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Musculoskeletal Disorders in Construction:


Practical Solutions from the Literature

Article in Professional safety January 2016

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Sang D. Choi Lu Yuan


University of Wisconsin - Whitewater Southeastern Louisiana University
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Literature Review
Peer-Reviewed

Musculoskeletal
Disorders
in Construction
Practical Solutions From the Literature
By Sang D. Choi, Lu Yuan and James G. Borchardt

C
onstruction is one of the largest indus- on body tissues; vibration from tools and machin-
tries in the U.S. and it is a vital part of the ery; and environmental factors such as extreme
nations economy. Construction employment temperatures and humidity. Laborers Health &
is expected to grow by approximately 2 million wage- Safety Fund of North America (LHSFNA, 2006)
and-salary jobs between 2010 and 2020, more than reports that 40% of construction workers surveyed
double the growth rate projected for the overall U.S. said working while hurt reduces productivity and
economy (CPWR, 2013). The industry results in disabling injuries. Sprains/strains, low
IN BRIEF consistently ranks among the most haz- back pain, and neck/shoulder and knee injuries are
This review study addresses ardous occupations and it accounts for a common MSDs in the construction industry.
work-related musculoskeletal disproportionately large percentage of Contractors and workers are searching for evi-
injuries and disorders and all work-related injuries and illnesses. dence of potential, cost-effective solutions that do
practical solutions in seven Work-related musculoskeletal disor- not slow the job or reduce productivity (Schneider,
construction trades/occupa- ders (WMSDs) and injuries are among 2012). Protecting construction workers from ergo-
tions (carpenters, masons, the most frequently reported causes of nomic hazards that contribute to WMSDs is a grow-
electricians, sheet metal lost or restricted work time, accounting ing concern. In 2007, ANSI/ASSE A10.40, Reduction
workers, roofers, ironworkers, for 33% of all injury and illness cases of Musculoskeletal Problems in Construction, was
plumbers). (OSHA, 2015). MSDs involve the mus- adopted; it was reaffirmed in 2013. NIOSHs Nation-
By identifying risk factors for cles, nerves, tendons, joints, cartilage al Occupational Research Agenda (NORA) began in
these injuries and disorders, and supporting structures of the upper 1996 and the Construction Agenda was established
OSH professionals can offer and lower limbs, neck and lower back; in 2008. Its Strategic Goal 7.0 is to reduce the in-
effective interventions to meet they are caused, precipitated or exacer- cidence and severity of work-related MSDs among
the challenges that contrac- bated by sudden exertion or prolonged construction workers in the U.S. (NORA, 2014).
tors face in the field. exposure to physical factors such as Each construction trade utilizes different skills
The simple good practices high force, repetition, awkward body and completes different tasks. Some jobs/tasks
solutions summarized can help posture or vibration (NIOSH, 2015). require employees to work close to the ground or
mitigate potential ergonomic Construction work often involves floor, while others require performing overhead
hazards and increase produc- forceful exertions that are excessive or tasks. The nature of physical work and character-
tivity at construction job sites. prolonged, such as heavy manual lift- istics of the specific job sites or trades can expose
ing or prolonged grasping; awkward employees to various ergonomic risks and hazards
body postures maintained for extended that could result in different WMSDs and injuries.
periods; pressure from hard surfaces or sharp edges This article reviews and synthesizes the findings of

Sang D. Choi, Ph.D., CSP, CPE, is a professor and director of the Ergonomics and Safety from University of Massachusetts Lowell. He
graduate program in University of Wisconsin-Whitewaters Depart- is a professional member of ASSEs Greater Baton Rouge and New Or-
ment of occupational and environmental safety and health. He holds leans chapters and a member of ASSEs Academics Practice Specialty.
a Ph.D. in Industrial Engineering from Western Michigan University. He was named ASSEs Outstanding Safety Educator in 2015.
Choi is a professional member of ASSEs Wisconsin Chapter and he
is the editor of the Journal of Safety, Health and Environmental Research, James G. Borchardt, CSP, CPE, CRIS, CPSM, has 45 years OSH
published by ASSEs Academics Practice Specialty. experience in industrial settings and the construction insurance in-
dustry. He has been home office technical advisor of construction and
Lu Yuan, Sc.D., CSP, is an associate professor at and coordinator of industrial risk control services for a national insurance company. He is
the occupational safety, health and environment program in South- also principal/managing consultant for Construction Ergonomics LLC.
eastern Louisiana Universitys Department of Computer Science He is a professional member of ASSEs Quad Cities Chapter and a
and Industrial Technology. Yuan holds an Sc.D. in Occupational member of several ASSE practice specialties.

26 ProfessionalSafety JANUARY 2016 www.asse.org


recent literature addressing WMSDs and practical riods, heavy manual material handling, excessive
solutions in the construction industry. and repetitive motions of tool usage, and extreme
weather conditions (Cheung, Hight, Hurley, et al.,
A Review of the Literature 2009a). Within the carpenter group, drywall install-
The study team used a systematic approach to ers are involved in handling of heavy and bulky The nature
search the literature and defined keywords to guide materials, repetitive screw-driving motions and of physical
the identification of relevant studies. Keywords used
in the electronic search included musculoskeletal, in-
awkward body positions (Yuan & Buchholz, 2014).
The body parts most commonly injured are the
work and
jury, illness, disorder, MSDs, ergonomics, construction, axial skeleton and shoulder, where back sprains, character-
trade, occupation, worker, workplace, safety and health. simultaneous sprains to the back and neck, and istics of the
Combinations of keywords and terms such as practi-
cal solution, intervention or prevention were also used.
shoulder strains occur frequently (Lipscomb, De-
ment, Gaal, et al., 2000). For example, home build-
specific
Studies published in English were drawn from peer- ing is physically demanding work and manual job sites or
reviewed journals, conference proceedings, edited material handling may be the most difficult part trades can
books and various web-based sources. Electronic
resources searched included ABI/Inform, Academic
of the job. The term manual material handling en-
compasses those tasks that require employees to
expose
Search, ACM Digital Library, Applied Science Full lift, lower, push, pull, hold or carry materials. These employees
Text, Business Full Text, CINAHL, Emerald, Google activities can increase the to various
Scholar, NetLibrary, ProQuest, PsycINFO, PubMed,
ScienceDirect, WilsonWeb and Web of Science.
risk of painful strains
and sprains and
ergonomic
During a preliminary review, duplicates and studies more serious risks and
considered less relevant were discarded. In addi- soft-tissue hazards that
tion, the team reviewed MSD information
from Bureau of Labor Statistics (BLS),
injuries
(NIOSH,
could result
OSHA and NIOSH. 2013b). in different
Searches provided three main cat- WMSDs and
egories of WMSD risk factors faced by
construction workers in general:
injuries.
1) documentation of the problem;
2) research on WMSDs in construction; and
3) research and evaluation of ergonomic work
practice interventions.

Construction-Related
Musculoskeletal Problems
Following is a summary of MSD hazards and
risks faced by workers in seven construction trades/
occupations 1) carpenters; 2) cement masons and
terrazzo workers; 3) electricians; 4) sheet metal
workers; 5) roofers; 6) ironworkers;
and 7) plumbers/pipefitters/steam-
fitters. These trades conduct tasks
that pose well-documented risks of
WMSDs and injuries.

Carpenters
Carpenters make up the
largest proportion of build-
ing trades occupations. They
work both indoors and out-
doors, and are involved
in many types of con-
struction, from building
highways and bridges to
installing kitchen cabinets.
Carpenters have a higher
rate of injury and illness
istockphoto.com/Catalin205

than the national average,


with the most common inju-
ries being strains/sprains due to
manually lifting heavy materials
(BLS, 2015a). Major occupational
MSD risk factors include static and/
or awkward postures for extended pe-
www.asse.org JANUARY 2016 ProfessionalSafety 27
Carpet installers are another carpenter subgroup. finished pieces. Installation work requires bending,
These workers spend much of their working time lifting, standing, climbing or squatting, sometimes
in knee-straining positions, including kneeling, in close quarters or awkward positions. These
knee-supporting (weight-bearing on the knees) workers install duct systems and kitchen equip-
and squatting. In addition, carpet installers use ment indoors, and encounter various weather con-
their knees as a power source for the knee-kicker ditions when installing siding, roofs and gutters
to stretch and fit carpet on the floor and against outdoors (BLS, 2015f).
walls and door thresholds. Using the knee-kicker Common MSD symptoms among this group of
is physically demanding and this action is repeated workers involve the back, wrists/hands, knees and
frequently during a typical installation (Jensen, Mik- neck/shoulders (Cheung, et al., 2009d). Welch,
kelsen, Loft, et al., 2000; Village, Morrison & Ley- Hunting and Kellogg (1995) state that MSD symp-
land, 1993). toms of neck, arm and hand pain are common
among sheet metal workers in the shop, and that
Cement Masons & Terrazzo Workers shoulder injuries are associated with work over-
Concrete and terrazzo work is fast paced and head (e.g., hanging ducts). Merlino, Rosecrance,
strenuous, and it often involves kneeling, bending Anton, et al. (2003), studied union apprentice sheet
and reaching because most finishing is done at floor metal workers, electricians, plumbers and operat-
or ground level. Cement masons and terrazzo work- ing engineers in Iowa, Illinois, Oregon and Wash-
ers may suffer chemical burns from uncured concrete ington, and found that lower back musculoskeletal
and may experience sore knees from frequent kneel- symptoms were reported most often. The number
ing and crouching. Work is generally performed out- of years worked in the trade was significantly as-
doors and stops in wet weather (BLS, 2015b). sociated with knee and wrist/hand MSD symp-
Common ergonomic-related risk factors include toms and was suggestive of an association with
awkward body positions that strain the arms and low-back pain. The construction apprentices rated
back (e.g., squatting, twisting with load in one working in the same position for long periods as
hand, bending at the waist, reaching with load in a moderate or major problem contributing to mus-
one or both hands, and working with hands and culoskeletal symptoms (Merlino, et al., 2003).
shoulders above the head) (Batson, 2012). Manu-
ally lifting heavy materials, such as manipulating Roofers
concrete, mortar or terrazzo mixtures, can also Roofers conduct strenuous physical, manual
cause low-back injury (Cheung, et al., 2009b). work that involves heavy lifting, climbing, bend-
ing and kneeling. Typically, both residential and
Electricians commercial roofers work outdoors in all types of
Electricians work both indoors and outdoors, at weather, particularly when making repairs. Roof-
construction sites, and in homes, businesses and ers have a higher rate of injury and illness than the
factories. An electricians job is physical in nature, national average. Roofing workers risk slips or falls
and physical job demands are affected by postures from scaffolds, ladders or roofs, as well as burns
used and environmental factors. Work may be from hot bitumen. Roofs can become extremely
strenuous and may include bending conduit, lifting hot during the summer, placing roofers at risk of
heavy objects and standing, stooping or kneeling heat-related illnesses (BLS, 2015e).
for long periods. Workers may encounter inclem- Musculoskeletal symptoms among roofers are
ent weather, cramped spaces and tasks that require strongly associated with work limitation, missed
standing or kneeling for long periods (BLS, 2015c). work and reduced physical functioning (Welch, et
Workers in this group report musculoskeletal al., 2009). Common MSDs associated with roofers
symptoms of the back, neck/shoulders, hands/ involve the back, shoulders, hands/fingers, knees
wrists and knees (Cheung, et al., 2009c). Working and feet/ankles (Fredericks, Abudayyeh, Choi, et
overhead or at/above shoulder level is an essential al., 2005; Welch, et al., 2009). Roof work also entails
component of electrical work and it is a risk fac- manual material handling activity at different roof
tor for shoulder injury. Additional risk factors for inclinations. Residential roofers experience greater
shoulder injuries are inadequate rest, static loads, feet/ankle discomfort and pain with an increase in
vibration and awkward postures. slope/pitch (Choi, 2008b).
Installation and repair tasks performed around
a work site can be demanding as well. Electricians Ironworkers
often dig trenches or pull long runs of heavy gauge Ironworkers perform structural and reinforcing
wire. According to OSHA (2014), these tasks may work that involves placing and installing iron or
require workers to assume awkward postures since steel girders, columns and other construction ma-
much of the work is done at ceiling height, close to terials to form buildings, bridges and other struc-
the floor or in cramped service areas. Working in tures. They also position and secure steel bars or
these postures increases the amount of force em- mesh in concrete forms to reinforce the concrete
ployees must exert to perform these tasks. used in highways, buildings, bridges, tunnels and
other structures. Ironworkers usually work outside
Sheet Metal Workers in various weather conditions (BLS, 2015g).
Sheet metal workers must often stand for long Fatal falls are an ongoing concern among this
periods and manually lift heavy raw materials and worker group. In addition, workers may suffer cuts
28 ProfessionalSafety JANUARY 2016 www.asse.org
from sharp metal edges and equipment, strain mus- training should cover ergonomic hazards
cles and experience other injuries as a result of mov- associated with the material handling,
ing and guiding heavy structural steel. Reinforcing use of the material handling equipment,
iron and rebar workers, sometimes called rod busters, as well as the specific types of materials to
set reinforcing bars (often called rebar) in concrete be used and the hazards associated with
forms following blueprints that show the location, their use (Choi, 2008a; LHSFNA, 2006).
size and number of bars. They then fasten the bars Construction firms and contractors can
together by tying wire around them with pliers. also implement a task-specific program
Ironworkers usually lift and carry heavy loads, work that restricts the weight an individual can
in severely awkward positions in confined spaces or lift or carry at one time (e.g., no one lifts
from kneeling positions. They use heavy vibrating more than 50 lb). Factors to consider in-
pneumatic tools overhead that can cause discomfort clude a workers strength, fitness and un-
and require them to apply high force while in static derlying medical conditions; the weight
positions. Common WMSDs among ironworkers to be lifted and distance to be carried;
involve the back, shoulders, elbows, hands/fingers nature of the load or the postures to be
and knees (Buchholz, Paquet, Wellman, et al., 2003; assumed or the availability of equipment
Choi, 2007; Forde, Punnett & Wegman, 2005). to facilitate the lift (HSE, 2015).

Plumbers, Pipefitters & Steamfitters Work Process Improvement


Plumbers, pipefitters, and steamfitters work in Changing the way work is performed
factories, homes, businesses and other workplaces. may decrease labor intensity, reduce the
They install, maintain and repair many types of amount of time it takes to complete a job
pipe systems, and have a higher rate of injuries and and minimize the amount of reaching or
illnesses than the national average (BLS, 2015g). overhead work required. For example, in-
Plumbers and fitters often must manually lift heavy stalling embedded concrete inserts into
materials, climb ladders and work in tight spaces. the ceiling forms would eliminate the
According to Hunting, Welch, Nessel-Stephens, need for the prolonged overhead drilling
et al. (1999), eye injuries and falls from ladders required to place all-thread rods for a ceiling sys- From top: Photo 1
were more common for plumbers than for carpen- tem (Albers & Estill, 2007). Another example is re- shows an ex-
ters, electricians and ironworkers. Research also quiring employees to use a mechanical lift or hoist ample of on-site
indicates that plumbers and pipefitters have the to get closer to their work to eliminate raising their built modulariza-
highest percentage of musculoskeletal symptoms arms above their shoulders. tion while Photo
related to the knees (Kirkeskov & Eenberg, 1996; Another effective solution is to use material han- 2 shows workers
Merlino, et al., 2003). dling tools (e.g., mechanical, hydraulic or vacuum hoisting a prefabri-
lifts) to replace manual material handling (Albers cated module.
Musculoskeletal Injury Prevention & Estill, 2007). Photo 1 depicts on-site modulariza-
Strategies & Practical Solutions tion of residential house wall panels. In this case,
The literature contains information on several wall sections for a residential house were built on
practical and simple solutions to mitigate WMSDs the floor (instead of framing wall segments on the
and injuries in the select construction trades. These deck from ladders), then the sections were lifted
strategies include site-specific ergonomics pro- and positioned. Taking this idea further, these seg-
grams, work process improvement, engineering ments could be manufactured in a factory, then
controls, tool selection/use, and stretch and flex ex- shipped to the work site where they could then be
ercise programs. hoisted and positioned (Photo 2).

Site-Specific Ergonomics Programs Engineering Controls


Ergonomic interventions entail matching tasks, Engineering controls eliminate the risk factors
tools and the environment to workers needs to present in specific construction tasks. To encour-
achieve a healthy, productive workplace. Ergonomic age these types of controls in construction, NIOSH
solutions/interventions to reduce MSD risk factors (2011) launched its national prevention through
range from simple tool modification to elaborate design (PTD) initiative and issued several construc-
material handling (lifting) devices or automation tion-specific PTD publications (NIOSH, 2013a).
of construction processes. Because manual lifting Engineering controls are usually the most effective
hazards can vary from site to site, employers should long-term approach to reducing WMSD risk factors.
create site-specific lifting programs (Choi, 2008a). Manufacturers can also employ such controls to
The key to an effective lifting program is setting up modify the size or design of materials. Consider the
the site properly from the start (LHSFNA, 2006). In example of kerbs in the U.K. Kerbs accentuate the
addition, providing mechanical material handling boundary between the carriageway and adjacent
equipment will reduce the temptation to lift manu- highway areas and can have an important func-
ally (Choi, Hudson, Kangas, et al., 2007). tion concerning drainage or structural support of
Training is another preventive measure. Before the carriageway (Bust, Gibb & Haslam, 2005). It is
developing an ergonomics training program, com- a common practice to manually carry the concrete
pany OSH personnel should evaluate materials kerbs to be installed along the roadsides because
that will be used throughout the project. Employee it is cheaper than using equipment to move them.
www.asse.org JANUARY 2016 ProfessionalSafety 29
Based on focus group feedback, the kerbs were tral position to minimize muscle strain and fatigue.
redesigned by reducing their size, using a lighter Such tools may be more expensive (standard $200
concrete and adding handholds (Bust, et al., 2005). to $400; stand-up handle $500 to $700), but for an
Engineering controls also include using mechani- industry in which back pain may lead to a lost-time
cal devices to hold a heavy tool in place while it is incident, the investment may pay off in the long
in use as this reduces the physical burden placed run (Albers & Estill, 2007).
on the worker (Albers & Estill, 2007). For repetitive job tasks, a portable power tool
(e.g., ergonomic rebar-tying machine) can be used
Hand Tool Selection & Use instead of a manual hand tool (Albers & Hudock,
Ergonomically designed hand tools are another 2007). When using a hand tool, employers should
way to reduce some MSDs. One example is an select a tool that has a power grip or add a power
auto-feed screw gun with an extension (Albers & grip to an existing tool (Albers & Estill, 2007) to re-
Estill, 2007). Using this tool, a worker stands up- duce stress on workers hands and wrists. Another
right, keeping his/her spine and knees in a neu- solution is a portable power tool with a larger trig-

Table 1
Work-Related Musculoskeletal
Problems & Solutions in Construction
Trade/
occupation Task condition WMSD risk Body part affected Practical solutions
Carpenters Overhead work Forceful exertion Back Pneumatic drywall finishing system,
Ground/floor-level work Awkward body postures Neck T-brace or panel lift
Hand-intensive work Pressure/pinch points Shoulders Power vacuum lifter
Manual material handling Hot/cold temperatures Fingers/hands/wrists Ergonomic hand tools (e.g., easy-
Knees hold glove attached to the mud pan;
screw gun with an extension)
Store materials off the ground
between knee and chest height
Work site stretch and flex exercise
Masons Ground/floor-level work Force Back (low back) Split-level adjustable scaffolding
Manual material handling Awkward postures Legs/knees Limiting the weight of items or team
Work in static position Neck lifting
Pressure/pinch points Shoulders Ergonomic tools (e.g., kneeling
Hot/cold temperatures creeper)
Work site stretch and flex exercise
Lightweight concrete block
Skid plates (hose placing discs)
Electricians Overhead work Force (pushing/pulling wires, Back Mechanical lifting equipment or
Ground/floor-level work bending conduits) Neck/shoulders transport devices
Hand-intensive work Awkward body postures Wrists/hands/wrists Ergonomic hand tools (powered or
Manual material handling Pressure/pinch points ratcheting tools)
Hot/cold temperatures Lightweight material or team lifting
Mechanical wire puller
Work site stretching program
Sheet metal Overhead work Force Back Using powered vacuum lift
workers Ground/floor-level work Awkward postures Wrists/hands Use the right size and type of snip
Hand-intensive work Work in static position Knees (e.g., tapping into duct using upright
Manual material handling Pressure/pinch points Neck/shoulders snip)
Hot/cold temperatures Ergonomic hand tools (e.g., a bit
extension shaft or an extension pole)
Work site stretch and flex exercise
Roofers Sloped/elevated-level work Force Back Limiting the weight of materials or
Manual material handling Awkward body postures Neck/shoulders team lifting
Pressure/pinch points Fingers/hands/wrists Ergonomic hand tools (e.g., reduced
Hot/cold temperatures Knees vibration power tools with
Vibration Ankles/feet antivibration gloves)
Work site stretch and flex exercise
Ironworkers Ground/floor- or elevated-level work Awkward body postures Back Power rebar tiers
Hand-intensive work Force Neck/shoulders Site-specific ergonomics programs
Manual material handling Work in static position Elbows Ergonomic hand tools (e.g., rebar-
Hot/cold temperatures Wrists/hands tying tool)
Knees Work site stretch and flex exercise
Plumbers, Ground/floor-level work Force (upper extremities) Back Use a bit extension shaft
pipefitters, Overhead work Awkward postures Neck/shoulders Ergonomic hand tools
steamfitters Hand-intensive work Work in same (static) position Elbows Work site stretch and flex exercise
Manual material handling Pressure/pinch points Wrists/hands
Hot/cold temperatures Knees

30 ProfessionalSafety JANUARY 2016 www.asse.org
ger. Activating a larger trigger requires the worker practices (Borchardt & Choi, 2012; Choi, Borchardt
to use multiple fingers, which reduces stress on any & Proksch, 2012; NIOSH, 2007, 2013a, b).
one finger. More efforts to translate research into practice are
Changing the design of the tools handle can needed in order to examine the effectiveness of solu-
help prevent ergonomic injuries as well (Choi, et al., tions (including productivity and cost savings). This
2007; LHSFNA, 2006). For example, drywall work- might involve, for example, executing a pilot cam-
ers can use easy-hold gloves attached to mud pans. paign in one trade, developing contractor success
These are not just any type of gloves; they are two stories, and increasing education and awareness. In
specific gloves. The first glove helps hold a mud pan the Netherlands, a 2-year follow-up study on a na-
while an employee is applying drywall compound tional ergonomics campaign found an increased use
(Albers & Estill, 2007). The second glove is a full- of ergonomic measures for reducing physical loads.
finger antivibration glove that meets ISO 10819 re- The study highlighted the need to improve the avail-
quirements; it helps absorb some of the vibrations ability of ergonomic equipment, along with indi-
caused by a power tool (Albers & Estill, 2007). vidualized advice and training, to increase the use of
ergonomic measures among construction workers
Stretching & Exercise Program (Boschman, Frings-Dresen & van der Molen, 2015).
Athletes often stretch before and after exercise to All in all, construction-trade-specific MSD injury
reduce injury and increase performance. Stretching prevention programs can be a valuable way to im-
is now being applied on construction sites as well prove ergonomics and worker morale, and reduce
(Choi & Rajendran, 2014). Site exercise programs workers compensation costs, while increasing
have been suggested and implemented as preven- productivity and profitability. PS
tive measures against upper extremity MSDs (Mc-
Gorry & Courtney, 2006). Holmstrm and Ahlborg
(2005) evaluated the effects of morning warm-up References
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