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[Technical data sheet] 01

Compact NSX100/630 DC 3/4P

Presentation
Compact NSX100 to 630 DC 3/4 P circuit breakers offer optimum design for
24 to 750 V direct current applications. They use the moulded cases of the
Compact NSX range with:
pp high performance breaking chambers specially designed for direct current
(100 kA/750 V)
pp dedicated fast tripping devices
pp simple, reliable accessories optimised for isolation and parallel or series
mounting of poles.
In fixed or withdrawable versions, they offer installation flexibility with all the
NSX250 DC - 3P
accessories and auxiliaries of the Compact NSX AC range and provide:
pp compliance with most standards and certifications worldwide
pp service breaking capacity Ics = 100 % Icu (according to IEC 60947-2)
pp discrimination of protection devices
pp suitability for isolation with positive break indication
NSX630 DC - 3P pp numerous indication, measurement and control options.

The Compact NSX range offers: Compliance with standards


pp 3 and 4 poles up to 160 A International IEC 60947-1 5
pp 3 and 4 poles from 250 to 630 A European EN 60947
pp high breaking capacities, with four performance National equivalents BS / CEI / NF / VDE...
levels F, N, M and S: Marine specifications Bureau Veritas, Lloyds Register, Det Norske
OOF Veritas...
- 36 kA in a 3 or 4 poles version, for systems For UL, CSA, NOM and JIS standards, please consult us.
y 750 V
OOS Applications
- 100 kA in a 2 poles version, for systems y 500 V With their high-performance design and wide variety of series or parallel
- 100 kA in a 3 or 4 poles version, for systems pole arrangements and trip units, Compact NSX DC circuit breakers are
y 750 V ideally suited for:
pp fewer frame sizes: just two poles pitches (35 pp protection of all DC distribution systems (earthed by one polarity or a mid-
and 45 mm) for easy integration in installation point or isolated from earth)
systems (enclosures, machines, etc.) pp high ratings by parallel mounting of poles for high power systems at
pp accessories for insulation and series or parallel reduced voltages
connection of poles, suited to the particularities of pp switch-disconnector functions, as per IEC standard 60947-3.
DC applications Tripping is carried out by interchangeable thermal-magnetic trip units up to
pp fixed and withdrawable versions (3 and 4 250 A and fixed magnetic trip units above.
poles, DC type). Accessories, common to the Compactrange, offer full flexibility to meet the
Breaking capacity Icu for 250 V per pole and specific requirements of any installation.
L/R = 15 ms (1) (3P: 750 V)
(1) L/R = time constant of the distribution system.
Suitability for isolation and safety of personnel
All Compact circuit breakers are suitable for isolation as defined in IEC
standard 60947-2. The operating handle cannot indicate the "off" position
unless the contacts are actually open. Fitting a rotary handle or a motor
mechanism does not alter the reliability of the position indication system.
For protection against direct contact with live parts, Compact circuit
breakers may be installed through the front panel of Class 2 switchboards
(as per IEC 60664).
[Technical data sheet] Compact NSX100/630 DC 3/4P 02

ELECTRICAL CHARACTERISTICS
According to IEC 60947-2 and EN 60947-2
NSX100DC NSX160DC NSX250DC NSX400DC NSX630DC
Number of poles 3/4
Rated current In (A) 40 C 100 160 250 400 550
Rated insulation voltage Ui (V) 750
Rated impulse withstand voltage Uimp (kV) 8
Rated operational voltage Ue (V) 750
Ultimate breaking capacity Icu (kA) 100
(L/R = 5 ms & L/R = 15 ms) 1P*: 250 V, 2P*: 500 V, 3P (1): 750 V
Service breaking capacity Ics (% Icu) 100 %
Service making capacity Icm (% Icu) 100 %
Utilisation category A
Breaking time ms < 10 ms
Pollution degree as per IEC 60664-1 3
Durability (C/O cycles) Mechanical 10000 5000
Electrical In 5000 1000
In/2 10000 2000
Auxiliary contacts b b b b b
Voltage releases MX shunt b b b b b
MN undervoltage b b b b b

AMBIENT TEMPERATURES
Operating temperature -25 C to +70 C
Temperature when putting into service -35 C to +70 C
Storage temperature -50 C to +85 C
(1) Number of poles taking part in current interruption.

Trip units
Thermal-magnetic TM up to 250 A
Compact NSX DC 100, 160 and 250A circuit
breakers are equipped with interchangeable
thermal-magnetic trip units:
p TM-D up to 63 A: adjustable thermal threshold TM trip units
and fixed magnetic pick-up
p TM-DC from 80 to 250 A: adjustable thermal
threshold and fixed (for 80 to 160 A) or adjustable
(for 200 and 250 A) magnetic pick-up
p TM-G up to 63A: adjustable thermal threshold
1 overload protection
and fixed low magnetic pick-up to protect long threshold MP trip units
cables. 2 short-circuit protection
pick-up
Magnetic MP for 400 and 630 A
Compact NSX 400 A and 630 A circuit breakers
are protected by built-in magnetic trip units that
come mounted on the circuit breaker and offering
one of three protection levels MP1, MP2 or MP3.

COMPACT NSX100 - NSX160 - NSX250 DC


Interchangeable thermal-magnetic units
Type of trip unit TM-D TM-DC TM-G
Rating In (A) 40 C 16 25 32 40 50 63 80 100 125 160 200 250 16 25 40 63
Circuit breaker NSX100DC b b b b b b b b - - - - b b b b
NSX160DC b b b b b b b b b b - - b b b b
NSX250DC - - - - - - b b b b b b - - - -
Overload protection (thermal)
Tripping threshold Ir (A) 40 C Adjustable 0.8 to 1 x In
Protection against short-circuit (magnetic)
Pick-up Im (A) 40 C Fixed Adjustable Fixed
Marked (AC) 190 300 400 500 500 500 - - - - - 63 80 80 125
Actual (DC) 260 400 550 700 700 700 800 800 1250 1250 5 to 10 x In 80 100 100 150

COMPACT NSX400 - NSX630 DC


Built-in magnetic trip units
Type of trip unit MP1 MP2 MP3
Circuit breaker NSX400DC b b -
NSX630DC b b b
Short-circuit protection (magnetic)
Pick-up Im (A) 40 C Adjustable Adjustable Adjustable
800 to 1600 1250 to 2500 2000 to 4000
[Technical data sheet] Compact NSX100/630 DC 3/4P 03

Protection discrimination Dimensions and weights


Compact NSX DC 100 to 630 circuit breakers, Fixed front-connected circuit breakers
possibly associated with Masterpact NW DC 10
to 40 circuit breakers (see corresponding leaflet), NSX100DC, NSX160DC
3 poles 4 poles
offer protection discrimination for unsurpassed Weight: 1.6 to 1.9 kg Weight: 2.1 to 2.3 kg
continuity of service in the event of a fault.
The complete discrimination tables are indicated
in catalogue LVPED208006EN accessible on line
at www.schneider-electric.com.
The discrimination limit between two circuit
breakers at successive distribution levels is
generally the magnetic pick-up value of the
upstream circuit breaker.

Dependable accessories for optimised NSX400DC, NSX630DC


series or parallel pole connections 3 poles 4 poles
With Compact NSX circuit breakers, it is easy Weight: 6 kg Weight: 7.8 kg
to create a wide variety of optimised series and/
or parallel pole arrangements using dependable
prefabricated connections mounted on site
during equipment installation. They are specially
designed to dissipate the heat produced by
relatively short series connections and withstand
extreme operating conditions (isolation and
safety clearances, ultimate breaking capacity,
high pollution levels, etc.).

Examples of series connection

Examples of parallel connection

Example of mixed series and parallel connection

Interphase barriers. Creation of connection (1) is the responsibility of the panel


builder or installer.
[Technical data sheet] Compact NSX100/630 DC 3/4P 04

Installation and connections


Compact NSX DC circuit breakers may be mounted vertically, horizontally
or flat on their back without any derating of characteristics. Withdrawable
type circuit breakers are available in versions with a plug-in base or
withdrawable chassis.
Compact fixed or withdrawable circuit breakers can be connected using
lugs via front or rear connections.

Fixed front-connected circuit-breakers


Connection of insulated bars or cables with lugs
NSX100 NSX160/250 NSX400/630
Bars L (mm) y 25 y 25 y 32
I (mm) d + 10 d + 10 d + 15
d (mm) y 10 y 10 y 15
e (mm) y6 y6 3 y e y 10
(mm) 6.5 8,5 10.5
Lugs L (mm) y 25 y 25 y 32
(mm) 6.5 8.5 10.5
Torque (Nm) (1) 10 15 50
(Nm) (2) 5 5 20
(1) Torque for tightening lugs or bars to the circuit breaker.
(2) Tightening torque for rear connections or terminal extensions on plug-in base.

Connection of bare cables


NSX100/160/250
Connector type Steel y 160 A Aluminium y 250 A
Single-cable connector
L (mm) 25 25
S (mm) Cu/Al 1.5 to 95 (1) 25 to 50 70 to 95 120 to 185
150 max. flexible
Torque (Nm) 12 20 26 26
2-cable connector
L (mm) 25 or 50
S (mm) Cu/Al 2 x 50 to 2 x 120
Torque (Nm) 22

6-cable distribution connector (copper or aluminium)


L (mm) 15 or 30
S (mm) Cu/Al 1.5 to 6 (1) 8 to 35
Torque (Nm) 4 6

NSX400/630
Connector type Rigid Flexible
Single-cable connector
L (mm) 30 30
L
S (mm) Cu/Al 35 to 300 240 maxi
Torque (Nm) 31 31
S
2-cable connector
L (mm) 30 ou 60
S (mm) Cu/Al 2 x 85 to 2 x 240 240 maxi
Torque (Nm) 31 31
(1) For flexible cables from 1.5 to 4 mm, connection with crimped or self-crimping ferrules.

Rear-connected Plug-in and withdrawable Auxiliaries for indication, measurement


circuit breaker circuit breakers and control
p Direct or extended rotary handles.
p Padlocking and keylocking devices.
p Motor mechanism featuring short closing time.
p Status indication auxiliary contacts (contact
position, tripped, electrical fault, earth fault).
p Shunt and undervoltage auxiliary releases.

Plug-in circuit breaker Withdrawable circuit


breaker
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Schneider Electric Industries SAS As standards, specifications and designs change from time to time, please ask for confirmation
35, rue Joseph Monier of the information given in this publication.
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www.schneider-electric.com
COM-POWER NSX 3/4P DC - TDS08 11-2012

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