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Petroleum Industry

in Japan

Petroleum Association of Japan


September 2013
CONTENTS
1. Preface.......................................................................................................................2
2. Profile of Petroleum Association of Japan..............................................................3
3. Oil Supply and Demand in Japan............................................................................7
4. Energy Policy in Japan...........................................................................................13
5. Oil Stockpiling and New Emergency Response Measures.................................20
6. Japans Petroleum Resource Development..........................................................25
7. Regulatory Reform and Petroleum Industry.........................................................27
8. Petroleum Product Distribution and Marketing...................................................32
9. Toward a Fundamental Reexamination of Petroleum-related Taxes..................36
10. Reinforcement of Corporate Structure..................................................................41
11. Thorough Safety Measures....................................................................................43
12. Preparation for Major Oil Spill Incidents..............................................................45
13. Environmental Measures in the Oil Refining Sector...........................................47
14. Quality Improvement in Automotive Fuels...........................................................50
15. The Global Warming Issue and Oil........................................................................53
16. Utilization of Biomass Fuel....................................................................................59
17. Efficient Use of Oil..................................................................................................62
18. Efforts toward Developing New Technologies......................................................65
u Stable Oil Supply to End Consumers even at aTime of Disaster.......................67
Appendix:.......................................................................................................................69
N Location of Refineries and Crude Distillation Capacity in Japan
N Overview of the Japanese Petroleum Industry
N Main Product Specifications in Japan
N Web Address of PAJs Oil Statistics Website

1
1 Preface

Prices of crude oil (Dubai) at the beginning of petroleum industry, the whole picture of the
2012 were at the level of 105 US dollars per barrel nations future form of energy has not been clari-
(US$/Bbl), reflecting the enactment of the National fied due to the governments vacillating energy
Defense Authorization Act in the United States at policy. Under such circumstances, each oil compa-
the end of 2011 to tighten sanctions against Iran, ny has announced a reduction in its refining capac-
etc. Then the prices jumped to the level of 110 US$/ ity or the closure of its refineries in order to achieve
Bbl early in January and, triggered by Irans threat the installation ratio of heavy oils cracking units
to blockade the Straits of Hormuz in late January, based on the Law Concerning Sophisticated Meth-
crude oil prices further increased and reached the ods of Energy Supply Structures.
level of 120 US$/Bbl in late February. Then, the pric- Taking into account the lessons learned from the
es gradually declined and temporarily dropped Great East Japan Earthquake, the Oil Stockpiling
below the level of 90 US$/Bbl due to reignited con- Act was amended to add such provisions as the
cerns about the debt problems in Europe, etc. How- revision of the government stockpiling release
ever, even after certain prospects for the debt requirements, the formulation of a cooperation
problem were in sight at the European Union sum- plan among oil companies at a time of disaster,
mit meeting at the end of June, oil prices contin- and the expansion of the governments oil product
ued rising above the level of 115 US$/Bbl by the stockpiling. This will enable a more flexible
middle of September. After that the prices stayed in response to release the governments oil stockpile,
a range between 105 and 110 US$/Bbl. As a result, which had originally been assumed to be released
Japans average crude oil price (CIF) in 2012 was during an oil supply disruption from oil producing
114.8 US$/Bbl, up about 6 US$ versus 2011. On a countries, at a time of domestic disaster. In addi-
yen basis, the CIF was 57,493 yen/kiloliter (/KL), tion, the petroleum industry itself is enhancing its
2,843 /KL higher on average than the previous disaster response capabilities, from the hardware
year. side, at the industrys core petroleum supply chain
In relation to such movements of crude oil prices, facilities like refineries and oil terminals. Also, the
gasoline retail prices (regular gasoline on a nation- industry is enhancing its software measures such
al average) in the domestic market in 2012 had as preparing a system for collecting and transmit-
started at 143.2 /KL,and advanced to 158.3 /KL in ting information such as product inventory and
early spring. Then the prices dropped temporarily shipping status of each oil terminal, operating sta-
below the level of 140 /KL early in July, reflecting tus of each service station, and is sharing informa-
the decline in crude oil prices until late June. After tion with local governments for fuel supply to their
that the prices basically remained in a range essential facilities.
between 140 and 150 /KL. This brochure has been created to provide con-
Regarding domestic petroleum product demand sumers as well as stakeholders with a better
for 2012, Heavy Fuel Oil C for power generation understanding of the current situation and the
continued showing high growth as it had in 2011 future efforts of the petroleum industry in Japan.
due to the shutdown of nuclear power plants. Die- We hope this brochure will help to give you a
sel fuel demand surpassed that in the previous sound understanding of oil and the petroleum
year, attributable to reconstruction in the quake-hit industry in Japan.
areas getting into full swing, and gasoline also
showed a slight increase. Consequently, total fuel
oil demand for 2012 exceeded that of the previous
two years annual demand.
As for the business environment surrounding the

2
2 Profile of Petroleum Association of
Japan
Petroleum Association of Japan (PAJ), incorpo- reform relevant to the upcoming increase in the
rated in November 1955, is composed of 14 oil consumption tax, strengthening coordination and
refiners and primary oil distributors (Motouri) in response capabilities at a time of disaster, advocat-
Japan. ing the Capabilities of Oil, and proper execution of
PAJ deals with all matters concerning the refining various subsidy activities. For the implementation of
and marketing of petroleum products. The main these business activities, adequate attention will be
activities are: paid to the efficient management of budgets.
1. Publishing information on important issues for
the petroleum industry
2. Advocating the industrys opinions and submit- 2. Projects and Main Activities in FY2013
ting proposals to the government, business
associations, the media and the general public 1. Addressing issues concerning the petroleum
3. Researching and coordinating activities related policy in the future
to important petroleum issues and providing (1) Make proposals for energy policies focusing
information on such issues on how the petroleum industry should be in
4. Undertaking governmental subsidy programs the future.
such as the Major Oil Spill Response Program, (2) Manage biomass fuel issues.
including international conferences (3) Tackle the global warming issue.
5. Enhancing communication and understanding
among member companies 2. Opposing a rise in taxes, urging comprehensive
reexamination of petroleum-related taxes and
ensuring fairness in taxation among energy sources
1. Basic Policy for Fiscal Year (FY) 2013
Business Activities 3. Strengthening both the domestic and interna-
tional competitiveness of the petroleum refining
Regarding the reexamination of energy policy, industry in Japan
there is a real need for advocating that all parties (1) Take actions toward international issues
concerned fairly position oil as a core energy related to the refining industry and efforts to
source. To that end, it is necessary to have a stable reinforce further competitiveness.
supply of petroleum products and it is also essen- (2) Identify issues by analysing the corporate
tial to maintain the current petroleum supply chain. management and financial condition of the
In 2013, taking these into account, PAJ is working petroleum industry.
on such major issues as seeking the incorporation
of the petroleum industrys opinions into the gov- 4. Promoting various uses of petroleum products
ernments reexamination of energy policy toward (1) Promote activities to encourage broad use of
the development of the Basic Energy Plan, and PAJs High Energy Efficiency Oil Utilization
maintaining the petroleum supply chain by secur- Systems.
ing a stable scale of oil demand, etc., through (2) Cope with issues related to automotive fuels.
encouraging broad use of the facilities and sys- (3) Conduct research study on qualities of petro-
tems which use oil. leum products which meet environmental
Furthermore, PAJ is dealing with various issues requirements.
for improving the business environment as well as
for enhancing competitiveness in each business 5. Promoting disaster prevention and environmen-
segment. Such issues include addressing the tax tal pollution control measures

3
Profile of Petroleum Association of Japan

(1) Formulate a response system to such risks as


major earthquakes, outbreaks of new-type
influenza, etc.
(2) Reinforce disaster prevention measures,
increase efforts to mitigate excessive safety and
disaster prevention regulations, and enhance
voluntary safety management systems.
(3) Maintain and improve the PAJ Major Oil Spill
Response Program.
(4) Deal with environmental problems concern-
ing toxic chemical substances, etc.

6. Addressing oil supply and distribution issues


(1) Deal with oil stockpiling issues and emergen-
cy response measures.
(2) Enhance services to provide information on
oil-related databases and survey reports on
domestic and foreign petroleum markets.
(3) Make positive efforts towards formation of a
fair and transparent petroleum product market.
(4) Rationalize petroleum product distribution,
realize regulatory reform, and promote envi-
ronmental measures.

7. Promoting activities for a strong foundation for


the petroleum industry
(1) Conduct PR activities for better public under-
standing of the positioning of oil among
energy sources.
(2) Make right execution of the government sub-
sidized projects.
(3) Support research and development opera-
tions by the Petroleum Industry Technology
and Research Institute, Inc. (PITRI).
(4) Support business of the Japanese National
Committee of the World Petroleum Council.
(5) Deal with labor policy issues concerning the
petroleum industry.
(6) Enhance communication among PAJ mem-
ber companies andcollaboration with con-
cerned business organizations.

4
Executives Management and Committees
President
Yasushi Kimura
Representative Director, Chairman of the Board General Assembly Auditor
JX Nippon Oil & Energy Corporation

Vice-President
Jun Arai
Representative Director, Chief Operating Officer
Showa Shell Sekiyu K.K. Board of Directors Board of Standing
Directors
Vice-President
Jun Mutoh
Representative Director, President
TonenGeneral Sekiyu K.K.
Committee of Policy Planning
Vice-President Managing Directors Committee
Keizo Morikawa
President, Representative Director, Chief Executive Officer
Cosmo Oil Co., Ltd.

Vice-President
Takashi Tsukioka
Representative Director & Chief Executive Officer
Idemitsu Kosan Co., Ltd.

Senior Managing Director


Hideo Matsui Policy Planning
Managing Director
Junichi Hatano Labor Policy
Managing Director
Nobuo Hata

PAJ Member Companies (14)


Associated Organizations
Idemitsu Kosan Co., Ltd.
PAJ Oil Spill Cooperative (POSCO)
EMG Marketing G.K.
TonenGeneral Sekiyu K.K.
General Service Committee
Toa Oil Co., Ltd.
Kashima Oil Co., Ltd.
Countermeasure Committee
Taiyo Oil Co., Ltd.
Fuji Oil Co., Ltd. Technical Group
Cosmo Oil Co., Ltd.
Kyokuto Petroleum Industries, Ltd. Oil Statistics Committee

Mitsui Oil Co., Ltd.


Showa Yokkaichi Sekiyu Co., Ltd. Refining
Showa Shell Sekiyu K.K.
Marketing
JX Nippon Oil & Energy Corporation
Seibu Oil Co., Ltd.
Japanese National Committee for ISO TC28*
ISO: International Standardization Organization
Former Member & Friend of PAJ (1) TC: Technical Committee

JIG Japan
JIG: Joint Inspection Group Limited
Kygnus Sekiyu K.K.

5
Profile of Petroleum Association of Japan

= Sub-committees

Petroleum Distribution Laws

SS Technological Issue
Distribution Committee
Aviation

Petroleum Energy System

Environmental
Environment &
Public Safety Committee Facilities Management

Safety

Automotive Fuels

Commercial/Industrial Fuels
Global Environmental Issue
Lubricating Oils

Technical Committee Refining Technology

Quality Control

Hydrogen and Fuel Cell

Finance
Taxation &
Finance Committee
Petroleum-related Taxation

Inland Transportation

Transportation Committee Coastal Transportation

Ocean Transportation

Public Relations Committee Public Relations

Stockpiling
Oil Stockpiling Committee
IAB (Industry Advisory Board)

Crisis Management Committee Crisis Management

6
3 Oil Supply and Demand in Japan

b Changes in Social Structure


Structural Decline in Oil Demand
With the changes in the structure of society due to
Total petroleum fuel demand for fiscal year (FY) 2011 continuous population decline caused by a falling
was about 196.1 million kiloliters (KL), remaining birthrate and an aging population in Japan, the petro-
unchanged from the previous year. Though the total leum industry confronts a decline in fuel consumption.
fuel demand had exceeded 200 million KL since For example, a diminishing number of customers low-
FY1988, it fell below the 200 million KL mark after ers the use of gasoline and kerosene, and a stagnant
FY2009. Though demand for Heavy Fuel Oil B (HFO-B) volume of transported goods together with advance-
and Heavy Fuel Oil C (HFO-C) increased significantly, ment of rationalization and efficiency in the transporta-
attributable to an increase in power generation caused tion industry reduces the consumption of diesel fuel
by the shutdown of nuclear power plants, the demand and Fuel Oil A. Regarding the decrease in gasoline
for other fuels fell below the previous years level. demand for automobiles, it is said that the phenome-
Though total fuel demand from gasoline to HFO-C non of young adults not using cars, mainly in urban
had fallen below the 200 million KL level during 1980s areas, has been increasing.
after the second oil crisis due to a drastic decrease in
demand for HFO-C and naphtha for industrial fuel and c Global Warming Countermeasures
feedstock, respectively, other fuels demand increased Since the reduction of CO2 emissions became a
fairly consistently. This upward trend terminated in global issue, reducing consumption of oil as a fossil
2000. Total fuel demand reached a peak of 246.0 mil- fuel has been promoted. In response, oil consumption
lion KL in 1999, and a structural downward trend has has been lowered by efficiency improvement of ener-
continued since 2000. Peak demand volumes by fuel gy consumption such as shifting to other energy
were: 61.5 million KL for gasoline in FY2004 and 30.6 sources that emit less CO2 and improving vehicles
million KL for kerosene in FY2002. As for industrial fuel consumption.
fuels (HFO-B and HFO-C), the peak volume was 111.0 Total fuel oil demand for the first half (Apr~Sep) of
million KL in FY1973. FY2012 was 92.2 million KL, 4% up from the previous
Major factors for such structural decline in oil year (89.0 million KL). On a fuel-by-fuel basis, diesel
demand in Japan are as follows: a gathering momen- fuel, HFO-B and HFO-C showed an increase. Especial-
tum of the oil use reduction policy, b changes in social ly, the demand for HFO-B and HFO-C showed a dra-
structure, and c global warming countermeasures. matic increase (14.0 million KL), by 43% from the same
period of the previous year, which was brought about
a Gathering Momentum of the Oil Use Reduction by their increased use for electric power generation
Policy due to the Great East Japan Earthquake. The fuel
After suffering the two oil crises, Japan has promot- demand for electric power will fluctuate depending on
ed the so-called Oil Use Reduction policy as a core the future operating status of nuclear power plants.
energy policy for lowering oil dependence in Japan. In It is projected that structural factors for a downward
particular, such policy measures as enhancing nuclear trend in Japans petroleum product demand, exclud-
energy, banning new construction of heavy-fuel-fired ing HFO-B and HFO-C, will not be changed, excluding
power plants, and providing LNG with preferential temporary impacts such as rapid changes in crude oil
policy treatment have been strongly taken for reduc- prices. However, considering the role played by oil
ing the consumption of HFO-B and HFO-C for power during the Great East Japan Earthquake, it is essential
generation and industrial use. Consequently, a fuel to secure a stable scale of oil demand as well as to
shift from oil to coal or LNG has been progressing in improve efficiency in petroleum supply in order to
the industrial, household and commercial sectors. maintain the industrys supply chain in the future.

7
Oil Supply and Demand in Japan

Petroleum Product (Fuel) Domestic Demand Trends Unit: 1,000kl

(FY) Heavy Diesel Jet Fuel 1,673


Heavy Fuel Oil B,C Fuel Oil A Fuel Kerosene Naphtha Gasoline
Total Fuels
1973 111,007 19,306 16,759 21,930 36,240 27,223
234,138
2,059
1975 92,903 18,992 15,997 21,663 32,031 28,995 212,639
2,967
1980 79,199 21,083 21,564 23,566 26,297 34,543 209,219
3,056
1985 45,133 20,315 25,808 25,307 24,613 36,698 180,931
3,739
1990 46,623 27,066 37,680 26,701 31,423 44,783 218,012
4,849
1995 40,675 28,796 45,452 30,017 43,988 51,628 245,405
4,611
2000 31,364 29,516 41,745 29,924 47,686 58,372 243,218
5,129
2005 27,009 27,780 37,116 28,265 49,388 61,421 236,109
5,153
2010 17,343 15,425 32,891 20,349 46,699 58,159 196,019
4,199
2011 23,743 14,680 32,872 19,623 43,718 57,209 196,044
3,965
2012 27,742 13,759 33,443 18,991 43,172 56,447 197,520

0 50,000 100,000 150,000 200,000 250,000


Source: Ministry of Economy, Trade and Industry (METI)

to cope with an emergency. Therefore, Domestic


Petroleum Supply System in Japan
Petroleum Refining System has been adopted as a
For FY2011, the domestic yield of crude oil was a core pillar of Japans petroleum supply system.
mere 820 thousand KL, equivalent to 0.4%, or 1.5 days, For the past 30 years, domestic petroleum demand
of the 196.7 million KL of Japans crude processing vol- has been more or less consistently declining and, at
ume. Japan; therefore, imports almost all crude oil and the same time, demand for so-called lighter products
petroleum products for meeting domestic petroleum such as gasoline, naphtha and kerosene has been
product consumption demand. increasing. Oil companies, therefore, have made
There are two methods for covering domestic petro- efforts to follow trends in supply and demand by con-
leum product demand: One method is to import petro- structing heavy oil cracking units for increasing output
leum products and the other is to import crude oil and of lighter products so as to maintain the balance
refine it to produce petroleum products locally. The lat- between supply and demand.
ter method, i.e., crude oil importation and domestic With the advancement of internationalization, oil
refining, has been adopted in Japan. companies in recent years have tried to use product
The method for refining crude oil within the country import and export more flexibly from a strategic view-
is called the Domestic Petroleum Refining System. point.
This method has various advantages such as being
able to reduce procurement costs by importing a mas-
Crude Oil Import
sive amount of crude oil with large-scale tankers, to
flexibly change production volume of each petroleum The crude import volume by region in FY2011
product in line with the domestic demand structure, to showed that Middle Eastern oil producing countries
adjust product qualities which meet domestic environ- accounted for 85.1%. Oil dependency on the Middle
mental standards, etc., and to provide superior ability East had once dropped to 68% in FY1987 after the oil

8
Changes in Crude Processing Capacity and Capacity Utilization Ratio
Unit: 1,000 bbl/day (%)
5,940 5,940 100
6,000
5,410 5,274
5,221
4,973 4,856 4,895 4,846
5,000 4,767 4,796
4,552 4,627 4,559 90
4,478

Crude Processing Capacity


85.2
87.2
4,000
82.9 82.7 80
77.3
79.4 79.2 78.9
Utilization Ratio(%)

77.7
3,000
74.5 75.9
74.2
70
70.7
2,000
66.0
62.3 60
1,000

0 50
1973 1975 1980 1985 1990 1995 2000 2005 2006 2007 2008 2009 2010 2011 2012(FY) Source: PAJ

n Petroleum Product Domestic Demand by Usage (FY2011) Unit: 1,000kl


Product Diesel Heavy
Gasoline Naphtha Jet Fuel Kerosene Crude Oil LP Gas Lube Oil Total
Usage Fuel Fuel

Automobile 57,136 31,798 2,318 638 91,891

Aviation 3 4,204 4,208

Transportation & Marine 3,885 109 3,994

Agriculture & Fisheries 1,602 532 2,807 4,941

Mining & Manufacturing 74 4,134 46 11,086 6,067 947 22,354

City Gas 1,833 1,833

Electric Power 255 14,983 11,573 1,742 28,553

Household & Commercial 13,883 5,662 12,971 32,516

Chemical Feedstock 43,728 235 569 4,695 49,227

Total 57,214 43,728 4,204 19,619 32,866 38,423 12,142 29,625 1,695 239,517
Source: PAJ

n Petroleum Supply and Demand (FY2012) Unit: 1,000kl


FY
2010 2011 2012 %vs.Prev. Year
Item
Import 214,357 209,173 211,026 100.9
Crude Oil
Processed 208,572 196,720 197,359 100.3

Opening Inventory 10,533 10,483 10,108 96.4

Production 195,157 185,440 185,283 99.9

Import 33,100 37,368 38,916 104.1

Product Total Supply 228,257 222,808 224,199 100.6


(Fuel Oil) Domestic 196,019 196,044 197,520 100.8

Export 30,285 25,347 24,751 97.7

Total Demand 226,303 221,391 222,271 100.4

Closing Inventory 10,483 10,108 11,043 109.3


Source: METI

9
Oil Supply and Demand in Japan

crises; however, the dependency rose again in the


Petroleum Product Import and Export
1990s, because non-Middle Eastern oil producing
countries such as China and Mexico gradually reduced For Japan, which adopts the Domestic Petroleum
their export of crude oils in accordance with economic Refining System, petroleum product import plays a
growth in their countries. supplemental role. Regarding naphtha, however,
Regarding crude oil imports by country, four coun- about 60% of its domestic demand is served by
tries, namely Saudi Arabia (31.1% of total import vol- imported products, because petrochemical companies
ume), the United Arab Emirates (22.5%), Qatar (10.2%) in Japan independently import naphtha as a petro-
and Iran (7.8%), accounted for about 70% of Japans chemical feedstock. In addition, as domestically
total crude import volume. refined fuels that are supplied to ocean-going vessels
It is extremely important for Japan to maintain and in Japan are classified as exports, such export volume
enhance positive relationships with those Middle accounts for a large portion in the supply volume of
Eastern countries. However, some of those countries HFO-B and HFO-C. Likewise, the volume of jet fuel that
are not always problem-free in terms of their domes- is supplied to international aircraft is regarded as an
tic political situations or their relations with the inter- export, and nearly double its domestic demand is
national community. It would have to be said that this recorded as an export.
is a vulnerable aspect of Japans petroleum supply In recent years, the export volume of diesel fuel is
structure. increasing year by year, though the future trend is
uncertain.

Unit: 1,000kl,%
Crude Oil Imports by Source Others 0.8
Nigeria 1.9 China 0.6
(FY) Iraq 0.3 Others 1.1
Neutral
Saudi Arabia UAE Iran Kuwait Indonesia Oman Brunei
1973 19.9 10.8 31.0 8.2 14.7
Zone
1.9 3.5 288,609
5.3
OPEC 92.9 non-OPEC 7.1
Neutral Zone 4.9 Brunei 3.3 Others 1.1
Saudi Arabia UAE Iran Kuwait Indonesia Iraq Others Oman China
1975 27.2 10.3 22.3 8.3 11.2 2.3 2.7 2.9 3.6 262,785
OPEC 89.2 non-OPEC 10.8
Qatar 3.5 Kuwait 3.5 Neutral Zone 5.4 Mexico 0.8
Saudi Arabia UAE Iran Indonesia Iraq Others Oman China Others
1980 33.0 14.7 2.3 15.0 5.5 3.3 3.5 3.8 5.7 249,199
OPEC 86.2 non-OPEC 13.8
Kuwait 1.7 Iraq 3.2 Others 0.3 Malaysia 3.8
Saudi Arabia UAE Qatar Iran Indonesia Neutral Oman China Mexico Others
1985 13.5 22.2 6.3 6.9 11.4 Zone 8.9 6.5 4.9 4.4 197,261
6.1
OPEC 71.6 non-OPEC 28.4
Kuwait 1.9 Iraq 2.0 Neutral Zone 3.5 Others 5.4
Saudi Arabia UAE Qatar Iran Indonesia Oman China Mexico
1990 19.5 21.4 6.0 10.7 12.6
Others
6.4 6.5 3.7 238,480
OPEC 78.0 0.5 non-OPEC 22.0
Malaysia 2.1
Indonesia 7.9 Neutral Zone 5.4 Vietnam 1.9
Saudi Arabia UAE Qatar Iran Kuwait Oman China Others
1995 19.2 26.7 6.3 8.7 5.0 6.1 5.0 4.9 265,526
Others
OPEC 79.9 0.6 non-OPEC 20.1
Australia 1.4
Indonesia 4.8 Iraq 1.4 Others 0.2 Vietnam 1.1
Saudi Arabia UAE Qatar Iran Kuwait Neutral Oman China Others
2000 21.6 25.6 9.6 11.5 7.4 Zone 4.5 2.2 3.3 254,604
5.4
OPEC 87.5 non-OPEC 12.5
Australia 0.9
Neutral Zone 2.0 Iraq 0.7 Indonesia 3.1 Others 0.8 Vietnam 0.8
Saudi Arabia UAE Qatar Iran Kuwait Oman Others
2005 29.2 24.5 9.4 13.0 7.2 2.6 3.1 249,010
Sudan 2.6
OPEC 90.0 non-OPEC 10.0
Oman 2.7
Neutral Zone 1.9 Iraq 3.3 Others 0.4 Indonesia 2.4
Saudi Arabia UAE Qatar Iran Kuwait Russia Others
2010 29.2 20.9 11.6 9.8 7.0 7.1 3.8 214,357
OPEC 84.0 non-OPEC 16.0
Oman 2.3
Neutral Zone 2.0 Iraq 2.2 Others 0.8 Indonesia 3.5
Saudi Arabia UAE Qatar Iran Kuwait Russia Others
2011 31.1 22.5 10.2 7.8 7.0 4.1 6.5 209,173
OPEC 83.6 non-OPEC 16.4
Oman 2.8
Neutral Zone 2.1 Iraq 2.1 Others 1.6 Vietnam 2.0
Saudi Arabia UAE Qatar Iran Kuwait Russia Indonesia Others
2012 30.4 22.1 11.4 4.8 7.4 5.3 3.6 4.5 211,026
OPEC 81.9 non-OPEC 18.1
Source: METI

10
Unit: 1,000kl,%
Crude Oil Imports by Supplier
National Oil Companies of Oil-producing Countries Japanese Oil
Independent Oil Companies Development Companies
(FY)
1973 Oil Majors 74.1 8.5 9.2 8.3 288,609

1975 70.0 7.7 14.3 8.0 262,785

1980 44.5 3.3 44.4 7.8 249,199

1985 26.1 3.7 59.7 10.5 197,261

1990 27.8 1.9 61.3 9.0 238,480

1995 23.9 1.5 64.2 10.4 265,525

2000 22.2 2.2 67.3 8.3 254,604

2005 18.8 1.8 75.0 4.4 249,010

2010 17.8 3.1 74.4 4.7 214,357

2011 18.4 3.6 73.7 4.3 209,173

2012 16.6 6.3 72.8 4.3 211,026

Source: METI

Crude Oil Import Trends and Dependence on OPEC and Middle East

(million kl)
289
300

263 Crude Oil Import Volume 266


(%) 255
249 249
100 250
238

214 211
92.9
197 200
90.0
90
87.6
89.1 86.6
89.2
87.1 83.2
86.2 Dependence on OPEC 150
84.0
79.9
80 78.2 81.9
78.0
77.5
78.6
100
71.4
71.5 Dependence on Middle East
70 71.6

50
Oil Crisis

Oil Crisis

Gulf Crisis

68.8
Iraq War
2nd
1st

60 0
1973 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 2000 01 02 03 04 05 06 07 08 09 10 11 12
(FY)
Source: METI

11
Oil Supply and Demand in Japan

Petroleum Product Import & Export Composition (FY2011) Unit: 1,000kl,%

Import Gasoline
Naphtha 66.5
Heavy Fuel
37,368 7.8 19.4
Gasoline 4.9 Kerosene 4.0 Diesel Fuel 2.3
Export
Jet Fuel 34.3 Diesel Fuel 30.0 Heavy Fuel 28.2
25,347
Naphtha 0.2 Kerosene 2.4
Major Petroleum Products by Importing & Exporting Country
Gasoline Kerosene Diesel Fuel Heavy Fuel
USA 0.0 Malaysia Australia 1.2 USA 1.2
Taiwan 1.7 Sweden 0.0 0.0
Singapore 1.6 China 0.8
China Russia 2.2 Papua New Guinea 0.7
Singapore 2.0 Hong Kong 0.4
Thailand 0.0
8.0 Republic
of Korea
Import Import Import 19.6 Import
Import 2,905 1,486 875 7,235 Malaysia
50.6
Indonesia
Republic of Korea Republic of Korea Republic of Korea 21.7
90.3 98.0 100.0
US Forces 4.5 Guam 2.4
Republic
USA 8.1 US Forces Indonesia 1.7 US Forces 1.6
of Korea Hong Kong 3.0
Thailand 0.3 Philippines 1.7 India 1.2
Hong Kong 7.1 Republic of Korea 0.0 6.7 Malaysia 1.6
Mxico 2.0 Others
0.3 4.6
Chile 2.4
Australia Singapore
China 2.9
Singapore
7.1 20.7
Republic of Korea
Australia
Export Export 4.4
Export 14.4 Export
Malaysia 34.2 Bonded Oil
Export 7.2 1,254 600 Hong Kong 7,614 7,135 (Bunker)
13.0 China 55.9
New Zealand
8.8 Singapore 18.4
Republic of Korea Singapore
62.3
71.2 30.3

Source: METI

Petroleum Product Import & Export Composition (FY2012) Unit: 1,000kl,%


Jet Fuel 0.2
Import Gasoline
Naphtha 65.0
Heavy Fuel
38,916 7.4 22.7
Gasoline 4.6 Kerosene 3.2 Diesel Fuel 1.5
Export
Jet Fuel 36.6 Diesel Fuel 25.9 Heavy Fuel 32.1
24,751
Naphtha 0.2 Kerosene 0.6
Major Petroleum Products by Importing & Exporting Country
Gasoline Kerosene Diesel Fuel Heavy Fuel
Sweden 0.0 USA 0.0 China 1.2 Libya 1.1
Australia 1.2 Belgium 1.1
Singapore Others 2.3
Republic of Malta 2.3
3.3 Singapore 2.4
Taiwan 2.6
Indonesia Russia 2.7
Import Import Import 5.8 Import
Import 2,884 1,250 583 8,829
Republic
of Korea Malaysia
20.3 57.0
Republic of Korea Republic of Korea Republic of Korea
96.7 100.0 100.0
USA 3.6 Philippines 0.7 US Forces China 1.4 Mozambique 1.4 Republic of Korea Hong Kong 6.0
Hong Kong 4.0 Taiwan 0.6 Mxico 1.6 Philippines 1.0 9.8 Malaysia 1.9
US Forces 5.3 Thailand 0.4 0.1 US Forces 1.9 Lebanon 0.4
China 0.0 USA 2.0 Others
Indonesia 0.0
USA Brazil 3.2 1.9
Australia
24.5 Chile 3.2
28.2
New Zealand
Export Export Hong Kong Export China Export
12.8 Bonded Oil
Export 1,148 144 12.8 6,410
10.4
7,935
Singapore (Bunker)
Republic 56.8 53.4
Republic Singapore
of Korea Republic of Korea of Korea Singapore 18.1
15.8 75.4 14.8 26.6

Source: METI

12
4 Energy Policy in Japan

Enactment of the Basic Act on Energy among all energy sources in order to achieve the
Policy optimum energy mix.
Japans energy policies have changed in response As a result of industry advocacy efforts, the terms
to the diverse requirements of the times. As more Oil Use Reduction Policy and Lesser Dependency
than 40 years have passed since the first oil crisis in on the Middle East, conventional objectives of
1973, it is now necessary not only to secure a stable Japans basic energy policy, were eliminated from the
oil supply but also to promote fair competition, liber- Basic Energy Plan established in October 2003. The
alization, and efficiency improvement through dereg- plan re-emphasized the significance of oil by stating
ulation and other measures as well as to consider oil will remain an important energy source in the
global environmental issues. future from the viewpoints of economic efficiency and
Taking into account changes in the recent energy convenience.
situation, the Basic Act on Energy Policy, enacted in Upon compilation of the Basic Energy Plan, a report
June 2002, aims at advancing various measures in a titled Energy Supply and Demand Outlook toward
comprehensive manner to indicate the broad future 2030 was drawn up in October 2004. The following
direction of energy policy in Japan. This law illustrates points were clearly stated in this report:
the following three basic principles of energy policy 1. Oil will remain the central player in primary energy
(the 3E): Energy security through stable supply, supply in 2030.
Environmental consideration, and Efficient supply 2. The introduction of IGCC (Integrated Gasification
using market mechanisms upon due consideration of Combined Cycle) fueled by residuals should be
the first two principles. It stipulates the roles and promoted to enhance efficient utilization of oil
responsibilities of the central government, local gov- resources.
ernments, and others. The law also provides that tak- 3. The whole concept of oil substitution policy, as
ing into account the next decade or so, the Basic well as the definition of new energies in the
Energy Plan should stably map out the basic direction energy policy will be reexamined.
of various measures on energy supply and demand in
line with these 3E principles. Toward the Advancement of Energy
Supply Structure
After the G8 Hokkaido Toyako Summit in 2008, argu-
Oil Remains an Important Energy even ments for developing a low-carbon society have been
in the 21st Century spreading in the nation. Movements regarding global
The petroleum industry has consistently advocated environmental issues in foreign countries have also
the following opinions for the simultaneous achieve- become active. Those movements are pressing the
ment of the energy policys three basic principles (3E): energy industry for drastic changes. It is requested to
1. Achieve the optimum energy mix suitable for develop future energy policies considering the simul-
Japan by evaluating the characteristics of each taneous settlement of the global warming issue in
energy source fairly and objectively. addition to ensuring energy security to cope with the
2. Promote effective and efficient use of oil, which recent violent fluctuations of crude oil prices.
constitutes the largest share of the primary energy Under these circumstances the Ministry of Econo-
supply. my, Trade and Industry (METI) started deliberations,
3. Emphasize the feasibility of launching nuclear from October 2008, on the reexamination of its alter-
power and renewables such as biomass. native energy policy and the increased use of nonfossil
4. Provide an equal footing regarding competitive energy sources. Unstable conditions have continued
conditions on taxation, stockpiling obligations, etc. such as a steep rise in prices of all fossil fuels

13
Energy Policy in Japan

including oil in 2008, but a drop in the prices due to the Law Concerning Sophisticated Methods of Energy
worldwide financial instability after autumn. In these Supply Structures, which incentivizes energy suppli-
deliberations, therefore, the vulnerability of Japans ers to take such measures as listed below, was enact-
energy supply structure has been pointed out; for ed in July 2009:
example, its dependency on offshore fossil fuels for 1. To promote innovative energy technologies and
over 80% of its supply. In addition, the following pro- non-conventional resource development
posals were emphasized: (1) the importance of taking 2. To expand the use of nonfossil energy resources
medium and long term measures such as global (nuclear, hydraulic, geothermal, new energy sources,
warming countermeasures and formation of a low- etc.)
carbon society and (2) the necessity for reexamining 3. To enhance the sophisticated and effective use of
energy policies, taking into account the Basic Act on fossil resources (crude oil, natural gas, coal, etc.)
Energy Policy (a unified settlement of 3E). This new law is intended to urge energy suppliers
The petroleum industry has been arguing in favor of (electric power, city gas and oil) to expand the use of
the following opinions through the deliberations of nonfossil energy resources as well as to promote
the council meetings: effective use of fossil resources. Specifically, the noti-
1. Oil should be regarded as a core energy, not as a fication of the criteria for judgment concerning the
buffer energy, since oil will remain the major ener- promotion of the effective use of fossil energies was
gy (40% of primary energy supply) even in 2030. given in July 2010. Aiming to raise the installation
2. The Alternative Energy Law should be abolished ratio of Japans heavy oils cracking units (currently
and new legislation should be established to allow about 10%) to about 13% by FY2013, each oil refiner is
sophisticated use of all energies through innova- obliged to attain the facility improvement in three
tive technologies for securing stable supply as well stages depending on the current installation ratio. This
as efficient and clean use of oil resources. leads to new or additional installation of heavy oils
3. An equal footing of competitive conditions such as cracking units, or the reduction of crude distillation
taxation and subsidies among energy sources units to raise the installation ratio. In addition to these,
should be provided to achieve the optimum mix of each refiner is going to work on technology develop-
energy sources. ment such as improvements in facility operations.
In consequence, as the basic policy for Japan to
realize a low-carbon society, the points below were Restructuring of Japans Energy Policies
indicated in the report compiled in January 2009: ~Energy Policies after the Great East
1. To reexamine the alternative energy policies for Japan Earthquake~
which the purpose is merely restraining oil usage In recent years, the global energy conditions such
2. To conduct an objective assessment of each ener- as the steep rise in crude oil prices have become
gys characteristics based on the basic principles of increasingly severe. The international energy market
the Basic Act on Energy Policy and to enhance the is facing significant structural changes such as the
corresponding development of an sophisticated rapid growth of energy demand in Asian countries
energy supply structure and the rising tide of resource nationalism.
3. To give consideration to the impartiality of com- In addition, energy prices have fluctuated widely as
petitive conditions among energy sources the situation was made worse by various factors such
The petroleum industry considers these points to be as natural disasters including damage from an earth-
extremely significant. quake and a hurricane, reexamination of the safeness
With the compilation of the report, the concept of of energy in light of the Fukushima nuclear power
oil substitution in the policy measures of the Alter- plant accident, inflows of speculative money, terrorist
native Energy Law, which aims only at reducing reli- activities and uncertainties in the Middle East like the
ance on oil, was reexamined and this concept was issue of Irans nuclear development. Amid mounting
eliminated in the revised law. Thereafter, a new law, international concern over energy security, many

14
countries are gearing up for the restructuring of their ronment" in July and decided the broad direction by
national energy strategies. illustrating the scenarios of lowering the dependence
In the context of these circumstances, while the on nuclear power and shifting to a distributed energy
government pursues energy policies stipulated in the system. Based on this direction and the basic policy,
second revision of the Basic Energy Plan in June 2010, deliberations on (1) the Green Growth Strategy, (2)
Japan faces unprecedented situations brought about validation of the power generation cost of each ener-
by the Great East Japan Earthquake and Fukushima gy source including nuclear power, etc., (3) the new
No. 1 nuclear power plant accident which occurred on Basic Energy Plan (optimum energy mix), (4) counter-
March 11, 2011. measures against global warming, and (5) issues on
Under these circumstances, the government nuclear energy policy were conducted.
adopted The Guideline on Policy Promotion ~For Taking into account the argument points and the
the Revitalization of Japan~ which shows Japans deliberation results at those meetings, the Energy and
revitalization policy, at the cabinet meeting on May Environment Council decided the Basic Policy
17, 2011, to provide reconstruction support for the toward Presenting Options on Energy and Environ-
eastern Japan region, in addition to dealing with ment Strategies in December. Following this policy,
various pre-quake issues facing Japan, and to start redesign of the energy and environment strategy was
its efforts for revitalizing Japan. This guideline speci- specified in the Strategy for Rebirth of Japan adopt-
fies that correcting the distorted and vulnerable ed at the cabinet meeting on December 24.
energy supply structures, implementing innovative After that, especially such policies as the nuclear
strategies for energy and environment on a short-, fuel cycle, energy mix, and countermeasures against
medium- and long-term basis in order to comply global warming were energetically reviewed. In June
with requests for overcoming limited power supply 2012 the following scenarios were presented as the
and strengthening safety measures, and enhancing necessary options for the discussion by the public to
safe, stable and efficient energy supply in line with select energy for the future:
environmental concerns shall be deliberated at the a Zero nuclear power scenario: Make the ratio of
Council on the Realization of the New Growth Strategy. energy dependency on nuclear power zero at the
In response, the following three points were con- earliest possible date or by 2030 at the latest
firmed again at the councils meeting on June 7: b 15% nuclear power scenario: Steadily reduce the
a Japan is in a situation to reexamine with a clean nuclear power ratio and make its dependency
slate the existing Basic Energy Plan that aimed for about 15% in 2030, as well as to lower fossil fuel
50% dependency on nuclear power generation in dependency so as to smoothly meet the request
primary energy supply by 2030. for decreasing CO2 emissions
b It is always an important issue for all nations to c 20-25% nuclear power scenario: Modestly lower
select energy sources for achieving economic the nuclear power dependency and maintain its
growth and the stability of their citizens lives. ratio at about 20 to 25% in 2030
c Japan needs to speed up its new consensus build- As for these options, a national debate was carried
ing by reexamining its energy and environmental out, though in a short period of time, by means of
strategy from scratch. having public comments, hearings of opinions, delib-
It was also decided to establish the Energy and erative polls, etc. Taking into account the national
Environment Council, headed by the Minister for debate, the Innovative Strategy for Energy and Envi-
National Policy, to rethink the nations energy and ronment was compiled at the Energy and Environ-
environment strategies without exceptions across all ment Council in September 2012. In this strategy, such
government agencies and ministries. measures as follows were stipulated: (1) realize a non-
The Energy and Environment Council issued the nuclear-power-dependent society as soon as possible,
Interim Compilation of Discussion Points for Formu- (2) realize the green energy revolution, (3) ensure the
lation of Innovative Strategy for Energy and the Envi- stable supply of energy, (4) carry through the Electric

15
Energy Policy in Japan

System Reform such as unbinding integrated power Preparation for a system for information gathering
companies and full liberalization of power generation Enhancement of disaster response capability at oil
and retailing, and (5) steadily execute global warming terminals
countermeasures. Responding to this strategy, it was Necessity for stable oil demand to maintain a
decided to compile the Framework for Green Devel- sound supply chain in addition to the expansion of
opment Policy, the Strategy on Electricity System government oil product stockpiling
Reform, and the plans for Global Warming Counter- Responding to the commencement of the delibera-
measures, etc. tion about the direction of reform for Japans opti-
In response to the change in political administration mum energy mix and energy policy at the Basic Issue
after that, the deliberation of the new energy policy is Committee of the Advisory Committee on Energy and
awaited. Since a nations energy policy is an issue that Natural Resources in October 2011, the petroleum
directly impacts peoples lives as well as business industry insisted on and made the proposal for the
activities, the petroleum industry, which assumes the importance of oil as a core energy five times. Under
largest share of the primary energy supply, expects such circumstances, the Innovative Strategy for Ener-
that the new administration will quickly develop and gy and Environment was compiled in September
execute a down-to-earth strategy for mapping out the 2012; however, it mainly focused on nuclear energy
direction of future energy policy. and renewable energy. In this report, oil was not suffi-
ciently evaluated in line with its importance, but also
Reexamination of Japans Petroleum the following measures were illustrated: (1) banning,
Polices in principle, the use of heavy fuel-fired boilers and (2)
In reaction to the Great East Japan Earthquake, limiting the traffic of gasoline-powered cars, etc., in
petroleum policies were partially reexamined. central urban districts. It is very regrettable that these
In particular, for securing a stable supply of oil as measures were unrealistic, because these impair the
the superior energy source due to its disaster oil supply chain and jeopardize emergency response
response capabilities, such topics to be tackled in capabilities.
advance were studied at the Round-table Session of On the other hand, it is highly commendable that
Experts on the Policies of Resource and Fuels. At the the report titled the Prioritized Policy Measures on
round-table session, it was reported that in the Great Energy in the Future, which was deliberated as the
East Japan Earthquake, many requests from various framework of the Basic Energy Plan at the meeting of
quarters were made for oil as a distributed energy in the 30th Basic Issue Committee of the Advisory Com-
the situation where the system energies supply (elec- mittee on Energy and Natural Resources, indicated
tricity and city gas) was suspended. It was determined the importance of oil for effectiveness in disaster
that oil, which could meet such supply requests, response and specified such measures as (1) realiza-
played the role of the last resort of energy for pro- tion of the electricity source mix including oil-fired
tecting peoples lives. It was also decided, as a rein- power generation and (2) strengthening the interna-
forced measure for a thoroughgoing oil supply chain tional competitiveness and the management base of
in a time of disaster, to formulate a joint disaster pre- the oil refining industry.
paredness system among oil and LPG companies by Furthermore, deliberation is expected to begin at an
strengthening disaster response capabilities at oil ter- early date about the concrete measures for securing a
minals and service stations as well as to develop a stable scale of oil demand, replacing old oil-fired
system for data gathering and information service on power generation facilities with new ones, and mak-
oil and LPG reserves, etc. With Petroleum Association ing regulatory reform of the natural gas business,
of Japan (PAJ)'s advocacy efforts, the following opin- which can all lead toward a borderless energy envi-
ions were incorporated into the deliberation: ronment.
Clarification of role sharing between public and pri- The necessity of oil and its superiority as an energy
vate sectors, and enhancement of their collaboration supply due to its disaster response capabilities wont

16
be changed in the future. Considering the efficient use Though the total final energy consumption for
of oil, PAJ continues to advocate the optimum energy FY2010 showed an increase versus the previous year
mix for Japan which can most benefit affected people. after six years of decline since FY2004, its consump-
tion for FY2011 declined again.
Energy Supply and Demand On the other hand, the total domestic primary ener-
Performance (FY2011 Flash Report) gy supply was 21,108 petajoules (PJ), or 544.6 million
Final energy consumption for FY2011 showed a KL in crude oil equivalent, down by 4.3% versus the
2.9% decrease from the previous year, due to declin- previous year; of which oil was 9,089 PJ, or 234.5 mil-
ing production, energy saving, etc. In comparison lion KL in crude oil equivalent, an increase of 2.9%
with the previous year by sector are: 4.9% down for versus the previous year.
the industrial sector, 1.4% down for the household The supply ratios in the total primary energy supply
and civil sector, and 1.3% down for the transportation are: nuclear power decreased from 11.3% to 4.2% and
sector. coal decreased from 22.5% to 22.1%, while oil

Law Concerning Promotion of Use of Nonfossil Energy Sources


and Effective Use of Fossil Energy Raw Materials by Energy Suppliers
(Law Concerning Sophisticated Methods of Energy Supply Structures)

To promote  utilization of nonfossil energies and  effective utilization of fossil energy sources
by Energy Suppliers (Electricity, Oil and City Gas)

Necessity for Enhancing Energy Suppliers Efforts; Oblige Them to: Basic Policy
Expand the use of nonfossil power sources, ramping up nonfossil power sources such (Formulated by METI Minister)
as solar energy and nuclear power more than 50% by 2020 (Electric Companies)
Purchase electricity by solar power generation at fair prices (Electric Companies) Criteria for Judgment
Use biomass fuels and biogas (Oil Companies and City Gas Companies) (Oblige specific energy suppliers to
Use crude oil and natural gas effectively (Oil Companies and City Gas Companies) comply with  and )

Necessity for Promoting Technology Development; Development in: Plan Creation/Submission


(Applicable companies:
(Examples) Energy suppliers over a certain size)
Hydrogen production, storage and fuel cells toward building a hydrogen society
Nonconventional resources (methane hydrate and oil sands)
High efficiency cracking facilities for residual oils Advice and Order*
Integrated Gasification Combined Cycle (IGCC) *Status of efforts is quite insufficient
Utilization of cellulosic biomass like woody waste in light of the criteria for judgment

Partial Revision of Laws such as


the Act on the Promotion of Development and Introduction of Alternative Energy

To change the objective for promoting development and introduction from


Alternative Energy to Oil to Nonfossil Energies (new energies, nuclear power, etc.)
through reexamination of the alternative energy policy

Examples of Specific Measures


Set up and publicly announce guidelines for businesses to introduce use of nonfossil energies in their factories and offices
(Examples)
Promotion of large-scale solar energy (mega solar) facility construction through cooperation with local public organizations
Further enhancement for launching new energies such as solar energy generation at public facilities like ports, railroads and airports

17
Energy Policy in Japan

increased from 40.1% to 43.1% and natural gas during ordinary times by achieving a well-balanced
increased from 19.2% to 23.2%. Due to the drastic electricity supply composition. In addition, in such
decline in the energy supply from nuclear power, the segments as heating and hot-water supply, usage of
energy supply from natural gas and oil increased. oil, as a distributed energy which has strong disaster
However, even the ratio of natural gas, the second response capabilities, should be maintained and pro-
largest primary energy source following oil, is just moted as a substitutable energy for electricity.
half that of oil. Stable oil supply, therefore, is abso-
lutely essential for ensuring energy security in Japan
even in the future.
At the time of the Great East Japan Earthquake
when no electricity and city gas were available, oil
played an active role as the energy source for recon-
structing the disaster areas as well as for a stable elec-
tricity power supply. Especially, oil-fired power
generation fulfills the role of a backup electric source
in such emergencies as power outages of other elec-
tricity sources, extremely hot summer weather and
severe winters. It is essential to make the position of
oil-fired power generation, the last resort of a system
power source for stable electricity supply, and it is
also important to secure a stable scale of oil demand

n Long-term Final Energy Consumption Outlook by Sector Unit: million kl crude oil equivalent

2020 2030
(FY) 1990 2005 2011
Business-as- Additional Political Business-as- Additional Political
usual Case Measures Case Initiative Case usual Case Measures Case Initiative Case

Final Energy Consumption 359 100% 413 100% 375 100% 421 100% 401 100% 375 100% 424 100% 391 100% 346 100%

Industry 181 50% 181 44% 161 43% 180 43% 180 45% 177 47% 179 42% 179 46% 174 50%

Household & Commercial 95 27% 134 32% 127 34% 149 35% 134 34% 121 32% 154 36% 130 33% 103 30%

Household 43 12% 56 14% 53 14% 61 14% 56 14% 52 14% 66 16% 56 14% 47 14%

Commercial, etc. 52 15% 78 19% 74 20% 88 21% 78 20% 68 18% 87 21% 74 19% 56 16%

Transportation 83 23% 98 24% 87 23% 92 22% 86 22% 78 21% 91 22% 82 21% 69 20%

n Long-term Primary Energy Supply Outlook Unit: million kl crude oil equivalent

2020 2030
(FY) 1990 2005 2011*
Business-as- Additional Political Business-as- Additional Political
usual Case Measures Case Initiative Case usual Case Measures Case Initiative Case

Primary Energy Domestic


508 587 546 627 596 553 637 590 515
Supply

Oil 265 52% 255 43% 219 40% 227 36% 215 36% 190 34% 220 35% 204 35% 168 33%

LP Gas 19 4% 18 3% 17 3% 18 3% 18 3% 18 3% 18 3% 18 3% 17 3%

Coal 85 17% 123 21% 120 22% 128 20% 120 20% 107 19% 131 21% 119 20% 92 18%
Energy Category

Natural Gas 54 11% 88 15% 127 23% 114 18% 103 17% 89 16% 112 18% 94 16% 71 14%

Nuclear Power 49 10% 69 12% 23 4% 99 16% 99 17% 99 18% 107 17% 107 18% 107 21%

Hydropower 22 4% 17 3% 19 3% 19 3% 19 3% 19 3% 19 3% 19 3% 20 4%

Geothermal 0 0% 1 0% 1 0% 1 0% 1 0% 1 0% 1 0% 1 0% 2 0%

New Energy 13 3% 16 3% 21 4% 22 3% 22 4% 30 5% 29 5% 29 5% 38 7%

* actual figure Source: METI : The Long-term Energy Supply and Demand Outlook, in August 2009

18
Energy Policy in Japan

Primary Energy Supply Trends Unit: million kl crude oil equivalent, %

Nuclear Power 0.6 Hydropower, Geothermal 4.1


Natural Gas 1.5 New Energy 1.0
(FY)
1973 Oil incl. LPG 77.4 Coal 15.5 416
2.5 1.5 0.9
1975 73.4 16.4 5.3 396
1.1
1980 66.1 16.9 6.1 4.7 5.2 429
2.6
1990 57.1 16.7 10.2 9.3 4.1 521
2.6
2000 50.8 18.1 13.0 12.2 3.3 609
3.5
2010 43.7 21.6 17.3 10.8 3.1 597
3.8
2011 46.1 21.3 21.4 4.0 3.3 567

0 100 200 300 400 500 600


Source: METI

Final Energy Consumption Trends Unit: million kl crude oil equivalent

(FY) Transportation
1973 Industrial 188 Civil 52 47 286
1975 168 53 50 271
1980 165 61 59 286
1990 180 95 83 358
2000 186 125 101 412
2010 169 128 89 386
2011 161 127 87 375
0 100 200 300 400
Source: METI

Trends of Electricity Generated Output by Source Unit: 100 mil kWh, %

0
(FY) Geothermal Power & New Energies
(Solar Power, Wind Power, etc.)
1980 17 46 5 15 17 4,850 Hydraulic Power
0 Natural Gas
1985 27 27 10 22 14 5,840 Coal
0 Oils

1990 27 29 10 22 12 7,376 Nuclear Power

0
1995 34 19 14 22 10 8,557

2000 34 11 18 26 10 1 9,396

2005 31 11 26 24 8 1 9,889

2010 29 8 25 29 9 1 10,064

2011 11 14 25 40 9 1 9,550

2012 2 18 28 43 8 2 9,408

0 2000 4000 6000 8000 10000 12000


Annual Electricity Generated Output
Source : FEPC* *Federation of Electric Power Companies

19
5 Oil Stockpiling and New Emergency
Response Measures
Background of Japans Oil Stockpiling Law in 1975, such measures by the government were
System legislated as (1) setting the stockpiling target, (2) put-
In response to OECD advice in 1962, which obliged ting an obligation on refiners, marketers and import-
member countries to hold oil stockpiling at a 60-day ers of petroleum to hold oil stockpiling at least above
equivalent to the nations oil demand, the Energy Com- the level of their basic obligation volumes, and (3) low-
mittee under the Industrial Structure Council made a ering the basic obligation volume, especially when it is
proposal in December 1963 for the necessity of oil considered to be necessary to secure a stable supply
stockpiling, stating that holding a certain level of oil of oil in the event of an oil supply shortage in Japan.
stockpiling meets the requirement for energy supply In addition, various measures were taken such as
security as a transitional measure to rectify a supply providing more low-interest loans (expanding interest
and demand imbalance until converting to alternative subsidies), raising the loan ratio of the Japan Develop-
supply sources at a time of temporary supply shortage. ment Banks loan for oil storage facilities, establishing
At the outbreak of the third Middle East War in 1967, the capital subscription scheme to the joint stockpiling
Japans oil dependency reached 65% of the primary companies from Japan Petroleum Development Cor-
energy supply. With a rapid rise in risk awareness in poration, currently JOGMEC (Japan Oil, Gas and Met-
Japan, the Petroleum Subcommittee of the Advisory als National Corporation) in order to lessen the burden
Committee for Natural Resources and Energy com- of the enormous cost of funds associated with the
piled its interim report, which indicates the necessity buildup of stockpiles. After coping with the second oil
for establishment of the petroleum special account as crisis in 1979, the 90-day equivalent oil stockpiling sys-
a subsidy measure from financial aspects in order to tem (the private sectors 90-day equivalent volume
achieve 60-day oil stockpiling by the end of FY1974. obligation) was established in April 1981.
Accordingly, the oil stockpiling system in Japan virtu- With recognition of the need for the government
ally started from FY1972. At that time, the government itself to take an initiative in maintaining the oil stock-
made the decision that holding of oil stockpiling by the pile, government stockpiling by Japan National Oil
private sector with governmental subsidies was Corporation (currently JOGMEC) was started in 1978.
appropriate, and the following measures were taken: The target volumes of the government oil reserve
1. Long-term low-interest loans for purchasing crude were achieved: 30 million kiloliters (KL) in February
oil for stockpiling 1989, and 50 million KL in February 1998. During this
2. Japan Development Bank loans for constructing oil 20 years period, 10 national oil stockpiling bases were
reserve facilities constructed across the country.
3. Accelerated depreciation deductions for oil storage In accordance with the expansion of government
tanks stockpiling, the private sector stockpiling was reduced
The first oil crisis occurred in 1973. As oil constituted by 4 days each year from 1989 to 1993, and since then
about 77% of the primary energy supply at that time, a 70-day equivalent oil stockpiling system (the private
peoples lives were severely impacted. For this reason, sectors 70-day equivalent volume obligation) has
the interim report of the Petroleum Subcommittee of been maintained.
the Advisory Committee for Natural Resources and
Energy, compiled in 1974, specified that it is needless Oil Stockpiling System after
to say a level of 60-day oil stockpiling should be held; Deregulation
on top of this, the level should be built up to 90 days in As a result of the abolition of the Provisional Mea-
a planned manner to develop a reinforced oil stockpil- sures Law on the Importation on Specific Refined
ing system through joint efforts of the public and pri- Petroleum Products (Fuel Import Restriction Law) in
vate sectors. 1996, the Petroleum Reserve Law was amended to
With the promulgation of the Petroleum Reserve stipulate the requirements for new entrants of oil

20
importers. 3. Advice to increase the crude oil processing vol-
In response to the abolition of the Petroleum Indus- umes above planned volumes
try Law in January 2002, the Petroleum Reserve Law In 2005 the Subcommittee on Petroleum Stockpiling
was renamed the new Oil Stockpiling Act. From the and Emergency Preparedness under the Petroleum
viewpoints of ensuring fulfillment of oil stockpiling Council of the Advisory Committee for Natural
obligations as well as strengthening the foundations Resources and Energy deliberated the redefinition of
for emergency responses, the following provisions the roles of both government and private sectors
were amended in the new act: stockpiling obligations, and the appropriate levels of
1. Notification requirements for business commence- each sectors reserves. The subcommittee issued its
ment of oil refiners, distributors and retailers; clarifi- report, which recommended mitigating the private
cation of registration requirements for oil importers sector stockpiling obligation from the current 70 days
2. Clarification of the provisions concerning a release to a level of 60-65 days and increasing the government
order of the government oil stockpiles by the minis- sector stockpiling with appropriate timing in order not
ter of the Ministry of Economy, Trade and Industry to lower the nations energy security level. Then in
(METI) 2006, the Petroleum Councils Petroleum Policy
n Overview of Past Emergency Periods

Hurricane
1st Oil Crisis 2nd Oil Crisis Gulf Crisis Katrina
Time Oct 1973 ~ Aug 1974 Oct 1978 ~ Apr 1982 Aug 1990 ~ Feb 1991 Aug 2005 ~ Dec 2005

Crude oil supply cut due to oil export Suspension of Iranian crude export Invasion of Kuwait by Iraq resulted in Damage to oil-related facilities in the
Background suspension by Arab countries at the and interruption of tanker traffic in the economic sanctions, and escalated Gulf of Mexico area in the USA due to
outbreak of the 4th Middle East War Gulf due to the Iranian Revolution into the Gulf War the destructive hurricane Katrina

Oil Share of Primary 77.4% 71.5% 58.3% 50.0%


Energy Supply (FY1973) (FY1979) (FY1990) (FY2003)

Arabian Light (Posted Price) Arabian Light (Spot Price) Dubai (Spot Price) Dubai (Spot Price)
Rate of Crude 3.9 Times 3.3 Times 2.2 Times 1.1 Times
Oil Price Hike
($/Bbl) Oct 1973 Jan 1974 Sep 1978 Nov 1980 Jul 1990 Sep 1990 Jul 2005 Sep 2005

3.0 11.6 12.8 42.8 17.1 37.0 52.83 56.54

Crude CIF
21.5 (Aug 1974) 55.2 (Aug 1981) 27.6 (Nov 1990) 42.7 (Oct 2005)
(Highest) (Yen/Liter)

Gasoline Retail Price


114 (May 1975)*1 177 (Dec 1982)*1 142 (Nov 1990)*2 131 (Oct 2005)*2
(Yen/Liter)

Stockpiling
67 (as of Oct 1973) 92 (as of Dec 1978) 142 (as of Dec 1990) 170 (as of Sep 2005)
Days
- Private 67 Days 85 Days 88 Days 80 Days
- Government 0 Days 7 Days 54 Days 90 Days
288.6 Million kl 277.1 Million kl 238.5 Million kl 241.8 Million kl
Crude Oil Import Vol.
(FY1973) (FY1979) (FY1990) (FY2004)

Ratio of Crude Import


23% 43% 19% 20%
Amount to Japan
(FY1973) (FY1980) (FY1990) (FY2005)
Total Imports

Crude Oil
77.5% 75.9% 71.5% 89.5%
Dependence
(FY1973) (FY1979) (FY1990) (FY2004)
on Middle East

Foreign Exchange
298 246 128 113
Rate
(Aug 1974) (Apr 1982) (Nov 1990) (Oct 2005)
(Yen/$)
Hoarding of toilet paper, etc. Partial release of private oil stockpiles Voluntary ban on purchasing crude oil at Voluntary ban on gasoline imports
Setting of wholesale & retail prices by (Apr '79~Aug '80) high prices Partial release of private oil stockpiles
Administrative Guidance (Mar~Aug '75) Setting of wholesale prices by Restraint of fuel imports and shift to a (3 days)
Setting of Standard Prices by the Administrative Guidance domestic production structure Urgent gasoline export to USA
Petroleum Industry Law (Mar '79~Apr '82) Setting of wholesale prices by
(Dec '75~May '76) Implementation of energy saving measures Administrative Guidance & Moving to
Events of Restraint of large lot electric power use such as target temperatures for air "Monthly Settlement Method"
the Period and voluntary ban on private vehicles conditioning (Sep '90~Apr '91)
and Enforcement of two laws for emergency Introduction of lighter summer clothing Partial release of private oil stockpiles
Government responses (Dec '73) Enforcement of Energy Saving Law (4 days)
Responses Enforcement of Petroleum Reserve Law (Jun '79) Implementation of energy saving measures
(Apr '76) Enforcement of Alternative Energy such as higher air conditioning
Promotion Law (May '80) temperatures (28C) during summer and
environmentally-friendly driving campaign
in government & private sectors

*1 Government Statistics *2 Oil Information Center

21
Oil Stockpiling and New Emergency Response Measures

Subcommittee recommended the following measures stockpile to overseas countries.


from a viewpoint of the necessity for forming a In line with such movements, an intergovernmental
responsive oil stockpiling system: agreement on preferential sales and purchase from
1. Increasing the stockpile volume (by buildup of the the crude oil stockpile was concluded between Japan
government stockpile) and New Zealand in 2009. Then a Japanese oil compa-
2. Introducing government oil product reserves with ny is able to make a bid for the Rights to Purchase Oil
high mobility to complement crude oil reserves Stockpile in an Emergency conducted by the govern-
Regarding the government product reserves, ker- ment of New Zealand, and some firms successfully
osene stockpiling at a level equivalent to one days won those international bids. Additionally the Japa-
consumption during the peak season has been nese government promoted a joint stockpiling project
implemented since 2009. with an oil producing country. The project scheme is
In FY2007, the Subcommittee on Next Generation that oil producing countries can reserve their crude
Fuels and Petroleum Policies made a review based on oils in Japan and use them commercially under nor-
active promotion of international cooperation for oil mal times; however, in an emergency, Japanese oil
stockpiling with countries in and surrounding Asia, companies receive preferential crude oil supply from
where oil consumption is rapidly increasing. It was their reserves under this agreement.
also discussed Japans cooperation toward stabiliza- Such crude oil reserves in Japan were started by
tion of the international oil market in an emergency, Abu Dhabi National Oil Company in 2009 and Saudi
taking into account the possible direct release of its Arabian Oil Company in 2010. This scheme is expected

n Current Status of Oil Stockpiling in Japan (as of Dec 2012)


Private Stockpiling Government Stockpiling

Stockpile Days 81 days 103 days

Stockpiling Volume 37.7 million kl 47.8 million kl

Obligation Days 70 days of domestic demand 50 million kl (attained in Feb 1998)

Through production
Holding Method In sealed designated storage tanks
and distribution processes

Private sector tanks in refineries a Tanks of national stockpiling bases


Holding Location
and oil terminals b Tanks borrowed from private sector

Crude oil : 50% Crude oil : 99.5%


Composition
Oil products: 50% Oil products: 0.5%

a 10 national stockpiling bases


(2/3 of government reserve)
Administrative Body Oil refiners and importers
b Private oil companies
(1/3 of government reserve)

a Prompt supply to distribution markets as stockpiles a strong psychological effect on the market when the
are held at refineries and oil terminals government announces its decision to release its
b Flexible release of stockpiles depending on crude stockpiling to increase oil supply in the market
Effect of procurement status and seasonal demand b Reduced mobility of released stockpiling, compared
Stockpile Release fluctuation with the private sector release, as
c Weak psychological effect on the markets, compared reserves are stored at remote national stockpiling
with the government announcement on releasing its bases
stockpiles

a 2nd Oil Crisis (Mar 1979~Aug 1980)


b Gulf Crisis in response to CERM
Cases of (Jan~Mar 1991) None
Stockpile Release c Hurricane Katrina aftermath (Sep~Dec 2005) (Only for stockpile release training exercises)
d The Great East Japan Earthquake (Mar~May 2011)
e Libyan situation (Jun~Dec 2011)

Subsidy for oil purchasing costs Government's budget


Financial Measures
and tank construction costs (Petroleum and Coal Tax)

Part of product cost Part of product cost


Cost Recovery
(passing the cost on to consumers is expected) (passing the cost on to consumers is expected)

22
to reinforce energy security and at the same time tion is interrupted.
enhance the formation of strategic relationships with 2. Such government reserves should be kept at refin-
oil producing countries. eries, etc. as an operating inventory to secure
mobility and quality maintenance (a unified public/
Formulation of Stockpiling System private storage method).
Envisaged for Disasters 3. A system to directly supply petroleum products to
At the time of the Great East Japan Earthquake in critical sites such as evacuation centers and hospi-
March 2011, the petroleum industry made its utmost tals should be launched by organizing in advance a
efforts to stably supply oil products from refining to all cooperative structure between petroleum reserve
segments of distribution, utilizing the characteristics of management companies and transportation com-
distributed energy, which can better cope with disas- panies to secure prompt and assured deliveries at
ters. The petroleum industry is advocating formulation the time of release.
of an agile and flexible stockpiling system, considering In 2012 the government amended the Oil Stockpiling
the lessons learned from the recent great earthquake, Act to make it possible to release the government
and made the following proposal to fulfill a stable oil crude oil reserve at the time of a domestic oil supply
supply at a time of disaster: shortage in a certain area due to a disaster, in addition
1. The governments reserve of petroleum products to oil supply disruption from overseas. As for the gov-
should be built up as a last resort of oil supply ernment oil product stockpiling, the stockpiling of gas-
when the usual product and commercial distribu- oline, diesel fuel and Fuel Oil A has been implemented

Oil Stockpiling Obligation Trends: Volume and Days (end of March each year)
Unit: 10,000kl, (days)
10,000
8,902
8,816 8,806 8,743 (174) 8,614 8,670 8,590
(157) (156) (166)
8,277 (177) (184) 8,301 8,343 (185)
(144) (199) 8,075 (197)
(193)
8,000
6,949
(128)
6,593 Private Stockpiles
(95)
5,954 6,048
(90) (88)
6,000

(90) (81) (88) (97) (89) (81) (72) (74) (79) (77) (81) (84) (79) (84) (83)

4,000

Government Stockpiles
2,000

(7) (7) (31) (55) (76) (84) (92) (95) (99) (102) (115) (114) (113) (102)
0
1978 1979 1980 1985 1990 1995 2000 2005 2007 2008 2009 2010 2011 2012 2013
(FY)

Applied Cases The Second Oil Crisis The Gulf War Hurricane Katrina The Great East Japan Earthquake
for Stockpiling Mar.1973~Mar.1980 Jan.17,1991~Mar.6,1991 Sep.7,2005~Jan.4,2006 Mar.14,2011~Mar.21~May. 20
Releases Based on Application 82days78days (4days) 70days67days (3days) 70days67days45days
(3days) (25days)

Libyan Situation
Jun.24,2011~Dec.31,2011
70days67days
(3days)
volume: Product equivalent basis
days: Petroleum Reserve Law Source: METI

23
Oil Stockpiling and New Emergency Response Measures

in addition to the current kerosene stockpiling. Further- inform METI so that it can make such SS into refueling
more, the following provisions were incorporated into points in a time of disaster. This resulted in reshaping
the amended act: (1) primary oil distributors (Motouri) the stockpiling system to better correspond to a large-
are obliged to work together to prepare in advance the scale domestic disaster.
Oil Supply Coordination Plan in Disaster in 10 domes-
tic regions as a disaster response measure for supply-
ing oil products to disaster victims, (2) at the time of
disaster, the METI minister will urge Motouri to take
actions based on the subject plan, and each oil mar-
keter which operates service stations (SS) with a cer-
tain volume of refueling facilities or more is obliged to

Outline of Japans Emergency Response Measures


(as of Apr 2013)

Oil Stockpiling Measures Oil Supply Measures


Government Stockpiling

Amended
Oil Stockpiling Act
Private Sector Stockpiling

JOGMEC*

At
a normal Maintain reserves
time
Registration of oil
refiners, importers
& distributors for
information
gathering

At
a time of Secure stable supply by releasing oil reserves Control Measures on Supply Measures on
threat Oil Consumption Major Commodities

Petroleum Supply & Demand Adjustment Act Act on Emergency


Measures for
Stabilization of
National Life
Emergency
Declaration
Cooperative actions
by industries under
government
Stop making up Establish oil supply Restrict oil direction/supervision
oil reserves targets consumption

Determine standard
Draw down oil Indicate Restrict prices
reserves production/import operations at SS
plans
In the Indicate commodity
event of an Cooperative actions by the oil industry production
emergency under government direction/supervision

Order oil holdings, Indicate/order


sales/deliveries commodity imports

Mediate/guide Indicate commodity


oil supplies holdings

Allocation/Ration Systems of Oil Products Order


sales/deliveries

Allocation/Ration Systems of Major Commodities

* Japan Oil, Gas & Metals National Corporation

24
6 Japans Petroleum Resource
Development
Japans Petroleum Resource Development

Petroleum resource development in Japan started in the early Meiji period (1870s)
Mitsui E&P Poland
primarily in Niigata Prefecture. Currently, commercial production is carried out in Hok-
kaido, Akita and Niigata Prefectures. Also, exploration development activities continue
Mitsui E&P UK
to be conducted at sites including Yufutsu Oil/Gas Well, Minami Nagaoka Oil/Gas Well, Idemitsu Petroleum UK
Iwafuneoki Oil/Gas Well (offshore oil/gas field), etc. These wells are currently under pro- Idemitsu E&P Shetland
Norske AEDC
duction. Associated natural gas produced with oil is utilized as city gas or power gener- Idemitsu Snorre Oil Development
Nippon Exploration & Production UK
ation fuel in most adjacent areas and contributes to the local economies of such CIECO Exploration and Production UK
Marubeni Oil & Gas (U.K.)
communities. Though Japan is the third largest oil consuming country (2011), the ratio CIECO Energy (UK)
of domestically produced crude oil volume is only 0.4% of the domestic consumption INPEX UK
Summit Petroleum
volume, and that of domestically produced natural gas was only 2.8% in 2011. Almost
all petroleum resources are dependent on imports. Arabian Oil
Abu Dhabi Oil
Independent development of offshore oil and natural gas resources by Japanese United Petroleum Development
Japan Oil Development
firms contributes not only to ensuring long-term supply stability of energy resources, INPEX ABK
but also to establishing and strengthening mutual relationships between Japan and oil Mitsui Gas Development Qatar
Qatar Petroleum Development
and gas producing countries. Fostering business links with those national oil compa- JJI S&N
Mitsui E&P Middle East
nies and oil majors has great significance for energy security. JAPEX Garraf
INPEX Corporation
Today, Japanese firms are involved in over 140 oil and gas development projects
around the world in areas such as the Middle East, South-east Asia, Africa, South and MPDC Gabon
North America, Australia and the former republics of the Soviet Union, of which about Teikoku Oil (D.R.Congo)
Angola Japan Oil
70 have performed well in commercial production of crude oil and natural gas (at the CIECO E&P (Namibia)
Mitsui E&P Ghana Keta
end of June 2012). The share of crude oil and natural gas from independent crude oil INPEX West Congo Petroleum
Mitsui E&P Ghana Tano
and gas development projects is about 23% of the total domestic demand volume. Equatorial Guinea LNG
Teikoku Oil (CABINDA)

Mitsui E&P Mozambique Area 1


Japans Independent Oil and Natural Gas Development in Future

To acquire promising areas for exploration, it is essential for the government to take Ravva Oil
Singapore

diplomatic initiatives for opening up access as well as for building and enhancing coop- Idemitsu Oil & Gas
Moeco Merangin
erative relationships with oil and gas producing countries. As Japans oil development Nippon Oil Exploration (Myanmar)
Mitsui Oil Exploration
firms are latecomers to this business sector and inferior in both capital and technolo- Moeco Thai Oil Development
Japan Vietnam Petroleum
gies to oil exploration companies such as the oil majors in the USA and Europe, they
INPEX Natuna
have been subsidized by the government through Japan National Oil Corporation Moeco Vietnam Petroleum
Moeco Thailand
(JNOC) and, then, a newly established organization called Japan Oil, Gas and Metals Moeco Southwest Vietnam Petroleum
Idemitsu Cuu Long Petroleum
National Corporation (JOGMEC) which succeeded JNOC's functions such as risk Moeco Cambodia
Siam Moeco
money supply and R&D when it was abolished in April 2005.
Teikoku Oil (Con Son)
In addition, such institutional assistance has been conducted for financing by Japan Japex Block A
Moeco Tuna E&P
Bank for International Cooperation (JBIC), etc. and for international trade insurance by JX Nippon Oil & Gas Exploration
(Peninsula Malaysia)
Incorporated Administrative Agency, Nippon Export and Investment Insurance (NEXI). Nippon Oil Exploration (Cuu Long)
Moeco International
In this way, the government regards crude oil and natural gas as important energy
JX Nippon Oil & Gas Exploration
sources and provides a favorable business environment for the private oil and gas
companies to conduct their business operations. In turn, the development firms invest
and distribute business resources to achieve their targets. It is expected that such a joint
government and private-sector system will continue to function effectively and secure a
stable energy supply to Japan.

25
Japans Petroleum Resource Development

Major Independent Oil Development Projects by Japanese Firms (as of the end of Nov 2012)

Arabian Oil ITOCHU Oil Exploration (Azerbaijan) INPEX Gas British Columbia
Teikoku Oil Algeria INPEX North Caspian Sea JGC Exploration Canada
Teikoku Oil Suez SOB INPEX Southwest Caspian Sea Canada Oil Sands
INPEX Libya INPEX BTC Pipeline Japan Canada Oil
Moeko Libya ITOCHU Oil Exploration (BTC) INPEX Canada

MCX Gulf of Mexico


JD Rockies Resources
Sakhalin Oil and Gas Development
Osaka Gas Resources America
Sakhalin Energy Investment
Summit Discovery Resources
Mid Continent Oil & Gas
JX NOEX USA
Teikoku Oil de Burgos
JAPEX (U.S.)
Teikoku Oil (North America)
Mitsui E&P USA
Mitsui E&P Texas
MOEX Gulf of Mexico
MOEX Oil & Gas Texas
INPEX Gulf of Mexico
JGC Exploration Eagle Ford
JGC Energy Development (USA)

JAPAN CARABOBO
INPEX North Peru
Teikoku Oil (Venezuela)
Teikoku Oil (Suriname)

INPEX Offshore North Campos


INPEX OFFSHORE NORTHEAST BRAZIL

INPEX North West Offshore Sabah


INPEX South West Offshore Sabah
Mitsui E&P Australia Mitsui E&P Australia
INPEX Offshore Southeast Mahakam
CIECO Exploration & Production (Australia) INPEX South Makassar
Mitsui E&P Australia JAPAN CBM
JX Nippon Oil & Gas Exploration (Malaysia)
JX Nippon Oil & Gas Exploration (Sarawak)
INPEX Ichthys Universe Gas & Oil Company
INPEX BABAR SELARU INPEX Corporation
JX Nippon Oil & Gas Exploration (Australia) INPEX Tengah
Japan Australia LNG (MIMI) Indonesia Natural Gas Resources Muturi
Japan Australia LNG (MINI Browse) KG Wiriagar Petroleum
INPEX Alpha Nippon Oil Exploration (Berau)
INPEX Browse KG Berau Petroleum
Cosmo Oil Ashmore MI Berau
INPEX Masela Japan Papua New Guinea Petroleum
INPEX Sahul Southern Highlands Petroleum
INPEX Timor Sea Murray Petroleum
INPEX Oil & Gas Australia INPEX Offshore North Mahakam
Mitsui E&P Australia JAPEX Buton
JAPAN ENERGY E&P AUSTRALIA INPEX SERAM SEA
JAPAN ENERGY E&P JPDA Nippon Oil Exploration (Niugini)
Osaka Gas Australia Moeco West Papua 1
Osaka Gas Crux Moeco West Papua 3
Osaka Gas Gorgon JX Nippon Oil & Gas Exploration (Onshore Sarawak)
Osaka Gas Ichthys Development Energy Mega Pratama
Osaka Gas Sunrise (PSC 19-20) JX Nippon Oil & Gas Exploration (Deepwater Sabah)
KG Babo Petroleum

Remarks: projects in production

source:Japan Petroleum Development Association

26
7 Regulatory Reform and Petroleum
Industry
posed in its report in August 1999 to establish specific
Progress in Deregulation
response measures and an increase in the volume of
Amid the ongoing globalization and easing of regu- the government oil stockpiling. The report also point-
lations in the Japanese economic society, the Japa- ed out that it is extremely important from the view-
nese petroleum industry reached almost complete point of security measures to have a healthy
liberalization at the end of 2001 when the Petroleum petroleum industry which runs a stable business even
Industry Law was abolished. in a severe management climate.
In consideration of the importance of oil, regula- Taking into account the above report and others, the
tions of the petroleum industry had been enforced by Petroleum Industry Law was abolished at the end of
giving the highest priority to the concept of securing a December 2001. At the same time, the Petroleum
stable supply under the Petroleum Industry Law, Reserve Law was amended and reformulated as the
which was enacted in October 1962 as a fundamental new Oil Stockpiling Act, enforced in January 2002, to
law. The Petroleum Reserve Law, the Gasoline Retail strengthen the infrastructure for emergency respons-
Business Law, and the Provisional Measures Law on es. As a result, major petroleum industry regulations
the Importation on Specific Refined Petroleum Prod- are limited to oil stockpiling requirements by the Oil
ucts (Fuel Import Restriction Law) were enacted since Stockpiling Act, and to fuel quality by the Act on Qual-
then to complement the Petroleum Industry Law. ity Control of Gasoline and Other Fuels.
Consequently, a broad range of regulations as well as In the midst of such ongoing regulatory reforms, the
administrative guidance on petroleum imports, refin- excess capacity of oil refining facilities became an
ing, manufacturing, and marketing were in effect. issue under a decline in domestic oil product demand
However, as the gap between domestic and foreign mainly attributable to the enhancement of the oil use
pricesduring the deregulation process became a reduction policy, the falling population, a low birthrate
political issue, the shape of petroleum industry regu- and aging population, a rapid increase in crude oil
lations was reviewed. As a result, a series of deregula- prices, and growing awareness of energy conserva-
tion measures concerning the administrative tion during the economic recession after the Lehman
guidance and its procedures under the Petroleum Shock. While the petroleum industry is making volun-
Industry Law and the Gasoline Retail Business Law tary efforts to reduce its refining capacity, it was decid-
were implemented during the period between 1987 ed that oil refiners need to hold at least a certain level
and 1992. After April 1996, when the Fuel Import of the capacity of heavy oil cracking units by the Law
Restriction Lawwas abolished, the objective of Japa- Concerning Sophisticated Methods of Energy Supply
nese petroleum policy became the realization of an Structures. Consequently, each oil company is
efficient oil supply using market mechanisms, in addi- requested to cut its refining capacity through this reg-
tion to securing a stable oil supply. ulatory measure by the end of March 2014. In some oil
In June 1998 the Petroleum Council compiled a companies, the partial reduction in refining capacities
report outlining the future direction of the petroleum as well as refinery closures have already been decided.
policy with a main focus on the following points, aim-
ing at implementation in 2001:
a The abolition of supply and demand adjustment
regulations such as the need for approval for busi- PAJ's Oil Statistics
ness commencement and facility investments Weekly Website
b The abolition of regulations on pricing based on
setting standard prices
https://stats.paj.gr.jp/
The council then deliberated the optimum form of
oil stockpiling and emergency responses, and pro-

27
Regulatory Reform and Petroleum Industry

Business Environment Changes after to promote the streamlining of manufacturing and sup-
Deregulation ply systems through appropriate distribution of
With deregulation and the abolition of the Fuel Import resources in a market. To that end, extensive disclosure
Restriction Law as a turning point, the petroleum indus- of appropriate market information is essential for the
try has been forced to face a difficult business environ- effective functioning of market mechanisms. Before
ment under sluggish market conditions and worsening deregulation, however, the available information on oil
corporate profits due to severe price competition in dis- supply and demand was limited to the statistics collect-
tribution markets. For this reason, each oil company has ed and publicized by the government. As these statistics
been making efforts to lower its operating costs in every were mainly for analyzing the nations macroeconomic
aspect of business, such as the rationalization of refin- trends, it was insufficient for use as an up-to-date tool to
ing and distribution functions, restructuring by large- allow market mechanisms to function effectively.
scale workforce reductions in mark eting and Under such circumstances, Petroleum Association of
administrative functions, and the reengineering of cor- Japan (PAJ) developed the PAJ Oil Statistics Weekly,
porate organizations. which gives the weekly supply statistics on crude oil
In the ongoing process of liberalization in each phase and petroleum products, an accurate, prompt and pre-
of manufacturing, importing and marketing, after such cise database, to provide data on oil supply situations
regulatory reforms as the abolition of the Fuel Import on a weekly basis in January 2003. Since then, data on
Restriction Law and the Petroleum Industry Law, it has petroleum product supply by area (East Japan and West
become much more important for the petroleum indus- Japan), petroleum product export, and refining capacity
try to conduct business activities under market mecha- utilization ratios were added. PAJ continues to extend
nisms. The introduction of a market mechanism helps its information coverage and expects the establishment

Petroleum Industry Regulatory Reform History in Japan

Year During Normal Periods During Emergencies


1960 Jul '62 Enactment of Petroleum Industry Law

1965 Dec '73 Two Emergency Laws:


Emergency Law for Stabilization of National Life
Petroleum Supply and Demand Optimization Law

1975 Apr '76 Enactment of Petroleum Reserve Law


May '77 Enactment of Gasoline Retail Business Law

1985 Jan '86


Enactment of Provisional Measures Law on Importation of
Specific Refined Petroleum Products (Fuel Import Restriction Law)
Jul '87 Automatic Approval for Installation of Product Upgrading Facilities
1st Phase Deregulation

Mar '89 Abolition of Guidance on Gasoline Production Quota


Oct '89 Abolition of Guidance on Kerosene Inventory Build-up for Winter

1990 Mar '90


Abolition of Guidance on SS Construction (Scrap-and-Build Rule)
and on Transfer of SS Brand between Primary Distributors
Sep '91 Flexible Approval for Installations of Crude Processing Facilities
Mar '92 Abolition of Guidance on Crude Processing (Throughput)
Mar '93 Abolition of Tariff-quota System (TQ) for Heavy Fuels

1995 Mar '96 Repeal of Fuel Import Restriction Law (Import liberalization of fuel products)
Enactment of Act on Quality Control of Gasoline and Other Fuels
2nd Phase Deregulation

Apr '96
by revising Gasoline Retail Business Law
Apr '96 Amendment of Petroleum Reserve Law
Automatic Approval of Petroleum Product Exports
Jul '97
(Export Liberalization of Fuel Products)
Abolition of SS Certificate System for Fuel Supply-source by its
Dec '97
Branded Primary Distributor
Apr '98 Lifting of the Ban on Manned Self-service SS

2000 Dec '01 Repeal of Petroleum Industry Law


Jan '02 Enactment of New Oil Stockpiling Act

2005 Feb '09


Partial Revision of Act on Quality Control of Gasoline and Other Fuels
(Registration and Quality Assurance Obligation of Processors)
Aug. 09 Enforcement of Law Concerning Sophisticated Methods of Energy Supply Structures

2010 Jul 10
Notification of Criteria for Judgment Concerning Promotion of Effective Use of Fossil
Energies (Raise Installation Ratio of Heavy Oils Cracking Units to about 13% by FY2013)
Notification of Criteria for Judgment for Using Nonfossil Energies
Nov 10
(Set Target Volumes for Using Bio-ethanol for Mixing with Gasoline by FY2017)
Nov 12 Amendment of Oil Stockpiling Act

28
of a transparent oil market by providing up-to-date oil ing a close investigation beforehand of the global
supply information which can be used to allow the full warming countermeasures in the existing budget,
functioning of market mechanisms. which exceeds 1 trillion yen, a tax hike merely for
obtaining tax revenue was decided. As petroleum and

Establishment of Fair and Equal coal tax is levied on crude oil, the oil companies are
Competitive Conditions among responsible for all tax collections and payments under
Energy Sources open competition based on market mechanisms. Thus,
More intensified competition than ever among ener- no cost recovery system including such tax collections
gy sources is projected with the progress of deregula- is provided. Essentially, taxes on oil consumption are
tion. In such a situation, compared with other energy considered to be borne by its end-consumers. The tax-
sources, oil is unfavorably treated to a significant paying capacity of oil companies reaches a critical limit
degree in terms of taxation, its stockpiling obligations, during a downturn in domestic demand. The petroleum
etc. industry therefore seeks a political consideration for
From April 2003 coal was added as a taxable product ensuring the collection of the tax increases.
under the petroleum and coal tax scheme, and the tax On top of that, new fuels like alcohol fuels (100% alco-
rates of LNG and imported LPG were raised, taking into hol) and compressed natural gas for CNG vehicles have
account the reinforcement of measures to reduce CO2 neither any diesel oil transaction tax nor gasoline tax
emissions originating from fossil fuels and the fairness imposed on them. Since those fuels are for use in auto-
of tax burdens among energy sources. Though the tax mobiles, the impartiality of tax imposition is being seri-
gaps between oil and other energy sources were nar- ously ignored.
rowed, still higher tax rates versus other energies were The oil stockpiling scheme was enriched and became
imposed on oil (more than double) even after April 2007 a very useful policy measure as a pillar for energy secu-
when the final tax rates were applied as shown below: rity after the oil crises. In reaction to the Great East
Japan Earthquake, the Oil Stockpiling Act was amended
- Oil : 2,040 yen/Kiloliter (KL) so as to make it possible for the oil stockpiling scheme
- Coal : 700 yen/ton to efficiently cope with domestic disasters. As for the
- LNG : 757 yen/KL on an oil calorie equivalent basis stockpiling obligation of imported energy resources
- LPG : 822 yen/KL on an oil calorie equivalent basis other than oil, however, only LPG has a 50-day require-
ment, but there is no obligation for natural gas. As it is
Furthermore, a rise in the tax rate of petroleum and assumed that natural gas demand will increase from
coal tax, in accordance with the amount of CO2 emis- now on, prompt actions regarding natural gas stockpil-
sions, was decided in phases from October 2012 as a ing are necessary from the viewpoint of maintaining a
tax for global warming countermeasures. The new tax stable energy supply.
rates for FY2016 will be 2,800 yen/KL for oil, 1,860 yen/ On the other hand, the Law Concerning Sophisticated
KL for LNG and LPG, and 1,370 yen/KL for coal. Though Methods of Energy Supply Structures was enacted in
the petroleum industry had been insisting on conduct- June 2009 to enhance the efforts towards the formation
of a low-carbon society. The
Petroleum Industry Rationalization in Production, Distribution and Sales Facilities (Example)
Law Concerning Promotion
Production Facilities Unit: 10,000b/d Retail Outlets Work Force
(Refining Capacity) (No. of SS) (No. of Employees)
of the Development and
550 65,000 40,000
Introduction of Alternative
535 60,421 36,363
499
60,000
35,000 Energy (the Alternative Ener-
500
50,000 30,000 gy Law) was also revised, so
447 37,743 25000,
450 40,000
that the past mindset of pro-
20,000
19,425

400
30,000
15,000
moting alternative energy
20,000
10,000 sources at the expense of an
350
10,000
5,000 excessive tax burden only
0
Mar '00 Dec '03 Mar '13
0
Mar '95 Mar '12
0
Mar '95 Mar '12 on oil has been changed.

29
Regulatory Reform and Petroleum Industry

Realizing competitive conditions on an equal footing integrated with four affiliated companies into ExxonMo-
among energy sources is important to form a fair mar- bil Yugen Kaisha. Idemitsu Kosan closed its Hyogo
ket where market mechanisms are allowed to function Refinery in April 2003 and its affiliate Okinawa Sekiyu
effectively. Seiseis refinery in November 2003 to resolve its groups
facility surplus. At the same time, the company extend-
Movements toward Petroleum ed its business alliance with Nippon Oil to the refining
Industry Reorganization function in addition to the current distribution function.
In view of the global realignment of oil majors, reor- Moreover, backed by soaring crude oil prices and
ganization of domestic financial institutions, and fierce strong demand for oil and petrochemical products in
competition in the domestic oil market after the aboli- Asia, such movements as the formation of strong part-
tion of the Fuel Import Restriction Law, a realignment of nerships between oil companies in Japan and Middle
domestic oil refiners and primary oil distributors Eastern oil producing countries through capital allianc-
(Motouri) was put in motion after the merger of Nippon es, and the entry into Japans oil market by foreign capi-
Oil and Mitsubishi Oil in April 1999. Unprecedentedly tal companies from Brazil and China were seen around
large-scale and rapid market reorganization has 2007.
occurred since then.As a result, the petroleum industry In 2008, to cope with recent high crude oil prices and
entered an era centering on a four-group-Motouri fierce competition in the overall energy market, Nippon
framework; i.e., the Nippon Oil and Cosmo Oil Group, Oil merged with Kyushu Oil in October 2008. Further-
ExxonMobil Japan Group, Japan Energy and Showa more, in July 2010 JX Nippon Oil & Energy was estab-
Shell Sekiyu Group, and Idemitsu Kosan as of 2000. lished as a result of the management integration
However, excess refining capacity remains an indus- between Nippon Oil and Japan Energy, which had con-
try-wide issue. Even after reorganization into four major cluded a wide-ranging business tie-up agreement from
nationwide groups, Japans ExxonMobil Group further upstream operations to refining and distribution opera-

Reorganization of Oil Companies in Japan (as of Jun 2013)


Idemitsu Kosan Idemitsu Kosan
Refining alliance
Merger in Apr 1999 in Dec 2002*
Nippon Oil
Nippon Mitsubishi Oil Nippon Oil
Mitsubishi Oil JX Nippon Oil
Name changed in Jul 2002
& Energy
Refining & distribution Merger
Daikyo Oil alliance in Oct 1999 in Jul 2010
Merger in Apr 1986
Maruzen Oil Cosmo Oil Cosmo Oil
Merger
(Former) Cosmo Oil in Oct 2008 *1 Nippon Oil and Idemitsu Kosan
concluded distribution alliance in
1995
Kyushu Oil *2 On June 1, 2012, Japans
ExxonMobil Group transitioned
Merger in Dec 1992 to the new organization, headed
Nippon Mining
Japan Energy by TonenGeneral Sekiyu, and
Kyodo Oil ExxonMobil Y.K. changed its
Refining & distribution name to EMG Marketing G.K.
Merger in Jan 1985 alliance in Oct 1999
Showa Oil
Showa Shell Sekiyu Showa Shell Sekiyu
Shell Sekiyu

Merger in Jul 2000


Tonen
TonenGeneral Sekiyu
General Sekiyu TonenGeneral
ExxonMobil Group Group
Merger in Jun 2002
Esso Sekiyu
ExxonMobil
Mobil Sekiyu

Mitsui Oil Mitsui Oil

Taiyo Oil Taiyo Oil

30
Regulatory Reform and Petroleum Industry

tions, fuel cell business, and technology development. In addition, aiming at becoming integrated energy
Management efforts toward further rationalization and firms, some oil companies are expanding into other
efficiency improvement apart from the existing four- energy businesses, such as electric power, LNG, and
group structure were conducted. the distributed energy sector, where new energies like
Then in June 2012, ExxonMobil Japan Group fuel cells and solar photovoltaic power generation are
changed in its domestic capital ties in Japan to trans- expected to grow. Beside the progress in streamlining
form itself into the TonenGeneral Group, headed by management style, creation of holding companies
Tonen General Sekiyu. among affiliated firms is seen in some cases.
Shaping the future evolution of the Japanese petro-

Enhancement of Rationalization leum industry, oil companies have been making efforts
and Efficiency Improvement after to enter new or other energy fields like electricity, since
Reorganization oil demand will continue to decrease. They are also
With the progress of such reorganization, each oil accelerating their movement toward becoming a total
company made efforts to streamline all of its business energy industry through realizing integrated operations,
segments such as their own refineries, fuel storage ter- utilizing existing facilities in refineries, with various
minals and service stations. Consequently, Japans total industries such as petrochemical companies through
refining capacity decreased by 0.88 million barrels per Refinery Integration for Group-operation (RING) proj-
day (BPD) or more than 16% during the past 13 years ects, while working on further rationalization and effi-
from 5.35 million BPD in March 2000 to 4.47 million ciency improvement of their core oil business.
BPD at the end of March 2013. Furthermore, oil refiners
are required to reexamine their production facilities by
the Law Concerning Sophisticated Methods of Energy
Supply Structures. In response, about 0.55 million BPD
of refining capacity is planned to be reduced by means
of refinery closure, etc. by March 2014.
With the efforts towards management efficiency
improvement and rationalization such as mergers and
business consolidation, the total workforce of oil refin-
ers and Motouri was reduced significantly during the
past 17 years, and at the end of March 2012 it was
below 20,000 employees, compared with about 36,000
employees at the end of March 1995.

Crude Oil CIF and Gasoline Retail Price Trends in Japan Unit: yen/l

140
Repeal of Fuel Import Repeal of Petroleum
Restriction Law (Mar 1996) Industry Law (Dec 2001)
120

100

80 National Average
Gasoline Retail Price
(excl. Taxes)
60

40

Crude Oil CIF


20

0
90/1 90/7 91/1 91/7 92/1 92/7 93/1 93/7 94/1 94/7 95/1 95/7 96/1 96/7 97/1 97/7 98/1 98/7 99/1 99/7 00/1 00/7 01/1 01/7 02/1 02/7 03/1 03/7 04/1 04/7 05/1 05/7 06/1 06/7 07/1 07/7 08/1 08/7 09/1 09/7 10/1 10/7 11/1 11/7 12/1 12/7 13/1 13/7
Source: METI

31
8 Petroleum Product Distribution and
Marketing
Distribution Rationalization and unloading system will enhance safety, reduce distri-
Efficiency Improvement due to bution costs and boost convenience for SS operation
Deregulation and for customers.
Petroleum products are delivered to consumers via
oil terminals and service stations (SS) by coastal tank- Business Climate Changes
ers, tank trucks, railroad tankers and pipelines in Surrounding Service Stations
Japan. A large portion of oil distribution is carried out The Japanese petroleum industry entered a period
by tank trucks and coastal tankers. of full-scale globalization and liberalization after the
A number of developments have taken place to abolition of the Petroleum Industry Law in December
cope with the changes in the management climate 2001, and the domestic oil market became linked with
since the abolition of the Provisional Measures Law international markets. Besides, an increase in new
on the Importation of Specific Refined Petroleum generation vehicles such as electric vehicles (EV) and
Products (Fuel Import Restriction Law) at the end of plug-in hybrid vehicles (PHV) is expected in the future.
March 1996. In the logistics segment, the petroleum To cope with such changes, it has become the most
industry has pushed forward relocation and integra- pressing issue for oil refiners, primary oil distributers
tion of distribution facilities, expansion of product (Motouri) and retail dealers (SS) to make joint efforts
exchanges with other oil companies, as well as joint to establish a sound distribution market and to create
use of refining and distribution facilities. As a wave of new additional services at SS by further upgrading
business alliances and integration beyond the corpo- quality, promoting value-added sales activities and
rate framework has been taking place, especially after improving operational efficiency.
1999, further efficiency improvement and cost reduc-
tion measures in the industry have been taken. Rapid Increase in Numbers of Self-service SS
Meanwhile, deregulation in coastal and land trans- In April 1998, a manned self-service SS, where a
portation has been executed from the viewpoint of qualified SS attendant could watch car drivers refuel-
the industrys efficiency improvement in physical dis- ing operations, was introduced. Over 8,500 self-ser-
tribution. For example, in the area of land transporta- vice SS were in operation in March 2012. This
tion, the introduction of tank trucks with a larger accounted for about 23% of the total SS.
capacity was promoted, as trucks with a cargo capaci- In Japan, self-service SS were first developed by
ty of 26-28 kiloliters (KL) were allowed by regulation foreign capital Motouri, with long experience in the
amendments in November 1993, and ultra-compact USA and Europe, and by small and medium-sized
tank trucks (more compact than conventional trucks Motouri in the early stages of introduction. Other
but with the same 24KL cargo capacity) as well as major domestic capital Motouri actively joined the
those with a cargo capacity of 30KL were developed development after 2002. Retail dealers have recently
by further partial mitigation of the regulation and been highly motivated to develop self-service SS.
safety standards in October 2003. Besides, unloading However, with increased keen competition among
of fuels at a service station (SS) by the tank truck (T/T) self-service SS, some of these have closed.
driver alone (SS staff presence is not required) was
permitted from April 1999 to improve delivery efficien- Safety Measures at Self-service SS
cy on condition that safety countermeasures should The number of incidents caused by drivers at self-
be more strictly adhered to. The permission was service stations is increasing, such as gasoline spills
expanded in October 2005 to include deliveries to and refueling with the wrong fuel. Petroleum Associa-
tanks at kerosene distribution depots and to customer tion of Japan (PAJ), therefore, is disseminating infor-
owned tanks. mation on how to fill gasoline properly at self-service
It is also expected that expansion of the T/T driver SS through posters and the PAJ website.

32
As refueling is done by drivers at self-service SS, Considering the importance of the soil and ground-
each oil company is actively taking safety counter- water pollution issue at SS, PAJ has created the SS
measures such as strengthening monitoring of refuel- Soil Environment Safety Book for early identification
ing, ensuring good conductivity of refueling nozzles to and prevention of soil pollution by oil spills at SS.
prevent static electricity spark-induced fires and In addition, in response to the Fire and Disaster
installing splash guard units to prevent spills in order Management Agencys issuance of a partial revision
to improve safety at self-service SS. of the notification concerning the construction tech-
niques of synthetic resin plumbing, etc. in August
Increase in New Generation Vehicles 2009, PAJ prepared its master specifications of the
Along with an increase in new generation vehicles standard construction method for using synthetic
such as EV and PHV, the services provided at SS resin plumbing and its fire-resistant connection boxes
would be greatly changed from the conventional to be used underground in March 2010, as a part of
ones. Therefore, it would be a challenge for the indus- the industrys efforts towards this pollution prevention
try to develop such infrastructure as solar photovolta- issue. PAJ promotes the dissemination of using such
ic power generation and a quick electric charger, and synthetic resin plumbing in view of its low risk of cor-
to provide new additional services at SS such as car- rosion in underground piping.
sharing in order to cope with changes in the business A partial revision of the fire regulation on the con-
climate surrounding SS. trol of hazardous materials was made in June 2010 to
cope with accidental oil spills from underground tanks
Responses to Environmental Issues at SS (UGT). With the revised regulation, operators are
The petroleum industrys efforts in regard to envi- obliged to take measures for the prevention of oil
ronmental issues have focused mainly on refineries; leakage from single-hull UGT in accordance with the
however, there are many cases in which SS have ear- number of years the UGT has been buried, the design
nestly dealt with environmental issues in recent years. performance, etc. The moratorium on this regulation
Some examples are the notification of the emission ends at the end of January 2013 (and at the end of
quantities of harmful chemical substances such as January 2016 for those areas stricken by the Great
benzene under the Pollutant Release and Transfer Reg- East Japan Earthquake). The petroleum industry is
ister (PRTR) Law enforced from April 2002, and the making efforts to advance measures for prevention of
worlds first nationwide supply of sulfur-free gasoline soil pollution.
and diesel fuel (10ppm or less) from January 2005.
Issue of SS in Depopulated Areas
Main Distribution Channels of Gasoline
With fierce market competition due to declining
Domestic Production Product Imports petroleum fuel demand, the number of SS has been
decreasing. Consequently, the diminishing number of
Primary Distributors SS in the depopulated areas has become an issue of
(Motouri)
concern. Due to closures of SS, the areas which face
Trading
Houses
Zen-Noh* difficulty in obtaining supplies of fuels such as kero-
sene, an essential commodity in cold regions, and
Dealers vehicle fuels for agricultural and forestry vehicles and
machinery have been increasing. This has become a
Sub-dealers social problem in such regions. One reason behind
Retailers
this was an increase in the number of SS closures due
Consumers to financial inability to make facility investments to
meet the legal obligation for the prevention of oil
* National Federation of Agricultural Cooperative Associations

33
Petroleum Product Distribution and Marketing

leakage from aged UGTs, the moratorium on which fered significantly from the earthquake and the subse-
terminates in January 2013 as mentioned above. quent tsunami. Though many of the oil terminals and
This situation would bring serious consequences by refineries were damaged, the petroleum industry
not only inconveniencing consumers during ordinary made concerted efforts, utilizing the findings of previ-
times, but also by seriously destabilizing fuel supply ous exercises, to continue a stable supply of oil to the
to local residents if an SS were forced to suspend its quake-hit areas. From the day of the quake, PAJ coor-
operation during an emergency. dinated with the government to cope with the emer-
It is important for the petroleum industry to address gency supply requests for petroleum products from
this issue with the central and local governments, as the disaster-affected areas. The primary oil distributors
well as community residents, in order to fulfill the (Motouri) made joint use of their oil terminals which
social responsibility for stably supplying petroleum were not seriously damaged for their product ship-
products. ment.
Using lessons learned at the time of this huge earth-

Living in Harmony with Local quake, in order for the petroleum industry to maintain
Communities (Responses to its oil supply chain after a large-scale disaster, the
Large-scale disasters) industry has been working on various measures such
From the perspective of corporate social responsi- as developing an information gathering system at the
bility (CSR), PAJ aims at living in harmony with local time of disaster, installing drum filling facilities for
communities by ensuring as stable as possible a sup- shipment to the affected areas, and organization of a
ply of petroleum products even in the event of a cooperative system across the industries in an emer-
large-scale disaster. gency.
Petroleum products are considered to be flexible in Taking the experiences of responses to urgent
supply at the time of disasters like earthquakes, requests at the time of the Great East Japan Earth-
because they can be delivered to SS and consumers quake into consideration, PAJ is developing an emer-
through various means such as vessels and tank gency response system for information sharing with
trucks. Tank trucks are especially flexible in choosing a local prefectural governments across the country to
route to a particular destination from nearby refineries promptly and flexibly respond to urgent requests for
or oil storage terminals.
In November 2008, PAJ and the Number of Service Stations (end of March each year)
Total
Tokyo Metropolitan Government 70,000

concluded an agreement on Stable 60,000


60,421 59,990 59,615
58,263
56,444 55,172
53,704 52,592
Supply of Oil Products in Case of a 51,294 50,067
50,000 48,672 47,584
45,792
Large-scale Disaster, which stipu- 44,057
42,090
40,357
lates preferential fuel supply to
40,000 Total 38,777 37,743
36,349

important public facilities for 30,000

deploying disaster relief operations 20,000


in case of an earthquake with an
10,000
8,862
intensity of lower 6 on the Japanese 8,296 8,449 8,596
7,774
8,000
scale. The field exercise based on 6,162
7,023

this agreement has been conducted 6,000 4,956


4,104
once a year since 2010. 4,000 3,423 Self-service
2,523
Actually at the time of the Great 2,000 1,353
85 191 422
East Japan Earthquake in March
0
1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
2011, the petroleum industry suf-
Source: METI, Oil Information Center

34
Petroleum Product Distribution and Marketing

petroleum product supply from the disaster-hit areas March 2010. Assuming its demand trend in this out-
in an emergency. look continues to 2020, the domestic petroleum prod-
The amended Oil Stockpiling Act was enforced in uct demand would decrease by 30% versus fiscal year
November 2012 to strengthen the coping measures at (FY) 2010 and be almost 50% down from the peak
a time of a large-scale disaster. With this amended act, year of 1999. Consequently, it would be more and
oil refiners and Motouris need to prepare and submit more difficult to maintain the oil supply chain if this
the Oil Supply Coordination Plan in Disaster in 10 declining trend continues.
domestic regions to the government in order for oil At the time of the Great East Japan Earthquake,
companies to collaborate to deal with the supply of right after the supply stoppages of electricity and city
petroleum products in an emergency like a large- gas, (which are known as so-called system ener-
scale disaster. In addition, the government stockpiling gies), oil as the distributed energy, which is easy to
release requirements were revised so that the govern- deliver and store, demonstrated its emergency
ment oil reserves can be released at a time of oil sup- response capabilities. Oil was widely used as fuel for
ply shortage in a specific region after a disaster heating at the evacuation centers, for emergency elec-
occurs. The government petroleum product reserves trical generators at hospitals as well as nuclear power
have also expanded in both volume and product cov- plants, and for emergency and evacuation vehicles. In
erage in addition to the already existing kerosene this way oil played the role of protecting the lives of
reserve by utilizing oil storage tanks at oil companies the victims.
shipping terminals to promptly meet the demand at If the reduction of the oil supply chain continues due
disaster sites. to a decline in domestic demand, the petroleum
industry has serious concerns that the industry will
For Maintaining and Strengthening not be able to make such responses as it had done
Oil Supply Chain after the great earthquake if a large-scale disaster
The petroleum industry continues to extend the occurs in the future. Considering the importance of a
broad range of its oil supply chain, covering all steps stable energy supply to end-consumers at the time of
from acquiring petroleum resources and exploration a natural disaster, it is essential to maintain and
development to importing, refining, distributing and strengthen the current level of the supply chain. To
marketing, throughout the nation, as a vascular net- that end, ensuring a stable scale of oil demand is an
work to deliver petroleum products to consumers. urgent issue for the petroleum industry.
However, under such circumstances as a declining Taking into consideration the current level of oil
trend in domestic petroleum product demand, and demand by maintaining and promoting oil usage
the continuous management rationalization based on mainly in the heating, hot-water supply and the trans-
market mechanisms, it is getting difficult for the portation sectors, PAJ assumes that securing approxi-
industry to maintain a sufficient scale in its supply mately 180 million KL (down by 8% from 2010) of
chain. The issue of declining numbers of SS in depop- stable oil demand is necessary for sustaining the oil
ulated areas is an example of the fraying of the front supply chain.
line of sales in the supply chain.
Additionally, in 2007 when Kashiwazaki Kariwa
Power Plant suspended its operations due to the
Chuetsu-oki Earthquake, fuel deliveries to oil-burning
power plants could not be smoothly conducted due to
a lack of sufficient oil product tankers.
The Ministry of Economy, Trade and Industry (METI)
issued its Petroleum Demand Outlook toward 2014 in

35
9 Toward a Fundamental Reexamination
of Petroleum-related Taxes
Exorbitant Amounts and High Rates Jet Fuel: Aircraft fuel tax (national)
of Petroleum-related Taxes LPG: Petroleum gas tax (national)
Oil accounts for about 46% of the primary energy In addition, about 1,085 billion yen of general
supply and is the central energy source to support consumption tax is also levied on those petroleum
peoples daily lives and industrial activities. There- products (5% of product sales revenue). Conse-
fore, cost reduction is an important issue from the quently, total petroleum-related taxes amount to
viewpoint of the national economy. Since exorbi- about 5,585 billion yen, equivalent to about 45 US
tant amounts and high rates of taxes are imposed dollars per barrel (at an exchange rate of 95 yen to
on petroleum products in a multiple-layered and the dollar). Such exorbitant amounts and high rates
multistage way, such tax revenues have reached of tax raised energy supply costs significantly and
nearly 4.5 trillion yen per year (FY2013 budget). had a severe impact on peoples daily lives and
Currently, customs duty and various taxes are industrial activities.
imposed on crude oil and petroleum products.
Specifically, customs duty is imposed on imported Unreasonable and Unfair
petroleum products, and petroleum and coal tax Petroleum-related Taxes
(national) is levied on imported crude oil and petro- At the time of the introduction of the consump-
leum products at the import stage. When refined tion taxation in April 1989, the streamlining, includ-
products are delivered in the domestic market, the ing abolition, of existing indirect taxes was carried
following indirect taxes are imposed: out and adjusted with the existing taxes so as not
Gasoline: Gasoline tax and local road tax (national) to increase consumers overall tax burden. Howev-
Diesel Fuel: Diesel fuel transaction tax (local/ er, petroleum-related taxes were neither abolished
prefectural) nor reduced due to their connection with specific

Multiple & Multi-stage Imposition of Petroleum-related Taxes (FY2013 Budget)


Petroleum Gas Tax
LP Gas 9,800yen/kl 22 billion yen

Gasoline Tax
Gasoline 53,800yen/kl 2,842 billion yen

Diesel Fuel Transaction Tax


Diesel Fuel 923 billion yen
Consumption Tax 5%
Crude Oil
Imported

32,100yen/kl
Petroleum
Consumers

and Coal Tax


Aviation Fuel Tax
2,290yen/kl Jet Fuel 18,000yen/kl 64 billion yen
Imported Oil

Customs Duty
Products

650 billion yen Naphtha


4.5 billion yen

Kerosene

Heavy Fuel

Others

Import Stage Product Stage Consumption Stage

Consumption Tax
Total Petroleum-related Tax Approx. 4.5 trillion yen 1,085 billion yen

Total Approx. 5.59 trillion yen (Crude Oil at 45 US$/Bbl and 95 yen/$)

36
revenue sources for road construction. The govern- adequate tax adjustment measures, especially the
ment took unreasonable and unfair measures by termination of such a tax-on-tax treatment, by
simply adding consumption tax to petroleum prod- returning to the basic principle at the time of
uct sales prices including the respective petroleum- launching the consumption tax.
related taxes, namely, a tax on tax. When the 3%
rate of consumption tax was subsequently raised Reducing Tax Burdens and
to 5% in 1997, no corrective actions were taken. Ensuring Fairness in Taxation of
The system of the Specific Revenue Source for Petroleum-related Taxation
Road Construction was abolished in April 2009 and The provisional tax rates on top of the official
those tax revenues have been incorporated into the rates of gasoline tax and diesel fuel transaction tax
general revenue account. With this abolition, any had been raised under the beneficiaries-pay princi-
grounds for argument that adjustments could not ple to secure revenues for road maintenance and
be made for the consumption tax on the petro- improvement. By shifting such tax revenue into
leum-related taxes were nullified; however, specific general revenue in April 2009, there was left no
measures for such adjustments have not been taken. foundation for imposing provisional taxes. Though
The government is aiming at raising the con- the provisional tax rate system itself was abol-
sumption tax in stages (8% from April 2014 and ished, the current provisional tax level continues to
10% from October 2015). If it is raised to 10%, the be maintained, with the reason being the preven-
portion of the consumption tax levied on gasoline tion of revenue shortages.
and other petroleum products, a so-called tax-on- Considering the following two points, the portion
tax treatment, which is worth 175 billion yen, will of the provisional tax rate should be abolished
double. PAJ continues to work on the realization of immediately:

Current Status of Petroleum-related Taxes and Consumption Tax (FY2013 Estimate)

Consumption Tax Amount from Oil Product Sales


1,085 billion yen
Current Consumption
Tax Rate 5%
Consumption Tax on Oil Portion Tax-on-Tax Portion
910 billion yen 175 billion yen

Petroleum
Gasoline Tax and Coal Tax Other Taxes
2,842 650 27
billion yen billion yen billion yen
Diesel Fuel Aviation Fuel Tax
Transaction Tax Approx.
Sales Amount excluding Taxes
Approx. 64
Approx. 18.2 trillion yen Approx. 3.52 trillion yen 923 billion yen
billion yen

Petroleum-related Taxes Approx. 4.5 trillion yen

Oil Product Sales Approx. 21.72 trillion yen (Excluding Consumption Tax)

37
Toward a Fundamental Reexamination of Petroleum-related Taxes

Ratio of Petroleum-related Taxes in Total National Taxes (FY2013 Budget)

Corporate Tax
24.3%
Liquor Tax 2.9%
Stamp Duty 2.4% Inheritance Tax 3.2%

Consumption
Tax 22.7% TotalNational Revenues
46.819 trillion yen Income Tax
30.3%
Automobile
Tonnage Tax 1.4%
Tobacco Consumption Tax 2.4% Gasoline
others 2.7% Tax 6.1%

Customs Duty on Oil


Petroleum and Coal Tax
Petroleum Gas Tax
Indirect Tax Direct Tax
Aviation Fuel Tax
1.6%
42.1% 57.9%

7.6%
Total
Petroleum-related
Taxes
Source: Ministry of Finance (MOF)

Petroleum-related Taxes
(1) Only automobile users are forced to bear exces- per Liter of Gasoline (as of Jul 2013)
sive tax burden.
(2) There is a gap in the tax burden between urban (Example: Gasoline Retail Price at 159 yen/R)

areas and rural areas where gasoline and diesel


fuel consumption is large. 159 yen/R Tax on Tax 2.8 yen
(Consumption Tax 7.6 yen)
Furthermore, petroleum and coal tax is levied on
151.4 yen/R Consumption Tax on
off-gas which is generated in the crude oil refining Net Gasoline Price 4.8 yen

process to produce petroleum products and cannot


itself be sold as a petroleum product. This imposes Gasoline Tax 53.8 yen

a serious disadvantage on domestic petroleum


products when competing with imported ones for Petroleum and Coal Tax 2.29 yen

the portion of this additional tax rate. Though the


Liberal Democratic Party, which won a change of Net Gasoline Price 95.3 yen

government from the Democratic Party of Japan in


January 2013, compiled the fiscal year (FY) 2013 Tax
Reform Package, the tax treatment concerning such
non-salable gas remained as a pending item to be taxes like gasoline tax and diesel fuel transaction tax
studied. It is necessary to set up a reimbursement are not imposed on those fuels/energy for CNG
scheme for petroleum and coal tax in regard to vehicles and EV. This fact completely ignores any
off-gas. impartiality among fuels/energy for automobiles.
Regarding recent automobile fuels and energies, From the viewpoint of sharing a fair burden of auto-
in addition to compressed natural gas (CNG) vehi- mobile-related social expenses, such as for road
cles which have been in practical use for more than maintenance and improvement, as well as preven-
10 years, the sale of electric vehicles (EV) has started tive measures against traffic accidents and environ-
on a full-scale basis. Furthermore, it is anticipated mental protection, a level playing field in taxation on
that fuel cell vehicles using hydrogen will come into fuels/energy should be secured between CNG and
practical use in the future. However, automobile fuel electric vehicles and those of gasoline and diesel fuel.

38
use of energy, the taxation for measures against
Opposing Any Further Tax Burden
grobal warming was launched, right from the start
Huge taxes of more than five trillion yen have to use this tax for measures to control CO2 emis-
been imposed on oil. There is a thought that since a sions from fossil energy. Tax revenue should not be
global warming countermeasure tax and a phased spent for forest preservation under the name of
tax hike are anticipated in the near future, any fur- global warming countermeasures.
ther tax burden will not gain consumer under-
standing and will have significant adverse impacts
on the Japanese economy, which needs to be
revived as an urgent issue. It is, therefore, totally
unacceptable to bear any further tax burden.
In the FY2013 Tax Reform Package, it is indicated
that ensuring a stable revenue source is the pre-
requisite for lowering the tax burden levied on
automobiles themselves. One consideration is to
ensure a stable revenue source by increasing the
rates of fuel/energy-related taxes. The reexamina-
tion of imposing taxes on automobiles themselves
and on fuels/energy is not an issue of changing the
tax structure, which merely aims at expanding a
specific market. It is an issue to be comprehensive-
ly evaluated by taking such factors into account as
the appropriate social costs of automobiles, the
sharing of revenue sources between the central
and local governments, the future form of energy
policy, the realization of a level playing field among
energy sources, and the impact on economic con-
ditions.
Imposing excessive taxes on fuels and energy
without careful consideration not only lacks rea-
sonability but also places an excessive burden on
rural areas where people have to rely on automo-
biles because of insufficient public transportation
and the widening of the tax burden gap between
urban and rural areas. Consequently, it would
cause unfair tax burdens.
It is also indicated in the above tax reform pack-
age that deliberation of securing the revenue
source for such measures as enhancing forest sinks
as a global warming countermeasure will be con-
ducted. There is a debate over the use of the global
warming countermeasure tax for forest sink mea-
sures. With the development and usage of nonfos-
sil energy and the enhancement of sophisticated

39
Toward a Fundamental Reexamination of Petroleum-related Taxes

Trends in Indirect Taxes Imposed on Petroleum Products since the 1973 Oil Crisis Unit: yen/kl

(Apr 2010)
53,800

(Jun 1979)
50,000 53,800

(May 2008)
Gasoline Tax (General Term for 53,800
Gasoline Excise Tax and Local Road Tax)
(Jul 1976)
43,100 (Apr 2010)
32,100
40,000

(May 2008)
32,100
(Apr 1974)
34,500 2nd
Oil Crisis (Dec 1993)
32,100

30,000 Aviation Fuel Tax


28,700 (Apr 2008)
(Apr 1979) 28,700
1st 26,000
Oil Crisis

(Jun 1979)
24,300
(Apr 1976) (Apr 2011)
20,000 19,500 18,000
Diesel Fuel Transaction Tax

15,000 (Apr 2008)


15,000

Petroleum Gas Tax


(Apr 1974)
10,400 13,000
10,000

(Jan 1970)
9,800
Gulf Crisis
Petroleum Tax Petroleum and Coal Tax (Oct 2012)
Extraordinary Petroleum Tax 2,290
(Aug 1988)
2,040
(Sep 1984) (4.7%)
(Jun 1978) (3.5%)
(Apr 2003)
0 1,020

1973 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 2000 01 02 03 04 05 06 07 08 09 10 11 12 13

(Apr 1991) (Mar 1992)

Comparison of Tax Burden Rates on Retail Transitional Measures on Petroleum and Coal Tax
Prices among Commodities (as of Jul 2013) (Global Warming Countermeasure Tax)
Unit: Yen
Unit: %
Crude Oil &
LNG & LPG Coal
80 Pet. Products
(per ton) (per ton)
(per KL)
70
64.5 Until
60 Sep. 30, 2,040 1,080 700
2012
50 From
45.5
39.9 Oct. 1, 2,290 1,340 920
40
2012
30 29.1 28.5 From
Apr. 1, 2,540 1,600 1,140
20
2014
10.9
10 From
4.8
Apr. 1, 2,800 1,860 1,370
0 2016
Tobacco Beer Sake Automobile Piano Gasoline Diesel Fuel
Notes: Additional tax rates are calculated based on CO2 emission from
Source: PAJ each fossil fuel

40
10 Reinforcement of Corporate Structure

Vital Need to Reinforce Corporate ment, the apparent profits or losses are booked as
Structure a consequence due to the inventory valuation
The petroleum industry continues to be request- impact by the fluctuation of crude oil prices.
ed to supply petroleum products which are funda- The inventory valuation impact means when
mental to peoples lives in a stable manner. crude oil prices fluctuate, a products sales cost at
Though the petroleum industry faces difficult financial closing is affected depending on the type
business conditions, it is essential for the industry of inventory valuation method which is used. Dur-
to make facility investment, etc. to secure stable oil ing a period of rising crude oil prices, the inventory
supply. To comply with such requests, it is neces- valuation gain is generated by the depressed sales
sary for the petroleum industry to ensure a fair cost at financial closing, because the opening
earnings level and to improve and reinforce the inventory cost is lower than the inventory acquisi-
petroleum industrys business structure. tion cost during the term. On the other hand, in a
time of falling crude oil prices, the inventory valua-
tion loss is generated due to the higher opening
Financial Results
inventory cost than the inventory acquisition cost
The earnings structure of the petroleum industry, during the term. Such an inventory valuation
however, is in an extremely severe situation, even impact creates a large fluctuation in earnings
in comparison with other industries. Under a from the petroleum product segment.
declining trend of domestic petroleum product The financial results of the petroleum industry for
demand on a medium- and long-term basis as a fiscal year (FY) 2011 ended in the black for the
consequence of falling population, etc., the domes- whole financial year. Though the profit margin of
tic market size looks set to decrease in the future. petroleum products worsened compared to that for
In addition, the financial closing tends to be largely FY2010, this positive figure was attributable to such
affected by the volatility risk of crude oil prices, etc. factors as a rise in crude oil prices and the invento-
In such a difficult business environment, efforts to ry valuation gain due to a change in the inventory
ensure proper earnings have become an increas- valuation method by some oil companies. As for
ingly important issue for the industry. FY2012, despite many oil companies posting losses
The recent financial results of the petroleum for the first half due to worsened profit margins,
industry show that the profitability of the petro- the crude oil price decline, etc., they are forecast to
leum product segment is being put into place to end in the black for the whole financial year
create a better environment for ensuring a certain because of the recovery in profit margins and a rise
level of earnings through oil companies efforts to in crude oil prices in the second half of the year.
improve the supply and demand environment. In response to the structural changes surround-
The performance of the oil and gas exploration ing the petroleum industry, each oil company has
development segment is expected to continue firm, been taking various countermeasures such as
backed by a forecast of continuing high crude oil exporting petroleum products, reinforcing their
prices, etc., though exchange rate impacts exist. petrochemical and oil exploration businesses, and
On the other hand, the profitability of the petro- investing in new businesses to strengthen their
chemical segment is affected by declining profit management base. Furthermore, various business
margins due to sluggish product market conditions efforts have been made, such as the reformulation
caused by the downturn in the global economy and of the wholesale pricing scheme to properly reflect
intensified competition with foreign petrochemical crude oil price fluctuations and the improvement in
industries. the supply and demand situation by means of
As for the earnings of the petroleum product seg- reducing excessive facilities.

41
Reinforcement of Corporate Structure

It is essential from now on for each oil company


to properly assess the changes in the business
environment and take further rigorous measures.
While making utmost efforts to construct a thor-
oughly streamlined and efficient business frame-
work, each oil company is requested to build a
stronger corporate structure by securing a certain
earnings level in order to be able to make reinvest-
ment.

Sales Revenue and Ordinary Income in the Petroleum Industry (All Refineries and Primary Distributors) Unit: billion yen

30,000 Sales Revenue 28,999 28,818


28,000 Ordinary Income
26,000
26,135 26,164 25,455 25,871
24,000 22,754
22,000 21,352
20,323
20,000 19,416
18,786
18,000 17,474 17,782
16,450
16,000 15,652 15,420 15,687 15,507
14,118 14,044 13,886 14,780
14,000 13,259
12,000
680
10,000
536 521
461
500 370 375 402
400 343 343 317
288 246 248
300 188 221 214
136 166
200 114
62 40
100 18
0
-100
-200 299
-300
1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
(FY) Source: PAJ

Financial Data Comparison between the Petroleum Industry and Other Industries (FY2012)

Ratio of Ordinary Profits to Sales Unit: % Shareholders' Equity to Total Assets Unit: %
6 100
5.4
5.2
5
80

4
60

3 48.7
44.3
40
2

20.5
1.0 20
1

0 0
City Gas Manufacturing Oil City Gas Manufacturing Oil

Source: PAJ

42
11 Thorough Safety Measures

Appropriate Safety and sures, which are incorporated in the safety training
Disaster-Prevention Measures programs. From FY2002, information on facility-
The petroleum industry has developed a safety related incidents has been shared among industry
management system using the latest technology members so as to develop proactive measures pre-
and provides a strict prevention system to deal with venting similar incidents. Preventive actions taken
unexpected disasters in such operational stages as by each oil company are compiled and shared as
refining, storage, transportation and sales. There are common information to prevent incidents in the
two aspects of these safety measures, the hardware petroleum industry as a whole. In August 2012, The
and software. Study Group on Securing Refinery Safety was
On the hardware side, all possible safety mea- organized to strengthen the prevention of incidents.
sures are taken into consideration in facility con-
struction, from a safety review on construction Disaster Prevention against
materials in the design stage to the management of Longer-Cycle Seismic Vibration
construction work. In September 2003, a large-scale tank fire broke
Facility layouts are planned so that safe distances out at the time of the Tokachi Offshore Earthquake.
are kept between the petroleum processing and This was caused by longer-cycle seismic vibration
storage sites and the nearby residential areas, and that had not been experienced in the past. To cope
firebreaks are also installed between all facilities. with earthquakes of such a nature, the Petroleum
Each plant facility and storage tank is also designed Complex Disaster Prevention Law and related regu-
to withstand massive earthquakes. lations were updated to include anti-earthquake
On the software side, facility maintenance is the safety measures for floating roof tanks and fire-
core part of safety management. This includes peri- fighting tactics in case a full-scale fire involving such
odic shutdown inspections, on-stream inspections, a tank occurs. The petroleum industry is proceeding
daily inspections and special inspections. An emer- with a plan to reinforce the wide-area joint disaster
gency shutdown system is in place and oil and gas prevention organizations by installing mass foam
leak detectors have been installed. Patrol teams discharging systems, in cooperation with the nation-
make continuous rounds so they can act immediate- al stockpiling facilities, the petrochemical industry
ly when abnormal phenomena are detected, or can and the electric power industry. By November 2008,
extinguish any fire at an early stage. Also, In-com- the wide-area joint disaster prevention organiza-
pany Disaster-prevention Organizations and Joint tions were established in 12 nationwide blocks, and
Disaster-prevention Organizations have been the installation of mass foam discharging systems
formed. These are composed to include personnel was completed in May 20 09. Furthermore, the
from large-scale industrial plants nearby with framework of mutual assistance among these 12
trained workers on a fulltime basis for prompt blocks was established in March 2010.
action in case of unexpected fires or oil outflows. In
such organizations, chemical fire engines, elevated Maintenance of Mobile Mutual
water spraying vehicles, foam liquid carriers, oil Support Systems
skimmers, oil recovery vessels, and fire-floats are in Petroleum Association of Japan (PAJ) set up a
place and ready to operate. policy named PAJ Mutual Support Policy for
In terms of safety measures for plant workers, Petroleum Refinery/Facility Disasters, assuming a
several training programs are conducted in each case in which wide-area and extensive assistance
working unit to elevate workers hazard awareness. is needed beyond the Designated Disaster-preven-
Experiences of past incidents at refineries are stud- tion District specified by the Law on the Prevention
ied collectively to develop incident prevention mea- of Disasters in Petroleum Industrial Complexes and

43
Thorough Safety Measures

Other Petroleum Facilities. An appropriate, prompt Life with the Japan Petrochemical Industry Asso-
and mobile support system has been developed for ciation, and developed a software program to
keeping damage to a minimum level with this policy. evaluate whether damage detected within a given
Refineries and oil storage terminals are thus protect- piece of equipments normal lifespan would affect
ed by double and triple safety measures. its future continued operation. Also jointly with
the Japan Petroleum Institute, PAJ compiled
Efforts to Develop New Technological inspection and maintenance technologies into the
Innovations Maintenance Standard for Piping, Static Equip-
Introducing the latest innovative technology is ment, Rotating Machinery, Electrical Installations,
essential for improving equipment reliability and Instruments, and Outside Storage Tanks to
disaster prevention capability. As old-fashioned improve the reliability of facility maintenance.
technical standards not only impede safety improve-
ments but also require a heavy cost burden, it is an 3. Introducing New Inspection Technology
alarming problem in view of international competi- Improving inspection technology while facilities
tiveness. PAJ, therefore, plays a leading role in are in operation is extremely important to main-
advocating incorporation of performance standards tain facility operations safely. However, new
into the Fire Defense Law and other safety-related inspection technologies cannot be employed
regulations, and also is working on the introduction based on facility staffs own judgment since the
of new technologies for plant facility maintenance inspection methods are specified by the existing
and disaster prevention as voluntarily taken safety Fire Defense Law and High Pressure Gas Safety
measures. Law. PAJ requests that the Fire and Disaster Man-
agement Agency legislate the performance stan-
1. Introduction of Large-capacity Extinguishing dards to avoid such an adverse effect. At the
Foam Cannon System same time, PAJ is conducting open demonstra-
A large-capacity extinguishing foam cannon tions of new inspection technologies, which are
system was installed at the wide-area joint disas- already accepted in foreign countries, so as to
ter prevention organizations to cope with a full- obtain domestic acceptance of the technology.
scale fire involving a large storage tank. A foam
cannon used in this system has a capacity equal
to ten conventional foam fire trucks. To operate
the system effectively and efficiently, PAJ con-
ducts regular education and training.

2. Establishment of Facility Maintenance Standards


As the existing law stipulates strict criteria for
facility maintenance and repair, even fully usable
equipment sometimes has to be replaced or
repaired by law. PAJ has been addressing the
need for the establishment of private sector vol-
untary standards, aiming at legally stipulating
equipment performance standards so as to pro-
mote voluntary safety maintenance.
As part of this activity, PAJ jointly issued the
Handbook on Evaluation of Appropriate Useful

44
12 Preparation for Major Oil Spill Incidents

PAJ Oil Spill Response Stockpiles Education & Training

Petroleum Association of Japan (PAJ) established Under this OSR equipment stockpiling program,
six domestic and five overseas bases by the end of because all the equipment, including foreign prod-
March 1996 for stockpiling and lending oil spill ucts, consists of new large-scale and high perfor-
response (OSR) equipment in the event of a major mance devices, it is necessary for concerned
oil spill incident upon request by the parties con- parties to undergo training to familiarize them with
cerned. The domestic Wakkanai sub-base was the handling of such equipment for quick and
added in July 2010 in line with the start-up of crude smooth response activities. PAJ not only partici-
loading from Sakhalin II Project site. pates actively in disaster response drills conducted
In preparation for a spill incident, domestic by local Coast Guard headquarters or disaster
bases are located at oil refineries/storage terminals response cooperatives in the areas where the
on 24-hour operations in close proximity to the domestic stockpile bases are located, but also con-
waters where there is heavy traffic in marine trans- ducts periodic training courses in the bases for
portation of oil. OSR staff of PAJ member companies and their sub-
Overseas bases are in the United Arab Emirates sidiaries nearby to familiarize staff with the han-
(UAE), Saudi Arabia, Indonesia, Malaysia and Sin- dling of OSR equipment. PAJ also gives training to
gapore along the major oil routes from Middle the stockpile base staff to train experts to be on-
Eastern oil producing countries to Japan. scene commanders by dispatching them to over-
seas institutions specializing in oil spill responses.
Cases Involving OSR Equipment Joint OSR drills with the staff of the overseas bases
Lending are also held abroad.
As of April 2013, PAJ had lent out OSR equipment
27 times (17 times for domestic spills) since the Research & Development on Oil Spill
establishment of the first stockpile base in Novem- Response
ber 1991. PAJ has conducted research and development
A substantial quantity of large-scale oil booms, activities on OSR for many years.
skimmers, temporary storage tanks, etc. were lent 1. Improvement and Maintenance of the Diffusion/
out at the request of ship owners and/or other par- Drafting Model for Spilt Oil
ties concerned in such major lending cases as a It started in 1992 to develop a Diffusion/Drifting
tanker stranding incident off Yeochon in the Repub- Simulation Model for Spilt Oil (a trajectory
lic of Korea in July 1995, a spill incident from a model) so that the model could be utilized for
Russian-flagged tanker in Japanese territorial quick and effective containment and cleanup work
waters off Shimane Prefecture in January 1997, a of an oil spill incident. The model has been
tanker collision incident in the Singapore Strait in upgraded in accuracy and convenience of use
October 1997, the submergence of a large-scale since then by expanding the coverage of sea
barge in the Arabian Gulf in January 1998, a tanker areas, giving changes with the passage of time,
stranding incident in the Singapore Strait in Octo- showing geodesic change, etc. Simulation models
ber 2000, and a tanker collision incident in May are available at the PAJ OSR website (http://www.
2010. Especially in the incident of the Russian tank- pcs.gr.jp) and are easily downloadable for use on
er Nakhodka, PAJ fully contributed to the response personal computers
activity by continuously dispatching OSR equip- 2. Oil Slick Detection Technology Using Satellite
ment instructors in cooperation with the storage/ Imagery
maintenance companies of the domestic bases. In 2011 PAJ developed a system to automatically

45
Preparation for Major Oil Spill Incidents

PAJ Oil Spill Response (OSR) Equipment Stockpiles Japan & Overseas Bases
Wakkanai Branch of
Domestic Bases #5 Hokkaido
Overseas Bases
#5 Hokkaido

#2 Saudi Arabia

Hormuz Straits
#6 Okinawa #4 Niigata
#1 Singapore

#2 Setouchi
Malacca Straits

#4 Abu Dhabi Makassar


#1 Tokyo Bay Straits
(Chiba) #3 Malaysia

Oil routes from Middle East to Japan.

#3 Ise Bay Lombok Straits


#5 Indonesia

n PAJ OSR Equipment Stockpiles (as of Mar 2013)


Main Equipment Japan Overseas Total
Large Size 20,000m 20,000m
Solid
Boom Emergency Use 1,200m 1,200m
Inflatable 9,806m 5,500m 15,306m

Skimmer No. of Unit 74 20 94

Domestic Base
Beach Cleaner No. of Unit 38 10 48 #1 Tokyo Bay
No. of Unit 27 27
Recovered Oil Storage Oil Bag, Barge
Capacity(ton) 1,950 1,950
No. of Unit 226 40 266
Portable Tank
Capacity(ton) 1,597 360 1,957

Overseas Base #4 Abu Dhabi

detect oil slicks in a spill incident at sea. This sys- ments of international compensation systems, and
tem, by utilizing space satellite observation data, technology development regarding oil spills.
detects the situation of the diffusion/drifting trajec- Since the disaster in the Gulf of Mexico, several
tory in any weather conditions. This gives essential accidents occurred inland and overseas, such as in
information for early establishment of an effective the Bohai Sea and New Zealand offshore. However,
and efficient response to oil spill incidents. The PAJ the number of major incidents is gradually
OSR website carries this system for ready use. decreasing owing to the efforts of the parties con-
In this system, automatic detection results of past cerned and international cooperation. In February
oil spill incidents which were subjects of study, as 2013, an international workshop was held on the
well as technical data, research reports and other subject of Deepwater Horizon Update and Hereaf-
information on past spill incidents are available. ter to discuss the consequences of the incident in
Furthermore, oil slicks can be automatically detect- the Gulf of Mexico in 2010. Workshop speakers
ed by the systems automatic identification pro- were from the major organizations associated with
gram using the imagery of synthetic aperture the incident.
radar (SAR) which is carried by satellite.

Hosting of International Oil Spill


Conferences
PAJ invites oil spill specialists from Japan and PAJs OSR Website
It includes information on
abroad to its international oil spill conferences held lending equipment, training,
every year (15 symposia and 2 workshops were R&D and international
conferences.
held between 1995 and 2012). The purposes are to
http://www.pcs.gr.jp
exchange information among participants about
responses to major oil spill incidents, recent move-

46
13 Environmental Measures in the Oil
Refining Sector
Nitrogen Oxide Reduction Measures
Various Environmental Measures
To lower the amount of Nitrogen Oxides (NOx)
The Japanese petroleum industry is striving for emitted from furnaces and boilers at refineries, the
cleanliness in refineries with special attention to air petroleum industry has improved the combustion
and water quality, noise levels, the volume of indus- method through low NOx burners and two-step
trial waste and areas of greenery. The industry is combustion; flue gas denitrification units further
also dedicated to improving the environmental per- reduce NOx in the combustion gas.
formance of product processing. The completion of
the worlds first lead-free gasoline program and the Soot and Dust Reduction Measures
implementation of a phased sulfur reduction pro- As a refinery makes the best possible use of its by-
gram for diesel fuel have been highlights of the product gas released from various processing units
industrys accomplishments. as on-site fuels, the amount of soot and dust emis-
sions becomes very small. Cyclones and electric
The petroleum industry has also implemented dust precipitators are installed in series in fluidized
environmental control systems to carry out appro- catalytic cracker (FCC) units and large boilers to
priate environmental management in refineries and minimize soot and dust emissions.
fuel storage facilities. One major example is the ISO
Environmental Management System, which came Volatile Organic Compounds Reduction Measures
into effect in September 1996, and was enacted as Volatile Organic Compounds (VOC) are known to
the Japanese Industrial Standard in October 1996. change into suspended particulate matter (SPM) or
Each oil company was accredited internationally by photochemical oxidants when released into the
the adoption of ISO 14001, and maintains a control atmosphere. Fuel storage tanks and their loading
system for improving environmental conservation. facilities are the main sources of VOC emissions
from refineries. Crude oil and gasoline are stored in
tanks with a sealed-type floating or inner-floating
Air Pollution Control Measures
roof to contain VOC emissions. In addition, hydro-
Sulfur Oxide Reduction Measures carbon vapor recovery units are installed at fuel
To reduce Sulfur Oxides (SOx) emissions from loading facilities for railroad tankers and tank trucks.
refineries, low-sulfur by-product gas, which is Petroleum Association of Japan (PAJ) has been
released from various processing units and low-sul-
fur fuel oils, is used as an on-site fuel for furnaces
and boilers in refineries. Furthermore, the flue gas
desulfurization process substantially reduces the
SOx contained in the combustion gas. The process
which reduces products sulfur content (such as the
heavy oil desulfurization units and hydrotreating
units for kerosene, gas oil and lubricating oil) gener-
ates by-product gas with a high concentration of
hydrogen sulfide. The by-product gas is treated in a
sulfur recovery unit to collect sulfur. The remaining
sulfur compounds are then processed in a tail-gas
processing unit.

47
Environmental Measures in the Oil Refining Sector

making efforts to control VOC emissions under its is used for cooling, it is strictly monitored so there is
Voluntary Action Plan, which set a target of a 30% no chance of polluting the environment.
reduction in 2010 versus the base year of 2000, and Wastewater from refining processes is treated first
is confirming the results periodically. The reduction by an oil separator to recover oil contents, then goes
target was achieved in FY2010 with a 31% reduc- through an advanced treatment method using chemi-
tion versus the FY2000 level. The effort was contin- cal coagulants, activated sludge and activated char-
ued and the FY2011 result was a 32% reduction. coal. Then it is collected in a guard basin, a pond
located near the final discharge point, where remain-
Measures against Hazardous ing contaminants can settle out to ensure the waters
Air Pollutants cleanliness before its release from refinery sites.
Chemical substances which were in relatively high
concentration in the air and that would be hazardous Noise Reduction
to human health were investigated for the purpose of Oil moving equipment at production, shipment
legally controlling their mission. Consequently, the and power utility sites produces a certain amount of
Air Pollution Control Law was amended, effective noise. Each refining company makes every effort to
April 1997, to include benzene in the list of hazardous minimize such noise; locating storage tanks effec-
air pollutants, even though it is only emitted in small tively so as to serve as a sound barrier, utilizing low
quantities. noise burners, and installing sound absorbers and
Regarding the benzene emission issue, PAJ soundproof walls around noise sources are some of
announced its Control Program for Hazardous Air the countermeasures being employed.
Pollution Substances in October 1996. In line with
this program, various measures were taken to Industrial Waste
reduce benzene emissions, including the decision to Various types of industrial waste are produced at
reduce the benzene content in gasoline to less than refineries, namely waste oils, sludge, spent acid and
1%. Similarly, measures on the exhaust side were alkali, and dust captured by electrostatic collectors.
taken to reduce volatile organic compounds (VOC). To minimize industrial waste disposal volumes, each
In July 1999, the Law concerning Reporting of oil company reprocesses waste oils, uses sludge
Releases to the Environment of Specific Chemical and dust as raw materials for cement production,
Substances and Promoting Improvements in Their and produces caustic soda from spent alkali to mini-
Management (PRTR* Law) was enacted. In compli- mize industrial waste volumes. The reduction in
ance with the law, the petroleum industry continues industrial waste was 2,000 tons in FY2011, a 98%
to monitor the release and transport of quantities of reduction versus the FY1990 level.
specified chemical substances.
*PRTR: Pollutant Release and Transfer Register Measures to Increase Areas of Greenery
Oil companies maintain refinery sites and their
Measures for Water Quality Conservation, vicinity with as much greenery as possible. About
Industrial Waste Handling, etc. 10% of a refinerys lot area is allocated for greenery
Conservation of Water Quality where lawns and trees are planted. The ratio of
Though a large quantity of heat-exchanging water areas of greenery to the total site area is significant-
is used at refineries, the water does not come into ly higher than that of other industry sectors.
contact with oils in order to prevent water contamina-
tion. Industrial water is recycled after it is processed
with oil separators to reduce the net quantity of efflu-
ents from the refineries. In the case where seawater

48
Environmental Measures in the Oil Refining Sector

Environmental Regulations and Petroleum Industry Facility Investment Unit: billion yen
Environmental Regulations and Petroleum Industry Facility Investment Unit: billion yen

Heavy Oil Desulfurization 550


Heavy Oil Desulfurization 550

Unleaded Gasoline 300


Capital Unleaded Gasoline 300
Capital
Investment
Low-Sulfur Diesel Fuel Further Reduction in Sulfur Content
Investment of Gasoline
Further and
Reduction inDiesel
SulfurFuel
Content
Low-Sulfur Diesel Fuel
200 300 (Estimate)
of Gasoline and Diesel Fuel
200 300 (Estimate)
Lower Benzene
Lower140
Benzene
140
1970 1980 1990 2000
1970 1980 1990 2000
Court Decision on
Diesel Vehicle Emission Control Ultra Low-sulfur (50 ppm) Sulfur-free (10 ppm)
Court Pollution
Yokkaichi Decision on
Lawsuit
Diesel Vehicle Emission
-Short-term (1993) Control Ultra
DieselLow-sulfur
Fuel (End-2004)
(50 ppm) Sulfur-free
Diesel Fuel(10(2007)
ppm)
Yokkaichi(1967-1972)
Pollution Lawsuit -Long-term(1997-99)
-Short-term (1993)
(1967-1972) Diesel Fuel (End-2004) Diesel Fuel (2007)
-Long-term(1997-99)
Environmental Ultra Low-sulfur (50 ppm) Sulfur-free (10 ppm)
Automobile Emission Control Ultra Low-sulfur
Gasoline (50 ppm)
(End-2004) Sulfur-free
Gasoline (10 ppm)
(2008)
Environmental
Measures Setup of Benzene
Automobile (1978)
Emission Control Gasoline (End-2004) Gasoline (2008)
Measures (1978) Setup of Benzene
Environmental Standard Long-term Emission
Environmental Standard
(1996-2000) Long-term Emission
Gas Control
Establishment of the Agency (1996-2000) Gas Control
(2005 for Gasoline and Diesel Fuel)
Establishment of the Agency
of Environment (2005 for Gasoline and Diesel Fuel)
of Environment
(1971) Establishment of
(1971) Establishment
Ministry of
of the Environment
Ministry of the
(2001)Environment
(2001)
Source: PAJ
Source: PAJ

Heavy Oil Desulfurizaiton Capacity Trends (end of Mar each year) Unit: 1,000 b/d
Heavy Oil Desulfurizaiton Capacity 1,509
Trends (end of Mar each year) Unit:
( ): number of 1,000
facility b/d
units
1,509 ( ): number of facility units
1,441 (43) 1,447 1,447 1,448 1,451 1,460 1,460 1,449 1,449
1,441
(44) 1,387 (43) 1,447
(40) 1,447
(40) 1,448
(40) 1,451
(40) 1,460
(40) 1,460
(40) 1,449
(39) 1,449
(39)
(44) 1,387
(41) 1,358 (40) (40) (40) (40) (40) (40) (39) (39)
(41) 1,358
(40)
1,267 (40)
1,200 1,267
(40)
1,200
(37) 459 (40)
(37) 459
(12) 500 616 548 548 548 550 550 550 550 550
Direct
459 500 616 Direct
Desulfurization
(12) (14) (16) 548
(14) 548
(14) 548
(14) 550
(14) 550
(14) 550
(14) 550
(14) 550
(14)
459
(12) Desulfurization
Unit
289 (14) (16) (14) (14) (14) (14) (14) (14) (14) (14)
289
(12) 415 Unit
(7) 415
(12)
(7)
862 (12)
862
(29)
(29)
194
194
(5)
(5)

Indirect
911 982 928 852 858 893 899 899 900 901 910 910 899 899 Indirect
Desulfurization
911
(30) 982
(32) 928
(29) 852
(28) 858
(26) 893
(27) 899
(26) 899
(26) 900
(26) 901
(26) 910
(26) 910
(26) 899
(25) 899
(25) Desulfurization
Unit
668 (30) (32) (29) (28) (26) (27) (26) (26) (26) (26) (26) (26) (25) (25) Unit
668
(24)
(24)

1973 1975 1980 1985 1990 1995 2000 2005 2006 2007 2008 2009 2010 2011 2012
1973
(FY) 1975 1980 1985 1990 1995 2000 2005 2006 2007 2008 2009 2010 2011 2012 Source: PAJ
(FY) Source: PAJ

49
14 Quality Improvement in Automotive
Fuels
Efforts toward Fuel Quality for summer season gasoline from 2001, and reduced
Improvements it to 65 kPa in 2005.
Improvement in Gasoline and Diesel Fuel Quality
The rapid increase in the number of motor vehicles Low Sulfur Kerosene
in Japan, which started in the early 1970s, created Kerosene for heating use in Japan has the worlds
serious air pollution problems, including lead emis- highest standard for reduced sulfur content, a maxi-
sions, especially in urban areas. To cope with this mum of 80 ppm, to assure cleaner and safer indoor
national concern, the Japanese petroleum industry combustion.
initiated a program for the first time in the world to
eliminate tetra-alkyl-lead blending with gasoline. The
Fuel Quality Control Law
phased lead elimination program was completed in
February 1975 for regular grade and in December With the start of import liberalization of petroleum
1986 for premium grade. products effective April 1996, the Act on the Quality
In the 1990s and after, the petroleum industry Control of Gasoline and Other Fuels (Fuel Quality
focused on sulfur reduction programs for both gaso- Control Act) was enacted, replacing the Gasoline
line and diesel fuel in line with the development of Retail Business Law, to maintain the worlds highest
more sophisticated exhaust gas aftertreatment sys- level of gasoline, kerosene and diesel fuel quality.
tems. The petroleum industry launched sulfur-free (10 The new law specified the existing quality standards
ppm or less) gasoline and diesel fuel from January as compulsory ones from both environmental and
2005 on a voluntary basis. safety viewpoints. The law also introduced the dis-
Complying with a new standard for the emission play of a Standard Quality (SQ) certificate at service
of hazardous organic compounds, the petroleum stations for fuels satisfying the standard quality
industry reduced the content of benzene in gasoline requirements.
to 1% or less from January 2000. At first, the compulsory standards were specified
Airborne hydrocarbons are considered to be one on 8 items for gasoline quality, and on 3 items for
of the main causes of photochemical smog in sum- both diesel fuel and kerosene quality. The Fuel Quali-
mer. To reduce hydrocarbon emissions from gasoline ty Control act has been amended since then to
in the atmosphere, the petroleum industry voluntari- reflect the national concern regarding further quality
ly lowered the maximum vapor pressure standard improvement.

The Fuel Quality Control Act Compulsory Standard (as of Apr 2013)

Gasoline Diesel Fuel Kerosene

Item Specification Item Specification Item Specification

Lead Non-detectable Cetane index 45 min. Sulfur content 0.008 mass% max.
Sulfur content 0.001 mass% max. Sulfur content 0.001 mass% max. Flash point 40C min.
MTBE 7 vol% max. Distillation, T90% 360C max. Color, Saybolt +25 min.

Benzene 1 vol% max. Triglyceride 0.01 mass% max.

Kerosene 4 vol% max. FAME*2 0.1 mass% max.


Methanol Non-detectable 2 This specification is applicable to diesel fuels without international blending of FAME (Fatty Acid Methyl Ester) Compulsory standards allow FAME
upper blending limit of 5.0 mass%. In such a case, additional standards include
Methanol : 0.01 mass% max. Acid value : 0.13 mgKOH/g max.
Washed gum 5 mg/100 ml max. Formic acid + Acetic acid + Propionic acid : 0.003 mass% max. Acid stability : 0.12 mgKOH/g max.

Color Orange

Oxygen content*1 1.3 mass% max.


Ethanol* 1
3.0 vol% max.
1 For an automobile that received registration by the Road Vehicle Act
or its vehicle number is specified by law as a vehicle compatible
with E10, gasoline specifications for both oxygen and ethanol are
relaxed to 3.7 mass% and 10 vol% max, respectively.

50
Through the progress of deregulation, alcohol- standard smoothly by reducing the fuel sulfur con-
blended automotive fuel was introduced onto the tent of diesel fuel from 5,000 ppm to 2,000 ppm in
market by product importers. The quality and perfor- 1992 and further to 500 ppm in October 1997. Over
mance of the alcohol-blended fuel were not covered this period, oil refiners invested 200 billion yen to
by the scope of the Fuel Quality Control Act. Conse- install new facilities for high-performance gasoil
quently, several fires involving vehicles using the desulfurization.
alcohol-blended fuel were reported. To ensure con- In response to ongoing national concerns with PM
sumers safety, the Ministry of Economy, Trade and emissions, the existing long-range diesel emission
Industry (METI) banned the sale of such alcohol- standard was revised to move forward the imple-
blended fuel effective August 2003 and amended the mentation year from 2007 to 2005. The target emis-
Fuel Quality Control Act to include the upper limit of sion level was achievable only with the installation of
alcohol-to-gasoline blending as a maximum of 3% of aftertreatment devices, such as a diesel particulate
volume for ethanol and 1.3 % in weight for oxygen- filter (DPF), together with the reduction of diesel sul-
ate. fur content. In this way, the requirement for diesel
In view of verification work on biofuels recently sulfur was lowered to 50 ppm or less by the end of
conducted in various places, effective March 2007, 2004.
mandatory standards for FAME (Fatty Acid Methyl In the meantime, the Tokyo Metropolitan Govern-
Ester), Tri-glyceride and four other materials were ment (TMG) started its own campaign named Oper-
added to diesel fuel quality requirements in order to ation No Diesel Vehicle from August 1999, banning
allow blending of bio-diesel components in diesel high emission diesel vehicles from entering the met-
fuel. The additional requirements include an upper ropolitan area. TMG mandated the installation of DPF
limit for blending in diesel fuel. In February 2009, a on existing diesel vehicles effective October 2003,
registration system and quality assurance system ahead of the national target in 2005, and urged vehi-
was established for newcomers in the business for cle manufacturers to implement early introduction of
blending ethanol and equivalent products in gaso- new DPF-equipped diesel vehicles.
line. In view of the urgent need for reduction of diesel
Accordingly, the Fuel Quality Control Law should emissions accelerated by the scheduled TMG regula-
be revised as necessary from now on to properly tion, the petroleum industry announced its partial
assure fuel quality in line with METIs plan. supply of low sulfur (50 ppm max.) diesel fuel from

n Sign of Sulfur-free Gasoline


Sulfur-free Gasoline and Diesel Fuel

Deterioration in air quality caused by diesel emis-


sions, namely nitrogen oxides (NOx), soot and dust
particulate matter (PM), had become a national con-
cern in the 1980s. In 1989, short- and long-term emis-
sion standards were established to reduce NOx and
PM emissions from diesel engine buses and trucks.
To achieve this diesel engine emission standard,
engine manufacturers were required to install
advanced exhaust gas aftertreatment systems (EGR:
Exhaust Gas Recirculation and Oxidation Catalyst).
The petroleum industry cooperated with the
engine manufacturers to achieve the emission

51
Quality Improvement in Automotive Fuels

October 2003 to meet the TGM regulation. Since for both gasoline and diesel fuel engines, and at the
then, several local governments, i.e., Osaka and same time for improving the fuel economy of these
Aichi, as well as large commercial diesel fuel users engines. The introduction of sulfur-free fuels would
such as the bus and truck industries, requested an contribute significantly to a clean environment by
earlier introduction of low sulfur diesel fuel. reducing vehicle emissions and to mitigating global
TMG also urged the introduction of a nationwide warming by reducing CO2 production.
supply of low sulfur diesel fuel prior to the imple- The petroleum industry has invested 300 billion
mentation of the local Tokyo regulation so that all yen of capital resources in developing cleaner fuel
DPF-equipped diesel vehicles could enter and drive production technologies, and on construction and
through the metropolitan area. The petroleum indus- modification of desulfurization facilities to ensure the
try moved forward the facility investment schedule production of sulfur-free fuels. As a result, the indus-
for earlier production of low sulfur diesel fuel, and try announced in September 2003 that the worlds
started supplying 50 ppm diesel fuel voluntarily from first supply of sulfur-free gasoline and diesel fuels
April 2003, 21 months earlier than the enforcement would start from January 2005 in all areas of Japan.
deadline of government regulations.
Needs for further reduction of fuel sulfur content to
sulfur-free (10 ppm or less) were already reported on
several occasions. In January 2002, TMG drew up its
Basic Environment Plan in which sulfur content for
both gasoline and diesel fuel was requested to be 10
ppm or less by 2008. In June 2003, the Petroleum
Council Subcommittee referred to the appropriate
timing for introduction of sulfur-free gasoline as 2008
and sulfur-free diesel fuel as 2007.
Availability of sulfur-free fuel is a prerequisite for
developing technologies for exhaust emission after-
treatment to meet more stringent emission standards

Current Status for Unit: ppm Current Status for Unit: ppm

Sulfur Content in Gasoline Sulfur Content in Diesel Fuels

100 Governmental 500 Governmental


100ppm 500ppm
Regulation Regulation
Petroleum Industry's Petroleum Industry's
Voluntary Measures 400 Voluntary Measures
21 Months
in Advance
300
50ppm
50
50ppm 50ppm
50
3 Years 2 Years
in Advance in Advance
10ppm
10 10
10ppm
0 0
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009

Start of Nationwide Supply Start of Nationwide Supply

52
15 The Global Warming Issue and Oil

Global Trends Regarding the Climate Domestic Trends Regarding the Climate
Change Issue Change Issue
Aiming at stabilizing the concentration of atmo- Trends of Geenhouse Gas Emission
spheric greenhouse gas (GHG) and maintaining the A flash report on FY2011 GHG emissions shows a
current climate into the foreseeable future, interna- 3.6% increase versus the basis for the first commit-
tional measures for global warming issue are dis- ment period of FY1990 level due to the increased
cussed periodically in line with the United Nations ratio of thermal electric power generation after the
Framework Convention on Climate Change (UNFCCC) Great East Japan Earthquake. However, incorporating
and the Kyoto Protocol which rests on the frame- the forest sink measures and Kyoto mechanism cred-
work. its for the government and the private sectors, the
The Kyoto Protocol, adopted in 1997, set legally amount of emissions for the four-year average from
binding GHG emission reduction targets on industrial- FY2008 to FY2011 decreased by 9.2%. This exceeds
ized countries, namely Japan, the US and European the Kyoto Protocol reduction target for the first com-
nations, as a first commitment period. However, the mitment period of 6% versus the FY1990 level.
US decided to withdraw from the Kyoto Protocol in FY2011 CO 2 emissions by energy origin sector
2001 and no emission reduction is obliged for devel- (flash report) showed that the industrial sector
oping countries including large emitting countries like achieved a reduction of more than 10% versus the
China and India. As a result, the coverage of reduction FY1990 level. However, the business sector as well
obligations by the participating countries declined to as the household sector icreased more than 50% in
about a quarter of the total global emission levels. the same period.
Japan continues its efforts to reduce GHG emission,
but has stated that Japan has no intention to partici- Industrys Movement
pate in the second commitment period because the Japanese industry circles led by Keidanren (the
existing Kyoto Protocol framework does not serve to Japanese Business Federation) developed targets
construct a fair and feasible international framework on unit consumption or CO2 emission, depending
in which all major emitting countries participate. Euro- on the nature of their business, to meet the obliga-
pean countries are leading the promotion of the sec- tion set for the first commitment period of the Kyoto
ond commitment period with a 2020 target year Protocol. As a social commitment, these targets
which covers a quarter of the global emission level. were incorporated in Keidanrens Voluntary Action
Plan. The industrys voluntary plan is achieving

CO2 Emissions and Kyoto Protocol Coverage by Country 15.6%


Countries in the
Countries Subject to 2nd Commitment Period
Reduction Obligation
59% EU Australia 1.3%
EU USA 12.1% Others 2.2%*1 *2
17% 17.7%
New Zealand 0.1%
Japan Japan 3.8%
USA 1997 Russia 5.2%
5%
24% (Adoption of 2010 Canada 1.8%
Kyoto Protocol) World Total
World Total others China 30.0 billion tons
12% 24.0%
25.4%
China 22.7 billion tons Countries in the
14% 1st Commitment Period
others
41% 26.5%
others India *1 Ukraine, Norway, Switzerland,
24% 5.4% Croatia, Iceland , Belarus,
Liechtenstein, Monaco, Kazakhstan
India *2 Countries not in the 1st commitment
4% period but in the 2nd period
USA din not ratify (Kazakhstan)
Emission increase in developing countries, China, etc.
source: IEA CO2 Emissions from Fuel Combustion 2012

53
The Global Warming Issue and Oil

Trends in Japans CO2 Emissions of Energy Origin by Sector


Emission Unit: million ton CO2
500

482
450 420
(From base year -12.8%)
Industrial Sector
400

350

300
Transportation Sector 247
(From base year+50.6%)
250
217
Commercial Sector 230
200 (From base year+5.8%)
164
189
(From base year+48.1%)
150
Household Sector
127
100
86.1
50 68 Energy Conversion Sector (From base year+26.8%)

0
1990 92 94 96 98 00 02 04 06 08 10 2011
(FY)
( Report
Flash
)
Source: Ministry of Environment (MOE)

steady results, and is credited with playing a central


Greenhouse Gas Emission Trends in Japan
role in domestic measures which the government Upper: emission amount
Lower: % vs. base year
advocates.
FY1990 12.61
Based on these experiences, Keidanren and major (base year) 0.0%

industry circles announced their Low-Carbon Society


11.5 12.81
Action Plan to succeed Keidanrens ongoing action FY2008
-8.8% +1.6%
plan. With a major focus on energy conservation at oil
10.87 12.06
refineries, the petroleum industry prepared Petro- FY2009 -13.8% -4.4%
Average
leum Industrys Action Plan for a Low-Carbon Society. -9.2%
11.34 12.58
FY2010 -10.1% -0.2%

Petroleum Industrys Efforts 12.09 13.07


FY2011 -4.1% +3.6%
(flash report)
Being a frontrunner in taking environmental mea-
Including forest sink measures and Kyoto mechanism
sures as an advanced environmental industry, the for both government and private sectors

Japanese petroleum industry has been making posi- Kyoto Protocol


Reduction Target 11.86
tive efforts to address global warming through meth- In the 1st Commit- -6.0%
ment Period
ods such as launching sulfur-free automotive fuels in
6 7 8 9 10 11 12 13 14 15
2005. With a focus on the steady implementation of Greenhouse Gas Emissions (100 million tons)
the Nippon Keidanrens Voluntary Action Plan, each source: Ministry of the Environment

member company of Petroleum Association of Japan


(PAJ) has been implementing further energy conser-
vation in its own business operations and making an
active contribution to reducing GHG emissions in its
transportation and operations units where petroleum
products are consumed.

54
Petroleum Industrys Voluntary Action Plan for n Energy Saving Projects at Refineries
Global Environmental Conservation Energy Saving Measures
PAJ formulated the Voluntary Action Plan for Glob-
Through insulation of towers, tanks and piping
al Environmental Conservation by the Petroleum
Industry in February 1997 to respond to Nippon Improving furnace efficiency
Keidanrens initiative, and set a target to be achieved
Installation and cleaning of various heat-exchangers
by FY2012 for the improvement of unit energy con-
sumption at oil refineries. Especially the unit energy Flare gas recovery
consumption at oil refineries in FY2011 was improved
Reducing furnace air flow rate
by 16% from FY1990 through the use of sophisticated
heat recovery units and efficiency improvement and Common use of heat among processing units
optimization of refining facilities. In October 2007, the
Installation of process turbines (recovery of pressure energy)
petroleum industrys target was revised upward to a
13% improvement from FY1990, incorporating prog- Optimizing pump capacity (cut impellers)
ress in energy conservation and considering the pro-
jected decrease in oil demand in the future. Promoting computer control

Previewing control limit of operation


Refineries Energy Conservation Measures
Improving efficiency of power-train equipment such as
Energy conservation at refineries consists of a wide motors and compressors
range of measures which include (1) expanding the
Introduction of high efficiency equipment
common use of heat among facilities and adding
Through management of steam traps to reduce steam
waste heat recovery units, (2) sophisticated operation
consumption
control through innovative technology for process
Reducing boiler air flow rate
control and optimal operation,(3) adopting high-effi-
ciency facilities and catalysts, and (4) operating facility Introduction of co-generation system
maintenance efficiently. These measures are being
evaluated at the National Excellent Energy Conserva-
tion Examples Convention (until FY2008) and Ener- n Energy Saving Technologies in the Government
Support Projects on Energy Use Utilization
gy Saving Grand Prix (organization category) carried
Energy Saving Technologies Introduced
out by the Energy Conservation Center of Japan, and
many oil refineries are awarded for their excellence. 1 Introduce variable-speed gas compressor
The petroleum industry is actively utilizing the ener-
Recover waste-heat from steam-traps by capturing
gy conservation project conducted by a governmental 2
effluent steam
organization, and introducing advanced energy con- Reduce furnace fuel consumption by replacing regular
3
servation technology to refineries. trays with high efficiency trays
In addition, many refineries are participating in
4 Install desuperheater to recover steam
Kombinat (Refining and Petrochemical Complex)
Renaissance Program which is aimed at advanced 5 Install waste-heat boiler
integral management of nearby factories in a Kombi-
Install propylene fractionation process unit of high
nat group, and working on the overall reduction of
6 energy-efficiency type incorporating industrial heat-
energy consumption as a joint project, not only by pump system
reducing direct energy consumption but also by pro-
moting procurement of raw materials, utilization of As a result of these efforts, Japanese refineries have
by-products and efficient process management. a world-leading level of energy efficiency.

55
The Global Warming Issue and Oil

Comparison of Energy Consumption Index (Note 1)


to Produce 1 KL of Petroleum Product Results of Refinery Energy Conservation
(FY2004 Actual) since 1990
(Change in unit energy conservation)
120

115 113
110 0%

High
Efficiency
105 103

101 5% Target: 13% Improvement


100
100 Unit Energy
Consumption FY2011
95
Improvement 10% 16% Improvement
vs. 1990

90 15%

Japan Asian Western US and 20%


Countries Europe Canada 1990 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
(Note 2) (15 Countries) Fiscal Year
Prepared based on the result of the survey by Solomon Associates (SA)
(Note)
1 SA's original index using equivalent throughput, and this has similar characteristics
to the unit energy consumption used in the industrys voluntary action plan
2 Including Korea, Singapore, Malaysia and Thailand and excluding China

Sulfur-free Automotive Fuels as a CO2


Shifting to Diesel Vehicles (Diesel Shift)
Countermeasure
Using sulfur-free gasoline and diesel fuel (sulfur Diesel engine vehicles are considered a more
content of less than 10ppm) contributes to the reduc- effective countermeasure to global warming than
tion of nitrogen oxides (NOx) and particulate matter gasoline vehicles as they have better fuel efficiency
(PM), and also contributes to CO2 reduction due to and consequently generate less CO 2 . In Europe,
fuel efficiency improvement. This is expected to be a about 50% of newly registered passenger vehicles
useful global warming countermeasure. The petro- have diesel powered engines which have been tech-
leum industry launched the nationwide supply of sul- nically improved since the late 1990s for better driv-
fur-free fuels in January 2005 well in advance of ing performance and less exhaust emissions. On the
government regulation. other hand, 0.1% of passenger vehicles sold in
Japan are diesel powered. The lack of popularity of
Promotion of Technology Development and diesel vehicles is due to Japans more stringent NOx
International Cooperation emission regulations compared with European stan-
Technological breakthroughs are essential for global dards, together with the negative image connected
warming countermeasures. Each PAJ member com- to the noise and vibration of diesel trucks. Although
pany advances the development of emerging technol- recent technological developments enabled us to
ogies like environmentally-friendly fuel cells and sweep away all of these concerns, customers
hydrogen refueling service stations. The oil compa- acceptance still remains at a low level.
nies also promote international technical cooperation Under these circumstances, the Ministry of Econo-
for GHG reduction on a global basis and participate in my, Trade and Industry (METI) organized a study
overseas projects. In particular, regarding the United group to forecast the viability of clean diesel fuel for
Nations Clean Development Mechanism (CDM), six passenger vehicles. The group concluded in the
projects by four oil companies (PAJ members) were report, issued in April 2005, that the promotion of die-
recognized by the Japanese government. sel passenger vehicles (shifting to diesel vehicles) is

56
n Petroleum Industrys Action Plan for a Low-Carbon Society (Overview)
- Coexistence of Stable Supply and Global Warming Countermeasure through Sophisticated Use of Oil -

Basic Policy
The petroleum industry actively contributes to global environmental conservation, the formation of a recycling society
and sustainable economic development of society. With these as basic principles, the industry aims to pursue the
formation of a low-carbon society and simultaneous achievement of the 3E policy (energy security, environmental
concern and efficient supply).

Specific Approach to FY2020

Manufacturing Stage of Petroleum Products (Refinery) Consumption Stage of Oil


w Maintain and improve the world's highest level of energy a Introducing Biomass Fuel
efficiency by the introduction of state-of-the-art technology w Introduce biomass fuel for which stable and economical
and cooperation with nearby factories. procurement is possible as the effect on greenhouse gas
w Aim to achieve energy saving volume of 530 thousand KL reduction using LCA, competition with food, supply stability,
(crude oil equivalent) in FY2020 with energy saving measures and ecosystem consideration are being verified.
after FY2010 *1,2,3 w Promote the use of ETBE blended biomass fuel while
ensuring sustainability and stable supply in cooperation with
*1 2 Corresponds to approx. 1.4 million tons of CO2 per year
the government, aiming at a steady introduction to meet the
*3 Includes measures for which government support is necessary
The target level will be re-examined in case of unexpected demand change or target amount of 500 thousand KL *4 (crude oil equivalent) in
* enhancement of quality regulations (mid-term review in FY2015) FY2017 set by the Law Concerning Sophisticated Methods of
[Energy Saving Measures] thousand kl Energy Supply Structures.
Effective use of heat (Introducing high efficiency heat-exchangers, etc.) 150
Highly controlled, high performance equipment (optimizing operation conditions, etc.) 60 *4 Approximately 1.3 million tons of CO2/year
Efficiency improvement of power system (replacing with high efficiency motors, etc.) 90 b Clean Diesel Powered Vehicle
Large-scale improvement and sophistication of process (hot-charge, etc.) 230
c Promoting High-Efficiency Water Heater (Eco-Feel)
d Oil-Based Fuel Cell
w Expand the promotion of oil-based fuel cells for which the
Transportation and Supply Stage of Petroleum Products existing distribution network can be used (supply of
w Further efficiency improvement in distribution system (joint hydrogen from LPG etc.)
use of storage points, mutual accommodation of products, e Promoting lubricating oil superior in fuel performance (for
etc.) gasoline powered automobiles)
w LED lighting at service stations, solar power generation, etc.

Development of Innovative Technologies (2030 - 2050) International Cooperation


w Petroleomics Technology combined with detailed structural
w Use the knowledge and the experience of the petroleum
analysis of heavy oils and reaction simulation model industry that achieves the worlds highest level of energy
efficiency for personal and technical exchanges with
w Carbon dioxide capture and storage (CCS) developing countries

an effective means of reducing CO2 generation in the Plan approved in April 2005 stated that when a
transportation and industrial sectors. Some of the clean diesel passenger vehicle that has exhaust
advantages are as follows: emission quality not inferior to that of a gasoline
1. A 10% increase in the number of diesel vehicles vehicle is developed, the promotion of such a die-
would reduce CO2 generation by 2 million tons a sel vehicle shall be examined accordingly.
year in the transportation sector. Further to this, METIs Basic Energy Plan, revised
2. A 10% shift in production volume from gasoline to in February 2007, clearly stated that Diesel Shift
diesel fuel (4 million KL a year) would lead to a 1.7 should be one of the energy conservation and CO2
million ton CO2 reduction in the oil refining sector. reduction measures in the transportation sector.
Moreover, the Kyoto Protocol Target Achievement Meanwhile, METI released a report called the Next-

57
The Global Warming Issue and Oil

Generation Vehicle and Fuel Initiative in May. The having many active environmental industries.
report compiled measures to implement the initia- Clean diesel vehicles, together with hybrid and
tive, such as a need for early introduction of clean electric ones are regarded as key players in the envi-
diesel vehicles which meet the latest emission stan- ronmentally friendly vehicle market in the short and
dards in view of global warming and energy securi- medium term. Therefore, market creation and wide-
ty issues as well as international competitiveness. spread utilization of clean diesel vehicles are emerg-
The petroleum industry has invested about 300 ing issues. The petroleum industry looks forward to
billion yen of capital resources and started the significantly expanding the clean diesel vehicle mar-
worlds first supply of sulfur-free diesel fuel in all ket based on the above strategy, and will continue
areas of Japan in January 2005 with an expectation collaborating with the central and local govern-
of expanding demand for clean diesel vehicles with ments as well as the automobile industry.
improved fuel efficiency. In recent years, clean die-
sel vehicles are being reevaluated in terms of both
air pollution abatement and global warming view-
points by many parties concerned, and its policy
positioning has been significantly changed from
that in the past.
To achieve the realization of the Next-Generation
Vehicle and Fuel Initiative, national and local gov-
ernments together with automobile and petroleum
industries set up the Clean Diesel Study Group in
January 2008 to discuss promotion plans to expand
the utilization of clean diesel vehicles. Such issues
as dissemination of clean diesel vehicles, image
enhancement, cost reduction, and the outlook for
diesel technology development were deliberated at
the meetings, and two reports, entitled Clean Die-
sel Promotion Strategy and Clean Diesel Promo-
tion Policy (Detailed Strategy Version), were
compiled in June 2008. The reports reconfirm the
significance of launching clean die-
sel vehicles which contribute to CO2 Sales Share of Diesel Passenger Vehicles in Europe and Japan Unit: %

emission reduction in the transpor-


50
tation sector. In addition, image 45
enhancement strategies and tax 40
incentives were taken. As a promo- 35

tional measure for diesel vehicles, 30

image improvement events like 25


Europe
exhibitions and test-ride events 20

were conducted at the G8 Hokkaido 15

10
Toyako Summit in July 2008. This is
Japan
5
because Hokkaido has the regional
0
distinction of having a high diesel 1990 91 92 93 94 95 96 97 98 99 2000 01 02 03 04

vehicle owner ship ratio and of Source: Annual Report of World Automobile Statistics

58
16 Utilization of Biomass Fuel

Sales of Bio-Gasoline when bio-ETBE blended gasoline is sold in the ser-


(Biotechnology Gasoline) vice stations of PAJ member companies in an effort
Biomass fuels can be produced from renewable to establish a marketing environment where con-
materials such as agricultural crops and trees, and sumers are assured of product quality. As of Febru-
they are considered to be carbon neutral in terms ary 2013, bio-gasoline was being sold at about 3130
of carbon emissions. Thus, many environmentally service stations, and it is likely to meet 210,000KL of
conscious countries are showing great interest in crude equivalent target volume.
biomass fuels. In the Kyoto Protocol Target Achieve- Furthermore, the Basic Energy Plan revised in
ment Plan of April 2005, the government specified June 2010 includes introducing biomass fuel as
the use of 500,000KL (crude oil equivalent) of bio- over 3% of national gasoline consumption in
mass fuels for transportation use. FY2020*. In line with this plan, the Law Concerning
In January 2006, based on the request of the Sophisticated Methods of Energy Supply Struc-
Agency of Natural Resources and Energy, the petro- tures, enforced in November 2010, specified blend-
leum industry announced a target plan to blend ing about 820,000KL of bio-ethanol (500,000KL of
bio-ETBE (ethyl-tertiary-butyl-ether) produced from crude equivalent volume) directly into gasoline or
360,000KL of bio-ethanol (210,000KL of crude oil in the form of bio-ETBE in FY2017.
equivalent) in FY2010 aiming to cooperate in the Although bio-ethanol is drawing attention as a
achievement of the government plan. biomass fuel, there are several concerns as follows:
With a basic policy of Priority for Consumers, a Its domestic production is practically not viable
Safety, Security and Fairness, and Domestic Pro- due to Japans limited cropland and high pro-
duction and Consumptionas an accountable fuel duction costs.
supplier,, the petroleum industry is steadily striving b Since Brazil is the only country which has a sur-
to meet the whole quantity of the targeted amount plus export capacity of bio-ethanol, there is a
set forth by the Law Concerning Sophisticated risk of not being able to secure a stable supply
Methods of Energy Supply Structures. In January resulting from uncertain weather conditions and
2007, the member companies of Petroleum Associa- food market prices (Stable Supply).
tion of Japan (PAJ) established a limited liability c The raw material is a high-priced agricultural crop.
partnership company (LLP) to jointly procure bio- d Its calorific value is 30% less than that of gaso-
ETBE and related products. In FY2007, the sale of line (Fuel Economy).
bio-ETBE blended gasoline was launched at 50 ser- Moreover, if bio-ethanol is blended directly with
vice stations in the Kanto area and it was expanded gasoline, a a small quantity of water contamina-
in FY20 08 to 10 0 sites including such areas as tion would result in the phase separation of gaso-
Osaka and Miyagi. The test marketing of bio-gaso- line and ethanol to increase the possibility of fuel
line (the government subsidized project) was com- quality change (a lowered octane number), b the
pleted at the end of FY20 08. The member safety of consumers might be threatened by corro-
companies of PAJ introduced 200,000KL of bio- sion and deterioration of distribution/marketing
ETBE blended gasoline in FY2009 to the market facilities, and c as the direct blending method
prior to the nationwide sales plan of 840,000KL increases gasoline vapor pressure (an indicator for
(210,000KL of crude equivalent target volume) in gasoline volatility), it would increase the emission
FY2010. of poisonous materials such as the hydrocarbons
For proper dissemination of bio-ETBE gasoline, that are considered to cause photochemical smog.
PAJ issued display guidelines, such as posting of Although the advantage of bio-ethanol regarding
the bio-ETBE blending ratio. This provides the han- CO2 reduction measures tends to be emphasized, it
dling of the name and the logo of Bio-Gasoline should not be forgotten to discuss pollution abate-

59
Utilization of Biomass Fuel

ment measures in urban areas. use of biomass fuel is expanding around the world,
On the other hand, the bio-ETBE method which is various studies and discussions are ongoing in
promoted by PAJ would never cause such prob- European countries, the U.S., as well as in the U.N.,
lems. As bio-ETBE is generally blended with gaso- to establish standards for the development and sus-
line at the refinery (in the production process), the tainable use of biomass fuel, focusing on such con-
evasion of tax and the circulation of inferior quality cerns as competition with food and environmental
gasoline would be prevented. Therefore, the oil problems of deforestation. To cope with these
industry considers the refinery blending of bio- moves, the Ministry of Economy, Trade and Industry
ETBE be the most appropriate method to cope with organized the Biofuel Sustainability Study Group
those concerns, and recommends this bio-ETBE in October 2008, with the participation of the Cabi-
should be used for automotive fuel. net Office, the Ministry of Agriculture, Forestry and
Fisheries and the Ministry of Environment. The
Sustainability Standards for Biomass group studied the requirements to formulate the
Fuel Japanese version of biomass fuel sustainability
At first, great expectations were held regarding standards. The group, considering the importance
the use of biomass fuel as an effective means for of sustainability and stable supply in order to
the reduction of greenhouse gas (GHG) emissions. expand the introduction of biomass fuel, investigat-
Recently, some issues have arisen in relation to ed European and U.S. trends, and identified various
competition with food production and also impact problems to be solved, including effects on GHG
on the ecological system. In view of these con- reduction, land use for cultivation of biomass, com-
cerns, Nomura Research Institute, on behalf of the petition with food, and stability of supply. (Report
petroleum industry, made a survey to assess the toward Establishing the Japanese Version of Biofuel
problem and the approach to these issues in other Sustainability Standards, April 2009)
countries. The Report Concerning Biomass Fuels The Study Group on Sustainability Standards for
was published in December 2007. the Introduction of Biofuel was then organized in
Biomass fuel sources as a competitor with those July 2009 to develop Japans own standards and
for food has been in the spotlight since early 2008 operating procedures. The interim report issued in
as the worldwide use of biomass fuel was one of March 2010 is summarized as follows: a As one of
the causes of rapid food price increases. While the the sustainability standards for biomass fuel, the

Self-sufficiency of Bio-ethanol in Major countries LCA of the Effect of Bio-ethanol on GHG Emissions Reducation
Less CO2 emissions than Gasoline More CO2 than Gasoline
Imported Gasoline [Base]
Domestic No change of land use 40%
Brazil Grassland 86%
100% 1% Sugarcane
9% Savanna 340%
19%
111%
Share in Ethanol Consumption

High-yielding rice (1)


80% 40% High-yielding rice (2) 70%
(including non-Fuel Use)

Imported rice 72%


Japan Unmarketable
60% (reference) wheat 54%
Land use change
97% Surplus sugar beet 49%
99% 100% 100% Sugar beet
Crop production
91% (target production) 75% Feedstock transport
40% 81% Construction
debris wood 10% Conversion
60% Blackstrap molasses 67% Liquid fuel transport
20%
0 50 100 150 200 250 300
50% reduction over gasoline g-CO2/MJ
3% (Note)
0% 1 High-yielding rice (1) is produced in a paddy field with water management and high-yielding rice (2) is without water
US US EU EU Brazil Brazil Japan management
(2008) (2017) (2008) (2017) (2008) (2017) (2007) 2 LCA of gasoline GHG emission is assumed as 81.7g-CO2/MJ
3 In case of local production for local consumption, zero GHG emission during transportation is assumed

Source : Biofuel Sustainability Study Group (April 2009) Source: Interim Report of the Study Group on Sustainability Standards for the Introduction of Biofuel (March 2011)

60
Utilization of Biomass Fuel

life cycle assessment (LCA) of the GHG reduction utilizing plants and trees that do not conflict with
effect should be more than 50 % of the GHG emis- food production or supply. In order to abide by the
sion by gasoline. b A high rate of self-sufficiency is sustainability standards set forth by the above inter-
necessary for a stable supply of biomass fuel as the im report, the petroleum industry plans to effective-
current supply is limited to imported products from ly utilize bio-ethanol as renewable energy within a
Brazil and to a small part of domestic products. c range where food supply and the environment are
All related ministries should have a mutual view on not negatively affected. This sound approach will be
biomass fuels competitive nature with food and continued in the future for achieving the objectives
examine the root cause analysis and the action of 3E policy.
plan. The sustainability standard of biomass fuel,
which is to be introduced based on the Law Con-
cerning Sophisticated Methods of Energy Supply
Structures, will follow the directionality that had
been shown by the interim report.
Since Japan is a country of limited natural resourc-
es, it is fundamental to satisfy the principle of 3E
energy policy (securing stable energy supply, envi-
ronmental consideration and efficient supply) in a
well-balanced manner and the use of biomass fuels
as automotive fuel is not an exceptional case. In
order to expand the promotion of biomass fuels in
future, it is essential to consider stable supply,
and, in the long term to develop innovative technol-
ogies for manufacturing low cost biomass fuel by

Biofuel Marketing Schedule

FY2009 FY2017
April 2007 -March 2009 FY2010
Expanded Full Marketing
Test Marketing Full Marketing
Bio-Gasoline Marketing (Ultimate)
Sales
Introduction of Verification Work on Distribution System*
Bio-ETBE 0.21 million KL 0.5 million KL
FY2007 50 service stations of Crude Oil Equivalent of Crude Oil Equivalent
[Bio-ETBE 0.2 million KL]
FY2008 100 service stations [Bio-ETBE 0.84 million KL] [Bio-ETBE 1.94 million KL]

(Quantity of bio-ETBE introduction)

1 Import Terminal Maintenance


Summer 2008: Contract Start to use
Maintenance
of Domestic 2 Ocean Tanker Procurement
Infrastructure Summer 2008: Contract Start to ship

3 Coastal Tanker Procurement


Winter 2008: Contract Start to ship

July 2008 September 2009


Bio-ETBE
Supply Memorandum Conclusion in Brazil, Start to Trade Domestic Ethanol
Purchase Contract with US company

*Supported by Governmental fund (Verification Work on Distribution System) for 2 years from FY2007

61
17 Efficient Use of Oil

ment. Jointly with the Saudi Arabia government, the


Efficient Use of Petroleum Products
petroleum industry carried out the development of
Demand for heavy fuels is projected to show a the HS-FCC process. HS-FCC plants were constructed
steady decline in the future, so the petroleum industry in Saudi Arabia in 2003 and in Japan in 2011, and they
is making efforts to develop innovative technologies were tested for verification of the HS-FCC process
to create effective uses for residual oils like Heavy technology. This process cracks heavy oils and pro-
Fuel Oil C. duces a high yield of gasoline and also propylene,
Integrated Gasification Combined Cycle (IGCC) is which is a high-value raw material for petrochemical
the most prominent technology among them all for products. As the demand for propylene continues to
using residuals in a cleaner and more efficient man- expand mainly in the Asian market, an increasing
ner, and is gathering worldwide attention. IGCC is a supply is required from crude oil processing. In this
system that uses gasification technology on low-value regard, the commercialization of the HS-FCC process
residual oils like asphalt to generate electricity effi- is highly anticipated.
ciently from a compound turbine powered by syn-
thetic gas and steam. With this technology, impurities
such as sulfur in fuel oils can be removed through the
Characteristics of IGCC
gasification process. In addition, sulfur oxides and
nitrogen oxides can be reduced to a minimum, and IGCC
BTG*1
(Conventional Oil Thermal
Power Generation)
high thermal efficiency (46%) can be achieved. Also, a
strong CO2 emission-reduction effect (15% lower than Generating
Efficiency 46% 39%
that of a conventional oil thermal power plant) can be
achieved by gas-turbine and steam-turbine combined
CO2 Emission 598gCO2/kWh 706gCO2/kWh
cycles. Commercial operation of an electric power
wholesale supply using IGCC fueled by residual oils
Emission
(asphalt) began in June 2003. Gas Level*2  
The high-severity fluid catalytic cracking (HS-FCC) 1 BTG=Boiler Turbine Generator
2 Comparison based on NOx and SOx emissions
process is another example of technical advance-

IGCC: Integrated Gasification Combined Cycle

Air Nitrogen
Air Separation Unit

Oxygen
Asphalt Steam Compound Generation Unit

Hydrogen
+ Electricity
Carbon Monoxide Gas Turbine

Steam Turbine Generator

Synthetic Gas

Steam
Air

Gasification Unit Gas Turbine Exhaust


Waste Heat Boiler

62
Effective Petroleum Product Use during Exhaust Heat Approx. 200C Exhaust Heat Approx. 60C
Consumption
Primary Heat Exchanger Secondary Heat Exchanger
Heat
As part of its policy of enhancing energy saving and Efficiency

Eco-Feel Water Heater


Conventional Water Heater
improvement in fuel handling, PAJ has worked on the
development and wider range of consumer use of its
Primary Heat Exchanger
83%
Neutralizer
Kerosene Utilization Systems since FY1993. The sys-
tem aims to promote oil co-generation systems, oil
95%
central heating systems, and district heating and cool-
ing systems.
Kerosene 100 Water Kerosene 100 Water
Hot Water 83 Waste Water Hot Water 95

Environmentally Friendly High Efficiency Boiler


Jointly with the Japan Petroleum Energy Center
(JPEC), PAJ developed and commercialized a high- 2. CO2 Emission Reduction: Compared with a con-
efficiency (95%), low-nitrogen oxide (NOx) boiler ventional water heater (83% efficiency), Eco-Feel
fueled by Fuel Oil A, which attained NOx emission of required 12% less kerosene for burning and
less than 70 ppm, far below the Ministry of Environ- decreased CO2 emissions by 12%.
ments NOx Emission Guideline for Small-scale
Burning Appliances. CO2 Emissions
Annual Reduction

Lower NOx Emission Attained


(ppm) Conventional Boiler Environmentally Frendly High Efficiency Boiler
197kg-co2
NOx Concentration in Exhaust Emissions (ppm)
140 1,560 1,363
kg-co2 kg-co2
120
Annual CO2
100
50% Decrease 62.5% Decrease reduction equivalent
to 14 cedar trees
in NOx Concentration in NOx Concentration
80 Conventional Eco-Feel

60 *For a typical family of four members, Eco-Feel emits 200kg less CO2 a
year compared with a conventional heater. As it also saves 79 liters of ker-
40 osene a year, Eco-Feel is an ecological and economical water heater.

20 130 ppm 65 ppm 120 ppm 45 ppm


0
2-Ton Boiler burning Fuel Oil A 2-Ton Boiler burning Kerosene
Central Hot-Water Heating System,
Hotto-Sumairu(Hot Smile)
High-Efficiency Water Heater, Eco-Feel As household heating and cooling performance is
An innovative kerosene-based water heater was improving through the introduction of super-insulated
introduced in December 2006. In comparison with houses, concerns about the safety and hygiene
conventional water heaters, this unit uses less fuel aspects of air conditioning are growing. To meet such
and reduces CO2 emissions, considered one of the concerns, the petroleum industry is disseminating the
causes of global warming. PAJ, jointly with the Japan advantages of a kerosene-based central hot-water
Industry Association of Gas and Kerosene Appliances heating system. A registered trade name, Hotto-
(JGKA), registered a trade name for this heater, Eco- Sumairu, was chosen in agreement between PAJ and
Feel, and started sales promotion of the product. LGKA for joint promotion of the system. As the hot
Listed below are the advantages of Eco-Feel water made by a kerosene-fired boiler is used for
1. Waste Heat Recovery: An additional heat exchanger heating, the room is free of exhaust gas and would be
is installed to recover exhaust heat usually emitted kept in a pollution-free condition. Hotto-Sumairu
into the air. The efficiency of Eco-Feel is improved promotion is directed not only at detached housing
to 95%, resulting in less kerosene consumption. but also at housing complexes.

63
Efficient Use of Oil

Kerosene is Friendly to Environment and lated Action Program for Disseminating Oil-based
Household Economy Systems, and actively promotes the installation of oil-
There are various sources of energy familiar to us based systems (heaters, boilers, electric power genera-
besides kerosene such as gas and electricity. Among tors) in public facilities, such as elementary and middle
these, the amount of carbon dioxide exhaust attribut- schools, which can be utilized in case of disaster.
able to kerosene is actually less than that from electrici-
ty. This is because the transmission loss and heat loss R&D on Oil-Based Heating/Cooling Systems
occurs by as much as 63% before electricity reaches In line with the Oil-based System Promotion Policy
each home from the power plant. Kerosene, which is for the 21st Century which started in February 2001,
considered to emit a large amount of carbon dioxide, is PAJ is disseminating the advantages of oil-based heat-
actually an environmentally friendly energy source. ing/cooling systems to both industrial and household
In addition, the price of kerosene per 1kW is about sectors. To support this, PITRI evaluated the perfor-
30% of the cost of electricity in daytime, and about mance and the comfort of Hotto-Sumairu (an oil
60% that of city gas. Kerosene is more economical based central heating and hot-water supply system)
and friendly to household expenses than either elec- and the positive results are being effectively used for
tricity or city gas. this systems promotion.

Waste Heat and Transportation Loss of Electricity


Kerosene; a Decentralized Source of Energy that
Excels in Disaster Responsive Capability
Kerosene can be stored in decentralized tanks and
be utilized as an energy source in case of disaster Power
Plant
when system energy sources such as electric
power and town gas supplies are cut off. Total energy efficiency 37%
A survey of 1,000 adult men and women in Iwate, Waste heat and
Miyagi and Fukushima areas which were struck by the
transportation loss
which are not utilized
63%
Great East Japan Earthquake showed that about 52%
of them used kerosene immediately after the quake. Comparison of Energy Cost
In the evacuation facilities, the kerosene heaters Kerosene 1.00
were ubiquitously utilized as shelter residents heat-
LP Gas 1.95
ing equipment. Furthermore, many lives of people
1.42
injured in the disaster were saved in hospitals with City Gas
Electricity
onsite oil-driven electric power generation facilities. (Nighttime)
11p.m.7a.m.
0.97

To cope with an increasing awareness about disas- Electricity


(Daytime) 2.86
7a.m.11p.m.
ters after the Great East Japan Earthquake, PAJ formu- Electricity
(Meter-rate 2.29
lighting)
0.0 1.0 2.0 3.0 4.0
Energy Utilized Immediately After the Earthquake Source: Oil Information Center (national average as of January 2013)

52% of persons surveyed could use kerosene immediately


after the quake Coefficient of CO2 Emission by Energy Source (kg/CO2/kWh)
60% (Kerosene) 52 Total persons surveyed (n=1,000)
T
Kerosene 0.244
Kerosene was utilized
50% most In the disaster
52.3
3 LP Gas 0.213

40%
City Gas 0.180
36.9
30% Electricity
(Actual
coefficient 0.510
of emission)
20% 23.5 Electricity
(After CO2 0.476
17.2 credit
adjustment)
10%
9.4 0.0 0.1 0.2 0.3 0.4 0.5

Source: Ministry of Environment, Ministry of Economy, Trade and Industry,


0% and Federation of Electric Power Companies of Japan
Kerosene LP Gas Electricity City Gas Others

64
18 Efforts toward Developing
New Technologies
For Popularization of Fuel Cells
Expectations for Fuel Cells
Since the Great East Japan Earthquake, social inter-
With their high energy efficiency and low environmen- est is increasing in preparation and power saving mea-
tal burden, fuel cells are expected to become a new form sures to avoid blackouts. In this regard, the petroleum
of energy supply for household and automotive use.To industry is making positive efforts in the following
promote the future popularization of fuel cells, the gov- areas for promotion of fuel cells:
ernment is taking initiatives in technology development Marketing of household type solid oxide fuel cells
and field demonstration.The petroleum industry is also (SOFC) was launched in October 2011. This fuel cell
advancing its efforts to develop and spread the use of achieved a generation efficiency rating of 45% in com-
petroleum-based fuel cells as a new energy system. parison with the conventional polymer electrolyte fuel
cells (PEFC). Further development will actively be car-
ried out on a disaster resistant fuel cell system utiliz-
Stationary Fuel Cell System
ing the characteristics of petroleum fuels.
A stationary fuel cell system generates electricity, Reflecting the results of technology development,
using hydrogen produced from petroleum fuels like verification tests will be conducted for a fuel cell
kerosene and LPG, and oxygen in the air. The heat system run by petroleum fuels in facilities for
given off from power generation can be used for hot- household and business use.
water supply in kitchens and bathrooms as well as for
the heat source of a floor heating system.
Hydrogen Supply to Fuel Cell Vehicles
Its major features are: (1) good energy efficiency, (2)
eco-friendliness and (3) low utility costs. The petroleum industry is increasing its efforts in
The advantages of using petroleum fuels are: developing hydrogen production technologies and in
(1) Hydrogen for generating electricity can be produced the field demonstration of hydrogen filling stations for
from common fuels such as kerosene and LPG; fuel cell vehicles. Oil companies in Japan participated in
these fuels supply infrastructures have already the national demonstration projects (JHFC*1/NEDO*2
been established nationwide and storage and trans- Projects and HySUT*3 activity) to operate various type
portation are easy. of hydrogen filling stations. In January 2011, 13 compa-
(2) Kerosene and LPG supply infrastructures are highly nies including oil, automobile and gas companies joint-
disaster resistant, as shown at the time of the Great ly made a statement to develop a hydrogen supply
Hanshin Earthquake and the Niigata-Chuetsu Earth- infrastructure and to introduce fuel cell vehicles in 2015.
quake. Petroleum-based fuel cells would be an Oil companies, as hydrogen suppliers, plan to estab-
effective energy supply system in the event of natu- lish the infrastructure beforehand and, with auto and
ral disasters. gas companies, to promote fuel cell vehicles. For the
Petroleum Industrys Efforts realization of this plan, companies are requesting the
The petroleum industry has accumulated advanced government to set up a promotion strategy through
technologies and know-how regarding hydrogen pro- public-private cooperation such as dissemination sup-
duction from petroleum fuels for many years. With that port and expanding public acceptance.
know-how and the fuel supply infrastructures, field Furthermore, technology development to produce
demonstrations of a system of fuel cells using petro- hydrogen from kerosene at a filling station site is ongo-
leum fuels have been carried out in households ing. This includes a hydrogen manufacturing process
throughout the country. As a result, in 2009, sales activ- using membrane separation technology started in
ity for fuel cells for household use was started under FY2008.
the trade name of Ene-Farm. LPG was utilized as a *1 METIs Japan Hydrogen & Fuel Cell Demonstration Program
*2 New Energy and Industrial Technology Development Organization
first stage of petroleum fuel supply. *3 Research Association of Hydrogen Supply/Utilization Technology

65
Efforts toward Developing New Technologies

pated in future and cracked gasoil fractions. In


Efforts toward New Technologies
FY2012, based on the JATOP results, a new project
Aiming at developing the highly efficient utilization JATOPII was initiated aiming at optimizing crude
of petroleum and supplying high quality products, oil processing by utilizing every fraction obtained
Petroleum Association of Japan (PAJ) established the from crude oil, consequently reducing crude oil
Petroleum Industry Technology and Research Institute, consumption and also CO2 emissions. In this proj-
Inc. (PITRI) in December 1990 in order to deal with ect, assuming that the cracked fraction of residual
various technical issues to be tackled by the petro- oil can be used as automotive fuel without any
leum industry as a whole. PITRI has been conducting problems from environmental and safety points of
research and development (R&D) on automotive, view, research work is being conducted using
industrial and household fuels, as well as safety man- automobiles to evaluate the effect of the fuel on
agement systems for oil refining and storage facilities. the drivability and fuel mileage as well as the envi-
In FY1991, PITRI started research activities at its ronmental load from exhaust emissions.
laboratory in Chiba City in collaboration with the R&D on Safety Management Systems for Oil Refining
Advanced Technology and Research Institute (ATRI) and Storage Facilities
under the Petroleum Energy Center (JPEC) to carry Aiming at the improvement of its own safety and
out various R&D projects. security standards, the petroleum industry is reviewing
R&D on Combustion Technologies for Automotive Fuel nondestructive inspection methods at refining and
In order to answer the national concern about envi- storage sites.
ronmental issues, it is essential for the petroleum Regarding the facilities in operation, the petroleum
industry to establish quality requirements for automo- industry is preparing fitness-for-service evaluation stan-
tive fuel that are attributable to improvements in auto- dards, in cooperation with API and ASME, to assess the
motive vehicles fuel economy and exhaust gas quality. material strength and the remaining life of the facilities
With governmental support, the petroleum industry based on the inspection data acquired for these facili-
and the automotive industry jointly completed a ties in service.
research program called the Japan Clean Air Program, In addition, as Japan is an earthquake-prone country,
(JCAP) run in two steps (JCAP-I and JCAP-II). The out- an ongoing research study is steadily collecting data
come of JCAP activities includes the verification of regarding the effect of longer-cycle seismic vibration on
cleaner automotive exhaust gas and better fuel econ- oil storage facilities that
omy by reducing the sulfur content of gasoline and will contribute to safety
diesel fuel. Based on this, the petroleum industry control in the future.
started sulfur-free gasoline and diesel fuel supply.
In FY2007, a new research project, Japan Auto-Oil Pro-
gram (JATOP), was carried out for developing optimum
automotive and fuel technology to fulfill three require-
ments, namely CO2 Reduction,Fuel Diversification Early Establishment
and Exhaust Gas Reduction, in view of the issues of of Hydrogen Supply Infrastructure
preservation of air quality, global warming and energy
security.The results are summarized as follows.
(1) Evaluation of biomass fuel
Set up on the Highway
The findings are utilized as the domestic petroleum
industrys database for introducing bio-ETBE blend
* After the introduction of
gasoline. FCV, nationwide expansion
of FCV sales and the
(2) Research on future diesel fuel maintenance of hydrogen
supply infrastructure will
The study includes the evaluation of diesel vehicle proceed

performance with various diesel fuel blending


Early Establishment in Four Metropolitan Areas
stocks such as non-conventional types of oil antici-

66
Stable Oil Supply to End Consumers
even at aTime of Disaster
The Great East Japan Earthquake: Experience and operation center to cope with urgent support requests from
Lessons Learned the Prime Ministers Office and the Ministry of Economy,
In the aftermath of the Great East Japan Earthquake, while Trade and Industry, and responded effectually to about 1400
the supply of electricity and city gas was stopped, oil, which requests.
excels in handling, storage and transportability, played a sig- Base on such experience and lessons, the government
nificant role as the most independent and distributed source of amended the Oil Stockpiling Act so as to strengthen the struc-
energy supply. Oil was effectively used as fuel for hospitals ture of the oil supply system at a time of disaster. In this revi-
emergency power generation, heating at evacuation centers sion, oil companies are obliged to develop in advance the Oil
and emergency vehicles. Supply Cooperation Plan in the Event of a Disaster for 10 re-
Shipping bases such as refineries and oil terminals also suf- gions across Japan.The revised act also allowed commission-
fered severe damage from the earthquake. Among nine refin- ing the management of the stockpiling to private companies in
eries located in the Kanto and Tohoku regions, six refineries order to start the national stockpiling of petroleum products
halted production, accounting for 1.4 million barrels per day or such as gasoline and kerosene. Oil companies are actively co-
around 30% of Japans total refining capacity. Oil terminals on operating with this plan.
the northern Pacific coast were unable to carry out product At the time of the earthquake, when fuel was transported as
shipment although there were adequate inventories. Because an urgent support supply to key facilities such as hospitals,
of the paralyzed social infrastructure such as harbor facilities some troubles were reported; specifically, they were duplicat-
and roads, together with logistic obstacles, supply of petro- ed delivery, oil type error, incompatibility of delivery line cou-
leum products could not be secured for some time in parts of pling, etc.To avoid such incidents, PAJ is proposing to conclude
the region. a memorandum on information sharing, assuming that each
In view of these circumstances, maintenance and reinforce- prefecture will separately request emergency support supplies
ment of the supply chain to achieve a stable supply to end from the government, so as to secure product delivery to
consumers even in a time of disaster became a big issue for emergency centers. Based on the concluded memorandum,
the petroleum industry. PAJ plans to compile the information on emergency centers
into a database. Saitama,Yamagata, Gunma, Saga and Miyagi
Reinforcement of Emergency Response Capability prefectures have already concluded this memorandum and
The petroleum industry is promoting the reinforcement of several other prefectures are discussing it. PAJ already made
emergency response capability from the aspect of both facili- an agreement in 2008 with the Tokyo Metropolitan Govern-
ties and systems incorporating the lessons learned from the ment for the supply of fuels in the case of an inland earthquake
earthquake and tsunami. in the metropolitan area.
Firstly, seismic reinforcement work, waterproofing of electric
facilities and deployment of emergency power supply units Securing Stable Oil Demand
were instituted at shipping bases. Drum shipment had been The petroleum industry is striving to increase consumers
being reduced because of its small lot size and inefficiency of recognition of oil as a safe and reliable source of energy by
handling; however, there were many urgent requests for making recommendations through various approaches. This
drums at the time of disaster for emergency support supplies. means that the industry realizes the importance of securing
Maintenance and reinforcement of drum filling facilities are in stable oil demand in peacetime comes first, before reinforcing
progress to fulfill emergency requests. the supply chain for securing a stable oil supply.
At service stations, disaster response measures were initiat- Firstly, the use of oil is proposed for hot water supply and the
ed to install a back-up power source, to put hand-driven heating sector since it is highly efficient. For example, the in-
pumps in place, to store emergency use materials and to pre- dustry developed a stand-alone oil-based water heating sys-
pare the stations as temporary evacuation sites. tem in cooperation with the manufacturer, and is promoting its
On the system side, because sharing information between introduction to the market. Furthermore, as public buildings
oil companies and their shipping bases took a long time, the including schools and city halls are likely to be used as evacu-
work to strengthen communication links is proceeding. Petro- ation sites it is practical to operate oil-based heating equip-
leum Association of Japan (PAJ) is working to establish a sys- ment. PAJ is promoting the effectiveness of operating oil-
tem to centralize information from each oil company at a time based systems in peacetime for local governments.
of disaster. As for the electricity generation sector, it is necessary to keep
oil-fired power stations in continuous operation so as to fully
Collaboration with Central and Local Governments utilize the emergency response capability of oil.
With the support of the prefectural government as well as In future energy policy, consumers interests should be
the Ministry of Land, Infrastructure,Transport andTourism, two strongly kept in mind since tax and subsidy systems may dis-
oil terminals in Shiogama, which are large-scale facilities tort consumers energy selection. In view of this, improved
where the quake damage was relatively slight, resumed ship- fairness is needed since there are competing conditions
ping their remaining products on March 17 (6 days after the among several energy options.
disaster), and started receiving products from coastal tankers The environment surrounding the petroleum industry con-
on March 21. In this connection, five rival oil companies set up tinues to be in a difficult situation. In order to achieve sufficient
a cooperative framework to jointly utilize the facilities of two oil oil supply to end consumers at a time of disaster, the industry
companies in Shiogama. Furthermore, PAJ established an continues to tackle this issue with its utmost effort.

67
Stable Oil Supply to End Consumers even at aTime of Disaster

Light tank truck moving in the disaster area of Rikuzen-takata in May 2011

Emergency Operations Room at PAJ Shiogama Oil Terminal Keeping themselves warm with a kerosene heater, at 1:30am, March 12, 2011
[Source : Kahoku Shimpo Publishing Co.]

Response to the Great East Japan Earthquake


Strengthen production system of refineries in operation (Raising operating rate, increasing production capacity, etc.)
Urgent import of gasoline and restricting product export (Increasing domestic supply)
Shipping petroleum products to disaster area from western Japan and Hokkaido (Coastal tanker, tank car and tank truck)
Cooperation among oil companies in the disaster area. (Joint use of oil storage facilities)
Shifting of tank trucks from western Japan to the disaster area (Special engagement of approximately 300 trucks)
Public relation activities in the disaster area for relieving consumers anxiety such as informing them of service stations in operation

Operating Situation of Refineries and Oil Terminals in Tohoku and Kanto Areas
March 12 (aftermath of the quake) March 21
HACHINOHE
Refining Capacity in Japan Refining Capacity in Japan
AOMORI AOMORI
3.12 million b/d Tohoku Area 4.0 million b/d
AKITA AKITA
HACHINOHE
SAKATA SAKATA
Kanto Area MORIOKA
MORIOKA
KAMAISHI
NIIGATA SENDAI NIIGATA SENDAI
KAMAISHI
KESENNUMA
KESENNUMA
SHIOGAMA
KORIYAMA KORIYAMA
SHIOGAMA
Oil terminal in ONAHAMA Oil terminal in ONAHAMA
Tokyo area Tokyo area
HITACHI HITACHI
Partial shipment Partial shipment

KASHIMA Able to ship KASHIMA Able to ship


Suspended shipment Suspended shipment

Expressway Expressway
KEIHIN(KANAGAWA) KEIYO(CHIBA) KEIHIN(KANAGAWA) KEIYO(CHIBA)

Refinery Refinery
3 Operati
Operating
eratiing / 6 Shut down 6 Operati
Operating
eratiing / 3 Shut down
Normal shipping operation is Oil terminals on the Pacific coast
stopped in most of Oil Terminal are partially open, and most of Oil Terminal
6 Open for delivery 18 Open for delivery
East Japan oil terminals 23 Closed (restricted) those in the Tokyo area are open 11 Closed (restricted)

68
Appendix

Location of Refineries and Crude Distillation Capacity (Unit: Distillation Capacity in b/d)

in Japan (as of Mar 2013)

JX Nippon Oil & Energy (Muroran) 180,000

Idemitsu (Hokkaido) 140,000

JX Nippon Oil & Energy (Mizushima)


380,200

JX Nippon Oil & Energy (Marifu) 127,000

Idemitsu (Tokuyama) 120,000


JX Nippon Oil & Energy (Sendai) 145,000

Seibu (Yamaguchi) 120,000

JX Nippon Oil & Energy (Oita) 136,000

Kashima (Kashima) 252,500

Cosmo (Chiba) 220,000


Kyokuto (Chiba) 175,000
Idemitsu (Chiba) 220,000
Fuji (Sodegaura) 143,000

TonenGeneral (Kawasaki) 335,000


Toa (Keihin) 65,000

JX Nippon Oil & Energy (Negishi) 270,000

Idemitsu (Aichi) 160,000

Taiyo (Shikoku) Cosmo (Yokkaichi) 175,000


120,000
Showa Yokkaichi (Yokkaichi) 210,000
Cosmo (Sakaide)
140,000 Cosmo (Sakai) 100,000
TonenGeneral (Sakai) 156,000
Nansei (Nishihara) 100,000 Osaka International Refining Company (Osaka) 115,000

TonenGeneral (Wakayama) 170,000

TOTAL: 26 Refineries (4,474,700 b/d)

69
Appendix

Overview of the Japanese Petroleum Industry [Oil Refiners and Primary Oil Distributors (Motouri)]

Number of Oil Companies 16 companies (as of Aug 2013)


Total Capital 563.0 billion yen (as of Mar 2012)
Annual Sales Revenue 25.871 trillion yen (FY2012)
Total Number of Employees Approx. 19,200 (as of the end of FY2012)
Crude & Product Import Volume 249.9 million kl (FY2012)
Crude & Product Import Amount 195.4 billion dollar (FY2012)
Oil Dependence on Imports 99.6% (FY2012)

Main Product Specifications in Japan

Motor Gasoline
(JIS K2202)
Lead
Density (max.)
Unleaded
0.783g/cm3 (15C)
RVP 44~78kPa
RON (min.) Premium 96; Regular 89
Sulfur content (max.) 0.0010wt%
Benzene (max.) 1vol%
MTBE (max.) 7vol%
Ethanol (max.) 3vol% *1
O2 content (max.) 1.3wt% *1

Kerosene
(JIS K2203)
Sulfur content (max.)
Smoke point (min.)
0.0080wt% (for fuel cell : 0.0010wt%)
23mm (in winter season: 21mm)

Gas Oil
(JIS K2204)
Pour point (max.) Special No.3: -30C;
No.3: -20C; No.2: -7.5C;
No.1: -2.5C;
Special No.1: +5C;
Cetane index (min.) Special No.1, No.1: 50
No.2, No.3, Special No.3: 45
Sulfur content (max.) 0.0010wt%
Density (max.) 0.86 (15C)
Note: 5 grades depending on ambient temperature of seasons and/or districts.

(JIS
Fuel Oil A
K2205)
*2 Kinematic viscosity (max.)
Pour point (max.)
20mm2/S (50C)
5C
Sulfur content (max.) No.1: 0.5wt%; No.2: 2.0wt%

(JIS
Fuel Oil B
K2205)
*2 Kinematic viscosity (max.)
Pour point (max.)
50mm2/S (50C)
10C
Sulfur content (max.) 3.0wt%

(JIS
Fuel Oil C
K2205)
*2 Kinematic viscosity (max.) No.1 250mm2/S (50C)
No.2 400mm2/S (50C)
No.3 400mm2/S~1000mm2/S (50C)
Sulfur content (max.) No.1 3.5wt%
No.2, No.3. no specification
*1 For an automobile that received registration by the Road Vehicle Act or its vehicle number is specified by law as a vehicle compatible with E10, gasoline
specifications for both oxygen and ethanol are relaxed to 3.7 mass% and 10 vol% max, respectively.
*2 Fuel oil is classified into 3 types by viscosity. Even though Fuel Oil A has the name "fuel oil", it's a kind of distillate product. This is used for marine diesel
engines, small boilers, etc. Fuel Oil B had been produced in large quantities in the past, but this fuel is rarely produced nowadays. Average sulfur level of Fuel
Oil C produced in Japan is about 1.5wt% recently (including all its grades).

Please refer to PAJs Oil Statistics Website for Details


http://www.paj.gr.jp/english/statis.html

70
Petroleum Association of Japan
Keidanren Bldg., 3-2,1-chome, Ohtemachi,
Chiyoda-ku, Tokyo 100-0004

Public Relations
Tel. 81-3-5218-2305 Fax. 81-3-5218-2321

http://www.paj.gr.jp/

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