RENR6324

May 2004 FLUID POWER SYMBOLS

Component Locations
BASIC COMPONENT SYMBOLS
Part Machine Schematic
Description
Number Location Location
MAIN AUX.
Accumulator - Ride Control 219-7981 1 D-10 PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
Accumulator - Brake Supply 220-2718 4 D-4 (FIXED)

Brake Gp - Foot 112-2273 16 G-5

Brake Gp - Parking 8R-5518 16 G-3
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Cooler 190-7624 8 C-11 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED
Cooler - Steering Pilot Oil 190-7625 9 D-5
VALVES
Cooler - Axle Oil Cooler 115-4831 8 A-2 VALVE ENVELOPES VALVE PORTS
Cylinder - Lift 162-1523 5 F-14
Cylinder - Lift 162-1522 5 F-12
Cylinder - Tilt 167-7996 6 F-13 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
Cylinder - Steer 112-8208 4 F-9
CONTROL VALVES CHECK VALVES
Cylinder - Steer 112-8208 4 F-8
AB AB
Filter - Pilot Oil 115-2129 9 C-15
Filter - Case Drain 166-4647 8 C-11 II
P T P T
Filter - Case Drain 166-4647 7 B-11
NORMAL POSITION SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED
Filter - Case Drain 166-4647 7 B-13
Filter - Case Drain 166-4647 7 B-13 MEASUREMENT ROTATING SHAFTS
Filter - Case Drain 166-4647 4 C-6
Filter - Case Drain 166-4647 4 C-5
Filter - Steering Pilot Oil 115-2129 4 C-5 16 6 Ride Control PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Filter - Rear Axle Oil 230-3633 17 B-3 A Solenoid
Filter - Front Axle Oil 230-3633 17 C-3 FLUID STORAGE RESERVOIRS
Manifold 113-9502 10 C-12 976-OR
4 975-WH
Motor Gp - Fan Drive
Pump Gp - Implement Pilot
Pump Gp - Torque Control (Var Disp)
159-7166
138-3965
216-4825
8
7
7
C-11
B-15
B-14
8 7 15 10
11
2 992G Wheel Loader VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Pump Gp - Implement
Pump Gp - Fan Drive/Cooling
112-5381
186-2821
7
7
B-13
B-11
9 1 3 5 Hydraulic System COMBINATION CONTROLS

Pump Gp - Steering 216-4826 4 C-7 A

Pump Gp - Steering Pilot 136-3965 4 B-5
AZX1-UP SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
Pump Gp - Brake Supply
Pump Gp - Axle Oil Cooling
164-5486
229-0659
7
8
C-4
C-2 17 12 SECTION A-A or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

Pump Gp - Secondary Steering 101-4007 4 D-6
Screen - Implement 174-4502 7 C-13 14 13
Screen - Implement 174-4502 7 C-13 Valve Gp
Screen - Implement 174-4502 8 C-11 Ride Control PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Screen - Implement 174-4502 8 C-11 9T-9552 PILOT CONTROL SYMBOLS

Screen - Fan Drive Charge 196-4747 8 B-10 RELEASED PRESSURE REMOTE SUPPLY PRESSURE
Screen - Implement 174-4502 4 C-7
Sensor Gp - Brake Pressure (VIMS only) 112-9779 16 E-3
Sensor Gp - Front Axle Oil Temp 100-3055 13 G-4
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
Switch - Pressure 117-7773 10 C-15 SUPPLY PRESSURE
Switch - Pressure 117-7773 7 B-13
ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
Switch - Pressure 117-7773 7 B-12
Switch - Pressure 117-7773 7 B-11
Switch - Pressure 117-7773 8 C-11 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Switch - Pressure 117-7773 9 C-5 Accumulator Gp
Switch - Pressure 117-7773 4 C-5 Ride Control HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Switch - Pressure 117-7773 4 C-7
219-7981 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT
Switch - Brake Low Pressure 3E-7693 14 F-4 INFINITE THREE TWO
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
Switch - Brake Low Pressure 3E-7693 14 F-4
Switch - Parking Brake/Trans Override 3E-5181 14 G-3 UNIDIRECTIONAL UNIDIRECTIONAL

Switch - Parking Brake Pressure

Tank Gp - Implement Oil
Tank Gp - Air Expansion
100-3055
139-2763
220-2771
14
11
4
G-2
B-12
B-8
Machine Component Locations BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW ALLOWED IN
EITHER DIRECTION

Tank Gp - Steering and Brake 197-1401 12 B-6

Valve Gp - Implement Control 185-1439 3 F-15
Valve Gp - Manual Lower 112-1817 1 D-15 RIDE CONTROL
Valve Gp - Pump Torque Signal Solenoid 196-5862 15 D-15
Valve Gp - Relief 114-4672 10 C-15
Valve Gp - Cooler Bypass 6E-1454 8 C-11 2004 Caterpillar Printed in U.S.A.
Valve Gp - Cooler Drain 8T-6097 8 C-11
Signal Pressure Tap (II) All Rights Reserved
Valve Gp - Ride Control 9T-9552 1 D-11
Valve Gp - Ride Control Solenoid 152-8340 2 D-10
Valve Gp - Fan Speed 191-8735 7 B-10
Valve Gp - Steering Pilot 143-2855 4 C-9
Valve Gp - Steering Neutralizer Right
146-7571 9 C-9
Turn
Valve Gp - Steering Neutralizer Left Turn 146-7571 9 C-8
Valve Gp - Check Steering Neutralizer 111-7775 9 D-9
Pump Gp - Fan Drive Fan Speed Electrical Symbols Table
Valve Gp - Steering Standard 126-1357 13 F-7 Valve Gp - Implement Control
Valve Gp - Secondary Steering Selector 6E-3078 14 D-7 Torque Control 186-2821 Solenoid
EE 185-1439
Valve Gp - Breaker Relief 220-0812 4 A-7 Variable Disp Pump FF 700-BU
Hydraulic Symbols (Electrical)
Valve Gp - Breaker Relief 133-1963 4 B-7 Prop Solenoid Pump Gp - Steering 799-BR
Valve Gp - Breaker Relief 133-1963 4 B-8 707-YL 216-4826
Valve Gp - Cooler Drain 8T-6097 4 E-6 716-WH JJ
G
Valve Gp - Relief 114-4672 4 D-5
Valve Gp - Check Rear Axle Oil
Valve Gp - Check Front Axle Oil
168-0360
168-0360
17
17
B-3
B-2
Pump Gp - Steering Pilot
136-3965 M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Tap Locations
Pressure, Sampling, and Sensor Pressure Switch Temperature Switch Electrical Wire
Tap Schematic Pressure Switch
Number
Description
Location CC (Adjustable)
AA Variable Disp Pump(Torque Control) Relief Port C-12 Pilot
BB Fixed Disp Pump(Implement) Relief Port C-13 Solenoid

RENR6324
CC Fan Speed Pressure Port C-10 717-BR Electrical Symbols (Electrical)
DD Implement Pilot Pressure Port C-12 RIGHT SIDE VIEW OF MACHINE 716-Wh HH
EE Tilt Cylinder Head End Pressure Port F-12
GG AA

24 Page, WDB
FF Tilt Cylinder Rod End Pressure Port(no tap) F-12
GG Lift Cylinder Head End Pressure Port F-13
T
HH Lift Cylinder Rod End Pressure Port F-14
II Ride Control Signal Pressure Port D-11 LEFT SIDE VIEW OF MACHINE Tilt Cylinder Head End Pressure Tap (EE) Pressure Temperature Level Flow
JJ Fan Drive Output Pressure Port B-11 Tilt Cylinder Rod End Pressure Port-no Tap (FF) Symbol Symbol Symbol Symbol
KK Steering Pilot Supply Port D-6 Lift Cylinder Head End Pressure Tap (GG)
LL Steering Pump Discharge C-7
Lift Cylinder Rod End Pressure Tap (HH) Wire Number Identification Codes
MM Steering Cylinder (Right) F-9 BB
NN Steering Cylinder (Left) F-8
Pump Gp - Implement Control Electrical Schematic Example Hydraulic Schematic Example
112-5381
Pump Gp - Torque Control Pump Gp - Brake Current Standard Current Standard
164-5486 Pump Gp
Variable Displacement Axle Oil Cooler
Harness identification code
This example indicates
216-4825 229-0659 DD wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification
Related Manuals Pump Gp - Implement Pilot Manifold
136-3965 325-AG135 PK-14
Description Media Number 113-9502
325-PK
Parts Manual:
Circuit Identification Wire Color Wire Gauge
992G III Wheel Loader SEBP4013 Number
Machine System:
Specifications: (Electrohydraulic System) SENR1366 Previous Standard
Testing and Adjusting: (Electrohydraulic System) SENR1367
Wire Color
Specifications: (Steering System) SENR1348 Wire

Testing and Adjusting: (Steering System) SENR1373

Specifications: (Braking System) SENR1351 325-PK-14
Testing and Adjusting: (Braking System) SENR1353
B A
Electrical System:
Circuit Number Wire Gauge
Schematic: (Electrical System) RENR6317
Identification (EXAMPLE VALVE)

TOP VIEW OF MACHINE

TOP VIEW OF MACHINE
Fan Drive Output Pressure Tap (JJ)
Fan Drive Signal Pressure Tap (CC)
TOP VIEW OF MACHINE Variable Disp(Torque Control) Pump Pressure Relief Tap (AA)
Fixed Disp(Implement) Pump Pressure Relief Tap (BB)
TOP VIEW OF MACHINE Implement Pilot pump Pressure Relief Tap (DD)
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

BRAKE GP
PARKING
8R-5518
FRONT AXLE
SENSOR
FRONT AXLE OIL SWITCH GP
G TEMPERATURE PARKING BRAKE G
100-3055 PRESSURE
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS 100-3055
Main Pump Output. CONTROL GP
Pilot Pump Output. FOOT BRAKE PARKING BRAKE TRANSMISSION
112-2273 INTERLOCK OVERRIDE SW
Fan Drive Pump Output.
IMPELLER CLUTCH PEDAL
Torque Control Pump Output. POSITION SIGNAL
Steering Pump Output. (TO TRANSMISSION CONTROL)
LIFT TILT LIFT Steering Pilot Pump Output .
CYLINDER CYLINDER CYLINDER Secondary Steering Pump Output. STOPLAMP SW THROTTLE LOCK DISCONNECT SW VALVE GP
Brake Pump Output. BRAKE
100-8941
Supply Line
CYLINDER GP Drain/Return Line.
CYLINDER GP
LIFT LIFT Steering Control Circuit.
162-1523 CYLINDER GP RIGHT VALVE GP
TILT 162-1522
Lift Cylinder Circuit. TURN TANDEM BRAKE SWITCH GP
167-7996 129-7673 BRAKE LOW
Tilt Cylinder Circuit. SWITCH AS
PRESSURE WARN PARKING BRAKE
Brake Control System Circuit. STEERING 3E-7693 VALVE GP
/XMSN INTERLOCK
Axle Oil Cooling Pump Output. OVERIDE CHECK
CYLINDERS PARKING BRAKE
VALVE GP CYLINDER GP 3E-5181
CYLINDER GP RETURN OIL
F RELIEF STEERING
STEERING 6E-5444
TILT VALVE GP 112-8208
RELIEF TILT CYL
112-8208 F
117-0161
LIFT CYL IMPLEMENT PUMP TILT CYL ROD END
VALVE GP LIFT CYL 117-0159 PRESSURE PORT VALVE GP
PRESSURE ROD END HEAD END HEAD END
PRESSURE TAP PRESSURE TAP (NO TAP) STEERING
DEAD ENGINE PRESSURE TAP STANDARD
6E-4286
VALVE GP
VALVE GP
SHUTTLE VALVE GP HH GG VALVE GP VALVE GP EE FF LINE PATTERNS 126-1357
IMPLEMENT CONTROL DEAD ENGINE RELIEF RELIEF RELIEF
185-1439 VALVE GP VALVE GP
148-2341 LIFT RELIEF TILT TORQUE PUMP Pressure Line RIGHT STEERING VALVE GP
129-8293 117-0160 143-8912 CYLINDER PRESSURE LEFT STEERING SHUTTLE SECONDARY STEERING
LIFT ATTACHMENT
125-9349 TAP MM NN CYLINDER PRESSURE 4T-1860
Pilot / Load Sensing Pressure 112-4597
TAP

Drain / Return Lines

VALVE GP VALVE GP
RELIEF SECONDARY
Component Group STEERING CYLINDER STEERING SENSOR GP
CROSSOVER DIVERTER BRAKE PRESSURE
6E-3985 2U-7345 (VIMS ONLY)
Attachment 112-9779

Air Line

HYDRAC
CALLOUTS
ON/OFF YY Taps (Pressure, Sampling,Sensor) by letter
E9 RACKBACK RACKBACK L0WER
E L0WER ACTUATOR GP
VALVE GP
E6 SOLENOID E13
52 Components by number SENSOR E
SOLENOID E5 E11 VALVE GP REAR AXLE OIL
180-9550 TEMPERATURE
PILOT RELIEF
149-2610 STEERING 100-3055
100-4335
VALVE GP
SECONDARY COOLER GP
STEERING VALVE GP STEERING PILOT OIL
RELIEF COOLER DRAIN 190-7625
8T-6907 REAR AXLE
6E-3986

ACTUATOR GP
SOLENOID
179-8248
RIDE CONTROL BRAKE FRONT REAR
RETURN BRAKE BRAKE
VALVE GP LINE SUPPLY SUPPLY
MANUAL LOWER
112-1817 BRAKE SYSTEM SCHEMATIC
VALVE GP VALVE GP
RIDE CONTROL CHECK
ACTUATOR GP ACTUATOR GP 9T-9552 E8 STEERING
SOLENOID SOLENOID NEUTRALIZER
179-8248 180-9550 111-7775

AUTO
SCREEN GP LUBE
174-4502 RETURN
VALVE GP
RIDE CONTROL PRESSURE AUTO
VALVE GP REDUCING VALVE GP
D VALVE GP SIGNAL SOLENOID 6E-4286 HS LUBE D
PRESSURE TAP ACCUMULATOR RELIEF SUPPLY
SOLENOID RIDE CONTROL 114-4672
PUMP TORQUE TORQUE 152-8340 RIDE CONTROL
219-7981 PS FRONT AXLE
SIGNAL II
196-5862 LEVEL ACCUMULATOR
BRAKE SUPPLY
E1 VALVE GP 220-2718
VALVE GP
STEERING STEERING FRONT
NEUTRALIZER NEUTRALIZER BRAKE
RIGHT TURN LEFT TURN SUPPLY
146-7571 146-7571 PUMP GP KK
SENSOR GP SECONDARY
STEM E4 PRESSURE E7 E14 E12 VALVE GP
FLOAT FUNCTION WARNING SECONDARY STEERING
IMPLEMENT 101-4007 STEERING PILOT
100-6731 RAISE 143-9176 DUMP DUMP RAISE STEERING SUPPLY TAP
SWITCH
SCREEN SELECTOR REAR
IMPLEMENT MOTOR GP SWITCH GP
FAN DRIVE 6E-3078 BRAKE
174-4502 PRESSURE SUPPLY
159-7166 117-7773
SCREEN GP
COOLER FILTER GP 174-4502
190-7624 SCREEN GP STEERING PILOT FILTER GP
174-4502 115-2129 BRAKE FRONT AXLE OIL
MANIFOLD VALVE GP RETURN 230-3633
113-9502 COOLER BYPASS LINE
6E-1454 SWITCH GP
STEERING PUMP SWITCH GP PRESSURE
IMPLEMENT DISCHARGE FLUID 117-7773
PRESSURE
AA
DD PILOT PRESSURE VALVE GP PRESSURE TAP LL 117-7773
SAMPLING
BB TAP STEERING PILOT PORT
VARIABLE DISP PUMP VALVE GP FAN SPEED 143-2855
VALVE GP PRESSURE TAP
C RELIEF FILTER GP FIXED DISP PUMP RELIEF PRESSURE COOLER DRAIN C
114-4672 RELIEF PRESSURE TAP 8T-6097 SCREEN
PILOT
115-2129 TAP IMPLEMENT CC
174-4502
PUMP GP
STEER BRAKE SUPPLY
PUMP GP
STEERING 164-5486
SCREEN 216-4826
SENSOR GP FAN SPEED FILTER GP
IMPLEMENT PUMP CASE DRAIN
174-4502 PRESSURE VALVE GP
E3 FAN SPEED 166-4647
24 Page, Color 2, WDB

FAN PUMP DISCHARGE FILTER GP

167-1709 191-8735
RENR6324

SWITCH GP FILTER GP REAR AXLE OIL

PRESSURE PUMP CASE DRAIN SWITCH GP FILTER GP 230-3633
PUMP GP 117-7773 CASE DRAIN
IMPLEMENT 166-4647 PRESSURE
SWITCH GP 117-7773 166-4647 PUMP GP
PUMP GP 112-5381 AXLE OIL COOLING
PRESSURE TORQUE CONTROL
117-7773 229-0659
216-4825
PUMP GP
TANK GP FAN DRIVE
IMPLEMENT TANK GP
& COOLING STEERING & BRAKE PUMP GP
HYDRAULIC OIL 186-2821 STEERING PILOT
FLUID SWITCH GP 139-2763 HYDRAULIC OIL
197-1401 136-3965 REAR AXLE
SAMPLING PRESSURE
PORT 117-7773 VALVE GP
FILTER GP BREAKER RELIEF
CASE DRAIN 133-1963 VALVE GP
166-4647 TANK GP VALVE GP BREAKER RELIEF
SCREEN AIR EXPANSION
FAN DRIVE BREAKER RELIEF 133-1963
220-2771 220-0812
CHARGE VALVE GP
196-4747 CHECK
REAR AXLE OIL VALVE GP
B
AIR CONNECTION 168-0360 CHECK B
AIR CONNECTION TO IMPLEMENT TANK FRONT AXLE OIL
168-0360
TO IMPLEMENT TANK
PUMP GP
IMPLEMENT PILOT
136-3965 SWITCH GP
PRESSURE COOLER GP
117-7773 2 SECTION
JJ AXLE OIL
FAN DRIVE 115-4831
OUTPUT PRESSURE
TAP

HYDRAULIC SCHEMATIC HYDRAULIC SCHEMATIC AXLE OIL COOLING

IMPLEMENT/FAN DRIVE STEERING/BRAKE SUPPLY SYSTEM SCHEMATIC

A A
THIS SCHEMATIC IS FOR THE 992G WHEEL LOADER
Part #: 230-1471 CHG 00
Part #: 229-3722 CHG 00 (Axle Oil Cooling System Schematic)
Part #: 138-4558 CHG 04 (Brake Control System Schematic)

Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1