THE GUIDE FOR MAINTENANCE OF LIFEBOAT Open lifeboat Partially enclosed lifeboat ‘Totally enclosed lifeboat Fire protected lifeboat 4238 AWANO HOHOKU—CHO SHIMONOSEKI YAMAGUCHI JAPAN NISHI—F CO., LTD. ‘TEL: + 81-837-85-0126 FAX: + 81-837-85-0356 8384 PREFACE Outline ‘These boats are designed, constructed and equipped in accordance with “1996 Amendments to the International Convention for the Safety of Life at Sea, 1974". ‘These boats are LIFEBOAT Rule and Standard IMO Resolution MSC. 47 (66) 1996 Amendments to Chapter lof 1974SOLAS&SOLAS 2000 IMO Resolution MSC. 48 (66) LSA code IMO Resolution MSC. 81 (70) Part 1 IMO Resolution MSC/Cixe.1208 This instruction is for the following type of lifeboat made of fiberglaas reinforced Plastics. Open lifeboat Partially enclosed lifeboat ‘Totally enclosed lifeboat Fire protected lifeboat FOR SAFETY OPERATION (BOAT DAVIT AND WINCH) Before the installation of machinery, before operation at the time of drills and before periodical inspection of the machinery, please read well this brochure “For safety operation” and related “Instruction manuals,” and then operate. Please operate machines, after obtaining through knowledge about the machines, about safety and cautions related. At the same operation at any time. In General Nobody should handle this machine, who has not acquired the through knowledge on “this brochure, “related “incursion manuals” and the contents on each warning plate. ‘Nobody who has not been trained, should operated a boat. Please be sure to effect the inspections stipulated or a voluntary, before respective works or Please be sure to effect the inspections after the operation of the machine. An additional equipment article etc, should read the instruction book appended to the equipment article. Since the contents differ in the kind and form of a lifeboat, there is an item which is not applied to the lifeboat of a vessel Please approve beforehand.CONTENTS Maintenance procedure and periodic maintenance schedule + + * * * Hull ‘Machinery Electric + Equipment Main engine Direction for repair and maintenance Hull + Machinery Electric + + Equipment ‘Monthly inspection checklist 1-19 12 13 14 15-17 18-19 85Maintenance procedure are periodic maintenance schedule HEE HERES Hull DRIL :BOAT DRILL ITEM CHECK POINT SCHEDULE Pon | REMARK WaEK | MONT | DRL | REP HULL INSIDE. No scratches. ° 1.1 oursms | No cracks. ol o Le ENCLOSURE | INSIDE oO 1.1 OUTSIDE oO oO 1.1 canorx—[srscron | Basy erection. ° Only for INSIDE ee | ° 1. 4 | part. ‘OUTSIDE, t——}_o enclose" FOLDING _ | Wasy folding, O [Lea boat wee | FrPparts | No crutehesicracks. ° ae L structure | WoODEN®. | No cracks. ° An 2 PARTS STEEL PART | No rust. ° ieee OPERATION FALL OF BoaT | Good operation. ofi.4 wine LIFTING HOOK RELEASE | Good operation. ofi.7[*¥@ MECHANCH No rust. o PAINTETR HOOK RELEASE | Good operation. O}1.7 MECHANCH No rust. 2 Basy moving of door and hatches Check surrounding. tightness of Doors. taToH ensket moving of clips oa ie) 1.5 Check door holder kept open tly. WINDOW No cracke of glass. ° 1.6 Clean both side of glass. Good operation, STEELING GEAR Check connection between ° 1.7 tiller and transmission. RUDDER STOCK STUFFING | Tighten up packing gland BOX not 80 as to leak sea water. °Maintenance procedure are periodic maintenance schedule WEDK: WEEKLY MONT: MONTHLY Hull DRIL ‘BOAT DRILL ITEM CHECK POINT SCHEDULE [DIR | REMARK WEEK | MONT | DRIL | REP. No damages on rudder plate, oO 1.3 RUDDER tiller and emergency tiller. ‘Attach and remove emergency ° tiller VENTILATOR Good moving of opening device. Check tightness of gasket by ° 1.5 chalk teat ete KaNston | Good operation of open and ol o Only for SALVE close. fire spray pips [spra¥Psxr | Good operation. ° protected vBELT [Prager tension. o| 0° boat sprayPIPe | Clean Wi sh water. o| ° SPRAY Remove salty da} ° Nozze Check pressure of cylinder. Only for boat with AIR SUPPRY | AIR Min, allowable pressure system —_| cyLINDER ( dkgledl ° system/ Max. allowable pressure ted boat (200 _dkgfed No damages. 1. 2 BORDING LADDER Attach and remove ladder oO} Of1.4 in case of remove type. DRAIN VALVE Check quality of plug for o]|o drain valve. LIFE LINE No damage. o[ ofia STORAGE OF COLLECTED | No damages. oO} O/}1.10 RAINWATER MANUAL PUMP Normal drainage of bilge. of ofi.u SAFETY BELT No damages. of ofi.w * (1) Refer to release system instruction book. 2 87Maintenance procedure are periodic maintenance schedule WEEK: WEEKLY MONT: MONTHLY Machinery DRIL “BOAT DRILL ITEM CHECK POINT SCHEDULE DIR] REMARK Dail | REP. MAIN ENGINE According to the main engine 2.2 manufactures manual COUPLING | Tighten up coupling bolts and Oo aut. SHAFT AND | SHAFT No damages. ° PROPELLER | STERN ‘Tighten up packing gland not O}1. 8 TUBE as to leak sea water. PROPELLER | No damages. of o FUEL OI. TANK Fuel oil full. o[o Fuel valve opened. olo Good operation. Check connection between cable MANEUVERING CABLE and throttle lever of engine. Check Os. 7 connection between cable and reverte lever.Maintenance procedure are periodic maintenance schedule WEEK: WEEKLY MONT: MONTHLY Electric DRIL ‘BOAT DRILL ITEM CHECK POINT SCHEDULE Dik | REMARK WEEK | MONT | DRIL | REP ‘STORAGE BATTERY Blectric terminal is of3.1] *@ securely connected. ‘The quantity of liquid of a ° battery is checked. Voltage is investigated. fo) ° * (3) cow ‘SBARCH LIGHT Light on. ofo * (4) _, ROOM LIGHT. Light on. oO} © CANOPY LIGHT Light on. ofo * (2) Batteries other than maintenance-free one check the quantity of liquid. %* (3) Exchange lamp if necessary. %* (4) If required, it will charge. 89Maintenance procedure are periodic maintenance schedule pantie Equipment DRIL_:BOAT DRILL ITEM CHECK POINT SCHEDULE Put | REMARK week | mont | pai. | REP ALL EQUIPMENT Cheek the following points ° * ©) OAR Iset | Correct quantity BH, CRUTCH Iset_| Correct quantity 1. 3 BOAT HOOK 2_| Correct quantity 1. 2 BAILER 1_| Correct quantity 4.1 BUCKET 2_| Correct quantity 4.1 OPERATION 1 | Correct quantity 4.9 | INSTRUCTION suRvivaL Manual | 1 | Correct quantity 3. COMPASS 1_| Lamp on. 2 SEA ANCHOR 1_| Correct quantity and no damages 2 Confirm that one is attached to PAINTER 1. | the release device t the forward 1.4 end and the other is firmly secured at or near the bow. HATCHET 2_| Correct quantity i FRESH WATER Correct quantity 3Up DIPPER 1_| Correct quantity a3 DRINK. VESSEL | 1 | Correct quantity 4.1 FOOD RATION Correct quantity and within 4.3 |1000¢ effective date. kip RocKET PaRAcHUTE| 4 | Correct quantity and within 4.5 FLARE effective date. HAND FLARE 6 4. BUOYANT 2 4.5 SMOKE SIGNAL WATERROOF 1 | Correct quantity. 4.6] * © ELECTRIC TORCH Lamp on. % (5) Confirm quantity according to the present regulation. (6) Exchange battery and lamp if necessary. 90 5WEEK: WEEKLY Maintenance procedure are periodic maintenance schedule eee Equipment DRIL BOAT DRILL ITEM CHECK POINT SCHEDULE pot | REMARK weex [mont] peo. | REP DAYLIGHT SIGNALLING | Iset | Correct quantity 4.7 MIRROR SIGNALLING 1 | Correct quantity 4.9 INSTRUCTION WHISTLE 1_| Correct quantity FIRSTADE Iset | Correct quantity 4.4 OUTFIT ANTH-SEASICKNESS: Correct quantity and within 4.91/18 MEDICINE effective date dos/p ‘SEASICKNESS BAG Correct quantity Ipelp JACK KNIFE 1 _| Correct quantity 4.9 TIN OPENER 3_| Correct quantity 4.9 BUOYANT 2 | Correct quantity 4.9 RESCUE QUOIT FISHING TACKLE | Iset | Correct quantity 4. PORTABLE FIRE 1 | Correct quantity and within 4.8 EXTINGUISHER effective date RADARREFLECTOR | 1 | Correct quantity 4. ENGINE TOOL | Iset | Correct quantity ‘THERMAL Correct quantity 49] *@ PROTECTIVE AID RAINWATER, 1 | Correct quantity 4.9 CORRECTOR LOB.OIL Correct quantity 4.9] * @® WARP. 1__| Correct quantity 14 * (9) CAP OPENER 1_| Correct quantity * (10) DYE MARKER 1 | Correct quantity 4.9] * a2 * (7) 10% ofpersonal or 2 whichever is the greater. * (8) 4 Liter + (9) Rescue boat (10) forRO(RW) tank * (12) JG Only 6 9192 Maintenance procedure are periodic maintenance schedule WEEK: WEEKLY MONT: MONTHLY Main Engine DRIL_ :BOAT DRILL ITEM CHECK POINT SCHEDULE, Boe | REMA week [Mont] prt | REP. | RK MAIN ENGINE RUNNING | Engine start of of o Clutch ahead ol[ ofo * aD Clutch astern o[ol 0° Engine stop of ofo * (11) Do not start the engine on board except maintenance and fresh water flashing. wr hose to the fl When start the engine on board to connect fresh water (If fresh water hose is not connected, inpella of a cooling pump will be damaged.) When start engine on board engine clutch into lever must be lashing valve. at neutral position. (The propeller shaft will be damaged if a clutch is put in.) FO. FotaNK [| FO. level olo SYSTEM | FO. FILLER | Drain out olo FO.PIPING | Leakage, Valve o|o LO. OILPANG@ng) | L.O. level of of o SYSTEM | OIL PANGea) | L.O. level of ofo LOPIPING | Leakage olo FW, EW.PUMP | Leakage o| © sw. SW.PUMP | Leakage ol o SYSTEM | BELTGW pump | Tension o|o EW. COOLER | FW. level, leakage oa] co] o EW,S.WPIPING | Leakage o|o starninc | STARTER | Working o| o| 6 srstem | ppLTGlternaton | Tension O| 0 BATTERY | Voltage, Gravity o| G AccMLATOR | Pressure. 3000PSI of olo cLowLamP | Red heated of o|o cuanoino tam | Lamp on olf ofo ENG. ENGINE BODY | Leakage, Looseness o| o sopy [ exiaustP@e | Leakage o|.o ETC. coversontever | Working ° Oo} 90 eratever | Working o|o suarirnoreuen | Visual inspection oO] 0Direction for repair and maintenance As a result of check defective parts should he repaired in accordance with the following procedure, and shortage of quantity should be supplemented to correct number. ‘The parts unable to be repaired on-board ship must be recorded their details and ordered for repair when the ship is at anchorage for a long time or docking. 1. Hull LL PRP bull It is almost impossible to repair FRP parts aboard ship. On-board repair is limited in such swale that small scratches or cracks can be temporally filled with prepared polyester putty. 12 Woodenware Replace or reinforce woodenware by anti-rusting treated metal bands. nails or rivets according to degree of damage. 13° Hardware Replace or reinforce hardware by welding or soldering and give anti-rusting treatment according to degree of damage. 1.4 Fiber products Replace or repair fiber products by same material according to degree of damage. 15 Gasket Replace or repair with adhesive paste according to degree of damage. 16 Glass Replace defective glass. 1.7 Transmission Replace gear or connection components if it is impossible to transmit power. 18 Packing gland Replace packing gland in case that it leaks seawater in spite of tightening up of gland. 1.9 Drain valve ‘Supply plug for drain valve if correct quantity of plugs are not attached to valve. 1.10 Storage of collected rainwater Replace or reinforce storage by pad using adhesive according to degree of damage. 1.11 Manual pump Replace pump if there is crack or damage in hose or suction and discharge valves malfunction. 1.12 Safety belt Replace defective belt. 932. Machinery 94 1 Main engine Oil coating and greasing Any sings of rusting should be removed and coated with machine oil and rotating parts should be filled with lubricating oil. ‘Terminal connection of devices should be inspected and defective parts should be repaired. Operation test: Operation test should be carried out aboard ship and afloat condition after launching at appropriate opportunity (ones/month, at least ones/3 month) to check running condition. After operation test ensure that valves of cooling water line are opened and flushed with fresh water and drained completely. Repair of defective parts Defective parts should be overhauled and repaired aboard ship as far as possible. Others Refer to main engine instruction book. Cautions Do not start the engine on board except maintenance and fresh water flashing. When start the engine on board to connect fresh water hose to the flashing valve. (if fresh water hose is not connected, inpella of a cooling pump will be damaged.) ‘When start engine on board engine clutch into lever must be at neutral position. When you check a clutch, please carry out at sea, (The propeller shaft will be damaged if a clutch is put in) 3. Electric 1 Storage battery ‘Tighten up electric terminal if it is loosed Batteries other than maintenance-free one check the quantity of liquid. If required, it will charge. When you perform charge, please be careful of an input and an output. enough. Moreover, please be careful not to become over charge.4, Equipment 4.1 Plastic products Replace defective products. 4.2 Compass Fill up replace liquid if there are many bubbles in liquid or liquid is colored. Replace compass or make order to maker for overhaul of compass whose inside paint has severely come off. Whose directional system is badly worm or whose lighting apparatus has deteriorated. 4.3 Food ration If there is tear or deformation in packaging replace such packing of food to prevent possible consequential deterioration in water tightness and air tightness even within effective period. 4.4 First-aid outfit Replace first-aid outfit if water tightness of container cannot he kept because of crack or deterioration of packing. Fill up shortage or decrease of contents immediately, Replace rust motal product, gauge, bandage and medicine which is of contained water, 4.5 Signals If there are water drops on signals wipe them up with dry cloth. Replace signals whose ignition part is still wet after drying even if they are within effective period, Replace whistle whose sound signals change. 46 Electric torch Replace touch with crack, remarkable deformation or damage, and torch by which mores signaling cannot be operated. 4.7 Daylight signaling mirror Replace signaling mirror with remarkable distortion, Crack, damage, etc. Replace deteriorated strap with new one of same material and same size. 4.8 Portable fire extinguisher Replace fire extinguisher with deteriorated packing or hose. 4.9 Others Fill up shortage of equipment immediately. Replace equipment during effective period. 10 95It SMUVNGY =| = =—-] — Asna] Wsinvioaw asvarau 100H GLNIVa 2 -| -[ - Esnd | — WSINVHOaN asvara OOH ONIATT =f = —| -[ = isnu| Slava THaLS ede =| =| = swovao | siaiva NaCOOM | sLuva atoms =| = -[ =| = SHOVHO ‘SAHODVUOS Suva a Saisnt Tt | Lvoadalt p= SNICTOA ASV ONIdIod| — agsoTONa =) = SUOVUVET ‘SHOVING dISLAO XTIVILEVd =[= -| =f = om : a ‘SCISNI 40d KINO = ihe -| -|- NOMA ASV AdONvO, SHOVHO '‘SAHOLVUOS ‘FCISLNO =[= -| -[- SHOVUO 'SAHOLVAOS SCISNI| _auNsOTONT SHOVHO 'SAHODVUOS ‘aISLAO way = ses a era eet SHOVUO 'SAHOLVUOS ‘QdISNI TINH swan | aan ae — WAL HOH Loareo ava TINH ASTI HOHO NOMOGESNI 96et 97 SUUVINGY ISMSVD JO SSINTHOLL ‘SOIARC ONINSEO JO ONIAOW YOLVTLLNGA ‘UATIM AONTDUSW GNY WATT ‘aLVId waa yaaany ‘UG'TIML OL NOMOSNNOD NOLLVuadO UVa) ONTUAALS SSVTD NO LaId SSV'ID AO MOVED MOGNIM ¥OOd 40 waCTOH SdI10 dO ONIAOW LAYSVD AO SSANTHOL SHOVE CNY SuOOd 40 DNIAON ASva SSVHOLVH ‘SHOOG ‘UaWaY aA axon waa WALI HOCH woareo SIT HOHHO NOMOTESNIet ‘SMUVNGE = =| -[- NOMWNIAWXG TYNSIA Ue ALagvS a =| —| = NOLMLVNINVX@ TVASIA | UaLVANIVY GgL09TI00 «0 GOVUOLS a a NOLLVNIAVXS TVASIA NIT SSTT i = Pais DNTd AO ALTIOND aNTVA NIVUG aie sea say NOLLVNINVXG TVNSIA uaddvl ONIGHOR freee ‘eal, one —| —| —|Hsaad HIM ONINVaIO did AVUdS LVOdaalT — PoE] -j} -| - NOISNEL ALTIAA | CHLOALOUd AHA = a dO GNV NO LATO YOU KINO = =a sem gay nao | ANOLSONDI Gdld AVUdS [saris | warsssamoaans i =| =| —| aganras so aunssmia yoaHo aay [WiFowenoo-s1as MUGNTy ss oT aie aan aL HOGHO qoarao ae TINH SII HOMHO NOLLODASNI 9899 vt SHIVINGY WaAgT aSuEATY —f— —| —| —|axv stavo mis nonoannoo SNIONG JO WAST TULLOWNL =| = =| —| —|anv aravo mua NowoaNNoo savo -|- —| —| —Jonmasnayyn go Nouvagao ATaVO ONTETANANVW le -| -[ = SATVA YNVL TIO TaN =[ = =| SS ‘IGART TIO Tana ’NVL TIO Tan = -| -[- NOMWNINVXG TWASIA | YaTIEAOUd waTTadOud —[- -| -[ - NOLLWNINVXS TVNSIA daVHS e -[- —| —| —| Stan anv satog onrtanoo | oNrTanoo LaiVHS ASTT HOGHO SASNVN eee —|_ —| —| suena nivw aa ot ontauoooy SINIONG NIV san a canoe at WALI HOMHO doarao ——ue XUINIHOVI, ISYT HOWHO NOMLOGESNIat smuvWad oa ea Fi NOLHDIT| —LHOTT GaTTIONINOD ATIVANYAL =| = = NO LHOTT LHOIT NOON -[- = NO GHOTT LHOTT HOUVaS =| — = NOKLOGNNOO TYNINWSL AUGLIVE TOVUOLS musing | ca = WALI HOGHO Loarso "Eva OMNLOaUS USI HOMHO NOMOTISNI 100° 91 :SMVING =o —] -]— ALLNVA®| 1 ‘TASSGA ONDININT = =| = ‘AIINVO® | T waaaTa Pal ties Ba eter (eee (NOSUSd/T8) ALIINVND Mavi HSTM Paes =| =| o AUINVAD | 2 LHOLVE alae =| =| NOLLISOd BOVMOIS oles —[-[— ALLNVAD | 2 ‘UGLNIVE —-| — -| -| - qOvAva ss —[—l— AUINVOD| 1 YOHONY Vas T= =| -| — Noawvi] SSVaWOO =T— —[—-l— AULINVAO | T “TWANVW TVAIANS Sis -| -| - ALMINWNO | NOMONULSN] NOLLYUSO —|- -[ -[- ALINVN® | 3 dayong i= —[-l— ALMNVNO | T ugiva =i — =| = = AUINWNO | ¥OOH LVOd “a op eh nes OVINE CNV ALLLNWN | 208T LAOd ONIMOY YO HOLD =r = == ALLLNWN® | 298T avo uae aaa aed yaa WLI XODHO Loargo anya LANWINOT STT MOWHO NOLLOGESNILI Suu ap =| a= SVC GAMLOMATT ar =| =f — ALMENWAO | 3991 UALNO GIV sun —| — -| -[- ALLINVND | 1 ALSIHM a -| -] - ALMINWNO | 1 NOWWONYLSNI ONITTVNOIS WORUIN eae -|} -| - ALLLNWND | 1 ONITIVNOIS LHOITAVG a =| =| = NO LHOIT a = AULNYN® | 1 | HOUOLOIOgIa 4ooNNaLVN =| — =| -| = GIG TATLOALTS ea eee meee eed AUINVN® | 2 | TYNDIS HHOWS LNVAONE —l= =| -[ = ‘SIV SAMLOBATA =| = -{| -[ = ALUNVNO | 9 WIvad CNV =| — =| -| = ‘av BALLOGATT wav ld = =| =[S ALLNVN®| + | SLAHOVYVd Lau SIV GAWLOTAST hae —| —| —| (Nosada/rx000‘0T) ALLLNVN® NOLLV4 Good ea W = aaa ee ae ‘LT HOH Loaro ‘avd LNaWdINOd STI MOGHO NOMOGdSNI 102” ° st SMUG =) = as = 40 Of) ALLNVOD] 1 YORI GAT nae pas =| =| — ALNWAD | 1 avin == —l—-T— ALMINVAD | #81 | YOLDGTIOO Nav NIVE cuauvayo HL st CIV SALOON THEHL UAATHOIM % UO NOSUSE JO %6o1) fale =a AULLNVAD, al = -| -| - ALLLNWN® | YaLOdligy yvavEe —|— =| -[ = GIVE GALLOBATA =] — [| AUINWNO | 1 USHSINONILXG ATIVLNOS —l— =| -T = ALLNVA® | 1 OTIOVE ONIHSTA —[— =| -f = NOLMVEGdO =) = =| -[ = ALMNWND | 12°T aNnd TWANVIN =[= =| -[ = ALIENVN® | z {UOND ANOS ANWAONE S| = —| =] = ALLLNWNO | & UaNadO NYO =[= —| -[ = ALUNVOO| 1 IND HOVE, =] =| iL ALILNWN® Ova SSaNNOISvaS: =|= i GLvd GAMO SAT aNroIdaW =|= =| =| —| wosusasasoc ® aLmnvnd SSANNOISVS-LLNY saad Sam ay WALT MOSH Loarao ava INGNdINDA STI YOMHO NOMLOGESNI61 SHURE, ee — =| -] = SOVHVET| ONIdld M's Ma SOVAVAT TAT Ma | 491000 wa = | —| —T= NOISNAL | (aWndwsurtae po Je] ele waTiaant| ands WHISAS =| — al ee sOVuVaT annd Ma M's Ma eee =| | =| GovavaT| ONIdId'0°T THATT‘O'1| avaonvaio | yarsas‘o1 THATT'O"T| GNIOND Nva10 poe -| -] -| - SATA ‘SOVEVET ONIdid ‘OF —[ = -| -] -| - InoNtvud| wai Ou WEISAS ‘OU =e 2 ‘TAAGT OF UNVLOd O18 GNIONE NUSISV HOLNTO vaHV HOLNTO ‘ONINNAY SNIONS NIVIV ALIVLS ENTONG sua an ea agit WALI HOH Loarao RT INIONG NIV ASTI HOMHO NOMLOGdSNI 1040g 105 SHURA -|- -[ -[- NOMLOGdSNI TYASIA | daTIadoud Lavas: ONDIUOM | — YIATTUVED wang ‘ONDIUOM YONBIAOD ‘adld =| - -| -|- gOvaVaT UsnvVHEXa ‘Oud [= -[ -[ = SSENSSOOT ‘GovuvaT| AGO SNIDNG | AGO@ ANIONG. NOdWVT| anvIONIOUVHO daivan daa] dWVIMOTO Isd000e'MuNssaud | OLVINWNOOV WALSAS -| = -[| -[- SOVLTOA AGL ONMYVLS -[- -| -| - NOISNaL | Gover) yTaa ‘NDHYOM UaLEVIS. sna TT con ak WLI HOBHO Loarao aIvad SINIONG NIV SIT HOMHO NOMOFASNI106 The order for the inquiry concerning this lifeboat and parts: to the following. NISHI-F CO., LTD. ADDRESS: 4238, AWANO, HOHOKU-CHO, SHIMONOSEKI YAMAGUCHI, JAPAN 759-5101 TEL: +81-837-85-0126 FAX +81-837-85-0356 E-mail: info@nishi-f.co.jp Issue date / /