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1. Introduction
Roads constitute the most important mode of communication in areas where railways
have not developed much.
India has one of the largest road networks in the world (over 3 million km at present).For
the purpose of management and administration, roads in India are divided into the
following five categories:
A multi layer system that distributes the vehicular loads over a larger area.
It can also be defined as structure which separates the tires of vehicles from the
under lying foundation.
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Reduce and distribute the traffic loading so as not to damage the subgrade.
Provide vehicle access between two points under all-weather conditions.
Provide safe, smooth and comfortable ride to road users without undue delays and
excessive wear & tear.
Meet environmental and aesthetics requirement.
Limited noise and air pollution.
Reasonable economy .
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2.1.1. By foot
These human pathways would have been developed for purposes leading to camp sites,
food, streams for drinking water etc.
The next major mode of transport was the use of animals
Led to the development of animal drawn vehicles. Then it became necessary that the road
surface should be capable of carrying greater loads. Thus roads with harder surfaces
emerged.
To provide adequate strength to carry the wheels, the new ways tended to follow the
sunny drier side of a path. These have led to the development of foot-paths. After the
invention of wheel, animal drawn vehicles were developed and the need for hard surface
road emerged.
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Traces of such hard roads were obtained from various ancient civilization dated as old as
3500 BC
The earliest large scale road construction is attributed to Romans who constructed an
extensive system of roads radiating in many directions from Rome.
The next major development in the road construction occurred during the regime of
Napoleon.
The pavement used 200 mm pieces of stone of a more compact form and shaped such that
they had at least one at side which was placed on a compact formation.
Smaller pieces of broken stones were then compacted into the spaces between larger
stones to provide a level surface.
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Finally the running layer was made with a layer of 25 mm sized broken stone
The next development was done by Scottish engineer Thoms Telford (1757-1834).
The foundation was prepared for a road with width of 9 m and it was leveled.
Large size stones of width equal to 40 mm and depth 170 to 220 mm were then laid.
After filling the spaces between foundation stones, two layers of stones having
compacted thickness of 100 and 50 mm respectively laid in the center of 5.4 m. of width.
The top layer of road was made of 40 mm thick binding layer of gravel.
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The British engineer John Macadam introduced what can be considered as the first
scientific road construction method.
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The modern roads by and large follow Macadam's construction method. Use of
bituminous concrete and cement.
Many easily and locally available materials are tested in the laboratories and then
implemented on roads for making economical and durable pavements.
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3. Road/Pavement System
3.1.1. Embankment
When roads are built higher than the surrounding ground, a structure of compacted earth
called an embankment is built.
The embankment is built to support the other three layers of the pavement system.
Embankments can be made from almost any common type of deposit except topsoil.
3.1.2. Sub-grade
The sub-grade is made of soils that have been specially prepared to meet the requirements
to support the other two layers.
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The sub-grade is a selected soil material that is carefully compacted to provide uniform
support to the pavement.
The sub-grade lies directly on either the embankment or the native soil.
3.1.3.Base
The base layer provides uniform support to the pavement and allows water that
penetrates any joints or cracks in the pavement to move quickly to the sub-drain without
saturating and softening the sub-grade.
The base layer lies directly on top of the sub-grade and is built of clean sand or rock.
3.1.4. Pavement
The pavement materials can either be Hot Mix Asphalt (HMA) and Portland Cement
Concrete (PCC).
The pavement itself resists bending, and distributes vehicle weights over a large area.
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Single layer.
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5. Rigid pavement
Rigid pavements are those, which contain sufficient beam strength to be able to bridge over the
localized sub-grade failures and areas of in adequate support.
Rigid pavements are those, which reduces the stress concentration and distributes the reduced
stresses uniformly to the area under the slab.
Rigid pavements, though costly in initial investment, are cheap in long run because of low
maintenance costs, The cost of construction of single lane rigid pavement varies from 35 to 50
lakhs per km in plain area,
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This pavement is not transferred the load from ground surface to lower surface.
Rigid Pavement has the capacity to transfer the wheel load from wider area of roads.
In rigid pavement, load is distributed by the slab action, and the pavement behaves like an elastic
plate resting on a viscous medium
The high modulus of elasticity and rigidity of concrete compared to other road making materials
provides a concrete pavement with a reasonable degree of flexural or beam strength. This
property leads to externally applied wheel loads being widely distributed. This in turn limits the
pressures applied to the subgrade as illustrated in Figure . The major portion of the load carrying
capacity of a concrete pavement is therefore provided by the concrete layer alone. Its thickness is
primarily determined by the flexural strength of the concrete and by the magnitude of the wheel
or axle loads.
Subbases do not make a significant structural contribution to concrete pavements. The purpose
of the subbase is to provide uniform support to the base concrete layer and to provide sufficient
resistance to erosion of the subbase material under traffic and environmental conditions. Only
lean mix concrete or bound subbases are recommended in the design guides.
Although the strength of the subgrade does not significantly affect the thickness of the concrete
pavement, unlike the situation with flexible pavements where the thickness is more sensitive to
variations in the subgrade strength, the proper design and construction of the subgrade and
subbase is still important to the performance and long term serviceability of a concrete
pavement.
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Types of concrete
pavement
Continousl
Jointed un Jointed y
Jointed Reinforced
dowelled reinforced
dowelled concrete
concrete concrete
concrete pavements
pavements pavements
pavements (JRCP)
(JUCDP) (CRCP)
(JDCP or
JPCP)
Figure 15 .Flow Chart of Types of concrete Pavements
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These are plain cement concrete pavements (PCCP) constructed with closely spaced.
In almost all jointed pavements , load transfer mechanism is implemented using dowel
bars placed in transverse joints. Such pavements are called JDCP/JPCP.
When The traffic intensity is very low in that case dowel bars are not provided such
pavements are termed as JUDCP.
Steel reinforcement in slab is provided to inhibit widening of cracks and known as RCP.
JRCPs are typically reinforced with welded steel fabric, usually (8mm bars at 200 mm
centres)
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Transverse contraction joints are induced by saw cuts providing slab lengths of 8 m 12 m.
(Slab lengths are varied depending on the length of the mesh sheets available)
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CRCP preferred in (i) main heavy traffic corridors (expressways) (ii) Adverse climatic
conditions (iii) Weak sub grades.
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Contact Pressure.
Load Repetition.
Subgrade soil
Moisture variation.
Design Period .
Tyre pressure.
Climatic factors.
Traffic consideration
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The total weight of the vehicle is carried by its axles. The load on the axles is transfers to the
wheels and this load is ultimately transferred to the surface of the pavement in contact with the
tyres . therefore more number of axles more load is to be transferred on wider area.
The next important factor is the wheel load which determines the depth of the pavement required
to ensure that the subgrade soil is not failed. Wheel configuration affect the stress distribution
and deflection within a pavement. Many commercial vehicles have dual rear wheels which
ensure that the contact pressure is within the limits.
For most of the commercial vehicles the commonly used tyre inflation pressures range about .7
Mpa to1.0 Mpa it is found that stress in concrete pavements having thickness of 200 mm or
higher are not affected significantly by the variation of tyre pressure . a tyre pressure of 0.8 Mpa
is adopted .The imprint area is generally taken as circular area for design purpose.
7.4.Load Repletion
This factor govern the that the type of axles repeated throughout the design life that is how
much repletion of single , tandem and tridem axles are taking place , and this factor considered
for TDC and BUC.
This factor is used to design the thickness of slab because the load of the axle is ultimately
transfers to wheel.
Though the legal limits in India are 10.2 tonnes , 19.0 tonnes, 24.0 tonnes for single , tandem ,
tridem axle respectively but a large number of axles operating on national highways carry much
heavier loads than the legal limits. Data on load spectrum of the commercial vehicles is required
to estimate the repetitions of single ,tandem , tridem axles in each direction expected during the
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Single axle-10 kN
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The design period is defined in terms of cumulative numbers of standard axles that can be
carried out before strengthening of the pavement is necessary .To achieve a design of low life
cycle cost and in respect of the high social cost for full depth reconstruction, The design life
for rigid pavement is generally recommended as 30 years. Within this life span, it is expected
that no extensive rehabilitation is required under normal circumstances .The service life of
the pavement structure can be sustained by minor repairs. It is anticipated that the service
life can be further extended upon expiry of the original design life by timely maintenance
and localized bay replacement.
The definition of commercial vehicle follows the one given in the Annual Traffic Census
published by Transport Department, which includes medium /heavy goods vehicle and bus
(in general whose weight is more than 3 tonne) and LMVT are normally ignored as their
induced structural damage on pavements is minimal. The annual flow of commercial vehicles
at the time of road opening is obtained by multiplying the daily flow by 365 days/year. The
cumulative number of commercial vehicles using a road during its design life is obtained by
summing up the annual traffic of each year taking into consideration the predicted growth
rate. The forecast can be done with reference to on-site traffic count data, traffic census or
other available traffic studies and planning data .
The average daily traffic should normally be based on seven day 24-hrs count . The traffic
growth rate of commercial vehicle shall be taken to be minimum 5 percent however for
typical design 7.5 percent value has been considered
) )
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This factor governing the design of pavement for top down fatigue cracking or bottom up
fatigue cracking and base on the other factors.
The edge flexural stress caused by axle load for bottom up cracking is the maximum when
the tyre imprint both the outer wheel touches the longitudinal edge . when the tyre position is
away even by 150 mm from the longitudinal edge , stress in the edge region reduced
substantially . The edge stress is small when the wheel are close to transverse joint.
The lane carrying the maximum number of heavy commercial vehicle is termed as design
lane . each lane of the two way lane highways are the outer lane of multi lane highways can
be considered as design lane.
Taking into consideration above factors it is recommended that 25 percent of the total two
way commercial traffic may be considered as design traffic for two- lane two way roads for
the analysis of bottom up cracking. In case four lanes and other multi lane divided highways
25 percent of the total traffic in the direction of predominant traffic may be considered for
design of pavement for bottom up cracking. For TDC traffic flow will be the portion of BUC
analysis only those vehicles with the spacing between the front axles and front rear axles less
than the spacing between transverse joint.
Temperature differential between the top and the bottom fibers of concrete pavements causes
the concrete slab to curl giving rise to the stress and this is a function of solar radiation
received by the pavements surface , wind velocity , latitude etc . As far as possible actual
temperature differential should be considered. In the absence of data code has given the
maximum temperature differential.
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The variation of temperature with depth is non linear during the day time and linearly during
the night time hours. the maximum temperature differential during the night is nearly half of
the day time maximum temperature differential.
Temperature differentials are positive when the slab has the tendency to have convex shape
during the day hours and negative with concave shape during the night.
7.13. Subgrade
In winkler model it is assumed that the foundation is made up of springs supporting the
concrete slabs the strength of subgrade is expressed in terms of modulus of subgrade
reaction k .
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Which is defined as the pressure per unit deflection of the foundations as determined by plate
load test The modulus of subgrade reaction (k) is used as a primary input for rigid pavement
design. It estimates the support of the layers below a rigid pavement surface course (the PCC
slab). The k value can be determined by field tests or by correlation with other tests. There is no
direct laboratory procedure for determining k value.
Westergaard considered the rigid pavement slab as a thin elastic plate resting on soil
subgrade,which is assumed as a dense liquid. The upward reaction is assumed to be
proportional to the deflection. Base on this assumption, Westergaard defined a modulus of
subgrade reaction in kg/cm given by where is the displacement level taken as 0.125 cm and
is the pressure sustained by the rigid plate of 75 cm diameter at a deflection of 0.125 cm.
If the diameter of plate is not 75 cm then even then we can find the value of k by using the
following equations
K750=k(1.21+.078)
Where:
K750= modulus of subgrade reaction (Mpa/m) with plate diameter of 750 mm.
In case the plate bearing test could not be conducted, the approximate k- value corresponding
to CBR values can be obtained from its soaked CBR value using Table 2 (IRC:58-2011 )
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Definition:
California bearing ratio is the ratio of the force per unit area required to penetrate in to a soil
mass with a standard circular piston at the rate of 1.25mm/min to that required for the
corresponding penetration of a standard material.
CBR = *100
Subgrade Performance
A subgrades performance generally depends on two interrelated characteristics:
Load bearing capacity. The subgrade must be able to support loads transmitted from the
pavement structure. This load bearing capacity is often affected by degree of compaction,
moisture content, and soil type. A subgrade that can support a high amount of loading
without excessive deformation is considered good.
Volume changes. Most soils undergo some amount of volume change when exposed to
excessive moisture or freezing conditions. Some clay soils shrink and swell depending upon
their moisture content, while soils with excessive fines may be susceptible to frost heave in
freezing areas .
Poor subgrade should be avoided if possible, but when it is necessary to build over weak
soils there are several methods used to improved subgrade performance:
Removal and replacement (overexcavation).Poor subgrade soil can simply be removed and
replaced with higher qualityfill. Although this is simple in concept, it can be expensive.
Stabilization with a cementitious or asphaltic binder. The addition of an appropriate binder
(such as lime, portland cementor emulsified asphalt) can increase subgrade stiffness and/or
reduce swelling tendencies.
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Additional base layers. Marginally poor subgrade soils may be made acceptable by using
additional base layers. These layers spread pavement loads over a larger subgrade area. This
option is rather perilous when designing pavements for poor subgrades the temptation may
be to just design a thicker section with more base material because the thicker section
will satisfy most design equations. However, these equations are at least in part empirical and
were usually not intended to be used in extreme cases. In short, a thick pavement structure
over a poor subgrade may not make a good pavement.
Subgrade Physical Properties
Subgrade materials are typically characterized by (1) their resistance to deformation under
load, in other words, their stiffness or (2) their bearing capacity, in other words, their
strength. In general, the more resistant to deformation a subgrade is, the more load it can
support before reaching a critical deformation value. Although there are other factors
involved when evaluating subgrade materials (such as shrink/swell in the case of certain
clays and ash), stiffness is the most common characterization.
The main purpose of the sub base is to provide the uniform ,stable,and the permanent support
to the concrete slab laid over it .It should have sufficient strength so that it is not subjected to
disintegration and erosion under heavy traffic and adverse environment conditions. For
these sub base of Dry lean concrete having 7 day strength of 10 Mpa determined is
recommended. The effective k value of different combinations of subgrade and sub base can
be estimated from table 3.
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Flexural strength of the concrete is required for the purpose of design of concrete slab and
this flexural strength is taken for 90 days insist of 28 days because initial repletion a are very
low and it can be obtained by multiplying factor 1.1
The modulus of elasticity and poisson ratio are known to vary with the concrete materials
and strength. The elastic modulus increase with the increase in strength and poisson ratio
decrease with increase in modulus of elasticity
E=30000Mpa
=0.15
The coefficient of thermal expansion of concrete is dependent to a great extent on the types of
aggregate used in concrete. However for design purpose a value of =10*10-6C is adopted.
Due to repeated application of flexural stresses by the traffic load , progressive fatigue damage
takes place in the cement concrete slab in the form of gradual development of micro cracks
especially when the ratio between the flexure stress and flexure strength of concrete is high this
ratio is termed as stress ratio (SR) and following relation is given.
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7.19.Environmental Factors
Environmental factors affect the performance of the pavement materials and cause various
damages.
7.19.1 Temperature:
In rigid pavements, due to difference in temperatures of top and bottom of slab, temperature
stresses or frictional stresses are developed. When there is variation in temperature due to
which curling of slab with different temperature will be different and hence TDC and BUC
factors has to be considered .
7.19.2. Precipitation:
The precipitation from rain and snow affects the quantity of surface water infiltrating into the
subgrade and the depth of ground water table. Poor drainage may bring lack of shear
strength, pumping, loss of support, etc.
Pavement material consists of different types of sub grade soil , fine aggregates, granular
materials , binders , etc . physical and engineering properties of different material used for
constructing any kind of pavement plays an important role in thickness design of pavement.
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Bending of a concrete slab due to traffic loading will generate both compressive and tensile
stresses within the slab. In general, the thickness of the slab will be governed by maximum
tensile stress within the slab.The critical loading point is along the slab edges in both longitudinal
and transverse directions. The stresses can be reduced by providing an effective mechanism,
such as dowels or tie bars, to transfer part of the loads to the adjacent slabs.
Thermal stresses consist of two components, i.e. uniform longitudinal stresses over the cross-
section of the concrete due to seasonal temperature variations and warping stresses due to daily
temperature gradient change .Longitudinal tensile stresses develop when the concrete cools and
its contraction is prevented by the friction between the concrete slab and sub-base. Stresses are
greatest in the centre of the slab and increase with longer slabs. Warping stresses are the result
of an uneven temperature distribution over the cross-section of the slab. If the top surface of a
slab is warmer than the bottom surface, the slab becomes convex but its own gravity opposes
such stress-free distortion, resulting in compressive stresses at the top and tensile stresses at the
bottom of the slab.
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Concrete is subject to the effects of fatigue which are induced by repeated traffic loading and
temperature variations. The fatigue behavior of concrete depends on the stress ratio.
As already discussed in section 7.13 ,Westergaard considered the rigid pavement slab as a thin
elastic plate resting on soil sub-grade, which is assumed as a dense liquid. The upward reaction is
assumed to be proportional to the deflection. Base on this assumption ,Westergaard defined a
modulus of sub-grade reaction K in kg/cm3 given by K = p where is the displacement level
taken as 0.125 cm and p is the pressure sustained by the rigid plate of 75 cm diameter at a
deflection of 0.125 cm.
A certain degree of resistance to slab deflection is offered by the sub-grade. The sub-grade
deformation is same as the slab deflection. Hence the slab deflection is direct measurement of the
magnitude of the sub-grade pressure. This pressure deformation characteristics of rigid pavement
lead Westergaard to the define the term radius of relative stiffness l in cm is given by the below
equation .
l=
( )
)
h= slab thickness, cm
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When the interior point is loaded, only a small area of the pavement is resisting the bending
moment of the plate. Westergaard's gives a relation for equivalent radius of the resisting section
in cm in the below equation ,
where a is the radius of the wheel load distribution in cm and h is the slab thickness in cm.
{{
b=
The cement concrete slab is assumed to be homogeneous and to have uniform elastic properties
with vertical sub-grade reaction being proportional to the deflection.
Westergaard (1926) developed equations for solution of load stresses at three critical regions of
the slab interior, corner and edge
8.6.1. Interior Load in the interior and away from all the edges and is given by in kg/cm2
8.6.2. Edge Load applied on the edge away from the corners is given by in kg/cm2
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8.6.3. Corner Load located on the bisector of the corner angle is given by in kg/cm2
where h is the slab thickness in cm, P is the wheel load in kg, a is the radius of the wheel load
distribution in cm, l is the radius of the relative stiffness in cm and b is the radius of the resisting
section in cm
Temperature stresses are developed in cement concrete pavement due to variation in slab
temperature.
This is caused by (i) daily variation resulting in a temperature gradient across the thickness of the
slab and (ii) seasonal variation resulting in overall change in the slab temperature.
The former results in warping stresses and the later in frictional stresses.
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Temperature differential between the top and the bottom surfaces of a cement concrete slab is a
common phenomenon whether its day or night. Expansion and contraction of the slab as a result
of temperature difference causing geometric deformation either curling up or down.
Warping or temperature stresses will produced in the slab when geometric deformations are
completely restrained by its self weight.
Two critical conditions of warping stresses in a cement concrete slab are presented in figure
Figure 23 .Warping stress in concrete slab when curling is restrained at different times
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Due to curling of the slab , tensile and compressive stresses are produced in its bottom fibers
during the day and night respectively .
Maximum warping stress is observed at the interior of the slab than towards its edges since the
interior part of the slab is more restrained against curling than the edges.
8.7.1.1. Warping stress in concrete slab when curling is restrained at different times
Based on the plate theory , westergaard (1926) developed formula for calculating the warping
stresses in the concrete slab . In 1938 , Bradbury modifies his formulae and developed the
following equations for calculating the maximum warping stress at the interior and edge of the
slab having finite dimensions
lx /l 1 2 3 4 5 6 7 8 8.5 9 10 11 >12
or
ly/l
Cx 0.00 0.040 0.175 0.440 0.720 0.92 1.03 1.07 1.084 1.08 1.075 1.050 1.000
or 0
Cy
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Slab movement are restrained by its self weight caused by the inter surface frictional forces
between the slab and the supporting layer ( sub base layer ). For example when the slab
contracts its movement are restrained by frictional forces and tensile stresses are developed .
h= Thickness of slab.
L= Length of slab.
The cumulative effect of the different stress give rise to the following three critical cases.
Winter, mid-day: The critical combination of stress is for the edge region given
by critical = e+te +f.
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Mid-nights: The critical combination of stress is for the corner region given
By critical = c + tc.
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The severest combination that induce the maximum stress in the pavement will give the critical
combinations .The flexural stress due to the combined action of traffic loads and temperature
differential between the top and the bottom fibers of the concrete slab is considered for the
design of pavement thickness.
The flexural stress at the bottom layer of the concrete slab is maximum during the day
hours when the axle load act mid ways on the pavement slab while there is positive
temperature gradient . as shown .
Location of the points of maximum flexural stresses at the bottom of the pavement slab
without tied concrete shoulder for single , tandem , tridem axle as shown . the tyre
imprints the longitudinal to the edges. For tied shoulder same stress will be produced at
same location. Single axle cause highest stress followed by tandem and tridem axles
respectively.
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During the night hours the top surface is cooler than the bottom surface and the ends of
the slab curl up resulting in loss of support for the slab as shown . due to the restrained
provide ny the self weight of concrete and by the dowel connections, temperature tensile
stresses are caused at top
Figure shows the placement of axles load close to transverse joint when there is negative
temperature gradient during night period causing high flexural stress at the top of the
slab leading to the Top down cracking (TDC)
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For bottom up cracking case the combination of load and positive non linear temperature
differential has been considered . for BUC single /tandem has been placed on the slab in the
position . in BUC single axle load causes the largest edge stress followed by tandem and tridem
axles . since the stress due to tridem axles are small they were not considered for stresses
analysis For BUC.
For TDC only one axle of single/ tandem / tridem axles units has been considered for analysis in
combination with front front axle . front axle weight has been assumed to be 50 percent of the
rear axle unit.
Bottom Up Cracking
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Paving with and without dowel bars having front steering axles with the single tyres and
the first axles of the rear unit placed on the same panel.
For a given slab thickness and other parameter the pavement will be checked for cumulative
bottom up and top down fatigue damage. For bottom up cracking the flexural stress at the edge
due to combined action of single or tandem rear axle load and positive temperature differential
cycles are considered.
The stress can be either selected from the stress charts ( as shown some sample figures) or by
using the equation ( shown some sample equations). chart explain clearly the interplay of
thickness , modulus of subgrade reaction, axle load and temperature differential
Similarly for assessing the TDC fatigue damage caused by repeated cycles of axle load and
negative temperature , flexural stress can be estimated in same manner.
The flexural stress is divided by the design flexural strength of the cement to obtain the stress
ratio ( SR)
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Step-3: Compute the repetitions of axles load of different magnitude and different
categories during the design life .
Step-4: Find the proportions of axle load repetitions operating during the day and night
periods
Step-5: Estimate the axle load repetitions in the specified six hours period during the day
time . the maximum temperature differential is assumed to be remain constant during the
6 hrs for analysis of bottom Up cracking.
Step-6: Estimate the axle load repetitions in the specified six hours period during the
night time .The maximum negative temperature differential during night is taken as half
of day time maximum temperature differential. Built in negative temperature differential
of 50 c developed during the setting of the concrete to be added to the temperature
differential for the analysis of top down cracking . only those vehicle whose front and
first rear axle come between transverse joints are considered.
Step-7: compute the flexural stresses at the edge due to single and tandem axle load for
the combined effect of axle load and positive temperature differential during ay time
determine the stress ratio and evaluate the CFD for single and tandem axle loads. Sum of
the two CFD should be less than 1.0 for the slab to be safe against bottom up cracking.
Step-8: compute the flexural stresses at the centre area of transverse joint and the rear
axle close to the following joint in the same panel under negative temperature
differential. determine the stress ratio and evaluate the CFD for single and tandem axle
loads. Sum of the two CFD should be less than 1.0 for the slab to be safe against bottom
up cracking .
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Types of
joints
Transverse Longitudinal
joints joints
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An expansion joint is defined as a joint placed at a specific location to allow the pavement to
expand without damaging adjacent structures or the pavement itself .
Smooth dowels are the most widely used method of transferring load across expansion
joints. Expansion joint dowels are specially fabricated with a cap on one end of each dowel that
creates a void in the slab to accommodate the dowel as the adjacent slab closes the expansion
joint.
Joints are provided to allow for expansion of the slabs due to rise in slab temperature above
the construction temperature . It also permits the contraction of slabs it is provided in India in
the interval of 50 to 60 cm for smooth interface in winter and 90-120 cm for smooth
interface in summer .Maximum spacing is 140 m
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These are provided to permit the contraction of slabs. These joints are spaced closer than the
expansion joints. Load transfer at this joint is by aggregate physical interlocking at the joint
face. The maximum spacing of contraction joints is 4.5 m.Since it is recommended to provide
contraction joints at close spacing , there seems to be no need of providing any load transference,
as mainly this will be done by the aggregate interlocking for added safety some agencies
recommended to use of dowel bars which are fully bounded in concrete.
These are provide to relieve stresses induced due to warping known as hinged joints. These
joints are rarely provided
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After paving up to the header, the header will be removed. The next paving day will start with
new concrete butted up against the old concrete..
10.1.5. Longitudinal Joints A longitudinal joint is defined as a joint between two slabs which
allows slab warping without appreciable separation or cracking of the slabs .
Longitudinal joints are used to relieve warping stresses and are generally needed when slab
widths exceed [4.5m] . To aid load transfer, tie bars are often used across longitudinal joints. Tie
bars are thinner than dowels, and use deformed reinforcing bars rather than smooth dowel bars.
On soil subgrade of clay , such joints are provided to allow differential shrinkage and swelling
due to rapid changes in subgrade moisture under the edges than the under the centre of road.
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11.4.Cracking
Cracks may form in concrete pavements due to a one time overload or due to repeated fatigue
loading. The exception is tight, closely spaced transverse cracks formed intentionally in CRCP.
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11.8. Scaling
Scaling is defined as the deterioration of the upper concrete slab surface, normally 313 mm
(1/8-1/2 inch), and may occur anywhere over the pavement.
Scaling may progress from map cracking .Scaling may also occur with repeated application of
deicing salts. This type of scaling may be prevented by using an adequately air entrained low
permeability concrete with a low water/cement (w/c) ratio.
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11.10. Popouts
Popouts are small pieces of pavement broken loose from the surface, normally ranging in
diameter from 25100 mm (14 inches), and depth from 1350 mm (1/22 inches). Popouts
may be caused by expansive, nondurable, or unsound aggregates or by freeze and thaw action
11.11. Miscellaneous Distresses
11.11.1. Blowups
Blowups are localized upward movement of the pavement surface at transverse joints or cracks,
often accompanied by shattering of the concrete in that area
11.11.2.Faulting Of Transverse Joints
Faulting is defined as a difference in elevation across a joint or crack. It represents a failure of
the load-transfer
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11.11.4. Punchouts
Punchouts, which only occur with CRCP, are rectangular chunks of concrete broken loose and
punched down below the surface of the adjacent pavement. the area enclosed by two closely
spaced (usually <0_6 m [2 foot]) transverse cracks, a short longitudinal crack, and the edge of
the pavement or a longitudinal joint.
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14. References
[1] IRC-58-2011 Guidelines for the design of plain jointed rigid pavements for highways
[2] IRC-9-1972 Traffic census on Non- urban road
[3] S.K. Khanna C.E.G Justo , book of highway engineering
[4] R Srinivas Kumar , Book of Highway engineering
[5] Chakroborty Book Of highway engineering.
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