Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Service Manual
Copyright
2008 Shenzhen Mindray Bio-medical Electronics Co., Ltd. All rights Reserved.
For this Service Manual, the issued Date is 2008-12 (Version: 1.0).
Mindray intends to maintain the contents of this manual as confidential information. Disclosure
of the information in this manual in any manner whatsoever without the written permission of
Mindray is strictly forbidden.
Release, amendment, reproduction, distribution, rent, adaption and translation of this manual
in any manner whatsoever without the written permission of Mindray is strictly forbidden.
All information contained in this manual is believed to be correct. Mindray shall not be liable for
errors contained herein nor for incidental or consequential damages in connection with the
furnishing, performance, or use of this manual.
Mindray is responsible for safety, reliability and performance of this product only in the
condition that:
all installation operations, expansions, changes, modifications and repairs of this product
are conducted by Mindray authorized personnel;
I
the electrical installation of the relevant room complies with the applicable national and
local requirements;
z Be sure to operate the analyzer under the situation specified in this manual;
otherwise, the analyzer will not work normally and the analysis results will
be unreliable, which would damage the analyzer components and cause
personal injury.
II
Warranty
Exemptions
Mindray's obligation or liability under this warranty does not include any transportation or other
charges or liability for direct, indirect or consequential damages or delay resulting from the
improper use or application of the product or the use of parts or accessories not approved by
Mindray or repairs by people other than Mindray authorized personnel.
any Mindray product which has been subjected to misuse, negligence or accident;
any Mindray product from which Mindray's original serial number tag or product
identification markings have been altered or removed;
Return Policy
Return Procedure
In the event that it becomes necessary to return this product or part of this product to Mindray,
the following procedure should be followed:
1. Obtain return authorization: Contact the Mindray Service Department and obtain a
Customer Service Authorization (Mindray) number. The Mindray number must appear on
the outside of the shipping container. Returned shipments will not be accepted if the
Mindray number is not clearly visible. Please provide the model number, serial number,
and a brief description of the reason for return;
2. Freight policy: The customer is responsible for freight charges when this product is
shipped to Mindray for service (this includes customs charges);
3. Return address: Please send the part(s) or equipment to the address offered by Customer
Service department.
III
Company Contact
IV
Table of Contents
1 Using This Manual............................................................................................... 1-1
1.1 Introduction............................................................................................................ 1-1
1.2 Who Should Read This Manual............................................................................. 1-2
1.3 How to Find Information ........................................................................................ 1-3
1.4 Conventions Used in This Manual......................................................................... 1-4
1.5 Symbols ................................................................................................................. 1-5
1
Table of Contents
2
Table of Contents
6 Maintenance......................................................................................................... 6-1
6.1 Maintenance Modules and the Corresponding Settings ....................................... 6-1
6.2 General .................................................................................................................. 6-3
6.3 Disassembling the Panels ..................................................................................... 6-4
6.3.1 Removing the left door ............................................................................. 6-4
6.3.2 Removing the right door........................................................................... 6-5
6.3.3 Removing the top cover ........................................................................... 6-6
6.3.4 Removing the back panel......................................................................... 6-7
6.3.5 Removing the front door........................................................................... 6-8
6.3.6 Removing the front cover assembly......................................................... 6-9
6.4 Replacing the Valves, Pumps and Syringes........................................................ 6-11
6.4.1 Replacing valves .................................................................................... 6-13
6.4.2 Replacing the Pressure Chamber .......................................................... 6-15
6.4.3 Replacing the Vacuum Chamber ........................................................... 6-17
6.4.4 Replacing the Syringe Assembly............................................................ 6-18
6.4.5 Replacing the Waste Pump.................................................................... 6-24
6.5 Replacing the Bath/Aperture Assembly............................................................... 6-26
6.6 Replacing the Sampling Module and Adjusting Position ..................................... 6-29
6.6.1 Replacing the Sample Probe and Wipe ................................................. 6-29
6.6.2 Replacing the Optical Sensor................................................................. 6-31
6.6.3 Removing the Sampling Module ............................................................ 6-33
6.7 Maintaining and Replacing the DIFF Reaction Bath ........................................... 6-37
6.8 Autoloader Assembly (Closed-Tube)................................................................... 6-39
6.8.1 Removing and replacing the closed-tube sample compartment assembly
6-39
6.8.2 Removing and replacing the detection switches of the sample transport unit
3
Table of Contents
6-45
6.8.3 Replacing the sample transport unit....................................................... 6-46
6.9 Mix mechanism.................................................................................................... 6-58
6.10 Adjustment........................................................................................................... 6-66
6.10.1 Adjusting Sample Probe Position........................................................... 6-66
6.10.2 Adjusting Pincher Position ..................................................................... 6-73
4
1 Using This Manual
1.1 Introduction
The chapter explains how to use the BC-5380 service manual. This manual provides the
reference information and procedures needed in servicing the BC-5380. Before servicing the
BC-5380, read and understand the manual carefully for servicing the equipment properly and
for your safety.
This manual is to be used in conjunction with the operators manual of BC-5380.It does not
contain information and procedures already covered in the operators manual of BC-5380.
1-1
Using This Manual
Reagent systems
Quality control
Troubleshooting concepts
The ability to
1-2
Using This Manual
This service manual comprises 8 chapters and 5 appendices. Refer to the table below to find
the information you need.
1-3
Using This Manual
This manual uses certain typographical conventions to clarify meaning in the text:
all capital letters enclosed in [ ] indicate a key name (on the external keyboard), such as
[ENTER].
bold letters included in indicate text you can find on the screen, such as Clean.
bold letters indicate chapter titles, such as Chapter 1 Using This Manual.
All illustrations in this manual are provided as examples only. They may not necessarily reflect
your analyzer setup or data displayed.
1-4
Using This Manual
1.5 Symbols
You may find the following symbols on the analyzer, reagents, controls or calibrators.
BIOLOGICAL RISK
HIGH VOLTAGE
1-5
Using This Manual
EARTH (GROUND)
ALTERNATING CURRENT
BATCH CODE
USE BY
SERIAL NUMBER
DATE OF MANUFACTURE
MANUFACTURER
TEMPERATURE LIMITATION
IRRITATING SUBSTANCE
1-6
Using This Manual
Be sure to observe the following precautions for the safety of patients, operators and yours
when you are servicing the analyzer.
1-7
Using This Manual
z Connect the analyzer to a socket having sole fuse and protective switch. Do
not use the same fuse and protective switch with other equipment (e.g. life
supporting equipment). Otherwise, the equipment failure, over current or
impulse current that occurs at the startup moment may lead to tripping.
z To prevent personal injury during the maintenance, keep your clothes, hairs
and hands from the moving parts, such as sample probe, clipper and
piercer.
z The reagents are irritating to eyes, skin and diaphragm. Wear proper
personal protective equipment (e.g. gloves, lab coat, etc.) and follow safe
laboratory procedures when handling them in the laboratory.
z If the reagents accidentally spill on your skin, wash them off with plenty of
water and if necessary, go see a doctor; if the reagents accidentally spill into
your eyes, wash them off with plenty of water and immediately go see a
doctor.
1-8
Using This Manual
z The sample probe tip is sharp and may contain biohazardous materials.
Exercise caution to avoid contact with the probe when working around it.
1-9
2 System Structure
2.1 Introduction
Hardware
Hardware collects signals, controls and drives moving parts, and processes and displays
information. It mainly consists of the mother board, drive board, data board, power board, laser
control board, FS pre-amplification board, SS pre-amplification board, volumetric board,
indicator board, liquid-level detecting board, key board and autoloader control board.
Interface
The system mainly consists of two parts, the main unit (analyzer) and the external computer,
which are connected through the network port. Other connections are realized through the
interfaces of the external computer.
The system software consists of the main unit software and the operation software. The main
unit software is operated on the data board inner the analyzer; the operation software is
operated under the WINDOWS platform of the external computer. The main unit software
analyzes the sequence, collects and identifies data. The operation software displays and prints
the results and stores them into the database, and realizes the interaction of the functions
including count, QC, calibration, maintenance, data management and communication, etc.
Fluidic System
The fluidic system indicates the tubing where reagents, samples and air pass in the analyzer.
The fluidic system controls the correlatively jointed fluidic parts in a set sequence by the
software and driving of the hardware to control the distribution and direction of the medium.
2-1
System Structure
2-2
System Structure
2-3
System Structure
2-4
System Structure
2-5
System Structure
2-6
System Structure
2-7
System Structure
2-8
System Structure
2-9
System Structure
2-10
System Structure
STAT
Diluent
Worklist
Graph
Table
QC
Logout
Shutdown
Exit
2-11
System Structure
Ok
Cancel
CT-WB Start
Ok
Cancel
CT-PD Start
Ok
Cancel
2-12
System Structure
Graph
The menu structure of the graph review screen is shown in Figure 2-11.
2-13
System Structure
The menu structure of the table review screen is shown in Figure 2-12.
Samples
TABLE Sample List Delete
within Today
Deselect
Result Optical
Edit Result
Restore Result
Sample/ Store
Patient Info.
Validate
Batch Validate
Microscopic Search
Exam. and
Transmit
Others
Pos./Total
The menu structure of the Data Export screen is shown in Figure 2-13.
2-14
System Structure
The menu structure of the Data Backup screen is shown in Figure 2-14.
2-15
System Structure
Comparison
COMPARE Re-fill
Summary
Search
Adjust Parameter
Order
Search
Adjust Parameter
Order
The QC programs include the L-J QC, X-B QC, X QC and X -R QC. Click the shortcut
button QC of the guidance bar on the left of the screen to enter the L-J QC graph screen.
Click Menu QC, then the submenus of four QC programs will pop up for you to select.
L-J
2-16
System Structure
2-17
System Structure
X-B
Have Preset
Values
Restore
Defaults
Save
Graph Delete
Calculate
Preset Values
Save Preset
Values
Pos./Total
List Delete
Communication
Data Backup
Data Export
History
Pos./Total
2-18
System Structure
2-19
System Structure
X -R
X -R Settings Save
Run Start
Pos./Total
Graph Delete
New Vial
Data Compare
Display order
Outliers
Pos./Total
Table Delete
Communication
Data Backup
Data Export
History
Pos./Total
6. Service screen
The Service screen contains screens of Maintenance, Status, Self-test, Debug,
Log, Counter and Version and Config. Information. The menu structures of these
2-20
System Structure
Maintenance screen
2-21
System Structure
2-22
System Structure
Status screen
Voltage&Current Export
Sensor Export
Self-test screen
2-23
System Structure
2-24
System Structure
Debug screen
Counter screen
Log screen
2-25
System Structure
The menu structure of the Version and Config. Information screen is shown in Figure 2-26.
Figure 2-26 Menu structure of the Version and Config. Information screen
2-26
System Structure
7. Setup screen
The Setup screen contains screens of Gain, Data Format, Reagent, Auxiliary, Para.
Unit, Ref. Range, Print, Auto Maintenance, User and Password and Advanced.
The menu structure of the Setup screen is shown in Figure 2-27.
2-27
System Structure
Reagent
Auxiliary
Para. Unit
Apply
Ref. Range
Print
Ok
Communication
RUO
Cancel
Gain
Auto Maintenance
Autoloader
Barcode Info.
Lab Info. Ok
Cancel
Advanced Maintenance
User and
Password New
Edit
Delete
Reset Password
Change Password
Close
8. Statistics screen
2-28
System Structure
Statistical
Statistics
Item
Workload
Summary Adjust Order
Calculate Statistical
Re-fill
Charge Condition
Statistics
Charge
Summary Adjust Order
2-29
System Structure
Review
Search
Daily
Operations
Print
Setup
Calibration
QC
12. Shutdown
The menu structure of Shutdown is shown in Figure 2-32.
2-30
System Structure
SHUTDOWN Sleep
Shutdown
13. Exit
The menu structure of Exit is shown in Figure 2-33.
2.5.2 Passwords
The passwords are divided into three levels: common user, administrator (set by the user at
the User and Password screen) and service engineer (user name: service, and password:
Se s700. Note: there is a space between e and s). An administrator is enabled to have all
the authorities of a common user, and a service engineer is enabled to have all the authorities
of an administrator. Tables below introduce the authorities enabled for each level of user.
2-31
System Structure
Count All screens Users of three levels are all enabled with
except the QC the authority of running samples.
Run and
Service
(Maintenance,
Status,
Self-test and
Debug); as
well as the
Run screen
Review Graph Data/Graph, Saving of DIFF, Print,
Pos./Total, Lock, Data Browse (the buttons
of Validate, Edit Result and Restore
Result are available, but when you click
them, a message box will pop up for
authority identification.)
Saving of the Microscopic Exam. and
Others screen, Print, Pos./Total, Lock,
Data Browsing and Setup of blood ESR ref.
range.
TABLE Save, Print, Communication, Deselect,
Search, Trend Graph (cannot be printed),
CV (cannot be printed), arrow buttons
above the Pos./Total control (the buttons
of Validate, Batch Validate, Edit
Result and Restore Result are
available, but when you click them, a
message box will pop up for authority
identification.)
Data Export Data Export
Data Backup Data Backup
Compare Search and re-fill patient information,
adjust and print parameters in the
comparison summary, adjust and print
parameters in the result trend.
Auto-backup Auto-backup
Auto-restore Auto-restore
2-32
System Structure
2-33
System Structure
2-34
System Structure
2-35
System Structure
Data Backup
Compare
Auto-backup
Auto-restore
QC L-J L-J QC setup: Edit QC files, save and set
limits, get preset values
L-J QC count
L-J QC graph: Delete
L-J QC table: Delete
X-B X-B QC setup: Edit QC files, get preset
values, restore defaults, save
X-B QC graph: Delete
X-B QC table: Delete
X -R QC count
X -R QC graph: Delete
X -R QC table: Delete
Service Maintenance
Status Temperature&Pressure (Analyzer
Information available at the Print
message box), Voltage&Current
(Analyzer Information available at the
Print message box)
Self-test
Counter
Log Check, print and see the details of the
Error Info.
Version and
Config.
Information
2-36
System Structure
Help Help
Shutdown Shutdown
Exit Exit
2-37
System Structure
X -R
Service Maintenance 1. Replace All Reagents
2. Empty WBC Bath, Empty RBC Bath and
Empty DIFF Bath at the Maintenance
screen
Status Temperature&Pressure (Analyzer
Information available at the Export
message box), Voltage&Current
(Analyzer Information available at the
Export message box), Sensor, Signal
collection and Export the Analyzer
Information
Self-test
Counter Initialize the number of times that each
item has been calculated except
the Sample Count Times (samples in
QC, calibration, background counts and
reliability tests not included)
2-38
System Structure
Help Help
2-39
System Structure
Shutdown Shutdown
Exit Exit
2-40
3 Instrument Installation and Software
Upgrade
3.1 Preparations
3.1.1 Purpose
Install the instrument and update the software properly as per the procedures introduced in this
chapter.
3.1.2 Tools
Blade or clipper
Pipette (200l)
Cross-headed screwdriver
z The software copied in the U-drive must be the specified one for the
analyzer of the specified model. Otherwise, you can not proceed to install.
3.1.3 Accessories
Plastic test tube
Glass Pipette
7m standard particles
Gloves
Tissues
3-1
Instrument Installation and Software Upgrade
at least 50 cm behind;
enough room on or below the countertop to accommodate the diluent, rinse and waste
containers
3-2
Instrument Installation and Software Upgrade
3-3
Instrument Installation and Software Upgrade
Operating
system
RAM
3-4
Instrument Installation and Software Upgrade
Screen resolution
Disk space
3-5
Instrument Installation and Software Upgrade
3-6
Instrument Installation and Software Upgrade
3-7
Instrument Installation and Software Upgrade
3-8
Instrument Installation and Software Upgrade
z When lifting the main unit, keep it as level as possible and avoid strong
impact.
3-9
Instrument Installation and Software Upgrade
Figure 3-11 Remove the plastic cable tie and the clamp
3-10
Instrument Installation and Software Upgrade
installation files. To install the software on a PC with a CD-ROM, put the installation CD
directly into the CD-ROM.and open the folder with instaltion files. Copy the installation files
from the disk to the U drive. Then, plug the U drive to the USB interface and then open the
installation folder.
4. Check if there is any software of other hematology analyzer on the PC. If there is, uninstall
the software or database before installation, and then double-click Setup.exe to install
the software. Select the language from the pull-down list in the pop-up message box, and
then click OK to continue installing, as shown in Figure 3-13.
6. A progress bar shown in Figure 3-15 will pop up. Please wait while the software is being
installed.
3-11
Instrument Installation and Software Upgrade
3-12
Instrument Installation and Software Upgrade
3-13
Instrument Installation and Software Upgrade
3-14
Instrument Installation and Software Upgrade
3-15
Instrument Installation and Software Upgrade
3-16
Instrument Installation and Software Upgrade
15. When the installation is complete, a message box shown in Figure 3-24 will pop up. Click
Close to close the box and the entire software installation procedure is finished.
z If it is found that the main unit software mismatches the PC software, you
should upgrade the main unit software as per the procedures specified in
3.11.2 to match it with the software of the PC-end.
16. Install the driver program of the printer properly on the PC.
17. The BC-5380 consists of the IPU PC and the main unit as designed. Only basic interactive
keys like the [RUN] and [OPEN] keys are located on the main unit. The rest of the
operations are realized through the IPU PC. The IPU PC has two network interfaces, one
connecting the BC-5380 and the other one may connect to other information devices (e.g.
LIS system) or the LAN of the hospital, which are used to export data. There are two icons
of Local Area Connection for the two network interfaces existed. follow the procedures to
configure the network interfaces of the IPU PC:
(1) Right click My Network Places and select Properties from the pop-up dialog box.
3-17
Instrument Installation and Software Upgrade
3-18
Instrument Installation and Software Upgrade
z Never set the Default gateway and DNS server for the network interface
(10.0.0.1) connecting the BC-5380. Otherwise, you may not access to the
network connecting the other network interface.
18. The LIS computer is used to transmit data by connecting the IPU computer. Do as follows
to check and set the IP for the LIS computer.
(1) At the desktop of the LIS computer, right click My Network Places and select
Properties from the pop-up dialog box, as shown in Figure 3-28 .
3-19
Instrument Installation and Software Upgrade
3-20
Instrument Installation and Software Upgrade
3-21
Instrument Installation and Software Upgrade
3-22
Instrument Installation and Software Upgrade
3.5 Connections
1. See Figure 3-32 for connections of reagent and waste containers. Note that the
M-53LEO(I) lyse, M-53LEO(II) lyse, M-53LH lyse and the analyzer should be placed in a
plane of the same level, and the M-53D diluent, M-53 cleanser, and waste containers
should be placed under the countertop.
z Make sure the M-53LEO (I) lyse, M-53LEO (II) lyse, M-53LH lyse and M-53
cleanser are placed on the same level as the analyzer.
3-23
Instrument Installation and Software Upgrade
2. Locate the power inlet at the back of the main unit and connect the female end of the
power cable to the power inlet, and connect the three-pronged end of the power cable to a
power outlet.
3. Connect the BC-5380 with the IPU computer by a cross network cable, as shown in Figure
3-35 .
3-24
Instrument Installation and Software Upgrade
Figure 3-35 Connecting the main unit and the IPU computer
z Be sure to use the cross network cable to connect the IPU computer and the
LIS computer.
z The two ends of a cross network cable have no difference. You can plug
them to IPU computer and the LIS computer respectively at will. Please see
appendix H for method of how to distinguish a cross network cable from a
direct-connected network cable.
4. There are two ways to connect the BC-5380 and the LIS computer.
(1) Connect the BC-5380 with the LIS computer by a cross network cable, as shown in Figure
3-36 .
Figure 3-36 Connecting the IPU computer and the LIS computer
z Be sure to use the cross network cable to connect the analyzer and the LIS
computer.
z The two ends of a cross network cable can be randomly plugged into the
two computers respectively.
(2) Connect the IPU computer to the LAN of the hospital, as shown in Figure 3-37 .
3-25
Instrument Installation and Software Upgrade
Adopt one of the two ways to finish the network connection according to the condition of the
hospital or doctors requirement.
5. Connect the printer with the IPU computer with specified cable and connect the power
cord properly.
3-26
Instrument Installation and Software Upgrade
3.6 Start-up
2. Before starting up, remove the right door of the analyzer, and then check and make sure
the tubes connecting the V25, V26 and the tee-connector of the volumetric tube are not
bended and clogged, as Figure 3-40 shows.
3-27
Instrument Installation and Software Upgrade
3-28
Instrument Installation and Software Upgrade
Two-way
connector Tube 1
Tee connector
1. Turn on the analyzer, wait a moment and then a prompt will appear
on the task bar. It means the local-connection-related network interface connects the
3-29
Instrument Installation and Software Upgrade
3-30
Instrument Installation and Software Upgrade
z The IP address you set here should be the one of the LIS computer
connecting the IPU computer. The Port you set here should be the
interception port of the LIS computer. The IP address of external server
cannot be 10.0.0.1 and 10.0.0.2, and format like 10.0.0.* is not recommended.
5. Before transmitting data, make sure the LIS computer connecting the IPU computer is
working. Thus, the IPU program could locate the destination for transmitting.
6. If the connection is established between the IPU computer and the LIS computer, the LIS
icon in the IPU screen will turn to colorful, as shown in Figure 3-46, indicating you can start
transmitting data now.
3-31
Instrument Installation and Software Upgrade
z The IPU computer can connect LIS computer through cross network cable;
connect LIS computer in the same network through devices like HUBs or
exchangers; connect LIS computer in a different network through devices
like routers.
3-32
Instrument Installation and Software Upgrade
3-33
Instrument Installation and Software Upgrade
z The specified version here means the PC end software should be complied
with that of the main unit end. Upgrade the main unit end software to match
the PC end software if necessary.
3-34
Instrument Installation and Software Upgrade
3-35
Instrument Installation and Software Upgrade
3-36
Instrument Installation and Software Upgrade
3-37
Instrument Installation and Software Upgrade
3. Firstly, make sure the DIFF pulse data length is less than 200. Otherwise, do the
background count till the DIFF pulse data length is less than 200, as shown in Figure 3-55.
3-38
Instrument Installation and Software Upgrade
Use the cross-headed screw driver to remove the shielding cover of the volumetric board.
Make sure the WBC Start signal delay is within [2.5, 3] and the RBC Start signal delay is
within [4, 5.5]. If they are found out of the limit, fine adjust the distance between the tee
connector under the volumetric tube and the lower fixing plate of the volumetric board
according to the WBC and RBC Start signal delay, as shown in Figure 3-56. When WBC
start signal delay is less than 2.5s, fine adjust the WBC volumetric tube downwards; When
WBC start signal delay is more than 3s, fine adjust the WBC volumetric tube upwards;
When RBC start signal delay is less than 4s, fine adjust the RBC volumetric tube
downwards; When RBC start signal delay is more than 5.5s, stop adjusting the RBC
volumetric tube upwards. When the WBC and RBC Start signal delay are within the limit,
do the background count three times consecutively to check and make sure the two values
are within the range every time, and then record the values of the last time. Meanwhile,
check the WBC and RBC count time and calculate the mean time. Then, close the special
info. message box.
z Be sure to adjust the position of the volumetric tube by your hand directly.
Never pull the tee connector hard to adjust, otherwise, the tee connector
may leak and the volumetric tube may be broken.
3-39
Instrument Installation and Software Upgrade
5. Confirm whether the WBC and RBC count mean time that you recorded previously
complies with the time displayed in the screen, as shown in Figure 3-58. Enter the
recorded mean time if the time displayed doesnt comply with the recorded one.
3-40
Instrument Installation and Software Upgrade
Select printer
Click OK
3-41
Instrument Installation and Software Upgrade
HGB gain
HGB blank
voltage
1. At the Graph screen, select the work mode as WB-CBC+DIFF and then perform the
background count once and make sure the background results meet the specified
3-42
Instrument Installation and Software Upgrade
requirement.
2. At the Table review screen, select the background record run previously, and then click
Optical to enter the screen shown in Figure 3-62 .
SS 0.1max total
FS 0.1max total
Click Calculate
Click OK
3-43
Instrument Installation and Software Upgrade
number) is less than 50. Otherwise, you should clean the flow cell and DIFF bath at the
Maintenance screen. Then, repeat steps 1 to 3 until the number of FS and SS 0.1max
particles are less than 50. Then, click Ok to back to the main screen, as shown in Figure
3-62.
4. Run the calibrator on the analyzer. Select the test results from the Graph review screen,
and click Optical to go to the Optical screen. Click Calculate, and then check if the
gravity center position of FS and SS meet the following requirements (choose the one
have more particles within the FS 0.1max range): the FS gravity center should locate
within 0.57 of the low angle target peak; the SS gravity center should locate within 0.63
of the high angle target peak
5. If the position of FS and SS gravity centers do not meet the requirements, input the FS and
SS gain target values of the corresponding particle at the Optical screen, and then get
the gain values, as shown in Figure 3-63
3-44
Instrument Installation and Software Upgrade
z Be sure to use the distilled water to prepare the standard particle sample.
Prepared standard particle sample should be run within 12 hours.
8. When finish running, enter the Table screen and select the standard particle sample just
run, and then click the Optical button, as shown in Figure 3-65.
3-45
Instrument Installation and Software Upgrade
3-46
Instrument Installation and Software Upgrade
3.10.2 Carryover
Follow the procedure 3 instructed in section 9.3.1 of the Operators Manual to make sure the
carryover of the analyzer meets the requirements listed in the table below:
Parameter Carryover
WBC 0.5
RBC 0.5
HGB 0.6
HCT 0.5
PLT 1.0
3.10.3 Reproducibility
In the AL-WB-CBC+DIFF mode, AL-WB-CBC mode, CT-PD-CBC+DIFF mode and
CT-PD-CBC mode, make sure the reproducibility of the analyzer meets the requirements
specified in Appendix B 5.4 of the Operators Manual
The CV requirements for whole blood mode:
3-47
Instrument Installation and Software Upgrade
3.10.4 Calibration
1. Click MenuCalibration, and then click Calibrator to enter the screen. Select the
calibration mode as Whole Blood; enter the lot No. and the expiration date of the
calibrator, and then enter the WBC, RBC, HGB, MCV and PLT targets of the calibrator into
the table.
3-48
Instrument Installation and Software Upgrade
z Be sure to immerse the tip of the sample probe into the calibrator (1 ml at
least).
3. Repeat running the calibrator for 11 times as instructed by Step 2.Then, click the Start
button. The setup of whole blood calibration factors is completed. Click Diluent and a
message box will pop up. Put the tube into the tube holder and put the loaded tube holder
into the sample compartment, and then close the compartment door manually. Then press
the [RUN] key to start dispensing the diluent, as Figure 3-68 shows. Dispense the diluent
into the tube for 6 times consecutively. Then click the Cancel button to close the
message box. Press the [OPEN] key to open the sample compartment and take out the
tube and the tube holder.
3-49
Instrument Installation and Software Upgrade
Click
Diluent
Then click
Cancel
3-50
Instrument Installation and Software Upgrade
3-51
Instrument Installation and Software Upgrade
then put the loaded tube holder into the sample compartment. Close the compartment door,
and then press the [RUN] key. When you hear the beep, the analyzer is starting to run
automatically.
z Be sure to immerse the tip of the sample probe into the calibrator (at least
1ml).
8. Running the calibrator consecutively for 11 times as instructed by Step 8. The setup of
predilute calibration factors is completed.
3.10.5 Linearity
3-52
Instrument Installation and Software Upgrade
3-53
Instrument Installation and Software Upgrade
3-54
Instrument Installation and Software Upgrade
z To update the Version 1.3 BC-5100 software, select the Install mode to
install the new version in the previous folder rather than update the outdated
software.
z If the system prompts for not enough space on disk during installation,
select another disk to install and make sure the free space on that disk is at
least 4G.
z Before perform this step, make sure that the analyzer is powered on for at
least 30 seconds. Otherwise, the connection to the main unit may fail after
reboot or the update server may be uploaded again after being connected to
the main unit.
3-55
Instrument Installation and Software Upgrade
3-56
Instrument Installation and Software Upgrade
3-57
Instrument Installation and Software Upgrade
z At this time, the update program has already been disconnect from the
analyzer, so Step 1 and 2 should be performed again to launch the update
program.
z After the update server program being successfully updated and main unit
being rebooted, wait 2 minutes before logging on to the client.
5. After logging on, a message box shown in Figure 3-83 will pop up, asking you to choose
the directory of the update files;
3-58
Instrument Installation and Software Upgrade
3-59
Instrument Installation and Software Upgrade
9. After finishing uploading, a message box of successful uploading shown in Figure 3-87 will
pop up;
10. Click Ok and wait for a while. A message box will pop up to show the items to be updated,
as shown in Figure 3-88;
3-60
Instrument Installation and Software Upgrade
3-61
Instrument Installation and Software Upgrade
12. Click Ok in the message box prompting successful update, and then switch off and
restart the analyzer;
13. Update the folder step2 (including the main unit software, configuration files and fluidic
sequence) according to the same process, and then switch off the analyzer;
14. Use the screwdriver to remove the three cross-headed screws to open the top cover, and
then open the right door. Connect the J3 interface of the data board and the J11 interface
of the autoloader board using a dedicated cord, and then restart the main unit.
z Use the dedicated cord in the accessory box provided by the manufacturer.
15. Update the folder step4 (including the hardware writing software) according to the same
process, and then switch off the analyzer.
z Do not delete the files under ftp://10.0.0.2/3101 before updating and keep the
power supply of the main unit on. Always update the hardware after Step2 is
updated successfully.
3-62
4 Fluidic System
4.1 Introduction of Fluidic Parts
4.1.3 Pumps
P1: provides pressure for the pressure chamber.
P2: empties the DIFF bath and vacuum chamber and creates vacuum.
P3: empties the probe wipe, WBC bath and RBC bath.
4.1.4 Syringes
Aspiration-Syringe: full volume 100 l; it aspirates and dispenses samples and aspirates
the second diluted sample.
Diluent-Syringe: full volume 10ml; it dispenses diluent into the WBC and RBC bath and
supplies the diluent to the probe wipe.
Lyse-Syringe: full volume 2.5ml; 3 syringes are driven by a motor; it dispenses M-53Leo
(I), M-53Leo (II) and M-53H.
Sheath-Syringe: full volume 10ml; it dispenses the sheath into the flow cell, cleans the
flow cell and DIFF bath, and is also be used for sample preparation.
Sample-Syringe: full volume 250l; it dispenses the sample into the flow cell.
4.1.5 Valves
Fluidic valve: turns on and off by electromagnetic force; controls the fluidic or air flow
direction.
Pinch valve: turns on and off by electromagnetic force; starts/stops the fluidic flow.
Pressure switch: monitors the pressure of the DIFF channel.
4.1.6 Baths
WBC bath: consists of a front bath, back bath and aperture. The WBC sample mixes and
reacts here and it is used for the measurement of HGB and WBC.
RBC bath: consists of a front bath, back bath and aperture. The RBC sample mixes and
4-1
Fluidic System
4.1.8 Filters
Filter of WBC volumetric tube: it filters the air entered the WBC volumetric tube
Filter of RBC volumetric tube: it filters the air entered the RBC volumetric tube
P1 filter: it filters the air entered the air pump.
4-2
Fluidic System
Starting up a drained system (after the Prepare to Ship procedure has be done)(excluding
startup background)
Reagents volume required:
4-3
Fluidic System
Table 4-4 reagents volume required for starting up a drained system (after the Prepare to
Ship procedure has been done)
Volume of starting up a
drained system (after the
Reagents Name
prepare to ship procedure
has been done)
M-50 Diluent M-53D Diluent 207ml
M-53LEO(I) Lyse 12ml
M-53 Lyse M-53LEO(II) Lyse 12ml
M-53LH Lyse 12ml
Cleanser M-53 Cleanser 8ml
4-4
Fluidic System
4-5
Fluidic System
DIFF channel
4-6
Fluidic System
RBC/PLT channel
HGB channel
4-7
Fluidic System
B. First Diluting
The sample probe ascends from the DIFF bath, meanwhile the probe exterior is cleaned.
The sample probe moves to above the WBC bath
The sample probe descends into the WBC bath, and then dispenses 6l sample. The
dispensed sample is diluted by the 2.5ml diluent that is already there to form the 1:417.7
dilution.
4-8
Fluidic System
A B
C D
4-9
Fluidic System
The sheath flow of the DIFF channel and the measurement (19.8-40.5s)
4-10
Fluidic System
into the flow cell at a low speed while the sheath syringe dispenses the diluent into the flow
cell to surround the sample. Thus, the sheath flow passes through the flow cell at a stable
speed for measurement.
The fluidic system status of this period is shown in Figure 4-5.
4-11
Fluidic System
4-12
Fluidic System
4-13
Fluidic System
1. The sample probe ascending: the sample probe ascends from the WBC bath, meanwhile
its exterior is washed.
2. Dispensing HGB lyse and mixing: valve V07 is energized. The 2.5ml lyse syringe
dispenses the LH Lyse into the WBC bath and the samples mixes with the lyse by bubbling.
The system waits for the sample becoming stable.
Vacuum is the power that drives the fluid movement. Waste pump 2 pumps out the air in the
vacuum chamber to create the vacuum between -300HPa and -260HPa.
1. WBC counting: valve V33 is energized to start counting. Driven by the stable vacuum
-300 to -260 HPa, the sample in the front bath flows to the back bath in the direction
shown in Figure 4-7. The sample volume measured is determined by the diluent volume
that flows between the two photocouplers of the WBC volumetric tube..
2. HGB measurement: HGB measurement starts at 41s.
3. Cleaning the front bath twice.
4. Cleaning the back bath: valve V29 and V31 are energized. Driven by the vacuum, the
diluent enters the volumetric tube via valve V29, and then passes through valve V31 and
enters the vacuum chamber. Then, valve V31, V33 and V13 are energized. The diluent
flows into the back bath through the volumetric tube to drain the waste in the back bath.
Driven by waste pump 2, the waste in the vacuum chamber is drained through V37.
4-14
Fluidic System
Fi
gure 4-8 Fluidic status when cleaning the WBC back bath
1. Creating vacuum: the vacuum used for draining the RBC volumetric tube and cleaning the
back bath is all provided by the vacuum chamber. Thus, waste pump P2 is used to create
the vacuum in the vacuum chamber.
2. Zapping and cleaning the back bath: zap the RBC aperture, and then open V30, V34 and
V14 to clean the back bath and drain the bubbles caused by zapping.
3. Draining the RBC bath and volumetric tube: valve V35 is energized and waste pump P3
operates to drain the RBC bath. Then, V26 and V32 are energized together to drain the
volumetric tube for three times.
4. First dilution and aspiration: during 0-8.7s, the sample probe finishes sampling and sample
is dispensed into the DIFF bath. Thus, the first dilution is formed during the 8.8-20.5s
period and then a portion of the diluted sample is aspirated back into the sample probe.
4-15
Fluidic System
1. Aspirating the first dilution: the aspiration syringe aspirates the sample diluted at the ratio
of 1:417.6 from the WBC bath, and then ascends while its exterior is being cleaned.
2. Sample probe moving to RBC bath and dispensing initial volume and the sample: the
sample probe moves to the RBC bath. Valve V03 and V08 are energized at the same time,
and the diluent syringe dispenses a certain amount of diluent into the RBC bath and then
the sample probe descends into the RBC bath. Valve V01 and V03 are energized and the
10ml diluent syringe dispenses the first dilution into the RBC bath to form the second
dilution at the ratio of 1:20000.
3. Mixing: Valve V11 is energized. Driven by the pressure, the sample is mixed by bubbling
for three times.
The stable vacuum is created to drive the fluidics when running samples.
Waste pump 2 pumps out the air in the vacuum chamber to create the vacuum between
-300HP and -260HP.
4-16
Fluidic System
-300 to -260 HP, the sample in the front bath flows to the back bath in the direction
shown in the following figure. The sample volume measured is determined by the diluent
volume that flows between the two photocouplers of the WBC volumetric tube.
Figure 4-11 Fluidic status when cleaning the back bath and draining the front bath
2. Draining the front bath and cleaning: Valve V35 is energized and waste pump pumps the
remaining sample out of the RBC bath. The diluent syringe dispenses 3ml diluent into the
RBC bath for soaking.
4-17
Fluidic System
3. Cleaning the back bath: The vacuum of -400 to -300HP is created in the vacuum chamber.
Valve V30 and V32 are energized. The volumetric tube is cleaned and bubbles are
discharged from the top of the volumetric tube. Vale V32, V14, V34 and V30 are energized
to clean the back bath, and then the waste is discharged.
4-18
Fluidic System
A B
C D
4-19
5 Hardware System
The BC-5380 hardware system consists of the boards, power execution parts, sensors,
switches and cables. Their relationship is shown below.
Heater
Heater
for optics Ambie
Sample Syringe for Diff
system nce
drive drive pool and BC-5380
And temp.
motors motors temp. Hardware System
Temp. sensor
sensors
sensors
NetPort
Fan
Sensor on right door
Key
Board
WBC Pole
Indication Data Board
Board
RBC Pole
Power
AC Power
Switch
Supply Drive Board HGB Module
Board
Note:
In the figure, the thin arrows represent the cable connections; the thick arrows (connecting the
data board and the driver board) represent the plugboard connections; the square boxes
5-1
Hardware System
5-2
Hardware System
5.1.1 Introduction
The function of the mother board is to realize power distribution and centralized wiring of board
input/output.
Function
Power interface
Slot for data board
Slot for drive board
Connectors for board signals (autoloader board, laser control board, pre-amp board,
volumetric board, liquid level checker, key board and indicator board, etc.)
Connectors for component (valves, pumps, motors, heaters, fan, HGB module,
independent key, optics, etc.) signals
Communication interface (COM port and LAN port)
Block diagram
5-3
Hardware System
Power filter
& indicator Socket for laser
control board
Sockets for
optics sensor
Socket
for Socket for
power( Autosa Socket for
Socket for fan Liq.level
mple board) Temp. sensor
checker
Interface definition
List of connectors
5-4
Hardware System
signals
PB3 96 Drive board connector, drive signals of motors, valves, pumps,
and heaters
J1 8 RS-232 LAN port
J2 9 Reserved for COM port debugging
J3 10 Multi-functional JTAG port, debugging or upgrading MCU
programs of autoloader board
J4 4 RS-422 COM port, COM port of autoloader board
J5 8 Connector for the key board and indicator board
J6 6 Right door switch, and optical shielding box switch
J7 6 Laser control board connector
J8 8 Reserved for side fluorescence channel (SF)
J9 8 side scatter channel (SS)
J10 8 Connector for forward scatter channel (FS)
J11 5 HGB module connector
J12 8 A+/- 12V connector
J13 3 AC120V connector
J14 6 Temperature sensor connector
J15 12 Volumetric board connector
J16 34 Connector for level sensors and associated photocouplers
J17 No in use
J18 24 Connector for photocouplers 1-6
J19 24 Connector photocouplers 7-12
J20 24 Connector photocouplers 13-18
J21 3 Reserved for DC mix motor
J22 8 Connector stepping motors 1-2
J23 8 Connector stepping motors 3-4
J24 8 Connector stepping motors 5-6
J25 8 Connector stepping motors 7-8
J26 No in use
J27 4 Connector for heater 2
J28 4 Connector for heater 1
J29 20 Connector for pumps 1-7
J30 20 Connector for valves 1-10
J31 20 Connector for valves 11-20
J32 20 Connector for valves 21-30
J33 20 Connector for valves 31-40
J34 2 Fan connector
J35 10 Connector for P12V and P24V
5-5
Hardware System
5-6
Hardware System
5-7
Hardware System
5-8
Hardware System
5-9
Hardware System
5-10
Hardware System
5-11
Hardware System
5-12
Hardware System
5-13
Hardware System
5-14
Hardware System
Connector J15 for sensors of volumetric board and pressure control board
Connector type: HEADER WTB 2MM DIP1*12 TOP PHSERIES
Model: SIP12TD-B12B-PH-K 'JST'
5-15
Hardware System
5-16
Hardware System
5-17
Hardware System
5-18
Hardware System
5-19
Hardware System
Connector J29, J30, J31, J32, J33 for pumps and valves
Valves and pumps have five double-row PH-model connectors.
Connector type: HEADER WTB 2MM DIP2*10 TOP PHDSERIES
Model: B20B-PHDSS-B(LF)(SN)
5-20
Hardware System
5-21
Hardware System
5-22
Hardware System
18 P+12V
19 V30 Valve 30 drive
20 P+12V
5-23
Hardware System
5-24
Hardware System
Assembly drawing
5-25
Hardware System
A male or female receptacle can be installed at J2. Four cable types can be supported, as
shown in the following table.
5-26
Hardware System
JP4 needs to be configured as shown in the following table when the MCU JTAG of the drive
board or the autoloader board is to be connected to J3.
Note: the mother board does not provide a fixed connection to the JTAG port of the autoloader
MCU. If you need to update the autoloader MCU on the analyzer, connect the J11 and J3
receptacles using the cable dedicated for autoloader update before updating on PC using the
client update software. The dedicated cable is provided to the service and manufacture
personnel, not as an accessory of the analyzer.
5-27
Hardware System
5.1.4 Removal
Purpose
The mother board is unlikely to be damaged. But in case you need to replace it, follow the
steps below.
Tools
Removal
5-28
Hardware System
5-29
Hardware System
Installation
Install the mother board as per the above-mentioned procedures in the reverse order.
Note: Since the mother board has many connectors, pay attention to the number indicated on
the connector to avoid wrong connection. The design of the mother board has included certain
error-proof measures. Generally speaking, wrong connection will not lead to safety issues, yet
the whole unit cannot function properly
Verification
1. Power on the analyzer, the fan at the back of the analyzer should run normally. Use a
multimeter to measure the voltage of D+5V, P+12V, P+24V, A+/-12V, AC120V, and all
measurements should be within normal ranges.
2. Power indicators of the boards are on, showing that the mother board is functioning
correctly.
5.1.5 Troubleshooting
Since the function of the mother board is to realize power distribution and centralized wiring, a
failure in the mother board usually takes the form of hardware system failure.
5-30
Hardware System
abnormal, misinform
Laser not light or laser Connector J17 abnormal Check connector J7
current detected
abnormal
Pre-amp board has no Connectors J9 and J10 Check connectors J9 and J10
power or work abnormal
abnormally.
Motor not active Motor drive cable not Check connectors J22,J23,J24,
properly connected . and 25
Valve not active Valve drive cable not Check connectors J30,J31,J32
properly connected. and J33
Pump not active Pump drive cable not Check connector J29
properly connected
Temperature control Temperature sensor not Check connector J14
fails. properly connected.
5-31
Hardware System
5.2.1 Introduction
The data function of the data board consists of two aspects: analog part and digital part. The
analog part is responsible for obtaining, amplifying, and conditioning sensor signals and
converting the analog signals into digital signals. The digital part processes digital signals and
uploads them to the PC as well as provides the platform for the built-in software and the
access interface.
Function
Block diagram
5-32
Hardware System
A12VAC120V
Power for analog
circuits Analog power filter module
Gain control
RBC/PLT
RBC/PLT amplification RBCPLT
sensor
RBC/PLT aperture
Gain control
WBC
WBC sensor WBC amplification
WBC aperture
A/D module
Gain control
SS pre-
SS amplification SS
amplification board
FS base currrent
FS pre- FS
FS amplification
amplification board Gain control
SF
SS pre- SF amplification Gain control
amplification board
5-33
Hardware System
Description
5-34
Hardware System
The zapping voltage on-off, constant current supply/zapping switch and HGB light on-off are
controlled by the GPIO interface of CPU. The amplification factors of WBC DIFF, WBC,
RBC/PLT and HGB signal channels are set by the FPGA as required.
Zapping aperture
If the analyzer has been running for a certain period or the WBC/RBC bath aperture clogs, the
zapping function shall be performed to clean up the aperture by high temperature.
AD conversion
The cell signals (WBC, RBC, PLT and WBC DIFF signals), voltage monitoring signals and
HGB signals are converted into digital signals, and then sent to FPGA for further processing.
5-35
Hardware System
Interface definition
The data board is a plug-in board. It provides 9 connectors: the connectors for aperture
electrodes, the connector to connect the digital part to the mother board, the connector to
connect the analog part to the mother board, the connectors for debugging and the reserved
connectors. See Figure 5-9 for the layout of the data board.
See the following table for the function of each connector.
5-36
Hardware System
Definition of J1
J1 is the signal interface of RBC/PLT.
Definition of J2
J2 is the signal interface of WBC.
Definition of J3
J3 is the signal interface for the digital part of data board and mother board, and is European
96 pin connector.
5-37
Hardware System
5-38
Hardware System
5-39
Hardware System
Definition of J7
J7 is the signal interface for the analog part of data board and mother board, and is European
96 pin plug.
5-40
Hardware System
Definition of J8
J8 is the JTAG interface of FPGA.
5-41
Hardware System
Definition of J9
Reserved. Not available for customers.
Definition of J10
Reserved. Not available for customers..
Definition of J11
Reserved. Not available for customers.
Definition of J13
J11 is the BDM interface of CPU.
5-42
Hardware System
Assembly drawing
5-43
Hardware System
5-44
Hardware System
All the adjustable parameters of analog part are adjusted as per the command of FPGA. Adjust
the parameters' settings in the software interface if necessary.
5-45
Hardware System
5-46
Hardware System
5-47
Hardware System
5-48
Hardware System
I
#MCF_IRQ Interrupt input signals 1 of CPU
87 TP101
1
#MCF_IRQ Interrupt input signals 2 of CPU
88 TP102
2
#MCF_IRQ Interrupt input signals 3 of CPU
89 TP103
3
#MCF_IRQ Interrupt input signals 5 of CPU
90 TP104
5
#MCF_IRQ Interrupt input signals 6 of CPU
91 TP105
6
#MCF_IRQ Interrupt input signals 7 of CPU
92 TP106
7
AGND, TP10-21, TP38, TP44, TP70, TP73, TP77, TP88, TP90, TP92-94 and TP107-116 are
connected to the GND network and usually used as the connecting point of the oscilloscope
probe grounded end.
Purpose
Tools
Disassembly
5-49
Hardware System
5-50
Hardware System
Assembly
Assemble the data board as per the above-mentioned steps in the reverse order.
Verification
1. Power indicators D20, D17, D22, D21 and D51 turns on.
2. Indicator D49 turns on after FPGA initialization.
3. Indicator D47 and D48 turn on and D45 flashes after network is enabled.
5.2.5 Troubleshooting
The errors analysis and the corresponding troubleshooting of the analog part on data board
are listed in the following table. Most of the errors can be tested and determined by testing the
corresponding test points with a multimeter. A measurement value within the normal range
indicates the circuit or component is in good working condition. Otherwise, be sure to find out
5-51
Hardware System
the particular error according to the certain symptom and remove it accordingly.
5-52
Hardware System
3 +5V power The voltage of the The +5V relating First ensure the +12V power
supply error +5V test point circuit is rosin supply works normally. Then,
exceeds the range jointed; the power check the +5V relating circuit,
of +50.25 V supplys re-solder or change the
impedance to the component.
ground is
decreased; or
power chip U14 is
damaged
4 -5V power The voltage of the The -5V relating First ensure the -12V power
supply error -5V test point circuit is rosin supply works normally. Then,
exceeds the range jointed; the power check the -5V relating circuit,
of -50.25 V supplys re-solder or change the
impedance to the component.
ground is
decreased; or
power chip U12 is
damaged
5 +2.5V reference The voltage of the If the +5V (AVDD) Check the relating circuit;
power supply VR_MON or VR_H power supply re-solder or change the
error test point exceeds works normally, component
the range of then the problem
2.50.125 V occurred probably
because power
chip U45 or U43,
and its peripheral
components are
damaged or not
properly soldered.
6 +56 constant The voltage of the The boost circuit Check the chip U72, U70,
current drive VCONST test point works improperly U71 and their peripherals for
power supply exceeds the range any rosin joint or damage
error of 563V The 56V Re-solder or change the
voltage-regulator component
diode is damaged
or not properly
soldered.
5-53
Hardware System
7 +56V monitoring The voltage of the If the +56V power Check the U39 and relating
voltage error +56VM test point supply works components; re-solder or
exceeds the range normally, then the change the component
of 1.370.2V problem occurred
probably because
something is
wrong with the
monitoring circuit..
8 +12V monitoring The voltage of the The relating circuit If the +12V power supply
voltage error +12VM test point is not properly works normally, check U40
exceeds the range soldered; the and the relating components,
of 1.8V-2.2V power supplys re-solder or change the
impendence to the component.
ground is
decreased;
Something is
wrong with the
power IC or the
corresponding AD.
9 -12V monitoring The voltage of the The relating circuit Check U40 and the relating
voltage error -12VM test point is not properly components, re-solder or
exceeds the range soldered; the change the component under
of 2.2V-2.6V power supplys the circumstance that the
impendence to the -12V power supply works
ground is normally
decreased;
Something is
wrong with the
power IC or the
corresponding AD.
10 RBC aperture The value of the Constant current Check whether the constant
voltage aperture voltage source control current source control signals
monitoring error exceeds the range signals abnormal, are normal. See the
of 10V-14V 56V foregoing troubleshooting to
voltage-regulator remove the error of 56V
diode abnormal or circuit.
boost circuit error
Bath not properly Check the bath wiring;
wired; clogging. perform the unclogging
procedure
5-54
Hardware System
14 Laser diode The value of the Something is Check whether the cable is
drive current LASER test point wrong with the properly connected to the
monitoring error exceeds the range current value sent laser control board and
of 1.0-3.0V. by the laser whether the monitoring value
control board sent from the laser control
board is normal
5-55
Hardware System
5-56
Hardware System
5-57
Hardware System
6 Events of Aspirate Key, Count Possible causes: improper connection; interface chip
Key and Compartment Door U67 damaged.
Open Key can not be detected, Solutions: check and make sure the connection is
or the buzzer and indicator on proper; check the interface signals by an
the indicator board are out of oscilloscope.
control.
5-58
Hardware System
5.3.1 Introduction
The drive board realizes the following functions: 1) driving motors, pumps, valves and heaters
etc. 2) detecting such signals as the motor position and liquid levels; 3) collecting the signals of
temperature, pressure and voltage etc. for AD conversion.
Function
Serial communication
Driving stepping motors
Driving valves and pumps
Temperature control
Pressure control
System status detection
Reagent status detection
Block diagram
2-channel temperature A
measurement MS1
2-channel pressure measurement AN
3-channel power voltage MS2 B MOTOR
measurement A3979
STEP BN
Temperature SLEEP
ALE
Pressure HOLD
Power WR
Voltage RD 8-channel Step-motor driver
(anolog 8 module
signal) A/D[7:0]
A[15:8] IN
Databoard TXD
EN 74HC595
UART RXD F_INT CLK + SV1~SV40
IRLML2502
C8051F020 F_NCONFIG LATCH 40
TMS EP1C6Q240C8
NCSO
Databoard TDI
DATA 40-channel solenoid valve
JTAG CLK control
DCLK
TDO
ASDO
M_SEN HOA0880-
CD74HC14
Pump T51
Heater
6 20-channel motor position sensor
detection
EPCS1S18N
7-channel high power pump & valve L-
control SEN/SWITCH Liquid level sensor
74LVCR2245
2-channel heater control or sensitive switch
5-59
Hardware System
Description
Serial communication
The main control unit of the drive board is a MCU, which has two asynchronous serial
communication interfaces (UART). UART0 is used for asynchronous serial communication
with the data board. It receives and analyzes control commands sent by the data board, and
responds accordingly. Communication parameters:
Baud Rate: 38400bps
Start bit: 1bit
Data bit: 8 bits
Stop bit: 1bit
Parity: even
UART1 is reserved.
Temperature Control
The temperature control circuit keeps temperature of the reaction bath (DIFF bath) and the
optical system constant. By comparing the temperature measurements and the target values,
the MCU turns on/off the heater to control the temperature of each channel. The MC sends
heater control signals to isolator 74AHCT245, then to driver FDS6670A to control the two
heaters.
5-60
Hardware System
the drive board. Through voltage follower LM358, the signals are then sent to the ADC pin of
the MCU for AD conversion and corresponding operation. Then, the control signals are output
to turn on/off the pressure pump or the vacuum pump, thus, the pressure of each chamber is
adjusted.
System status detection
The drive board detects the ambient temperature and the voltage of power supply. The mother
board sends the inquiry command to obtain the corresponding system status parameter.
Ambient temperature sensor is located on the interface board. After I/V conversion and
amplification, the signals outputted by the temperature sensor are sent to the MCU for AD
conversion and operation, then the temperature value is obtained.
The voltage detection circuit detects all the power supplies (24V, 12V and 5V) on the drive
board.
Interface definition
The drive board connects the motherboard via the 3 DIN41612 plugs and 3 DIN41612
receptacles located on the two boards respectively. All the drive-board-relating peripherals
(including valves, pumps, heaters, motors and sensors etc.) are connected to the motherboard
directly. The connectors layout and the corresponding connections are shown in the figure
below.
5-61
Hardware System
Driver board
J9
Support board
J1 J10 J8 J2
Number of
Connector Function Note
pins
FPGA configuration interface Used when FPGA first
J1 10
(AS mode) downloading
Not used on complete
J2 FPGA Debug Interface 10
device
Control interface of
J3 Interface with the motherboard 96 valves, pumps and
heaters
Sensor detection and
J4 Interface with the motherboard 96
communication interface
J5 Interface with the motherboard 96 Motor control interface
Communication Debug Not used on complete
J8 4
Interface device
Used when MCU first
J9 MCU Debug Interface 10
downloading
Communication Debug Not used on complete
J10 4
Interface device
5-62
Hardware System
Definition of J1
J1 is the FPGA configuration interface (AS mode).
Definition of J2
J2 is the FPGA debug interface (JTAG mode).
Definition of J3
J3 connects to the PB3 connector of the motherboard, and is the interface used for valves,
pumps and heaters control.
5-63
Hardware System
5-64
Hardware System
5-65
Hardware System
Definition of J4
J4 connects to the PB1 connector of the motherboard, and is the interface used for sensor
detection and communication.
5-66
Hardware System
5-67
Hardware System
5-68
Hardware System
Definition of J5
J5 connects to the PB2 connector of the motherboard, and is the interface used for the
stepping motor control and the position sensor signal detection.
5-69
Hardware System
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PGND Power ground
29
30
31
32
33 VC_SEN9 Sending end power signal of close tube position sensor (OP 9)
Receiving end feedback signal of autoloading position sensor (OP
34 M_SIN10
10)
35 VC_SEN12 Sending end power signal of DIFF bath position sensor (OP 12)
Receiving end feedback signal of WBC bath position sensor (OP
36 M_SIN13
13)
Sending end power signal of sample probe Y upper position sensor
37 VC_SEN15
(OP 15)
Receiving end feedback signal of sample probe Y lower position
38 M_SIN16
sensor (OP 16)
39 GND Digital ground
40 NC Empty
Connecting end A of A-phase winding of the sample syringe motor
41 M1_A
(SM 1)
Connecting end AN of A-phase winding of the sample syringe
42 M1_AN
motor (SM 1)
Connecting end B of B-phase winding of the sample syringe motor
43 M1_B
(SM 1)
Connecting end BN of B-phase winding of the sample syringe
44 M1_BN
motor (SM 1)
5-70
Hardware System
5-71
Hardware System
6, reserved)
65 M_SIN9 Receiving end feedback signal of close tube position sensor (OP 9)
66 VC_SEN11 Sending end power signal of position sensor 11 (reserved)
Receiving end feedback signal of DIFF bath position sensor (OP
67 M_SIN12
12)
68 VC_SEN14 Sending end power signal of RBC bath position sensor (OP 14)
Receiving end feedback signal of sample probe Y upper position
69 M_SIN15
sensor (OP 15)
70 DCM DC motor control signal (reserved)
71 GND Digital ground
72 NC Empty
Connecting end A of A-phase winding of the sample syringe motor
73 M1_A
(SM 1)
Connecting end AN of A-phase winding of the sample syringe
74 M1_AN
motor (SM 1)
Connecting end B of B-phase winding of the sample syringe motor
75 M1_B
(SM 1)
Connecting end BN of B-phase winding of the sample syringe
76 M1_BN
motor (SM 1)
Connecting end A of A-phase winding of the sample injection
77 M2_A
syringe motor (SM 2)
Connecting end AN of A-phase winding of the sample injection
78 M2_AN
syringe motor (SM 2)
Connecting end B of B-phase winding of the sample injection
79 M2_B
syringe motor (SM 2)
Connecting end BN of B-phase winding of the sample injection
80 M2_BN
syringe motor (SM 2)
Connecting end A of A-phase winding of the sheath syringe motor
81 M3_A
(SM 3)
Connecting end AN of A-phase winding of the sheath syringe motor
82 M3_AN
(SM 3)
Connecting end B of B-phase winding of the sheath syringe motor
83 M3_B
(SM 3)
Connecting end BN of B-phase winding of the sheath syringe motor
84 M3_BN
(SM 3)
Connecting end A of A-phase winding of the lyse syringe motor (SM
85 M4_A
4)
Connecting end AN of A-phase winding of the lyse syringe motor
86 M4_AN
(SM 4)
5-72
Hardware System
Definition of J8
J8 is the interface used for communication debugging.
Definition of J9
J9 is the MCU debug interface (JTAG mode).
Definition of J10
J10 is the interface used for communication debugging.
5-73
Hardware System
Assembly drawing
5-74
Hardware System
Indicator Note
D65 MCU working status indicator. It flashes every 1s when MCU works normally.
D66 Working status indicator of optical system heater. It turns on during heating.
5-75
Hardware System
5-76
Hardware System
(voltage) PRESSURE_1ST
Vacuum chamber detection signals
30 TP31 PIN7 of U33
(voltage) PRESSURE_2ST
Reference voltage of MCU analog-to-digital
31 TP34 PIN2 of U37
module REFIN2.500.006V
Voltage of MCU digital-to-analog output
34 TP35 PIN100 of U35
channel 0
MCU 25.5454MHz clock input signals
35 TP36 PIN26 of U35
CLKIN
Voltage of MCU digital-to-analog output
36 TP37 PIN99 of U35
channel 1
37 TP38 PIN57 of U35 MCU system clock output signals SYSCLK
Amplifier output signals of the temperature
38 TP39 PIN6 of U45
collection module TEMPER_AD
Basic voltage of the amplifier input signals
39 TP40 PRTD_REF
of the temperature collection module
Reference voltage of temperature collection
40 TP41 PIN2 of U45
module amplifier
Input voltage of temperature collection
41 TP42 PIN3 of U45
module amplifier
Driving reference voltage of sample syringe
42 TP43 PIN8 of U22
motor VREF1
Driving reference voltage of sample
43 TP44 PIN8 of U23
injection syringe motor VREF2
Driving reference voltage of sheath syringe
44 TP45 PIN8 of U24
motor VREF3
Driving reference voltage of lyse syringe
45 TP46 PIN8 of U29
motor VREF4
Driving reference voltage of diluent syringe
46 TP47 PIN8 of U28
motor VREF5
Driving reference voltage of reserved motor
47 TP48 PIN8 of U27
VREF6 (not used)
Driving reference voltage of sample probe X
48 TP49 PIN8 of U11
motor VREF7
Driving reference voltage of sample probe Y
49 TP50 PIN8 of U13
motor VREF8
Key definition
The reset switch S1 on the drive board is used to reset the drive board manually. Press the
5-77
Hardware System
Purpose
The drive board is a key component. Please maintain or replace the drive board immediately if
any error or damage occurs. Please follow the procedures to have the drive board replaced.
Tools
Disassembly
5-78
Hardware System
5-79
Hardware System
Assembly
Please assemble the data board as per the above-mentioned steps in the reverse order.
z Be sure to shut down the analyzer and cut off the power supply before
disassembling/assembling the board.
Verification
1. Check and make sure that all the components are properly connected to the drive board.
2. First ensure the power supply is cut off, then assemble the drive board and motherboard
properly, then power on the analyzer.
3. Check if the indicators on the drive board are in the following status: 1) D49, D50 and D51
turn on; 2) D2 and D65 flash. You can also check the indicators in the self-test screen of
the analyzer. If the self-test is passed, it means the driver board is replaced successfully;
otherwise, you should troubleshoot the board.
4. Readjust the sample probe position as per Section 6.10.1 and save the result.
5.3.5 Troubleshooting
Errors related to the drive board are identified and handled by the host control software in the
form of error codes. Note that only some of the error codes reported to the host control
software from the dive board can be handled automatically, while some need to be judged with
the help of the users or service engineers. When error is reported, the error No. and error
names are provided by host control software. The recommended solutions may appear on the
screen as the software help information.
When you check for errors, first ensure the board is well fixed and all the error-related
connections are properly connected. For example, when Sample probe action failed is
reported, you should check: 1) whether the sample probe assembly is properly connected to
the board; 2) whether the connecters are well connected (in case of bad connection, shut
down the analyzer and cut off the power supply, and then re-plug the connecters); 3)whether
the connection inside the sample probe assembly is proper; 4) whether the symbol on the
sensor connecting line corresponds to the sensor position; 5) whether the symbol on the motor
connecting line corresponds to the motor position (See 6.6.1 for how to disassemble the
sample probe assembly if necessary).
5-80
Hardware System
Only when you make sure that nothing is wrong with the connections can you remove the error
according to the recommended action in the following table. If the error still exists after the
error causes are found and new components are replaced, you need to replace the drive
board.
The error codes, error names and recommended solutions are listed in the following table.
5-81
Hardware System
error.
1. X motor error, action
Adjusting X
X motor does not back to home is interfered.
motor back to
0205 position after the adjusting command 2. X motor initial
home position
is executed position photocoupler
failed
error.
1. X motor error, action
Adjusting X
X motor does not leave home is interfered.
motor to leave
0206 position after the adjusting command 2. X motor initial
home position
is executed position photocoupler
failed
error.
X motor
X motor adjustment is out of limit [1, Re-send the X motor
0207 adjustment
9] adjusting command
error
X motor
X motor adjusting steps at the target Adjust the X motor
0208 adjusting steps
position are out of limit [-20, 20] again
out of limit
X motor The position in the X motor adjusting
Re-send the X motor
0209 adjusting end end command disagrees with the
adjusting command
position error pre-send adjusting position
1. Y motor error, action
Y motor failed is interfered.
Y motor does not move to the
0211 to move to 2. Y motor target
pre-set target position after action
target position position photocoupler
error.
1. Y motor error, action
Y motor failed is interfered.
Y motor is not at the upper position
0212 to initialize to 2. Y motor upper
after initialization
upper position position photocoupler
error.
1. Y motor error, action
Y motor failed is interfered.
Y motor does not move to lower
0213 to initialize to 2. Y motor lower
position when initializing
lower position position photocoupler
error.
1. Y motor error, action
Adjusting Y Y motor does not move to target is interfered.
0214 motor to target position after the adjusting command 2. Y motor target
position failed is executed. position photocoupler
error.
5-82
Hardware System
5-83
Hardware System
position
Y motor does
Y motor current position does not
0227 not match Initialize the Y motor
match the photocoupler position
current position
Y motor failed
Y motor is not at the lower position
0228 to pierce to Pierce again
after piercing
lower position
Y motor failed
Y motor failed to back to upper
0229 to pierce to Pierce again
position when piercing
upper position
X motor
X motor photocoupler might be Replace X motor
0230 photocoupler
damaged photocoupler
error
Sample probe
RBC bath RBC bath photocoupler might be Replace RBC bath
0231
photocoupler damaged photocoupler
error
Sample probe
WBC bath WBC bath photocoupler might be Replace WBC bath
0232
photocoupler damaged photocoupler
error
Sample probe
DIFF bath DIFF bath photocoupler might be Replace DIFF bath
0233
photocoupler damaged photocoupler
error
Y motor
Y motor photocoupler might be Replace X motor
0234 photocoupler
damaged photocoupler
error
Sample probe
upper Upper photocoupler might be Replace the upper
0235
photocoupler damaged photocoupler
error
Sample probe
lower Lower photocoupler might be Replace the lower
0236
photocoupler damaged photocoupler
error
Sampling syringe does not finish the
Sampling Command is sent early
previous action when it is requested
0300 syringe is while the sampling
for initializing, resetting, aspirating or
working syringe is still working.
dispensing.
5-84
Hardware System
1. Sampling syringe
photocoupler error (if
Sampling sampling syringe
The detected photocoupler signals
syringe motor moves)
0301 are without any change before and
photocoupler 2. Sampling syringe
after action.
abnormal motor error (if
sampling syringe
motor dose not move)
1. Sampling syringe
photocoupler error (if
the sampling syringe
Sampling After aspirating or dispensing, the
motor is at the home
syringe sampling syringe should be at the
position)
0302 aspirating or home position, but the position
2. Sampling syringe
dispensing detected by the photocoupler
motor error (if the
action failed 1 disagrees
sampling syringe
motor is not at the
home position)
1. Sampling syringe
photocoupler error (if
the sample syringe
Sampling After aspirating or dispensing, the
motor is not at the
syringe sampling syringe should not be at
home position)
0303 aspirating or the home position, but the position
2. Sampling syringe
dispensing detected by the photocoupler
motor error (if the
action failed 2 disagrees
sampling syringe
motor is at the home
position)
Sampling
Before aspirating or dispensing, the Sampling syringe
syringe
sampling syringe should be at the photocoupler error (if
aspirating or
0304 home position, but the actual the sampling syringe
dispensing
position detected by the motor is at the home
action
photocoupler disagrees position)
forbidden
Sampling
Before aspirating or dispensing, the Sampling syringe
syringe
sampling syringe should not be at photocoupler error (if
aspirating or
0305 the home position, but the actual the sampling syringe
dispensing
position detected by the motor is not at the
action
photocoupler disagrees home position)
forbidden 2
5-85
Hardware System
5-86
Hardware System
5-87
Hardware System
5-88
Hardware System
5-89
Hardware System
photocoupler are without any change before and photocoupler error (if
abnormal after action. the lyse syringe motor
moves)
2. Lyse syringe motor
error (if the lyse
syringe motor does not
move)
1. Lyse syringe
photocoupler error (if
Lyse syringe After aspirating or dispensing, the the lyse syringe motor
aspirating or syringe should be at the home is at the home position)
0332
dispensing position, but the position detected by 2. Lyse syringe motor
action failed 1 the photocoupler disagrees error (if the lyse
syringe motor is not at
the home position)
1. Lyse syringe
photocoupler error (if
the lyse syringe motor
Lyse syringe After aspirating or dispensing, the
is not at the home
aspirating or syringe should not be at the home
0333 position)
dispensing position, but the position detected by
2. Lyse syringe motor
action failed 2 the photocoupler disagrees
error (if the lyse
syringe motor is at the
home position)
Lyse syringe
Before aspirating or dispensing, the Lyse syringe
aspirating or
syringe should be at the home photocoupler error (if
0334 dispensing
position, but the position detected by the lyse syringe motor
action
the photocoupler disagrees is at the home position)
forbidden 1
Lyse syringe Lyse syringe
Before aspirating or dispensing, the
aspirating or photocoupler error (if
syringe should not be at the home
0335 dispensing the lyse syringe motor
position, but the position detected by
action is not at the home
the photocoupler disagrees
forbidden 2 position)
Check and make sure
nothing is wrong with
Lyse syringe
Requested volume + aspirated the sampling syringe
0336 aspirate volume
volume > maximum aspirate volume aspirating and
over range
dispensing action; then
consider programming
5-90
Hardware System
5-91
Hardware System
home position)
2. Diluent syringe
motor error (if the
diluent syringe motor is
at the home position)
Diluent syringe Diluent syringe
Before aspirating or dispensing, the
aspirating or photocoupler error (if
syringe should be at the home
0344 dispensing the diluent syringe
position, but the position detected by
action motor is at the home
the photocoupler disagrees
forbidden 1 position)
Diluent syringe Diluent syringe
Before aspirating or dispensing, the
aspirating or photocoupler error (if
syringe should not be at the home
0345 dispensing the diluent syringe
position, but the position detected by
action motor is not at the
the photocoupler disagrees
forbidden 2 home position)
Check and make sure
nothing is wrong with
the sampling syringe
Diluent syringe
Requested volume + aspirated aspirating and
0346 aspirate volume
volume > maximum aspirate volume dispensing action; then
over range
consider programming
overflow at the fluidics
debugging phase.
Check and make sure
nothing is wrong with
the sampling syringe
Diluent syringe aspirating and
dispense Requested volume > aspirated dispensing action; then
0347
volume over volume consider programming
range overflow at the fluidics
debugging phase and
note the volume add
up error.
Diluent syringe The action time is longer than the
0348
action overtime download time.
Automatic First start the
Start testing the motors before the
testing automatic testing
0390 automatic testing command is
command command, and then
received.
forbidden test the motors.
0401 Reaction bath The reaction bath temp. setup is out Re-set the reaction
5-92
Hardware System
5-93
Hardware System
Ambient temp.
Ambient temp. compensation out of Reset the ambient
040a compensation
the set range [-12.7, 12.7] temp. compensation
out of limit
1. The actual ambient
temperature is out of
the working range.
Ambient temp. Ambient temperature is out of the set 2. Check whether the
0501
abnormal range temperature
transducer and the
measurement circuit
work normally.
1. Check whether the
pneumatic connection
is well connected and
Controlling whether the pressure
pressure The pressure in the chamber can not pump works normally.
0601 chamber reach the target range within the 2. Check whether the
pressure specified fluidics time. pressure sensor works
failed normally and whether
the pressure detection
signals of the MCU are
normal.
1. Check whether the
pneumatic connection
is well connected and
whether the vacuum
Controlling pump and valve 30
The vacuum in the chamber can not
vacuum and 31 works normally.
0602 reach the target range within the
chamber 2. Check whether the
specified fluidics time.
vacuum failed pressure sensor works
normally and whether
the pressure detection
signals of the MCU are
normal.
Wait and then send the
Adjusting
The pressure in the chamber is adjusting command
pressure
0603 being controlled. Can not send the again after the
chamber
adjusting command previous pressure
pressure failed
controlling is done.
0604 Adjusting The vacuum in the chamber is being Wait and then send the
5-94
Hardware System
5-95
Hardware System
download defined.
command error
Read all
configuration
0703 Finish reading data
chip content
finished
Data write out The data written for a single time
0704 Re-download
of limit exceeds the maximum of 32 digits
Data write and The data written plus the
0705 head-address head-address exceed the maximum Re-download
over range content of one page (256 bytes).
Send the enabling
0706 Write forbidden Failed to write the configuration chip
command first
0707 Write overtime Write delay exceeds 10ms Re-download
1. Check the EEPROM
circuit for any
missing-soldered
component; check the
EEPROM pin for short
circuit and missolder,
Write-in
0731 Failed to write data into EEPROM etc.
EEPROM error
2. If short circuit is not
found and all
components are
properly soldered, it
indicates the EEPROM
is damaged.
Functional code Communication
The functional code is not defined in
0801 in the control abnormal. Please try
the communication rules.
code error again.
The data length mismatches the Communication
Data length
0802 corresponding data length of the abnormal. Please try
error
current command label again.
Communication
Command label The command label is not defined in
0803 abnormal. Please try
error the communication rules.
again.
Communication
Check code The check code mismatches the
0804 abnormal. Please try
error calculated one
again.
0805 End code error The end code is not the one defined Communication
5-96
Hardware System
If a certain pressure value is abnormal, check the related pumps, valves and airway
for leakage.
If the pneumatic system is normal, then the error should be caused by the damaged
pressure sensor on the drive board. Please replace the sensor or the drive board.
The pressure signals are outputted by the volumetric board. See the following table
for the voltage and pressure.
To observe and troubleshoot the abnormal mechanism actions, the service engineers are
usually needed. When errors of this kind happen, please be sure to troubleshoot them as per
the above-mentioned recommended action and the following procedures.
Check whether the error-related mechanisms (such as motors) can move. If the
mechanisms do not move, then the error should be caused by the abnormal executive
components, such as disconnected or damaged motor. If nothing is wrong with them, then
5-97
Hardware System
the error should be caused by the damaged drive board, so the driver board should be
replaced.
If the mechanisms can move, check whether they move in position and whether they are
jammed by lines or other mechanisms during the movement. For transmissive
photocoupler, if the baffle enters above 2/3 photocoupler, it is baffled and moves is in
position.
If nothing is wrong with the mechanism action, consider the photocoupler error. Replace
the photocoupler.
If errors still remain after the photocoupler is replaced, then it should be caused by the
error components on the driver board. Replace the driver board.
5-98
Hardware System
5.4.1 Introduction
The autoloader board is to feed and mix blood samples, as well as scan barcode information
on tubes.
Function
Block diagram
EEPROM
Solenoid
Scanner
Clock
Clock
Sample Mix
EP1C3T14
Mother Board
UART1 1 SMXM
JTAG UART0
4
Step Motor Control
BUS 2 SMZM
Interface
C8051F020 3 SMRM
IRQ
RS422
Sample Feed
Config
4 SFXM
Config
FPGA 5 SFYM
Configuration
Reset Device
Reset
FPGA Reset
Power
Board
Sensor
Status
Sensor
D 5V Digital 5V LDO 3.3V
P 12V
P 24V 3.3V LDO 1.5V
Description
5-99
Hardware System
Electromagnet control
The electromagnet is used to control the process of opening the sample compartment door
(manual close).
Parameter storage
As there may be manufacture or installation errors, it is necessary to adjust the initial positions
for the X-co motor of the mix mechanism and the mix motor. The adjusted position parameters
will be stored on the autoloader board.
Interface definition
5-100
Hardware System
Definition of J1:
J1 is the FPGA configuration interface (AS mode).
Definition of J3:
J3 is the electromagnet interface.
Definition of J5:
5-101
Hardware System
Definition of J6:
J6 is the mix mechanism sensor interface.
Definition of J7:
J7 is the feeding sensor interface.
5-102
Hardware System
Definition of J8:
J8 is the other feeding sensor interface.
5-103
Hardware System
Definition of J11:
J11 is the MCU configuration interface.
5-104
Hardware System
Definition of J12:
J12 is the communication interface.
Definition of J14:
J14 is the feeding motor interface.
5-105
Hardware System
Definition of J15:
J15 is the control interface of X-co motor and Z-co motor for the mix mechanism.
Table 5-78 Definition of the interface of X-co motor and Z-co motor for the mix
mechanism
Pin Name Description Mark on Wire
1 X_BN Control signal of Phase BN, X-co
manipulator motor SMXM
2 X_B Control signal of Phase B, X-co
manipulator motor
3 X_AN Control signal of Phase AN, X-co
manipulator motor
4 X_A Control signal of Phase A, X-co
manipulator motor
5 Z_BN Control signal of Phase BN, Z-co
manipulator motor
6 Z_B Control signal of Phase B, Z-co SMZM
manipulator motor
7 Z_AN Control signal of Phase AN, Z-co
manipulator motor
8 Z_A Control signal of Phase A, Z-co
manipulator motor
Definition of J16:
J16 is the mix motor interface.
Definition of P1:
P1 is the built-in scanner interface.
5-106
Hardware System
5-107
Hardware System
Assembly drawing
5-108
Hardware System
Indicator Description
D3 12V power supply status indicator. It turns on when the 12V power supply is
normal
D4 5V power supply status indicator. It turns on when the 5V power supply is
normal
D5 3.3V power supply status indicator. It turns on when the 3.3V power supply is
normal
D25 MCU working status indicator. It flashes every 0.5s when MCU works
normally
D26 FPGA working status indicator. It flashes every 0.5s when FPGA works
normally
11 TP11 GND
12 TP12 GND
5-109
Hardware System
Key definition
The reset switch S1 on the drive board is used to reset the drive board manually. Press the
reset switch to reset the MCU and FPGA.
Purpose
The autoloader board is a key component. You should maintain or replace the board
immediately if any error or damage occurs. Follow the procedures to have the autoloader
board replaced.
Tools
Disassembly
5-110
Hardware System
Assembly
Assemble the autoloader control board as per the above-mentioned steps in the reverse order.
z Be sure to shut down the analyzer and cut off the power supply before
disassembling/assembling the board.
Verification
1. Check and make sure that all the components are properly connected to the autoloader
control board.
2. After ensuring the power supply is cut off, assemble the drive board and motherboard
properly, and then power on the analyzer.
3. Check if the indicators on the autoloader control board are in the following status: 1) D3,
D4 and D5 turned on; 2) D25 and D26 flashing. You can also check the indicators in the
self-test screen of the analyzer. If the self-test is passed, it means the autoloader control
board is replaced successfully; otherwise, you should troubleshoot the board.
5-111
Hardware System
5.4.5 Troubleshooting
Errors related to the autoloader board are identified and handled by the host control software
in the form of error codes. Note that only some of the error codes reported to the host control
software from the autoloader board can be handled automatically, while some need to be
judged with the help of users or service engineers. When an error is reported, the error No.
and error names are provided by host control software. The recommended solutions may
appear on the screen as the software help information.
Most errors of the autoloader board are identified by checking the photocoupler information, so
check the photocouplers first in case of errors. To check the photocouplers: first make sure that
the photocouplers are not blocked, and check if the status information of the photocouplers
from the software matches the actual status; hide the photocouplers with lighttight material,
and check if the status information matches the actual status. Inconsistency found in either one
of the two checks indicates invalidation of the photocouplers; otherwise, the error comes from
the board itself.
Typical errors and solutions:
1. Y-co left or right photocoupler error
The cause of such an error: there two photocouplers mounted on the Y-co feeding direction of
the autoloader, which are called the left photocoupler and right photocoupler. In the
autoloading mode, the current tube feeding status is identified based on the number of times
when the level of the photocouplers jumped and the status of the photocouplers. Therefore,
the left and right photocouplers should be related with each other based on certain logical
requirements. If the requirements are not met, the Y-co left photocoupler or right photocoupler
error will be reported.
Troubleshooting measures: 1) check the photocouplers for errors (according to the steps
mentioned above); 2) Check if there is any tube rack blocked along the Y-co feeding line which
occurs when the Y-co feeding motor is not able to push the tube rack due to the tube rack out
of shape or assembly error of the sample transport unit. In such a case, shut down the
analyzer and switch off all the power supplies, and then pull the tube rack along the Y-co
feeding line to identify if the tube rack is out of shape and if the unit is mis-assembled. Replace
with a qualified tube rack if the former one is out of shape; disassemble and repair the sample
transport unit in case of mis-assembly; 3) check if there is any tube rack blocked because
there are tube racks slanting at the unloading area or the unloading platform is not qualified.
Check if the length of the tube rack meets the corresponding requirement and if the metallic
plate of the unloading unit is properly manufactured. 4) Check if the autoloader assembly
(including the buffer plates for the left and right photocouplers, Y-co pallet and Y-co tube rack
backboard) is properly assembled. If there is any mis-assembly, re-adjust the installation
5-112
Hardware System
according to the part related to mechanical structure of the analyzer in this manual, and make
sure the mechanism is out of error.
2. The compartment door cannot be opened
Possible causes for this error: a) compartment door photocoupler error; b) compartment spring
error or door structure error.
Troubleshooting measures: a) check if there is any error with the photocouplers; b) press the
[OPEN] key and check if the electromagnet moves. If the electromagnet acts properly, then
there may be errors with the spring or the mechanical structure of the door and replacement or
adjustment may be necessary.
5-113
Hardware System
5-114
Hardware System
5-115
Hardware System
5-116
Hardware System
5.5.1 Introduction
The power board provides six stable power supplies, including D5V, A+12V, A-12V, AC130V,
P12V and P24V.
Function
The power board provides the following six stable power supplies for each functional board
and module of the BC-5380: D5V, A+12V, A-12V, AC130V, P12V and P24V.
Block diagram
Description
The power board works with the 90V-264V AC input voltage (50-60Hz).
5-117
Hardware System
Once the AC power switch is turned on, all the circuits work and the
D5V,A+12V,A-12V,AC130V,P12V and P24V voltage are outputted.
Circuit loads of the power board are described in the table below:
For the P24V, the 7.8A maximum current with the approximate lasting time of 2S and the
period of 60S may occur when working.
Interface definition
The power board is configured with 7 external interfaces. The J1 and J2 interfaces are
connectors of the socket; the rest of the interfaces are connectors of the plug terminal leading
from the board edges. The No. of the PCB board is TP1-TP20.The location of the interfaces on
the power board is shown below.
5-118
Hardware System
5-119
Hardware System
PCB
Power supply output soldering
A-J35 of the power part 10 10 output
PCB
Power supply output soldering
A-J37 of the digital part 4 4 output
Definition of J1:
Definition of J2:
Definition of AJ12:
Definition of AJ13:
5-120
Hardware System
Definition of AJ35:
Definition of AJ37:
Assembly drawing
5-121
Hardware System
5-122
Hardware System
5-123
Hardware System
Purpose
Tools
Disassembly
Disassembly of the power board consists of the following two main procedures (removing the
whole power assembly and further disassembly of the inner components):
5-124
Hardware System
5-125
Hardware System
Assembly
Assemble the power board as per the above-mentioned steps in the reverse order.
z Be sure to shut down the analyzer and cut off the power supply before
disassembling/assembling the board.
Verification
1. Check and make sure the earth wire of the AC input socket is properly connected to the
conductive cover of the main unit.
2. Connect the power cord and turn on the AC switch, then the fan works.
5-126
Hardware System
z When assembling, before fixing the upper cover of the power assembly, be
sure the AC plug and the plug of the fan are connected with the power
board.
z Be sure the screws are tightened to firmly fix the power assembly with the
main unit.
5.5.5 Troubleshooting
5-127
Hardware System
Be sure the screws are tightened to firmly fix the power assembly with the main unit.
5-128
Hardware System
5.6.1 Introduction
The volumetric board provides the metric time signals for the RBC/PLT and WBC count.
Principles for the volumetric time signals: the detected volumetric start and end signals are
processed by the volumetric sensor, through current-voltage transferring, level-transforming
and de-bouncing, the drive-board-required TTL level is obtained and outputted. Principles for
the vacuum and pressure detecting: the detected vacuum and pressure signals are transferred
to the current signals by the vacuum and pressure sensor, and then through the signal
transferring, the AD-required the voltage signals are outputted to the drive board.
Function
Provides the time signals of RBC/PLT and WBC count, i.e. the start and end time of
running.
Provides the vacuum and pressure intensity signals of the vacuum chamber and pressure
chamber, sends the signals to the drive board.
Block diagram
Figure 5-27 Block diagram of the volumetric and pressure detecting board
5-129
Hardware System
Description
Interface definition
The volumetric board has only one 12PIN connector connecting the drive board. The location
of the connector is shown below.
5-130
Hardware System
5-131
Hardware System
Assembly drawing
Purpose
The volumetric board is the front component of the whole device. Damaged volumetric board
needs to be replaced by a new one. Please follow the procedures to have the volumetric board
replaced.
5-132
Hardware System
Tools
Disassembly
5-133
Hardware System
Assembly
Assemble the power board as per the above-mentioned steps in the reverse order.
Verification
5.6.4 Troubleshooting
5-134
Hardware System
Improper cable
connection with Reconnect the
the mother board cable or
Medium
or disconnection change a new
caused by a cable
broken cable
Something is
wrong with the See No.2 in the
Low
+5V power table
Comparator The TP6
Board supply.
3 reference power output voltage
error Something is
supply wrong 2.5V0.25V Replace or
wrong with the
Low re-solder the
U8 chip or it is
U8
rosin jointed.
Improper cable
connection with Reconnect the
the mother board cable or
Medium
or disconnection change a new
Voltage of the caused by a cable
Control signal System
4 VM_CTRL broken cable
error error
signal 0.8V Control signals
See
sent by the drive
troubleshooting
board through Low
of the drive
the mother board
board
is wrong
Control signal See No.4 in the
Medium
error table
Control circuit
Constant current error (Q1 or U2 is
Standard
source of the Board wrong or rosin
5 voltage (TP5) Replace or
volumetric error jointed; resistors
2.5V0.25V Medium re-solder the
sensor error R10, R11, R18,
components
R23, R25 and
R24 is wrong or
rosin jointed)
5-135
Hardware System
Adjust VWST,
VWSP, VRST
and VRSP to
VWST, VWSP, make the
VRST or VRSP voltage of the
Medium
are not adjusted point WT, WP,
well. RT and RP
equals to
2.7V0.1V
Voltage of the Voltage of the
respectively.
point WT, WP, RT Board point WT, WP,
6 Volumetric
and RP is not the error RT and RP
sensor U15, U21, Replace or
expected value 2.7V0.1V
U16 or U17 is Low re-solder the
wrong (or rosin components
jointed).
Constant current
source of the See No.5 in the
Medium
volumetric table
sensor error
+5V power See No.2 in the
Low
supply error table
D1, D2, D3 or D4 Re-solder or
is damaged (or Low change the
rosin jointed) component
Indicators D1,
+5V power See No.2 in the
D2, D3 and D4 Low
supply error table
are off when
Something is
fluid flows or
Indicator Board wrong with the See No.3 in the
7 are still on Low
abnormal error TP6 standard table
when no fluid
power supply
flows through
the volumetric Voltage of the
tube point WT, WP, RT See No.6 in the
Medium
and RP table
2.7V0.1V
5-136
Hardware System
Adjust VR9,
making the
VR9 is not
Medium relative voltage
adjusted well.
of the TP9 to
The relative TP8
Pressure/vacuum
Board voltage of the 1.2500.002V
11 1.25V voltage
error TP9 to the TP8 Pressure/vacuum
error
1.2500.002V 2.5V reference See No.10 in
Medium
power supply the table
error
Replace or
U6 is damaged
Medium re-solder the
or rosin jointed
components
Pressure output Board When the input +12V power See No.1 in the
12 Low
voltage abnormal error pressure is supply error table
0HPa or Constant current
450HPa, the source error of See No.9 in the
Medium
output voltage the pressure table
of the point PP sensor
is not equal to 1.25V voltage See No.11 in
Medium
1.2500.002V error the table
5-137
Hardware System
or Adjust PPZ to
2.2500.002V. make the
voltage of the
PP is
1.2500.002V
when the input
pressure is 0.
PPZ or PPG is
Medium Then, adjust
not adjusted well
PPG to make
the voltage of
the PP is
1.2500.002V
when the input
pressure is
450HPa.
U12, U14, R34,
R44, R45, R46, Re-solder or
R50, R52, C10 or Medium change the
C23 is damaged component
(or rosin jointed)
Vacuum output Board When the input +12V power See No.1 in the
13 Low
voltage abnormal error pressure is supply error table
0HPa or Constant current
-450HPa, the source error of See No.8 in the
Medium
output voltage the vacuum table
of the point NP sensor
is not equal to 1.25V voltage See No.11 in
Medium
1.2500.002V error the table
5-138
Hardware System
or Adjust NPZ to
0.2500.002V. make the
voltage of the
NP is
1.2500.002V
when the input
pressure is 0.
NPZ or NPG is
Medium Then, adjust
not adjusted well
NPG to make
the voltage of
the NP is
0.2500.002V
when the input
pressure is
-450HPa.
U12, U13, R33,
R40, R41, R42, Re-solder or
R43, R51, C7 or Medium change the
C22 is damaged component
(or rosin jointed)
5-139
Hardware System
5.7.1 Introduction
The liquid level board detects the status (sufficient or insufficient) of the LEO(I), LEO(II), LH
and cleanser and sends the detected results to the drive board. Principles for the liquid level
detecting: the sufficient or insufficient signals detected by the liquid sensor are processed by
current-voltage transferring, level-transforming and de-bouncing. Finally, the
drive-board-required TTL level is obtained and outputted.
Function
The liquid level board detects the status (sufficient or insufficient) of the LEO(I),LEO(II), LH and
cleanser, transfers the signals and sends them to the drive board.
Block diagram
LEO
I-V
I LEO(I) Sensor Level transform
transform
tube
LEO
I-V
II LEO(II) Sensor Level transform
transform
tube
Mother
J1 Board
I-V
LH tube LH Sensor Level transform
transform
I-V
CL tube CL Sensor Level transform
transform
5-140
Hardware System
Description
For the liquid level of the LEO(I), LEO(II), LH and cleanser are detected by the same principle,
so the liquid level detection of LEO(I) is used just to be the example.
Interface definition
The liquid level detecting board has only one connector of 8PIN connecting the drive board.
The location of the connector is shown below.
J1
5-141
Hardware System
Assembly drawing
5-142
Hardware System
Purpose
Damaged liquid-level detecting board needs to be replaced by a new one to ensure the
operation of the analyzer. Please follow the procedures to have the board replaced.
Tools
Disassembly
Liquid-level detecting board disassembly consists of the following two main procedures:
Remove the board from the main unit:
1. Shut down the analyzer.
2. Open the left door.
3. Use the 107 cross-headed screwdriver to remove the 2 cross-headed panhead screws
(M4X8) fixing the shielding box, and then remove the shielding cover.
4. Pull the 4 pipes out from the pipe clamp of the liquid-level detecting board.
5. Use the 107 cross-headed screwdriver to remove the 4 cross-headed panhead screws
(M3X6) from the liquid-level detecting board.
6. Pull out the liquid-level detecting board for 30-50mm, unplug the cable connectors on its
back, and then remove the board.
5-143
Hardware System
5-144
Hardware System
Assembly
Assemble the power board as per the above-mentioned steps in the reverse order.
Verification
5.7.4 Troubleshooting
5-145
Hardware System
5-146
Hardware System
Abnormal driving
See No.4 in the
of the detecting Medium
table
sensor
+5V power supply See No.2 in the
Low
error table
LED1, LED2,
Re-solder or
LED3 or LED4 are
Low change the
damaged (or rosin
component
jointed)
+5V power supply See No.1 in the
Low
Indicators error table
LED1, Something is
LED2, wrong with the See No.2 in the
Low
LED3 and TP1 standard table
LED4 are power supply
still on voltage of point
Indicator Board
6 when the VLL1, VVL2, See No.5 in the
abnormal error Medium
tube is VVL3 and VVL4 table
filled with 2.2V0.1V
fluid or are U7, R15, R19,
off when no R32, R17, R13,
fluid exists R14, R18, R21,
in the tube. R5, R11, R30, Re-solder or
R22, R12, R31, Medium change the
R4, R23, R25, component
R26, R27 or R28
are damaged (or
rosin jointed).
5-147
Hardware System
5.8.1 Introduction
The laser control board controls the laser to ensure it is stable and moderate.
Function
Power conditioning
Laser drive current monitoring
Constant-laser power controlling
Block diagram
Description
Power conditioning
The power conditioning module filters the 12V power sent by the data board. After filtering,
the ripple is less than 100mV.
5-148
Hardware System
power is monitored by the inner photoelectrical detector, and the results obtained forms a
closed loop system through negative feedback to ensure the constant-power output. The
power is controlled (3mW-5mW) by adjusting the potentiometer VR1 on the board.
Interface definition
The laser control board is configured with 2 external connectors. One is the J1 connecting the
mother board (connecting data board through the mother board), the other one is the J2
connecting the laser, as the figure shows.
5-149
Hardware System
Assembly drawing
Adjust the slide rheostat VR1 clockwise, then the resistance of the VR1 connecting circuit, the
voltage of the test point TP2VREF and the laser intensity increases. Adjust the slide rheostat
VR1 anticlockwise, then the resistance of the VR1 connecting circuit, the voltage of the test
point TP2VREF and the laser intensity decreases.
Adjust the voltage of TP2VREF to 3.9-4.1V (adjustable as per the situation; it is the voltage
difference relative to A-12V), then the voltage of TPILD is 0.8-2.0V (it is also the voltage
difference relative to A-12V; note: the laser works normally).
The voltage defined in the laser control board testing process should be used as the latest
standard voltage of TP2VREF and TPILD.
5-150
Hardware System
z Never try to plug or unplug the semi-conductor laser before the power
supply is cut off.
See the test points in the table below and their locations on the board in the assembly drawing.
5.8.5 Troubleshooting
The troubleshooting information of the laser control board is listed in the table below.
5-151
Hardware System
5-152
Hardware System
The voltage defined in the laser control board testing process should be used as the latest
standard voltage of TP2VREF and TPILD.
5-153
Hardware System
5.9.1 Introduction
The pre-amplification board conducts the optical-electrical conversion to the two scattered
lights (FS-low-angle scattered light; SS-high-angle scattered light) come from the flow cell and
amplifies the signals. The amplifying boards of the low-angle signal and the high-angle signal
share one PCB. The amplification factor is obtained by soldering the resistors.
Function
Power conditioning
Optical-electrical converting
Signal conditioning
Block diagram
Description
Power conditioning
The power conditioning module filters the 12V power sent by the data board. After filtering,
the ripple is less than 50mV.
Optical-electrical converting
The optical-electrical converting module converts the optical signals into the electrical signals
by the photodiode.
5-154
Hardware System
Signal conditioning
The current signals are transferred into the voltage signals through I/V and then sent to the
succeeding amplifying-conditioning module for further processing. Then, the data board input
required signals are obtained.
Interface definition
The FS/SS pre-amplification board is configured with one external connector respectively, i.e.
the J1 connector connecting the mother board (connecting data board through the mother
board). The layout of the board is shown below.
The laser control board is configured with 2 external connectors. One is the J1 connecting the
5-155
Hardware System
mother board (connecting data board through the mother board), the other one is the J2
connecting the laser.
5-156
Hardware System
Assembly drawing
(a) Top
(b) Bottom
5-157
Hardware System
5.9.5 Troubleshooting
5-158
Hardware System
5-159
Hardware System
5.10.1 Introduction
The indicator board realizes the functions of analyzer status indicating and buzzer alarming.
Function
Description
Interface definition
5-160
Hardware System
Assembly drawing
Purpose
Tools
Disassembly
5-161
Hardware System
Figure 5-46 Disassemble the indicator board and the key board
1---Key board 2--- Tapping screw (PT3X8)
3---Front cover 4--- Indicator board
5--- Tapping screw (PT3X6)
Assembly
Assemble the indicator board as per the above-mentioned steps in the reverse order.
Verification
Turn on the analyzer and start up the PC when finish replacing the indicator board. During the
process from startup self-test to ready, closely observe the indicator and the buzzer, if they
work normally, the replacement is successful.
5.10.4 Troubleshooting
5-162
Hardware System
5.11.1 Introduction
The key board enables the operator to interact with the main unit through the [RUN] and
[OPEN] keys during the autoloading/manual loading process.
Function
[RUN] key
[OPEN] key
Description
Interface definition
5-163
Hardware System
Assembly drawing
Purpose
Tools
Disassembly
5-164
Hardware System
Figure 5-48 Disassemble the key board and the indicator board
1---Key board 2--- Tapping screw (PT3X8)
3---Front cover 4--- Indicator board
5--- Tapping screw (PT3X6)
Assembly
Assemble the key board as per the above-mentioned steps in the reverse order.
Verification
Turn on the analyzer and start up the PC when finish replacing the key board. Wait for the PC
interface to show ready, and then press the [OPEN] key in the front cover. If the sample
compartment door opens, then the key board is successfully replaced.
5.11.4 Troubleshooting
As the structure of the key board is quite simple, it seldom has errors. If there is no response
after pressing the keys, connect the 2 and 4 pins, as well as the 3 and 4 pins of the J1 interface.
If the circuit is closed after pressing one of the keys, the key board is out of error and you
should check other components for errors; if the circuit is open, the key is not working properly.
5-165
6 Maintenance
6.1 Maintenance Modules and the Corresponding
Settings
Replace the drive board Re-adjust the position of the sampling assembly
1 by software
6-1
Maintenance
6-2
Maintenance
6.2 General
You can service the analyzer as per Section 6.3 6.7 . After repairing, follow the verification
procedures to verify the analyzers status.
6-3
Maintenance
Purpose
To disassemble the electric and fluidic parts inside the left side of the analyzer, follow this
procedure to remove the left door.
Tools
Removal
Installation
Install the left door as per the above-mentioned steps in the reverse order.
6-4
Maintenance
Purpose
To disassemble the electric and fluidic parts inside the right side of the analyzer, follow this
procedure to remove the right door.
Tools
Removal
z Make sure that the power supply is shut off when you remove the right door;
otherwise, the analyzer will alarm and stop running.
6-5
Maintenance
Installation
Install the right door as per the above-mentioned procedures in the reverse order.
Purpose
To disassemble the optical components, boards, cables and connectors, follow this procedure
to remove the top cover.
Tools
Removal
6-6
Maintenance
Installation
Install the top cover as per the above-mentioned procedures in the reverse order.
Purpose
To maintain the fluidic connectors and electric circuits at the center of analyzer, follow this
procedure to remove the back panel.
Tools
6-7
Maintenance
Removal
Installation
Install the back panel as per the above-mentioned procedures in the reverse order.
Purpose
To maintain the fluidic system inside the front cover, follow this procedure to remove the front
door.
Tools
6-8
Maintenance
Removal
Purpose
To maintain the fluidic system, syringes and sample transport unit inside the front cover, follow
this procedure to remove the front cover.
Tools
6-9
Maintenance
Removal
Installation
Install the front cover as per the above-mentioned procedures in the reverse order.
6-10
Maintenance
6-11
Maintenance
7 pinch valve
6-12
Maintenance
Purpose
Tools
Removal
6-13
Maintenance
1. To remove valve assembly I and II, remove the left door (as per section 6.3.1 ); to remove
valve assembly III, remove the right door (as per section 6.3.2 ).
2. Disconnect all tubes connected to the valve(s) as shown in Figure 6-7, Figure 6-8, and
Figure 6-9.
3. Use the 107 cross-headed screwdriver to remove the M4X12 small panhead screws
fastening the valve assembly.
4. Pull the valve assembly, outward and disconnect all lines from the assembly..
5. Take out valve assembly.
To remove a single valve (including pinch valve, or single valve on the valve assemblies)
1. To remove the valve on the left side, remove the left door (as per section 6.3.1 ); to remove
the valve on the right side, remove the right door (as per section 6.3.2 ); to remove the
valve on the front side, remove the front cover assembly. (as per section 6.3.2 )
2. Disconnect all pipes connected to the valves as shown in Figure 6-7, Figure 6-8, and
Figure 6-9 (if a pinch valve needs to be removed, remember to pinch the corresponding
tube).
3. Use the 107 cross-headed screwdriver to remove the two M3X8 small panhead screws
fastening the valve assembly.
4. Pull the valve outward, and disconnect the lines connected to the valve. Then take the
valve out.
6-14
Maintenance
Installation
Install the valve assembly as per the above-mentioned procedures in the reverse order.
Verification
Purpose
6-15
Maintenance
Tools
Removal
6-16
Maintenance
Installation
Install the pressure chamber as per the above-mentioned procedures in the reverse order.
Verification
Purpose
Tools
Removal
6-17
Maintenance
Installation
Install the vacuum chamber as per the above-mentioned procedures in the reverse order.
Verification
Purpose
Tools
6-18
Maintenance
Removal
z Apply some glue to the threads. Do not proceed to the next step until the
glue is dry.
6-19
Maintenance
d. Use the 107 cross-headed screwdriver to remove the two M3X8 socket head screws on
the electric switch and remove the switch. Use the 107 cross-headed screwdriver to
remove the two M3X6 cross-headed panhead screws, and then remove the electric switch
(Figure 6-16).
6-20
Maintenance
e. Use the 107 cross-headed screwdriver to remove the syringe protection shield. Use
2.5mm hexagon wrench to remove the four M3X8 socket head screws on syringe slider.
Use 2 mm hexagon wrench to remove M4X8 retaining screw on syringe slider and remove
the syringe slider. Use 2.5 mm hexagon wrench to remove the four M3X8 socket head
screws fastening the linear stepping motor , then remove the linear stepping motor (Figure
6-21
Maintenance
6-16);
z Make sure to insert the retaining screw into the corresponding hole, and
apply some glue to the threads.
f. Use 2.5mm hexagon wrench to remove the three M3X8 socket head screws on linear
rolling guide, and then remove the linear rolling guide. (*Note: The slider should not be off
its guide way.)
2. Remove diluent syringe and sheath syringe (*Note: Two syringes are the same, both being
the 10ml Mindray syringe.)
a. To remove the Mindray syringe unit on the diluent syringe, remove the left door (as per
section 6.3.1 )
b. To remove the Mindray syringe unit on the sheath syringe, remove the front cover
assembly (as per section 6.3.5 or 6.3.6 )
c. The syringe assembly should not be removed wholly. Use the 107 cross-headed
screwdriver and flat-headed screwdriver to remove the 10ml syringe presser the two
tailor-made M3X12 socket head screws, and remove the Mindray syringe unit. (Figure
6-17)
6-22
Maintenance
d. Use the 107 cross-headed screwdriver to remove the four M3X10 panhead screws. The
ceramic plug, flange, lock ring and O ring can be disassembled in the axis direction.
(Figure 6-18)
z Before replacing the lock ring, make sure relative parts (especially the
operation surface of the ceramic plug) are clean, and then insert the plug
into the flange, lock ring and O ring in turn and make it fixed to the syringe
body.
Installation
Install the Mindray syringe unit as per the above-mentioned procedures in the reverse order.
Verification
6-23
Maintenance
Purpose
Tools
Removal
6-24
Maintenance
Installation
Install the waste pump as per the above-mentioned procedures in the reverse order.
Verification
6-25
Maintenance
Purpose
In case of malfunction of the WBC or RBC reaction bath assembly, replace the corresponding
assembly.
Tools
Removal
1. Power on the analyzer to empty the fluidic system. Power off the analyzer and unplug the
power cord from the wall outlet.
2. Remove the left door (as per section 6.3.1 ).
3. Remove the right door (as per section 6.3.1 ).
4. Remove the top cover (as per section 6.3.1 ).
5. Use the 107 cross-headed screwdriver to remove the two M3X6 cross-headed washer
screws on the top cover of data board shielding box, and then remove the top cover.
6. Disconnect the bath signal lines of the WBC reaction bath or RBC reaction bath that needs
to be removed, and then loosen all buckles fastening the lines in the direction of wiring,
until the wire is drawn to the bath.
7. Use the 107 cross-headed screwdriver to remove M3X8 small panhead screw on bath
shield and take it out, then remove the shield. (Figure 6-21)
8. Use the 107 cross-headed screwdriver to remove the two M3X8 small panhead screws on
bath presser and take it out, then remove the bath presser. (Figure 6-21)
9. Pull the bath out with a distance of about 50-80 mm. Disconnect all tubes connected to the
bath. Get the signal wire from wire-protective ring and then remove the WBC bath
assembly or the RBC bath assembly.
6-26
Maintenance
6-27
Maintenance
Installation
Install the bath assembly as per the above-mentioned procedures in the reverse order.
Verification
1. Check if all parts are mounted to the former position and are fastened.
2. Check if the connection of signal lines of WBC or RBC is correct or not.
3. Check if the connection of power line and reagent pipe is correct or not.
4. Power on and verify the installation.
6-28
Maintenance
Purpose
To remove or replace the sample probe and probe wipe, follow the steps in this section.
Tools
Preparation
Removal
1. Remove the probe wipe from the sampling module (Figure 6-22)
a. Disconnect the two tubes from the probe wipe.
b. Pull the wipe downward to remove the probe wipe, as indicated by the arrow in the
figure below, and remove the wipe clip.
c. Separate the wipe from sampling module in the direction of arrow
d. Get out the inlet and outlet pipe from the wipe.
6-29
Maintenance
2. Remove the sample probe from the sampling module. (Figure 6-23)
a. Pull out the sample aspiration tube from the above of sample probe.
b. Use the cross-headed screwdriver to remove the retaining screw (M3X8 small
panhead screw) on probe presser, and take out the fixing flake.
c. Get out the probe from sideward.
6-30
Maintenance
z When remove the sample probe, get probe wipe out of the presser under
guiding rod. The probe tip may contain biohazardous materials. Exercise
caution when handling it and keep it to the right position.
Installation
To install a new sample probe and wipe, repeat the above removal step 1 or 2 in the reverse
order.
Purpose
To remove or replace the optical sensor, follow the steps in this section.
6-31
Maintenance
Tools
Preparation
Removal
6-32
Maintenance
presser to be replaced
b. Gently pull out the photocoupler presser (with the sensor module on motor position)
from the sample mother board and get out the plug of sensor module from the
corresponding hole.
c. Disconnect the sensor connector (not shown in figure). Take out the photocoupler
presser and the sensor module on motor position.
d. Use the cross-headed screwdriver to remove the M3x6 screw fixing the sensor module.
Separate the photocoupler presser from the sensor module on the motor position.
Installation
To install a new optical sensor, repeat the above removal step 1 or 2 in the reverse order.
Purpose
Tools
6-33
Maintenance
Preparation
Removal
1. Disconnect all tubes from on the sampling module, and cut the binding belt with the wire
cutter. Remove the tubes from the whole sampling module.
2. Disconnect all the connectors of the vertical part of sampling module, and unplug the
connector from the motor directly.
3. Disconnect all the connectors of the horizontal part of sampling module from the space left
by opened back cover at the back of the analyzer. (BC-5380 has four connectors, and
BC-5380 has five connectors). Unplug the connectors from the motor directly.
4. Use the cross-headed screwdriver to remove the two M3X8 small panhead screws fixing
the joint.
5. Use the cross-headed screwdriver to remove the four M4X12 cross panhead screws fixing
the sampling module.
6. Hold the sampling module and move it gently outward. Pull out the optical sensor module
from corresponding hole with caution. Be careful not to damage or break the line.
7. Check if all connectors of optical sensor module are drawn out from the corresponding
holes, then hold out the sampling module.
6-34
Maintenance
6-35
Maintenance
Installation
To replace new sampling module, repeat the above step 1 to 7 in the reverse order.
6-36
Maintenance
Purpose
Tools
Preparation
Removal
1. Use the wire cutter to cut off the binding belts fixing the tubes and remove them from the
DIFF bath assembly.
2. Use the cross-headed screwdriver to remove the two M4X8 small panhead screws fixing
the DIFF bath assembly.
3. Hold the DIFF bath assembly and move it gently outward. Expose the connectors and pipe
connectors at the back side, and then disconnect them.
4. Take out the DIFF bath assembly.
6-37
Maintenance
Installation
To replace new DIFF bath assembly, repeat the above removal step 1 to 4 in the reverse order.
Remember to readjust the position of the sample probe over the DIFF bath as per Step 11 to
14 in Section 6.10.1 .
6-38
Maintenance
Purpose
To remove or replace the closed-tube sample compartment, follow steps in this section.
Tools
Preparation
Removal
6-39
Maintenance
6-40
Maintenance
2. Use the 107 cross-headed screwdriver to remove the M4X12 cross-headed panhead
screw fixing the photocouplers, and then remove the photocouplers, as shown in Figure
6-30
6-41
Maintenance
3. Use the 1.5mm hexagonal wrench to remove the two M3X5 set screws, and then remove
the gear; use the 107 cross-headed screwdriver to remove the two M3X6 cross-headed
panhead screws fixing the damp gear, and then remove the damp gear, as shown in
Figure 6-31.
z During installation, make sure the M3X5 set screws are fixed in the same
level of the notches in the shaft, and one of the screws should be plunged
into the cone-shaped hole.
6-42
Maintenance
z During installation, the two bearings should be put into the wheel (the
bearings are supposed to be cling to the inner of the wheel) until their ends
reaches those of the wheel; the set screws should be fixed in the level of the
notches in the shaft.
6-43
Maintenance
Installation
To replace the sample compartment assembly with a new one, repeat the first removal
procedure (step 1 to 4) in the reverse order. During installation, take into account the
following items:
1. One side of the sample compartment assembly should be set close to the positioning step
raised on the bottom board (autoloader bottom board)
2. Be sure to install the assembly back to the position marked in disassembly.
To replace components like the photocouplers, electromagnet, damp gear or springs,
repeat the second procedure above in the reverse order. During installation, take into
account the following items:
1. The tube holder compartment body should be put right in the center
2. Always install the damp gear after the gear is installed
3. Turn the core of the electromagnet 360 and make sure there is no interference
4. Move the guiding axis of the electromagnet with you hand and make sure the sample
compartment can turn properly. Push the compartment body back to the initial position and
make sure it can be locked up.
6-44
Maintenance
Purpose
To remove or replace the detection switches (detecting the sample transport unit for proper
loading of tube rack and empty/full status of the unloader), follow the steps in this section.
Tools
Preparation
Removal
4. Use the 107 cross-headed screwdriver to remove the M2X8 small panhead screws fixing
the switches detecting the empty/full status of the unloader, and then remove the switch,
as shown in Figure 6-34.
6-45
Maintenance
Installation
To replace the switch with a new one, repeat Step 1 to 4 above in the reverse order.
Purpose
As there may be errors with the sample transport unit (especially the switches and driving
units) during operation, you need to replace these components according to the steps in this
section.
Tools
6-46
Maintenance
Preparation
Removal
Follow the two procedures to remove and disassemble the sample transport unit.
Remove the sample transport unit:
1. Remove the front cover assembly (as per Section 6.3.6 )
2. Remove the shielding box from the autoloader board, and unplug the cable connectors
between the sample transport assembly and the autoloader control board
3. Use the 107 cross-headed screwdriver to remove the three M4X12 cross-headed panhead
screws fixing the sample transport unit, and then remove the sample transport unit, as
shown in Figure 6-35.
Note: You should readjust the position of the sample transport unit during installation. See
Chapter 3 for how to make adjustment.
6-47
Maintenance
6-48
Maintenance
z During installation, make sure the back of the tube locating block and that of
the tube rack locating plate are at the same plane; adjust the distance
between the tube rack block and the tube rack to be around 0.2mm.
6-49
Maintenance
4. Use the 107 cross-headed screwdriver to remove the two M3X8 small panhead screws
fixing the unloader unit and remove the connector of the photoelectric sensor on the
unloader unit, and then remove the unloader unit, as shown in Figure 6-36 and Figure 6-37
5. Use the 107 cross-headed screwdriver to remove the unloader unit as per Figure 6-38
6-50
Maintenance
6. Use the 107 cross-headed screwdriver to remove the two M3X8 small panhead screws
fixing the spring presser, and then remove the spring presser, as shown in Figure 6-36 and
Figure 6-39
6-51
Maintenance
7. Use the 107 cross-headed screwdriver to remove the two M3X8 small panhead screws
fixing the front supporting board, and then remove the front supporting board, as shown in
Figure 6-36 and Figure 6-40
8. Unplug the connectors of the sensitive switch and the PHOTOCOUPLER (reflective) on
the platform unit; use the 107 cross-headed screwdriver to remove the six M3X8 small
panhead screws fixing the platform unit, and then remove the platform unit, as shown in
Figure 6-36 and Figure 6-40
6-52
Maintenance
9. Unplug the connectors of the stepping motor and the three photoelectric sensor in the
left-and-right loading unit; use the 107 cross-headed screwdriver to remove the three
M3X8 small panhead screws fixing the left-and-right loading unit, and then remove the
left-and-right loading unit, as shown in Figure 6-36 and Figure 6-41
10. Use the 1.5mm hexagonal wrench, 2.5mm hexagonal wrench and the 107 cross-headed
screwdriver to remove the left-and-right loading unit as per Figure 6-41
6-53
Maintenance
6-54
Maintenance
6-55
Maintenance
Installation
6-56
Maintenance
Verification
1. Readjust the position of the sample probe as per Step 10 to 14 in Section 6.10.1 .
2. Check if all parts are mounted to the former position and are fastened.
3. Check if the connection of signal lines of WBC or RBC is correct or not.
4. Power on and verify the installation.
6-57
Maintenance
Purpose
As there may be errors with the mix mechanism during operation, you need to replace the
mix mechanism according to the steps in this section.
Tools
Preparation
Removal
Follow the two procedures to remove and disassemble the mix mechanism.
Remove the mix mechanism:
1. Remove the shielding box on the autoloader board, and unplug the cable connectors
between the mix mechanism and the autoloader control board
2. Remove the front cover assembly (as per Section 6.3.6 )
3. Use the 107 cross-headed screwdriver to remove the four M4X8 panhead screws, and
then remove the mix mechanism, as shown in Figure 6-44.
6-58
Maintenance
6-59
Maintenance
4. Use the 107 cross-headed screw driver to remove the four M3X6 cross-headed panhead
screws fixing the protection cover, and then remove the protection cover, as shown in
6-60
Maintenance
Figure 6-46
5. Use the 107 cross-headed screw driver to remove the four M3X6 cross-headed panhead
screws fixing the two photocouplers on the 43 motor installation board, and then remove
the motor installation board and the elements on the board (draw out the motor shaft from
the motor nut), as shown in Figure 6-46
6. Use the 107 cross-headed screw driver to remove the three M3X6 cross-headed panhead
screws fixing the motor nut, and then remove the nut, as shown in Figure 6-46
7. Use the 2.5mm hexagonal wrench to remove the four M3X5 cheese head hexagon screws
fixing the connection block, and then remove the block, as shown in Figure 6-46
8. Use the 107 cross-headed screw driver to remove the two M3X6 cross-headed panhead
screws fixing the Z-co sensory plate, and then remove the two Z-co photocoupler sensory
plates, as shown in Figure 6-46
9. Use the 2.5mm hexagonal wrench to remove the five M3X5 cheese head hexagon screws
fixing the linear guiding rail MGN9C1R175Z0CM, and then remove the guiding rail, as
shown in Figure 6-46
10. Use the 2.5mm hexagonal wrench to remove the two M3X6 cross-headed panhead
screws fixed in the slider connecting board for baffling
6-61
Maintenance
13. Use the 107 cross-headed screw driver to remove the six M3X6 cross-headed panhead
screws fixing the photocouplers, X-co sensory plate, X-co sensor installation board, and
then remove the photocouplers, X-co sensory plate, X-co sensor installation board, as
shown in Figure 6-48
14. Use the 107 cross-headed screw driver to remove the four M2.5X6 cross-headed panhead
screws fixing the linear stepping motor, and then remove the stepping motor E28H41, as
shown in Figure 6-48
15. Use the 2.5mm hexagonal wrench to remove the two M3X8 cheese head hexagon fixing
the 28 motor installation board, and then remove the installation board, as shown in Figure
6-48
6-62
Maintenance
16. Use the 2.5mm hexagonal wrench to remove the four M3X5 cheese head hexagon screw
fixing the connecting board, and then remove the connecting board
17. Use the 2.5mm hexagonal wrench to remove the four M3X5 cheese head hexagon screw
fixing the linear guiding rail MGN9C1R75Z0CM, and then remove the guiding rail
18. Use the 107 cross-headed screw driver to remove the two M3X6 cross-headed panhead
screws fixed in the slider connecting board for baffling
19. Use the 2.5mm hexagonal wrench to remove the M3X8 hexagon screw fixing the presser,
6-63
Maintenance
6-64
Maintenance
Installation
6-65
Maintenance
6.10 Adjustment
1. Switch off the power of the analyzer and open the sample compartment manually. Put the
sample probe in-compartment locating fixture in the sample compartment and close the
compartment door, as shown in Figure 6-50. Loosen the three screws on the sample
transport unit shown in Figure 6-51, Figure 6-52 and Figure 6-53. Move the sample probe
assembly and sample transport unit horizontally and enable the sample probe to aim at the
central hole in the locating fixture, and then fix the three screws.
Figure 6-51 Left screw Figure 6-52 middle screw Figure 6-53 Right screw
2. Connect the reagents properly and connect the main unit and the PC with a network cable.
Start up the PC software on the main unit and on the PC. Then, enter the user name
service and the password Se s700 (note: there is a space between e and s) into the
pop-up box, and then click Ok to initialize the analyzer. During initialization, a message
box will pop up asking you whether to Ignore fluidic initialization?. Click Yes to skip
the initialization.
3. Press the [OPEN] key on the front cover, and the sample compartment will be opened
automatically. Put the sample probe in-compartment locating fixture in the sample
compartment, as shown in Figure 6-54.
6-66
Maintenance
6-67
Maintenance
Click Start
6-68
Maintenance
Click Stop
Click Forward,
Backward,
Up and Down
6-69
Maintenance
Click Start
6-70
Maintenance
making the probe inserted into the slot of the locating fixture. Click Up and put a paper on
the AL positioning fixture, and then click Down until the sample probe reaches the paper,
as shown in Figure 6-61. Click Stop to save the autoloading position of the sample probe,
and then remove the sample probe AL positioning fixture, as shown in Figure 6-62.
Click Stop
Click Forward,
Backward,
Down and Up
Figure 6-61 Adjusting the sample probe AL piercing position using the software
6-71
Maintenance
Click Start
6-72
Maintenance
Click Forward,
Backward, Up
Click Stop and Down
Click Ok
Figure 6-65 Adjusting the sample probe DIFF bath up position using the software
14. Click Ok to exit the Debug screen.
Recess
6-73
Maintenance
Presser
Four screws
Tube locating
fixture
6-74
Maintenance
password Se s700 (note: there is a space between e and s) into the pop-up box, and
then click Ok to initialize the analyzer. During initialization, a message box will pop up
asking you whether to skip the initialization. Click Yes to skip the initialization
4. Click Menu Service Debug to enter the Debug screen
5. Click Manipulator and Start in turn, and the pincher will move onto the tube grabbing
position, as shown in Figure 6-70.
Click Start
7. Click Left and Right to adjust the pincher to be upright, and then click Forward,
6-75
Maintenance
Backward, Up and Down to make the tube locating fixture able to insert in the hole of
the AL piercing position locating fixture. Click Up and remove the two fixtures, as shown
in Figure 6-72 and Figure 6-73.
Click Left,
Right Forward,
Backward, Up
and Down
Click Stop
Click Ok
6-76
7 Optical System
Purpose
Tools
Antistatic gloves
Hexagon wrench
Cross-headed screwdriver
Flat-headed screwdriver
Horologic driver
Duke (4K-07) 7m standard particles
Oscilloscope or oscillometer
Before removing the optical system component, remove the right side door and the top cover
of the analyzer first (refer to Chapter 6 Maintenance), then remove all the screws on them, as
Figure 7-1 shows. Remove the protective cover of the optical system. After component
installation, reinstall the protective cover and secure it. The above-mentioned steps will not be
repeated in the following procedures.
7-1
Optical System
Screws
7-2
Optical System
z Be sure to turn off the analyzer and disconnect the power cord before
removing boards.
The laser driver board supplies power to the laser generator and controls the output power of
the laser.
1. Turn off the analyzer, open the laser cover and remove the connecting line from the driver
board.
2. Remove the fixing screws, and remove the laser driver board support.
3. Replace the laser driver board and reinstall it in the reverse order, then secure the fixing
screws.
7-3
Optical System
7-4
Optical System
5. According to the malfunction of the front light assembly, replace the whole laser assembly
or the whole cylindrical mirror assembly, install the new one on the front light assembly and
secure the assembly to the optical support.
6. Reconnect the laser power connector, heater, temperature sensor and the connector of
the over temperature protection switch.
The flow cell assembly is used to create a stable sheath fluid flow, which enables the particle
tested to pass through the flow cell in a certain speed and to interact with the incident laser to
create scattered light. Remove and install the flow cell assembly strictly as instructed below.
1. Power on the analyzer to empty the fluidic pipes, then power off the analyzer and
disconnect the power cord.
2. Disconnect the sheath charging tube, sample charging tube and waste outlet tube (at the
outlet of the flow cell). Use the hexagon wrench to remove the two fixing screws and take
out the flow cell assembly carefully, as Figure 7-4 shows.
7-5
Optical System
3. Use the hexagon wrench to remove the two connecting screws and divide the flow cell
assembly into two parts: rectifier assembly and detecting assembly, as Figure 7-5 shows.
4. Clean or replace the detecting assembly and liquid transporting assembly as needed.
5. Install the flow cell assembly as stated above in the reverse order.
7-6
Optical System
4. Install the new rear light diaphragm lens assembly on the rear light guide assembly to form
a new rear light collimator assembly. Ensure that the superface edge of the diaphragm
lens assembly parallels the end face edge of backward oriented assembly. Install and
secure the assembly to the optical support.
7-7
Optical System
screwdriver to remove the screws at the top board and the side boards to remove the
boards.
4. Remove the two protective washers to remove the beam-splitting prism.
5. When replacing or installing a new beam-splitting prism, pay attention to the direction of
the prism (see Figure 7-7 ). Install the prism following steps above in the reverse order.
LAS assembly
1. Power off the analyzer and disconnect its power cord.
2. Use the hexagon wrench to remove the two fixing screws on the LAS assembly and
remove the LAS assembly from the optical support.
3. Use the cross-headed screwdriver to remove the two screws fixing the low angle
diaphragm and remove the diaphragm. Use the cross-headed screwdriver to remove the
two screws fixing the rear light focus lens assembly and remove the assembly.
7-8
Optical System
4. Install and secure the low angle diaphragm and the rear light focus lens assembly as
needed.
5. Install the LAS assembly to the optical support and screw it with the hexagon wrench.
During securing, ensure that the diaphragm assembly is close to the M4 hexagon screws.
MAS assembly
1. Power off the analyzer and disconnect its power cord.
2. Use the hexagon wrench to remove the two screws fixing the MAS assembly and then
remove the MAS assembly from the optical support.
3. Use the cross-headed screwdriver to remove the two screws fixing the diaphragm and
then remove the diaphragm. Use the cross-headed screwdriver to remove the two screws
on the rear light focus lens assembly and then remove the assembly.
7-9
Optical System
4. Install and secure the diaphragm and the rear light focus lens assembly as needed.
5. Install the MAS assembly to the optical support and screw it with the hexagon wrench.
During securing, ensure that the diaphragm assembly is close to the M4 hexagon screws.
4. Use the cross-headed screwdriver to loosen the low angle pre-amplification board, remove
the PD board, replace the corresponding parts and reinstall them orderly.
5. Assemble the shielding box to the forward low angle PD assembly and then install the
forward low angle PD assembly to the optical support.
Forward middle low angle PD assembly
1. Power off the analyzer and disconnect its power cord.
2. Use the hexagon wrench to remove the screws fixing the forward middle low angle PD
7-10
Optical System
4. Use the cross-headed screwdriver to loosen the low angle pre-amplification board, remove
the PD cover and the PD board, replace the corresponding parts and install them orderly.
5. Assemble the shielding box to the forward middle low angle PD assembly and then install
the forward middle low angle PD assembly to the optical support.
Pre-amplification board
1. Power off the analyzer and disconnect its power cord.
2. Use the cross-headed screwdriver to loosen the two screws securing the PD board, and
remove the shielding box from the PD assembly.
3. Use the cross-headed screwdriver to remove the pre-amplification board from the PD
assembly and replace it with a new pre-amplification board, then reinstall it orderly.
Note: The rear light PD assembly needs not to be removed from the optical system during the
replacement of the pre-amplification board assembly.
7-11
Optical System
7.3 Adjustment
Any assembly in the optical system should be adjusted after the installation once it has been
disassembled. The adjustment procedure can be simplified according to how the assembly
has been disassembled.
The adjustment to the optical system consists of coarse adjustment and fine tuning. Coarse
adjustment roughly aligns every optical assembly and makes them approximately on the same
optical axis, so that the signal can be created rapidly when standard particles are run. Fine
tuning ensures the best position of the optical system. An oscilloscope is used to observe the
signal waveform and the corresponding optical assembly position is finely tuned so that the
signal generated meets the adjustment standard.
Purpose:
Horizontally, the beam is upright to the rear light collimator lens. The collimator emergent far
field spot is in the vertical direction.
Principle:
The laser beam distributes symmetrically along the optical axis; the reflex fully covers the
incident light when the light enters vertically.
Procedure:
Install the rear light assembly first, and cling the rear light assembly closely to the pin stop at
the rear light position, as Figure 7-12 shows. Aim the pin stop of the front light assembly at the
optical support, secure the fixing screw (make sure the forward optical system attaches the
optical support and is still movable). Turn on the power of the laser, and turn the laser
assembly to make the far field spot of the emitting laser vertical. Attach the rear light collimator
assembly to the pin stop, use a hexagon wrench to check whether the light reflected from the
surface of the rear light collimator lens is on the same axis with the incident light and slowly
turn the front light assembly to make them on the same axis, and then secure the assembly, as
Figure 7-13 shows.
7-12
Optical System
7-13
Optical System
Purpose:
Adjusting the flow cell to irradiate the incident light to the surface of the flow cell vertically.
Principle:
That the flow cell is vertical to the incident laser uses the principle of that the reflex fully covers
the incident light when the light enters vertically.
Procedure:
Turn the flow cell into the optical path (do not position the square aperture detection area in the
optical path). Use a hexagon wrench to check whether the light reflected from the flow cell
surface is on the same axis with that of the incident light and adjust the flow cell slowly to
harmonize them and then secure the flow cell.
Principle:
The beam that goes through the main point of the lens will not change the transmitting
direction.
Procedure:
1. Remove the rear light collimator assembly; check whether the beam spot that passes
through the beam-splitting prism and the diaphragm on the MAS assembly is symmetrical.
Adjust the MAS assembly to make the beam spot symmetrical, as shown in Figure 7-15.
7-14
Optical System
Figure 7-15 Adjustment of the horizontal position of the rear light collimator assembly
2. Move horizontally the rear light collimator assembly along the pin stop and observe the
beam spot position on the diaphragm of the MAS assembly. When the spot is in the center
of the diaphragm (as shown in Figure 7-16), secure the fixing screw of the rear light
collimator assembly.
Figure 7-16 The adjustment of the horizontal position of the rear light collimator
assembly is finished
z The rear light assembly must cling to the pin stop when it is moved.
7-15
Optical System
Purpose:
To obtain the effect of selecting low angle scattered light by positioning the LAS assembly
diaphragm symmetrically along the light axis.
Procedure:
1. Place a piece of white paper with rough surface at the back of the LAS assembly
diaphragm, and adjust the horizontal adjusting screw cap until the spot is symmetrical
horizontally (as shown in Figure 7-17).
2. Adjust the vertical adjusting screw cap until the spot is symmetrical vertically (as shown in
Figure 7-17).
Procedure:
7-16
Optical System
Adjust the horizontal and vertical positions of the forward low angle PD assembly until the
center of the spot emitted from the LAS assembly diaphragm is completely received by the
aperture (as shown in Figure 7-18).
Figure 7-19 Spot from the forward middle low angle PD assembly
1Aperture diaphragm of eliminating
veiling glare
The above description is a complete procedure of coarse adjustment. By the adjustment above,
each assembly is roughly positioned symmetrically along the light axis. The following
describes the fine tuning of the optical system.
7-17
Optical System
Before fine tuning, the detecting square aperture of the flow cell should be turned into the
optical path. Check the MAS assembly diaphragm. When the sideline shades of the square
aperture distribute symmetrically on the diaphragm, the flow cell is turned into the optical path,
as shown in Figure 7-20.
After the flow cell horizontal position adjustment is finished, turn the diaphragm against direct
light into the center of the optical path, so that the light intensity shielded by the diaphragm is
the largest and brightest. The following two methods show how to judge whether the
diaphragm is right in this position.
7-18
Optical System
DC background method:
Output the pre-amplification board TPOUT test point of the forward low angle PD assembly (or
the TP43 LASIN test point connected to the signal processing board) to the oscilloscope and
select DC gear. Adjust the position of the diaphragm against direct light until minimum LAS DC
background is obtained, and then the adjustment is finished.
After the adjustment, secure the two screws of the diaphragm against direct light (as shown in
Figure 7-22).
7-19
Optical System
light of the rear light assembly from the designed angle. Therefore, the tuning is mainly on the
forward optical system axial position, the flow cell horizontal position and the position of the
rear light collimator assembly.
Before the particle adjustment, at the Main Menu Setup Gain screen, set the
values of SS and FS to be 100.
Purpose:
Ensure that the laser beam focus is on the cell flow.
Procedure:
1. Test the voltage of the tp2vref test point of the laser control board to see whether the
voltage reaches 4V. If not, adjust the variable resistance of the laser control board until the
voltage is 4V.
2. Output the pre-amplification board TPOUT test point of the forward low angle PD
assembly to the oscilloscope channel 1 (CH1), set the oscilloscope to be: voltage 50mv/div,
time 500ns/div and AC coupling.
3. Adopt standard particles as sample for test. Add 3 drops of Duke (4K-07) 7m standard
particles into a 1.5mL centrifugal tube, and then add diluent or deionized water into the
centrifugal tube to 1mL. Use the diluted standard particle solution within 3 hours.
4. Run the standard particles in the open-vial mode normally, check the signal in the
oscilloscope channel 1 and adjust the adjusting knob of the front light assembly (as shown
in Figure 7-23) in the axial position. When the maximum signal amplitude and stability is
obtained and distributes normally, the pulse width is the narrowest and about 1.3us, as
shown in Figure 7-24, secure the fixing screws of the front light guide assembly.
7-20
Optical System
Figure 7-24 Standard particle signal graph output by forward optical system
Note: The sampling time of the DIFF channel is about 20s. To simplify the adjustment and
generate signals quickly, you can adjust the forward optical axis adjusting knob in advance
until the distance between the front end surface of the front light guide assembly and that of
the guide assembly support is about 4mm.
Purpose:
To ensure that what the PD assembly detects is the scattered light signals of the designed
collection angles.
7-21
Optical System
Procedure:
1. Output the pre-amplification board TPOUT test point of the forward middle low angle PD
assembly (or the TP44 MASIN test point connected to the signal processing board) to the
oscilloscope channel 2 (CH2), set the oscilloscope to: voltage 100mv/div, time 500ns/div
and AC coupling.
2. Run standard particles in the open vial mode normally, adjust the adjusting knob of the
rear light collimator assembly and check the signal pulses of the oscilloscope channel 2.
Secure the set screws of the rear light collimator assembly when the pulse peaks reach
the maximum value, the signal are stable and the shake is little.
3. Switch to the channel 1 (CH1) and check whether the signal peaks are 190mv10mv. If not,
adjust the adjustable resistance on the laser control board until the signal peaks of the
CH1 are 190mv10mv.
4. Check whether the signal peaks of the channel 2 (CH2) are about 800mv. If not, adjust the
adjusting knob of the rear light collimator assembly and confirm whether the pulse signal
peaks of the CH2 are at the maximum.
Purpose:
To ensure that the center of the sample flow is positioned in the center of the beam spot.
Procedure:
1. Run standard particles in the open vial mode, and check whether the signal peaks of the
oscilloscope channel 1 (CH1) are stable and shake little.
2. Adjust the flow cell horizontal position until the particle signal peaks displayed on the
oscilloscope are at the maximum and uniform.
7-22
Optical System
3. Step 3: After the test, standard particles scattergrams will be obtained, as shown in Figure
7-26:
Click the Optical in the Review menu to enter the Optical screen (the default screen is
the DIFF channel calculation screen), then click Calculate to obtain the particle scattergram
parameters of the DIFF channel and then check whether the parameters meet the following
standards:
MAS 0.1max width < 15.21
LAS 0.1max width < 6.5
4. Step 4: When all the standard particle parameters meet the standards above, secure the
flow cell lock screws (as shown in Figure 7-27) and secure the protective cover of the
optical system.
7-23
Optical System
At the count screen, ensure that the WBC background is under 0.1, and then run the calibrator
in the CT-WB-CBC+DIFF mode normally. (If the WBC background exceeds the limit, please
clean the flow cell or do a background check).
After the test, Click the Optical in the Review menu to enter the Optical screen (the
default screen is the DIFF channel calculation screen), and then click Calculate to obtain the
calibrator scattergram parameters of the DIFF channel.
7-24
Optical System
Sample verification
After the above standard particle gain setup is finished, get several normal fresh blood
samples for test. The scattergram of a normal fresh blood sample should be like the images
shown in Figure 7-29:
7-25
Optical System
If the WBC scattergram results of the normal fresh blood samples are significantly different
from the figure above, please check whether the reagents, reaction system and the fluidic
system work normally.
7-26
Optical System
7.4 Troubleshooting
Settlement:
Make standard particle fist, and record the peak value position of standard particle. Loose the
laser axial adjustment lock screws (as shown in Figure 7-20). Turn the adjustment screw of
front light assembly counterclockwise for a quarter turn. Make standard particle and see the
peak value position. If the peak value position becomes greater, keep turning the adjustment
screw counterclockwise with 1/8 circle each time till the peak value position becomes smaller,
then turn back with 1/8 circle. If the peak value position becomes smaller, turn the adjustment
screw in the reverse order with the same method. After finding the maximum position of
standard particle, lock the laser axial adjustment fixing screws.
7-27
Optical System
7-28
8 Troubleshooting
8.1 Error code and information
Table 8-1 Error code and information
Error Code Error Name Error Code Error Name
8-1
Troubleshooting
8-2
Troubleshooting
8-3
Troubleshooting
8-4
Troubleshooting
8-5
Troubleshooting
8-6
Troubleshooting
overtime error
0x01000731 Drive board EEPROM write 0x01005805 Autoloader board end code
error error
0x01000801 Drive board functional code 0x01005806 Autoloader board identity
error code error
0x01000802 Drive board data length error 0x01005820 Autoloader board FPGA
download symbol error
0x01000803 Drive board command label 0x01005821 Autoloader board FPGA
error download command error
0x01000804 Drive board check code error 0x01005822 Autoloader board FPGA load
address out of range
0x01000805 Drive board end code error 0x01005823 Autoloader board single data
write out of limit
0x01000806 Drive board identity code error 0x01005824 Autoloader board data write
out of limit
0x01000807 Sequence pack analysis busy 0x01005825 Autoloader board write
forbidden
0x01000808 No complete sequence pack 0x01005826 Autoloader board write
overtime
0x01000809 Sequence pack head frame 0x01005900 Loading motor receive
error command error
0x01000810 Sequence pack start analysis 0x01005901 Loading motor initialization
number error forbidden
0x01000811 Sequence pack total frames 0x01005902 Unloading tray full, unloading
error forbidden
0x01000812 Sequence pack save error 0x01005903 Loading motor initial position
photocoupler error
0x01000813 Sequence pack end frame 0x01005904 Loading motor unloading
error position photocoupler error
0x01000814 Sequence pack body frame 0x01005905 Unloading position right
error photocoupler error
0x01000815 Sequence pack frame order 0x01005906 Unloading position left
error photocoupler error
0x01000816 Sequence pack execution 0x01005907 Loading motor not initialized
overtime
0x01000817 None-sequence pack analysis 0x01005908 Loading motor feeding not at
error initial position
0x01002000 Background abnormal 0x01005909 Loading motor unloading not
at initial position
8-7
Troubleshooting
0x01002010 WBC count starts too slow 0x0100590A Loading motor action
overtime
0x01002011 WBC count time too long 0x0100590B Autoloader receive command
error(not in sampling mode)
0x01002020 WBC count starts too fast 0x0100590C Autoloader receive command
error(not in stop status)
0x01002021 WBC count time too short 0x0100590D Autoloader horizontal loading
photocoupler match error
0x01002022 WBC bubbles 0x0100590E Autoloader unloading tubes
out of limit when initialization
0x01002030 RBC count starts slow 0x0100590F Photocoupler blocked after
autoloader initialization
0x01002031 RBC count time too long 0x01005a00 Autoloader board EEPROM
chip error
0x01002040 RBC count starts too fast 0x01005a01 Opening sample
compartment door failed
0x01002041 RBC count time too short 0x01005a02 Autoloader action forbidden
when autoloader is paused
0x01002042 RBC bubbles 0x01005a03 Autoloader adjust forbidden
when autoloader is not at
adjusting status
0x01003000 Low vacuum 0x01005a04 Autoloader adjustment
parameter setting out of
range
0x01003001 High vacuum 0x01005a05 Scanner read error
0x01003010 Low pressure
8-8
Troubleshooting
8-9
Troubleshooting
No LEO(I) lyse LEO(I) lyse is used up or The LEO(I) lyse is used up.
excessive bubbles exist LEO(I) lyse channel leaks, leading to
in the LEO(I) lyse excessive bubbles.
channel
No LEO(II) lyse LEO(II) lyse is used up The LEO(II) lyse is used up.
or excessive bubbles LEO(II) lyse channel leaks, leading to
exist in the LEO(II) lyse excessive bubbles.
channel
No Cleanser Cleanser is used up or The cleanser is used up.
excessive bubbles exist Cleanser channel leaks, leading to
in the Cleanser channel excessive bubbles.
Waste is full The waste container is Waste container is full.
full or the sensor The sensor of the waste pick up tube is
connecting the waste connected improperly or damaged and
container is connected needs to be replaced.
improperly
Diluent expired Diluent expired
Diluent expired
Exp. date setting is wrong
LEO(I) lyse expired LEO(I) Lyse expired
LEO(I) Lyse Expired
Exp. date setting is wrong
LEO(II) lyse expired LEO(II) Lyse expired
LEO(II) Lyse expired
Exp. date setting is wrong
LH lyse expired LH Lyse expired
LH Lyse expired
Exp. date setting is wrong
Cleanser expired Cleanser expired
Cleanser expired
Exp. date setting is wrong
8-10
Troubleshooting
8-11
Troubleshooting
8-12
Troubleshooting
8-13
Troubleshooting
8-14
9 Appendixes
A. Accessories
A-1
Appendixes
A-2
Appendixes
A-3
Appendixes
A-4
Appendixes
A.6 Consumables
No. Name Code/Model Package
Specifications
M-53LEO(I)
1 A11-000105--- 4LX1
Lyse(Chinese/4L)
M-53LEO(I)
2 A11-000113--- 1LX4
Lyse(Chinese/1LX4)
M-53LEO(I)
3 A11-000128--- 1LX4
Lyse(English/1LX4)
M-53LEO(I)
4 A11-000129--- 4LX1
Lyse(English/4L)
M-53LEO(II)
5 A11-000114--- 200mLX4
Lyse(Chinese/200mlX4)
M-53LEO(II)
6 A11-000115--- 400mLX4
Lyse(Chinese/400mlX4)
M-53LEO(II)
7 A11-000130--- 200mLX4
Lyse(English/200mlX4)
M-53LEO(II)
8 A11-000131--- 400mLX4
Lyse(English/400mlX4)
M-53LH
9 A11-000116--- 500mLX4
Lyse(Chinese/500mlX4)
A-5
Appendixes
M-53LH
10 A11-000117--- 1LX4
Lyse(Chinese/1LX4)
M-53LH
11 A11-000132--- 500mLX4
Lyse(English/500mlX4)
M-53LH
12 A11-000133--- 1LX4
Lyse(English/1LX4)
M-53
13 A11-000118--- 1LX4
Cleanser(Chinese/1LX4)
M-53
14 A11-000134--- 1LX4
Cleanser(English/1LX4)
M-53D
15 A12-000140--- 20LX1
Diluent(domestic/20L)
M-53D
16 A12-000167--- 20LX1
Diluent(export/20L)
17 M-50P Probe Cleanser
A12-000151---
domestic/50mL 50mLX1
18 M-50P Probe Cleanser
A12-000178---
export/50mL 50mLX1
A-6
B. List of Wearing Parts
B-1
C. Fluidic diagram
C-1
D. Pump and Valve Function Table
Cleans the interior of the sample probe; V04 opens, the sample probe
V04 2
connects the sheath fluid syringe.
V05 Aspirating/discharging switch of LEO (I) lyse 3
V06 Aspirating/discharging switch of LEO (II) lyse 3
V07 Aspirating/discharging switch of LH lyse 3
Provides fluid for RBC bath; V08 opens, the waste discharging path of
V08 3
the diluent syringe connects the fluidic line of RBC bath
Opens and closes the pressure chamber and the waste outlet of the
V09 2
DIFF bath; bubbles the DIFF bath
Opens and closes the path between the vacuum chamber and the
V10 2
pressure chamber
Opens and closes the pressure chamber and the isolation chamber t of
V11 2
the RBC bath; bubbles the RBC bath
Opens and closes the pressure chamber and the isolation chamber t of
V12 2
the WBC bath; bubbles the WBC bath
Together with V33 and V29 to control the cleaning of the WBC back
V13 2
bath
V14 Together with V34 and V30 to control the cleaning of the RBC back bath 2
D-1
Appendixes
Lyse-Syringe Aspirates and dispenses the LEO (I) Lyse, LEO (II) Lyse and LH Lyse
D-2
E. Tubing
E1. Components
E-1
F. Method to identify cross network cable and
direct-connected network cable
2. Define one end of the cable to be A randomly. Then, the other end is B. way to connect the
end A and B is shown in the Figure below.
F-1
Appendixes
F-2
P/N: 046-000142-00(V1.0)