FM/QC/S/02

TRICHY TOLLWAY PRIVATE LIMITED Revision :- 01

Date :- 25.11.06
IJM (INDIA) INFRASTRUCTURE LIMITED
Four Laning and Strengthening of the Existing two Lane Road from km. 192.250 (Ch. 0.000) Ulundurpet to km. 285.000 (Ch. 93.894) Padalur, Section of NH - 45 in Tamil Nadu,
Construction Pkg. - VI - B (EPC II)

MOISTURE - DENSITY RELATIONSHIP (IS : 2720 , PART - 7 & 8 )

Sample Location : Date of Sampling :

Source of Materials : Date of Testing :
Description of Sample :

Observation Sheet

Type of Compaction : Static / Dynamic Mass of Original Sample :

Type of Method : Standard / Modified Retained on 19 mm sieve :
Weight of Rammer : Passing on 4.75 mm :
No. of Blows :
No. of Layers :

Determination No. 1 2 3 4 5
Mould No.
Volume of Mould (v) (cc)
Weight of Mould (m1) (gm)
Weight of Mould + Compacted Soil (m2) (gm)
Weight of Compacted Soil (m3 = m2 - m1) (gm)
Wet Density of soil (DW) = m3 / v (gm/cc)
Container No.
Weight of Container (gm)
Weight of Wet Soil + Container (gm)
Weight of Container + Oven dry soil (gm)
Weight of Water (gm)
Weight of oven dry soil (gm)
Moisture content (%)
Dry Density of soil (Dd) =100 x Dw / (100 + w) (gm/cc)

Maximum Dry Density : (gm/cc)

Optimum Moisture
Content : (%)
Dry Density (gm/cc)

Remarks :

Moisture Content (%)

Checked By: Verified By: Witnessed By : Witnessed By :

Lab Tech. (IJMII) Material Manager (IJMII) CCSC Representative Concessionaire Representative
Name : Name : Name : Name :
Date: Date: Date: Date:
 TRICHY TOLLWAY PRIVATE LIMITED FM/QC/S/03
Revision - 00
IJM (INDIA) INFRASTRUCTURE LIMITED Date :- 25.08.06

Four Lanining and Strengthening of the Existing two Lane Road from km. 192.250 (Ch. 0.000) Ulundurpet to km. 285.000 (Ch.
93.894) Padalur, Section of NH - 45 in Tamil Nadu, Construction Pkg. - VI - B (EPC II)

CONE PENETRATION METHOD (IS : 2720 Part-5),1985

Sample Location : Date of Sampling :

Source of Materials : Date of Testing :
Description of Sample :

Observation Sheet

Liquid Limit Plastic Limit

Determination No.
1 2 3 4 1 2
1 Penetration of Cone (mm)
2 Container No.
3 Mass of Container (gm)
4 Mass of Wet Soil + Container (gm)
5 Mass of Container + Oven dry soil (gm)
6 Mass of Water (gm)
7 Mass of oven dry soil (gm)
8 Water content (6) / (7) x 100 (WL) (%)
Average PL

Liquid
Limit : (%)
Plastic
Limit : (%)
Plasticity
Index : (%)
Water Content (%)

for CSC
Cone Penetration (mm)

Description of works Emb.,Sub-Gra. GSB WMM

MOST Specification Limit LL < 70 , PI < 45 LL < 25 , PI < 6 LL < 25 , PI < 6

Remarks :

Checked By: Verified By: Witnessed By : Witnessed By :

Lab Tech. (IJMII) Material Manager (IJMII) CCSC Representative Concessionaire Representative
Name : Name : Name : Name :
Date: Date: Date: Date:
 TRICHY TOLLWAY PRIVATE LIMITED FM/QC/S/04
Revision - 01
IJM (INDIA) INFRASTRUCTURE LIMITED Date :- 25.11.06

Four Lanining and Strengthening of the Existing two Lane Road from km. 192.250 (Ch. 0.000) Ulundurpet to km. 285.000 (Ch. 93.894) Padalur, Section of NH - 45 in Tamil
Nadu, Construction Pkg. - VI - B (EPC II)

Determination of Liquid Limit and Plastic Limit (IS : 2720 Part-5),1985

Sample Location : Date of Sampling :

Source of Materials : Date of Testing :
Description of Sample :

Observation Sheet

Liquid Limit Plastic Limit

Determination No.
1 2 3 4 1 2
1 No. of Blows
2 Container No.
3 Mass of Container (gm)
4 Mass of Wet Soil + Container (gm)
5 Mass of Container + Oven dry soil (gm)
6 Mass of Water (gm)
7 Mass of oven dry soil (gm)
8 Water content (6) / (7) x 100 (WL) (%)
Average PL

Liquid
Limit : (%)
Plastic
Limit : (%)
Plasticity
Index : (%)
Water Content (%)

for CSC
Cone Penetration (mm)

Description of works Emb.,Sub-Gra. GSB WMM

MOST Specification Limit LL < 70 , PI < 45 LL < 25 , PI < 6 LL < 25 , PI < 6

Remarks :

FOR CONTRACTOR: FOR CONSULTANT:

Checked By: Verified By: Witnessed By : Witnessed By :

Lab Tech. (IJMII) Material Manager (IJMII) CCSC Representative Concessionaire Representative
Name : Name : Name : Name :
Date: Date: Date: Date:
 TRICHY TOLLWAY PRIVATE LIMITED FM/QC/S/05
Revision :- 02
IJM (INDIA) INFRASTRUCTURE LIMITED Date :- 19.03.07

Four lanining and Strengthening of the Existing two Lane Road From km. 192.250 (Ch. 0.000) Ulunderpet to km. 285.00 (Ch. 93.894) Padalur Section of NH - 45 in
Tamil Nadu, Construction Pkg. - VI B, (EPC - II)

Determination of Free Swell Index of Soil (IS : 2720 Part 40 - 1977)

Sample Location : Date of Sampling :

Source of Materials : Date Testing :

Description of sample : Weight of Sample Taken :

S.No. Description of Test Readings

1 Vol. Of Soil Specimen in Distilled Water in cc (Vd)

2 Vol. Of Soil Specimen in Kerosene in cc (Vd)

3 Free Swell Index in Percentage ((Vd - Vk) / Vk) x 100

4 Average

Remark's : -

Checked By: Witnessed By :

Contractor Representative Concessionaire Representative

Name : Name :
Date: Date:
 TRICHY TOLLWAY PRIVATE LIMITED FM/QC/S/06
Revision :- 01
IJM (INDIA) INFRASTRUCTURE LIMITED Date :- 25.11.06

Four lanining and Strengthening of the Existing two Lane Road From km. 192.250 (Ch. 0.000) Ulunderpet to km. 285.00 (Ch. 93.894) Padalur Section of
NH - 45 in Tamil Nadu, Construction Pkg. - VI B, (EPC - II)

GRAIN SIZE ANALYSIS (IS : 2720 Part 4 - 1985)

Sample Location : Date of Sampling :

Source of Materials : Date Testing :
Description of sample : Weight of Sample Taken :

TEST RESULTS OF GRAIN SIZE ANALYSIS OF SOIL

Sieve Weight Retained Cum. Wt.

Weight Retained (%) Passing (%) Remarks
Size (gm) Retained (gm)
75 mm
20 mm Gravel
4.75 mm
2.0 mm
0.425 mm Sand
0.075 mm
Pan Silt & Clay

OBSERVATION SHEET

DESCRIPTION PARTICAL SIEVE SIZE PERCENTAGE Total (%)

Coarse 75 mm - 20 mm
Gravel
Fine 20 mm - 4.75 mm
Coarse 4.75 mm - 2 mm
Sand Medium 2 mm - 0.425 mm
Fine 0.425 mm - 0.075 m
Silt & Clay 0.075 mm Passing

Remarks :

Checked By: Verified By: Witnessed By : Witnessed By :

Lab Tech. (IJMII) Material Manager (IJMII) CCSC Representative Concessionaire Representative
Name : Name : Name : Name :
Date: Date: Date: Date:
 FM/QC/S/07/7.0
TRICHY TOLLWAY PRIVATE LIMITED Revision : 00
IJM (INDIA) INFRASTRUCTURE LIMITED Date :-25.08.06

Four Laning and Strengthening of the Existing two Lane Road from km. 192.250 (Ch. 0.000) Ulundurpet to km. 285.000 (Ch. 93.894) Padalur, Section of
NH - 45 in Tamil Nadu, Construction Pkg. - VI - B (EPC II)

CBR TESTING PROGRAM

SL. DESCRIPTION OF OGL/SG/B.A/ DATE OF DATE OF TESTING TEST

SIDE MOULD NO.
NO. SAMPLE GSB/WMM SOAKING (AFTER 96 HRS) STATUS
FM/QC/S/07/7.0
Revision : 00
Date :-25.08.06

894) Padalur, Section of

 FM/QC/S/07/7.1
TRICHY TOLLWAY PRIVATE LIMITED Revision : 01
Date :-25.11.06
IJM (INDIA) INFRASTRUCTURE LIMITED
Four lanining and Strengthening of the Existing two Lane Road From km. 192.250 (Ch. 0.000) to km. 285.00 (Ch. 93.894) Section of NH - 45 in Tamil Nadu, Construction Pkg. - VI B,
(EPC - II)

CALIFORNIA BEARING RATIO (CBR) TEST SOAKED (AS PER IS : 2720 , PART 16),1987
Sample Location : Date Sample
Source of Materials : Date of Soaking :
Description of Sample : Date Testing :
Observation Sheet
Type of Compaction : Static / Dynamic Mass of Original Sample :
Type of Method : Standard / Modified Retained on 19 mm sieve :
Weight of Rammer : 4.89 Kgs. Passing on 4.75 mm :
No. of Blows : 56 blows Soaking Period :96 hours
No. of Layers :5 MDD : (gm/cc)
Surcharge Weight : 5000 Gms. OMC : (%)

UNSOAKED SOAKED
Determination No. 1 2 3 1 2 3
Mould No.
Volume of Mould (v) (cc)
Weight of Mould (m1) (gm)
Weight of Mould + Compacted Soil (m2) (gm)
Weight of Compacted Soil (m3 = m2 - m1) (gm)
Wet Density of soil (DW) = m3 / v (gm/cc)
Container No.
Weight of Container (gm)
Weight of Wet Soil + Container (gm)
Weight of Container + Oven dry soil (gm)
Weight of Water (gm)
Weight of oven dry soil (gm)
Water content (%)
Mean Water Content (w) (%)
Dry Density of soil (Dd) =100 x Dw / (100 + w) (gm/cc)
% of MDD :

Swelling Data
Surcharge Weight Used : (gm) 5000 5000 5000
Initial Dial Reading : (mm)
Final Dial Reading : (mm)
Final Expansion : (mm)
Expansion Ratio : (%)

Remarks :

Checked By: Verified By: Witnessed By : Witnessed By :

Lab Tech. (IJMII) Material Manager (IJMII) CCSC Representative Concessionaire Representative
Name : Name : Name : Name :
Date: Date: Date: Date:
 TRICHY TOLLWAY PRIVATE LIMITED FM/QC/S/07/7.2
Revision : 01
IJM (INDIA) INFRASTRUCTURE LIMITED Date :-25.11.06

Four lanining and Strengthening of the Existing two Lane Road From km. 192.250 (Ch. 0.000) to km. 285.00 (Ch. 93.894) Section of NH - 45 in Tamil
Nadu, Construction Pkg. - VI B, (EPC - II)

CALIFORNIA BEARING RATIO (CBR) PENETRATION TEST (SOAKED) IS : 2720 Part-16,1987

Proving Ring No. : Proving Ring Constant : (Kg/Div)

Penetration Rate :
Mould No. Mould No. Mould No.

Penetration Dial Dial Dial

Corrected Corrected Corrected
(mm) Gauge Load Gauge Load Gauge
Load Load Load (Kgf) Load
Reading (Kgf) Reading (Kgf) Reading
(Kgf) (Kgf) (Kgf)
(Div) (Div) (Div)

0.00

0.50

1.00

1.50
2.00

2.50

3.00

4.00

5.00

7.50

10.00

12.50

CBR of specimen at 2.50

mm (Standard 1370 Kg)

CBR of specimen at 5.00

mm (Standard 2055 Kg)
Description of works Sub Grade GSB WMM

As per Required Design

MOST Specification Limit 30% N/A
Parameter

C.B.R. Value : -

2.5 mm Penetration : -

5.0 mm Penetration : -

C.B.R. Value : -

Remarks :

FOR CONTRACTOR: FOR CONSULTANT:

Checked By: Verified By: Witnessed By : Witnessed By :

Lab Tech. (IJMII) Material Manager (IJMII) CCSC Representative Concessionaire Representative
Name : Name : Name : Name :
Date: Date: Date: Date:
 TRICHY TOLLWAY PRIVATE LIMITED FM/QC/S/08
Revision :- 01
IJM (INDIA) INFRASTRUCTURE LIMITED Date :- 25.11.06

Four lanining and Strengthening of the Existing two Lane Road From km. 192.250 (Ch. 0.000) Ulundurpet to km. 285.00 (Ch. 93.894)
Padalur Section of NH - 45 in Tamil Nadu, Construction Pkg. - VI B, (EPC - II)

IN-SITU DRY DENSITY BY SAND REPLACEMENT METHOD (IS : 2720 , PART 28)
(Small Pouring Cylinder / Large Pouring Cylinder)

Sample Location : Date Tested :

Lab Compaction Ref. No. :
Source of Materials : Max Dry Density : gm/cc
OMC : %
Layer No : Mass of Sand in the Cylinder Cone: gm
Bulk Density of Standard Sand(Gs) : gm/cc

Cylinder No. 1 2 3
Hole Chainage
Mass of Wet Soil from hole (m1) (gm)
Mass of Cylinder
+ Sand before pouring (m2) (gm)
Mass of Cylinder
+ remaining sand after pouring (m3) (gm)
Mass of sand in hole (Ms) = m2 - m3 (gm)
Volume of sand in the Hole (v) (cc)
Wet Density of Material = m1 / v (gm/cc)

Container No. - - -
Mass of Container + Wet Soil (gm) - - -
Mass of Container + Dry Soil (gm) - - -
Mass of Container (gm) - - -
Mass of Water (a) (gm) - - -
Mass of Oven Dry Soil (b) (gm) - - -
Moisture Content of Soil (w) = a / b x 100 (%)
Dry Density of Soil Gd = Gb x 100 / (100 + w) gm/cc
Lab.Max. Dry Density (MDD) gm/cc
Relative Compaction achieved (%)
Average Compaction ( %)
Specification Requirement (%)
Remarks :

Checked By: Verified By: Witnessed By : Witnessed By :

Lab Tech. (IJMII) Material Manager (IJMII) CCSC Representative Concessionaire Representative
Name : Name : Name : Name :
Date: Date: Date: Date:
 TRICHY TOLLWAY PRIVATE LIMITED FM/QC/S/09
Revision :- 01
IJM (INDIA) INFRASTRUCTURE LIMITED Date :- 25.11.06

Four Laning and Strengthening of the Existing two Lane Road from km. 192.250 (Ch. 0.000) Ulundurpet to km. 285.000 (Ch. 93.894) Padalur, Section of NH - 45 in
Tamil Nadu, Construction Pkg. - VI - B (EPC II)

DETERMINATION OF MOISTURE CONTENT (IS 2720, PART 2 - 1973)

Container No.

A Mass of Container + Wet Soil (gm)

B Mass of Container + Oven Dry Soil (gm)

C Mass of Container (gm)

D Mass of Water = (A - B) (gm)

E Mass of Oven Dry Soil = (B - C) (gm)

F Moisture Content = (D/F x 100) (%)

Container No.

A Mass of Container + Wet Soil (gm)

B Mass of Container + Oven Dry Soil (gm)

C Mass of Container (gm)

D Mass of Water = (A - B) (gm)

E Mass of Oven Dry Soil = (B - C) (gm)

F Moisture Content = (D/F x 100) (%)

Container No.

A Mass of Container + Wet Soil (gm)

B Mass of Container + Oven Dry Soil (gm)

C Mass of Container (gm)

D Mass of Water = (A - B) (gm)

E Mass of Oven Dry Soil = (B - C) (gm)

F Moisture Content = (D/F x 100) (%)

Container No.

. Mass of Container + Wet Soil (gm)

B Mass of Container + Oven Dry Soil (gm)

C Mass of Container (gm)

D Mass of Water = (A - B) (gm)

E Mass of Oven Dry Soil = (B - C) (gm)

F Moisture Content = (D/F x 100) (%)

Checked By: Verified By: Witnessed By : Witnessed By :

Lab Tech. (IJMII) Material Manager (IJMII) CCSC Representative Concessionaire Representative
Name : Name : Name : Name :
Date: Date: Date: Date:
 TRICHY TOLLWAY PRIVATE LIMITED FM/QC/S/10
Revision :- 00
IJM (INDIA) INFRASTRUCTURE LIMITED Date :- 25.08.2006

Four Laning and Strengthening of the Existing two Lane Road from km. 192.250 (Ch. 0.000) Ulundurpet to km. 285.000 (Ch. 93.894) Padalur, Section of NH - 45 in
Tamil Nadu, Construction Pkg. - VI - B (EPC II)

TEST RESULTS FOR GRANULAR SUB-BASE (GSB)

M.O.R.T.H. SPECIFICATION (GRADING 1 FROM TABLE 400 - 1)

Sample Location : Date Sampled :
Source of Materials : Date Tested :
Description of sample :

Sieve Size Weight Retained Weight Retained Cum. Wt. Retained Passing MORTH
Specification Limits
(gm) (%) (%) (%)

75 mm 100

53 mm 80 - 100

26.5 mm 55 - 90

9.5 mm 35 - 65

4.75 mm 25 - 55

2.36 mm 20 - 40

425 m 10 - 25

75 m 3 - 10

Pan -

TOTAL -

NOTE : ENCLOSED ABOVE TEST OBSERVATION SHEETS.

Remarks :

Checked By: Verified By: Witnessed By : Witnessed By :

Lab Tech. (IJMII) Material Manager (IJMII) CCSC Representative Concessionaire Representative
Name : Name : Name : Name :
Date: Date: Date: Date:
 TRICHY TOLLWAY PRIVATE LIMITED FM/QC/S/11
Revision :- 00
IJM (INDIA) INFRASTRUCTURE LIMITED Date :- 25.08.2006

Four Laning and Strengthening of the Existing two Lane Road from km. 192.250 (Ch. 0.000) Ulundurpet to km. 285.000 (Ch. 93.894)
Padalur, Section of NH - 45 in Tamil Nadu, Construction Pkg. - VI - B (EPC II)

TEST RESULTS FOR WET MIX MACADAM (WMM)

M.O.R.T.H. SPECIFICATION (GRADING FROM TABLE 400 - 11)
Sample Location : Date Sampled :

Source of Materials : Date Tested :

Description of sample :

Sieve Size Weight Retained Weight Retained Cum. Wt. Retained Passing MORTH Specification
(gm) (%) (%) (%) Limits

53 mm 100

45 mm 95 - 100

22.4 mm 60 - 80

11.2 mm 40 - 60

4.75 mm 25 - 40

2.36 mm 15 - 30

600 m 8 - 22

75 m 0-8

Pan -

TOTAL -

NOTE : ENCLOSED THE ABOVE TEST OBSERVATION SHEETS.

Remarks :

Checked By: Verified By: Witnessed By : Witnessed By :

Lab Tech. (IJMII) Material Manager (IJMII) CCSC Representative Concessionaire Representative
Name : Name : Name : Name :
Date: Date: Date: Date:
 FM/QC/S/12
Revision :- 00
TRICHY TOLLWAY PRIVATE LIMITED Date :- 25.08.2006
IJM (INDIA) INFRASTRUCTURE LIMITED

Four Laning and Strengthening of the Existing two Lane Road from km. 192.250 (Ch. 0.000) Ulundurpet to km. 285.000 (Ch. 93.894) Padalur, Section of NH - 45 in Tamil Nadu, Construction Pkg. - VI - B (EPC II)

NUCLEAR COMPACTION TEST DATA

Location : Date :
Source of Material: MDD : (gm/cc)
Layer No: OMC: (%)

Type of work : O.G.L/ Embankment/ Sub-Grade/ GSB/ WMM

/Hard Shoulder

1 Test No. 1 2 3 4 5 6 7 8 9 10 11 12

2 Chainage

3 Wet Density (gm/cc)

4 Moisture Content (%)

5 Dry Density (gm/cc)

6 % Compaction (%)

1 Test No. 13 14 15 16 17 18 19 20 21 22 23 24

2 Chainage

3 Wet Density (gm/cc)

ness Modulus Moisture Content

(In Ratio) (%)

5 Dry Density (gm/cc)

6 % Compaction (%)

Description of work O.G.L Embankment Sub-Grade / Hard Shoulder GSB WMM

MORTH Specification Limit (%) 90 / 95 95 97 98 98
Remarks :

Checked By: Verified By: Witnessed By : Witnessed By :

Lab Tech. (IJMII) Material Manager (IJMII) CCSC Representative Concessionaire Representative
Name : Name : Name : Name :
Date: Date: Date: Date:
 TRICHY TOLLWAY PRIVATE LIMITED FM/QC/S/13
Revision :- 00
IJM (INDIA) INFRASTRUCTURE LIMITED Date :-
25.08.2006

Four Laning and Strengthening of the Existing two Lane Road from km. 192.250 (Ch. 0.000) Ulundurpet to km. 285.000 (Ch. 93.894) Padalur, Section of NH - 45 in Tamil Nadu, Construction Pkg. - VI - B (EPC II)

QUALITY CONTROL TEST AND FREQUENCY

Month:

IS Designation Total Tests upto previous month Tests conducted during current month Total tests upto this month
TEST or Project Frequncy of
S. No.
PERFORMED Specification Test Retested Retested
Tested Passed Failed Tested Passed Failed Tested Passed Failed
Clause (Passed) (Passed)

1.0 Tests on Barrow areas MORTH 305

1.1 MDD / OMC IS:2720 (Part8) As required - - - - - - - - - - -

1.2 LL / PL / PI IS:2720 (Part5) As required - - - - - - - - - - -

1.3 Gradation IS:2720 (Part4) As required - - - - - - - - - - -

1.4 CBR Test IS:2720 (Part16) As required - - - - - - - - - - -

1.5 Free Swell index IS:2720 (Part48) As required - - - - - - - - - - -

2.0 Embankment MORTH 305

2.1 MDD / OMC IS:2720 (Part8) 1 test /1500 m3 - - - - - - - - - - -

2.2 LL / PL / PI IS:2720 (Part5) 1 test /1500 m3 - - - - - - - - - - -

2.3 Gradation IS:2720 (Part4) 1 test /1500 m3 - - - - - - - - - - -

1set Test per
2.4 Field Density IS:2720 (Part28) 1000Sqm - - - - - - - - - - -

2.5 Free Swell index IS:2720 (Part48) As required - - - - - - - - - - -

3.0 Sub grade MORTH 305

3.1 MDD / OMC IS:2720 (Part8) 1 test /1500 m3 - - - - - - - - - - -

3.2 LL / PL / PI IS:2720 (Part5) 1 test /1500 m3 - - - - - - - - - - -

3.3 Gradation IS:2720 (Part4) 1 test /1500 m3 - - - - - - - - - - -

3.4 CBR Test IS:2720 (Part16) 1 test /3000 m3 - - - - - - - - - - -

1set Test per
3.5 Field Density IS:2720 (Part28) 500Sqm - - - - - - - - - - -

3.6 Free Swell index IS:2720 (Part48) As required - - - - - - - - - - -

4.0 GSB MORTH 401

4.1 MDD / OMC IS:2720 (Part8) As required - - - - - - - - - - -

4.2 LL / PL / PI IS:2720 (Part5) 1 test /200 m3 - - - - - - - - - - -

4.3 Gradation Table 400 -2,Gr. - 1 1 test /200 m3 - - - - - - - - - - -

4.4 Water absorbtion IS:2386 (Part3) As required - - - - - - - - - - -

4.5 % Fines value BS : 812(Part111) As required - - - - - - - - - - -

4.6 CBR IS:2720 (Part16) As required - - - - - - - - - - -

4.7 Field Density IS:2720 (Part28) 1 test /500 m2 - - - - - - - - - - -

5.0 WMM MORTH 406

5.1 MDD / OMC IS:2720 (Part8) As required - - - - - - - - - - -

5.2 Gradation IS:2720 (Part4) 1 test /100 m3 - - - - - - - - - - -

5.3 LL / PL / PI IS:2720 (Part5) 1 test /100 m3 - - - - - - - - - - -

Flakiness
5.4 &Elongation Index IS:2386 (Part1) 1 test /200 m3 - - - - - - - - - - -

5.5 Impact value IS:2386 (Part4) 1 test /200 m3 - - - - - - - - - - -

5.6 Water absorbtion IS:2386 (Part3) As required - - - - - - - - - - -

5.7 Sound ness IS:2386 (Part5) As required - - - - - - - - - - -

5.8 Field Density IS:2720 (Part28) 1 test /500 m2 - - - - - - - - - - -

6.0 Fine Aggregate MORTH 1008

6.1 Grad /Sieve analysys IS:2386 (Part1) 1 test / 15 days - - - - - - - - - - -

6.2 Specific gravity IS:2386 (Part2) As required - - - - - - - - - - -

7.0 Coarse Aggregate MORTH 1007

7.1 Grad /Sieve analysys IS:2386 (Part1) 1 test / 15 days - - - - - - - - - - -

7.2 Specific gravity IS:2386 (Part3) As required - - - - - - - - - - -

Aggregate Impact
7.3 Value IS:2386 (Part4) 1 test / 15 days - - - - - - - - - - -

7.4 Flakiness index IS:2386 (Part1) 1 test / 15 days - - - - - - - - - - -

7.5 Water absorbtion IS:2386 (Part3) As required - - - - - - - - - - -

8.0 Cement MORTH 1006

8.1 Fineness IS:4031 (Part1) Every batch - - - - - - - - - - -

8.2 Consistancy IS:4031 (Part4) Every batch - - - - - - - - - - -

8.3 I S T & F S T IS:4031 (Part5) Every batch - - - - - - - - - - -

8.4 Sound ness IS:4031 (Part3) Every batch - - - - - - - - - - -

8.5 Compressive Strength IS:4031 (Part6) Every batch - - - - - - - - - - -

9.0 Concrete MORTH 1700

9.1 Mix design (Lab) IS:10262 MORTH Sec1700 - - - - - - - - - - -

9.2 Cube test MORTH Sec. 1700 MORTH Sec1700 - - - - - - - - - - -

9.3 Slump test MORTH Sec. 1700 MORTH Sec1700 - - - - - - - - - - -

10.0 Prime coat : MORTH Sec. 502

11.1 Rate of Spray MORTH Sec. 500 2 Tests per Day - - - - - - - - - - -

 TRICHY TOLLWAY PRIVATE LIMITED FM/QC/S/13
Revision :- 00
IJM (INDIA) INFRASTRUCTURE LIMITED Date :-
25.08.2006

Four Laning and Strengthening of the Existing two Lane Road from km. 192.250 (Ch. 0.000) Ulundurpet to km. 285.000 (Ch. 93.894) Padalur, Section of NH - 45 in Tamil Nadu, Construction Pkg. - VI - B (EPC II)

QUALITY CONTROL TEST AND FREQUENCY

Month:

IS Designation Total Tests upto previous month Tests conducted during current month Total tests upto this month
TEST or Project Frequncy of
S. No.
PERFORMED Specification Test Retested Retested
Tested Passed Failed Tested Passed Failed Tested Passed Failed
Clause (Passed) (Passed)

11.2 Viscousity test IS:8887 - 1978 As per manf. Report - - - - - - - - - - -

11.0 Tack coat : MORTH Sec. 503

11.1 Rate of Spray MORTH Sec. 500 2 Tests per Day - - - - - - - - - - -

11.2 Viscousity test IS:8887 - 1978 As per manf. Report - - - - - - - - - - -

 TRICHY TOLLWAY PRIVATE LIMITED FM/QC/S/13
Revision :- 00
IJM (INDIA) INFRASTRUCTURE LIMITED Date :-
25.08.2006

Four Laning and Strengthening of the Existing two Lane Road from km. 192.250 (Ch. 0.000) Ulundurpet to km. 285.000 (Ch. 93.894) Padalur, Section of NH - 45 in Tamil Nadu, Construction Pkg. - VI - B (EPC II)

QUALITY CONTROL TEST AND FREQUENCY

Month:

IS Designation Total Tests upto previous month Tests conducted during current month Total tests upto this month
TEST or Project Frequncy of
S. No.
PERFORMED Specification Test Retested Retested
Tested Passed Failed Tested Passed Failed Tested Passed Failed
Clause (Passed) (Passed)

12.0 Bituminous Tests MORTH Sec. 500

12.1 Penetration Test IS:1203, 1978 1 sample / Tanker - - - - - - - - - - -

12.2 Ductility test IS:1208, 1978 1 sample / Tanker - - - - - - - - - - -

12.3 Softening Point test IS:1205, 1978 1 sample / Tanker - - - - - - - - - - -

12.4 Specific gravity IS:1202, 1978 1 sample / Tanker - - - - - - - - - - -

13.0 DBM : MORTH Sec. 507

1Set of Test/400T
13.1 Dry mix gradation Table 500 - 10 or 2Tests /Day - - - - - - - - - - -
Extraction & 1Set of Test/400T
13.2 Gradation MORTH Sec. 500 or 2Tests /Day - - - - - - - - - - -
Density/Stability/Flow
13.3 Test Table 500 - 11 - do - - - - - - - - - - - -

13.4 Core Density MORTH Sec. 500 1 test /250 m2 - - - - - - - - - - -

1Set of Test/400T
13.5 Air,Vma,Vfb Table 500 - 11 or 2Tests /Day - - - - - - - - - - -
Flakiness &
13.6 Elongation IS:2386 (Part1) 1 test /50 m 3
- - - - - - - - - - -

13.7 Agg. Impact value IS:2386 (Part4) 1 test /50 m3 - - - - - - - - - - -

13.8 Water absorbtion IS:2386 (Part3) As required - - - - - - - - - - -

13.9 Sound ness IS:2386 (Part5) As required - - - - - - - - - - -

13.10 Sand equivalent test IS:2720 (Part 37) As required - - - - - - - - - - -

13.11 Plasticity index IS:2720 (Part5) As required - - - - - - - - - - -

Percentage of As per MORTH
13.12 fractured faces 507.2.2 As required - - - - - - - - - - -

13.13 Water sensity of mix AASHTO T 283 As required - - - - - - - - - - -

13.14 Temperature of mix ---- Every truck - - - - - - - - - - -

Agg.Coating/Stripping
13.15 Test IS : 6241 As required - - - - - - - - - - -

14.0 BC : MORTH Sec. 509

1Set of Test/400T
14.1 Dry mix gradation Table 500 - 10 or 2Tests /Day - - - - - - - - - - -
Extraction & 1Set of Test/400T
14.2 Gradation MORTH Sec. 500 or 2Tests /Day - - - - - - - - - - -
Density/Stability/Flow
14.3 Test Table 500 - 11 - do - - - - - - - - - - - -

14.4 Core Density MORTH Sec. 500 1 test /250 m2 - - - - - - - - - - -

1Set of Test/400T
14.5 Air,Vma,Vfb Table 500 - 11 or 2Tests /Day - - - - - - - - - - -
Flakiness &
14.6 Elongation IS:2386 (Part1) 1 test /50 m 3
- - - - - - - - - - -

14.7 Agg. Impact value IS:2386 (Part4) 1 test /50 m3 - - - - - - - - - - -

14.8 Water absorbtion IS:2386 (Part3) As required - - - - - - - - - - -

14.9 Sound ness IS:2386 (Part5) As required - - - - - - - - - - -

14.10 Sand equivalent test IS:2720 (Part 37) As required - - - - - - - - - - -

14.11 Plasticity index IS:2720 (Part5) As required - - - - - - - - - - -

Percentage of As per MORTH
14.12 fractured faces 507.2.2 As required - - - - - - - - - - -

14.13 Polished stone value BS : 812(Part114) As required - - - - - - - - - - -

14.14 Swell test on the mix As required - - - - - - - - - - -

14.15 Water sensity of mix AASHTO T 283 As required - - - - - - - - - - -

14.16 Temperature of mix ---- Every truck - - - - - - - - - - -

1Set of Test/400T
14.17 Loss of stability ASTM D 1075 or 2Tests /Day - - - - - - - - - - -
Agg.Coating/Stripping
14.18 Test IS : 6241 As required - - - - - - - - - - -

Total Test Conducted - - - - - - - - - - -

Prepared By: Verified By:

Material Manager Project Manager
IJM (India) Infrastructure Ltd. IJM (India) Infrastructure Ltd.
TOLLWAY PRIVATE LIMITED FM/QC/S/13
Revision :- 00
IA) INFRASTRUCTURE LIMITED Date :-
25.08.2006

0.000) Ulundurpet to km. 285.000 (Ch. 93.894) Padalur, Section of NH - 45 in Tamil Nadu, Construction Pkg. - VI - B (EPC II)

Y CONTROL TEST AND FREQUENCY

Month:

Total tests upto this month

Retested
(Passed)

-
TOLLWAY PRIVATE LIMITED FM/QC/S/13
Revision :- 00
IA) INFRASTRUCTURE LIMITED Date :-
25.08.2006

0.000) Ulundurpet to km. 285.000 (Ch. 93.894) Padalur, Section of NH - 45 in Tamil Nadu, Construction Pkg. - VI - B (EPC II)

Y CONTROL TEST AND FREQUENCY

Month:

Total tests upto this month

Retested
(Passed)

-
TOLLWAY PRIVATE LIMITED FM/QC/S/13
Revision :- 00
IA) INFRASTRUCTURE LIMITED Date :-
25.08.2006

0.000) Ulundurpet to km. 285.000 (Ch. 93.894) Padalur, Section of NH - 45 in Tamil Nadu, Construction Pkg. - VI - B (EPC II)

Y CONTROL TEST AND FREQUENCY

Month:

Total tests upto this month

Retested
(Passed)

-
 STATISTICAL GRAPH BETWEEN TEST NO & RELATIVE COMPACTION ( FM/QC/S/14)

100

90
NO OF TESTS TAKEN

80

70

60

50

40

30

20

10

0
90 91 92 93 % OF
94 COMPACTION
95 ACHIEVED 96 97 98 99 100

NO OF TESTS CONDUCTED : NO OF TESTS RETESTED & PASSED : 17 VERIFIED BY :

NO OF TESTS FAILED : 17 % OF FAILURE : ### Material Manager (IJMII)