5.3 CES-1002-F-Seat Leakage Testing PDF

Masoneilan
Seat Leakage Testing

CES-1002
Prepared By: Carl Berg
Approved By: Jim Stares
REVISIONS
Rev Description Date
D Updated per Re-Engineering Process October 11, 2006
E Added to section 2 & 3 EN 1349 standard for reference November 15, 2007
Revised Gas Calculations and Tables 11.2 and 11.2 per
F October 24, 2008
CPRR-GPD-005 and Section 8.5 per CPRR-GPD-006
Notice: This document is not under revision control; check

global PLM system for latest revision
Copyright 2008 as an unpublished trade secret. This document and all information
herein is the property of Dresser, Inc. It is confidential and must not be made public
or copied and is subject to return upon demand.
CES-1002 Rev. F
Page 1 of 22
Masoneilan
Table of Contents
1 Purpose ............................................................................................... 3
2 Scope ................................................................................................... 3
3 Referenced Documents ..................................................................... 3
4 Definitions ........................................................................................... 3
5 Safety ................................................................................................... 4
6 Process Flow ...................................................................................... 4
7 Procedure ............................................................................................ 4
7.1 Equipment ...................................................................................................... 4
7.2 Test Medium................................................................................................... 5
7.3 Test Conditions for valves with pneumatic actuators...................................... 5
7.4 Test Pressures................................................................................................ 5
7.5 Test Procedure ............................................................................................... 6
8 Special Cases ..................................................................................... 7
8.1 Valve Body Subassemblies ............................................................................ 7
8.2 Cv Less than 0.1 for class II, III and IV ........................................................... 7
8.3 3-way valves................................................................................................... 7
8.4 Self regulating valves...................................................................................... 7
8.5 Class IV Reduced Cv Cage Guided Valves.................................................... 7
8.6 Valves equipped with electrical actuator......................................................... 8
8.7 Valves with 1% or 2% of Cv maximum leakage class (Swing through Butterfly) 8
8.8 Test with other gases (helium)........................................................................ 8
9 Acceptance Criteria............................................................................ 8
9.1 Class II: Maximum of 0.5% of Rated Valve Capacity,..................................... 8
9.2 Class III: Maximum of 0.1% of Rated Valve Capacity,................................... 8
9.3 Class IV: Maximum of 0.01% of Rated Valve Capacity, ................................ 8
9.4 Class IV-S1: Maximum of 5 X 10-6 of Rated Valve Capacity......................... 9
9.5 Class V: Allowable leakage ........................................................................... 9
9.6 Class VI .......................................................................................................... 9
10 Records .......................................................................................... 10
11 Appendix 1 Allowable Seat Leakage Charts .............................. 10
11.1 Air Class II, III & IV Metric....................................................................... 10
11.2 Air Class II, III & IV English..................................................................... 13
11.3 Water Class II, III & IV ............................................................................... 16
11.4 Air Class V.................................................................................................... 19
11.5 Water Class V English ............................................................................... 20
11.6 Water Class V Metric ................................................................................. 21
12 Appendix 2 Gas and Liquid Calculation Method .................... 22
CES-1002 Rev. F
Page 2 of 22
Masoneilan
1 Purpose
Seat Leakage testing proves the acceptability of the valves closure mechanism.
This procedure establishes the definitions, requirements and test procedure for seat leakage
testing of assembled control valves with or without actuation.
2 Scope
All valves and body subassemblies produced by Masoneilan are required to be tested to this
procedure. This procedure conforms to the requirements of Seat Leakage Testing per ANSI/FCI
70-2 and IEC 60534-4 and EN 1349 including IEC leakage class IV-S1.
By special arrangement with a specific customer other seat leakage testing may be performed.
These special tests are outside of the scope of this document.
3 Referenced Documents
STANDARD DESCRIPTION ISSUE
3.1 ANSI/FCI 70-2 Control Valve Seat Leakage Latest Edition
Industrial Process Control Valves Inspection and Latest Edition
3.2 IEC 60534-4
Routine Testing
3.3 EN 1349 Industrial Process Control Valve Latest Edition
4 Definitions
Seat Diameter
Seat Diameter is the diameter of the body ID for swing through Swing through Butterfly Valves
and the diameter at the line (locus of points) of seat contact for other valves.
Orifice diameter
Orifice diameter is the diameter of the orifice of the seat ring (flow passage area). For Swing
through Butterfly Valves the orifice diameter is also the body inside diameter.
Seat Leakage
Seat Leakage is the quantity of test fluid passing through an assembled valve in the closed
position under the test conditions as defined.
Leakage Class
Leakage Class defines the test procedure and the method for determining the maximum
allowable leakage for a valve. Leakage Class II through leakage Class VI are defined in the
acceptance criteria section. Class IV-S1 is seldom used by Masoneilan so it is not included in
the allowable leakage charts in appendix 1.
Bubbles per Minute
The number of bubbles per minute is based on a suitable calibrated measuring device.
Allowable Leakage = AL/L
CES-1002 Rev. F
Page 3 of 22
Masoneilan
5 Safety
Any organization performing seat leakage testing under this procedure shall have written safety
instructions detailing how to perform the seat leakage test safely. The information presented in
this procedure is an aid to creating a safe work environment.
Hazard
There are no major or unusual hazards associated with seat leakage testing.
Failures
The credible risks associated seat leakage testing include; loose airlines, pinching (blunt trauma)
and eye injuries.
Risk Mitigation
Test Conditions
Provide written loading and unloading instructions.
Personal Protective Equipment
Eye protection is mandatory during test.
Equipment
All test equipment should be examined regularly under a preventive maintenance program
and any worn or unsafe equipment must be replaced.
6 Process Flow
Seat Leakage Testing Flow
Record Results
Determine Choose Test Determine
Class 5 or 6? No Test Valve and Allowable
Leakage Class Medium Allowable Leakage
Leakage
Yes
Determine Orifice
Diameter & Test
Pressure
7 Procedure
7.1 Equipment
Pressure Gauges
Gauge accuracy shall be within 5% at the test pressure. All pressure gauges shall be verified
in accordance with the local operations written gauge quality assurance procedures.
CES-1002 Rev. F
Page 4 of 22
Masoneilan
Flow Meters
The accuracy of the instruments used for measuring seat leakage shall be within 10% of full
scale and shall be used within 20% to 80% of the scale range. All flow meters shall be verified
in accordance with the local operations written gauge quality assurance procedures.
Test Fixtures
The valve shall be fixtured such that the test medium can be applied to the valve inlet. The valve
outlet shall be connected to a low loss flow rate measuring device or open to atmosphere when
graduated cylinders are used.
7.2 Test Medium
Testing may be performed with any of the following media in accordance with the chart below,
for the tabulated leakage classes:
Clean water at 10-50C (50-125F) this water may contain soluble oil or a rust inhibitor
Clean air at 10-50C (50-125F)
Nitrogen gas at 10-50C (50-125F)
Test Medium II III IV IV-S1 V VI
Water X X X X X
Air or Nitrogen X X X X X X
7.3 Test Conditions for valves with pneumatic actuators

Internal parts must be free of oil and grease
The actuator shall be adjusted to meet the operating conditions specified on the order.
Direct actuator will be supplied with the air supply pressure specified on the specification sheet.
Reverse actuator will be with no air supply pressure inside.
No allowance or adjustment shall be made to compensate for any difference in seat load
obtained when the test differential is less than the maximum valve operating differential pressure
7.4 Test Pressures

For Class II, III, IV and IV-S1; the test pressure will be 3 to 4 bar (50 PSIG +/- 7psi) or maximum
service pressure drop which ever is least.
For Class V the test pressure shall be 3 to 4 bar (50 PSIG +/- 7psi) for gas (air or nitrogen) and
maximum service pressure drop (+/- 5%) for water.
For Class VI the test pressure shall be 3 to 4 bar (50 PSIG +/- 7psi) or maximum operating
differential pressure which ever is least.
CES-1002 Rev. F
Page 5 of 22
Masoneilan
Note: For special high seat leakage pressure on gas, consult Engineering for approved
method and procedure.
7.5 Test Procedure
Class II, III, IV, IV-S1 & Class V Using Air or Nitrogen Gas
Fixture the valve
Close the valve
With the valve closed fill the valve with the test medium.
Set the test pressure to 3 to 4 bar (50 PSIG +/- 7 psi) or the maximum operating differential
pressure whichever is least.
Wait for the leakage flow to stabilize
Measure the flow.
Record the results
Class II, III, IV, IV-S1 V using Water

Fixture the valve
With the valve open fill the valve and down stream piping with the test medium. Take care to
eliminate air pockets in the valve body and piping
For class II, III and IV set the test pressure to 3 to 4 bar (50 PSIG +/- 7 psi) or the maximum
operating differential pressure whichever is least.
For class V set the test pressure to the maximum service pressure drop across the valve plug
5%, but not exceeding the maximum cold working pressure of the valve.
Close the valve
Measure the flow. When using a volumetric method (i.e.; Graduated Cylinder) collect the water
for 3 minutes minimum.
Determine the actual leakage rate by dividing the collected amount in units collected by the
interval of time of collection in minutes
Record the results
Class VI using air or nitrogen

Fixture the valve
Close the valve
With the valve closed fill the valve with the test medium.
Set the test pressure to 3 to 4 bar (50 PSIG +/- 7 psi) or the maximum operating differential
pressure whichever is least.
Measure the flow either using a flow meter or the number of bubbles
Record the results
Note: To measure the number of bubbles Masoneilan employs a 6 mm [.25 in.] tube (outer
diameter; wall thickness 1 mm [.03 in.]) submerged in water to a depth of between 5 mm
[.19 in] and 6 mm [.25 in]. The tube end should be cut square and smooth with no
chamfers or burrs, and the tube axis should be perpendicular to the surface of the water.
CES-1002 Rev. F
Page 6 of 22
Masoneilan
8 Special Cases
8.1 Valve Body Subassemblies
On reciprocating valve body subassemblies built for stock without an actuator, a test fixture shall
be used to apply seating forces not to exceed those shown in the following table
Maximum Seating Load for Seat Leakage Testing Body Subassemblies
Stem Size Stem Size
Maximum Load Lbs Maximum Load Kg
Inches MM
5/16 8.0 800 363
3/8 9.5 1,200 544
1/2 12.7 2,200 998
5/8 15.9 3,500 1588
3/4 19.1 5,200 2359
1 25.4 9,600 4354
1-1/8 28.6 12,600 5715
1-1/4 31.8 15,500 7031
1-3/8 34.9 19,000 8618
1-1/2 38.1 23,000 10433
Note:
Above maximum seat loads are based on 80% of maximum allowable thread stress for 316 stainless steel stems in compression. If
the stem is necked down the smallest diameter is to be used. Maximum Load (rounded down) = Allowable Material Stress x 0.80 x
Thread Stress Area
Rotary product body subassemblies other than ball valves shall be tested flow to close with
sufficient load on the lever to ensure seating. Ball valve body subassemblies shall be tested in
the same manner as a ball valve with actuator.
8.2 Cv Less than 0.1 for class II, III and IV
For Cv less than minimum published of 0.1, determine the leakage rate by utilizing a Cv of 10
times and then divide the corresponding allowable leakage by 10.
8.3 3-way valves
Test must be performed on both ports
8.4 Self regulating valves
No test is required unless requested by Customer, Consult Engineering.
8.5 Class IV Reduced Cv Cage Guided Valves
For shop production tests on Class IV valves with reduced capacity cages, the tested Class IV
leak rate should never exceed the Class IV allowable leak rate based on 25% of the standard-
trim full area rated capacity or the rated valve capacity whichever is larger. However, if a valve
fails the test as above the local engineering group has final authority for acceptance or rejection.
The ANSI / FCI 70-2 Class IV leakage test specification was developed for valves that reduce
Cv by reducing the orifice size. In cage guided valves Cv reduction is done by reducing the flow
CES-1002 Rev. F
Page 7 of 22
Masoneilan
area through the cage, leaving the leakage path unchanged. Because the standards do not take
this case into consideration, Masoneilan uses reasonable values based on reasonable reduced
capacity levels for available trim options. For additional information on the 41905 valve series
see CES-309 Product Scope 41005 Series.
8.6 Valves equipped with electrical actuator

The test is the same than with a pneumatic actuator but the actuator is closed with the torque
switch engaged.
8.7 Valves with 1% or 2% of Cv maximum leakage class (Swing through Butterfly)
1% & 2% leakage classes shall only be flow tested where available measuring equipment
permits. In all other cases leakage shall be verified by verifying part dimensions.
8.8 Test with other gases (helium)
If other gases are required to be used to perform seat leakage test. Consult Engineering for
alternate test procedures.
9 Acceptance Criteria
The maximum allowable leakage rates are calculated using the formulas shown below and
come from the equations in Appendix 2 Gas and Liquid Calculation Method for classes I, II, III,
and IV. Actual values are shown in Appendix 1 Allowable Seat Leakage
9.1 Class II: Maximum of 0.5% of Rated Valve Capacity,
taken as
LIQUID GAS
GPM = 3.2 x 10-2 x Cv Nm3/h = 2.52 x 10-1 x Cv
m3/h = 7.3 x 10-3 x Cv Nl/h = 252 x Cv
ml/min = 121.6667 x Cv SCFM = 0.158 x Cv
9.2 Class III: Maximum of 0.1% of Rated Valve Capacity,
taken as
LIQUID GAS
GPM = 6.4 x 10-3 x Cv Nm /h = 5.05 x 10-2 x Cv
3
m3/hr = 1.46 x 10-3 x Cv Nl/h = 50.5 x Cv

ml/min = 24.3334 x Cv SCFM = 3.15 x 10-2 x Cv
9.3 Class IV: Maximum of 0.01% of Rated Valve Capacity,
taken as
LIQUID GAS
GPM = 6.4 x 10-4 x Cv Nm3/h = 5.05 x 10-3 x Cv
m3/h = 1.46 x 10-4 x Cv Nl/h = 5.05 x Cv
CES-1002 Rev. F
Page 8 of 22
Masoneilan
ml/min = 2.4334 x Cv SCFM = 3.15 x 10-3 x Cv
9.4 Class IV-S1: Maximum of 5 X 10-6 of Rated Valve Capacity
taken as
LIQUID GAS
GPM = 3.2 x 10-5 x Cv 3
Nm /h = 2.52 x 10-4 x Cv
m3/h = 7.3 x 10-6 x Cv Nl/h = 252 x 10-3 x Cv
ml/min = 121.6667 x 10-3 x Cv SCFM = 0.158 x 10-3 x Cv
9.5 Class V: Allowable leakage

(AL/L) is determined by:
AL/L (l/hr) of water = 1.8 x 10-5 x Orifice Diameter. (mm) x Pressure Drop (bar)
AL/L (ml/min) of water = 5 x 10-4 x Orifice Diameter. (in.) x Pressure Drop (psi) or
AL/L (ml/min) of water = Orifice Diameter (in.) x Pressure Drop (psi) / 2000
AL/L (ml/min) of air or nitrogen = 4.7 x Orifice Diameter (in)
AL/L (m3/h) of air or nitrogen = 11.1 x 10-6 x Orifice Diameter (mm)
9.6 Class VI
Class VI establishes the maximum permissible seat leakage generally associated with resilient
seating control valves.
If the valve orifice diameter differs by more than 2 mm (0.08 in) from the values listed, the
leakage rate may be obtained by interpolation, assuming that the leakage rate varies as the
square of the orifice diameter.
Orifice Diameter Allowable Leakage

mm inch ml/min Bubbles per min*
25 1 0.15 1
40 1.5 0.3 2
50 2 0.45 3
65 2.5 0.6 4
80 3 0.9 6
100 4 1.7 11
150 6 4 27
200 8 6.5 45
**250 **10 11 74
**300 **12 16 107
**350 **14 21 144
**400 **16 28 190
* See Section 7.5 Class VI for additional information
CES-1002 Rev. F
Page 9 of 22
Masoneilan
** Per reference document 3.1 these valve sizes the allowable leakage has been obtained by extrapolation.
10 Records
A permanent record of the Seat Leakage Testing results will be maintained in accordance with
local Quality Assurance Procedures.
11 Appendix 1 Allowable Seat Leakage Charts
11.1 Air Class II, III & IV Metric
m3 / min m3 / h Nl/h
Rated Cv Class Class Class Class Class Class Class Class
Class II III IV II III IV II III IV
0.1 0.025 0.005 0.001 25.2 5.05 0.505
0.2 0.001 0.051 0.010 0.001 50.4 10.1 1.01
0.3 0.001 0.076 0.015 0.002 75.6 15.2 1.52
0.4 0.002 0.101 0.020 0.002 100.8 20.2 2.02
0.5 0.002 0.127 0.025 0.003 126.0 25.3 2.53
0.6 0.003 0.001 0.152 0.030 0.003 151.2 30.3 3.03
0.7 0.003 0.001 0.177 0.035 0.004 176.4 35.4 3.54
0.8 0.003 0.001 0.202 0.040 0.004 201.6 40.4 4.04
0.9 0.004 0.001 0.228 0.045 0.005 226.8 45.5 4.55
1 0.004 0.001 0.253 0.051 0.005 252.0 50.5 5.05
2 0.008 0.002 0.506 0.101 0.010 504.0 101 10.1
3 0.013 0.003 0.759 0.152 0.015 756.0 152 15.2
4 0.017 0.003 1.012 0.202 0.020 1008 202 20.2
5 0.021 0.004 1.265 0.253 0.025 1260 253 25.3
6 0.025 0.005 0.001 1.518 0.303 0.030 1512 303 30.3
7 0.029 0.006 0.001 1.771 0.354 0.035 1764 354 35.4
8 0.034 0.007 0.001 2.024 0.404 0.040 2016 404 40.4
9 0.038 0.008 0.001 2.277 0.455 0.045 2268 455 45.5
10 0.042 0.008 0.001 2.530 0.505 0.051 2520 505 50.5
12 0.050 0.010 0.001 3.036 0.606 0.061 3024 606 60.6
14 0.059 0.012 0.001 3.542 0.707 0.071 3528 707 70.7
16 0.067 0.013 0.001 4.048 0.808 0.081 4032 808 80.8
18 0.076 0.015 0.002 4.554 0.909 0.091 4536 909 90.9
20 0.084 0.017 0.002 5.060 1.010 0.101 5040 1010 101
22 0.092 0.019 0.002 5.566 1.111 0.111 5544 1111 111
24 0.101 0.020 0.002 6.072 1.212 0.121 6048 1212 121
26 0.109 0.022 0.002 6.578 1.313 0.131 6552 1313 131
28 0.118 0.024 0.002 7.084 1.414 0.141 7056 1414 141
30 0.126 0.025 0.003 7.590 1.515 0.152 7560 1515 152
32 0.134 0.027 0.003 8.096 1.616 0.162 8064 1616 162
34 0.143 0.029 0.003 8.602 1.717 0.172 8568 1717 172
36 0.151 0.030 0.003 9.108 1.818 0.182 9072 1818 182
CES-1002 Rev. F
Page 10 of 22
Masoneilan
38 0.160 0.032 0.003 9.614 1.919 0.192 9576 1919 192
40 0.168 0.034 0.003 10.12 2.020 0.202 10080 2020 202
42 0.176 0.035 0.004 10.63 2.121 0.212 10584 2121 212
44 0.185 0.037 0.004 11.13 2.222 0.222 11088 2222 222
46 0.193 0.039 0.004 11.64 2.323 0.232 11592 2323 232
48 0.202 0.040 0.004 12.14 2.424 0.242 12096 2424 242
50 0.210 0.042 0.004 12.65 2.525 0.253 12600 2525 253
55 0.231 0.046 0.005 13.92 2.778 0.278 13860 2778 278
60 0.252 0.051 0.005 15.18 3.030 0.303 15120 3030 303
65 0.273 0.055 0.005 16.45 3.283 0.328 16380 3283 328
70 0.294 0.059 0.006 17.71 3.535 0.354 17640 3535 354
75 0.315 0.063 0.006 18.98 3.788 0.379 18900 3788 379
80 0.336 0.067 0.007 20.24 4.040 0.404 20160 4040 404
85 0.357 0.072 0.007 21.51 4.293 0.429 21420 4293 429
90 0.378 0.076 0.008 22.77 4.545 0.455 22680 4545 455
95 0.399 0.080 0.008 24.04 4.798 0.480 23940 4798 480
100 0.420 0.084 0.008 25.30 5.050 0.505 25200 5050 505
110 0.462 0.093 0.009 27.83 5.555 0.556 27720 5555 556
120 0.504 0.101 0.010 30.36 6.060 0.606 30240 6060 606
130 0.546 0.109 0.011 32.89 6.565 0.657 32760 6565 657
140 0.588 0.118 0.012 35.42 7.070 0.707 35280 7070 707
150 0.630 0.126 0.013 37.95 7.575 0.758 37800 7575 758
160 0.672 0.135 0.013 40.48 8.080 0.808 40320 8080 808
170 0.714 0.143 0.014 43.01 8.585 0.859 42840 8585 859
180 0.756 0.152 0.015 45.54 9.090 0.909 45360 9090 909
190 0.798 0.160 0.016 48.07 9.595 0.960 47880 9595 960
200 0.840 0.168 0.017 50.60 10.10 1.010 50400 10100 1010
210 0.882 0.177 0.018 53.13 10.61 1.061 52920 10605 1061
220 0.924 0.185 0.019 55.66 11.11 1.111 55440 11110 1111
230 0.966 0.194 0.019 58.19 11.62 1.162 57960 11615 1162
240 1.008 0.202 0.020 60.72 12.12 1.212 60480 12120 1212
250 1.050 0.210 0.021 63.25 12.63 1.263 63000 12625 1263
275 1.155 0.231 0.023 69.58 13.89 1.389 69300 13888 1389
300 1.260 0.253 0.025 75.90 15.15 1.515 75600 15150 1515
325 1.365 0.274 0.027 82.23 16.41 1.641 81900 16413 1642
350 1.470 0.295 0.029 88.55 17.68 1.768 88200 17675 1768
375 1.575 0.316 0.032 94.88 18.94 1.894 94500 18938 1894
400 1.680 0.337 0.034 101.2 20.20 2.020 100800 20200 2020
425 1.785 0.358 0.036 107.5 21.46 2.146 107100 21463 2146
450 1.890 0.379 0.038 113.9 22.73 2.273 113400 22725 2273
475 1.995 0.400 0.040 120.2 23.99 2.399 119700 23988 2399
CES-1002 Rev. F
Page 11 of 22
Masoneilan
500 2.100 0.421 0.042 126.5 25.25 2.525 126000 25250 2525
525 2.205 0.442 0.044 132.8 26.51 2.651 132300 26513 2651
550 2.310 0.463 0.046 139.2 27.78 2.778 138600 27775 2778
575 2.415 0.484 0.048 145.5 29.04 2.904 144900 29038 2904
600 2.520 0.505 0.051 151.8 30.30 3.030 151200 30300 3030
625 2.625 0.526 0.053 158.1 31.56 3.156 157500 31563 3156
650 2.730 0.547 0.055 164.5 32.83 3.283 163800 32825 3283
675 2.835 0.568 0.057 170.8 34.09 3.409 170100 34088 3409
700 2.940 0.589 0.059 177.1 35.35 3.535 176400 35350 3535
725 3.045 0.610 0.061 183.4 36.61 3.661 182700 36613 3661
750 3.150 0.631 0.063 189.8 37.88 3.788 189000 37875 3788
775 3.255 0.652 0.065 196.1 39.14 3.914 195300 39138 3914
800 3.360 0.673 0.067 202.4 40.40 4.040 201600 40400 4040
825 3.465 0.694 0.069 208.7 41.66 4.166 207900 41663 4166
850 3.570 0.715 0.072 215.1 42.93 4.293 214200 42925 4293
875 3.675 0.736 0.074 221.4 44.19 4.419 220500 44188 4419
900 3.780 0.758 0.076 227.7 45.45 4.545 226800 45450 4545
925 3.885 0.779 0.078 234.0 46.71 4.671 233100 46713 4672
950 3.990 0.800 0.080 240.4 47.98 4.798 239400 47975 4798
975 4.095 0.821 0.082 246.7 49.24 4.924 245700 49238 4924
1000 4.200 0.842 0.084 253.0 50.50 5.050 252000 50500 5050
1050 4.410 0.884 0.088 265.7 53.03 5.303 264600 53025 5303
1100 4.620 0.926 0.093 278.3 55.55 5.555 277200 55550 5555
1150 4.830 0.968 0.097 291.0 58.08 5.808 289800 58075 5808
1200 5.040 1.010 0.101 303.6 60.60 6.060 302400 60600 6060
1250 5.250 1.052 0.105 316.3 63.13 6.313 315000 63125 6313
1300 5.460 1.094 0.109 328.9 65.65 6.565 327600 65650 6565
1350 5.670 1.136 0.114 341.6 68.18 6.818 340200 68175 6818
1400 5.880 1.178 0.118 354.2 70.70 7.070 352800 70700 7070
1450 6.090 1.220 0.122 366.9 73.23 7.323 365400 73225 7323
1500 6.300 1.263 0.126 379.5 75.75 7.575 378000 75750 7575
1550 6.510 1.305 0.130 392.2 78.28 7.828 390600 78275 7828
1600 6.720 1.347 0.135 404.8 80.80 8.080 403200 80800 8080
1650 6.930 1.389 0.139 417.5 83.33 8.333 415800 83325 8333
1700 7.140 1.431 0.143 430.1 85.85 8.585 428400 85850 8585
1750 7.350 1.473 0.147 442.8 88.38 8.838 441000 88375 8838
1800 7.560 1.515 0.152 455.4 90.90 9.090 453600 90900 9090
1850 7.770 1.557 0.156 468.1 93.43 9.343 466200 93425 9343
1900 7.980 1.599 0.160 480.7 95.95 9.595 478800 95950 9595
1950 8.190 1.641 0.164 493.4 98.48 9.85 491400 98475 9848
2000 8.400 1.683 0.168 506.0 101.0 10.10 504000 101000 10100
CES-1002 Rev. F
Page 12 of 22
Masoneilan
2100 8.820 1.768 0.177 531.3 106.1 10.61 529200 106050 10605
2200 9.240 1.852 0.185 556.6 111.1 11.11 554400 111100 11110
2300 9.660 1.936 0.194 581.9 116.2 11.62 579600 116150 11615
2400 10.08 2.020 0.202 607.2 121.2 12.12 604800 121200 12120
2500 10.50 2.104 0.210 632.5 126.3 12.63 630000 126250 12625
11.2 Air Class II, III & IV English

SCFM SCFH
Rated Cv Class Class Class Class Class
II III IV Class II III IV
0.1 0.016 0.003 0.948 0.189 0.019
0.2 0.032 0.006 0.001 1.90 0.378 0.038
0.3 0.047 0.009 0.001 2.84 0.567 0.057
0.4 0.063 0.013 0.001 3.79 0.756 0.076
0.5 0.079 0.016 0.002 4.74 0.945 0.095
0.6 0.095 0.019 0.002 5.69 1.13 0.113
0.7 0.111 0.022 0.002 6.64 1.32 0.132
0.8 0.126 0.025 0.003 7.58 1.51 0.151
0.9 0.142 0.028 0.003 8.53 1.70 0.170
1 0.158 0.032 0.003 9.48 1.89 0.189
2 0.316 0.063 0.006 18.96 3.78 0.378
3 0.474 0.095 0.009 28.44 5.67 0.567
4 0.632 0.126 0.013 37.92 7.56 0.756
5 0.790 0.158 0.016 47.40 9.45 0.945
6 0.948 0.189 0.019 56.88 11.34 1.13
7 1.11 0.221 0.022 66.36 13.23 1.32
8 1.26 0.252 0.025 75.84 15.12 1.51
9 1.42 0.284 0.028 85.32 17.01 1.70
10 1.58 0.315 0.032 94.80 18.90 1.89
12 1.90 0.378 0.038 113.8 22.68 2.27
14 2.21 0.441 0.044 132.7 26.46 2.65
16 2.53 0.504 0.050 151.7 30.24 3.02
18 2.84 0.567 0.057 170.6 34.02 3.40
20 3.16 0.630 0.063 189.6 37.80 3.78
22 3.48 0.693 0.069 208.6 41.58 4.16
24 3.79 0.756 0.076 227.5 45.36 4.54
26 4.11 0.819 0.082 246.5 49.14 4.91
28 4.42 0.882 0.088 265.4 52.92 5.29
30 4.74 0.945 0.095 284.4 56.70 5.67
32 5.06 1.01 0.101 303.4 60.48 6.05
CES-1002 Rev. F
Page 13 of 22
Masoneilan
SCFM SCFH
34 5.37 1.07 0.107 322.3 64.26 6.43
36 5.69 1.13 0.113 341.3 68.04 6.80
38 6.00 1.20 0.120 360.2 71.82 7.18
40 6.32 1.26 0.126 379.2 75.60 7.56
42 6.64 1.32 0.132 398.2 79.38 7.94
44 6.95 1.39 0.139 417.1 83.16 8.32
46 7.27 1.45 0.145 436.1 86.94 8.69
48 7.58 1.51 0.151 455.0 90.72 9.07
50 7.90 1.58 0.158 474.0 94.50 9.45
55 8.69 1.73 0.173 521.4 104.0 10.40
60 9.48 1.89 0.189 568.8 113.4 11.34
65 10.27 2.05 0.205 616.2 122.9 12.29
70 11.06 2.21 0.221 663.6 132.3 13.23
75 11.85 2.36 0.236 711.0 141.8 14.18
80 12.64 2.52 0.252 758.4 151.2 15.12
85 13.43 2.68 0.268 805.8 160.7 16.07
90 14.22 2.84 0.284 853.2 170.1 17.01
95 15.01 2.99 0.299 900.6 179.6 17.96
100 15.80 3.15 0.315 948.0 189.0 18.90
110 17.38 3.47 0.347 1043 207.9 20.79
120 18.96 3.78 0.378 1138 226.8 22.68
130 20.54 4.10 0.410 1232 245.7 24.57
140 22.12 4.41 0.441 1327 264.6 26.46
150 23.70 4.73 0.473 1422 283.5 28.35
160 25.28 5.04 0.504 1517 302.4 30.24
170 26.86 5.36 0.536 1612 321.3 32.13
180 28.44 5.67 0.567 1706 340.2 34.02
190 30.02 5.99 0.599 1801 359.1 35.91
200 31.60 6.30 0.630 1896 378.0 37.80
210 33.18 6.62 0.662 1991 396.9 39.69
220 34.76 6.93 0.693 2086 415.8 41.58
230 36.34 7.25 0.725 2180 434.7 43.47
240 37.92 7.56 0.756 2275 453.6 45.36
250 39.50 7.88 0.788 2370 472.5 47.25
275 43.45 8.66 0.866 2607 519.8 51.98
300 47.40 9.45 0.945 2844 567.0 56.70
325 51.35 10.24 1.02 3081 614.3 61.43
350 55.30 11.03 1.10 3318 661.5 66.15
375 59.25 11.81 1.18 3555 708.8 70.88
400 63.20 12.60 1.26 3792 756.0 75.60
425 67.15 13.39 1.34 4029 803.3 80.33
CES-1002 Rev. F
Page 14 of 22
Masoneilan
SCFM SCFH
450 71.10 14.18 1.42 4266 850.5 85.05
475 75.05 14.96 1.50 4503 897.8 89.78
500 79.00 15.75 1.58 4740 945.0 94.50
525 82.95 16.54 1.65 4977 992.3 99.23
550 86.90 17.33 1.73 5214 1040 104.0
575 90.85 18.11 1.81 5451 1087 108.7
600 94.80 18.90 1.89 5688 1134 113.4
625 98.75 19.69 1.97 5925 1181 118.1
650 102.7 20.48 2.05 6162 1229 122.9
675 106.7 21.26 2.13 6399 1276 127.6
700 110.6 22.05 2.21 6636 1323 132.3
725 114.6 22.84 2.28 6873 1370 137.0
750 118.5 23.63 2.36 7110 1418 141.8
775 122.5 24.41 2.44 7347 1465 146.5
800 126.4 25.20 2.52 7584 1512 151.2
825 130.4 25.99 2.60 7821 1559 155.9
850 134.3 26.78 2.68 8058 1607 160.7
875 138.3 27.56 2.76 8295 1654 165.4
900 142.2 28.35 2.84 8532 1701 170.1
925 146.2 29.14 2.91 8769 1748 174.8
950 150.1 29.93 2.99 9006 1796 179.6
975 154.1 30.71 3.07 9243 1843 184.3
1000 158.0 31.50 3.15 9480 1890 189.0
1050 165.9 33.08 3.31 9954 1985 198.5
1100 173.8 34.65 3.47 10428 2079 207.9
1150 181.7 36.23 3.62 10902 2174 217.4
1200 189.6 37.80 3.78 11376 2268 226.8
1250 197.5 39.38 3.94 11850 2363 236.3
1300 205.4 40.95 4.10 12324 2457 245.7
1350 213.3 42.53 4.25 12798 2552 255.2
1400 221.2 44.10 4.41 13272 2646 264.6
1450 229.1 45.68 4.57 13746 2741 274.1
1500 237.0 47.25 4.73 14220 2835 283.5
1550 244.9 48.83 4.88 14694 2930 293.0
1600 252.8 50.40 5.04 15168 3024 302.4
1650 260.7 51.98 5.20 15642 3119 311.9
1700 268.6 53.55 5.36 16116 3213 321.3
1750 276.5 55.13 5.51 16590 3308 330.8
1800 284.4 56.70 5.67 17064 3402 340.2
1850 292.3 58.28 5.83 17538 3497 349.7
1900 300.2 59.85 5.99 18012 3591 359.1
CES-1002 Rev. F
Page 15 of 22
Masoneilan
SCFM SCFH
1950 308.1 61.43 6.14 18486 3686 368.6
2000 316.0 63.00 6.30 18960 3780 378.0
2100 331.8 66.15 6.62 19908 3969 396.9
2200 347.6 69.30 6.93 20856 4158 415.8
2300 363.4 72.45 7.25 21804 4347 434.7
2400 379.2 75.60 7.56 22752 4536 453.6
2500 395.0 78.75 7.88 23700 4725 472.5
11.3 Water Class II, III & IV Metric and English Units
* units in ( ) are l/min values
ml/min *(l/min) GPM
Rated CV
Class II Class III Class IV Class II Class III Class IV
0.1 12.17 2.43 0.24
0.2 24.33 4.87 0.49
0.3 36.50 7.30 0.73
0.4 48.67 9.73 0.97
0.5 60.83 12.17 1.22
0.6 73.00 14.60 1.46
0.7 85.17 17.03 1.70
0.8 97.33 19.47 1.95
0.9 109.5 21.90 2.19
1 121.7 24.33 2.43
2 243.3 48.67 4.87
3 365.0 73.00 7.30
4 486.7 97.33 9.73
5 608.3 121.7 12.17
6 730.0 146.0 14.60
7 851.7 170.3 17.03
8 973.3 194.7 19.47
9 (1.10) 219.0 21.90
10 (1.22) 243.3 24.33 0.320
12 (1.46) 292.0 29.20 0.384
14 (1.70) 340.7 34.07 0.448
16 (1.95) 389.3 38.93 0.512
18 (2.19) 438.0 43.80 0.576
20 (2.43) 486.7 48.67 0.640
22 (2.68) 535.3 53.53 0.704
24 (2.92) 584.0 58.40 0.768
26 (3.16) 632.7 63.27 0.832
28 (3.41) 681.3 68.14 0.896
CES-1002 Rev. F
Page 16 of 22
Masoneilan
ml/min *(l/min) GPM
Rated CV
30 (3.65) 730.0 73.00 0.960
32 (3.89) 778.7 77.87 1.02
34 (4.14) 827.3 82.74 1.09
36 (4.38) 876.0 87.60 1.15
38 (4.62) 924.7 92.47 1.22
40 (4.87) 973.3 97.34 1.28
42 (5.11) (1.02) 102.20 1.34
44 (5.35) (1.07) 107.07 1.41
46 (5.60) (1.20) 111.94 1.47
48 (5.84) (1.17) 116.80 1.54 0.307
50 (6.08) (1.22) 121.67 1.60 0.320
55 (6.69) (1.34) 133.84 1.76 0.352
60 (7.30) (1.46) 146.00 1.92 0.384
65 (7.91) (1.58) 158.17 2.08 0.416
70 (8.52) (1.70) 170.34 2.24 0.448
75 (9.13) (1.83) 182.51 2.40 0.480
80 (9.73) (1.95) 194.67 2.56 0.512
85 (10.34) (2.07) 206.84 2.72 0.544
90 (10.95) (2.19) 219.01 2.88 0.576
95 (11.56) (2.31) 231.17 3.04 0.608
100 (12.17) (2.43) 243.34 3.20 0.640
110 (13.38) (2.68) 267.67 3.52 0.704
120 (14.60) (2.92) 292.01 3.84 0.768
130 (15.82) (3.16) 316.34 4.16 0.832
140 (17.03) (3.41) 340.68 4.48 0.896
150 (18.25) (3.65) 365.01 4.80 0.960
160 (19.47) (3.89) 389.34 5.12 1.02
170 (20.68) (4.14) 413.68 5.44 1.09
180 (21.90) (4.38) 438.01 5.76 1.15
190 (23.12) (4.62) 462.35 6.08 1.22
200 (24.33) (4.87) 486.68 6.40 1.28
210 (25.55) (5.11) 511.01 6.72 1.34
220 (26.77) (5.35) 535.35 7.04 1.41
230 (27.98) (5.60) 559.68 7.36 1.47
240 (29.20) (5.84) 584.02 7.68 1.54
250 (30.42) (6.08) 608.35 8.00 1.60
275 (33.46) (6.70) 669.19 8.80 1.76
300 (36.50) (7.30) 730.02 9.60 1.92
325 (39.54) (7.91) 790.86 10.40 2.08
350 (42.58) (8.52) 851.69 11.20 2.24
375 (45.63) (9.13) 912.53 12.00 2.40
400 (48.67) (9.73) 973.36 12.80 2.56
CES-1002 Rev. F
Page 17 of 22
Masoneilan
ml/min *(l/min) GPM
Rated CV
425 (51.71) (10.34) (1.03) 13.60 2.72
450 (54.75) (10.95) (1.10) 14.40 2.88
475 (57.79) (11.56) (1.16) 15.20 3.04 0.304
500 (60.83) (12.17) (1.22) 16.00 3.20 0.320
525 (63.88) (12.78) (1.28) 16.80 3.36 0.336
550 (66.92) (13.38) (1.34) 17.60 3.52 0.352
575 (69.96) (13.99) (1.40) 18.40 3.68 0.368
600 (73.00) (14.60) (1.46) 19.20 3.84 0.384
625 (76.04) (15.21) (1.52) 20.00 4.00 0.400
650 (79.08) (15.82) (1.58) 20.80 4.16 0.416
675 (82.13) (16.43) (1.64) 21.60 4.32 0.432
700 (85.17) (17.03) (1.70) 22.40 4.48 0.448
725 (88.21) (17.64) (1.76) 23.20 4.64 0.464
750 (91.25) (18.25) (1.83) 24.00 4.80 0.480
775 (94.29) (18.86) (1.89) 24.80 4.96 0.496
800 (97.33) (19.47) (1.95) 25.60 5.12 0.512
825 (100.38) (20.08) (2.01) 26.40 5.28 0.528
850 (103.42) (20.68) (2.07) 27.20 5.44 0.544
875 (106.46) (21.29) (2.13) 28.00 5.60 0.560
900 (109.50) (21.90) (2.19) 28.80 5.76 0.576
925 (112.54) (22.51) (2.25) 29.60 5.92 0.592
950 (115.58) (23.12) (2.31) 30.40 6.08 0.608
975 (118.63) (23.73) (2.37) 31.20 6.24 0.624
1000 (121.67) (24.33) (2.43) 32.00 6.40 0.640
1050 (127.75) (25.55) (2.56) 33.60 6.72 0.672
1100 (133.83) (26.77) (2.68) 35.20 7.04 0.704
1150 (139.92) (27.98) (2.80) 36.80 7.36 0.736
1200 (146.00) (29.20) (2.92) 38.40 7.68 0.768
1250 (152.08) (30.42) (3.04) 40.00 8.00 0.800
1300 (158.17) (31.63) (3.16) 41.60 8.32 0.832
1350 (164.25) (32.85) (3.29) 43.20 8.64 0.864
1400 (170.33) (34.07) (3.41) 44.80 8.96 0.896
1450 (176.42) (35.28) (3.53) 46.40 9.28 0.928
1500 (182.50) (36.50) (3.65) 48.00 9.60 0.960
1550 (188.58) (37.72) (3.77) 49.60 9.92 0.992
1600 (194.67) (38.93) (3.89) 51.20 10.24 1.02
1650 (200.75) (40.15) (4.02) 52.80 10.56 1.06
1700 (206.83) (41.37) (4.14) 54.40 10.88 1.09
1750 (212.92) (42.58) (4.26) 56.00 11.20 1.12
1800 (219.00) (43.80) (4.38) 57.60 11.52 1.15
1850 (225.08) (45.02) (4.50) 59.20 11.84 1.18
1900 (231.17) (46.23) (4.62) 60.80 12.16 1.22
CES-1002 Rev. F
Page 18 of 22
Masoneilan
ml/min *(l/min) GPM
Rated CV
1950 (237.25) (47.45) (4.75) 62.40 12.48 1.25
2000 (243.33) (48.67) (4.87) 64.00 12.80 1.28
2100 (255.50) (51.10) (5.11) 67.20 13.44 1.34
2200 (267.67) (53.53) (5.35) 70.40 14.08 1.41
2300 (279.83) (55.97) (5.60) 73.60 14.72 1.47
2400 (292.00) (58.40) (5.84) 76.80 15.36 1.54
2500 (304.17) (60.83) (6.08) 80.00 16.00 1.60
11.4 Air Class V - Metric

Orifice Orifice
ml / 3
Dia Dia m / hr
min
(inch) (mm)
1 25.4 4.7 0.0003
2 50.8 9.4 0.0006
3 76.2 14.1 0.0008
4 101.6 18.8 0.0011
5 127 23.5 0.0014
6 152.4 28.2 0.0017
7 177.8 32.9 0.0020
8 203.2 37.6 0.0023
9 228.6 42.3 0.0025
10 254 47.0 0.0028
11 279.4 51.7 0.0031
12 304.8 56.4 0.0034
13 330.2 61.1 0.0037
CES-1002 Rev. F
Page 19 of 22
Masoneilan
11.5 Water Class V English

psi 100 150 200 300 400 500 750 1000 1500 2000 3000 4000 5000 6000
Orifice
Dia ml / ml / ml / ml / ml / ml / ml / ml / ml / ml / ml / ml / ml / ml /
(inch) min min min min min min min min min min min min min min
1 0.05 0.075 0.1 0.15 0.2 0.25 0.375 0.5 0.75 1 1.5 2 2.5 3
2 0.1 0.15 0.2 0.3 0.4 0.5 0.75 1 1.5 2 3 4 5 6
3 0.15 0.225 0.3 0.45 0.6 0.75 1.125 1.5 2.25 3 4.5 6 7.5 9
4 0.2 0.3 0.4 0.6 0.8 1 1.5 2 3 4 6 8 10 12
5 0.25 0.375 0.5 0.75 1 1.25 1.875 2.5 3.75 5 7.5 10 12.5 15
6 0.3 0.45 0.6 0.9 1.2 1.5 2.25 3 4.5 6 9 12 15 18
7 0.35 0.525 0.7 1.05 1.4 1.75 2.625 3.5 5.25 7 10.5 14 17.5 21
8 0.4 0.6 0.8 1.2 1.6 2 3 4 6 8 12 16 20 24
9 0.45 0.675 0.9 1.35 1.8 2.25 3.375 4.5 6.75 9 13.5 18 22.5 27
10 0.5 0.75 1 1.5 2 2.5 3.75 5 7.5 10 15 20 25 30
11 0.55 0.825 1.1 1.65 2.2 2.75 4.125 5.5 8.25 11 16.5 22 27.5 33
12 0.6 0.9 1.2 1.8 2.4 3 4.5 6 9 12 18 24 30 36
13 0.65 0.975 1.3 1.95 2.6 3.25 4.875 6.5 9.75 13 19.5 26 32.5 39
CES-1002 Rev. F
Page 20 of 22
Masoneilan
11.6 Water Class V Metric

bar 6.9 10.3 13.8 20.7 27.6 34.5 51.7 68.9 103.4 137.9 206.8 275.8 344.7 413.7
Orifice
Dia
(mm) l / min l / min l / min l / min l / min l / min l / min l / min l / min l / min l / min l / min l / min l / min
25.4 0.003 0.005 0.006 0.009 0.013 0.016 0.024 0.032 0.047 0.063 0.095 0.126 0.158 0.189
50.8 0.006 0.009 0.013 0.019 0.025 0.032 0.047 0.063 0.095 0.126 0.189 0.252 0.315 0.378
76.2 0.009 0.014 0.019 0.028 0.038 0.047 0.071 0.095 0.142 0.189 0.284 0.378 0.473 0.567
101.6 0.013 0.019 0.025 0.038 0.050 0.063 0.095 0.126 0.189 0.252 0.378 0.504 0.630 0.757
127 0.016 0.024 0.032 0.047 0.063 0.079 0.118 0.158 0.236 0.315 0.473 0.630 0.788 0.946
152.4 0.019 0.028 0.038 0.057 0.076 0.095 0.142 0.189 0.284 0.378 0.567 0.757 0.946 1.13
177.8 0.022 0.033 0.044 0.066 0.088 0.110 0.165 0.221 0.331 0.441 0.662 0.883 1.10 1.32
203.2 0.025 0.038 0.050 0.076 0.101 0.126 0.189 0.252 0.378 0.504 0.756 1.01 1.26 1.51
228.6 0.028 0.042 0.057 0.085 0.114 0.142 0.213 0.284 0.425 0.567 0.851 1.13 1.42 1.70
254 0.032 0.047 0.063 0.095 0.126 0.158 0.236 0.315 0.473 0.630 0.945 1.26 1.58 1.89
279.4 0.035 0.052 0.069 0.104 0.139 0.174 0.260 0.347 0.520 0.694 1.04 1.39 1.73 2.08
304.8 0.038 0.057 0.076 0.114 0.151 0.189 0.284 0.378 0.567 0.757 1.13 1.51 1.89 2.27
330.2 0.041 0.061 0.082 0.123 0.164 0.205 0.307 0.410 0.615 0.820 1.23 1.64 2.05 2.46
CES-1002 Rev. F
Page 21 of 22
Masoneilan
12 Appendix 2 Gas and Liquid Calculation Method
LIQUID CALCULATION FORMULAS FOR CLASS II, III, IV
The following equation for choked flow and no pipe reducers taken from reference 3.2 Annex A
is used to calculate the allowable leakage rate Q.
Q in m3/h
P1, Pc and Pv in bar
0 and 1 fluid density in kg/m3
p1 FF p v pv
Q = 8,65 10 1 CvFL and FF = 0,96 0,28
1 / 0 pc
The following parameters are used to calculate the allowable leakage for water at 20C
Vapour pressure Pv = 0.0234 bar a at 20C
Critical pressure Pc = 221 bar a
0 = 1 = 1000 kg/m3
P1= 4.5 bar and
FF = 0.957
FL = 0.8
For a class IV Cv is replaced by 0.01 % Cv.
The allowable leakage a leakage for class IV is calculated with the following equation:
Q = 1.46 10 4 Cv
GAS CALCULATION FORMULAS

The following equation for choked flow and no pipe reducers taken from reference 3.2 Annex A
is used to calculate the allowable leakage rate Q.
Q in Nm3/h
P1 in bar a and P in bar
T1 in Kelvin
xt
Q = Cv 2.12 10 3 p1 0.667
M T1 Z
The following parameters are used to calculate the allowable leakage for air at 20C:
Molecular weight M= 29
T1=293 K (20C)
Compressibility Z=1 and Specific heat ratio F= 1
P1= 4.5 bar a and P in bar = 3.5 bar
Xt = 0.535
For a class IV Cv is replaced by 0.01% Cv
The allowable leakage is calculated with the following equation: Q = 5.05 10 3 Cv
CES-1002 Rev. F
Page 22 of 22

5.3 CES-1002-F-Seat Leakage Testing PDF

Caricato da

Informazioni sul documento

Titolo originale

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

5.3 CES-1002-F-Seat Leakage Testing PDF

Caricato da

Copyright:

Formati disponibili

Masoneilan

Seat Leakage Testing

Notice: This document is not under revision control; check

Seat Leakage Testing Flow

Test Medium II III IV IV-S1 V VI

7.3 Test Conditions for valves with pneumatic actuators

7.4 Test Pressures

Class II, III, IV, IV-S1 V using Water

Class VI using air or nitrogen

8.6 Valves equipped with electrical actuator

m3/hr = 1.46 x 10-3 x Cv Nl/h = 50.5 x Cv

9.5 Class V: Allowable leakage

Orifice Diameter Allowable Leakage

11.2 Air Class II, III & IV English

11.4 Air Class V - Metric

11.5 Water Class V English

11.6 Water Class V Metric

GAS CALCULATION FORMULAS

Potrebbero piacerti anche