IEA Bioenergy Task 32 / 33

- Copenhagen -

07.10.2010
ManagementTurbines
Pre-designed Presentation
Regional Manager (RM) / GZ M&S budget meeting 25./26. April 2007,
[Place, Date]
Duisburg
Introduction of KK&K portfolio and regionalisation

Page 1 28. January 2010 Energy / Pre-designed Steam Turbines

 Siemens Turbomachinery Equipment (STE) GmbH

Page 2 28. January 2010 Energy / Pre-designed Steam Turbines

Company history

z Foundation of
z Sale of z Acquisition of z German Equity
AG KK&K by
turbocharger HV-Turbo from Partners Funds and
merging three
division to a NTR-Holding management acquire a
family-owned
subsidiary of >95% stake in AG
businesses and
BorgWarner KK&K from BorgWarner
going public
shortly thereafter

2006
2005
2003
2000
1999
1998
1997
1899
z
z BorgWarner z Acquisition of z Acquisition of
purchases a Schiele-PGW Babcock
63% stake in Turbomaschinen Borsigs
AG KK&K from Deutsche Turbo-
from Penske Steinzeug Lufttechnik (TLT)

Page 3 28. January 2010 Energy / Pre-designed Steam Turbines

 Manufacturing in Frankenthal: Facts and Figures

Factory site: 120.000 qm

Manufacturing: 30.000 qm
Employees: 650
Machines: 160
Manufacturing hours: 230.000 h
Skilled workers: 98%
Average seniority: 24 years
Fluctuation: about 0
(5 years 4 workers)

Page 4 28. January 2010 Energy / Pre-designed Steam Turbines

Manufacturing in Frankenthal: Test field

Steam flow: apprx. 8.5 t/h

Live steam pressure: apprx. 35 bara

Live steam temperature: apprx. 380 C

Page 5 28. January 2010 Energy / Pre-designed Steam Turbines

 1. Overview steam turbines portfolio

Page 6 28. January 2010 Energy / Pre-designed Steam Turbines

Siemens Steam Turbines Portfolio

3 Siemens utility
steam turbines
200 up to 1900 MW

3
Siemens industrial
steam turbines
5 up to 200 MW

3
Siemens pre-designed
steam turbines
45 kW up to 10 MW

Page 7 28. January 2010 Energy / Pre-designed Steam Turbines

STE Product Lines

SST-120
up to 10 000 kW

SST-110
up to 7 000 kW

SST-060
up to 5 000 kW
SST-050 TWIN AFA 44
TWIN AFA 46
up to 750 kW TWIN CA 34
AFA 3,5
BF 3,5
AFA 4 TWIN CA 36
BF4/80
CFA 4 TWIN CA 54
BF4/125 Tandem
SST-050
AF 3,5 Gs
CFR 3 TWIN CA 56
Machines
CFR 5 etc.
up toAF4
750Gs kW

Page 8 28. January 2010 Energy / Pre-designed Steam Turbines

Basic Technical Values

Live steam pressure: 3 131 bar_a

Live steam temperature: dry. sat - 530C

Exhaust steam pressure: 0.08 29 bar_a

Speed: 500 23 000 rpm

Power: Up to 10 000 kW

Page 9 28. January 2010 Energy / Pre-designed Steam Turbines

Customers and Applications

Our customers Main applications

Producer of Pumps, Compressors Waste-to-energy

IPP / Contracting / Engineering Mechanical Drives
Energy-from-waste plants Biomass
Utilities Cogen / CHP
Smelters / Steel Heat-recovery
Wood / Paper
Chemistry Gas expansion
Petrochemistry / Refineries Geothermal plants / ORC
Food
Sugar / Palmoil
Ship / Offshore

Page 10 28. January 2010 Energy / Pre-designed Steam Turbines

 2. Design of the STE steam turbines

Page 11 28. January 2010 Energy / Pre-designed Steam Turbines

Operating Principle

Steam flow: SST-060 (AFA / CFR / Condensing Module)

Page 12 28. January 2010 Energy / Pre-designed Steam Turbines

Operating Principle

Page 13 28. January 2010 Energy / Pre-designed Steam Turbines

Operating Principle

Steam Flow: SST-060

Page 14 28. January 2010 Energy / Pre-designed Steam Turbines

In-house production: Monobloc-design

Turbine wheel manufacturing

Page 15 28. January 2010 Energy / Pre-designed Steam Turbines

In-house production: Monobloc-design

Turbine wheel AFA-type

Page 16 28. January 2010 Energy / Pre-designed Steam Turbines

In-house production: Monobloc-design

Turbine wheel CFR-type

Page 17 28. January 2010 Energy / Pre-designed Steam Turbines

In-house production: Monobloc-design

Nozzle ring CFR-type

Page 18 28. January 2010 Energy / Pre-designed Steam Turbines

In-house production

Integral gear-box

Page 19 28. January 2010 Energy / Pre-designed Steam Turbines

In-house production

Turbine shaft Hirth toothing thrust collar

main oil-pump-drive

Hirth-toothing

or thrust-collar

extension bolt

Page 20 28. January 2010 Energy / Pre-designed Steam Turbines

In-house production

Intgral gear-box

gear-box housing GG25

single helical

bull gear shaft

pinion shaft

carbon ring shaft sealing either combined thrust-& journal bearing

Page 21 28. January 2010 Energy / Pre-designed Steam Turbines

In-house production

Integral gear-box

Page 22 28. January 2010 Energy / Pre-designed Steam Turbines

In-house production

Sleeve bearing

Page 23 28. January 2010 Energy / Pre-designed Steam Turbines

 3. Turbines for mechanical drives (SST-060)

+ Turbo Gen Sets (SST-060, SST-110, SST-120)

Page 24 28. January 2010 Energy / Pre-designed Steam Turbines

 Turbine series

Turbine series SST-060 (AFA 3,5 + AFA 4 + AFA 6 + AFA10 and CFA4 type) up to 5 000 kW

Products:

Application: X Mechanical drives, Cogeneration, Biomass, Waste-to-energy, Heat-recovery, Gas expansion

Market: X Producer of Pumps, Compressors, Fans etc., Chemistry, Petrochemistry / Refineries, Sugar /
(Examples) Palmoil, Wood / Paper, Electricity Supplier / Municipal Utilities, Smelters / Steel, IPP / Contracting
/ Engineering, Food, Energy-from-waste Plants, Ship / Offshore

Page 25 28. January 2010 Energy / Pre-designed Steam Turbines

Turbine series

Page 26 28. January 2010 Energy / Pre-designed Steam Turbines

 Turbine series

Turbine series SST-060 CFR 3 + CFR 5 up to 5 000 kW

Products:

Application: X Cogeneration, Biomass, Waste-to-energy, Gas expansion

Market: X Chemistry, Petrochemistry / Refineries, Wood / Paper, Electricity Supplier / Municipal Utilities, IPP
(Examples) / Contracting / Engineering, Food, Energy-from-waste Plants

Page 27 28. January 2010 Energy / Pre-designed Steam Turbines

Turbine series

Page 28 28. January 2010 Energy / Pre-designed Steam Turbines

Turbine series SST-110 (TWIN) and SST-120 (Tandem)

TWIN-Design

Page 29 28. January 2010 Energy / Pre-designed Steam Turbines

Nozzle Group Control

Page 30 28. January 2010 Energy / Pre-designed Steam Turbines

 Turbine series SST-110 (TWIN) and SST-120 (Tandem)

Turbine series SST-110 / SST-120 (TWIN / Tandem-Typ) up to 10 000 kW

Products:

Applications: X Combined heat and power (CHP), Biomass, Waste-to-energy, Heat recovery

Markets: X Chemistry, Wood / Paper industry, Utilities, Municipalities, Mills / Steel industry, IPP / Contracting /
(Examples) Engineering, Food & Beverage, Waste incineration plants

Page 31 03. February 2010 Energy / Pre-designed Steam Turbines

 Turbine series SST-110 (TWIN) and SST-120 (Tandem)

Live Steam Live Steam

Extraction Live Steam

(community heating)

Page 32 03. February 2010 Energy / Pre-designed Steam Turbines

 TWIN SST-110 (former CA 56k)

Page 33 03. February 2010 Energy / Pre-designed Steam Turbines

Technical Details:

SST-110 TWIN - Offer 114790-1A

Live steam

SST-110 HP
Turbine
(TWIN-CA 56k)

Pressure
controlled
extraction

Live steam pressure: 18.0 bar a LP

Turbine
Live steam temperature: 445C
Operating data: Condensing pressure: 0,12 bar a
Extraction pressure: 3 bar a
Condensation
Electrical output: to 2 842 kWe system

Page 34 03. February 2010 Energy / Pre-designed Steam Turbines

Technical Details

Page 35 03. February 2010 Energy / Pre-designed Steam Turbines

Technical Details

Page 36 03. February 2010 Energy / Pre-designed Steam Turbines

Thank you for your attantion

Page 37 03. February 2010 Energy / Pre-designed Steam Turbines