Technical Documentation Pulley Scraper

ConveyorBeltScraper
ModelL Width100 1400mm

ModelM Width600 1400mm
ModelS Width600 1750mm
ModelXS Width600 1750mm
Technical Information & Mounting

Instruction
team PlanBe An der Landwehr 2 27337 Blender Tel.: +49 (0)4233982446 Fax: +49 (0)42339824467 www.team-planbe.de - email: info@team-planbe.de -
ConveyorBeltScraper
1.Introduction
Thetransportofbulkmaterialonconveyorbeltscausesdirtontheconstruction,no
y p g
matterwhetherthematerialisdryorhumid.Theproductremainsresultinthefollowing
problems:
o Defilementoftheconstruction
o Contaminationofthetransportedproductswithspoiltproductremains
o Lossofmaterialandstandstillperiods
o Irregularsystemoperationwithsusceptancetofailure
g y p p
These problems result in high costs of cleaning, maintenance and repair. Furthermore,
contaminated food products will have consequences, which are even more severe.
Thereforehygienehasbecomeoneofthemostimportantfactorsinasafeproduction
especiallytheeffectivecleaningofallconstructionsites.
Withtheimplementationoflongtimeexperienceaswellastheuseofhighquality
technicalmaterial,itisnowpossibletokeepconveyorbeltconstructionscleanwithvery
littleeffort.
Forasustainable,longtermsuccess,anapplicationwithcustomizedmaterialand
shapingforeachusecaseisrequired.
Ourscrapershaveprovedthemselvesasconveyorbeltscrapersaswellasuniversal
scrapersfordifferenttypesofmaterialinthefoodandchemistrysector.Theyguarantee
alongendurance.
ThisTechnicalInformationgivesadviceofassemblyandoperation,butdoesnot
disengagetheuserofhissafetyrelatedduecareasenterpriseraswellastocomplyto
specialoperationalspecifications.
Furthermorethisdocumentmakesnoclaimtocompletenessinrespectofapplicability.
Shouldyouhavefurtherquestionstoassemblyandoperationofourconveyorbelt
scraper,wewillgladlyaviseyouonthesematters.
ConveyorBeltScraper
2. Security advice
2.1 Explanation of symbols and advices
2.1.1 Symbol of operational safety
This symbol
y bo is found
ou d next to o aall op
operational
a o a safety
a y
instructions of this technical information, where there
is danger to life or physical condition of persons.
Please follow these instructions and be specially
cautious in these cases. Besides the instructions of this
technical information, the general rules of safety and
accident pprevention must be followed.
2.1.2. Attention advice

Note:
This symbol is found at those parts of this technical
information, which must be considered in order to
follow the guidelines, regulations, advices and the
correct working process as well as to prevent damage
of the scraper or other parts of the construction.
2.2 Operational safety advices

Special attention shall be paid to the following advices:
All persons, which are involved in the assembly, implementation, cleaning and
maintenance (inspection, attendance and repair) of the conveyor belt scraper, must have
* readd and
d understood
d d the
h complete
l technical
h l information,
f especially
ll the
h safety
f advices
d
(item 2).
The scraper is only usable for the cleaning of even conveyor belts or rolls. Any moreover
* usage is applied as to not in accordance with regulations and must be agreed with us.
Using the scraper in accordance with regulations implies the compliance to the
* regulations of assembly, implementation, operation and maintenance by the producer.
For damages caused by non-standard usage, liability is fully with the user, not
* with the manufacturer.
All works on the scraper (Assembly, inspection, attendance,

* maintenance) are to be carried out during standstill of the conveying
system.
The system must be secured from unintended turn-on procedure.
ConveyorBeltScraper
TypeseriesL Height70mm
100 Width 100
70
Model / Order-No. Width Axle tube- 20mm,

1,5mm thickness
NT-20-15-70-100 100
NT-20-15-70-200 200
NT-20-15-70-300 300
NT-20-15-70-400 400
NT-20-15-70-500 500
NT-20-15-70-600 600
NT-20-15-70-700 700
NT-20-15-70-800 800
TypeseriesM Height70mm
100 Width 100
70
Model/Order-No. Width Axle tube 22mm,

NT-22-25-70-600 600 2 5mm thickness
2,5mm
NT-22-25-70-700 700
NT-22-25-70-800 800
NT-22-25-70-900 900
NT-22-25-70-1000 1000
NT-22-25-70-1100 1100
NT-22-25-70-1200 1200
NT-22-25-70-1300 1300
NT-22-25-70-1400 1400
Frderbandabstreifer
TypeseriesL Height100mm
100 Width 100
100
Model / Model
Model-No.
No Width Axle tube 20mm
20mm,
NT-20-15-100-100 100 1,5mm thickness
NT-20-15-100-200 200
NT-20-15-100-300 300
NT-20-15-100-400 400
NT-20-15-100-500 500
NT-20-15-100-600
NT 20 15 100 600 600
NT-20-15-100-700 700
NT-20-15-100-800 800
TypeseriesM Height100mm
100 Width 100
100
Model
d l / Order-No.
d Width
id h
NT-22-25-100-600 600 Axle tube 22mm,
NT-22-25-100-700 700 2,5mm thickness
NT-22-25-100-800 800
NT-22-25-100-900 900
NT-22-25-100-1000 1000
NT 22 25 100 1100
NT-22-25-100-1100 1100
NT-22-25-100-1200 1200
NT-22-25-100-1300 1300
NT-22-25-100-1400 1400
ConveyorBeltScraper
TypeseriesS Height125mm
100 100
Width
125
Model/Order-No. Width
NT3525125600 600 Axle tube 35mm,
2,5mm thickness
NT 35 25 125 700
NT3525125700 700
NT3525125800 800
NT3525125900 900
NT35251251000 1000
NT35251251100 1100
NT35251251200 1200
NT35251251300 1300
NT35251251400 1400
NT35251251500 1500
NT35251251600 1600
NT35251251700 1700
NT35251251800 1800
TypeseriesXS Height125mm
100 100
Width
125
Axke tube 40mm,

Model/ Order-No. Width 4,0 mm thickness
NT40401251000 1000
NT40401251100 1100
NT40401251200 1200
NT40401251300 1300
NT40401251400
NT 40 40 125 1400 1400
NT40401251500 1500
NT40401251600 1600
NT40401251700 1700
NT40401251800 1800
ConveyorBeltScraper
ConveyorBeltScraper
Frderbandabstreifer
ConveyorBeltScraper
For the application within EX-safe areas
according to ATEX 95
ModelMex Height70mm
100 Width 100
70
Model / Order-Nr. Width Axle tube 22mm,

NTex-22-25-70-100 100 2,5mm thickness
NTex-22-25-70-200 200
NTex-22-25-70-300 300
NTex-22-25-70-400 400
NTex-22-25-70-500 500
NTex-22-25-70-600 600
NTex-22-25-70-700 700
NTex-22-25-70-800 800
NTex-22-25-70-900 900
NTex-20-15-70-1000 1000
Mounting
ConveyorBeltScraper
Mounting instruction for head scrapers of

type series:
L
M
S
XSS
Mounting
ConveyorBeltScraper
Check if all components are available and make yourself familiar with their
function.
Type series L und M
axle tube with scraper (Pos. 1)
counter bearing
(Pos. 3) torsion spring (Pos. 2)
clamp screw
(Pos. 5) hand lever (Pos. 4)
Fig.1
Pos. Description Qty

1 Axle tube with scraper 1
2 Torsion spring (pre-assembled with 3 O-rings) 1
3 Eccentric counter bearing (pre-assembled with 2 O-rings) 1
4 Hand lever (complete) 1
5 Clamp screw (DIN 571) 6 x 70mm 1
Type series S and XS
Fig.1a
axle tube with scraper (Pos. 1a)
counter bearing
(Pos. 3a)
hand lever (Pos. 4a)
torsion spring (Pos. 2a)

clamp screw (Pos. 5a)
Pos. Description Qty

1a Axle tube with scraper
p 1
2a Torsion spring (pre-assembled with 3 O-rings) 1
3a Eccentric counter bearing (pre-assembled with 2 O-rings) 1
4a Hand lever (complete) 1
5a Clamp screw 10 x 100mm 1
Mounting
ConveyorBeltScraper
Mounting position
The alignment of the scraper is dependent on the transported material and its
further usage.
Shall the scraped product remain in the production flow and be taken along,
orientate yourself to mounting position 1.
Shall the scraped product be separated from the main flow, choose position 2 or
position 3.
Fig.2
Pos. 1
Pos. 2
Pos. 3
The quality of the scraping performance is independent from the

mounting position. The contact point of scraper and roll is
preferably between 7 and 9 oclock. This position also facilitates
the accessability for cleaning and maintenance purposes.
Scraper in mounted position (front view)

handlever
Fig.3
scraperblade
eccentricbearing
fixingscrew torsionelement
Mounting
ConveyorBeltScraper
1. Preparation of the belt body for mounting
View the belt construction and check if the scraper can be

assembled without additional components.
components This is visible on fig.fig 3.
Is the present situation like fig. 4, a mounting facility for the scraper
is required.
Fig.4
This mounting
Thi ti facility
f ilit can b
be sett up b
by th
the fitti
fitting off mounting
ti
plates (fig. 5 ). Dependent on the consistence of the belt body
and its material, the plates can be welded or screwed.
Fig.5
mounting plates
Mounting
ConveyorBeltScraper
2. Preparation of the scraper for mounting

At first, measure the inner distance of the plates (fig. 6 ).
Fig.6
Intermediate size B
As a next step, take the scraper with the axle tube (part 1 ), the
torsion spring (part 2 ) as well as the eccentric counter bearing
(part 3 ) and assemble the components into one package, like in
fig. 7.
eccentriccounter
torsion
torsionspring
spring
bearing
Fig.7 scraperwithaxletube
Leave a gap of approx. 2mm between

eccentric counter bearing and axle
tube.
Now determine the base size L. Herefore measure the scraper

including the plugged eccentric bolt and torsion spring (fig. 8 ).
Fig.8
B
Mounting
ConveyorBeltScraper
Now deduct the inner plate distance B from the base size L.
The axle tube must be shortened by this amount.
Fig.9
Attention
Shall the scraper be placed centered, the axle tube is to be
shortened at both ends by half of the amount. Is the
placement eccentrical,, the ends need to be shortened
p
respectively.
Shorten the axle tube according to the markings you made and deburr
the cut surfaces.
3. Mounting of the scraper

Before mounting the torsion spring, the position of the hand
lever (fig. 10 ) must be set. Whether the lever is being mounted
on the left or on the right hand side
side, depends on the
accessibility for cleaning and maintenance purposes.
Fig.10
The mounting position has no effect on

the scrapers function!
Mounting
ConveyorBeltScraper
a. Scraper type series L and M
Attention!
Firstly,
y, clean the axle tube ((inside)) and
the torsion spring in order to ensure a
completely fat-free surface before the
installation.
Now put the torsion spring into the axle tube and stand
the scraper on a rigid board, with the torsion spring at
the bottom. Then slide the clamp screw with the two
guide rings from upside into the axle tube (fig. 11). With
a pipe wrench you move the screw into the axle tube,
until it lies on the torsion spring.
spring With firm pressure and
at the same time twisting the pipe wrench, twist the
screw into the torsion spring (fig. 11). Finally, put the
eccentric counter bearing from upside into the axle tube
(part 3).
Fig.11
g
b. Scraper type series S and XS
Attention!
o
Firstly, clean the axle tube (inside) and
the torsion spring in order to ensure a
completely fat-free surface before the
mounting.
Firstly, move the eccentric counter bearing (pos.
Firstly (pos
3a) into the axle tube. Now stand the scraper with
the counter bearing on a rigid board and put the
torsion spring from upside into the axle tube. Now
put the clamp screw (pos. 5a) from upside into
the torsion spring (fig.
fig 11a).
) With a torx wrench
you twist the screw deeply into the torsion spring.
Fig.11a
Mounting
ConveyorBeltScraper
4. Insertion of the fixing holes
Fig.12
Hold the scraper into the prearranged mounting position like in

fig. 12, and mark the positions of the fixing holes on the
mounting plates. Draw attention to the fact that there needs to
be a space between the relief grinding of the mounted scraper
and the belt surface (fig. 13).
An incorrect mounted Fig.13

scraper can cause the
build-up of product
remains, which can
have negative
influence on the
scraping
i
performance. wrong right!
Now b
N bore th
the fi
fixing
i holes
h l
into both mounting plates
according to the nominal
diameter of the fixing
screws, and deburr the
holes (fig.
fig 14)
Fig.14
Mounting
ConveyorBeltScraper
Assemble the scraper according to fig. 15 and and tighten the screws
slightly.
Fig.15
Check if the scraper lies fully against the belt surface. If the markings
or the holes have not been made parallel (see fig. 16 ), the scraper
might not fully lie against the belt surface. This will effect the scraping
performance.
Fig.16
Mounting
ConveyorBeltScraper
By twisting the eccentric counter bearing, the alignment of the scraper

to the belt surface can be adjusted and the production tolerances be
settled (see fig. 17 ). That followed, tighten the fixing screws.
Fig.17
Now tighten
N ti ht th torsion
the t i spring
i according
di t the
to th respective
ti contact
t t
pressure, which is required for your product (see fig. 18). For this
purpose, twist the torsion spring initially by 60 in the direction of
the belt and thereafter fasten the fixing screw.
Fig.18
The exact pressure must be determined

during the production operation!
Mounting
ConveyorBeltScraper
Now bring the hand lever into the most convenient position (see fig. 19)
and fix it until there is a clamp connection between axle tube and hand
lever.
The position of the hand lever has no direct impact on the functionality
of the scraper.
scraper Solely if the lever is positioned horizontally,
horizontally the torsion
spring must be fixed stronger.
Fig.19
Now check the functionality and the tension of the torsion

spring by flapping the scraper. The scraper must be
flappable unhampered all over the surface and place itself
back into the original position by spring force.
force
Attention:
Forallworks,payattentiontothegeneral
safetyrulesanduseonlyfaultlessand
certificatedtools!
The product is subject to changes in relation to its technical

progress.

Technical Documentation Pulley Scraper

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ConveyorBeltScraper

ModelL Width100 1400mm

Technical Information & Mounting

2.1.2. Attention advice

2.2 Operational safety advices

All works on the scraper (Assembly, inspection, attendance,

Model / Order-No. Width Axle tube- 20mm,

100 Width 100

Model/Order-No. Width Axle tube 22mm,

Axke tube 40mm,

Model / Order-Nr. Width Axle tube 22mm,

Mounting instruction for head scrapers of

axle tube with scraper (Pos. 1)

Pos. Description Qty

axle tube with scraper (Pos. 1a)

torsion spring (Pos. 2a)

Pos. Description Qty

The quality of the scraping performance is independent from the

Scraper in mounted position (front view)

View the belt construction and check if the scraper can be

2. Preparation of the scraper for mounting

Leave a gap of approx. 2mm between

Now determine the base size L. Herefore measure the scraper

3. Mounting of the scraper

The mounting position has no effect on

b. Scraper type series S and XS

Hold the scraper into the prearranged mounting position like in

An incorrect mounted Fig.13

By twisting the eccentric counter bearing, the alignment of the scraper

The exact pressure must be determined

Now check the functionality and the tension of the torsion

The product is subject to changes in relation to its technical

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