Seat - Powered PDF

721
SEAT FRONT POWER SEAT CONTROL SYSTEM
FRONT POWER SEAT CONTROL SYSTEM

720J101
LOCATION
LHD Models
Instrument Panel J/B Assy

PWR SEAT Hfuse
Fuse Block Assy

PWR SEAT Hfuse
RHD Models

PWR SEAT Hfuse
Fuse Block Assy

PWR SEAT Hfuse
B70987
AVENSIS REPAIR MANUAL (RM1018E)

722
Reclining Motor
Lumbar Support Adjuster Motor
Reclining Motor
Front Power Seat Switch RH
Slide Motor
Power Seat Switch Assy

Lifter Motor Front Vertical Motor (Lumbar Support)
Slide Motor
Front Power Seat Switch LH
B70314

723
720J201
PROBLEM SYMPTOMS TABLE

Symptom Suspected Area See Page
1. Front power seat switch 726
Power seat does not operate 2. PWR SEAT Hfuse 681
3. Wire harness
1. Front power seat switch
Only slide operation function does not operate 2. Slide motor
3. Wire harness
Only front vertical operation function does not operate
2. Front vertical motor
(Driver seat only)
3. Wire harness
Only lifter operation function does not operate
2. Lifter motor
(Driver seat only)
3. Wire harness
Only reclining operation function does not operate 2. Reclining motor
3. Wire harness
1. Power seat switch assy (Lumbar support)
Only lumbar support operation function does not operate
2. Lumbar support adjuster motor
(Driver seat only)
3. Wire harness

724
720J301
ONVEHICLE INSPECTION
1. CHECK POWER SEAT FUNCTION

Reclining Function (a) Check the basic function.
Lumbar Support (1) Check that each part functions properly (sliding,
Function front vertical, lifter, reclining, lumbar support) when
operating the power seat switches.
Lifter Function
Front Vertical
Sliding Function
Function B67823
2. CHECK POWER SEAT MOTOR ASSY

(SLIDING, FRONT VERTICAL, LIFTER, RECLINING FUNCTIONS)
(a) Check the PTC operation inside the power seat motor.
NOTICE:
The inspection should be performed with the seat installed in the vehicle.
Perform this inspection for every maximum position.
(1) Move the seat to any of the maximum positions by operating the power seat switch and keep
the seat there for approx. 60 seconds.
(2) Try to operate the power seat past the maximum position using the power seat switch and mea-
sure the time until the electrical current is shut off (motor operation sound will stop, inspection
of current shutoff).
Standard: 4 to 90 seconds
(3) Turn the power seat switch off after the inspection of current shutoff and keep that condition
for approx. 60 seconds.
(4) Operate the power seat switch to move the seat to the opposite position and check that the motor
operates.

725
3. CHECK LUMBAR SUPPORT ADJUSTER ASSY LH

(a) Inspect the PTC operation inside the lumber support motor.
NOTICE:
The inspection should be performed with the seat installed to the vehicle.
(1) Move the lumbar support to either the foremost or rearmost position by operating the lumbar sup-
port switch and keep it there for approx. 60 seconds.
(2) Try to move the lumbar support past the maximum position using the switch and measure the
time until the electrical current is shut off (motor operation sound will stop, inspection of current
shutoff).
Standard: 4 to 90 seconds
(3) Turn the lumbar support switch off after the inspection of current shutoff and keep that condition
for approx. 60 seconds.
(4) Operate the lumbar support switch to move the lumbar support to the opposite position and
check that the motor operates.

726
720J401
INSPECTION
Front Power Seat Switch 1. Driver side:

INSPECT FRONT POWER SEAT SWITCH
(a) Inspect the resistance between the terminals when each
Front Vertical Switch switch is operated.
Reclining Switch Standard:
Slide switch
Tester Connection Switch Position Specified Condition
19
FRONT
46
46
OFF Below 1
Slide Switch 49
Lifter Switch 16
REAR
49
Front vertical switch
1 10
UP
45
45
OFF B l
Below 1
4 10
B60011
15
DOWN
4 10
Lifter switch
17
UP
48
47
OFF Below 1
4 8
18
DOWN
47
Reclining switch
13
FRONT
24
24
OFF Below 1
34
12
REAR
34
If the result is not as specified, replace the front power seat
switch.

727
Front Power Seat Switch 2. Passenger side:

INSPECT FRONT POWER SEAT SWITCH
Reclining Switch (a) Inspect the resistance between the terminals when each
switch is operated.
Standard:
Slide switch
Tester Connection Switch Condition Specified Condition
19
FRONT
46
Slide Switch 46
OFF Below 1
49
49
REAR
16
Reclining switch
13
FRONT
24
24
OFF Below 1
34
B65447
12
REAR
34
If the result is not as specified, replace the front power seat
switch.
Power Seat Switch Assy 3. Driver side seat:

(Lumbar Support) INSPECT POWER SEAT SWITCH ASSY
(LUMBAR SUPPORT)
(a) Inspect the resistance between the terminals when the
switch is operated.
Standard:
12
HOLD
34
12
OFF Below 1
45
13
RELEASE
45
If the result is not as specified, replace the power seat switch
assy.
B65442

728
Slide Motor 4. INSPECT POWER SEAT MOTOR ASSY

(a) Inspect operation of the slide motor.
Counter Clockwise (1) Check that the motor rotates smoothly when the
clockwise
battery is connected to the motor connector termi-
nals.
Standard:
Tester Connection Operational Direction
Driving Axis Battery positive voltage " 1
Clockwise
B65859
Battery negative voltage " 2
Battery positive voltage " 2
Counterclockwise
If the result is not as specified, replace the motor assy.
Front Vertical (b) Driver side seat:

Motor Inspect operation of the front vertical motor.
clockwise
battery is connected to the front vertical motor con-
nector terminals.
Standard:
Clockwise
B65859
Counterclockwise
Lifter Motor (c) Driver side seat:

Inspect operation of the lifter motor.
clockwise
battery is connected to the lifter motor connector
terminals.
Standard:
Clockwise
B65859
Counterclockwise

729
Reclining Motor (d) Inspect operation of the reclining motor.

(1) Check that the motor rotates smoothly when the
Counter Clockwise battery is connected to the reclining motor connec-
clockwise
tor terminals.
Standard:
Clockwise
Driving Axis
B65859 Counterclockwise
Lumbar Support 5. Driver side seat:

Adjuster Motor INSPECT LUMBAR SUPPORT ADJUSTER ASSY
(a) Inspect operation of the motor.
Counter
clockwise Clockwise (1) Check that the motor rotates smoothly when the
battery is connected to the lumber support adjuster
Driving Axis motor connector terminals.
Standard:
B65448 Battery positive voltage " 1
Clockwise
Counterclockwise
If the result is not as specified, replace the adjuster assy.

7215
SEAT FRONT SEAT ASSEMBLY LH (MANUAL SEAT TYPE)
FRONT SEAT ASSEMBLY LH (MANUAL SEAT TYPE)

720J701
COMPONENTS
Front Seat Headrest Assy Separate Type Front Seatback
Spring Assy (w/ Side Airbag)
Separate Type Front Seatback Pad
Front Seat
Headrest Support Assy
Hog Ring
25 (255, 18)
Separate Type
Front Seatback Cover (w/ Seat Heater)
25 (255, 18)
Separate Type Separate Type
Front Seat Cushion Pad Front Seat Cushion Cover (w/ Seat Heater)
Front Seat Inner Front Seat Reclining

Belt Assy LH Housing Subassy LH
Hog Ring
42 (420, 31)
Seat Track Bracket Cover Inner LH

Seat Track Outer Cover LH
Seat Position Airbag Sensor
Front Seat Cushion Shield LH
Front Seat Cushion Shield Inner LH
Reclining Adjuster Knob Cap LH
Reclining Adjuster
Release Handle LH
8.0 (82, 71 in.lbf)
37 (375, 27)
37 (375, 27)
Vertical Seat Adjuster Knob
Vertical Seat Adjuster Knob Cap

37 (375, 27)
Front Seat Adjuster LH Reclining Control Lever LH

Nm (kgfcm, ftlbf) : Specified torque Seat Heater Control Wire Harness
Nonreusable part Seat Heater Control Subassy
B70318

7216
720J801
OVERHAUL
CAUTION:
Wear safety gloves, because the cutting surface of the seatback frame and seat adjuster may
injure your hand.
Work must be started more than 90 seconds after the ignition switch is turned to the LOCK posi-
tion and the negative () terminal cable is disconnected from the battery.
(The SRS is equipped with a backup power source. If work is started within 90 seconds from
disconnecting the negative () terminal cable of the battery, the SRS may be deployed.)
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concern-
ing the installation, it is indicated.
Use the same procedures on the RH side as on the LH side.
1. REMOVE FRONT SEAT ASSEMBLY LH
(a) Remove the headrest.
(b) Using a screwdriver, remove the 2 seat track covers.
HINT:
Tape the screwdriver tip before use.
(c) Disconnect the connectors under the seat.
(d) Remove the 4 bolts and seat.
2. REMOVE VERTICAL SEAT ADJUSTER KNOB

(a) Using a screwdriver, remove the vertical seat adjuster
knob cap and vertical seat adjuster knob.
HINT:
B57834
3. REMOVE RECLINING ADJUSTER RELEASE HANDLE

LH
(a) Hold up the reclining adjuster release handle.
(b) Using a screwdriver, remove the hooks and reclining ad-
juster knob cap.
HINT:
B57832
(c) Using a screwdriver, remove the hooks and reclining ad-

juster release handle.
HINT:
B57833

7217
4. REMOVE RECLINING CONTROL LEVER LH

(a) Using a hexagon wrench, remove the 2 bolts and reclining control lever.
5. REMOVE FRONT SEAT CUSHION SHIELD LH

(a) Remove the 2 screws and seat cushion shield LH.
B57829
6. REMOVE FRONT SEAT INNER BELT ASSY LH

(a) Remove the nut and inner belt.
7. REMOVE FRONT SEAT CUSHION SHIELD INNER LH

(a) Remove the 2 screws and seat cushion shield.
B57830
8. REMOVE FRONT SEAT RECLINING HOUSING SUBASSY LH

(a) Using a hexagon wrench, remove the 3 bolts and seat reclining housing.
9. REMOVE SEPARATE TYPE FRONT SEATBACK ASSY
(a) Using a hexagon wrench, remove the 4 bolts and front seatback.
10. REMOVE SEPARATE TYPE FRONT SEATBACK COVER
(a) Disengage the seatback cover hook.
(b) Remove the 2 headrest supports.
(c) Remove the hog rings and seatback cover.
11. REMOVE SEPARATE TYPE FRONT SEATBACK SPRING ASSY
(a) Remove the pad from the seatback spring.
12. REMOVE SEPARATE TYPE FRONT SEAT CUSHION COVER
(a) Disengage the seat cushion cover hook.
(b) Remove the hog rings and seat cushion cover together with the pad from the seat cushion frame.
(c) Remove the hog rings and seat cushion pad from the seat cushion cover.
13. REMOVE FRONT SEAT ADJUSTER ASSY
(a) w/ Seat heater:
Remove the screw, seat heater control and seat heater control wire harness.

7218
14. INSTALL SEPARATE TYPE FRONT SEAT CUSHION

Hog Ring Pliers COVER
(a) Install the seat cushion cover with new hog rings to the
seat cushion pad.
(b) Install the seat cushion cover with pad to the seat cushion
frame with new hog rings.
HINT:
Do not damage the seat cushion cover nor make it dirty.
B50126 When installing the hog rings, take care to prevent
wrinkles as much as possible.
15. INSTALL SEPARATE TYPE FRONT SEATBACK COV-
Hog Ring Pliers ER
(a) Install the seatback cover with new hog rings to the seat
cushion pad.
(b) Install the seatback cover with pad to the seatback frame
with new hog rings.
HINT:
Do not damage the seatback cover nor make it dirty.

B50126 When installing the hog rings, take care to prevent
16. INSTALL SEPARATE TYPE FRONT SEATBACK ASSY
(a) Using a hexagon wrench, Install the seatback with the 4 bolts.
17. INSTALL FRONT SEAT INNER BELT ASSY LH
(a) Install the inner belt with the nut.
Torque: 42 Nm (428 kgfcm, 31 ftlbf)
(b) Connect the connectors.
(c) Check that the inner seat belt moves smoothly.
18. INSTALL FRONT SEAT ASSEMBLY LH
(a) Place the seat in the cabin.
(b) Connect the connectors under the seat.
(c) Install the seat with the 4 bolts.
(d) Install the 4 seat track covers.
(e) Install the headrest.
19. CHECK SEAT SLIDE ADJUSTER LOCKS

7210
SEAT FRONT SEAT ASSEMBLY LH (POWER SEAT TYPE)
FRONT SEAT ASSEMBLY LH (POWER SEAT TYPE)

720J501
COMPONENTS
Front Seat Headrest Assy Headrest Support
Headrest Support Front Seatback Pad
Separate Type Front Seatback Cover

(w/ Seat Heater)
Hog Ring
Clip
Hog Ring
6.0 (61, 53 in.lbf)
Lumbar Support Adjuster Assy

Separate Type Front
Seat Cushion Pad Clip
Bush
Separate Type Front Seat Cushion Cover
(w/ Seat Heater)
Front Seat Inner Belt Assy LH

42 (428, 31)
Reclining Adjuster Inside Cover RH
Power Seat Motor Assy (Lifter) Front Seat Adjuster Assy LH

37 (375, 27)
4.0 (41, 35 in.lbf) 25 (255, 18) Seat Track Cover
4.5 (46, 40 in.lbf)
2.5 (25, 22 in.lbf)

3.5 (36, 31 in.lbf) Power Seat Motor Assy
37 (375, 27)
(Reclining)
2.5 (25, 22 in.lbf) 37 (375, 27)
Power Seat Motor Assy
(Slide)
8.0 (82, 71 in.lbf)

25 (255, 18)
Power Seat Motor Assy Seat Position Airbag Sensor
(Front Vertical)
Reclining Adjuster Inside Cover LH
Front Seat Cushion Shield Inner LH Vertical Adjuster Bracket Cover Outer
Vertical Adjuster
Front Power Seat Switch Bracket Cover Inner
Wire Harness Connector
Power Seat Switch Assy
Front Seat Cushion Shield

Inner No.1 LH
Seat Heater Control Subassy
Nm (kgfcm, ftlbf) : Specified torque Power Seat Switch Knob
Front Seat Cushion Shield LH
Nonreusable part B70315

7211
720J601
OVERHAUL
CAUTION:
Wear safety gloves, because the cutting surface of the seatback frame and seat adjuster may
injure your hand.
Work must be started more than 90 seconds after the ignition switch is turned to the LOCK posi-
tion and the negative () terminal cable is disconnected from the battery.
(The SRS is equipped with a backup power source. If work is started within 90 seconds from
disconnecting the negative () terminal cable of the battery, the SRS may be deployed.)
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concern-
ing the installation, it is indicated.
Use the same procedures on the RH side as on the LH side.
1. REMOVE FRONT SEAT ASSY LH
(a) Remove the headrest.
(b) Using a screwdriver, remove the 2 seat track covers.
HINT:
(c) Disconnect the connectors under the seat.
(d) Remove the 4 bolts and seat.
2. REMOVE FRONT SEAT CUSHION SHIELD LH
(a) Using a screwdriver, remove the 2 seat switch knobs.
HINT:
(b) Remove the 5 screws.

Claw
(c) Using a screwdriver, disengage the claws and remove the
cushion shield with the inner No. 1 LH, and then discon-
nect the connector.
HINT:
(d) Remove the 2 screws and seat switch.
Claw
B70316
3. REMOVE FRONT SEAT CUSHION SHIELD INNER NO.1 LH

(a) Remove the screw and cushion shield.
4. REMOVE FRONT POWER SEAT SWITCH
(a) Disconnect the connectors.
(b) Remove the 3 screws and seat switch.
5. REMOVE FRONT SEAT INNER BELT ASSY LH
(a) Remove the nut and inner belt.

7212
6. REMOVE FRONT SEAT CUSHION SHIELD INNER LH

Claw
(a) Remove the screw.
(b) Using a screwdriver, disengage the 2 claws and clip, and
remove the cushion shield.
HINT:
Clip
B70317
7. REMOVE SEPARATE TYPE FRONT SEAT CUSHION COVER

(a) Disengage the hook and remove the seat cushion cover together with the pad.
(b) Remove the hog rings and seat cushion cover.
8. REMOVE SEPARATE TYPE FRONT SEAT BACK COVER
(a) w/ Side airbag:
Remove the hog rings, nut and seatback cover bracket.
(b) Remove the 2 headrest supports.

(c) Remove the hog rings and seatback cover together with
the pad.
(d) Remove the hog rings and seatback cover.
B60977
9. REMOVE SEAT POSITION AIR BAG SENSOR

(a) Remove the screw and airbag sensor.
10. REMOVE POWER SEAT MOTOR ASSY (RECLINING)
(a) Remove the 3 bolts and reclining motor.
11. REMOVE POWER SEAT MOTOR ASSY (SLIDE)
(a) Remove the 2 bolts, nut and slide motor.
12. REMOVE POWER SEAT MOTOR ASSY (LIFTER)
(a) Remove the 2 bolts, nut and lifter motor.
13. REMOVE POWER SEAT MOTOR ASSY (FRONT VERTICAL)
(a) Remove the 2 bolts, nut and vertical motor.
14. REMOVE FRONT SEAT ADJUSTER SUBASSY LH
(a) Remove the 2 screws and lumbar support adjuster.
(b) Remove the wire harness connector.
(c) Remove the 3 screws and 2 reclining adjuster inside covers LH.
(d) Remove the 3 screws and 2 reclining adjuster inside covers RH.
(e) Remove the screw and vertical adjuster bracket cover outer.
(f) Remove the screw and vertical adjuster bracket cover inner.
(g) w/ Seat heater:
Remove the seat heater control.

7213
15. INSTALL POWER SEAT MOTOR ASSY (RECLINING)

(a) Install the reclining motor with the 3 bolts.
Torque: 4.5 Nm (46 kgfcm, 40 in.lbf)
16. INSTALL POWER SEAT MOTOR ASSY (SLIDE)
(a) Install the slide motor with the 2 bolts and nut.
Torque:
Bolt 4.0 Nm (41 kgfcm, 35 in.lbf)
Nut 3.5 Nm (36 kgfcm, 31 in.lbf)
17. INSTALL POWER SEAT MOTOR ASSY (LIFTER)
(a) Install the lifter motor with the 2 bolts and nut.
Torque:
Nut 25 Nm (255 kgfcm, 18 ftlbf)
18. INSTALL POWER SEAT MOTOR ASSY (FRONT VERTICAL)
(a) Install the vertical motor with the 2 bolts and nut.
Torque:
Nut 25 Nm (255 kgfcm, 18 ftlbf)
19. INSTALL SEAT POSITION AIR BAG SENSOR
(a) Install the airbag sensor with the screw.
20. INSTALL SEPARATE TYPE FRONT SEAT BACK COVER
(a) Install the lumbar support adjuster with the 2 screws.
(b) Install the seatback pad.
(c) Cover the top of the seatback pad with the seatback cover.
(d) Install the 2 headrest supports.
(e) Using hog ring pliers, install the seatback cover complete-
Hog Ring Pliers ly with new hog rings.
NOTICE:
Be careful not to damage the cover.
When installing the hog rings, take care to prevent
B50126
(f) w/ Side airbag:

Install the seatback cover bracket with the nut.
Torque: 6.0 Nm (61 kgfcm, 53 inlbf)
B65860

7214
(g) w/ Side airbag:

Install the wire harness and clamp of the side airbag
through the seat cushion cover end.
NOTICE:
Clamp (h) Install the seatback board with the 2 screws.
B65611
21. INSTALL SEPARATE TYPE FRONT SEAT CUSHION

(a) Install the seat cushion pad to the seat cushion cover.
(b) Using hog ring pliers, install the seat cushion cover with
new hog rings to the seat cushion pad.
NOTICE:
B50126 wrinkles as much as possible.
22. INSTALL FRONT SEAT INNER BELT ASSY LH

(a) Install the inner belt with the nut.
(b) Connect the connectors.
(c) Check that the inner seat belt moves smoothly.
23. INSTALL FRONT SEAT ASSY LH
(a) Place the seat in the cabin.
(b) Connect the connectors under the seat.
(c) Install the seat with the 4 bolts.
(d) Install the 4 seat track covers.
(e) Install the headrest.
24. INSPECT POWER SEAT OPERATION (See page 724)

SEAT REAR SEAT ASSY (40/60 FOLDING FLIPUP 7219
CUSHION)
REAR SEAT ASSY (40/60 FOLDING FLIPUP CUSHION)

720JB01
COMPONENTS
Rear Seat Shoulder Belt Cover Rear Seat
Rear Seat Headrest Assy RH
Headrest Assy Center
Rear Seat Headrest Support Assy
Rear Seatback Stop Rear Seat Belt Assy Outer Center
Release Button
Rear Seatback Stop
Button Grommet
Rear Seatback Lock 42 (420, 31)
Assy RH
42 (420, 31)
30 (306, 22)
Rear Seatback Board
18 (185, 13) Carpet Assy RH
Rear Seatback Hinge RH
18 (185, 13)
Rear Side Seatback
Assy RH Hog Ring
18 (185, 13)
18 (185, 13)
18 (185, 13)
8.0 (82, 71 in.lbf)

Rear Seat Headrest Assy LH Cap
Rear Armrest Assy
Rear Seatback Cover Rear Seatback Hinge
Rear Seat Headrest Cover
Rear Seatback Pad Subassy Center
Support Assy Rear Seatback Frame Subassy RH
Rear Seatback Pad
Rear Seatback Stop Release Button
Rear Seatback Stop Button Grommet
Rear Seatback Cover Rear Seatback Frame Subassy LH
Rear Seatback Board Carpet Assy LH

Rear Seatback Lock Assy LH
Rear Side Seatback Assy LH
Hog Ring
30 (306, 22)
18 (185, 13) 18 (185, 13)
Nm (kgfcm, ftlbf) : Specified torque Rear Seatback Frame Subassy LH

Rear Seatback Hinge LH

7220 SEAT REAR SEAT ASSY (40/60 FOLDING FLIPUP
CUSHION)
Separate Type Rear Seat Cushion Cover RH

Hog Ring
Rear Seat Cushion Pad RH
Rear Seat
Cushion Frame Subassy RH
18 (185, 13)
Rear Seat Cushion Under Cover RH
Separate Type Rear Seat Cushion Cover LH
Hog Ring
Rear Seat Cushion Pad LH
Rear Seat Track Bracket Cover

18 (185, 13)
Rear Seat Cushion Frame Subassy LH
Rear Seat Track Bracket Cover
Nm (kgfcm, ftlbf) : Specified torque

Nonreusable part Rear Seat Cushion Under Cover LH
B68569

CUSHION)
720JC01
OVERHAUL
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1. REMOVE REAR SEAT HEADREST ASSY LH AND RH
2. REMOVE REAR SEAT HEADREST ASSY CENTER
3. REMOVE REAR SEAT CUSHION ASSY LH
(a) Remove the 2 hinge covers.
(b) Remove the 2 bolts and seat cushion.
4. REMOVE REAR SEAT CUSHION ASSY RH
(a) Remove the 2 hinge covers.
(b) Remove the 2 bolts and seat cushion.
5. REMOVE REAR SIDE SEATBACK ASSY LH

(a) Remove the bolt and seatback.
B50073
6. REMOVE REAR SIDE SEATBACK ASSY RH

(a) Remove the bolt and seatback.
7. REMOVE REAR SEATBACK BOARD CARPET ASSY

Clip LH
(a) Using a clip remover, remove the 2 clips.
8. REMOVE REAR SEATBACK ASSY LH
(a) Remove the 2 bolts and seatback.
B68377

Clip
RH
10. REMOVE REAR SEATBACK ASSY RH
(a) Remove the bolt and floor anchor for the rear seat belt
assy outer center.
(b) Remove the 2 bolts and seatback.
B57831

CUSHION)
11. REMOVE REAR SEATBACK HINGE SUBASSY LH

(a) Remove the bolt and seatback hinge.
12. REMOVE REAR SEATBACK HINGE SUBASSY RH
13. REMOVE REAR SEATBACK HINGE SUBASSY CENTER
(a) Remove the 2 bolts and seatback hinge.
14. REMOVE REAR SEAT ARMREST ASSY CENTER
(a) Remove the screw and armrest cover.
(b) Remove the bolt and armrest.
15. REMOVE SEPARATE TYPE REAR SEATBACK

COVER LH
(a) Remove the 2 screws.
(b) Using a screwdriver, disengage the claw and remove the
stop button grommet.
HINT:
(c) Remove the 2 headrest supports.
B70321 (d) Remove the hog rings and the seatback cover together
with the pad from the seatback frame.
(e) Remove the hog rings and the seatback cover from the
seatback pad.

COVER RH
HINT:
B68378
(c) Using a screwdriver, disengage the 4 claws and remove

Claw the shoulder belt cover.
Claw
HINT:
(d) Remove the 4 headrest supports.
(e) Remove the hog rings and the seatback cover together
(f) Remove the hog rings and seatback cover from the seat-
B64861 back pad.
17. REMOVE REAR SEATBACK LOCK ASSY LH

(a) Remove the seatback lock release button.
(b) Remove the 2 bolts and seatback lock.

CUSHION)
18. REMOVE REAR SEATBACK LOCK ASSY RH

HINT:
Use the same procedures described for the LH side.
19. REMOVE REAR SEAT BELT ASSY OUTER CENTER
(a) Remove the bolt and belt.
20. REMOVE REAR SEAT CUSHION UNDER COVER LH
(a) Disengage the cushion cover hook.
(b) Remove the cushion cover together with the pad.
(c) Remove the cushion under cover.
21. REMOVE REAR SEAT CUSHION UNDER COVER RH
HINT:
22. REMOVE SEPARATE TYPE REAR SEAT CUSHION COVER LH
(a) Remove the hog rings and cushion cover from the cushion pad.
23. REMOVE SEPARATE TYPE REAR SEAT CUSHION COVER RH
(a) Remove the hog rings and cushion cover from the cushion pad.
24. INSTALL SEPARATE TYPE REAR SEAT CUSHION

Hog Ring Pliers COVER LH
(a) Install the seat cushion cover to the seat cushion pad with
new hog rings.
(b) Install the seat cushion cover with the pad to the seat
cushion frame and the under cover.
HINT:
When installing hog rings, take care to prevent wrinkles as
B50126 much as possible.
25. INSTALL SEPARATE TYPE REAR SEAT CUSHION COVER RH

HINT:
26. INSTALL SEPARATE TYPE REAR SEATBACK COVER

Hog Ring Pliers LH
(a) Install the seatback cover to the seatback pad with new
hog rings.
(b) Install the seatback cover with the pad to the seatback
HINT:
27. INSTALL SEPARATE TYPE REAR SEATBACK COVER RH

HINT:

CUSHION)
28. INSTALL REAR SEATBACK LOCK ASSY LH

(a) Install the seatback lock with the 2 bolts.
29. INSTALL REAR SEATBACK LOCK ASSY RH
HINT:
30. INSTALL REAR SEAT BELT ASSY OUTER CENTER
(a) Install the belt with the bolt.
31. INSTALL REAR SEAT ARMREST ASSY CENTER
(a) Install the armrest with the bolt.
(b) Install the armrest cover with the screw.
32. INSTALL REAR SEATBACK HINGE SUBASSY CENTER
(a) Install the hinge with the 2 bolts.
33. INSTALL REAR SEATBACK HINGE SUBASSY LH
(a) Install the hinge with the bolt.
34. INSTALL REAR SEATBACK HINGE SUBASSY RH
HINT:
35. INSTALL REAR SEATBACK ASSY LH
(a) Install the seatback with the 2 bolts.
36. INSTALL REAR SEATBACK ASSY RH
(b) Install the floor anchor with the bolt.
37. INSTALL REAR SIDE SEATBACK ASSY LH
(a) Install the seatback with the bolt.
NOTICE:
Insert the side seat hook into the hole of body.
38. INSTALL REAR SIDE SEATBACK ASSY RH
HINT:
39. INSTALL REAR SEAT CUSHION ASSY LH
(a) Install the cushion with the 2 bolts.
(b) Install the 2 hinge covers.
40. INSTALL REAR SEAT CUSHION ASSY RH
HINT:

7225
SEAT REAR SEAT ASSY (40/60 FOLDING)
REAR SEAT ASSY (40/60 FOLDING)

720J901
COMPONENTS
Rear Seat Shoulder Belt Cover Rear Seat
Rear Seat Headrest Assy RH
Headrest Assy Center
Rear Seatback Stop Rear Seat Belt Assy Outer Center
Release Button
Rear Seatback Stop
Button Grommet
Rear Seatback Lock 42 (420, 31)
Assy RH
42 (420, 31)
30 (306, 22)
Rear Seatback Board
18 (185, 13) Carpet Assy RH
Rear Seatback Hinge RH
18 (185, 13)
Rear Side Seatback
Assy RH Hog Ring
18 (185, 13)
18 (185, 13)
18 (185, 13)
8.0 (82, 71 in.lbf)

Rear Seat Headrest Assy LH Cap
Rear Armrest Assy
Rear Seatback Cover Rear Seatback Hinge
Rear Seat Headrest Cover
Rear Seatback Pad Subassy Center
Support Assy Rear Seatback Frame Subassy RH
Rear Seatback Pad
Rear Seatback Stop Release Button
Rear Seatback Stop Button Grommet
Rear Seatback Cover Rear Seatback Frame Subassy LH
Rear Seatback Board Carpet Assy LH

Rear Seatback Lock Assy LH
Rear Side Seatback Assy LH
Hog Ring
30 (306, 22)
18 (185, 13) 18 (185, 13)
Nm (kgfcm, ftlbf) : Specified torque Rear Seatback Frame Subassy LH

Rear Seatback Hinge LH

7226
Bench Type Rear Seat Cushion Cover
Hog Ring
Bench Type Rear Seat Cushion Pad
Nonreusable part
B68225

7227
720JA01
OVERHAUL
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1. REMOVE REAR SEAT HEADREST ASSY LH AND RH
3. REMOVE REAR SEAT CUSHION ASSY

(a) Pull up the 2 front portions of the seat cushion, then re-
move it.
NOTICE:
A In this case, hold the base of the clip up to prevent the cush-
ion frame from being distorted.
A: 100 mm (3.94 in.)
or less
B51101
4. REMOVE BENCH TYPE REAR SEAT CUSHION COVER

(a) Remove the hog rings and seat cushion cover.
5. REMOVE REAR SIDE SEATBACK ASSY LH

(a) Remove the bolt and the seatback.
B50073
6. REMOVE REAR SIDE SEATBACK ASSY RH

(a) Remove the bolt and the seatback.

Clip LH
8. REMOVE REAR SEATBACK ASSY LH
B68377

7228

Clip
RH
10. REMOVE REAR SEATBACK ASSY RH
(a) Remove the bolt and floor anchor for the seat belt outer
center.
(b) Remove the 2 bolts and seatback assy.
B57831
11. REMOVE REAR SEATBACK HINGE SUBASSY LH

12. REMOVE REAR SEATBACK HINGE SUBASSY RH
13. REMOVE REAR SEATBACK HINGE SUBASSY CENTER
(a) Remove the 2 bolts and seatback hinge.
14. REMOVE REAR SEAT ARMREST ASSY CENTER
(a) Remove the armrest cover.
(b) Remove the bolt and armrest.

COVER LH
HINT:
(c) Remove the 2 headrest supports.
B70321 (d) Remove the hog rings and the seatback cover together
(e) Remove the hog rings and the seatback cover from the
seatback pad.

COVER RH
HINT:
B68378

7229
(c) Using a screwdriver, disengage the 2 claws and remove

Claw the shoulder belt cover.
Claw
HINT:
(d) Remove the 4 headrest supports.
(e) Remove the hog rings and the seatback cover together
(f) Remove the hog rings and seatback cover from the seat-
B64861 back pad.
17. REMOVE REAR SEATBACK LOCK ASSY LH

(a) Remove the seatback lock release button.
(b) Remove the 2 bolts and seatback lock.
18. REMOVE REAR SEATBACK LOCK ASSY RH
HINT:
19. REMOVE REAR SEAT BELT ASSY OUTER CENTER
(a) Remove the bolt and belt.
20. INSTALL BENCH TYPE REAR SEAT CUSHION

(a) Install the rear seat cushion cover with new hog rings to
the rear seat cushion pad.
HINT:
B50126
21. INSTALL SEPARATE TYPE REAR SEATBACK COVER

Hog Ring Pliers LH
(a) Install the seatback cover to the seatback pad with new
hog rings.
(b) Install the seatback cover with the pad to the seatback
HINT:
22. INSTALL SEPARATE TYPE REAR SEATBACK COVER RH

HINT:
23. INSTALL REAR SEAT BACK LOCK ASSY LH
(a) Install the seatback lock with the 2 bolts.
24. INSTALL REAR SEATBACK LOCK ASSY RH
HINT:

7230
25. INSTALL REAR SEAT BELT ASSY OUTER CENTER

(a) Install the belt with the bolt.
26. INSTALL REAR SEAT ARMREST ASSY CENTER
(a) Install the armrest with the bolt.
(b) Install the armrest cover with the screw.
27. INSTALL REAR SEAT BACK HINGE SUBASSY CENTER
(a) Install the hinge with the 2 bolts.
28. INSTALL REAR SEATBACK HINGE SUBASSY LH
(a) Install the hinge with the bolt.
29. INSTALL REAR SEATBACK HINGE SUBASSY RH
HINT:
30. INSTALL REAR SEATBACK ASSY LH
31. INSTALL REAR SEATBACK ASSY RH
(b) Install the floor anchor with the bolt.
32. INSTALL REAR SIDE SEATBACK ASSY LH
(a) Install the seatback LH with the bolt.
NOTICE:
Insert the side seat hook into the hole of body.
33. INSTALL REAR SIDE SEATBACK ASSY RH
HINT:
34. INSTALL REAR SEAT CUSHION ASSY

(a) Place the 2 hooks in the body firmly.
(b) Insert the frame into the 2 hooks.
Hook B70879

7231
SEAT REAR SEAT ASSY (UNITED FIXED)
REAR SEAT ASSY (UNITED FIXED)

720JD01
COMPONENTS
Rear Seat Headrest Assy
Rear Seat Headrest Assy Center
Rear Seat Headrest Assy


Bench Type Rear Seatback Cover
Hog Ring
18 (185, 13)
Bench Type Rear Seatback Pad

18 (185, 13)
18 (185, 13)
Bench Type Rear Seat Cushion Cover
Hog Ring
Bench Type Rear Seat Cushion Pad
Nm (kgfcm, ftlbf) : Specified torque

Nonreusable part
B70148

7232
720JE01
OVERHAUL
1. REMOVE REAR SEAT CUSHION ASSY

(a) Pull up the 2 front portions of the seat cushion, then re-
move it.
NOTICE:
A In this case, hold the base of the clip up to prevent the cush-
ion frame from being distorted.
A: 100 mm (3.94 in.)
or less
B51101
2. REMOVE BENCH TYPE REAR SEAT CUSHION COVER

(a) Remove the hog rings and cushion cover.
3. REMOVE REAR SEATBACK ASSY
4. REMOVE REAR SEAT HEADREST ASSY
6. REMOVE BENCH TYPE REAR SEATBACK COVER
(a) Remove the 6 headrest supports.
(b) Remove the hog rings and seatback cover.
7. INSTALL BENCH TYPE REAR SEATBACK COVER

Hog Ring Pliers
(a) Install the seatback cover with new hog rings to the rear
seatback pad.
HINT:
B50126
8. INSTALL BENCH TYPE REAR SEAT CUSHION

Hog Ring Pliers
COVER
(a) Install the rear seat cushion cover with new hog rings to
the rear seat cushion pad.
HINT:
Do not damage the seatback cover nor make it dirty.
B50126
9. INSTALL REAR SEATBACK ASSY


7233
10. INSTALL REAR SEAT CUSHION ASSY

(a) Place the 2 hooks in the body firmly.
(b) Insert the frame into the 2 hooks.
Hook B70879

7234
SEAT SEAT HEATER SYSTEM
SEAT HEATER SYSTEM

720JF01
LOCATION
LHD Models

SEAT HTR Relay
SHTR Fuse
RHD Models

SEAT HTR Relay
SHTR Fuse
B67299

7235
Front Seatback Heater Assy LH

Front Seatback Heater Assy RH
Seat Heater Control Sub

Seat Heater Control Sub
Assy RH
Assy LH
Seat Heater Switch
Front Seat Cushion Heater Assy RH

Front Seat Cushion Heater Assy LH
B67826

7236
720JG01
PROBLEM SYMPTOMS TABLE

Symptom Suspected Area See Page
1. SEAT HTR relay 7234
7237
2. SHTR fuse 7234
3. Seat heater switch 7234
7237
4. Seat heater control subassy LH 7234
5. Seat heater control subassy RH 7234
Seat heaters do not operate 6. Front seat cushion heater assy LH 7234
(Seat is not warmed up) 7237
7. Front seat cushion heater assy RH 7234
7237
8. Front seatback heater assy LH 7234
7237
9. Front seatback heater assy RH 7234
7237
10.Wire harness
1. Seat heater switch 7234
7237
Temperature of seat heater cannot be adjusted 2. Seat heater control subassy LH 7234
3. Seat heater control subassy RH 7234
4. Wire harness

7237
720JH01
INSPECTION
1. LH side:
INSPECT SEAT HEATER SWITCH
(a) Check the seat heater switch resistance.
A B
OFF 10 k or higher
B2 B4 ON
Below 1
5 4 3 2 1 (Minimum Maximum)
2 1
OFF 10 k or higher
B2 B3 ON
Refer to illustration
(Minimum Maximum)
If the continuity is not as specified, replace the switch.

(b) Turn the seat heater switch ON and check the seat heater
switch indicator illuminates.
Tester Connection Specified Condition
Battery positive voltage B2
Illuminates
Battery negative voltage B5
If the result is not as specified, replace the switch.
65
(k)
4.08 2.72
0.42 0.28
0
0 18 65

OFF ON
B70589
(c) Check the seat heater switch illuminates.

A B Tester Connection Specified Condition
Illuminates
If the result is not as specified, replace the switch or bulb.

5 4 3 2 1
2 1
B70591

7238
2. RH side:
INSPECT SEAT HEATER SWITCH
A B (a) Check the seat heater switch resistance.
OFF 10 k or higher
B2 A1 ON
Below 1
5 4 3 2 1 (Minimum Maximum)
2 1
OFF 10 k or higher
B2 A2 ON
Refer to illustration
(Minimum Maximum)
If the continuity is not as specified, replace the switch.

(b) Turn the seat heater switch ON and check the seat heater
switch indicator illuminates.
Illuminates
If the result is not as specified, replace the switch.
65
(k)
4.08 2.72
0.42 0.28
0
0 18 65

OFF ON
B70880
(c) Check the seat heater switch indicator illuminates.

A B Tester Connection Specified Condition
Illuminates
If the result is not as specified, replace the switch or bulb.

5 4 3 2 1
2 1
B70881

7239
3. INSPECT SEPARATE TYPE FRONT SEATBACK COV-

ER LH
(a) Check the resistance of the seatback heater.
12 Below 1
1 2 If the result is not as specified, replace the seatback cover.
B70436
4. INSPECT SEPARATE TYPE FRONT SEATBACK COV-

ER RH
(a) Check the resistance of the seatback heater.
12 Below 1
1 2 If the result is not as specified, replace the seatback cover.
B70436
5. INSPECT SEPARATE TYPE FRONT SEAT CUSHION

A B COVER LH
(a) Check the resistance of the seat cushion heater.
A1 B1
2 1
A2 A3 Below 1
A4 B2
If the result is not as specified, replace the seat cushion cover.
B68349
6. INSPECT SEPARATE TYPE FRONT SEAT CUSHION

A B COVER RH
(a) Check the resistance of the seat cushion heater.
A1 B1
2 1
A2 A3 Below 1
A4 B2
If the result is not as specified, replace the seat cushion cover.
B68349
7. INSPECT RELAY (SEAT HTR)

2 1 (a) Check the resistance of the relay.
Standard:
5 10 k or higher
35 Below 1
(When battery voltage is applied to terminals 1 and 2)
3 If the result is not as specified, replace the relay.

B68374

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721

SEAT FRONT POWER SEAT CONTROL SYSTEM

FRONT POWER SEAT CONTROL SYSTEM

Instrument Panel J/B Assy

Fuse Block Assy

Instrument Panel J/B Assy

Fuse Block Assy

AVENSIS REPAIR MANUAL (RM1018E)

Lumbar Support Adjuster Motor

Front Power Seat Switch RH

Power Seat Switch Assy

AVENSIS REPAIR MANUAL (RM1018E)

PROBLEM SYMPTOMS TABLE

AVENSIS REPAIR MANUAL (RM1018E)

1. CHECK POWER SEAT FUNCTION

2. CHECK POWER SEAT MOTOR ASSY

AVENSIS REPAIR MANUAL (RM1018E)

3. CHECK LUMBAR SUPPORT ADJUSTER ASSY LH

AVENSIS REPAIR MANUAL (RM1018E)

Front Power Seat Switch 1. Driver side:

AVENSIS REPAIR MANUAL (RM1018E)

Front Power Seat Switch 2. Passenger side:

Power Seat Switch Assy 3. Driver side seat:

AVENSIS REPAIR MANUAL (RM1018E)

Slide Motor 4. INSPECT POWER SEAT MOTOR ASSY

If the result is not as specified, replace the motor assy.

Front Vertical (b) Driver side seat:

If the result is not as specified, replace the motor assy.

Lifter Motor (c) Driver side seat:

If the result is not as specified, replace the motor assy.

AVENSIS REPAIR MANUAL (RM1018E)

Reclining Motor (d) Inspect operation of the reclining motor.

If the result is not as specified, replace the motor assy.

Lumbar Support 5. Driver side seat:

If the result is not as specified, replace the adjuster assy.

AVENSIS REPAIR MANUAL (RM1018E)

FRONT SEAT ASSEMBLY LH (MANUAL SEAT TYPE)

Front Seat Inner Front Seat Reclining

Seat Track Bracket Cover Inner LH

Vertical Seat Adjuster Knob

Vertical Seat Adjuster Knob Cap

Front Seat Adjuster LH Reclining Control Lever LH

AVENSIS REPAIR MANUAL (RM1018E)

2. REMOVE VERTICAL SEAT ADJUSTER KNOB

3. REMOVE RECLINING ADJUSTER RELEASE HANDLE

(c) Using a screwdriver, remove the hooks and reclining ad-

AVENSIS REPAIR MANUAL (RM1018E)

4. REMOVE RECLINING CONTROL LEVER LH

5. REMOVE FRONT SEAT CUSHION SHIELD LH

6. REMOVE FRONT SEAT INNER BELT ASSY LH

7. REMOVE FRONT SEAT CUSHION SHIELD INNER LH

8. REMOVE FRONT SEAT RECLINING HOUSING SUBASSY LH

AVENSIS REPAIR MANUAL (RM1018E)

14. INSTALL SEPARATE TYPE FRONT SEAT CUSHION

AVENSIS REPAIR MANUAL (RM1018E)

FRONT SEAT ASSEMBLY LH (POWER SEAT TYPE)

Headrest Support Front Seatback Pad

Separate Type Front Seatback Cover

6.0 (61, 53 in.lbf)

Lumbar Support Adjuster Assy

Front Seat Inner Belt Assy LH

Power Seat Motor Assy (Lifter) Front Seat Adjuster Assy LH

4.5 (46, 40 in.lbf)