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Project No Unit Doc Type Document Code Serial No. Rev.

Page
8474L 000 QC TCC 001 01 1/ 9

The Third Chemicall Engineering Construction Company of China ( TCC)

VIETNAM OIL AND GAS CORPORATION (PETRO-VIETNAM)

DUNG QUAT REFINERY (DQR) PROJECT

FIELD QUALITY CONTROL PLAN

(FOR PIPING FABRICATION AND ERECTION)

REVIEW BYTPC REVIEW BY PMC/DQR

CODE 1 Revise and Resubmit CODE 1 Revise and Resubmit

Review With Comments Work May Review with comments Work May
CODE 2 CODE 2
Proceed/Revise &Resubmit Proceed/Revise &Resubmit

CODE 3 Review Without Comment Work May CODE 3 Review Without Comment Work May
Proceed Proceed

STAMP STAMP

SIGNATURE SIGNATURE

NAME NAME

DATE DATE

REVIEW STATUS
Project No Unit Doc Type Document Code Serial No. Rev. Page
8474L 000 QC TCC 001 01 2/ 9

The Third Chemicall Engineering Construction Company of China ( TCC)

ORIGINATOR CHECKER (NAME APPROVER


REV. DATE STATUS
(NAME & VISA) & VISA) (NAME & VISA)

DOCUMENT REVISIONS
Doc Type Dis Code Unit Code Serial No. Rev. Page
QC 8710 TCM 0019 02 3/ 9

1.0 General

This Field Quality Control Plan is typical for Piping fabrication and erection, and describes the types of
inspection/test and control to be performed during the activities, related to Vietnam Dung Quat Refinery Project.

2.0 Procedures

In case of any conflict between TCM and TPC Procedures indicated in this FQCP the TPC Procedures shall be
strictly followed.

3.0 Reference codes

ASME IX Welding and Brazing Qualifications

ASME V Non-destructive Examination

ASME B31.3 Process Piping

8474L-000-STC-1300-001 Piping Construction Standards

8474L-000-PP-809 SITE QUALITY PLAN

8474L-000-PP-853 Field Quality Control Manual

8474L-000-PP-852 -001 REQUEST FOR INSPECTION PROCEDURE

8474L- 800 -ITP- 6300-001 INSPECTION & TESTING PLAN FOR PIPE WELDING

8474L- 000 -ITP- 1300-001 INSPECTION & TESTING PLAN FOR ABOVE GROUND PIPING

4.0 Notification

THE INTERVENTION POINTS TO BE INCLUDED IN THIS I.T.P SHALL BE INDICATED AS FOLLOWS:

X: Means inspection or test execution, and issue of document or inspection or inspection report consists of
controlling with measurment, test or visual checks that the specified requirements are strictly met.

H=HOLD Point
A step of work activities beyond which the work must not proceed without the TPC, PMC/DQR approval.

W=witness
Inspection of any work activity by inspector to satisfied that work is performed in accordance with Project
requirements/procedures

S=Surveillance
Inspection of activity, during work to develop confidence that process is compliant with established criteria (method
statement, standard practice, etc.)

R= Review
Check for conformity of the issued records/Reports for the execution of work with the materials/ activities involved.
Doc Type Dis Code Unit Code Serial No. Rev. Page
QC 8710 TCM 0019 02 4/ 9

( ) = Mean spot

5.0 Attachments

1. QC-TCM-PIPE-001 PREFABRICATION PUNCH LIST/ SHOP DOSSIER/RELEASE FOR ERECTION


2. QC-TCM-PIPE-002 PIPING ORIFICE FLANGE REPORT PIPING REINFORCING PAD / SUPPORT PAD REPORT
3. QC-TCM-PIPE-003 CHECK LIST INCLUDING NDE CLEARANCE BEFORE PRESSURE TEST
4. QC-TCM-PIPE-004 PIPING PRESSURE TEST REPORT VISUAL TEST REPORT
5. QC-TCM-PIPE-005 LINE MODIFICATION REPORT AFTER HYDRROTEST
6. QC-TCM-PIPE-006 FINAL CHECK LIST AFTER PRESSURE TEST
7. QC-TCM-PIPE-007 PIPING SYSTEM CLEANLINESS LOG
8. QC-TCM-PIPE-008 PIPING SPOOL INSPECTION REPORT
9. QC-TCM-PIPE-009 PUNCH LIST
10. QC-TCM-PIPE-010 DAILY WELDING REPORT
11. QC-TCM-PIPE-011 HARDNESS TEST REPORT
12. QC-TCM-PIPE-012 WELDER QUALIFICATION LOG
13. QC-TCM-PIPE-013 WELDER PERFORMANCE QUALIFICATION TEST RECORD
14. QC-TCM-PIPE-014 WELDING AND TESTING FOLLOW-UP
15. SH 3503-J109 TECHNICAL DOCUMENTATION
16. SH 3503-J116 CERTIFIED WELDERS REGISTRATION TABLE
17. SH 3503-J119 ANTICORROSION COATING/WRAPPING LAYER HOLIDAY TEST REPORT
18. SH 3503-J120 SAFETY VALVE ADJUSTMENT TEST RECORD
19. SH 3503-J122 HEAT TREATMENT REPORT
20. SH 3503-J123-1 RADIOGRAPHIC EXAMINATION REPORT (I)
21. SH 3503-J123-2 RADIOGRAPHIC EXAMINATION REPORT (II)
22. SH 3503-J124 ULTRASONIC EXAMINATION REPORT
23. SH 3503-J124-F ULTRASONIC EXAMINATION REPORT (CONTINUED)
24. SH 3503-J125 ULTRASONIC THICKNESS MEASUREMENT REPORT
25. SH 3503-J126 MAGNETIC PARTICLE EXAMINATION REPORT
26. SH 3503-J126-F MAGNETIC PARTICLE EXAMINATION REPORT (CONTINUED)
27. SH 3503-J127 PENETRATION TEST REPORT
28. SH 3503-J127-F PENETRATION TEST REPORT (CONTINUED)
29. SH 3503-J128 INSTALLATION INSPECTION RECORD
30. SH 3503-J401 VALVE TEST RECORD
31. SH 3503-J402 PIPING SNUBBER INSTALLATION RECORD
32. SH 3503-J409 PIPING FLUSHING & CLEANING (DEGREASED) RECORD
33. PP834-08-M1 ORIFICE METER RUN INSTALLATION PROCESS SHEET
34. PP834-08-M2 COLD/SPECIAL SUPPORTS INSTALLATION
35. PP834-08-M4 SACRIFICIAL ANODE INSTALLATION PROCESS SHEET
36. PP834-08-M5 BOLT TORQUE REPORT
37. PP834-08-M6 BOLT TENSIONING REPORT
Doc Type Dis Code Unit Code Serial No. Rev. Page
QC 8710 TCM 0019 02 5/ 9

FQCP----ITP FOR PIPING PREFABRICATION AND ERECTION SCOPE OF ACTION

PMC/DQR
APPICABLE QUALITY CONYROL INSPECTIO

SUBCON.

CONTACT

THIRD
PARTY
No. DETAILS OF ACTIVITY ACCEPTANCE CRITERIA
SPEC&CODES RECORD N CRADE

01 DOCUMENTATION

Contractor isometric
A ASME IX & ASME B31.3 X R R R
drawings/Spool drawings

B Approved W.P.S H H R R
ASME IX & ASME B31.3
C Approved PQRS H H R R
ASME IX
SH3503-J116
Welder Performance ASME B 31.3
D WQL-TPF-001 H H R R
Qualifications
WR1-TPF-0009

02 MATERIAL

Contractor free issued


A X S
material

B Receiving inspection X W W
ASME SEC II PART C
C Storage X S

Welding consumable
D X W
material

03 SHOP WELDING

Cutting/ Transfer of heat ASME B 31.3


A QC-TCM-PIPE-008 X S
No.s

B Pipe bending SH3503-J405 X S

Welder identification and


C QC-TCM-PIPE-001 X S
performance verification

(W
D Fit-up and tack welding X
)

E Root pass visual inspection QC-TCM-PIPE-001 X W

F Root pass magnetic check SH3503-J126 X H


for Stainless steel material SH3503-J126-F
Doc Type Dis Code Unit Code Serial No. Rev. Page
QC 8710 TCM 0019 02 6/ 9

FQCP----ITP FOR PIPING PREFABRICATION AND ERECTION SCOPE OF ACTION

PMC/DQR
APPICABLE QUALITY CONYROL INSPECTIO

SUBCON.

CONTACT

THIRD
PARTY
No. DETAILS OF ACTIVITY ACCEPTANCE CRITERIA

OR
SPEC&CODES RECORD N CRADE

Interpass temp S(
G ASME V X
controlling/clearing W)

Ferrite content check for S(


H X
SS (if required) W)

Arc strike control and


I X S
repair

Weld identification and


J QC-TCM-PIPE-001 X S
marking

Welding, purge log(St-


K steel), process parameter QC-TCM-PIPE-001 X S
monitoring

L Visual inspection QC-TCM-PIPE-001 X S

04 POST WELD HEAT TREATMENT

S/
A PWHT control SH3503-J122 X
R
ASME B31.3
HARDNESS Test (if S/
B X
required) R

05 SHOP NDT

A Visual X S

SH3503-J123
B Radiographic (or ultrasonic) SH3503-J124 X R
ASME V
ASME B 31.3 SH3503-J125
ASME V SH3503-J127
C Liquid penetrant ASME V X R
SH3503-J127-F

SH3503-J126
D Magnetic particle ASME V X R
SH3503-J126-F
Doc Type Dis Code Unit Code Serial No. Rev. Page
QC 8710 TCM 0019 02 7/ 9

FQCP----ITP FOR PIPING PREFABRICATION AND ERECTION SCOPE OF ACTION

PMC/DQR
APPICABLE QUALITY CONYROL INSPECTIO

SUBCON.

CONTACT

THIRD
PARTY
No. DETAILS OF ACTIVITY ACCEPTANCE CRITERIA

OR
SPEC&CODES RECORD N CRADE

E PMI PR-8710-0000-0027 X R

Hardness (other than Spec.PR-8710-0000-0038


F X R
PWHT weld) ASME V

Spec.PR-8710-0000-0038
G Ferrite check X R
ASME V

06 REPAIR CONTROL

A Repair authorization X W R

B Removal of defects X S

SH3503-J123-1
C Repair welding X S
SH3503-J123-2

D PWHT control SH3503-J122 X R


ASME B 31.3
S(
E Hardness test (if required) ASME V QC-TCM-PIPE-011 X
W)

F NDE of repair weld ASME V X W

G NDE progressive ASME V X W

07 FINAL INSPECTION (SHOP)

Making of spool and


A QC-TCM-PIPE-001 X S
identification

B Dimensional check QC-TCM-PIPE-001 X (W)

C Material trace ability ASME B 31.3 QC-TCM-PIPE-008 X R

D Welding and NDE ASME V X W

Reinforcement pad leak


E QC-TCM-PIPE-002 X W
test

Orifice flange internal


F QC-TCM-PIPE-002 X W
Verification
Doc Type Dis Code Unit Code Serial No. Rev. Page
QC 8710 TCM 0019 02 8/ 9

FQCP----ITP FOR PIPING PREFABRICATION AND ERECTION SCOPE OF ACTION

PMC/DQR
APPICABLE QUALITY CONYROL INSPECTIO

SUBCON.

CONTACT

THIRD
PARTY
No. DETAILS OF ACTIVITY ACCEPTANCE CRITERIA

OR
SPEC&CODES RECORD N CRADE

G Piping internal cleanliness QC-TCM-PIPE-001 X S

Closure of openings and


H X S
protection of flanges

I As-built documentation X R

Piping spools release for


J painting QC-TCM-PIPE-008 H H

K Spool receipt after painting X R

08 FIELD WELDING

Verification of WPS/PQR/
Welder qualification
A X H
approval
WPS/PQR

Cutting/Transfer of heat
B X S
No.s

C Pipe bending X S

Welder identification and


D QC-TCM-PIPE-001 X H
performance verification

Fit-up and tack welding and


E ASME B 31.3 QC-TCM-PIPE-007 X W
cleanness checking

S(
F Root pass visual inspection QC-TCM-PIPE-001 X
W)

Root pass magnetic check SH3503-J126


G ASME V X W
for Stainless steel material SH3503-J126-F

Interpose temp
H X S
controlling/cleaning
Doc Type Dis Code Unit Code Serial No. Rev. Page
QC 8710 TCM 0019 02 9/ 9

FQCP----ITP FOR PIPING PREFABRICATION AND ERECTION SCOPE OF ACTION

PMC/DQR
APPICABLE QUALITY CONYROL INSPECTIO

SUBCON.

CONTACT

THIRD
PARTY
No. DETAILS OF ACTIVITY ACCEPTANCE CRITERIA

OR
SPEC&CODES RECORD N CRADE

Ferrite content check for


I ASME V X W
SS (if required)

J Arc strike control and repair X S

Weld identification and S(


K QC-TCM-PIPE-001 X
marking W)

Welding, purge log (St-


S(
L steel), process parameter X
W)
monitoring

S(
M Visual inspection QC-TCM-PIPE-001 X
W)

09 FIELD PWHT

SH3503- J123-1
A PWHT control X W
SH3503-J123-2
ASME B31.3 ASME B 31.3
HARDNESS Test (if S(
B QC-TCM-PIPE-011 X
require) W)

10 FIELD NDE

A Visual X W S

SH3503-J123-1
SH3503-J123-2
B Radiographic (or ultrasonic) SH3503-J124 X W R
SH3503-J124-F
ASME V ASME B 31.3
SH3503-J125

SH3503-J127
C Liquid penetrate X W R
SH3503-J127-F

SH3503-J126
D Magnetic particle X W R
SH3503-J126-F
Doc Type Dis Code Unit Code Serial No. Rev. Page
QC 8710 TCM 0019 02 10/ 9

FQCP----ITP FOR PIPING PREFABRICATION AND ERECTION SCOPE OF ACTION

PMC/DQR
APPICABLE QUALITY CONYROL INSPECTIO

SUBCON.

CONTACT

THIRD
PARTY
No. DETAILS OF ACTIVITY ACCEPTANCE CRITERIA
SPEC&CODES RECORD N CRADE

E PMI X W R

Hardness (other than


F QC-TCM-PIPE-011 X W
PWHT weld)

G Ferrite check X W

11 REPAIR CONTROL (FIELD)

A Repair authorization X W R

S(
B Removal of defects X S
W)

SH3503-J123-1
Repair welding X W S
C SH3503-J123-2
ASME V ASME B 31.3
D PWHT control SH3503-J122 X W R

S(
E Hardness test (if required) QC-TCM-PIPE-011 X S
W)

F NDE of repaired weld X W

G NDE (progressive) X W

12 FINAL INSPECTION(FIELD)

A Dimensional check X S S

B Flanges alignment QC-TCM-PIPE-002 X S S

C Torturing of bolts PP834-08-M5 X S S

D Hydraulic Tensioning of PP834-08-M6 X W


ASME B 31.3
bolting in special flanges /
components

E Piping properly supported X S


S/
(particularly near /
R
Equipment) R

F Installation of spring PP834-08-M2 X W S


Doc Type Dis Code Unit Code Serial No. Rev. Page
QC 8710 TCM 0019 02 11/ 9

FQCP----ITP FOR PIPING PREFABRICATION AND ERECTION SCOPE OF ACTION

PMC/DQR
APPICABLE QUALITY CONYROL INSPECTIO

SUBCON.

CONTACT

THIRD
PARTY
No. DETAILS OF ACTIVITY ACCEPTANCE CRITERIA
SPEC&CODES RECORD N CRADE

supports

Installation of cold/special
G PP834-08-M2 X W S
supports

Support base grouting (if


H X S S
required)

Installation of sacrificial
I PP834-08-M4 X W W
anode

Inspection and verification


J of orifice meter run PP834-08-M1 X W W
installation

Valve installation (direction


K SH3503-J401 X S S
of flow)

(
L Installation of bellows SH3503-J402 X W W
)

S/
M Installation of inline items X S
R

Test pack preparation and


N X R R
submission

Preparation of pre-test
O X W S
punch list

Clearance of pre-test
P X H S
punch list

Q As-built documentation X R R R

R Material traceability records X R R R

S Check of welding / NDE QC-TCM-PIPE-012 X R R R


Doc Type Dis Code Unit Code Serial No. Rev. Page
QC 8710 TCM 0019 02 12/ 9

FQCP----ITP FOR PIPING PREFABRICATION AND ERECTION SCOPE OF ACTION

PMC/DQR
APPICABLE QUALITY CONYROL INSPECTIO

SUBCON.

CONTACT

THIRD
PARTY
No. DETAILS OF ACTIVITY ACCEPTANCE CRITERIA

OR
SPEC&CODES RECORD N CRADE

records

T Pressure test QC-TCM-PIPE-004 H H W W

Flushing blowing (if SH3503-J409


U
required) QC-TCM-PIPE-007

Preparation of post test


V QC-TCM-PIPE-009 X H R R
punch list

Calibration verification and


W Installation of safety/Relief SH3503-J120 X H
valves

Reinstatement/Mechanical
X QC-TCM-PIPE-006 X H
completion

Post test punch list


Y QC-TCM-PIPE-005 X H
clearance

Turn over of quality


Z SH3503-J109 H W H H
documents
Vietnam Dung Quat Refinery Project

PREFABRICATION PUNCH LIST/ SHOP DOSSIER/RELEASE FOR ERECTION


SYSTEM NUMBER: Report No: QC-TCM-PIPE-001

LINE NUMBER SHEET REV AREA SPOOL


OF 1 2 3 4 5 6

NOT REPORT
CHECK LIST NA APPROVED REMARKS
APPROVED FORM NUMBER
1.CORRECT MATERIAL
SIZE/THK/IDENTIFICATION NA
COLOUR CODE NA
PMI BY NDE COMPANY

TRACEABILITY QC ISO
2.WELDING NDE/PWHT
WELDING &WELDERS STAMP NA
VISUAL EXAMINZTION NA
RT NA
PT NA
MT NA
UT NA
PMI NA
PWHT NA
HARDNESS TEST NA
SUMMARY QC/M/4/01/1
3.PNEUMATIC TEST
REINFORCING/SUPPORT
QC/M/4/1095/15
PAD
4PAINTING
VISUAL EXAMINATION NA
PAINTING COLOUR NA
THICKNESS QC/M/4/10/02
5FINAL INSPECTION
FLG INSIDE GROUND
NA
SMOOTH
NA
DIMENSIONAL CHECK
NA
INTERNAL CLEANING
NA
MARKING OF SPOOL
NA
FLG/OPENING PROTECTION

INSPECTION
INSPECTION RESULTS REMARKS
APPROVED REFER TO PUNCH LIST No.
NOT APPROVED
WITH REMARKS

INSPECTORS SUBCONTRACTOR CONTRACTOR CLIENT THIRD TARTY


NAME
SIGNATURE
DATE
Vietnam Dung Quat Refinery Project
QC-8710-TCM-0019 ATTACH - 1
PIPING ORIFICE FLANGE REPORT PIPING REINFORCING PAD / SUPPORT PAD REPORT

SYSTEM NUMBER: Report No. QC-TCM-PIPE-002

PNEUMATIC TEST
VISUAL CHECK
TEST MEDIUM TEST PRESSURE kg/cm2
(ORIFICE FLANGE)
(REINFORCING PAD/SUPPORT PAD)

ISOMETRIC NUMBER SPOOL ORIFICE FLANGE REINFORCING PAD/ NOTES


NUMBER VISUAL CHECK SUPPORT PAD
PNEUMATIC TEST

INSPECTION
INSPECTION RESULTS REMARKS
APPROVED
NOT APPROVED
WITH REMARKS
INSPECTORS SUBCONTRACTOR CONTRACTOR CLIENT THIRD TARTY
NAME
SIGNATURE
DATE

Vietnam Dung Quat Refinery Project QC-8710-TCM-0019 ATTACH - 2


CHECK LIST INCLUDING NDE CLEARANCE BEFORE PRESSURE TEST

SYSTEM No.: TEST-PACK NUMBER: Report No. QC-TCM-PIPE-003

CHECK LIST YES NO NA

1. CHECK ISOMETRICS AGAINST P&Ids.


2. ALL NDT/PWHT REQUIREMENTS AS SPECIFIED HAVE BEEN MET AND
RECORDED.
3. CORRECT BOLTS AND GASKETS ARE INSTALLED AT ALL MECHANICAL JOINTS.
4. ALL VENTS AND DRAINS ARE INSTALLED (ADD TEMPORARY VENTS AND DRAINS
FOR TESTING AS REQUIRED)
5. CHECK PIPING FOR CORRECT SCHEDULE AND TYPE.
6. VALVE MATERIALS AS PER PIPING MATERIAL SPECIFICATION.
7. CHECK THE RATING OF FORGED STEEL FITTINGS.
8. CHECK THE BRANCH REINFORCEMENT IS CORRECT.
9. CORRECT FLOW DIRECTION OF ARROW THROUGH FILTERS AND
STRAINERS,TRAPS, CHECK VALVES,GLOBE VALVE AND CONTROL VALVES.
10. ALL NON-RETURN VALVE FLAPPERS ARE REMOVED.
11. GRAVITY FLOW AS PER DRAWING.
12. ALL IN LINE INSTRUMENTS ARE REMOVED.
13. ALL INSTRUMENT IMPULSE LINES ARE DISCONNECTED.
14. CHECK ORIFICE VALVE TAP ORIENTATION.
15. ORIFICE FLANGES HAVE REQUIRED UPSTREAM AND DOWNSTREAM
CLEARANCE.
16. BASES OF ALL ORIFICES FLANGES HAVE BEEN GROUND.
17. ALL PIPE SUPPORTS ARE COMPLETELY INSTALLED AS PER DRAWINGS AND
SCHEDULES-ADDITIONAL SUPPORTS MAY BE REQUIRED-REFER TO STANDARD
DRAWINGS.
18. TEMPORARY PIPE SUPPORTS REQUIRED HAVE BEEN INSTALLED.
19. GASS ON SPRINGS SUPPORTS ARE IN POSITION.
20. ALL CHAIN WHEELS REQUIRED FOR SPECIFIED VALVES HAVE BEEN INSTALLED.
21. ALL PIPE SEALS HAVE BEEN INSTALLED.

INSPECTION
INSPECTION RESULTS REMARKS
APPROVED
NOT APPROVED
WITH REMARKS

INSPECTORS SUBCONTRACTOR CONTRACTOR CLIENT THIRD TARTY


NAME
SIGNATURE
DATE

Vietnam Dung Quat Refinery Project


PIPING PRESSURE TEST REPORT VISUAL TEST REPORT
QC-8710-TCM-0019 ATTACH - 3

TEST-PACK NUMBER: SYSTEM No.: QC-TCM-PIPE-004

PRESSURE TEST VISUAL TEST


TEST DURATION:
TEST PRESSURE(bar):
TEST TEMPERATURE(Deg.C):
PRESSURE GAUGES(identify):
TEST MEDIUM: NORMAL WATER
SPECIAL WATER
(C1 30ppm MAX)
OTHER

ISOMETRIC REFERENCE NUMBER


LINE NUMBER SHEET REV AREA LINE NUMBER SHEET REV AREA

PID REFERENCE NUMBER


PID NUMBER REV PID NUMBER REV
INSPECTION
INSPECTION RESULTS REMARKS
APPROVED
NOT APPROVED
WITH REMARKS

INSPECTORS SUBCONTRACTOR CONTRACTOR CLIENT THIRD TARTY


NAME
SIGNATURE
DATE

Vietnam Dung Quat Refinery Project


QC-8710-TCM-0019 ATTACH -4

LINE MODIFICATION REPORT AFTER HYDRROTEST


TEST-PACK NUMBER: SYSTEM No.: QC-TCM-PIPE-005

ISOMETRIC REFERENCE NUMBER


LINE NUMBER SHEET REV AREA LINE NUMBER SHEET REV AREA
OF

OF

OF

OF

OF

MODIFICATION AS PER ATTACHED

ACTIVITY TO BE DONE REPORT REFERENCE


1. NDE TO BE CARRIED OUT
X-RAY YES NO SEE REPORT:
LIQUID PENETRANT YES NO SEE REPORT:
MAGNETIC PARTICLE YES NO SEE REPORT:
2. PWHT YES NO SEE REPORT:
3. PRESSURE TEST YES NO SEE REPORT:
4. COATING CHECK YES NO SEE REPORT:
5. PMI YES NO SEE REPORT:
COMPONENT YES NO SEE REPORT:
FILLER METAI YES NO SEE REPORT:
6. FULL TRACEABILITY YES NO SEE REPORT:
7. --------------------------------- YES NO SEE REPORT:

INSPECTION
INSPECTION RESULTS REMARKS
APPROVED
NOT APPROVED
WITH REMARKS

INSPECTORS SUBCONTRACTOR CONTRACTOR CLIENT THIRD TARTY


NAME
SIGNATURE
DATE

Vietnam Dung Quat Refinery Project


QC-8710-TCM-0019 ATTACH -5
FINAL CHECK LIST AFTER PRESSURE TEST
SYSTEM No.: TEST-PACK NUMBER: QC-TCM-PIPE-006

CHECK LIST YES NO NA


1. LINE HAVE BEEN SATISFACTORIAL COMPLETED AND RECORDED
2. DRYING/DRAINAGE OF LINES COMPLETED AND ACCEPTED
3. TEMPORARY BLINDS INSTALLED FOR LINE TEST HAVE BEEN REMOVED AND
PROPERLY REPLACED.
4. ALL TEMPORARY GASKETS HAVE BEEN REPLACED WITH PERMANENT ONES.
5. CORRECT BOLTS AND GASKETS ARE INSTALLED AT ALL MECHANICAL JOINTS.
6. ALL PROCESS BLINDS AND SPADES HAVE BEEN CORRECTLY INSTALLED AS
INDICATED ON THE P&I ds.
7. SPECTACLE BLINDS ARE IN THE CORRECT FLOW POSITION.
8. ALL PIPE CLEANING AND PICKLING HAS BEEN SATISFACTORILY COMPLETED
AND RECORDED..
9. CONTROL VALVES HAVE BEEN INSTALLED IN THE CORRECT FLOW
POSITION.
10. SPECIFIED BLOCK VALVES HAVE LOCKING DEVICES CORRECTLY INSTALLED.
11. CHAIN WHEELS FOR SPECIFIED VALVES HAVE BEEN CORRECYLY INSTALLED.
12. ALL EXTENDED SPINDLES REQUIRED FOR SPECIFIED VALVES HAVE BEEN
INSTALLED.
13. RELIEF VALVES HAVE BEEN CORRECTLY INSTALLED.
14. ALL THEROM WELLS HAVE BEEN CORRECTLY INSTALLED.
15. ALL IN LINE INSTRUMENTS HAVE BEEN PROPERLY RE-INSTALLED.
16. RESTRICTION AND ORIFICE PLATES HAVE BEEN CORRECTLY INSTALLED.
17. ALL PUMP SUCTION STRAINERS HAVE BEEN CORRECTLY INSTALLED.
18. CORRECT FLOW THROUGH FILTERS AND STRAINERS ,TAPS,CHECKVALVES
AND GLOBE VALVES.
19. GAGES HAVE BEEN REMOVED FROM SPRING-LOADED PIPE SUPPORTS AND
EXPANSION BELLOWS.
20. LINES RELEASED TO PAINTING DEPARTMENT.
21. HEAT TRACING DEPARTMENT ADVISED FOR RELEASE FOR INSULATION.
22. INSUALATION DEPARTMENT HAS ADVISED FOR INSULATION.
23. CONFORMANCE WITH PID.
24. PROPER INSTALLATION OF SUPPORTS,ANCHORS,GUIDES,ETC
25. TEMPORARY SUPPORT REMOVAL
NOTE: FOR ITEMS MARKED:NO RAISE PUNCH LIST.

INSPECTION
INSPECTION RESULTS REMARKS
APPROVED
NOT APPROVED
WITH REMARKS

INSPECTORS SUBCONTRACTOR CONTRACTOR CLIENT THIRD TARTY


NAME
SIGNATURE
DATE
Vietnam Dung Quat Refinery Project

PIPING SYSTEM CLEANLINESS LOGQC-8710-TCM-0019 ATTACH - 6

Report No: QC-TCM-PIPE-007

Line No. Size Iso. /Drawing No. Field Weld / Joint No. System No. Cleanliness Verified By Date
(Name)
QC-8710-TCM-0019 ATTACH - 7
Vietnam Dung Quat Refinery Project
PUNCH LIST

ISOMETRIC NUMBER: SYSTEM NUMBER: TEST-PARK NUMBER: QC-TCM-PIPE-009

EXPECTED COMPLETION INSPECTOR NAME,SIGNATURE AND DATE


POS. DESCRIPTION ACTION CODE CAT. ACTION BY
COMPLETION DATE DATE SUCONTRACTOR CONTRACTOR CLIENT

ACTION CODE: CAT: ISSUER CODE:


1 .TO BE DONE A TO BE DONE BEFORE THE MECHANICAL COMPLETION CERTIFICATE 1. DESCON
2. NO ACTION B TO BE DONE BEFORE PIPE STRENGTH TEST OR ENERGIZATION OF ELECTRICAL SYSTEM OR EQUIPMENT 2. CTJV
3. FURTHER REVIEW EQUIRED FINAL BOXING OR WORK PUT OUT OF VIEW BY THE NEXT CONSTRUCTION PHASE 3. QATARGAS PTF
(3 HAS TO BECOME 1 OR 2) C CAN BE DONE AFTER THE MECHANICAL COMPLETION BUT BEFORE THE READY FOR START-UP(RFSU) QATARGAS PRODUCTION
OR GAS IN
D CAN BE DONE AFTER RFSU, BUT BEFORE THE PROVISIONAL ACCEPTANCE CERTIFICATE

QC-8710-TCM-0019 ATTACH -9
Vietnam Dung Quat Refinery Project

DAILY WELDING REPORT

Sub-contractor Date No
TPF QC Date
SYSTEM/AREA
Report No: QC-TCM-PIPE-010
PIPE SIZE(MM) WELDING
ISO DWG/ JOINT JOINT SHOP(S) WELDER NO NDT
MATL WPS FILLER
LINE NO NO TYPE FIELD(F) DIA THK ROOT/FINISH PROCESS CATG
METAL

QC-8710-TCM-0019 ATTACH - 10
Vietnam Dung Quat Refinery Project

Hardness Test Report

Testing No.: Report No: QC-TCM-PIPE-11

Project Name Project No.

Trust by Specimen No.

Material Welding Method

Specification Electrode/Wire

Instrument Standard

PWHT Specimen qualitity

Welding No.
Welding Location

Deposit(HV)

HAZ(HV)

Base(HV)

Welding Location Welding No.

Deposit(HV)

HAZ(HV)

Base(HV)

Remarks Thehardness value is HV

Inspected Unit: Checked by: Inspected by:

Vietnam Dung Quat Refinery Project


QC-8710-TCM-0019 ATTACH - 11
WELDER QUALIFICATION LOG

WELDER QUALIFICATION LOG QC-TCM-PIPE-012

PROJECT NUMBER : PROJECT NAME :

BADGE NAME SYMBOL PROCEDURE REMARKS


FIELD WELDING ENGINEER : DATE :

CSPC Nanhai Petrochemicals Project QC-8710-TCM-0019 ATTACH - 12


WELDER PERFORMANCE QUALIFICATION TEST RECORD QC-TCM-PIPE-013

PROJECT NUMBER Error: PROJECT NAME DATE

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SOCIAL SECURITY NO. Error: Reference SYMBOL Error: TEST TYPE

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BASE MATERIAL SPECIFICATION THICKNESS

Manual or Semi-Automatic Variables/Each Process / Actual Values Range Qualified

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WELDER PERFORMANCE QUALIFICATION TEST RECORD QC-TCM-PIPE-013

Guided Bend Test Results

Position Specimen Acc Rej Position No. Specimen Acc Rej


No.


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WELDER PERFORMANCE QUALIFICATION TEST RECORD QC-TCM-PIPE-013

Other Results Type Acc Rej NA Position


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WELDING TEST CONDUCTED BY : Error: Reference source not found

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We certify that the statements made in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the requirements

of ASME Section IX. ASME Section IX

FIELD WELDING ENGINEER : Error: Reference source not found DATE :

QC-8710-TCM-0019 ATTACH - 13
CSPC Nanhai Petrochemicals Project
WELDING AND TESTING FOLLOW-UP
Report No: QC-TCM-PIPE-014
ISOMETRIC: MATERIAL:
PAGE
PIPING SPECIFICATION: INSPECTION CLASS:

Examinations Notes

Orifice flange root pass


inside report number

Magnetic particle report

PWHT report number


Dye penetrate report

Radio report number

Hardness test report


Welder stamp
WPS number
Weld number

Thickness
Weld type

Diameter

Daily welding report

number

number

number
Subcontractor Contractor

Name: Name:

Signature: Signature:

Date: Date:

QC-8710-TCM-0019 ATTACH - 14
Project Description

Error: Reference source not found
SH 3503J109 Technical documentation turnover
certificate

Error: Reference source not found As per Petrochemicals Project

SH35032001
Construction Technical Document Turnover Regulation (SH3503-2001),
hereby turns over to
Error: Reference source not found


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Error: Error:
Reference Reference
documentation turnover formalities, source not source not
totally found Volumes found Books

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Owner Supervision Unit Construction Contractor


PM: (Stamp) Chief supervisor (Stamp) PM: (Stamp)


Handled by: Handled by: Handled by:

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(M) Error: Reference source not found (M) Error: Reference source not found (M) Error: Reference source not found
(D) (D) (D)

QC-8710-TCM-0019 ATTACH - 15
Project Description

Error: Reference source not found
SH 3503J116 Certified Welders Registration
Project Category
Table
Error: Reference source not found


Item Name Code Certificate No Certified Project No End Date
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Charge inspector source not found (M) Error:


Reference source not found (D)

QC-8710-TCM-0019 ATTACH - 16

Project Description

SH 3503 J119
Anticorrosion Coating/Wrapping Layer Holiday Test Report Unit Description

Project Category


Description of
Report No
test piece


Anticorrosion class Code



Anticorrosion Required
Design thickness
category voltage

Inspection position Inspection results Inspection position Inspection results

Remark

/ Owner / Supervisor Unit Inspection Unit

Discipline Engineer: Inspector


Inspection stamp
( Y ) ( M ) ( D ) ( Y ) ( M ) ( D )

QC-8710-TCM-0019 ATTACH - 17
Project description Error: Reference source

SH 3503J120 not found
Safety Valve Adjustment Test Record
Unit description Error: Reference source not found

Design Test
/

Pipe Line No / Equipment
Safety Valve Tag No. Type and Specifications MPa MPa MPa
Tag No Fluid Pressure Fluid
Open pressure Open pressure Return Number of
trips
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Technical Responsible Person



Quality Inspector
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not found (D) Error: Reference source not found (Y) Error:
QC-8710-TCM-0019 ATTACH - 18


Project Description
SH 3503 J122 Heat Treatment Report

Unit Description


Report No Heat treatment

Heat Treatment Method Heat treatment date

Specification Material

/h Constant tempeture /h
Temperature Temperature Cooling mode Record curve Hardness
Rise speed h decrease speed drawing inspection

Requirement


Actual

/
Heat treatment positions (equipment tag No / pipe line No and weld No)

Heat treatment result:

Remark:

Y M D
Heat treatment responsible engineer Quality Inspector Operator

Note: Heat Treatment Automatic Record Curve and Hardness Inspection Report are attached.
QC-8710-TCM-0019 ATTACH - 19

Project description Error:


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(I)
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Work piece Work piece
description
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Installation unit Report No

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specifications material
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QC-8710-TCM-0019 ATTACH -20

Project description Error:


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SH 3503J123-2 (II)
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Dat e pi ct ur e De fe ct mm Eval uat i on F il m s ar rangem ent
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Defect nature C=Crack P=Porosity WP=Worm Porosity SI=Slag
Inclusion
IF = Incomplete Fusion IP = Incomplete Penetration UC = Undercut
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QC-8710-TCM-0019 ATTACH - 21

Project DescriptionError: Reference



source not found
SH 3503J124 Ultrasonic Examination Report Unit Description Error: Reference
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Inspection results
Inspection position mm
() Remark
(Number) Thickness
Defect nature Defect size (quantity) Evaluated Evaluation

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Inspected by Approved by
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QC-8710-TCM-0019 ATTACH - 22

Project Description Error: Reference



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Ultrasonic Examination Report (Continued)
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Inspection results Remark
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()
(number) Thickness
Defect nature Defect size (Quantity) Evaluated Evaluation

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QC-8710-TCM-0019 ATTACH - 23

Project Description Error: Reference


source not found
Unit Description Error: Reference source
SH 3503J125 Ultrasonic Thickness
not found
Measurement Report
Project Category Error: Reference source
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type

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pieces
mm
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thickness
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QC-8710-TCM-0019 ATTACH - 24

Project Description Error:



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SH 3503J126 Magnetic Particle Examination Report Unit Description Error: Reference
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QC-8710-TCM-0019 ATTACH - 25

Project Description Error:


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SH 3503J126-F (Continued)
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QC-8710-TCM-0019 ATTACH -26

Project Description Error:



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SH 3503J127 Penetration Test Report Unit DescriptionError: Reference
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Defect nature D e f e c t s iz e E v a l u a t e d cl a s s Evaluation

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QC-8710-TCM-0019 ATTACH - 27

Project Description Error:



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SH 3503J127-F
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Test Result


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QC-8710-TCM-0019 ATTACH - 28

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Conclusion
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/ Owner/Supervision Unit Construction Unit


Discipline Engineer Quality Inspector


Technical Responsible Person


Group Leader

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QC-8710-TCM-0019 ATTACH - 29
Error: Reference source not found
Project Description
SH 3503J401
Valve Test Record Error: Reference source not found
Unit Description

MPa Hydro Test Leak Check Upper Part Leak Check


/
Descripti Nominal
Type/Specification Qty Remarks
on Pressure MPa s Dur MPa s Dur MPa s Du
Medium Medium Medium
ation Pressure ation Pressure ration

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QC-8710-TCM-0019 ATTACH - 30
Error: Reference source not found

SH 3503J402 Project Description
Piping Snubber Installation Record
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Unit Description
( )


(m) Op
MPa Am mm
Fixed eration
Pipeline No Snubber No Type Size Material Design bient T Pre-tension
(stress ) Remarks
Support Temperatur
Pressure during
Span e Design Measured
Installation Value Value
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/ Owner / Supervision Unit Construction Unit

Discipline Engineer Technical Responsible person

Quality Inspector

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QC-8710-TCM-0019 ATTACH - 31
Error: Reference source
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Project Description
SH 3503J409
Piping Flushing & Cleaning Error: Reference source
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Unit Description

Working Purge Degreased
Pipeline No. Material Medium
Medium Verified Medium Verified
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QC-8710-TCM-0019 ATTACH - 32

PIPING SPOOL INSPECTION REPORT REPORT No: QC-TCM-GYBG-008


PROJECT:NanHai Petrochemical

Project DATE:
S
L
ISO.NO SPOOL DIMENSION TRACEABILITY WELD RF PAD FLANGE PIPE ENDS
N AREA REV MATRL MARKING REMARKS
. No CHECK CHECK SUMMARY TESTING PROTECTED CLOSED
o
.












NOTE:INSPECTIONS OF ABOVE MENTIONED SPOOLS ARE FOUND SATISAFACTORY AND ITEMS ARE RELEASED FOR PAINTING.
INSPECTED BY -TCM APPROVED BY-TCM REVIEWED BY -TCM
Name Name Name
Sign Sign Sign
CSPC Nanhai Petrochemicals Project
Date Date Date

QC-8710-TCM-0019 ATTACH - 008


FORM No. PP 834-08-M1
CONSTRUCTION SUBC. NO. ______________
QUALITY CONTROL SHEET: _____ of _______

ORIFICE METER RUN INSTALLATION PROCESS SHEET

METER TAG NUMBER: ______________________________ LINE NO.: _______________________________

ISOMETRIC NO.: ___________________________________ P&ID NO.: _______________________________

TEST PARK NO: SUBCONTRACTOR CONTRACTOR

SIGNATURE & DATE


DESCRIPTION SUBCONTRACTOR CONTRACTOR
1. UPSTREAM INSIDE PIPE DIAMETER MEASURED &
ACCEPTABLE
i) First Reading
ii) Second Reading
iii) Third Reading
iv) Fourth Reading
v) Mean Upstream Diameter =
vi) Specified Upstream Diameter =
2. DOWNSTREAM INSIDE PIPE DIAMETER MEASURED &
ACCEPTABLE
i) First Reading
ii) Second Reading
iii) Third Reading
iv) Fourth Reading
v) Mean Upstream Diameter =
vi) Specified Upstream Diameter =
3. VARIATION IN UPSTREAM & DOWNSTREAM PIPE DIAMETERS
ACCEPTABLE
i) Actual Variation
ii) Specified Maximum Variation
4. PIPE TO ORIFICE FLANGE INTERNAL WELD GROUND TO
SMOOTH INTERNAL TRANSITION
5.0 LOCATION OF ORIFICE TAPPINGS ACCEPTABLE
i) Measured Orifice Tapping Diameter =
ii) Specified Orifice Tapping Diameter =
6. UPSTREAM FLANGE DIAMETER MEASURED & ACCEPTABLE
i) First Reading
ii) Second Reading
iii) Third Reading
CONSTRUCTION FORM No. PP834 -08-M2
QUALITY CONTROL SUBC. NO. _______N/A_______
SHEET: 1 of 1
iv) Fourth Reading
v) Mean Upstream Diameter
7. UPSTREAM MEAN FLANGE DIAMETER STAMPED ON FLANGE
*The installation of the above orifice meter run has been satisfactorily completed in accordance with the
drawings & specifications.

QC-8710-TCM-0019 ATTACH - 0033

COLD/SPECIAL SUPPORTS INSTALLATION

LINE NO.: ______________________________________AREA SUPPORT:____________________________________________

DRAWING No.: __________________________________SUPPORT NO.: ______________________________________________

LOCATION: _____________________________________ELEVATION.:________________________________________________

ITEM Subc. No: _______ __ , Subc. : _________________________ SIGNATURE AND DATE

NO. DESCRIPTION MECH. S/C CONTRACTOR COMPANY


(INSTALLATION OF LOWER PORTION OF SUPPORT)

1. CORRECT AND FULL PAINTING SYSTEM APPLIED AT SUPPORT LOCATION

2. PIPE SURFACE DRY AND FREE FROM DIRT, OIL OR GREASE

3. LOWER PORTION OF HD SUPPORT DRY AND FREE OF DEFECTS

4. LOWER PORTION OF SUPPORT INSTALLED WITHOUT DAMAGE

5. LOWER PORTION OF SUPPORT INSTALLED AT CORRECT LOCATION

NOTE: WEATHER PROTECTION SHALL BE MAINTAINED THROUGHOUT THE CONSTRUCTION PERIOD AS REQUIRED.

ITEM Subc. No: ________ _ Subc : ___________________________ SIGNATURE AND DATE

NO. DESCRIPTION INSULATION S/C CONTRACTOR COMPANY

(INSTALLATION OF UPPER PORTION OF SUPPORT)

1. UPPER PORTION HD SUPPORT DRY AND FREE OF DEFECTS

2. FOAM SEAL APPLIED TO HORIZONTAL JOINTS ON OUTER LAYERS OF

INSULATION WHEN HORIZONTAL JOINTS ARE TIGHT FITTING

3. COMPRESSED MINERAL WOOL INSULATION INSTALLED INTO HORIZONTAL

JOINTS ON OUTER LAYERS OF INSULATION IF GAPS APPEAR BETWEEN

LOWER AND UPPER PORTIONS OF THE HORIZONTAL SUPPORTS

4. UPPER PORTION OF SUPPORT POSITIONED CORRECTLY


ITEM Subc. No: _______ __ , Subc. : _________________________ SIGNATURE AND DATE

NO. DESCRIPTION MECH. S/C CONTRACTOR COMPANY


(INSTALLATION OF LOWER PORTION OF SUPPORT)

5. OVERLAPPING VAPOUR BARRIER OF LOWER PORTION ADHERED TO

UPPER PORTION

6. UPPER PORTION PROTECTION PLATE INSTALLED

7. UPPER AND LOWER CRADLES FIT ACCEPTABLE

8. CORRECT AMOUNT OF NUTS, BOLTS AND SPRING WASHERS INSTALLED

9. NUTS TORQUED TO CORRECT N/M AS PER REQUIREMENTS

10. FULL VAPOUR STOP APPLIED TO BOTH ENDS OF COMPLETED SUPPORT

Remarks:

THE SUPPORTS HAVE BEEN INSTALLED IN ACCORDANCE WITH THE DRAWINGS & SPECIFICATIONS:

SIGNED : ________________________________________ NAME:_______________________________ DATE:___________________ ______

MECHANICAL SUBCONTRACTOR

SIGNED : ________________________________________ NAME:______________________________ DATE:___________________ ______

INSULATION SUBCONTRACTOR

SIGNED:_________________________________________ NAME:_________________________________DATE:_____________________ ____

CONTRACTOR

SIGNED: ________________________________________ NAME:_______________________________ DATE: ________________________

COMPANY

QC-8710-TCM-0019 ATTACH - 0034

FORM No. PP834-08-M4


CONSTRUCTION SUBC. NO. ______________
QUALITY CONTROL SHEET: ____of ________

SACRIFICIAL ANODE INSTALLATION PROCESS SHEET


UNIT No. : ________________________ TEST NO.:

SIGNATURE & DATE

LINE ISOMETRIC LUGS CLEANED & ANODE VERIFICATION OF BOLT


REMARKS
NO. NO. INSTALLED TIGHTENING

SUBCONTR CONTRACTOR SUBCONTR CONTRACTOR


.& * .* *

*THE ABOVE SACRIFICIAL ANODES HAVE BEEN SATISFACTORILY INSTALLED IN ACCORDANCE WITH THE
DRAWINGS & SPECIFICATIONS.

SIGNED:________________________________ NAME:____________________________ DATE: __________________


SUBCONTRACTOR

SIGNED:_________________________________ NAME:_____________________________ DATE: __________________


CONTRACTOR

SIGNED:_________________________________NAME:______________________________ DATE: __________________


COMPANY

QC-8710-TCM-0019 ATTACH - 0035


FORM No. PP834-08-M5
CONSTRUCTION SUBC. NO. ___________________
QUALITY CONTROL
SHEET: ________ OF ________

BOLT TORQUE REPORT

SUBCONTRACTOR:_____________________________ SYSTEM TEST PACK NO:____________________

AREA / ISOMETRIC NUMBER : ___________________ SHT NO :___________ DWG NO : __________

JOINT REFERENCE/ LOCATION:__________________ SPEC NO:______________________

FLANGE DETAILS (SIZE/RATING/TYPE):___________________________________________ ____

GASKET DETAILS (TYPE/SIZE/MAT=L):__________________________________________________________

BOLT SIZE:________________NO OF BOLTS:________________BOLTING MATERIAL:___________________

REQUIRED TORQUE:__________________________ NO OF STEPS ___________________________

WRENCH MANUFACTURER: ________________________________________________________________

SERIAL NUMBER: ________________________ CALIBRATION DATE________________________________

TIGHTENING SEQUENCE: REMARKS:

SIGNED : ______________________________ _____________________________ _______________

SUBCONTRACTOR NAME DATE:

________________________________________________________________________________________

THE ABOVE BOLT TORQUE RECORD HAS BEEN SATISFACTORILY VERIFIED IN ACCORDANCE WITH THE
DRAWINGS & SPECIFICATIONS.

SIGNED :______________________________ ____________________________ _______________


CONTRACTOR NAME DATE:

SIGNED ____________________________ ____________________________ _______________


:
COMPANY NAME DATE:
QC-8710-TCM-0019 ATTACH - 0036

FORM No. PP834-08-M6


CONSTRUCTION
SUBC. NO. ______________
QUALITY CONTROL
SHEET: _____ of_______

BOLT TENSIONING REPORT

SUBCONTRACTOR:__________________________SYSTEM TEST PACK NO :___________________________

AREA / ISOMETRIC NUMBER : _______________________ SHT NO :___________ DWG NO : ___________

JOINT REFERENCE/ LOCATION:________________________________________________________________

FLANGE DETAILS (SIZE/RATING/TYPE):__________________________________________________________

GASKET DETAILS (TYPE/MAT=L):_____________________________________________________________

BOLT SIZE:__________________NO OF BOLTS:_______________BOLTING MATERIAL:__________________

REQUIRED BOLT STRESS:________________ REQUIRED TOOL SIZE / NO OF TOOLS :________________

NO OF STEPS: _______________________ DRAWING/SPECIFICATION ______________________________

EQUIPMENT MANUFACTURER:

SERIAL NUMBER: CALIBRATION DATE:

TIGHTENING SEQUENCE: REMARKS

THE ABOVE BOLT TENSIONING HAS BEEN SATISFACTORILY VERIFIED IN ACCORDANCE WITH THE DRAWINGS

& SPECIFICATIONS.
IGNED:_________________________ NAME:_______________________ DATE:____________________
SUBCONTRACTOR
SIGNED:____________________________ NAME:___________________________ DATE: _______________
CONTRACTOR
SIGNED:____________________________ NAME:___________________________ DATE: ______________ _
COMPANY

QC-8710-TCM-0019 ATTACH - 0037

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