COPPER BUSBAR 6 mm 2

132
C

CUSTOMER
F16
(2A)
F17
(6A)
200V TO 250V
AC SUPPLY
KENR8699-01
CORE BALANCE 2
CURRENT TRANSFORMER
6 mm 131
C August 2011
T1 136 131 135

T2 NOTE: CUSTOMER CABLE TO

ENTER DIRECTLY ONTO
G 6 mm 2 TERMINALS.
T3

2
6 mm
N

E 17

136

38
:4
CR/1
EF1 EF2
:1
66

10 8 9 12
5 137
30 13 30
7
EARTH FAULT RELAY 14 74 19
1 2

137 135
:A1 :1
EARTH LEAKAGE OPTION HC
:A2 :2
131 131 140

3412C PEEC Generator Sets

CONSTANT
COPPER BUSBAR 6 mm 2
132 COPPER BUSBAR 6 mm 2
132 49
VOLTAGE CHARGER
C C F15 11
1 36 36 140
CUSTOMER CUSTOMER DC POSITIVE +

with EMCP 3.2 or EMCP 4.2

200V TO 250V 200V TO 250V FOR 5A CHARGER FIT 6A FUSE
F16 F19 F16 F18
(2A) (32A) AC SUPPLY (2A) (4A) AC SUPPLY FOR 10A CHARGER FIT 10A FUSE 131
6 mm 2 6 mm 2 2
131 131 -
C C
136 131 134 136 131 141

NOTE: CUSTOMER CABLE TO

ENTER DIRECTLY ONTO
6 mm 2 TERMINALS.
NOTE: CUSTOMER CABLE TO
ENTER DIRECTLY ONTO
6 mm 2 TERMINALS.
5A/10A BATTERY CHARGER OPTION Electrical System
TGC1-UP
17 17
RTY1-UP
4BZ1-UP
136 136 SPEED ADJUST
POTENTIOMETER
W
(10K , 10T)
38 38
:3 :1
:4 :4
CW :2

S-SPD
CR/1 CR/1
:1 :1 LOAD SHARING C.T.s

42

43

44

2
66 66
P1 P2

D-SPD
17 18 22 23 24 25 21 26 27 28 19 20

S-SPD
+ - + - + -
137 137 S1 S2 CT4
P1 P2
LOAD SIGNAL SYNC SPEED PWM
TEST POINT INPUT TRIM OUTPUT
19 19 S1 S2 CT5
2

P1 P2
2 . 5 mm
2

2
2

S1 S2 CT6 GENERATOR
6 mm

6 mm
6 mm

137 137
LOAD SENSOR
LOAD
DROOP
GAIN
0 10 0 10
WARNING
INTERNAL CT BURDEN MUST BE
CONNECTED ACROSS POWER SOURCE CURRENT
137 131 134 137 131 141 TRANSFORMERS AT ALL TIMES TO PREVENT
LETHAL HIGH VOLTAGE.
:A1 :5 :A1 :3 OPEN FOR AUX
PARALLEL DROOP CONTACT
POTENTIAL CT CT CT LINES 18-32VDC
30
HC HC
:A2 :6 :A2 :4 A0 B0 C0 A0 B0 C0 + - + -
131 131 139 131 131 142 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

LS1

10
LS2

2
29

24
104 105 106

151 152 153 150

C C
108 104
AUXILIARY

LS1

LS2
151

152

153

150
109 105 CONTACT
ENGINE ALTER- (SUPPLIED
JACKET NATOR 110 106 BY OTHERS)
WATER HEATER 150
HEATER
2
2 . 5 mm

153
26 mm

152 NOTE:
131 131 FOR LOAD SHARING OPERATION,
151 PARALLEL LINES TO BE CONNECTED
AND SCREEN TO BE EARTHED ONE 2011 Caterpillar Printed in U.S.A.
END ONLY (TERMINAL :12).
ENGINE HEATER OPTION ALTERNATOR HEATER OPTION LOAD SHARE GOVERNOR OPTION All Rights Reserved

NOTE: CUSTOMER CABLE TO GENERATOR

COPPER ENTER DIRECTLY ONTO
BUSBAR 6 mm 2
132 TERMINALS. EMERGENCY STOP RUNNING AC TERMINAL
C
7 J1 RELAY(GRR) STRIP
CUSTOMER
200V TO 250V FAIL TO START (OVER CRANK)
LAMP SPEED
F22 F21 TEST
(2A) (6A)
6 mm 2
131
AC SUPPLY
2
CONTROL ALARM RELAY CRANK RELAY
C 12 2
207 207
131 LOW COOLANT TEMPERATURE 1 55
(ALR) (CR)
5 3
HIGH COOLANT TEMPERATURE 6 6 CAN2+
WARNING ALR GRR CR
3 2 1
36 5 CAN2-
9

8
7

5
3

4
9

8
7

5
3

4
9

8
7

5
3

1 F23 84
DC POSITIVE LOW OIL PRESSURE SECONDARY
11
:13 :97 4 SCR2 SERVICE

(Dimensions: 34 inches x 28 inches)

-B S D +B
(2A)
AUX O/L 10 2 10 2 10 2
CONNECTOR
11 6 1 11 6 1 11 6 1
:14 :98 PUMP
F1 F2 F11 F12 F13
STOP PUMP
206 RUN
OVERSPEED 5
64
6 PIN DEUTSCH
LOW COOLANT LEVEL CONNECTOR
206 84 81 8

KENR8699-01
24 LOW FUEL LEVEL
CONTROLLING SWITCH 9
202 203 203 206 208 131 131 4 18
EPS SUPPLYING ALARM
LOAD ACKNOWLEDGE
:95 10
1 3
O/L
:96 CONTROLLING SWITCH
2

10 9 NOT IN AUTO DC TERMINAL

6 mm
2

205
STRIP
2 . 5 mm
2 . 5 mm

40 42
:9 HIGH BATTERY
PR/3 84 81 VOLTAGE
:11
202 203
:X1 :X1 204 208 211 131 131
PUMP
LOW BATTERY
PUMP A1 1 3 5 13 LOW VOLTAGE
TRIP/ :3
RUN STOP LEVEL
PC PR/1
:X2 :X2 FUEL BATTERY CHARGER
SWITCH :1
A2 2 4 6 14 AC FAILURE
131 131 131
HIGH
CONTROL PANEL
LEVEL
O/L 1 3 5 97 95 LOW STARTING
FUEL AIR PRESSURE
2

70
SWITCH
2 . 5 mm

2 4 6 98 96
211 209 210 AIR SHUTDOWN
83 DAMPER
33 2 . 5 mm 2 2 . 5 mm 2
:2 +
FUEL PR SPARE
PUMP
M -
:10

2
A
131 131 131 MODULE/NETWORK DC TERMINAL KILOWATT AC TERMINAL
STATUS
STRIP RELAY STRIP
FUEL TRANSFER SYSTEM 1 OPTION

24 Page,
ALARM
ANNUNCIATOR OPTION RELAY HEATER
CONTACTOR AC CHASSIS

PUMP
DC CHASSIS
RELAY
9 7 3 9 7 3 9 7 3

8 5 4 8 5 4 8 5 4

1 3 5
BF20.4..

7
1 3 5 13 A1
PUMP
10
11 6 1
2 10
11 6 1
2 10
11 6 1
2
MC9
CONTACTOR
F23 KWR ALR PR 2 4 6 8
2 4 6 14 A2

1 84
DC POSITIVE PC
(2A) HC EFR
84 ATR ATR
COPPER
BUSBAR 2 4
ABCDEFGHIJ
adjust
ABCDEFGHIJ
adjust
ENGINE FAILURE OVER/UNDER
6 mm 132 set point
read
set point
read
C 12 567 12 567
RELAY 9 7 3
VOLTAGE RELAY
CUSTOMER
200V TO 250V
NOTE: CUSTOMER CABLE TO
ENTER DIRECTLY ONTO 6 ALR/3 ABB SACE S6 WINDING 8 5 4

F22 F21
6 mm 2 TERMINALS.
(2A) (6A)
6 mm 2
131
AC SUPPLY
10
:8 :9
I on
TEMPERATURE 10 2

207 207 C 11 6 1

131 :2
:11 ABCDEFGHIJ ABCDEFGHIJ RELAYS F16 F17 F18 F19 F21 F22 F32 F33
OV/UV AR FUSE BLOCKS
84 ALR 64 65 66 O off
TEST 12 567
adjust
set point
read

12 567
adjust
set point
read FUSE BLOCKS
5
:10 C C C
DC POSITIVE
1 F23 84
BTR ATR
BEARING
REMOTE CONTACTS
(2A)
FOR GENERAL ALARM TEMPERATURE

TX
36 LOW 2 BC
PUMP
RUN
LEVEL
:3
PR/1
:6
AC DC RELAYS
:13 :97
FUEL
AUX
:14
O/L
:98 PUMP
SWITCH :1 :7 BATTERY CHARGER
STOP
206 84 81 HIGH
81
LEVEL
64
FUEL
SWITCH
COMMON ALARM/SHUTDOWN
206
85
RELAY OPTION DC 40 PIN CONNECTOR
4 18

DC TERMS
24 83 AC 40 PIN CONNECTOR
:2 :2
202 203 203 206 208 131 131 +
10 9 PR MV
-
:10 :1
:95
1 3
O/L
:96 84 81
2

AC TERMS
6 mm

CUSTOMER
2

205
2 . 5 mm

2 . 5 mm

2 2
40 42
:9 TERMINAL STRIP
PR/3 LOW :3 :6
:11 LEVEL
202 203 PR/1 PR/2
:X1 :X1 204 208 211 131 131 FUEL
SWITCH :1 :7 FUEL TRANSFER SYSTEM 2 OPTION
PUMP
PUMP A1 1 3 5 13
TRIP/ HIGH
RUN STOP GRR/3
PC LEVEL
:X2 :X2
A2 2 4 6 14
FUEL
SWITCH
:8 :9 VOLTAGE REGULATOR
131 131 85
131 38 :11
O/L 1 3 5 97 95
87 88 89
83
2

70
57 58 59
2 . 5 mm

2 4 6 98 96 :2 :2
:2 +
211 209 210 PR MV 72 30 GRR
- :10
:10 :1
33 2 . 5 mm 2 2 . 5 mm 2 LOW-LOW
2 FUEL
FUEL 31 32 33
PUMP
M LEVEL 2
SWITCH 87 88 89
2 2 C C C

131 131 131 REMOTE CONTACTS (FRONT VIEW) VIEW A-A

FOR GENSET RUNNING CHASSIS ONLY SHOWN
LOW FUEL LEVEL
FUEL TRANSFER SYSTEM 3 OPTION ALARM OPTION GENERATOR RUNNING A
RELAY OPTION

MARSHALLING BOX
 8 7 6 5 4 3 2 1

:2
:3 :1
80 82

NOTE: IF 4 POLE BREAKER FITTED 4 POLE BREAKER OPTIONAL 4 POLE BREAKER OPTIONAL
CHANGE N T0 (SEE NOTE REF.F08) (SEE NOTE REF.F08)

80 82 METERING C.T.s

F VOLTS ADJUST
T1 P1 P2 T1 T1 L1 T1 L1 F
S1 S2
POTENTIOMETER T2 CT1 T2 T2 L2 T2 L2
P1 P2
(10KW, 5 TURN)
G S1
CT2 S2
T3 P1 P2 T3 POWER POWER T3 L3 POWER T3 L3
WIRING TO WIRING FROM WIRING FROM
FOR SETS N
S1
CT3 S2 N
BREAKER GENERATOR
N N
GENERATOR
N N
WITH AVR
E E E E E E

E
2 :C1 2 :C11
24V DC 24V DC
4 REF.E02 ST SHUNT REF.E02 CR SHUNT
6 TRIP 6 TRIP

VOLTS
:C2 :C12 ADDITIONAL WIRES
RAISE/LOWER REF.
Q/1
LOCATED IN MARSHALLING
SWITCH B08 REMOTE TERMS 233 :14 REMOTE TERMS 231 :11 :12

RAISE LOWER
FOR BREAKER
C
231 :12 FOR BREAKER
C
233 :13 :14 Q/2 BOX/ PANEL CONNECTING
OPEN & CLOSED C OPEN & CLOSED C
51 52 53 50 50 50 T1 T2 T3 TO
POSITIONS 232 :11 POSITIONS 232 LOOMS FOR OPTIONS.
C C
1 2 3 10 11 12 7 5 9 8 BREAKER BREAKER
(IF REQUIRED) AUXILIARY (IF REQUIRED) AUXILIARY
1
16
9-5 9-6 9-4 71 71 71

4
10
84 84 84

F11 F12 F13

(2A) (2A) (2A) ABB MCCB ABB ACB
CONNECT 50
TO DVR REF.
B08 7
108 109 110 101 7
RDM RDM
C
FOR SETS 17
WITH DVR 72 72
17
72

REF. F02/F03 18
9
81 81 81
14
38
E 101 101
6 2 74
21
74
37
74
E
12
10
ACRONYMS SYMBOLS 110 110 FITTED IF REQUIRED
22
29
10 178 178
8
109 109
SECONDARY SERVICE CONNECTOR 23
AC ALTERNATING CURRENT OUTGOING/INCOMING PANEL TERMINAL 8 157
11
157
6
108 108 A B D E H G F C
ACB AIR CIRCUIT BREAKER INTERNAL PANEL TERMINAL 25
13

CAN2+

CAN2-
158 158

SCR2
ALR ALARM RELAY POWER TERMINAL
27
ASR AIR SHUTOFF RELAY 117
14
117
MARSHALLING BOX TERMINAL 51 52 53 50
ATR ALTERNATOR TEMPERATURE RELAY 29
55 2 29
31 31
AVR ANALOG VOLTAGE REGULATOR 1 D.C. CONNECTOR No.1 FROM ENGINE (BLACK) C
120
31
BC BATTERY CHARGER 3 D.C. CONNECTOR No.2 FROM ENGINE (GREY) 91
39
91
C
CR CRANK RELAY
11 A.C. CONNECTOR FROM ALTERNATOR (GREEN) 32
8
96 96
CT CURRENT TRANSFORMER C
A OIL PRESSURE ENGINE CONNECTOR RS-485 33
DC DIRECT CURRENT MAGNETIC 2 REF. 18
PICK UP No.1
ANNUNCIATOR B07 97 97
C
DVR DIGITAL VOLTAGE REGULATOR B ENGINE TEMPERATURE ENGINE CONNECTOR DATALINK 55 REF.
C06 34
NOTE B 98
28
98
EFR ENGINE FAILURE RELAY 2 MAGNETIC PICK-UP ENGINE CONNECTOR C

ESDR ENGINE SHUTDOWN RELAY 36

C PRIMARY SERVICE CONNECTOR 5
COOLANT LOSS ENGINE CONNECTOR 207 207
FSOS FUEL SHUTOFF SOLENOID C B A A B D E H G F C
B OIL TEMPERATURE ENGINE CONNECTOR 38
17
136 136 136

CAN1+

CAN1-
GFR GENSET FAULT RELAY 2 1 55 2

SCR1
3 24 WAY PEEC ENGINE CONNECTOR 53 67 52
GRR GENERATOR RUNNING RELAY 22 21 53 67 52 40
1
202 202 202
HC HEATER CONTACTOR 17 MARSHALLING BOX 40 WAY DC CONNECTOR
120 42
3
KWR KILOWATT RELAY 18 MARSHALLING BOX 40 WAY AC CONNECTOR 203 203 203
D MCCB MOLDED CASE CIRCUIT BREAKER
22 21
CAN1+
RS-485
43
D
1 SASV 2 WAY CONNECTOR CAN1- MODBUS 13
61 61
C
MV MOTORIZED VALVE 2 12 11 3 12 11 3 DATALINK
SATS 2 WAY CONNECTOR SCR1 44
36
OV/UV OVER VOLTAGE/UNDER VOLTAGE 70B 70B
12 PANEL 70 WAY CONNECTOR
PC PUMP CONTACTOR 46
1
54 54
C MARSHALLING BOX CUSTOMER DC TERMINAL C
PEEC PROGRAMMABLE ELECTRONIC ENGINE CONTROL

6409

6407

6408
C MARSHALLING BOX CUSTOMER AC TERMINAL

CAN1+

CAN1-

CAN2+

CAN2-
PR PUMP RELAY

SCR1

SCR2

SCR3
51 52 53 50 108 109 110 101

M+

M-
GENERATOR (CHASSIS) GROUND 22 21
PS PINION SOLENOID 49
11
36 36 36
PWM PULSE WIDTH MODULATION ENGINE GROUND 67 66 17 49 59 31 47 57 39 13 11 9 7 50 34 42 62 64 63 5 3 4 51
- + 15
SASV START AID SOLENOID VALVE VC + - SRN + - SRN + - SRN 159 159
CIRCUIT CONNECTED MAG IA IB IC I RETURN
VB CAN1 J1939 CAN2 J1939 RS485
SATS START AID TEMPERATURE SWITCH PICKUP VA 55
CIRCUIT NOT CONNECTED N
36
N
SM STARTING MOTOR
57
SMMS STARTING MOTOR MAGNETIC SWITCH EARTH (MOUNTING SCREW) 31
87 87 87
C
(Dimensions: 34 inches x 28 inches)

58
2 65
_ EMCP 3.2 / EMCP 4.2 SINK O/P 1 69
88 88
32
88
C
BATTERY (12/24Vdc) 59
33
55 52 89 89 89
+ C
60
4
SP1 SP1 SP1
KENR8699-01

RLY1 RLY2 RLY3 RLY4 RLY5 RLY6 RLY7 RLY8 61

14
ENG FUEL ASR GFR RATED GRR PROG PROG EMERG REMOTE LOW SPARE SPARE SPARE PROG PROG OIL ENGINE OIL OIL ENGINE OIL SP2 SP2 SP2
CRANK CONTROL SWITCH SWITCH SPEED RELAY O/P O/P STOP START COOLANT INPUT 1 INPUT 2 INPUT 3 I/P 7 I/P 8 PRESSURE TEMP TEMP PRESSURE TEMP TEMP
LEVEL PASSIVE PASSIVE PASSIVE PASSIVE PASSIVE PASSIVE 62
24
I/P 1 I/P 2 I/P 3 I/P 4 I/P 5 I/P 6 I/P 7 I/P 8 ANALOG 1+ ANALOG 2+ ANALOG 3+ ANALOG 1- ANALOG 2- ANALOG 3- SP3 SP3 SP3
1
1 REF. DC 51 61 48 58 35 43 33 41 32 40 26 27 2 25 15 1 24 14 70 55 54 53 45 44 36 28 56 38 30 46 37 29
D03 63
34
F1 SP4 SP4 SP4
C C

OP1
2

OP2

OP3

OP5
OP4
(2A) 55 14 55 39 55 37 55 6 41 20 55 38 17 57 18 SP3 74 72 SP4 SP5 15 16 19 62 62 62
1 1 56 REF.
B04 64
F2 24
206 206 206
1 (10A) 55
+ 66
19
2 + 137 137 137
6 mm
2.5mm 2
70
33
131 131 131

REF.
:30 C02
CB2 2.5mm 2 CB1
PEECR/1
(20A) (60A)
:87 SPEED
2 ADJ. POT.
2.5mm 2 (1KW , 10T)
24 24 6 mm
:1 :3 37 6 41 20 38
+ 10 :2
CB3
REF. 20 20 REF.B06 2
(15A) 2 6
PS1 SMMS1/1 PS2 SMMS2/1 B08 6
24V 1 REF.
13 7 C
25 26 40 P+ BATTERY (+) :1 :17 IDLE/RATED 41 41 C05
REF.

P
44 43 42
- C05
2
(OPTIONAL) CHARGING 41 SPEED 3 2 1
SM1 PS1 SM2 PS2 ALT ALTERNATOR CONTROL
BATTERY 55
R
ISOLATOR REF.
6 4

E
SWITCH :33 FUEL SHUTOFF C06
2
45 45
KEY 6 mm :11
19 REF. S D +B -B
REMOVABLE :21 1 5 CR/3
2 BATTERY (-) :22 SOLENOID 45A 45A B04
PEEC :9
S-SPD
D-SPD
24 Page,

GROUND FSOS 10 30 56 17
IF REQUIRED

62 30 2 2 2

REF.
C07
20 REF.
E05
REF.
F08
50

E
E :8 PRIMARY THROTTLE

:37 DROOP
9

3
S-SPD

D-SPD
REF. REF.
B07 B05
10 14 39 PANEL
LIGHT
SWITCH
:3

:2
30 57

C
CONTROL PANEL CHASSIS
REF. EMER.
E
CONTROL PANEL DOOR B06 STOP
10 7 10 30

B CONTROL PANEL REAR COVER

E
34 11 9 45 46 17 30
C
57 B
E 10
CONTROL PANEL TOP COVER 14 8 IF NOT
REF. :31 ENGINE SHUTDOWN 39 REMOTE
E 27 FITTED START
A03 EMER.
CONTROL PANEL BODY (OPTIONAL) THEN LINK CONTACT
47 STOP
21 ETHER :1 ON
E 12 TO 11 C
DC MARSHALLING BOX START ENCLOSURE 4 TO 34 18
68 SWITCH :2 45A TO 46
21 15
E
AC MARSHALLING BOX
E REF. 27 10 10 4 9 PANEL 9 30 30 30
D03 REF. LIGHTS
ENGINE :87a :85 :2
23A 23A 59 10 B06 45 45A 2
MOUNTED ESDR CR (+) BATTERY
REF.
:30 :86 :10 16
A04 REF. REF.
B06/B07 B06 (+) BATTERY SWITCHED
30
STARTING CIRCUIT
11
2 2 2 2 2 2
(-) BATTERY / SENSOR RETURN
15 35
12 9 5 3 45 C
6 4 SIGNAL TO ECM
2

8 6 7 9 10 CAN 1 DATA LINK

10
10 59 4 30
CAN 2 DATA LINK
1 12 18 15 16 19 62
RS-232/RS-485 DATA LINK
:85 59
PEECR C HIGHWAYS
SASV
:86 60 REF.
B06
2

10

1 SMMS1 SMMS2
60

SATS REF.
B08
2
2 18 10 2
IF REQUIRED 15 16 19 NOTE A: ALL WIRE SIZES 1.5mm UNLESS OTHERWISE STATED
A 2
2 B C A
A
30 NOTE B: ONLY ON EMCP 4.2 MODELS

OIL
PRESS
ENG
TEMP
OIL
TEMP THIS SCHEMATIC IS FOR THE 3412C PEEC GENERATOR SET
WITH EMCP 3.2 OR EMCP 4.2
ELECTRICAL SYSTEM
COOLANT
LOSS

MEDIA NUMBER: KENR8699-01

SCHEMATIC PART NUMBER: 361-6831, CHANGE: 01, VERSION: DK (EMCP4.2)
SCHEMATIC PART NUMBER: 349-8252, CHANGE: 00, VERSION: DK (EMCP3.2)
Components are shown installed on a fully operable generator set with the key and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1