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Spherical bearings
maintenance-free
Content page
4 Bearing design 21
4.1 Fitting guidelines for DEVA spherical bearings 21
4.2 Recommended tolerances for spherical bearings 21
4.3 Constructive arrangement 22
5 Mounting 23
5.1 General information 23
5.2 Installation 23
7 Application examples 29
8 Data for the design of DEVA spherical bearings 30
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1
Material systems of DEVA spherical bearings
The maintenance-free, high-performance friction Four DEVA material systems are available for the
materials of the DEVA product range require no external manufacturing of spherical bearings. In principle, each
lubrication and ensure a long reliable service life. of these material systems can be used for many areas
For the selection of maintenance-free spherical bearings of application. Our application engineers are available
from the DEVA system, the function, use-case, design, to consult on the best technological and economical
and the requirements posed to the overall system are material variants for your application.
indisputable.
deva.glide deva.metal
Enabling of maintenance-free operation by solid Enabling of maintenance-free operation through
lubricant reservoirs evenly distributed in the friction uniformly micro-distributed solid lubricants embedded
material on a macro level in the base matrix
High dynamic and static loading capacity Good lubricant distribution even in case of micro-
Constant low wear and friction coefficients without movement
stick-slip High dynamic and static loading capacity
Insensitive to dirt, corrosion, and impact stress Constant low wear and friction coefficients without
Can be used within a large temperature range stick-slip
(-100C to + 250C) Insensitive to dirt
Fit for use in seawater Design also intended for use in seawater
Maximum dimensional stability in liquids Use in corrosive environments
Manufacturability even in very large dimensions Maximum dimensional stability in liquids
Electrical conductivity, no electrostatic charge effects, Can be used across a very wide temperature range
very good thermal conductivity (-200C to + 800C)
Can also be used with conventional lubrication Electrical conductivity, no electrostatic charge effects,
Machinable very good thermal conductivity
Can also be used with conventional lubrication
Machinable
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Spherical bearings
maintenance-free
deva.bm deva.tex
Enabling of maintenance-free operation through High dynamic and static loading capacity
uniformly micro-distributed solid lubricants embedded Excellent damping properties
in the base matrix Very robust under impact load
Good lubricant distribution even in case of micro- Good lubricant distribution even in case of
movement micro-movement
High dynamic and static loading capacity Consistently very low wear rates
Constant low wear and friction coefficients without Constant friction coefficients without stick-slip
stick-slip Good chemical resistance
Insensitive against dirt, corrosion, and impact load Excellent sliding properties in seawater
Available for use in seawater Swelling behavior < 0.1%
Maximum dimensional stability in liquids Temperature range - 40 C to 160 C
Can be used across a wide temperature range Machinable
(-150C to + 280C)
Electrical conductivity, no electrostatic charge effects,
very good thermal conductivity
Can also be used with conventional lubrication
Machinable
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1.1 deva.glide
Material structure Solid lubricants
deva.glide materials consist of high-wear-resistant cast In the deva.glide material system solid lubricants are
bronze alloys with solid lubricant plugs evenly distributed used that provide optimum film formation, adhesion,
in the sliding surface in a macro level pattern. The plugs surface affinity, and corrosion resistance. deva.glide is
are arranged to optimally supply the sliding surfaces available with two standard solid lubricants.
with solid lubricant, adapted to the specific movement. dg12 Graphite, additives
The materials high density ensures a high load bearing dg16 PTFE, additives
ability which is combined with the good dirt particle
embedding ability in the lubricant plugs. The highly pure, natural graphite used is not chemically
In the technical dry run, deva.glide is provided with a pretreated. Due to its indifferent behavior, no electrolytic
running-in film that already permits a transfer of solid and chemical activity takes place.
lubricant to the mating material at first contact.
Material systems of
DEVA spherical bearings
1.2 deva.metal
Material structure Solid lubricants
deva.metal has a metallic base matrix with uniformly The percentage and properties of the solid lubricant
distributed, embedded solid lubricant. The composition fundamentally have an influence on the sliding behavior
of the metallic matrix determines the physical, of a deva.metal alloy. Across the base materials listed,
mechanical and chemical properties of an alloy and is the following solid lubricants are used:
thus the foundation of the material selection. Graphite C
Alloys based on bronze, iron, nickel, nickel-copper, Molybdenum disulfide MoS2
nickel-iron and stainless steel are available. Tungsten disulfide WS2
Special solid lubricants
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Spherical bearings
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1.3 deva.bm
Material structure Solid lubricants
deva.bm is excellently suited for low friction or Low friction in deva.bm is provided by the solid
minimum wear rate requirements due to the special lubricant which is homogeneously embedded in the
properties of the matrix / lubricant system. bronze matrix. This is either graphite in various particle
deva.bm is a self-lubricating, compound friction shapes and sizes or PTFE.
material composite, consisting of a steel back with a
sliding layer of deva.metal applied in a special roll- To support the running-in phase in a pure dry run, a
sinter process. running-in layer made of graphite (dg22) or PTFE (dg26)
can also be applied.
1.4 deva.tex
deva.tex is excellently suited for extremely low friction Material structure of deva.tex 552
and minimum wear rate requirements, especially for deva.tex 552 is a two-layer composite sliding material
use in corrosive environments and in applications with consisting of an external, highly stable support layer
serious shock stress. made of continuously wound glass fibers embedded in
epoxy resin, and an internal sliding layer made of special
fibers containing lubricant; these fibers are embedded
in the epoxy resin. With graphite, a highly efficient solid
lubricant is added to the resin.
The material selection of deva.tex 552 thus fulfills the
demand for a highly loadable, self-lubricating bearing
material that has low wear in both dry and moist
environments.
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2
Types of spherical bearings
Bearing design:
fixed bearing floating bearing
In case of multiple shaft bearings, only one bearing (fixed tolerances, tension-free installation and heat expansion;
bearing) may guide the shaft in the longitudinal direction all other bearings (floating bearings) must be able to move
and take up any axial forces due to manufacturing freely or adjust in the longitudinal direction.
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Spherical bearings
maintenance-free
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2.1.2 Radial floating bearing in the DEVA material systems
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Spherical bearings
maintenance-free
Fig. 2.2.1
deva.glide deva.bm
asymmetrical large rod end bearing
spherical bearing Fig. 2.3.1 Fig. 2.3.2
deva.bm
calotte bearing deva.tex
with sliding boogie bearing
layer lining Fig. 2.3.3 system Fig. 2.3.4
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2.4 Selection of materials
The material selection and the respective design form are All listed sliding pairs have characteristic features that
especially based on the individual operating conditions make them suited for individual applications. To select a
and absolute bearing dimensions. The material suitable sliding pair and formulation of technical design,
properties can be found in the respective technical please consult our application engineer department.
manuals.
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Spherical bearings
maintenance-free
3
Table of dimensions for the DEVA spherical bearings
Fixed
dk
d
bearings
B
C
D
deva.glide
Dimensions and load capacities for deva.glide spherical bearings Table 3.1.1
dg02.12 dg03.12
d [mm] dk [mm] D [mm] B [mm] C [mm] Cdyn [kN] C stat [kN] Cdyn [kN] C stat [kN]
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3.2 Dimensions and load capacities for deva.glide
spherical bearings, FLOATING BEARING version
dk
Floating
d
bearings
C
B
deva.glide
D
Dimensions and load capacities for deva.glide spherical bearings Table 3.2.1
dg02.12 dg03.12
d [mm] dk [mm] D [mm] B [mm] C [mm] C dyn [kN] C stat [kN] C dyn [kN] C stat [kN]
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Spherical bearings
maintenance-free
dk
Fixed
d
bearings
deva.glide
B
C
D (high load version)
Dimensions based on DIN-ISO 12240-1 - Series H. surface permits higher axial load components.
To increase the radial and axial bearing capacity with Especially in steel construction for hydraulic structures
the lowest possible construction space, this bearing (e.g. radial segments), these sliding bearings offer
form is designed with a geometrically expanded ideal properties for a safe and long-term operation.
external ring. The resulting larger projected axial
Dimensions and load capacities for deva.glide spherical bearings Table 3.3.1
dg02.12 dg03.12
d [mm] dk [mm] D [mm] B [mm] C [mm] Cdyn [kN] C stat [kN] Cdyn [kN] C stat [kN]
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3.4 Dimensions for deva.metal spherical bearings,
FIXED BEARING version
Fixed
dK
bearings
C
B
d
deva.metal
Dimensions
25 35 42 19 20
30 42 48 21 22
35 47 55 24 25
40 53 62 27 28
50 66 75 33 35
60 80 90 42 44
70 94 105 47 49
80 110 120 53 55
90 119 130 58 60
100 134 150 68 70
110 140 160 73 75
Intermediate sizes upon request.
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Spherical bearings
maintenance-free
Floating
dK
bearings
C
B
d
deva.metal
Dimensions
25 35 42 19 20
30 42 48 21 22
35 47 55 24 25
40 53 62 27 28
50 66 75 33 35
60 80 90 42 44
70 94 105 47 49
80 110 120 53 55
90 119 130 58 60
100 134 150 68 70
110 140 160 73 75
Intermediate sizes upon request.
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3.6 Dimensions for deva.bm spherical bearings,
FIXED BEARING version
D
dK
Fixed
bearings
C
B
d
deva.bm
Dimensions
20 29 35 14 16
25 35,5 42 18 20
30 40,7 48 20 22
35 47 55 23 25
40 53 62 26 28
50 66 75 33 35
60 80 90 42 44
70 92 105 47 49
80 105 120 53 55
90 115 130 58 60
100 130 150 68 70
120 160 180 81 85
140 180 210 86 90
160 200 230 100 105
180 225 260 100 105
200 250 290 125 130
Intermediate sizes upon request.
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Spherical bearings
maintenance-free
Floating
bearings
C
B
d
deva.bm
Dimensions
20 29 35 14 16
25 35,5 42 18 20
30 40,7 48 20 22
35 47 55 23 25
40 53 62 26 28
50 66 75 33 35
60 80 90 42 44
70 92 105 47 49
80 105 120 53 55
90 115 130 58 60
100 130 150 68 70
120 160 180 81 85
140 180 210 86 90
160 200 230 100 105
180 225 260 100 105
200 250 290 125 130
Intermediate sizes upon request.
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3.8 Dimensions for deva.tex spherical bearings,
FIXED BEARING version
d
Fixed
bearings
C
B
dk
SL deva.tex
D
Dimensions and load capacities for deva.tex 552 spherical bearings Table 3.8.1
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Spherical bearings
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4
Bearing design
Fixed bearing
Fixed bearing Floating bearing
(heavy-weight version)
These fitting suggestions exemplify under which The values contained in the table are suggestions.
conditions sufficient clearance exists in the installed Especially in the case of low-force installation fit, the
state. There are naturally a number of reasons that lead external ring of a floating bearing and the external and
to the selection of other fits (e.g. applications in a higher internal rings of a fixed bearing must be secured against
temperature range). torsion.
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4.3 Constructive arrangement
For the installed maintenance-free spherical bearing, The width of the housing bore has to be designed
sufficient protection must be provided against axial and smaller than the minimum width of the external ring of
radial torsion. the spherical bearing.
Since a permanent installation fit usually does not Alternatively two retaining rings mounted on both sides
suffice, suitable design measures must be taken. Due can also sufficiently fix the external ring of the spherical
to the bearing design, floating bearing positions have bearing (Fig. 4.3.2).
to be designed in such a way that sufficient axial
movement between the ball and shaft is possible and When axial forces occur, the additional stress in the
that the external ring is permanently fixed to the bearing construction design of the retaining rings must be taken
support. In the case of fixed bearing positions, the ball is into consideration as well as in the determination of the
also axially attached to the shaft on both sides. screw size and number of screws required.
It is easiest to support the external rings in the housing The ball of the fixed bearing design is generally set by
bore on a shoulder and clamp them axially on the other supporting the ball on a shaft shoulder and an end disc
side using a screwed-on washer through front contact provided on the end of the shaft (Fig. 4.3.3). Clamping
pressure (Fig. 4.3.1). using distance sleeves on both sides is also possible
(Fig. 4.3.4).
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Spherical bearings
maintenance-free
5
Mounting
Fig. 5.1.1
5.2 Installation
A precise, centric positioning of the spherical bearing Accordingly, the housing bores and shaft ends should be
is the basic precondition for perfect installation. chamfered 10 to 20 in axial direction.
10 - 20
10 - 20
Fig. 5.2.1
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For the installation of spherical bearings with cover (press- This is particularly the case for spherical bearing types with
fit), an installation sleeve or tube used with a hydraulic external or internal rings made of deva.metal produced
press as the mounting force transducer provides the in a sinter process.
optimal fit of the spherical bearings. Impact damage, for Damage to the precision bearing parts can lead to serious
example caused by installing the bearing with hammer and malfunctions. Installing a spherical bearing into a housing
mandrel, must be avoided in any case. should be done via the outer ring.
Spherical bearing installation on a shaft or a bolt should be done via the inner ring.
F F
Fig. 5.2.6
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Spherical bearings
maintenance-free
6
Loading capacity and service life
The operating conditions are taken into consideration application engineers at Federal-Mogul DEVA. Within
in the design and dimensioning of spherical bearings. the scope of a free technical suggestion and offer,
our application engineering department is available to
For this reason, the respective operating conditions consult with you.
should be precisely checked in the drafting stage. A
technical data sheet can be found in the appendix If desired, the service life can be estimated. This
for a specification of the precise operating data. The is based on test rig experiments under laboratory
information entered in the data sheet by the designer conditions and should thus be seen as a reference
or user is used as the basis of the calculation by our point.
6.1 Loads
For the preselection, the occurring bearing forces are spherical bearing should generally not exceed
decisive. For the selection of the spherical bearing FA / FR = 0.25.
design, the respective direction of load must be taken
into consideration. For spherical bearings with a spherical sliding surface
the pressure in the sliding surface in the case of
Constant loads that act on a radial spherical bearing in floating bearings as well in the bore sliding surface
a sole radial manner and on axial spherical bearings in a has to be calculated. The load carrying capacity of the
sole axial and centric manner can be used directly as the spherical bearing is based on the respectively defined
basis of the design. sliding bearing material and the permissible surface
pressures or basic load ratings listed in our technical
If axial and radial load components occur at the same manuals.
time, the combined load must be accordingly taken
into consideration in the design. The ratio between the In addition, the service life depends on the number of
axial load FA and the radial load FR in the case of a radial swivel movements or rotating speeds.
FR FR
FA
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6.2 Determination of the equivalent load value P in case of
a combined load of radial and axial forces
This method is required if the spherical bearings are The value P is determined using the following equations:
loaded radially and axially at the same time.
This effect of combined attacking forces is thus reduced for radial spherical bearings
to a single force.
Y
P = Y FR 3.50
3.00
0
01
02
05
07
10
12
15
17
20
25
30
FA/FR
to 1 and can be determined in the diagram.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
Fig. 6.2.1
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Spherical bearings
maintenance-free
Load case 0
Load case 1
F 0
t 0
o
Load case 2
F0
FU 0
u
t 1
S 50 % of static or
100 % of dynamic load limit
(the higher is value valid)
2
F F 0
t
Movement
Load case 3
o
Movement
0
t 3
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6.6 Predimensioning
To determine the required bearing size, the dynamic basic Note:
load limit rating has to be compared with the actual The basis of the calculation only refers to applications
bearing load. for radial spherical bearings made of deva.glide for
swiveling / tilting movements and ambient temperature.
The permissible equivalent bearing load and resulting Influences from the sliding speed and frictional energies are
maximum specific bearing pressure depend on the desired not taken into consideration and should be checked by a
operating time and the sliding and frictional distances separate calculation procedure if necessary.
covered during operation (6.6 Determination of the sliding
distance).
General information
This document shall help the experienced user to make
a preselection of the suitable bearing dimension.
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Spherical bearings
maintenance-free
7
Application examples
Buildings
Hydropower
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8
Data for the design of DEVA spherical bearings
Questionaire 8.1
Description of application
New design
Existing design
Project No.
Oscillating
d FR
Tilt angle
Inner diameter
Rotation
angle
Outer diameter dk
dk
d
Width inner ring C FA
Width outer ring B
Total height (Axial bearing) H
Bearing temperature
Contact medium
H
Other influences
dk
Shaft
Bearing housing Tilt angle
Lifetime Item 1 Item 2 Item 3
Company
Company name
Address
Contact person
Phone
Fax
Cell-phone
E-mail
12.11
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Spherical bearings
maintenance-free
Portfolio
deva.glide materials consist of highly wear-resistant is provided with a deva.metal is a family of high performance, self- is suitable for translatory, rotational and oscillating
copper cast alloys showing sliding surfaces with vibration absorbing base lubricating bearing materials. The deva.metal system movements with cylindrical guide or also for direct
material. surface use. These movements can occur individually or
evenly provided solid lubricant plugs according to is based on four main groups bronze, iron, nickel and in combination.
can be used over a large
the so-called macro distribution principle. These stainless steel each containing dry solid lubricant, most
temperature range. is used where conventional lubrication is not possible.
plugs are arranged according to the movement commonly graphite, uniformly dispersed within the metal
can be used in salt water. offers advantages for low-cost lubrication in comparison
requirements. The high density of the bronze ensures matrix. to conventional bearing materials.
does not absorb water
high stability under load along with good dirt particle and ensures maximum Important selection criteria are the sliding speed, can be used as back-up bearing for hydrodynamic
embedding properties into the lubricant plugs. dimensional accuracy. specific load, temperature and other application-specific lubrication.
Under dry running conditions, deva.glide is supplied is electrically conductive. influences. can be used with hydrodynamic water lubrication.
with a 10 - 15 m thick running-in film which enables the No electrostatic charging deva.metal
solid lubricant to be transferred to the mating material effects occur. normally requires no lubrication.
at the first contact between the sliding partners. tolerates a high level of provides maintenance free operation.
misalignment.
deva.glide has high static and dynamic load capacity.
allows maintenance-free operation due to the solid can also be used in applications involving additional,
has good frictional properties with negligible
lubricant content of the sliding material. conventional lubrication.
stick-slip.
can accomodate high static and dynamic loads. World Class Bearing Technology can be used in dusty environments.
has a consistently low coefficient of friction without can be used in a temperature range of
stick-slip effects. -200C to +800C, depending on alloy.
is resistant to dirt, corrosion, impact stress and edge Federal-Mogul DEVA GmbH
Schulstrae 20 grades may be selected to tolerate corrosive applications.
loads.
35260 Stadtallendorf has no water absorption and is therefore dimensionally
stable, suitable for use in sea water and many
Phone +49 6428 701-0 commercial liquids.
deva.glide
Fax +49 6428 701-108
www.deva.de
alloys are available for use in radioactive environments.
is electrically conductive. No signs of electrostatic
www.federalmogul.com charging occur.
deva.metal
deva.tex
yvind Hagen / Statoill
deva.tex 532
which is produced using a special winding technology. The base material
ensures high strength, while the sliding layer contains special non-abrasive
fibres and solid lubricants which ensure excellent tribological properties even
deva.bm deva.bm /9P
in damp environments or in the event of edge loads. The solid lubricants were
developed to give extremely low coefficients of friction and wear rates in both
wet and dry-running conditions. offers a high margin of safety against
mating material damage.
deva.tex
is available as a precision cylindrical or spherical bushing with inner diameter is utilisable in dusty environments.
tolerances H8/D8 /E8, or as a standard bushing with inner diameter tolerance is utilisable at temperatures ranging
deva.tex 541 D11. The required grade of precision depends on the application. from -190 C to +280 C.
is available as spherical bearings. is utilisable in corrosive environments.
is available as plates made of a sliding layer with
does not absorb water and ensures maximum
or without glassfibre backing.
dimensional accuracy.
is available as radial segments produced with the required radius.
is utilisable in seawater.
can be machined to the required inner or outer diameter.
is utilisable in radioactive environments.
requires no additional lubrication.
is electrically conductive.
can be equipped with cleaning grooves.
Steel Industry Applications Self-lubricating Bearings for Self-lubricating bearings
deva.bm is a self-lubricating composite bearing material,
No electrostatic charging effects occur.
comprising a seawater resistant stainless steel backing with
deva.tex 542 allows for maintenance-free operation.
can accommodate high static and dynamic loads. Marine and Offshore Applications a sliding layer of deva.metal. for Heavy-Duty Applications
is suitable for rotational, oscillating and linear
movements.
shows no swelling in liquids. deva.bm is produced using a special sintering process to
is suitable for micro movements.
is suitable for rotating, oscillating and linear movements. get the following advantages.
is suitable even for applications
deva.bm involving high edge pressures.
withstands temperatures up to 160 C (cylindrical bearings).
normally requires no lubrication.
can be used in seawater (certification for rudder bearings DNV and GL).
allows maintenance-free operation.
can be used in corrosive environments.
possesses a high static and dynamic load-bearing
is non-sensitive to impact loads and shock loads. capacity.
is non-sensitive to vibrations. has a low coefficient of friction.
is suitable for micro-movements.
deva.tex 552 is stick-slip-free.
can be used in a vacuum.
Industry solutions
World Class Bearing Technology World Class Bearing Technology World Class Bearing Technology World Class Bearing Technology World Class Bearing Technology
Product information
Disclaimer
The present technical documentation has been prepared with care and all the We provide guarantees only after written agreement of the test procedures and para-
information verified for its correctness. No liability, however, can be accepted for meters and of all the relevant characteristics which the product is required to have.
any incorrect or incomplete information. The data given in the documentation All transactions conducted by DEVA are subject, in principle, to our terms of sale and
are intended as an aid for assessing the suitability of the material. They are delivery as indicated in our offers, product brochures and price lists. Copies are available
derived from our own research as well as generally accessible publications. on request. Our products are subject to a constant process of development. DEVA
The sliding friction and wear values stated by us or appearing in catalogues and other reserves the right to amend the specification or improve the technological data
technical documentation do not constitute a guarantee of the specified properties. without prior notice.
They have been determined in our test facilities under conditions that do not necessarily DEVA, deva.bm, deva.bm/9P, deva.metal, deva.glide and deva.tex are registered
reflect the actual application of our products and their service environment or permit trade marks of Federal-Mogul Deva GmbH, D-35260 Stadtallendorf, Germany.
comprehensive simulation in relation to them.
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Federal-Mogul DEVA GmbH
Schulstrae 20
35260 Stadtallendorf/ Germany
Phone +49 6428 701-0
Fax +49 6428 701-108
www.deva.de
www.federalmogul.com
Sherical Bearings-EN/08/2016/Rev.1/1000