MANSON ENGINEERING INDUSTRIAL LTD.

SERVICE MANUAL
FOR
NP-9912

Rev 1.0 10/2003

 CONTENTS

1. USER MANUAL P.1

2. PRODUCTION SPECIFICATIONS P.3

3. DIAGRAMS P.4

3.1 SCHEMATICS P.4

3.2 PCB SILKSCREEN P.5

4. BILL OF MATERIAL COMPONENT P.6

 NP-9900 SERIES DC REGULATED POWER SUPPLY
USERS MANUAL
1. GENERAL

NP-9900 Series DC Regulated Power Supply is a completely solid state, compact, well-
regulated, constant voltage power supply suitable for service field, hobby & especially for
telecommunication equipment use. For safety purpose, a three-wire power cord is provided.

2. FEATURES

1. Overload and Short Circuit Protection: Prevent the unit from overload and short
circuit. When the unit is under the condition of overload or short circuit, the output
current will be limited.
2. Two different output terminals are provided: Easy Snap on output terminals for small
current output and screw-on output terminals.

3. FRONT AND REAR PANELS

1. ON/OFF Switch 7. Screw-On Output Terminal

2. Power Indicator 8. Output Voltage Adjust Knob
3. Voltmeter 9. Fuse Holder
4. Ammeter 10. Power Cord
5. Overload Indicator 11. Cooling Fan Air Outlet
6. Easy Snap-On Output Terminals

4. OPERATION

A. Installation:
1. Place the unit in a location where allows free air circulation.
2. DO NOT places the unit in high humid, dusty and/or sunshiny places.
3. The input power source must be 5% of the rated input voltage.

Note: The power supply is for indoor use only.

B. Caution:
1. DO NOT use the unit for equipment that requires higher current ratings than the unit is
designed for, otherwise damage could occur to the unit.
2. DO NOT replace the fuse before ceasing the problems and assigned value of fuse must
be used in place.

P.1
3. If the external flexible cable or cord of this damage, it shall be replaced by the
manufacturer or his service agent or a similar qualified person in order to avoid a hazard.
4. The installation of the supply cord and plug shall be installed and protected in accordance
with national wiring rules.

C. Safety Precautions:
The following precautions MUST be read carefully to prevent from electric shock.
1. NEVER remove the metal cover of the power supply while power source is connecting.
2. NEVER touch the power supply when your hand is wet.
3. NEVER operate the power supply if foreign materials such as metallic objects, water or
other debris have fallen inside. Contact your dealer for check and repair.
4. NEVER operate the unit that was being damaged. As the voltage regulation circuitry
may have been disabled, the resulting high DC voltage could cause damage to your
equipment.
5. NEVER allow foreign objects to touch the output terminals.
6. NEVER repair the unit or inspect the interior part by yourself if it is damaged or working
abnormally. Contact your dealer for check of repair.
7. NEVER block the cooling fan air outlet.

D. Output Current:
Output currents of the units are depended on their output voltages as the following graph.

E. Connection and Operation:

1. Turn ON the unit and adjust the unit to suitable output voltage.
2. Turn OFF the unit and the equipment.
3. Connect the equipment to the unit. Positive polarity to red (+) and negative polarity to
Black ().
4. Firstly turn ON the unit and then turn ON the equipment.
5. When an operation is finished, turn OFF the equipment first and then turn OFF the unit.

5. SPECIFICATIONS

Model Number: NP-9912 NP-9918 NP-9925

Output Voltage: 1-15V DC
Output Current: 12A 18A 25A
Ripple & Noise: 10mVr.m.s.
Load Regulation (0~100% Load): 50mV 60mV 80mV
Power Source: 230Vac/50Hz
Meters Type: ANALOG METERS
Dimension (WHD)/mm: 205 115 280 (mm)
Weight (Approx.): 5.5 Kg 7 Kg 9 Kg
Accessory: Instruction Sheet
CE Approval: EN61558, EN55014

7673-9900-0001

P.2
P.3
P.4
PCB SILKSCREEN

P.5
 MANSON ENGINEERING INDUSTRIAL LTD Date:
31/10/2003
Main Material Component Listing
Model #: NP-9912-000 Description: 1-15V ADJ. 12/15A DC REGULATEDPOWER SUPPLY W/ANALOG METERS
Level Code # Description/Remarks Usage U/M Op PMS Iss Sp Scrp
Net.Wt Ftr Rev Date
==============================================================================================================
======================
0 NP-9912-CA-000 NP-9912-000 MATERIAL FOR 1.00000 SET CA M N N 0.00%
19/09/2000
CASING
1 0555-0100-0616 WIRE WOUND RESISTOR 4.00000 PCS CA P Y N 0.00%
30/08/1999
5W 0.1ohm +/-5% CEMENT TYPE
Location : R57,R58,R59,R60.
1 1011-1041-0171 CERAMIC CAPACITOR 0.01UF 50V 2.00000 PCS CA P Y N 0.00%
30/08/1999
+80%/-20%
Location : C15,C16.
1 1011-1042-1261 CERAMIC CAPACITOR 0.01UF 500V 1.00000 PCS CA P Y N 0.00%
27/07/2001
+80%/-20%
Location : GND
1 1061-1063-4191 METALLIZED POLYESTER CAPACITOR 1.00000 PCS CA P Y N 0.00%
30/08/1999
1MFD 100V +/-10% PITCH=10mm
Location : C1.
1 3036-0880-2402 POWER TRANSISTOR NPN 2SD880Y 1.00000 PCS CA P Y N 0.00%
30/08/1999
TO-220 "TOSHIBA"
Location : Q4.
1 3039-1975-2610 POWER NPN TRANSISTOR 2SD1975S 2.00000 PCS CA P Y N 0.00%
30/08/1999
TO-3P(I) "PANASONIC"
Location : Q5,Q6.
1 3211-5401-9031 RECTIFIER 1N5401 DISCRETE 1.00000 PCS CA P Y N 0.00%
30/08/1999
Location : D2.
1 3222-2502-9360 BRIDGE RECTIFIER GBPC2502 1.00000 PCS CA P Y N 0.00%
19/09/2000
"VISHAY"
Location : BR1.
1 3675-0322-1602 FUSE 3.15A 250V VDE APPROVAL 1.00000 PCS CA P Y N 0.00%
22/02/2000
20mm STANDARD GLASS TUBE
Location : F1
1 4021-0204-2038 LED EL204HD DIA. 3mm 1.00000 PCS CA P Y N 0.00%
30/08/1999
DIFFUSED RED "EVERLIGHT"
Location : LED2
1 4021-0204-5038 LED EL204GD DIA. 3mm 1.00000 PCS CA P Y N 0.00%
30/08/1999
DIFFUSED GREEN "EVERLIGHT"
Location : LED1.
0 NP-9912-IN-000 NP-9912-000 MATERIAL FOR 1.00000 SET IN M N N 0.00%
19/09/2000
INSERTION
1 0513-1001-0611 CARBON FILM RESISTOR 2.00000 PCS IN P Y N 0.00%
22/03/1999
1/4W 10ohm +/-5% T/B
Location : R52,R53.
1 0513-1002-0611 CARBON FILM RESISTOR 1.00000 PCS IN P Y N 0.00%
22/03/1999
1/4W 100ohm +/-5% T/B
Location : R7.
1 0513-1003-0611 CARBON FILM RESISTOR 3.00000 PCS IN P Y N 0.00%
22/03/1999
1/4W 1Kohm +/-5% T/B
Location : R10,R17,R18.
1 0513-1004-0611 CARBON FILM RESISTOR 2.00000 PCS IN P Y N 0.00%
15/04/1999
1/4W 10Kohm +/-5% T/B
Location : R5,R11.
1 0513-1006-0611 CARBON FILM RESISTOR 1.00000 PCS IN P Y N 0.00%
22/03/1999
1/4W 1Mohm +/-5% T/B
Location : R13.
1 0513-1205-0611 CARBON FILM RESISTOR 1.00000 PCS IN P Y N 0.00%
P.6
 22/03/1999
1/4W 120Kohm +/-5% T/B
Location : R9.
1 0513-1503-0611 CARBON FILM RESISTOR 1.00000 PCS IN P Y N 0.00%
22/03/1999
1/4W 1.5Kohm +/-5% T/B
Location : R50.
1 0513-1504-0611 CARBON FILM RESISTOR 1.00000 PCS IN P Y N 0.00%
22/02/2003
1/4W 15Kohm +/-5% T/B
Location : R35.
1 0513-2004-0611 CARBON FILM RESISTOR 1.00000 PCS IN P Y N 0.00%
25/08/2000
1/4W 20Kohm +/-5% T/B
Location : R39
1 0513-2203-0611 CARBON FILM RESISTOR 2.00000 PCS IN P Y N 0.00%
22/03/1999
1/4W 2.2Kohm +/-5% T/B
Location : R16,R25.
1 0513-2205-0611 CARBON FILM RESISTOR 3.00000 PCS IN P Y N 0.00%
22/03/1999
1/4W 220Kohm +/-5% T/B
Location : R19,R22,R23
1 0513-2703-0611 CARBON FILM RESISTOR 2.00000 PCS IN P Y N 0.00%
15/04/1999
1/4W 2.7Kohm +/-5% T/B
Location : R26,R36.
1 0513-2704-0611 CARBON FILM RESISTOR 2.00000 PCS IN P Y N 0.00%
22/02/2003
1/4W 27Kohm +/-5% T/B
Location : R13,R37.
1 0513-2705-0611 CARBON FILM RESISTOR 1.00000 PCS IN P Y N 0.00%
22/03/1999
1/4W 270Kohm +/-5% T/B
Location : R48.
1 0513-3003-0611 CARBON FILM RESISTOR 2.00000 PCS IN P Y N 0.00%
22/03/1999
1/4W 3Kohm +/-5% T/B
Location : R40,R49.
1 0513-3303-0611 CARBON FILM RESISTOR 1.00000 PCS IN P Y N 0.00%
22/03/1999
1/4W 3.3Kohm +/-5% T/B
Location : R14.
1 0513-3904-0611 CARBON FILM RESISTOR 1.00000 PCS IN P Y N 0.00%
19/09/2000
1/4W 39Kohm +/-5% T/B
Location : R3
1 0513-4703-0611 CARBON FILM RESISTOR 3.00000 PCS IN P Y N 0.00%
22/03/1999
1/4W 4.7Kohm +/-5% T/B
Location : R6,R8,R15.
1 0513-5602-0611 CARBON FILM RESISTOR 1.00000 PCS IN P Y N 0.00%
22/03/1999
1/4W 560ohm +/-5% T/B
Location : R21.
1 0513-5603-0611 CARBON FILM RESISTOR 2.00000 PCS IN P Y N 0.00%
22/03/1999
1/4W 5.6Kohm +/-5% T/B
Location : R12,R20.
1 0513-5604-0611 CARBON FILM RESISTOR 1.00000 PCS IN P Y N 0.00%
22/03/1999
1/4W 56Kohm +/-5% T/B
Location : R38.
1 0513-8204-0611 CARBON FILM RESISTOR 1.00000 PCS IN P Y N 0.00%
22/03/1999
1/4W 82Kohm +/-5% T/B
Location : R24.
1 0515-3302-0611 CARBON FILM RESISTOR 1.00000 PCS IN P Y N 0.00%
22/03/1999
1W 330ohm +/-5%
Location : R4.
1 0516-1003-0611 CARBON FILM RESISTOR 1.00000 PCS IN P Y N 0.00%
22/03/1999
2W 1Kohm +/-5%
Location : R2.
1 0522-1005-0411 METAL FILM RESISTOR 3.00000 PCS IN P Y N 0.00%
22/03/1999
1/4W 100Kohm +/-1% T/B
Location : R42,R43,R44.
1 0522-2704-0411 METAL FILM RESISTOR 1.00000 PCS IN P Y N 0.00%
P.7
 25/08/2000
1/4W 27Kohm +/-1% T/B
Location : R41
1 0522-4703-0411 METAL FILM RESISTOR 1.00000 PCS IN P Y N 0.00%
25/08/2000
1/4W 4.7Kohm +/-1% T/B
Location : R47
1 0522-7503-0411 METAL FILM RESISTOR 1.00000 PCS IN P Y N 0.00%
22/03/1999
1/4W 7.5Kohm +/-1% T/B
Location : R46.
1 0522-9103-0411 METAL FILM RESISTOR 1.00000 PCS IN P Y N 0.00%
22/03/1999
1/4W 9.1Kohm +/-1% T/B
Location : R45.
1 0605-1104-4010 VARIABLE RESISTOR 10K CCWACTS 1.00000 PCS IN P Y N 0.00%
22/03/1999
CTS 296UD103B3C CENTER DETENT
Location : VR1.
1 0681-0104-2110 SEMI-VARIABLE RESISTOR 10K 1.00000 PCS IN P Y N 0.00%
07/10/2000
SM-085 "TOKYO"
Location : RV4
1 0681-0203-2110 SEMI-VARIABLE RESISTOR 2K 1.00000 PCS IN P Y N 0.00%
07/10/2000
SM-085 "TOKYO"
Location : VR5
1 0681-0503-2110 SEMI-VARIABLE RESISTOR 5K 1.00000 PCS IN P Y N 0.00%
19/09/2000
SM-085 "TOKYO"
Location : RV1.
1 0681-0504-2110 SEMI-VARIABLE RESISTOR 50K 1.00000 PCS IN P Y N 0.00%
30/11/2002
SM-085 "TOKYO"
Location : VR2
1 1011-1023-0171 CERAMIC CAPACITOR 100PF 50V 1.00000 PCS IN P Y N 0.00%
22/03/1999
+/-10%
Location : C17.
1 1011-1031-0171 CERAMIC CAPACITOR 0.001UF 50V 1.00000 PCS IN P Y N 0.00%
22/03/1999
+80%/-20%
Location : C19.
1 1011-1041-0151 CERAMIC CAPACITOR 0.01UF 25V 1.00000 PCS IN P Y N 0.00%
22/03/1999
+80%/-20%
Location : C29.
1 1011-1041-0171 CERAMIC CAPACITOR 0.01UF 50V 5.00000 PCS IN P Y N 0.00%
22/03/1999
+80%/-20%
Location : C13,C18,C20,C23,C36.
1 1011-1051-0151 CERAMIC CAPACITOR 0.1UF 25V 7.00000 PCS IN P Y N 0.00%
22/03/1999
+80%/-20%
Location : C12,C26,C30,C32,C34,C35,C37.
1 1011-2211-0151 CERAMIC CAPACITOR 22PF 25V 2.00000 PCS IN P Y N 0.00%
22/03/1999
+/-10%
Location : C21,C25.
1 1021-1062-0171 ELECT. CAPACITOR 1UF 50V 3.00000 PCS IN P Y N 0.00%
22/03/1999
+/-20% DIM. 5 X 11 MM
Location : C22,C27,C28.
1 1021-1072-0171 ELECT. CAPACITOR 10UF 50V 1.00000 PCS IN P Y N 0.00%
22/03/1999
+/-20% DIM. 5 X 11 MM "GS"
Location : C31.
1 1021-2282-0151 ELECT. CAPACITOR 220UF 25V 1.00000 PCS IN P Y N 0.00%
22/03/1999
+/-20% DIM. 8 X 11.5 MM "GS"
Location : C24.
1 1022-1032-3132 ELECT. CAPACITOR 1000UF 10V 1.00000 PCS IN P Y N 0.00%
22/03/1999
+/-20% DIM. 8 X 14 MM
Location : C14.
1 1022-2232-5161 ELECT. CAPACITOR 2200UF 35V 10.00000 PCS IN P Y N 0.00%
15/04/1999
+/-20% DIM. 16x31mm PITCH=7.5
Location : C2 -> C11.
1 1062-2253-0181 METALLIZED POLYESTER CAP 1.00000 PCS IN P Y N 0.00%
P.8
 22/03/1999
0.22UF 63VDC +/-10% BOX TYPE
Location : C33.
1 2531-7815-0199 IC 78L15CP "JRC" TO-92 1.00000 PCS IN P Y N 0.00%
22/03/1999
Location : U3
1 2541-0324-0061 IC LM324N "ST" LOW POWER QUAD 1.00000 PCS IN P Y N 0.00%
22/03/1999
OP-AMP
Location : U1.
1 2543-0339-0001 IC LM339 1.00000 PCS IN P Y N 0.00%
22/03/1999
QUAD VOLTAGE COMPARATOR "ST"
Location : U2.
1 3010-3904-0001 NPN TRANSISTOR 2N3904 "ON" 1.00000 PCS IN P Y N 0.00%
22/03/1999
Location : Q2.
1 3017-1815-0001 NPN SMALL SIGNAL TRANSISTOR 1.00000 PCS IN P Y N 0.00%
22/03/1999
2SC1815GR TO-92
Location : Q3.
1 3033-0031-0002 TRANSISTOR TIP31C TO-220 "ST" 1.00000 PCS IN P Y N 0.00%
22/03/1999
Location : Q1.
1 3201-4148-9002 Si SIGNAL DIODE 1N4148 TNR 6.00000 PCS IN P Y N 0.00%
22/03/1999
"TEMIC"
Location : D4,D5,D6,D12,D13,D14.
1 3211-4005-9031 RECTIFIER 1N4005 DISCRETE 2.00000 PCS IN P Y N 0.00%
19/09/2000
Location : D1,D15
1 3211-5401-9031 RECTIFIER 1N5401 DISCRETE 1.00000 PCS IN P Y N 0.00%
22/03/1999
Location : D3.
1 3261-1710-5521 ZENER DIODE 17V 1/2W DISCRETE 1.00000 PCS IN P Y N 0.00%
29/05/2003
HZ18-1 "HITACHI"
Location : ZD2
1 3261-7500-5312 ROHM 0.5W ZENER 7.5V MTZJ7.5C 1.00000 PCS IN P Y N 0.00%
22/03/1999
TNR
Location : ZD3.
1 3631-1045-0019 F.Y.I. THERMISTOR NTC 10K AT 1.00000 PCS IN P Y N 0.00%
22/08/2000
25DEG B=3720K DIA. 1.85
Location : TH1
1 3679-0101-2002 MICRO FUSE 1A 125V 1.00000 PCS IN P Y N 0.00%
29/04/1999
FAST ACTING TYPE W/UL&CSA
Location : F2.
1 4351-0806-6216 WIRE ASSEMBLY UL1007 #24 6 PIN 1.00000 PCS IN P Y N 0.00%
19/09/2000
x 80+4mm W/XH HOUSING (BRN,RD,
Location : CN1
1 4351-1402-6216 WIRE ASSEMBLY UL1007 #24 1.00000 PCS IN P Y N 0.00%
16/10/1999
2 PINX140+4mm W/XH HOUSING
Location : CN17
1 4351-2412-6216 WIRE ASSEMBLY UL1007 #24 1.00000 PCS IN P Y N 0.00%
19/09/2000
2 PINX/240+4mm W/XH HOUSING
Location : CN2
1 4351-2603-6216 WIRE ASSEMBLY UL1007 #22 3 PIN 1.00000 PCS IN P Y N 0.00%
29/04/1999
X260+4mm W/XH HOUSING
1 4510-9900-0002 NP-9900 MAIN PCB REV.0 P.P94V0 1.00000 PCS IN P Y N 0.00%
29/04/1999
SINGLE SIDE 1.6mm W/COMPONENT
1 4510-9900-1002 NP-9900 POWER PCB REV.0 P.P. 1.00000 PCS IN P Y N 0.00%
29/04/1999
94V0 SINGLE SIDE 1.6mm
1 4766-0009-5200 VARGLAS SILICON RESIN 0.03000 M IN P Y N 0.00%
29/04/1999
DIA. 1.0MM WHITE COLOUR
Location : TH1.
1 7050-0207-2913 2 PIN SHROUDED HEADER 2.00000 PCS IN P Y N 0.00%
29/04/1999
M241852R "STM" SIDE ENTRY TYPE
Location : CN2,CN4.
1 7050-0208-2911 2 PIN SHROUDED HEADER (180) 1.00000 PCS IN P Y N 0.00%
P.9
 16/10/1999
M241852 "STM" TOP ENTRY TYPE
Location : CN17
1 7050-0310-2913 3 PIN SHROUDED HEADER 1.00000 PCS IN P Y N 0.00%
16/10/1999
M241853R "STM" SIDE ENTRY TYPE
Location : CN3.
1 7050-0618-2913 6 PIN SHROUDED HEADER 1.00000 PCS IN P Y N 0.00%
16/10/1999
M241856R "STM" SIDE ENTRY TYPE
Location : CN1.
=== End Of Report ===

END