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WI/OPR - E021

METHOD OF STATEMENT FOR CABLE Rev 0


SYSTEM WORKS
Date -

(INSERT NAME OF PROJECT & LOCATION)

DATE SUBMITTED :

(Day) (Month) (Year)

DATE CHECKED :

(Day) (Month) (Year)

DATE APPROVED :

(Day) (Month) (Year)

REV. -
REVISION NO. :

DATE REVISED :

(Day) (Month) (Year)

REMARKS FROM :
GENERAL CONTRACTOR : CLIENT/OWNER :

SUBMITTED BY CHECKED BY APPROVED BY

PT. KINDEN INDONESIA GENERAL CONTRACTOR CLIENT/OWNER

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WI/OPR - E021
METHOD OF STATEMENT FOR CABLE Rev 0
SYSTEM WORKS
Date -

CONTENTS :

1. SCOPE
1.1. General Rules and Information
1.2. Work Coverage
1.3. Override
1.4. Recognition

2. MATERIALS
2.1. Resources and Specifications
2.2. Procurement, Handling and Storage
2.3. Check and Inspection

3. TOOLS AND EQUIPMENTS


3.1. Preparation and Sources

4. WORK EXECUTION PROCEDURE


4.1. Work Flowchart
4.2. Work Survey and Overview
4.2.1 Drawing review and familiarization
4.2.2 Check and Coordination
4.3 Table and References
4.3.1 Maximum Number of Conductor in Metric Sizes Conduit
4.3.2 Crimping of wires
4.3.3 Insulation process
4.3.4 Connection of wires to devices and fixtures
4.4 Installation Method (KDI 012; CMWD E012)
4.4.1 Installation method of wires in a conduit
4.4.2 For loop check and circuit tracing of wires

5. WORK INSPECTION AND QUALITY CHECK


5.1 Internal Inspection
5.2 Witnessed Inspection

6. OCCUPATION HEALTH AND SAFETY CONTROL


6.1 Job Safety Analysis and Work Hazards
6.2 Personnel Protective Equipments

7. DRAWING

8. FORMS
8.1 Inspection Control Sheet FM/OPR E014
8.2 Material Delivery Receiving Inspection Report FM/OPR E026
8.3 Request for Inspection FM/OPR E027

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WI/OPR - E021
METHOD OF STATEMENT FOR CABLE Rev 0
SYSTEM WORKS
Date -

Project

Factory Facilities : (Sports/Commercial)

Industrial Plant (Mining, Oil & Gas, etc) Building : (Low Rise/High Rise)
Project Category
Power Plant Other :

Location

Owner

Designer/Engineer

Contractor

Sub-Contractor

Site Area (mm2)

Floor Area (mm2)

Number of Storey

Building Height

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WI/OPR - E021
METHOD OF STATEMENT FOR CABLE Rev 0
SYSTEM WORKS
Date -

1. SCOPE

1.1. General Rules and Information


This Method of Statement is exclusively intended and applicable in this particular project
only for the Cable System Works. This method is limited only to small wires that are used
in secondary sides of equipment, panels, fixtures and wiring devices.

1.2. Work Coverage


Cover in this particular work is the supply of man power and resources by PT. Kinden
Indonesia to the point of completion including inspection and acceptance.

1.3. Override
For any instance that there are some changes of works occur that are not mentioned in
this Method of Statement shall be properly discussed immediately and the outcome of
discussion shall be absolutely followed and the agreed procedures may override.

1.4. Recognition
To avoid any inherent mistakes during execution of this particular work, the contents of
this Method of Statements shall be thoroughly verified. A copy shall be distributed and
recognized by all concerns prior to the commencement of works.

2. MATERIALS

2.1 . Resources and Specification


The materials intended to use for this project shall be procured in accordance to the
approved submittal catalogue and specification as listed below.

Table 1
Submittal Approval
Item Description
Reference Date

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WI/OPR - E021
METHOD OF STATEMENT FOR CABLE Rev 0
SYSTEM WORKS
Date -

2.2 . Procurement, Handling and Storage


These materials are locally purchase within the vicinity in Republic of Indonesia and
subject to delivery by the supplier. Proper handling shall be carried out to avoid
insulation and severe damaged of wires. Secure a safekeeping place with ample space
for the storage of wires.

2.3 . Check and Inspection


Prior to acceptance, the materials shall be thoroughly checks in accordance to materials
receiving checklist, FM/OPR E026.

3. TOOLS AND EQUIPMENTS

3.1. Preparation and Sources


To prevent further delays and attaining quality of works, proper tools and equipment shall
be qualitatively chosen in terms of safety and capability. PT KINDEN INDONESIA will
provide these tools and equipment as listed in table below.

Table 2

Item Description Qty Unit

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WI/OPR - E021
METHOD OF STATEMENT FOR CABLE Rev 0
SYSTEM WORKS
Date -

4. WORK EXECUTION PROCEDURES

4.1. Work Flow Chart

FLOWCHART RESPONSIBLE REMARK

Preparation :
Material Approval SM / PM/ENG SM : Site Manager
Shop Drawing PM : Project Manager
Method Statement ENG : Engineer

No Customer
2. Approved ?

Yes

3. Material ;
Vendor Selection Purchasing
Procurement

4. Material On site
Inspection material
Warehouse control /Stock S M / Staff SM : Site Manager
Card

5. Installation Staff

7. Repair

Not Good

* 6. * Item 6 Inspection :
Inspection ?
Internal Inspection by PT.
Good Kinden Indonesia
External Inspection by
Owner / Main Con
If found deviation, should
8. Completion
repaired by Project Team
Photograph for Report
At Inspection event

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WI/OPR - E021
METHOD OF STATEMENT FOR CABLE Rev 0
SYSTEM WORKS
Date -

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WI/OPR - E021
METHOD OF STATEMENT FOR CABLE Rev 0
SYSTEM WORKS
Date -

4.2. Work Survey and Overview

4.2.1. Drawing Review and Familiarization


It is required to study the entire construction drawing not only electrical drawings but
also the drawings of different trades and discipline such as mechanical, structural,
plumbing / sanitation, slopes and grids and most of all architectural drawing so that
electrical installation can not hinder architectural activities and design. In order to
achieve a harmonious installation, every works shall be properly review and proper
coordination and discussion must be observed.

4.2.2. Check and Coordination


Prior to installation works, ensure that the actual site condition is in safe and sound
for the execution of works, check any obstruction with respect to the approved shop
drawings and immediately coordinate with the people concerns and proper
discussion should be carried out. Also survey and investigate the routing, to decide
and estimate the length of wires needed.

4.3. References
4.3.1 Maximum number of conductor in metric sizes conduit (CMWD 05 04/26)
4.3.2 Crimping of wires (CMWD E 1202)
4.3.3 Insulation process (CMWD E 1203)
4.3.4 Connection of wires to devices and fixtures (CMWD E 1206/1209)

4.4. Installation Method (KDI 012; CMWD E012)


Considerations:
A. Prepare the sizes and types of wires for a certain installation in accordance to the
shop drawing and specifications.
B. Verify and study carefully the circuit routing before pulling or laying of wires in wire
ways or conduits.
C. Double check and verify shop edges of conduits or wire ways to avoid damage of
wire insulation.

4.4.1 For installation method of wires in a conduit the following steps shall be
observed:
A. Verify and study carefully the circuit homeruns and panel designation prior to
pulling of wires in the conduits.
B. Double check for locknut and bushing if properly installed for E pipes and end bell
for high impact conduit.
C. Insert guide wires and pulling string inside the conduit.

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WI/OPR - E021
METHOD OF STATEMENT FOR CABLE Rev 0
SYSTEM WORKS
Date -

D. Tie tightly one end of sets of wires to the pulling string and make sure it will not
detached while inside the conduit then wrap with electrical tape around the joint.
E. Check the distance of pull box to pull box, if the distance is long and passing
through maximum offsets, it is advisable to use pulling compound to protect wire
insulation from damage.
F. After pulling the wires, cut with the desired length. Take note before cutting of wires
in the panel: see to it that the length of has enough allowance for wire loop.

4.4.2 For loop check and Circuit tracing of wires the following should be observe:
A. Check again the circuit homeruns and panel board designation, but by this time,
tester instrument is needed for actual identification.
B. Using handheld UHF/VHF radio communication is important, first identify the circuit
number of wire inside the panel board then locate the other end outside, as soon
as already located try to couple then check for the continuity and repeat the
procedures until ensure that the circuits are correct.

5. WORK INSPECTION AND QUALITY CHECK

5.1. Internal Inspection


A routine inspection from PT. KINDEN INDONESIA site manager, engineer and Q-CAS
team shall be carried out to ensure that the installation is in accordance to quality
standard and comply to approved shop drawings and also the approved materials used.
Internal inspection shall be done during first stage of work, in the middle stage of works
and after completion of works.

5.2. Witnessed Inspection


The site manager, engineer and Q-CAS team of PT. KINDEN INDONESIA shall prepare
inspection request address to client's representative using standard form FM/OPR E027
and prepare Inspection control sheet FM/OPR E014 documents as needed during
witnessed inspection by the client. Proper supporting documentations shall be completely
attached and photograph are taken during actual inspection. (Reports shall be separately
keep by PT. KINDEN INDONESIA engineer & Q-CAS team for documentation and submit
to client representative an original copy).

6. OCCUPATIONAL HEALTH AND SAFETY CONTROL

6.1. Job Safety Analysis and Work Hazards


It is improper to start a work without consideration the risk and safety of personnel
working in site. To overcome and to avoid any untoward incident or accidents in working
area, proper safety practice shall be strictly implemented. Identify the nature of works that
can create hazards and find ways and means to avoid occurrence of such events.

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WI/OPR - E021
METHOD OF STATEMENT FOR CABLE Rev 0
SYSTEM WORKS
Date -

Nature of
item Hazards Effects Countermeasures
Works
Personnel
used hand gloves
cut and hand injury and
1 Wire stripping and extra care for
injury lost of
cutting is advised
time

Personnel
Hand allergy to injury and
2 Wire pulling Wear hand gloves
cables and dust lost of
time
Personnel
injury and
3 Scaffoldings Fall from heights Wear safety belts
lost of
time
hand
4 Crimping Finger pinch work cautiously
injury

6.2. Personnel Protective Equipments


a. Safety belts
b. Helmets
c. Eye goggles
d. Hand gloves

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WI/OPR - E021
METHOD OF STATEMENT FOR CABLE Rev 0
SYSTEM WORKS
Date -

7. DRAWING

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WI/OPR - E021
METHOD OF STATEMENT FOR CABLE Rev 0
SYSTEM WORKS
Date -

8. FORMS
8.1. Inspection Control Sheet FM/OPR E014
8.2. Material Delivery Receiving Inspection Report FM/OPR E026
8.3. Request for Inspection FM/OPR E027

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