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Department of Industrial and System Engineering, Wayne State University, Detroit, MI, 48230
Abstract Predicting reliability of new products at their for estimating warranty of their products and also
early life time is one of the important issues in the field of calculating costs of production.
reliability. Lack of data in this period of life time causes There are different methods for reliability predictions [5].
prediction to be very hard and inaccurate. This paper Prediction based on companys specific fields of data
proposes a model for predicting non repairable products which there may very likely be statistical uncertainty
reliability early after its production and introduction to the because of a low number of failures. Accelerated life test
market. It is assumed that time to failure of this product results are another way to predict reliability of new
has a Weibull distribution with known shape parameter products which have long life time or when there is a short
but the scale parameter is a random variable that could time between design and production. For this method,
have different distributions like gamma, inverted gamma there will also be statistical uncertainty but there is
and truncated normal. Bayesian statistics is used to join additional uncertainty caused by the required extrapolation
prior information on past product failure and sparse few and the difference between the actual and test
field data on current products performance to overcome environment. Another way for predicting reliability is
lack of data problem which is a major problem in the early physics of failure models and they used widely, for
reliability prediction of new products. The Bayesian model example block diagram or fault tree analysis. Publicly
provides a more accurate and logical prediction compared available data like RAC are also used for reliability
to classical methods and indications are favorable prediction. For RAC data, there may be low statistical
regarding the models practicality in industrial uncertainty (because of so many failures) but an overall
applications. This model has managerial usefulness high degree of uncertainty because operational and
because of giving more accurate predictions. In all environmental stress is unknown. One of the applicable
previous studies, there is no comprehensive and precise methods in reliability prediction is empirical models like
model for reliability prediction. Different from other Bellcore, MIL-217. These models generally predict a
studies, we present a definite form for scale parameter of constant failure rate. Computational modelling techniques
different prior distributions. We use a special form of is wildly use in many fields such as healthcare [6],
Weibull distribution which leads us to this definite form. education [7], reliability of products [8]. Computer
This model provides a suitable estimation value from development has increased the usage of computational
uncertain environments of parameters because it uses models in the field of reliability prediction such Neural
more information for prediction. Networks [9], [8]. Like other fields that machine learning
KeywordsReliability prediction, Bayesian theory, and advanced mathematical methods play an important
Weibull distribution, Prior information. role for current enhancement [11], in reliably prediction
advanced methods play very essential rolls [10].
I. INTRODUCTION In the field of reliability prediction models it is suggested
Todays unstoppable growth of industries is very to use systematic method for reliability prediction in the
important. From one side increase in competition between design phase, which can help to save money and time. For
industries and from the other side increase in customers these complicated models, computer simulation can be
demand in terms of reliability of products makes it useful strategy in order to predicting reliability of systems.
important for companies to shorten the development time Because of the uncertainty in development phase of
[1], [2]. So, time-to-market and development of product in products life cycle, using fuzzy logic can be very useful
this sense is one of the major business drivers in the [12], [13]. So, all suitable methods in reliability prediction
industries [3], [4]. In this case reliability prediction has have been gathered [14].
specific importance. Manufactures also have a greater Lack of data is the main problem arising when trying to
responsibility for their products behavior over a longer predict a products reliability in the early products life
period, as warranty legislation for their customers. Hence, cycle stage. When not enough data are available,
managers need the quick and reliable prediction method conventional statistics are less useful and provide
III. RESULT AND DISCUSSION The proposed model has many advantages. For example,
Reliability prediction based on past information and few from manager point of view, (s)he can have an accurate
available new data early in product life cycle can become warranty prediction of their new products. As we know,
important in two aspects. First from manufacture point of estimating accurate warranty period is very important
view, because we can reach more accurate reliability because it imposes a lot of cost on the company. Assume
prediction of products which is very important for that the manager assigns number of 85% for warranty
estimating warranty period and pricing. Second reliability period which means 85% of wireless devices dont fail
prediction is important as consumer point of view. during life cycle. (S)He has two ways to calculate warranty
Consumer can calculate life time of new products based on period for his new products. First, he can estimate
past information to have better decision for maintenance warranty based on information of past wireless devices. In
programs. In this study we mention one example from this case, the warranty periods of about 9 months (287
manufacture point of view. Failure data for two previous days) must be expected. Second way is estimating
generations a wireless device is available which time to warranty based on only a few data available from new
failure follow Weibull distribution as follow wireless device. Warranty is about 12 months (358 days)
based on this data but (s)he must expect more failures after
passing a longer time. It is obvious that the result from
these two methods cant be logical and accurate, because
the first method is based on only past information and the
second method is based on only a few data from new
product. So, using new method, present in this paper,
Fig. 1: Diagram of Reliability for wireless device results in more accurate reliability prediction. For this
Wireless device series I: example the warranty period can be estimated around 10
t 2.7
months (318 days) which is more logical and sounds more
2.7
accurate. Also, it is very easy and simple to use this model
f1 (t ) t 2.71e 4.810
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