HYDRAULIC CALCULATIONS

Purpose: The purpose of this document is to carry out hydraulic calculation

around the reflux pump.

References:

1. T-12.411.403: PFS Train 5 CSU AGAA Steady State Operation

2. T-2.968.011-AD: PFS CSU Case 9 Avg. Ass. Gas/Avg. Amb. Temp. (AAGACW),
NLNG Expansion Project
3. T-12.455.397: PFS Train 5 CSU Slug Catcher Emptying/Design Case AGAA
4. T-12.411.407: PEFS HC Condensate Stabilization Condensate Stabilizer
5. T-12.411.408: PEFS HC Condensate Stabilizer Overheads
6. DEP 31.38.01.12-Gen: PIPING CLASS SPEC
7. PIPING EQUIPMENT - TROUVAY CAUVIN 2001
8. NE-CSU-MEC-D-6166: V-2013 Datasheet
9. PIPE ROUTING FROM PDMS MODELLING

Definitions:

Pdel Delivery pressure

r density
S.G Specific gravity
PSource Source pressure
Hss Suction Static Head
m Viscosity
v Velocity
Ptemp Pumping temperature
LLL Low liquid level
BTCP Bottom to center of pump
SHdv Discharge vessel static head
M Mass flowrate
MW Molecular weight
dPsL Suction line pressure drop
LCV Control valve loss
NPSHA Net positive suction head available
H Differential Head
WT Wall thickness
ID Inside diameter
OD Outside diameter
PD Discharge pressure
dL1 Line Loss from control valve outlet to discharge vessel
dL2 Line Loss from pump discharge to control valve inlet

Process Data:

Ptemp 49 OC (Ref. 2)

PSource 19.5 bara (Ref. 2)

Pdel 20 bara (Ref. 2)

r 505.2 kg/m3 (Ref. 2)

m 0.095 cP (Ref. 2)

Design Flowrate 8.54 kg/s (Ref. 2)

LLL 390 mm (Ref.8)

0.39 m

BTCP 5844 mm (Ref.9)

5.844 m

hsd 34000 mm (Ref.9)

34 m

MW 52.52 (Ref. 2)

M 8.54 kg/s (Ref. 2)

S.G 0.5052

Vp 19.5 bara

e 0.57
Equations:

= M/Q 1

Q = M/ 2

Q = Av 3

v = Q/A; A = pd2/4 4
v = 4Q/pd2 5

h(m) = 10.21 * P(bara) / S.G 6

P(bara) = h(m) * S.G / 10.21 7

PS = Psource + hss - dLS 8

Hss = BTCP + LLL 9

PD = P2 + hD + dLD 10

H = PD - PS 11

NPSHA = PS - Vp + V2/2g 12

PD = Pv + SHdv + dL1 + Lcv + dL2 13

LCV = PD - Pv - SHdv - dL1 - dL2 14

bhp = (Q * p)/(1.714 * e) 15

Calculations

1. Pump Capacity
(i) Normal
M = 7.34 kg/s (Ref. 3)
r= 508 kg/m 3
(Ref. 3)
From eqn. 2
Q = 7.34kg/s / 508kg/m3
0.0145 m3/s
14.529 dm3/s

(ii) Rated
M = 8.54 kg/s (Ref. 2)
r = 505.2 kg/m 3
(Ref. 2)
From eqn. 2
Q = 8.54kg/s / 505.2kg/m3
0.0169 m3/s
16.904 dm3/s
267.937 gpm

(iii) Minimum
M = 3.34 kg/s (Ref. 1)
= 508 kg/m3 (Ref. 1)
From eqn. 2
Q = 3.34kg/s / 508kg/m3
0.0066 m3/s
6.575 dm3/s
2.Suction pressure

2i. Suction Head , Hs

From eqn. 6,

Hs = 19.5 bara * 10.21/0.5052

Hs = 394.09 m

2ii. Suction Static Head, Hss

From Eqn. 9,

Hss 6.234 m

From equation 7;

P= 0.308 bara

2iii. Suction Line Loss, dPsL

The Total equivalent length shall be estimated from the isometric sketches taking into
account all the fittings associated with such lines.

Straigth length of pipe:

3023
456
7027
1235
757
371
2350
2940
2787
329
298
403
199
250
198
327
628
226

23804 mm
23.804 m

Fittings:

S/No Description Nos. Leq, m L(m)

1 6" Exit loss 1 10.4 10.4
2 6" Globe valve 1 52.4 52.4
 3 6"x6" Tee 1 13.4 13.4
4 6"x4" Reducer 1 1.7 1.7
5 6" Elbow 90o LR 9 2.2 19.8
97.7 m

Total equivalent length 121.504 m

From PPS,

dPsL = 0.027 bara

Substituting the value of dPsL into eqn 6 results in:

hsL 0.546 m

2iv. Suction Pressure, Ps

From eqn. 8,
control point
Ps = 19.78 bara g 9.81 m/s2
399.78 m p 3.142
Constant-1 4
2v. Head of Vapour Pressure, HVp Constant-2 2
Constant-3 10.21
From Eqn. 6, Constant-4 1000
1 hr 3600 s
HVp = 19.5 * 10.21/0.5052 1000 dm3 1 m3

HVp = 394.09 m

3. NPSHA

3i. Determination of pipe ID, di

The pipe internal diameter can be established based on the SCH, PC, NB and WT.
Using the PMC for a PC of 31177X, a SCH 40 is selected for a 6'' NB. (Ref. 6)

For 6'' NB of class 31177X, selection is made for:

SCH 40, OD = 6.625'', WT = 0.28'' (Ref. 7)

OD 6.625
WT 0.28 0.025 m 1 in
ID = OD - 2WT 0.00063 m2 1 in2
6.065 in 0.0230 m2 36.78 in2
36.784225 in2
0.0230 m2

V = 4 * 0.0169/(3.142 *0.0230)

0.936 m/s
V2 = 0.876 m/s
Let y = V2/2g
y = 0.045

3ii. Determination of NPSHA

from equation 12;

NPSHA = 19.8 - 19.5 + 0.045

= 0.326 bar
NPSHA 6.59 m

4. Discharge Pressure

4i. Head in Discharge vessel, Hdv

From Eqn. 6,

Hdv = (20 bara * 10.21)/0.5052

Hdv = 404.20 m

4ii. Static head in Discharge vessel above pump centre line, SHdv

SHdv 34 m (Ref. 9)

From equation 7;

P= 1.682 bara

4iii. Total Head loss, Thl

4iiia. Line Loss (dL1) - Control valve (520-FICA-805) outlet to discharge vessel
The Total equivalent length shall be estimated from the isometric sketches taking into
account all the fittings associated with such lines.

Straigth length of pipe: 375

194
282
80
579
2601
966
4859
10311
7739
1791
11432
1228
8229
114
188
 50968 mm
50.968 m

Fittings:

S/No Description Nos. Leq, m L(m)

1 Exit loss 1 6.2 6.2
2 4"x3" Reducer 1 1.0 1
4 3" Gate valve 1 0.7 0.7
5 3" Elbow 90o LR 10 1.1 11
18.9 m

Total equivalent length 69.868 m

From PPS, Line loss (dL1) = 0.564 bar

4iiib. Line Loss (dL2) - Pump Discharge to Control valve (520-FICA-805)

The Total equivalent length shall be estimated from the isometric sketches taking into
account all the fittings associated with such line.

Straigth length of pipe: 187 750

515 350
193 89
180 1016
300 5609
179 2864
317 89
180 750
214 350
294 89
282 215
2205 1028
2350 2600
86 658
814 283
447 193
576 214
89 179

9408 mm 17326 mm
9.408 m 17.326 m

26.734 m

Fittings:

S/No Description Nos. Leq, m L(m)

1 Exit loss 1 6.2 6.2
2 4"x3" Reducer 1 1.0 1
3 3"x2" Reducer 4 0.8 3.2
4 3" Gate valve 2 0.7 1.4
5 3" Elbow 90o LR 9 1.1 9.9
 6 3" check valve 1 9.4 9.4
7 3"x3" Tee 1 6.8 6.8
8 3"x2" Tee 1 6.8 6.8
44.7 m

Total equivalent length 71.434 m

From PPS, Line loss (dL2) = 0.577 bar

V-2013
C-2011 Psource
PV

SHdv Hss

dL1 dL2 PD

LCV dPsL
Ps

PD 23.53 bara
475.54 m
Pv 20 bara
404.20 m
dL1 0.564 bara 37.35
11.40 m
dL2 0.577 bara
11.66 m
SHdv 1.682 bara
34 m
LCV ?

From Eqn. 14,

LCV 0.707 bara

14.29 m

Total Head loss, THL = dL1 + dL2 + LCV

Total Head loss, THL 37.35 m

Total Maximum Discharge Head, HD

PD = 23.53 bara

From Eqn. 6,

HD = 475.54 m

5. Differential head
From equation11;
H = 3.75 bar
75.76 m
54.35 psi

6. Power at estimated Efficiency

From Eqn. 15,

bhp = (267.937 * 54.35)/1.714 * 0.57 1 m3/s 15850.32 gpm

0.0169 m3/s 267.93692 gpm
bhp = 14.907 hp 1 bar 14.5 psi
11.12 kw constant-5 1,714
1 hp 0.7457 kw
14.907 hp 11.1161499 kw
NIGERIA LNG LTD
PAGE 10 of 14
NLNG SIX PROJECT

CALCULATION OF PRESSURE DROP FOR 5P-20119

Service: LIQUID

Option 1: 6''

Formular:

p = ((Lv2)/(2 di)) 1

2
Let Lv2 = A

Let 2 di = B 3

Let A/B = C 4

Substituting Equations 2,3 & 4 into Equation 1 results into;

p = C 5

Re = rvdi/m 6

Q = Av 7

M/ = Av

M/ = (pdi2/4)*v

v = 4M/(pdi2) 8

Let pdi2 = k 9

Substituting Equation 9 into Equation 8 results into;

v = 4M/k 10

di = OD -2Wt 11

DEFINITIONS:

PFS - Process Flow Scheme

PEFS - Process Engineering Flow Scheme
DEP - Design Engineering Practice
Re - Reynolds number
r - Density
M - Mass Flow
Q - Volume flowrate
p - Pressure drop
L - Pipe length
v - Velocity
m - Viscosity
NB - Norminal Bore
OD - Outside Diameter
Wt - Wall thickness
di - Internal Diameter
- Friction factor

Document : NE-CSU-PRO-F-6052
NLNG SIX PROJECT file:///conversion/tmp/scratch/359801852.xls Revisiov : A
Date :
NIGERIA LNG LTD
PAGE 11 of 14
NLNG SIX PROJECT

REFERENCES :

1. T-2.968.011-AD: PFS - Condensate Stabilization Unit case 9 AAGACW, NLNG Expansion project.
2. T-12.411.409: PEFS - HC Condensate Stabilizer, Stabilizer Gas Compressor
3. DEP 31.38.01.12-GEN - Piping Class Specs
4. Piping equipment - TROUVAY CAUVIN 2001
5. DEP 31.38.01.11-Gen. Piping - General Requirement, Appendix 3, Fig. 3.1-3.3

INPUT DATA :
Control point:
= 0.0135 (Ref 5)
3.142
L= 30 m 2
0.03 km 4
= 505.2 kg/m3 0.0254 m 1 in
0.307086 m 12.09 in
NB = 6 in
1 cp 0.001 kg/m.s
OD = 6.625 in 0.095 cp 0.000095 kg/m.s

Wt = 0.28 in

p 3.142

M= 8.54 kg/s

= 0.095 cP
0.000095 kg/m.s

CALCULATIONS:

A. Determination of pipe ID, di

The pipe internal diameter can be established based on the SCH, PC, NB and WT.
Using the PMC for a PC of 31177X, a SCH 40 is selected for a 6'' NB. (Ref. 3)

For 6'' NB of class 31177X, selection is made for:

SCH 40, OD = 6.625'', WT = 0.28'' (Ref. 4)

The di is then calculated using equation 11 above

di =6.625 - (2 * 0.28)

di = 6.065 in
0.154051 m

2di = m

di2 = 0.023731711 m2

B. Determination of velocity,v

Solving for v using equations 8, 9 & 10

From Equation 9,

k =505.2 * 3.142 * 0.006073

k 37.67025553 kg/m

Document : NE-CSU-PRO-F-6052
NLNG SIX PROJECT file:///conversion/tmp/scratch/359801852.xls Revisiov : A
Date :
NIGERIA LNG LTD
PAGE 12 of 14
NLNG SIX PROJECT

From Equation 10,

v = (4*8.54)/9.63935

v= 0.906816254 m/s

v2 0.822315718 (m/s)2

C. Determination of Re:

Solving for Re using Equation 6,

Re =505.2*3.54381*0.0779272/0.000095

Re = 742888.361

D. Determination of Le: Ref. 3

Total Equivalent length = 30 m (Assumed)

Solving equations 2, 3 & 4 and substituting in 5:

From eqn 2,
A= 12463.01702 kg/s2
Control point
From eqn. 3 1.01E+05 kg/ms2 1 bar
B= 0.308102 m
546.087756 kg/ms2 5.39E-03 bar
From eqn. 4 1000 m 1km

C= 40450.94489 kg/ms2

Substituting into eqn. 5 results in:

p = 546.087756 kg/ms2

5.39E-03 bar

1.80E-01 bar/km

Document : NE-CSU-PRO-F-6052
NLNG SIX PROJECT file:///conversion/tmp/scratch/359801852.xls Revisiov : A
Date :
LINE ELEVATION CALCULATIONS

Line No. :6''-5P 20111-31177X

Purpose:
The Purpose of this document is to establish the actual pressure drop across the line 10'' 5P-20125-31172X

References:
1. T-12.411.407 : PEFS - HC Condensate Stabilization Condensate stabilizer
2. T-12.411.408 : PEFS - HC Condensate Stabilization Condensate stabilizer overheads
3. 3"-5P-20120-31177X : Piping Isometric Drawing
4. 3"-5P-20122-31177X : Piping Isometric Drawing
5. Fluid flow through pipes and fittings - Crane

Scheme:
C-2011 N2
PD
Ps
P-2012A/B
hD
hS

Pin dP Pout

520-FICA-805

Formulae:

Upstream: Pin = Ps + hs - dPin

(1)

Downstream: Pout = PD + hD + dPout

(2)

h(m) = 10.21 * P(bar)/S.G

(3)

P(bar) = (hs * S.G)/10.2

(4)

P(bar) = (hD * S.G)/10.2

(5)

Calculations:

A. Total Equivalent Length, m

The Total equivalent length shall be estimated from the isometric sketches taking into
account all the fittings associated with such lines.

Straigth length of pipe: 3023

457
7027
1235
757
371
 2350
2940
2787
329
298
199
250
327
628

22978 mm 0 mm
22.978 m 0m

22.978 m

Fittings:

S/No Description Nos. Leq, m L(m)

1 6" Exit loss 2 10.4 20.8
2 6" Gate valve 1 1.4 1.4
3 6"x4" Reducer 1 0.8 0.8
4 6" Elbow 90o LR 9 3.1 27.9
6 6"x6" Tee 1 9.2 9.2
60.1 m

Total equivalent length 83.078 m