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08
SPARK PLUGS & ACCESSORIES
Chapter 08
REV. 06/2013
08/1
SPARK PLUGS & ACCESSORIES
Convergence Electrical
laser welding Iridium alloy pad resistance welding Platinum alloy pad
Iridium alloy
Cross Groove
Iridium alloy
08/2
Specifications and Cross References
5 0.5mm
Electrode Design
1.
E 19mm
with 20 Nm, Iridium pad without cross groove on center electrode
20.8mm lubricant 15 lb-ft and Platinum pad on ground electrode.
3.
N M14x1.25 12.7mm
For vehicle.
without 30 Nm, 5.
All DENSO data in this page is supplied by DENSO. MOTORTECH publishes this information without liability or responsibility for its content, integrity and accuracy.
1.
L 20.8mm Iridium pad with cross groove on center electrode
with 30 Nm,
lubricant 22 lb-ft and Platinum pad on ground electrode.
20.6mm
3.
Iridium pad without cross groove on center electrode
I M18x1.5
and Platinum pad on ground electrode.
22.2mm 5.
without 45 Nm,
Iridium pad without cross groove on center electrode
lubricant 33 lb-ft
T 13.8mm and Iridium pad on ground electrode.
Cross References
CHAMPION STITT ALTRONIC BERU
14R-3CPU, 14-3CPU,
GE3-1 GE3-5
14R-5DPU, 14R-4CDP
RN79G (0.015) 407XL, R407XL J1463DP 14R-4CIU (Z187), 14R-4CIU2 (Z215),
14R-4DIU2 (Z258), 14R-4DIU3, GE3-5
14GZ-LL
RN79G (0.020) 14R-4CIU (Z205) GE5-1
M14
RC78PYP,
14FR-4DPUO GK3-1
RC78PYP15
GK3-5
RC78WYP15 14FR-4DIU, 14GZ-LL-FR
08/3
SPARK PLUGS & ACCESSORIES
Features
No more trapped air in the extension barrel
No more condensation
No internal flash over
Built in ceramics
High dielectric strength
Rigid welds
The J-Type ground electrode The alternative X-Type
ensures better combustion, double-stage electrodes are
particularly on lean burn gas ideally suited for slow-speed
engines. gas engines.
XT-Plugs
MOTORTECH EXTENDED BARREL SPARK PLUGS
The S2-Type has a 3/4 The DCP-Type has a The C-Type is an extend-
in. male thread and used female thread to adapt to ed barrel plug that has
to be called the AIRCRAFT a short integral ignition a conventional ceramic
STYLE spark plug. This coil. This combination is insulator on the top end.
spark plug is designed to popular in some applica- This allows the use of a
be connected to a shield- tions, where customers standard spark plug boot.
ed spark plug lead. have had bad experienc- Preferable a connector
es with shielded spark that includes a 5 k resis-
plug leads. tor to suppress the RFI.
08/4
Specification Table
E
C
D
B
F
A (C-Type) A (DCP-Type) A (S2-Type)
P/N A B C D E - F
S2 S2-Type - for use with shielded spark plug lead, unshielded safety lead
optional
F Electrode Gap
010 0.010 in./0.25 mm
012 0.012 in./0.30 mm
014 0.014 in./0.35 mm
08/5
SPARK PLUGS AND
& ACCESSORIES
ACCESSORIES
UNSHIELDED
XTL-Plugs
MOTORTECH EXTENDED BARREL SPARK PLUGS
F
D C
E A
G H
B
1 1a 2 3 4 5* 6 7 8 9
08/6
Specification Table for unshielded Applications
P/N A B C D - E F G-H
A B C Thread Size Thread Reach Electrode Design
B4 1 2 M14x1.25 0.500 in. J-Type
B4 3 2 M14x1.25 0.750 in. J-Type
B8 1 1 M18x1.5 0.500 in. X-Type
B8 1 2 M18x1.5 0.500 in. J-Type
B8 3 1 M18x1.5 0.750 in. X-Type
B8 3 2 M18x1.5 0.750 in. J-Type
B8 4 2 M18x1.5 0.875 in. J-Type
B8 5 2 M18x1.5 1.000 in. J-Type
B7 3 1 7/8-18 0.750 in. X-Type
B7 3 2 7/8-18 0.750 in. J-Type
5A CSA ALTRONIC Style - Externally Mounted - 3/4-20 UNEF M18x1.5 50-60 Nm 37-44 lb-ft
SHIELDED
XTL-Plugs
MOTORTECH EXTENDED BARREL SPARK PLUGS
G F E
H D
B
I
C
08/8
Specification Table for shielded Applications
P/N A B C D E - F G H - I
A Spark Plug Style
I Shielded Application
optional
I Electrode Gap
010 0.010 in./0.25 mm
012 0.012 in./0.30 mm
014 0.014 in./0.35 mm
08/9
SPARK PLUGS AND ACCESSORIES
MOTORTECH ICP Spark Plugs with Dual Thread for use with Integral Ignition Coils
08/10
Spark Plug Tools
07.98.120-14 1 07.98.113 Spark plug gap setting tool basic kit including thread adaptor for spark plugs with M14x1.25 thread
07.98.120-18 1 07.98.113 Spark plug gap setting tool basic kit including thread adaptor for spark plugs with M18x1.5 thread
07.98.120-78 1 07.98.113 Spark plug gap setting tool basic kit including thread adaptor for spark plugs with 7/8-18 thread
1)
Needs appropriate accessory kit in addition.
Thread Adaptors1)
P/N Figure Supersedes Description
1)
Can be ordered separately in addition to chosen basic kit.
Accessory Kits1)
P/N Figure Supersedes Description
07.98.122-C 3 Accessory kit for BERU spark plugs 18GZ44 (Z283), Super Blue Ignition (Z351)
1)
Need to be ordered separately in addition to chosen basic kit.
Feeler Gauges
P/N Figure Supersedes Description Size
1 2 3 4 5
08/11
SPARK PLUGS & ACCESSORIES
This will increase spark plug service life and cut maintenance
costs.
Special blasting grit for gentle cleaning of the Blasting grit, 1 kg, in separate container
electrode and thread area
Operating manual
Blasting grit is captured and can be reused
Hard shell carrying case with foam insert
No dust development
before after
Subcomponents
44.01.025 44.01.006 Dust collector bag for spark plug cleaning device
08/12
Extended Barrel Magnetic Spark Plug Sockets Standard Versions
P/N1) Supersedes Description Hex Drive
07.99.022-1-L 07.99.021-L Magnetic spark plug socket 1 in. 1/2 in.
07.99.022-2-L 07.99.020-L Magnetic spark plug socket 15/16 in. 1/2 in.
07.99.022-3-L 07.99.019-L Magnetic spark plug socket 7/8 in. 1/2 in.
07.99.022-4-L 07.99.018-L Magnetic spark plug socket 13/16 in. 1/2 in.
07.99.022-5-L Magnetic spark plug socket 5/8 in. 1/2 in.
1)
Standard barrel lengths (L) = 6 in., 12 in., 16 in., 18 in. Other lengths available on request.
Torque Wrench
P/N Supersedes Description Torque Drive
10 to 100 Nm /
07.98.065 07.98.063 Torque wrench 1/2 in.
7.4 to 74 ft./lb.
08/13
SPARK PLUGS & ACCESSORIES
08/14
Spark Plug Accessories
Gaskets for Spark Plugs
P/N Description For Thread Size Quantity
02.85.015-100 Spark plug gasket M14x1.25 100 pcs.
02.85.016-100 Spark plug gasket M18x1.5 100 pcs.
02.85.017-100 Spark plug gasket 7/8-18 100 pcs.
Thread Lubricant
This lubricant is non-metallic and non-conductive. Guarantees easy spark plug removal and prevents
thread damage. Also for use with seat & thread reconditioner.
P/N Description
07.98.718 Thread lubricant (4 oz/115 g)
08/15
NOTES
08/16
INDEX
02.85.015-100............................................................... 14 07.98.121-14................................................................. 10
02.85.016-100............................................................... 14 07.98.121-18................................................................. 10
02.85.017-100............................................................... 14 07.98.121-78................................................................. 10
4W2256............................................................................ 9 07.98.122-A................................................................... 10
07.98.022...................................................................... 13 07.98.122-B................................................................... 10
07.98.023...................................................................... 13 07.98.122-C................................................................... 10
07.98.024...................................................................... 13 07.98.178-58................................................................. 13
07.98.025...................................................................... 13 07.98.178-58-BEX6........................................................ 13
07.98.026...................................................................... 13 07.98.178-58-BEX12...................................................... 13
07.98.026-1................................................................... 13 07.98.178-78................................................................. 13
07.98.034...................................................................... 10 07.98.178-78-BEX6........................................................ 13
07.98.035...................................................................... 10 07.98.178-78-BEX12...................................................... 13
07.98.036...................................................................... 10 07.98.214-34................................................................. 13
07.98.037...................................................................... 10 07.98.718...................................................................... 14
07.98.059...................................................................... 10 07.99.018-L.................................................................... 12
07.98.063...................................................................... 12 07.99.019-L.................................................................... 12
07.98.065...................................................................... 12 07.99.020-L.................................................................... 12
07.98.113...................................................................... 10 07.99.021-L.................................................................... 12
07.98.114-12................................................................. 13 07.99.022-1-L................................................................. 12
07.98.114-12-BEX6........................................................ 13 07.99.022-2-L................................................................. 12
07.98.114-12-BEX12...................................................... 13 07.99.022-3-36.............................................................. 12
07.98.114-34................................................................. 13 07.99.022-3-L................................................................. 12
07.98.114-34-BEX6........................................................ 13 07.99.022-4-L................................................................. 12
07.98.114-34-BEX12...................................................... 13 07.99.022-5-L................................................................. 12
07.98.118-12................................................................. 13 07.99.022-6-1................................................................ 12
07.98.118-12-BEX6........................................................ 13 07.99.022-6-2................................................................ 12
07.98.118-12-BEX12...................................................... 13 07.99.022-6-6................................................................ 12
07.98.118-34................................................................. 13 14-3CPU........................................................................... 2
07.98.118-34-BEX6........................................................ 13 14FR-4DIU........................................................................ 2
07.98.118-34-BEX12...................................................... 13 14FR-4DPUO..................................................................... 2
07.98.120-14................................................................. 10 14GZ-LL............................................................................ 2
07.98.120-18................................................................. 10 14GZ-LL-FR........................................................................ 2
07.98.120-78................................................................. 10 14R-3CPU......................................................................... 2
08/17
INDEX
14R-4ADP......................................................................... 2 GE3-5............................................................................... 2
14R-4CDP......................................................................... 2 GE5-1............................................................................... 2
14R-4CIU.......................................................................... 2 GI3-1................................................................................ 2
14R-4CIU2........................................................................ 2 GI3-3................................................................................ 2
14R-4DIU2........................................................................ 2 GI3-5................................................................................ 2
14R-4DIU3........................................................................ 2 GK3-1............................................................................... 2
14R-5BIU.......................................................................... 2 GK3-5............................................................................... 2
14R-5BPU......................................................................... 2 GL3-1................................................................................ 2
14R-5DPU......................................................................... 2 GL3-3................................................................................ 2
18GZ4-77......................................................................... 2 GL3-5................................................................................ 2
18GZ5-77-2...................................................................... 2 GN3-1............................................................................... 2
18GZ6-77-2...................................................................... 2 GT3-1................................................................................ 2
18GZ7.............................................................................. 2 J1443DP........................................................................... 2
18GZ20............................................................................ 2 J1463DP........................................................................... 2
18GZ22............................................................................ 2 KB77WPCC........................................................................ 2
18GZ44.......................................................................... 10 L1843B............................................................................. 2
44.01.000...................................................................... 11 L1843IP............................................................................ 2
44.01.005...................................................................... 11 L1863B............................................................................. 2
44.01.006...................................................................... 11 L1863DP........................................................................... 2
44.01.009...................................................................... 11 L1863IP............................................................................ 2
44.01.023...................................................................... 11 PB78WPC.......................................................................... 2
44.01.024...................................................................... 11 R407L............................................................................... 2
44.01.025...................................................................... 11 R407XL............................................................................. 2
75.90.295-100............................................................... 14 R807LL............................................................................. 2
407L................................................................................. 2 RB75N.............................................................................. 2
407XL............................................................................... 2 RB75PP............................................................................. 2
60999G............................................................................ 9 RB75WPCC-1.................................................................... 2
807.................................................................................. 2 RB76N.............................................................................. 2
827.................................................................................. 2 RB76PP............................................................................. 2
847.................................................................................. 2 RB77CC............................................................................ 2
9Y3985............................................................................. 9 RB77WPCC........................................................................ 2
FB77WPCC........................................................................ 2 RC78PYP........................................................................... 2
GE3-1............................................................................... 2 RC78PYP15....................................................................... 2
08/18
P/N Page
RC78WYP15...................................................................... 2
RL15B............................................................................... 2
RL85G............................................................................... 2
RM77N............................................................................. 2
RM77PP............................................................................ 2
RN79G.............................................................................. 2
RTB77WPCC...................................................................... 9
RTL85G............................................................................. 9
RTM77N............................................................................ 9
RTM77PP.......................................................................... 9
RTN79G............................................................................ 9
U827................................................................................ 2
U847................................................................................ 2
08/19
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MOTORTECH Holding GmbH.
08/20