CALCULATION REPORT

STRESS ANALYSIS OF
TYPICAL 'Z-FIX' ANCHOR FOR EXTERNAL

INSTALLATION
HORIZONTAL AND VERTICAL JOINT FIXING

TYPE Z1

FOR STONE SIZES:

4 x 61 x 150 cm

PROJECT:
COMMERCIAL BANK OF DOHA

CLIENT:
ANGMP LLC

FIXING SYSTEM SUPPLIER:

COMMERCIAL BANK OF DOHA

TYPE Z1 THE FIXING SYSTEM SPECIALIST

8/10/2014 REVISION 0 1/10

 INDEX
1.0 CALCULATION STANDARTS:

2.0 VERIFICATION OF ALLOWABLE STRESSES:

2.1 MECHANICAL PROPERTIES FOR HOT ROLLED PLATE:
2.2 MECHANICAL PROPERTIES FOR COLD DRAWN RODS:
2.3 RECOMENDED STRUCTURAL LOADS FOR THROUGH BOLT:

3- VERIFICATION OF WIND & DEAD LOADS:

3.1 ANCHORAGE SYSTEM SKETCH:
3.2 VERIFY DEAD LOAD OF STONE PANEL:
3.3 VERIFY IMPACT LOAD OCCURRED ON STONE PANEL:

4- STATICAL CALCULATION OF TYPICAL Z-FIX-03 SERIES ANCHOR:

4.1 CHECK ON THE PIN:
4.2 CHECK ON THE EXTENSION ARM:
4.2.1 CHECK ON SECTION 1-1:
4.2.2 CHECK ON SECTION 2-2:
4.3 CHECK ON THE ANCHOR BODY:
4.3.1 CHECK ON SECTION 3-3:
4.3.2 CHECK ON SECTION 4-4:

5.0 CHECK OF THE PULL-OUT FOR THROUGH BOLT:

6.0 SKETCH & CHART FOR DIMENSIONAL VARIABLES:

7.0 HILTI HSA-THROUGH BOLT ANCHOR TECHNICAL DATA :

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 2.0 VERIFICATION OF ALLOWABLE STRESSES:

FIXING MATERIALS:

ANCHOR BODIES, SERRATED WASHER:

AISI 316 AUSTENITIC STAINLESS STEEL HOT ROLLED PLATE

EXTENSION ARM, FIXING PIN, HEXAGONAL BOLT:

AISI 316 AUSTENITIC STAINLESS STEEL HOT ROLLED PLATE

2.1 MECHANICAL PROPERTIES FOR HOT ROLLED PLATE:

2
YIELD STRESS (Y): 316.00 N/mm

2
SHEAR STRESS (SS=ASx0.60): 189.60 N/mm

2.2 MECHANICAL PROPERTIES FOR COLD DRAWN RODS:

2
YIELD STRESS (Y): 609.00 N/mm

2
SHEAR STRESS (SS=ASx0.60): 365.40 N/mm

2.3 RECOMMENDED STRUCTURAL LOADS FOR THROUGH BOLT:

THROUGH BOLT: HILTI HSA M8X92 AISI 316

TYPE OF LOADING SAFE WORKING LOADS (N)

TENSILE 4800 N
SHEAR 4800 N

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 3- STRUCTURAL CALCULATION OF TYPICAL C-FIX SERIES ANCHOR:

3.1 ANCHORAGE SYSTEM SKETCH

C
C1 C2
A

B5

A
HORIZONTAL FIXING SECTION A-A

1 S.S 316L Z-FIX ANCHOR BODY

1 2 S.S 316L NUT FOR ADJUSTABLE ARM
3 S.S 316L ADJUSTABLE ARM
4 S.S 316L FIXING PIN
2
5 S.S 316L SERRATED WASHER
3
6 S.S 316 THROUGH BOLT
4

Note: The oriantation of the above plate should be respected on the site

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 3- VERIFICATION OF WIND LOAD & DEAD LOADS:

3.2 VERIFY DEAD LOAD OF STONE PANEL:

LARGEST STONE DIMENSIONS

HEIGHT (h): 150 cm
WIDTH (wd): 61 cm
THICKNESS (th): 4 cm
3
DENSITY OF STONE (d): 25000 N/m

DEAD WEIGHT OF STONE (FDL=h x wd x th / 1000000 x d): 915.00 N

EACH STONE PANEL WILL BE CARRIED BY TWO NOS Z-FIX. THE SAME Z-FIX WILL BE LOAD BEARING FOR THE UPPER STONE PANEL
AND RESTRAIN FOR THE BOTTOM STONE PANEL

DEAD WEIGHT OF STONE PER ANCHOR (FDLA=FDL/2): 457.50 N

DESIGN LOAD PER ANCHOR (FDWA=1.2 X FDLA): 549.00 N

3.3 VERIFY WIND LOAD OCCURRED ON STONE PANEL:

DESIGN WIND LOAD (FW = FP): 2550.00 N

PRESSURE PER ANCHOR (FWA= h x wd x FW / 2 x 1.2): 1399.95 N
PRESSURE PER PIN (FWP = FW / 4): 699.98 N

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 4- STATICAL CALCULATION OF TYPICAL Z-FIX-03 SERIES ANCHOR:

4.1 CHECK ON THE PIN:

j (between two stones)= 9 mm

g (impression area)= 5 mm
2
Pin Area (Ap = x (P1) / 4): 19.63 mm2
Shear Stress ( = (4 / 3) x FWP / Ap): 47.53 N/mm2 <all = 365.40 N/mm2
Moment on the Pin (Mp = FWP x g ) : 3499.88 Nmm
W = x (P1)3 / 32= 12.27 mm3
Tensile Stress ( = Mp / W): 285.20 N/mm2 <all = 609.00 N/mm2
Combined Stress (c= sqrt ( ()2 + 3 x 2): 296.84 N/mm 2
<all = 609.00 N/mm
3

Thus, the pin is safe under the given loading

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 4.2 CHECK ON THE EXTENSION ARM:

EXTENSION ARM:
E1 10 mm
E2 50 mm
E3 20 mm
E4 8 mm
FDW
E5 12 mm
E6 4 mm
E7 5 mm
E1min 9 mm

-
+ FWA ANCHOR BODY:
B1 5 mm
B2 50 mm
B3 34 mm
B4 89 mm
B5 25 mm
FDW B6 30 mm
B7 25 mm
B8 10 mm
B9 20 mm
B10 9 mm
B12 10 mm
B13 7 mm

-
+ FWA

4.2.1 CHECK ON SECTION 1-1:

Section Area (AEA1 = E6 x E5)= 48.00 mm2
2
W EA1 = (1 / 6) x (E6) x E5 = 32.00 mm3
Moment on Section 1-1 (M1 = (FDWA) x E3): 10,980.00 Nmm
372.29 N/mm2 <all =
2
Tensile Stress ( = M1 / W EA1 + FWA / AEA1): 609.00 N/mm
2
Shear Stress (= (3 / 2) x (FDWA) / A): 14.30 N/mm <all = 365.40 N/mm2
Combined Stress (C = sqrt ( ()2 + 3 x 2): 373.11 N/mm2 <all = 609.00 N/mm
2

Thus, the extension arm is safe under the given loading

4.2.2 CHECK ON SECTION 2-2:

2
Section Area (AEA2 = x (E1min) / 4)= 56.75 mm2
3
W EA2 = x (E1min) / 32 = 60.29 mm3

Lmax1 = E2 - E4 - B1 = 37.00 mm
Moment on Section 2-2 (M2 = (FDWA) x Lmax1): 20,313.00 Nmm
Tensile Stress ( = M2 / W EA2 + FWA / AEA2): 361.58 N/mm2 <all = 609.00 N/mm2
2 2
Shear Stress (= (4 / 3) x (FDWA) / AEA2): 10.75 N/mm <all = 365.40 N/mm
2 2
Combined Stress (C = sqrt ( () + 3 x ): 362.06 N/mm 2
<all = 609.00 N/mm
2

Thus, the extension arm is safe under the given loading

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 4.3 CHECK ON THE ANCHOR BODY:

FDW

-
+ FWA

4.3.1 CHECK ON SECTION 3-3:

2
Section Area (AAB1 = (B2 - B12) x B1)= 200 mm
2
(W AB1 = (B1) x (B2-B12) / 6= 166.67 mm3
LMAX2 = E2 - E4 - ((B1)/2) = 39.5 mm
Moment on Section 3-3 (M3 = (FDWA) x LMAX2)= 21685.5 Nmm
Tensile Stress ( = M3 / W AB + FDW / AAB1)= 132.86 N/mm2 <all = 316.00 N/mm2
2
Shear Stress (= (3 / 2) x (FWA) / AAB1)= 10.50 N/mm <all = 189.60 N/mm2
2 2
Combined Stress (C = sqrt ( () + 3 x )= 134.10 N/mm 2
<all = 316.00 N/mm
2

Thus, the anchor body is safe under the given loading

4.3.2 CHECK ON SECTION 4-4:

Section Area (AAB2 = (B2 - B10) x( B1) + (S1 x S3 ) = 280 mm2
Gravity Center y: 2.94 mm
y= ((B2 - B10) x B1 x B1 /2 + (S1 - S4) x S3 x (B1 + S3 / 2)) / A
Moment Of Inertia I = 4235.42 mm4
y1 = B1 + S3 - y = 5.06 mm
y= 5.06
W AB2 = (1 / 6) x (B1+S3)2 x (B2-B10) = 437.33 mm3
LMAX3 = B4 - (B6 / 2) - B8 - (T1 / 2) - B13 = 53.5 mm
LMAX4 = LMAX2 + B5 - B1/2= 62.0 mm
Moment on Section 4-4 (M4 = (FDWA x LMAX4) + FWA x LMAX3 : 108935.33 Nmm
Tensile Stress ( = M4 / W AB2 + (FDWA) / AAB2): 250.72 N/mm2 <all = 316 N/mm2
2
Shear Stress (= (3 / 2) x FWA / AAB2): 7.50 N/mm <all = 189.6 N/mm2
2 2
Combined Stress (C = sqrt ( () + 3 x ): 251.06 N/mm 2
<all = 316 N/mm2

Thus, the anchor body is safe under the given loading

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 5.0 CHECK OF THE PULL-OUT FOR FOR THE THROUGH BOLT:
(SEE SKETCH)

FDW

FPO

-
+ FWA

PULL OUT FORCE AROUND MARKED ''A' POINT:

LMAX4 = E2 - E4 - B1 = 62.0 mm
LMAX5 = B4 - B8 - B9 + T1/2 = 63 mm
M=FDWA x LMAX4 = 34038.00 Nmm
FPO = M / LMAX5 = 540.29 Nmm

FPO= 540.29 N < 4800 N

Shear Force= 549.00 N < 4800 N

Thus, the bolt is safe under the given loading

BOLT AREA: 50.24 mm2

2 2
TENSILE STRESS = PULL OUT/AREA= 10.754 N/mm < 609.00 N/mm

Shear Force RVS = FDW = 549.00 N

SHEAR STRESS=SHEAR FORCE/AREA= 10.93 N < 365.40 N/mm2

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 6.0 SKETCH & CHART FOR DIMENSIONAL VARIABLES:

ANCHOR BODY:
B1 5 mm
B2 50 mm
B3 34 mm
B4 89 mm
B5 25 mm
B6 30 mm
B7 25 mm
B8 10 mm
B9 20 mm
B10 9 mm
B12 10 mm
B13 7 mm

EXTENSION ARM:
E1 10 mm
E2 50 mm
E3 20 mm
E4 8 mm
E5 12 mm
E6 4 mm
E7 5.2 mm
E1min 8.5 mm

SERRATED WASHER:
S1 25 mm
S2 25 mm
S3 3.0 mm
S4 9 mm

FIXING PIN:
P1 5 mm
P2 50 mm

THROUGH BOLT
T1 8 mm
T2 92 mm

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