the sealing cone into the 24-degree coupling
fitting, firmly tighten the coupling by hand. Using a
wrench, tighten the coupling nut another 1/4 to 1/2
turn. The O-ring should preferably be oiled.

Hose Coupling Tables 1 and 2


Grease

O-ring sealed Sealing

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
4 (4)
6 SERVICE
SERVICE 6.215.20 E rev.: b 2007-06-08

Service Door (Opening and Closing)


Service and Lubrication of Door Hinges

Warning!
There is a risk of falling down when opening or
closing the service door. Always use a safety belt!

Note! Before opening the service door you should A. Procedure for opening
always check the condition of the door hinges. Also
make sure that the doors are secured before opening, 1. Put on safety belt.
see Fig. 1. 2. Open window on left-hand side of operator's cabin.
3. Climb out onto ladder (1), see Fig. 2.
Note! Do not forget to secure yourself using safety
belt.
4. Remove three nuts (2) and six washers (3), see
Fig. 2.
5. Climb back into operator's cabin.
6. Close side window.
7. Swing service door outward and secure it using
locking rod (4), see Fig. 3.

2 3
3

Fig. 1. Securing service door to top of crane. Fig. 2. Opening service door.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 1 (2)
6 SERVICE
SERVICE 6.215.20 E rev.: b 2007-06-08

B. Procedure for closing

1. Put on safety belt.


2. Remove locking rod (4), see Fig. 3.
3. Swing door inward, see Fig. 3.
4. Open window on left-hand side of operator's cabin.
5. Climb out onto ladder (1), see Fig. 2.
Note! Do not forget to secure yourself using safety
belt.
6. Install three nuts (2) and six washers (3), see Fig. 2.
7. Climb back into operator's cabin.
8. Close side window.

C. Procedure for lubrication of service


door hinges 4

The service door hinges should be lubricated every


six months. See also "Lubricating Chart" in section 5
of your Instruction Manual.

Note! To be able to properly lubricate the hinges the Fig. 3. Locking rod.
service door must be open.

D. Inspection of door hinges

At the same time as the service door is opened for


lubrication of the hinges, inspection of the hinges and
the surrounding areas should be done. If the findings
show that any areas are rusty or are otherwise in bad
condition a proper repair must be done.

Please contact MacGREGOR if you have any


questions.

2011-08-18 Project No: 2/0702102LMW1


2 (2) Valid for: 62507582
6 SERVICE
SERVICE 6.216.87 E rev.: a 2007-11-21

Rope Reeving Diagram for Cranes Type K-4

Hoisting winches

Wire rope type


Wire rope type
Left-hand lay
Right-hand lay

Hoisting winch
holding

Hoisting winch
closing

Luffing winch

Fig. 1. Rope reeving diagram.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 1 (4)
6 SERVICE
SERVICE 6.216.87 E rev.: a 2007-11-21

Closing ropes
Left-hand lay crane Right-hand lay

Lock washer

Holding rope, Holding rope,


left-hand lay right-hand lay

Closing ropes
inside grab
Note! The wire rope thimble should be safely secured.

Fig. 2. Securing the wire thimble to crane jib.

Fig. 4. Securing the wire ropes to cargo grab, view


from cabin.

Note! When connecting the grab closing ropes to


the crane closing ropes make sure that the grab's
left-hand lay ropes are joined to the crane's left-
hand lay ropes. In the same way the right-hand lay
ropes should be joined to the right-hand lay ropes.

Fig. 3. Stop valve unit.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (4)
6 SERVICE
SERVICE 6.216.87 E rev.: a 2007-11-21

Note!
Set key switch CARGO/GRAB HANDLING in
position SEP. RUN. See Fig. 5.

Holding and closing hydraulic circuits are separated.


Synchronizing of winches is disconnected.

When rigging the holding winch wire rope, close valves


1247 and 1249. See Fig. 3. See also hydraulic circuit
diagram.

HOISTING/LOWERING lever movement actuates the


holding winch pump.

When rigging the closing winch wire rope, close valves


1248 and 1250. See Fig. 3.

CLOSING/OPENING lever movement actuates the


closing winch pump.

After rigging reset the valves to open position and set


key switch CARGO/GRAB HANDLING to position
GRAB XX Ton.

CARGO/GRAB CARGO/GRAB
HANDLING HANDLING
CARGO SEP. RUN GRAB CARGO SEP. RUN GRAB
XXTon XXTon XXTon XXTon
X-XXm X-XXm

TEST TEST
ADJ.

Fig. 5. Switch in cabin.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 3 (4)
6 SERVICE
SERVICE 6.216.87 E rev.: a 2007-11-21

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
4 (4)
6 SERVICE
SERVICE 6.222.1 E rev.: a 1998-04-17

Handling, Installation and Maintenance


of Steel Wire Ropes

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (12)
6 SERVICE
SERVICE 6.222.1 E rev.: a 1998-04-17

Unloading steel wire ropes It is advisable to lift a reel by means of a shaft which
is put through its axis bore.
When handling a steel wire rope, the first trouble
often occurs immediately upon receiving it: the fork
of the fork lift truck is either placed under the reel
or inside the coil.

If the fork of the fork lift truck is longer than the


width of the reel, the reel can also be lifted at the
flanges.

In both cases it might damage the surface of the


rope. The damage may not be discovered until much
later and it could happen that the manufacturer of
the wire rope is held responsible.

If possible, the rope, when recieved on cils or reels,


should not have any contact with a metal hook or
the fork of a fork lift truck.

Instead, it should be lifted by means of a wide tex-


Storing steel wire ropes
tile webbing sling.

Steel wire ropes should be stored in a clean, cool,


dry place indoors. The ropes must not be allowed
to rest on the floor. They can be placed on pallets.

2011-08-18 Project No: 2/0702102LMW1


2 (12) Valid for: 62507582
6 SERVICE
SERVICE 6.222.1 E rev.: a 1998-04-17

If outdoor storage cannot be avoided the ropes must Unwinding steel wire ropes from the reel
be covered in a way that moisture cannot create
corrosion problems. Although plastic foil protects An unreeling stand (turnable) should be used to
the ropes from rain, condensation from beneath unwind a wire rope from its reel.
might not be able to escape and could damage the
ropes permanently. To avoid condensation prob- Another accepted unreeling method is to mount the
lems, it is advisable to use breathable water-proof reel on a shaft supported by two jacks or a stand.
fabric covers readily available from tarpaulin manu-
factures.

When storing a number of spare ropes, the follow-


ing rule should be applied: first in - first out. This
means, the ropes should be used in the order of
delivery. In this way it can be avoided that certain
ropes are only put in service after being stored for
many years.

It is self-evident that the different ropes in stock must


be clearly marked to avoid the possibility of
confusion (e.g. if similar ropes of diffferent tensile
strength are stored).

In addition proper records have to be kept which


make it possible to trace the "history" of any rope
back to the manufacturer on the basis of storing
number, specification, date of order and date of
delivery.

Installing steel wire ropes

When installing steel wire ropes, extra care must


be taken that the ropes are unwound from the ring Rolling the wire rope along the floor, as is some-
or reel without torsions and without any outer dam- times recommended in the relevant literature, does
age. The same applies to reeving the ropes into not work very well in practice because the reel al-
the system. ways unwinds less wire than the distance the reel
travels, so that with this method the rope has to be
dragged along the worker.
Unwinding steel wire ropes from the coil

If a rope is delivered on a coil, it is either unwound


on a turntable or the coil is rolled along the ground
like a hoop. In the latter case ensure that the sur-
face is clean; sand or grit that sticks to the lubricant
might damage the wires when the rope travels or
sheaves.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
3 (12)
6 SERVICE
SERVICE 6.222.1 E rev.: a 1998-04-17

Under no circumstances must the rope be pulled If one end of the ropes has a fitting attached, as it
off a coil while it is lying on the ground or looped is mostly the case with deck cranes, there is no
over the head of the reel, because this will inevita- other possibility than pulling the loose rope end
bly induce one torsion per wrap into the rope. through the whole reeving system.

The most common rope fittings for deck cranes are


shown below.

The aluminum ferrule with mechanical splice.


Every torsion will change the lay lengths of the
stands and of the wire rope; at the same time the
proportions of lengths of the rope elements and fi-
nally the distribution of load within the rope are
changed. A rope that is unwound at the sides of a
coil or reel will try to resist the enforced torsions The cast steel ferrule with mechanical splice.
and form loops. When pulled taut these loops will
result in irreparable kinks.

Steel wire ropes with kinks are not safe to operate


and must be discarded.
The spelter socket.

The installation procedure Typical deck crane example

The most advantageous way of installing a steel Below is shown an example of a typical deck crane,
wire rope varies from crane to crane. In any case a where the rope must be spooled from the reel via
procedure should be chosen that (under justifiable sheaves S1 through S9 onto the drum.
expenditure) guarentees the least risk of torsions
and avoids damage to the rope by contact with parts
of the construction.

With some cranes it may be advisable to discard


the old rope first and to install the new one after-
wards. With other cranes, particularly with bigger
ones, it might be better to pull in the new rope at-
tached to the old one. Another possibility is to use
a thinner rope by which the wire rope proper is pulled
into the system. This method is often used with new
equipment.

In every single case careful consideration is ne-


cessary as to whether the wire rope should be pulled
through the whole reeving system or whether it
should first be wound from the coil or reel onto the
drum and afterwards be reeved into the system.

2011-08-18 Project No: 2/0702102LMW1


4 (12) Valid for: 62507582
6 SERVICE
SERVICE 6.222.1 E rev.: a 1998-04-17

Here, special attention must be paid to the hook tional wire ropes one must at least make sure that
block. It must be secured in an upright position so they have the same direction of lay as rope to be
that the rope can be spooled without any fleet an- installed.
gles occuring between the rope and the blocks
sheaves. If the new rope is pulled in with help of the used
one, the two rope ends are often buttwelded to-
gether. A connection of that kind can transfer the
Winding the steel wire rope from the reel twist of the old rope, built up in the reeving system,
onto the drum into the new rope. By that method of installation the
new rope may be extremely damaged.
During the manufacturing process every steel wire
rope receives its preferred bending direction when There are even more reasons why that procedure
being drawn from the wire rope closer by means of is highly problematic: It is true, that when using spe-
a capstan. When delivered to the customer the rope cial electrodes the welded connection presents
is bent in that direction. Make certain that it bends acceptable results in a pull test with a straight rope;
in the same direction when it is wound from the reel but because of the great length of rigid connection
onto the drum. zone the very same connection could break due to
the enormous bending stresses when running over
sheaves.

If that connection is applied, its safety should be


increased by using a Chinese finger. Fewer prob-
If the rope is wound at the bottom of the drum, it lems are caused by con-
should leave the reel at the buttom and vice versa: necting wire ropes with
i.e., always reel from top to top or from bottom to welded-on pad eyes or
bottom. chain links, which are
joined by either strands or
If this procedure is not strictly followed, the rope thin wire ropes.
will either try to twist between reel and drum or it
will later try to regain its preferred position when in
practical service. In both cases structural changes
of the rope may occur. This connection provides satisfactory
load capacity, it is flexible and pre-
vents the transfer of twist from the old
rope into the new one. When using
two strands to pull the rope into place,
these will indicate the intensity of twist
in the old rope on the basis of the
number of turns they have made dur-
Installing the rope with the help of the old ing the installation procedure.
one or by a thinner rope
Another possibility is connecting the
If the new rope is pulled in by the old one or by a rope ends with Chinese fingers. These
thinner rope one must make sure that the connec- are tubes made out of braided
tion between these ropes is absolutely safe. In ad- strands, which are pulled over the
dition it must be ensured that the thinner rope can- rope ends and then secured at their
not rotate. Rotation-resistant steel wire ropes or ends with tape or seizing wire. Under
three-strand ibre ropes for instance, can be re- load the Chinese fingers will contract
commended for this purpose. When using conven- and hold the rope ends by friction.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
5 (12)
6 SERVICE
SERVICE 6.222.1 E rev.: a 1998-04-17

When installing a lang lay rope one must take care Under no circumstances should one attempt to gen-
that the Chinese finger cannot unwind from the rope erate the tensioning load by jamming the rope, for
like the nut from a screw. It is recommended to wrap instance between two boards. Structural changes
a tape around the whole rope length to be held by would deform the rope beyond repair.
the Chinese finger to increase the friction.

Installing under load

To achieve perfect spooling of the rope on the drum


it is very important to apply a tensioning load to the
wire ropes during the installation.

This is particularly important with drums spooling


in two or more layers, which, however, is not very
common with deck cranes. If the first layer(s) are
not under tension, they might be too loose, so that
the top layers might be wedged into the bottom lay-
ers under load. This could seriously damage the
rope. The unwinding rope might even be clamped, Attaching the rope termination to the fix
so that the direction of spooling could suddenly be point
reversed during the course of unwinding. The re-
sult could be the abrupt lifting of the load that was After the rope has been pulled through the reeving
actually travelling downwards. system, the rope termination (e.g. the mechanical
splice with the aluminum ferrule) must be brought
The tensioning load should range from 1% to 2% of up to the fix point. A pulling jack can be used to pull
the minimum breaking load of the wire ropes. In the rope termination to the fix point, where it must
many cases it might suffice to wind the rope quite secured with a bolt.
normally in order to unwind it and then rewind it
with the help of an outer load. Prior to fixing, if necessary, the rope termination
may be aligned with the fix point by using a steel
In other cases, however, the procedure mentioned bar. The bar should be attached to the rope by
above is not possible. In these cases the tensioning means of a short length of chain. Under no circum-
load must already be applied when installing the stances should the rope be gripped with a wrench,
rope. as this will damage the outer wires.

Ample rope tension can be provided by a simple


plank bearing against the reel flanges or by a brak-
ing disk attached to the reel.

2011-08-18 Project No: 2/0702102LMW1


6 (12) Valid for: 62507582
6 SERVICE
SERVICE 6.222.1 E rev.: a 1998-04-17

"Breaking-in" the steel wire rope The rope and this wire end are now wrapped mov-
ing away from the location of the intended cut.
After the rope has been installed and before it is
going to do its proper job, several run-throughs of
the normal operational circle should be carried out
under light load. The new rope
should be "broken-in", so that the
component parts can settle and
adjust themselves to the actual The rope is tightly wrapped for a distance of approx.
operating conditions. It is most un- three rope diameters.
fortunate that in practice only too
often the exact opposite of this
recommendation is performed:
quite frequently after installing the
rope overload tests are carried out
with loads beyond the safe work-
ing load of the system. Both ends of the seizing wire are then pulled tight
and twisted together for a length of one rope diam-
eter.
Cutting steel wire ropes

In some cases the user must cut steel wire ropes.


Hand cutters are sufficient for rope diameters up to
8 mm. Mechanical or hydaulic cutters will be re-
quired for larger sizes. The twisted connection is then hammered into a
gusset between the strands. After preparing the
The best method is to use a high speed disk cutter. other side of the intended cut accordingly the rope
Unless the rope is being scrapped the use of flame can now be cut.
cutting equipment is not recommended.

Careless cutting can result in the balance of ten-


sion in the rope being destroyed. This is particu-
larly important when cutting rotation resistant ropes
where the strands may have been deliberately non-
preformed as part of the manufacturing specifica- Instead of using one long seizing it is also possible
tion. to apply at least three seizing the size of one rope
diameter each on both sides of the intended cut.
In every case, each side of the cut must be prop-
erly seized to prevent strand disturbance. Insulat-
ing tape cannot prevent strand movement, so an- The maintenance of steel wire ropes
nealed (iron) wire should always be used.
Steel wire ropes must be serviced regularly, the kind
After marking the position of the cut the end of the of maintenance depending on the lifting device, its
seizing wire is laid along the rope axis leaving suf- use and the selected rope. Regular maintenance
ficient length to secure both ends by twisting when may considerably increase the service life of a steel
the seizing complete. wire rope.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
7 (12)
6 SERVICE
SERVICE 6.222.1 E rev.: a 1998-04-17

Relubricating steel wire ropes It is important with all different methods of


relubrication of steel wire ropes that they are car-
During production the rope receives intensive lu- ried out regularly right from the beginning of the
brication. This in-process treatment will provide the service life of the rope and not only after the first
rope with ample protection against corrosion and is damage has been ascertained.
meant to reduce the friction between the elements
which make up the rope as well as the friction be-
tween rope and sheaves or drums. This lubrication, Cleaning steel wire ropes
however, only lasts for a limited time and should be
re-applied periodically. DIN 15 020 recommends: "From time to time very
dirty steel wire ropes should be cleaned externally".
German Standard DIN 15 020, e. g. specifies: "Steel
wire ropes must be relubricated at regular intervals, This applies particularly to ropes operating in ex-
depending on their use, particularly along the zones tremely abrasive conditions and to those that take
subjected to bending. If for operational reasons up chemicals.
relubrication cannot be carried out, shorter service
life of the rope is to be expected and the inspection Effective cleaning without proper tools is quite a
intervals have to be arranged accordingly." laborious job. For cleaning steel wire ropes the Ca-
nadian Rigging Manual recommends an appliance
When choosing the relubricant, it must be ensured with three rotating wire brushes and an air blast
that it is in accordance with the recommendations drying system to follow. An American manufacturer
of the rope manufacturer. offers a "rope porcupine", a sleeve equipped with
brushes, which is drawn along the steel wire rope.
There are several techniques of lubricant applica-
tion: The most common ones at present are paint-
ing or swabbing. Removing broken wires

Quite often the lubricant is applied at a sheave, If during an inspection ends of broken wires are
sometimes a continuous drip method is used. If only detected which might cross adjacent wires and
a little lubricant is required, pressure spray nozzles destroy them when running over sheaves, these
can be applied. broken wire ends must be removed.

Maximum penetration of the lubricant into the gaps Under no circumstances should the broken wire
of the rope, can only be quaranteed if high pres- ends be pinched off with a pair of nippers. The best
sure lubrication is applied with the help of a pres- method is to move the wire ends backwards and
sure lubricator. forwards until they break deep in the valley between
two outer strands. With thicker wires a tool should
With this method the two halfs of a sleeve, which is be moved backwards and forwards on the surface
equipped with rubber sealings, are clamped round of the rope, thus bending the wires until they break.
the rope and screwed together. While the rope runs
through the lubricator the lubricant is pressed into
the sleeve at a pressure upto about 30 bars.

2011-08-18 Project No: 2/0702102LMW1


8 (12) Valid for: 62507582
6 SERVICE
SERVICE 6.222.1 E rev.: a 1998-04-17

Cutting or shifting steel wire ropes

Very often wire ropes must be discarded although


only short rope sections, e. g. the one that climbs
to the second layer on the drum, are seriously dam-
aged, while the rest of the rope is still in perfect
condition.

In cases such as this the service life of wire ropes


can be enormously increased by shortening, shift-
ing them at the fixing point by a span that removes
the section of the rope which has had most abuse
out of the critical zone.

After this procedure an adjacent section will be sub-


jected to the abuse.

Another typical local damage occurs on the drum


at those sections where the rope rubs against the
adjacent winding (crossover point) and must be
deflected to the side. If the damage caused in these
sections is the main reason for discarding the rope,
several cuttings or shiftings will move the stresses
to different rope zones and possibly multiply the
service life of the rope.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
9 (12)
6 SERVICE
SERVICE 6.222.1 E rev.: a 1998-04-17

Examples of damage to steel wire ropes

The following pages illustrate some typical exam-


ples of damage to steel wire ropes which should
always decree immediate rejection of the rope.

Surfacelayer wires frayed by abrasion; wire ropes


has been running over sharp edges under load.

Localized wear caused by chafing against adjacent


steel structures possibly because of vibrations of
the length of wire rope laying between drum and
sheave.

Heavy wear caused by high contact pressure in


sheave groove.

Severe corrosion.

Typical wire rupture caused by bending fatigue.

Typical example of localized wear and indentation


caused by a kink in the rope.

Nonrotating multi-strand wire rope with outer strand


partially disengaged because of nonuniform tor-
sional stress.

High shock loads have caused outer layer to split


open exposing steel wire rope core between strands
that have come apart.

2011-08-18 Project No: 2/0702102LMW1


10 (12) Valid for: 62507582
6 SERVICE
SERVICE 6.222.1 E rev.: a 1998-04-17

Some examples of wire rupture

Contraction rupture caused by excessive stress, Wear and identations of surface wires also promote
(e.g., if a slack line suddenly snaps taut under full fatigue and lead to premature wire rupture.
load).

Crown wires of outer strands may wear so thin that Corrosion may cause wire ropes to break. As a
the residual cross sectional area of steel in the rope safety measure, inspect ropes regularly and care-
will not support the normal design load and con- fully to prevent catastrophes; observe manufactur-
traction rupture may ensue. er's instructions

Rupture from fatigue will often occur when under-


size sheaves are used. Vibrations and torsional
stress loads in the rope accelerate fatigue rupture.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
11 (12)
6 SERVICE
SERVICE 6.222.1 E rev.: a 1998-04-17

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


12 (12) Valid for: 62507582
6 SERVICE
SERVICE 6.223.13 E rev.: a 2006-01-17

Replacement of Wires
K-Cranes

General
This instruction covers MacGREGOR K-cranes,
CARGO/GRAB CARGO/GRAB
which are equipped with limit switch boxes. The
HANDLING HANDLING
procedure is general and should be seen as a
CARGO SEP. RUN GRAB CARGO SEP. RUN GRAB
guidance. X Ton X Ton X Ton X Ton
X-Xm X-Xm X-Xm X-Xm

The SWL and cargo/grab handling measurements,


TEST TEST
see Technical Data in section 2.
ADJ. ADJ.

Closing and holding winch, procedure before


replacement
- Place the jib horizontally.
- Park the grab on deck.
- Disengage the slack wire switch by blocking the Fig. 1. Switch in cabin.
spring tensioned roller, which can be done with a
piece of wood, see Fig. 4.
- Set key switch CARGO/GRAB HANDLING in
position SEP. RUN. See Fig. 1.

Holding and closing hydraulic circuits are


separated. The holding and closing winches can
be operated separately.
Synchronizing of winches is disconnected.
When rigging the holding winch wire rope, close
valves 1247 and 1249. See Fig. 2. See also
hydraulic circuit diagram.
HOISTING/LOWERING lever movement actuates
the holding winch pump.
When rigging the closing winch wire rope, close
valves 1248 and 1250. See Fig. 2.
CLOSING/OPENING lever movement actuates the
closing winch pump.
- After rigging reset the valves to open position.
- Set key switch CARGO/GRAB HANDLING to
position GRAB X Ton.

Fig. 2. Stop valve unit.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 1 (4)
6 SERVICE
SERVICE 6.223.13 E rev.: a 2006-01-17

Replacement of closing and holding winch wire Adjustment of wires after replacement
Procedure according to paragraph "Closing and - If necessary, adjust wires.
holding winch, procedure before replacement": - Stretch up the wires on both winches. Check how
- Dismantle the wire from the grab. much is needed to be adjusted.
- Run the winch slowly by paying out the wire until - Set key switch CARGO/GRAB HANDLING in
the lowering limit switch is activated. (Empty drum, position TEST/ADJ., see Fig. 1.
holding.) - The adjustment of the wire has to be on drum.
- Mark the position of the wire drum in relation to - Adjust the angle of the grab according to
the bracket. This to avoid setting all hoisting limits instruction 6.303.35 E.
again after installing the new wire.
- Remove cover from the limit switch box. (Holding.)
Mark position
- Mark the position of the shaft in relation to the box.
Ho Limit switch box
See Fig. 5 and 6 before dividing. (Holding.) ldi
ng
- Remove the limit switch box. (Holding.) wi
nc
- Note how many revolutions of the wire there are h

left on the drum at this position. Make a mark on


Cl
the drum. (Holding.) os
ing
- Secure the wire so the wire clamps that hold the wi
nc
h
end of the wire can be removed safely. Remove
the wire securing.
- Attach a long nylon rope to the wire end (longer
than the wire) rope by using a wire rigging tool,
see Fig. 9.
Fig. 3. Closing and holding winch.
- Put the rope four or five turns around the wire drum.
- Run the winch by paying out wire until it is
completely on deck.
- Remove the old wire from the rigging tool and
attach the new wire.
Piece of wood
- Run the winch by pulling in the wire so that there
are the same numbers of revolutions of wire on
wire drum as noted earlier and that the winch cor-
responds to position marked earlier.
- Attach the wire rope end to the wire drum with the
wire rope clamps and tighten the bolts.
- Assemble the limit box in its proper place. The
marks on the shaft and box must correspond.
(Holding.)
- Run in the rest of the wire.
- Remove the wooden piece from the slack wire
switch.
- Attach the wires to the grab.
- Set key switch to position GRAB X Ton, see Fig. 1.
- Lift the grab approx. 2 m from ground and test.

Fig. 4. Slack wire safety switch, hoisting.

2011-08-18 Project No: 2/0702102LMW1


2 (4) Valid for: 62507582
6 SERVICE
SERVICE 6.223.13 E rev.: a 2006-01-17

- Secure the wire so the wire clamps that hold the


end of the wire can be removed safely.
- Attach a long nylon rope to the wire end (longer
than the wire rope) and place it 4 (four) to 5 (five)
turns around the wire drum
- Run the winch by paying out the old damaged wire,
and at the same time pulling on the loose wire end,
until it is on deck.
- Attach the new luffing wire to the rope by using a
wire rigging tool, see Fig. 9.
- Run the winch by pulling in the wire so that there
are the same numbers of revolutions of wire on the
wire drum as noted earlier and that the winch
corresponds to the position marked earlier as it was
Fig. 5. Marking inside limit switch box. when the limit switch box was disconnected.
- Attach the wire rope end to the wire drum by the
wire rope clamps and tighten the bolts.
- Assemble the limit switch box in its proper place.
Limit box Bracket - Run in the rest of the wire.
Note! The wire thimble should be safely secured
to the crane jib, see Fig. 10.
- Remove the rope holding the slack wire roller.
- Test the winch and check all limits, which should
now function correctly, if the new wire is of the same
length as the old one. If necessary, adjust the limits,
Winch drum
see instruction in section 6.3.

Fig. 6. Limit switch box, hoisting winch. Tightening torque: In the first place look for
tightening torque on the winch spare parts picture.
In the second place see instruction 6.214 E.
Luffing winch
- Place the jib in the jib rest.
- Disengage the slack wire switch by blocking the Wire
spring tensioned roller, which can be done with a
rope, see Fig. 7.
- Loosen the wire rope end attached to the crane Rope
jib, see Fig. 10.
- Lower the wire rope to the deck by means of a
rope. Switch
- Mark the position of the wire drum in relation to the
bracket.
- Remove cover from the limit switch box.
Note! Mark the position of the shaft in relation to
the box before dividing.
- Remove the limit switch box. See Fig. 5 and 8.
- Note how many revolutions of the wire there are
left on the drum at this position. Make a mark on
the drum. Fig. 7. Disengage slack wire switch, luffing winch.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 3 (4)
6 SERVICE
SERVICE 6.223.13 E rev.: a 2006-01-17

Winch drum

Limit box

Bracket

Fig. 8. Limit switch box, luffing winch.

Fig. 11. Securing the wire ropes to cargo grab.

Fig. 9. Tool, wire rigging sock, 662 0754-000.

Securing of wire rope thimble


Check the "Rope Reeving Diagram" (6.216.xx E) that
applies to your crane.

Lock washer

Fig. 10. Securing the wire thimble to crane jib.

2011-08-18 Project No: 2/0702102LMW1


4 (4) Valid for: 62507582
S E RV I C E I N F O R M AT I O N
6 SERVICE
625/1473 E rev.: c 2010-06-23

Indentation and Wear on Wire Sheaves

General
To ensure safe working conditions and long lifetime The wear, see Table 1, can certainly occur on every
of the wire rope it is important to inspect the condition spot where the wire rope is in contact with the wire
of the wire sheaves. sheave, not only on places shown in Fig. 1.

Wear criterias Indentation


When the wear on the wire sheave exceeds 3mm, it A new wire rope and wire sheave are in contact on
will according to our experience decrease the lifetime certain spots, see Fig. 2. After some time the
of the wire rope. The wear of the wire sheave will also indentation will have the shape shown in Fig. 3. This
reduce the load capacity. Maximum wear is therefore is considered as normal wear.
25% of the wire sheave thickness (t) with a limit to
maximum 3mm, see Fig. 1.

Fig. 1. Wear on wire sheave. Fig. 2. Contact spots.

t a
max
16 3
12 3
10 2.5
8 2
6 1.5

Fig. 3. Good contact between an old wire rope and


Table 1. the wire sheave.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (2)
S E RV I C E I N F O R M AT I O N
6 SERVICE
625/1473 E rev.: c 2010-06-23

An old wire rope and a worn wire sheave might have


good contact condition, see Fig. 3, but when a new
wire rope is installed the contact condition might be
very bad, see Fig. 4. This will decrease the lifetime of
the wire rope and wire sheave.

It is therefore important to inspect the wire ropes


according to paragraph "Wear criterias".

Fig. 4. Bad contact between a new wire rope and the


wire sheave.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (2)
S E RV I C E I N F O R M AT I O N
6 SERVICE
625/1560 E rev.: f 2010-01-14

Lifting Block/Beam

Warning!
Where equipment has swivelling and moving parts
there are potential safety hazards. Care should be
taken when working with or repairing equipment. If
used incorrectly, breakage could occur injury or
death.

General safety
Eyes for stabilizing
wires (extra equipment)
When equipment is in use, do not put hands:
1. Between sheaves, sideplates, and guards.
2. In area of hook, hook nut, and swivel.
Fig. 1. Lifting block for crane with two sheaves.
Take great care to avoid clothing becoming trapped.

Repair and reeving should be carried out by trained


personnel only. Power should be switched off be-
fore operations are carried out. Work should only
take place when equipment is supported on a firm
surface.

Maintenance and service

Inspection should be carried out on every possible


occasion before taking into operation. Fig. 2. Lifting block for crane with one sheave.

Particular attention should be paid to the items


below:
1. Wear in hook, centre pin, steel structure, and
threads.
2. Play in sheave bushes or bearings.
3. Spacer bolts and nuts.
4. Examine for cracks in welds in steel structure.
5. Condition of safety latch and grease nipples.
6. Wear in holes in sideplates and links.

If cracks or heavy gouges appear, the equipment


should not be used until a qualified person examines
the equipment. Contact MacGREGOR Cranes,
Service Division.

NO welding should be carried out unless prior


authority is obtained. Fig. 3. Lifting beam for 4-rope crane.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (2)
S E RV I C E I N F O R M AT I O N
6 SERVICE
625/1560 E rev.: f 2010-01-14

If the holes in the sideplates, eyes, and swivels are Important!


enlarged by more than 5%, the part should be When replacing genuine parts an overload test of
replaced or maybe repaired, see Fig. 4. Contact the complete unit must be performed and new cer-
MacGREGOR Cranes, Service Division, for tificate must be issued. See Table 1.
instructions.

Lubrication

As a general rule sheaves, shafts, and swivels


should be greased through nipples every 100
working hours, see also separate lubrication chart.
Pins without nipples should be removed and
lubricated with a brush.

Limitation of use

1. Safe working load should never be exceeded, see


Table 1.
2. Crane blocks should be used in vertical lift only.
3. Shock or side loading should not be applied, un-
Fig. 4. Lifting eye.
less equipment is desigend for that purpose.
4. Load should always be in seat of hook or eye.

All repairs should be carried out by responsible


personnel, and great care should be taken in the
reassembly of the equipment and retaining parts,
i. e., grub screws, pins, etc. Make sure they have
the correct sizes and threads and refit them.

Table 1.

Proof load for lifting blocks with 2-part rigging


Class Working load limit Proof load
ABS PL = 2 x WLL
BV WLL < 25 T PL = 2 x WLL
25 T < WLL < 160 T PL = (0.933 x WLL) + 27
WLL > 160 T PL = 1.1 x WLL
DNV PL = 2 x WLL
GL WLL < 25 T PL = 2 x WLL
WLL > 25 T PL = (1.22 x WLL) + 20
LRS WLL < 25 T PL = 2 x WLL
WLL > 25 T PL = (1.22 x WLL) + 20
WLL = Working Load Limit (SWL)
T = 1 metric ton = 1000 kg
PL = Proof Load

2011-08-18 Project No: 2/0702102LMW1


2 (2) Valid for: 62507582
S E RV I C E I N F O R M AT I O N
6 SERVICE
625/1579 E rev.: k 2011-10-28

Measuring Procedure for Wear in Slewing Bearings

General at the reference point in the front of the crane and


"B, C" at the reference point at the back of the crane.
Below measuring procedure is valid for the crane Remove excessive wear (burr) from slewing gear teeth
types G, TG, GL, TGL, GLB, H, TH, L, and TL. before measuring.

Note! Measurements shall be taken at four positions of the


The procedure is not valid for measuring the slewing slewing bearing, if possible. With the jib pointing:
bearing under the twin platform. - Forward to the ship
- Starboard
The slewing bearing is an essential part of the crane - Aft
and must be well maintained. Over the years the slew- - Port side
ing bearing will have some wear, and to be able to It is important to use the same position for all further
know if there is a need for changing the slewing bear- measurements to be able to compare the measure-
ing records of the wear are needed. ments.

The initial measurements should be taken when With the jib at maximum outreach two measurements
the crane is installed at yard or within 2 months are to be taken, see Fig. 1.
from crane installation.
With the jib at minimum position one measurement is
If the wear measurement shows wear, grease samples to be taken, see Fig. 2.
can be taken for analysis.
Enclosed table can be used to record the measure-
For slewing bearing grease sampling procedure see ments.
inspection instruction 625/1651 E.

Allowed play for slewing bearing


Measurements should be recorded with an accuracy
Measuring
of 0.1 mm.

The measurements should be taken regularly, every


As a guidence the maximum allowed play is:
6 months. Measurements can be sent to Cargotec
- for roller bearings 1.5 mm
Service Organisation for evaluation.
- for ball bearings 3.0 mm.

Note!
Contact Cargotec Service Organisation for exact maxi-
When measurements are to be taken the ship shall
mum slewing bearing play for your crane.
have as little list/trim as possible.

See Slewing Specification spare part picture or Slew-


Neither a load nor cargo handling equipment should
ing Bearing drawing for type of bearing in your crane,
be attached to the hook.
section 9.3 in spare parts manual.

Procedure
Deviation
First time a measurement is to be taken two reference
The deviation is related to differences in production
points on the crane's bottom plate must be grinded
tolerances and material. For Cargotec a part for a more
and marked. These reference points shall then always
accurat evaluation of the bearing play.
be used at any future measuring, see Fig. 4. Write "A"

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (4)
S E RV I C E I N F O R M AT I O N
6 SERVICE
625/1579 E rev.: k 2011-10-28

Jib at maximum outreach

Empty hook

Jib direction Jib direction

Measurement B Measurement A
(back of crane) (front of crane)

Fig. 1. Jib in outer position.

Measurement C
(back of crane)

Jib direction

Min. outreach,
empty hook

Fig. 2. Jib at minimum outreach.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (4)
S E RV I C E I N F O R M AT I O N
6 SERVICE
625/1579 E rev.: k 2011-10-28

Note!
If there is a machined surface this shall be used as
reference point. In other cases a reference point must
be grinded and marked.

Machined surface/ Machined surface/


reference point reference point

Jib

B,C A

Fig. 3. Machined surface on crane bottom plate.

Remove excessive
Reference point
wear (burr) from slew-
ing gear teeth before
measuring.

Reference point
A

B,C

Fig. 4. Reference points, how to measure

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
3 (4)
S E RV I C E I N F O R M AT I O N
6 SERVICE
625/1579 E rev.: k 2011-10-28

Vessel name: ...........................................................


Fore Note!
IMO No.: ................................................................... - If B - C = 0 or negative the
Ps Stb measurement is wrong.
Date: ......................................................................... - B - A = deviation bottom plate
crane house + play in bearing.
Crane No.: 1 Aft

Measurement (accuracy 0.1 mm) Play Deviation Jib direction


Jib at max. outreach Jib at min. outreach
A (front of crane) B (back of crane) C (back of crane) B-C B-A

Fore

Stb

Aft

Ps

Crane No.: 2
Measurement (accuracy 0.1 mm) Play Deviation Jib direction
Jib at max. outreach Jib at min. outreach
A (front of crane) B (back of crane) C (back of crane) B-C B-A
Fore

Stb

Aft

Ps

Crane No.: 3
Measurement (accuracy 0.1 mm) Play Deviation Jib direction
Jib at max. outreach Jib at min. outreach
A (front of crane) B (back of crane) C (back of crane) B-C B-A
Fore

Stb

Aft

Ps

Crane No.: 4
Measurement (accuracy 0.1 mm) Play Deviation Jib direction
Jib at max. outreach Jib at min. outreach
A (front of crane) B (back of crane) C (back of crane) B-C B-A
Fore

Stb

Aft

Ps
2011-08-18 Project No: 2/0702102LMW1
Valid for: 62507582
4 (4)
6 SERVICE
SERVICE 6.303.35 E rev.: a 2004-06-22

Calibration of Absolute Encoders


for Open and Closed Grab

General

Absolute encoders are used for several Note!


synchronization and position control purposes. When calibrating open and close limits the crane must
be operated in TEST/ADJ mode and the adjustable
Each encoder gives an accurate position feed back "Open Grab" limit potentiometer at 100 %.
to the control system.
There are two calibration modes for the grab crane,
When checking and setting limit positions for open see Table 1.
and closed grab the grab shall be max. open and max.
closed respectively. Push the ENCODER CALIBRATION button in the
CC2000 cabinet and then the PROG SET button on
the MPC Sc card front within 30 seconds. The display
Calibration of absolute encoders, general on the MPC Sc card starts flashing with a 2 Hz
frequency showing the first calibration mode (Pc). (The
Calibration of all absolute encoders in the system can button will not be possible to activate until sixteen (16)
be done with the ENCODER CALIBRATION seconds after CC2000 gets power supply.)
pushbutton in the CT2 (MB) cabinet, see Fig. 1.

Display

Hardware Hardware Hardware Hardware Hardware


324 0641-901 324 0641-901 324 0641-901 324 0641-901 324 0641-901

Mode STEP button


STEP STEP STEP STEP STEP

Encoder 07 33 07 33 07 33 07 33 07 33
36 36 36 36 36
calibration 39 39 39 39 39

08 34 08 34 08 34 08 34 08 34
37 37 37 37 37
40 40 40 40 40

Adjustable "Open Grab" limit potentiometer 09

10
31
30
32
09

10
31
30
32
09

10
31
30
32
09

10
31
30
32
09

10
31
30
32


11 14 11 14 11 14 11 14 11 14

- Stepless adjustable "open grab" software limit.











12
13

17
15
16

19
12
13

17
15
16

19
12
13

17
15
16

19
12
13

17
15
16

19
12
13

17
15
16

19
18 20 18 20 18 20 18 20 18 20

- Adjustable range: 50-100% of max. mechanical TX


42
28 TX
42
28 TX
42
28 TX
42
28 TX
42
28

grab opening.
Example: Knob in position 50% limits grab opening
PC COM PC COM PC COM PC COM PC COM

motion when reaching 50% of max. grab opening.


Software Software Software Software Software
MGX0700 MGX0700 MGX0700 MGX0700 MGX0700
Rev A Rev A Rev A Rev A Rev A

PROG SET button


AIC

Fig. 1. Electronic cabinet CT2 (MB).

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 1 (4)
6 SERVICE
SERVICE 6.303.35 E rev.: a 2004-06-22

Function/ Purpose Calibration position


Mode
Pc Calibration of closed clamshell angle Grab and "test adjust" must be on.
Po Calibration of open clamshell angle Grab and "test adjust" must be on.

Table 1. Calibration modes.

This will continue for 10 seconds. The set calibration The display is turned off for one (1) second and then
will remain unchanged if no further calibration is mode "Po" flashes for ten (10) seconds. Do not press
choosen. Thereafter the display is turned off for 1 the "Step" pushbutton at this stage.
second and then the next calibration mode, Po, is
shown on the display. After the last calibration mode Calibration of absolute encoders, grab open (Po)
has been shown the display will return to normal view
1. Set the key switch "Cargo/grab handling" in cabin
(Sc).
to position TEST/ADJ. Turn the adjustable "Open
Grab" limit potentiometer to 100 %. Start the crane.
If a calibration is to be performed the STEP
2. Drive the crane to calibration position Po (fully
pushbutton shall be pressed when the display flashes
open), see Table 1.
with the desired calibration mode. The present grab
3. Push ENCODER CALIBRATION button in
position will be stored and the display stops flashing
CC2000 cabinet, see Fig. 2.
and lights for 5 seconds. The display is turned off for
4. Push the PROG SET button on the MPC Sc
one (1) second and continues then with the next
card front within thirty (30) seconds from pushing
programming mode.
ENCODER CALIBRATION. The display on the
"Sc" card then starts flashing showing the different
Calibration of absolute encoders, grab closed (Pc) calibrating modes: Pc and Po.
1. Set the key switch "Cargo/grab handling" in cabin 5. When the calibration mode for the motion Po (open)
to position TEST/ADJ. Turn the adjustable "Open flashes, see Fig. 2, push the Step pushbutton on
Grab" limit potentiometer to 100 %. Start the crane. MPC card Sc and the value is stored (the display
2. Drive the crane to calibration position Pc (closed), stops flashing and lights for five (5) seconds).
see Table 1.
3. Push ENCODER CALIBRATION button in
CC2000 cabinet, see Fig. 2.
4. Push the PROG SET button on the MPC Sc
card front (within thirty (30) seconds from pushing
ENCODER CALIBRATION). The display on the
"Sc" card then starts flashing showing the different
calibrating modes: Pc and Po.
5. When the calibration mode for the motion Pc
(closed) flashes, see Fig. 2, push the Step
pushbutton on MPC card Sc and the value is sto-
red (the display stops flashing and lights for five
(5) seconds).

2011-08-18 Project No: 2/0702102LMW1


2 (4) Valid for: 62507582
6 SERVICE
SERVICE 6.303.35 E rev.: a 2004-06-22

Hardware Hardware Hardware Hardware Hardware


324 0641-901 324 0641-901 324 0641-901 324 0641-901 324 0641-901

Mode STEP button


STEP STEP STEP STEP STEP

Encoder 07 33 07 33 07 33 07 33 07 33
36 36 36 36 36
calibration 39 39 39 39 39

08 34 08 34 08 34 08 34 08 34
37 37 37 37 37
40 40 40 40 40

Adjustable "Open Grab" limit potentiometer 09

10
31
30
32
09

10
31
30
32
09

10
31
30
32
09

10
31
30
32
09

10
31
30
32



- Stepless adjustable "open grab" software limit.









11
12
13
14
15
16
11
12
13
14
15
16
11
12
13
14
15
16
11
12
13
14
15
16
11
12
13
14
15
16

17 19 17 19 17 19 17 19 17 19

- Adjustable range: 50-100% of max. mechanical 18

TX
42
20

28
18

TX
42
20

28
18

TX
42
20

28
18

TX
42
20

28
18

TX
42
20

28

grab opening.

Example: Knob in position 50% limits grab opening


motion when reaching 50% of max. grab opening. PC COM PC COM PC COM PC COM PC COM

Software Software Software Software Software


MGX0700 MGX0700 MGX0700 MGX0700 MGX0700
Rev A Rev A Rev A Rev A Rev A

PROG SET button


AIC

Fig. 2. Electronic cabinet CT2 (MB).

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 3 (4)
6 SERVICE
SERVICE 6.303.35 E rev.: a 2004-06-22

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


4 (4) Valid for: 62507582
6 SERVICE
SERVICE 6.303.36 E rev.: a 2005-10-10

Electronic Troubleshooting for Crane Control System CC2000


Type K, 4-Rope Grab Crane

Contents
1. Description of input and output signals ............................................................................................... 2
2. Control system input and output signal levels ..................................................................................... 5
3. Signals indicated on the MPC card front panels ............................................................................... 10
4. Troubleshooting the control system ................................................................................................... 13
5. Operating the crane with broken MPC cards .................................................................................... 20
6. Spare parts ....................................................................................................................................... 20

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (22)
6 SERVICE
SERVICE 6.303.36 E rev.: a 2005-10-10

1. Description of input and


output signals

1.1 General
The following description refers to the microcomputer
based crane control system CC2000 for MacGREGOR
Cranes hydraulic deck cranes, single crane versions.

Minor variations in the use of control system input


and output signals due to differences in hydraulic
and electric system may occur. The objective of this
description is only to provide a general orientation
concerning the principles of control system interface
signals and of troubleshooting.

For a general description of the principles of the


Crane Control system CC2000 see section
"Function", Group 3. For detailed information about
the control system, a complete electric circuit dia-
gram relating specifically to your crane can be
found in the instruction manual, section "Spare
Parts", Group 9.5. Also for detailed information
about the hydraulic system a complete hydraulic
circuit diagram can be found in section "Spare
Parts", Group 9.4.
Fig. 1. CC2000 Power supply principle.

1.2 Power supply, control system 1.3 Power supply, control system anti-
operation condensation heating
The power supply transforms the input 380/400/440V The anti-condensation heating in CT2 cabinet is
AC to 24V and 8V DC. See Fig. 1. powered with 24V AC when the control system is
switched off or when the crane is not in operation. A
It consists mainly of a three phase transformer, separate transformer is used for all anti-
rectifier bridges and fuses. The output 24V DC is condensation heating in the crane. The transformer
used for the control system input and output signals. is fed by a separate power line.
The 8V DC is used by each MPC card to generate
5V DC for its microprocessor.
1.4 Control lever (joystick)
The output voltage has a ripple with 6 times the The right control lever controls the hoisting winches,
frequency of the input power line. The ripple level is holding and closing. Both digital and analogue sign-
approx. 15%. als from the joystick are connected to the MPC card
"Ho" for holding and MPC card "CL" for closing.
The 0V level for 24V DC is grounded in the power The left control lever controls the luffing and slewing
supply unit and the 0V for 8V is grounded via all four movements.
MPC cards in CT2 cabinet.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (22)
6 SERVICE
SERVICE 6.303.36 E rev.: a 2005-10-10

1.4.1 Control levers - potentiometers, 1.5 Pressure/force sensor input


outputs to and inputs from MPC If fitted, a sensor giving 4-20 mA is used to weigh the
cards load.
The control lever linear potentiometers are fed with
0V, +6V and +12V from their appropriate MPC card. 1.6 Pump solenoid outputs
The potentiometer output is approx. +6V with the
Each hydraulic pump has two solenoid valves, one
lever in neutral. The output signal is controlled by
the lever and is dependent on the direction of lever for each direction of the oil flow. The solenoids are
controlled by a 24V PWM (Pulse Width Modulated)
movement. The output signal is increased to approx.
signal with current feed-back control. If the desired
+10.5V for max. speed hoisting, luffing in and slewing
left respectively. The output signal is decreased to output current is not reached (due to short-circuit,
open-circuit or MPC card failure) the system then
approx. +1.5V for max. speed lowering, luffing out
gives an error message, see ERROR MESSAGES
and slewing right respectively.
sign.

1.4.2 Control levers direction signal Each MPC card is capable of controlling a maxi-
inputs mum of three pumps with a total of six output
drivers, one for each solenoid valve. Each driver is
The control lever for hoisting selects one out of four
capable of outputting a maximum current of 1A. To
24V direction signals, hoisting/lowering/closing/
measure the current without opening the circuit, a
opening. See Fig. 2.
measuring point is available for each pump. Using
a voltmeter, the reading in mV equals the current in
The control lever for luffing/slewing gives two out of
mA to within approx. 5%.
four 24V direction signals for selecting luffing in/
luffing out and slewing left/slewing right.

CT2

Fig. 2. Principal control lever signals, holding movement

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
3 (22)
6 SERVICE
SERVICE 6.303.36 E rev.: a 2005-10-10

1.8 Brake release/direction valve outputs 1.12 Lamp output "Error in control
Each MPC card having an output driver for the
system"
brake release signal (or direction valve for cranes All error LEDs (No. 28) on the MPC cards are wired
equipped with cylinder luffing). The system is together to a lamp in the crane operator's cabin.
capable of detecting short-circuited output and then When an error first occurs the lamp flashes. When
giving an error-message, see ERROR MESSAGES the error is acknowledged by pushing the STEP
sign. push-button on the appropriate MPC card, the lamp
is on if the error remains or out if the error is not
1.9 Displacement/unloading outputs present for the moment. See sign ERROR
MESSAGES for detailed information about error
Each MPC card having two separate outputs. They messages.
are used for selecting low speed or high speed for
the holding and closing winches and for the
unloading function for the luffing movement. Each
output gives a fixed 24V output with a maximum
current of 2A.

1.10 Low feed pressure input


The low feed pressure switch indicates that the
pump feed pressure is too low for safe operation.
Output signals to pumps, displacement/unloading
valves and brake relief valves are immediately
switched off by a separate safety system on the
MPC card.

If the low pressure signal comes back within approx.


0.3 s the crane operation continues with the same
output signal levels as before the pressure drop.
However, if short pressure drops are repeated 4-5
times within a short period of time, the crane opera-
tion is stopped and starts 4-5 seconds after the feed
pressure has a stable high level again.

1.11 Overload input


The overload pressure switch makes the MPC card
control program switch over from high speed to low
speed operation or, if already in low speed, stopping
the holding, closing and luffing crane movements.
The input signal from the overload pressure switch
is often only seen as a short pulse.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
4 (22)
6 SERVICE
SERVICE 6.303.36 E rev.: a 2005-10-10

2. Control system input and output signal levels

Control system interface signal Plinth No. MPC card Signal level

Power for control system input and 42 All +24V.


output signals 50 0V, connected to ground.

Anti-condensation heating 44 - 24V AC, powered when


46 crane stopped.

Power for microprocessors on MPC 58 (with fuse) All +8V, nominally 9V,
cards minimum 7V.
54 0V.

Cross-connection plinths, if mounted 60-99 - Cross-connections for external


261-278 limit switches, key switches,
361-378 overload switches etc.
461-470

Outputs to control lever potentiometer 201 Ho 12V from MPC "Ho".


holding 202 6V from MPC "Ho".
203 0V from MPC "Ho".

Control lever potentiometer input 204 Ho Analogue input signal 1.5 to


holding 10.5V with 6V in neutral posi-
tion

Control lever direction inputs hoisting 24V when control lever actuated
Hoisting 207 Ho Hoisting
Lowering 208 Ho Lowering

Outputs to control lever potentiometer 301 Lu 12V from MPC "Lu".


Luffing 302 6V from MPC "Lu".
303 0V from MPC "Lu".

Control lever potentiometer input 304 Lu Analogue input signal 1.5 to


signal luffing 10.5V with 6V in neutral
position.

Control lever direction inputs slewing


Luffing in 307 Lu 24V when control lever actuated
Luffing out 308 Lu Luffing in
SL Luffing out

Outputs to control lever potentiometer 401 12V from MPC "SL".


slewing 402 6V from MPC "SL".
403 SL 0V from MPC "SL".

Control lever potentiometer input sig- 404 Analogue input signal 1.5 to
nal slewing 10.5V with 6V in neutral
position.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
5 (22)
6 SERVICE
SERVICE 6.303.36 E rev.: a 2005-10-10

Control system interface signal Plinth No. MPC card Signal level

Control lever direction inputs slewing 24V when control lever actuated
Slewing left 407 SL Slewing left
Slewing right 408 SL Slewing right

Outputs to control lever potentiometer 501 CL 12V from MPC "SL".


closing 502 6V from MPC "SL".
503 0V from MPC "SL".

Control lever potentiometer input signal 504 CL Analogue input signal 1.5 to
closing 10.5V with 6V in neutral
position.

Control lever direction inputs closing 24V when control lever actuated
Closing 507 CL Slewing left
Opening 508 CL Slewing right

Pressure/force sensor input 206 Ho Current signal 4-20mA.

Brake relief valve - outputs


Holding/Closing 230/530 Ho/CL
Luffing - (direction valve if cylinder 330 Lu 24V, max. 2A, open circuit gives
luffing) error message.
Slewing 430 SL

Holding/Closing displacement low 231/531 Ho/CL 24V, max. 2A, open and short
speed output circuit gives error message.

Holding/Closing displacement output 232/532 Ho/CL 24V, max. 2A, open and short
high speed circuit gives error message.

Luffing unloading output 331 Lu 24V, max. 2A, open and short
circuit gives error message.

Pump PWM signals for Holding Pump1


Hoisting output 233 Ho 24V, 0 to approx. 600 mA,
Lowering output 234 Ho Error message if desired
Current return and current measured 235 Ho current not achieved.
input 1mA gives approx. 1mV.

Pump PWM signals for holding pump2 24V, 0 to approx. 600 mA,
(if fitted) Error message if desired
Hoisting output 236 Ho current not achieved.
Lowering output 237 Ho 1mA gives approx. 1mV.
Current return and current measured 238 Ho
input

Pump PWM signals for luffing pump1 24V, 0 to approx. 600 mA,
Luffing in output 333 Lu Error message if desired
Luffing out output 334 Lu current not achieved.
Current return and current measured 335 Lu 1mA gives approx. 1mV.
input

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
6 (22)
6 SERVICE
SERVICE 6.303.36 E rev.: a 2005-10-10

Control system interface signal Plinth No. MPC card Signal level

Pump PWM signals for luffing pump2


(if fitted) 24V, 0 to approx. 600 mA,
Luffing in output 336 Lu Error message if desired
Luffing out output 337 Lu current not achieved.
Current return and current measured input 338 Lu 1mA gives approx. 1mV.

Pump PWM signals for slewing pump1 24V, 0 to approx. 600 mA,
Slewing Left output 433 SL Error message if desired
Slewing Right output 434 SL current not achieved.
Current return and current measured input 435 SL 1mA gives approx. 1mV.

Pump PWM signals for slewing pump2


(if fitted)
Slewing left output 436 SL 24V, 0 to approx. 600 mA,
Slewing right output 437 SL Error message if desired
Current return and current measured input 438 SL current not achieved.
1mA gives approx. 1mV.

Pump PWM signals for Closing pump1 24V, 0 to approx. 600 mA,
Hoisting output 533 CL Error message if desired
Lowering output 534 CL current not achieved.
Current return and current measured input 535 CL 1mA gives approx. 1mV.

Pump PWM signals for Closing pump2 24V, 0 to approx. 600 mA,
(if fitted) Error message if desired
Hoisting output 536 CL current not achieved.
Lowering output 537 CL 1mA gives approx. 1mV.
Current return and current measured input 538 CL

Limit switch inputs hoisting


Hoisting 214/514 Ho/CL 24V at normal operation, 0V
Lowering, slack wire 215/515 Ho/CL at limit. At limit movement is
High hook 216/516 Ho/CL stopped and brake applied.

Speed-reduce limit inputs hoisting


Hoisting 211/511 Ho/CL 24V at normal operation,
Lowering 212/512 Ho/CL 0V at limit.
High hook (not used) 213 /513 Ho/CL

Limit switch inputs luffing 24V at normal operation,


Luffing in 314 Lu 0V at limit. At limit move-
Luffing out, slack wire 315 Lu ment is stopped and brake
High hook (not used) 316 Lu applied.

Speed-reduce limit inputs luffing


Luffing in 311 Lu 24V at normal operation,
Luffing out 312 Lu 0V at limit.
High hook 313 Lu
24V at normal operation,
Limit switch inputs slewing 414 SL 0V at limit. At limit move-
Slewing left 415 SL ment is stopped and brake
Slewing right applied.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
7 (22)
6 SERVICE
SERVICE 6.303.36 E rev.: a 2005-10-10

Control system interface signal Plinth No. MPC card Signal level

Speed-reduce limit inputs slewing


Slewing left 411 SL 24V at normal operation,
Slewing right 412 SL 0V at limit.

Pressure switch input for low feed 219 Ho 24V at normal operation,
pressure 319 Lu 0V at low feed pressure.
419 SL
519 CL

Pressure switches for overload 220 Ho 24V at normal operation,


320 Lu 0V at overload.
520 CL

Output "Error in control system" 128 All


228 24V outputs wired together to
328 error lamp in crane operator's
428 cabin.
528

Digital speed encoder hoisting 221 Ho Digital speed encoder giving


(if fitted) 222 four digital 24V pulse inputs.
223
224

Output for "Speed dependent 229 Ho 24V when the hoisting speed
overload" function (if fitted). is less than approx. 3 rpm.

Output for "Hoisting Overload" 242 Ho 24V when the hoisting


indication lamp (if fitted) pressure exceeds adjusted
- valid from software MGX 02.00. value.
542 CL

Speed reduction, input signal ext. 1 217 Ho 24V input from cabin switch,
(bit 0) to reduce normal operation 317 Lu such as grab operation,
speed (utilization). 417 SL parking lock slewing, power
517 CL limiter, twin operation, etc.

Speed reduction, input signal ext. 2 218 Ho 24V input from cabin switch,
(bit 1) to reduce normal operation 318 Lu same as above.
speed (utilization). Same as above, 418 SL
but could be used with different 518 CL
utilization.

Auto closing, enabled (if fitted) 111 Sc 24V input when activated

Force closed (if fitted) 112 Sc 24V input when activated

Autotension 129 Sc 24V input when activated

Closing speed boost 131 Sc 24V output when operating


closing or opening.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
8 (22)
6 SERVICE
SERVICE 6.303.36 E rev.: a 2005-10-10

Control system interface signal Plinth No. MPC card Signal level

Holding/Closing hydraulic circuits 132 Sc 24V output when hoisting/


connected lowering with closed grab.

Grab Open lamp, output 133 Sc 24V when grab is opened.


Grab Open lamp, current return 135

Grab Closed lamp, output 136 Sc 24V when grab is closed.


Grab Closed lamp, current return 138

Grab auto close / open active indication 139 Sc 24V output


lamp (if fitted)

Grab auto close / open active indication 141 Sc 24V output


lamp, current return (if fitted)

Block overload 142 Sc 24V output when closing/


opening.

Cargo/grab handling key switch

Input signals: Inputs bin 1 and bin 0


Grab mode, bin 0 117 Sc combined as a binary value
Grab mode, bin 1 118 Sc selects operating modes as
follows:
00 Cargo
01 Grab
10 Separate run of holding/
closing
11 Test/Adjust of grab limits

Remote In signal 24V input when:


Supervisor 126 Sc crane running
Holding 226 Ho closing/opening operates
Closing 526 CL hoisting/lowering operates

Remote Out signal 24V output when:


Holding 227 Ho hoisting/lowering operates
Closing 527 CL closing/opening operates

Remote In Ground
Supervisor 125 Sc Ground reference for Remote
Holding 225 Ho In signal (0 Volt)
Luffing 325 Lu
Slewing 425 SL
Closing 525 CL

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
9 (22)
6 SERVICE
SERVICE 6.303.36 E rev.: a 2005-10-10

3. Signals indicated on the MPC


card front panels

3.1 Coloured LEDs 3.2 LEDs shows the microprocessor


information
24V signals to and from each MPC card are indicated
by green, yellow and red LEDs (Light-Emitting Signals are indicated at the logic 5V level, close to
Diodes) on each MPC card front panel. the microprocessor chip.

- Green is used for normal inputs and outputs. When an input LED is on, that signal has passed the
- Yellow indicates that the crane motion concerned optoisolated 24V to 5V conversion and reached the
is driven at slower speed. microprocessor.
- Red indicates that the motion has been stopped.
When an output LED is on, the microprocessor
Normal operation green signals are shown with outputs the signal at 5V level, but it has not yet
inputs to the left and the corresponding outputs to passed the 5V to 24V output driver stages. Check
the right of the input. They are on when the signal is the signal output level on the corresponding plinth if
active, 24V. missing output is suspected.

Speed reducing limit switches are shown with yellow 3.3 Identifying the plinth number
LEDs when the 24V signal is absent. Speed corresponding to an LED
reduction inputs from key switches are shown with
The plinth number is identified by a three-digit
yellow LEDs when the input is active, 24V.
number. The first digit of each number signifies the
MPC card to which the signal is connected:
Stop limit switches, low feed pressure and overload
1.. Supervisory MPC card, "Sc".
are indicated by red LEDs when the 24V signal is
2.. Hoisting MPC card, "Ho".
absent.
3.. Luffing MPC card, "Lu".
4.. Slewing MPC card, "SL".
On the "Sc"- card signals for Cargo/Grab operation
5.. Closing MPC card, "CL".
mode selection (and other operation mode selector
inputs, if fitted) are indicated with yellow LEDs.
The last two digits signify the LED number on each
MPC card front panel, showing the status of the 24V
All signals indicated by LEDs are listed on the
input and output signals for the card. The same two-
SIGNAL OVERVIEW sign inside CT2 cabinet (MB),
digit number is used on the cables from the plinth to
see section "Service", Group 6.3.
each MPC card.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
10 (22)
6 SERVICE
SERVICE 6.303.36 E rev.: a 2005-10-10

3.4 MPC card normal readouts at idling


During idling, two LEDs are expected on each MPC
card. The green LED no. 42 (+24V) is on and the
green LED Tx is flashing/glowing. See Fig. 3 and
Table 1.
(Tx indicates internal communication between the
MPC cards. Tx on the MPC "Sc" is glowing stronger
than the others because it sends data three times
more often than the others.)

On MPC "Sc" the "grab operation" input 17 and


hydr. cicc. connected" output 32 is on.

MPC card displays must show "Sc", "Ho", "Lu", "SL"


and "CL" respectively.

Fig. 3. MPC card displays and LEDs for idling crane.

MPC "Sc" MPC "Ho" MPC "Lu" MPC "SL" MPC "CL"
Input Output Input Output Input Output Input Output Input Output
17 32
(grab (hydr. circ
operation) connected)
42 42 42 42 42
(+24V) (+24V) (+24V) (+24V) (+24V)
Tx Tx Tx Tx Tx
Table 1. MPC card readouts for idling crane with Grab closed.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
11 (22)
6 SERVICE
SERVICE 6.303.36 E rev.: a 2005-10-10

3.5 MPC card normal readouts when


hoisting, luffing and slewing
When hoisting, luffing in and slewing left with closed
grab the following LEDs are on for each MPC card
(crane with one pump per movement and unloading
on luffing). See Fig. 4 and Table 2.

Fig. 4. MPC card displays and LEDs when


hoisting, luffing in and slewing left with
closed Grab.

MPC "Sc" MPC "Ho" MPC "Lu" MPC "SL" MPC "CL"
Input Output Input Output Input Output Input Output Input Output
36 07 33 07 33 07 33 33
(grab (hoisting) (hoisting (luffing in) (luffing in (slewing (slewing (hoisting
closed) pump1) pump1) left) left pump1)
pump1)

17 32 31 31 31
(grab (hydr. circ (low speed) (unloading) (low speed)
operation) connected) 30 (brake) 30 (brake) 30 (brake) 30 (brake)

42 42 42 42 42
(+24V) (+24V) (+24V) (+24V) (+24V)

Tx Tx Tx Tx Tx

Table 2. MPC card readouts when hoisting, luffing in and slewing left with closed Grab.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
12 (22)
6 SERVICE
SERVICE 6.303.36 E rev.: a 2005-10-10

4. Troubleshooting the control


system

4.1 General
This section provides information for identifying and When troubleshooting a malfunction: locate the
correcting malfunctions which may develop while symptom or symptoms that best describe the
operating the Crane. Before performing malfunction. If the appropriate symptom is not listed,
troubleshooting, read and follow all safety instructions notify your supervisor.
found in section "General", Group 1, of this manual.
This chapter cannot list all malfunctions that may Perform each step in the order listed until the
occur, nor all inspections and corrective actions. If a malfunction is corrected.
malfunction is not listed, or is not corrected by the
listed corrective actions, notify your supervisor. Note!
Read this section in conjunction with the
Ensure that the crane movement has not stopped electrical and hydraulic diagrams provided
because of overload. in Group 9.5 and 9.4.

4.2 Troubleshooting Chart


Troubleshooting the
Crane Control System
CC2000.

Crane movement Crane movements function but the lamp


malfunction. "Control System Error" in driver's cabin is
flashing or on.

Check the lamp "Control


System Error in driver's
cabin.

Both lamps One or both lamps are Check the error code in
are off. flashing or on. Control System cabinet ,
see chapter 4. 5.

See error code


explanation, chapter 4. 6.

Check 24V and 8V Check limit switches,


power supply, see joysticks and electro -
chapter 4.3. hydraulic interfaces, see
chapter 4.4.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
13 (22)
6 SERVICE
SERVICE 6.303.36 E rev.: a 2005-10-10

4.3 Checking Power supply 24 V and 8 V 4.4.4 Check pump servo valves
DC in CT2 cabinet
(See chapter 1.2. for explanation of the power - Check valves 1111-9, 1112-9, 1113-9, 1114-9,
supply function.) 2111-9, 2112-9, 2113-9, 2114-9, 3111-9, 3112-9,
Check over-current relay Q3 in cabinet CT1. 3113-9, 3114-9.
Check fuse for 8 V in terminal 58 in CT2 cabinet. - Check electric cable connections
Check wall-mounted rectifier unit in cabinet CT1
(cabinet CE) fuses, 1 to 6 inclusive, for trans-
former T1 in CT1 cabinet (cabinet CE). 4.5 How to obtain error codes from the
Check relay K34 in cabinet CT1, see Circuit CC2000 system
Diagram Crane
The CC2000 system has an inbuilt diagnostics
No LED and display readout on MPC card
system able to detect several types of malfunction
indicates missing 8V.
of the CC2000 system itself and its peripheral
devices, i.e. power supply, joystick, pump servo,
4.4 Checking Limit switches, Joysticks
hydraulic valves, sensors and communication lines.
and Electro-Hydraulic Interfaces
When the CC2000 Control System Error lamp in
4.4.1 Check Limit Switches, see Control system the drivers cabin flashes and the crane is still
in CT2 cabinet running, the following steps are necessary to obtain
(See chapter 3 for explanation of signal indication the error code(s).
LEDs.) - Open the control system cabinet CT2 and look for
No LEDs on and no display readout - indicates
the card with flashing LED 28.
missing 8V, see chapter 4.3.
Check for Red LEDs - indicating stop limits. - Push the STEP button on that card. A two-digit
Check for Yellow LEDs - indicating speed reduces. error code is shown on the display of the card.
Check electric cable connections for limit Continue pressing STEP for further error codes.
switches. When there are no more error codes, the display
For checking and adjustment of limit switches shows two hyphens . The error LED is now
see instruction for Limit Switches in Service
either on or off.
Group 6.

Flashing LED 28 New error, not acknowledged.


4.4.2 Check control lever (joystick)
LED 28 on Error remains, now acknowledged.
See chapter 1.4. for explanation of the control lever
LED 28 off No errors present at the moment.
functions.
Check for missing Green input signal LEDs - from
joystick. The display returns to its normal mode (showing Sc,
Check electric cable connections to control le- Ho, Lu, SL, CL, Au, Ll, Tl or Io) five seconds after the
ver. button STEP was last pressed.
Check analogue input signal from joystick If the system is restarted (i.e. the crane is stopped
potentiometer and started again or the 8V power supply is switched
Check for missing Green output signal LEDs:
off for a short time) all alarms disappear and only
Exchange the MPC card with other movement
MPC card. Replace broken MPC card with a new reappear when the error recurs.
one.
Note!
4.4.3 Check valves 1221, 1226, 2221, 2226 and When reporting to MacGREGOR Cranes in rn-
3221 skldsvik, please state all error codes obtained
Check electric cable connections. from the display of each MPC card.
Replace electric coil. There are different levels of errors, some stops the
Replace valve. operation but others are only used as information,
but it is essential that all fault being corrected to
allow the crane to function correctly.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
14 (22)
6 SERVICE
SERVICE 6.303.36 E rev.: a 2005-10-10

4.6 Error code explanation

Error Error Cause and measurements to be taken


code
01-05 System errors A short power dip
Restart the system.
A faulty MPC card
Turn off the power. Replace the MPC card showing the error with another one. If the error
remains on the same card, replace it with a new one.
Software error
Contact MacGREGOR Cranes in rnskldsvik.
09 No software loaded into the MPC MPC card
card. Replace the MPC card with a programmed MPC card.
Contact
MacGREGOR Cranes in rnskldsvik.
10 Temperature is above +85C A faulty MPC card
If the error occurs on the same card during several different operation times, replace the
broken card following the steps below:
Turn off the power. Replace the MPC card showing the error with another one. If the error
remains on the same card, replace it with a new one.
Extremely high temperature
If the error occurs on several cards at the same time, the crane can be exposed to
extreme temperatures. Check the crane house ventilation.
11 Battery on memory card is low. Faulty battery
This has no impact on operating the crane but the memory card needs to be replaced.
Contact
MacGREGOR Cranes in rnskldsvik.
12 Reference voltage (5V) error Incorrect voltage supply
Normal level is 7-11V between plinth No 58 and 54.
A faulty MPC card
Turn off the power. Replace the MPC card showing the error with another one. If the error
remains on the same card, replace it with a new one.
13 24V supply voltage error Incorrect voltage supply
Check the supply between plinth no 42 and 50.
Check the fuses, connections and rectifier diodes in the 24V power supply.
A faulty MPC card
Turn off the power. Replace the MPC card showing the error with another one. If the error
remains on the same card, replace it with a new one.
14 Faulty relay(s) on the MPC card A faulty MPC card
Turn off the power. Replace the MPC card showing the error with another one. If the error
remains on the same card, replace it with a new one.
Since the Sc-card doesnt use this relays the faulty card can be set in this position until a
new card is available.
15 4-20 mA signal for Analogue Input A faulty MPC-IO card
1 is below 2 mA. (only MPC IO- Turn off the power. Replace the MPC-IO card. If the error still remains contact
card) MacGREGOR Cranes in rnskldsvik.
16 As error code 15 but for Analogue Se Error 15.
Input 2
17 As error code 15 but for Analogue Se Error 15.
Input 3
18 As error code 15 but for Analogue Se Error 15.
Input 4
19 As error code 15 but for Analogue Se Error 15.
Input 5
20-29 Wrong parameter(s) for the various Contact
MPC cards (Gl, Sc, Ho, Lu, Sl, Cl, MacGREGOR Cranes in rnskldsvik
Au, Ll, Tl, Io)
30, 32 Parameters missing Contact
MacGREGOR Cranes in rnskldsvik.
31 Parameters wrong or missing (Cal Contact
or Dim) MacGREGOR Cranes in rnskldsvik.
40 Error in internal communication Restart!
A faulty MPC card
Turn off the power. Replace the MPC card showing the error with another one. If the error
remains on the same card, replace it with a new one.
Contact
MacGREGOR Cranes in rnskldsvik.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
15 (22)
6 SERVICE
SERVICE 6.303.36 E rev.: a 2005-10-10

41 Communication error for various A faulty MPC card


MPC cards (Sc, Ho, Lu, SL, Turn off the power. Replace the MPC card showing the error with another one. If the error
Cl, Au, Ll, Tl, Io.). remains on the same card, replace it with a new one.
Contact
MacGREGOR Cranes in rnskldsvik.
42-49 Communication error in Sc card but Restart!
valid for Ho, Lu, SL, Cl, Au, A faulty MPC card
Ll, Tl, Io. Turn off the power. Replace the MPC card showing the error with another one. If the error
remains on the same card, replace it with a new one.
Contact
MacGREGOR Cranes in rnskldsvik.
50 Communication error RS 232 to PC Restart!
laptop Communication error with a service PC laptop
Wrong terminal set-up
A faulty MPC card
Turn off the power. Replace the MPC card showing the error with another one. If the error
remains on the same card, replace it with a new one.
Contact
MacGREGOR Cranes in rnskldsvik.
51-52 Internal communication error Restart!
A faulty MPC card
Turn off the power. Replace the MPC card showing the error with another one. If the error
remains on the same card, replace it with a new one.
If the error follows the card, replace the broken card with a new.
Contact
MacGREGOR Cranes in rnskldsvik.
53 Communication error (COM1). Restart!
Faulty shaft coupling
Tighten the screws on the coupling. Check the coupling.
Faulty absolute encoder
Replace the absolute encoder
A faulty AIC card
Replace the AIC-card
A faulty MPC card
Turn off the power. Replace the MPC card showing the error with another one. If the error
remains on the same card, replace it with a new one.
If the COM1-port is free on another card they can be switched until a new card is
available.
54 Communication error (COM2) Restart!
Faulty CIC-card
If the COM2-port is free on another card they can be switched until a new card is
available.
Look at the red and green LED to the right (red above) both LEDs shall flash. If the LEDs
does not flash replace CIC-card.
Faulty communication circuits on the MPC card
It is possible to switch cards with another one (Ho, Lu or SL card) not using the
communication circuits. This is an emergency procedure and the MPC card must be
replaced within short. Mark the faulty card.
Interruption/disturbances in cable between external unit and CIC connection.
Replace external cable.
55 No speed detected by speed encoder Restart!
Faulty shaft coupling
Tighten the screws on the coupling. Check the coupling.
Interruption in cable to speed encoder
Replace cable.
Faulty speed encoder
Replace encoder.
A faulty MPC card
Turn off the power. Replace the MPC card showing the error with another one. If the error
remains on the same card, replace it with a new one.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
16 (22)
6 SERVICE
SERVICE 6.303.36 E rev.: a 2005-10-10

56 Load cell 4-20 mA signal is below Restart!


2mA, input X06 A faulty MPC card
If the voltage between the terminals X06 and X05 exceed 9.4 V, the MPC card or the
cable between the MPC card and the terminal is faulty. Turn off the power. Replace the
MPC card showing the error with another one. If the error remains on the same card,
replace it with a new one. If the input for the pressure gauge is free on another MPC card
they can be switched until a new card is available.
Interruption in cable to pressure transmitter
If the voltage between the terminals is below 1.9V the pressure transmitter is faulty or
broken, or theres an interruption in the cable between the pressure transmitter and the
plinth.

60 Joystick level, which should normally Restart!


be 1.5 to 10.5V Incorrect mounted joystick
Since the Sc-card doesnt use the joystick input the faulty card could be set in this position
until a new card is available.
Check the potentiometer connections
Faulty potentiometer in joystick
Measure the potentiometer. The total resistance is 5 k endpoint to endpoint. Measure
the resistance between each endpoint and the center tap, reading should be about 2.5 k.
A faulty MPC card
Turn off the power. Replace the MPC card showing the error with another one. If the error
remains on the same card, replace it with a new one.
61 Joystick logic error for Lowering, Incorrect mounted joystick
Luffing Out or Slewing Right Check the joysticks directional signals for the alarming movement
movement, check according to code Interruption in the joysticks potentiometer connection 0V or 12V
60 Since the Sc-card doesnt use the joystick input the faulty card could be set in this
position. Until a new card is available.
Check the connections and cables.
Incorrect cam for directional switch
Replace cam.
Wrong joystick
Replace joystick.
A faulty MPC card
Turn off the power. Replace the MPC card showing the error with another one. If the error
remains on the same card, replace it with a new one.
62 Joystick logic error for Hoisting, See error 61
Luffing In or Slewing Left
movement, check according to code
60
63 Brake signal error due to short circuit Short circuit on brake output
Check cable connections and brake valve solenoid.
A faulty MPC card
Turn off the power. Replace the MPC card showing the error with another one. If the error
remains on the same card, replace it with a new one.
64 Low speed/unload signal error due to Short circuit on low-speed output
short circuit Check cable connections and hydraulic valve solenoid.
A faulty MPC card
Turn off the power. Replace the MPC card showing the error with another one. If the error
remains on the same card, replace it with a new one.
65 Low speed/unload signal error due to Interruption on low-speed output
open circuit Check cable/cable connections and hydraulic valve solenoid.
A high ohm resistor is connected between +24V and the low speed/unload output. Which
give high output level if the electrical circuit to the hydraulic valve is open.
Measure the voltage on the low speed/unload output. If the output is 24V when the
movement is not operated the hydraulic solenoid electrical circuit is open.
A faulty MPC card
Turn off the power. Replace the MPC card showing the error with another one. If the error
remains on the same card, replace it with a new one.
Since displacement is not used in the Sc-card, the faulty card could be set in this position
until a new card is available.
66 High speed signal error due to short Short circuit on high-speed output
circuit Check cable connections.
A faulty MPC card
Turn off the power. Replace the MPC card showing the error with another one. If the error
remains on the same card, replace it with a new one.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
17 (22)
6 SERVICE
SERVICE 6.303.36 E rev.: a 2005-10-10

67 High speed signal error due to open Interruption on high-speed output


circuit Check cable/cable connections and hydraulic valve solenoid.
A high ohm resistor is connected between +24V and the high speed output. Which give
high output level if the electrical circuit to the hydraulic valve is open.
Measure the voltage on the high speed output. If the output is 24V when the movement is
not operated the hydraulic solenoid electrical circuit is open.
A faulty MPC card
Turn off the power. Replace the MPC card showing the error with another one. If the error
remains on the same card, replace it with a new one.
Since displacement is not used in the Sc-card, the faulty card could be set in this position
until a new card is available.
68 "No remote or joystick in signal" Contact
MacGREGOR Cranes in rnskldsvik.
74 Pulse Width Modulated 24V output Interruption on PWM1 for Lowering, Luffing Out, or Slewing Right output
signal to Pump 1 for Lowering, Check cable/cable connections and pump servo solenoid.
Luffing Out, or Slewing Right Short circuit on PWM1 Lowering, Luffing Out, or Slewing Right output
movements, error in current to pump. Check cable/cable connections and pump servo solenoid.
A faulty MPC card
Turn off the power. Replace the MPC card showing the error with another one. If the error
remains on the same card, replace it with a new one.
Since the PWM output from the SC-card is only used for K4 grab cranes, other cranes
can temporarily operate with the faulty card in the SC-position until a new card is
available.
75 Pulse-width modulated 24V output Interruption on PWM1 for Hoisting, Luffing In, or Slewing Left output
signal to Pump 1 for Hoisting, Check cable/cable connections and pump servo solenoid.
Luffing In, or Slewing Left Short circuit on PWM1 Hoisting, Luffing In, or Slewing Left output
movements, error in current to pump. Check cable/cable connections and pump servo solenoid.
A faulty MPC card
Turn off the power. Replace the MPC card showing the error with another one. If the error
remains on the same card, replace it with a new one.
Since the PWM output is not used in the Sc-card, the faulty card could be set in this
position until a new card is available.
76 As error code 74 but for Pump 2 See error 74
77 As error code 75 but for Pump 2 See error 75
78 As error code 74 but for Pump 3 See error 74
79 As error code 75 but for Pump 3 See error 75
80-82 System errors Software error
Contact the design department.
A faulty MPC card
Turn off the power. Replace the MPC card showing the error with another one. If the error
remains on the same card, replace it with a new one.
Contact MacGREGOR Cranes in rnskldsvik
90 Error in twin system, slave crane Error in slave
Check and clear errors in slave crane in a twin system. This error will only appear in the
master crane.
91 Overspeed limiter level exceeded Faulty shaft coupling
Tighten the screws on the coupling. Check the coupling.
Faulty speed encoder
Replace speed encoder.
Hydraulic problem
Check the hydraulic system.
A faulty MPC card
Turn off the power. Replace the MPC card showing the error with another one. If the error
remains on the same card, replace it with a new one.
If the input for the speed sensor is free on another MPC card
they can be switched until a new card is available.
Contact
MacGREGOR Cranes in rnskldsvik.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
18 (22)
6 SERVICE
SERVICE 6.303.36 E rev.: a 2005-10-10

92 Speed encoder works in opposite Speed encoder connection


direction to joystick Check speed encoder connections
Jammed servo
Check the pump servo for the actual movement.
Faulty encoder
Replace encoder.
Encoder wrong connected
Encoder signal connections mixed.
Joystick wrong connected
Check the LEDs on the MPC card to see if the directional signals are OK.
A faulty MPC card
Turn off the power. Replace the MPC card showing the error with another one. If the error
remains on the same card, replace it with a new one.
If the input for the speed sensor is free on another MPC card
they can be switched until a new card is available.
93 Faulty position encoder Faulty shaft coupling
Tighten the screws on the coupling. Check the coupling.
Encoder connection
Check speed encoder connections
Faulty encoder
Replace encoder.
95 Difference between limit switches and Calibration of the encoder
luffing position encoders for CT2 and Check that the encoder is correctly calibrated.
CT22 is too large Faulty encoder
Replace encoder.
Faulty shaft coupling
Tighten the screws on the coupling. Check the coupling.
Limit switch box
The cams wrongly adjusted, e.g. after changing wire.
A faulty MPC card
Turn off the power. Replace the MPC card showing the error with another one. If the error
remains on the same card, replace it with a new one.
A faulty MPC-IO card
Turn off the power. Replace the MPC-IO card with a new one.
96 Difference between luffing position Calibration of the encoder
encoders for CT2 and CT22 is too Check that the encoder is correctly calibrated in PU1 and/or PU2.
large Faulty shaft coupling
Tighten the screws on the coupling. Check the coupling.
Faulty encoder
Replace encoder.
A faulty MPC card
Turn off the power. Replace the MPC card showing the error with another one. If the error
remains on the same card, replace it with a new one.
97 Difference between load cell values Calibration of load cells
for CT2 and CT22 for main winch is Check that the load cells are correctly calibrated for PU1 and/or PU2
too large Faulty load cell
Faulty load cell for PU1 or PU2
A faulty MPC card
Turn off the power. Replace the MPC card showing the error with another one. If the error
remains on the same card, replace it with a new one.
98 Difference between load cell values See error 97 above.
for CT2 and CT22 for whip winch is
too large
99 Difference between load cell and Calibration of load cells
pressure transmitter values is too Check that the load cells are correctly calibrated for PU1 and/or PU2
large Faulty pressure transmitter
Check that the pressure transmitter is correctly calibrated.
Faulty load cell
Faulty load cell for PU1 or PU2
Faulty pressure transmitter
Faulty pressure transmitter for PU1 or PU2.
A faulty MPC card
Turn off the power. Replace the MPC card showing the error with another one. If the error
remains on the same card, replace it with a new one.
A faulty MPC-IO card
Turn off the power. Replace the MPC-IO card with a new one.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
19 (22)
6 SERVICE
SERVICE 6.303.36 E rev.: a 2005-10-10

5. Operating the crane with


broken MPC cards
5.1 General
With one or more faulty MPC cards, one or two Look for:
movements of the crane can be operated - the software version specified on the replaced
temporarily with MPC card "Sc" together with card.
remaining card(s). - the software version specified on the parameter
list in the CT2/MB cabinet.
- To be able to operate the luffing movement,
functioning MPC cards have to be in "Sc" posi- or:
tion, "Ho" position and "Lu" position. - refer to the crane's mfg. no., which can be found
- To be able to operate hoisting/lowering or closing/ stamped in crane operator's cabin.
opening movements, functioning MPC cards
have to be in "Sc", "Ho" and "CL" positions. Customers who purchase a replacement card will
- To be able to operate slewing movement, receive a credit note of 15% of the sales price when
functioning MPC cards have to be in "Sc" position the damaged card is returned to MacGREGOR
and "SL" positions. Cranes in rnskldsvik.

5.2 Actions taken to replace MPC cards


6.2 Parameter Memory Card, 314 3605-
- Switch off the power to the CT2 cabinet by
801
stopping the crane.
- Remove the MPC card to be used for replacement The parameter memory card, order no. 314 3605-
and leave this position empty. 801, is not a general spare part. Each parameter
- Replace the broken MPC card with the one just memory card needs to be programmed with the
removed. crane's unique parameter values (see parameter
- Start the crane. It can now be operated in chosen list in CT2/MB cabinet). When ordering a parameter
movement. memory card always specify the manufacturing
number (mfg. no.), which can be found in the CT2/
The error lamp "Control system error in CT2" is now MB cabinet or in the crane operator's cabin.
flashing as the system now has no communication
with the card that has been taken away. (Error 40- The programmed memory card delivered by us will
49 in the "Sc"-card). be labelled with the crane mfg. no.

6. Spare parts
6.1 MPC card, 314 3603-8xx
The ready-to-use MPC card, no. 314 3603-8xx,
(where -8xx means anyone of -801, -802, -803 etc.)
consists of a hardware electronic card loaded with Memory Card 314 3605-801
software. For correct article no., see spare parts consists of
list, section 9.5.
Hardware: 314 3605-901
Software: 6250xxxx
When ordering an MPC card without knowing the
article no. (-8xx), specify the software version
needed and proceed as follows.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
20 (22)
6 SERVICE
SERVICE 6.303.36 E rev.: a 2005-10-10

6.3 Return report


It is essential that the service department gets
information about when and why the card is remo-
ved from the crane system. Fill out the return form,
see Group 6.0, and send it back with the replaced
card.

6.4 Conductive transit boxes


To protect all types of electronic cards from dama-
ges from ESD (electrostatic discharge) it is important
to use pink anti-static plastic bags and conductive
transit boxes of the same type as used for delivered
original spare parts.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
21 (22)
6 SERVICE
SERVICE 6.303.36 E rev.: a 2005-10-10

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
22 (22)
Page Date
ERROR MESSAGES 1 (1) 2011-05-17
Single and Twin Cranes No Revision
414 7012 L
Crane Control System CC2000
6 SERVICE
Error Message Codes from CC2000 Contact MacGREGOR Cranes in rnskldsvik
41-49 Communication error for various MPC cards (Sc, Ho,
When the CC2000 "Control System Error" lamp in the driver's
cabin flashes and the crane is still running, the following steps Lu, Sl, Cl, Au, Ll, Tl, Io).
are necessary to obtain the error code(s). 50 Communication error RS 232 to PC Computer.
Open the control system cabinet and look for the card with PC computer is interfering with CC2000.
the flashing LED 28.
51-52 Internal communication error
Push the "STEP" button on that card. An error code is 53 Encoder communication error (COM1).
shown on the display of the card. Continue pressing
"STEP" for further errors. When there are no more error 54 CIC card communication error (COM2) to crane.
messages, the display shows two hyphens --. The error 55 No speed detected by speed encoder
LED is now either on or off. Check encoder connections
Flashing LED 28 New error, not acknowledged. Check encoder
LED 28 on Error remains, now acknowledged. 56 Load cell 4-20 mA signal is below 2mA, input X06
LED 28 off No errors present at the moment. 58 No plussing pressure
59 Plussing pressure always on
The display returns to its normal mode (Sc, Ho, Lu, Sl,
Cl, Au, Ll, Tl, Io) five seconds after button STEP was 60 Joystick level, which should normally be 1.5 to 10.5V.
last pressed Check connections to joystick
If the system is restarted (i.e. 8V power supply is switched Measure potentiometers in joystick
off for a short time) all alarms disappear and only 61 Joystick logic error for Lowering, Luffing Out or
reappear when the error recurs. Slewing Right movement, check according to code 60
62 Joystick logic error for Hoisting, Luffing In or
For further information, see instruct. manual, Chap. 6.3 or 7.0.
Slewing Left movement, check according to code 60
Note!
63 Brake signal error due to short circuit
Before reporting to MacGREGOR Cranes in rnskldsvik,
please look for the error code in the display of the MPC- 64 Low speed/unload signal error due to short circuit
card and use the STEP button to view all error codes. 65 Low speed/unload signal error due to open circuit
There are different levels of errors but it is essential that all
faults be corrected to allow the crane to function correctly. 66 High speed signal error due to short circuit
67 High speed signal error due to open circuit
Error Description 74 Pulse Width Modulated 24V output signal to Pump 1 for
code Lowering, Luffing Out, or Slewing Right
01-05 System errors movements, error in current to pump.
Contact MacGREGOR Cranes in rnskldsvik 75 Pulse-width modulated 24V output signal to Pump 1 for
09 No software loaded into the MPC card. Hoisting, Luffing In, or Slewing Left movements,
error in current to pump.
Replace card
Contact MacGREGOR Cranes in rnskldsvik 76 As error code 74 but for Pump 2
10 Temperature is above +85C 77 As error code 75 but for Pump 2
Check crane house ventilation. 78 As error code 74 but for Pump 3
11 Battery on memory card is low. The card needs to be 79 As error code 75 but for Pump 3
replaced. 80-82 System errors
Contact MacGREGOR Cranes in rnskldsvik
Contact MacGREGOR Cranes in rnskldsvik
12 Reference voltage (5V) error. 90 Error in twin system, slave crane
Check 8V supply
Check for errors in slave crane twin
13 24V supply voltage error.
91 Overspeed limiter level exceeded
Check 24V supply
92 Speed encoder works in opposite direction to joystick.
14 Faulty relay(s) on the MPC card.
Check speed encoder connections
The MPC card must be replaced
93 Faulty position encoder
15 4-20 mA signal for Analogue Input 1 is below 2 mA.
(only MPC IO-card) Check encoder connections
Check encoder
16 As error code 15 but for Analogue Input 2
95 Difference between limit switches and luffing position
17 As error code 15 but for Analogue Input 3 encoders for CT2 and CT22 is too large
18 As error code 15 but for Analogue Input 4 96 Difference between luffing position encoders for CT2
19 As error code 15 but for Analogue Input 5 and CT22 is too large
20-29 Wrong parameter(s) for the various MPC cards (Gl, Sc, 97 Difference between load cell values for CT2 and CT22
Ho, Lu, Sl, Cl, Au, Ll, Tl, Io) for main winch is too large
Contact MacGREGOR Cranes in rnskldsvik 98 Difference between load cell values for CT2 and CT22
30,32 Parameters missing for whip winch is too large
Contact MacGREGOR Cranes in rnskldsvik 99 Difference between load cell and pressure transmitter
31 Wrong or missing
Project No:calibration parameters
2/0702102LMW1 2011-08-18 values is too large
40 Valid for:communication
Error in internal 62507582
6 SERVICE

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
Seite Datum
SIGNAL OVERVIEW 1 (1) 2011-05-16
Four-rope Grab Crane Nr Revision
6 SERVICE
Crane Control System CC2000 424 0457 A

LEDs
24V Input and Output signals are indicated with coloured LEDs. Hardware
314 3603-902
Hardware
314 3603-902
Hardware
314 3603-902
Hardware
314 3603-902
Hardware
314 3603-902

Colour Indicating LEDs on when


Green Normal inputs and outputs +24V
Yellow, Speed reduce limits
11,12,13 0V STEP STEP STEP STEP STEP

Yellow Speed reduction switches +24V 07 33


36
07 33
36
07 33
36
07 33
36
07 33
36

17,18 08
39

34 08
39

34 08
39

34 08
39

34 08
39

34

Red Limits switches, low pressure 0V 37


40
37
40
37
40
37
40
37
40

and overload 09 31
30
09 31
30
09 31
30
09 31
30
09 31
30
10 32 10 32 10 32 10 32 10 32

LED 42 indicates +24V DC is OK (powered from all three phases) 11


12
14
15
11
12
14
15
11
12
14
15
11
12
14
15
11
12
14
15
13 16 13 16 13 16 13 16 13 16

LED Tx indicates serial data transmission on the internal data bus 17


18
19
20
17
18
19
20
17
18
19
20
17
18
19
20
17
18
19
20

TX 28 TX 28 TX 28 TX 28 TX 28
42 42 42 42 42

Plinth number
Combine card no with LED no 3 1 9

Sc, Supervisory card card no 1 1 LED number


PC COM PC COM PC COM PC COM PC COM
Ho, Holding card card no 2 2
Lu, Luffing card card no 3 3
SL, Slewing card card no 4 4 Software
MGX0700
Software
MGX0700
Software
MGX0700
Software
MGX0700
Software
MGX0700
CL, Closing card card no 5 5 Rev A Rev A Rev A Rev A Rev A

Sc - supervisory Ho - holding Lu - luffing SL - slewing CL - closing


Plinth Signal description Plinth Signal description Plinth Signal description Plinth Signal description Plinth Signal description
no no no no no
107 207 Hoisting, input 307 Luffing in, input 407 Left, input 507 Hoisting, input
108 208 Lowering, input 308 Luffing out, input 408 Right, input 508 Lowering, input
109 Encoder calibration 209 Not used 509 Not used
push button (grab limit)
110 Not used 210 Not used 510 Not used
111 Auto closing, input 211 Speed reduce hoisting 311 Speed reduce luffing in 411 Speed reduce left 511 Speed reduce hoisting
112 Force closed, input 212 Speed reduce lowering 312 Speed reduce luffing 412 Speed reduce right 512 Speed reduce lowering
out
113 Connected to +24V 213 Speed reduce high- 313 Speed reduce high- 513 Speed reduce high-
hook hook hook
214 Limit switch hoisting 314 Limit switch luffing in 414 Limit switch left 514 Limit switch hoisting
215 Limit switch lowering 315 Limit switch luffing out 415 Limit switch right 515 Limit switch lowering
216 Limit switch high-hook 316 Limit switch high-hook 516 Limit switch high-hook
117 Cargo/grab key switch 217 Grab Autohoist 317 417 517
118 Cargo/grab key switch 218 Grab pressure brake off 318 Grab pressure brake off 418 518 Grab pressure brake off
219 Low pressure switch 319 Low pressure switch 419 Low pressure switch 519 Low pressure switch
220 Overload switch input 320 Overload switch input Overload switch input
128 Alarm (error in 228 Alarm (error in 328 Alarm (error in 428 Alarm (error in 528 Alarm (error in
CT2(MB)) CT2(MB)) CT2(MB)) CT2(MB)) CT2(MB))
130 Not used 230 Hoisting brake, output 330 Luffing brake, output 430 Slewing brake, output 530 Hoisting brake, output
131 Closing speed boost 231 Holding low speed 331 Unloading, output 531 Closing low speed
132 Holding/closing 232 Holding high speed 532 Closing high speed
hydraulic circuits
connected
133 "Grab Open" lamp 233 Pump1 hoisting, output 333 Pump1 luff in, output 433 Pump1 left, output 533 Pump1 hoisting, output
134 Not used 234 Pump1 lowering, output 334 Pump1 luff out, output 434 Pump1 right, output 534 Pump1 lowering, output
136 "Grab Closed" lamp 236 Pump2 hoisting, output 336 Pump2 luff in, output 436 Pump2 left, output 536 Pump2 hoisting, output
237 Pump2 lowering, output 337 Pump2 luff out, output 437 Pump2 right, output 537 Pump2 lowering, output
139 "Grab auto close / open 239 Pump3 hoisting, output
active" lamp
240 Pump3 lowering, output
42 +24V 42 +24V 42 +24V 42 +24V 42 +24V

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
6 SERVICE

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
6 SERVICE
SERVICE 6.305.13 E rev.: b 2007-09-19

Electrical Equipment, General Maintenance


Introduction
General maintenance of the electric equipment of the
crane is important in order to prevent unexpected
breakdowns. The following general advice may be
useful. Relevant block diagrams and detailed circuit
diagrams can be found in section 9, SPARE PARTS.

Start the crane and try out all combinations of


movements that are practicable. This will show if
the electric functions are satisfactory.

Inspect all electrical equipment cabinets, and


components. Any defective component must be
repaired or replaced without delay. A detailed
inspection and overhaul at two-year intervals is
recommended. Check that all screws and nuts are
securely tightened in the contactor cabinets, that
all switches and pushbuttons operate correctly, and
that cable connections are perfectly tight and all
insulating parts intact. Make sure that inspection
door gaskets seal perfectly.
Fig. 1. Electrical equipment cabinet.
Danger!
Electrical equipment can be alive unless the main
switch and the separate supply is disconnected.

Earth connection, hull


- Clean contacts, insulating parts, cams, contact rolls,
Verify that the protective earth connection of the and rotary potentiometers.
crane is made to the ships hull. - Make sure that all cable connnections are clean and
Clean contact surfaces, when required. securely tightened.
- Clean the control levers, and grease their sliding
Earth connection, crane surfaces.
Check crane system earth connections, and clean - Check on the return springs and grease lightly so
contact surfaces as required. that no grease transfers to the contacts.

Portable control boxes (Optional) Jib light


Control panels and remote control boxes may be Make sure that connections in the junction box are clean
subjected to abuse an abnormal wear, and should and well tightened.
be inspected after every use. The control boxes
must be stored in a compartment that is well - Remove moisture and dirt.
protected against moisture. Remove moisture that - When necessary, clean contact surfaces of terminal
may have collected in the boxes, and find out how strips and of lamp holder.
it entered. - Make sure that lamp holder gasket seals correctly.
- Make sure that the work light can be rotated.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 1 (2)
6 SERVICE
SERVICE 6.305.13 E rev.: b 2007-09-19

Slip-ring unit

Danger!
Before opening the slip-ring unit, make sure that
power supplied by separate transformers is switched
off in the ship's engine room. Also check by means
of a voltmeter that the slip-ring unit is not alive.

- Verify that slip ring contact surfaces are smooth


and even, clean as required.
- Check contact pressure of brushes.
- Replace carbon brushes or entire slip ring
assemblies as required.
- Make sure that cable connections are securely
tightened.
- Make sure that rocker arm mounting screws are
securely tightened.

The removal and installation of the slip-ring unit is


the subject of a separate description.

Oil thermostats

BT 2
The task of the oil thermostat is to protect the crane
against overheating.

Verify that the thermostat is set to +85oC, and that it


functions correctly. The thermostat is placed on the oil
filter outlet line.

BT 3 (Optional)
The task of the thermostat is to start the oil cooler when
the oil reaches +45oC when crane is set to winter posi-
tion.

Verify that the thermostat is set to +45oC, and that it


functions correctly. The thermostat is placed on the oil
filter outlet line.

2011-08-18 Project No: 2/0702102LMW1


2 (2) Valid for: 62507582
6 SERVICE
SERVICE 6.307.13 E rev.: c 2011-06-17

Slip-Ring Unit for the Platform

DANGER!
Before opening the slip-ring unit, make sure that pow- The function of the slip-ring assembly may not be
er supplied by separate transformers is switched off changed in any way. Especially safety devices must
in the ship's engine room. Also check by means of a not be made ineffective. Other than during mainte-
voltmeter that the slip-ring unit is not alive. Make sure nance and inspection work the housing must always
that the current can not be switched on again during remain closed.
the maintenance operation.
Use only insulated tools and original spare parts.

Work on a slip-ring assembly may only be carried out No responsibility will be assumed for damage to prop-
by a qualified electrician or by persons under the su- erty or injury to persons caused by improper use of
pervision of a qualified electrician and only according the slip-ring assembly.
to accepted electrical safety procedures.

Assembly screws

Connection eccentric platform

Connection ship power

Guide pins Slip-ring unit


Driver

Rubber protection
Note!
Must be tightened.

Fig. 1. Slip-ring unit in foundation under platform.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 1 (2)
6 SERVICE
SERVICE 6.307.13 E rev.: c 2011-06-17

Maintenance
Removal
Always cut current before accessing the collector for
1. Park the jib in a suitable manner. inspection or maintenance. Make sure that the current
2. Disconnect the ship's power supply at all points can not be switched on again during the maintenance
of feed. operation.
3. Disconnect all the cables connection from cranes-
and ship supply.
At regular intervals
4. Remove the driver connecting the slip-ring unit and
- Check collector for damaged parts
the foundation. Note the cables mounting sequence.
- Check contact pressure of brushes
5. Remove the mounting screw holding the slip-
- Check brush holders
ring unit on the eccentric platform bottom plate.
See Fig. 1.
6. Remove the slip-ring unit. Carbon brushes
- The carbon brushes must never wear down so
Any extra equipment such as extra limit switches fitted far that metal parts of the brush holder come into
on top of the slip-ring unit are removed prior to removal contact with the slip-ring.
of the entire slip-ring unit.
The carbon dust is to be removed with dry, oil free,
Installation compressed air or with a vacuum cleaner.
No substance containing oil or grease may come
Clean all contact surfaces between slip-ring unit and into contact with the brushes or the slip-rings.
cranehouse bottom. Tighten all screws properly. See
instruction "Tightening torque".
Wire brushes
- Check wire brushes.
1. Assemble the slip-ring unit under the eccentric
Debris caused by wear is to be removed with dry,
platform bottom.
oil free, compressed air or with a vacuum cleaner.
2. Assemble the driver to the bottom of the foundation
Afterwards the slip-ring ways and wire brushes
3. Remove the cover around the slip-ring unit
should be lightly sprayed with "Cramolin B" or
4. Fit the slip-ring unit guide pins to the driver's slotted
equivalent contact spray.
holes by pulling apart the driver and lock it with help
of the through bolt
5. Install the cables against the driving bar Others
6. Connect the crane cables from the eccentric plat- - Check tightness of electric and mechanical fasten-
form on correct mounting sequence ers.
7. Remove the connection box plates - Check gaskets and cable glands for tightness.
8. Connect the cables to the plinths
Keep grease and oil products away from the plastic
insulating parts in the collector.
After installation
- Check tightness of all electric and mechanical
fasteners regularly for the first working period.
- Check alignment. The slip-ring unit must not be
allowed to slope in relation to the driver.
- Rotate the eccentric platform to ensure that no
mechanical side forces are transferred to the unit.
- Tighten the rubber protection , see Fig. 1.

2011-08-18 Project No: 2/0702102LMW1


2 (2) Valid for: 62507582
6 SERVICE
SERVICE 6.307.15 E rev.: - 2004-01-13

Slip-Ring Unit

Danger! The function of the slip-ring assembly may not be


Before opening the slip-ring unit, make sure that changed in any way. Especially safety devices
power supplied by separate transformers is must not be made ineffective. Other than during
switched off in the ship's engine room. Also check maintenance and inspection work the housing must
by means of a voltmeter that the slip-ring unit is not always remain closed.
alive. Make sure that the current can not be switched
on again during the maintenance operation. Use only insulated tools and original spare parts.

Work on a slip-ring assembly may only be carried No responsibility will be assumed for damage to
out by a qualified electrician or by persons under property or injury to persons caused by improper
the supervision of a qualified electrician and only use of the slip-ring assembly.
according to accepted electrical safety procedures.

Mounting screws

Connection crane

Connection ship power

Guide pins Slip-ring unit


Driver

Rubber protection
Note! Must be
tightened.

Fig. 1. Slip-ring unit.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (2)
6 SERVICE
SERVICE 6.307.15 E rev.: - 2004-01-13

Removal Maintenance

1. Park the jib in a suitable manner. Always cut current before accessing the collector
2. Disconnect the ship's power supply at all points for inspection or maintenance. Make sure that the
of feed. current can not be switched on again during the
3. Disconnect all the cables connection from crane- maintenance operation.
and ship supply.
4. Remove the driver connecting the slip-ring unit
At regular intervals
and the foundation. Note the cables mounting
- Check collector for damaged parts
sequence.
- Check contact pressure of brushes
5. Remove mounting screw holding the slip-ring unit
- Check brush holders
on crane house bottom. See Fig. 1.
6. Remove the slip-ring unit.
Carbon brushes
Any extra equipment such as extra limit switches - The carbon brushes must never wear down so
fitted on top of the slip-ring unit are removed prior far that metal parts of the brush holder come into
to removal of the entire slip-ring unit. contact with the slip-ring.
The carbon dust is to be removed with dry, oil
free, compressed air or with a vacuum cleaner.
Installation No substance containing oil or grease may come
into contact with the brushes or the slip-rings.
Clean all contact surfaces between slip-ring unit
and cranehouse bottom. Tighten all screws prop-
Wire brushes
erly. See instruction "Tightening torque".
- Check wire brushes.
Debris caused by wear is to be removed with dry,
- Assemble the slip-ring unit under crane bottom
oil free, compressed air or with a vacuum cleaner.
- Assemble the driver to the bottom of the founda-
Afterwards the slip-ring ways and wire brushes
tion
should be lightly sprayed with "Cramolin B" or
- Remove the cover around the slip-ring unit
equivalent contact spray.
- Fit the slip-ring unit guide pins to the driver's slot-
ted holes by pulling apart the driver and lock it
with help of the through bolt Others
- Install the cables against the driving bar - Check tightness of electric and mechanical
- Connect the crane cables from the crane on cor- fasteners.
rect mounting sequence - Check gaskets and cable glands for tightness.
- Remove the connection box plates
- Connect the cables to the plinths Keep grease and oil products away from the plastic
insulating parts in the collector.

After installation
- Check tightness of all electric and mechanical
fasteners regularly for the first working period.
- Check alignment. The slip-ring unit must not be
allowed to slope in relation to the driver.
- Rotate the crane ensure that no mechanical side
forces are transferred to the unit.
- Tighten the rubber protection , see Fig. 1.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (2)
SERVICE 6 SERVICE
6.311.8 E rev.: a 2011-06-16

Oil Level Float Switch and Overheating Protector

Introduction
To prevent operation of the crane with too little oil in
the hydraulic oil tank, an oil level guard is installed in
the oil tank, see Fig. 1. The level float switch controls LOW OIL LEVEL
an indicator light on the control panel and a siren. A
FLOAT SWITCH key switch is placed on the control
panel to select different modes depending on oil level
in the hydraulic oil tank.
See Fig. 2.

FLOAT SWITCH

NORMAL
SIREN BY
OFF PASS

Float

Fig. 1. Oil level float switch. Fig. 2. Control panel in cab.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 1 (4)
6 SERVICE
SERVICE 6.311.8 E rev.: a 2011-06-16

Normal oil level


Normal oil level is between marks MIN and MAX and
MAX
LOW OIL LEVEL indicator light is off. Key switch LOW OIL LEVEL
FLOAT SWITCH

FLOAT SWITCH must be in position "NORMAL". NORMAL


SIREN BY-
See Fig. 3. OFF PASS
MIN

Low oil level


A low oil level should be attended to as soon as pos-
sible. Certain emergency measures may be underta-
Fig. 3. Normal oil level.
ken as described below.

MAX
Oil level MIN LOW OIL LEVEL FLOAT SWITCH
NORMAL
If the oil level drops to MIN, the float activates the SIREN BY -
OFF PASS
upper switch and indicator light "LOW OIL LEVEL" MIN
comes on and the siren sounds. See Fig. 4.

Oil level MIN, continued operation


In an emergency, the operation of the crane may be Fig. 4. Oil level MIN.
continued for a short time provided that there is no
important leakage of oil. In this case, turn key switch MAX
FLOAT SWITCH to position "SIREN OFF"; the siren LOW OIL LEVEL FLOAT SWITCH
NORMAL
will then be silent and the indicator light "LOW OIL SIREN BY-
OFF PASS
LEVEL" goes out. See Fig. 5. MIN

Note!
Operating crane when oil level is below MIN can cause
Fig. 5. Oil level MIN, continued operation.
damage to crane equipment.

Oil level below MIN


MAX
When the oil level has dropped a certain distance LOW OIL LEVEL FLOAT SWITCH

NORMAL
below MIN level, the float activates the lower switch SIREN BY-
OFF PASS
and stops the crane. The "LOW OIL LEVEL" indicator MIN
light stays on. See Fig. 6.

Oil level below MIN, emergency operation


In an extreme emergency (e.g. if the crane has stop- Fig. 6. Oil level below MIN.
ped with a load suspended on the hook) the crane can
be started again and operated if key switch FLOAT
MAX
SWITCH is turned to position "BY-PASS". The indica- LOW OIL LEVEL FLOAT SWITCH

tor light "LOW OIL LEVEL" comes on and the siren NORMAL
SIREN BY-
sounds. This is permitted if no important leakage is MIN OFF PASS

present, but it is entirely at the risk and responsibility


of the crane operator or the officer who gives the
order. See Fig. 7

Fig. 7. Oil level below MIN, emergency operation.

2011-08-18 Project No: 2/0702102LMW1


2 (4) Valid for: 62507582
SERVICE 6 SERVICE
6.311.8 E rev.: a 2011-06-16

Testing oil level float switch


The float of the level temperature switch, see Fig. 1,
is fitted with a built-in magnet which makes a control
circuit when the oil level drops below certain levels.
The function of the float is preferably tested when
performing oil changes or tank cleaning.

To control if the indicator light "LOW OIL LEVEL"


comes on and the siren sounds proceed as follows:

- Switch on the main switch (Q1) temporarily.


HIGH OIL TEMP
- Set selector float switch in position "NORMAL".

When the oil level drops to its minimum level the


indicator light "LOW OIL LEVEL" comes on and the
siren sounds, see Fig. 4.

Overheating protector
The crane stops automatically when the oil tempera-
ture exceeds 85C. The overheating protector is fitted
on the inlet line of the oil cooler. An indicator light
"HIGH OIL TEMP" comes on when the oil temperature
is more than +85C. See Fig. 8.

Fig. 8. Control panel in cab.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 3 (4)
6 SERVICE
SERVICE 6.311.8 E rev.: a 2011-06-16

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


4 (4) Valid for: 62507582
6 SERVICE
SERVICE 6.320.366 E rev.: a 2009-09-29

Limit Switches in Hoisting and Luffing Winch Systems

General

The limit switches of the hoisting and luffing winches


are contained in switch boxes in the cranehouse,
one box for each winch system. Every switch
function is set separately by means of a rotating
cam which controls a microswitch. The cams are
driven by the winches through gearboxes.

The location of the switch boxes, see Fig. 1.

The limit switch system performs the following


functions:

1. Stop function - hook and jib movements are halted


at chosen safety limits.

2. Speed reduction - the speed of a hook or jib


movement is reduced to 30 % at a predetermined
point before the stop position is reached.
Limit switch box,
3. Position control function - the jib working radius luffing winch
and the level of the crane hook are controlled in
relation to each other. Limit switch box,
holding winch

The limit switch boxes of the hoisting and luffing Limit switch,
winches are similar except for the demultiplication closing winch
ratios of their driving gearboxes.
Fig. 1. Limit switch boxes in crane house.

The cams in the luffing winch limit box are marked


BL1, BL2, BL3 etc.; those of the hoisting winch
box, BH1, BH2, BH3 etc.

CAUTION!

Store Keys Safely


When the crane is rigged ready for operation, all
keys for all lockable switches must be stored in a
safe place by responsible officer on board.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 1 (8)
6 SERVICE
SERVICE 6.320.366 E rev.: a 2009-09-29

Setting limit switches Measure references

Back off the lockscrews of the switch cams in the Please note that the Jib radius measures refer to
limit switch boxes, using a 10 mm articulated the crane house slewing centre (Not to the jib
wrench; the cams are then easily rotated to their bearing centre!). The measures H and K refer to
proper settings. the jib bearing centre.

After setting the cams correctly, retighten the lock- Jib radius, Max. (m)
screws and operate all crane movements, Jib radius, Min. (m)
beginning at reduced speed and finishing at Jib radius, High hook (m)
maximum speed to check cam settings.
Lifting height, H (m)
Lifting height, K (m)
Lifting height, High hook (m)

Measure line

5 Adjustment
screw

H
30 55
K
H

Jib radius
Lock screw

K
Jib
Fig. 2. Cam. radius

Fig. 4. Jib radius lifting height.


Center line

5
Measure line Measure line

Adjustment Adjustment
screws screws

100 245

Lock screw

Fig. 3. Cam.

2011-08-18 Project No: 2/0702102LMW1


2 (8) Valid for: 62507582
6 SERVICE
SERVICE 6.320.366 E rev.: a 2009-09-29

Luffing winch limit switches

The included limit switches are shown in the below


figures. Note that switches BL2 and BL4 actuate
speed reduction of the crane jib.

Note! When adjusting the luffing limits it is important


to start with BL1 and to continue with BL2, BL3,
BL4 and so on.

BL1

BL2

BL3
BL4
BL5

(BL6)
(BL7)

Fig. 5. Limit switch box on the luffing winch.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 3 (8)
6 SERVICE
SERVICE 6.320.366 E rev.: a 2009-09-29

Limit switch angles

Limit switches Degrees Remarks


luffing winch
BL1 10
BL2 130
BL3 80
BL4 30
BL5 10
BL6 - Spare
BL7 - Spare

Table 1. Limit switches, luffing winch.

BL5 Min. jib outreach

BL4 Speed reduce, luffing in

Speed reduce, luffing out


BL2

BL3 Max. jib outreach

BL1 Jib parking position


(Stop lowest position -
5.5 m* at least three locking turns.)
Approx. 3.0 m
Approx. 1.5 m
28.0 m

* Min jib radius position


Speed reduce

Stop. To by-pass this position correct operation


mode has to be selected by help of the key
switch "Parking of jib" in cabin.

Stop.

Fig. 6. Luffing winch basic limit switches.

2011-08-18 Project No: 2/0702102LMW1


4 (8) Valid for: 62507582
6 SERVICE
SERVICE 6.320.366 E rev.: a 2009-09-29

Holding winch, limit switches

Raise the jib into its upper position, MIN jib radius
position, which is the correct position for setting the
limit switch, i.e. the K-measure. (Lowest point, BH1,
of the holding winch.)

To set the limit switch BH4 to its highest point, i.e. BH1
the H-measure, the jib must be in MIN jib radius BH2
position. BH3
BH4
Note that switches BH2 and BH3 actuate speed (BH5)
reduction of the grab. (BH6)
Limit switches Degrees Remarks
holding winch Angular
BH1 10 indicator
BH2 40
BH3 40 Fig. 7. Limit switch box on holding winch.
BH4 10
BH5 - Spare
BH6 - Spare

Table 2. Limit switches, holding winch.

BH4 Full drum limit, stop position


Approx. 2.5 m

BH3

H = 0.0 m (grab)

Min. R
K = 36.0 m (grab)
BH2
Approx. 2.5 m
BH1 Empty drum limit, stop position
(At least three locking turns or
tank top.)
= Reduced speed

Fig. 8. Holding winch limit switches.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 5 (8)
6 SERVICE
SERVICE 6.320.366 E rev.: a 2009-09-29

Closing winch, angular indicator

This limit switch box has no cams or switches.

The hoisting and lowering movements' outer


positions are controlled by the limit switch box on
the holding winch.

The angular indicator for closing and opening the


grab are controlled by the cabinet CT2 (MB).

Fig. 9. Limit switch box on closing winch.

*)

*)

*)

*)

Note!

Fig. 10. Angular indicator on the closing winch.

2011-08-18 Project No: 2/0702102LMW1


6 (8) Valid for: 62507582
6 SERVICE
SERVICE 6.320.366 E rev.: a 2009-09-29

Jib top and hook block functions at large


outreaches

In a certain area there is a possibility that hook block The cranes are designed, calculated and manufac-
and jib top will meet. See Figs. 11 and 12. This will tured in accordance with and approved by classifi-
not cause any problem as the cranes safety system cation societies.
takes care of it.
A slacking luffing or hoisting wire rope should stop
It is only possible for the hook block to reach jib top the luffing out and hoisting movements by use of
at large outreaches. the slack wire switch BWL1.

The hook block and the crane jib is designed and Hook block hoisting the jib:
calculated to take care of the forces which occur - This actuates the slack wire switch BWL1 and
when the hook block is hoisting the jib top or the jib the hoisting movement stops.
top lands on the hook block.
Jib landed on the hook block:
At small outreaches the full drum limit, BH4, on - Luffing wire slackens and the slack wire switch
the drum will be in operation. BWL1 actuates. The luffing out movement stops.

Fig. 11. Large outreaches.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 7 (8)
6 SERVICE
SERVICE 6.320.366 E rev.: a 2009-09-29

Fig. 12. Hook way.

Fig. 13. Jib top.

2011-08-18 Project No: 2/0702102LMW1


8 (8) Valid for: 62507582
6 SERVICE
SERVICE 6.321.11 E rev.: - 1995-10-26

Slack Wire Switches


Hoisting and Luffing

Function Functional test, luffing


A slacking luffing or hoisting wire rope shall stop the Run the hoisting wire swivel slowly against the jib top
respective winch movement. The adjoining figs. show and lift the jib on the swivel, to cause the luffing wire
the arrangement of the wire sensing device with built- to slacken. In cranes equipped with a special safety
in switch. When the wire slackens, the spring-loaded switch for maximum hook level, this switch must be
pressure roll forces the wire towards the wire drum, made inoperative. Lower the hoisting wire swivel so
at the same time swinging the support to actuate the that the luffing wire rope is taut. Check that the switch
built-in switch. Furthermore the hydraulic motor valve returns properly.
and the pump return to zero, and the winch stops.

Functional test, hoisting


Lower the hook on to the deck to slacken the hoisting
wire rope. Hoist the hook in order to check that the
switch returns properly.
Wire rope slack

Wire rope

Support

Support

Switch
Switch

Slack wire switch, luffing. Normal condtion. Slack wire switch, luffing. Slack wire condtion.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (2)
6 SERVICE
SERVICE 6.321.11 E rev.: - 1995-10-26

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (2)
6 SERVICE
SERVICE 6.990.32 E rev.: b 2003-05-05

Emergency Lowering in Case of Complete Power Failure


Operation of Crane Using an Electric Pump (Optional)

Introduction CAUTION!
- This work has to be done with great caution by
In the case of a power failure the hoisting, luffing skilled persons.
and slewing circuits of a deck crane may still be - Only one function to be activated at the time.
operated to a limited extent by releasing their re- - Verify that no persons are within the working area
spective brakes, while observing the greatest care. of the crane.
- Valves 1247, 1248, 2661 and 3661 must not be
The release of the brakes of the hoisting, luffing, actuated except in emergency brake release op-
and slewing functions is facilitated by employing an eration.
electric pump designed for this purpose, a quick cou-
pling and a shut-off valve is also installed.

Manometer 1D

Emergency stop valve 1C

Electric pump

Restriction unit

3A 3B 3A 3B

Plug

Pressure relief valve 1B Connection to tank Screw and


bushing, see Fig. 3
Pipe coupling
at 1144-A1

Connection to 1144-A1
and 2141-B
Connection to quick coupling
1664 and 1665

Fig. 1. Electric pump (optional)

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
1 (16)
6 SERVICE
SERVICE 6.990.32 E rev.: b 2003-05-05

By-pass line

Valve unit 3A, 3B


Bushing

Check-restriction
valve
Plug

Screw

Stop valve unit


Check-restriction
valve
By-pass line
Bushing
Screw

Plug

3A, 3B

Hydraulic
motor

Manometer 1D
Emergency Electric
stop valve 1C pump
4333
4332

Oil tank

Pipe coupling

Pressure relief
valve 1B Connection
to tank

Connection to
quick coupling
1664 and 1665

Fig. 2. Connection of electric pump, hoisting winch.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
2 (16)
6 SERVICE
SERVICE 6.990.32 E rev.: b 2003-05-05

Hoisting circuit, see Fig. 4, 5 and 6


Caution!
It is of most importance that hoses from electric
pump are correctly mounted to 1664, 1665 and
hydraulic motor 1144 connection A1. See Fig. 2, 4
and 5.

Connection CLOSING WINCH


Connect brake hose at connection nipple 1664 and
close ball valve 1247. Ball valve 1248 is open.
Function Connection of valve 1128 and by-pass line, see
The emergency lowering system means that the mo- Fig. 4 and 5.
tor hydraulically controls the load. Electric pump 1A
puts pressure on the low side of the hydraulic motor Connection HOLDING WINCH
1144 (A-side) and on the brakes 1211 and 1212 Connect brake hose at connection nipple 1665
which open at approximately 12-15 bar (1D). Oil from and close ball valve 1248. Ball valve 1247 is open.
the high pressure side of the pump (B-side) goes Connection of valve 1127 and by-pass line see
through needle valve 3B and volume control valve Fig. 2 and 5.
3A to the A-side. Valve 3A is independent of the load.
Restriction valve 3B can be closed if the load is more Operation
than 50% (half load).
- Close restriction valve 3B.
- Open pressure relief valve 1B.
Connection - Start the electric pump.
- Place the electric pump in front of the oil tank. - Press down emergency stop valve 1C and slowly
See Fig. 2. increase the pressure by valve 1B.
- Unscrew plug at 1144-A1 and connect the pipe - Open restriction valve 3B if the winch speed is
coupling. See Fig. 2. too low.
- Disconnect pilot hoses at 1127-2 and 1128-2,
connection A1 and B1, see Fig. 2, 4 and 5. Differences of speed between closing and holding
- Connect the by-pass lines. See Fig. 2, 4 and 5. winch are also adjusted by 3B.
- Connect the hoses from the electric pump as
shown in Fig. 2 and in the hydraulic diagram Fig. Caution!
4 and 5. One person must all the time keep the emergency
- Disconnect the pilot hoses and check-restriction stop valve 1C pressed down. If unpredictable
valves 1241-1 and 1242-1 from connection P, problems appear, the emergency stop valve 1C
valve 1127-1 and 1128-1. Plug the disconnected must be released at once and the brakes will quickly
hoses by using plug M22 x 1.5. See Fig. 2, 3 and close.
4.
- Attach the bushings and screws into connection The connection between the A-side and the brake
P, valve s 1127-1 and 1128-1. Screw home the is a very important safety function against
threaded up to the neck screw to actuate the pis- uncontrolled lowering.
ton to blocked position. See Fig. 3.
- Close ball valves 1247 and 1248 and open valve
4332. See Fig. 4 and 5.
- Connect suction hose with quick coupling 4333.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
3 (16)
6 SERVICE
SERVICE 6.990.32 E rev.: b 2003-05-05

After operation
After the emergency lowering operation is
completed, reset the crane to NO EMERGENCY
COUPLED and close valve 4332 and open valves
1247 and 1248. See Fig. 5.
Check once again that the pilot hoses are correctly
mounted to 1127-2 and 1128-2 (connection A1 and
B1).

1127-1
1128-1
P

Screw Bushing Piston

Fig. 3. Valve 1127, 1128.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
4 (16)
6 SERVICE
SERVICE 6.990.32 E rev.: b 2003-05-05

By-pass line

Fig. 4. Hydraulic circuit, hoisting, closing winch. Emergency coupled.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
5 (16)
6 SERVICE
SERVICE 6.990.32 E rev.: b 2003-05-05

By-pass line

Fig. 5. Hydraulic circuit, hoisting, holding winch. Emergency coupled.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
6 (16)
6 SERVICE
SERVICE 6.990.32 E rev.: b 2003-05-05

Control pressure
Feed pressure in
Feed pressure out

Fig. 6. Hydraulic circuit, hoisting, closing winch. No emergency coupled.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
7 (16)
6 SERVICE
SERVICE 6.990.32 E rev.: b 2003-05-05

Fig. 7. Hydraulic circuit, hoisting, holding winch. No emergency coupled.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
8 (16)
6 SERVICE
SERVICE 6.990.32 E rev.: b 2003-05-05

Luffing circuit, see Fig. 10 and 11

Function
The emergency lowering system means that the
motor hydraulically controls the jib. Electric pump
1A puts pressure on the low side of the motor (A-
side) and on the brake 2211 which opens at approx.
12-15 bar (1D).

Screw
Bushing
Valve unit

Check-restriction valve

Plug
Emergency stop valve 1C
Manometer 1D
Quick coupling 4333
Electric pump Valve 4332

Oil tank

Pressure
relief valve 1B
Connection to quick
coupling 2664

Connection to tank

Fig. 8. Connection of electric pump, luffing winch

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
9 (16)
6 SERVICE
SERVICE 6.990.32 E rev.: b 2003-05-05

Connection
- Place the electric pump in front of the oil tank. The connection between the A-side and the brake
- Disconnect the hydraulic hose at hydraulic motor is a very important safety function against
2141-B. uncontrolled lowering.
- Connect the hoses from the electric pump to quick
coupling 2664 and 2141-B as shown in Fig. 8 and Caution!
10. One person must all the time during the emergency
- Disconnect the pilot hose and check-restriction lowering keep the emergency stop valve 1C pressed
valve 2241-1 from connection P, valve 2127. Plug down. If unpredictable problems appear, the
the disconnected hose by using plug M22 x 1.5. emergency stop valve 1C must at once be released
See Fig. 8, 9 and 10. and the brake will then quickly close.
- Attach bushing and screw into connection P,
valve 2127. Screw home the threaded up to the After operation
neck screw to actuate the piston to blocked po-
After the lowering operation is completed, reset the
sition. See Fig. 9 and 10.
crane to NO EMERGENCY COUPLED. Valve
- Close valve 2661 and open valve 4332, see Fig.
4332 must be closed and valve 2661 must be open.
8 and 10.
See Fig. 11.
- Connect suction hose to quick coupling 4333.
Check once again that the pilot hose is correctly
Open valve 4332. See Fig. 8.
mounted to 2141-B.

Caution!
It is of most importance that hoses from electric
pump are correctly mounted to 2664 and 2141-B.
See Fig. 8.

Operation
- Close restriction valve 3B.
- Open pressure relief valve 1B.
- Start the electric pump 1A.
- Press down emergency stop valve 1C and slowly
increase pressure with pressure relief valve 1B.
Leakage inside pump and motor causes that jib
is slowly lowered.
- If the jib lowering speed is too low open restriction
valve 3B.

Screw Bushing Piston

Fig. 9. Valve 2127.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
10 (16)
6 SERVICE
SERVICE 6.990.32 E rev.: b 2003-05-05

Feed pressure in
Feed pressure out
Drain
Flushing pressure

Control pressure

Fig. 10. Hydraulic circuit, luffing. Emergency coupled.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
11 (16)
6 SERVICE
SERVICE 6.990.32 E rev.: b 2003-05-05

Feed pressure in
Feed pressure out
Drain
Flushing pressure

Control pressure

Fig. 11. Hydraulic circuit, luffing. No emergency copuled.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
12 (16)
6 SERVICE
SERVICE 6.990.32 E rev.: b 2003-05-05

Slewing circuit

Function
The brake of the slewing gears are opened with Note: The brake opens at approx. 12 bar.
pressure from the electric pump. The crane without
tilt or trim may then be turned to a new position with Warning!
the help of another crane or winch. A crane with tilt
If the crane is tilted, the brake must be released
or trim has to be turned with great caution.
with great caution. If the speed tends to accelerate
too much, the brake can be activated by opening
Connection emergency stop valve 1C.
- Place the elctric pump in front of the oil tank, see
Fig. 12. After operation
- Connect the hose from the electric pump to quick
After the slewing operation is completed reset the
coupling at 3664 as shown in Fig. 12 and 13.
crane to NO EMERGENCY COUPLED. Valve 4332
- Close valve 3661 and open valve 4332, see Fig.
must be closed and valve 3661 must be opened,
12 and 13.
see Fig. 14.
- Connect suction hose to quick coupling 4333. Open
valve 4332. See Fig. 12.

Operation
- Open pressure relief valve 1B.
- Start the electric pump.
- Press down the emergency stop valve 1C and
slowly increase the pressure until brakes are
open by closing valve 1B.
3664

3661

Emergency stop
valve 1C
Manometer 1D 4332

4333

Pressure relief valve 1B

Fig. 12. Electric pump connected to slewing machinery.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
13 (16)
6 SERVICE
SERVICE 6.990.32 E rev.: b 2003-05-05

Feed pressure in
Feed pressure out
Drain
Flushing pressure

Control pressure

Fig. 13. Hydraulic circuit, slewing. Emergency copuled.

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
14 (16)
6 SERVICE
SERVICE 6.990.32 E rev.: b 2003-05-05

Feed pressure in
Feed pressure out
Drain
Flushing pressure

Control pressure

Fig. 14. Hydraulic circuit, slewing. No emergency copuled.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
15 (16)
6 SERVICE
SERVICE 6.990.32 E rev.: b 2003-05-05

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
16 (16)
7 EXTRA EQUIPMENT
SERVICE 7.075.4 E rev.: a 2005-10-12

MacHeavyvisor, Release 2.0

General
MacHeavyvisor is a computer program that is part MacHeavyvisor has two main purposes:
of the logging and information system delivered by
- Displaying real time information about current
MacGREGOR Cranes. The program is executed
properties of the crane such as jib radius, load
on a dedicated computer installed inside the crane
in the hook, hoisting speed, list and trim. There
cab. MacHeavyvisor communicates with crane
can also be additional information such as Anti-
control system (CC2000) via data communication
collision and twin cranes.
cable. The MacHeavyvisor program and the
computer is automatically started and stopped
- Logging information about crane operations,
when the electric power of the crane system is
allowing future analysis.
switched on/off.

Fig. 1. Examples of the Main screen

Main screen
The main screen is the default view of the
application and also the one first visible when the SINGLE MODE or for standard cranes it might
application starts. also be empty.

Note! This view can vary depending on the Anti-Collision (optional)


crane's different load areas and on the extra If the crane is equipped with Anti-Collision there
equipment delivered with the crane, for example will be an indication if the system is Active or
list or trim sensor, see Fig. 1. Disabled, below the time and date.

In the top left corner the current date and time is


displayed in UTC time. In the opposite corner the Twin Platform (optional)
MacGREGOR logo is displayed together with A twin crane with Anti-Collision will also have an
information about the software version number. indicator helping the crew to position the twin
The area between these two contain information platform into single position to be able to activate
about which mode currently is active, indicated Anti-Collision in single mode.
with either MAIN HOIST or WHIP HOIST,
TWIN MODE or

Project No: 2/0702102LMW1 2011-08-18


1 (6)
Valid for: 62507582
7 EXTRA EQUIPMENT
SERVICE 7.075.4 E rev.: a 2005-10-12

Joysticks indicates all limits and possible movements for the


On each side of the screen there are two circles crane. The current values are indicated by a white
containing green arrows. These represent the two ball with a black circumference. The areas
joysticks used when operating the crane. When an displayed in the diagram are defined by
operation is not allowed a black cross will over parameters. The green area indicates normal
cross the corresponding arrow. operation, the yellow indicates speed reduced
and the red border is the stop limit.
The grey boxes
There are as standard three light grey boxes on the Communication
screen, one in the lower right corner and two at the As more than one CC2000-system can be installed
upper part of the screen. These display three information about which system that is currently
values together with chosen unit concerning the used is indicated with COM1, COM2 or No
current state of the crane. connection in the lower left corner of the display.

If the box is showing two lines ( -- ) there is no


Error indication
connection with the CC2000 systems, which also is
An error indicated from CC2000 is displayed with
indicated in the lower left corner.
the text Error CC2000, in red, in the top centre
part of the screen.
The the lower right box indicates the current jib
radius in chosen unit. When the value gets close to
the limit the background in the box will start Dialogs / Passwords
flashing yellow. If the value equals or exceeds the The program is controlled via a dialog system
limit the background will display a solid yellow which can be accessed by touching the background
background. on the display. If the user stays idle (not pressing
the screen) for a while (1-2 minutes) any entry will
The the top middle box indicates the current load in be disregarded and the dialog window will be
the hook in chosen unit. If the value exceeds the closed.
maximum limit the background in the box will start
flashing yellow. In case of a overload situation,
Software Keyboard
specifically indicated by CC2000, the background
When a dialog needs input, a keyboard
in this box will start flashing red together with an
automatically appears on the screen on the bottom
alarm sound.
right corner Fig. 2.

The the top right box indicates the current


hoisting/lowering speed in chosen unit.

As an Option, there can be one or two box(es) in


the lower left part indicating the list or/and trim of
the ship in degrees. When this value exceeds an
adjustable warning level the background in the box
will start flashing yellow. Exceeding even the alarm
Fig.2. The software keyboard.
level causes the background to start flashing red,
together with an alarm sound. Touching Areas
Top Left Corner / Admin settings
The Diagram Bottom Left Corner / User level
The centre part of the screen is occupied by a
diagram visualizing the current load in hook and jib Top Right Corner / Logs & Communication
radius once more in addition to the text values The Grey Area displaying the weight / Weight
displayed in the grey boxes. This visualization also Offset
2011-08-18 Project No: 2/0702102LMW1
2 (6) Valid for: 62507582
7 EXTRA EQUIPMENT
SERVICE 7.075.4 E rev.: a 2005-10-12

Top Left Corner / Admin settings.


This manual does not cover this menu alternative,
which is protected by administrator password while
functions intended for MacGregor Cranes
personnel are protected by the administrator
password
Fig. 5. Copy files.

Bottom Left Corner / User level


The user level is protected by user password and is
set to 1111 when delivered. Functions intended for
the ship staff are protected by the user password

Tap the bottom left corner and a password dialog


will appear enter the user password and press ok. Fig. 6. Copy files in progress.
Input of an incorrect password is notified by a With the Copy files dialog three log files are
warning message press OK to close, see Fig. 1. exported to the USB storage device: Lift-
Current.log, Overload-Current.log and
parameters.txt. These files are the most recent and
used by the system at the time they were exported.
In addition to these files any other old backup files
are also exported into separate directories with
names indicating the date and time they were
Fig. 3. Message displayed when an incorrect password backed up. Fig. 5 shows the dialog when no USB-
is given.
Memory is inserted. When inserted the Copy files
When the correct password is entered the General button will light up and if pressed the files will be
Settings will appear, see Fig. 4. This Dialog can copied. If there are no space left on USB-Memory
change the date and time and allows the user to when copying then a error dialog will popup and
change the password. There is also a button for warn. The user must then free some space. When
copying logging files to a USB-Memory. finished a dialog will appear and prompt user to
remove USB-memory.

The export log file format is PC-computer (ASCII)


text documents. It is possible to read these with
almost any word processing software.

Top Right Corner / Logs & Communication


To view log and watch communication tap the top
right corner of the screen.

Fig.4. General Settings for user.


Copy Files

Fig. 7. Logs & Communication dialog.


The Com button will display the dialog according
to Fig. 8. The window displays the actual
Project No: 2/0702102LMW1 2011-08-18
Valid for: 62507582 3 (6)
7 EXTRA EQUIPMENT
SERVICE 7.075.4 E rev.: a 2005-10-12

communication on both serial ports connected to the parameters these fields can be available: Max
the CC2000-systems (one or two). The first is the List, Max Trim, High Pressure, Min Feed Pressure,
top square and the second one is below. Max Crane Temp, Min Crane Temp, Max Oil Temp
and Min Oil Temp.
Everything sent/received on these ports is
displayed in this window, not just information
intended for the application. The numbers in
square brackets (example: [485]-> ) is the time it
took in milliseconds to receive or send the data.
The pause button stops the automatic update of
the window.

Fig. 9. A view of the Lift Log file dialog.


When the button Overload Log in Fig. 7 is pushed
the contents of the Overload-Current.log file is
read from disc into the text window, see Fig. 10.
This means that the text displayed is exactly the
same as in the corresponding file. This is true until
the log file is changed by the program. Even
Fig. 8. Communication. though the log file is changed the text displayed on
screen is not automatically updated. To get an
When the button Lift Log in Fig. 7 is pushed the
update of the text displayed reopen the dialog
contents of the Lift-Current.log file is read from disk
window, causing the file to be reread. The text from
into the text window, see Fig. 9. This means that
the log file consists of two parts, first the parameter
the text displayed is exactly the same as in the
settings for MacHeavyvisor and secondly the
corresponding file. This is true until the log file is
logged data itself. However if the log file is too big
changed by the program. Even though the log file
only the latest part of it will be shown.
is changed the text displayed on screen is not
automatically updated. To get an update of the text
The parameter settings list contains information
displayed reopen the dialog window, causing the
about every adjustable parameter in the program.
file to be reread. The text from the log file consists
of two parts, first the parameter settings for The logged data consists of a table with one line of
MacHeavyvisor and secondly the logged data data for each overload. These fields are always
itself. However if the log file is too big only the available: Date & Time, Duration, Crane Desc (can
latest part of it will be shown. be empty), Displacement, Load, Max Load,
Outreach, List, Hoist Speed, High Pressure and
The parameter settings list contains information
Trim. However some of these fields can be empt if
about every adjustable parameter in the program.
there is no sensor connected e.g. List, Trim and
High Pressure.
The logged data consists of a table with one line of
data for each lift. These fields are always available:
Date & Time, Load Time, Crane Desc. (can be
empty), Load, Max Outreach, Min Outreach, Max
Hoist Speed and Max Lowering Speed. Depending
2011-08-18 Project No: 2/0702102LMW1
4 (6) Valid for: 62507582
7 EXTRA EQUIPMENT
SERVICE 7.075.4 E rev.: a 2005-10-12

Fig. 11. Logs & Communication dialog.

The Use Current button will set the offset to the


Fig. 10. A view of the Overload Log file dialog.
current weight. To enter a own value just type it in
the box in the Manual Offset and press Change
The Grey Area displaying the weight / Weight
Offset button. To discard any changes or just quit the
To change the weight offset, tap the grey area dialog press Cancel.
displaying weight in the top centre of the screen.
The Weight Offset dialog will appear on the screen
according to Fig. 11.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 5 (6)
7 EXTRA EQUIPMENT
SERVICE 7.075.4 E rev.: a 2005-10-12

THIS PAGE IS INTENTIONALLY LEFT BLANK

2011-08-18 Project No: 2/0702102LMW1


6 (6) Valid for: 62507582
7 EXTRA EQUIPMENT

SERVICE 7.076.1 E rev.: c 2008-03-20

Safe Connection/Disconnection of Crane Computer

Reason
To avoid damaging the CPU-unit, the power supply has to be turned off. As this unit is
connected to a separate power supply it is not enough to turn off the crane.

Turn off power supply


Turn off the power supply to the computer by pulling the circuit breaker F6, location in the
cabinet shown below.

F6

Project No: 2/0702102LMW1 2011-08-18 1 (2)


Valid for: 62507582
7 EXTRA EQUIPMENT
7.076.1 E rev.: c 2008-03-20 SERVICE

THIS PAGE IS INTENTIONALLY LEFT BLANK

2 (2) 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
7 EXTRA EQUIPMENT
7.076.2 E rev.: c 2009-06-29

USER MANUAL
DISPLAY
CC Pilot XS

1 COMPATIBILITY .............................................................................................................................................. 2

2 THE INSTALLATION AND SERVICE .............................................................................................................. 2

3 THE CONNECTION OF PERIPHERAL DEVICES........................................................................................... 2

4 CODE DATA ..................................................................................................................................................... 2

5 THE SERVICE AND PROTECTION INSTRUCTIONS..................................................................................... 2

6 DISPLAY UNIT ................................................................................................................................................. 3


6.1 BUTTONS:.................................................................................................................................................... 3
6.2 LEDS: .......................................................................................................................................................... 3
6.3 CONNECTORS: ............................................................................................................................................. 3
7 STARTUP ......................................................................................................................................................... 3

8 PROBLEM SOLVING ....................................................................................................................................... 4


8.1 THE DISPLAY IS DARK OR DIM ........................................................................................................................ 4
8.2 SERIAL PORT FAULTS ................................................................................................................................... 4
8.3 LED IS BLINKING RED BUT PROGRAM DOESNT START .................................................................................... 4
9 TECHNICAL DATA .......................................................................................................................................... 4

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 1 (4)
7 EXTRA EQUIPMENT
7.076.2 E rev.: c 2009-06-29

1 Compatibility
The display is compatible with Windows CE and Linux.

2 The installation and service


Only authorized service personnel from MacGREGOR service department is allowed to install, repair or open the
device. Faulty installation, repair or device opening can be dangerous and cancel the product warranty.

3 The connection of peripheral devices


The compatibility of peripheral devices of the display shall be ensured from MacGREGOR Service department to
exclude connection of incompatible products with each other.

4 Code data
Device's code data is placed at the back of the unit.
Code data are important from the service point of view, and so beware from disposing those.

5 The service and protection instructions


Your display is of a high quality product, and it should be used carefully. Following instructions help you to keep
product in good condition for a long time.
The display shall be cleaned regularly. Wipe out the screen of the device by the soft moist fabric. Do not
use alkaline or alcohol including cleaning agents.
Do not scratch, damage or press the surface of the display.

If the display would not work correct, please contact MacGREGOR, Service Department, rnskldsvik,
Sweden.

2011-08-18 Project No: 2/0702102LMW1


2 (4) Valid for: 62507582
7 EXTRA EQUIPMENT
7.076.2 E rev.: c 2009-06-29

6 Display unit

X1
1 X2
2 X8
3
4 X5
5
X9

X6

The display screen has 10.4 LCD TFT display with a touch screen.
6.1 Buttons:
1. Power button can be used to turn on/off the unit. If pressed for a long time, there will be a
forced power off.
2. Increase brightness.
3. Decrease brightness.
6.2 LEDs:
4. Red LED that blinks at start up.
5. Light detector of automatic brightness adjustment.
6.3 Connectors:
X1 Power
X2 Ethernet1
X5 Misc (Used as Serial communication port)
X6 CAN1
X8 USB1
X9 USB2

7 Start up
The display starts up at the same time as the crane. First it loads the operating system and after that
the display starts the program. When starting, screen is black and the red LED is blinking.

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582 3 (4)
7 EXTRA EQUIPMENT
7.076.2 E rev.: c 2009-06-29

8 Problem solving
If there are some problem with the display check the following first, then call MacGREGOR Service Department.
8.1 The display is dark or dim when crane is working
Check the brightness adjustment of the screen.
Check cables and connectors to the display unit.
Push the power on button on the display unit.
8.2 Communication faults
Check that the cables are properly connected.
8.3 LED is blinking red but program does not start
Try to switch off the unit and start again with the power button.

9 Technical Data
This display is especially developed for use of heavy machinery, which guarantees system durability and flexible
expandability to the different applications.

Kernel Power
Processor Intel XScale, 533 MHz Voltage 10 - 36 VDC
Compact Flash 32 MB -> commercially available Current < 500 mA at 24 VDC (6.5)
Kernel Flash 32/ 64 MB Environment
RAM -> 256 MB SDRAM IP-class IP65
Graphic controller Silicon motion, 8 MB RAM Temperature range -40 C - +65 C (operating)
Interfaces -40 C - +70 C (storage)
2 x CAN 2.0B, ISO 11898 24V,1 Mbit EMC conformity In accordance with 89/336/EEC:
2 x Ethernet 10/100 Base-T EN 50081-2: 1993
2 x USB 2.0 Software
RS232 OPTION. 115000 baud, replaces Operating system: Windows CE 5.0
Keyboard & Mouse Via USB Internal control
Display Status LED In front panel
10.4 SVGA 800x600 TFT Photo diode Automatic backlight control
Backlight CCFL ~400 nit Internal temperature protection against overheating
Touch screen Resistive in abnormal ambient conditions.
Mechanical
Enclosure Aluminum Dimensions
Mounting Stand Screen size: 10.4
Connectors DIN M12 Depth: 40 mm
Height: 217 mm
Width: 285 mm

2011-08-18 Project No: 2/0702102LMW1


4 (4) Valid for: 62507582
Spare Parts Content

9 SPARE PARTS
9.0 HOW TO ORDER SPARE PARTS......................................................................... 9-1
How to order spare parts - 6.000 E, IPD.................................................................. 9-1
9.1 MACHINERY........................................................................................................... 9-2
Hoisting winch - 189 6281-801, IPD........................................................................ 9-4
Pendulum carrier. complete - 875 13041-004, IPD.................................................. 9-8
Drive in. complete - 875 13004-121, IPD............................................................... 9-10
Drive in. complete - 875 13004-122, IPD............................................................... 9-12
Gear. complete - 875 13019-068, IPD................................................................... 9-14
Gear. complete - 875 13019-069, IPD................................................................... 9-16
Pressure roller. complete - 875 13030-007, IPD.................................................... 9-18
Oil pipe. complete - 875 13009-093, IPD............................................................... 9-20
Hydraulic motor - 188 1773-801, IPD.................................................................... 9-22
Hydraulic motor - 188 1222-801, IPD.................................................................... 9-24
Luffing winch. mount - 289 2750-801, IPD............................................................. 9-26
Luffing winch - 189 3479-801, IPD......................................................................... 9-28
Drive in. complete - 875 13004-083, IPD............................................................... 9-30
Gear. complete - 875 13019-076, IPD................................................................... 9-32
Flange. complete - 875 13021-027, IPD................................................................ 9-34
Oil pipe. complete - 875 13009-061, IPD............................................................... 9-36
Hydraulic motor - 188 1221-801, IPD.................................................................... 9-38
Winch mounting set - 289 2723-801, IPD.............................................................. 9-40
Winch mounting set - 289 2724-801, IPD.............................................................. 9-42
Slewing gear assembly - 391 0279-801, IPD......................................................... 9-44
Slewing gear assembly set - 391 0247-801, IPD................................................... 9-46
Slewing gear mounting - 391 0280-801, IPD......................................................... 9-48
Slewing gear - 289 1547-801, IPD......................................................................... 9-50
Slewing gear - 289 3838-801, IPD......................................................................... 9-52
Drive in. complete - 875 13004-096, IPD............................................................... 9-54
Hydraulic motor - 188 1223-801, IPD.................................................................... 9-56
Hydraulic motor - 188 1774-801, IPD.................................................................... 9-58
Slewing gear adapter - 389 4205-801, IPD............................................................ 9-60
9.2 PUMP UNIT OIL COOLER................................................................................... 9-62
Pump drive - 187 9744-801, IPD........................................................................... 9-64
Pump unit - 189 4717-801, IPD............................................................................. 9-66
Pump unit - 189 5452-801, IPD............................................................................. 9-68
Pump unit - 189 5690-801, IPD............................................................................. 9-70
Gear box - 390 6524-801, IPD............................................................................... 9-72
Hydraulic pump - 289 1833-801, IPD..................................................................... 9-74
Hydraulic pump - 289 1834-801, IPD..................................................................... 9-76
Pump - 289 4534-801, IPD.................................................................................... 9-78
Pump - 289 4533-801, IPD.................................................................................... 9-80

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
Pump - 390 8810-801, IPD.................................................................................... 9-82
Pump - 289 5133-801, IPD.................................................................................... 9-84
Servo valve - 390 2841-801, IPD........................................................................... 9-86
Servo valve. c - 389 4316-801, IPD....................................................................... 9-88
Servo valve - 390 9976-801, IPD........................................................................... 9-90
Tandem assembly kit - 390 7858-801, IPD............................................................ 9-92
Tandem assembly kit - 289 4319-801, IPD............................................................ 9-94
Feed pump unit - 1192377, IPD............................................................................. 9-96
Feed pump unit - 1193128, IPD............................................................................. 9-98
Oil cooler - 289 2405-801, IPD............................................................................ 9-100
Oil cooler assembly - 391 0284-801, IPD............................................................ 9-102
Oil cooler - 287 8763-801, IPD............................................................................ 9-104
Oil cooler assembly set - 289 5307-801, IPD...................................................... 9-106
Oil cooler assembly set - 289 5305-801, IPD...................................................... 9-108
Oil cooler - 289 2704-801, IPD............................................................................ 9-110
Cooling ass. winch gear - 189 3087-801, IPD..................................................... 9-112
9.3 MECHANICAL EQUIPMENT.............................................................................. 9-113
Oil tank assembly - 189 5689-801, IPD............................................................... 9-114
Oil tank assembly - 189 5682-801, IPD............................................................... 9-116
Crane house mounting - 189 6678-801, IPD....................................................... 9-118
Slew. spec. crane - 490 6136-802, IPD............................................................... 9-122
Slew. spec. eccenter platform - 490 6137-802, IPD............................................ 9-124
Cover assembly - 390 0192-801, IPD.................................................................. 9-126
Cover mounting - 390 0191-801, IPD.................................................................. 9-128
Cover assembly - 390 1614-801, IPD.................................................................. 9-130
Gas spring assy - 390 0198-801, IPD.................................................................. 9-132
Jib bearing mounting - 389 1378-801, IPD.......................................................... 9-134
Jib bearing housing - 389 1379-801, IPD............................................................ 9-136
Slack wire sensing device - 289 4666-801, IPD.................................................. 9-138
Limit switch - 5661 4125-511, IPD....................................................................... 9-140
Jib top mounting - 289 3335-801, IPD................................................................. 9-142
Limit switches box - 289 5096-802, IPD.............................................................. 9-144
Limit switches box - 289 5165-801, IPD.............................................................. 9-146
Limit switches box - 289 5165-802, IPD.............................................................. 9-148
Shaft coupling. complete - 875 15006-008, IPD.................................................. 9-150
Limit switches box. mount. - 489 6415-801, IPD................................................. 9-152
Jib mounting - 388 8296-801, IPD....................................................................... 9-154
Mounting wire lock jib top - 390 3374-801, IPD................................................... 9-156
Crane jib mounting - 289 3334-801, IPD............................................................. 9-158
Wire sheave - 489 6453-801, IPD........................................................................ 9-160
Crane top mounting - 289 2715-801, IPD............................................................ 9-162
Protective plate mount - 390 7605-801, IPD........................................................ 9-164
Cab mounting - 289 2690-801, IPD..................................................................... 9-166
Cab assembly - 189 3003-801, IPD..................................................................... 9-168
Emergency door assy - 390 4053-801, IPD......................................................... 9-170
Cab door assembly - 390 5296-801, IPD............................................................. 9-172

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
Cab cupola assembly - 289 2252-801, IPD......................................................... 9-174
Windscreen cleaner - 387 6227-802, IPD............................................................ 9-176
Windscreen washer - 289 0847-801, IPD............................................................ 9-178
Wash tank with pump - 490 0289-801, IPD......................................................... 9-180
Ventilation with filter - 289 0713-801, IPD............................................................ 9-182
Cap with filter - 289 0714-801, IPD...................................................................... 9-184
Ventilation fan - 390 2115-801, IPD..................................................................... 9-186
Ventilation fan. mount - 289 5306-801, IPD......................................................... 9-188
Eccenter platform - 189 6685-801, IPD............................................................... 9-190
Lifting block - 390 1795-801, IPD......................................................................... 9-192
Jib welding - 189 5834-801, IPD.......................................................................... 9-194
Slewing bearing - 289 3013-801, IPD.................................................................. 9-194
Slewing bearing - 289 0717-801, IPD.................................................................. 9-194
Life line - 388 0962-801, IPD............................................................................... 9-194
Steel wire rope. see technical data - 391 0244-803, IPD..................................... 9-194
Luffing wire rope. see tech. data - 389 3676-802, IPD........................................ 9-194
Slewing bearing yard mount - 390 0662-801, IPD............................................... 9-195
Slewing bearing mounting - 390 9704-801, IPD.................................................. 9-195
Slewing bearing mount. - 390 0661-801, IPD...................................................... 9-195
Slewing bearing; yard mount. - 390 9705-801, IPD............................................. 9-195
Mount. quick release link - 489 6254-801, IPD.................................................... 9-195
9.4 HYDRAULIC COMPONENTS............................................................................. 9-196
Filter unit - 489 3735-801, IPD............................................................................. 9-198
Hydraulic cylinder. c - 388 5046-801, IPD........................................................... 9-200
Flushing valve - 388 3579-801, IPD..................................................................... 9-202
Unloading unit - 388 3576-801, IPD..................................................................... 9-204
Filter unit. inlet - 188 0117-801, IPD.................................................................... 9-206
Filter unit. outlet - 188 0118-801, IPD.................................................................. 9-208
Filter - 390 0005-801, IPD.................................................................................... 9-210
Filter element - 490 0003-801, IPD...................................................................... 9-212
Filter unit - 289 2766-801, IPD............................................................................. 9-214
Filter unit - 489 3732-801, IPD............................................................................. 9-216
Filter element - 489 3104-001, IPD...................................................................... 9-218
Direction valve - 288 2553-801, IPD.................................................................... 9-220
Direction valve - 288 2552-801, IPD.................................................................... 9-222
Direction valve - 388 5114-801, IPD.................................................................... 9-224
Pressure relief valve - 388 6384-801, IPD........................................................... 9-226
Block w check valves - 389 1479-801, IPD.......................................................... 9-228
Valve unit - 489 3731-801, IPD............................................................................ 9-230
Direction valve - 390 9490-801, IPD.................................................................... 9-232
Valve unit - 489 3734-801, IPD............................................................................ 9-234
Filter - return line - 287 9463-801, IPD................................................................ 9-236
Filter element - 489 4436-801, IPD...................................................................... 9-238
Pressure switch. c - 387 7053-802, IPD.............................................................. 9-240
Flush and unloading unit - 388 3580-801, IPD.................................................... 9-242
Flush and unloading unit - 388 3580-802, IPD.................................................... 9-244

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
Flushing valve - 388 3579-803, IPD..................................................................... 9-246
Direction valve. c - 287 8762-801, IPD................................................................ 9-248
Pressure reduce valve. c - 287 6999-801, IPD.................................................... 9-250
Direction valve - 287 5950-801, IPD.................................................................... 9-252
Unloading unit - 388 3576-803, IPD..................................................................... 9-254
Unloading unit - 388 3576-802, IPD..................................................................... 9-256
Flow regulator - 488 9540-801, IPD..................................................................... 9-258
Accumulator - 388 0362-801, IPD........................................................................ 9-260
Hydraulic hoses - 625-7970G, IPD...................................................................... 9-262
Hydraulic circuit diagram - 189 6572, Diagram.................................................... 9-263
Tubing oil cooler - 189 5686-801, IPD................................................................. 9-264
Hydr.inst.ecc platform - 189 5685-801, IPD......................................................... 9-264
Extra pressure sensor. holding - 390 8913-801, IPD........................................... 9-264
9.5 ELECTRICAL COMPONENTS........................................................................... 9-265
Power supply - 324 0440-801, IPD...................................................................... 9-266
Driver's desk - 124 0429-801, IPD....................................................................... 9-268
El. inst. k-crane (angle encod - 124 0633-801, IPD............................................. 9-270
El. inst. jib light crane - 124 0392-801, IPD.......................................................... 9-272
El. inst. jib light - 124 0412-801, IPD.................................................................... 9-274
Controller. luffing/slewing - 314 2006-802, IPD................................................... 9-276
Controller. c - 314 2765-801, IPD........................................................................ 9-278
Controller - 414 6792-801, IPD............................................................................ 9-280
Control panel (ct3) - 224 0192-801, IPD.............................................................. 9-282
Electric cabinet ct1 - 224 0309-801, IPD............................................................. 9-286
Cabinet ct11 - 224 0306-801, IPD....................................................................... 9-290
Relay card with leds - 324 0089-801, IPD........................................................... 9-292
Electronic cabinet ct2 (mb) - 324 1716-801, IPD................................................. 9-294
Electric motor - 289 3657-801, IPD...................................................................... 9-296
Slipring unit - 324 1426-801, IPD......................................................................... 9-298
Slipring unit - 324 1427-801, IPD......................................................................... 9-300
El.inst.cabin k-crane - 124 0382-801, IPD........................................................... 9-302
El.inst.cabin (eccenter) - 124 0555-801, IPD....................................................... 9-302
El. inst main motor - 324 0832-801, IPD.............................................................. 9-302
Inst. power/cable connection - 324 1604-801, IPD.............................................. 9-302
Electric system specification - 1000009122, Diagram......................................... 9-302
9.7 EXTRA EQUIPMENT.......................................................................................... 9-303
Encoder mounting - 390 9849-801, IPD.............................................................. 9-304
Air condition - 288 1085-801, IPD........................................................................ 9-306
Filter box assy. - 289 1034-801, IPD................................................................... 9-308
Air condition mount - 390 3773-801, IPD............................................................. 9-310
Pump set for oil replacement - 490 4592-801, IPD.............................................. 9-312
Emergency pump unit - 189 0694-801, IPD......................................................... 9-314
Hand pump assembly - 388 3146-802, IPD......................................................... 9-316
El. inst. cooling winch (crane - 124 0394-801, IPD.............................................. 9-318
El. inst. deck light (cabin) - 124 0395-801, IPD.................................................... 9-318
El. inst. deck light (crane house) - 124 0413-801, IPD........................................ 9-318

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
El. inst. deck light (crane ho - 124 0414-801, IPD............................................... 9-318
El.inst circuit slew gears (crane) - 124 0499-801, IPD......................................... 9-318
El.inst.eccenter platform - 124 0584-801, IPD..................................................... 9-318
El.inst.force/close (crane) - 124 0585-801, IPD................................................... 9-319
El inst logging computer (cab) - 124 0612-801, IPD............................................ 9-319
El inst logg. computer (crane) - 124 0635-801, IPD............................................. 9-319
Addition el inst. ecc platf. - 124 0674-801, IPD.................................................... 9-319
Mount. impuls unit ecc. platfo - 189 0567-801, IPD............................................. 9-319
Sound isolation cabin - 189 3779-801, IPD......................................................... 9-319
El. inst. cooling winch (cabinet) - 224 0193-801, IPD.......................................... 9-320
El.inst.slew.gears.cabinet ct1 - 224 0253-801, IPD............................................. 9-320
El.inst.logging computer.cabin - 224 0257-801, IPD............................................ 9-320
El.inst.parking lock eec. (ct1) - 224 0313-801, IPD.............................................. 9-320
Oil circulation. slewing gear - 289 3837-801, IPD................................................ 9-320
El.inst.force closed (cabin) - 324 1428-801, IPD................................................. 9-320
El.inst.auto open/close (cabin) - 324 1432-801, IPD........................................... 9-321
Operation box ct4 (eccenter) - 324 1433-801, IPD.............................................. 9-321
El.inst.logging computer (cabinet ct2) - 324 1564-801, IPD................................ 9-321
Display - 5730 1001-101, IPD.............................................................................. 9-321

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
2011-08-18 Project No: 2/0702102LMW1
Valid for: 62507582
9 SPARE PARTS > 9.0 HOW TO ORDER SPARE PARTS

9 SPARE PARTS
How to order spare parts 6.000 E, IPD
Item Qty Unit Part number Description See
page
000 6.000 E 6.000 e

References
6000

Project No: 2/0702102LMW1 2011-08-18 9-1


Valid for: 62507582
9 SPARE PARTS > 9.0 HOW TO ORDER SPARE PARTS

9-2 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.0 HOW TO ORDER SPARE PARTS

Project No: 2/0702102LMW1 2011-08-18 9-3


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Hoisting winch 189 6281-801, IPD

Figure 1. 6251450135B

9-4 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Hoisting winch 189 6281-801, IPD


Item Qty Unit Part number Description See
page
000 1 189 6281-801 Hoisting winch
Holding + Closing.
001 1 875 13041-004 Pendulum carrier. complete 9-
SEE FIG. 625-1451.140 99-
99-
99-
99-
99-
9
002 1 875 13004-121 Drive in. complete 9-
SEE FIG. 625-1451.139 119-
119-
11
003 1 875 13019-068 Gear. complete 9-
SEE FIG. 625-1451.036 0 9-
0 9-
0
004 1 875 13041-004 Pendulum carrier. complete 9-
SEE FIG. 625-1451.140 99-
99-
99-
99-
99-
9
005 1 875 13004-122 Drive in. complete 9-
SEE FIG. 625-1451.142 139-
139-
13
006 1 875 13019-069 Gear. complete 9-
SEE FIG. 625-1451.037 0 9-
0 9-
0
007 4 875 13030-007 Pressure roller. complete 9-
SEE FIG. 625-1451.039 199-
199-
19
008 2 875 13009-093 Oil pipe. complete 9-
SEE FIG. 625-1451.141 219-
219-
21
205 14 875 13017-002 Cable fixing
220 36 2121 2032-719 Screw
M6S 24 x 55 -8.8 FZB; DIN 933
221 48 2121 2032-719 Screw
M6S 24 x 55 -8.8 FZB; DIN 933
223 14 2121 2532-632 Screw
MC6S 16 x 60 -8.8 FZB; DIN 912
404 24 2121 2032-674 Screw
M6S 20 x 50 -8.8 FZB; DIN 933
447 30 2121 2032-674 Screw
M6S 20 x 50 -8.8 FZB; DIN 933
502 2 875 13026-002 Flange plate
503 2 875 13014-078 Washer
504 2 875 13014-079 Washer
505 X 875 13020-004 Sealing band

Project No: 2/0702102LMW1 2011-08-18 9-5


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Item Qty Unit Part number Description See


page
L = 1000 mm (2 x 500)
506 2 875 13011-009 Bearing
508 2 875 13014-080 Washer
509 2 875 13012-033 Circlip
517 2 875 13023-003 Cover
519 12 2121 2532-495 Screw
MC6S 10 x 30 -8.8 FZB; DIN 912
531 2 875 13010-002 Coupling
532 2 875 13009-062 Pipe
533 2 875 13016-002 Clamp
534 2 875 13010-003 Coupling
535 2 2121 2532-374 Screw
MC6S 6 x 30 -8.8 FZB; DIN 912
536 2 875 13032-001 Grease nipple
M10 x 1; DIN 71412
621 2 875 13031-005 Thermo switch
100 - 95 C (NC) (Right pos.)
622 2 875 13031-006 Thermo switch
55 - 50 C (NO) (Left pos.)
625 2 875 13034-001 Coupling box
626 4 2121 2032-368 Screw
M6S 6 x 16 -8.8 FZB; DIN 933
627 4 875 13014-041 Washer

References

9-6 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Project No: 2/0702102LMW1 2011-08-18 9-7


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Pendulum carrier. complete 875 13041-004, IPD

Figure 2. 6251451140

9-8 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Pendulum carrier. complete 875 13041-004, IPD


Item Qty Unit Part number Description See
page
000 1 875 13041-004 Pendulum carrier. complete
011 4 875 13016-001 Spacer
012 4 2121 2532-390 Screw
MC6S 6 x 100 -8.8 FZB; DIN 912
020 22 2121 2030-736 Screw
M6S 24 x 150 -10.9; DIN 933
021 22 875 13014-038 Washer
030 1 875 13029-022 Band roller bearing. complete
050 x 875 13020-004 Sealing band
4.5 m
100 1 875 13043-012 Load cell
Includs cable
108 1 875 13016-007 Lock plate
109 2 2121 2032-624 Screw
M6S 16 x 30 -8.8 FZB; DIN 933
132 1 875 13037-004 Bushing
133 1 875 13037-012 Bushing
134 1 875 13011-033 Bearing
135 1 875 13037-006 Bushing
136 2 875 13012-053 Circlip
137 1 875 13012-033 Circlip
140 5 875 13014-077 Shim

Project No: 2/0702102LMW1 2011-08-18 9-9


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Drive in. complete 875 13004-121, IPD

Figure 3. 6251451139

9-10 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Drive in. complete 875 13004-121, IPD


Item Qty Unit Part number Description See
page
000 1 875 13004-121 Drive in. complete
004 2 875 13013-011 Driving sleeve
007 2 875 13027-001 Motor flange
021 14 2121 2532-540 Screw
MC6S 12 x 40 -8.8 FZB; DIN 912
022 24 2121 2532-559 Screw
MC6S 12x140 -8.8 FZB; DIN 912
026 10 2121 2532-538 Screw
MC6S 12 x 35 -8.8 FZB; DIN 912
028 2 875 13025-002 Pin
12 x 32
030 2 875 13011-010 Bearing
036 8 2121 2532-556 Screw
MC6S 12x120 -8.8 FZB; DIN 912
039 4 875 13011-011 Bearing
040 1 875 13012-014 Circlip
041 2 875 13012-029 Circlip
043 2 875 13012-012 Circlip
050 2 875 13007-016 Shaft sealing
053 2 875 13007-006 Shaft sealing
058 1 875 13015-008 O-ring
335 x 4
059 2 875 13015-001 O-ring
160 x 3.0
060 6 875 13006-003 Plug
M10
061 6 875 13007-007 Sealing
062 4 875 13006-006 Plug
M 18
063 4 875 13007-008 Sealing
064 1 875 13006-006 Plug
M18
065 1 875 13007-008 Sealing
069 2 875 13008-011 Ventilation filter
M10
075 28 875 13002-003 Spring
Change all springs at the same time.
076 28 875 13002-004 Spring
Change all springs at the same time.
094 2 875 13014-014 Washer
095 2 875 13003-008 Pressure unit
096 2 875 13028-001 Disc carrier
097 16 875 13001-003 Multiple disc. outer
Change all discs at the same time.
098 14 875 13001-004 Multiple disc. inner
Change all discs at the same time.
150 1 875 13009-031 Pipe

Project No: 2/0702102LMW1 2011-08-18 9-11


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Drive in. complete 875 13004-122, IPD

Figure 4. 6251451142

9-12 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Drive in. complete 875 13004-122, IPD


Item Qty Unit Part number Description See
page
000 1 875 13004-122 Drive in. complete
004 2 875 13013-004 Driving sleeve
007 2 875 13027-002 Motor flange
021 14 2121 2532-540 Screw
MC6S 12 x 40 -8.8 FZB; DIN 912
022 24 2121 2532-561 Screw
MC6S 12 x 160 -8.8 FZB;DIN 912
026 10 2121 2532-538 Screw
MC6S 12 x 35 -8.8 FZB; DIN 912
028 2 875 13025-002 Pin
12 x 32
030 2 875 13011-010 Bearing
036 8 2121 2532-556 Screw
MC6S 12x120 -8.8 FZB; DIN 912
039 4 875 13011-011 Bearing
040 1 875 13012-014 Circlip
041 2 875 13012-029 Circlip
043 2 875 13012-012 Circlip
050 2 875 13007-016 Shaft sealing
053 2 875 13007-006 Shaft sealing
058 1 875 13015-008 O-ring
335 x 4
059 2 875 13015-003 O-ring
180 x 3.0
060 6 875 13006-003 Plug
M10
061 6 875 13007-007 Sealing
062 4 875 13006-006 Plug
M 18
063 4 875 13007-008 Sealing
064 1 875 13006-006 Plug
M18
065 1 875 13007-008 Sealing
069 2 875 13008-011 Ventilation filter
M10
075 32 875 13002-003 Spring
Change all springs at the same time.
076 32 875 13002-004 Spring
Change all springs at the same time.
094 2 875 13014-014 Washer
095 2 875 13003-008 Pressure unit
096 2 875 13028-001 Disc carrier
097 16 875 13001-003 Multiple disc. outer
Change all discs at the same time.
098 14 875 13001-004 Multiple disc. inner
Change all discs at the same time.
150 1 875 13009-031 Pipe

Project No: 2/0702102LMW1 2011-08-18 9-13


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Gear. complete 875 13019-068, IPD

Figure 5. 6251451036

9-14 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Gear. complete 875 13019-068, IPD


Item Qty Unit Part number Description See
page
000 1 875 13019-068 Gear. complete
041 x 875 13020-001 Sealing band
Length depending on gear.
042 x 875 13020-002 Locking band
Length depending on gear.
043 1 875 13020-003 Socket
049 1 875 13012-004 Circlip
081 2 875 13014-040 Shim
202 22 2121 2545-722 Screw
MC6S 24 x 70 -10.9; DIN 912
203 22 875 13014-038 Washer
444 1 875 13012-003 Circlip
473 14 875 13014-013 Shim
491 1 875 13014-010 Washer

Project No: 2/0702102LMW1 2011-08-18 9-15


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Gear. complete 875 13019-069, IPD

Figure 6. 6251451037

9-16 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Gear. complete 875 13019-069, IPD


Item Qty Unit Part number Description See
page
000 1 875 13019-069 Gear. complete
041 x 875 13020-001 Sealing band
Length depending on gear.
042 x 875 13020-002 Locking band
Length depending on gear.
043 1 875 13020-003 Socket
049 1 875 13012-004 Circlip
081 2 875 13014-040 Shim
202 22 2121 2545-722 Screw
MC6S 24 x 70 -10.9; DIN 912
203 22 875 13014-038 Washer
444 1 875 13012-003 Circlip
473 14 875 13014-013 Shim
491 1 875 13014-010 Washer

Project No: 2/0702102LMW1 2011-08-18 9-17


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Pressure roller. complete 875 13030-007, IPD

Figure 7. 6251451039

9-18 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Pressure roller. complete 875 13030-007, IPD


Item Qty Unit Part number Description See
page
000 1 875 13030-007 Pressure roller. complete
005 1 875 13039-002 Spring
006 1 875 13039-003 Spring
011 1 875 13033-010 Roller pipe
012 2 875 13033-002 Roller pipe
016 2 875 13033-003 Cover
021 4 2121 2532-534 Screw
MC6S 12 x 25 -8.8 FZB; DIN 912
026 4 875 13014-015 Washer
M 12
031 2 875 13012-034 Circlip
032 6 875 13012-043 Circlip
033 2 875 13012-005 Circlip
036 3 875 13025-007 Pin
8 x 50
043 7 875 13014-043 Washer
M 24
050 6 875 13011-025 Bearing

Project No: 2/0702102LMW1 2011-08-18 9-19


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Oil pipe. complete 875 13009-093, IPD

Figure 8. 6251451141A

9-20 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Oil pipe. complete 875 13009-093, IPD


Item Qty Unit Part number Description See
page
000 1 875 13009-093 Oil pipe. complete
005 1 875 13007-001 Sealing
117 1 875 13008-012 Ventilation filter
M18; 0.2 bar
140 1 875 13007-008 Sealing
904 1 2528 2762-280 Plug
905 1 2528 2772-280 Nut
911 1 875 13007-001 Sealing
914 1 875 13007-034 Sealing
915 1 875 13008-017 Oil dipstick
1"

Project No: 2/0702102LMW1 2011-08-18 9-21


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Hydraulic motor 188 1773-801, IPD

Figure 9. 6252205014

9-22 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Hydraulic motor 188 1773-801, IPD


Item Qty Unit Part number Description See
page
001 1 188 1773-801 Hydraulic motor
002 1 489 6134-801 Gasket set

Project No: 2/0702102LMW1 2011-08-18 9-23


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Hydraulic motor 188 1222-801, IPD

Figure 10. 6252205008

9-24 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Hydraulic motor 188 1222-801, IPD


Item Qty Unit Part number Description See
page
001 1 188 1222-801 Hydraulic motor
HOISTING
002 1 489 6115-801 Gasket set

Project No: 2/0702102LMW1 2011-08-18 9-25


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Luffing winch. mount 289 2750-801, IPD

Figure 11. 6251440058

9-26 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Luffing winch. mount 289 2750-801, IPD


Item Qty Unit Part number Description See
page
000 1 289 2750-801 Luffing winch. mount
001 1 188 1221-801 Hydraulic motor
SEE FIG. 625-2205.009
002 1 189 3479-801 Luffing winch 9-29
LUFFING SEE 625-1450.067
003 4 2121 2032-630 Screw
M6S 16 x 50 -8.8 FZB. 169 Nm.
004 4 487 2311-005 Washer

References

Project No: 2/0702102LMW1 2011-08-18 9-27


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Luffing winch 189 3479-801, IPD

Figure 12. 6251450067

9-28 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Luffing winch 189 3479-801, IPD


Item Qty Unit Part number Description See
page
000 1 189 3479-801 Luffing winch
001 1 875 13004-083 Drive in. complete 9-31
SEE FIG. 625-1451.031
002 1 875 13019-076 Gear. complete 9-33
SEE FIG. 625-1451.032
003 1 875 13021-027 Flange. complete 9-34
SEE FIG. 625-1451.033
004 1 875 13009-061 Oil pipe. complete 9-37
SEE FIG. 625-1451.040
205 1 875 13017-012 Cable fixing
220 24 2121 2032-673 Screw
M6S 20 x 45 -8.8 FZB; DIN 933
221 18 2121 2032-719 Screw
M6S 24 x 55 -8.8 FZB; DIN 933
223 5 875 13018-003 Screw
M 16 x 45; DIN 912
402 6 2121 2032-673 Screw
M6S 20 x 45 -8.8 FZB; DIN 933
404 22 2121 2030-720 Screw
M6S 24 x 60 -10.9; DIN 933
405 22 875 13014-002 Washer
M 24
411 2 875 13016-001 Spacer
412 4 2121 2532-380 Screw
MC6S 6 x 50 -8.8 FZB; DIN 912
621 1 875 13031-005 Thermo switch
100 - 95 C (NC)
622 1 875 13031-006 Thermo switch
55 - 50 C (NO)
625 1 875 13034-001 Coupling box
626 2 2121 2034-368 Screw
M6S 6 x 16 - A4-80; DIN 933
627 2 875 13014-041 Washer

References

Project No: 2/0702102LMW1 2011-08-18 9-29


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Drive in. complete 875 13004-083, IPD

Figure 13. 6251451031

9-30 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Drive in. complete 875 13004-083, IPD


Item Qty Unit Part number Description See
page
000 1 875 13004-083 Drive in. complete
004 1 875 13013-018 Driving sleeve
007 1 875 13027-001 Motor flange
020 8 2121 2532-540 Screw
MC6S 12 x 40 -8.8 FZB; DIN 912
022 12 2121 2532-559 Screw
MC6S 12x140 -8.8 FZB; DIN 912
030 1 875 13011-004 Bearing
040 1 875 13012-009 Circlip
041 1 875 13012-008 Circlip
043 1 875 13012-007 Circlip
050 1 875 13007-005 Shaft sealing
053 1 875 13007-006 Shaft sealing
058 1 875 13015-002 O-ring
235 x 3
059 1 875 13015-001 O-ring
160 x 3
060 2 875 13006-003 Plug
M10
061 2 875 13007-007 Sealing
064 1 875 13006-004 Plug
M18
065 1 875 13007-008 Sealing
069 1 875 13008-011 Ventilation filter
M 10
070 11 875 13014-001 Shim
075 14 875 13002-003 Spring
Change all 28 springs at the same time.
076 14 875 13002-004 Spring
Change all 28 springs at the same time.
095 1 875 13003-008 Pressure unit
096 1 875 13028-001 Disc carrier
097 8 875 13001-003 Multiple disc. outer
Change all 15 discs at the same time.
098 7 875 13001-004 Multiple disc. inner
Change all 15 discs at the same time.

Project No: 2/0702102LMW1 2011-08-18 9-31


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Gear. complete 875 13019-076, IPD

Figure 14. 6251451032

9-32 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Gear. complete 875 13019-076, IPD


Item Qty Unit Part number Description See
page
000 1 875 13019-076 Gear. complete
041 x 875 13020-001 Sealing band
Length depending on gear.
042 x 875 13020-002 Locking band
Length depending on gear.
043 1 875 13020-003 Socket
454 1 875 13007-009 Shaft sealing
462 4 875 13006-017 Plug
M30
463 4 875 13007-037 Sealing
491 1 875 13014-003 Washer
520 2 875 13038-001 Plug with oil valve
521 2 875 13007-008 Sealing

Project No: 2/0702102LMW1 2011-08-18 9-33


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Flange. complete 875 13021-027, IPD


Item Qty Unit Part number Description See
page
000 875 13021-027 Flange. complete

References
6251451033

9-34 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Project No: 2/0702102LMW1 2011-08-18 9-35


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Oil pipe. complete 875 13009-061, IPD

Figure 15. 6251451040

9-36 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Oil pipe. complete 875 13009-061, IPD


Item Qty Unit Part number Description See
page
000 1 875 13009-061 Oil pipe. complete
005 1 875 13007-001 Sealing
108 1 875 13008-012 Ventilation filter
M18

Project No: 2/0702102LMW1 2011-08-18 9-37


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Hydraulic motor 188 1221-801, IPD

Figure 16. 6252205009A

9-38 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Hydraulic motor 188 1221-801, IPD


Item Qty Unit Part number Description See
page
001 1 188 1221-801 Hydraulic motor
LUFFING
002 1 489 6119-801 Gasket set

Project No: 2/0702102LMW1 2011-08-18 9-39


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Winch mounting set 289 2723-801, IPD

Figure 17. 6252250011

9-40 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Winch mounting set 289 2723-801, IPD


Item Qty Unit Part number Description See
page
000 1 289 2723-801 Winch mounting set
002 32 488 7386-006 Washer
t = 45 mm
004 16 2121 2037-737 Screw
M6S 24 x 160 -10.9 SPEC
005 16 2126 2039-126 Nut
M6M 24 -10 SPEC.
006 2 489 6415-801 Limit switches box. mount. 9- 0
SEE FIG. 625-6248.001

References

Project No: 2/0702102LMW1 2011-08-18 9-41


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Winch mounting set 289 2724-801, IPD

Figure 18. 6252250012

9-42 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Winch mounting set 289 2724-801, IPD


Item Qty Unit Part number Description See
page
000 1 289 2724-801 Winch mounting set
002 16 488 7386-006 Washer
t = 45 mm
004 8 2121 2037-737 Screw
M6S 24 x 160 -10.9 SPEC
005 8 2126 2039-126 Nut
M6M 24 -10 SPEC.
006 1 489 6415-801 Limit switches box. mount. 9- 0
SEE FIG. 625-6248.001

References

Project No: 2/0702102LMW1 2011-08-18 9-43


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Slewing gear assembly 391 0279-801, IPD

Figure 19. 6253254022A

9-44 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Slewing gear assembly 391 0279-801, IPD


Item Qty Unit Part number Description See
page
000 1 391 0279-801 Slewing gear assembly
001 X - Slewing gear
See mechanical specification
002 1 188 1223-801 Hydraulic motor
SEE FIG. 625-2205.010
004 4 487 2826-004 Washer
006 4 2121 2541-540 Screw
MC6S 12 x 40 -12.9

Project No: 2/0702102LMW1 2011-08-18 9-45


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Slewing gear assembly set 391 0247-801, IPD

Figure 20. 6253254024A

9-46 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Slewing gear assembly set 391 0247-801, IPD


Item Qty Unit Part number Description See
page
000 1 391 0247-801 Slewing gear assembly set
001 X - Slewing gear
See mechanical specification
002 24 2121 2030-678 Screw
M6S 20 x 70 -10.9; DIN 933
003 24 487 2826-009 Washer
005 1 487 7218-002 Nipple
006 1 2152 2151-178 Sealing

Project No: 2/0702102LMW1 2011-08-18 9-47


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Slewing gear mounting 391 0280-801, IPD

Figure 21. 6253254026A

9-48 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Slewing gear mounting 391 0280-801, IPD


Item Qty Unit Part number Description See
page
000 1 391 0280-801 Slewing gear mounting
001 X - Slewing gear
SEE TABLE OF CONTENTS SECTION 9.1
002 1 188 1774-801 Hydraulic motor
SEE FIG. 625-2205.015
004 4 487 2826-004 Washer
006 4 2121 2541-540 Screw
MC6S 12 x 40 -12.9
013 1 389 4205-801 Slewing gear adapter 9-61
SEE FIG. 625-3255.007

References

Project No: 2/0702102LMW1 2011-08-18 9-49


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Slewing gear 289 1547-801, IPD

Figure 22. 6253255008

9-50 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Slewing gear 289 1547-801, IPD


Item Qty Unit Part number Description See
page
000 1 289 1547-801 Slewing gear
MODULE 16.
001 1 875 13004-001 Drive in. complete
Includes item 2-24. Also order springs
002 9 875 13001-001 Multiple disc. outer
Change all 16 discs at the same time
003 7 875 13001-002 Multiple disc. inner
Change all 16 discs at the same time
006 1 875 13003-001 Pressure unit
007 12 2121 2532-515 Screw
MC6S 10 x 120 -8.8 FZB; DIN 912
008 18 2121 2532-554 Screw
MC6S 12 x 110 -8.8 FZB; DIN 912
009 1 875 13007-002 Shaft sealing
010 1 875 13011-001 Bearing
011 1 875 13012-001 Circlip
012 1 875 13012-002 Circlip
021 1 875 13027-006 Motor flange
022 1 875 13028-002 Disc carrier
023 1 - Brake flange
Not sold separately. See item 1.
024 1 - Driving sleeve
Not sold separately. See item 1.
025 16 875 13002-001 Spring
Change all 32 springs at the same time
026 16 875 13002-002 Spring
Change all 32 springs at the same time
031 1 - Sun wheel
Not sold as spare part.
041 1 875 13006-001 Plug. magnetic
M22
042 6 875 13006-002 Plug
M22
043 8 875 13007-001 Sealing
044 2 875 13005-001 Oil sight glass
M22
045 1 875 13008-002 Ventilation filter 9- 0
M22
046 1 875 13008-001 Ventilation filter
M10
047 2 875 13009-001 Pipe
048 2 875 13010-001 Coupling

References

Project No: 2/0702102LMW1 2011-08-18 9-51


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Slewing gear 289 3838-801, IPD

Figure 23. 6253255024

9-52 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Slewing gear 289 3838-801, IPD


Item Qty Unit Part number Description See
page
000 1 289 3838-801 Slewing gear
MODULE 16
360 1 875 13006-001 Plug. magnetic
M22
362 7 875 13006-002 Plug
M22
365 8 875 13007-001 Sealing
400 1 875 13004-096 Drive in. complete 9-55
SEE FIG. 625-3256.001
700 1 875 13009-070 Oil pipe. complete
701 1 875 13008-013 Ventilation filter
G3/4"
702 1 875 13005-003 Oil sight glass
G1 1/2"

References

Project No: 2/0702102LMW1 2011-08-18 9-53


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Drive in. complete 875 13004-096, IPD

Figure 24. 6253256001

9-54 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Drive in. complete 875 13004-096, IPD


Item Qty Unit Part number Description See
page
000 1 875 13004-096 Drive in. complete
007 1 875 13027-006 Motor flange
020 18 2121 2532-554 Screw
MC6S 12x110 -8.8 FZB; DIN 912
022 12 2121 2532-515 Screw
MC6S 10x120 -8.8 FZB; DIN 912
030 1 875 13011-001 Bearing
040 1 875 13012-002 Circlip
041 1 875 13012-001 Circlip
053 1 875 13007-023 Shaft sealing
059 1 875 13015-009 O-ring
126 x 3.0
060 1 875 13006-003 Plug
M10
061 1 875 13007-007 Sealing
064 1 875 13006-004 Plug
M18
065 1 875 13007-008 Sealing
075 16 875 13002-001 Spring
Change all springs at the same time
076 16 875 13002-002 Spring
Change all springs at the same time
084 5 875 13006-002 Plug
M22
085 5 875 13007-001 Sealing
095 1 875 13003-001 Pressure unit
096 1 875 13028-002 Disc carrier
097 7 875 13001-001 Multiple disc. outer
Change all discs at the same time
098 5 875 13001-013 Multiple disc. inner
Change all discs at the same time
099 5 875 13001-014 Spring ring
Change all rings at the same time
100 1 875 13014-071 Washer

Project No: 2/0702102LMW1 2011-08-18 9-55


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Hydraulic motor 188 1223-801, IPD

Figure 25. 6252205010

9-56 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Hydraulic motor 188 1223-801, IPD


Item Qty Unit Part number Description See
page
001 1 188 1223-801 Hydraulic motor
SLEWING
002 1 489 6118-801 Gasket set

Project No: 2/0702102LMW1 2011-08-18 9-57


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Hydraulic motor 188 1774-801, IPD

Figure 26. 6252205015A

9-58 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Hydraulic motor 188 1774-801, IPD


Item Qty Unit Part number Description See
page
001 1 188 1774-801 Hydraulic motor
002 1 490 3801-801 Gasket set

Project No: 2/0702102LMW1 2011-08-18 9-59


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Slewing gear adapter 389 4205-801, IPD

Figure 27. 6253255007B

9-60 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Slewing gear adapter 389 4205-801, IPD


Item Qty Unit Part number Description See
page
000 1 389 4205-801 Slewing gear adapter
001 1 - Motor flange
Not sold separately.
002 1 - Driving sleeve
Not sold separately.
003 1 875 13015-009 O-ring
004 4 2121 2532-544 Screw
MC6S 12 x 60 -8.8 FZB; DIN 912
005 1 - Hydraulic motor
SEE CONTENTS LIST
006 1 - Slewing gear
SEE CONTENTS LIST

Project No: 2/0702102LMW1 2011-08-18 9-61


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

9-62 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.1 MACHINERY

Project No: 2/0702102LMW1 2011-08-18 9-63


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Pump drive 187 9744-801, IPD

Figure 28. 6254935073

9-64 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Pump drive 187 9744-801, IPD


Item Qty Unit Part number Description See
page
000 1 187 9744-801 Pump drive
001 1 187 9744-001 Electric motor
002 1 187 9744-002 Bell housing
003 1 187 9744-003 Coupling
004 1 187 9744-004 Bracket
005 1 187 9744-005 Pump

Project No: 2/0702102LMW1 2011-08-18 9-65


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Pump unit 189 4717-801, IPD

Figure 29. 6254935143

9-66 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Pump unit 189 4717-801, IPD


Item Qty Unit Part number Description See
page
000 1 189 4717-801 Pump unit
001 1 189 4717-001 Electric motor
002 1 189 4717-002 Bell housing
003 1 189 4714-003 Coupling
004 1 189 4717-004 Foot bracket
005 1 189 4717-005 Pump

Project No: 2/0702102LMW1 2011-08-18 9-67


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Pump unit 189 5452-801, IPD

Figure 30. 6254935153A

9-68 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Pump unit 189 5452-801, IPD


Item Qty Unit Part number Description See
page
000 1 189 5452-801 Pump unit
001 1 390 6524-801 Gear box 9-73
SEE FIG. 625-4940.028
008 5 289 1833-801 Hydraulic pump 9-75
A4VG 125 SEE FIG. 625-4945.025
009 1 289 1834-801 Hydraulic pump 9-77
A4VG 125 SEE FIG. 625-4945.026
010 1 289 0666-801 Electric motor
011 1 289 5133-801 Pump 9-85
SEE FIG. 625-4945.054
012 1 289 4319-801 Tandem assembly kit 9-95
SEE FIG. 625-4963.011
013 26 2121 2032-674 Screw
M6S 20 x 50 -8.8 FZB; DIN 933
014 1 388 3580-801 Flush and unloading unit 9-243
SEE FIG. 625-7449
015 3 390 7858-801 Tandem assembly kit 9-93
SEE FIG. 625-4963.009
017 2 2121 2032-628 Screw
M6S 16 x 40 -8.8 FZB; DIN 933
018 2 2151 2052-185 Washer
TBRB 17 x 30 FZB
019 4 2197 2525-065 Rubber bushing
020 4 489 3157-001 Bushing
021 12 2151 2052-192 Washer
TBRB 21 x 36 FZB

References

Project No: 2/0702102LMW1 2011-08-18 9-69


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Pump unit 189 5690-801, IPD

Figure 31. 6254935161

9-70 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Pump unit 189 5690-801, IPD


Item Qty Unit Part number Description See
page
000 1 189 5690-801 Pump unit
001 1 288 2684-801 Electric motor
002 1 289 4534-801 Pump 9-79
SEE FIG. 625-4945.050
005 1 389 4328-001 Bell house
007 2 390 0007-801 Damping rod
010 1 488 1969-005 Washer
014 1 490 0001-801 Shaft coupling
025 8 2121 2032-632 Screw
M6S 16 x 60 -8.8 FZB
026 6 2121 2032-674 Screw
M6S 20 x 50 -8.8 FZB; DIN 933
028 1 2121 2046-378 Screw
U6S 5/8 UNC x 38 -8.8 FZB
030 1 2122 2515-491 Screw
SK6SS 10 x 20
033 8 2151 2022-185 Washer
BRB 17 x 30 FZB
034 4 2151 2022-192 Washer
BRB 21 x 36 FZB; DIN 125A
036 2 2151 2052-192 Washer
TBRB 21 x 36 FZB
038 x 2154 2431-150 Circlip
SGH - 65

References

Project No: 2/0702102LMW1 2011-08-18 9-71


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Gear box 390 6524-801, IPD

Figure 32. 6254940028A

9-72 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Gear box 390 6524-801, IPD


Item Qty Unit Part number Description See
page
000 1 390 6524-801 Gear box
Ratio 0.7059
020 3 875 21401-005 Gear wheel
Z = 36
030 1 875 21401-008 Gear wheel
Z = 51
040 3 875 21402-003 Hub
050 1 875 21407-002 Spacer
060 1 875 21406-004 Washer
070 6 875 21404-001 Bearing
075 3 2152 2115-837 O-ring
150.0 x 3.0 - NBR - 70 IRHD
080 3 875 21403-001 Circlip
DIN 471
090 3 875 21403-002 Circlip
DIN 471
100 3 875 21403-003 Circlip
DIN 472
110 6 875 21406-002 Washer
120 3 875 21408-001 Key
125 8 2121 2536-674 Screw
MLC6S 20x50 -8.8 fzb; DIN 7984
130 1 2121 2032-720 Screw
M6S 24 x 60 -8.8 FZB; DIN 933
140 1 875 21405-001 Pin
6 x 30
150 2 875 21411-001 Plug
M42
160 1 875 21409-001 Oil sight glass
R 3/4
170 1 875 21410-001 Sealing
180 2 875 21410-002 Sealing

Project No: 2/0702102LMW1 2011-08-18 9-73


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Hydraulic pump 289 1833-801, IPD

Figure 33. 6254945025A

9-74 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Hydraulic pump 289 1833-801, IPD


Item Qty Unit Part number Description See
page
000 1 289 1833-801 Hydraulic pump
A4VG 125
001 1 390 2841-801 Servo valve 9-
SEE FIG. 625-4948.002 879-
87
002 1 875 19204-005 Shaft sealing
003 2 875 19205-004 Retaining ring
011 1 875 19202-003 Pressure relief valve
SEE NOTE IN ILLUSTRATION!
012 1 875 19209-006 Gasket set. valve
SEE NOTE IN ILLUSTRATION!
021 1 875 19202-004 Pressure relief valve
Fixed setting 420 bar.
022 1 875 19209-004 Gasket set. valve
031 1 875 19203-002 Pressure cut-off valve
SEE NOTE IN ILLUSTRATION!
032 1 875 19209-005 Gasket set. valve
SEE NOTE IN ILLUSTRATION!

References

Project No: 2/0702102LMW1 2011-08-18 9-75


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Hydraulic pump 289 1834-801, IPD

Figure 34. 6254945026A

9-76 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Hydraulic pump 289 1834-801, IPD


Item Qty Unit Part number Description See
page
000 1 289 1834-801 Hydraulic pump
A4VG 125
001 1 390 2841-801 Servo valve 9-
SEE FIG. 625-4948.002 879-
87
002 1 875 19204-005 Shaft sealing
003 2 875 19205-004 Retaining ring
021 2 875 19202-007 Pressure relief valve
Fixed setting 370 bar.
022 2 875 19209-004 Gasket set. valve
031 1 875 19203-002 Pressure cut-off valve
SEE NOTE IN ILLUSTRATION!
032 1 875 19209-005 Gasket set. valve
SEE NOTE IN ILLUSTRATION!

References

Project No: 2/0702102LMW1 2011-08-18 9-77


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Pump 289 4534-801, IPD

Figure 35. 6254945050

9-78 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Pump 289 4534-801, IPD


Item Qty Unit Part number Description See
page
000 1 289 4534-801 Pump
001 1 289 4533-801 Pump 9-81
A4VG 90. SEE FIG. 625-4945.051
002 1 390 8810-801 Pump 9-83
AZPG-11-038. FIG. 625-4945.052
003 2 2121 2032-540 Screw
M6S 12 x 40 -8.8 FZB; DIN 933
004 2 2151 2022-178 Washer
BRB 13 x 24 FZB

References

Project No: 2/0702102LMW1 2011-08-18 9-79


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Pump 289 4533-801, IPD

Figure 36. 6254945051

9-80 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Pump 289 4533-801, IPD


Item Qty Unit Part number Description See
page
000 1 289 4533-801 Pump
A4VG 90
001 1 390 0005-001 Filter head
002 1 490 0003-801 Filter element 9-212
003 1 389 4316-801 Servo valve. c 9-89
SEE FIG. 625-4948.007

References

Project No: 2/0702102LMW1 2011-08-18 9-81


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Pump 390 8810-801, IPD

Figure 37. 6254945052A

9-82 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Pump 390 8810-801, IPD


Item Qty Unit Part number Description See
page
000 1 390 8810-801 Pump
001 1 490 5466-801 Gasket kit

Project No: 2/0702102LMW1 2011-08-18 9-83


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Pump 289 5133-801, IPD

Figure 38. 6254945054

9-84 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Pump 289 5133-801, IPD


Item Qty Unit Part number Description See
page
000 1 289 5133-801 Pump
A4VG 71
001 1 390 9976-801 Servo valve 9-91
SEE FIG. 625-4948.008
002 1 875 19204-004 Shaft sealing
003 2 875 19205-001 Retaining ring
011 1 875 19202-008 Pressure relief valve
Fixed setting 380 bar.
012 1 875 19209-001 Gasket set. valve
021 1 875 19202-008 Pressure relief valve
Fixed setting 380 bar.
022 1 875 19209-001 Gasket set. valve
031 1 875 19203-003 Pressure cut-off valve
SEE NOTE IN ILLUSTRATION!
032 1 875 19209-007 Gasket set. valve
SEE NOTE IN ILLUSTRATION!

References

Project No: 2/0702102LMW1 2011-08-18 9-85


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Servo valve 390 2841-801, IPD

Figure 39. 6254948002

9-86 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Servo valve 390 2841-801, IPD


Item Qty Unit Part number Description See
page
000 1 390 2841-801 Servo valve
001 2 875 19201-001 Solenoid
Includes item 002-004.
002 2 - O-ring
Not sold. see item 001. (19.00 x 2.00)
003 2 - Nut
Not sold. see item 001.
004 2 - Pole tube
Not sold. see item 001.
005 1 875 19206-001 Spring
Also order gasket set. item 011.
011 1 875 19208-003 Gasket set. servo
Includes item 012-017.
012 1 - Gasket
Not sold. see item 011.
013 1 - O-ring
Not sold. see item 011. (29.87 x 1.78)
014 2 - O-ring
Not sold. see item 011. (12.42 x 1.78)
015 1 - O-ring
Not sold. see item 011. (6.07 x 1.78)
016 3 - O-ring
Not sold. see item 011. (10.82 x 1.78)
017 1 - Pin
Not sold. see item 011.
021 4 2121 2532-383 Screw
MC6S 6 x 65 -8.8 FZB; DIN 912
022 2 2121 2532-370 Screw
MC6S 6 x 20 -8.8 FZB; DIN 912
023 2 5217 4198-302 Connection plug
024 2 5217 4198-317 Gasket

Project No: 2/0702102LMW1 2011-08-18 9-87


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Servo valve. c 389 4316-801, IPD

Figure 40. 6254948007

9-88 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Servo valve. c 389 4316-801, IPD


Item Qty Unit Part number Description See
page
000 1 389 4316-801 Servo valve. c
001 1 389 4316-901 Servo valve
002 1 - Control module
003 1 - Proportional solenoid
004 1 5217 4198-302 Connection plug
005 2 2121 2532-370 Screw
MC6S 6 x 20 -8.8 FZB; DIN 912
006 4 2121 2532-383 Screw
MC6S 6 x 65 -8.8 FZB; DIN 912
007 1 - Gasket
008 1 2152 2115-801 O-ring
6.07 x 1.78 -1
009 5 - O-ring
010 2 - O-ring
011 1 - O-ring
012 1 - Cover
013 1 - Spring
014 1 5217 4198-302 Connection plug

Project No: 2/0702102LMW1 2011-08-18 9-89


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Servo valve 390 9976-801, IPD

Figure 41. 6254948008

9-90 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Servo valve 390 9976-801, IPD


Item Qty Unit Part number Description See
page
000 1 390 9976-801 Servo valve

Project No: 2/0702102LMW1 2011-08-18 9-91


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Tandem assembly kit 390 7858-801, IPD

Figure 42. 6254963009

9-92 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Tandem assembly kit 390 7858-801, IPD


Item Qty Unit Part number Description See
page
000 1 390 7858-801 Tandem assembly kit
001 1 390 7858-001 Pump flange
002 1 390 7858-002 Pump ring
003 1 390 7858-003 Splines cage
004 4 390 7858-004 Screw
MC6S 12 x 35 10.9
005 1 390 7858-005 Locking ring
006 1 390 7858-006 O-ring
007 1 390 7858-007 O-ring
008 1 390 7858-008 O-ring

Project No: 2/0702102LMW1 2011-08-18 9-93


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Tandem assembly kit 289 4319-801, IPD

Figure 43. 6254963011

9-94 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Tandem assembly kit 289 4319-801, IPD


Item Qty Unit Part number Description See
page
000 1 289 4319-801 Tandem assembly kit
001 1 289 4319-001 Pump flange
002 1 289 4319-002 Splined sleeve
003 4 289 4319-003 Screw
MC6S 12 x 45
004 1 289 4319-004 O-ring
005 1 289 2770-006 O-ring

Project No: 2/0702102LMW1 2011-08-18 9-95


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Feed pump unit 1192377, IPD

Figure 44. 6255181016

9-96 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Feed pump unit 1192377, IPD


Item Qty Unit Part number Description See
page
000 1 1192377 Feed pump unit
001 1 289 3657-801 Electric motor 9-297
SEE FIG. 625-8635.002
002 1 - Flange
Included in item 001.
003 1 1192475 Pump
005 4 2151 2052-165 Washer
TBRB 8.4 x 16 FZB
006 4 2121 2532-451 Screw
MC6S 8 x 20 -8.8 FZB; DIN 912

References

Project No: 2/0702102LMW1 2011-08-18 9-97


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Feed pump unit 1193128, IPD

Figure 45. 6255181017

9-98 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Feed pump unit 1193128, IPD


Item Qty Unit Part number Description See
page
000 1 1193128 Feed pump unit
001 1 289 3657-801 Electric motor 9-297
SEE FIG. 625-8635.002
002 1 - Flange
Included in item 001.
003 1 1193131 Pump
005 4 2151 2052-165 Washer
TBRB 8.4 x 16 FZB
006 4 2121 2532-451 Screw
MC6S 8 x 20 -8.8 FZB; DIN 912

References

Project No: 2/0702102LMW1 2011-08-18 9-99


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Oil cooler 289 2405-801, IPD

Figure 46. 6255740011A

9-100 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Oil cooler 289 2405-801, IPD


Item Qty Unit Part number Description See
page
000 1 289 2405-801 Oil cooler
001 1 287 6977-801 Cooler element
002 1 875 18002-002 Element cover
003 1 875 18004-001 Motor cover
004 1 875 18005-001 Fan wheel
005 1 875 18003-001 Fan wheel cover
006 1 289 2404-801 Electric motor
007 1 490 0197-801 Mounting set
Incl. screws. nuts and washers

Project No: 2/0702102LMW1 2011-08-18 9-101


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Oil cooler assembly 391 0284-801, IPD

Figure 47. 6255740026

9-102 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Oil cooler assembly 391 0284-801, IPD


Item Qty Unit Part number Description See
page
000 1 391 0284-801 Oil cooler assembly
001 1 287 8763-801 Oil cooler 9-105
SEE FIG. 625-5738
002 2 488 4299-001 Coupling
003 2 2152 2151-215 Seal ring

References

Project No: 2/0702102LMW1 2011-08-18 9-103


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Oil cooler 287 8763-801, IPD

Figure 48. 6255738G

9-104 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Oil cooler 287 8763-801, IPD


Item Qty Unit Part number Description See
page
000 1 287 8763-801 Oil cooler
001 1 287 8764-801 Cooler element
002 1 875 18002-001 Element cover
003 1 875 18004-001 Motor cover
004 1 875 18005-001 Fan wheel
005 1 875 18003-001 Fan wheel cover
006 1 875 18001-001 Electric motor 9- 0
007 1 489 3780-801 Mounting set
Incl. screws. nuts and washers

References

Project No: 2/0702102LMW1 2011-08-18 9-105


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Oil cooler assembly set 289 5307-801, IPD

Figure 49. 6255740027

9-106 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Oil cooler assembly set 289 5307-801, IPD


Item Qty Unit Part number Description See
page
000 1 289 5307-801 Oil cooler assembly set
001 4 2121 2034-540 Screw
M6S 12 x 40 -A2-70
002 4 2126 2634-122 Locking nut
M6LM 12 - A2-70
003 8 2151 2027-178 Washer
BRB 13 x 24 -A2
004 6 2121 2034-542 Screw
M6S 12 x 50 -A2-70
005 6 2126 2634-122 Locking nut
M6LM 12 - A2-70
006 12 2151 2054-178 Washer
TBRSUB 13 x 36 FZB
007 2 2121 2034-455 Screw
M6S 8 x 30 -A2-70
008 2 2126 2634-118 Locking nut
M6LM 8 - A2-70
009 4 2151 2027-164 Washer
BRB 8.4 x 16 -A2
010 1 490 0024-801 Support
011 1 390 0047-801 Bracket oil cooler
012 X - Oil cooler
SEE TABLE OF CONTENTS SECTION 9.2

Project No: 2/0702102LMW1 2011-08-18 9-107


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Oil cooler assembly set 289 5305-801, IPD

Figure 50. 6255740028

9-108 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Oil cooler assembly set 289 5305-801, IPD


Item Qty Unit Part number Description See
page
000 1 289 5305-801 Oil cooler assembly set
001 X - Oil cooler assembly
SEE TABLE OF CONTENTS SECTION 9.2
002 1 390 7697-801 Stay
003 1 390 7698-001 Bracket
004 4 2121 2034-459 Screw
M6S 8 x 40 -A2-70
005 8 2121 2034-540 Screw
M6S 12 x 40 -A2-70
006 1 2121 2034-542 Screw
M6S 12 x 50 -A2-70
007 1 2121 2034-544 Screw
M6S 12 x 60 -A2-70
008 4 2126 2634-118 Locking nut
M6LM 8 - A2-70
009 10 2126 2634-122 Locking nut
M6LM 12 - A2-70
010 4 2151 2027-164 Washer
BRB 8.4 x 16 -A2
011 17 2151 2027-178 Washer
BRB 13 x 24 -A2
012 4 2151 2054-165 Washer
TBRSUB 8.4 x 26 - FZV
013 2 2151 2054-178 Washer
TBRSUB 13 x 36 FZB

Project No: 2/0702102LMW1 2011-08-18 9-109


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Oil cooler 289 2704-801, IPD

Figure 51. 6255740016A

9-110 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Oil cooler 289 2704-801, IPD


Item Qty Unit Part number Description See
page
000 1 289 2704-801 Oil cooler
001 1 288 0888-801 Cooler element
002 1 875 18002-002 Element cover
003 1 875 18004-001 Motor cover
004 1 875 18005-001 Fan wheel
005 1 875 18003-001 Fan wheel cover
006 1 875 18001-001 Electric motor 9- 0
007 1 489 3780-801 Mounting set
Incl. screws. nuts and washers

References

Project No: 2/0702102LMW1 2011-08-18 9-111


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Cooling ass. winch gear 189 3087-801, IPD


Item Qty Unit Part number Description See
page
000 189 3087-801 Cooling ass. winch gear

References
1893087

9-112 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.2 PUMP UNIT OIL COOLER

Project No: 2/0702102LMW1 2011-08-18 9-113


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Oil tank assembly 189 5689-801, IPD

Figure 52. 6255865044A

9-114 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Oil tank assembly 189 5689-801, IPD


Item Qty Unit Part number Description See
page
000 1 189 5689-801 Oil tank assembly
004 1 5692 4700-803 Level and temperature guard
005 1 287 5950-801 Direction valve 9- 0
006 1 287 9463-801 Filter 9-237
SEE FIG. 625-7335
009 1 387 7053-802 Pressure switch. c 9-241
SEE FIG. 625-7443
011 1 388 5114-801 Direction valve
012 1 389 2828-801 Air filter with dipstick
023 1 489 4436-801 Filter element 9-238
025 1 489 5906-801 Thermometer
Glued w. Bostic 10 or similar.
036 1 1855 2835-556 Hydraulic hose
L = 170
061 2 2152 2151-228 Seal ring
2 pcs at the same place.
105 1 2541 2506-117 Vedge valve
1 1/4"
106 1 2541 4130-032 Ball valve
107 1 2541 4130-040 Ball valve

References

Project No: 2/0702102LMW1 2011-08-18 9-115


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Oil tank assembly 189 5682-801, IPD

Figure 53. 6255865043A

9-116 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Oil tank assembly 189 5682-801, IPD


Item Qty Unit Part number Description See
page
000 1 189 5682-801 Oil tank assembly
003 1 5695 1000-063 Thermometer
Glued w. Loctite 495 or similar
009 1 389 2828-801 Air filter with dipstick
014 1 5692 4700-803 Level and temperature guard
015 2 2152 2151-228 Seal ring
2x at the same place
023 1 2541 2506-117 Vedge valve
1 1/4"
035 1 1192377 Feed pump unit 9-97
SEE FIG. 625-5181.016
036 1 1193128 Feed pump unit 9-99
SEE FIG. 625-5181.017
041 1 2515 6148-100 Hydraulic hose
L= 1000 mm
042 1 2515 6147-105 Hydraulic hose
L = 1050 mm

References

Project No: 2/0702102LMW1 2011-08-18 9-117


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Crane house mounting 189 6678-801, IPD

Figure 54. 6256102434

9-118 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Crane house mounting 189 6678-801, IPD


Item Qty Unit Part number Description See
page
000 1 189 6678-801 Crane house mounting
001 X - Slewing bearing mounting
SEE SLEWING SPECIFICATION
002 X - Jib bearing mounting
SEE TABLE OF CONTENTS SECTION 9.3
003 X - Slewing gear assembly
SEE TABLE OF CONTENTS SECTION 9.1
004 3 391 0247-801 Slewing gear assembly set 9-47
SEE FIG. 625-3254.024
005 X - Luffing winch assembly
SEE TABLE OF CONTENTS SECTION 9.1
006 X - Hoisting winch assembly
SEE TABLE OF CONTENTS SECTION 9.1
007 1 289 2724-801 Winch mounting set 9-43
SEE FIG. 625-2250.012
008 1 289 2723-801 Winch mounting set 9-41
SEE FIG. 625-2250.011
009 X - Crane top mounting
SEE TABLE OF CONTENTS SECTION 9.3
010 X - Oil tank assembly
SEE TABLE OF CONTENTS SECTION 9.3
011 X - Oil cooler assembly
SEE TABLE OF CONTENTS SECTION 9.2
012 1 289 5305-801 Oil cooler assembly set 9-109
SEE FIG. 625-5740.028
013 X - Oil cooler assembly
SEE TABLE OF CONTENTS SECTION 9.2
014 1 289 5307-801 Oil cooler assembly set 9-107
SEE FIG. 625-5740.027
015 1 289 4666-801 Slack wire sensing device 9-
SEE FIG. 625-6250.024 1399-
1399-
139
016 1 289 2672-801 Slack wire mounting
017 1 289 4666-801 Slack wire sensing device 9-
SEE FIG. 625-6250.024 1399-
1399-
139
018 1 289 2677-801 Slack wire mounting
019 1 289 4666-801 Slack wire sensing device 9-
SEE FIG. 625-6250.024 1399-
1399-
139
020 2 390 0191-801 Cover mounting 9-129
SEE FIG. 625-6169.003
021 1 289 2690-801 Cab mounting 9-167
SEE FIG. 625-6540.013
022 1 289 5096-802 Limit switches box 9-145
SEE FIG. 625-6245.561
023 1 289 5165-801 Limit switches box 9-147
SEE FIG. 625-6245.590
024 1 289 5165-802 Limit switches box 9-149
SEE FIG. 625-6245.591
025 X - Pump unit

Project No: 2/0702102LMW1 2011-08-18 9-119


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Item Qty Unit Part number Description See


page
SEE TABLE OF CONTENTS SECTION 9.2
026 X - Cooling ass. winch gear
SEE TABLE OF CONTENTS SECTION 9.2
027 X - Ventilation fan
SEE TABLE OF CONTENTS SECTION 9.3
028 2 289 5306-801 Ventilation fan. mount 9-189
SEE FIG. 625-6625.024
029 X - Oil circulation. slewing gear
SEE TABLE OF CONTENTS SECTION 9.7
030 4 390 7605-801 Protective plate mount 9-165
SEE FIG. 625-6459.044

References

9-120 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Project No: 2/0702102LMW1 2011-08-18 9-121


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Slew. spec. crane 490 6136-802, IPD

Figure 55. 6256122017

9-122 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Slew. spec. crane 490 6136-802, IPD


Item Qty Unit Part number Description See
page
000 1 490 6136-802 Slew. spec. crane
001 X - Slewing bearing
SEE SLEWING BEARING MOUNTING
007 1 390 9704-801 Slewing bearing mounting 9-195
008 1 390 9705-801 Slewing bearing; yard mount. 9-195

References

Project No: 2/0702102LMW1 2011-08-18 9-123


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Slew. spec. eccenter platform 490 6137-802, IPD

Figure 56. 6256122018

9-124 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Slew. spec. eccenter platform 490 6137-802, IPD


Item Qty Unit Part number Description See
page
000 1 490 6137-802 Slew. spec. eccenter platform
001 X - Slewing bearing
SEE SLEWING BEARING MOUNTING
007 1 390 0661-801 Slewing bearing mount. 9-195
008 1 390 0662-801 Slewing bearing yard mount 9-195

References

Project No: 2/0702102LMW1 2011-08-18 9-125


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Cover assembly 390 0192-801, IPD

Figure 57. 6256169002B

9-126 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Cover assembly 390 0192-801, IPD


Item Qty Unit Part number Description See
page
000 1 390 0192-801 Cover assembly
001 1 390 0192-001 Ortopolyester cover
002 1 389 1581-802 Handle
003 1 1856 2160-001 Seal strip
L = 2010 mm
004 2 389 1903-004 Hinge
STAINLESS
005 1 390 0198-801 Gas spring assy 9-133
SEE FIG. 625-6169.007
006 6 2121 2034-451 Screw
M6S 8 x 20 -A2-70
007 6 2151 2027-164 Washer
BRB 8.4 x 16 -A2
008 6 2126 2634-118 Locking nut
M6LM 8 - A2-70

References

Project No: 2/0702102LMW1 2011-08-18 9-127


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Cover mounting 390 0191-801, IPD

Figure 58. 6256169003D

9-128 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Cover mounting 390 0191-801, IPD


Item Qty Unit Part number Description See
page
000 1 390 0191-801 Cover mounting
001 1 390 0192-801 Cover assembly 9-127
SEE FIG. 625-6169.002
002 4 2121 2034-455 Screw
M6S 8 x 30 -A2-70
003 4 2151 2027-164 Washer
BRB 8.4 x 16 -A2
004 4 2126 2634-118 Locking nut
M6LM 8 - A2-70
008 4 2151 2054-165 Washer
TBRSUB 8.4 x 26 - FZV
009 x 1236 2825-001 Sealing compound

References

Project No: 2/0702102LMW1 2011-08-18 9-129


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Cover assembly 390 1614-801, IPD

Figure 59. 6256169008

9-130 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Cover assembly 390 1614-801, IPD


Item Qty Unit Part number Description See
page
000 1 390 1614-801 Cover assembly
002 1 390 1595-801 Cover
003 1 390 0198-801 Gas spring assy 9-133
SEE FIG. 625-6169.007
009 2 2116 2026-520 Cylindrical pin
CBH 12 x 50 FZB
010 2 2114 2014-183 Split pin
SP - 3.2 x 25 -A4

References

Project No: 2/0702102LMW1 2011-08-18 9-131


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Gas spring assy 390 0198-801, IPD

Figure 60. 6256169007

9-132 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Gas spring assy 390 0198-801, IPD


Item Qty Unit Part number Description See
page
000 1 390 0198-801 Gas spring assy
001 1 390 0198-001 Gas spring assy
002 1 490 0068-001 Bracket
003 1 2121 2034-455 Screw
M6S 8 x 30 -A4 -80
004 1 2126 2034-118 Nut
M6M 8 -A4-80
005 5 390 0198-005 Washer
TBRB 8.2 x 12 x 3 NYLON-66
006 1 390 0198-006 Clevis pin
HCB 8 x 25 STAINLESS
007 1 2114 2014-152 Split pin
SP -2 x 16 -A4
008 2 2121 2550-368 Screw
MC6S 6 x 16 -A4 -80
009 2 2151 2027-153 Washer
RB 6.4 x 12 - A4
010 2 2126 2634-116 Locking nut
M6M 6 -A4-80

Project No: 2/0702102LMW1 2011-08-18 9-133


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Jib bearing mounting 389 1378-801, IPD

Figure 61. 6256170014C

9-134 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Jib bearing mounting 389 1378-801, IPD


Item Qty Unit Part number Description See
page
000 1 389 1378-801 Jib bearing mounting
001 1 389 1379-801 Jib bearing housing 9-137
SEE FIG. 625-6170.015
002 1 389 1487-001 Shaft
003 12 487 2826-002 Washer
004 1 489 3644-001 Cover
005 1 489 4247-001 Spacer ring
006 2 2152 2115-537 O-ring
007 12 2121 2030-630 Screw
M6S 16 x 50 -10.9
008 1 2545 2110-003 Grease nipple
A-M 10 x 1 -A2-50; DIN 71412

References

Project No: 2/0702102LMW1 2011-08-18 9-135


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Jib bearing housing 389 1379-801, IPD

Figure 62. 6256170015A

9-136 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Jib bearing housing 389 1379-801, IPD


Item Qty Unit Part number Description See
page
000 1 389 1379-801 Jib bearing housing
001 1 288 0460-001 Bearing house
002 2 388 5790-001 Ring
003 2 388 5791-001 Washer
004 30 487 2826-002 Washer
005 6 489 3362-001 Clip
006 1 489 3646-801 Bearing
007 2 2152 2115-549 O-ring
008 2 2186 2187-220 Seal ring
009 15 2121 2030-651 Screw
M6S 16 x 180 -10.9
010 15 2126 2038-124 Nut
M6M 16 -10

Project No: 2/0702102LMW1 2011-08-18 9-137


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Slack wire sensing device 289 4666-801, IPD

Figure 63. 6256250024

9-138 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Slack wire sensing device 289 4666-801, IPD


Item Qty Unit Part number Description See
page
000 1 289 4666-801 Slack wire sensing device
001 1 288 0268-801 Brace
002 4 490 5572-801 Roller
003 1 489 4603-001 Shaft
004 1 489 5947-001 Spring
005 X - Limit switch. slack wire
See table of contents section 9.3
006 1 2184 4024-546 Eye bolt
M12 x 80 FZB
007 1 2121 2032-544 Screw
M6S 12 x 60 -8.8 FZB
008 1 2121 2032-631 Screw
M6S 16 x 55 -8.8 FZB
009 1 489 4601-001 Screw
010 3 2126 2032-122 Nut
M6M 12 -8 FZB
011 3 2126 2636-124 Locking nut
M6M 16 -8 FZB; DIN 982
012 1 2151 2022-178 Washer
BRB 13 x 24 FZB
013 4 2151 2022-196 Washer
BRB 23 x 40 FZB
014 2 490 4587-001 Bushing
016 1 388 3290-004 Limit switch part
017 1 489 4604-001 Spacer
018 1 2151 2022-185 Washer
BRB 17 x 30 FZB
019 2 2114 2014-183 Split pin
SP 3.2 x 25 -A2
020 4 2121 2532-339 Screw
MC6S 5 x 40 -8.8 FZB
021 1 2122 2515-327 Stop screw
MSK6SS 5 x 12-45H
022 5 2151 2027-192 Washer
BRB 21 x 37 -A2

Project No: 2/0702102LMW1 2011-08-18 9-139


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Limit switch 5661 4125-511, IPD


Item Qty Unit Part number Description See
page
000 5661 4125-511 Limit switch

References
56614125511

9-140 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Project No: 2/0702102LMW1 2011-08-18 9-141


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Jib top mounting 289 3335-801, IPD

Figure 64. 6256244043

9-142 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Jib top mounting 289 3335-801, IPD


Item Qty Unit Part number Description See
page
000 1 289 3335-801 Jib top mounting
005 2 389 4465-001 Shaft
006 2 489 6517-001 Spacer
009 4 489 6338-001 Spacer
010 2 489 6345-001 Cover
011 8 489 6452-801 Wire sheave. c
012 2 489 6453-801 Wire sheave 9-161
SEE FIG. 625-6422.001.
014 12 489 5334-002 Lock washer
015 10 2545 2110-003 Grease nipple
A-M 10 x 1 -A2-50; DIN 71412
021 8 2121 2034-628 Screw
M6S 16 x 40 -A4-80

References

Project No: 2/0702102LMW1 2011-08-18 9-143


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Limit switches box 289 5096-802, IPD

Figure 65. 6256245561

9-144 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Limit switches box 289 5096-802, IPD


Item Qty Unit Part number Description See
page
000 1 289 5096-802 Limit switches box
001 1 875 15017-003 Cam disc with arm. complete
10 - 15
002 1 875 15017-010 Cam disc with arm. complete
100 - 175
003 1 875 15017-009 Cam disc with arm. complete
55 - 100
004 1 875 15017-008 Cam disc with arm. complete
30 - 55
005 1 875 15017-003 Cam disc with arm. complete
10 - 15
006 1 875 15017-009 Cam disc with arm. complete
55 - 100
014 6 875 15001-001 Micro switch
1A
015 2 875 15001-002 Threaded stud with nuts
M3. Cut to right length.
016 1 875 15003-023 Cover. complete
Incl. screws and sealing.
017 1 875 15003-002 Sealing
L = 1500 mm
018 4 2121 2034-457 Screw
M6S 8 x 35 -A2-70
019 4 2126 2034-118 Nut
M6M 8 - A2-70
020 4 2151 2027-164 Washer
BRB 8.4 x 16 -A2
021 4 2126 2432-118 Cap nut
MHM 8 -6 FZB
022 1 875 15012-007 Worm gear. complete
Incl. screws. Ratio 30:1.
023 1 875 15006-008 Shaft coupling. complete 9-151
SEE FIG. 625-6246.001
024 1 875 15008-002 Key
4 x 4 x 20
025 2 875 15002-002 Cable gland with nut
031 1 - Encoder
Ordered separately
032 1 - Encoder
Ordered separately

References

Project No: 2/0702102LMW1 2011-08-18 9-145


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Limit switches box 289 5165-801, IPD

Figure 66. 6256245590

9-146 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Limit switches box 289 5165-801, IPD


Item Qty Unit Part number Description See
page
000 1 289 5165-801 Limit switches box
001 1 875 15017-003 Cam disc with arm. complete
10 - 15
002 1 875 15017-008 Cam disc with arm. complete
30 - 55
003 1 875 15017-008 Cam disc with arm. complete
30 - 55
004 1 875 15017-003 Cam disc with arm. complete
10 - 15
005 1 875 15017-009 Cam disc with arm. complete
55 - 100
006 1 875 15017-009 Cam disc with arm. complete
55 - 100
014 6 875 15001-001 Micro switch
1A
015 2 875 15001-002 Threaded stud with nuts
M3. Cut to right length.
016 1 875 15003-024 Cover. complete
Incl. screws and sealing.
017 1 875 15003-002 Sealing
L = 1500 mm
018 4 2121 2034-457 Screw
M6S 8 x 35 -A2-70
019 4 2126 2034-118 Nut
M6M 8 - A2-70
020 4 2151 2027-164 Washer
BRB 8.4 x 16 -A2
021 4 2126 2432-118 Cap nut
MHM 8 -6 FZB
022 1 875 15012-009 Worm gear. complete
Incl. screws. Ratio 25:1.
023 1 875 15006-008 Shaft coupling. complete 9-151
SEE FIG. 625-6246.001
024 1 875 15008-002 Key
4 x 4 x 20
025 2 875 15002-002 Cable gland with nut
031 1 - Encoder
Ordered separately
032 1 - Encoder
Ordered separately

References

Project No: 2/0702102LMW1 2011-08-18 9-147


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Limit switches box 289 5165-802, IPD

Figure 67. 6256245591

9-148 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Limit switches box 289 5165-802, IPD


Item Qty Unit Part number Description See
page
000 1 289 5165-802 Limit switches box
016 1 875 15003-024 Cover. complete
Incl. screws and sealing.
017 1 875 15003-002 Sealing
L = 1500 mm
018 4 2121 2034-457 Screw
M6S 8 x 35 -A2-70
019 4 2126 2034-118 Nut
M6M 8 - A2-70
020 4 2151 2027-164 Washer
BRB 8.4 x 16 -A2
021 4 2126 2432-118 Cap nut
MHM 8 -6 FZB
022 1 875 15012-009 Worm gear. complete
Incl. screws. Ratio 25:1.
023 1 875 15006-008 Shaft coupling. complete 9-151
SEE FIG. 625-6246.001
024 1 875 15008-002 Key
4 x 4 x 20
025 2 875 15002-002 Cable gland with nut
031 1 - Encoder
Ordered separately
032 1 - Encoder
Ordered separately

References

Project No: 2/0702102LMW1 2011-08-18 9-149


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Shaft coupling. complete 875 15006-008, IPD

Figure 68. 6256246001

9-150 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Shaft coupling. complete 875 15006-008, IPD


Item Qty Unit Part number Description See
page
000 1 875 15006-008 Shaft coupling. complete
001 3 875 15006-011 Screw for shaft coupling
002 3 2126 2636-116 Locking nut
NYLOC-M6M 6 -8 FZB

Project No: 2/0702102LMW1 2011-08-18 9-151


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Limit switches box. mount. 489 6415-801, IPD

Figure 69. 6256248001B

9-152 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Limit switches box. mount. 489 6415-801, IPD


Item Qty Unit Part number Description See
page
000 1 489 6415-801 Limit switches box. mount.
002 3 2122 2519-378 Screw
MSK6SS 6 x 40 -A4
003 3 2151 2027-156 Washer
BRB 6.7 x 14 -A2
004 3 2126 2034-116 Nut
NYLOC - M6M 6 -A4-80

Project No: 2/0702102LMW1 2011-08-18 9-153


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Jib mounting 388 8296-801, IPD

Figure 70. 6256275001B

9-154 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Jib mounting 388 8296-801, IPD


Item Qty Unit Part number Description See
page
000 1 388 8296-801 Jib mounting
001 16 388 7147-009 Screw
M6S 30 x 210 -10.9 spec.
002 16 490 3816-008 Washer

Project No: 2/0702102LMW1 2011-08-18 9-155


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Mounting wire lock jib top 390 3374-801, IPD

Figure 71. 6256404001

9-156 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Mounting wire lock jib top 390 3374-801, IPD


Item Qty Unit Part number Description See
page
000 1 390 3374-801 Mounting wire lock jib top
001 1 389 3943-001 Shaft
002 1 489 4345-003 Locking plate
003 2 489 5334-002 Lock washer
17 SSt
006 2 2121 2034-624 Screw
M6S 16 x 30 -A4-80

Project No: 2/0702102LMW1 2011-08-18 9-157


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Crane jib mounting 289 3334-801, IPD

Figure 72. 6256408084B

9-158 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Crane jib mounting 289 3334-801, IPD


Item Qty Unit Part number Description See
page
000 1 289 3334-801 Crane jib mounting
003 1 289 3335-801 Jib top mounting 9-
SEE FIG. 625-6244.043 1439-
143
004 1 390 3374-801 Mounting wire lock jib top 9-157
SEE FIG. 625-6404.001

References

Project No: 2/0702102LMW1 2011-08-18 9-159


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Wire sheave 489 6453-801, IPD

Figure 73. 6256422001A

9-160 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Wire sheave 489 6453-801, IPD


Item Qty Unit Part number Description See
page
000 1 489 6453-801 Wire sheave
001 2 2213 2570-300 Bearing
002 2 875 29011-002 Sealing
003 1 875 29011-003 Hub
004 1 875 29011-004 Spacer
005 2 875 29011-005 Cover
006 12 2121 2536-493 Screw
MLC6S 10x25 -8.8 FZB; DIN 7984
007 12 2154 2016-173 Washer
FBB 10.2 FZB; DIN 127B

Project No: 2/0702102LMW1 2011-08-18 9-161


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Crane top mounting 289 2715-801, IPD

Figure 74. 6256459034

9-162 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Crane top mounting 289 2715-801, IPD


Item Qty Unit Part number Description See
page
000 1 289 2715-801 Crane top mounting
001 11 489 6452-801 Wire sheave. c
002 4 390 2007-001 Cover
003 2 489 5691-001 Cover
004 12 2121 2032-628 Screw
M6S 16 x 40 -8.8 FZB; DIN 933
005 12 489 5334-002 Lock washer
006 4 389 1914-001 Spacer
007 4 389 1914-003 Spacer
008 2 289 0564-001 Shaft
009 11 2545 2110-003 Grease nipple
A-M 10 x 1 -A2-50

Project No: 2/0702102LMW1 2011-08-18 9-163


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Protective plate mount 390 7605-801, IPD

Figure 75. 6256459044

9-164 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Protective plate mount 390 7605-801, IPD


Item Qty Unit Part number Description See
page
000 1 390 7605-801 Protective plate mount
001 1 390 7606-001 Protective plate
002 6 2121 2034-542 Screw
M6S 12 x 50 A4 -80
003 6 2151 2054-178 Washer
TBRSUB 13 x 36 FZB
004 6 2126 2634-122 Locking nut
M6M 12 -A4 -80

Project No: 2/0702102LMW1 2011-08-18 9-165


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Cab mounting 289 2690-801, IPD

Figure 76. 6256540013A

9-166 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Cab mounting 289 2690-801, IPD


Item Qty Unit Part number Description See
page
000 1 289 2690-801 Cab mounting
001 1 189 3003-801 Cab assembly 9-169
SEE FIG. 625-6545.052
002 3 490 0038-001 Bracket
003 6 489 5161-001 Washer
004 6 2126 2634-130 Locking nut
M6M 30 -A4-80
005 6 2126 2034-130 Nut
M6M 30 -A4-80
006 3 489 5153-001 Washer
007 3 489 5154-002 Shaft
008 3 2151 2027-200 Washer
RB 26 X 45-A4
009 6 2114 2014-218 Split pin
SP 5 x 50 -A4
012 1 489 2844-001 Rubber moulding
L= 9 m

References

Project No: 2/0702102LMW1 2011-08-18 9-167


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Cab assembly 189 3003-801, IPD

Figure 77. 6256545052

9-168 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Cab assembly 189 3003-801, IPD


Item Qty Unit Part number Description See
page
000 1 189 3003-801 Cab assembly
001 1 289 2252-801 Cab cupola assembly 9- 0
SEE FIG. 625-6560.006
002 1 390 5296-801 Cab door assembly 9-173
SEE FIG. 625-6546.005
003 2 390 4053-801 Emergency door assy 9-171
SEE FIG. 625-6546.001
004 2 390 3773-801 Air condition mount 9- 0
SEE FIG. 624-2300.004
005 1 390 0191-801 Cover mounting 9-129
SEE FIG. 625-6169.003
006 1 289 0847-801 Windscreen washer 9-179
SEE FIG. 625-6561.004
007 2 1856 2141-801 Rubber
L= 3020 mm
008 1 390 5023-801 Safety wire
009 1 488 3152-801 Ventilator. c 9- 0
010 3 2121 2550-339 Screw
MC6S 5 x 40 -A4-80
011 3 2126 2034-114 Nut
M6M 5 -A4-80
012 3 2151 2027-146 Washer
RB 5.3 x 10 -A4
013 39 2121 2034-495 Screw
M6S 10 x 30 -A4-80
014 39 2126 2034-120 Nut
M6M 10 -A4-80
015 39 2151 2027-173 Washer
RB 10.5 x 20 -A4

References

Project No: 2/0702102LMW1 2011-08-18 9-169


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Emergency door assy 390 4053-801, IPD

Figure 78. 6256546001

9-170 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Emergency door assy 390 4053-801, IPD


Item Qty Unit Part number Description See
page
000 1 390 4053-801 Emergency door assy
001 1 390 4054-001 Window
002 2 389 1581-801 Handle
003 2 489 5392-801 Hinge
004 6 2121 2636-331 Screw
MFS 5 x 20 -A4-80
005 6 2126 2634-114 Locking nut
M6M 5 -A4 -80
006 6 2151 2027-146 Washer
BRB 5.3 x 10 -A4
007 1 489 2006-801 Eye bolt with wire
008 X 1236 2135-021 Sealing compound

Project No: 2/0702102LMW1 2011-08-18 9-171


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Cab door assembly 390 5296-801, IPD

Figure 79. 6256546005

9-172 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Cab door assembly 390 5296-801, IPD


Item Qty Unit Part number Description See
page
000 1 390 5296-801 Cab door assembly
001 1 287 8377-001 Door
002 1 388 7715-801 Door lock
003 1 1856 2141-006 Rubber moulding
L= 5310 mm

Project No: 2/0702102LMW1 2011-08-18 9-173


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Cab cupola assembly 289 2252-801, IPD

Figure 80. 6256560006A

9-174 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Cab cupola assembly 289 2252-801, IPD


Item Qty Unit Part number Description See
page
000 1 289 2252-801 Cab cupola assembly
001 1 189 2333-001 Cab cupola
002 1 387 6167-803 Slide window
003 1 388 0223-001 Glass
004 1 388 0145-002 Glass
005 1 388 0145-003 Glass
006 2 388 0145-004 Glass
007 1 289 2251-007 Rubber moulding
008 1 289 2251-008 Locking list
009 1 488 7400-001 Holder
010 4 488 7601-001 Holder
012 17 2126 2034-116 Nut
M6M 6 -A4-80
013 15 2121 2844-374 Screw
MVBF 6 x 30 -A4-80
015 X 1236 2273-001 Sealing
016 X 1236 2825-001 Sealing compound
017 1 388 9907-801 Anchor rail

Project No: 2/0702102LMW1 2011-08-18 9-175


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Windscreen cleaner 387 6227-802, IPD

Figure 81. 6256561001C

9-176 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Windscreen cleaner 387 6227-802, IPD


Item Qty Unit Part number Description See
page
000 1 387 6227-802 Windscreen cleaner
010 1 6179 2151-280 Wiper motor
011 1 387 6227-920 Mounting set
For shaft 20
012 1 387 6227-916 Mounting set
For shaft 16
030 1 6179 2153-700 Wiper blade
L = 700 mm
090 1 6179 2152-600 Wiper arm
L = 600 mm
101 2 2126 2032-118 Nut
M6M 8 -8 FZB
102 2 2154 2016-164 Spring washer
FBB 8.2 FZB

Project No: 2/0702102LMW1 2011-08-18 9-177


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Windscreen washer 289 0847-801, IPD

Figure 82. 6256561004B

9-178 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Windscreen washer 289 0847-801, IPD


Item Qty Unit Part number Description See
page
000 1 289 0847-801 Windscreen washer
001 1 489 4144-001 Triple jet
002 1 489 4145-001 Hose
003 1 489 4146-001 Clamp
004 1 490 0289-801 Wash tank with pump 9-181
005 18 2121 2034-366 Screw
M6S 6 x 12 -A4-80
006 25 2151 2027-156 Washer
BRB 6.7 x 14 -A2
007 x 1236 2121-005 Sealing cement
008 1 1865 2311-243 Hose
24/18 x 3-PVC L=9000 mm
009 1 2166 2058-004 Mounting base
010 21 2166 4127-264 Clamp
26/20-FZV
011 10 2529 2134-028 Hose clamp
19-28/9-C7W2
012 3 390 7776-801 Y-pipe
013 7 2124 2127-283 Tapping screw
RXS ST 3.5 x 16-A4

References

Project No: 2/0702102LMW1 2011-08-18 9-179


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Wash tank with pump 490 0289-801, IPD

Figure 83. 6256561010

9-180 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Wash tank with pump 490 0289-801, IPD


Item Qty Unit Part number Description See
page
000 1 490 0289-801 Wash tank with pump
001 1 490 0289-001 Tank
002 1 489 4147-002 Pump

Project No: 2/0702102LMW1 2011-08-18 9-181


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Ventilation with filter 289 0713-801, IPD

Figure 84. 6256625007B

9-182 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Ventilation with filter 289 0713-801, IPD


Item Qty Unit Part number Description See
page
000 1 289 0713-801 Ventilation with filter
001 1 287 9782-801 Fan cap
002 1 289 0714-801 Cap with filter 9-185
SEE FIG. 625-6625.008
003 1 387 2930-801 Electric motor
004 1 388 6652-801 Blowing fan
006 5 2121 2034-455 Screw
M6S 8 x 30 -A2-70
007 1 2121 2034-368 Screw
M6S 6 x 16 -A2-70; DIN 933
008 17 2126 2634-118 Locking nut
NYLOC-M6M 8 -A4-80
009 5 2151 2027-164 Washer
RB 8.4 x 16 A4
010 12 2151 2054-165 Washer
TBRSUB 8.4 x 26 - FZB
011 1 2166 2032-016 Cable inlet
014 1 2166 1901-120 Gland
015 1 2151 2054-156 Washer
TBRSUB 6.4 x 22 FZV

References

Project No: 2/0702102LMW1 2011-08-18 9-183


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Cap with filter 289 0714-801, IPD

Figure 85. 6256625008A

9-184 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Cap with filter 289 0714-801, IPD


Item Qty Unit Part number Description See
page
000 1 289 0714-801 Cap with filter
001 1 289 0715-801 Cap
002 1 289 0716-801 Cover
003 1 390 1591-801 Filter
004 1 390 1592-801 Filter
007 2 1856 2133-203 Rubber moulding
L = 600 mm
010 2 489 5392-801 Hinge
011 12 2121 2636-368 Screw
MFS 6 x 16 -A4-80
012 12 2126 2634-116 Locking nut
M6M 6 -A4-80
013 12 2151 2027-156 Washer
RB 6.7 x 14 -A4
014 2 2167 4276-801 Eccentric latch
015 10 2121 2615-293 Screw
MF6S 4 x 16 -A4-80
016 10 2126 2634-112 Locking nut
M6M 4 - A4 -80

Project No: 2/0702102LMW1 2011-08-18 9-185


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Ventilation fan 390 2115-801, IPD

Figure 86. 6256625014A

9-186 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Ventilation fan 390 2115-801, IPD


Item Qty Unit Part number Description See
page
000 1 390 2115-801 Ventilation fan
001 1 - Fan
002 1 - Motor

Project No: 2/0702102LMW1 2011-08-18 9-187


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Ventilation fan. mount 289 5306-801, IPD

Figure 87. 6256625024

9-188 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Ventilation fan. mount 289 5306-801, IPD


Item Qty Unit Part number Description See
page
000 1 289 5306-801 Ventilation fan. mount
001 1 288 0945-801 Tub for fan
002 1 390 0133-001 Grid plate
003 20 2126 2636-118 Locking nut
M6M 8 -8 FZB; DIN 982
004 20 2151 2058-165 Washer
TBRSB 8.4 x 26 FZB
005 XX 1236 2296-020 Seal strip
19 x 2. L = 5400 mm
006 8 2121 2032-459 Screw
M6S 8 x 40 -8.8 FZB
007 X - Ventilation fan
SEE TABLE OF CONTENTS SECTION 9.3

Project No: 2/0702102LMW1 2011-08-18 9-189


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Eccenter platform 189 6685-801, IPD

Figure 88. 6256710017

9-190 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Eccenter platform 189 6685-801, IPD


Item Qty Unit Part number Description See
page
000 1 189 6685-801 Eccenter platform
003 X - Slewing bearing mounting
SEE SLEW. SPEC. ECCENTER PLATFORM
004 3 391 0247-801 Slewing gear assembly set 9-47
SEE FIG. 625-3254.024
005 X - Slewing gear assembly
SEE TABLE OF CONTENTS SECTION 9.1
006 1 390 0191-801 Cover mounting 9-129
SEE FIG. 625-6169.003
017 2 388 5046-801 Hydraulic cylinder. c 9-201
SEE FIG. 625-4493
040 2 289 0713-801 Ventilation with filter 9-183
SEE FIG. 625-6625.007
064 1 390 1614-801 Cover assembly 9-131
SEE FIG. 625-6169.008

References

Project No: 2/0702102LMW1 2011-08-18 9-191


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Lifting block 390 1795-801, IPD

Figure 89. 6257015009

9-192 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Lifting block 390 1795-801, IPD


Item Qty Unit Part number Description See
page
000 1 390 1795-801 Lifting block
SWL 37.5 tonnes
001 1 875 12411-017 Swivel with hook. complete
Incl. safety latch kit.
002 1 875 12064-001 Safety latch kit
Incl. spring. screw. nut.
003 1 2545 2011-025 Grease nipple
M10 x 1; DIN 71412
004 1 875 12402-012 Shaft. complete
Incl. nut. split. pin. nipple.
005 1 2114 2014-258 Split pin
8 x 120; DIN 94
006 1 2545 2011-025 Grease nipple
M10 x 1; DIN 71412
007 1 875 12417-007 Crosslink
008 3 875 12402-013 Shaft. complete
Incl. nut. split. pin. nipple.
009 3 2114 2014-258 Split pin
8 x 120; DIN 94
010 3 2545 2011-025 Grease nipple
M10 x 1; DIN 71412
011 4 875 12073-004 Shackle
012 4 875 12070-013 Master link

Project No: 2/0702102LMW1 2011-08-18 9-193


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Jib welding 189 5834-801, IPD


Item Qty Unit Part number Description See
page
000 189 5834-801 Jib welding

References
1895834

Slewing bearing 289 3013-801, IPD


Item Qty Unit Part number Description See
page
000 289 3013-801 Slewing bearing

References
2893013

Slewing bearing 289 0717-801, IPD


Item Qty Unit Part number Description See
page
000 289 0717-801 Slewing bearing

References
2890717

Life line 388 0962-801, IPD


Item Qty Unit Part number Description See
page
000 388 0962-801 Life line

References
3880962801

Steel wire rope. see technical data 391 0244-803, IPD


Item Qty Unit Part number Description See
page
000 391 0244-803 Steel wire rope. see technical data

References
3910244803

Luffing wire rope. see tech. data 389 3676-802, IPD


Item Qty Unit Part number Description See
page
000 389 3676-802 Luffing wire rope. see tech. data

References
3893676802

9-194 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Slewing bearing yard mount 390 0662-801, IPD


Item Qty Unit Part number Description See
page
000 390 0662-801 Slewing bearing yard mount

References
3900662

Slewing bearing mounting 390 9704-801, IPD


Item Qty Unit Part number Description See
page
000 390 9704-801 Slewing bearing mounting

References
3909704

Slewing bearing mount. 390 0661-801, IPD


Item Qty Unit Part number Description See
page
000 390 0661-801 Slewing bearing mount.

References
3900661

Slewing bearing; yard mount. 390 9705-801, IPD


Item Qty Unit Part number Description See
page
000 390 9705-801 Slewing bearing; yard mount.

References
3909705

Mount. quick release link 489 6254-801, IPD


Item Qty Unit Part number Description See
page
000 489 6254-801 Mount. quick release link

References
4896254

Project No: 2/0702102LMW1 2011-08-18 9-195


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

9-196 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.3 MECHANICAL EQUIPMENT

Project No: 2/0702102LMW1 2011-08-18 9-197


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Filter unit 489 3735-801, IPD

Figure 90. 6257314014

9-198 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Filter unit 489 3735-801, IPD


Item Qty Unit Part number Description See
page
000 1 489 3735-801 Filter unit
SEE FIG. 625-7314.014
001 1 489 3104-801 Filter element 9- 0
002 2 - O-ring
Approx. 108
003 1 - O-ring
Approx. 114

References

Project No: 2/0702102LMW1 2011-08-18 9-199


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Hydraulic cylinder. c 388 5046-801, IPD

Figure 91. 6254493A

9-200 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Hydraulic cylinder. c 388 5046-801, IPD


Item Qty Unit Part number Description See
page
000 1 388 5046-801 Hydraulic cylinder. c
002 1 489 3549-801 Gasket set
003 1 2545 2031-003 Grease nipple
C M10 x 1; DIN 71412
004 1 2545 2011-025 Grease nipple
A-M10 x 1 FZB; DIN 71412

Project No: 2/0702102LMW1 2011-08-18 9-201


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Flushing valve 388 3579-801, IPD

Figure 92. 6257287C

9-202 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Flushing valve 388 3579-801, IPD


Item Qty Unit Part number Description See
page
000 1 388 3579-801 Flushing valve
001 1 489 3705-802 Gasket set
002 2 2152 2151-206 Seal ring
INCLUDED IN GASKET SET
003 2 2152 2118-406 O-ring
INCLUDED IN GASKET SET

Project No: 2/0702102LMW1 2011-08-18 9-203


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Unloading unit 388 3576-801, IPD

Figure 93. 6257291C

9-204 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Unloading unit 388 3576-801, IPD


Item Qty Unit Part number Description See
page
000 388 3576-801 Unloading unit
001 1 388 3575-001 Spring sleeve
CAN NOT BE SUPPLIED SEPARATELY
002 1 287 8772-001 Valve housing
CAN NOT BE SUPPLIED SEPARATELY
003 2 388 3574-001 Piston
CAN NOT BE SUPPLIED SEPARATELY
004 388 3576-005 Spring
CAN NOT BE SUPPLIED SEPARATELY
005 1 489 3061-001 Spring seat
CAN NOT BE SUPPLIED SEPARATLY
006 1 2152 2151-215 Seal ring
007 1 2522 4502-111 Plug
008 1 2522 4502-110 Plug
009 1 2522 4502-113 Plug

Project No: 2/0702102LMW1 2011-08-18 9-205


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Filter unit. inlet 188 0117-801, IPD

Figure 94. 6257314001B

9-206 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Filter unit. inlet 188 0117-801, IPD


Item Qty Unit Part number Description See
page
000 1 188 0117-801 Filter unit. inlet
001 1 389 1479-801 Block w check valves 9-229
SEE FIG. 625-7322.057
002 1 489 3731-801 Valve unit 9-231
SEE FIG. 625-7322.058
003 1 489 3732-801 Filter unit 9-217
SEE FIG. 625-7314.011
004 1 489 5647-801 Gasket set
FOR OLD FILTER DESIGN
005 1 489 5647-802 Gasket set
FOR NEW FILTER DESIGN

References

Project No: 2/0702102LMW1 2011-08-18 9-207


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Filter unit. outlet 188 0118-801, IPD

Figure 95. 6257314002C

9-208 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Filter unit. outlet 188 0118-801, IPD


Item Qty Unit Part number Description See
page
000 1 188 0118-801 Filter unit. outlet
001 1 489 3734-801 Valve unit 9-235
SEE FIG. 625-7322.073
002 1 - O-ring
INCLUDED IN GASKET SET
003 8 - Screw
UC6S 1/2 x 114
004 1 489 3735-801 Filter unit 9-199
SEE FIG. 625-7314.014
005 1 - Filter head
006 1 - Sealing
INCLUDED IN GASKET SET
007 1 489 3104-001 Filter element 9-218
008 1 - Filter cap
009 1 - O-ring
INCLUDED IN GASKET SET
010 1 - Drain plug
INCLUDED IN GASKET SET
011 1 389 1479-801 Block w check valves 9-229
SEE FIG. 625-7322.057
012 1 - O-ring
INCLUDED IN GASKET SET
013 4 - Screw
UC6S 1/2 x 89
014 1 489 5647-801 Gasket set
FOR OLD FILTER DESIGN
015 1 489 5647-802 Gasket set
FOR NEW FILTER DESIGN

References

Project No: 2/0702102LMW1 2011-08-18 9-209


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Filter 390 0005-801, IPD

Figure 96. 6257314004

9-210 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Filter 390 0005-801, IPD


Item Qty Unit Part number Description See
page
000 1 390 0005-801 Filter
ECCENTRIC PLATFORM
001 1 390 0005-001 Filter head
002 1 490 0003-801 Filter element 9-212
003 1 390 0005-003 Optical indicator
004 4 2121 2532-453 Screw
MC6S 8 x 25 -8.8 FZB
005 3 2152 2118-670 O-ring

References

Project No: 2/0702102LMW1 2011-08-18 9-211


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Filter element 490 0003-801, IPD


Item Qty Unit Part number Description See
page
000 490 0003-801 Filter element

References
4900003801

9-212 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Project No: 2/0702102LMW1 2011-08-18 9-213


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Filter unit 289 2766-801, IPD

Figure 97. 6257314009B

9-214 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Filter unit 289 2766-801, IPD


Item Qty Unit Part number Description See
page
000 1 289 2766-801 Filter unit
001 1 490 4149-801 Filter cartridge 9- 0
002 1 - O-ring
Approx. 25
003 2 - O-ring
Approx. 60
010 1 875 22001-001 Indicator
Visual; 2.5 bar

References

Project No: 2/0702102LMW1 2011-08-18 9-215


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Filter unit 489 3732-801, IPD

Figure 98. 6257314011

9-216 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Filter unit 489 3732-801, IPD


Item Qty Unit Part number Description See
page
000 1 489 3732-801 Filter unit
001 1 489 3732-001 Filter head
002 1 489 3732-002 Filter cap
003 1 489 3104-001 Filter element 9-
2189-
218
005 1 489 3732-003 Plug
006 1 489 3732-006 Plug
007 1 489 3732-007 O-ring
009 1 489 3732-009 O-ring
010 1 489 3732-010 Washer
011 1 489 3732-011 Spacer
012 1 489 3732-012 Screw
013 1 489 3732-013 Nut
014 1 489 3732-014 El-indicator
103 1 489 3104-001 Filter element 9-
2189-
218
106 1 489 3732-106 Plug
107 1 489 3732-107 O-ring
115 1 489 3732-115 El-indicator
117 1 489 3732-117 Filter head
118 1 489 3732-118 Filter cap

References

Project No: 2/0702102LMW1 2011-08-18 9-217


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Filter element 489 3104-001, IPD


Item Qty Unit Part number Description See
page
000 489 3104-001 Filter element

References
4893104001

9-218 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Project No: 2/0702102LMW1 2011-08-18 9-219


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Direction valve 288 2553-801, IPD

Figure 99. 6257322014

9-220 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Direction valve 288 2553-801, IPD


Item Qty Unit Part number Description See
page
000 1 288 2553-801 Direction valve
001 1 489 6335-801 Coil
002 1 489 6334-801 Gasket set

Project No: 2/0702102LMW1 2011-08-18 9-221


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Direction valve 288 2552-801, IPD

Figure 100. 6257322015

9-222 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Direction valve 288 2552-801, IPD


Item Qty Unit Part number Description See
page
000 1 288 2552-801 Direction valve
001 2 489 6335-801 Coil
002 1 489 6334-801 Gasket set

Project No: 2/0702102LMW1 2011-08-18 9-223


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Direction valve 388 5114-801, IPD

Figure 101. 6257322016

9-224 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Direction valve 388 5114-801, IPD


Item Qty Unit Part number Description See
page
001 1 388 5114-801 Direction valve
002 1 488 9913-801 Gasket set

Project No: 2/0702102LMW1 2011-08-18 9-225


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Pressure relief valve 388 6384-801, IPD

Figure 102. 6257322035

9-226 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Pressure relief valve 388 6384-801, IPD


Item Qty Unit Part number Description See
page
001 1 388 6384-801 Pressure relief valve
002 1 489 4605-801 Gasket set

Project No: 2/0702102LMW1 2011-08-18 9-227


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Block w check valves 389 1479-801, IPD

Figure 103. 6257322057

9-228 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Block w check valves 389 1479-801, IPD


Item Qty Unit Part number Description See
page
000 1 389 1479-801 Block w check valves
001 1 389 1479-001 Block
002 2 389 1479-002 Cover
003 1 389 1479-003 Ring
004 1 389 1673-801 Check valve
0.2 bar
005 1 389 1673-802 Check valve
7 bar
006 4 - Screw
UC6S 1/2 x 1 1/2
007 4 - Screw
UC6S 1/2 x 7 1/2
008 1 2152 2118-748 O-ring

Project No: 2/0702102LMW1 2011-08-18 9-229


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Valve unit 489 3731-801, IPD

Figure 104. 6257322058

9-230 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Valve unit 489 3731-801, IPD


Item Qty Unit Part number Description See
page
000 1 489 3731-801 Valve unit
001 1 489 3731-001 Valve housing
002 1 489 3731-002 Cover
003 1 489 3731-003 Cartridge
004 1 489 3731-004 O-ring
005 2 489 3731-005 O-ring
006 1 489 3731-006 O-ring
007 1 489 3731-007 O-ring
008 4 489 3731-008 Support ring
009 1 489 3731-009 Support ring
010 1 489 3731-010 Spring guide
011 1 489 3731-011 Nut
SEAL LOCK.
012 1 489 3731-012 Screw
013 1 489 3731-013 Screw

Project No: 2/0702102LMW1 2011-08-18 9-231


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Direction valve 390 9490-801, IPD

Figure 105. 6257322064

9-232 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Direction valve 390 9490-801, IPD


Item Qty Unit Part number Description See
page
000 1 390 9490-801 Direction valve
001 1 490 5708-801 Gasket set

Project No: 2/0702102LMW1 2011-08-18 9-233


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Valve unit 489 3734-801, IPD

Figure 106. 6257322073

9-234 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Valve unit 489 3734-801, IPD


Item Qty Unit Part number Description See
page
000 1 489 3734-801 Valve unit

Project No: 2/0702102LMW1 2011-08-18 9-235


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Filter - return line 287 9463-801, IPD

Figure 107. 6257335

9-236 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Filter - return line 287 9463-801, IPD


Item Qty Unit Part number Description See
page
000 1 287 9463-801 Filter
001 1 489 4436-801 Filter element 9-
2389-
2389-
238

References

Project No: 2/0702102LMW1 2011-08-18 9-237


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Filter element 489 4436-801, IPD


Item Qty Unit Part number Description See
page
000 489 4436-801 Filter element

References
4894436801

9-238 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Project No: 2/0702102LMW1 2011-08-18 9-239


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Pressure switch. c 387 7053-802, IPD

Figure 108. 6257443

9-240 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Pressure switch. c 387 7053-802, IPD


Item Qty Unit Part number Description See
page
000 1 387 7053-802 Pressure switch. c
001 1 2152 2151-204 Seal ring

Project No: 2/0702102LMW1 2011-08-18 9-241


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Flush and unloading unit 388 3580-801, IPD

Figure 109. 6257449B

9-242 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Flush and unloading unit 388 3580-801, IPD


Item Qty Unit Part number Description See
page
000 1 388 3580-801 Flush and unloading unit
001 1 388 3579-801 Flushing valve 9-203
SEE FIG 625-7287
002 1 388 3576-801 Unloading unit 9-205
SEE FIG 625-7291
003 4 2121 2541-497 Screw
MC63 10 x 35 -12.9
004 1 2521 2135-205 Coupling
005 1 2152 2151-194 Seal ring
INCLUDED IN GASKET SET
006 1 2152 2151-181 Seal ring
INCLUDED IN GASKET SET
007 1 489 3059-801 Check-restriction valve 9- 0
008 1 2528 2512-610 Coupling
009 1 2522 4506-191 Protective plug
010 1 489 3705-803 Gasket set

References

Project No: 2/0702102LMW1 2011-08-18 9-243


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Flush and unloading unit 388 3580-802, IPD

Figure 110. 6257456

9-244 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Flush and unloading unit 388 3580-802, IPD


Item Qty Unit Part number Description See
page
000 1 388 3580-802 Flush and unloading unit
001 1 388 3579-803 Flushing valve 9-247
SEE FIG. 625-7457
002 1 388 3576-802 Unloading unit 9-257
SEE FIG. 625-7802.005
003 4 2121 2541-497 Screw
MC63 10 x 35 -12.9
004 1 2521 2135-205 Coupling
005 1 2152 2151-194 Seal ring
INCLUDED IN GASKET SET
006 1 2152 2151-181 Seal ring
INCLUDED IN GASKET SET
007 1 489 3059-801 Check-restriction valve 9- 0
008 1 2528 2512-610 Coupling
009 1 2522 4506-191 Protective plug
010 1 489 3705-803 Gasket set

References

Project No: 2/0702102LMW1 2011-08-18 9-245


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Flushing valve 388 3579-803, IPD

Figure 111. 6257457

9-246 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Flushing valve 388 3579-803, IPD


Item Qty Unit Part number Description See
page
000 1 388 3579-803 Flushing valve
001 1 287 9480-001 Valve block
002 2 2152 2151-206 Seal ring
INCLUDED IN GASKET SET
003 2 2152 2118-406 O-ring
INCLUDED IN GASKET SET
004 1 - Plug
CANNOT BE ORDERED AS A SPARE PART
005 1 - Spring
CANNOT BE ORDERED AS A SPARE PART
006 1 - Spring seat
CANNOT BE ORDERED AS A SPARE PART
007 1 - Piston
CANNOT BE ORDERED AS A SPARE PART
008 1 - Spring seat
CANNOT BE ORDERED AS A SPARE PART
009 1 - Spring
CANNOT BE ORDERED AS A SPARE PART
010 1 - Spring sleeve
CANNOT BE ORDERED AS A SPARE PART

Project No: 2/0702102LMW1 2011-08-18 9-247


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Direction valve. c 287 8762-801, IPD

Figure 112. 6257458

9-248 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Direction valve. c 287 8762-801, IPD


Item Qty Unit Part number Description See
page
000 1 287 8762-801 Direction valve. c
001 1 287 8762-001 Direction valve 9- 0
002 1 287 8762-002 Direction valve 9- 0
003 1 489 2589-801 Gasket set

References

Project No: 2/0702102LMW1 2011-08-18 9-249


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Pressure reduce valve. c 287 6999-801, IPD

Figure 113. 6257459

9-250 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Pressure reduce valve. c 287 6999-801, IPD


Item Qty Unit Part number Description See
page
000 1 287 6999-801 Pressure reduce valve. c
001 1 287 6999-901 Pressure reduce valve
002 1 488 8218-801 Gasket set

Project No: 2/0702102LMW1 2011-08-18 9-251


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Direction valve 287 5950-801, IPD

Figure 114. 6257508C

9-252 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Direction valve 287 5950-801, IPD


Item Qty Unit Part number Description See
page
001 1 287 5950-801 Direction valve
002 1 489 3792-801 Gasket set
003 1 489 3795-801 Coil

Project No: 2/0702102LMW1 2011-08-18 9-253


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Unloading unit 388 3576-803, IPD

Figure 115. 6257802004

9-254 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Unloading unit 388 3576-803, IPD


Item Qty Unit Part number Description See
page
000 1 388 3576-803 Unloading unit
001 1 388 3575-001 Spring sleeve
CAN NOT BE SUPPLIED SEPARATELY
002 1 287 8772-001 Valve housing
CAN NOT BE SUPPLIED SEPARATELY
003 1 388 3574-001 Piston
CAN NOT BE SUPPLIED SEPATATELY
004 1 388 3576-005 Spring
CAN NOT BE SUPPLIED SEPARATELY
005 1 489 3061-001 Spring seat
CAN NOT BE SUPPLIED SEPARATELY
006 1 2152 2151-215 Seal ring
007 2 2522 4502-111 Plug
008 1 2522 4502-110 Plug
009 1 2521 2135-205 Coupling
010 1 2152 2151-194 Seal ring
011 1 2152 2151-181 Seal ring
012 1 489 3059-801 Check-restriction valve 9- 0
013 1 2528 2512-610 Coupling
014 1 2522 4506-191 Protective plug

References

Project No: 2/0702102LMW1 2011-08-18 9-255


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Unloading unit 388 3576-802, IPD

Figure 116. 6257802005

9-256 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Unloading unit 388 3576-802, IPD


Item Qty Unit Part number Description See
page
000 1 388 3576-802 Unloading unit
001 1 388 3575-001 Spring sleeve
CAN NOT BE SUPPLIED SEPARATELY
002 1 287 9479-001 Valve housing
CAN NOT BE SUPPLIED SEPARATELY
003 2 388 3574-001 Piston
CAN NOT BE SUPPLIED SEPARATELY
004 1 388 3576-005 Spring
CAN NOT BE SPPPLIED SEPARATELY
005 1 489 3061-001 Spring seat
CAN NOT BE SUPPLIED SEPARATELY
006 1 2152 2151-215 Seal ring
007 2 2522 4506-189 Plug
008 1 2522 4502-110 Plug
009 1 2522 4502-113 Plug
010 2 2152 2118-314 O-ring

Project No: 2/0702102LMW1 2011-08-18 9-257


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Flow regulator 488 9540-801, IPD

Figure 117. 6257812

9-258 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Flow regulator 488 9540-801, IPD


Item Qty Unit Part number Description See
page
000 1 488 9540-801 Flow regulator
001 1 488 9540-001 Valve body
002 1 488 9540-002 Piston
003 1 488 9540-003 Circlip
004 1 488 9540-004 Spring

Project No: 2/0702102LMW1 2011-08-18 9-259


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Accumulator 388 0362-801, IPD

Figure 118. 6257951003

9-260 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Accumulator 388 0362-801, IPD


Item Qty Unit Part number Description See
page
000 1 388 0362-801 Accumulator
Charge Press. 1.5 MPa (15 bar)
001 1 488 7888 Gasket set
Valid for old design
002 1 490 3956 Gasket set
Valid for new design

Project No: 2/0702102LMW1 2011-08-18 9-261


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Hydraulic hoses 625-7970G, IPD

Figure 119. 6257970G

9-262 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Hydraulic hoses 625-7970G, IPD


Item Qty Unit Part number Description See
page
000 0 - Hydraulic hoses

Hydraulic circuit diagram - 189 6572, Diagram

References
1896572

Project No: 2/0702102LMW1 2011-08-18 9-263


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Tubing oil cooler 189 5686-801, IPD


Item Qty Unit Part number Description See
page
000 189 5686-801 Tubing oil cooler

References
1895686

Hydr.inst.ecc platform 189 5685-801, IPD


Item Qty Unit Part number Description See
page
000 189 5685-801 Hydr.inst.ecc platform

References
1895685

Extra pressure sensor. holding 390 8913-801, IPD


Item Qty Unit Part number Description See
page
000 390 8913-801 Extra pressure sensor. holding

References
3908913

9-264 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.4 HYDRAULIC COMPONENTS

Project No: 2/0702102LMW1 2011-08-18 9-265


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

Power supply 324 0440-801, IPD

Figure 120. 6258562008A

9-266 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

Power supply 324 0440-801, IPD


Item Qty Unit Part number Description See
page
000 1 324 0440-801 Power supply
002 1 324 0500-801 Plinth
003 3 5672 4257-015 Fuse
15 A
004 3 5672 4214-120 Fuse
2A
005 1 324 0499-801 Transformer
006 1 314 3440-801 Rectifier plate
007 3 414 5842-001 Condensator
008 1 414 5468-020 Condensator
009 2 2121 2550-368 Screw
MC6S 6 x 16 -A4 -80
010 2 2126 2634-116 Locking nut
M6M 6 -A4 -80
011 2 5672 4214-140 Fuse
4A

Project No: 2/0702102LMW1 2011-08-18 9-267


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

Driver's desk 124 0429-801, IPD

Figure 121. 6258563018

9-268 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

Driver's desk 124 0429-801, IPD


Item Qty Unit Part number Description See
page
000 1 124 0429-801 Driver's desk
003 1 224 0192-801 Control panel 9-283
SEE FIG. 625-8597.015
004 1 414 6792-801 Controller 9- 0
SEE FIG. 625-8596
006 1 314 3980-801 Siren
007 1 314 4244-801 Cabin heater 9- 0
010 1 387 6227-802 Windscreen cleaner 9-177
SEE FIG. 625-6561.001
014 1 414 6713-801 Switch
021 2 5915 4262-002 Armature
60 W
022 1 5911 4145-060 Lamp bulb
220 V 60 W

References

Project No: 2/0702102LMW1 2011-08-18 9-269


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

El. inst. k-crane (angle encod 124 0633-801, IPD

Figure 122. 6258564007

9-270 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

El. inst. k-crane (angle encod 124 0633-801, IPD


Item Qty Unit Part number Description See
page
000 1 124 0633-801 El. inst. k-crane
098 5 5661 4125-511 Limit switch 9-140
100 1 5372 2448-105 Emergency stop
102 1 5381 4264-222 One-phase outlet
2-POL + J
106 4 5915 4315-001 Armature
2 x 18 W
107 8 5912 4102-020 Fluorescent tube
18 W
109 1 5375 4231-024 Switch
112 2 324 1408-801 Absolute encoder 9- 0
113 2 390 9849-801 Encoder mounting 9- 0
SEE FIG. 624-2180.010

References

Project No: 2/0702102LMW1 2011-08-18 9-271


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

El. inst. jib light crane 124 0392-801, IPD

Figure 123. 6258567028B

9-272 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

El. inst. jib light crane 124 0392-801, IPD


Item Qty Unit Part number Description See
page
000 1 124 0392-801 El. inst. jib light crane
001 1 5388 4121-003 Junction box
MA 4980D
002 1 2166 2051-821 Cable gland
PR 22.5
003 1 2166 2051-823 Cable gland
PR 22.5
004 2 2121 2550-370 Screw
MC6S 6 x 20 -A2-70
005 2 2126 2634-116 Locking nut
M6LM 6 - A2-70
006 4 2151 2027-156 Washer
BRB 6.7 x 14 -A2
008 1 1684 2126-402 Cable
L = 7.5 m
009 15 2166 2228-172 Strap

Project No: 2/0702102LMW1 2011-08-18 9-273


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

El. inst. jib light 124 0412-801, IPD

Figure 124. 6258567029A

9-274 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

El. inst. jib light 124 0412-801, IPD


Item Qty Unit Part number Description See
page
000 1 124 0412-801 El. inst. jib light
001 2 388 3252-801 Bracket
002 4 490 3843-001 Screw
004 2 5921 2141-101 Flood light
005 2 5911 4529-410 Halogen lamp
1000W
006 1 5388 4121-005 Junction box
MA 4981
007 2 2686 4426-204 Enlarging nipple
008 5 2166 2051-823 Cable gland
Pr 22.5
010 4 2121 2034-453 Screw
M6S 8 x 25 -A4-80
011 15 2126 2034-118 Nut
M6M 8 -A4-80
012 19 2126 2634-118 Locking nut
M6M 8 -A4-80
013 4 2126 2034-122 Nut
M6M 12 -A4 -80
014 19 2151 2027-164 Washer
RB 8.4 x 16 -A4
015 4 2151 2027-185 Washer
RB 17 x 30 -A4
016 12 2166 4127-154 Clamp
15/20 RF
017 1 2166 4127-224 Tube clip
22/20 RF
019 1 1686 2136-134 Cable
L= 35 m
020 1 1867 2004-170 Connector
021 1 1865 2384-170 Protective hose
L= 1.5 m

Project No: 2/0702102LMW1 2011-08-18 9-275


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

Controller. luffing/slewing 314 2006-802, IPD

Figure 125. 6258592C

9-276 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

Controller. luffing/slewing 314 2006-802, IPD


Item Qty Unit Part number Description See
page
000 1 314 2006-802 Controller. luffing/slewing
001 2 414 5396-801 Potentiometer with card
002 1 414 2081-801 Bellows with brace
SPARE PART NO: 662 0034-000

Project No: 2/0702102LMW1 2011-08-18 9-277


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

Controller. c 314 2765-801, IPD

Figure 126. 6258594

9-278 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

Controller. c 314 2765-801, IPD


Item Qty Unit Part number Description See
page
000 1 314 2765-801 Controller. c
001 2 414 5396-801 Potentiometer with card
002 1 414 2081-801 Bellows with brace
SPARE PART NO: 662 0034-000

Project No: 2/0702102LMW1 2011-08-18 9-279


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

Controller 414 6792-801, IPD

Figure 127. 6258596

9-280 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

Controller 414 6792-801, IPD


Item Qty Unit Part number Description See
page
000 1 414 6792-801 Controller
001 1 414 7054-001 Cover
002 1 314 2006-802 Controller. luffing/slewing 9-277
SEE FIG. 625-8592
003 1 2152 2067-018 Cover plate
004 1 2121 2550-331 Screw
MC6S 5 x 20 A4-80
005 2 2126 2634-114 Locking nut
M6M 5 -A4 -80
006 1 2151 2027-146 Washer
RB 5.3 x 10 -A4

References

Project No: 2/0702102LMW1 2011-08-18 9-281


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

Control panel (ct3) 224 0192-801, IPD

Figure 128. 6258597015C

9-282 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

Control panel (ct3) 224 0192-801, IPD


Item Qty Unit Part number Description See
page
000 1 224 0192-801 Control panel (ct3)
001 1 224 0206-001 Cover
004 1 424 0514-801 Switch
005 1 424 0469-801 Switch
006 1 414 4628-801 Switch
007 1 424 0515-801 Switch
008 1 414 6954-054 Sign with frame
009 1 414 6954-023 Sign with frame
010 1 414 6954-078 Sign with frame
011 1 414 6954-065 Sign with frame
012 1 414 6954-050 Sign with frame
013 1 414 6954-057 Sign with frame
014 1 414 6954-002 Sign with frame
015 1 414 6954-013 Sign with frame
016 1 414 6954-082 Sign with frame
017 1 414 6954-039 Sign with frame
018 1 414 6954-085 Sign with frame
019 1 414 6954-073 Sign with frame
020 1 414 6954-052 Sign with frame
021 1 414 6954-083 Sign with frame
022 1 414 6954-007 Sign with frame
023 1 414 6954-070 Sign with frame
024 1 414 1500-051 Sign
025 1 314 2765-801 Controller. c 9-
SEE FIG. 625-8594 2799-
279
028 2 5372 2207-001 Contact block
029 1 5372 2207-004 Contact block
030 2 5372 2206-003 Contact block
031 4 5372 2206-002 Contact block
032 3 5372 1909-101 Contact block
035 3 5372 2205-141 Push button
WHITE
036 1 5372 2205-121 Push button
YELLOW
037 1 5298 2070-101 Pilot lamp
038 1 5298 2070-104 Pilot lamp
039 6 5298 2070-100 Pilot lamp
044 1 5375 2201-102 Switch
045 3 5375 2201-100 Switch
048 1 5372 2203-001 Push button
050 1 5372 2202-101 Emergency stop
052 1 5372 2204-101 Push button
055 1 5672 4245-002 Circuit breaker
060 4 2152 2069-225 Blanking plug
061 1 2152 2067-018 Cover plate
062 1 2121 2550-331 Screw
MC6S 5 x 20 -A2-70
064 2 2126 2634-114 Locking nut

Project No: 2/0702102LMW1 2011-08-18 9-283


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

Item Qty Unit Part number Description See


page
M6LM 5 - A2-70
066 1 2151 2027-146 Washer
BRB 5.3 x 10 -A2

References

9-284 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

Project No: 2/0702102LMW1 2011-08-18 9-285


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

Electric cabinet ct1 224 0309-801, IPD

Figure 129. 6258598051

9-286 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

Electric cabinet ct1 224 0309-801, IPD


Item Qty Unit Part number Description See
page
000 1 224 0309-801 Electric cabinet ct1
001 1 224 0182-801 Cabinet basic
003 1 324 0481-801 Transformer 1-phase
004 1 324 0439-801 Transformer 1-phase
006 1 224 0181-801 Plinth
007 1 324 0440-801 Power supply 9-267
008 1 414 1941-801 Thermistor
009 1 5375 2200-100 Switch
010 1 5372 2016-006 Contact block
011 1 5639 4161-204 Impulse relay
012 1 5639 4161-202 Impulse relay
013 1 2638 3101-288 Copper braid
014 1 2638 3101-352 Copper braid
015 1 2638 3101-480 Copper braid
040 6 2669 4160-015 End holder
044 4 5218 3107-111 Auxiliary contact
046 2 5218 3111-101 Auxiliary contact
047 3 5354 4130-220 Contactor relay
048 2 5354 4130-400 Contactor relay
054 1 5340 2010-103 Circuit breaker
058 3 5349 2001-106 Connector
062 1 5349 2010-106 Protection
070 7 5354 4137-501 Auxiliary contact block
071 7 5354 4137-510 Auxiliary contact block
074 5 5354 4273-009 Contactor
075 2 5354 4273-065 Contactor
080 1 5372 1960-101 Emergency stop
081 1 5697 4336-120 Ammeter
082 1 5381 4280-001 Electrical outlet
083 1 5572 4105-250 Motor switch
084 4 5572 4105-400 Motor switch
086 2 5572 4103-150 Motor switch
090 1 5591 2154-501 Starter
092 2 5632 4209-002 Time relay
093 1 5632 4209-004 Time relay
097 1 5638 1000-230 Safety relay
099 1 7635 4113-200 Thermostat
100 1 424 0523-001 Steering
101 1 5349 2020-102 Door handle
103 1 5692 4740-024 Hour meter
105 1 2663 4660-004 Connection plinth
106 1 2611 3109-105 Collector rail
108 3 2647 4120-100 Clamp
119 1 4762 4109-120 Transformer
122 1 5672 4248-006 Circuit breaker
123 1 5672 4248-106 Circuit breaker

References

Project No: 2/0702102LMW1 2011-08-18 9-287


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

9-288 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

Project No: 2/0702102LMW1 2011-08-18 9-289


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

Cabinet ct11 224 0306-801, IPD

Figure 130. 6258598052A

9-290 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

Cabinet ct11 224 0306-801, IPD


Item Qty Unit Part number Description See
page
000 1 224 0306-801 Cabinet ct11
001 1 224 0307-801 Casing
003 1 324 1165-801 Transformer 1-phase
004 1 324 1414-801 Plinth
042 2 2166 1903-150 Cable gland
048 1 2166 2304-604 Cable pit
L = 1960
052 1 2611 3109-103 Collector rail
054 3 2641 2101-105 Cable terminal
055 1 2641 2101-355 Cable terminal
056 6 2641 2101-505 Cable terminal
059 1 2647 4180-101 Earth plinth
061 1 2663 4660-001 Connection plinth
063 6 2669 4160-015 End holder
068 1 5354 4137-182 Auxiliary contact
069 3 5218 3107-111 Auxiliary contact
071 1 5237 4150-250 Flange
072 2 5237 4190-035 Flange
073 1 5239 2105-210 Gasket
075 1 5340 2011-201 Circuit breaker
077 6 5349 2002-102 Connection
078 2 5349 2011-102 Protection
079 1 5349 2021-101 Door handle
081 1 5354 4130-220 Contactor relay
083 3 5354 4273-009 Contactor
084 1 5354 4273-147 Contactor
AF 145
086 1 5372 1960-101 Emergency stop
088 3 5572 4105-400 Motor switch
090 1 5627 4217-135 Overload relay
092 1 5632 4209-002 Time relay
093 1 5632 4209-003 Time relay
095 1 5672 4248-002 Circuit breaker
096 1 5672 4248-003 Circuit breaker
098 1 5692 4740-220 Hour meter

Project No: 2/0702102LMW1 2011-08-18 9-291


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

Relay card with leds 324 0089-801, IPD

Figure 131. 6258599020

9-292 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

Relay card with leds 324 0089-801, IPD


Item Qty Unit Part number Description See
page
000 1 324 0089-801 Relay card with leds
006 4 414 4667-007 Spacer
007 4 2121 2254-220 Screw
MCS 3 x 6 -5.8 FZB
008 4 2126 2636-110 Locking nut
NYLOC-M6M 3 -8 FZB
009 4 2154 2022-124 Washer
AZ 3.2 FZB

Project No: 2/0702102LMW1 2011-08-18 9-293


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

Electronic cabinet ct2 (mb) 324 1716-801, IPD

Figure 132. 6258600016

9-294 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

Electronic cabinet ct2 (mb) 324 1716-801, IPD


Item Qty Unit Part number Description See
page
000 1 324 1716-801 Electronic cabinet ct2 (mb)
006 2 414 5351-801 Heater
008 6 - Mpc-card
SEE TABLE OF CONTENTS SECTION 9.5
009 1 - Memory card
ORDERING NO 314 3605-801 6250 XXXX
010 1 314 3713-802 Angle encoder card aic 9- 0
011 1 324 0089-801 Relay card with leds 9-293
SEE FIG. 625-8599.020
012 1 314 3712-802 Communication card cic 9- 0

References

Project No: 2/0702102LMW1 2011-08-18 9-295


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

Electric motor 289 3657-801, IPD

Figure 133. 6258635002B

9-296 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

Electric motor 289 3657-801, IPD


Item Qty Unit Part number Description See
page
000 1 289 3657-801 Electric motor
011 1 - Flange
021 4 2121 2032-540 Screw
M6S 12 x 40 -8.8 FZB; DIN 933
022 8 2151 2022-178 Washer
BRB 13 x 24 FZB
023 4 2126 2636-122 Locking nut
M6M 12 -8 FZB
031 2 2183 2022-122 Lifting eye bolt
M12; DIN 580
032 2 2151 2022-178 Washer
BRB 13 x 24 FZB
033 2 2126 2636-122 Locking nut
M6M 12 -8 FZB

Project No: 2/0702102LMW1 2011-08-18 9-297


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

Slipring unit 324 1426-801, IPD

Figure 134. 6258750018A

9-298 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

Slipring unit 324 1426-801, IPD


Item Qty Unit Part number Description See
page
000 1 324 1426-801 Slipring unit
026 6 875 17201-002 Power brush. complete
400 A
027 2 875 17201-001 Power brush. complete
400 A. earth
039 60 875 17203-001 Holder
040 60 875 17202-001 Signal brush. complete
20 A
041 4 875 17203-002 Holder. end
059 1 875 17205-001 Rubber bellow
072 1 875 17205-002 Clamp

Project No: 2/0702102LMW1 2011-08-18 9-299


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

Slipring unit 324 1427-801, IPD

Figure 135. 6258750019

9-300 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

Slipring unit 324 1427-801, IPD


Item Qty Unit Part number Description See
page
000 1 324 1427-801 Slipring unit
006 2 875 17205-001 Rubber bellow
037 6 875 17201-007 Power brush. complete
80 A
043 2 875 17201-004 Power brush. complete
400 A. earth
044 30 875 17203-001 Holder
045 30 875 17202-003 Signal brush. complete
20 A
048 6 875 17201-003 Power brush. complete
400 A
049 2 875 17203-002 Holder. end
072 2 875 17205-002 Clamp

Project No: 2/0702102LMW1 2011-08-18 9-301


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

El.inst.cabin k-crane 124 0382-801, IPD


Item Qty Unit Part number Description See
page
000 124 0382-801 El.inst.cabin k-crane

References
1240382

El.inst.cabin (eccenter) 124 0555-801, IPD


Item Qty Unit Part number Description See
page
000 124 0555-801 El.inst.cabin (eccenter)

References
1240555

El. inst main motor 324 0832-801, IPD


Item Qty Unit Part number Description See
page
000 324 0832-801 El. inst main motor

References
3240832

Inst. power/cable connection 324 1604-801, IPD


Item Qty Unit Part number Description See
page
000 324 1604-801 Inst. power/cable connection

References
3241604

Electric system specification - 1000009122, Diagram

References
1000009122

9-302 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.5 ELECTRICAL COMPONENTS

Project No: 2/0702102LMW1 2011-08-18 9-303


Valid for: 62507582
9 SPARE PARTS > 9.7 EXTRA EQUIPMENT

Encoder mounting 390 9849-801, IPD

Figure 136. 6242180010

9-304 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.7 EXTRA EQUIPMENT

Encoder mounting 390 9849-801, IPD


Item Qty Unit Part number Description See
page
000 1 390 9849-801 Encoder mounting
001 1 490 4982-001 Torque arm
002 3 2121 2550-220 Screw
MC6S 3 x 6 -A2-70

Project No: 2/0702102LMW1 2011-08-18 9-305


Valid for: 62507582
9 SPARE PARTS > 9.7 EXTRA EQUIPMENT

Air condition 288 1085-801, IPD

Figure 137. 6242300001A

9-306 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.7 EXTRA EQUIPMENT

Air condition 288 1085-801, IPD


Item Qty Unit Part number Description See
page
000 1 288 1085-801 Air condition
001 1 288 1085-001 Cover
002 1 288 1085-002 Machine housing
003 1 288 1085-003 Evaporator housing
004 1 288 1085-004 Reciever
005 2 288 1085-005 Condenser
006 1 288 1085-006 Compressor
007 1 288 1085-007 Filter drier
008 2 288 1085-008 Condenser fan
009 1 288 1085-009 Evaporator
010 1 288 1085-010 Heating element
011 1 288 1085-011 Overheating sensor
012 2 288 1085-012 Evaporator fan
013 1 288 1085-013 Sight glass
014 1 288 1085-014 Expansion valve
015 1 288 1085-015 Starting device
016 1 288 1085-016 Thermostat
017 1 288 1085-017 Function selector
018 1 288 1085-018 Pilot lamp compressor
019 1 288 1085-019 Pilot lamp heating element
020 1 288 1085-020 Compressor contactor
021 1 288 1085-021 Aux. relay dehum.
Also order item 022.
022 1 1223806 Socket for relay
Also order item 021.

Project No: 2/0702102LMW1 2011-08-18 9-307


Valid for: 62507582
9 SPARE PARTS > 9.7 EXTRA EQUIPMENT

Filter box assy. 289 1034-801, IPD

Figure 138. 6242300003

9-308 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.7 EXTRA EQUIPMENT

Filter box assy. 289 1034-801, IPD


Item Qty Unit Part number Description See
page
000 1 289 1034-801 Filter box assy.
FOR AIR CONDITION
001 1 390 1434-801 Filter box
002 1 390 1433-801 Cover
003 1 490 3135-801 Lock detail
004 1 390 1432-801 Filter casette
005 2 2121 2636-325 Screw
MFS 5 x 10 -A4-80
006 2 2126 2634-114 Locking nut
M6M 5 -A4 -80

Project No: 2/0702102LMW1 2011-08-18 9-309


Valid for: 62507582
9 SPARE PARTS > 9.7 EXTRA EQUIPMENT

Air condition mount 390 3773-801, IPD

Figure 139. 6242300004B

9-310 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.7 EXTRA EQUIPMENT

Air condition mount 390 3773-801, IPD


Item Qty Unit Part number Description See
page
000 1 390 3773-801 Air condition mount
001 1 288 1085-801 Air condition 9- 0
002 10 2126 2034-118 Nut
M6M 8 -A4 -80
003 10 2151 2027-164 Washer
RB 8.4 x 16 -A4
004 2 390 3773-004 Hose
005 2 2529 2134-028 Hose clamp
19-28/9-C7 W2
006 X 1236 2825-001 Sealing compound
008 X 1236 2296-020 Seal strip
20 x 2

References

Project No: 2/0702102LMW1 2011-08-18 9-311


Valid for: 62507582
9 SPARE PARTS > 9.7 EXTRA EQUIPMENT

Pump set for oil replacement 490 4592-801, IPD

Figure 140. 6242479002A

9-312 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.7 EXTRA EQUIPMENT

Pump set for oil replacement 490 4592-801, IPD


Item Qty Unit Part number Description See
page
000 1 490 4592-801 Pump set for oil replacement
001 1 289 3169-801 Pump motor unit
002 1 389 1298-300 Hydraulic hose
003 1 2515 6046-XXX Hydraulic hose
L = 15 m
006 1 2528 2512-628 Coupling
007 X - Quick coupling
EXISTING COUPLING IN CRANE
008 1 2529 2458-116 Quick coupling
G 1"
009 1 1686 2136-134 Cable
L = 10 m
010 1 5381 4338-344 Plug
012 1 490 4592-012 Bottom
013 1 490 4592-013 Cover
014 1 490 4592-014 Frame

Project No: 2/0702102LMW1 2011-08-18 9-313


Valid for: 62507582
9 SPARE PARTS > 9.7 EXTRA EQUIPMENT

Emergency pump unit 189 0694-801, IPD

Figure 141. 6242490A

9-314 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.7 EXTRA EQUIPMENT

Emergency pump unit 189 0694-801, IPD


Item Qty Unit Part number Description See
page
000 1 189 0694-801 Emergency pump unit
001 1 189 0881-801 Emergency pump
002 2 390 1275-801 Restriction unit
003 2 489 5663-001 Bushing
004 2 2121 2033-463 Screw
M6S 8 x 60 H -8.8 FZB
005 1 2515 6243-050 Hydraulic hose
L = 500 mm
006 2 2515 6043-250 Hydraulic hose
L = 2500 mm
007 1 2515 6246-080 Hydraulic hose
L = 800 mm
008 1 2522 2170-150 Plug
009 2 2528 2512-617 Coupling
010 1 2528 2512-628 Coupling
011 1 2528 3633-215 Coupling
012 1 2528 4512-615 Pipe coupling
013 1 2528 4512-617 Pipe coupling
014 2 2529 2458-111 Quick coupling
G 3/8"
015 1 2529 2458-116 Quick coupling
G 1"

Project No: 2/0702102LMW1 2011-08-18 9-315


Valid for: 62507582
9 SPARE PARTS > 9.7 EXTRA EQUIPMENT

Hand pump assembly 388 3146-802, IPD

Figure 142. 6242491A

9-316 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.7 EXTRA EQUIPMENT

Hand pump assembly 388 3146-802, IPD


Item Qty Unit Part number Description See
page
000 1 388 3146-802 Hand pump assembly
001 1 388 3147-801 Hand pump
002 2 2515 8211-140 Hydraulic hose
003 1 388 3146-003 Coupling
004 1 388 3146-004 Manometer
005 3 488 7824-003 Nipple
006 2 2528 4561-610 Coupling
007 3 2152 2151-181 Seal ring
009 1 2169 4165-150 Chapel strop
011 2 489 2566-801 Nipple
Manometer connection.

Project No: 2/0702102LMW1 2011-08-18 9-317


Valid for: 62507582
9 SPARE PARTS > 9.7 EXTRA EQUIPMENT

El. inst. cooling winch (crane 124 0394-801, IPD


Item Qty Unit Part number Description See
page
000 124 0394-801 El. inst. cooling winch (crane

References
1240394

El. inst. deck light (cabin) 124 0395-801, IPD


Item Qty Unit Part number Description See
page
000 124 0395-801 El. inst. deck light (cabin)

References
1240395

El. inst. deck light (crane house) 124 0413-801, IPD


Item Qty Unit Part number Description See
page
000 124 0413-801 El. inst. deck light (crane house)

References
1240413

El. inst. deck light (crane ho 124 0414-801, IPD


Item Qty Unit Part number Description See
page
000 124 0414-801 El. inst. deck light (crane ho

References
1240414

El.inst circuit slew gears (crane) 124 0499-801, IPD


Item Qty Unit Part number Description See
page
000 124 0499-801 El.inst circuit slew gears (crane)

References
1240499

El.inst.eccenter platform 124 0584-801, IPD


Item Qty Unit Part number Description See
page
000 124 0584-801 El.inst.eccenter platform

References
1240584

9-318 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.7 EXTRA EQUIPMENT

El.inst.force/close (crane) 124 0585-801, IPD


Item Qty Unit Part number Description See
page
000 124 0585-801 El.inst.force/close (crane)

References
1240585

El inst logging computer (cab) 124 0612-801, IPD


Item Qty Unit Part number Description See
page
000 124 0612-801 El inst logging computer (cab)

References
1240612

El inst logg. computer (crane) 124 0635-801, IPD


Item Qty Unit Part number Description See
page
000 124 0635-801 El inst logg. computer (crane)

References
1240635

Addition el inst. ecc platf. 124 0674-801, IPD


Item Qty Unit Part number Description See
page
000 124 0674-801 Addition el inst. ecc platf.

References
1240674

Mount. impuls unit ecc. platfo 189 0567-801, IPD


Item Qty Unit Part number Description See
page
000 189 0567-801 Mount. impuls unit ecc. platfo

References
1890567

Sound isolation cabin 189 3779-801, IPD


Item Qty Unit Part number Description See
page
000 189 3779-801 Sound isolation cabin

References
1893779

Project No: 2/0702102LMW1 2011-08-18 9-319


Valid for: 62507582
9 SPARE PARTS > 9.7 EXTRA EQUIPMENT

El. inst. cooling winch (cabinet) 224 0193-801, IPD


Item Qty Unit Part number Description See
page
000 224 0193-801 El. inst. cooling winch (cabinet)

References
2240193

El.inst.slew.gears.cabinet ct1 224 0253-801, IPD


Item Qty Unit Part number Description See
page
000 224 0253-801 El.inst.slew.gears.cabinet ct1

References
2240253

El.inst.logging computer.cabin 224 0257-801, IPD


Item Qty Unit Part number Description See
page
000 224 0257-801 El.inst.logging computer.cabin

References
2240257

El.inst.parking lock eec. (ct1) 224 0313-801, IPD


Item Qty Unit Part number Description See
page
000 224 0313-801 El.inst.parking lock eec. (ct1)

References
2240313

Oil circulation. slewing gear 289 3837-801, IPD


Item Qty Unit Part number Description See
page
000 289 3837-801 Oil circulation. slewing gear

References
2893837

El.inst.force closed (cabin) 324 1428-801, IPD


Item Qty Unit Part number Description See
page
000 324 1428-801 El.inst.force closed (cabin)

References
3241428

9-320 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
9 SPARE PARTS > 9.7 EXTRA EQUIPMENT

El.inst.auto open/close (cabin) 324 1432-801, IPD


Item Qty Unit Part number Description See
page
000 324 1432-801 El.inst.auto open/close (cabin)

References
3241432

Operation box ct4 (eccenter) 324 1433-801, IPD


Item Qty Unit Part number Description See
page
000 324 1433-801 Operation box ct4 (eccenter)

References
3241433

El.inst.logging computer (cabinet ct2) 324 1564-801, IPD


Item Qty Unit Part number Description See
page
000 324 1564-801 El.inst.logging computer (cabinet ct2)

References
3241564

Display 5730 1001-101, IPD


Item Qty Unit Part number Description See
page
000 5730 1001-101 Display

References
57301001101

Project No: 2/0702102LMW1 2011-08-18 9-321


Valid for: 62507582
9 SPARE PARTS > 9.7 EXTRA EQUIPMENT

9-322 2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
Alphabetical spare part index
Description Article No Page
6.000 e......................................................... 6.000 E..................... ................................................................9-1
A
Absolute encoder......................................... 324 1408-801........................................................................9-271
Accumulator................................................. 388 0362-801........................................................................9-261
Addition el inst. ecc platf.............................. 124 0674-801........................................................................9-319
Air condition................................................. 288 1085-801.............................................................9-307, 9-311
Air condition mount...................................... 390 3773-801.............................................................9-311, 9-169
Air filter with dipstick.................................... 389 2828-801.............................................................9-115, 9-117
Ammeter...................................................... 5697 4336-120......................................................................9-287
Anchor rail.................................................... 388 9907-801........................................................................9-175
Angle encoder card aic................................ 314 3713-802........................................................................9-295
Armature...................................................... 5915 4262-002......................................................................9-269
Armature...................................................... 5915 4315-001......................................................................9-271
Aux. relay dehum......................................... 288 1085-021........................................................................9-307
Auxiliary contact........................................... 5218 3107-111...........................................................9-287, 9-291
Auxiliary contact........................................... 5218 3111-101......................................................................9-287
Auxiliary contact........................................... 5354 4137-182......................................................................9-291
Auxiliary contact block................................. 5354 4137-501......................................................................9-287
Auxiliary contact block................................. 5354 4137-510......................................................................9-287
B
Ball valve...................................................... 2541 4130-032......................................................................9-115
Ball valve...................................................... 2541 4130-040......................................................................9-115
Band roller bearing. complete...................... 875 13029-022..........................................................................9-9
Bearing......................................................... 875 13011-009..........................................................................9-6
Bearing......................................................... 875 13011-033..........................................................................9-9
Bearing......................................................... 875 13011-010...............................................................9-11, 9-13
Bearing......................................................... 875 13011-011...............................................................9-11, 9-13
Bearing......................................................... 875 21404-001........................................................................9-73
Bearing......................................................... 875 13011-025........................................................................9-19
Bearing......................................................... 489 3646-801........................................................................9-137
Bearing......................................................... 875 13011-004........................................................................9-31
Bearing......................................................... 875 13011-001...............................................................9-51, 9-55
Bearing......................................................... 2213 2570-300......................................................................9-161
Bearing house.............................................. 288 0460-001........................................................................9-137
Bell house.................................................... 389 4328-001..........................................................................9-71
Bell housing................................................. 187 9744-002..........................................................................9-65
Bell housing................................................. 189 4717-002..........................................................................9-67
Bellows with brace....................................... 414 2081-801.............................................................9-277, 9-279
Blanking plug............................................... 2152 2069-225......................................................................9-283
Block............................................................ 389 1479-001........................................................................9-229
Block w check valves................................... 389 1479-801................................................. 9-207, 9-209, 9-229
Blowing fan.................................................. 388 6652-801........................................................................9-183
Bottom.......................................................... 490 4592-012........................................................................9-313

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
Description Article No Page
Brace............................................................ 288 0268-801........................................................................9-139
Bracket......................................................... 187 9744-004..........................................................................9-65
Bracket......................................................... 388 3252-801........................................................................9-275
Bracket......................................................... 490 0068-001........................................................................9-133
Bracket......................................................... 390 7698-001........................................................................9-109
Bracket......................................................... 490 0038-001........................................................................9-167
Bracket oil cooler......................................... 390 0047-801........................................................................9-107
Bushing........................................................ 875 13037-004..........................................................................9-9
Bushing........................................................ 875 13037-012..........................................................................9-9
Bushing........................................................ 875 13037-006..........................................................................9-9
Bushing........................................................ 489 3157-001..........................................................................9-69
Bushing........................................................ 489 5663-001........................................................................9-315
Bushing........................................................ 490 4587-001........................................................................9-139
C
Cab assembly.............................................. 189 3003-801.............................................................9-167, 9-169
Cab cupola................................................... 189 2333-001........................................................................9-175
Cab cupola assembly................................... 289 2252-801.............................................................9-169, 9-175
Cab door assembly...................................... 390 5296-801.............................................................9-169, 9-173
Cab mounting............................................... 289 2690-801.............................................................9-119, 9-167
Cabin heater................................................ 314 4244-801........................................................................9-269
Cabinet basic............................................... 224 0182-801........................................................................9-287
Cabinet ct11................................................. 224 0306-801........................................................................9-291
Cable............................................................ 1684 2126-402......................................................................9-273
Cable............................................................ 1686 2136-134...........................................................9-275, 9-313
Cable fixing.................................................. 875 13017-002..........................................................................9-5
Cable fixing.................................................. 875 13017-012........................................................................9-29
Cable gland.................................................. 2166 2051-821......................................................................9-273
Cable gland.................................................. 2166 2051-823...........................................................9-273, 9-275
Cable gland.................................................. 2166 1903-150......................................................................9-291
Cable gland with nut.................................... 875 15002-002............................................... 9-145, 9-147, 9-149
Cable inlet.................................................... 2166 2032-016......................................................................9-183
Cable pit....................................................... 2166 2304-604......................................................................9-291
Cable terminal.............................................. 2641 2101-105......................................................................9-291
Cable terminal.............................................. 2641 2101-355......................................................................9-291
Cable terminal.............................................. 2641 2101-505......................................................................9-291
Cam disc with arm. complete....................... 875 15017-003.................................... 9-145, 9-145, 9-147, 9-147
Cam disc with arm. complete....................... 875 15017-010......................................................................9-145
Cam disc with arm. complete....................... 875 15017-009.................................... 9-145, 9-145, 9-147, 9-147
Cam disc with arm. complete....................... 875 15017-008............................................... 9-145, 9-147, 9-147
Cap.............................................................. 289 0715-801........................................................................9-185
Cap nut........................................................ 2126 2432-118............................................... 9-145, 9-147, 9-149
Cap with filter............................................... 289 0714-801.............................................................9-183, 9-185
Cartridge...................................................... 489 3731-003........................................................................9-231
Casing.......................................................... 224 0307-801........................................................................9-291
Chapel strop................................................. 2169 4165-150......................................................................9-317
Check valve................................................. 389 1673-801........................................................................9-229

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
Description Article No Page
Check valve................................................. 389 1673-802........................................................................9-229
Check-restriction valve................................. 489 3059-801................................................. 9-243, 9-245, 9-255
Circlip........................................................... 875 13012-033...................................................................9-6, 9-9
Circlip........................................................... 875 13012-053..........................................................................9-9
Circlip........................................................... 875 13012-014...............................................................9-11, 9-13
Circlip........................................................... 875 13012-029...............................................................9-11, 9-13
Circlip........................................................... 875 13012-012...............................................................9-11, 9-13
Circlip........................................................... 2154 2431-150........................................................................9-71
Circlip........................................................... 875 21403-001........................................................................9-73
Circlip........................................................... 875 21403-002........................................................................9-73
Circlip........................................................... 875 21403-003........................................................................9-73
Circlip........................................................... 875 13012-004...............................................................9-15, 9-17
Circlip........................................................... 875 13012-003...............................................................9-15, 9-17
Circlip........................................................... 875 13012-034........................................................................9-19
Circlip........................................................... 875 13012-043........................................................................9-19
Circlip........................................................... 875 13012-005........................................................................9-19
Circlip........................................................... 875 13012-009........................................................................9-31
Circlip........................................................... 875 13012-008........................................................................9-31
Circlip........................................................... 875 13012-007........................................................................9-31
Circlip........................................................... 875 13012-001...............................................................9-51, 9-55
Circlip........................................................... 875 13012-002...............................................................9-51, 9-55
Circlip........................................................... 488 9540-003........................................................................9-259
Circuit breaker.............................................. 5672 4245-002......................................................................9-283
Circuit breaker.............................................. 5340 2010-103......................................................................9-287
Circuit breaker.............................................. 5672 4248-006......................................................................9-287
Circuit breaker.............................................. 5672 4248-106......................................................................9-287
Circuit breaker.............................................. 5340 2011-201......................................................................9-291
Circuit breaker.............................................. 5672 4248-002......................................................................9-291
Circuit breaker.............................................. 5672 4248-003......................................................................9-291
Clamp........................................................... 875 13016-002..........................................................................9-6
Clamp........................................................... 2166 4127-154......................................................................9-275
Clamp........................................................... 2647 4120-100......................................................................9-287
Clamp........................................................... 875 17205-002...........................................................9-299, 9-301
Clamp........................................................... 489 4146-001........................................................................9-179
Clamp........................................................... 2166 4127-264......................................................................9-179
Clevis pin..................................................... 390 0198-006........................................................................9-133
Clip............................................................... 489 3362-001........................................................................9-137
Coil............................................................... 489 6335-801.............................................................9-221, 9-223
Coil............................................................... 489 3795-801........................................................................9-253
Collector rail................................................. 2611 3109-105......................................................................9-287
Collector rail................................................. 2611 3109-103......................................................................9-291
Communication card cic............................... 314 3712-802........................................................................9-295
Compressor................................................. 288 1085-006........................................................................9-307
Compressor contactor.................................. 288 1085-020........................................................................9-307
Condensator................................................ 414 5842-001........................................................................9-267
Condensator................................................ 414 5468-020........................................................................9-267

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
Description Article No Page
Condenser................................................... 288 1085-005........................................................................9-307
Condenser fan............................................. 288 1085-008........................................................................9-307
Connection................................................... 5349 2002-102......................................................................9-291
Connection plinth......................................... 2663 4660-004......................................................................9-287
Connection plinth......................................... 2663 4660-001......................................................................9-291
Connection plug........................................... 5217 4198-302..................................................... 9-87, 9-89, 9-89
Connector.................................................... 1867 2004-170......................................................................9-275
Connector.................................................... 5349 2001-106......................................................................9-287
Contact block............................................... 5372 2207-001......................................................................9-283
Contact block............................................... 5372 2207-004......................................................................9-283
Contact block............................................... 5372 2206-003......................................................................9-283
Contact block............................................... 5372 2206-002......................................................................9-283
Contact block............................................... 5372 1909-101......................................................................9-283
Contact block............................................... 5372 2016-006......................................................................9-287
Contactor..................................................... 5354 4273-009...........................................................9-287, 9-291
Contactor..................................................... 5354 4273-065......................................................................9-287
Contactor..................................................... 5354 4273-147......................................................................9-291
Contactor relay............................................. 5354 4130-220...........................................................9-287, 9-291
Contactor relay ............................................ 5354 4130-400......................................................................9-287
Control panel................................................ 224 0192-801.............................................................9-269, 9-283
Controller..................................................... 414 6792-801.............................................................9-269, 9-281
Controller. c.................................................. 314 2765-801.............................................................9-279, 9-283
Controller. luffing/slewing............................. 314 2006-802.............................................................9-277, 9-281
Cooler element............................................. 287 6977-801........................................................................9-101
Cooler element............................................. 287 8764-801........................................................................9-105
Cooler element............................................. 288 0888-801........................................................................9-111
Cooling ass. winch gear............................... 189 3087-801........................................................................9-112
Copper braid................................................ 2638 3101-288......................................................................9-287
Copper braid................................................ 2638 3101-352......................................................................9-287
Copper braid................................................ 2638 3101-480......................................................................9-287
Coupling....................................................... 187 9744-003..........................................................................9-65
Coupling....................................................... 875 13010-002..........................................................................9-6
Coupling....................................................... 875 13010-003..........................................................................9-6
Coupling....................................................... 189 4714-003..........................................................................9-67
Coupling....................................................... 2528 2512-628...........................................................9-313, 9-315
Coupling....................................................... 2528 2512-617......................................................................9-315
Coupling....................................................... 2528 3633-215......................................................................9-315
Coupling....................................................... 388 3146-003........................................................................9-317
Coupling....................................................... 2528 4561-610......................................................................9-317
Coupling....................................................... 488 4299-001........................................................................9-103
Coupling....................................................... 875 13010-001........................................................................9-51
Coupling....................................................... 2521 2135-205............................................... 9-243, 9-245, 9-255
Coupling....................................................... 2528 2512-610............................................... 9-243, 9-245, 9-255
Coupling box................................................ 875 13034-001.................................................................9-6, 9-29
Cover........................................................... 875 13023-003..........................................................................9-6
Cover........................................................... 288 1085-001........................................................................9-307

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
Description Article No Page
Cover........................................................... 390 1433-801........................................................................9-309
Cover........................................................... 490 4592-013........................................................................9-313
Cover........................................................... 875 13033-003........................................................................9-19
Cover........................................................... 414 7054-001........................................................................9-281
Cover........................................................... 390 1595-801........................................................................9-131
Cover........................................................... 224 0206-001........................................................................9-283
Cover........................................................... 489 3644-001........................................................................9-135
Cover........................................................... 489 6345-001........................................................................9-143
Cover........................................................... 389 1479-002........................................................................9-229
Cover........................................................... 489 3731-002........................................................................9-231
Cover........................................................... 875 29011-005......................................................................9-161
Cover........................................................... 390 2007-001........................................................................9-163
Cover........................................................... 489 5691-001........................................................................9-163
Cover........................................................... 289 0716-801........................................................................9-185
Cover assembly........................................... 390 0192-801.............................................................9-127, 9-129
Cover assembly........................................... 390 1614-801.............................................................9-131, 9-191
Cover mounting............................................ 390 0191-801...................................... 9-119, 9-129, 9-169, 9-191
Cover plate................................................... 2152 2067-018...........................................................9-281, 9-283
Cover. complete........................................... 875 15003-023......................................................................9-145
Cover. complete........................................... 875 15003-024...........................................................9-147, 9-149
Crane house mounting................................. 189 6678-801........................................................................9-119
Crane jib mounting....................................... 289 3334-801........................................................................9-159
Crane top mounting..................................... 289 2715-801........................................................................9-163
Crosslink...................................................... 875 12417-007......................................................................9-193
Cylindrical pin............................................... 2116 2026-520......................................................................9-131
D
Damping rod................................................ 390 0007-801..........................................................................9-71
Direction valve............................................. 287 5950-801.............................................................9-115, 9-253
Direction valve............................................. 388 5114-801.............................................................9-115, 9-225
Direction valve............................................. 288 2553-801........................................................................9-221
Direction valve............................................. 288 2552-801........................................................................9-223
Direction valve............................................. 390 9490-801........................................................................9-233
Direction valve............................................. 287 8762-001........................................................................9-249
Direction valve............................................. 287 8762-002........................................................................9-249
Direction valve. c.......................................... 287 8762-801........................................................................9-249
Disc carrier................................................... 875 13028-001..................................................... 9-11, 9-13, 9-31
Disc carrier................................................... 875 13028-002...............................................................9-51, 9-55
Display......................................................... 5730 1001-101......................................................................9-321
Door............................................................. 287 8377-001........................................................................9-173
Door handle................................................. 5349 2020-102......................................................................9-287
Door handle................................................. 5349 2021-101......................................................................9-291
Door lock...................................................... 388 7715-801........................................................................9-173
Drive in. complete........................................ 875 13004-121.................................................................9-5, 9-11
Drive in. complete........................................ 875 13004-122.................................................................9-5, 9-13
Drive in. complete........................................ 875 13004-001........................................................................9-51
Drive in. complete........................................ 875 13004-096...............................................................9-53, 9-55

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
Description Article No Page
Drive in. complete ....................................... 875 13004-083...............................................................9-29, 9-31
Driver's desk................................................ 124 0429-801........................................................................9-269
Driving sleeve.............................................. 875 13013-011........................................................................9-11
Driving sleeve.............................................. 875 13013-004........................................................................9-13
Driving sleeve.............................................. 875 13013-018........................................................................9-31
E
Earth plinth................................................... 2647 4180-101......................................................................9-291
Eccenter platform......................................... 189 6685-801........................................................................9-191
Eccentric latch.............................................. 2167 4276-801......................................................................9-185
El inst logg. computer (crane)...................... 124 0635-801........................................................................9-319
El inst logging computer (cab)..................... 124 0612-801........................................................................9-319
El. inst main motor....................................... 324 0832-801........................................................................9-302
El. inst. cooling winch (cabinet).................... 224 0193-801........................................................................9-320
El. inst. cooling winch (crane....................... 124 0394-801........................................................................9-318
El. inst. deck light (cabin)............................. 124 0395-801........................................................................9-318
El. inst. deck light (crane ho......................... 124 0414-801........................................................................9-318
El. inst. deck light (crane house).................. 124 0413-801........................................................................9-318
El. inst. jib light............................................. 124 0412-801........................................................................9-275
El. inst. jib light crane................................... 124 0392-801........................................................................9-273
El. inst. k-crane............................................ 124 0633-801........................................................................9-271
El.inst circuit slew gears (crane).................. 124 0499-801........................................................................9-318
El.inst.auto open/close (cabin)..................... 324 1432-801........................................................................9-321
El.inst.cabin (eccenter)................................ 124 0555-801........................................................................9-302
El.inst.cabin k-crane..................................... 124 0382-801........................................................................9-302
El.inst.eccenter platform.............................. 124 0584-801........................................................................9-318
El.inst.force closed (cabin)........................... 324 1428-801........................................................................9-320
El.inst.force/close (crane)............................ 124 0585-801........................................................................9-319
El.inst.logging computer (cabinet ct2).......... 324 1564-801........................................................................9-321
El.inst.logging computer.cabin..................... 224 0257-801........................................................................9-320
El.inst.parking lock eec. (ct1)....................... 224 0313-801........................................................................9-320
El.inst.slew.gears.cabinet ct1....................... 224 0253-801........................................................................9-320
Electric cabinet ct1....................................... 224 0309-801........................................................................9-287
Electric motor............................................... 187 9744-001..........................................................................9-65
Electric motor............................................... 189 4717-001..........................................................................9-67
Electric motor............................................... 289 0666-801..........................................................................9-69
Electric motor............................................... 288 2684-801..........................................................................9-71
Electric motor............................................... 289 3657-801..................................................... 9-297, 9-97, 9-99
Electric motor............................................... 289 2404-801........................................................................9-101
Electric motor............................................... 875 18001-001...........................................................9-105, 9-111
Electric motor............................................... 387 2930-801........................................................................9-183
Electrical outlet............................................. 5381 4280-001......................................................................9-287
Electronic cabinet ct2 (mb).......................... 324 1716-801........................................................................9-295
Element cover.............................................. 875 18002-002...........................................................9-101, 9-111
Element cover.............................................. 875 18002-001......................................................................9-105
El-indicator................................................... 489 3732-014........................................................................9-217
El-indicator................................................... 489 3732-115........................................................................9-217

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
Description Article No Page
Emergency door assy.................................. 390 4053-801.............................................................9-169, 9-171
Emergency pump......................................... 189 0881-801........................................................................9-315
Emergency pump unit.................................. 189 0694-801........................................................................9-315
Emergency stop........................................... 5372 2448-105......................................................................9-271
Emergency stop........................................... 5372 2202-101......................................................................9-283
Emergency stop........................................... 5372 1960-101...........................................................9-287, 9-291
Encoder mounting........................................ 390 9849-801.............................................................9-305, 9-271
End holder.................................................... 2669 4160-015...........................................................9-287, 9-291
Enlarging nipple........................................... 2686 4426-204......................................................................9-275
Evaporator................................................... 288 1085-009........................................................................9-307
Evaporator fan............................................. 288 1085-012........................................................................9-307
Evaporator housing...................................... 288 1085-003........................................................................9-307
Expansion valve........................................... 288 1085-014........................................................................9-307
Extra pressure sensor. holding.................... 390 8913-801........................................................................9-264
Eye bolt........................................................ 2184 4024-546......................................................................9-139
Eye bolt with wire......................................... 489 2006-801........................................................................9-171
F
Fan cap........................................................ 287 9782-801........................................................................9-183
Fan wheel.................................................... 875 18005-001............................................... 9-101, 9-105, 9-111
Fan wheel cover........................................... 875 18003-001............................................... 9-101, 9-105, 9-111
Feed pump unit............................................ 1192377.......................................................................9-117, 9-97
Feed pump unit............................................ 1193128.......................................................................9-117, 9-99
Filter............................................................. 287 9463-801.............................................................9-115, 9-237
Filter............................................................. 390 0005-801........................................................................9-211
Filter............................................................. 390 1591-801........................................................................9-185
Filter............................................................. 390 1592-801........................................................................9-185
Filter box...................................................... 390 1434-801........................................................................9-309
Filter box assy.............................................. 289 1034-801........................................................................9-309
Filter cap...................................................... 489 3732-002........................................................................9-217
Filter cap...................................................... 489 3732-118........................................................................9-217
Filter cartridge.............................................. 490 4149-801........................................................................9-215
Filter casette................................................ 390 1432-801........................................................................9-309
Filter drier..................................................... 288 1085-007........................................................................9-307
Filter element............................................... 489 3104-801........................................................................9-199
Filter element............................................... 489 4436-801................................................. 9-115, 9-237, 9-238
Filter element............................................... 489 3104-001...................................... 9-209, 9-217, 9-217, 9-218
Filter element............................................... 490 0003-801................................................... 9-211, 9-212, 9-81
Filter head.................................................... 390 0005-001...............................................................9-211, 9-81
Filter head.................................................... 489 3732-001........................................................................9-217
Filter head.................................................... 489 3732-117........................................................................9-217
Filter unit...................................................... 489 3735-801.............................................................9-199, 9-209
Filter unit...................................................... 489 3732-801.............................................................9-207, 9-217
Filter unit...................................................... 289 2766-801........................................................................9-215
Filter unit. inlet.............................................. 188 0117-801........................................................................9-207
Filter unit. outlet........................................... 188 0118-801........................................................................9-209
Flange.......................................................... 5237 4150-250......................................................................9-291

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
Description Article No Page
Flange.......................................................... 5237 4190-035......................................................................9-291
Flange plate................................................. 875 13026-002..........................................................................9-5
Flange. complete......................................... 875 13021-027...............................................................9-29, 9-34
Flood light.................................................... 5921 2141-101......................................................................9-275
Flow regulator.............................................. 488 9540-801........................................................................9-259
Fluorescent tube.......................................... 5912 4102-020......................................................................9-271
Flush and unloading unit.............................. 388 3580-801...............................................................9-69, 9-243
Flush and unloading unit.............................. 388 3580-802........................................................................9-245
Flushing valve.............................................. 388 3579-801.............................................................9-203, 9-243
Flushing valve.............................................. 388 3579-803.............................................................9-245, 9-247
Foot bracket................................................. 189 4717-004..........................................................................9-67
Frame........................................................... 490 4592-014........................................................................9-313
Function selector.......................................... 288 1085-017........................................................................9-307
Fuse............................................................. 5672 4257-015......................................................................9-267
Fuse............................................................. 5672 4214-120......................................................................9-267
Fuse............................................................. 5672 4214-140......................................................................9-267
G
Gas spring assy........................................... 390 0198-801................................................. 9-127, 9-131, 9-133
Gas spring assy........................................... 390 0198-001........................................................................9-133
Gasket.......................................................... 5239 2105-210......................................................................9-291
Gasket.......................................................... 5217 4198-317........................................................................9-87
Gasket kit..................................................... 490 5466-801..........................................................................9-83
Gasket set.................................................... 489 3549-801........................................................................9-201
Gasket set.................................................... 489 3705-802........................................................................9-203
Gasket set.................................................... 489 5647-801.............................................................9-207, 9-209
Gasket set.................................................... 489 5647-802.............................................................9-207, 9-209
Gasket set.................................................... 489 6134-801..........................................................................9-23
Gasket set.................................................... 489 6115-801..........................................................................9-25
Gasket set.................................................... 489 6334-801.............................................................9-221, 9-223
Gasket set.................................................... 488 9913-801........................................................................9-225
Gasket set.................................................... 489 4605-801........................................................................9-227
Gasket set.................................................... 489 6119-801..........................................................................9-39
Gasket set.................................................... 490 5708-801........................................................................9-233
Gasket set.................................................... 489 3705-803.............................................................9-243, 9-245
Gasket set.................................................... 489 2589-801........................................................................9-249
Gasket set.................................................... 489 6118-801..........................................................................9-57
Gasket set.................................................... 490 3801-801..........................................................................9-59
Gasket set.................................................... 488 8218-801........................................................................9-251
Gasket set.................................................... 489 3792-801........................................................................9-253
Gasket set.................................................... 488 7888...............................................................................9-261
Gasket set.................................................... 490 3956...............................................................................9-261
Gasket set. servo......................................... 875 19208-003........................................................................9-87
Gasket set. valve......................................... 875 19209-006........................................................................9-75
Gasket set. valve......................................... 875 19209-004...............................................................9-75, 9-77
Gasket set. valve......................................... 875 19209-005...............................................................9-75, 9-77
Gasket set. valve......................................... 875 19209-001...............................................................9-85, 9-85

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
Description Article No Page
Gasket set. valve......................................... 875 19209-007........................................................................9-85
Gear box...................................................... 390 6524-801.................................................................9-69, 9-73
Gear wheel................................................... 875 21401-005........................................................................9-73
Gear wheel................................................... 875 21401-008........................................................................9-73
Gear. complete............................................ 875 13019-068.................................................................9-5, 9-15
Gear. complete............................................ 875 13019-069.................................................................9-5, 9-17
Gear. complete............................................ 875 13019-076...............................................................9-29, 9-33
Gland........................................................... 2166 1901-120......................................................................9-183
Glass............................................................ 388 0223-001........................................................................9-175
Glass............................................................ 388 0145-002........................................................................9-175
Glass............................................................ 388 0145-003........................................................................9-175
Glass............................................................ 388 0145-004........................................................................9-175
Grease nipple............................................... 875 13032-001..........................................................................9-6
Grease nipple............................................... 2545 2031-003......................................................................9-201
Grease nipple............................................... 2545 2011-025.................................... 9-201, 9-193, 9-193, 9-193
Grease nipple............................................... 2545 2110-003............................................... 9-135, 9-143, 9-163
Grid plate..................................................... 390 0133-001........................................................................9-189
H
Halogen lamp............................................... 5911 4529-410......................................................................9-275
Hand pump.................................................. 388 3147-801........................................................................9-317
Hand pump assembly.................................. 388 3146-802........................................................................9-317
Handle.......................................................... 389 1581-802........................................................................9-127
Handle.......................................................... 389 1581-801........................................................................9-171
Heater.......................................................... 414 5351-801........................................................................9-295
Heating element........................................... 288 1085-010........................................................................9-307
Hinge............................................................ 389 1903-004........................................................................9-127
Hinge............................................................ 489 5392-801.............................................................9-171, 9-185
Hoisting winch.............................................. 189 6281-801............................................................................9-5
Holder.......................................................... 875 17203-001...........................................................9-299, 9-301
Holder.......................................................... 488 7400-001........................................................................9-175
Holder.......................................................... 488 7601-001........................................................................9-175
Holder. end.................................................. 875 17203-002...........................................................9-299, 9-301
Hose............................................................. 390 3773-004........................................................................9-311
Hose............................................................. 489 4145-001........................................................................9-179
Hose............................................................. 1865 2311-243......................................................................9-179
Hose clamp.................................................. 2529 2134-028...........................................................9-311, 9-179
Hour meter................................................... 5692 4740-024......................................................................9-287
Hour meter................................................... 5692 4740-220......................................................................9-291
Hub.............................................................. 875 21402-003........................................................................9-73
Hub.............................................................. 875 29011-003......................................................................9-161
Hydr.inst.ecc platform.................................. 189 5685-801........................................................................9-264
Hydraulic cylinder. c..................................... 388 5046-801.............................................................9-201, 9-191
Hydraulic hose............................................. 1855 2835-556......................................................................9-115
Hydraulic hose............................................. 2515 6148-100......................................................................9-117
Hydraulic hose............................................. 2515 6147-105......................................................................9-117
Hydraulic hose............................................. 389 1298-300........................................................................9-313

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
Description Article No Page
Hydraulic hose............................................. 2515 6046-XXX........ ............................................................9-313
Hydraulic hose............................................. 2515 6243-050......................................................................9-315
Hydraulic hose............................................. 2515 6043-250......................................................................9-315
Hydraulic hose............................................. 2515 6246-080......................................................................9-315
Hydraulic hose............................................. 2515 8211-140......................................................................9-317
Hydraulic motor............................................ 188 1773-801..........................................................................9-23
Hydraulic motor............................................ 188 1222-801..........................................................................9-25
Hydraulic motor............................................ 188 1221-801.................................................................9-27, 9-39
Hydraulic motor............................................ 188 1223-801.................................................................9-45, 9-57
Hydraulic motor............................................ 188 1774-801.................................................................9-49, 9-59
Hydraulic pump............................................ 289 1833-801.................................................................9-69, 9-75
Hydraulic pump............................................ 289 1834-801.................................................................9-69, 9-77
I
Impulse relay................................................ 5639 4161-204......................................................................9-287
Impulse relay................................................ 5639 4161-202......................................................................9-287
Indicator....................................................... 875 22001-001......................................................................9-215
Inst. power/cable connection....................... 324 1604-801........................................................................9-302
J
Jib bearing housing...................................... 389 1379-801.............................................................9-135, 9-137
Jib bearing mounting.................................... 389 1378-801........................................................................9-135
Jib mounting................................................. 388 8296-801........................................................................9-155
Jib top mounting........................................... 289 3335-801.............................................................9-143, 9-159
Jib welding................................................... 189 5834-801........................................................................9-194
Junction box................................................. 5388 4121-003......................................................................9-273
Junction box................................................. 5388 4121-005......................................................................9-275
K
Key............................................................... 875 21408-001........................................................................9-73
Key............................................................... 875 15008-002............................................... 9-145, 9-147, 9-149
L
Lamp bulb.................................................... 5911 4145-060......................................................................9-269
Level and temperature guard....................... 5692 4700-803...........................................................9-115, 9-117
Life line......................................................... 388 0962-801........................................................................9-194
Lifting block.................................................. 390 1795-801........................................................................9-193
Lifting eye bolt.............................................. 2183 2022-122......................................................................9-297
Limit switch.................................................. 5661 4125-511...........................................................9-271, 9-140
Limit switch part........................................... 388 3290-004........................................................................9-139
Limit switches box........................................ 289 5096-802.............................................................9-119, 9-145
Limit switches box........................................ 289 5165-801.............................................................9-119, 9-147
Limit switches box........................................ 289 5165-802.............................................................9-119, 9-149
Limit switches box. mount............................ 489 6415-801..................................................... 9-41, 9-153, 9-43
Load cell....................................................... 875 13043-012..........................................................................9-9
Lock detail.................................................... 490 3135-801........................................................................9-309
Lock plate..................................................... 875 13016-007..........................................................................9-9
Lock washer................................................. 489 5334-002................................................. 9-143, 9-157, 9-163
Locking band................................................ 875 13020-002..................................................... 9-15, 9-17, 9-33

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
Description Article No Page
Locking list................................................... 289 2251-008........................................................................9-175
Locking nut................................................... 2126 2634-116.................................... 9-267, 9-273, 9-133, 9-185
Locking nut................................................... 2126 2634-114.................................... 9-309, 9-281, 9-283, 9-171
Locking nut................................................... 2126 2634-118..............9-275, 9-127, 9-129, 9-107, 9-109, 9-183
Locking nut................................................... 2126 2636-110......................................................................9-293
Locking nut................................................... 2126 2636-124......................................................................9-139
Locking nut................................................... 2126 2636-122...........................................................9-297, 9-297
Locking nut................................................... 2126 2636-116......................................................................9-151
Locking nut................................................... 2126 2634-122.................................... 9-107, 9-107, 9-109, 9-165
Locking nut................................................... 2126 2634-130......................................................................9-167
Locking nut................................................... 2126 2634-112......................................................................9-185
Locking nut................................................... 2126 2636-118......................................................................9-189
Locking plate................................................ 489 4345-003........................................................................9-157
Locking ring.................................................. 390 7858-005..........................................................................9-93
Luffing winch................................................ 189 3479-801.................................................................9-27, 9-29
Luffing winch. mount.................................... 289 2750-801..........................................................................9-27
Luffing wire rope. see tech. data.................. 389 3676-802........................................................................9-194
M
Machine housing.......................................... 288 1085-002........................................................................9-307
Manometer................................................... 388 3146-004........................................................................9-317
Master link.................................................... 875 12070-013......................................................................9-193
Micro switch................................................. 875 15001-001...........................................................9-145, 9-147
Motor cover.................................................. 875 18004-001............................................... 9-101, 9-105, 9-111
Motor flange................................................. 875 13027-001...............................................................9-11, 9-31
Motor flange................................................. 875 13027-002........................................................................9-13
Motor flange................................................. 875 13027-006...............................................................9-51, 9-55
Motor switch................................................. 5572 4105-250......................................................................9-287
Motor switch................................................. 5572 4103-150......................................................................9-287
Motor switch ................................................ 5572 4105-400...........................................................9-287, 9-291
Mount. impuls unit ecc. platfo...................... 189 0567-801........................................................................9-319
Mount. quick release link............................. 489 6254-801........................................................................9-195
Mounting base............................................. 2166 2058-004......................................................................9-179
Mounting set................................................ 490 0197-801........................................................................9-101
Mounting set................................................ 489 3780-801.............................................................9-105, 9-111
Mounting set................................................ 387 6227-920........................................................................9-177
Mounting set................................................ 387 6227-916........................................................................9-177
Mounting wire lock jib top ............................ 390 3374-801.............................................................9-157, 9-159
Multiple disc. inner....................................... 875 13001-004..................................................... 9-11, 9-13, 9-31
Multiple disc. inner....................................... 875 13001-002........................................................................9-51
Multiple disc. inner....................................... 875 13001-013........................................................................9-55
Multiple disc. outer....................................... 875 13001-003..................................................... 9-11, 9-13, 9-31
Multiple disc. outer....................................... 875 13001-001...............................................................9-51, 9-55
N
Nipple........................................................... 488 7824-003........................................................................9-317
Nipple........................................................... 489 2566-801........................................................................9-317

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
Description Article No Page
Nipple........................................................... 487 7218-002..........................................................................9-47
Nut............................................................... 2126 2034-118..............9-311, 9-275, 9-133, 9-145, 9-147, 9-149
Nut............................................................... 2528 2772-280........................................................................9-21
Nut............................................................... 489 3732-013........................................................................9-217
Nut............................................................... 2126 2038-124......................................................................9-137
Nut............................................................... 2126 2032-122......................................................................9-139
Nut............................................................... 489 3731-011........................................................................9-231
Nut............................................................... 2126 2039-126...............................................................9-41, 9-43
Nut............................................................... 2126 2034-116...........................................................9-153, 9-175
Nut............................................................... 2126 2034-130......................................................................9-167
Nut............................................................... 2126 2034-114......................................................................9-169
Nut............................................................... 2126 2034-120......................................................................9-169
Nut............................................................... 2126 2032-118......................................................................9-177
Nut .............................................................. 2126 2034-122......................................................................9-275
O
Oil circulation. slewing gear......................... 289 3837-801........................................................................9-320
Oil cooler...................................................... 289 2405-801........................................................................9-101
Oil cooler...................................................... 287 8763-801.............................................................9-103, 9-105
Oil cooler...................................................... 289 2704-801........................................................................9-111
Oil cooler assembly...................................... 391 0284-801........................................................................9-103
Oil cooler assembly set................................ 289 5305-801.............................................................9-119, 9-109
Oil cooler assembly set ............................... 289 5307-801.............................................................9-119, 9-107
Oil dipstick.................................................... 875 13008-017........................................................................9-21
Oil pipe. complete........................................ 875 13009-093.................................................................9-5, 9-21
Oil pipe. complete........................................ 875 13009-061...............................................................9-29, 9-37
Oil pipe. complete........................................ 875 13009-070........................................................................9-53
Oil sight glass............................................... 875 21409-001........................................................................9-73
Oil sight glass............................................... 875 13005-001........................................................................9-51
Oil sight glass............................................... 875 13005-003........................................................................9-53
Oil tank assembly......................................... 189 5689-801........................................................................9-115
Oil tank assembly......................................... 189 5682-801........................................................................9-117
One-phase outlet......................................... 5381 4264-222......................................................................9-271
Operation box ct4 (eccenter)....................... 324 1433-801........................................................................9-321
Optical indicator........................................... 390 0005-003........................................................................9-211
O-ring........................................................... 2152 2118-406...........................................................9-203, 9-247
O-ring........................................................... 875 13015-008...............................................................9-11, 9-13
O-ring........................................................... 875 13015-001...............................................................9-11, 9-31
O-ring........................................................... 875 13015-003........................................................................9-13
O-ring........................................................... 2152 2115-837........................................................................9-73
O-ring........................................................... 2152 2118-670......................................................................9-211
O-ring........................................................... 489 3732-007........................................................................9-217
O-ring........................................................... 489 3732-009........................................................................9-217
O-ring........................................................... 489 3732-107........................................................................9-217
O-ring........................................................... 2152 2115-537......................................................................9-135
O-ring........................................................... 2152 2115-549......................................................................9-137
O-ring........................................................... 875 13015-002........................................................................9-31

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
Description Article No Page
O-ring........................................................... 2152 2115-801........................................................................9-89
O-ring........................................................... 390 7858-006..........................................................................9-93
O-ring........................................................... 390 7858-007..........................................................................9-93
O-ring........................................................... 390 7858-008..........................................................................9-93
O-ring........................................................... 289 4319-004..........................................................................9-95
O-ring........................................................... 289 2770-006..........................................................................9-95
O-ring........................................................... 2152 2118-748......................................................................9-229
O-ring........................................................... 489 3731-004........................................................................9-231
O-ring........................................................... 489 3731-005........................................................................9-231
O-ring........................................................... 489 3731-006........................................................................9-231
O-ring........................................................... 489 3731-007........................................................................9-231
O-ring........................................................... 875 13015-009...............................................................9-55, 9-61
O-ring........................................................... 2152 2118-314......................................................................9-257
Ortopolyester cover...................................... 390 0192-001........................................................................9-127
Overheating sensor...................................... 288 1085-011........................................................................9-307
Overload relay.............................................. 5627 4217-135......................................................................9-291
P
Pendulum carrier. complete......................... 875 13041-004........................................................... 9-5, 9-5, 9-9
Pilot lamp..................................................... 5298 2070-101......................................................................9-283
Pilot lamp..................................................... 5298 2070-104......................................................................9-283
Pilot lamp..................................................... 5298 2070-100......................................................................9-283
Pilot lamp compressor................................. 288 1085-018........................................................................9-307
Pilot lamp heating element........................... 288 1085-019........................................................................9-307
Pin................................................................ 875 13025-002...............................................................9-11, 9-13
Pin................................................................ 875 21405-001........................................................................9-73
Pin................................................................ 875 13025-007........................................................................9-19
Pipe.............................................................. 875 13009-062..........................................................................9-6
Pipe.............................................................. 875 13009-031...............................................................9-11, 9-13
Pipe.............................................................. 875 13009-001........................................................................9-51
Pipe coupling............................................... 2528 4512-615......................................................................9-315
Pipe coupling............................................... 2528 4512-617......................................................................9-315
Piston........................................................... 388 3574-001................................................. 9-205, 9-255, 9-257
Piston........................................................... 488 9540-002........................................................................9-259
Plinth............................................................ 324 0500-801........................................................................9-267
Plinth............................................................ 224 0181-801........................................................................9-287
Plinth............................................................ 324 1414-801........................................................................9-291
Plug.............................................................. 875 13006-003............................................ 9-11, 9-13, 9-31, 9-55
Plug.............................................................. 875 13006-006............................................ 9-11, 9-11, 9-13, 9-13
Plug.............................................................. 2522 4502-111...........................................................9-205, 9-255
Plug.............................................................. 2522 4502-110............................................... 9-205, 9-255, 9-257
Plug.............................................................. 2522 4502-113...........................................................9-205, 9-257
Plug.............................................................. 875 21411-001........................................................................9-73
Plug.............................................................. 5381 4338-344......................................................................9-313
Plug.............................................................. 2522 2170-150......................................................................9-315
Plug.............................................................. 2528 2762-280........................................................................9-21
Plug.............................................................. 489 3732-003........................................................................9-217

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
Description Article No Page
Plug.............................................................. 489 3732-006........................................................................9-217
Plug.............................................................. 489 3732-106........................................................................9-217
Plug.............................................................. 875 13006-004...............................................................9-31, 9-55
Plug.............................................................. 875 13006-017........................................................................9-33
Plug.............................................................. 875 13006-002..................................................... 9-51, 9-53, 9-55
Plug.............................................................. 2522 4506-189......................................................................9-257
Plug with oil valve........................................ 875 13038-001........................................................................9-33
Plug. magnetic............................................. 875 13006-001...............................................................9-51, 9-53
Potentiometer with card............................... 414 5396-801.............................................................9-277, 9-279
Power brush. complete................................ 875 17201-002......................................................................9-299
Power brush. complete................................ 875 17201-001......................................................................9-299
Power brush. complete................................ 875 17201-007......................................................................9-301
Power brush. complete................................ 875 17201-004......................................................................9-301
Power brush. complete................................ 875 17201-003......................................................................9-301
Power supply............................................... 324 0440-801.............................................................9-267, 9-287
Pressure cut-off valve.................................. 875 19203-002...............................................................9-75, 9-77
Pressure cut-off valve.................................. 875 19203-003........................................................................9-85
Pressure reduce valve................................. 287 6999-901........................................................................9-251
Pressure reduce valve. c............................. 287 6999-801........................................................................9-251
Pressure relief valve.................................... 875 19202-003........................................................................9-75
Pressure relief valve.................................... 875 19202-004........................................................................9-75
Pressure relief valve.................................... 875 19202-007........................................................................9-77
Pressure relief valve.................................... 875 19202-008...............................................................9-85, 9-85
Pressure relief valve.................................... 388 6384-801........................................................................9-227
Pressure roller. complete............................. 875 13030-007.................................................................9-5, 9-19
Pressure switch. c........................................ 387 7053-802.............................................................9-115, 9-241
Pressure unit................................................ 875 13003-008..................................................... 9-11, 9-13, 9-31
Pressure unit................................................ 875 13003-001...............................................................9-51, 9-55
Protection..................................................... 5349 2010-106......................................................................9-287
Protection..................................................... 5349 2011-102......................................................................9-291
Protective hose............................................ 1865 2384-170......................................................................9-275
Protective plate............................................ 390 7606-001........................................................................9-165
Protective plate mount................................. 390 7605-801.............................................................9-120, 9-165
Protective plug............................................. 2522 4506-191............................................... 9-243, 9-245, 9-255
Pump............................................................ 187 9744-005..........................................................................9-65
Pump............................................................ 189 4717-005..........................................................................9-67
Pump............................................................ 289 5133-801.................................................................9-69, 9-85
Pump............................................................ 289 4534-801.................................................................9-71, 9-79
Pump............................................................ 289 4533-801.................................................................9-79, 9-81
Pump............................................................ 390 8810-801.................................................................9-79, 9-83
Pump............................................................ 1192475..................................................................................9-97
Pump............................................................ 1193131..................................................................................9-99
Pump............................................................ 489 4147-002........................................................................9-181
Pump drive................................................... 187 9744-801..........................................................................9-65
Pump flange................................................. 390 7858-001..........................................................................9-93
Pump flange................................................. 289 4319-001..........................................................................9-95

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
Description Article No Page
Pump motor unit........................................... 289 3169-801........................................................................9-313
Pump ring..................................................... 390 7858-002..........................................................................9-93
Pump set for oil replacement....................... 490 4592-801........................................................................9-313
Pump unit..................................................... 189 4717-801..........................................................................9-67
Pump unit..................................................... 189 5452-801..........................................................................9-69
Pump unit..................................................... 189 5690-801..........................................................................9-71
Push button.................................................. 5372 2205-141......................................................................9-283
Push button.................................................. 5372 2205-121......................................................................9-283
Push button.................................................. 5372 2203-001......................................................................9-283
Push button.................................................. 5372 2204-101......................................................................9-283
Q
Quick coupling............................................. 2529 2458-116...........................................................9-313, 9-315
Quick coupling............................................. 2529 2458-111......................................................................9-315
R
Reciever....................................................... 288 1085-004........................................................................9-307
Rectifier plate............................................... 314 3440-801........................................................................9-267
Relay card with leds..................................... 324 0089-801.............................................................9-293, 9-295
Restriction unit............................................. 390 1275-801........................................................................9-315
Retaining ring............................................... 875 19205-004...............................................................9-75, 9-77
Retaining ring............................................... 875 19205-001........................................................................9-85
Ring.............................................................. 388 5790-001........................................................................9-137
Ring.............................................................. 389 1479-003........................................................................9-229
Roller............................................................ 490 5572-801........................................................................9-139
Roller pipe.................................................... 875 13033-010........................................................................9-19
Roller pipe.................................................... 875 13033-002........................................................................9-19
Rubber......................................................... 1856 2141-801......................................................................9-169
Rubber bellow.............................................. 875 17205-001...........................................................9-299, 9-301
Rubber bushing............................................ 2197 2525-065........................................................................9-69
Rubber moulding.......................................... 489 2844-001........................................................................9-167
Rubber moulding.......................................... 1856 2141-006......................................................................9-173
Rubber moulding.......................................... 289 2251-007........................................................................9-175
Rubber moulding.......................................... 1856 2133-203......................................................................9-185
S
Safety latch kit.............................................. 875 12064-001......................................................................9-193
Safety relay.................................................. 5638 1000-230......................................................................9-287
Safety wire................................................... 390 5023-801........................................................................9-169
Screw........................................................... 2121 2550-220......................................................................9-305
Screw........................................................... 2121 2032-719......................................................... 9-5, 9-5, 9-29
Screw........................................................... 2121 2532-632..........................................................................9-5
Screw........................................................... 2121 2032-674................................................ 9-5, 9-5, 9-69, 9-71
Screw........................................................... 2121 2532-495..........................................................................9-6
Screw........................................................... 2121 2532-374..........................................................................9-6
Screw........................................................... 2121 2032-368..........................................................................9-6
Screw........................................................... 2121 2550-368...........................................................9-267, 9-133
Screw........................................................... 2121 2532-390..........................................................................9-9

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
Description Article No Page
Screw........................................................... 2121 2030-736..........................................................................9-9
Screw........................................................... 2121 2032-624..........................................................................9-9
Screw........................................................... 2121 2032-628.............................................................9-69, 9-163
Screw........................................................... 2121 2532-540..................................................... 9-11, 9-13, 9-31
Screw........................................................... 2121 2532-559...............................................................9-11, 9-31
Screw........................................................... 2121 2532-538...............................................................9-11, 9-13
Screw........................................................... 2121 2532-556...............................................................9-11, 9-13
Screw........................................................... 2121 2636-325......................................................................9-309
Screw........................................................... 2121 2532-561........................................................................9-13
Screw........................................................... 2121 2032-632........................................................................9-71
Screw........................................................... 2121 2046-378........................................................................9-71
Screw........................................................... 2122 2515-491........................................................................9-71
Screw........................................................... 2121 2550-370......................................................................9-273
Screw........................................................... 2121 2536-674........................................................................9-73
Screw........................................................... 2121 2032-720........................................................................9-73
Screw........................................................... 490 3843-001........................................................................9-275
Screw........................................................... 2121 2034-453......................................................................9-275
Screw........................................................... 2121 2545-722...............................................................9-15, 9-17
Screw........................................................... 2121 2033-463......................................................................9-315
Screw........................................................... 2121 2034-451......................................................................9-127
Screw........................................................... 2121 2034-455.................................... 9-129, 9-133, 9-107, 9-183
Screw........................................................... 2121 2532-453......................................................................9-211
Screw........................................................... 2121 2532-534........................................................................9-19
Screw........................................................... 2121 2550-331...........................................................9-281, 9-283
Screw........................................................... 2121 2032-540.............................................................9-79, 9-297
Screw........................................................... 489 3732-012........................................................................9-217
Screw........................................................... 2121 2030-630......................................................................9-135
Screw........................................................... 2121 2032-630........................................................................9-27
Screw........................................................... 2121 2030-651......................................................................9-137
Screw........................................................... 2121 2032-673...............................................................9-29, 9-29
Screw........................................................... 875 13018-003........................................................................9-29
Screw........................................................... 2121 2030-720........................................................................9-29
Screw........................................................... 2121 2532-380........................................................................9-29
Screw........................................................... 2121 2034-368.............................................................9-29, 9-183
Screw........................................................... 2121 2254-220......................................................................9-293
Screw........................................................... 2121 2532-383...............................................................9-87, 9-89
Screw........................................................... 2121 2532-370...............................................................9-87, 9-89
Screw........................................................... 2121 2032-544......................................................................9-139
Screw........................................................... 2121 2032-631......................................................................9-139
Screw........................................................... 489 4601-001........................................................................9-139
Screw........................................................... 2121 2532-339......................................................................9-139
Screw........................................................... 2121 2034-628......................................................................9-143
Screw........................................................... 390 7858-004..........................................................................9-93
Screw........................................................... 2121 2034-457............................................... 9-145, 9-147, 9-149
Screw........................................................... 289 4319-003..........................................................................9-95
Screw........................................................... 489 3731-012........................................................................9-231

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
Description Article No Page
Screw........................................................... 489 3731-013........................................................................9-231
Screw........................................................... 2121 2532-451...............................................................9-97, 9-99
Screw........................................................... 2121 2037-737...............................................................9-41, 9-43
Screw........................................................... 2122 2519-378......................................................................9-153
Screw........................................................... 388 7147-009........................................................................9-155
Screw........................................................... 2121 2541-540...............................................................9-45, 9-49
Screw........................................................... 2121 2030-678........................................................................9-47
Screw........................................................... 2121 2034-624......................................................................9-157
Screw........................................................... 2121 2034-540...........................................................9-107, 9-109
Screw........................................................... 2121 2034-542............................................... 9-107, 9-109, 9-165
Screw........................................................... 2121 2034-459......................................................................9-109
Screw........................................................... 2121 2034-544......................................................................9-109
Screw........................................................... 2121 2532-515...............................................................9-51, 9-55
Screw........................................................... 2121 2532-554...............................................................9-51, 9-55
Screw........................................................... 2121 2541-497...........................................................9-243, 9-245
Screw........................................................... 2121 2536-493......................................................................9-161
Screw........................................................... 2121 2550-339......................................................................9-169
Screw........................................................... 2121 2034-495......................................................................9-169
Screw........................................................... 2121 2636-331......................................................................9-171
Screw........................................................... 2121 2532-544........................................................................9-61
Screw........................................................... 2121 2844-374......................................................................9-175
Screw........................................................... 2121 2034-366......................................................................9-179
Screw........................................................... 2121 2636-368......................................................................9-185
Screw........................................................... 2121 2615-293......................................................................9-185
Screw........................................................... 2121 2032-459......................................................................9-189
Screw for shaft coupling............................... 875 15006-011......................................................................9-151
Seal ring....................................................... 2152 2151-228...........................................................9-115, 9-117
Seal ring....................................................... 2152 2151-206...........................................................9-203, 9-247
Seal ring....................................................... 2152 2151-215.................................... 9-205, 9-103, 9-255, 9-257
Seal ring....................................................... 2152 2151-181.................................... 9-317, 9-243, 9-245, 9-255
Seal ring....................................................... 2186 2187-220......................................................................9-137
Seal ring....................................................... 2152 2151-204......................................................................9-241
Seal ring....................................................... 2152 2151-194............................................... 9-243, 9-245, 9-255
Seal strip...................................................... 1236 2296-020...........................................................9-311, 9-189
Seal strip...................................................... 1856 2160-001......................................................................9-127
Sealing......................................................... 875 13007-007............................................ 9-11, 9-13, 9-31, 9-55
Sealing......................................................... 875 13007-008.......... 9-11, 9-11, 9-13, 9-13, 9-21, 9-31, 9-33, 9-55
Sealing......................................................... 875 21410-001........................................................................9-73
Sealing......................................................... 875 21410-002........................................................................9-73
Sealing......................................................... 875 13007-001..........................9-21, 9-21, 9-37, 9-51, 9-53, 9-55
Sealing......................................................... 875 13007-034........................................................................9-21
Sealing......................................................... 875 13007-037........................................................................9-33
Sealing......................................................... 875 15003-002............................................... 9-145, 9-147, 9-149
Sealing......................................................... 2152 2151-178........................................................................9-47
Sealing......................................................... 875 29011-002......................................................................9-161
Sealing......................................................... 1236 2273-001......................................................................9-175

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
Description Article No Page
Sealing band................................................ 875 13020-004...................................................................9-5, 9-9
Sealing band................................................ 875 13020-001..................................................... 9-15, 9-17, 9-33
Sealing cement............................................ 1236 2121-005......................................................................9-179
Sealing compound....................................... 1236 2825-001............................................... 9-311, 9-129, 9-175
Sealing compound....................................... 1236 2135-021......................................................................9-171
Servo valve.................................................. 390 2841-801....................................................... 9-75, 9-77, 9-87
Servo valve.................................................. 390 9976-801.................................................................9-85, 9-91
Servo valve.................................................. 389 4316-901..........................................................................9-89
Servo valve. c.............................................. 389 4316-801.................................................................9-81, 9-89
Shackle........................................................ 875 12073-004......................................................................9-193
Shaft............................................................. 389 1487-001........................................................................9-135
Shaft............................................................. 489 4603-001........................................................................9-139
Shaft............................................................. 389 4465-001........................................................................9-143
Shaft............................................................. 389 3943-001........................................................................9-157
Shaft............................................................. 289 0564-001........................................................................9-163
Shaft............................................................. 489 5154-002........................................................................9-167
Shaft coupling.............................................. 490 0001-801..........................................................................9-71
Shaft coupling. complete.............................. 875 15006-008.................................... 9-145, 9-147, 9-149, 9-151
Shaft sealing................................................ 875 13007-016...............................................................9-11, 9-13
Shaft sealing................................................ 875 13007-006..................................................... 9-11, 9-13, 9-31
Shaft sealing................................................ 875 19204-005...............................................................9-75, 9-77
Shaft sealing................................................ 875 19204-004........................................................................9-85
Shaft sealing................................................ 875 13007-005........................................................................9-31
Shaft sealing................................................ 875 13007-009........................................................................9-33
Shaft sealing................................................ 875 13007-002........................................................................9-51
Shaft sealing................................................ 875 13007-023........................................................................9-55
Shaft. complete............................................ 875 12402-012......................................................................9-193
Shaft. complete............................................ 875 12402-013......................................................................9-193
Shim............................................................. 875 13014-077..........................................................................9-9
Shim............................................................. 875 13014-040...............................................................9-15, 9-17
Shim............................................................. 875 13014-013...............................................................9-15, 9-17
Shim............................................................. 875 13014-001........................................................................9-31
Sight glass................................................... 288 1085-013........................................................................9-307
Sign.............................................................. 414 1500-051........................................................................9-283
Sign with frame............................................ 414 6954-054........................................................................9-283
Sign with frame............................................ 414 6954-023........................................................................9-283
Sign with frame............................................ 414 6954-078........................................................................9-283
Sign with frame............................................ 414 6954-065........................................................................9-283
Sign with frame............................................ 414 6954-050........................................................................9-283
Sign with frame............................................ 414 6954-057........................................................................9-283
Sign with frame............................................ 414 6954-002........................................................................9-283
Sign with frame............................................ 414 6954-013........................................................................9-283
Sign with frame............................................ 414 6954-082........................................................................9-283
Sign with frame............................................ 414 6954-039........................................................................9-283
Sign with frame............................................ 414 6954-085........................................................................9-283
Sign with frame............................................ 414 6954-073........................................................................9-283

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
Description Article No Page
Sign with frame............................................ 414 6954-052........................................................................9-283
Sign with frame............................................ 414 6954-083........................................................................9-283
Sign with frame............................................ 414 6954-007........................................................................9-283
Sign with frame............................................ 414 6954-070........................................................................9-283
Signal brush. complete................................ 875 17202-001......................................................................9-299
Signal brush. complete................................ 875 17202-003......................................................................9-301
Siren............................................................. 314 3980-801........................................................................9-269
Slack wire mounting..................................... 289 2672-801........................................................................9-119
Slack wire mounting..................................... 289 2677-801........................................................................9-119
Slack wire sensing device............................ 289 4666-801...................................... 9-119, 9-119, 9-119, 9-139
Slew. spec. crane......................................... 490 6136-802........................................................................9-123
Slew. spec. eccenter platform...................... 490 6137-802........................................................................9-125
Slewing bearing........................................... 289 3013-801........................................................................9-194
Slewing bearing........................................... 289 0717-801........................................................................9-194
Slewing bearing mount................................ 390 0661-801.............................................................9-125, 9-195
Slewing bearing mounting............................ 390 9704-801.............................................................9-123, 9-195
Slewing bearing yard mount........................ 390 0662-801.............................................................9-125, 9-195
Slewing bearing; yard mount....................... 390 9705-801.............................................................9-123, 9-195
Slewing gear................................................ 289 1547-801..........................................................................9-51
Slewing gear................................................ 289 3838-801..........................................................................9-53
Slewing gear adapter................................... 389 4205-801.................................................................9-49, 9-61
Slewing gear assembly................................ 391 0279-801..........................................................................9-45
Slewing gear assembly set.......................... 391 0247-801................................................... 9-119, 9-47, 9-191
Slewing gear mounting................................ 391 0280-801..........................................................................9-49
Slide window................................................ 387 6167-803........................................................................9-175
Slipring unit.................................................. 324 1426-801........................................................................9-299
Slipring unit.................................................. 324 1427-801........................................................................9-301
Socket.......................................................... 875 13020-003..................................................... 9-15, 9-17, 9-33
Socket for relay............................................ 1223806................................................................................9-307
Solenoid....................................................... 875 19201-001........................................................................9-87
Sound isolation cabin................................... 189 3779-801........................................................................9-319
Spacer.......................................................... 875 13016-001.................................................................9-9, 9-29
Spacer.......................................................... 875 21407-002........................................................................9-73
Spacer.......................................................... 489 3732-011........................................................................9-217
Spacer.......................................................... 414 4667-007........................................................................9-293
Spacer.......................................................... 489 4604-001........................................................................9-139
Spacer.......................................................... 489 6517-001........................................................................9-143
Spacer.......................................................... 489 6338-001........................................................................9-143
Spacer.......................................................... 875 29011-004......................................................................9-161
Spacer.......................................................... 389 1914-001........................................................................9-163
Spacer.......................................................... 389 1914-003........................................................................9-163
Spacer ring................................................... 489 4247-001........................................................................9-135
Splined sleeve.............................................. 289 4319-002..........................................................................9-95
Splines cage................................................ 390 7858-003..........................................................................9-93
Split pin........................................................ 2114 2014-183...........................................................9-131, 9-139
Split pin........................................................ 2114 2014-152......................................................................9-133

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
Description Article No Page
Split pin........................................................ 2114 2014-218......................................................................9-167
Split pin........................................................ 2114 2014-258...........................................................9-193, 9-193
Spring........................................................... 875 13002-003..................................................... 9-11, 9-13, 9-31
Spring........................................................... 875 13002-004..................................................... 9-11, 9-13, 9-31
Spring........................................................... 388 3576-005................................................. 9-205, 9-255, 9-257
Spring........................................................... 875 13039-002........................................................................9-19
Spring........................................................... 875 13039-003........................................................................9-19
Spring........................................................... 875 19206-001........................................................................9-87
Spring........................................................... 489 5947-001........................................................................9-139
Spring........................................................... 875 13002-001...............................................................9-51, 9-55
Spring........................................................... 875 13002-002...............................................................9-51, 9-55
Spring........................................................... 488 9540-004........................................................................9-259
Spring guide................................................. 489 3731-010........................................................................9-231
Spring ring.................................................... 875 13001-014........................................................................9-55
Spring seat................................................... 489 3061-001................................................. 9-205, 9-255, 9-257
Spring sleeve............................................... 388 3575-001................................................. 9-205, 9-255, 9-257
Spring washer.............................................. 2154 2016-164......................................................................9-177
Starter.......................................................... 5591 2154-501......................................................................9-287
Starting device............................................. 288 1085-015........................................................................9-307
Stay.............................................................. 390 7697-801........................................................................9-109
Steel wire rope. see technical data.............. 391 0244-803........................................................................9-194
Steering........................................................ 424 0523-001........................................................................9-287
Stop screw................................................... 2122 2515-327......................................................................9-139
Strap............................................................ 2166 2228-172......................................................................9-273
Support........................................................ 490 0024-801........................................................................9-107
Support ring................................................. 489 3731-008........................................................................9-231
Support ring................................................. 489 3731-009........................................................................9-231
Switch.......................................................... 414 6713-801........................................................................9-269
Switch.......................................................... 5375 4231-024......................................................................9-271
Switch.......................................................... 424 0514-801........................................................................9-283
Switch.......................................................... 424 0469-801........................................................................9-283
Switch.......................................................... 414 4628-801........................................................................9-283
Switch.......................................................... 424 0515-801........................................................................9-283
Switch.......................................................... 5375 2201-102......................................................................9-283
Switch.......................................................... 5375 2201-100......................................................................9-283
Switch.......................................................... 5375 2200-100......................................................................9-287
Swivel with hook. complete.......................... 875 12411-017......................................................................9-193
T
Tandem assembly kit................................... 289 4319-801.................................................................9-69, 9-95
Tandem assembly kit................................... 390 7858-801.................................................................9-69, 9-93
Tank............................................................. 490 0289-001........................................................................9-181
Tapping screw.............................................. 2124 2127-283......................................................................9-179
Thermistor.................................................... 414 1941-801........................................................................9-287
Thermo switch.............................................. 875 13031-005.................................................................9-6, 9-29
Thermo switch.............................................. 875 13031-006.................................................................9-6, 9-29
Thermometer............................................... 489 5906-801........................................................................9-115

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
Description Article No Page
Thermometer............................................... 5695 1000-063......................................................................9-117
Thermostat................................................... 288 1085-016........................................................................9-307
Thermostat................................................... 7635 4113-200......................................................................9-287
Threaded stud with nuts............................... 875 15001-002...........................................................9-145, 9-147
Time relay.................................................... 5632 4209-002...........................................................9-287, 9-291
Time relay.................................................... 5632 4209-004......................................................................9-287
Time relay.................................................... 5632 4209-003......................................................................9-291
Torque arm.................................................. 490 4982-001........................................................................9-305
Transformer................................................. 324 0499-801........................................................................9-267
Transformer................................................. 4762 4109-120......................................................................9-287
Transformer 1-phase................................... 324 0481-801........................................................................9-287
Transformer 1-phase................................... 324 0439-801........................................................................9-287
Transformer 1-phase................................... 324 1165-801........................................................................9-291
Triple jet....................................................... 489 4144-001........................................................................9-179
Tub for fan.................................................... 288 0945-801........................................................................9-189
Tube clip...................................................... 2166 4127-224......................................................................9-275
Tubing oil cooler........................................... 189 5686-801........................................................................9-264
U
Unloading unit.............................................. 388 3576-801.............................................................9-205, 9-243
Unloading unit.............................................. 388 3576-802.............................................................9-245, 9-257
Unloading unit.............................................. 388 3576-803........................................................................9-255
V
Valve block................................................... 287 9480-001........................................................................9-247
Valve body................................................... 488 9540-001........................................................................9-259
Valve housing.............................................. 287 8772-001.............................................................9-205, 9-255
Valve housing.............................................. 489 3731-001........................................................................9-231
Valve housing.............................................. 287 9479-001........................................................................9-257
Valve unit..................................................... 489 3731-801.............................................................9-207, 9-231
Valve unit..................................................... 489 3734-801.............................................................9-209, 9-235
Vedge valve................................................. 2541 2506-117...........................................................9-115, 9-117
Ventilation fan.............................................. 390 2115-801........................................................................9-187
Ventilation fan. mount.................................. 289 5306-801.............................................................9-120, 9-189
Ventilation filter............................................ 875 13008-011..................................................... 9-11, 9-13, 9-31
Ventilation filter............................................ 875 13008-012...............................................................9-21, 9-37
Ventilation filter............................................ 875 13008-002........................................................................9-51
Ventilation filter............................................ 875 13008-001........................................................................9-51
Ventilation filter............................................ 875 13008-013........................................................................9-53
Ventilation with filter..................................... 289 0713-801.............................................................9-183, 9-191
Ventilator. c.................................................. 488 3152-801........................................................................9-169
W
Wash tank with pump................................... 490 0289-801.............................................................9-179, 9-181
Washer......................................................... 875 13014-078..........................................................................9-5
Washer......................................................... 875 13014-079..........................................................................9-5
Washer......................................................... 875 13014-080..........................................................................9-6
Washer......................................................... 875 13014-041.................................................................9-6, 9-29

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
Description Article No Page
Washer......................................................... 875 13014-038....................................................... 9-9, 9-15, 9-17
Washer......................................................... 2151 2052-185........................................................................9-69
Washer......................................................... 2151 2052-192...............................................................9-69, 9-71
Washer......................................................... 875 13014-014...............................................................9-11, 9-13
Washer......................................................... 488 1969-005..........................................................................9-71
Washer......................................................... 2151 2022-185.............................................................9-71, 9-139
Washer......................................................... 2151 2022-192........................................................................9-71
Washer......................................................... 2151 2027-156.................................... 9-273, 9-153, 9-179, 9-185
Washer......................................................... 2151 2027-164.......... 9-311, 9-275, 9-127, 9-129, 9-145, 9-147, 9-149, 9-107, 9-109, 9-183
Washer......................................................... 875 21406-004........................................................................9-73
Washer......................................................... 875 21406-002........................................................................9-73
Washer......................................................... 2151 2027-185......................................................................9-275
Washer......................................................... 875 13014-010...............................................................9-15, 9-17
Washer......................................................... 2151 2054-165............................................... 9-129, 9-109, 9-183
Washer......................................................... 875 13014-015........................................................................9-19
Washer......................................................... 875 13014-043........................................................................9-19
Washer......................................................... 2151 2027-146.................................... 9-281, 9-284, 9-169, 9-171
Washer......................................................... 2151 2022-178...................................... 9-79, 9-139, 9-297, 9-297
Washer......................................................... 390 0198-005........................................................................9-133
Washer......................................................... 2151 2027-153......................................................................9-133
Washer......................................................... 489 3732-010........................................................................9-217
Washer......................................................... 487 2826-002.............................................................9-135, 9-137
Washer......................................................... 487 2311-005..........................................................................9-27
Washer......................................................... 388 5791-001........................................................................9-137
Washer......................................................... 875 13014-002........................................................................9-29
Washer......................................................... 2154 2022-124......................................................................9-293
Washer......................................................... 2151 2022-196......................................................................9-139
Washer......................................................... 2151 2027-192......................................................................9-139
Washer......................................................... 875 13014-003........................................................................9-33
Washer......................................................... 2151 2052-165...............................................................9-97, 9-99
Washer......................................................... 488 7386-006.................................................................9-41, 9-43
Washer......................................................... 490 3816-008........................................................................9-155
Washer......................................................... 487 2826-004.................................................................9-45, 9-49
Washer......................................................... 487 2826-009..........................................................................9-47
Washer......................................................... 2151 2027-178...........................................................9-107, 9-109
Washer......................................................... 2151 2054-178............................................... 9-107, 9-109, 9-165
Washer......................................................... 2154 2016-173......................................................................9-161
Washer......................................................... 875 13014-071........................................................................9-55
Washer......................................................... 489 5161-001........................................................................9-167
Washer......................................................... 489 5153-001........................................................................9-167
Washer......................................................... 2151 2027-200......................................................................9-167
Washer......................................................... 2151 2027-173......................................................................9-169
Washer......................................................... 2151 2054-156......................................................................9-183
Washer......................................................... 2151 2058-165......................................................................9-189
Winch mounting set..................................... 289 2724-801...............................................................9-119, 9-43
Winch mounting set..................................... 289 2723-801...............................................................9-119, 9-41

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
Description Article No Page
Window........................................................ 390 4054-001........................................................................9-171
Windscreen cleaner..................................... 387 6227-802.............................................................9-269, 9-177
Windscreen washer..................................... 289 0847-801.............................................................9-169, 9-179
Wiper arm.................................................... 6179 2152-600......................................................................9-177
Wiper blade.................................................. 6179 2153-700......................................................................9-177
Wiper motor................................................. 6179 2151-280......................................................................9-177
Wire sheave................................................. 489 6453-801.............................................................9-143, 9-161
Wire sheave. c............................................. 489 6452-801.............................................................9-143, 9-163
Worm gear. complete................................... 875 15012-007......................................................................9-145
Worm gear. complete................................... 875 15012-009...........................................................9-147, 9-149
Y
Y-pipe........................................................... 390 7776-801........................................................................9-179

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
Numerical spare part index
Article No Description Page
1192377.................... Feed pump unit............................................ ...................................................9-117, 9-97
1192475.................... Pump..........................................................................................................................9-97
1193128.................... Feed pump unit............................................ ...................................................9-117, 9-99
1193131.................... Pump..........................................................................................................................9-99
1223806.................... Socket for relay............................................ ............................................................9-307
1236 2121-005.......... Sealing cement............................................ ............................................................9-179
1236 2135-021.......... Sealing compound....................................... ............................................................9-171
1236 2273-001.......... Sealing......................................................... ............................................................9-175
1236 2296-020.......... Seal strip...................................................... .................................................9-311, 9-189
1236 2825-001.......... Sealing compound....................................... ..................................... 9-311, 9-129, 9-175
124 0382-801............ El.inst.cabin k-crane.................................................................................................9-302
124 0392-801............ El. inst. jib light crane................................... ............................................................9-273
124 0394-801............ El. inst. cooling winch (crane....................... ............................................................9-318
124 0395-801............ El. inst. deck light (cabin)............................. ............................................................9-318
124 0412-801............ El. inst. jib light............................................. ............................................................9-275
124 0413-801............ El. inst. deck light (crane house)..............................................................................9-318
124 0414-801............ El. inst. deck light (crane ho.....................................................................................9-318
124 0429-801............ Driver's desk................................................ ............................................................9-269
124 0499-801............ El.inst circuit slew gears (crane).................. ............................................................9-318
124 0555-801............ El.inst.cabin (eccenter)................................ ............................................................9-302
124 0584-801............ El.inst.eccenter platform.............................. ............................................................9-318
124 0585-801............ El.inst.force/close (crane)............................ ............................................................9-319
124 0612-801............ El inst logging computer (cab)..................... ............................................................9-319
124 0633-801............ El. inst. k-crane............................................ ............................................................9-271
124 0635-801............ El inst logg. computer (crane)...................... ............................................................9-319
124 0674-801............ Addition el inst. ecc platf.............................. ............................................................9-319
1684 2126-402.......... Cable........................................................................................................................9-273
1686 2136-134.......... Cable.............................................................................................................9-275, 9-313
1855 2835-556.......... Hydraulic hose............................................. ............................................................9-115
1856 2133-203.......... Rubber moulding......................................................................................................9-185
1856 2141-006.......... Rubber moulding......................................................................................................9-173
1856 2141-801.......... Rubber......................................................... ............................................................9-169
1856 2160-001.......... Seal strip...................................................... ............................................................9-127
1865 2311-243.......... Hose.........................................................................................................................9-179
1865 2384-170.......... Protective hose............................................ ............................................................9-275
1867 2004-170.......... Connector.................................................... ............................................................9-275
187 9744-001............ Electric motor............................................... ..............................................................9-65
187 9744-002............ Bell housing................................................. ..............................................................9-65
187 9744-003............ Coupling.....................................................................................................................9-65
187 9744-004............ Bracket.......................................................................................................................9-65
187 9744-005............ Pump..........................................................................................................................9-65
187 9744-801............ Pump drive.................................................................................................................9-65
188 0117-801............ Filter unit. inlet..........................................................................................................9-207

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
Article No Description Page
188 0118-801............ Filter unit. outlet........................................... ............................................................9-209
188 1221-801............ Hydraulic motor.................................................................................................9-27, 9-39
188 1222-801............ Hydraulic motor..........................................................................................................9-25
188 1223-801............ Hydraulic motor.................................................................................................9-45, 9-57
188 1773-801............ Hydraulic motor..........................................................................................................9-23
188 1774-801............ Hydraulic motor.................................................................................................9-49, 9-59
189 0567-801............ Mount. impuls unit ecc. platfo...................... ............................................................9-319
189 0694-801............ Emergency pump unit.................................. ............................................................9-315
189 0881-801............ Emergency pump.....................................................................................................9-315
189 2333-001............ Cab cupola...............................................................................................................9-175
189 3003-801............ Cab assembly.............................................. .................................................9-167, 9-169
189 3087-801............ Cooling ass. winch gear...........................................................................................9-112
189 3479-801............ Luffing winch................................................ .....................................................9-27, 9-29
189 3779-801............ Sound isolation cabin...............................................................................................9-319
189 4714-003............ Coupling.....................................................................................................................9-67
189 4717-001............ Electric motor............................................... ..............................................................9-67
189 4717-002............ Bell housing................................................. ..............................................................9-67
189 4717-004............ Foot bracket................................................. ..............................................................9-67
189 4717-005............ Pump..........................................................................................................................9-67
189 4717-801............ Pump unit...................................................................................................................9-67
189 5452-801............ Pump unit...................................................................................................................9-69
189 5682-801............ Oil tank assembly.....................................................................................................9-117
189 5685-801............ Hydr.inst.ecc platform.................................. ............................................................9-264
189 5686-801............ Tubing oil cooler.......................................................................................................9-264
189 5689-801............ Oil tank assembly.....................................................................................................9-115
189 5690-801............ Pump unit...................................................................................................................9-71
189 5834-801............ Jib welding................................................... ............................................................9-194
189 6281-801............ Hoisting winch..............................................................................................................9-5
189 6678-801............ Crane house mounting.............................................................................................9-119
189 6685-801............ Eccenter platform.....................................................................................................9-191
2114 2014-152.......... Split pin........................................................ ............................................................9-133
2114 2014-183.......... Split pin........................................................ .................................................9-131, 9-139
2114 2014-218.......... Split pin........................................................ ............................................................9-167
2114 2014-258.......... Split pin........................................................ .................................................9-193, 9-193
2116 2026-520.......... Cylindrical pin...........................................................................................................9-131
2121 2030-630.......... Screw........................................................... ............................................................9-135
2121 2030-651.......... Screw........................................................... ............................................................9-137
2121 2030-678.......... Screw........................................................... ..............................................................9-47
2121 2030-720.......... Screw........................................................... ..............................................................9-29
2121 2030-736.......... Screw........................................................... ................................................................9-9
2121 2032-368.......... Screw........................................................... ................................................................9-6
2121 2032-459.......... Screw........................................................... ............................................................9-189
2121 2032-540.......... Screw........................................................... ...................................................9-79, 9-297
2121 2032-544.......... Screw........................................................... ............................................................9-139
2121 2032-624.......... Screw........................................................... ................................................................9-9
2121 2032-628.......... Screw........................................................... ...................................................9-69, 9-163

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
Article No Description Page
2121 2032-630.......... Screw........................................................... ..............................................................9-27
2121 2032-631.......... Screw........................................................... ............................................................9-139
2121 2032-632.......... Screw........................................................... ..............................................................9-71
2121 2032-673.......... Screw........................................................... .....................................................9-29, 9-29
2121 2032-674.......... Screw........................................................... ...................................... 9-5, 9-5, 9-69, 9-71
2121 2032-719.......... Screw........................................................... ............................................... 9-5, 9-5, 9-29
2121 2032-720.......... Screw........................................................... ..............................................................9-73
2121 2033-463.......... Screw........................................................... ............................................................9-315
2121 2034-366.......... Screw........................................................... ............................................................9-179
2121 2034-368.......... Screw........................................................... ...................................................9-29, 9-183
2121 2034-451.......... Screw........................................................... ............................................................9-127
2121 2034-453.......... Screw........................................................... ............................................................9-275
2121 2034-455.......... Screw........................................................... .......................... 9-129, 9-133, 9-107, 9-183
2121 2034-457.......... Screw........................................................... ..................................... 9-145, 9-147, 9-149
2121 2034-459.......... Screw........................................................... ............................................................9-109
2121 2034-495.......... Screw........................................................... ............................................................9-169
2121 2034-540.......... Screw........................................................... .................................................9-107, 9-109
2121 2034-542.......... Screw........................................................... ..................................... 9-107, 9-109, 9-165
2121 2034-544.......... Screw........................................................... ............................................................9-109
2121 2034-624.......... Screw........................................................... ............................................................9-157
2121 2034-628.......... Screw........................................................... ............................................................9-143
2121 2037-737.......... Screw........................................................... .....................................................9-41, 9-43
2121 2046-378.......... Screw........................................................... ..............................................................9-71
2121 2254-220.......... Screw........................................................... ............................................................9-293
2121 2532-339.......... Screw........................................................... ............................................................9-139
2121 2532-370.......... Screw........................................................... .....................................................9-87, 9-89
2121 2532-374.......... Screw........................................................... ................................................................9-6
2121 2532-380.......... Screw........................................................... ..............................................................9-29
2121 2532-383.......... Screw........................................................... .....................................................9-87, 9-89
2121 2532-390.......... Screw........................................................... ................................................................9-9
2121 2532-451.......... Screw........................................................... .....................................................9-97, 9-99
2121 2532-453.......... Screw........................................................... ............................................................9-211
2121 2532-495.......... Screw........................................................... ................................................................9-6
2121 2532-515.......... Screw........................................................... .....................................................9-51, 9-55
2121 2532-534.......... Screw........................................................... ..............................................................9-19
2121 2532-538.......... Screw........................................................... .....................................................9-11, 9-13
2121 2532-540.......... Screw........................................................... ........................................... 9-11, 9-13, 9-31
2121 2532-544.......... Screw........................................................... ..............................................................9-61
2121 2532-554.......... Screw........................................................... .....................................................9-51, 9-55
2121 2532-556.......... Screw........................................................... .....................................................9-11, 9-13
2121 2532-559.......... Screw........................................................... .....................................................9-11, 9-31
2121 2532-561.......... Screw........................................................... ..............................................................9-13
2121 2532-632.......... Screw........................................................... ................................................................9-5
2121 2536-493.......... Screw........................................................... ............................................................9-161
2121 2536-674.......... Screw........................................................... ..............................................................9-73
2121 2541-497.......... Screw........................................................... .................................................9-243, 9-245

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
Article No Description Page
2121 2541-540.......... Screw........................................................... .....................................................9-45, 9-49
2121 2545-722.......... Screw........................................................... .....................................................9-15, 9-17
2121 2550-220.......... Screw........................................................... ............................................................9-305
2121 2550-331.......... Screw........................................................... .................................................9-281, 9-283
2121 2550-339.......... Screw........................................................... ............................................................9-169
2121 2550-368.......... Screw........................................................... .................................................9-267, 9-133
2121 2550-370.......... Screw........................................................... ............................................................9-273
2121 2615-293.......... Screw........................................................... ............................................................9-185
2121 2636-325.......... Screw........................................................... ............................................................9-309
2121 2636-331.......... Screw........................................................... ............................................................9-171
2121 2636-368.......... Screw........................................................... ............................................................9-185
2121 2844-374.......... Screw........................................................... ............................................................9-175
2122 2515-327.......... Stop screw................................................... ............................................................9-139
2122 2515-491.......... Screw........................................................... ..............................................................9-71
2122 2519-378.......... Screw........................................................... ............................................................9-153
2124 2127-283.......... Tapping screw..........................................................................................................9-179
2126 2032-118.......... Nut............................................................... ............................................................9-177
2126 2032-122.......... Nut............................................................... ............................................................9-139
2126 2034-114.......... Nut............................................................... ............................................................9-169
2126 2034-116.......... Nut............................................................... .................................................9-153, 9-175
2126 2034-118.......... Nut............................................................... ....9-311, 9-275, 9-133, 9-145, 9-147, 9-149
2126 2034-120.......... Nut............................................................... ............................................................9-169
2126 2034-122.......... Nut .............................................................. ............................................................9-275
2126 2034-130.......... Nut............................................................... ............................................................9-167
2126 2038-124.......... Nut............................................................... ............................................................9-137
2126 2039-126.......... Nut............................................................... .....................................................9-41, 9-43
2126 2432-118.......... Cap nut........................................................ ..................................... 9-145, 9-147, 9-149
2126 2634-112.......... Locking nut...............................................................................................................9-185
2126 2634-114.......... Locking nut............................................................................. 9-309, 9-281, 9-283, 9-171
2126 2634-116.......... Locking nut............................................................................. 9-267, 9-273, 9-133, 9-185
2126 2634-118.......... Locking nut.......................................................9-275, 9-127, 9-129, 9-107, 9-109, 9-183
2126 2634-122.......... Locking nut............................................................................. 9-107, 9-107, 9-109, 9-165
2126 2634-130.......... Locking nut...............................................................................................................9-167
2126 2636-110.......... Locking nut...............................................................................................................9-293
2126 2636-116.......... Locking nut...............................................................................................................9-151
2126 2636-118.......... Locking nut...............................................................................................................9-189
2126 2636-122.......... Locking nut....................................................................................................9-297, 9-297
2126 2636-124.......... Locking nut...............................................................................................................9-139
2151 2022-178.......... Washer..................................................................................... 9-79, 9-139, 9-297, 9-297
2151 2022-185.......... Washer............................................................................................................9-71, 9-139
2151 2022-192.......... Washer.......................................................................................................................9-71
2151 2022-196.......... Washer.....................................................................................................................9-139
2151 2027-146.......... Washer................................................................................... 9-281, 9-284, 9-169, 9-171
2151 2027-153.......... Washer.....................................................................................................................9-133
2151 2027-156.......... Washer................................................................................... 9-273, 9-153, 9-179, 9-185
2151 2027-164.......... Washer......................................................... 9-311, 9-275, 9-127, 9-129, 9-145, 9-147, 9-149, 9-107, 9-

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
Article No Description Page
2151 2027-173.......... Washer.....................................................................................................................9-169
2151 2027-178.......... Washer..........................................................................................................9-107, 9-109
2151 2027-185.......... Washer.....................................................................................................................9-275
2151 2027-192.......... Washer.....................................................................................................................9-139
2151 2027-200.......... Washer.....................................................................................................................9-167
2151 2052-165.......... Washer..............................................................................................................9-97, 9-99
2151 2052-185.......... Washer.......................................................................................................................9-69
2151 2052-192.......... Washer..............................................................................................................9-69, 9-71
2151 2054-156.......... Washer.....................................................................................................................9-183
2151 2054-165.......... Washer.............................................................................................. 9-129, 9-109, 9-183
2151 2054-178.......... Washer.............................................................................................. 9-107, 9-109, 9-165
2151 2058-165.......... Washer.....................................................................................................................9-189
2152 2067-018.......... Cover plate....................................................................................................9-281, 9-283
2152 2069-225.......... Blanking plug............................................... ............................................................9-283
2152 2115-537.......... O-ring........................................................... ............................................................9-135
2152 2115-549.......... O-ring........................................................... ............................................................9-137
2152 2115-801.......... O-ring........................................................... ..............................................................9-89
2152 2115-837.......... O-ring........................................................... ..............................................................9-73
2152 2118-314.......... O-ring........................................................... ............................................................9-257
2152 2118-406.......... O-ring........................................................... .................................................9-203, 9-247
2152 2118-670.......... O-ring........................................................... ............................................................9-211
2152 2118-748.......... O-ring........................................................... ............................................................9-229
2152 2151-178.......... Sealing......................................................... ..............................................................9-47
2152 2151-181.......... Seal ring................................................................................. 9-317, 9-243, 9-245, 9-255
2152 2151-194.......... Seal ring............................................................................................ 9-243, 9-245, 9-255
2152 2151-204.......... Seal ring...................................................................................................................9-241
2152 2151-206.......... Seal ring........................................................................................................9-203, 9-247
2152 2151-215.......... Seal ring................................................................................. 9-205, 9-103, 9-255, 9-257
2152 2151-228.......... Seal ring........................................................................................................9-115, 9-117
2154 2016-164.......... Spring washer.............................................. ............................................................9-177
2154 2016-173.......... Washer.....................................................................................................................9-161
2154 2022-124.......... Washer.....................................................................................................................9-293
2154 2431-150.......... Circlip........................................................... ..............................................................9-71
2166 1901-120.......... Gland........................................................... ............................................................9-183
2166 1903-150.......... Cable gland..............................................................................................................9-291
2166 2032-016.......... Cable inlet.................................................... ............................................................9-183
2166 2051-821.......... Cable gland..............................................................................................................9-273
2166 2051-823.......... Cable gland...................................................................................................9-273, 9-275
2166 2058-004.......... Mounting base............................................. ............................................................9-179
2166 2228-172.......... Strap............................................................ ............................................................9-273
2166 2304-604.......... Cable pit...................................................................................................................9-291
2166 4127-154.......... Clamp.......................................................................................................................9-275
2166 4127-224.......... Tube clip...................................................... ............................................................9-275
2166 4127-264.......... Clamp.......................................................................................................................9-179
2167 4276-801.......... Eccentric latch..........................................................................................................9-185
2169 4165-150.......... Chapel strop.............................................................................................................9-317

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
Article No Description Page
2183 2022-122.......... Lifting eye bolt..........................................................................................................9-297
2184 4024-546.......... Eye bolt........................................................ ............................................................9-139
2186 2187-220.......... Seal ring...................................................................................................................9-137
2197 2525-065.......... Rubber bushing..........................................................................................................9-69
2213 2570-300.......... Bearing.....................................................................................................................9-161
224 0181-801............ Plinth............................................................ ............................................................9-287
224 0182-801............ Cabinet basic............................................... ............................................................9-287
224 0192-801............ Control panel.................................................................................................9-269, 9-283
224 0193-801............ El. inst. cooling winch (cabinet)................................................................................9-320
224 0206-001............ Cover........................................................... ............................................................9-283
224 0253-801............ El.inst.slew.gears.cabinet ct1...................................................................................9-320
224 0257-801............ El.inst.logging computer.cabin..................... ............................................................9-320
224 0306-801............ Cabinet ct11.............................................................................................................9-291
224 0307-801............ Casing......................................................................................................................9-291
224 0309-801............ Electric cabinet ct1...................................................................................................9-287
224 0313-801............ El.inst.parking lock eec. (ct1)....................... ............................................................9-320
2515 6043-250.......... Hydraulic hose............................................. ............................................................9-315
2515 6046-XXX........ Hydraulic hose............................................. ............................................................9-313
2515 6147-105.......... Hydraulic hose............................................. ............................................................9-117
2515 6148-100.......... Hydraulic hose............................................. ............................................................9-117
2515 6243-050.......... Hydraulic hose............................................. ............................................................9-315
2515 6246-080.......... Hydraulic hose............................................. ............................................................9-315
2515 8211-140.......... Hydraulic hose............................................. ............................................................9-317
2521 2135-205.......... Coupling............................................................................................ 9-243, 9-245, 9-255
2522 2170-150.......... Plug..........................................................................................................................9-315
2522 4502-110.......... Plug................................................................................................... 9-205, 9-255, 9-257
2522 4502-111.......... Plug...............................................................................................................9-205, 9-255
2522 4502-113.......... Plug...............................................................................................................9-205, 9-257
2522 4506-189.......... Plug..........................................................................................................................9-257
2522 4506-191.......... Protective plug............................................. ..................................... 9-243, 9-245, 9-255
2528 2512-610.......... Coupling............................................................................................ 9-243, 9-245, 9-255
2528 2512-617.......... Coupling...................................................................................................................9-315
2528 2512-628.......... Coupling........................................................................................................9-313, 9-315
2528 2762-280.......... Plug............................................................................................................................9-21
2528 2772-280.......... Nut............................................................... ..............................................................9-21
2528 3633-215.......... Coupling...................................................................................................................9-315
2528 4512-615.......... Pipe coupling............................................... ............................................................9-315
2528 4512-617.......... Pipe coupling............................................... ............................................................9-315
2528 4561-610.......... Coupling...................................................................................................................9-317
2529 2134-028.......... Hose clamp.................................................. .................................................9-311, 9-179
2529 2458-111.......... Quick coupling............................................. ............................................................9-315
2529 2458-116.......... Quick coupling............................................. .................................................9-313, 9-315
2541 2506-117.......... Vedge valve................................................. .................................................9-115, 9-117
2541 4130-032.......... Ball valve..................................................................................................................9-115
2541 4130-040.......... Ball valve..................................................................................................................9-115
2545 2011-025.......... Grease nipple......................................................................... 9-201, 9-193, 9-193, 9-193

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
Article No Description Page
2545 2031-003.......... Grease nipple...........................................................................................................9-201
2545 2110-003.......... Grease nipple.................................................................................... 9-135, 9-143, 9-163
2611 3109-103.......... Collector rail................................................. ............................................................9-291
2611 3109-105.......... Collector rail................................................. ............................................................9-287
2638 3101-288.......... Copper braid................................................ ............................................................9-287
2638 3101-352.......... Copper braid................................................ ............................................................9-287
2638 3101-480.......... Copper braid................................................ ............................................................9-287
2641 2101-105.......... Cable terminal..........................................................................................................9-291
2641 2101-355.......... Cable terminal..........................................................................................................9-291
2641 2101-505.......... Cable terminal..........................................................................................................9-291
2647 4120-100.......... Clamp.......................................................................................................................9-287
2647 4180-101.......... Earth plinth...............................................................................................................9-291
2663 4660-001.......... Connection plinth......................................... ............................................................9-291
2663 4660-004.......... Connection plinth......................................... ............................................................9-287
2669 4160-015.......... End holder.....................................................................................................9-287, 9-291
2686 4426-204.......... Enlarging nipple........................................... ............................................................9-275
287 5950-801............ Direction valve............................................. .................................................9-115, 9-253
287 6977-801............ Cooler element.........................................................................................................9-101
287 6999-801............ Pressure reduce valve. c............................. ............................................................9-251
287 6999-901............ Pressure reduce valve................................. ............................................................9-251
287 8377-001............ Door............................................................. ............................................................9-173
287 8762-001............ Direction valve............................................. ............................................................9-249
287 8762-002............ Direction valve............................................. ............................................................9-249
287 8762-801............ Direction valve. c......................................................................................................9-249
287 8763-801............ Oil cooler.......................................................................................................9-103, 9-105
287 8764-801............ Cooler element.........................................................................................................9-105
287 8772-001............ Valve housing.............................................. .................................................9-205, 9-255
287 9463-801............ Filter............................................................. .................................................9-115, 9-237
287 9479-001............ Valve housing.............................................. ............................................................9-257
287 9480-001............ Valve block...............................................................................................................9-247
287 9782-801............ Fan cap........................................................ ............................................................9-183
288 0268-801............ Brace........................................................................................................................9-139
288 0460-001............ Bearing house..........................................................................................................9-137
288 0888-801............ Cooler element.........................................................................................................9-111
288 0945-801............ Tub for fan................................................................................................................9-189
288 1085-001............ Cover........................................................... ............................................................9-307
288 1085-002............ Machine housing......................................................................................................9-307
288 1085-003............ Evaporator housing..................................................................................................9-307
288 1085-004............ Reciever...................................................................................................................9-307
288 1085-005............ Condenser................................................... ............................................................9-307
288 1085-006............ Compressor................................................. ............................................................9-307
288 1085-007............ Filter drier.................................................................................................................9-307
288 1085-008............ Condenser fan............................................. ............................................................9-307
288 1085-009............ Evaporator................................................... ............................................................9-307
288 1085-010............ Heating element.......................................................................................................9-307
288 1085-011............ Overheating sensor..................................................................................................9-307

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
Article No Description Page
288 1085-012............ Evaporator fan............................................. ............................................................9-307
288 1085-013............ Sight glass................................................... ............................................................9-307
288 1085-014............ Expansion valve.......................................................................................................9-307
288 1085-015............ Starting device............................................. ............................................................9-307
288 1085-016............ Thermostat...............................................................................................................9-307
288 1085-017............ Function selector......................................................................................................9-307
288 1085-018............ Pilot lamp compressor................................. ............................................................9-307
288 1085-019............ Pilot lamp heating element.......................................................................................9-307
288 1085-020............ Compressor contactor..............................................................................................9-307
288 1085-021............ Aux. relay dehum......................................... ............................................................9-307
288 1085-801............ Air condition................................................. .................................................9-307, 9-311
288 2552-801............ Direction valve............................................. ............................................................9-223
288 2553-801............ Direction valve............................................. ............................................................9-221
288 2684-801............ Electric motor............................................... ..............................................................9-71
289 0564-001............ Shaft.........................................................................................................................9-163
289 0666-801............ Electric motor............................................... ..............................................................9-69
289 0713-801............ Ventilation with filter..................................... .................................................9-183, 9-191
289 0714-801............ Cap with filter............................................... .................................................9-183, 9-185
289 0715-801............ Cap.............................................................. ............................................................9-185
289 0716-801............ Cover........................................................... ............................................................9-185
289 0717-801............ Slewing bearing........................................... ............................................................9-194
289 0847-801............ Windscreen washer..................................... .................................................9-169, 9-179
289 1034-801............ Filter box assy..........................................................................................................9-309
289 1547-801............ Slewing gear................................................ ..............................................................9-51
289 1833-801............ Hydraulic pump............................................ .....................................................9-69, 9-75
289 1834-801............ Hydraulic pump............................................ .....................................................9-69, 9-77
289 2251-007............ Rubber moulding......................................................................................................9-175
289 2251-008............ Locking list................................................... ............................................................9-175
289 2252-801............ Cab cupola assembly....................................................................................9-169, 9-175
289 2404-801............ Electric motor............................................... ............................................................9-101
289 2405-801............ Oil cooler..................................................................................................................9-101
289 2672-801............ Slack wire mounting.................................................................................................9-119
289 2677-801............ Slack wire mounting.................................................................................................9-119
289 2690-801............ Cab mounting................................................................................................9-119, 9-167
289 2704-801............ Oil cooler..................................................................................................................9-111
289 2715-801............ Crane top mounting..................................... ............................................................9-163
289 2723-801............ Winch mounting set..................................... ...................................................9-119, 9-41
289 2724-801............ Winch mounting set..................................... ...................................................9-119, 9-43
289 2750-801............ Luffing winch. mount.................................... ..............................................................9-27
289 2766-801............ Filter unit...................................................... ............................................................9-215
289 2770-006............ O-ring........................................................... ..............................................................9-95
289 3013-801............ Slewing bearing........................................... ............................................................9-194
289 3169-801............ Pump motor unit.......................................................................................................9-313
289 3334-801............ Crane jib mounting...................................................................................................9-159
289 3335-801............ Jib top mounting............................................................................................9-143, 9-159
289 3657-801............ Electric motor............................................... ......................................... 9-297, 9-97, 9-99

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
Article No Description Page
289 3837-801............ Oil circulation. slewing gear......................... ............................................................9-320
289 3838-801............ Slewing gear................................................ ..............................................................9-53
289 4319-001............ Pump flange...............................................................................................................9-95
289 4319-002............ Splined sleeve............................................................................................................9-95
289 4319-003............ Screw........................................................... ..............................................................9-95
289 4319-004............ O-ring........................................................... ..............................................................9-95
289 4319-801............ Tandem assembly kit................................... .....................................................9-69, 9-95
289 4533-801............ Pump.................................................................................................................9-79, 9-81
289 4534-801............ Pump.................................................................................................................9-71, 9-79
289 4666-801............ Slack wire sensing device...................................................... 9-119, 9-119, 9-119, 9-139
289 5096-802............ Limit switches box.........................................................................................9-119, 9-145
289 5133-801............ Pump.................................................................................................................9-69, 9-85
289 5165-801............ Limit switches box.........................................................................................9-119, 9-147
289 5165-802............ Limit switches box.........................................................................................9-119, 9-149
289 5305-801............ Oil cooler assembly set.................................................................................9-119, 9-109
289 5306-801............ Ventilation fan. mount.................................. .................................................9-120, 9-189
289 5307-801............ Oil cooler assembly set ................................................................................9-119, 9-107
314 2006-802............ Controller. luffing/slewing..............................................................................9-277, 9-281
314 2765-801............ Controller. c...................................................................................................9-279, 9-283
314 3440-801............ Rectifier plate............................................... ............................................................9-267
314 3712-802............ Communication card cic...........................................................................................9-295
314 3713-802............ Angle encoder card aic................................ ............................................................9-295
314 3980-801............ Siren.........................................................................................................................9-269
314 4244-801............ Cabin heater................................................ ............................................................9-269
324 0089-801............ Relay card with leds......................................................................................9-293, 9-295
324 0439-801............ Transformer 1-phase................................... ............................................................9-287
324 0440-801............ Power supply............................................... .................................................9-267, 9-287
324 0481-801............ Transformer 1-phase................................... ............................................................9-287
324 0499-801............ Transformer................................................. ............................................................9-267
324 0500-801............ Plinth............................................................ ............................................................9-267
324 0832-801............ El. inst main motor....................................... ............................................................9-302
324 1165-801............ Transformer 1-phase................................... ............................................................9-291
324 1408-801............ Absolute encoder......................................... ............................................................9-271
324 1414-801............ Plinth............................................................ ............................................................9-291
324 1426-801............ Slipring unit.................................................. ............................................................9-299
324 1427-801............ Slipring unit.................................................. ............................................................9-301
324 1428-801............ El.inst.force closed (cabin).......................................................................................9-320
324 1432-801............ El.inst.auto open/close (cabin).................................................................................9-321
324 1433-801............ Operation box ct4 (eccenter)....................... ............................................................9-321
324 1564-801............ El.inst.logging computer (cabinet ct2)......................................................................9-321
324 1604-801............ Inst. power/cable connection....................... ............................................................9-302
324 1716-801............ Electronic cabinet ct2 (mb).......................... ............................................................9-295
387 2930-801............ Electric motor............................................... ............................................................9-183
387 6167-803............ Slide window................................................ ............................................................9-175
387 6227-802............ Windscreen cleaner..................................... .................................................9-269, 9-177
387 6227-916............ Mounting set................................................ ............................................................9-177

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
Article No Description Page
387 6227-920............ Mounting set................................................ ............................................................9-177
387 7053-802............ Pressure switch. c.........................................................................................9-115, 9-241
388 0145-002............ Glass........................................................................................................................9-175
388 0145-003............ Glass........................................................................................................................9-175
388 0145-004............ Glass........................................................................................................................9-175
388 0223-001............ Glass........................................................................................................................9-175
388 0362-801............ Accumulator................................................. ............................................................9-261
388 0962-801............ Life line.....................................................................................................................9-194
388 3146-003............ Coupling...................................................................................................................9-317
388 3146-004............ Manometer...............................................................................................................9-317
388 3146-802............ Hand pump assembly.................................. ............................................................9-317
388 3147-801............ Hand pump.................................................. ............................................................9-317
388 3252-801............ Bracket.....................................................................................................................9-275
388 3290-004............ Limit switch part........................................... ............................................................9-139
388 3574-001............ Piston........................................................... ..................................... 9-205, 9-255, 9-257
388 3575-001............ Spring sleeve............................................... ..................................... 9-205, 9-255, 9-257
388 3576-005............ Spring................................................................................................ 9-205, 9-255, 9-257
388 3576-801............ Unloading unit.............................................. .................................................9-205, 9-243
388 3576-802............ Unloading unit.............................................. .................................................9-245, 9-257
388 3576-803............ Unloading unit.............................................. ............................................................9-255
388 3579-801............ Flushing valve.............................................. .................................................9-203, 9-243
388 3579-803............ Flushing valve.............................................. .................................................9-245, 9-247
388 3580-801............ Flush and unloading unit.................................................................................9-69, 9-243
388 3580-802............ Flush and unloading unit..........................................................................................9-245
388 5046-801............ Hydraulic cylinder. c......................................................................................9-201, 9-191
388 5114-801............ Direction valve............................................. .................................................9-115, 9-225
388 5790-001............ Ring..........................................................................................................................9-137
388 5791-001............ Washer.....................................................................................................................9-137
388 6384-801............ Pressure relief valve.................................... ............................................................9-227
388 6652-801............ Blowing fan.................................................. ............................................................9-183
388 7147-009............ Screw........................................................... ............................................................9-155
388 7715-801............ Door lock..................................................................................................................9-173
388 8296-801............ Jib mounting.............................................................................................................9-155
388 9907-801............ Anchor rail................................................................................................................9-175
389 1298-300............ Hydraulic hose............................................. ............................................................9-313
389 1378-801............ Jib bearing mounting................................................................................................9-135
389 1379-801............ Jib bearing housing.......................................................................................9-135, 9-137
389 1479-001............ Block............................................................ ............................................................9-229
389 1479-002............ Cover........................................................... ............................................................9-229
389 1479-003............ Ring..........................................................................................................................9-229
389 1479-801............ Block w check valves................................... ..................................... 9-207, 9-209, 9-229
389 1487-001............ Shaft.........................................................................................................................9-135
389 1581-801............ Handle......................................................................................................................9-171
389 1581-802............ Handle......................................................................................................................9-127
389 1673-801............ Check valve................................................. ............................................................9-229
389 1673-802............ Check valve................................................. ............................................................9-229

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
Article No Description Page
389 1903-004............ Hinge........................................................................................................................9-127
389 1914-001............ Spacer......................................................................................................................9-163
389 1914-003............ Spacer......................................................................................................................9-163
389 2828-801............ Air filter with dipstick.................................... .................................................9-115, 9-117
389 3676-802............ Luffing wire rope. see tech. data..............................................................................9-194
389 3943-001............ Shaft.........................................................................................................................9-157
389 4205-801............ Slewing gear adapter................................... .....................................................9-49, 9-61
389 4316-801............ Servo valve. c.............................................. .....................................................9-81, 9-89
389 4316-901............ Servo valve.................................................. ..............................................................9-89
389 4328-001............ Bell house.................................................... ..............................................................9-71
389 4465-001............ Shaft.........................................................................................................................9-143
390 0005-001............ Filter head.................................................... ...................................................9-211, 9-81
390 0005-003............ Optical indicator........................................... ............................................................9-211
390 0005-801............ Filter............................................................. ............................................................9-211
390 0007-801............ Damping rod................................................ ..............................................................9-71
390 0047-801............ Bracket oil cooler......................................... ............................................................9-107
390 0133-001............ Grid plate..................................................... ............................................................9-189
390 0191-801............ Cover mounting...................................................................... 9-119, 9-129, 9-169, 9-191
390 0192-001............ Ortopolyester cover..................................................................................................9-127
390 0192-801............ Cover assembly........................................... .................................................9-127, 9-129
390 0198-001............ Gas spring assy........................................... ............................................................9-133
390 0198-005............ Washer.....................................................................................................................9-133
390 0198-006............ Clevis pin..................................................... ............................................................9-133
390 0198-801............ Gas spring assy........................................... ..................................... 9-127, 9-131, 9-133
390 0661-801............ Slewing bearing mount................................ .................................................9-125, 9-195
390 0662-801............ Slewing bearing yard mount........................ .................................................9-125, 9-195
390 1275-801............ Restriction unit............................................. ............................................................9-315
390 1432-801............ Filter casette................................................ ............................................................9-309
390 1433-801............ Cover........................................................... ............................................................9-309
390 1434-801............ Filter box...................................................... ............................................................9-309
390 1591-801............ Filter............................................................. ............................................................9-185
390 1592-801............ Filter............................................................. ............................................................9-185
390 1595-801............ Cover........................................................... ............................................................9-131
390 1614-801............ Cover assembly........................................... .................................................9-131, 9-191
390 1795-801............ Lifting block.................................................. ............................................................9-193
390 2007-001............ Cover........................................................... ............................................................9-163
390 2115-801............ Ventilation fan.............................................. ............................................................9-187
390 2841-801............ Servo valve.................................................. ........................................... 9-75, 9-77, 9-87
390 3374-801............ Mounting wire lock jib top .............................................................................9-157, 9-159
390 3773-004............ Hose.........................................................................................................................9-311
390 3773-801............ Air condition mount...................................... .................................................9-311, 9-169
390 4053-801............ Emergency door assy.................................. .................................................9-169, 9-171
390 4054-001............ Window........................................................ ............................................................9-171
390 5023-801............ Safety wire................................................... ............................................................9-169
390 5296-801............ Cab door assembly...................................... .................................................9-169, 9-173
390 6524-801............ Gear box...................................................... .....................................................9-69, 9-73

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
Article No Description Page
390 7605-801............ Protective plate mount................................. .................................................9-120, 9-165
390 7606-001............ Protective plate............................................ ............................................................9-165
390 7697-801............ Stay..........................................................................................................................9-109
390 7698-001............ Bracket.....................................................................................................................9-109
390 7776-801............ Y-pipe.......................................................................................................................9-179
390 7858-001............ Pump flange...............................................................................................................9-93
390 7858-002............ Pump ring...................................................................................................................9-93
390 7858-003............ Splines cage................................................ ..............................................................9-93
390 7858-004............ Screw........................................................... ..............................................................9-93
390 7858-005............ Locking ring................................................................................................................9-93
390 7858-006............ O-ring........................................................... ..............................................................9-93
390 7858-007............ O-ring........................................................... ..............................................................9-93
390 7858-008............ O-ring........................................................... ..............................................................9-93
390 7858-801............ Tandem assembly kit................................... .....................................................9-69, 9-93
390 8810-801............ Pump.................................................................................................................9-79, 9-83
390 8913-801............ Extra pressure sensor. holding.................... ............................................................9-264
390 9490-801............ Direction valve............................................. ............................................................9-233
390 9704-801............ Slewing bearing mounting.............................................................................9-123, 9-195
390 9705-801............ Slewing bearing; yard mount....................... .................................................9-123, 9-195
390 9849-801............ Encoder mounting.........................................................................................9-305, 9-271
390 9976-801............ Servo valve.................................................. .....................................................9-85, 9-91
391 0244-803............ Steel wire rope. see technical data.............. ............................................................9-194
391 0247-801............ Slewing gear assembly set.......................... ....................................... 9-119, 9-47, 9-191
391 0279-801............ Slewing gear assembly................................ ..............................................................9-45
391 0280-801............ Slewing gear mounting................................ ..............................................................9-49
391 0284-801............ Oil cooler assembly..................................................................................................9-103
414 1500-051............ Sign..........................................................................................................................9-283
414 1941-801............ Thermistor................................................................................................................9-287
414 2081-801............ Bellows with brace....................................... .................................................9-277, 9-279
414 4628-801............ Switch.......................................................... ............................................................9-283
414 4667-007............ Spacer......................................................................................................................9-293
414 5351-801............ Heater.......................................................... ............................................................9-295
414 5396-801............ Potentiometer with card............................... .................................................9-277, 9-279
414 5468-020............ Condensator................................................ ............................................................9-267
414 5842-001............ Condensator................................................ ............................................................9-267
414 6713-801............ Switch.......................................................... ............................................................9-269
414 6792-801............ Controller..................................................... .................................................9-269, 9-281
414 6954-002............ Sign with frame............................................ ............................................................9-283
414 6954-007............ Sign with frame............................................ ............................................................9-283
414 6954-013............ Sign with frame............................................ ............................................................9-283
414 6954-023............ Sign with frame............................................ ............................................................9-283
414 6954-039............ Sign with frame............................................ ............................................................9-283
414 6954-050............ Sign with frame............................................ ............................................................9-283
414 6954-052............ Sign with frame............................................ ............................................................9-283
414 6954-054............ Sign with frame............................................ ............................................................9-283
414 6954-057............ Sign with frame............................................ ............................................................9-283

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
Article No Description Page
414 6954-065............ Sign with frame............................................ ............................................................9-283
414 6954-070............ Sign with frame............................................ ............................................................9-283
414 6954-073............ Sign with frame............................................ ............................................................9-283
414 6954-078............ Sign with frame............................................ ............................................................9-283
414 6954-082............ Sign with frame............................................ ............................................................9-283
414 6954-083............ Sign with frame............................................ ............................................................9-283
414 6954-085............ Sign with frame............................................ ............................................................9-283
414 7054-001............ Cover........................................................... ............................................................9-281
424 0469-801............ Switch.......................................................... ............................................................9-283
424 0514-801............ Switch.......................................................... ............................................................9-283
424 0515-801............ Switch.......................................................... ............................................................9-283
424 0523-001............ Steering....................................................................................................................9-287
4762 4109-120.......... Transformer................................................. ............................................................9-287
487 2311-005............ Washer.......................................................................................................................9-27
487 2826-002............ Washer..........................................................................................................9-135, 9-137
487 2826-004............ Washer..............................................................................................................9-45, 9-49
487 2826-009............ Washer.......................................................................................................................9-47
487 7218-002............ Nipple.........................................................................................................................9-47
488 1969-005............ Washer.......................................................................................................................9-71
488 3152-801............ Ventilator. c.................................................. ............................................................9-169
488 4299-001............ Coupling...................................................................................................................9-103
488 7386-006............ Washer..............................................................................................................9-41, 9-43
488 7400-001............ Holder.......................................................... ............................................................9-175
488 7601-001............ Holder.......................................................... ............................................................9-175
488 7824-003............ Nipple.......................................................................................................................9-317
488 7888................... Gasket set................................................................................................................9-261
488 8218-801............ Gasket set................................................................................................................9-251
488 9540-001............ Valve body................................................... ............................................................9-259
488 9540-002............ Piston........................................................... ............................................................9-259
488 9540-003............ Circlip........................................................... ............................................................9-259
488 9540-004............ Spring.......................................................................................................................9-259
488 9540-801............ Flow regulator.............................................. ............................................................9-259
488 9913-801............ Gasket set................................................................................................................9-225
489 2006-801............ Eye bolt with wire......................................... ............................................................9-171
489 2566-801............ Nipple.......................................................................................................................9-317
489 2589-801............ Gasket set................................................................................................................9-249
489 2844-001............ Rubber moulding......................................................................................................9-167
489 3059-801............ Check-restriction valve...................................................................... 9-243, 9-245, 9-255
489 3061-001............ Spring seat........................................................................................ 9-205, 9-255, 9-257
489 3104-001............ Filter element............................................... .......................... 9-209, 9-217, 9-217, 9-218
489 3104-801............ Filter element............................................... ............................................................9-199
489 3157-001............ Bushing........................................................ ..............................................................9-69
489 3362-001............ Clip...........................................................................................................................9-137
489 3549-801............ Gasket set................................................................................................................9-201
489 3644-001............ Cover........................................................... ............................................................9-135
489 3646-801............ Bearing.....................................................................................................................9-137

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
Article No Description Page
489 3705-802............ Gasket set................................................................................................................9-203
489 3705-803............ Gasket set.....................................................................................................9-243, 9-245
489 3731-001............ Valve housing.............................................. ............................................................9-231
489 3731-002............ Cover........................................................... ............................................................9-231
489 3731-003............ Cartridge...................................................... ............................................................9-231
489 3731-004............ O-ring........................................................... ............................................................9-231
489 3731-005............ O-ring........................................................... ............................................................9-231
489 3731-006............ O-ring........................................................... ............................................................9-231
489 3731-007............ O-ring........................................................... ............................................................9-231
489 3731-008............ Support ring................................................. ............................................................9-231
489 3731-009............ Support ring................................................. ............................................................9-231
489 3731-010............ Spring guide.............................................................................................................9-231
489 3731-011............ Nut............................................................... ............................................................9-231
489 3731-012............ Screw........................................................... ............................................................9-231
489 3731-013............ Screw........................................................... ............................................................9-231
489 3731-801............ Valve unit..................................................... .................................................9-207, 9-231
489 3732-001............ Filter head.................................................... ............................................................9-217
489 3732-002............ Filter cap...................................................... ............................................................9-217
489 3732-003............ Plug..........................................................................................................................9-217
489 3732-006............ Plug..........................................................................................................................9-217
489 3732-007............ O-ring........................................................... ............................................................9-217
489 3732-009............ O-ring........................................................... ............................................................9-217
489 3732-010............ Washer.....................................................................................................................9-217
489 3732-011............ Spacer......................................................................................................................9-217
489 3732-012............ Screw........................................................... ............................................................9-217
489 3732-013............ Nut............................................................... ............................................................9-217
489 3732-014............ El-indicator................................................... ............................................................9-217
489 3732-106............ Plug..........................................................................................................................9-217
489 3732-107............ O-ring........................................................... ............................................................9-217
489 3732-115............ El-indicator................................................... ............................................................9-217
489 3732-117............ Filter head.................................................... ............................................................9-217
489 3732-118............ Filter cap...................................................... ............................................................9-217
489 3732-801............ Filter unit...................................................... .................................................9-207, 9-217
489 3734-801............ Valve unit..................................................... .................................................9-209, 9-235
489 3735-801............ Filter unit...................................................... .................................................9-199, 9-209
489 3780-801............ Mounting set................................................ .................................................9-105, 9-111
489 3792-801............ Gasket set................................................................................................................9-253
489 3795-801............ Coil...........................................................................................................................9-253
489 4144-001............ Triple jet....................................................... ............................................................9-179
489 4145-001............ Hose.........................................................................................................................9-179
489 4146-001............ Clamp.......................................................................................................................9-179
489 4147-002............ Pump........................................................................................................................9-181
489 4247-001............ Spacer ring...............................................................................................................9-135
489 4345-003............ Locking plate............................................................................................................9-157
489 4436-801............ Filter element............................................... ..................................... 9-115, 9-237, 9-238
489 4601-001............ Screw........................................................... ............................................................9-139

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
Article No Description Page
489 4603-001............ Shaft.........................................................................................................................9-139
489 4604-001............ Spacer......................................................................................................................9-139
489 4605-801............ Gasket set................................................................................................................9-227
489 5153-001............ Washer.....................................................................................................................9-167
489 5154-002............ Shaft.........................................................................................................................9-167
489 5161-001............ Washer.....................................................................................................................9-167
489 5334-002............ Lock washer...................................................................................... 9-143, 9-157, 9-163
489 5392-801............ Hinge.............................................................................................................9-171, 9-185
489 5647-801............ Gasket set.....................................................................................................9-207, 9-209
489 5647-802............ Gasket set.....................................................................................................9-207, 9-209
489 5663-001............ Bushing........................................................ ............................................................9-315
489 5691-001............ Cover........................................................... ............................................................9-163
489 5906-801............ Thermometer............................................... ............................................................9-115
489 5947-001............ Spring.......................................................................................................................9-139
489 6115-801............ Gasket set..................................................................................................................9-25
489 6118-801............ Gasket set..................................................................................................................9-57
489 6119-801............ Gasket set..................................................................................................................9-39
489 6134-801............ Gasket set..................................................................................................................9-23
489 6254-801............ Mount. quick release link............................. ............................................................9-195
489 6334-801............ Gasket set.....................................................................................................9-221, 9-223
489 6335-801............ Coil................................................................................................................9-221, 9-223
489 6338-001............ Spacer......................................................................................................................9-143
489 6345-001............ Cover........................................................... ............................................................9-143
489 6415-801............ Limit switches box. mount..................................................................... 9-41, 9-153, 9-43
489 6452-801............ Wire sheave. c............................................. .................................................9-143, 9-163
489 6453-801............ Wire sheave................................................. .................................................9-143, 9-161
489 6517-001............ Spacer......................................................................................................................9-143
490 0001-801............ Shaft coupling.............................................. ..............................................................9-71
490 0003-801............ Filter element............................................... ....................................... 9-211, 9-212, 9-81
490 0024-801............ Support........................................................ ............................................................9-107
490 0038-001............ Bracket.....................................................................................................................9-167
490 0068-001............ Bracket.....................................................................................................................9-133
490 0197-801............ Mounting set................................................ ............................................................9-101
490 0289-001............ Tank............................................................. ............................................................9-181
490 0289-801............ Wash tank with pump....................................................................................9-179, 9-181
490 3135-801............ Lock detail................................................................................................................9-309
490 3801-801............ Gasket set..................................................................................................................9-59
490 3816-008............ Washer.....................................................................................................................9-155
490 3843-001............ Screw........................................................... ............................................................9-275
490 3956................... Gasket set................................................................................................................9-261
490 4149-801............ Filter cartridge.............................................. ............................................................9-215
490 4587-001............ Bushing........................................................ ............................................................9-139
490 4592-012............ Bottom......................................................................................................................9-313
490 4592-013............ Cover........................................................... ............................................................9-313
490 4592-014............ Frame.......................................................................................................................9-313
490 4592-801............ Pump set for oil replacement....................... ............................................................9-313

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
Article No Description Page
490 4982-001............ Torque arm.................................................. ............................................................9-305
490 5466-801............ Gasket kit..................................................... ..............................................................9-83
490 5572-801............ Roller........................................................................................................................9-139
490 5708-801............ Gasket set................................................................................................................9-233
490 6136-802............ Slew. spec. crane.....................................................................................................9-123
490 6137-802............ Slew. spec. eccenter platform..................................................................................9-125
5217 4198-302.......... Connection plug........................................... ........................................... 9-87, 9-89, 9-89
5217 4198-317.......... Gasket........................................................................................................................9-87
5218 3107-111.......... Auxiliary contact............................................................................................9-287, 9-291
5218 3111-101.......... Auxiliary contact.......................................................................................................9-287
5237 4150-250.......... Flange.......................................................... ............................................................9-291
5237 4190-035.......... Flange.......................................................... ............................................................9-291
5239 2105-210.......... Gasket......................................................................................................................9-291
5298 2070-100.......... Pilot lamp..................................................... ............................................................9-283
5298 2070-101.......... Pilot lamp..................................................... ............................................................9-283
5298 2070-104.......... Pilot lamp..................................................... ............................................................9-283
5340 2010-103.......... Circuit breaker..........................................................................................................9-287
5340 2011-201.......... Circuit breaker..........................................................................................................9-291
5349 2001-106.......... Connector.................................................... ............................................................9-287
5349 2002-102.......... Connection...............................................................................................................9-291
5349 2010-106.......... Protection.................................................................................................................9-287
5349 2011-102.......... Protection.................................................................................................................9-291
5349 2020-102.......... Door handle................................................. ............................................................9-287
5349 2021-101.......... Door handle................................................. ............................................................9-291
5354 4130-220.......... Contactor relay..............................................................................................9-287, 9-291
5354 4130-400.......... Contactor relay ........................................................................................................9-287
5354 4137-182.......... Auxiliary contact.......................................................................................................9-291
5354 4137-501.......... Auxiliary contact block................................. ............................................................9-287
5354 4137-510.......... Auxiliary contact block................................. ............................................................9-287
5354 4273-009.......... Contactor..................................................... .................................................9-287, 9-291
5354 4273-065.......... Contactor..................................................... ............................................................9-287
5354 4273-147.......... Contactor..................................................... ............................................................9-291
5372 1909-101.......... Contact block............................................... ............................................................9-283
5372 1960-101.......... Emergency stop........................................... .................................................9-287, 9-291
5372 2016-006.......... Contact block............................................... ............................................................9-287
5372 2202-101.......... Emergency stop........................................... ............................................................9-283
5372 2203-001.......... Push button..............................................................................................................9-283
5372 2204-101.......... Push button..............................................................................................................9-283
5372 2205-121.......... Push button..............................................................................................................9-283
5372 2205-141.......... Push button..............................................................................................................9-283
5372 2206-002.......... Contact block............................................... ............................................................9-283
5372 2206-003.......... Contact block............................................... ............................................................9-283
5372 2207-001.......... Contact block............................................... ............................................................9-283
5372 2207-004.......... Contact block............................................... ............................................................9-283
5372 2448-105.......... Emergency stop........................................... ............................................................9-271
5375 2200-100.......... Switch.......................................................... ............................................................9-287

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
Article No Description Page
5375 2201-100.......... Switch.......................................................... ............................................................9-283
5375 2201-102.......... Switch.......................................................... ............................................................9-283
5375 4231-024.......... Switch.......................................................... ............................................................9-271
5381 4264-222.......... One-phase outlet......................................... ............................................................9-271
5381 4280-001.......... Electrical outlet.........................................................................................................9-287
5381 4338-344.......... Plug..........................................................................................................................9-313
5388 4121-003.......... Junction box.............................................................................................................9-273
5388 4121-005.......... Junction box.............................................................................................................9-275
5572 4103-150.......... Motor switch.............................................................................................................9-287
5572 4105-250.......... Motor switch.............................................................................................................9-287
5572 4105-400.......... Motor switch .................................................................................................9-287, 9-291
5591 2154-501.......... Starter.......................................................... ............................................................9-287
5627 4217-135.......... Overload relay..........................................................................................................9-291
5632 4209-002.......... Time relay.................................................... .................................................9-287, 9-291
5632 4209-003.......... Time relay.................................................... ............................................................9-291
5632 4209-004.......... Time relay.................................................... ............................................................9-287
5638 1000-230.......... Safety relay.................................................. ............................................................9-287
5639 4161-202.......... Impulse relay............................................................................................................9-287
5639 4161-204.......... Impulse relay............................................................................................................9-287
5661 4125-511.......... Limit switch.................................................. .................................................9-271, 9-140
5672 4214-120.......... Fuse............................................................. ............................................................9-267
5672 4214-140.......... Fuse............................................................. ............................................................9-267
5672 4245-002.......... Circuit breaker..........................................................................................................9-283
5672 4248-002.......... Circuit breaker..........................................................................................................9-291
5672 4248-003.......... Circuit breaker..........................................................................................................9-291
5672 4248-006.......... Circuit breaker..........................................................................................................9-287
5672 4248-106.......... Circuit breaker..........................................................................................................9-287
5672 4257-015.......... Fuse............................................................. ............................................................9-267
5692 4700-803.......... Level and temperature guard........................................................................9-115, 9-117
5692 4740-024.......... Hour meter................................................... ............................................................9-287
5692 4740-220.......... Hour meter................................................... ............................................................9-291
5695 1000-063.......... Thermometer............................................... ............................................................9-117
5697 4336-120.......... Ammeter...................................................... ............................................................9-287
5730 1001-101.......... Display......................................................... ............................................................9-321
5911 4145-060.......... Lamp bulb.................................................... ............................................................9-269
5911 4529-410.......... Halogen lamp...........................................................................................................9-275
5912 4102-020.......... Fluorescent tube.......................................... ............................................................9-271
5915 4262-002.......... Armature...................................................... ............................................................9-269
5915 4315-001.......... Armature...................................................... ............................................................9-271
5921 2141-101.......... Flood light.................................................... ............................................................9-275
6.000 E..................... 6.000 e......................................................... ................................................................9-1
6179 2151-280.......... Wiper motor................................................. ............................................................9-177
6179 2152-600.......... Wiper arm.................................................... ............................................................9-177
6179 2153-700.......... Wiper blade..............................................................................................................9-177
7635 4113-200.......... Thermostat...............................................................................................................9-287
875 12064-001.......... Safety latch kit..........................................................................................................9-193

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
Article No Description Page
875 12070-013.......... Master link................................................................................................................9-193
875 12073-004.......... Shackle........................................................ ............................................................9-193
875 12402-012.......... Shaft. complete............................................ ............................................................9-193
875 12402-013.......... Shaft. complete............................................ ............................................................9-193
875 12411-017.......... Swivel with hook. complete......................................................................................9-193
875 12417-007.......... Crosslink...................................................... ............................................................9-193
875 13001-001.......... Multiple disc. outer....................................... .....................................................9-51, 9-55
875 13001-002.......... Multiple disc. inner....................................... ..............................................................9-51
875 13001-003.......... Multiple disc. outer....................................... ........................................... 9-11, 9-13, 9-31
875 13001-004.......... Multiple disc. inner....................................... ........................................... 9-11, 9-13, 9-31
875 13001-013.......... Multiple disc. inner....................................... ..............................................................9-55
875 13001-014.......... Spring ring..................................................................................................................9-55
875 13002-001.......... Spring................................................................................................................9-51, 9-55
875 13002-002.......... Spring................................................................................................................9-51, 9-55
875 13002-003.......... Spring...................................................................................................... 9-11, 9-13, 9-31
875 13002-004.......... Spring...................................................................................................... 9-11, 9-13, 9-31
875 13003-001.......... Pressure unit.....................................................................................................9-51, 9-55
875 13003-008.......... Pressure unit........................................................................................... 9-11, 9-13, 9-31
875 13004-001.......... Drive in. complete........................................ ..............................................................9-51
875 13004-083.......... Drive in. complete ....................................... .....................................................9-29, 9-31
875 13004-096.......... Drive in. complete........................................ .....................................................9-53, 9-55
875 13004-121.......... Drive in. complete........................................ .......................................................9-5, 9-11
875 13004-122.......... Drive in. complete........................................ .......................................................9-5, 9-13
875 13005-001.......... Oil sight glass.............................................................................................................9-51
875 13005-003.......... Oil sight glass.............................................................................................................9-53
875 13006-001.......... Plug. magnetic............................................. .....................................................9-51, 9-53
875 13006-002.......... Plug......................................................................................................... 9-51, 9-53, 9-55
875 13006-003.......... Plug................................................................................................ 9-11, 9-13, 9-31, 9-55
875 13006-004.......... Plug...................................................................................................................9-31, 9-55
875 13006-006.......... Plug................................................................................................ 9-11, 9-11, 9-13, 9-13
875 13006-017.......... Plug............................................................................................................................9-33
875 13007-001.......... Sealing......................................................... ................9-21, 9-21, 9-37, 9-51, 9-53, 9-55
875 13007-002.......... Shaft sealing................................................ ..............................................................9-51
875 13007-005.......... Shaft sealing................................................ ..............................................................9-31
875 13007-006.......... Shaft sealing................................................ ........................................... 9-11, 9-13, 9-31
875 13007-007.......... Sealing......................................................... .................................. 9-11, 9-13, 9-31, 9-55
875 13007-008.......... Sealing......................................................... 9-11, 9-11, 9-13, 9-13, 9-21, 9-31, 9-33, 9-55
875 13007-009.......... Shaft sealing................................................ ..............................................................9-33
875 13007-016.......... Shaft sealing................................................ .....................................................9-11, 9-13
875 13007-023.......... Shaft sealing................................................ ..............................................................9-55
875 13007-034.......... Sealing......................................................... ..............................................................9-21
875 13007-037.......... Sealing......................................................... ..............................................................9-33
875 13008-001.......... Ventilation filter............................................ ..............................................................9-51
875 13008-002.......... Ventilation filter............................................ ..............................................................9-51
875 13008-011.......... Ventilation filter............................................ ........................................... 9-11, 9-13, 9-31
875 13008-012.......... Ventilation filter............................................ .....................................................9-21, 9-37

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
Article No Description Page
875 13008-013.......... Ventilation filter............................................ ..............................................................9-53
875 13008-017.......... Oil dipstick..................................................................................................................9-21
875 13009-001.......... Pipe............................................................................................................................9-51
875 13009-031.......... Pipe...................................................................................................................9-11, 9-13
875 13009-061.......... Oil pipe. complete........................................ .....................................................9-29, 9-37
875 13009-062.......... Pipe..............................................................................................................................9-6
875 13009-070.......... Oil pipe. complete........................................ ..............................................................9-53
875 13009-093.......... Oil pipe. complete........................................ .......................................................9-5, 9-21
875 13010-001.......... Coupling.....................................................................................................................9-51
875 13010-002.......... Coupling.......................................................................................................................9-6
875 13010-003.......... Coupling.......................................................................................................................9-6
875 13011-001.......... Bearing..............................................................................................................9-51, 9-55
875 13011-004.......... Bearing.......................................................................................................................9-31
875 13011-009.......... Bearing.........................................................................................................................9-6
875 13011-010.......... Bearing..............................................................................................................9-11, 9-13
875 13011-011.......... Bearing..............................................................................................................9-11, 9-13
875 13011-025.......... Bearing.......................................................................................................................9-19
875 13011-033.......... Bearing.........................................................................................................................9-9
875 13012-001.......... Circlip........................................................... .....................................................9-51, 9-55
875 13012-002.......... Circlip........................................................... .....................................................9-51, 9-55
875 13012-003.......... Circlip........................................................... .....................................................9-15, 9-17
875 13012-004.......... Circlip........................................................... .....................................................9-15, 9-17
875 13012-005.......... Circlip........................................................... ..............................................................9-19
875 13012-007.......... Circlip........................................................... ..............................................................9-31
875 13012-008.......... Circlip........................................................... ..............................................................9-31
875 13012-009.......... Circlip........................................................... ..............................................................9-31
875 13012-012.......... Circlip........................................................... .....................................................9-11, 9-13
875 13012-014.......... Circlip........................................................... .....................................................9-11, 9-13
875 13012-029.......... Circlip........................................................... .....................................................9-11, 9-13
875 13012-033.......... Circlip........................................................... .........................................................9-6, 9-9
875 13012-034.......... Circlip........................................................... ..............................................................9-19
875 13012-043.......... Circlip........................................................... ..............................................................9-19
875 13012-053.......... Circlip........................................................... ................................................................9-9
875 13013-004.......... Driving sleeve.............................................. ..............................................................9-13
875 13013-011.......... Driving sleeve.............................................. ..............................................................9-11
875 13013-018.......... Driving sleeve.............................................. ..............................................................9-31
875 13014-001.......... Shim...........................................................................................................................9-31
875 13014-002.......... Washer.......................................................................................................................9-29
875 13014-003.......... Washer.......................................................................................................................9-33
875 13014-010.......... Washer..............................................................................................................9-15, 9-17
875 13014-013.......... Shim..................................................................................................................9-15, 9-17
875 13014-014.......... Washer..............................................................................................................9-11, 9-13
875 13014-015.......... Washer.......................................................................................................................9-19
875 13014-038.......... Washer...................................................................................................... 9-9, 9-15, 9-17
875 13014-040.......... Shim..................................................................................................................9-15, 9-17
875 13014-041.......... Washer................................................................................................................9-6, 9-29

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
Article No Description Page
875 13014-043.......... Washer.......................................................................................................................9-19
875 13014-071.......... Washer.......................................................................................................................9-55
875 13014-077.......... Shim.............................................................................................................................9-9
875 13014-078.......... Washer.........................................................................................................................9-5
875 13014-079.......... Washer.........................................................................................................................9-5
875 13014-080.......... Washer.........................................................................................................................9-6
875 13015-001.......... O-ring........................................................... .....................................................9-11, 9-31
875 13015-002.......... O-ring........................................................... ..............................................................9-31
875 13015-003.......... O-ring........................................................... ..............................................................9-13
875 13015-008.......... O-ring........................................................... .....................................................9-11, 9-13
875 13015-009.......... O-ring........................................................... .....................................................9-55, 9-61
875 13016-001.......... Spacer.................................................................................................................9-9, 9-29
875 13016-002.......... Clamp...........................................................................................................................9-6
875 13016-007.......... Lock plate.....................................................................................................................9-9
875 13017-002.......... Cable fixing.................................................. ................................................................9-5
875 13017-012.......... Cable fixing.................................................. ..............................................................9-29
875 13018-003.......... Screw........................................................... ..............................................................9-29
875 13019-068.......... Gear. complete............................................ .......................................................9-5, 9-15
875 13019-069.......... Gear. complete............................................ .......................................................9-5, 9-17
875 13019-076.......... Gear. complete............................................ .....................................................9-29, 9-33
875 13020-001.......... Sealing band................................................ ........................................... 9-15, 9-17, 9-33
875 13020-002.......... Locking band........................................................................................... 9-15, 9-17, 9-33
875 13020-003.......... Socket.......................................................... ........................................... 9-15, 9-17, 9-33
875 13020-004.......... Sealing band................................................ .........................................................9-5, 9-9
875 13021-027.......... Flange. complete......................................... .....................................................9-29, 9-34
875 13023-003.......... Cover........................................................... ................................................................9-6
875 13025-002.......... Pin.....................................................................................................................9-11, 9-13
875 13025-007.......... Pin..............................................................................................................................9-19
875 13026-002.......... Flange plate................................................. ................................................................9-5
875 13027-001.......... Motor flange................................................. .....................................................9-11, 9-31
875 13027-002.......... Motor flange................................................. ..............................................................9-13
875 13027-006.......... Motor flange................................................. .....................................................9-51, 9-55
875 13028-001.......... Disc carrier.............................................................................................. 9-11, 9-13, 9-31
875 13028-002.......... Disc carrier........................................................................................................9-51, 9-55
875 13029-022.......... Band roller bearing. complete...................... ................................................................9-9
875 13030-007.......... Pressure roller. complete............................. .......................................................9-5, 9-19
875 13031-005.......... Thermo switch.....................................................................................................9-6, 9-29
875 13031-006.......... Thermo switch.....................................................................................................9-6, 9-29
875 13032-001.......... Grease nipple...............................................................................................................9-6
875 13033-002.......... Roller pipe..................................................................................................................9-19
875 13033-003.......... Cover........................................................... ..............................................................9-19
875 13033-010.......... Roller pipe..................................................................................................................9-19
875 13034-001.......... Coupling box................................................ .......................................................9-6, 9-29
875 13037-004.......... Bushing........................................................ ................................................................9-9
875 13037-006.......... Bushing........................................................ ................................................................9-9
875 13037-012.......... Bushing........................................................ ................................................................9-9

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582
Article No Description Page
875 13038-001.......... Plug with oil valve........................................ ..............................................................9-33
875 13039-002.......... Spring.........................................................................................................................9-19
875 13039-003.......... Spring.........................................................................................................................9-19
875 13041-004.......... Pendulum carrier. complete......................... ................................................. 9-5, 9-5, 9-9
875 13043-012.......... Load cell.......................................................................................................................9-9
875 15001-001.......... Micro switch................................................. .................................................9-145, 9-147
875 15001-002.......... Threaded stud with nuts................................................................................9-145, 9-147
875 15002-002.......... Cable gland with nut.................................... ..................................... 9-145, 9-147, 9-149
875 15003-002.......... Sealing......................................................... ..................................... 9-145, 9-147, 9-149
875 15003-023.......... Cover. complete.......................................................................................................9-145
875 15003-024.......... Cover. complete............................................................................................9-147, 9-149
875 15006-008.......... Shaft coupling. complete........................................................ 9-145, 9-147, 9-149, 9-151
875 15006-011.......... Screw for shaft coupling...........................................................................................9-151
875 15008-002.......... Key.................................................................................................... 9-145, 9-147, 9-149
875 15012-007.......... Worm gear. complete...............................................................................................9-145
875 15012-009.......... Worm gear. complete....................................................................................9-147, 9-149
875 15017-003.......... Cam disc with arm. complete................................................. 9-145, 9-145, 9-147, 9-147
875 15017-008.......... Cam disc with arm. complete............................................................ 9-145, 9-147, 9-147
875 15017-009.......... Cam disc with arm. complete................................................. 9-145, 9-145, 9-147, 9-147
875 15017-010.......... Cam disc with arm. complete...................................................................................9-145
875 17201-001.......... Power brush. complete................................ ............................................................9-299
875 17201-002.......... Power brush. complete................................ ............................................................9-299
875 17201-003.......... Power brush. complete................................ ............................................................9-301
875 17201-004.......... Power brush. complete................................ ............................................................9-301
875 17201-007.......... Power brush. complete................................ ............................................................9-301
875 17202-001.......... Signal brush. complete................................ ............................................................9-299
875 17202-003.......... Signal brush. complete................................ ............................................................9-301
875 17203-001.......... Holder.......................................................... .................................................9-299, 9-301
875 17203-002.......... Holder. end.................................................. .................................................9-299, 9-301
875 17205-001.......... Rubber bellow.............................................. .................................................9-299, 9-301
875 17205-002.......... Clamp............................................................................................................9-299, 9-301
875 18001-001.......... Electric motor............................................... .................................................9-105, 9-111
875 18002-001.......... Element cover.............................................. ............................................................9-105
875 18002-002.......... Element cover.............................................. .................................................9-101, 9-111
875 18003-001.......... Fan wheel cover................................................................................ 9-101, 9-105, 9-111
875 18004-001.......... Motor cover.................................................. ..................................... 9-101, 9-105, 9-111
875 18005-001.......... Fan wheel.................................................... ..................................... 9-101, 9-105, 9-111
875 19201-001.......... Solenoid....................................................... ..............................................................9-87
875 19202-003.......... Pressure relief valve.................................... ..............................................................9-75
875 19202-004.......... Pressure relief valve.................................... ..............................................................9-75
875 19202-007.......... Pressure relief valve.................................... ..............................................................9-77
875 19202-008.......... Pressure relief valve.................................... .....................................................9-85, 9-85
875 19203-002.......... Pressure cut-off valve.................................. .....................................................9-75, 9-77
875 19203-003.......... Pressure cut-off valve.................................. ..............................................................9-85
875 19204-004.......... Shaft sealing................................................ ..............................................................9-85
875 19204-005.......... Shaft sealing................................................ .....................................................9-75, 9-77

2011-08-18 Project No: 2/0702102LMW1


Valid for: 62507582
Article No Description Page
875 19205-001.......... Retaining ring.............................................................................................................9-85
875 19205-004.......... Retaining ring....................................................................................................9-75, 9-77
875 19206-001.......... Spring.........................................................................................................................9-87
875 19208-003.......... Gasket set. servo......................................... ..............................................................9-87
875 19209-001.......... Gasket set. valve......................................... .....................................................9-85, 9-85
875 19209-004.......... Gasket set. valve......................................... .....................................................9-75, 9-77
875 19209-005.......... Gasket set. valve......................................... .....................................................9-75, 9-77
875 19209-006.......... Gasket set. valve......................................... ..............................................................9-75
875 19209-007.......... Gasket set. valve......................................... ..............................................................9-85
875 21401-005.......... Gear wheel.................................................................................................................9-73
875 21401-008.......... Gear wheel.................................................................................................................9-73
875 21402-003.......... Hub.............................................................. ..............................................................9-73
875 21403-001.......... Circlip........................................................... ..............................................................9-73
875 21403-002.......... Circlip........................................................... ..............................................................9-73
875 21403-003.......... Circlip........................................................... ..............................................................9-73
875 21404-001.......... Bearing.......................................................................................................................9-73
875 21405-001.......... Pin..............................................................................................................................9-73
875 21406-002.......... Washer.......................................................................................................................9-73
875 21406-004.......... Washer.......................................................................................................................9-73
875 21407-002.......... Spacer........................................................................................................................9-73
875 21408-001.......... Key.............................................................................................................................9-73
875 21409-001.......... Oil sight glass.............................................................................................................9-73
875 21410-001.......... Sealing......................................................... ..............................................................9-73
875 21410-002.......... Sealing......................................................... ..............................................................9-73
875 21411-001.......... Plug............................................................................................................................9-73
875 22001-001.......... Indicator....................................................... ............................................................9-215
875 29011-002.......... Sealing......................................................... ............................................................9-161
875 29011-003.......... Hub.............................................................. ............................................................9-161
875 29011-004.......... Spacer......................................................................................................................9-161
875 29011-005.......... Cover........................................................... ............................................................9-161

Project No: 2/0702102LMW1 2011-08-18


Valid for: 62507582

Potrebbero piacerti anche