Sei sulla pagina 1di 5

Material Traceability report - Shells

Model Name : Customer Name : Sheet 01 of 01 Date:

Cutting
Thickness Tolerance Cutting Tolerance

8mm to 14mm ( -0.5/+1.2mm ) 15 mm to 24mm ( -0.6/+1.3mm ) 25 mm to 39mm ( -0.8/+1.4mm ) S (-1/+2) D (3) L (2)

S D L1
Shell no TRACEABILITY Actual S1 Actual S2 Actual S3 Actual S4 Actual S5 Dif D1 Dif D2 Actual L2 THEORITICAL Actual Thick Reqd Thick actual
Theoritical Theoritical Theoritical

H-

P-
Bevelling Root welding
Beveling
B2 Root B3 Root B4 Root
Shell no B1 Angle B1 Root face B2 Angle
face
B3 Angle
face
B4 Angle
face
Visual operator / Coil batch No:
Sign / Date
Welder's Travel Gas Flow VT repair
Amps Volts
ID Speed Rate length

Rolling Re-Rolling
SHELL FIT UP OCF (theoritical / actual) Ovality
Template
Top Bottom Bottom
Shell no Mismatch Root gap Template Gap Operator Sign/Date
(T)
Top (A)
(T) (A) 1-1' 2-2' 3-3' 4-4' 5-5' Diff Gap

Welding Outside Welding Inside Welding Outside Start time :


Coil Batch No.: Flux Batch No.: Coil Batch No.: Flux Batch No.: Welding Inside End time :
Total VT Repair Length (mm):
Travel Interpass Travel
Welder's WPS Interpass
Pass Welder's ID WPS No Amps Volt Speed Temp Pass Amps Volt Speed
ID No Temp (oC)
(mm/min) (oC) (mm/min)

1 1 NDT (VT) Comments


2 2
3 3
4 4 NDT (MT) Comments
5 5
6 6
7 7 NDT (UT) Repair length (mm):
8 8
9 9
Important Instructions For Rolling Process : Skew joint not permitted.Welding run on /off piece min.150mm required (75x150 per side).
Important Instructions For ReRolling Process : Re- Rolling wedge piece not permitted(metal) for welding distortion,Ovality of shell should be maintained within 1%of the Diameter
Form No: F/QA/20
Cutting operator / Sign /
Date

Inspector's sign & Date

Cleared
By(Sign/Date)

VT Inspector's
Sign & Date

VT Inspector's
Sign & Date

MT Inspector's
Sign & Date
UT Inspector's
Sign & Date
Material Traceability Report - Shells
Model Name : Customer Name : Sheet 01 of 01 Date:

Cutting
Thickness Tolerance Cutting Tolerance

Upto 24mm (-0.3/+1.3mm) 25 mm to 39mm (-0.3/+1.7mm) Above 40mm (-0.3/+2.3mm) S (-1/+2) D (3) L (2)

Theoretical Actual Theoretical Actual Actual Cutting Operator's Sign


Shell No. TRACEABILITY Actual S1 Actual S2 Actual S4 Actual S5 Theoretical D Dif D1 Dif D2 Theoretical L2 Thk. Reqd. Thk. Actual
S S3 L1 L1 L2 & Date
1=
2=
3=
4=
5=
Avg.=

Bevelling Root welding


B2 Root Beveling Operator's Sign
Shell No. B1 Angle B1 Root Face B2 Angle
Face
B3 Angle B3 Root Face B4 Angle B4 Root Face Visual
& Date Coil batch No:

Welder's Travel Gas Flow VT repair


Amps Volts Inspector's sign & Date
ID Speed Rate length

Rolling Re-Rolling
OCF (Theoretical / Actual) Record at
SHELL FIT UP Ovality
fitup and after welding Template Cleared By
Top Bottom Gap (Sign & Date)
Shell No. Mismatch Root Gap Template Gap Operator's Sign & Date
(T)
Top (A) Bottom (T)
(A) 1-1' 2-2' 3-3' 4-4' 5-5' Diff

Welding Outside Welding Inside Welding Outside Start time :


Coil Batch No.: Flux Batch No.: Coil Batch No.: Flux Batch No.: Welding Inside End time :
Total VT Repair Length (mm): VT Inspector's
Travel Travel
Pass Welder's ID WPS No Amps Volt Speed
Interpass
Pass Welder's ID WPS No Amps Volt Speed
Interpass Sign & Date
Temp (oC) Temp (oC)
(mm/min) (mm/min)

1 1 NDT (VT) Comments VT Inspector's


2 2 Sign & Date
3 3
4 4 NDT (MT) Comments MT Inspector's
5 5 Sign & Date
6 6
7 7 NDT (UT) Repair length (mm): UT Inspector's
8 8 Sign & Date
9 9
Important Instructions For Rolling Process : Skew joint not permitted.Welding run on /off piece min.150mm required (75x150 per side).
Important Instructions For ReRolling Process : Re- Rolling wedge piece not permitted(metal) for welding distortion,Ovality of shell should be maintained within 1%of the Diameter
Form No: F/QA/20