KENR8270 Harness And Wire Electrical Schematic Symbols

September 2009
TERMINATION Symbols
RESISTOR
CONNECTORS INTAKE MANIFOLD
ENGINE AIR PRESSURE
INTERFACE SENSOR CONNECTOR
CONNECTOR LEFT BANK
T
INJECTOR
CONNECTOR Pressure Temperature Level Flow Circuit Breaker
(ODD)
Symbol Symbol Symbol Symbol Symbol
START AID SOLENOID
CONNECTOR
Symbols and Definitions
INTAKE AIR TEMPERATURE Fuse: A component in an electrical circuit that will open the circuit if too much current flows
SENSOR CONNECTOR through it.
SERVICE
CONNECTOR
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
COOLANT TEMPERATURE
SENSOR CONNECTOR CRANK SPEED/TIMING
SENSOR CONNECTOR Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

TDC PROBE ATMOSPHERIC Ground (Wired): This indicates that the component is connected to a grounded wire. The
CRANK SPEED/TIMING CONNECTOR
SENSOR CONNECTOR PRESSURE
SENSOR grounded wire is fastened to the machine.
CONNECTOR
AIR SHUTOFF Ground (Case): This indicates that the component does not have a wire connected to ground.
INTERFACE STARTER It is grounded by being fastened to the machine.
CONNECTOR CONNECTORS CAM SPEED/TIMING
SENSOR CONNECTOR
OIL PRESSURE Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
ECM RELAY
SENSOR CONNECTOR contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
OIL TEMPERATURE CONNECTOR

C32 Engine for SR5 Generator Set

SENSOR
CONNECTOR ECM
STARTER RELAY 1 Sender: A component that is used with a temperature or pressure gauge. The sender
SMMS CONNECTOR CONNECTOR
ECM measures the temperature or pressure. Its resistance changes to give an indication to

Electrical System
T
CONNECTOR RIGHT BANK the gauge of the temperature or pressure.
INJECTOR
CONNECTOR
(EVEN) COOLANT LOSS Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
SENSOR CONNECTOR It has a coil that makes an electromagnet when current flows through it. The
FUEL PRESSURE electromagnet can open or close the switch part of the relay.
SENSOR CONNECTOR PAE1-UP
JSJ1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
FUEL TEMPERATURE can open or close a valve or move a piece of metal that can do work.
SENSOR CONNECTOR

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
ENGINE HARNESS (MAIN) VIEW
Harness and Wire Symbols
Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
LEFT BANK
Part Number: for Connector Plug 1
TERMINATION INTAKE AIR TEMP Part Number: for Connector Receptacle
RESISTOR INJECTOR CONNECTOR SENSOR CONNECTOR
CONNECTORS (ODD) 2
Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
SPEED PICKUP Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
SENSOR 2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

2009 Caterpillar Printed in U.S.A.

COOLANT TEMP
SENSOR CONNECTOR All Rights Reserved

ENGINE
INTERFACE INTAKE MANIFOLD
CONNECTOR AIR PRESSURE
SENSOR CONNECTOR

Failure Mode Identifiers (FMI)

ATM PRESS Component Identifiers (CID)
SENSOR CONNECTOR FMI No. Failure Description
CID Component 0 Data valid but above normal operational range.
0091 Throttle Position Sensor 1 Data valid but below normal operational range.
SERVICE CONNECTOR
0094 Fuel Pressure Sensor 2 Data erratic, intermittent, or incorrect.
0100 Engine Oil Pressure Sensor 3 Voltage above normal or shorted high.
FRONT HOUSING 4 Voltage below normal or shorted low.
0108 Atmospheric Pressure Sensor
0110 Engine Coolant Temperature Sensor 5 Current below normal or open circuit.
0168 Electrical System Voltage 6 Current above normal or grounded circuit.
0172 Intake Manifold Air Temperature Sensor 7 Mechanical system not responding properly.
0174 Fuel Temperature Sensor 8 Abnormal frequency, pulse width, or period.
0175 Engine Oil Temperature Sensor 9 Abnormal update.
0190 Engine Speed Sensor Sensor 10 Abnormal rate of change.

(Dimensions: 39 inches x 28 inches)

0228 Engine Timing Sensor 11 Failure mode not identifiable.
0234 Personality Module 12 Bad device or component.
0444 Start Relay 13 Out of calibration.
14 Parameter failures.
Related Electrical Service Manuals
0446 Air Shutoff Relay
0620 DC Power Supply (5 Volt Sensors) 15 Parameter failures. Title Form Number
0651 Injector - Cylinder 1 16 Parameter not available. Troubleshooting for C27 and C32 Generator Set Engines RENR9348
0652 Injector - Cylinder 2 17 Module not responding. Systems Operation / Testing and Adjusting for C27 and RENR9968
0653 Injector - Cylinder 3 18 Sensor supply fault. C32 Generator Set Engines

KENR8270
0654 Injector - Cylinder 4 19 Condition not met. Operation and Maintenance Manual SEBU8422
COOLANT LOSS
SENSOR CONNECTOR 0655 Injector - Cylinder 5 20 Parameter failures.
0656 Injector - Cylinder 6 The FMI is a diagnostic code that indicates what type of failure has occurred.
0657 Injector - Cylinder 7
CAM SPD/TIMING
SENSOR CONNECTOR 0658 Injector - Cylinder 8
0659 Injector - Cylinder 9
0660 Injector - Cylinder 10
0661 Injector - Cylinder 11
RIGHT BANK TDC PROBE
CONNECTOR FUEL PRESSURE 0662 Injector - Cylinder 12
INJECTOR CONNECTOR ECM SENSOR CONNECTOR FUEL TEMP
(EVEN) SENSOR CONNECTOR 0723 Secondary Engine Speed Sensor
1111 Programmable Parameters
1785 Intake Manifold Pressure Sensor
The CID is a diagnostic code that indicates which circuit is faulty.

TOP VIEW

30 Page,
TERMINATION
RESISTOR ENGINE
CONNECTORS INTERFACE
CONNECTOR
LEFT BANK
FUEL PRESSURE INJECTOR CONNECTOR
SENSOR CONNECTOR (ODD)

SERVICE
CONNECTOR

START AID
SOLENOID
COOLANT LOSS ENGINE
START AID CONNECTOR INTERFACE
SENSOR CONNECTOR SOLENOID CONNECTOR
CONNECTOR
FUEL TEMP
SENSOR CONNECTOR
FLYWHEEL
HOUSING
FUEL DIFF PRESSURE
SWITCH CONNECTOR
CRANK SPEED/TIMING SPEED PICKUP
SENSOR CONNECTOR SENSOR CONNECTOR

OIL PRESSURE
SENSOR CONNECTOR AIR SHUTOFF
INTERFACE CONNECTOR

FUEL FILTER CRANK SPEED/TIMING

SENSOR CONNECTOR
CONTROL PANEL
CIRCUIT BREAKER
HOUSING

CRANK SPEED/TIMING
SENSOR
FRONT HOUSING ELECTRIC
OIL PRESSURE STARTING
SENSOR CONNECTOR MOTOR

CRANK SPEED/TIMING
SENSOR

RIGHT SIDE (FRONT) VIEW FRONT VIEW LEFT SIDE (FRONT) VIEW LEFT SIDE (REAR) VIEW ENGINE AND GENERATOR SET VIEW
 8 7 6 5 4 3 2 1

F BATT-CABLE BK-00 BATT-CABLE BK-00 F

A-C2
2645732
ENGINE ECM
CONNECT TO BATT(-) TERM DISCONNECT SWITCH
J2 NEG POS NEG POS ON STARTER MOTOR WHEN 7N0718
1 ENGINE INTERFACE CONN A DISCONNECT SWITCH
2 A-C40 CONNECT TO BATT(+) IS NOT USED
BATTERY1 BATTERY2
3 8T9834 TERM ON STARTER MOTOR
4 MPU SHIELD 1 838-A135 CU-16 BATT+CABLE RD-00
5 MPU COMMON 2 838-A136 RD-16 101-A125 RD-14 CONNECT TO BATT(-)
6 MPU SIGNAL 3 838-A137 BK-16 TERM ON STARTER MOTOR 130-0026 BK-0000
7 AUX POWER+ 4 116-A103 RD-14 116-A103 RD-14 116-A102 RD-12
8 AUX POWER+ 5 116-A104 RD-14 116-A104 RD-14 BATTERY AND DISCONNECT WIRING
9 6
10 7 200-A106 BK-14 200-A19 BK-16
11 8 200-A107 BK-14 200-A97 BK-16
12 START AID AUTO/MAN 9 R774-A34 WH-18 200-A128 BK-14 200-A105 BK-8 101-A125 RD-14
D-T4 D-T3 D-T2 ALTERNATOR
COOLANT TEMP 13 995-A22 BU-18 10 200-A108 BK-14 116-A102 RD-12 CONNECT TO BATT+ TERM 5N5692
1311492 1311487 1311487
14 11 200-A109 BK-14 200-A19 BK-16 ON STARTER MOTOR 109-D2 RD-6 109-D1 RD-6
BB-T4 60A D-T1
BOOST PRESSURE 15 R746-A26 PK-18 12 200-A110 BK-14 200-A97 BK-16 1311488 ALT
1311487 ALT BREAKER
16 CAT DATA LINK+ 13 944-A131 OR-18 200-A111 BK-14 200-A105 BK-8 304-BB2 GY-8 109-D1 RD-6 + R
G S D-T6 6T3645
PRESS SNSR COMMON 17 G829-A67 GN-18 CAT DATA LINK- 14 945-A134 BR-18 200-A112 BK-14 354-A24 OR-18 CONNECT TO BATT- TERM GND
1311492
INJECTOR 8 LS 18 T959-A51 BR-16 DIGITAL REFERENCE 15 G833-A77 PK-18 354-A98 OR-16 H4 ON STARTER MOTOR 200-D3 BK-6
MTR BAT D-T5
19 START/RUN/STOP 16 F716-A139 BK-18 354-A99 OR-18 354-A98 OR-16 200-D3 BK-6
1311487
20 SHUTDOWN-D 17 F715-A141 BK-18 354-A100 OR-18 354-A24 OR-18 838-A135 CU-16
INJECTOR 10 LS 21 T958-A50 YL-16 18 838-A136 RD-16 MOTOR
ALTERNATOR WIRING
INJECTOR 4 LS 22 T961-A55 GN-16 SHUTDOWN-C 19 F715-A142 BK-18 838-A137 BK-16 STARTER 2
23 20 838-A135 CU-16 2371962
24 THROTTLE 21 F702-A143 BK-18 838-A136 RD-16
CRANK SPD/TMG- 25 E963-A30 BK-18 DROOP 22 F722-A144 BK-18 838-A137 BK-16
TDC PROBE+ 26 G858-A39 WH-18 ENGINE SHUTDOWN-1 23 354-A99 OR-18 200-A108 BK-14 A-C22
1552269 RELAY
27 24 944-A131 OR-18 944-A130 OR-18 200-A109 BK-14
E-T3 1480757 E-T4
OIL PRESS (FILT) 28 994-A20 GY-18 25 944-A129 OR-18 200-A110 BK-14 BK-18 1 X862-A82 OR-18
1311504 1311504
29 26 200-A111 BK-14 BK-18 2 X863-A85 BK-18 G971-E7 RD-16
TEMP SNSR COMMON 30 G833-A17 PK-18 27 945-A134 BR-18 945-A133 BR-18 200-A112 BK-14 SMMS 2 101-A12 RD-16 E-C2
BB-T3 1552269
INJECTOR 6 LS 31 T960-A54 BU-16 ENGINE SHUTDOWN-2 28 354-A100 OR-18 945-A132 BR-18 944-A130 OR-18 1480757 120-A33 RD-18

119-E11 RD-16
1311489
32 29 945-A133 BR-18 304-BB2 GY-8 200-A19 BK-16 BK-18 2 200-E12 BK-18 200-E8 BK-16
BB-T2 G-C1
33 30 F702-A143 BK-18 F702-A143 BK-18 H1 354-A24 OR-18 BK-18 1 N757-E13 WH-18 200-E3 BK-16 LH ASOS
1311489 1552269
34 31 F715-A140 BK-18 118-BB1 RD-8 N757-A21 WH-18 200-E10 BK-18 1433878
CRANK SPD/TMG+ 35 E963-A29 WH-18 32 F715-A141 BK-18 F715-A140 BK-18 F716-A139 BK-18 A-C38 A-C39 E-C1 G971-G2 RD-16 1 BK-18
1552264 3E3388 3E3388 2395794
TDC PROBE- 36 G857-A40 YL-18 ENGINE ECM RESET 33 W763-A138 BK-18 F715-A142 BK-18 F722-A144 BK-18 OPTIONAL DUAL STARTER 101-A87 RD-8 101-A12 RD-16 101-A12 RD-16
E-T8
200-G5 BK-16 2 BK-18
E 37
38 CAN DATA LINK+
34
35 M755-A116 YL-19 F716-A139 BK-18
G833-A77
R774-A34
PK-18
WH-18
101-A88
101-A89
RD-8
RD-12
101-A12
200-A19
RD-16
BK-16
1
2
1
2
101-E1
200-E3
RD-16
BK-16
E-T2 E-T1
N757-E9 WH-18
E-T7
6 ASOS
3 TIMER
2
1 E-T5 120-E4 RD-18 G-C2 RH ASOS
E
B-T4 1525534 1525534 E-T6 1552269
LOW COOLANT LVL 39 C984-A72 YL-18 CAT DATA LINK- 36 M756-A119 GN-19 F722-A144 BK-18 W763-A138 BK-18 101-A101 RD-12 101-A88 RD-8 120-A33 RD-18 3 3 120-E4 RD-18 1433878
1311487 10A
FUEL PRESS 40 C991-A7 PK-18 37 G833-A77 PK-18 G S
304-B2 RD-8 101-A125 RD-14 101-A89 RD-12 354-A24 OR-18 4 4 354-E5 OR-18 354-E5 OR-18 101-E1 RD-16 G971-G3 RD-16 1 BK-18
41 CAN DATA LINK SHIELD 38 M757-A122 CU-19 R774-A34 WH-18 101-A101 RD-12 N757-A21 WH-18 5 5 N757-E6 WH-18 ASOS BREAKER N757-E6 WH-18 354-E5 OR-18 200-G6 BK-16 2 BK-18
A-T1
INJECTOR 12 LS 42 T957-A52 PU-16 BATTERY- 39 200-A106 BK-14 W763-A138 BK-18 115-A90 RD-12 115-A90 RD-12 6 6 6T3642 101-E1 RD-16 N757-E6 WH-18
MTR BAT 1311492
43 BATTERY- 40 200-A107 BK-14 101-A87 RD-8 116-A102 RD-12 7 7 G971-E7 RD-16
44 116-A102 RD-12 118-B1 RD-8 H6 8 8 200-E8 BK-16
45 M755-A116 YL - 19 MOTOR
118-BB1 RD-8
CAM SPD/TMG+ 46 E966-A32 YL-18 A-C35 M756-A119 GN - 19 STARTER 1 120-A33 RD-18
CAM SPD/TMG- 47 E965-A15 BU-18 8T8736 M757-A122 CU - 19 2371932 118-B1 RD-8
48 A 101-A125 RD-14 200-A105 BK-8 118-BB1 RD-8 150-A91 RD-12
49 B 200-A128 BK-14 M755-A118 YL - 19 A-T7 150-A91 RD-12 G833-A11 PK-18
1311492 G-T1
INJECTOR 2 LS 50 T962-A56 WH-16 H M756-A121 GN - 19 200-A97 BK-16 G846-A1 YL-18 8T8730 G971-G7 RD-16 G971-G2 RD-16
51 D 944-A129 OR-18 M757-A124 CU - 19 A-C20 200-A105 BK-8 N757-A21 WH-18 H5 G971-G3 RD-16
52 E 945-A132 BR-18 1552269 X862-A80 OR-18 CONNECT TO A-C38 (1552264)
53 F M756-A121 GN-19 BK-18 1 X862-A81 OR-18 304-B2 RD-8 X863-A16 BK-18 POSITION 7
54 G M755-A118 YL-19 SMMS 1 BK-18 2 X863-A84 BK-18
55 C M757-A124 CU-19 1480757 101-A125 RD-14
B-T3
INTAKE AIR TEMP 56 C967-A25 BU-18 J 304-BB2 GY-8 116-A102 RD-12 G-T2
1311489
ATM PRESS 57 R747-A14 GY-18 M755-A117 YL - 19 M755-A116 YL - 19 B-T2 304-B2 RD-8 200-A19 BK-16 8T8730 200-G4 BK-16 200-G5 BK-16
INJECTOR 10, 12 HS 58 T858-A47 GY-16 M755-A118 YL - 19 1311489 200-A97 BK-16 200-G6 BK-16
STRTR SOLENOID+ 59 X862-A80 OR-18 118-B1 RD-8 354-A98 OR-16 200-A105 BK-8 CONNECT TO A-C38 (1552264)
STRTR SOLENOID- 60 X863-A16 BK-18 M756-A120 GN - 19 M756-A119 GN - 19 G833-A11 PK-18 354-A24 OR-18 POSITION 8
61 M756-A121 GN - 19 ECM RELAY 354-A98 OR-16 H4
FUEL TEMP 62 M707-A6 PU-18 A-C23
3E5239
63 M757-A123 CU - 19 M757-A122 CU - 19 3E5519 838-A135 CU-16 838-A135 CU-16 OPTIONAL AIR SHUTOFF WIRING
30
64 M757-A124 CU - 19 86
1 115-A90 RD-12 838-A136 RD-16 838-A136 RD-16
DIFF FUEL PRESS 65 F421-A23 YL-18 5 354-A98 OR-16 838-A137 BK-16 838-A137 BK-16
66
85
2 200-A97 BK-16 INJECTOR HARNESS ODD
INJECTOR 6, 8 HS 67 T859-A41 WH-16 G857-A40 YL-18 4 G846-A1 YL-18 B-T1 A-T2
A-C25 87
INJECTOR 2, 4 HS 68 T860-A53 OR-16 G858-A39 WH-18 87a
3 150-A91 RD-12 1311487 1311487
69 H3 1698670 X862-A81 OR-18 X862-A80 OR-18 101-A88 RD-8 INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR
40A
70 A M755-A113 YL - 19 X862-A82 OR-18 1 3 5 7 9 11

1311487
SMMS BREAKER

BB-T1
71 M755-A113 YL-19 A-C26 B M756-A114 GN - 19 A-C12 OIL PRESS
1698670 A-C24 9Y0951 2370227
PRESS SNSR +5V 72 G828-A65 WH-18 M756-A114 GN-19 C M757-A115 CU - 19 H2 OIL TEMP X863-A84 BK-18 X863-A16 BK-18 2490098
73 M757-A115 CU-19 H2 M755-A117 YL - 19 A 1309811 1552269 X863-A85 BK-18 G828-A3 WH-18 A +Vs
74 M756-A120 GN - 19 B A-C28 SIGNAL 1 G846-A1 YL-18 118-BB1 RD-8 G829-A4 GN-18 B GROUND
1743016

1
2

1
2

1
2

1
2

1
2

1
2
75 M757-A123 CU - 19 C GROUND 2 G833-A11 PK-18 118-B1 RD-8 994-A20 GY-18 C SIGNAL
F-C2 F-C3 F-C4 F-C5 F-C6 F-C7
76 200-A108 BK-14 A
A-T6 A-T5 7E6513 7E6513 7E6513 7E6513 7E6513 7E6513 A-C5
77 200-A109 BK-14 B
1311494 1311494 CRANK SPEED
D D

120
78 200-A110 BK-14 C EMCP SPD SNSR A-C9 101-A101 RD-12 1552269 2016615
20A
79 200-A111 BK-14 4P5820 1552269 E963-A30 BK - 18 1 BK-18

T859-F3 WH-16

T859-F4 WH-16

T962-F23 WH-16
T858-F1 GY-16
T957-F18 PU-16

T858-F2 GY-16
T958-F19 YL-16

T959-F20 BR-16

T960-F21 BU-16

T860-F5 OR-16
T961-F22 GN-16

T860-F6 OR-16
A-C27
80 200-A112 BK-14 1330970
BK-18 (-) 1 838-A136 RD - 16 AUX BREAKER E963-A29 WH - 18 2 BK-18
81 944-A130 OR-18 WH-18 (+) 2 838-A137 BK - 16 6T3644 H6 E963-A48 CU - 18
82 945-A133 BR-18 838-A135 CU - 16 116-A102 RD-12
ANALOG REFERENCE 83 G833-A45 PK-18 F702-A143 BK-18 A-C36 A-C37 START AID SOL
A-M4 A-T3 1552269 3E3364
84 F715-A140 BK-18 A-C8 A-C7 1433878
1311494 1311494
85 F716-A139 BK-18 3E3364 1552269 101-A89 RD-12 382-A42 PK-18 1 BK-18
20A
86 F722-A144 BK-18 1 G858-A39 WH-18 383-A49 GN-18 2 BK-18
87 H1 2 G857-A40 YL-18 H3 ECM BREAKER
88 G833-A71 PK-18 G833-A77 PK-18 6T3644 OPTIONAL
89 G833-A79 PK-18 TDC PROBE 115-A90 RD-12 START AID WIRING
90 H3 H3 H4 H4 120-A33 RD-18
OIL TEMP 91 G846-A1 YL-18 R774-A34 WH-18

GY-16
GY-16

WH-16
WH-16

OR-16
OR-16
SPD/TMG SHIELDS 92 E963-A48 CU-18 W763-A138 BK-18
93 H2 H2
94
95 150-A92 RD-14 150-A91 RD-12

T859-F4

T860-F5
T860-F6
T858-F1
T858-F2

T859-F3
96 150-A93 RD-14 H1 H1
97 150-A94 RD-14

PU-16
YL-16
BR-16
BU-16
GN-16
WH-16
98 150-A95 RD-14
INJECTOR 9, 11 HS 99 T860-A46 OR-16 150-A96 RD-14 H5 H6 H6
100 150-A127 RD-14
101

T957-F18
T958-F19
T959-F20
T960-F21
T961-F22
T962-F23
102 G833-A11 PK-18
103 G846-A1 YL-18

GY-16

WH-16

OR-16
INJECTOR 1, 3 HS 104 T858-A27 GY-16 N757-A21 WH-18
(Dimensions: 39 inches x 28 inches)

INJECTOR 11 LS 105 T962-A13 WH-16 X862-A80 OR-18

INJECTOR 5 LS 106 T959-A8 BR-16 X863-A16 BK-18
INJECTOR 9 LS 107 T961-A10 GN-16

T858-F10

T859-F12

T860-F8
INJECTOR 7 LS 108 T960-A9 BU-16
109
110 T858-A27 GY-16 T957-A2 PU-16 1 T957-F18 PU-16
111 T859-A18 WH-16 T958-A5 YL-16 2 T958-F19 YL-16
112 T860-A46 OR-16 T959-A8 BR-16 3 T959-F20 BR-16
113 T957-A2 PU-16 T960-A9 BU-16 4 T960-F21 BU-16
114 T958-A5 YL-16 T961-A10 GN-16 5 T961-F22 GN-16
INJECTOR 5, 7 HS 115 T859-A18 WH-16 T959-A8 BR-16 T962-A13 WH-16 6 T962-F23 WH-16
INJECTOR 1 LS 116 T957-A2 PU-16 T960-A9 BU-16 T858-A27 GY-16 7 T858-F10 GY-16
T961-A10 GN-16 T859-A18 WH-16 T859-F12 WH-16
KENR8270

117 8

C INJECTOR 3 LS 118
119
T958-A5 YL-16 T962-A13 WH-16 T860-A46 OR-16 9
10
T860-F8 OR-16 C
120 11
382-A42 PK-18 12
G833-A11 PK-18 383-A49 GN-18
A-C17

A-C3
1552252

F-C1
3E8969
994-A20 GY-18 COOLANT TEMP
A-C1
1607689

995-A22 BU-18 1552269 1309811

G833-A71 PK-18 C967-A25 BU-18 995-A22 BU-18 1 SIGNAL
J1 C984-A72 YL-18 G833-A43 PK-18 2 GROUND
1 C991-A7 PK-18
2 E963-A29 WH-18
3 E963-A30 BK-18 A-C14 ATMOSPHERIC PRESS
+8V DIGITAL POWER 4 R800-A70 OR-18 E963-A48 CU-18 2304013 2490094
DIGITAL RETURN 5 G833-A79 PK-18 E965-A15 BU-18 995-A22 BU-18 G828-A36 WH-18 A +Vs
6 E966-A32 YL-18 C967-A25 BU-18 G829-A35 GN-18 B GROUND
7 F421-A23 YL-18 G828-A36 WH-18 R747-A14 GY-18 C SIGNAL
CAT DATA LINK+ 8 944-A130 OR-18 G828-A65 WH-18 G828-A38 WH-18
CAT DATA LINK- 9 945-A133 BR-18 G829-A67 GN-18 G829-A35 GN-18
AIR SHUTOFF 10 N757-A21 WH-18 G833-A11 PK-18 G829-A37 GN-18 A-C13 INTAKE AIR PRESS
11 G833-A17 PK-18 G833-A43 PK-18 2304013 2668650
12 G833-A45 PK-18 382-A42 PK-18 G833-A44 PK-18 G828-A38 WH-18 A +Vs
G833-A71 PK-18 383-A49 GN-18 R746-A26 PK-18 G829-A37 GN-18
1552252

13 B GROUND
3E8969

14 M707-A6 PU-18 994-A20 GY-18 R747-A14 GY-18 R746-A26 PK-18 C SIGNAL

A-C4

J-C1

15 R746-A26 PK-18 995-A22 BU-18

16 R747-A14 GY-18 C967-A25 BU-18
17 R800-A70 OR-18 12 C984-A72 YL-18 A-C16 INTAKE AIR TEMP
START AID HOLD IN+ 18 383-A49 GN-18 11 C991-A7 PK-18 1552269 1309811
19 10 E963-A29 WH - 18 C967-A25 BU-18 1 SIGNAL
START AID HOLD IN- 20 382-A42 PK-18 T858-A47 GY-16 T860-A53 OR-16 9 T860-J8 OR-16 E963-A30 BK - 18 G833-A44 PK-18 2 GROUND
21 T859-A41 WH-16 T859-A41 WH-16 8 T859-J12 WH-16 E963-A48 CU - 18
START AID MAN OVERRIDE 22 R774-A34 WH-18 T860-A53 OR-16 T858-A47 GY-16 7 T858-J10 GY-16 E965-A15 BU-18
30 Page,

E-STOP 23 F715-A140 BK-18 T957-A52 PU-16 T962-A56 WH-16 6 T962-J23 WH-16 E966-A32 YL-18
24 T958-A50 YL-16 T961-A55 GN-16 5 T961-J22 GN-16 F421-A23 YL-18 382-A42 PK-18
25 T959-A51 BR-16 T960-A54 BU-16 4 T960-J21 BU-16 383-A49 GN-18
26 T960-A54 BU-16 T959-A51 BR-16 3 T959-J20 BR-16 G828-A65 WH-18 G828-A3 WH-18 994-A20 GY-18
27 T961-A55 GN-16 T958-A50 YL-16 2 T958-J19 YL-16 G828-A28 WH-18 E963-A29 WH - 18
28 T962-A56 WH-16 T957-A52 PU-16 1 T957-J18 PU-16 G828-A36 WH-18 E963-A30 BK - 18 HARNESS ASEMBLIES
GY-16

WH-16

OR-16

29 G828-A38 WH-18 E963-A48 CU - 18

30 G828-A3 WH-18 IDENT PART NUMBER CHANGE DESCRIPTION
31 G829-A67 GN-18 G829-A4 GN-18 G829-A4 GN-18 A-C6 CAM SPEED
1552269 A 302-1250 00 ENGINE HARNESS (EXTERNAL)
32 G829-A31 GN-18 2016616
T858-J10

T859-J12

B B
T860-J8

33 G829-A35 GN-18 E965-A15 BU-18 1 BK-18 D 303-5011 00 ALTERNATOR HARNESS

CAN DATA LINK- 34 M756-A114 GN -19 G829-A37 GN-18 E966-A32 YL-18 2 BK-18 E 282-4358 01 AIR SHUTOFF HARNESS (MAIN)
35
PU-16
YL-16
BR-16
BU-16
GN-16
WH-16

F 285-6647 00 INJECTOR HARNESS (ODD)

36 G833-A11 PK-18 G833-A43 PK-18
A-C11 FUEL DIFF PRESS SW G 282-4359 00 AIR SHUTOFF HARNESS (SOLENOIDS)
37 G833-A17 PK-18 G833-A44 PK-18
1552269 2122768
38 G833-A69 PK-18 J 285-6647 00 INJECTOR HARNESS (EVEN)
T957-J18
T958-J19
T959-J20
T960-J21
T961-J22
T962-J23

39 F421-A23 YL-18 1 BK-18

START/RUN/STOP 40 F716-A139 BK-18 G833-A45 PK-18 C984-A72 YL-18 G833-A45 PK-18 2 BK-18
ENGINE ECM RESET 41 W763-A138 BK-18 G833-A71 PK-18 C991-A7 PK-18 WIRES IN THE FOLLOWING
SYMBOL DESCRIPTION
GY-16
GY-16

WH-16
WH-16

OR-16
OR-16

CAN DATA LINK SHIELD 42 M757-A115 CU -19 M707-A6 PU-18 E965-A15 BU-18 GROUPS SHALL BE TWISTED:
43 R746-A26 PK-18 E966-A32 YL-18 A-C10 FUEL PRESS ONE TWIST PER 25 MM.
CIRCUIT CONNECTED
44 R747-A14 GY-18 F421-A23 YL-18 3E3370 1946725 WIRE GROUP WIRE NAME CIRCUIT NOT CONNECTED
45 R800-A70 OR-18 G828-A28 WH-18 G828-A28 WH-18 A OR-18 +5 VOLTS
T858-J1
T858-J2

T859-J3
T859-J4

T860-J5
T860-J6

46 G829-A31 GN-18 G829-A31 GN-18 B BK-18 GROUND A TW1 G857-A40

ELECTRICAL CONNECTION TO
47 G833-A45 PK-18 C991-A7 PK-18 C WH-18 SIGNAL A TW1 G858-A39 MACHINE STRUCTURE
BATTERY+ 48 150-A92 RD-14 G833-A69 PK-18 A TW2 944-A130 INTERNAL ELECTRICAL CONNECTION
49 G833-A71 PK-18 TO SURFACE OF COMPONENT
CAN DATA LINK+ 50 M755-A113 YL -19 M707-A6 PU-18 A-C18 LOW COOLANT LEVEL A TW2 945-A133
51 R800-A70 OR-18 1552267 1656634 A TW3 944-A129 CONNECTOR
BATTERY+ 52 150-A93 RD-14 R800-A70 OR-18 A RD-18 +8 VOLTS A TW3 945-A132 H#
BATTERY+ 53 150-A94 RD-14 G833-A71 PK-18 B BK-18 GROUND CIRCUIT GROUPING DESIGNATION
A TW4 944-A131
54 C984-A72 YL-18 C YL-18 SIGNAL
BATTERY+ 55 150-A95 RD-14 A TW4 945-A134 ATCH WIRE, CABLE, COMPONENT
T962-J23 WH-16

T859-J4 WH-16

T859-J3 WH-16
T860-J6 OR-16

T860-J5 OR-16
T961-J22 GN-16

T960-J21 BU-16

T959-J20 BR-16

T858-J2 GY-16
T958-J19 YL-16

T858-J1 GY-16
T957-J18 PU-16

56 A TW5 E965-A15
BATTERY+ 57 150-A96 RD-14 A-C15 FUEL TEMP SPLICE
1552269 A TW5 E966-A32
58 1309811 BLADE, SPADE, RING OR SCREW
59 M707-A6 PU-18 1 SIGNAL TERMINAL
60 G833-A69 PK-18 2 GROUND
BATTERY- 61 200-A108 BK-14 COLOR ABBREVIATIONS
62 (+) BATTERY
J-C7 J-C6 J-C5 J-C4 J-C3 J-C2
BATTERY- 63 200-A109 BK-14 7E6513 7E6513 7E6513 7E6513 7E6513 7E6513 ABBREV COLOR
64 (+) BATTERY SWITCHED
1
2

1
2

1
2

1
2

1
2

1
2

BATTERY- 65 200-A111 BK-14 RD RED

THROTTLE 66 F702-A143 BK-18 STARTING CIRCUIT
BATTERY- 67 200-A112 BK-14 WH WHITE
(-) BATTERY / SENSOR RETURN
DROOP 68 F722-A144 BK-18
BATTERY- 69 200-A110 BK-14 INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR
OR ORANGE
SENSOR / ACTUATOR SUPPLY
KEY START SWITCH 70 150-A127 RD-14 2 4 6 8 10 12 YL YELLOW
SIGNAL TO ECM
INJECTOR HARNESS EVEN PK PINK
A BK BLACK
CONTROL (POSITIVE) FROM ECM
CONTROL (RETURN) FROM ECM A
GY GRAY CAT DATA LINK
PU PURPLE
J1939 DATA LINK
BR BROWN
RS-232/RS-485 DATA LINK
GN GREEN
BU BLUE HIGHWAYS

THIS SCHEMATIC IS FOR THE C32 PETROLEUM ENGINE

FOR THE SR5 GENERATOR SET
PART NUMBER: 260-9515, CHANGE: 03, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1