Commissioning Checklist and Warranty Registration

For Metso Superior Crushers

UNIT ____________________________________________ SERIAL NO. _________________

CUSTOMER _________________________________________ DATE ___________________

LOCATION _________________________________________

Type sold per data sheet: Primary ____________ Secondary ____________

Actual installation: Primary ____________ Secondary ____________

Instruction books available to operator: Yes No

If no, document actions taken ______________________________________________________

______________________________________________________________________________

POWER SOURCE: (Compare findings to original data sheet and record deviation)
DEVIATION

1. Electric motor Yes No

A. Wound rotor Yes No

B. Squirrel cage Yes No

C. Other ___________________________________________________________________________

D. Rated H.P. _______________________________________________________________________

E. Full load speed ____________________________________________________________________

F. Full load AMPS ____________________________________________________________________

G. Volts ____________________________________________________________________________

H. Service factor _____________________________________________________________________

2. Other - Explain ______________________________________________________________________

___________________________________________________________________________________

DRIVE INFORMATION:

1. Verify clockwise rotation of pinionshaft. ______________________________

2. Pinionshaft rpm

A. Actual _____________rpm

B. Data sheet _____________rpm

C. Is actual within 5% of data sheet Yes No

D. If no, call factory for corrective action.

E. Document actions taken. ______________________________________________________

__________________________________________________________________________________

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DRIVE INFORMATION (CONTD):

3. Drive guards installed? Yes No

4. Type of drive

A. Direct connected _________________________________________________________________

_______________________________________________________________________________

B. Belt drive

1. Size of drive sheave ____________________

2. Size of driven sheave ____________________

3. Position of drive sheave relative to crusher sheave. Make sketch,

give dimensions.

4. Belt tension in operation. Top Tight ____ Top Loose ____

5. Do belts whip in operation? Yes No

6. Are belts tensioned correctly? Yes No

How was belt tensioned? A. ______ B. _______

A. 1/64" deflection per inch of unsupported length with 59 lbs.

pressure new belts and 40 lbs. pressure normal conditions
for "8V" section belts.

B. Belt tension tester.

7. Are sheaves aligned correctly? Yes No

C. Backlash (see instruction book for formula and specifications):

A. Actual __________

B. Specified

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Page 3 of 11
INSTALLATION

1. Foundation (provide sketch if appropriate)

A. Concrete

B. Steel

C. Portable

D. Other ___________________________________________________________________________

_________________________________________________________________________________

2. Is foundation rigid with crusher in operation? Yes No

IF "no," explain: _________________________________________________________________________

______________________________________________________________________________________

3. Is crusher level? (Spec: Better than .005" per foot) Yes No

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FEED CONDITIONS:

1. Feed is introduced to crusher through:

A. Direct Dump _______

B. Feeder _______

C. Other _______________________________________________________________________

D. Record top feed size: _____________________________________________________________

E. Sketch of actual circuit in field required:

2. Crusher choke fed? Yes No

Choke fed is defined as: Chamber is uniformly full up to top of headnut.

3. Direction and location relative to spider - Sketch required.

4. Surges? Yes No

If "yes,", describe a reason for the surge. _____________________________________________________

______________________________________________________________________________________

5. Feed distribution Good ______ Fair _______ Poor _______

6. Type of stone or ore ____________________________________________________________________

Does this compare favorably to what is on data sheet? Yes No

7. Maximum size feed (Actual) _____________ Most common size ____________

8. Attach feed size consistency analysis if available. Yes No

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DISCHARGE FROM CRUSHER:

1. Record clearance between MPS cylinder and discharge conveyor/feeder. ________________________

2. Is feed mechanism interlocked with the discharge conveyor/feeder? Yes No

If "no," document actions taken. _____________________________________________________________

_______________________________________________________________________________________

3. Is there a high surge bin warning device? Yes No

4. Will discharge chamber hold at least two maximum capacity dump loads? Yes No

CRUSHER:

1. Topshell - bottom shell joint pulled down uniformly within .004". Yes No

2. Spider - top shell joint pulled down uniformly with .004"? Yes No

3. Bottom shell pressurized? Yes No

A. Air filtered? Yes No

B. Water removed? Yes No

4. Are oil lines and MPS lines protected from crushed stone? Yes No

If "no," what corrective action was taken? _________________________________________________

______________________________________________________________________________________

Make sketch of crusher lube system

5. Are oil lines and MPS lines connected to crusher properly? Yes No

If "no," what corrective action was taken? _____________________________________________________

_______________________________________________________________________________________

6. Are there any oil leaks at crusher connections? Yes No

If "yes," give locations: ___________________________________________________________________

_______________________________________________________________________________________

7. Evidence of oil leak at pinionshaft oil seal? Yes No

8. Evidence of oil leak at spider bearing oil seal? Yes No

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CRUSHER: (CONTD)

9. Evidence of oil overflowing dust collar? Yes No

If any other leaks were discovered document and state corrective actions
taken. ______________________________________________________________________________

10. Does mainshaft rotate when running empty? Yes No

A. Rotation Clockwise ________ Counterclockwise _________

B. RPM __________________________

11. Does mainshaft rotate under load? Yes No

A. Rotation Clockwise ________ Counterclockwise _________

B. RPM __________________________

12. Concave joint spacing: Vertical ________ Horizontal ________

13. Setting: _____________________ (Use round ball on rope to measure o.s.s.)

14. Throw _______________

15. Amps Idle ________ Running ________ Peak ________

16. Balance Cylinder pressure: Actual __________ Specification ____________

17. Return oil temperature: _________________

18. Ambient temperature (day of audit) _________________

19. Is return oil temperature interlocked with crusher motor? Yes No

If, "no," document actions taken. ____________________________________________________________

______________________________________________________________________________________

LUBRICATION SYSTEMS:

1. Oil used (Manufacturer trade name) ______________________ Grade __________

2. Specifications (if available):

Viscosity at 100 F. ____________ E.P. additive? Yes No

3. Total oil flow: _________________ (check with measure and stop watch at oil tank).

4. Oil flow to MPS cylinder connection _____________ (break line, run hose to tank, check with measure and stop
watch)

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LUBRICATION SYSTEMS: (CONTD)

5. Oil flow to bottom shell connection _____________ (break line, run hose to tank, check with measure
and stop watch)

A. Record flow readings on the flow monitors.

1. MPS Cylinder __________ GPM

2. Bottom Shell __________ GPM

Do these flows agree with measured flows? Yes No

If "no", consult factory.

6. Record pressure drop across lube oil filter. __________ PSI

7. System equipped with water/oil coolers? Data sheets Yes No

Actual Yes No

Note multiple water/oil coolers must be piped with oil flow in series and water in parallel.

8. System equipped with air/oil coolers? Data sheets Yes No

Actual Yes No

A. Is fan rotation correct for above? Yes No

B. Are cooler connections correct? Yes No

Note: Multiple air/oil coolers must be piped with oil flow in parallel.

C. Does temperature switch turn fan on at 110 F. and off at 100 F.?
(43c) (38c) Yes No

9. Is system equipped with "Nelson" cartridge type filter? Yes No

A. Is valve on filter inlet line open? Yes No

B. Is pressure drop across filter less than 25 psi with oil in operating
temperature range? Yes No

C. Does oil bypass filter with oil in operating temperature range?

Yes No

10. Is sieve installed properly in oil tank so return oil is screened? Yes No

A. Does sieve contain any particles? Yes No

B. If "yes," identify. __________________________________________________________________

________________________________________________________________________________

11. Is crusher equipped with immersion heaters? Yes No

A. Do they operate in correct temperature range? Yes No

Note: Heaters are set to turn off when oil temperature reaches 90 F. and to turn on when it drops to 86F.
This range may vary plus or minus 2F.

Page 8 of 11
LUBRICATION SYSTEMS: (CONTD)

12. Is crusher equipped with a split flow system? Yes No

A. Is flow regulator installed with arrow in direction of flow? Yes No

B. Are flow monitors installed so flow enters the ports marked "IN"?
Yes No

Are the flow monitor switches set to shut down the crusher motor at reduced flow?
Yes No

If "no", document action taken. _______________________________________

Record flow at switch point
To MPS Cylinder ____________ GPM
To Bottom Shell ____________ GPM

C. Are strainers installed in each oil feed line near crusher inlet port?
Yes No

13. Is lube pump driven through gear reducer? Yes No

If yes:
A. Is lube pump gear reducer filled with lubricant to proper level? Yes No

B. Oil used in lube pump gear reducer:

Manufacturer __________________________ Grade ________________________

15. Pinionshaft lubrication

A. Is pinionshaft housing filled with oil to proper level? Yes No

B. Lubricant used Manufacturer's trade name _____________ Grade _________

C. Specifications, if available:
Viscosity at 100 F. _________________
E.P. additive: Yes No

16. Spider bearing lubrication

A. Is spider bearing filled with lubricant to proper level? Yes No

B. Lubricant used Manufacturer's trade name _____________ Grade _________

CRUSHER PROTECTION:

1. Is oil flow interlock system operating? Yes No

(Can crusher motor be started without lube system running?)

2. Is thermoswitch installed in return line? Yes No

3. Crusher motor overload protection (fused?). Explain: ______________________________________

_______________________________________________________________________________________
4. Is thermoswitch interlocked to shut down crusher motor when return oil
temperature reaches set point? Yes No
(Check by removing probe, putting in warm water, switch should operate at
125 F. if 300 SSU oil is used; 135 F. is 750 SSU oil is used)

Page 9 of 11
HYDROSET SYSTEM:

1. Is check valve installed with the free flow arrow pointing towards the crusher?
Yes No

2. Is MPS tank filled with oil? Yes No

3. Type of oil used Manufacturer's trade name _____________ Grade _____

4. Can crusher mainshaft be raised and lowered while crushing? Yes No

5. Does the "raise" and "lower" push buttons raise and lower the mainshaft? Yes No

6. Is there evidence of air in the system (check balance cylinder bleeder port.) Yes No

7. Any leaks in system? Yes No

If "yes," locate ____________________________________________________________________

Comments: _____________________________________________________________________________________

________________________________________________________________________________________________

________________________________________________________________________________________________

________________________________________________________________________________________________

________________________________________________________________________________________________

________________________________________________________________________________________________

________________________________________________________________________________________________

________________________________________________________________________________________________

________________________________________________________________________________________________

Equipment has been prepared to conform to all factory specifications as outlined in pre-delivery and setup
instructions, service bulletins, service letters, and instruction manuals.

By signature below, the producer or designated representative signifies that they have been given a copy of the
warranty, and that it terms and conditions have been explaned.

The signature also signifies that the producer or designated representative has been given the following for the
Metso Minerals equipment commissioned:

Instructions on warranty procedure.

Instruction books explaining basic operation and maintenance.

Instructions on proper operation and maintenance of the equipment.

Producer or Designated
Representative:______________________________________________ Date:_______________________

Metso Minerals
Representative:______________________________________________ Date:_______________________

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