PORTFOLIO

DESAIN DAN PERHITUNGAN VIBRATING SCREEN

UNTUK PENGOLAHAN BIJIH DENGAN KAPASITAS
60 TON PER/JAM

OKKY TRINANDA PRIA ADI, ST.

2014
A. SPESIFIKASI DESAIN

1. General Requirement
No Item Description
1 Dimension of through 1800 x 5400 mm (W x L)
2 Capacity 60 Ton/Jam
3 Material Tbd.
Frame Tbd
Shaft Tbd
4 Vibration Free vibration
Amplitude 20 mm
Frequency 850 rpm
5 Screen Size 20 x 20 mm
6 Installation Floor mounted, Slope 20o
7 Weight Estimated.

2. Detail Specification
No Item Description
1 Container It is intended to minimize overall
weight. Thickness of,
Sheet : 5mm
Stuctural Steel : 7mm
Pipe : 7mm
2 Screen Framed and removable screen.
Screen steel rod dia. 10mm and
structural steel thickness 7mm.
3 Shaft Steel shaft with unbalance mass.
4 Bearing Spherical roller bearing for vibratory
application.
5 Transmission Flexible coupling and connected with h
belt transmission.
6 Spring Tbd.
7 Oil Bath Lubrication
8 Power Drive Tbd.
B. PROCEDURE

Start

Initial Design CAD Design

Basic Calculation

Evaluation/Optimization Finite Element Analysis

Finished

C. DESAIN DAN PERHITUNGAN

1. CAD DESIGN
No. Item Description
1 Density 7.83 x 106, kg/mm3
2 Area 79151607, mm2
3 Volume 2.69 x 108, mm3
4 Mass 2104.475, kg
5 Center of Mass
X -897.17897
Y -2571.848
Z 1670.32929

2. PERHITUNGAN DESAIN
1 Static Load
Screened mass = 100 kg (6000 kg/hr, 100 kg/min)
Weight machine = 2200 kg
Total Weight = 2300 kg

Point of Load RA RB RC RD
Static Load (kgf) 584 584 566 566
Note: - RA, RB = Front Load Left and Right
- RC, RD = Rear Load Left and Right

2 Dynamic Load
FD = 10-3.m. r. 2

FD = Equivalent radial load, kN

m = Mass of the container screen, kg
r = Radius of vibration, m
= .n /30 = angular velocity, rad/s
n = rotational speed, rpm

m 2300
r 0.01
n 850

FD = 182.047 kN

3 Torque & Power

T = m.r2.
P = T.
 T = 20.462 N.m
P = 1.820 kW

4 Unbalance mass
m.r2 = m1.R2

R = 0.025 m
m1 = 368 kg

5 Bearing Load
P = G.r.2 / S

G = m+m1, kg
S = number of bearing

P = 105.587 kN

6 Bearing Life&Selection

Requisite rating life

- Machines for use 8 hours a day and fully utilized: machine
tools, woodworking machines, machines for the engineering
industry, cranes for bulk materials, ventilator fans, conveyor
belts, printing equipment, separators and centrifuges:
20.000 30.000 Hour

- Bearing Life
L10nmh = aSKF.aov.106/(60.n).(C/P)10/3

Initial Set:
L10nmh = 25.000
aSKF; aov= 1

- Load Ratio (C/P) = 8.54

Select bearing, C = 902.11 kN

- Bearing Size Selection:

d = 110 mm
D = 240 mm
C = 950 kN
Pu = 100 kN
 dm = (D+d)/2 mm
n = 850 rpm
v1 = 15 mm2/s (Diagram 5,
SKF Pub.No. PUB BU/P1 10000/1 EN, 2013)
k = 4 , aSKF = 1
v = 60 mm2/s, Required lubricant kinematik viscosity

Calculated Bearing Life, L10nmh = 29.703.5

7 Spring calculation
Fstatic
Fdynamic
Fsolid

Lf L1 L2 Ls

k = (Fdyn-Fstatic) / (L1-L2), kN/mm

Class allowance, 10% = 0.1. (Fdyn / k), mm
Fsolid = Fdyn + k. Class allowance, kN
t = 8.Fsolid.D.Ks / .d3
k = d4.G / 8.D3.N
Nt = N+2
Ls = Nt.d
Spring elongation, ds = Fs / k
Lf = Ls+ Spring elongation

Material properties:
Torsional Stress, t = 0.45 0.65. Su , MPa
Shear modulus, G = , MPa

Spring outer diameter limit, D+d < 150mm

Spring inner diameter, D = 0.9.(D+d), reasonable size
N = Active coil turn
Ks = Stress correction factor

Container screen is mounted on 2 compression spring at each

position. So, for each spring static and dynamic load will
devided by 8.
 Fstatic, kN 0.314
Fdynamic, kN 22.756
k, kN/mm 0.683
Class allowance, mm 3.3
Ks 1.05
t, MPa 390
D, mm 120
d, mm 27.4
G, GPa 79
N 5
Ls, mm 191.9
Elongation, ds, mm 36.628
Lf, mm 228.53

Spring Bukling
ds / Lf = 0.214
Lf / D = 1.627 (Spring is far from buckling)
From Figure 12.10, Fundamental of Machine Component
Design

Spring Critical Speed

fn = 353000.d / ND2

fn = 109.275 Hz
fn = 6556 rpm

6556 /13 = 504rpm, Spring should not result in spring surge for
850rpm rotation.

8 Shaft calculation
9 Transmission calculation
X. REFERENCE
1. Shigleys Mechanical Engineering Design, Mc-Graw Hill, 2008.
2. Fundamental of Machine Component Design, John Wiley&Son, 2012.
3. Spherical Roller Bearing, SKF Publication, Publ.No. TI 0401/IV/PDF.