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VAH
Assembly
Operation
Maintenance
No. AGS 531 271-01
Edition 08/2011
www.schneider-electric.com
Manufacturer:
Schneider Electric Sachsenwerk GmbH
Rathenaustrasse 2
D-93055 Regensburg
Germany
Service:
Schneider Electric Sachsenwerk GmbH
Rathenaustrasse 2
D-93055 Regensburg
Germany
VAH Contents
2 Technical details................................................................................ 6
2.4 Nameplate....................................................................................................... 7
4.2 Storage.......................................................................................................... 13
5 Assembly ......................................................................................... 14
6 Commissioning ............................................................................... 20
7 Operation ......................................................................................... 21
8 Maintenance..................................................................................... 24
9 Annex ............................................................................................... 33
9.1 Accessories................................................................................................... 33
As our products are subject to continuous further development, we reserve the right
to make changes regarding standards, illustrations and technical data.
All dimensions specified in this manual are in millimeters.
Reference documents
The following additional Purchase agreement with the stipulations regarding the switch-specific equip-
documents must be complied ment and the legal details
with: Switch-specific circuit diagrams and documentation
Project notes regarding the VAH circuit breaker
For assembly and operation of the circuit-breaker, the operating manual of the
switchgear in which it is operated must be complied with.
"Danger!"
This danger symbol warns about dangerous electrical voltage.
Contact with voltage may result in fatal injury!
"Warning!"
This danger symbol warns about the risk of injury. Please comply
with all the provisions identified by this symbol in order to avoid
death or serious injury.
"Important:"
This instruction symbol is used for information which is important to
avoid material damage.
Abbreviations used
U r: Rated voltage
Ir: Rated current
Isc: Rated short-circuit breaking current
The work described in this manual may only be performed by specialist electricians
who have proved their experience with the VAH series and the applicable safety
provisions.
Please read the whole manual carefully before working on the circuit-breaker.
Applicable standards Common specifications for high-voltage switchgear and controlgear: IEC
and regulations: 62271-1
The locally applicable accident prevention, operating and work instructions
must be complied with.
Installation: IEC 61936-1/HD 637 S11
Operation of electrical equipment: EN 50110-11
1
The national standards applicable in the country where the equipment is to be
installed must be complied with.
Before performing work on the circuit-breaker, it is essential that you comply with the
following instructions:
Danger!
or maintenance work.
Danger!
maintenance work.
Warning!
maintenance work,
Behaviour in case of incidents or In case of fire or of internal faults, toxic and caustic decomposition products may be
accidents produced. Comply with the locally applicable accident and safety provisions.
In case of personal injury, take first-aid measures or cause them to be taken.
2.1 Dimensions
The dimensions of the individual VAH variants are specified in the selection list
"Vacuum Circuit Breaker type VA, VAA, VAH, VXA, VXB, VXC".
This document or additional customized dimensional drawings are available on
request.
Type approval of vacuum The vacuum interrupter chambers have been approved by the X-Ray Ordinance
interrupter chambers (RV) of the Federal Republic of Germany up to a maximum voltage amounting to
acc. to RV the rated short-time power-frequency voltage (rated power frequency withstand volt-
age) defined by DIN VDE/IEC. Thus, they satisfy the conditions for operation exempt
of approval up to the voltage in question according to the X-Ray Ordinance (RV).
2.4 Nameplate
The type designation on the nameplate (Fig. 1, item 1) specifies essential technical
data.
1 3
Fig. 1
Nameplate
1 Type designation
2 Technical data
3 Year of construction
4 Serial number
VAH 17 - 63 - 50 - 40
Series VAH
Rated Voltage Ur = 17 kV
When submitting enquiries to the manufacturer or ordering spare parts, the following
information is required:
Type designation
Serial number
Year of construction
CT powered release 12
Blocking magnet 12
Motor 200-250
Auxiliary switches The switching functions are set in the factory in accordance with the LV wiring draw
ings.
Other functions of the auxiliary switch may be set by means of adjustable cams.
Cam
Viewingdirection
forsetting
Fig. 2
Setting the cams of the auxiliary switch
Positionofcamsfor
settingprocedure circuitbreaker
circuitbreakerBreak Breake Make
Advanced
break
contact
Delayed
make
contact
Advanced
make
contact
Delayed
break
contact
Wiper
Auxiliaryswich
made
Fig. 3
Technical Data
VDC VAC
Rated supply voltage
[V] 24 48 60 110 220 120 230
Switching capacity [A] 8 4 3 2 1 10
Short-circuit level 100 A for a time period of 30 ms
Time constant T=L/R [ms] 20
Rated continuous current [A] 10
Liability Disclaimers
The manufacturer shall not be held responsible for damage which occurs if
instructions in this manual are not complied with,
the circuit-breaker is not operated according to its intended use (see above)
the circuit-breaker is assembled, connected or operated improperly,
accessories or spare parts are used which have not been approved by the
manufacturer,
the circuit-breaker is converted without the manufacturers approval, or if inad
missible parts are attached.
Fig. 4 Fig. 5
Heavy-duty vacuum circuit-breaker VAH, Heavy-duty vacuum circuit-breaker VAH,
1250 A 1250 A on transport cassette
Fig. 6 Fig. 7
Heavy-duty vacuum circuit-breaker VAH, Heavy-duty vacuum circuit-breaker VAH,
4000 A 4000 A on transport cassette
854
501
1816
Fig. 8
Fig. 9
12
4.1 Delivery
Handle shipping units carefully when unloading and unpacking them
Shipping units must be unpacked immediately after receipt. The insurance com
pany must be notified immediately about any damage occurred in transit
On delivery, the consignment must be checked for completeness.
The manufacturer must be notified in writing about any discrepancies.
4.2 Storage
The transport packaging is not intended for storage. The risk of storing the parts in
packed condition shall be the consignee's responsibility!
Fig. 10
Transport
Weights
Rated current [A] 1250 4000
Weight 1
[kg] 200 500
1
The weights of the vacuum circuit-breaker VAH are approximate and include neither packing
nor transport cassette.
Warning!
Do not tension the energy-storing device before completing in-
stallation. Danger of injuries.
Warning!
Comply with the safety provisions in Chapter 1, page 5!
Important:
Comply with the tightening torques specified for screw-fastening (refer
to Chapter 9 "Annex" as of page 33).
Important:
After attachment the crane hooks must be removed.
max.30
M10
max.20
max.
70
max.10
max.30
378
max.
70
40
140
Fig. 11
Examples for fixing
Fig. 12
Crane hooks (remove after fitting the breaker)
100
570
Fig. 13
1 Fastening points in the transport cassette
Important:
Comply with the tightening torques specified for screw-fastening (refer
to Chapter (refer to Chapter 9.4 on page 34).
M10
M10
Fig. 14
Attachment of partitions
1 Bracket
2 Plastic diskrennwandanbau
Warning!
Take into consideration DIN 43 671 as regards the rating of continuous current.
Operators outside Germany should apply the relevant local regulations.
Maximum spacing from the nearest support point of the connections of the
circuit-breaker towards the switch pole axis:
at rated short-circuit breaking current 50 kA = 825 mm (3 x pole center
spacing).
at rated short-circuit breaking current 63 kA = 500 mm.
If the nearest supporting point is not situated in the direction of the breaker pole axis,
care must be taken that no higher current forces act on the circuit-breaker switch
pole.
Important:
Coat contact surfaces (refer to Chapter 9.3, page 33).
Comply with the tightening torques specified for screw-fastening
(refer to Chapter 9.4, page 34).
Make busbar bolt and screw connections in compliance with DIN 43 673.
1
1
1
1 1
Fig. 15
1 Busbar connection
Important:
Coat contact surfaces (refer to Chapter 9.3, page 33 ).
Comply with the tightening torques specified for screw-fastening
(refer to Chapter 9.4, page 34).
Protective earthing may also be established through the fastening screws in the
profile of the rear plates of the drive cabinet if galvanised ratchet screws are
used as fastening screws whose ratchet penetrates the varnish.
Admissible thermally active short- time current per ratchet screw M12: 4 kA (1 s);
2.7 kA (3 s).
Screw connections M12
Drive cabinet
M12
95 115
Fig. 16
Earth connection on heavy-duty vacuum circuit-breaker (steel)
500
M12
Fig. 17
Earth connection on transport cassette (steel)
Fig. 18
External control cables
1 Opening for control and auxiliary cables
2 Plug alternatively Externe Steuerleitungen
Important:
Comply with the tightening torques specified for screw-fastening (refer
to Chapter 9.4 on page 34).
Danger!
Risk of fatalities due to high voltage. All active parts must be
earthed.
Damaged paint Minor damage to the paint can be repaired using a commercially available touch-up
pen (standard colour RAL 7044 or corresponding colour) (see Chapter 9.2 Auxiliary
products on page 33).
Inspection Check the circuit-breaker for damage which might be due to transport or as
sembly work.
Compare the data on the nameplate (see Chapter 2.4 on page 7) to the re
quired rating specifications.
Check rated supply voltage of control and operating devices.
Check surfaces of insulating components for impurities. If necessary, clean (see
Chapter 8.3 on page 26).
Important:
For switching operations, comply with Chapter 7 Operation as of
page 21.
In case supply voltage is not available,
blocking coils (optional; lock circuit-breaker button in discon
nected position) are in locked position, thus blocking manual
switching operations;
there is a dropped-out undervoltage release in the circuit-
breaker (optional).
The energy-storing device of the circuit-breaker drive is charged
autonomously as soon as the supply voltage is applied.
2 7
Fig. 19
Operating elements
1 Name plate
2 Position indicator, energy-storing device (charged / released)
3 ON button
4 OFF button
5 Operating counter
6 Opening for crank to charge the enrgy-storing device
7 Position indicator ON / OFF
released,
2 charged OFF C- O
is charged via C
3 released ON charged O
charged,
4 charged ON O-C-O
is re-charged via C
Via motor
The energy storing device of motorized circuit-breakers is charged automatically as
soon as the motor's auxiliary voltage is applied.
Fan operation: The fan does not start turning until the prevailing normal current has exceeded an
adjustable threshold.
Compact fan (Papst, 5656 S; 30 W power):
ON threshold: 4700 A
OFF threshold: 4500 A
Compact fan (ebm; W2E 200-HH 38-01; 80 W power):
ON threshold: 4800 A
OFF threshold: 4600 A
Air flow monitor: To ensure the required cooling effect, the fans are monitored by air flow monitors.
These are located below the fans blow-out opening.
If there is no air flow due to failure of a fan, the air flow monitor issues a signal.
Measures in case of failure of Reduction of the maximum operating current to the appropriate fan ON thresh
a fan: old of the switching unit.
Contact the manufacturers Service Center.
1
2
3
4
Fig. 21
Heavy-duty vacuum switch VAH with fan module
1 Direction of air flow
2 Compact fan (shown: ebm; W2E 200-HH 38-01)
3 Air flow monitor
4 Connector terminal (24 poles)
Warning!
Comply with the safety provisions in Chapter 1, page 5!
Warning!
The circuit-breaker must not be disassembled for maintenance
work!
Use in line with the intended purpose jeopardised (see Chapter
2.6 on page 10).
Safety precautions:
1. On principle, the 5 safety rules applicable for electrical engineering must be
complied with before maintenance work on the circuit-breaker is started. These
rules apply for all live parts:
Isolating from the power supply
Securing from reclosing
Ensuring zero voltage
Earthing and short-circuiting
Covering or cordoning off adjacent live components.
2. Switch off the auxiliary voltage for the circuit-breaker drive and secure it against
reclosing.
3. Release the energy-storing device by performing the corresponding operating
sequence on the circuit-breaker:
OFF - ON - OFF (see Chapter 7, as of page 21).
Important:
In case of frequent condensation or air pollution (dust, smoke or cor-
rosive gases), the maintenance intervals must be adapted to the actual
conditions.
Use a dry cleaning cloth in case Clean by means of a dry, lint-free cloth. Depending on quantity of dirt collected,
of slight soiling: replace cloth as often as necessary.
Use cleaning agents in case of Cleaning agent 1 liter can, Order no. S 008152
severe soiling: The use of other cleaning agents is not admissible.
Wear protective gloves
Use the cleaning agent according to the manufacturers instructions
Soak the cloth thoroughly and wipe the insulating components. Keep duration
of contact as short as possible.
Expose the cleaned surface to the air for at least 2 hours.
Fig. 22
VAH circuit-breaker
Insulating components which must be cleaned at regular intervals
8.5 Condensation
To ensure the specified insulating level, the VAH circuit-breaker especially its insu
lating components must not be exposed to condensation.
The following data on the nameplate are relevant for replacement of components or
Type designation
Serial number
Year of construction
If you have any queries regarding replacement of components, please contact the
manufacturers Service Center.
Fig. 23
Circuit-breaker pole VAH 1250 A / 2500 A / 3150 A, lower section, lubrication points
Fig. 24
Circuit-breaker pole VAH 4000 A / 8000 A, lower section, lubrication points
Removing the operating panel: Tool: TORX screwdriver, size T25 / slotted screwdriver
Remove the 5 x M5 screws on the front and remove the operating panel.
Put operating panel and screws in a safe place for subsequent reassembly.
Once lubrication of the drive 1. Put the operating panel back on.
mechanism is complete: Tightening torque for the securing bolts: 3.8 - 5.6 Nm.
2. Put circuit-breaker into operation again according to Chapter 6, as of page 20
Commissioning.
1 1
1
Fig. 25
Frontplate of VAH circuit-breaker
1 Securing bolts
Lubrication the drive:
Fig. 26
Lubrication points in the drive (overview drawing see Fig. 27, page 30)
Lubrication procedure:
Synthetic lubricant
Order no. ST 312-111-835, on sliding surfaces
Clean lubrication points, e.g. with a non-fluffy cotton cloth or soft brush and deter
gent (use little, moisten only lubrication points). Apply a thin film of synthetic lubri
cant.
Liquid lubricant FL
Order no. S 008 153 on bearings, articulated joints and guides
Apply the liquid lubricant in drops (oil can, drip-feed lubricator) in the bearing gap.
The liquid lubricant runs between the bearing surfaces through capillary action. Use
extension pipe or spray at inaccessible points.
11 10
4 5
Fig. 27
Lubrication points in the drive
Synthetic lubricant
Liquid lubricant FL
100000
10000
Number of breaking operations [n]
1000
100
Isc = 50 kA Isc = 63 kA
30
20
10
1
0 1 4 10 50 63 100
Ratings Ir und ISC [kA]
Fig. 28
Admissible breaking numbers for the vacuum chamber with values (example)
Ir = rated normal current = 4 kA
Isc = short-circuit breaking current = 50 kA and 63 kA
Generator circuit-breaker
VAH in acc. with IEEE C37.013
Fig. 29
Data for rated normal current Ir (1) and short-circuit breaking current Isc (2) on the
nameplate
100000
10000
Number of breaking operations [n]
1000
100
50
10
1
0 1 5 10 63 100
Ratings Ir und ISC [kA]
Fig. 30
Admissible breaking numbers for the vacuum chamber with values (example)
Ir = rated normal current = 5 kA
Isc = short-circuit breaking current 63 kA
9.1 Accessories
Designation Order no.
Manual crank AGS 617 810-01
Warning!
Risk of injury if these products are handled improperly.
Observe the safety data sheets of the manufacturers of the auxil-
iary products.
Grade or material
Self-locking screw
Screw/bolt Plastics 8.8 10.9
8.8
Thread Tightening torques [Nm]
M4 0.25 2.6
M5 0.5 5.0 7.0
M6 0.8 8.8 12.3
M8 1.8 21.0 30.0
M 10 3.5 42.0 59.0
M 12 6.0 70.0 97
M 16 12 170
M 20 330
Schneider Electric As our products are subject to continuous development, we reserve the
35, rue Joseph Monier right to make changes regarding the standards, illustrations and technical
CS 30323 data described in this Technical Manual. For any requests, please contact
92506 Rueil-Malmaison Cedex, France the address given below.