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For support of automated operations Blast Maker Company offers its CAD package for effective
drilling and blast operations at open pits
Introduction
Operation of most deposits is related One of effective measures to obtain the
generally to the need for preliminary ripping of information relevant to properties of the rock
rocks. To provide stripping and mining mass exploded is the information obtained
operations on the rock-dominated pits it is directly from the drilling rig during blast holes
more reasonable economically and technically drilling, including such parameters as a
to perform shattering of the separate blocks of specific energy of drilling.
rock mass using the groups of borehole
charges. The volume of plug drilling and T h i s a p p r o a c h c a n p r ov i d e m o r e
blasting operations (oversized materials opportunities because it does not breach the
crushing, removal of rock bars in the bench existing technology of open pit operations and does
toes, etc.) will depend on the quality of not require increasing costs to conduct geological
preparation of single blasts, as well as surveys concerned with the definition of physical
efficiency of following production operations and strength characteristics of the rocks which
such as excavation, transportation and build the rock slab. In addition to the design
additional ore milling for its processing. parameters of blasting operations and prediction of
Heterogeneous structural behavior of rocks results of explosion, the information on rocks
remains the main factor which makes difficult mechanics and its composition quality obtained
to provide blasting operations and achieve the during the blast holes drilling may be used in
required quality of rocks fragmentation. producing a digital model of the deposit, in
predicting pit-walls stability and many other
Generally geological survey cannot engineering and production problems.
provide sufficient, accurate and detailed These problems can be successfully solved
information about the structure of the rock by Blast Maker, the specially developed
mass and the strength of rocks within the area software and hardware complex (HSC) which
of designed drilling and blasting operations as implements such approach in practice using
the grid spacing of prospect wells is too large modern information technology and combines the
and the environment is changing constantly as information and analytical software packages,
a result of explosion of new blocks. Therefore, provides the software and technical means for
basing on limited data, geologists and collection, processing and transmission of data
engineers are focused on maximum strength of from the drilling rig.
rocks in the block in order to reduce The introduction of HSC includes the following
percentage of oversized materials. At average objectives:
it increases the costs for drilling and blasting
to increase the labor efficiency of the
operations by 20-25% that leads to
specialists in preparing drilling and blasting
overgrinding of rocks.
operations by reducing the share of manual
This circumstance explains the necessity to use
works when performing the routine and labor-
new techniques for operational monitoring of
intensive procedures;
the strength properties of rocks within the
to increase the efficiency and operationability
limits of the crashed blocks.
in designing the single blasts on open-pits;
to reduce the consumption of explosives by
As part of automated pre-production
optimizing the location of boreholes and the
operations Blast Maker Company offers
rational distribution of hole charges;
solutions for complex problems for effective
to increase the labor efficiency when
drilling and blasting operations in open pits.
performing the drilling operations through the
continuous monitoring of drilling practices;
to improve the efficiency of drilling equipment
utilization through the implementation of fair
monitoring of use of drilling machinery.
COMPUTER-AIDED MINING DEVELOPMENT AT OPEN PITS
These goals can be achieved through As any mathematical model it reflects the simple
the integration of automatic operations and partial essence but at the same time it includes
performed in the design and implementation of a rather extensive set of tools that allows obtaining
drilling and blasting operations in open pits, basic parameters which are considered in
including: preparation of single blasting. This factor
determines the composition and content of the
implementation of computer-aided design database system, which is necessary for the
and optimization software package for DBO efficient operation of the software-hardware
(drilling and blasting operations); complex as a whole. The deposit model algorithms
implementation of software and hardware
and programming provide following:
f o r m o n i t o r i n g t h e c h a ra c t e r i s t i c
parameters and procedures of real-time
boreholes drilling; Spatial values analysis by methods of ordinary
implementation of a continuous open-pit kriging and inverse weighting coefficients;
mapping considering drilling and explosive Visualization of a spatial distribution of physical
abilities of rocks; mechanical properties of rocks and orebodies;
preparation of summary reports for the
Evaluation of spatial trends and anisotropy;
relevant departments and services on the
implementation of DBO; Calculation of average cutoff and tonnage of
providing the specialists with an access to ore blocks.
the statistical and analytical information
stored in database of Blast Maker
Most digital models use block structure for
software and hardware complex.
representation of physical parameters. Herewith
The Complex Information Basis the all space of the deposit is divided into
To guarantee the efficiency of mining elementary units of a given shape, which
operations it is necessary to have complete parameter values is considered to be permanent.
information about rock mass explored. As a The DBO computer-aided design systems apply the
rule the rock mass surveys are provided on the method of irregular nodal elements and a special
stage of geological exploration and then mathematical tools technique that guarantee
continued within development of a deposit. successful use of the method for modeling a
Data concentration in a single information deposit.
system provides the complete set of required In this situation the deposit is represented as a field
rock mass mechanics and monitoring their of distribution of properties of the rock mass with
changing dynamics, observing the regular key elements located on the points of its known
patterns and correlations of different parameters. It may be a percentage value of
properties, ensuring the operative planning of minerals content, rock density, its fracturing,
mining operations and costs saving. The energy intensity, water content, rock velocity and
present level of computer technologies allows any other features of the rocks obtained during the
raising the information support for design stages of exploration and development of a
solutions of mining operations at a higher level. deposit.
The digital model of a deposit
constitutes the information base of the whole
Blast Maker system. The model
accumulates the basic technology and physical
mechanical properties of open-pit rock mass
that ensures a higher performance in designing
the mining operations.
COMPUTER-AIDED MINING DEVELOPMENT AT OPEN PITS
KOBUS automatic data collecting To inform the drilling rig operator the
controller is supplied with a built-in color TFT-LCD
system
that displays the current settings and modes of
An important part of Blast Maker
drilling:
software and hardware package is the operator ID;
automatic system for collecting and block number;
transmitting data received from the drilling borehole number;
facilities (ADCS) KOBUS which includes: set depth of drilling;
current depth of drilling;
KOBUS drilling rig controller;
drilling speed;
Sensors; axial instrument pressure;
Wireless data transmission equipment; rotation speed;
Receiver and antennas of GPS / tilt angle when leveling (if tilt sensor
GLONASS Global Navigation Satellite available);
System (GNSS); rotator current in drilling tool
KOBUS Base Station software (electrical machines);
package intended open pit rotator voltage in drilling tool
dispatcher offices; (electrical machines);
pressure in the hydraulic system of
Client software for operations with data
rotator (hydraulic machines);
created and gathered during the
pressure in the hydraulic system of axial
operation of the complex.
thrust (hydraulic machines);
air pressure in the pneumatic system;
current date and time, etc.
block number;
borehole number;
operator ID;
tool information;
current state of the drilling machine
(operation mode or downtime, its type);
borehole depth (if necessary to change the
design depth), etc.
ADCS equipment installed on drilling facilities
is capable for twenty-four-hours and all-year To attract the attention of the operator when
operation in dust-air conditions and can reaching the required depth or in case of
withstand considerable vibration. emergency the controller has a sound transducer
(beeper).
1. KOBUS drilling rig controller
To organize data exchange between the
The basis of ADCS is the KOBUS
controller developed by company specialists controller and computer in control center it is
and designed for measuring and preprocessing supplied with 10Base-T/100Base-TX Ethernet
the signals received from drilling rig sensors interface port which allows connection to the
connected to the controller. standard equipment applied in wired or wireless
KOBUS controller is manufactured in
local area networks.
accordance with TU UHLZ 4012-001-
Controller operation is carried out under
23364199-2011 specifications and is designed
to operate over a wide range of climatic and control of onboard microcontroller in accordance
operating conditions. The production quality of with a program installed in the internal permanent
KOBUS controller is certified by Kyrgyz memory.
Republic and Russian Federation.
COMPUTER-AIDED MINING DEVELOPMENT AT OPEN PITS
The full system implementation provides not only a significant reduce of the costs on DBO but
also improves the quality of blasting operations and provides operational control of
equipment and operations performed on the pit. Complete information on all previously
designed and produced blasting operations, parameters and drilling modes of all drilled
boreholes provide a real opportunity for adaptive control over DBO. It leads
to 10-15% savings from the total cost of drilling and blasting operations which
constitute, as a rule, one-third of all costs of a mining enterprise.
COMPUTER-AIDED MINING DEVELOPMENT AT OPEN PITS
COMPUTER-AIDED MINING DEVELOPMENT AT OPEN PITS
COMPUTER-AIDED MINING DEVELOPMENT AT OPEN PITS
ICIT
Institute of Communications and Information Technologies
ICIT KRSU
Contacts:
Kievskaya st., 44
720000 Bishkek,
Kyrgyz Republic
www.blastmaker.kg