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  • Tolerance Analysis Example

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    DearRed Frank
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    This document contains the results of multiple simulations that measured 5 variables (x1-x5) against different tolerance levels to determine the percentage of parts that would pass inspection. It shows the average, standard deviation, and Monte Carlo simulation results for stacks with a target of 5.000 and tolerances of ±0.004, ±0.005, and ±0.009. The percentage of parts passing inspection ranged from 68.27% to 99.73% depending on the tolerance.

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    This document contains the results of multiple simulations that measured 5 variables (x1-x5) against different tolerance levels to determine the percentage of parts that would pass inspection. It shows the average, standard deviation, and Monte Carlo simulation results for stacks with a target of 5.000 and tolerances of ±0.004, ±0.005, and ±0.009. The percentage of parts passing inspection ranged from 68.27% to 99.73% depending on the tolerance.

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    © All Rights Reserved
    Scarica in formato XLS, PDF, TXT o leggi online su Scribd
    Segnala contenuti inappropriati
    158 visualizzazioni10 pagine

    Tolerance Analysis Example

    Caricato da

    DearRed Frank
    This document contains the results of multiple simulations that measured 5 variables (x1-x5) against different tolerance levels to determine the percentage of parts that would pass inspection. It shows the average, standard deviation, and Monte Carlo simulation results for stacks with a target of 5.000 and tolerances of ±0.004, ±0.005, and ±0.009. The percentage of parts passing inspection ranged from 68.27% to 99.73% depending on the tolerance.

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    © All Rights Reserved
    Scarica in formato XLS, PDF, TXT o leggi online su Scribd
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    di 10

    x1 1.

    001
    x2 0.995
    x3 1
    x4 1.001
    x5 1.003

    average 1.000000
    stdev 0.003000
    If you require the blocks to be 1.000 0.009
    , the blocks will pass inspection 99.73%
    nominal tolerance
    x1 1.000 0.005 If you require the stackup to be 5.000 0.004
    x2 1.000 0.005
    x3 1.000 0.005
    x4 1.000 0.005
    x5 1.000 0.005

    RSS
    5 0.01118034 0.00372678
    the percentage of your parts that will pass inspection is 68.27%
    nominal tolerance
    x1 1.000 0.005 0.998 0.999 1.001
    x2 1.000 0.005 0.997 1.000 0.999
    x3 1.000 0.005 1.002 1.002 1.003
    x4 1.000 0.005 1.001 0.999 1.000
    x5 1.000 0.005 1.000 0.998 1.000
    5.000 4.998 5.003
    0.00048687 0.0024083024 0.00314737

    RSS If you require the stackup to be 5.000 0.005


    5 0.01118034 0.00372678 If you require the stackup to be 5.000 0.005

    Press "F9" to run more monte carlo simulations


    1.001 0.999 1.002 0.999 1.002
    0.999 1.001 1.001 1.003 1.002
    1.001 0.998 1.001 1.003 1.000
    1.001 1.001 1.000 1.000 1.002
    1.003 0.998 1.003 1.000 1.002
    5.005 4.996 5.006 5.005 5.008
    0.0046912427 0.0037433 0.0064787 0.0050653 0.0079911

    the percentage of your parts that will pass inspection is 82.03% based on RSS
    the percentage of your parts that will pass inspection is 69.77% based on monte carlo
    1.003 0.996 0.997 1.001 1.000 0.999 1.001 1.003 1.000
    1.000 0.997 1.001 0.999 1.001 1.000 1.003 1.000 1.000
    1.001 1.001 0.999 0.996 1.001 1.001 0.998 1.002 0.998
    1.001 0.999 1.002 0.996 0.998 0.998 0.998 1.002 1.001
    0.998 0.997 0.998 0.997 1.000 1.001 0.999 1.000 1.000
    5.003 4.990 4.997 4.989 5.001 4.999 5.000 5.006 5.000
    0.0030693 0.0103619 0.0034346 0.0106865 0.0005501 0.0009718 0.0004237 0.0055219 1.844E-05
    0.999 1.000 0.999 0.998 1.000 1.001 0.998 1.002 1.000
    0.999 0.999 1.002 1.000 1.002 0.998 1.000 1.000 0.999
    0.998 0.999 1.003 1.000 1.002 0.996 0.997 1.004 1.001
    0.999 1.000 0.999 0.999 0.998 1.002 1.000 0.999 1.004
    1.000 1.000 1.002 0.999 0.998 1.003 0.998 1.004 0.999
    4.995 4.999 5.005 4.996 5.000 5.000 4.992 5.009 5.003
    0.0046344 0.0009577 0.005404 0.0040388 0.0002194 0.0001912 0.0076629 0.0090941 0.0031351
    1.001 1.002 0.999 1.000 1.003 0.998 1.001 1.000 0.999
    1.002 0.999 1.000 1.001 0.999 1.000 1.003 1.000 1.001
    1.000 1.001 1.003 0.998 0.997 1.003 1.000 0.999 1.000
    0.998 1.002 0.998 1.000 1.004 1.002 1.001 1.002 0.999
    1.000 1.003 1.002 0.997 1.001 1.002 1.002 1.000 0.997
    5.002 5.007 5.001 4.995 5.003 5.005 5.007 5.001 4.997
    0.0017206 0.0074617 0.0010769 0.0048519 0.00337 0.0052122 0.0074938 0.0009187 0.0030292
    1.001 1.004 1.000 1.000 0.999 1.001 0.998 1.000
    1.003 1.001 0.999 0.998 1.002 1.001 1.000 1.001
    1.002 0.996 0.999 0.999 0.999 1.000 0.998 1.003
    1.000 0.999 1.000 0.999 0.998 1.001 1.001 1.000
    0.999 0.999 0.996 1.000 1.000 1.000 1.000 1.000
    5.005 4.999 4.994 4.996 4.998 5.002 4.998 5.003
    0.0047106 0.0009327 0.006096 0.0043317 0.0020256 0.0021737 0.0024781 0.0034866

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