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h i g h l i g h t s
Recycled glass fiber polymers did not cause expansive alkali silica reactions.
Recycled glass fiber polymers exhibited pozzolanic behavior.
An absorption test for recycled glass fiber polymer additions is presented.
a r t i c l e i n f o a b s t r a c t
Article history: With recent developments in grinding and sorting technology it is possible to recover glass fibers from
Received 24 October 2016 waste glass fiber reinforced polymers (GFRPs). The recycled fibers still retain some of the polymer and
Received in revised form 2 April 2017 filler materials, but have the potential to provide some of the same benefits achieved by conventional
Accepted 3 April 2017
fiber additions. The research program explored the influence of recycled GFRP on compressive strength,
splitting tensile strength, and drying shrinkage in concrete, and alkali silica reaction (ASR) expansion in
accelerated mortar beam and concrete prism tests. Compressive strength and drying shrinkage were not
Keywords:
improved by recycled GFRP additions at a substitution level of 5 wt% of the coarse aggregate, but splitting
Recycled glass fiber reinforced polymer
Alkali silica reaction
tensile strengths were improved in most cases. Negligible expansion was observed from the ASR testing.
Drying shrinkage A scanning electron microscope investigation of the concrete prisms indicated a pozzolanic reaction of
Concrete microscopy the glass fibers.
2017 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.conbuildmat.2017.04.011
0950-0618/ 2017 Elsevier Ltd. All rights reserved.
A. Dehghan et al. / Construction and Building Materials 146 (2017) 238250 239
Table 2
GFRP types, content, and abbreviations used in this study.
Fig. 1. Overall appearance of the recycled GFRP materials (ad), and virgin E-glass fibers (e).
Table 3
Size-separated materials expressed as wt% of initial GFRP feed.
Type wt%
9.5 mm screen 4.75 mm screen Bottom fines Loss to dust collection
EVE1 24 18 55 3
EVE2 27 7 63 3
EVE3 27 8 58 7
UP 26 4 71 Negligible
A. Dehghan et al. / Construction and Building Materials 146 (2017) 238250 241
Table 4
Density, water absorption, glass fiber content, and length of recycled FRPs.
Source Density (g/cm3) Absorption (%) E-glass content (wt%) Max. fiber cluster length (mm) Avg. fiber cluster length (mm)
UP 1.63 0.02 63.1 3.4 54.3 1.2 36.4 21.7 6.3
EVE1 1.66 0.02 30.1 4.9 43.1 1.0 26.8 17.2 5.7
EVE2 1.56 0.02 25.5 4.5 41.1 0.8 33.5 21.2 6.3
EVE3 1.60 0.02 28.8 6.4 42.0 0.5 31.3 19.5 7.5
Virgin 2.60 0.04 0.4 0.05 98.1 0.0 25.6 25.4 0.4
minute to ensure complete submersion. After soaking, the excess water was dec- weighed. Next, the samples were placed back into the muffle furnace, heated at
anted over a 75 mm sieve to avoid loss of material, and the samples placed in indi- 560 C for 2 h, cooled, and reweighed at room temperature. Preliminary investiga-
vidual open containers. A saturated surface dry (SSD) condition was gradually tions found that heating at 560 C for 2 h was sufficient to remove all organic mate-
achieved through exposure over a period of hours in an environmental chamber rial. Finally, the samples were heated to 960 C for 2 h, cooled, and the mass of the
at 35 2 C and 15 2% relative humidity (RH) with frequent stirring to ensure residues measured at room temperature. Negligible mass loss was found between
homogenous drying. To determine if surface moisture was still present, the contain- 560 C and 960 C, and indicated minimal inclusion of carbonate-based fillers. The
ers were inverted onto an absorbent sheet of unbleached paper towel to check difference between initial mass and the loss on ignition at 560 C was used as an
whether or not the recycled GFRP material would dampen the paper. If any mois- approximation of glass content. Mass losses are presented in Fig. 3. The glass con-
ture was observed on the paper, the specimen was returned to the environmental tents reported for the crushed and sieved GFRP by ignition were slightly higher than
chamber and re-tested in the same manner until it reached a SSD condition. After the as-manufactured GFRP. The enrichment may partly be attributed to the loss of
achieving an SSD condition, the samples were weighed, and then dried in a vented resin fines during the crushing and sieving operations.
oven at 100 2 C. Earlier experiments conducted at a drying temperature To characterize fiber lengths, representative 5 g samples were obtained, and
105 5 C resulted in a strong odour and color change of the recycled GFRP, so fiber clusters manually plucked from the fluff, and images recorded with a flatbed
the alternative drying approach at 100 2 C was employed. scanner (Fig. 4). Digital image processing was used to obtain the fiber cluster
A helium pycnometer was used to measure the densities of the recycled GFRP. lengths reported in Table 4.
Three representative dry samples with an approximate mass of 45 g were used
and the volume of each sample was measured three times. The averages of nine
readings are provided in Table 4. UN1046 compressed helium as recommended
by the manufacturer at a pressure of 1.2 kg/cm2 was used in this study. Water 2.2. ASR testing
absorption values for the recycled GFRPs are also listed in Table 4.
Loss on ignition was measured with three representative test specimens, each 2.2.1. Accelerated mortar bar test
with an approximate mass of 5 g and conditioned at 23 2 C and 50 10% RH to Susceptibility to ASR was tested in accordance with CSA A23.2-25A [47] on four
meet the requirements of ASTM D2584 [46]. The samples were heated in a muffle 25 25 285 mm mortar bars, but with 5 wt% replacement of the coarse aggregate
furnace at 300 C for 2 h, then cooled to room temperature in a desiccator, and (an inert crushed dolostone) with recycled GFRP. CSA A23.2-25A was followed,
Fig. 3. Mass loss of recycled GFRPs and virgin E-glass fibers at different temperatures.
242 A. Dehghan et al. / Construction and Building Materials 146 (2017) 238250
Fig. 4. Fiber clusters manually plucked from glass fiber fluff (ad), and virgin E-glass (e).
Table 5
Mix designs of mortar mixtures for the accelerated mortar bar test.
Source Recycled GFRP (kg/m3) Crushed agg. (kg/m3) GU cement (kg/m3) Water (kg/m3)
Control 0.0 1327.1 589.8 294.9
UP 65.7 1247.9 583.8 291.9
EVE1 65.7 1248.3 583.9 292.0
EVE2 65.6 1247.1 583.4 291.7
EVE3 65.7 1247.6 583.6 291.8
A. Dehghan et al. / Construction and Building Materials 146 (2017) 238250 243
Table 6
Fresh properties of the mortar mixtures.
Source Temp (C) Gravimetric air content (%) Mix yield (kg/m3) Flow (%)
Control 25.7 2.3 2243.9 83
UP 23.3 12.3 2032.5 36
EVE1 23.9 4.4 2192.0 67
EVE2 22.8 9.2 2108.9 51
EVE3 23.3 4.4 2191.9 68
Table 7
Mix designs for concrete prism test.
Source Recycled GFRP, Cement (kg/m3) Water (kg/m3) Coarse aggr. Fine aggr. dry NaOH Moisture held by the SSD
dry mass (kg/m3) dry mass (kg/m3) mass (kg/m3) pellets (kg/m3) GFRP (kg/m3)
Control 415.0 186.7 1079.5 714.4 1.28
UP 19.5 415.0 186.7 1060.0 701.4 1.28 12.3
EVE1 19.9 415.0 186.7 1060.0 701.4 1.28 6.0
EVE2 18.7 415.0 186.7 1060.0 701.4 1.28 4.7
EVE3 19.2 415.0 186.7 1060.0 701.4 1.28 5.4
Virgin 31.2 415.0 186.7 1060.2 701.6 1.28 0.1
Table 8
Fresh properties of concrete mixtures for concrete prism test.
Source Temp (C) Slump (mm) Pressure meter air Unit weight
content (vol%) (kg/m3)
Control 21.3 145 2.5 2411.1
UP 21.1 75 4.0 2361.8
EVE1 21.3 140 2.9 2408.3
EVE2 21.1 170 3.1 2397.4
EVE3 20.7 170 2.9 2405.3
Virgin 27.1 30 4.6 2344.3
Table 9
Fresh properties of concrete mixtures.
Source Temp (C) Slump (mm) Pressure meter Air content (%) Unit weight (kg/m3)
Control 21.5 125 2.6 2417.1
UP 20.7 80 3.9 2365.7
EVE1 22.0 165 2.9 2417.1
EVE2 22.0 165 2.7 2407.9
EVE3 20.3 175 2.9 2412.9
Virgin 27.7 50 4.3 2372.1
except that the exposure time was extended from 14 d to 28 d. The mix designs of taining crushed aggregate, and a mass ratio of cement to aggregate of 1:2.25, but
the mortars are presented in Table 5, and fresh properties of the mortar mixtures makes no definitive statement regarding corrections to the water content based
are presented in Table 6. on aggregate absorption. As such, no corrections to the water content were made
CSA A23.2-25A specifies that the aggregate used for mixing be in an oven dry to account for water absorption by the aggregate or recycled GFRP. As shown in
state. Since the recycled GFRP was being treated on the basis of a wt% replacement Table 5, utilization of recycled GFRP increased the air content. Given the morphol-
of aggregate, it was also brought to an oven dry state prior to mixing. CSA A23.2- ogy, air is necessarily entrapped within the glass fiber fluff when added in a dry
25A prescribes a fixed w/cm (water to cementitious ratio) of 0.50 for mixtures con- state. From Table 5, recycled GFRP additions also decreased the flowability of the
mixtures. Absorption of mix water by the dry glass fiber fluff likely contributed
to the reduction in workability. As such, a vibration table was selected as the
Fig. 7. Relationship between water retained in the SSD recycled GFRP materials and virgin fibers and the 7 and 28 d compressive strengths.
Fig. 8. Length changes due to drying shrinkage of concrete prisms made with recycled GFRP, without any FRP (control), and with virgin E-glass fibers.
method of compaction. The reported flow results were obtained after 10 drops of an Coarse aggregate for mixing was immersed for 24 h prior to use, with excess water
ASTM C230 [48] flow table, and all of the mortar mixtures were workable enough to decanted prior to mixing. Water clinging to the coarse aggregate was accounted for
be cast into the molds. as a contribution to the mix water. Similarly, fine aggregate of a known moisture
condition was used for mixing, and water clinging to the fine aggregate was
2.2.2. Concrete prism test accounted for as a contribution to the mix water. Mix designs are shown in Table 7.
The risk of expansive ASR was assessed in accordance with CSA A23.2-14A [49] Results for fresh properties of the concrete mixtures are presented in Table 8.
on three 75 75 285 mm prisms per recycled GFRP source, but with one signif-
icant modification: the recommended temperature of 38 C was elevated to 2.3. Mechanical properties
50 3 C. The change in temperature was made to accelerate the rate of ASR, and
thereby shorten the duration of testing. As with the accelerated mortar bar test, A second batch of concrete without the addition of sodium hydroxide was cast
the inert coarse aggregate was substituted by 5 wt% with recycled GFRP. CSA for each source of recycled GFRP using the same mixing procedure as described in
A23.2-14A specifies that concrete be mixed according to CSA A23.2-2C [50], so Section 2.2. Twelve 100 200 mm concrete cylinders and three 75 75 285 mm
aggregate moisture corrections must be accounted for. Prior to mixing, the recycled concrete prisms were cast to measure compressive strength, tensile strength, and
GFRP materials were prepared in SSD condition using the same procedure used to length changes due to drying shrinkage at 23 2 C and 50 4% RH. Samples were
measure absorption. After achieving a SSD condition, the recycled GFRP materials cured in lime-saturated water for the periods specified by the corresponding stan-
were sealed in air-tight containers and allowed to equilibrate to room temperature. dards. Fresh concrete test results are provided in Table 9.
Fig. 9. Relationship between the water retained in the SSD recycled GFRP materials and virgin fibers and drying shrinkage.
A. Dehghan et al. / Construction and Building Materials 146 (2017) 238250 245
Fig. 10. Expansions during accelerated mortar bar test for samples made with recycled GFRP, and without GFRP (control).
Fig. 11. Expansions for concrete prisms made with recycled GFRP, without any GFRP (control), and with virgin E-glass fibers.
3. Results and discussion sive load to the diametral plane of a cylinder. Fig. 7 plots the water
retention of the SSD recycled GFRP materials versus compressive
3.1. Concrete strength strength. Compressive strength decreased as recycled GFRP water
retention increased, which suggests that the water contained
CSA A23.2-9C [51] compressive strength results for the concrete within the SSD recycled GFRP glass fiber fluff may have been
samples made with recycled GFRP, virgin E-glass fibers, and with- released during concrete mixing, locally increasing the water to
out any fiber additions are presented in Fig. 5. Fig. 6 presents the cementitious ratio (w/cm). Alternatively, in the case of ultra high
results of CSA A23.2-13C [52] tensile splitting tests, where the performance concrete (UHPC) with very low w/cm levels, such
sample is failed through indirect tension by applying a compres- sources of internal curing water has proved beneficial in terms of
Fig. 12. Mass changes for concrete prisms made with recycled GFRP, without any GFRP (control), and with virgin E-glass fibers.
246 A. Dehghan et al. / Construction and Building Materials 146 (2017) 238250
Fig. 13. A porous cluster of glass fibers in thin section from sample UP concrete as observed in fluorescent mode (a), back scattered electron image (b), and close-up (c) with
black arrows showing locations of characteristic X-ray spectra from interior of glass fiber (d) and exterior (reacted) glass fiber (e).
strength gain [53,54]. Tensile strength in most cases increased with values exceeding the control by 17%. The mixtures with the high-
recycled GFRP as compared to the control, with the exception of est values for water retention (EVE1 and UP) experienced the most
the EVE2 mixture. drying shrinkage of all the recycled GFRP mixtures (Fig. 9). This
result was unexpected, as the purposeful addition of saturated
3.2. Drying shrinkage light weight aggregate (LWA) to help reduce autogenous shrinkage
is now a widely adopted strategy to counteract shrinkage
Length changes in concrete prisms due to drying at 23 2 C [53,54,5658]. However, at the w/cm level of 0.45 explored in this
and a relative humidity of 50 4% were tested according to CSA study, autogenous shrinkage is not an issue. Wang et al. [59]
A23.2-21C [55] with the results shown in Fig. 8. reported similar shrinkage issues for concrete made with
During the first week of testing, the mixture containing virgin E- polypropylene fiber mesh, as well as recycled fibers from tires or
glass fibers experienced the least amount of drying shrinkage. waste carpet. They attributed the increase in shrinkage to porosity
However, in the subsequent weeks and months, the virgin mixture contributed by the fiber masses. An alternative explanation for the
performed similarly to the EVE1 and UP mixtures, with shrinkage slightly higher levels of drying shrinkage could be that the inher-
A. Dehghan et al. / Construction and Building Materials 146 (2017) 238250 247
ently lower stiffness of the recycled GFRP provided less resistance 3.4. Microstructure of concrete prisms
to shrinkage [16].
Figs. 1316 show images of recycled GFRP and virgin glass
fibers in polished thin sections prepared from the concrete
3.3. Alkali silica reaction prisms after four months of ASR testing. Prior to sectioning, a
fluorescent-dyed low viscosity epoxy resin was used to fill the
Results of the accelerated mortar bar test are presented in Fig. 10. capillary pores and air voids present in the concrete. In the flu-
The expansion values for all of the mortar mixes made with recycled orescent images darker regions (less fluorescence) represent
GFRP in this study were below the recommended 0.1% limit. Further- areas with low porosity, and brighter regions (more fluores-
more, results of the concrete prism test for the five types of the recy- cence) represent areas with high porosity [60]. ASR-related
cled GFRP are provided in Fig. 11, and the expansion values are all cracking was not observed in any of the samples. Typically, con-
below the recommended 0.4% expansion limit. Changes in mass crete that has undergone expansive ASR will exhibit deposits of
were recorded, and are shown in Fig. 12. The concrete prisms made alkali silica gel lining air-voids or within cracks. Alkali-silica gel
with recycled GFRP (except EVE1) experienced mass losses between deposits were not directly observed in the samples, although in
the initial reading (measured after demolding) and up to 14 d of some cases it appeared that the capillary pores of the hardened
exposure at 50 C. This unusual reduction in mass could possibly cement paste immediately surrounding some recycled GFRP
be attributed to water from the SSD mats of the recycled glass fibers fragments may have been filled/densified through the uptake
migrating to the exterior of the prisms at the elevated temperature of alkali-silica gel (Fig. 13a). Concrete containing recycled GFRP
of 50 C. Drying of the prisms due to the escape of water from the from the higher absorption UP material more frequently
sealed pails was ruled out, since the level of water ponded at the exhibited porous mats of glass fibers (Fig. 13) as compared to
base of the pails appeared constant during testing. Furthermore, concrete made with the relatively lower-absorption recycled
the absorbent sheets lining the inside walls of the pails remained GFRP sources (Figs. 14 and 15). Fig. 16 shows virgin E-glass
fully saturated throughout the duration of the test. fibers.
Fig. 14. A fragment of flame retardant (brominated) epoxy vinyl ester resin with embedded glass fibers in thin section from sample EVE1 as observed in fluorescent mode (a),
backscattered electron image (b), and close-up (d), showing location (black arrow) of characteristic X-ray spectrum collected from the FRP resin.
248 A. Dehghan et al. / Construction and Building Materials 146 (2017) 238250
Fig. 15. A fragment of bisphenol-A epoxy vinyl ester in thin section with embedded glass fibers from sample EVE3 as observed in fluorescent mode (a), back scattered
electron image (b), and close-up (c) with black arrows showing locations of characteristic X-ray spectra from interior of glass fiber (d) and exterior (reacted) glass fiber (e).
Fig. 16. Virgin E-glass fibers in concrete thin section, backscattered electron image (a), and close-up (b) with black arrows showing locations of characteristic X-ray spectra
from interior of glass fiber (c) and exterior (reacted) glass fiber (d).
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