Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Staples (1/86)
by Gabriel Staples
B.S. Aeronautical Engineering, U.S. Air Force Academy, M.S., Mechanical Engineering,
University of Colorado at Colorado Springs, and First and Foremost: RC Enthusiast.
https://sites.google.com/site/electricrcaircraftguru/
The Details of Electric Radio Controlled Aircrafta Technical Perspective with an Economical Approach
Staples (2/86)
Introduction:
This document is not intended to describe the basic physics or aerodynamics of flight, nor is it
intended to describe stick controls, flight techniques, orientation, or other similar aspects of RC
control. For that information, please research and find sources elsewhere. Rather, the intent of
this document is threefold, first: to provide a beginner RC pilot with the basic information (and
much advanced knowledge as well) required to understand and successfully choose the
components required for electric flight, second: to help many of you thousands of experienced
RC old-timer pilots discover the new technology, thrill, and convenience of brushless
outrunner, spread-spectrum, lithium-polymer electric flight, and realize the potential electrics
contain rather than sticking to what you already know due to fear to step outside your comfort
zone, and third: to provide an advanced user (or a very curious beginner) some of the details,
knowledge, and means to perform some of their own crude backyard flight testing without
having to purchase or use expensive laboratory equipment and wind tunnels. For those of you in
the first and second categories: Do NOT be alarmed by the length of this document, as nearly
of this document applies to the third category of people only! Feel free to skip the advanced
sections.
In order to write and compile this document, I have done several hundred hours (estimated 350
hrs+) of online research in the past 1.5 years or so (in addition to my years of personal hands-on
experience and talking to other RC enthusiasts on and off the flying field), so please, take the
time to read this and learn and love electric flight. It has many benefits over glow/gas flight and,
with the right online websites, enables a novice RC pilot to get into this thrilling and educative
hobby for as little as $250 today with everything they need to fly, including a good 50W
balancing charger capable of charging/discharging (cycling) all battery chemistries, a basic radio
and transmitter, a 4-channel fully flight-ready aircraft with motor, servos, etc. and all electrical
components, spare batteries, and a basic build/repair kit. This price cant be beat, and with the
convenience and compactness of electric flight, the plane can be in the air at a local park within a
few minutes of arriving at the field, and can be back in the car headed home just seconds after
landing! No more necessary cleaning the aircraft with Windex after flight, tuning the motor
prior to flight, lugging a 20 lb field box around, having to fly at a distant club-chartered field
(though I always recommend joining a club nonetheless at
least for starting out and having good camaraderie), and no
more telling an 8-18 year old (or older or younger) that
he/she needs to spend $500+ for his/her first aircraft!
Note: if any of the links in this document are no longer valid, or if any information becomes
completely outdated as further technological advancements are made, please notify me by
my email address listed at the end of this document, as I expect most of the aircraft,
electronics, and hardware referenced or linked in this document to become incrementally
obsolete or technologically behind over the next 1-5+ years.
Table of Contents
The Basics of Electric Radio Control Aircraft ................................................................................ 1
Introduction: ................................................................................................................................ 2
Table of Contents ........................................................................................................................ 3
Key Equations ............................................................................................................................. 4
List of Useful Tables, Charts, & Figures .................................................................................... 4
A Brief History of Model Aviation, From One Perspective ....................................................... 5
One Perspective On The Present and Future of Electric RC ...................................................... 7
Electric versus Glow/Gas:......................................................................................................... 10
A Brief Explanation of Electricity: ........................................................................................... 11
Two Basic Electrical Equations To Know: ........................................................................... 11
Basic Electric Aircraft Setup .................................................................................................... 12
Unit Conversion Calculators: ................................................................................................ 12
A few notes about aircraft and airframe acronyms you may run into when shopping: ........ 12
1) Airframe...................................................................................................................... 14
2) Motor .......................................................................................................................... 17
3) Battery ........................................................................................................................ 22
4) ESC and BEC ............................................................................................................. 35
5) Propeller or EDF Unit................................................................................................. 41
6) Radio and Receiver ..................................................................................................... 48
7) Servos ......................................................................................................................... 50
8) LiPo/NiCad/NiMH Battery Charger Capable of Balancing LiPos ........................... 53
9) Basic Tools and Field Repair Kit ............................................................................... 55
Optional/Advanced Equipment & Info. .................................................................................... 57
10) Gyros .......................................................................................................................... 57
11) KF Airfoils .................................................................................................................. 58
12) Some Advanced Calculations and Flight Testing....................................................... 59
13) How to Measure Your Aircrafts Speed (for FREEno Radar Speed Gun
Required!!!) Using the Doppler Effect ................................................................................. 65
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (4/86)
Key Equations
Eqn. 1. Voltage: ........................................................................................................................... 11
Eqn. 2. Power: .............................................................................................................................. 11
Eqn. 3. Flight Time/Battery Run-Time Calculation: ................................................................... 24
Eqn. 4. Propeller Pitch Speed: ..................................................................................................... 45
Eqn. 5. Propeller Tip Speed: ........................................................................................................ 46
Eqn. 6. Aircraft Top Speed Estimation: ....................................................................................... 46
Eqn. 7. Propeller Thrust Calculation: .......................................................................................... 61
Eqn. 8. Ideal Gas Law Equation: ................................................................................................. 61
Eqn. 9. Converting The Local Weather Station Pressure to The Actual Static Pressure at That
Weather Stations Altitude:........................................................................................................... 62
Eqn. 10. Thrust Power: ................................................................................................................ 63
Eqn. 11. Aircraft Glide Ratio, or Lift to Drag (L/D) Ratio:......................................................... 63
Eqn. 12. Determining A Vehicles Velocity Using the Doppler Effect: ..................................... 66
Tables:
Table 1. Resting Battery Individual Cell Voltage versus State of Charge (% Battery Capacity
Remaining) .................................................................................................................................... 29
Table 2. Permanent Capacity Loss of LithiumIon-Based Battery Chemistries As a Function of
Temperature and Charge Level. .................................................................................................... 31
Table 3. Depth of Discharge, DoD (Capacity [mAh] of Battery Used/Total Battery Capacity
[mAh]) versus Battery Life (Discharge Cycles) ........................................................................... 32
Table 4. Temperature versus Speed of Sound ............................................................................. 66
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (5/86)
With the advent of lithium-ion polymer (LiPo) battery technology, brushless motors, and durable
EPP and EPO foam, however, all that has changed! Additionally, new spread spectrum 2.4 GHz
radios make RC safer and more convenient than ever before! Sometime around the year 2000,
people began to use LiPo batteries in RC applications. These batteries have the advantage of a
much higher energy density than other battery chemistries, such as NiCad and NiMH, and they
are lighter than traditional Lithium-Ion batteries due to their light, soft external pouches rather
than hard cases, and the new polymer from which they are made. However, in the early years of
LiPo use in RC applications (approximately from the years 2000 to 2006), LiPo batteries were
poorly understood and considered unpredictable and dangerous. They were likely to explode or
catch fire due to poor understanding of their traits, and inadequate chargers and charging
systems. Finally, in just the last 5-6 years or so (since ~2006), LiPo safety has been developed,
individual cell balancing is now understood and considered indispensable, charge and discharge
rates (C ratings) are understood, standardized, and vastly improved from early LiPo technology,
proper voltage cutoffs are known and used, and proper charging equipment and procedures,
including balancing chargers, have become the new industry standard. Today, LiPo batteries
have taken their rightful place as the best, most powerful, and lightest RC aircraft battery ever
developed to date!
manufacturers today making foam aircraft with the same characteristics as Elapor call this foam
EPO, (Expanded Polyolefin
[http://www.eflightwiki.com/eflightwiki/index.php?title=Polyolefin]). As of approximately
2009-2010, this foam began flooding the RC marketplace, and is readily available from nearly
every RC retailer today. EPO foam is hugely successful, and has become the new industry
standard for electric RC aircraft, replacing the now practically-obsolete EPS (Expanded
Polystyrene, or Styrofoam). It has very similar traits to EPP, except that it is denser than EPP
and hence stiffer and stronger, although also heavier. Both EPP and EPO make excellent
building materials for electric aircraft.
Also since ~2006 or earlier (though I am unsure on this date), brushless motors began to
infiltrate the RC market. They are powerful and efficient, and due to their high torque, these new
outrunner brushless motors require no gear box, but rather can be directly attached to a propeller.
As of ~2010, brushless motors have nearly completely wiped out brushed motors in the RC
market, with the high-torque outrunners being the most common. Brushed motors are practically
obsolete, with only a few RC companies today even selling them, and a very limited market
(mostly in the ultra micro airplane range, or micro helicopter range) still existing for them.
In conjunction with LiPo batteries and powerful brushless outrunner motors, 2004 brought the
addition of 2.4 GHz spread spectrum transmitter technology to the RC market, with the
development of the Spektrum brand transmitter modules (http://www.spektrumrc.com/About/).
This spread spectrum technology allows nearly interference-free flying, by causing transmitters
and receivers to hop from one frequency to another hundreds of times per second, in a pseudo-
random sequence known only by one transmitter and one receiver which have been bound
together as a unique operating system on that single pseudo-random sequence
(http://www.futaba-rc.com/technology/fasst.html). This creates transmitters which allow little to
no chance of your aircraft being shot down by interference from your buddys transmitter
using the same channel, as the older 72 MHz transmitters allow. In 2005, the JR transmitter
company teamed with Spektrum to release the first ever stand-alone spread spectrum 2.4 GHz
Spektrum brand transmitter. Since then, other transmitter companies, including Futaba, Hitec,
Airtronics, and others have all come aboard, creating their own systems to implement 2.4 GHz
spread spectrum technology into their radios.
The last great feat necessary was industry competition. RC aircraft have been dominated up until
now by a few brands, systems, airplanes, engines, items, etc..but todayNO MORE!!! An
explosion of technology, new RC pilots, RC aircraft enthusiasm, and international competition
has driven cost down, quality up, and availability through the roof! Chinese and other
international competitors have taken a keen interest in the markets need for cheaper, yet reliable
RC equipment, and such companies have made such large improvements in their quality control
and ability to produce reliable, affordable, technologically sound and cutting-edge products, that
RC is less expensive and more exciting today than ever before!
I have seen electric aircraft that weigh up to 10-15 lbs, or as small as a few grams. For $100, a
complete plane, electronics and power system and all, can be purchased for a nice 3D electric
setup which can hover at 1/2 throttle. Virtually *any* balsa plane these days can also be made
electric, and still perform just as well in most cases as the glow or gas versions. By carefully
researching the websites I recommend at the end of this document, and that I reference
throughout this document, at this time (in the year 2012), it can be more (or just as)
economical to make virtually any balsa glow powered plane up to about a 0.60 size or so
electric rather than glow. Larger or heavier aircraft than approximately 7 lbs., however, will
require such large batteries, motors, and speed controllers that as of today glow fuel power
systems are more economical. In other words, electric setups will be cheaper up to a medium-
sized (up to ~4-7 lbs) plane or helicopter, so long as you do your research and use economical
systems. Batteries are often times the largest cost of an electric system, and inexpensive yet
good quality batteries may be easily obtained from overseas competitors, such as the Turnigy
brand batteries coming from the Hong Kong-based supplier, www.HobbyKing.com, or the
California-based retailer of overseas-manufactured products, www.nitroplanes.com,
www.xheli.com, www.nitrorcx.com, and www.hobbypartz.com (these last four sites are all the
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (8/86)
same company). Again though, do your research and read reviews to ensure quality, and when
the price seems just too good to be true, buy it anyway and then write a review for others to read
you will be surprised just how good the majority of the products really are.
Electric planes can also have incredible duration. I have watched an FPV (First person view)
video of a 3 or 4 lb electric plane (flying wing) fly for ***50*** miles straight-line away from
the pilot and still have power to fly another 5 miles or so, but land due to Tx (Transmitter) and
video signal range limitations. The *electric* plane was ~$500 total and the video and high-
range Tx equipment ~$4000. I could build the same plane (low range, and not FPV), with the
same 50 mph range (plane only, no radio) and duration, with Chinese parts for ~$250 or less.
Here are some other impressive capabilities of electric RC aircraft. The Multiplex FunJet or
FunJet Ultra, with a $100 electronics, motor, and battery setup from www.HobbyKing.com, can
push past 140 mph, all while using an electric motor and pusher-prop! (For setup see here:
http://rcfoamfighters.com/blog/?cat=9, and for flight video see here:
http://www.youtube.com/watch?v=E81Oz20u4RY).
Pictured above-left is a micro quad-rotor autonomously performing a hard 90 bank to the left in order to fly
through this narrow space simulating a small window (see time 07:32 in the video listed below for this snapshot).
[Mellinger, Michael and Kumar, 2012]
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (9/86)
autonomous control, highly agile and technical maneuvers, and have the potential to sense each
other, autonomously swarm in teams and be used for construction, surveying disasters and far
more (http://www.ted.com/talks/vijay_kumar_robots_that_fly_and_cooperate.html).
My point is that electric systems are quite incredible, and are beginning to dominate the RC
world. Despite their increasing quality, decreasing price, and vast technological improvements,
however, I feel older pilots are still very hesitant to make any transition to them, especially when
the prices literally sound too good to be true. I would say that in regards to electric planes
compared to glow planes, the power in electric is similar, or sometimes better, the speed is
similar or better, the duration is similar or better, the convenience is sooooo much better (no
messy clean-up, starting and tuning, and able to fly out your front yard on smaller planes, fewer
things to carry, no starter or fuel pump, much smaller field box, fewer required tools to take to
the field, etc), and so long as you read the reviews to avoid the bad items (and as long as we are
talking about small or medium-sized electric aircraft, not large or giant scale), the price literally
*can* be 1/4 to 1/2 as much as I spent to get started in RC, while still getting high quality items!
My projection for the future of RC is this: electric RC is sure to be a key player in the
future of all RC and aviation applications from this day forwards, and will continue to get
more powerful, more reliable, and less expensive with time. I believe some electric RC
aircraft will even migrate into personal manned aircraft and be used for personal
transportation and recreation. Smaller versions I propose will be made to autonomously
navigate and ferry small cargo, mail, or supplies for business or commercial use. And
again, in regards to price for an RC electric aircraft, today (the year 2012), expect to spend
around $250+ for a good, beginner setup with everything you need, including tools, building
and repair supplies, and charging gear. No longer does a beginner need to fork out $550-
$890 on his or her first plane! So, go ahead: do your research, see whats been done
inexpensively by others before you, use their ideas to have fun and do it again, and when
you feel comfortable with your skills and abilities, dont be afraid to try something new and
expand your RC knowledge and abilities!
Now, imagine throwing a car into a fast-moving, small stream (this would be a high voltage, low
current electricity flow). The car will not move. Now throw the car into a very slow-moving,
large canal (low voltage, high current electricity flow). The car still will not budge, since the
power of the electricity flow is low. Now throw the car into a fast-moving, large canal (high
voltage, high current electricity flow). The car will move swiftly with the current. The car in
this analogy may be an electric motor. The motor requires a certain Voltage Potential (V), as
well as a certain Current (I) to get it moving. In other words, voltage and current are very much
intertwined, and remember, P = IV.
-Capacity = how large the reservoir of water is which feeds the canal. If the reservoir is small,
water will only flow through the canal for a short period of time. If the reservoir is large, it can
feed the canal for a long time. Capacity is directly proportional to the aircrafts run-time. By
definition, a battery capacity equal to 1 Ah means that if you draw a current of 1A (or 1000
mAh), the battery will last exactly 1 hr. A discharge (or charge) rate equal to the battery
capacity, is known as a 1 C discharge (or charge). Here is one example: if you draw a current
of 2A from a 1000 mAh (1Ah) battery, then the battery will last only 30 minutes, or half an hour.
If you draw a current of 0.5A from the same battery, it will last 2 hours. Drawing a current of
4A will last 15 minutes, or of an hour.
Due to the technical nature of this document, and in order to use many of the equations in this
document, converting from one set of units to another may be required. To convert weight,
temperature, area, distance, torque, etc., between different units, you may use this conversion
calculator here: http://towerhobbies.com/help/convcalcs.html.
Additionally, Google provides an extremely useful calculator and unit convert built right
into their search engine! For example, go to www.google.com, and enter the words 1 hp to
W (note: Googles unit converter is case sensitive) and press Enter. It will return the answer, 1
hp = 745.699872 watts, indicating that ~745.7 Watts is equal to 1 horsepower. You may also
type out the full words, 1 horsepower to Watts and it will return the same result. Try it out
with other conversions yourself, such as torque conversions from metric to English (by typing
3.2 kg cm to oz in) or speed conversions from meters per second to miles per hour (by typing
25 m/s to mph). Google also contains a full database of constants. For example, try typing in
speed of sound at sea level and it will return the answer, speed of sound at sea level = 340.29
m / s. Another very useful feature is that Google can be used as a calculator! For example,
type in sqrt(1.4*287.04*288.15)/2 and Google will return the value 170.14318. Lastly, you
can use units in your calculations! For example, add mph and km/hr by typing in, 10 mph +
25 km/hr. Google returns the answer as 11.4148444 m / s. But what if you want the answer
in mph? Well, type in 10 mph + 25 km/hr in mph and Google returns the answer as being
25.5342798 mph. Check this answer by typing 11.4148444 m/s to mph and YES, you get
the same answer! Google is an extremely useful tool and I use it often!
First, a few notes about aircraft and airframe acronyms you may run into when shopping:
Common Acronyms:
RTF = Ready To Fly. This means it has all the parts in one box that you need to assemble
and fly it. Many RTFs even include a cheap charger! (Though Id recommend
upgrading it as soon as possible, as using it will decrease the life of your batteries.)
Although it implies it literally is Ready to Fly, for most aircraft, expect 30 minutes to
3 hours build and preparation time to actually get it ready to fly. Very few aircraft
(with micro helicopters being the primary exception) actually arrive 100% complete
and simply waiting on you to charge the battery in order to fly them. Most RTFs
require some sort of minimal assembly, and as it is with any electric aircraft, expect to
have to solder a bit if you ever want to purchase additional batteries, as you will need to
fit them with the right connectors for your plane.
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (13/86)
PNF = Plug N Fly (or Plug And Fly). For some manufacturers, this is exactly equal to RTF.
For other manufacturers, PNF = RxR, which is described below. Note that for both
PNF and RxR, a LiPo battery may or may not be included with the airplane. Read the
manufacturers description carefully for exact details.
RxR = Receiver Ready. (Note that Rx alone is short for Receiver.). An RxR aircraft
has everything you need to fly except the radio and receiver! That means it comes with
the airframe, servos, motor, ESC with BEC, propeller, and sometimes even LiPo battery
(though not always). Read the manufacturers description carefully for exact details.
BNF= Bind N Fly (Bind And Fly). This is a step-up from RxR, in that a receiver is NOT
required to be purchased separately, but a radio is! However, if you already have the
proper radio, then all you have to do is electronically (at the push of a few buttons)
bind your current Spektrum-brand radio to the receiver already installed in this
aircraft and you are ready to fly! The problem is that BNF is brand-specific to Horizon
Hobby brand aircraft and Spektrum brand radios/transmitters. If you ever see an
aircraft description that says a DSM2 or DSMX compatible Transmitter is required,
then this means you must have a Spektrum brand 2.4 GHz radio.
ARF = Almost Ready to Fly.
Balsa ARF: Some very reputable companies, such as Tower Hobbies, consider ARFs
to be aircraft assemblies which are 90% prebuilt, and include all necessary and
specialized hardware, such as control rods, clevises, control surface hinges, landing
gear, etc., necessary to get the plane flight-ready. However, these ARF kits do NOT
have ANY of the other necessary electronics to complete them. This means that you
will have to purchase separately the motor, battery, ESC with BEC, propeller, radio and
receiver, and servos. If you buy one of these ARFs, expect to multiply the ARF price by
3 or 4 times its original cost in order to get the final price of all the items together
which are necessary to fly the plane. And you will most likely need an experienced
pilot to help you choose the additional equipment. One very popular Tower Hobbies
ARF is here: http://www3.towerhobbies.com/cgi-bin/wti0001p?&I=LXCAS2&P=ML.
Though a balsa ARF is in fact 90% prebuilt from the factory, expect a beginner to take
a minimum of 5 hours, and perhaps up to 15+ hours build and preparation time to get it
flight ready.
Foam ARF: Other ARFs, such as this HobbyKing Bixler
(http://www.hobbyking.com/hobbyking/store/__16544__Hobbyking_Bixler_EPO_140
0mm_ARF_.html) are 90% prebuilt foam aircraft, and may even include additional
items such as the motor and servos. The Bixler just mentioned requires that you only
purchase the following additional items: ESC with BEC, radio and receiver, and battery
and charger. For foam ARFs, expect to spend only about 1-3+ hours to put them
together and get them ready to fly! Some soldering skills may also be required for the
ESC connectors to the motor.
Kit = the bare-bones basics.
Balsa Kit: for a balsa aircraft, a kit includes only the balsa sticks, twigs , and
sheets, with some additional hardware, necessary to build the aircraft. Building a balsa
kit can be an EXTREMELY intimidating, time-intensive, labor-intensive, technical
process that requires upwards of 24-60+ hours (or even hundreds of hours) in build and
assembly time. For some RC enthusiasts, this is what they live for! For others,
however (like me), this is what nearly kept me from even attempting the hobby.
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (14/86)
Luckily, the balsa ARF was around when I was a kid to help me get in the door of
RC. Today, RTFs make life super simple for a kid wanting to begin this hobby!
Foam Kit: for foam aircraft, however, a kit is simple and quick to construct and
differs from its foam RTF or ARF counterpart only in that none of the required
electronics are included with the kit version. Again, take the HobbyKing Bixler, for the
kit version (here:
http://www.hobbyking.com/hobbyking/store/uh_viewItem.asp?idProduct=19988), the
same, easy to build aircraft arrives, yet it requires that you purchase separately the
motor, ESC with BEC, servos, radio and receiver, battery, and charger. Building a
foam kit, again, is a relatively straight-forward process, which usually requires about 2-
3+ hours to put together and get ready to fly! Just like with the foam ARF, some
soldering skills may also be required for the ESC connectors to the motor.
1) Airframe
Plywood: very strong and durable, but heavy. Used mostly for engine mounts and wing spars.
Use epoxy.
http://www.electrifly.com/parkflyers/gpma1128.html
--please note in my document that Depron is "Extruded Polystyrene!!! foam" (so, this
means that polystyrene is not TOTALLY obsolete! :))
Carbon Fiber: use carbon fiber support rods for wing spars and areas where rigidity is needed.
WARNING: DO NOT LET ANY RADIO ANTENNA TOUCH A CARBON FIBER
SURFACE. It will cause a great deal of interference, and DRAMATICALLY reduce radio
range. Carbon fiber needs to be used sparingly, due to radio interference problems, and
insulated from radio equipment. It acts like metal in that it blocks radio waves. However,
some pilots report that using carbon fiber aircraft is feasible, but range testing must be
conducted prior to flight to ensure range is not negatively affected by the carbon fiber. Such
builders/pilots indicate that the carbon fiber size, weave, orientation, thickness, etc., as well as
the radio receiver location, are all factors which affect radio interference patterns through the
airframe, and that some configurations incorporating a lot of carbon fiber do allow radio waves
to pass through, and hence are acceptable. My feeling on the matter is that one would be very
wise to conduct a lot of additional research on the use of carbon fiber and experiment
extensively to find out what configurations, build patterns, receiver locations, etc., work best
with their equipment and minimize radio interference.
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (16/86)
Fiberglass: Fiberglass cloth and resin may be used as a covering/stiffener over aircraft parts, or
fiberglass rods may also be used like carbon rods for support.
Glue:
There are 4 main types you will want to buy, but what you use generally comes down to you
and your personal preference, as many other options also exist.
-4 main types I use for building: hot glue, Shoe Goo/Goop/E-6000, 2-part 5 or 6 minute
Epoxy (ex: http://www3.towerhobbies.com/cgi-bin/wti0001p?&I=LXPT44&P=ML), and
CA (Super Glue).
Hot Glue
Shoe Goo/Goop/E-6000 http://eclecticproducts.com/retail_products.htm
5 or 6 minute Epoxy
CA (Cyanoacrylate/Super Glue)
-Other types of glues I occasionally use include E-6000 (for securing gyro boards within
their case in order to reduce gyro vibration and increase gyro effectiveness), shoe goo
(for waterproofing components), gorilla glue, and wood glue.
-A de-bonder, such as this one, can help you remove CA from your fingers, table,
tools, etc: http://www3.towerhobbies.com/cgi-bin/wti0001p?&I=LXK299&P=7.
-for more valuable technical information on CA glues, read from the experts here:
http://www.mercuryadhesives.com/MercuryFAQ.htm
Tape: a must-have for quick repairs on foam aircraft, as well as to quickly field-repair the heat-
shrink covering film on balsa aircraft. Two types I primarily use are 1) standard clear
packing tape, and 2) strapping tape, which is basically packing tape
with fiberglass strands running down it (see here for instance:
http://www.amazon.com/gp/product/B001NBR7BU/ref=oh_o01_s00_i0
0_details?tag=5336432818-20). For foam aircraft, or other light
aircraft, either clear packing tape or strapping tape make excellent
control surface hinges. When using strapping tape, I prefer to run the
fiberglass strands parallel to the hinge-line, or in other words, along the direction of the bend-
line, in order to allow the hinge to move more freely. Also keep in mind that strapping tape is
not only stronger than the packing tape, but also stickier. Its downside is that it is heavier.
Double-sided adhesive foam tape: very useful for mounting ESCs or other components, and
especially necessary to mount vibration-sensitive gyros, which need a vibration dampener yet
should be securely fastened. I highly recommend Scotch indoor/outdoor mounting tape,
such as this found here: http://www.homedepot.com/h_d1/N-5yc1v/R-
100153200/h_d2/ProductDisplay?langId=-1&storeId=10051&catalogId=10053.
Adhesive Velcro (hook and loop) tape: a must-have for mounting batteries, receivers, etc,
which need to be placed and removed often. On small foam aircraft, a good piece of Velcro
tape, with the stiff hook side attached to the outside of the aircraft and the fuzzy loop side
attached to the battery is all that holds the battery to the aircraft while flying! For large
batteries mounted externally, a Velcro strap or rubber band should be used in addition to the
adhesive Velcro tape.
2) Motor
Explanation of motor type (namely, the Brushless Outrunner part of the name):
Brushless motors are newer and more efficient than brushed motors. Instead of using
metal brushes to transfer electricity between the center of the motor and the outer shell of
the motor (the can), permanent magnets are used in the can and the brushes are removed.
Always choose brushless over brushed if given the choice, as they are much more
efficient and more powerful.
Outrunner motors are newer in the RC field than inrunner motors, and are also always
preferred when possible. With inrunner motors, the core spins and the outside (can) is
stationary. With outrunner motors, the core is stationary and the can spins. Since the can
has more mass (and inertia) than the core, and is farther from the axis of rotation,
outrunner motors hence have *lower* RPMs (Rotations Per Minute) and *higher*
torque than inrunner motors, which, for turning propellers, is desirable. Inrunner motors
have higher RPMs and lower torque, and therefore often require a gearbox to reduce the
RPMs of the motor and increase the torque to the prop. This makes them less efficient
due to friction in the gearbox, and adds extra weight to the plane, both of which are
undesirable. Therefore, outrunner motors are generally better for propellers than inrunner
motors.
Explanation of the numbers in the motor naming convention (namely, the 2826-6 2200kv
part of the name):
Although the naming convention of brushless motors from different manufacturers can be very
similar, motor naming is not perfectly standardized in the industry. Therefore, do not be
surprised if the following rules I teach you do not always apply, or if the order or format of the
numerical values is different. However, for the most part, motor manufacturers will use this
naming convention or something similar to it. The naming convention is basically as follows:
The 2826-6 portion of the name is in the form XXYY-Z. Some motor manufacturers may list
these numbers in the form XXYY/Z instead, or they may not list the Z value at all. For the
above naming convention,
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (19/86)
XX is the diameter of the stator (the stator is the stationary part of the motor, or in the
case of an outrunner motor, this is the inside of the motor where the windings are). This
motor has a stator diameter of 28 mm. Note: some manufacturers consider the XX to be
the diameter of the can (or barrel) rather than the stator (the can is the rotating outside
portion of an outrunner motor).
YY is the length of the stator. This motor has a stator length of 26 mm. Note: again,
some manufacturers consider the YY to be the length of the can rather than the stator.
Z is the number of windings, or turns of wire. Sometimes this number is not listed, and
only the motors Kv rating (explained next) is listed instead. The lower the number of
turns, the higher the Kv rating of the motor. In other words, Lower Turns = Higher Kv
= Higher RPM. Higher Turns = Lower Kv = Lower RPM. This motor has 6 turns, or
windings of wire.
How does the motor Size (stator diameter and length) affect the motor?
-The larger the diameter and length of the stator (or can, depending on how the
manufacturer lists their motors), the more power (Watts) the motor will produce, but also
the more the motor will weigh. Additional statistics for any given motor should be listed by the
manufacturer, including maximum power it can safely draw (Watts), maximum current it
can safely draw (Amps), voltage range it can handle, and sometimes even recommended
propeller size.
For additional reading and sources on the above topics, see the following links:
http://www.rcecho.com/AXI-Gold-Line-2212-20-EVP-Outrunner-Brushless-Motor.html
http://www.rcgroups.com/forums/showthread.php?t=319860
http://aeroquad.com/showwiki.php?title=Motors+and+Propellers+FAQ
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (20/86)
Remember, this Watts/lb scale is based on the power going into the motor, so the power (Watts)
is calculated simply by the formula P = IV (Watts = Current x Voltage). Also, remember that if
you want a motor with more power, in order to increase your Watts/lb, you will need to find a
larger motor either in diameter or length (refer to the XXYY numbers in the convention
explained above). The table below describes the performance you can expect based on the
power loading (Watts/lb) that your aircraft has.
Table of Performance versus Power Loading (W/lb) for Aircraft with Brushless Motors
(For Less Efficient Brushed Motors Id Recommend Exceeding the Below Recommended
Values [W/lb] By ~10~20%)
Note: For conversion, purposes 1 lb = 453.59 grams
(Table from http://www.stevensaero.com/Selecting-an-Electric-Powersystem-R1.0-nid-5.html)
add info (line to table) about EDF W/lb needing to be this 150~200 W/lb (since they have crappy
efficiency)!!!!
http://www.hobbyking.com/hobbyking/store/ebasic.asp
-Also mention that speed planes, such as the HobbyKing T-28 FunFighter or RareBear, must
pull upwards of 450~500+ W/lb!!! (in order to go >100 mph in many cases)also specify the
W/lb power loading of the FunJet Ultra that goes ~184 mph.
V. The Watts/lb therefore is (27A x 11.1V)/2 lb = 149.85 W/lb. This is good, and based
on the chart below, the aircraft should have the power required to both hover and
accelerate vertically.
2. You have an airframe only--that weighs 1000g without the motor, battery, and ESC
(Electronic Speed Controller). You want this plane to be a gentle trainer, but you also
want it to have a lot of power so that it can be aerobatic as well. In order to accomplish
this, you decide you want a power loading of 110 W/lb, and you will just fly at a lower
throttle setting when you are doing gentle flying. In order to shoot for 110 W/lb with the
battery, ESC, and motor, you guestimate that the flying weight of the aircraft will be
about 1500g (or 3.307 lb), so in order to meet the 110 W/lb goal you will need a motor
which has a power draw of 110 W/lb x 3.307 lb = 363.77 W. On an 11.1V battery, this
equates to a current draw of 363.77W/11.1V = 32.8A. After doing some research, you
find a motor that can pull up to 30A on an 11.1V battery. Once you find this motor, you
find a compatible ESC and battery, and calculate that the total flying weight of the
aircraft will be 1567g (or 3.455 lb). Since the motor pulls 30A, or 30A x 11.1V = 333W,
the power loading will be 333W/3.455lb = 96.4 W/lb. This is lower than your desired
110 W/lb, so either you can change one of your components and attempt this process
again, or you can accept the lower power loading of 96.4 W/lb.
Notice that the above process can be very iterative. Since the motor, battery, and speed
controller (ESC) are all very closely linked, changing one of those components can change them
all. It may take several research iterations before you come up with the right power loading that
you desire. In Example 2 above, perhaps the power loading could be increased by simply using
a smaller battery, which would reduce the overall weight. But then will you have enough flight
time? Flight time can also be calculated if you have a good estimate for current draw at an
average flying throttle setting. The formula for flight time is found in the next section, titled
Battery. Rather than reducing the size of the battery, however, a slightly larger motor could be
chosen. A larger motor will produce more power, but it will also increase weight, and may
require a larger ESC and/or battery, which could also increase weight. Again, several iterations
could be required before the perfect combination of motor, battery, and ESC is found.
To reiterate, motor, ESC, battery, and prop are all closely related, so you will need to learn more
information about each one of those topics not yet covered in order to be able to effectively
choose the right power system. As a rule of thumb: choose the right kv and prop for your
application. A motor with a low kv rating, and a large-diameter, low-pitch prop will have
very high static thrust, but low top speed. A motor with a high kv rating, and a small
diameter, high pitch prop will have lower static thrust, but high top speed.
Once you know the voltage you plan on using with a motor you choose, you may be required to
solder and create your own motor extensions or battery adapters. If you want to know what
size wires you will need to handle the given currents and voltages, use the following cable
sizing tool for DC power: http://www.solar-wind.co.uk/cable-sizing-DC-cables.html. For the
acceptable loss value, any of the options available in the dropdown menu (ranging from 1% to
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (22/86)
5%) is acceptable for RC applications, but you should be aware that the higher percentage loss
values imply that more heat will be generated in the wires during those operating conditions.
3) LiPo Battery
-They all work differently, and have different characteristics and charging techniques, as well
as different voltage ranges per cell. Some require full discharge, some will be ruined by full
discharge.
-To help you understand the charging techniques, traits, and limitations of the various
chemistry types, Id recommend thoroughly reading this Triton 2 eq charger manual, including
all of the fine print in the boxes throughout the manual:
http://manuals.hobbico.com/gpm/gpmm3156-manual.pdf. Also, check out
www.BatteryUniversity.com for a great deal of invaluable information. Click on Learn About
Batteries at the top of their web page for links to many of their articles. Also, see the Battery
Care table on pg. 54 in this document by clicking here.
Side Note on Chargers and Manuals: I have thoroughly read many charger manuals of
many different brands (including some manuals from the well-known brands Hyperion,
Thunder Power, and Orbit [for the Orbit Microlader charger]), and this one is, in my
opinion, the most thorough manual of them all, and will give you a good understanding
of the various chemistry types and how they work. Though I would not necessarily
recommend this charger, due to its high cost, occasional software bugs, and limited
features (ex: no storage mode function for LiPo batteries, and very limited LiPo
charging options), I do nevertheless own this charger and highly recommend its manual
as one of the most informative of them all in regards to the various battery chemistries. I
would say that the Hyperion manuals come in second place in regards to valuable
information, and Hyperion certainly does have much more up-to-date information
regarding LiPo charging than the Triton manual will describe. Basically all chargers will
work in a somewhat similar fashion, except for having perhaps different menus and more
functions than the Triton, and you can buy a great Chinese charger that should work
about as well and will be far more economical, costing to as much!
-As for batteries, you want something light and with a high charge density: LiPo is the way to
go for RC aircraft! LiPo batteries have two plugs on them. One is the main
charge/discharge plug, and one is the balance plug. Most chargers require that both plugs
be plugged in simultaneously to charge, though some of the very cheap chargers charge only
through the balance plugs. Since LiPo batteries are very sensitive to voltage, all cells in a LiPo
battery pack must have approximately the same voltage upon recharging, and the balance plugs
allow a charger to individually monitor the voltage of each cell and ensure that they all have
the same voltage when charging is complete.
Other than the brand, and the fact that the battery is a LiPo chemistry type, the battery
really has three specifications you must understand:
1) Battery Capacity:
2200 mAh = capacity in milliamp-hours (2200 mAh = 2.2 Ah). This determines how
long the battery can deliver power. 2.2 Ah = this battery can deliver a current of 2.2 A
for 1 hr. If you know the current your plane draws, then use this simple equation to
determine how long you can fly:
In order to have sufficient energy to land, however, and to prolong the lifespan of the
battery by reducing stress applied to it, you may multiply the above equation by 0.8
and prepare to land when around 80% of the batterys capacity has been used. To
determine the current (A) the plane draws, you
may use a power meter such as the Watt's Up
Power meter, sold here:
http://www3.towerhobbies.com/cgi-
bin/wti0001p?&I=LXLMV0&P=ML.
Put the power meter in-line between the battery and the ESC and run the plane at full-
throttle until the current stabilizes. That is the max constant current pull of your
power system. You may also fly the plane and remember the in-flight throttle setting
(cruise throttle setting) you prefer for most flying, then bench-test the aircraft at that
throttle setting with the power meter, and use the current read at that throttle setting in
the above equation. Using the full-throttle current will give you the minimum
flight time you can expect, and using the cruise throttle setting will give you a
more realistic flight time you can expect for normal flying. Caution: it is *not*
recommended to run the plane indoors at full throttle for more than ~30-60 seconds or
you may overheat the motor, ESC, or battery since proper cooling is not available
with the plane not in flight.
generally range from 1-6S, but may be as high as 12S or more, and really have no upper
limit since individual packs can be wired in series to create an equivalent pack with as
many cells in series as you could ever desire.
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (26/86)
More About Cell Count and Corresponding Total Battery Pack Voltage
(applies to LiPo batteries only):
-Again, the nominal voltage (ie: the named or specified voltage on the outside of the battery,
and approximately the average voltage) of a LiPo battery is 3.7 V/cell.
-A discharged cell is 3.0 V. Do NOT discharge below 3.0 V/cell, or internal resistance
dramatically increases and the battery cell may explode/catch fire upon recharging. Also, the
LiPo battery will suffer permanent capacity loss (see Battery Use and Care section below for
a table showing Depth of Discharge versus battery life (Discharge Cycles)).
-If a cell is accidentally discharged to 2.5 3.0 V/cell, perform a trickle charge (~ 1/20 to 1/10
of the Capacity (C) rating until above 3.0 V/cell, then charge as normal).
-A full cell is 4.20 V/cell. Do NOT charge above this level or cell will be damaged and life
reduced, and safety is compromised (battery may catch fire). See Figure 2 below for the
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (28/86)
effects on cycle life of elevating the full charge voltage above 4.20 V/cell. As the plot shows,
4.20 V/cell shows a very shallow decline in battery capacity over time, whereas a full charge
voltage of 4.25 V/cell decreases the capacity dramatically, and higher voltages even more so.
Figure 2. Effects on Cycle Life at Elevated Full Charge Voltages (above 4.20 V/cell).
(http://batteryuniversity.com/learn/article/how_to_prolong_lithium_based_batteries)
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (29/86)
You can determine your LiPo batterys charge level using the
table and plots below showing the batterys resting voltage per
cell versus State of Charge. State of Charge is the percentage
of battery capacity, in mAh, remaining. For example, a resting
voltage of 4.00 V/cell corresponds to a SoC of about 84%.
4.20 V/cell is 100%, and 3.00 V/cell is 0%. Use any standard multimeter to check the batterys
total voltage, and divide that value by the number of cells to get the Volts/cell, or use an RC-
grade LiPo cell voltage checker such as the Cell-Log Cell Voltage Monitor (sold here:
http://www.hobbyking.com/hobbyking/store/uh_viewItem.asp?idProduct=10952 or here:
Table 1. Resting http://www.hobbyking.com/hobbyking/store/uh_viewItem.asp?idProduct
Battery =9282) to see your batterys individual cell voltages.
Individual Cell
Voltage versus The following table and plots were created from data posted by
State of Charge www.rcgroups.com member Hoppy here:
(% Battery http://www.rcgroups.com/forums/showpost.php?p=6660057&postcount=
Capacity 7. He is a reputable user with more than 16,715 posts, and he collected
Remaining) this data from over a hundred measurements with different size, brand,
(yellow cells are and condition LiPo packs. He states that the SoC estimates will vary ~
extrapolated data) +/- 5% depending on the age and brand of the [LiPo] pack. For
segments above and below his given range of 3.67 4.00 V/cell, I have
extrapolated the data to resemble normal LiPo discharge curves.
State of
Resting Charge
Battery (SoC)
V/Cell Estimate
4.20 100%
4.14 98%
4.10 95%
4.05 90%
4.00 84%
3.96 77%
3.93 70%
3.90 63%
3.86 56%
3.83 48%
3.80 43%
3.76 35%
3.73 27%
3.70 21%
3.67 14%
3.62 10%
3.55 7%
3.35 3%
3.00 0%
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (30/86)
Figure 3. Plots of Battery Resting Voltage (V/Cell) versus State of Charge (% Battery
Capacity Remaining)
(1) Store LiPos at approximately 40 ~ 60% State of Charge (Soc) (or around 3.75 ~ 3.90
V/cell) to prolong life, and/or in the refrigerator. As Table 2 below shows, storing them
in a plastic bag (to keep out moisture) in the refrigerator (but *not* freezer) definitively
increases their life. Note that most refrigerators range from ~ 37F to 41F, or about 2.8C
to 5C. (Freezers are too cold, as they range from about -5F to +10F, or about -20.6C to
-12.2C). Many people, such as myself, however, find that storing LiPos at 40-60%
SoC can be a big inconvenience, so rather than ensuring they are at the proper
storage voltage, I usually prefer to keep my LiPos fully charged, but in the fridge.
Looking at the data in Table 2 below, a battery stored at room temperature (~20C), and
fully charged, will suffer approximately a 20% permanent loss in usable capacity (mAh) in
just one year of storage. I find this totally unacceptable. Storing the same battery at the
same temperature, but at a a storage voltage of 40% SoC, will dramatically improve this
to being only a 4% loss in one year, which is excellent, but inconvenient. Storing the same
battery, at the 40% SoC level, and in the fridge (near 0C) will decrease this to only 2%
loss in one year, which I consider to be a negligible improvement of 2%. However,
storing the same battery at a 100% State of Charge level (ie: fully charged), and in the
fridge, causes it to suffer only a 6% capacity loss in 1 year. I find this amount of loss to
be acceptable, and it is a substantial improvement of 14% better than the 20% loss for this
battery at this charge level at room temperature, and only a 2% capacity loss difference
from the 4% loss of the same battery at room temperature and the proper SoC storage level.
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (31/86)
ADD FORMATTED PLOT HERE (WITH NEW TABLE TOO) OF ABOVE DATA
FROM TABLE
The reason that either refrigerating LiPo batteries or storing them at 40%~60% SoC,
or both, is best is because leaving them at full charge is high-stress on them and wears
them out much more quickly since chemical reactions occur at a maximum rate at full
charge and high temperatures. Refrigerating them decreases chemical reaction rates and
lowers internal stress. Charging a LiPo to full charge just before storing it would be
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (32/86)
like stretching out a rubber band to its maximum ability, and using a mechanism to
hold it there, just before storing it. Its just hard on the batteries and lowers their life.
Hyperion, arguably one of the highest-quality and most knowledgeable charger
manufactures out there, validates the above data by saying that, It is especially harmful to
store lithium packs fully charged, and should be avoided for more than a few days at most
(source: http://media.hyperion.hk/dn/eos/EOS0720NET-MAN-EN12.pdf, pg. 5).
Note: the tables just above and below are from Battery University, which is a very
reputable and experienced source with more than 30 years experience in battery charging
and analysis.
(2) -Next Tip: Do NOT discharge LiPos to lower than 3.0 V/cell, and discharge them less
than 100% (ie: leave them at a higher resting voltage than 3.0 V/cell) if possible. A
good idea is to shoot for an 80% Depth of Discharge (or approximately 3.695 V/cell
resting voltage). Table 3 below is also from BatteryUniversity.com (like the table above),
Table 3. Depth of Discharge, DoD (Capacity and shows how the Depth of Discharge
[mAh] of Battery Used/Total Battery Capacity affects a batterys life span. Depth of
[mAh]) versus Battery Life (Discharge Cycles) Discharge (DoD) is a percentage value
http://batteryuniversity.com/learn/article/how_to_prolong_lit of the batterys total capacity used, in
hium_based_batteries mAh, out of its total capacity
available, in mAh. A Depth of
Discharge of 100% means that 100%
of the batterys capacity has been
used, and hence it has been discharged
down to 3.0 V/cell. A battery still at
4.2 V/cell is full, and therefore is at a
depth of discharge of 0%. A DoD of
80% means that 80% of the batterys capacity has been used, and 20% still remains.
According to the plot in Figure 3 above, an 80% DoD, or 20% State of Charge, corresponds
to a resting voltage of approximately 3.695 V/cell, which is a good resting voltage at which
to stop flying. Notice that based on the experimental results in the table, discharging a
battery only 50% versus 100% allows it to have a 3 x the number of discharge cycles
before it is no longer useable! Battery University says that for lithium-based
rechargeable batteries, a partial discharge reduces stress and prolongs battery life.
Elevated temperature and high currents also affect cycle life. Therefore, a 100%
DoD is perfectly acceptable, but realize that if you land just a little early (maybe 30
seconds to a minute early), you may be at only an 80% DoD upon landing, rather than
a 100% DoD, and your batteries will have a much longer lifeperhaps even 2 times
as long!
(3) -Charge LiPos at room temperature, and avoid charging outside in the winter in freezing
temperatures, as again, the decreased chemical reaction rates at low temperatures prevent
the battery from charging properly, and according to some sources, charging (or even
storing) at very low temperatures (well below freezing) may even damage the battery. It is
also recommended to keep LiPos cool (below 100F) during charging (see Triton 2 EQ
charger manual, pg. 15: http://manuals.hobbico.com/gpm/gpmm3156-manual.pdf). For
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (33/86)
more information on charging LiPos, see section within this document titled,
LiPo/NiCad/NiMH Battery Charger Capable of Balancing LiPos.
(4) -If flying in very cold or below-freezing conditions, keep LiPos warm in pocket just
before flying. This helps them have good chemical reaction rates for flying and they will
have more power. The colder the battery, the less run-time and power you will get out of
it. Using LiPos with higher C ratings will help the batteries deliver their full capacity and
have higher power even in cold conditions since higher-C-rated batteries have a lower
internal resistance to the flow of electricity.
Ex #1:
Given: My motor is rated at 200W max power, and requires a 3-cell LiPo, and I want it to
run for 8 minutes on full throttle.
1) What is the max current of the motor? 3-cell lipo = 3.7 x 3 = 11.1V. 200W/11.1V =
18A max current.
2) Run-time calculation: Battery_Capacity_needed/18A x 60 min/hr = 8 min. -->
Battery_Capacity_needed = 8min/60 x 18A = 2.4 Ah = 2400 mAh. So a minimum
capacity of 2400 mAh is required to run the motor for 8 min. on full throttle.
3) Calculate minimum "C" rating required: Battery Current Rating must be > 18A (the
motor requirement). However, add a couple Amps for safety and to account for the servos
and speed controller: --> 18A + 2A = 20A max current requirement.
Battery_Current_Rating = C_rating x Capacity --> C_rating =
Battery_Current_Rating/Capacity = 20A/2.4Ah = 8.33 minimum "C" rating required to
not overheat or damage the battery. For rounding sake, lets use a minimum C-rating of
10.
Therefore, any 3S (3-cell) (11.1V) LiPo Battery with a capacity of at least 2400 mAh and
a C-rating of at least 10 will work with this setup, providing you with 8 min of run-time
on full throttle. *For safety, however, use your "Watt's Up" power meter to ensure that
the motor and ESC setup does not pull more than 20A (or the max rating of your ESC) on
full throttle.*
Ex #2:
Given: My motor is rated at 8A of max current, and requires a 2-cell LiPo, and I want it
to run for 12 minutes on full throttle.
3) Calculate minimum "C" rating required: Battery Current Rating must be > 8A (the
motor requirement). However, add an Amp or two for safety and to account for the
servos and speed controller: --> 8A + 1A = 9A max current requirement.
Battery_Current_Rating = C_rating x Capacity --> C_rating =
Battery_Current_Rating/Capacity = 9A/1.6Ah = 5.625 minimum "C" rating required to
not overheat or damage the battery. For rounding sake, lets use a minimum C-rating of
10.
Therefore, any 2S (2-cell) (7.4V) LiPo Battery with a capacity of at least 1600 mAh and a
C-rating of at least 10 will work with this setup, providing you with 12 min of run-time
on full throttle. *For safety, however, use your "Watt's Up" power meter to ensure that
the motor and ESC setup does not pull more than 9A (or the Max rating of your ESC) on
full throttle.*
ESCs are programmable using either a standard Tx, or a programming board. Timing may
be soft or hard. Soft timing usually uses less power, and is more efficient. Hard timing
provides a bit of additional power to the motor, but uses more power and is less efficient.
Braking is either on or off. On means that when you go to zero throttle, the motor will use
battery power to cause the motor to brake and stop almost instantly. This is beneficial for
gliders with folding props in order to allow the props to fold back against the fuselage and
reduce drag while gliding. Off means the motor will not brake, but rather will continue to
windmill when the throttle is off. In order to prevent LiPos from being over-discharged,
ESCs also have a voltage detection circuit which measures the total voltage of a battery
pack. Voltage cutoff can be programmed in some ESCs, and may, as one example, be set to
3.2 V/cell, 3.0 V/cell, 2.7 V/cell, or off. The higher the voltage cutoff you choose, the
longer the lifespan of the battery pack will be, but the less run-time you will get. Anything
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (36/86)
less than 3.0 V/cell is not recommended, but will increase run-time in critical applications.
In the above example, the 3.2 V/cell setting is recommended. When the voltage cutoff is
reached, the ESC will automatically reduce power to the main motor to ~50% of full power.
Land immediately. If the next lowest voltage cutoff is reached, the ESC will cut ALL power
to the main motor in order to leave enough power to still power the Rx and control surfaces.
Simply glide the aircraft in and land. A voltage cutoff setting of Off may be desirable
when you are flying a multicopter (a helicopter using 3 or more aircraft motors and
propellers, rather than a helicopter rotor). If a voltage cutoff other than off is used, and the
battery reaches the low-voltage cutoff setting, the multicopter will crash since each motor
requires a separate ESC and they will not cut power to their respective motors
simultaneously. Turning off the voltage cutoff on all ESCs on a multicopter allows the
multicopter to safely land. In this case, it is better to risk over-dishcarging a battery pack
rather than risk crashing the entire aircraft due to an ESC cutting power to a motor (Source:
David from www.rcexplorer.se).
Multicopter and helicopter pilots especially must carefully time their flights to land when
their batteries are low, or they may use a low voltage buzzer alarm to tell them when to land,
such as the one shown below.
-For basic information on programming an ESC, read here, under section (2) ESCs:
http://www.rcdiscuss.com/showthread.php?26461-LiPo-Batteries-Selection-Run-time-
ESC%92s-and-Prop-Selection-Extensive-Article.
-For any other questions you may have about ESCs, do a Google search for ESC, or search
for answers and ask your own questions under RC forums such as www.rcgroups.com. To
ask questions on a forum you will need to create a username and password, but I highly
recommend doing so and asking questions at rcgroups. Thousands of experienced RC pilots
are anxious to help you out!
B) BEC = Battery Eliminator Circuit. The BEC is a voltage regulator circuit which receives
power from the main motor battery and outputs power to the receiver and servos at their
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (37/86)
necessary lower voltage (usually 5~6V). The BEC is usually built in to an ESC, and the ESC
and BEC are therefore usually a single unit, and referred to collectively as the aircrafts
ESC, though in fact an ESC does not have to have a built-in BEC. The BEC is necessary
because although the main motor of an aircraft operates on one voltage, the receiver (Rx)
usually operates at a much lower voltage (usually ~5V). Even glow fuel and gasoline
engines require a battery pack to operate their receiver and servos. Traditionally, glow fuel
aircraft have used 4 or 5 cell NiCad or NiMH battery packs which nominally deliver 4.8 V
and 6.0 V, respectively. Therefore, todays receivers and servos require a similar voltage (~5
V), while the main motor usually requires a higher 7.4 ~ 11.1 V or more. Therefore, the
Battery Eliminator Circuit gets its name because it eliminates the need for a second battery
(of ~5V) dedicated to just providing power to the receiver and servos. Instead, an electric
aircraft with a BEC can use a single LiPo battery to provide power to both the motor and the
Rx and servos.
-In most electric aircraft, the BEC is built in to the ESC, but in some aircraft a stand-alone
BEC is desired to reduce or eliminate radio interference which would otherwise be
transferred from the ESC to the receiver (in the case of a combined ESC & BEC), or to
provide additional power required through the receiver when powering more than 3-4 micro
servos.
-BECs may be linear or switching. Switching BECs are better, produce less heat, and
can deliver a higher current to the Rx and servos. Linear BECs are simpler and cheaper.
-Comparison of a switching versus linear BECs: This stand-alone switching BEC can deliver
5A constant current at 5V or 6V (user-selectable):
http://www.hobbyking.com/hobbyking/store/__10313__Turnigy_5A_8_40v_SBEC_for_Lip
o_.html. However, this 30A ESC has a built-in linear BEC which can deliver only 2A at 5V:
http://www.hobbyking.com/hobbyking/store/__2164__TURNIGY_Plush_30amp_Speed_Co
ntroller.html. This switching BEC can deliver more than twice the current, and it will do so
more reliably and efficiently. Additionally, the ESC-with-built-in-BEC combination will
almost always have lower current capabilities since the ESC has to dissipate heat not only
produced from itself, but also from the built-in BEC.
BEC Sizing Takeaway: Always ensure that the BEC (either built-in with the ESC, or
stand-alone) provides enough current to power all of your servos, plus the receiver.
Test this on the ground prior to flying. If you are using more than 4 servos, or the
servos are high-torque or large, plan on using a stand-alone switching BEC instead of a
BEC built-in to the ESC. If you use a stand-alone BEC, disconnect the red wire
running from the ESC (with built-in BEC) to the receiver. This will prevent the built-in
BEC in the ESC, and the stand-alone BEC, from fighting and damaging each other
due to slightly differing output voltages.
C) Plugging in an ESC:
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (38/86)
The plug with the small red, white, and black wires goes
to the receiver (Rx). Plug it into the throttle port of the
Rx. This ESC has a built-in BEC, so this plug provides
power to the Rx, as well as to all of the servos, and also
receives the throttle signal from the receiver to know how
much power to deliver to the motor based on your throttle stick position. Note: the receiver
will most likely also have a plug designated for the battery. When using an ESC with a
built-in BEC, this plug in the receiver will remain empty, as the receiver is capable of
receiving power through any of its ports, and in this case, it is receiving power through the
throttle port, directly from the BEC built-in to the ESC.
The bottom two wires (red and black) go to the LiPo battery. Solder on whatever battery
connector you need to these wires, and this will plug into the LiPo battery pack.
D) Some Definitions Of and Information On ESCs, BESCs, BECs, UBECs, SBECs, &
Optos
-these are just some personal definitions and explanations I have put together for my own
personal understanding when I am shopping for items, so if my explanations are not perfect,
please bear with me. You may find them useful none-the-less.
Definition of Terms:
consistent current draw due to the fact that increasing current faces increasing resistance, and
it all must flow through the resistors in series (ie: linearly placed, in line). A Switching
BEC is better.
UBEC = Ultimate (switching) BEC. Becoming standardized as a Universal BEC I think,
and is usually a switching BEC I believe. Instead of just using resistors in series with heat
sinks, it uses a switching power supply method, which attenuates the voltage by only
allowing through certain rapid pulses in such a way that it gets the desired output voltage for
the receiver and servos. Switching BECs are more efficient, produce less heat, provide a
more steady voltage output, and can usually support higher currents too.
SBEC = Switching BEC. (Basically the same as most UBECs, so long as the UBEC is
switching, which most are. See above description.)
Opto, or Opto ESC = an ESC which has no built-in BEC. Basically, the power to the motor
is thus optically/electronically separated from the power to the receiver, eliminating receiver
noise and interference. Primarily a concern with larger motors and very high currents I think
(80A+ per se). If you use an Opto ESC, you must also use a UBEC or SBEC wired to the
motor battery as well in order to power the receiver and servos, or you must use a separate
receiver battery. (ex: 4 or 5 NiMh batteries in series, for a 4.8 or 6V, respectively, battery
pack).
Importance of the middle (red) wire in the BESC:
The middle (red, or +) wire in the plug of an ESC with a Battery Eliminator Circuit, which
goes to the Rx, must be clipped, or pulled out and taped back (better method, so it can be
undone), in certain instances as follows:
1) If you are running 2+ motors on a single plane, then each motor needs its own ESC, and you
can build a parallel harness for all ESCs to the receiver. You should also build a parallel
harness for all batteries to all ESCs, so that the batteries drain the same, and maintain the
same voltages. However, if the ESCs have built-in BECs (ie: they are actually BESCs), then
you must *clip* or remove and tape back the red (middle) wires of all BESCs *except for
one* of them. This will prevent the BECs from fighting each other with slightly varying
voltages, and burning them up. With this setup, only 1 of the BESCs will be providing power
to the receiver, and the others will be just acting as ESCs.
2) If you are running a BESC (ESC with BEC) *and* a separate BEC (any type, such as UBEC
or SBEC, etc.), then you must cut or hold back the red (middle) wire of the BESC plug going
to the receiver, so that again, as stated above, the Rx receives power from only one source
in this case, the separate BEC.
3) If you choose to use a separate receiver battery *and* a BESC (ESC with BEC), you must
also cut or remove and tape back the red (middle) wire of the BESC plug going to the
receiver. Again, as stated above, the Rx should be powered from only one source.
***Important note: if you are running an Opto ESC, you must NOT clip or remove the red
wire, as it is receiving power *from* the Rx, and sending it *to* the controller in the ESC,
NOT the other way around as would normally occur in a BESC type ESC.
Twin Motor Hawk Sky, w-Motor Wiring Information!!! (notice that one of the BESC red
wires must be removed to prevent dual BEC interference)
http://www.youtube.com/watch?v=JStfKGoAlXs 2 microjet V3 motors on it
When using BESC and UBEC together, clip red wire on ESC (see Discussion tab,
''clipping the middle'')
http://www.hobbyking.com/hobbyking/store/__16663__HobbyKing_HKU5_5V%2F5A_UB
EC.html
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (41/86)
-For electric-powered flight, either propellers or Electric Ducted Fan (EDF) units may be hooked
up to a motor to provide thrust.
propellers provide more thrust and are *much* more efficient, though scale jets are often-times
demanded by consumers to be equipped with EDF units, which are *extremely inefficient*. (is
this NOT true????? Note: EDFs eliminate induced drag due to wing-tip vortices, by having the
tube around the blades, whereas propellers have a significant decrease in lift due to wingtip
vortices!!!) [well, I KNOW EDFs require more power---say, 200W/lb to be good, so.there
must be a washout despite this fact.] write more on this.
Consumers oftentimes think that EDFs are faster than prop-driven aircraft, though this is not
necessarily true. EDFs may oftentimes be capable of speeds greater than 100 mph, but the
prop-driven FunJet Ultra has reached speeds of 180 mph (see here for high-speed propeller-
driven power systems: http://www.youtube.com/watch?v=26B39689ct8 and
http://rcfoamfighters.com/blog/?cat=9)
For certain applications where consumers think an EDF is necessary, it usually is not. A
propeller can easily be mounted mid-fuselage using a slit in the aircraft, and again, this will
virtually always be more efficient, less cost, more thrust, greater top speed, and lighter than
using an EDF. An intake can be used for the prop if so desired, but due to the large diameter of
the prop, a slit through the fuselage will most likely still be required. Here are a couple examples
of using a prop where one might think an EDF is necessary:
http://www.rcpowers.com/v2/f117/01.jpg (http://www.rcpowers.com/forum/showthread.php?6008),
http://www.rcpowers.com/v2/euro/06.jpg (http://www.rcpowers.com/forum/showthread.php?8782)
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (42/86)
propellers will ALWAYS be capable of producing more static thrust than an EDF unit for any
given power input (Watts) and will ALWAYS be more efficient in moving the air.
Props have a larger diameter, which is advantageous for more thrust due to a higher mass flow
rate.
The reason that turbojets (or the so-called EDF turbojet equivalents[which is false by the
way to think of an EDF as being like a turbojet]) are used on full-scale fighter aircraft, such as
the F-16, F-22, F-14, etc., is because
A) these planes go well over Mach 1, and hence require lower-diameter blades to prevent the tip
speed from exceeding Mach 1, and
B) they work *completely* different, and have multiple compression stages, a combustion stage,
and an expansion stage which all aid to increase exit velocity from the nozzle and increase thrust.
-Due to the lack of fiery explosions within an EDF, and the sub-mach speeds of RC aircraft,
EDFs have virtually no advantages in RC aircraft over a propeller-driven system, other
than being more scale in some cases, fitting better in the aircraft in some cases, and
having a higher cool factor. Again, EDF thrust is lower, efficiency is lower, weight is
higher, pitch speed (and hence air exit velocity) is NOT necessarily higher, etc., than a
propeller system. RC-sized turbojets, however, are a different story altogether (but then again
those dont qualify as Electric RC flight anymore do they)
You think a 90mm EDF is a large, powerful fan unit? Well..it is, but a 28mm motor with a
high kv rating, swinging a 5x5 propeller is..guess how big????well, 5 inches in diameter is
127mmor in other words, a high-kv-rated electric motor swinging a 5x5 inch propeller is more
like the equivalent in power of a 127mm EDF, and is more efficient than the EDF too!
Important Note: If you do decide to use an EDF instead of a prop, for whatever reason, if
the plane has even a medium to high wing loading (weight/wing area) for an RC aircraft,
do NOT attempt to hand-launch the plane. The static thrust will be too low for proper take-
off. Rather, either landing gear and a runway takeoff, or a powerful bungee launch (such as
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (43/86)
those used for large sail-planes) will be required instead. Attempting to hand launch such an
aircraft equipped with an EDF is likely to cause the aircraft to stall and fall to the ground, most
likely breaking.
for props and EDFs, the fewer the blades, the higher the efficiency (though not necessarily the
thrust). When balanced properly, even one-bladed propellers are more efficient than two-bladed
propellers, due to decreased turbulence and interference by the preceding blade. Dave Herbert
(YouTube screen name NightFlyyer), a 30+ year RC enthusiast, leading RC pioneer, and
former U.S. Marine Corps helicopter mechanic, has repeatedly proven the one-bladed concept
again and again on both airplanes and helicopters: (for just one example, see his video here:
http://www.youtube.com/watch?v=buMlFzMhcKc&featur
e=relmfu)
Propellers with more than two blades are desired (other
than for scale reasons) only when a certain amount of
thrust is required, though ground
clearance is not possible with a
2-bladed prop. A 3-bladed prop,
for instance, has a lower diameter
than an equivalent-thrust 2-bladed prop, but also has a lower efficiency.
(Right picture: old war-birds required 3-bladed props in order to get the
thrust required while still having adequate propeller ground clearance;
source of picture: http://www.nitroplanes.com/93a40-green-rtf-24g-eretract.html)
Choosing a Propeller:
-Props have diameter and pitch. The first number in a prop (for example, an 8 x 5, or 8050,
prop) is the diameter in inches. This would be 8 in. in this case. The second number is the
pitch, in inches forward/revolution. In other words, for an 8 x 5 (or 8050) propeller, looking
at the propeller as a perfect corkscrew, the pitch is such that the propeller would move forwards
5 inches for every complete revolution (360). Remember, selecting a motor and propeller goes
hand-in-hand. Low kv ratings ( ~1500 kv with a 3S LiPo, and ~2250 kv with a 2S LiPo) are
good for 3D aircraft (aircraft which can hover) because low kv motors have more torque. A 3D
aircraft should fly slow, but have tons of thrust/pulling power so that it can hover, so a *large
diameter*, *low pitch* prop is recommended, along with a *low kv rated motor*. The low pitch
also reduces torque-induced rolling of the aircraft in a hover. If you want a faster flying model,
you want a smaller diameter and higher pitch to pull the model through the air faster. The
tradeoff is that a lower diameter, high pitch prop will have less thrust than a larger diameter, low
pitch prop, but it will make the plane fly faster due to its higher pitch speed, Vpitch (see below).
Balancing a propeller:
-it is important to have a properly balanced propeller. An imbalanced propeller means that one
blade is heavier than the other. Due to the imbalance, the propeller will vibrate, sometimes
vigorously, thereby causing additional wear and tear on your aircraft, and if severe, even reduced
motor RPMs and thrust. A simple and cheap method is to balance the
propeller on a nail, loosely running a nail through its mounting hole. If the
propeller is properly balanced, the blades should be able to rest in *any*
position (not just horizontal to the groundwhich is a popular
misconception). If imbalanced, the heavy blade will move towards the
ground. In the case of an imbalanced propeller, the heavy blade may be
gently sanded on the flatter back side to remove weight. A quicker,
sometimes more effective method is to add weight to the light blade using electrical tape, or
better yet, medium CA glue and activator. I use primarily the CA glue and activator method due
to ease of use, effectiveness, and simplicity. Using the CA activator/accelerator allows the
propeller to be used almost immediately after balancing. For extremely precise balancing, I
*highly* recommend the magnetic Top Flite Power Point Propeller Balancer, sold here for
example: http://www3.towerhobbies.com/cgi-bin/wti0001p?&I=LXHY61&P=ML. It works
extremely well and is priced right.
Pitch Speed:
Pitch Speed, Vpitch, is the speed that the propeller would move forward assuming it had a perfect
grip on the air, and perfect efficiency. Imagine a propeller suspended in Jell-O. Now slowly
turn the propeller in the Jell-O and watch it move forward. It moves forwards due to its pitch as
it rotates. The pitch speed is also the maximum speed at which the air will ever be blown by
the propeller. Therefore, it is also the maximum speed that the aircraft could ever attain in
level flight, assuming no aircraft drag. The formula is:
-The RPM of the propeller can easily be obtained using a hand-held tachometer such as this one:
http://www3.towerhobbies.com/cgi-bin/wti0001p?&I=LXPT31&P=ML.
Example of pitch speed calculation: a 6 x 4 prop (so the pitch is 4 inches/revolution), spins at
20,910 rpm. What is the pitch speed? Vpitch = 20910 rpm x 4 in x 1/12 x 1/5280 x 60 = 79.20
mph. This means that the wind leaving this propeller, with the aircraft stationary, will be no
more than 79.2 mph, and that an aircraft with this power system, in level flight, will never exceed
79.2 mph no matter how little the drag on the aircraft. (For data from this example, see here:
http://www.graysonhobby.com/catalog/ghsupermegajetv2brushlessoutrunnermotor-p-585.html).
Where d is the diameter of the propeller, in inches, Vaircraft is the aircraft maximum speed in mph,
and again, the RPM is measured using a tachometer at full-throttle.
If the aircraft is not moving, then Vaircraft is 0 mph in the above formula. However, since it is
necessary to take into account the aircraft velocity to ensure the tip speed is always less than
Mach 1, the aircraft top speed should be used as the value for Vaircraft. If the top speed is
unknown, it may be roughly estimated by:
For aircraft with higher drag, the actual coefficient will be lower than 0.80. For aircraft with
lower drag, the actual coefficient will be higher than 0.80.
-Motor: ARC 3655-1.5 (based on its numbers it should be ~36 mm diameter can, and ~55 mm
length can. This is a very large motor). In this setup, it is pulling up to 3010 W, and 154.9 peak
Amps at full throttle.
-Battery: 6S1P Lipo (6 cells in Series, 1 in Parallel, so it is 6 x 3.7 = 22.2 V nominal, or 6 x 3 =
18.0 V discharged, and 6 x 4.2 = 25.2 V fully charged).
-ESC: 100 A.
-Prop: 7 x 9
-Max RPM: 26,460 rpm
-Max Speed: ~180 mph.
-Power Loading: ~1000 W/lb (rough estimate)
Vpitch = 26460 rpm x 9 in x 1/12 x 1/5280 x 60 = 225.5 mph! Since the max speed is 180 mph,
then the ratio of pitch speed to max speed = 225.5/180 = 1.253. Since the pitch speed is 25.3%
higher than the max speed, a good rule of thumb if you are trying to get an aircraft to go a
certain speed is to shoot for a pitch speed ~30% higher than your desired max speed.
Now calculate the tip speed, Vtip. The diameter, d, of the prop is 7 inches, so
. This is well less than Mach 1, so the setup is not risking
having a tip speed too high.
Note: at such speeds on this aircraft, due to the short wings of the plane, and the extremely high
torque of the obscenely-powerful motor, torque roll is a crash-danger and it is recommended to
put a gyro on each elevon for roll stability. Also, high-torque, or larger servos must be used due
to the high forces on the control surfaces at these speeds. Lastly, in the above setup, the ESC is
being over-amped (the setup pulls up to 154.9 A on a 100A ESC). Though the ESC may have a
high burst current capability, perhaps around 125-130A, over-amping the ESC is likely to
eventually burn-up the ESC. However, knowing that it can be done for a while, the operator has
chosen to use an ESC smaller than the max current pull in order to save weight (and cost), and
maximize aircraft speed.
Introduction:
Tx = Transmitter = Radio
Rx = Receiver
The radio transmitter (abbreviated Tx) and the receiver (abbreviated Rx) allow you to
remotely control an RC aircraft. The Tx is held in your hand and has a left and right stick for
control. The Rx is inside the aircraft and receives your commands from the transmitter, then
sends them to the control surfaces via small motors called servos. Believe it or not, today, a
reliable radio and receiver combination can be as little as $25-$55 with shipping, or as much
as $3000+!!! I would say that a transmitter and receiver combination today varies in price more
than any other component required to fly an RC aircraft! For an entry-level beginner, you may
use the basic set that comes with your RTF airplane, or I would recommend any number of cheap
entry-level transmitters such as the one below. If you decide you love the hobby, and/or once
you decide you want to stick with flying RC planes, I would definitely recommend upgrading to
a good 6-8 channel transmitter for $200-$450.
Show TX that is computerized but only by PC!! (HK version AND nitroplanes version)
Put Futaba 8 Channel Tx picture and Orange FASST Rx picture here. Also show Spektrum-
Compatible Orange Rx and discuss prices.
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (49/86)
Frequencies:
-for RC aircraft, Txs come on a variety of frequencies, including 72 MHz, 2.4 GHz, and 433
MHz.
Brief Overview:
-72 MHz is the old system, must be flown on specific, narrow channels within the 72 MHz
bandwidth, and is highly susceptible to interference. A maximum of only 50 aircraft (on
channels 11-60) at any given time can be flown at once, assuming all aircraft are on a different
channel, within a radius of ~3 miles. If you are on flying on channel 49, for instance, and
another pilot turns on his radio which is also on channel 49, interference will occur and your
plane will crash. This is referred to as being shot down.
-2.4 GHz is the new system, as of 2004, and this frequency was pioneered into the RC industry
by newly-introduced Tx company, Spektrum. The 2.4 GHz frequency has become todays RC
industry standard, and Tx systems on this frequency use a special pseudo-random frequency
hopping sequence which becomes chosen and shared by a set Tx and Rx of an individual brand
upon binding the two together electronically. This pseudo-random frequency hopping
sequence shared by a single Tx and Rx allows virtually interference-free flying no matter how
many aircraft are being flown at a time.
72 MHz:
The old aircraft standard frequency was 72 MHz, which worked by transmitting on a set
channel, or sub-frequency within the 72 MHz band.
http://www.futaba-rc.com/faq/frequency.html
-Crystals: (dont change the Tx crystal at all, or re-tuning will need to be accomplished, and only
change the Rx crystal within its tuning limit (upper channels or lower channels???)
2.4 GHz:
-The two most popular and widely-used brands are arguably Spektrum (www.) and Futaba
(www.), though many expert pilots also use JR/Hi-Tec. Airtronics (Sanwa) is also a good brand.
433 MHz:
-radios are not made with this frequency built-in, but rather you will have to modify your
existing 72 MHz or 2.4 GHz radio with a 433 MHz module, such as the DragonLink
(http://www.dragonlabs.net/dragonlink) or EZUHF
(http://readymaderc.com/store/index.php?main_page=product_info&cPath=40&products_id=17
9 or http://www.immersionrc.com/products.htm)
UHF
-may require a HAM radio license?????
For the most part, lower frequencies are better able to penetrate substances of high density and/or
high water concentration. Higher frequencies are more attenuated (reduced in power) by dense
or moist objects. (source???)
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (50/86)
Discuss brands (Spektrum, Futaba, JR, Airtronics, etc.) and the Horizon Hobby BNF systems for
Spektrum radios.
Rx info:
-72 MHz Rxs used to be large and bulky (~xxx g). Today, people often-times used the same 2.4
GHz receiver on their
-Orange Rx: Have a Spektrum radio? Heres a cheaper alternative to a good Spektrum-
compatible receiver: . Pay $XX instead of $XX! Have a Futaba radio?
6) get your Futaba-equivalent Rxs here for less:
http://www.hobbyking.com/hobbyking/store/__17206__OrangeRx_Futaba_FASST_Compatible
_8Ch_2_4Ghz_Receiver_S_Spec.html, or a whole list here:
http://www.hobbyking.com/hobbyking/store/uh_listCategoriesAndProducts.asp?idCategory=331
7) Servos
Servos are small motors which act as control surface actuators on an RC aircraft. An aircraft
control surface, such as the elevator, rudder, ailerons, and steerable nose wheel, is connected to a
small arm on a servo by means of a control rod or cables. When the servo moves the control
arm, the aircrafts control surface moves as well, thereby stearing the aircraft.
Weight:
Servos come in a variety of weights and sizes. Since weight is an important factor in aircraft,
you generally want to choose the lightest servos possible that still have the necessary torque to
move the control surfaces adequately. Generally, the heavier the servo, the more torque and
power it has. For any given aircraft, however, the manufacturer will generally list what size
servo they recommend to use.
For most foam electric aircraft, 9g micro servos are the most common. The HXT900 is one of
the most reliable, economical 9g servos that money can buy, and I highly recommend them!
(insert picture and link). For smaller outdoor foam aircraft, or large indoor models, you might
try the smaller 5g HXT500s. For many other indoor foam models, you may need 1.7 to 2g
servos, such as these ( ). For larger outdoor foam aircraft, try 12g servos such as these (929 MG
or 939 MG). The MG means metal gears. Servos with metal gears will be much less likely
to break during hard crashes, and can withstand higher forces! Larger balsa aircraft, such as the
Tower Trainer 40, use large standard-sized servos such as these (Futaba ones here) or these
(HK ones here).
Torque:
Torque is a measurement of the force that rotating devices can apply at a given distance from the
axis of rotation. It is literally the multiplication of force and distance. For servos, it is usually
reported in the metric system as kg-cm (kg x cm) or in the English system as oz-in (oz x in).
(Side note: although weight [kg or oz] is not a true measurement of force, it is used here in place
of units of force, such as Newtons, N, since weight is a more tangible unit for most people and
can be easily converted to units of force if necessary by multiplying by the gravity constant.) To
help you understand, a torque of 1 kg-cm (or 1 kg x 1 cm) means that at a distance of 1 cm from
the axis of rotation, the rotating object (a servo arm for instance) is capable of applying a force
of 1 kg. This 1 kg-cm torque also means that at a distance of 0.5 cm from the axis of rotation, a
force of 2 kg can be applied by the servo, or at a distance of 2 cm from the axis, a force of 0.5 kg
can be applied, etc.
In regards to radio controlled aircraft, the larger the control surface that the servo needs to
move, and the faster the aircraft flies, the more torque the servo will need to move the
control surface. If you see a servo struggling to move the control surface, or if a servo breaks or
stops working from normal use (which will usually occur midair and result in a crash ), you
may need to upgrade to a larger servo with more torque. Table 4 below shows various
specifications of a few common servos, including their specified torques.
Speed
Servo speed is measured in seconds per 60 degrees. In other words, a servo with a speed of
0.10 sec/60 requires 0.10 seconds to rotate 60 degrees. This is fast. Anything lower is
extremely fast. A servo with a speed of 0.22 sec/60 is generally considered slow. Although
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (52/86)
you may need larger servos for extra torque, keep in mind that larger servos are usually also
slower.
Some gyros, radios, and receivers have an analog servo mode and a digital servo mode. You
must program your device to the right setting for the servos you are using. See your particular
owners manual for directions on choosing these settings, if they are available. These special
settings allow the gyro, radio, or receiver to take advantage of the digital servos faster response
and higher accuracy by modifying the signal sent to the servo in order to maximize its response.
HOWEVER, BEWARE THAT USING THE DIGITAL SERVO SETTING WHEN USING
ANALOG SERVOS MAY BURN UP THE ANALOG SERVOS. Using the analog setting
when using digital servos, however, will not damage your equipment, but will not utilize the
benefits of the digital servo either. (source)
Now that you know a little bit about servos, you may refer to Table 4 below to compare the
weight, torque, and speed for a few different analog and digital servos.
FYI: If you ever need new servos for your RC planes, here are my top several economical
choices, of varying torques according to your need: (note: the list is not ordered any particular
way, as my most-used servo is personally the HXT900).
1) HXT500 (5g analog servo, plastic gears) -
http://www.hobbyking.com/hobbyking/store/uh_viewItem.asp?idProduct=663
2) HXT900 (9g analog servo, plastic gears) -
http://www.hobbyking.com/hobbyking/store/uh_viewItem.asp?idProduct=662
3) Corona 929 MG (12.5g analog servo, metal gears) -
http://www.hobbyking.com/hobbyking/store/uh_viewItem.asp?idProduct=10345
4) Corona Digital 929 MG (12.5 g digital servo, metal gears) -
http://www.hobbyking.com/hobbyking/store/uh_viewItem.asp?idProduct=16342
5) Corona 939 MG (12.5g analog servo, metal gears) -
http://www.hobbyking.com/hobbyking/store/uh_viewItem.asp?idProduct=14459
6) Corona Digital 939 MG (12.5g digital servo, metal gears) -
http://www.hobbyking.com/hobbyking/store/uh_viewItem.asp?idProduct=10346
Verifying That Your Servos Are Getting Enough Power From the Receiver (Rx)
(see Spektrum manual pg 11) (1.1 V/cell during use, but 1.2 V/cell minimum voltage during
ground use, moving servos, on a full 4 or 5-cell packper Spektrum manual [which states 4.8V
during ground testing in order to account for discharge, additional flight loads, etc.])
-there are 2 plugs on a battery: the main plug and the balance plug.
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (54/86)
P = IV
-parallel charging (Note: batteries being charged in parallel can have about a 25%~30% max
SoC difference between the highest SoC and lowest SoC battery being charged together
otherwise the 1C charge rating will be exceeded on the battery with the lower SoC, by receiving
current from the batteries with the higher States of Charge). You may monitor the surge current
using a Power Meter (such as the Watts Up Power Meter previously mentioned) plugged in
between the battery with the lowest voltage, and the parallel charge board.
Insert charge time equation here (generically, + specific for NiCad/NiMH and LiPO batts)
Table 5. Battery Care Information (Summary of Dos and Donts) for Lead Acid (Pb),
Nickel-based (NiCad/NiMH), and Lithium-based Batteries
(http://batteryuniversity.com/learn/article/do_and_dont_battery_table)
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (55/86)
A basic field repair kit and toolbag can be indispensable when flying. It can oftentimes mean the
difference between flying or not, and if a small (or even large) mishap or crash occurs, can
oftentimes get you back in the air flying again without having to go home and wait for another
day. When the flying field is far away from home, and/or you have set aside a specific time to
fly, this is important. No one likes to arrive at the field only to find that that one tiny little
Phillips screwdriver you left at home is the critical piece you need to attach you wing struts or
tighten down the servos you just discovered are loose. Additionally, having some CA and
accelerator, clear packing tape, strapping tape, and a hot glue gun, are oftentimes just the repair
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (56/86)
items you need to put a damaged aircraft back together and keep flying several more hours rather
than packing up and driving home for the day!
Your tool kit and field repair kit needs to be carefully put together by yourself to fit your needs.
It can vary from one pilot to another just as much as personality can vary from one person to
another, and you should talk to other pilots to see what they carry, and add things to your own
list that you like from theirs! Despite how much field repair kits may vary, I recommend that
you get yourself at least the following items, as I personally find them indispensable:
1. A soft tool bag, such as this one from Home Depot, or this one from Harbor Freight Tools
2. An assorted screw driver set, including small Phillips head bits, flat-head bits, and hex
wrench bits.
3. Needlenose pliers
4. Clear packing tape
5. Strapping tape
6. Scissors
7. CA and accelerator
8. Hot glue gun and a power inverter for your car
9. Extra propellers and propeller adapters (including prop savers and extra O-rings, if
applicable)
10. Extra aircraft LiPo Batteries
11. One extra transmitter battery pack, or extra AA batteries for your transmitter
12. Sunglasses VERY important!
13. Popsicle sticks (for repairs)
14. A battery voltage checker, such as this one:
15. An extra servo or two
16. Your battery charger---if you will be gone for a very long time, and feel so inclined.
There are two types (or on higher quality gyros, settings on the gyro). They include: (1)
Heading Hold (HH) mode, and (2) Rate mode.
-Heading Hold mode on a gyro detects un-commanded degrees of change [deg] (along a
particular axis) from zero, and will maintain a control surface deflected until the aircraft
returns to zero heading. Therefore, HH mode will cause an aircraft to return to a certain
heading.
-desirable for rudder-control on a tail-dragger aircraft during take-off and landing
-Also may be used on a 3D (stunt) aircraft to hold the aircraft automatically aimed straight
up, maintained in a hover. For this maneuver, 3 gyros would be required (one for each axis):
one for roll, one for yaw, and one for pitch.
-commonly used on the tail rotor of helicopters to help the helicopter maintain a fixed
heading.
-Rate mode detects an un-commanded rate of rotation [deg/sec] and will deflect a control
surface to counter the rotation according to the speed of the rotation, for as long as the un-
commanded rate of rotation exists. This is usually just a moment in time. The original heading
may or may not be reached.
-useful for roll (aileron) control on an aircraft in high winds, to automatically counter wind
gusts.
-Also may be used to counter severe torque roll due to an aircraft having an extremely
powerful motor and short wings.
-may also be used on the tail rotor of helicopters.
-One rcgroups user, named Melnic, is a gyro expert. He has over 7,740 posts on
rcgroups.com, with a great deal of those being on a thread he started on gyros. This thread is
now over 136 pages long. For a host of invaluable information, see his website here:
http://www.mycoolrc.com/, then click on How to use a Gyro to stabilize a control surface on an
airplane.
-You may also search Melnics gyro thread for answers, or ask questions of your own, on
RCGroups here: http://www.rcgroups.com/forums/showthread.php?t=1035605. Feel free to ask
him questions. He personally, or others, will answer.
-For a list of good gyros to choose from see here:
http://www.mycoolrc.com/gyro/gyroLINKS.html
-Melnics #1 recommended, inexpensive gyro is the Detrum GY48V:
http://www.xheli.com/60p-dy-1017.html (insert photo here)
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (58/86)
-Do not be pushed away by its extremely low price-tag. This gyro has very high reviews and
is said to perform as well as or even better than its $100 Futaba counterparts. Many other
Chinese gyros, with only slight modification (by applying either E6000 Glue or Goop to
hold down the corners of the board inside its case), are also said to perform just as well as the
Futaba gyros.
-As many gyros do, this gyro also has a gain wire which allows you to adjust its
sensitivity in-flight using end-point adjustments controlled by a switch or dial on your
transmitter.
-This gain wire adjustment also allows you to change this gyro between Rate and HH
modes while in-flight.
-Lastly, this gyro supports both analog and digital servos!
11) KF Airfoils
-Takeaway: KF airfoils are ultimately much better than flat plate airfoils, but have a lower L/D
ratio than standard, smooth airfoils, and hence are worse than a standard airfoil. Therefore, for
extremely high-speed (full-sized) aircraft, or aircraft which require high L/D ratios and good
efficiency, KF airfoils are not desirable. They are, however, excellent for scratch-built flat-wing
foamies which require simplicity and ease-of-building.
-This section will contain more advanced calculations which I will not go into thorough detail to
explain. Someone with basic aeronautical engineering knowledge should be able to use the
standard atmospheric tables as necessary, make proper assumptions, and have a basic
understanding of these equations in order to use and apply them without having a detailed
explanation of them. My intent is for everyone to use these equations, but again, I do not wish to
take the time and space necessary to explain them in the great detail required for a beginner to
begin using them immediately.
Note about my proposed flight testing technique in this section: I have not had the chance to do
the proposed flight testing myself, nor to compare the thrust calculations to thrust-stand tests, so
I cannot tell you exactly how accurate nor effective this flight testing method is, but I propose
that using this method and the equations presented, you should be able to get *at least* good
ball-park estimates.
F = thrust (N)
= mass flow rate (kg/s)
Ve = exit velocity of the airflow through the propeller (sometimes called the induced velocity, or
velocity induced by the propeller) (m/s)
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (60/86)
Thrust:
-Note that in this section, P refers to Pressure (which has units of Pa), not Power (which has
units of W).
A) Static thrust could be measured (rather than calculated) by using a thrust stand. Even a crude
thrust stand could be constructed by attaching a fish scale to a post and then placing the aircraft,
with landing gear, on a smooth surface. Tie the tail of the plane to the fish scale hook, place the
aircraft on a smooth surface, and apply throttle. Read the thrust off of the fish scale.
Note: it is recommended to attach the fish scale to a pole in an open area, and not to a wall. This
is because if the propeller-wash strikes the wall then you will get a thrust reading slightly higher
than what would be achieved in-flight due to a type of ground effect created where the air
molecules push off of a cushion of air against the stationary wall rather than pushing off of other
air molecules as in open air. Hence, more accurate thrust readings will be achieved where the
propeller-wash blows back into open air, and does not strike a wall.
B) To calculate propeller thrust, for either a stationary (static) or moving aircraft, first you must
know that thrust, F, is:
Note that based on this equation, as the aircraft velocity, V0, increases, thrust decreases. This is
due to the fact that the propeller exit velocity (or induced velocity) is approximately constant,
and therefore the result of Ve V0 moves towards zero as the aircraft top speed is reached.
where
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (61/86)
or
You can estimate that the airflow leaving the propeller, Ve = Vpitch (for Vpitch see equation
previously presented under the Propeller or EDF Unit section, and convert to m/s). For better
accuracy, if you know the efficiency of the propeller, prop, you may use that efficiency as a
coefficient in front of the pitch speed and say that the pitch speed, . For the
above equation, if the aircraft is stationary, then V0 = 0 m/s. If the aircraft is moving, then you
can measure V0 using either a radar speed gun, a GPS on the aircraft (this can be done using an
FPV OSD [see FPV subsection in this document]), or you can measure the aircraft speed,
V0, using free software which analyzes the Doppler Effect of the sound of the motor to
determine the aircrafts ground speed (see section in this document titled Measuring
Speed Using the Doppler Effect for information on how to do this). Since all three methods
just mentioned will provide the aircrafts ground speed, not airspeed, you must factor out the
effects of wind. To factor out wind, make sure to measure V0 in two opposing directions
and then take the average of those two ground speed readings. The average you obtain is
V0, or the aircrafts airspeed.
The final value necessary in Eqn. 7 is the density of the air that the propeller is pushing. The air
density value, , used in Eqn. 7 can be calculated from the ideal gas law equation:
P = RT
where Pressure, P is either measured or taken from the Standard Atmosphere Tables according to
the aircrafts altitude. If calculated from the ideal gas law equation, note that the variable P in
this case is atmospheric Pressure not Power (and is in units of Pa), R is the specific gas constant
of air, or 287 J/(kg*K), and T is the air temperature in units of Kelvin.
Though using the air density value, , from the Standard Atmosphere Tables is a valid solution,
calculating the air density using measured values of pressure and temperature will give you a
more accurate solution. Measuring the temperature is easy: use a standard off-the-shelf
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (62/86)
thermometer and convert from F or C to Kelvin. For a standard RC user, however, the pressure
is not so easy to obtain. The atmospheric pressure, P, may be measured using a small personal
weather station or read for free online from the nearest local weather station. If measured, ensure
the measurement is the value uncorrected to sea level altitude, and is the true static pressure at
your altitude. If read from the nearest local weather station (ie: if looked up using the nearest
weather station online, such as this example here:
http://www.wunderground.com/weatherstation/WXDailyHistory.asp?ID=KCOVALLE2), then
the atmospheric Pressure value read from them is automatically corrected to sea level altitude by
the weather station and that value will need to be corrected back to the weather stations
actual altitude. You can use a ratio from the standard atmosphere tables to accomplish this, and
the actual pressure at the weather stations altitude is:
Eqn. 9. Converting The Local Weather Station Pressure to The Actual Static Pressure at
That Weather Stations Altitude:
For example, using the above weather station link, the atmospheric pressure at 10:00 am on 16
Jan. 2012 at the Vallecito weather station in Colorado was reported as 29.95 inHg (note: inHg =
inches of mercury). However, keep in mind that this reported pressure is corrected down to
what it would be at sea level on that day and time, in that location. Since one atmosphere, or the
standard pressure at sea level, is 29.9213 inHg, this indicates that the pressure in Vallecito is
slightly *higher* than what it would be on a standard day. Since that weather station in Vallecito
is at 7920 ft. elevation, the standard atmospheric pressure at that altitude is approximately 22.293
inHg. (This value can be obtained using Standard Atmospheric look-up tables, or the 1976
Standard Atmosphere Calculator located here: http://www.digitaldutch.com/atmoscalc/. In this
calculator, just input 7920 feet for the Altitude, and 0 for the Temperature Offset, and select
inches of mercury for the Pressure units, and you will get the value of 22.293047 inHg). Using
this information, the actual atmospheric pressure in Vallecito at 10:00 am on 16 Jan 2012 was
Pactual = 29.95 inHg x 22.293 inHg / 29.9213 inHg = 22.3144 inHg, or 75,556.6 Pa. This is
74.58% the pressure at sea level on a standard day, which makes sense because pressure is
expected to decrease as altitude is increased. The temperature reported by the weather station at
that time was 25.0F, or 269.26 K. Now, using the ideal gas law as presented above, we have
the values for P, R, and T, and the ideal gas law (Eqn. 8), may be used to calculate a very
accurate value for the air density, . For the above example, the density comes out to be
0.97773 kg/m3. Since Ve and V0 were previously determined as described above, you now
have all the values necessary to input into Eqn. 7 and calculate the aircrafts thrust, F!
Power:
-Note that in this section, P now refers to Power (which has units of W), not Pressure (which has
units of Pa).
Now, using your Watts Up Power meter (or equivalent), what is the motor power draw at this
throttle setting? How does it compare to your calculation above?
Using the above thrust equation, calculated from measured aircraft velocities at any set throttle
setting, you can determine the lift and drag coefficients, CL and CD, respectively, of the aircraft.
With the aircraft in SLUF (Steady, Level, Unaccelerated Flight), Lift = the Aircraft Weight
(L=W), and Thrust = Drag (F=D). Thrust is calculated above from the measured RPM of the
aircraft at a set throttle setting (to get the pitch speed), and from the measured aircraft velocity at
that set throttle setting. Therefore, use the following two equations to get the coefficient lift, CL
and the coefficient of drag, CD:
and where the dynamic pressure (additional pressure due to forward velocity) is:
Now, the glide ratio (or L/D ratio), is equal to CL/CD, which is equal to Weight/Thrust (W/F),
since the aircraft is in SLUF:
You now should have the tools necessary to do repeated flight testing on the RC aircraft to
determine the maximum L/D ratio, as well as the velocity at which this occurs. Keep in mind,
this is just one proposed method for flight testing, and could be done using the following sort of
procedures:
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (64/86)
1) Set the aircraft at full throttle on the ground. Use a tachometer to measure the RPM of
the prop. Calculate the pitch speed, Vpitch.
-Note: this method assumes that the RPM of the motor/propeller remains constant
whether static [on the ground], or in flight. Due to changing loads on the motor in
forward flight, however, an on-board tachometer may be needed in order to obtain
*recorded* flight data for RPMs rather than a one-time tachometer reading on the
ground. Using the in-flight RPM reading for the above calculations would be better since
RPM may be a function of forward velocity. See below for examples of hardware which
could record in-flight RPM data of the motor/prop.
2) Fly the aircraft at full throttle, get it to SLUF, measure the aircraft velocity, V0, using a
radar speed gun or the Doppler Effect; assume Ve = Vpitch; calculate the aircraft thrust, F,
at that speed, using Eqn. 7. (Again, it is a good idea to measure the aircraft ground speed
in two opposing directions and take the average to remove the effects of wind and find
the actual airspeed.)
3) Use Eqn. 11 to calculate the L/D ratio at that speed, based on the aircrafts weight, W,
and the aircrafts thrust, F, at that speed.
4) Repeat the above steps many times, each time lowering the throttle from full throttle by a
set number of clicks on the throttle stick (also ensure your batteries are at the same state
of charge for each iteration). Repeat this process until your throttle setting is such that
SLUF occurs just above stall speed. Plot L/D versus V0, and determine the best glide
(L/D) ratio and corresponding flight speed. You could also plot F versus V0 to get the
aircrafts flying thrust curve.
13) How to Measure Your Aircrafts Speed (for FREEno Radar Speed Gun Required!!!)
Using the Doppler Effect
First off, there are several methods to measure an aircrafts speed. Paul, from rcFoamFighters,
discusses three Tools To Record RC Aircraft Speed in his video titled, Measuring the Speed
of an RC Plane, located here:
http://www.youtube.com/watch?v=K7bCuiDN5Xs&feature=related. The three techniques he
mentions are:
1. Using a radar gun, such as this one for ~$90: http://www.amazon.com/Bushnell-
Velocity-Speed-Colors-
vary/dp/B0002X7V1Q/ref=sr_1_1?ie=UTF8&qid=1332633635&sr=8-1;
2. Using an aircraft-mounted pitot-static tube (which measures airspeed using a
differential pressure transducer to determine the velocity-dependent dynamic pressure,
which is the difference between the total pressure entering the front of the pitot-static
tube, and the static pressure entering the side of the pitot-static tube). One such system is
the Eagle Tree Airspeed Module for ~$35 (see
http://www.hobbyking.com/hobbycity/store/uh_viewItem.asp?idProduct=7838&Product_
Name=Airspeed_Expander_V3&aff=70668 and
http://www.eagletreesystems.com/Standalone/standalone.htm); and the last method Paul
discusses in his video is:
3. Using computer software for FREE to determine ground speed by analyzing frequency
shifts of the aircraft motor, according to the Doppler Effect. For example, use the
German-made WAVEosSCOPE program found here:
http://www.sprut.de/electronic/soft/scope.htm or directly downloaded here:
http://www.sprut.de/electronic/soft/scope.zip; or use the program called Audacity
found here: http://audacity.sourceforge.net/download/?lang=en. You may use Audacity
alone to measure speed by following the procedures shown by username francoishaha
in this YouTube how-to video, called rc plane speed mesure using doppler effect (video
here: http://www.youtube.com/watch?v=DZZWtT32ymY). However, I will detail the
use of both programs, used in conjunction, in a tutorial in the pages to come.
In this section, I will discuss only the third technique, which is FREE. As implied above, I prefer
to use both the WAVEosSCOPE program as well as Audacity.
The Doppler speed measuring technique can be applied to determine the speed of virtually any
motorized vehicle, flying or not, which passes over you or near you in a relatively straight line,
and at a constant or near-constant velocity. The Doppler Effect says that in regards to a
stationary object (ex: you) perceiving a sound-emitting moving object (ex: a siren, or motor) the
received frequency is higher (compared to the emitted frequency) during the approachis
identical at the instant of passing by, andis lower [as the object moves away]
(http://en.wikipedia.org/wiki/Doppler_effect). As the object approaches you, its forward
velocity compresses the sound waves being emitted by the object itself, causing their frequency
(or pitch) to increase, and as the object gets farther away, its velocity stretches the sound waves it
is emitting, causing their frequency (or pitch) to decrease, or become lower. Do not, however,
confuse this phenomenon with the fact that the intensity, or volume of the sound waves also
increases as the object approaches you! Frequency, or pitch, is something altogether different.
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (66/86)
The equation needed to determine the aircrafts speed (assuming no wind speed) is this:
Where:
V = the aircraft velocity, in m/s.
f2 = the higher frequency (Hz), or the motor frequency while the plane is flying towards you.
f1 = the lower frequency (Hz), or the motor frequency while the plane is flying away from
you (after it has passed you).
a = the speed of sound in air (m/s).
Note that the velocity depends upon the speed of sound. The speed of sound is a function of air
temperature, due to the fact that higher temperature gas molecules have more energy (including
kinetic energy) and collide with each other more often, thereby allowing a faster propagation of
sound from one molecule to the next. A lookup table of sound versus temperature is shown
below, with the left column being Temperature in C, and the right column being the speed of
sound (shown as the letter c in this particular table) in m/s. (Table Source:
http://en.wikipedia.org/wiki/Speed_of_sound).
As can be seen, for a temperature of 20C, or 68F, the speed of sound, a = 343.26 m/s.
Please also note the limitations and assumptions of the above velocity
Table 6. formula. It assumes that there is no acceleration, or in other words,
Temperature versus that velocity is constant. It assumes that the recorder is still, and only
Speed of Sound the aircraft is moving. It assumes that there is no wind. Lastly, it
assumes that there is no angle between the position vector from the
recorder to the aircraft, and the velocity vector of the aircraft. In
other words, the aircraft is assumed to be flying directly over the
sound-recording device (WARNING: for extremely high-speed or
otherwise dangerous aircraft, do NOT perform low passes over
people, including spectators or people manually recording audio or
video. Rather, set up an audio/video recorder that does not require
human manning, or fly high enough overhead to provide a reasonable
margin of safety). Also, the above formula to determine velocity is a
first order approximation, and is only accurate if the aircraft speed is
low relative to the speed of sound and if the distance between the
aircraft and the recording device is large relative to the wavelength
of the aircraft motor sound waves (see
http://en.wikipedia.org/wiki/Doppler_effect). To address these two
requirements: for the second of these two final requirements: the
wavelength, , of the sound waves produced by the aircraft motor is
determined by the equation: = a/f. For a speed of sound at 20C (a = 343 m/s), sound waves
leaving a motor at a frequency of 1000 Hz will have a wavelength of = 343[m/s]/1000[Hz] =
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (67/86)
0.343 m. This means that the recorder must be standing much farther away than 0.343 m from
the aircraft speeding by, which is easy to do, so this assumption is not a limitation. However, for
the first of the final requirementsnamely that the aircraft speed must be low relative to the
speed of sound, if an aircraft is flying at half the speed of sound per say (~171.5 m/s, or
383.6 mph at 20C) or faster, for instance, the Doppler Effect method of estimating velocity
would be perhaps less accurate than is desirable. For speeds approaching (very near to) the
speed of sound, using the Doppler method to determine speed is not accurate.
Copy and paste the above YouTube link into the box and click on . Leave
the MP3 320K option selected, and click on again. Wait for the program
to be Downloaded by the website and Converted. This could take several
minutes. Do not click on any of the deceiving advertizing links or buttons while
this happens. When it says File Converted Successfully! Please download the
file from below... click on the button and save the MP3 file to your
hard drive.
c. Following the steps of part a. above, import this audio file into Audacity. You
will see the following screenshot:
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (68/86)
3. At the top of the screen, click on Tracks Stereo Track to Mono. One of the horizontal
waveforms will be deleted. Then, click on the lower black line which looks like this line
above ( ) and drag the box down to fill the screen. Finally, highlight the third peak by
clicking and holding the mouse button here ( ) and dragging to here ( ). You will now see
the following:
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (69/86)
4. Notice that each of the large peaks indicates a separate aircraft flyby, which could be
analyzed for speed. The peaks here indicate volume, which peaks as the aircraft flies by
the camera/recording device. In this tutorial we will analyze only the third peak, or fly-
by, circled here ( ).
a. With the third peak still highlighted, press the play button at the top of the screen
and you will hear the aircraft fly by and a voice say 1-8-4. This is the flyby
during which the radar gun read 184 mph! Thats awfully fast for a propeller-
driven electric RC aircraft, isnt it???!!! In this tutorial, we will use the Doppler
Effect to verify this speed to see if he is lying.
5. In order to zoom in on the selected section, click on View Zoom to Selection. You
will now see the following screenshot:
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (70/86)
6. Click on Edit Preferences. Ensure that Spectrograms is selected in the list to the left
of the window which pops up. Change Window Size to 2048, and ensure other settings
are as I have below. Note that the Window Size is the sample size which Audacity will
use to perform a Fast Fourier Transform (FFT) in order to analyze the frequencies of the
audio file. If this number is too small, inadequate frequency resolution is achieved and
we cannot properly analyze the speed.
7. Click on this tiny drop-down arrow ( ) as marked in the screen above ( ), and select
Spectrogram. You will now see the following screen:
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (71/86)
a. The lines are now fundamental frequency lines, as produced by the motor and
recorded by the cameras microphone, and the y-axis is in Hertz (Hz), or cycles
per second. The k indicates thousands of Hz, so 4.0K is equal to 4000 Hz.
Notice that as you move from left to right (or as time progresses), the frequency
lines have a distinctive drop, or step. The higher frequencies to the left are the
motors perceived fundamental frequencies as the aircraft approaches you, and the
lower frequencies to the right, after the step, are the motors perceived
fundamental frequencies as the aircraft flies away from you. The average of the
frequencies on any given frequency line is one of the motors actual fundamental
frequencies it is emitting, whereas the higher and lower frequencies are only the
perceived frequencies due to the aircrafts velocity and the Doppler Effect.
8. Though any of the fundamental frequency lines can be analyzed and achieve the same
result, we will analyze one of the lines in the middle with a highly pronounced step.
Zoom in on one of the lines by clicking on the y-axis at 7.0k here ( ) and dragging the
mouse (while holding down the left mouse button) down to the 4.0k line here ( ). You
will now see the following screen below.
a. Note: another, less precise way to zoom in on the vertical axis (y-axis) is to left
click on the axis wherever you want to zoom in, and right click wherever you want
to zoom out.
b. To zoom all the way out on the x-axis click View Fit in Window (Do not do
this at this time, however, as it will deviate from the tutorial). And to reiterate
from above: to zoom in on the x-axis, simply highlight a portion you would like to
zoom in to and click View Zoom to Selection.
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (72/86)
9. You should now see the screenshot above. Notice that one of the fundamental frequency
lines has a peak here ( ) and a low point here ( ). The peak corresponds to approximately
6.72k, or 6720 Hz. This is best seen by scrolling to the right by clicking the right scroll
button ( ), until the y-axis is lined up with the peak frequency. In Eqn. 12, we now know
that f2 = 6720 Hz. The low point corresponds to approximately 4.1k, or 4100 Hz. Again,
scroll further to the right to more easily see this. That means that f1 = 4100 Hz. Now to
complete Eqn. 12 we just need the air temperature from that day in order to determine the
speed of sound. Since we dont have it (due to the fact the analyzed clip is from a
YouTube video), lets assume it was a warm day of 68F, or 20C. The result will still be
in the ball park even with an incorrect temperature and speed of sound. Looking up the
corresponding speed of sound in Table 6, we see that the speed of sound, a = 343.26 m/s.
Plugging this all in to Eqn. 12 we see that the aircraft velocity is: V = (6720
4100)/(6720 + 4100) x 343.26 m/s = 83.118 m/s. Type this in to www.google.com as
83.118 m/s to mph (or just multiply m/s by 2.2369 to convert to mph) and we get
185.93 mph! Therefore, the radar gun was accurate, and the makers of this video were
not lying when they claimed a ground speed of 184 mph!!!
10. Now lets use WAVEosSCOPE to do the speed calculation since it makes the calculation
part of this process much easier.
a. First, however, we need to export a .wav file clip from Audacity since
WAVEosSCOPE can only work with short (~10 second long) wave (.wav) files.
11. Export the above-analyzed clip from Audacity by highlighting the section of interest. To
do this, click and hold the left mouse button here ( ), and drag the cursor to here ( ). This
should highlight basically the whole selection, from left to right. Next, select File
Export Selection. Click the drop-down menu for Save as type and select WAV
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (73/86)
(Microsoft) signed 16 bit PCM. Save the file in a directory you will remember. Just
click Ok when the Edit Metadata window pops up upon saving the file.
12. Now, run WAVEosSCOPE by navigating to the folder where you extracted its files, and
clicking on wos21.exe. A window will pop up like the one below. Notice that the
program is in German.
This is the open window, asking you which .wav file you would like to open. Navigate
to the file you just saved, select it, and click Open. The program will load the file in a
spectral view (showing the frequencies) as below:
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (74/86)
13. Notice that this time, the fundamental frequency lines are shown vertically instead of
horizontally, as they were previously shown in the Audacity program. The x-axis is
frequency, and the y-axis is time. In order to have maximum resolution of the frequency
lines, ensure the FFT Analysis is being performed using a sample size of 1024. To do
this, drag the FFT Filter Zahl bar to the far right.
14. Now we will calculate the aircraft ground speed using this program. First, tell the
program the air temperature. As before, like we did in the Audacity calculation, we will
assume the air temperature is 20C. Click the up arrow next to the box titled
Lufttemperatur until the value reads 20. This is the Air Temperature box, in
degrees Celsius.
15. Now, tell the program where the low and high frequencies are, on an individual
fundamental frequency line, by clicking with the LEFT mouse button on any of the low
frequency values and click with the RIGHT mouse button on the high frequency of the
same fundamental frequency line. (Actually it doesnt matter which button you use on
the low/high values, so long as you use one mouse button on one value, and the other
mouse button on the other value.) You will see something like the screen below:
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (75/86)
16. The program indicates the exact frequency values here ( ) and here ( ). The program also
calculated and output the velocity value here ( ). In this example, it says 298.01 km/h (
4.95 km/h). Multiply km/h by 0.62137 to get mph. In this case, the velocity in mph is
185.17 mph 3.08 mph. This is almost exactly the same answer we got in Audacity!!!
a. Unlike in Audacity, however, where you had to look up the speed of sound from
the table and then manually perform the calculation, WAVEosSCOPE does the
entire velocity calculation (Eqn. 12) automatically for you!!!
b. Note: Instead of looking up the speed of sound from a table, this program
calculates it based on the equation , where is the ratio of specific
heats, and equals 1.4 for air, and R is the specific gas constant for air, and equals
287.04 J/(kg*K), and T is the temperature of the air in degrees Kelvin.
17. Now you have determined the speed of an aircraft, FOR FREE, using two different
computer programs!!! The final point is this: it doesnt matter which fundamental
frequency line you use, they will all give you the same answer! Any variations in the
answer are due to error, and lower frequencies have more error since the frequency step
is not as large. Try it! Continue clicking more fundamental frequency lines in
WAVEosSCOPE to verify that they all produce roughly the same answer, with the lower
frequency lines having more error! Also, practice manually performing the calculation
yourself!
a. Some notes about the lower frequency lines, and the maximum frequency
(Nyquist Frequency) that WAVEosSCOPE analyzes:
i. In the above screenshot, notice that WAVEosSCOPE shows frequencies
up to 22055 Hz. See here ( ). In actuality, in this particular spectral
analysis, WAVEosSCOPE only analyzed frequencies up to 22050 Hz.
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (76/86)
The reason why is that there exists something called the Nyquist
Frequency, which must be applied. The principle of the Nyquist
Frequency is that in order to have accurately sampled frequency data, the
highest frequency that can be detected is of the sampling rate. In this
case, the sampling rate was 44100 Hz, and the Nyquist Frequency was
therefore half of that, or 22050 Hz, and hence WAVEosSCOPE put 22055
Hz as the maximum value on the frequency scale. If you go back to
Audacity, where we exported the .wav file to be analyzed by
WAVEosSCOPE, you will see that the sampling rate was set to 44100 Hz.
See here ( ). You can change this number manually by typing in any value
you desire, or by clicking the dropdown arrow and selecting a value.
ii. In the above example, had you wanted to remove the useless data above
~10,000 Hz, you could have changed the sampling rate (Project Rate) to
20,000 Hz. Go back to Audacity and click the Project Rate box, then
type in 20000. Now, highlight the section again and export it the same
was as before (File Export Selection). Open the newly exported .wav
file into WAVEosSCOPE and you will see the following screenthis
time with the maximum frequency analyzed (Nyquist Frequency) being
only 10,000 Hz (see screen belowit shows 10002 Hz )!!! The benefit
of this is that you have essentially Zoomed In on the important data so
that you can see it better and be more accurate and precise in clicking the
low and high frequency values to get a good speed calculation.
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (77/86)
iii. Now lets say you want to just zoom in on the lowest frequency line in the
above screen shot. The lowest frequency line ( ) has a high value of
~1098 Hz. To cut off all frequencies above that, thereby zooming in on
this line, go back to Audacity and make the sample rate (Project Rate)
2400 Hz. Now, the Nyquist Frequency will be 1200 Hz, essentially
zooming in on that one frequency line!!!
This is a very important trick to remember when analyzing speeds of
objects which produce very low frequencies, such as regular cars on a
highway! (Note: the cars I have analyzed showed good frequency lines
around 600 Hz, so I had to make the sample rate (Project Rate) as low as
2000 Hzin order to have a Nyquist Frequency of 1000 Hzso that
WAVEosSCOPE would zoom in properly on the frequency axis and allow
me to adequately view and select those very low frequency lines.)
c. One last note about the Doppler Speed calculation method described above: It is
only as good as your ability to properly identify the high and low frequency
values on any given fundamental frequency line. The more careful you are, the
more accurate your result will be. With a reasonably careful application of this
method in the above example, and using the assumption that air temperature from
the video is 20C, expect your results to be as much as 6% of the actual value of
184 mph, or in other words, expect your results to range from ~173 mph to ~195
mph. Again, the more careful you are, the more accurate your results will be.
So now that you know how to use the Doppler Effect to determine ground speed of an object, go
ahead and play with it. Grab a camera and go stand by the road and see if you can use this
method to measure the speed of cars going by (I have done this, it works), a speeding school bus,
or a cop car/ambulance/fire truck with their siren on! (Just remember though, that for very low-
frequency vehicles such as cars on a highway, as I said above, you will need to lower the sample
rate, or Project Rate, as required in Audacity prior to exporting the selection to be analyzed by
WAVEosSCOPE). Also, next time youre at an air show, record the planes flying by overhead
and go home and determine their speed too! Go to a racetrack and record your own video/sound
to analyze, or look for a YouTube video of NASCAR, or other flying RC aircraft, and see if you
can figure out those speeds as well! This is a simple, yet effective technique, and you can have
lots of fun with it! Use your imagination and go check some speeds!!!
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (79/86)
2) Multicopter
-uses 3 or more airplane motors and propellers, mounted skywards, to fly like a helicopter.
-Other fantastic, inexpensive, tri-copter and quad-copter frames (made of laser-cut plywood, with
fiberglass or wooden arms) are available from Radical RC here:
http://www.radicalrc.com/category/Multi-Rotor-Copters-458. For low-cost and easy
construction, I recommend to use Radical RCs laser-cut frames, with electronics (motors and
ESCs) from either hobbypartz.com or hobbyking.com. For stability, a control board with a 3-
axis gyro system (such as the kk board here: ) will need to be purchased and used on the
multicopter as well.
-Despite what others may say, by using the right radio and gyro settings, can be capable of loops,
rolls, and full aerobatics (other than sustained inverted flight unless using V/P (variable pitch)
aircraft motor/prop setups)See video here for one example of a simple, aerobatic, home-built
tricopter: http://www.youtube.com/watch?v=uZC5YFhMXpg.
-Often used as a stable FPV platform (see below for more info. on FPV)
3) Good Beginner Helicopter Options to get into RC helicopters without breaking the
bank or going too advanced too quickly
ddd
A 2 channel helicopter is inherently stable, and designed for an absolute novice to radio
controlled helicopters. Today (year 2012) a 2 Channel helicopter is obsolete and has been
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (80/86)
-Using extra batteries, current electric systems may achieve total distances traveled of greater
than 100 miles, though radio transmitter and video transmitter signal ranges currently limit
distances from the operator to approximately <50 miles, with 30 miles range being more
common/practical.
FPV Videos:
-http://vimeo.com/29466533 - Got Aerial and Aerial Exposure - Kevin Martin - aerial-
exposure - the more "professional" side of FPV
-http://vimeo.com/27224910 - Formation Proximity Trappy - Team Black Sheep leading
the way in RC FPV.
-Other videos by Trappy of Team Black Sheep: http://www.team-blacksheep.com/videos
Add video snapshot here.
FPV Components:
2 main parts: 1) video (and video transmission), 2) RC Control
-Video involves camera, video transmitter, video receiver, and viewing source (such as these Fat
Shark Dominator video goggles:
http://www.hobbyking.com/hobbyking/store/uh_viewItem.asp?idProduct=19445).
-additional components may be required, such as an OSD (On-Screen Display), which displays
pertinent information on the video screen while you fly, such as battery current draw, milliamp-
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (82/86)
hours used, transmitter signal strength, ground-speed, altitude, distance from user, and latitude-
longitude coordinates, etc.
-Many FPV users, such as Trappy (mentioned above), use one primary video camera mounted on
the plane to fly with (which also has the OSD information overlaid on the video and visible to
the pilot through the goggles), and a separate HD (high-definition) secondary video camera
mounted on the plane (next to the primary) to record video with. Due to the high bandwidth
required to transmit HD video, and current technology limitations, this is the best method to fly
without a high lag time in video transmission while still having a recorded HD video product to
show at the end.
Some FPV Info. and Tips Specifically from FPV user, Kevin Martin:
Easy Ready to fly FPV package:
http://www.readymaderc.com/store/index.php?main_page=product_info&cPath=4&products_id
=699
Biggest Tip: look at www.FPVLab.com and READ READ READ
---------------------------------------------------------------------------------------------------------------------
-Side note- if you are going to be experimenting with FPV in Colorado, 1.3GHz video
transmission is *not* recommended because it is already a very crowded band in Colorado, and
FPV flyers do not wish to risk being shot down while flying out here.
---------------------------------------------------------------------------------------------------------------------
Take-Away: FPV isn't something you just "learn", it takes a lot of reading and practicing.
There's no guaranteed answer, it's all extremely subjective, and varies a lot depending on what
you use. The best advice truly is to read read read online at www.FPVLab.com and
www.RCGroups.com. If you want to experiment with FPV, you really need to learn it all on
your own, or you will quickly be frustrated with all the opinions out there.
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (83/86)
---------------------------------------------------------------------------------------------------------------------
Links & Additional Information:
(Links with asterisks (*) next to them are especially highly used or recommended by the author.
More asterisks indicate a higher rate of use, or a higher recommendation, by the author.)
www.flyinggiants.com Aerofly
www.runryder.com RealFlight
Phoenix
Enthusiast websites (free pdf planes Clearview
available on many of them) FMS (by E-Sky)
***www.rcpowers.com
***http://www.rcpowers.com/forum/show Instructional Videos
thread.php?8300-RCPowers-Master-Parts- -flying 3D with Michael Wargo
List
**www.flitetest.com Fun Videos & Extras:
**www.rcfoamfighters.com -180 mph Funjet:
*http://mikeysrc.com/ http://www.youtube.com/watch?v=26B3968
***http://www.rcexplorer.se/ 9ct8
-Here is an RC electric multicopter capable
Valuable YouTube Channels of carrying a full-sized man:
Format: Username Real Name: Link -Here is a fully aerobatic tricopter:
(Add links) -FREE pdf 3D plane here:
Nightflyyer Dave Herbert http://www.rcpowers.com/forum/showthrea
http://www.youtube.com/user/NightFlyy d.php?625-EX-300-(FREE!)
er/videos -Here is an RC electric multicopter capable
FliteTest Josh Bixler and Josh ?? of carrying a full-sized man:
Nitroplanes -Here is a fully aerobatic tricopter:
Xheli -very neat tricopter build - requires
RCPowers computer radio capable of 120 deg ccpm
rcFoamFighters Frank & Paul heli
SmarterEveryDay a lot about helicopters settings: http://www.rcexplorer.se/projects/tr
in Episodes 46-51 icopter/tricopter.html
-great flying wings: info
here: http://www.youtube.com/watch?v=RD
FPV (First Person View) Websites 1b3Z7K2bE&feature=player_embedded
***www.aerial-exposure.com buy here:
**www.team-blacksheep.com bonsai: http://www.hobbyking.com/hobbyki
**www.immersionrc.com ng/store/__17968__Hobbyking_Bonsai_EP
***www.fpvlab.com P_Wing_600mm_ARF_.html and tek
www.fpvpilot.com sumo: http://www.hobbyking.com/hobbykin
www.fpvhobby.com g/store/uh_viewItem.asp?idProduct=17969
*www.ritewingrc.com For $100 you can also get a cinderblock to
fly. The total weight of this thing was ***48
lbs!!!*** Skip to 7 min in the video to see it
Flight Simulators lift off.
-very useful to help you learn to fly without http://www.youtube.com/watch?v=bns5x4p
crashing your plane. Can be very vl5Y&feature=player_embedded. They
inexpensive yet still accurate to real RC couldnt' get it very high since it was way
flying, or can be very expensive and even underpowered and needed to fly under
betterbeing nearly identical to real RC ground effect (ie: close to the ground, with
flying! the wings compressing the air between the
The Basics of Electric Radio Control Aircrafta Technical Perspective with an Economical Approach
Staples (85/86)
---------------------------------------------------------------------------------------------------------------------
Authors Disclaimer:
I, the author, assume no liability for any injury or damage due to your personal use of RC
products or equipment. It is your responsibility to thoroughly flight-check your own equipment,
ensure it is in good working condition and flight-worthy, and use it in a legal and responsible
manner.
It is my intent to provide useful, complete, and accurate information. I acknowledge that due to
the expansive nature of RC flying, the rapidly changing and technologically-advancing industry,
and differences in individual users taste, many differing opinions exist out there. In cases where
I have exerted my opinion, product preference, favorite websites, etc., I recognize it may be
different from your opinion and/or other expert opinions out there. However, if I have written
any blatantly inaccurate information or have factual errors in any way, including in the
equations presented, please feel free to contact me at my email address above and I will examine
the information you provide me and make an attempt to correct any factual errors herein. Your
comments, opinions, feedback and/or favorite websites are also welcome, though if provided, I
may or may not incorporate them into the document, at my personal discretion. Lastly, upon
receiving your feedback, comments, or corrections, it is assumed that I have your permission to
incorporate into this document any information you provide me (unless you state otherwise when
providing me the information), and therefore I will not be asking specifically for permission to
do so. Thank you for reading, and thank you for your help and feedback!
HAPPY FLYING!!!