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Note 1 = t shall be calculated for both Operating condition and gasket seating condition.

The greater of the both values shall be used.


Note 2 = For Operating condion : The value of P shall be the design pressure,
the value of S st the design temperature.
Note 3 = For Gasket seating condition : P equals zero,& Stress at atmospheric temperature.
ting condition.

heric temperature.
GODREJ & BOYCE MFG. CO. LTD., PRODUCT ENGG., P.E.D., MUMBAI, INDIA.
LUG SUPPORT CALCULATION
MDC No. : Client : TECHNIP Page
Job No. : Consultant : Rev.
Made By : ASP Eqpt. No. : 48-E-02 Date
25

m
tg
360

310
a
25
t
230 40 d
b
280 OD

PCD
m = (310-t)/sina = 346.71
d= 200 mm Number of lugs, N = 4
b= 240 mm External moment, M = 0
OD = 1306 mm a = tan ((310-t)/(b-25) =
-1 51.676
PCD, db = 1762 mm Size of bolt = M20
Shell and pad thickness = 28 mm Maximum weight, W = 25000
Base Plate Thickness
Maximum force on one lug, F = 4M/N.db + W/N = 6250 kg
Consider effective supporting width = 80 mm
Bearing pressure p = F/(80*230.) = 0.33967391 kg/mm 2

From Roark, Table 26, case 2a, a/b = 200/400 = 0.50


b= 0.36
Allowable stress for base plate (IS 2062 Gr.B), Sa = 0.6Sy = 14.68 kg/mm2 (Sy = 240 Mpa)
Required thickness of base plate, t = (b p b2 / Sa) = 36.5086351 mm
Provided base plate thickness = 38 mm

Gusset Thickness (Ref. Pressure Vessel Design Manual by D.R. Moss)


Assumed gusset thickness, tg = 30 mm
Number of gussets per lug, n = 2
Force Fa = Fsina = 4903.20927 kg
Force Fb = Fcosa = 3875.6985 kg
C = (b.sina)/2 = 94.14 mm
A = tg.C = 2824.24854 mm2
Allowable axial stress, Sa = 0.4Sy = 9.78593272 kg/mm2
Allowable bending stress, Sb = 0.66* Sy = 16.146789 kg/mm2
Section Modulus, Z = tgC /6 = 44313.2211 mm3
2

Bending Moment, Mb = Fbm/n = 671875 kg-mm


Axial stress, S1 = Fa/n.A = 0.86805556 kg/mm2
Bending stress, S2 = Mb/Z = 15.1619535 kg/mm2
BAI, INDIA.

1
27/06/2000

kg-mm

kg

m2 (Sy = 240 Mpa)

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