ADVANCE PRODUCT QUALITY PLANNING - MATRIX

CATEGORY FOR APQP E Process Sequence / Layout change LEGEND

A New Product / Part F Process Equipment change Activity to be done

B Design Change G Relocation of Plant Blank Activity not required

C Material Change H Supplier change Prime Responsibility

D Process Parameter Change (Feed / Angle/ Pressure/Temperature etc.) I Operator Change Activity not required
CATEGORY Responsible Department
S.No. Description
A B C D E F G H I MKT ENG DEV QA PRO PUR

1 Receipt of Enquiry along with Specification/Drawing/Reference sample etc.

2 Pre Feasibility Study

3 Clarification from customer for incomplete information

4 Technical Feasibility

5 Cost Estimation

6 Receipt of LOI from customer

7 Preparation of Project Development Team

8 Preparation of Timing Chart

9 Process Flow Chart

10 Bill of Material (BOM)

11 Passed History Study

12 Component Drawing

13 Drawing Review

14 Review of Process Flow Chart

15 Listing of Special Characteristics

16 Evaluation of Regulatory/Statutory requirement, Environment Health & Safety

17 Process FMEA

18 Productivity Goal

19 Quality Goal

20 Control Plan (Prototype)

21 Tool Design / Drawings

22 Tool Manufacturing

23 Gauge / Equipment Testing

24 Sourcing of Raw material / BOPs

25 Sample Trial Run

26 Follow-up results during product development

27 Review with customer

28 Layout Plan

29 Component Procurement

30 Ppk Study Plan

31 Operator Process Instruction

32 Logistic Study

33 Packing Specification

34 Pre Launch Control Plan

35 MSA Plan

36 Production Trial Run (Pilot Lot)

37 Process / Product validation

38 Process Capability Evaluation

39 MSA Study

40 PPAP

41 Customer Approval

42 Feedback Analysis / Corrective Action

43 Production Control Plan

44 Production Source Approval

45 PQP Summary and Sign off

46 Mass Production Plan

Rev No. Description Date Signature Prepared by Verified by

KAMAL.U SRINI.R
UCT QUALITY PLANNING - MATRIX
LEGEND
Activity to be done

Activity not required

Prime Responsibility
Activity not required
Reference
Standards

Approved by

DORAI.V.T
 APQP TIMING PLAN
Category Details of change : Deptt. Name Signature Docu. No.

PROJECT TEAM
Part Name Issue Dt.
Part Number Moni. Freq.
Customer
SOP at customer's End
Sample Submission Dt. Signatur Project Leader

RESP Week No. Week No. Week No. Week No. Week No. Week No. Week No.

Review

Review

Review

Review

Review

Review

Review
S.No. Description Deptt. Status
Person W1 W2 W3 W4 W3 W4 W5 W6 W7 W8 W9 W10 W11 W12 W13 W14 W15 W16 W17 W18 W19 W20 W21 W22 W23 W24 W25 W26

0 SOP of Customer
1 Receipt of Enquiry along with Spec./Drawing/Ref. sample etc. Plan

Actual

2 Pre Feasibility Study

3 Clarification from customer for incomplete information

4 Technical Feasibility

5 Cost Estimation

6 Receipt of LOI from customer

7 Preparation of Project Development Team

8 Preparation of Timing Chart

9 Process Flow Chart

10 Bill of Material (BOM)

11 Passed History Study

12 Component Drawing

13 Drawing Review

14 Review of Process Flow Chart

15 Listing of Special Characteristics

Evaluation of Regulatory/Statutory requirement, Environment
16 Health & Safety
17 Process FMEA

18 Productivity Goal

19 Quality Goal

20 Control Plan (Prototype)

21 Tool Design / Drawings

22 Tool Manufacturing

23 Gauge / Equipment Testing

24 Sourcing of Raw material / BOPs

25 Sample Trial Run

Monitoring Status OK on track Delay can be ach. Off treck action req.
Signature
If any activities is postpnd / prepond & delay write comments Project complete Dt.

S.No. Detail of activity / reason for delay / rescheduling etc. Signature

P K Bharti - Maruti Center for Excellence

P K Bharti - Maruti Center for Excellence