Furnace Monitoring Camera

( Ro-ne-Vision)

http://www.youngkook.com
1. Furnace Monitoring Camera

Introduction
1. Furnace Monitoring Camera

Strong points and Weak points

Strong Points
100% of own technology development, cost savings (In the case of a third party
relying foreign imports)
Wide angle with inserted camera. / Precise image acquisition.
Adjustable camera length, less space limitation.
Easy installment and maintenance.
Easy disassemble and assembling with compact size.
Simple configuration through 100% air cooling system.(No need extra piping, also
weather-unaffected.)
Auto retracting functions for camera protection when equipment failure situation.
(Cooling blocked situation)
Semi-permanent lifetime when ideal air supplied.
(Over certain pressures / No oil and water)

Weak Points

Required air supplying equipment system.

When air supplying system abnormal, it has potential damage.
When air contained oil or water, it has unavoidable to clean the lens.
1. Furnace Monitoring Camera

Installation effects

Quality Improvement
- Check the furnace status directly through video.

Safety
- Available quick response for furnace internal emergency
to visual check.

Quality Improvement
- Quality improvement through control burner fire and
checking status.

Improved efficiency
- Available to check slag and furnace wall, determine
internal cleaning cycle time and over haul cycle.

Safety
- Available viewing burner status to check video.

Efficiency
- Control temperature and select burner to check video and
slag status.

Improved efficiency
- Available to check the first internal ignition through video.
- Debris detection on clinker tube, and check cleaning cycle.
(Increase heat exchange efficiency.)
Safety
- Available to check tube directly, you can check Over haul
cycle.
1. Furnace Monitoring Camera

Domestic reference (2013 ~ 2015)

Year User Applications Project Name

Young heung Thermal Plant Power Kiln Monitoring System

Tae-ahn Thermal Plant Power 3,4th Clinker Monitoring System

SK Engineering & Construction Power Furnace Monitoring System

Hyundai Green Power Power Furnace Monitoring System

2013
STX Energy Power Furnace Monitoring System

Korea District Heating Corporation Power PLBS Furnace Monitoring System

Paper Korea Power Kiln Monitoring System

Incheon Energy Power Boiler Monitoring System

Posco(kwangyang) Steel Kiln Monitoring System

Sungshin Cement Cement Kiln Monitoring System

UNIGLASS Steel Furnace Monitoring System

Pacific glass Glass Furnace Monitoring System

2014 KCC Glass Furnace Monitoring System

POSCO(ICT) Steel Furnace Monitoring System

Sam Kwang Glass Glass Furnace Monitoring System

Sungshin Cement Cement Rotary kiln cooler parts Monitoring System

Seahbesteel Steel Furnace Monitoring System

1. Furnace Monitoring Camera

Domestic reference (2013 ~ 2015)

Year User Applications Project Name

YEONGHEUNG Power Plants Power 5,6 unit fire Furnace Monitoring System

Hyundai Steel Steel Furnace Monitoring System

2014 Hanjoo metal Power Furnace Monitoring System

Tae-ahn Thermal Plant Power 4th clinker monitoring system

Hyundai Cement Power Kiln Monitoring System

Hyundai Steel Steel Furnace Monitoring System

Youngil Glass Glass Furnace Monitoring System

2015 Youngdong Thermal Power Power plant Furnace Monitoring System

KCC Glass Furnace Monitoring System

Hyundai Steel Steel Furnace Monitoring System

1. Furnace Monitoring Camera

Overseas reference
Country Year Company Application Model
2011 Zaman (Pakistan) Cement Ro-Ne Vision INDUSTRIAL
2014 Gharibwal Cement(Pakistan) Cement RNV-FM-SV-203
Gharibwal Cement(Pakistan) Cement RNV-FM-SV-203
2015
PAKISTAN Lucky Cement(Pakistan) Cement RNV-FM-SV-303

Honeywell(Vietnam) Power Changwon Factory_ CCTV SYSTEM

2008
Honeywell(Vietnam) Incinerator Furnace Monitoring System

Vietnam 2010 Honeywell(Vietnam) Cement Ro-Ne Vision INDUSTRIAL

2008 Inframes (Netherland) Cement Ro-Ne Vision INDUSTRIAL

Netherland
2012 Impac (Netherland) Glass Ro-Ne Vision

2007 Honeywell(Kuwait) Cement Ro-Ne Vision 203

PETROLEUM COKE CALCINATION Plant

KUWAIT 2008 Refinery Ro-Ne Vision 203
(Kuwait)

2010 Les Ciments Artificiel Tunisiens (CAT) (Tunisia) Cement Furnace Monitoring System
TUNISIA

2009 Honeywell (China) Incinerator Furnace Monitoring System, RNV 500P

CHINA 2010 Honeywell (China) Incinerator Furnace Monitoring System, RNV 500

Domicem Sa
2010 Cement Furnace Monitoring System
Dominican
(Dominican Republic)
Republic

BIH(Boustead International Heaters Ltd) Saudi ARAMCO

2011 Refinery Jubail Export Refinery Project #2B (SATORP)
SAUDI ARABIA (Saudi Arabia) Furnace Monitoring System 103

TNB Fast Track 3a project Plant

2015 Daelim (Malaysia) Power
(Malaysia)
MALAYSIA

2016 HyunDai Engineering(Singapore) Incinerator Jurong island (Singapore)

SINGAPORE
1. Furnace Monitoring Camera
Furnace Monitoring Camera Technology
5C function improvement

Compact Unification of Lens Tube & Camera

Convenient Small size . Facilitation

Cheap Economical price from installation to maintaining

and repairing.
Clear 10bit digital image processing . color separation
Construct Special quartz lens supply air

Vision Tube

Unification of Lens Tube & Camera(Compact/lightweight) - Front lens / Relay lens / Camera
Made by the best heat resistance quartz lens on first lens.
Air cooling system
- Outer Tube (for protect)/ Inner Tube(For lens)
- Second internal air cooling (Dust and heat resistant)

Auto Retract Device & Local Panel

Auto Retract Auto retract the camera when air blocked or power off.
Automatic In/Out System Control In/Out with Local Panel
Fire protection cap - When retract the camera, protect from fire flame.
Option : Remote Control System (Control In/Out function at Central Control Room)
1. Furnace Monitoring Camera
Comparison with other product

- Other monitoring systems

Big device & Complicate installation
Production separately Lens-Tube & Camera
Additional power source need such as an
electric motor or compressed air
Additional device against blackout need
such as Air / hydraulic tanks, large UPS
need to whole part replacement
cooling by water and air
Small Device & Simple installation
Unification of Lens Tube & Camera
Non-motorized automatic extraction device by
using a spring
Easy partial replacement (Cost savings)
Cooling by only air
1. Furnace Monitoring Camera
System Configuration

Auto Retract
Furnace Wall Device

Furnace Air Inlet

Inside Air Inlet Front Lens
CCD Camera
Wall Sleeve

Steel plate up to 5.0t

Wall Steel plate up to 5.0t Wall
WELDING
WELDING
Furnace inside Furnace inside

Wall sleeve Wall sleeve

Installation example: Installation example:

Cement kilns , steel melting furnace Cement kilns , steel melting furnace
1. Furnace Monitoring Camera
System Configuration

Local Panel

Auto Retract
Device

Vision Tube

Air Connection
Power & Signal Connection
1. Furnace Monitoring Camera
Spare Parts

Vision Tube & Auto Retract Device / Local panel 1 SET

1. Furnace monitoring camera
Compared to existing product

A. Camera and Lens upgrade! Relay lens CCD Sensor

- Existing Camera & Lens

Front Lens
CCD Sensor as Camera Module
Use relay lens for Sensor size
Use front lens Relay lens CCD Sensor
- Upgraded Camera & Lens

Front Lens
Use CCD Sensor as camera module
Use relay lens for sensor size
Use front lens

- Compare to existing product

Upgrade the 2 times bigger CCD sensor .

- Improvement of image quality because of CCD Sensor twice bigger so that has more visible light. Relay lens, front lens
and tube size changing interlocked with sensor .
Possible to set in detail of camera.
- Additional functions that adjustment brightness and color control with DIP switches.
1. Furnace Monitoring Camera
Compared to existing products

A. Camera and lens upgrade!

1. Furnace Monitoring Camera
Compared to existing products
B. Upgraded Auto Retract Device
- Existing Retract Device
- Upgraded Retract Device
Air Chuck & Wind spring method applied only for auto retracting.
(Manual operation camera IN function)
- If the air pressure is lowered it is functioning
- If the power goes off
- Manual Operation for LOCAL
Air Chuck Wind Spring
Auto Retracting with cylinder method, automatic Insert function
(Automatic camera IN & OUT function)
- If the air pressure is lowered it is functioning
- If the power goes off
- Manual operation for LOCAL also REMOTE
Cylinder
1. Furnace monitoring camera
Compared to existing products

C. Upgrade Local Panel

- Existing LOCAL PANEL - Upgraded LOCAL PANEL - Compared
Prevent air leakage to change
air piping way.

Relay configuration of PCB

board to prevent defection
existing model if PCB board.

Remote function added

through PLC program

Strengthen auto retract
function with equipped AIR
TANK when it operate air
blocked.

PCB board program operating method PLC or relay configurations

- AUTO RETRACT method only used for - AUTO RETRACT method used for camera
camera extracting extracting, also inserting.
- Air valve equipped FILTER Air valve equipped FILTER, also AIR TANK for
functioning when air blocked.
1. Furnace monitoring camera
System configuration

1. Furnace monitoring camera
Configuration of video(angle) on furnace internal

Vertical
Angle : 54

Camera

Radius of
monitoring
Radius of
monitoring

Upper burner Diagonal(Angle) :

8pcs 90

Upper burner 8pcs

Vertical Angle :
54

Horizontal angle :
72
1. Furnace monitoring camera
Configuration of video(angle) on furnace internal

Camera

Radius of
monitoring

Upper burner
8pcs
Diagonal(Angle) : 90

Vertical
Angle : 54

Horizontal angle : 72