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Heat transfer

Heat = amount of energy that is transferred from one


system to another (or between system and
surroundings) as a result of temperature difference

The origin of energy transfer is the random motion of molecules

Heat is transferred by
- thermal conduction
- convection
- radiation
Fouriers Law of Thermal Conduction

T(x)
1 dQx
Jx
Jx A dt
Jx = heat flux,
dT/dx dQx/dt = the rate of heat flow
x A = cross-sectional area

HOT T COLD
dQ dT
dQ
dt Jx = =
HEAT A
dt dx
dT/dx = temperature gradient
x
= thermal conductivity
Fig. 2.19: Heat flow in a metal rod heated at one end. Consider the rate [] = W m-1 K-1 or W m-1 0C-1
of heat flow, dQ/dt, across a thin section x of the rod. The rate of
heat flow is proportional to the temperature gradient T/ x and the
cross sectional area A.
From Principles of Electronic Materials and Devices, Second Edition, S.O. Kasap ( McGraw-Hill, 2002)
http://Materials.Usask.Ca
dC
Reminder: = D Ficks First Law
dx
Thermal Conductivities of various materials

Essential Heat Transfer for Electrical Engineers ( S.O. Kasap, 2003: v.2.02) An e-Booklet
Thermal Conductivities of various materials

Strong metallic
bonding

Strong covalent
bonding

Weak Van-der-Waals
bonding

Essential Heat Transfer for Electrical Engineers ( S.O. Kasap, 2003: v.2.02) An e-Booklet
Wiedemann Franz - Lorenz Law
450
Ag

Thermal conductivity, (W K-1 m-1)

400
Ag-3Cu Cu
8 2
= CWFL = 2.4510 W K
T
Ag-20Cu
300
= T CWFL Au

200
Al
= thermal conductivity
Be
W
Mo
Mg = electrical conductivity
Ni Brass (Cu-30Zn)
100
Bronze (95Cu-5Sn) T = temperature
Steel (1080)
0
Pd-40Ag
Hg CWFL = Lorenz number
0 10 20 30 40 50 60 70
Electrical conductivity, , 10 m
6 -1 -1

Fig. 2.20: Thermal conductivity, vs. electrical conductivity for


various metals (elements and alloys) at 20 C. The solid line
represents the WFL law with CWFL 2.44108 W K-2.
From Principles of Electronic Materials and Devices, Second Edition, S.O. Kasap ( McGraw-Hill, 2002)
http://Materials.Usask.Ca
Wiedemann Franz - Lorenz Law
450
Ag

Thermal conductivity, (W K-1 m-1)

400
Ag-3Cu Cu
8 2
= CWFL = 2.4510 W K
T
Ag-20Cu
300
= T CWFL Au

200
Al
50000= thermal conductivity
Be
10000= electricalCopper

Thermal conductivity, (W K-1 m-1)


W
Mo
Mg conductivity
Ni Brass (Cu-30Zn)
100
Bronze (95Cu-5Sn) T = temperature
Aluminum
Steel (1080) 1000

0
Pd-40Ag
Hg CWFL = Lorenz number
0 10 20 30 40 50 60 70 100 Brass (70Cu-30Zn)
Electrical conductivity, , 10 m
6 -1 -1
Al-14%Mg
Fig. 2.20: Thermal conductivity, vs. electrical conductivity for 10
various metals (elements and alloys) at 20 C. The solid line 1 10 100 1000
Temperature (K)
represents the WFL law with CWFL 2.44108 W K-2.
Thermal
From Principles of Electronic Materials and Devices, Second Edition, S.O. Kasap ( McGraw-Hill, 2002)conductivity vs. temperature for two pure metals (Cu and Al)
http://Materials.Usask.Ca and two alloys (brass and Al-14%Mg). Data extracted from
Thermophysical Properties of Matter, Vol. 1: Thermal Conductivity,
Metallic Elements and Alloys, Y.S. Touloukian et. al (Plenum, New
York, 1970).
Thermal Conductivities of various materials

Strong metallic
bonding

Strong covalent
bonding

Weak Van-der-Waals
bonding

Essential Heat Transfer for Electrical Engineers ( S.O. Kasap, 2003: v.2.02) An e-Booklet
Thermal conduction in metals and some insulators

Metals Insulators with very strong covalent bonding


Ag, Cu, Al ... C (diamond), BeO (beryllia), ...

HOT COLD
HEAT
Equilibrium

Hot Cold

Energetic atomic vibrations

Fig. 2.22: Conduction of heat in insulators involves the generation


and propogation of atomic vibrations through the bonds that couple
the atoms. (An intuitive figure.)
From Principles of Electronic Materials and Devices, Second Edition, S.O. Kasap ( McGraw-Hill, 2002)
http://Materials.Usask.Ca

Electron Gas Vibrating Cu+ ions

Heat is transferred as atomic vibrations


Heat is transferred by conduction electrons
due to strong bonding between atoms
Parabolic heat equation
2T T
Dth 2 = where Dth = thermal diffusitivity
c
x t = density
c = specific heat capacity

Heat flow in Heat flow out =


= Rate of heat accumulation in volume x

T
Rate of heat accumulation in volume x = x c
t
J x 2T
Heat flow in Heat flow out = Jx(x)- Jx(x+x) = x = 2 x
x x

2C ( x, t ) C ( x, t )
Reminder: D = Ficks Second Law
x 2 t
Essential Heat Transfer for Electrical Engineers ( S.O. Kasap, 2003: v.2.02) An e-Booklet
Fouriers Law Jx =
dQ
=
dT
dt dx
T T
Q = A = Jx
1 dQx
L (L / A) A dt

Q = rate of heat flow or the heat current, A = cross-sectional area,


= thermal conductivity (material-dependent constant of
proportionality), T = temperature difference between ends of
component, L = length of component

Ohms Law
V V
I= =
R (L / A)
I = electric current, V = voltage difference across the conductor, R =
resistance, L = length, = conductivity, A = cross-sectional area
Fouriers Law
T T
Q = A =
L (L / A) =

Q = rate of heat flow or the heat current, A = cross-sectional area,


= thermal conductivity (material-dependent constant of
proportionality), T = temperature difference between ends of
component, L = length of component

Ohms Law
V V
I= =
R (L / A) =R
I = electric current, V = voltage difference across the conductor, R =
resistance, L = length, = conductivity, A = cross-sectional area
Definition of Thermal Resistance

T
Q =

Q = rate of heat flow, T = temperature difference, = thermal
resistance

Thermal Resistance
L
=
A
= thermal resistance, L = length, A = cross-sectional area, =
thermal conductivity
Analogy between thermal and electrical phenomena

THERMAL PHENOMENA ELECTRICAL PHENOMENA


Q = rate of heat flow I = Current
T = temperature difference V = bias (voltage)
= thermal resistance R = resistance
Heat reservoir T Q = T/ Force)
EMF (Electromotive
Absolute
Hot zero Cold
Ground T
T Heat generator
Q Q
Current supply
Q V
Q = I=
A R

L
(a) (b)

Fig. 2.23: Conduction of heat through a component in (a) can be


modeled as a thermal resistance shown in (b) where Q = T/.
From Principles of Electronic Materials and Devices, Second Edition, S.O. Kasap ( McGraw-Hill, 2002)
http://Materials.Usask.Ca
Analogy between thermal and electrical phenomena
THERMAL PHENOMENA ELECTRICAL PHENOMENA
Q = rate of heat flow I = Current
T = temperature difference V = bias (voltage)
= thermal resistance R = resistance
Heat reservoir EMF (Electromotive Force)
Absolute zero Ground
Heat generator Current supply

Essential Heat Transfer for Electrical Engineers ( S.O. Kasap, 2003: v.2.02) An e-Booklet
Analogy between thermal and electrical phenomena
THERMAL PHENOMENA ELECTRICAL PHENOMENA
Q = rate of heat flow I = Current
T = temperature difference V = bias (voltage)
= thermal resistance R = resistance
Heat reservoir EMF (Electromotive Force)
Absolute zero Ground
Heat generator Current supply

Ti T0 Q=(Ti-T0)/

IR2

Essential Heat Transfer for Electrical Engineers ( S.O. Kasap, 2003: v.2.02) An e-Booklet
Analogy between thermal and electrical phenomena
THERMAL PHENOMENA ELECTRICAL PHENOMENA
Q = rate of heat flow I = Current
T = temperature difference V = bias (voltage)
= thermal resistance R = resistance
Heat reservoir EMF (Electromotive Force)
Absolute zero Ground
Heat generator Current supply
C = thermal capacitance C = capacitance

Q = C T Q = C V

T V
Q = C I =C
t t
Analogy between thermal and electrical phenomena.
Equivalent circuit of transistor

THERMAL PHENOMENA ELECTRICAL PHENOMENA


Q = rate of heat flow I = Current
T = temperature difference V = bias (voltage)
= thermal resistance R = resistance
C = thermal capacitance C = capacitance
Heat reservoir EMF (Electromotive Force)
Absolute zero Ground
Heat generator Current supply

Essential Heat Transfer for Electrical Engineers ( S.O. Kasap, 2003: v.2.02) An e-Booklet
Transistor specifications: estimation of required heat sink

BJT(2N3716) Pd = 15 W Tj= 110 0C

jc= 1.17 0C/W

cs= 0.5 0C/W

sa= ??

T0= 25 0C

T j T0 T j T0
ja = jc +cs + sa P d = Q' = =
ja jc + cs + sa

ja =
T j T0
=
1100 C 250 C
= 5.67 0 C / W
ca = ja -jc - cs = 5.67- 1.17 0.5 = 4 0C/W
Pd 15W

Essential Heat Transfer for Electrical Engineers ( S.O. Kasap, 2003: v.2.02) An e-Booklet
dT
Q ' = (2rL)
dr
dr
Q' = (2L)dT
r
b T
' dr
0

Q = (2L) dT
a
r Ti

b
Q ' ln( ) = 2L(Ti T0 )
a
b
2L(Ti T0 ) ln( )
T T
Q' = = i ' 0= a
b Q 2L
ln( )
a

b
a = 5 mm L ln( )
b = 3 mm Q' = I 2 = 85.9W = a = 0.250 C / W
= 27 n m aluminum a 2 2L
= 0.3 W m-1 K-1 polyethylene
I = 500 A
L=1m
T = Q ' = 21.50 C Ti = 41.50 C

Essential Heat Transfer for Electrical Engineers ( S.O. Kasap, 2003: v.2.02) An e-Booklet
Transistor specifications:
derated power
Tj= 150 0C

jc= ?

cs= 0
Pmax=?
sa= 5 0C/W

T0= 25 0C

Essential Heat Transfer for Electrical Engineers ( S.O. Kasap, 2003: v.2.02) An e-Booklet
Transistor specifications: non-steady-state regime

Essential Heat Transfer for Electrical Engineers ( S.O. Kasap, 2003: v.2.02) An e-Booklet
Stefans law Pradiated = s S (T T ) 4
0
4

s = 5.6710-8 Wm-2K-4 Stefans constant,


= emissivity of the surface,
S = surface area emitting the radiation,
T = temperature of the surface,
T0 = ambient temperature

Effective thermal resistance

T>>T0

Essential Heat Transfer for Electrical Engineers ( S.O. Kasap, 2003: v.2.02) An e-Booklet
Emissivities of different materials

Essential Heat Transfer for Electrical Engineers ( S.O. Kasap, 2003: v.2.02) An e-Booklet
What is the temperature of the filament?
40 W
P = 40 W
V = 120 V
0.333 A
L = 38.1 cm
D = 33 m
(273K) = 5.5110-8 m
(T)~ T1.2
120 V

Power radiated from a light bulb at 2408 C is equal to the electrical


power dissipated in the filament.
What is the temperature of filament in electric bulb ?
40 W
P = 40 W
T = ?? V = 120 V
L = 38.1 cm
0.333 A
D = 33 m
___________________
120 V
s = 5.6710-8 Wm-2K-4
= 0.35 - 0.39
Power radiated from a light bulb at 2408 C is equal to the electrical
power dissipated in the filament.

P = Pradiated = s S (T 4 T04 ) S = DL = 3.14 33 10 6 0.381m 2 = 3.95 10 5 m 2

40W = (0.35)(5.67 10 8 )(3.95 10 5 )(T 4 (293K ) 4 ) T = 2673K

TW = 3680 K

Essential Heat Transfer for Electrical Engineers ( S.O. Kasap, 2003: v.2.02) An e-Booklet
Emission spectra of heated bodies

T=2673 K Sun spectrum


-- in outer space
-- on equator
-- slanting sunlight

T=6050 K 250 500 750 1000 1250 1500


Wavelength, nm
How long does it take to light an electric bulb ?

tf = 0.042 s = 42 ms

Essential Heat Transfer for Electrical Engineers ( S.O. Kasap, 2003: v.2.02) An e-Booklet
Convection

SOLID
GAS

V
M v
m
Gas Atom

Fig. 1.23: Solid in equilibrium in air. During collisions between the


gas and solid atoms, kinetic energy is exchanged.

Essential Heat Transfer for Electrical Engineers ( S.O. Kasap, 2003: v.2.02) An e-Booklet
Convection : Newtons law of cooling

Newtons law of cooling Q = hS (Ts T0 )


'

Q = heat flow, Ts = temperature of the surface,


h = coefficient of convective heat transfer, T0 = ambient temperature
S = surface area ,

Essential Heat Transfer for Electrical Engineers ( S.O. Kasap, 2003: v.2.02) An e-Booklet
1000 -

Essential Heat Transfer for Electrical Engineers ( S.O. Kasap, 2003: v.2.02) An e-Booklet
P = 750 W
S = 1m 0.75m
h 6 W m-2 0C-1
____________________

T = ??

Solution
T
P = Q' = = hS T
convection

P 750W
T = = 2 0 1
= 83.30 => T = 83.3 + 25 = 108.30 C
hS (6Wm C ) 2 (1m 0.75m)

Essential Heat Transfer for Electrical Engineers ( S.O. Kasap, 2003: v.2.02) An e-Booklet
= 0.76 Wm-1 0C-1 S = 1m 0.75m
Ti = 250C l = 10 mm
hi = 15 W m-2 0C-1
T1
T2 ho = 25 W m-2 0C-1
________________________________
To = -400C
T1 = ?? T2 = ?? Q = ??

Essential Heat Transfer for Electrical Engineers ( S.O. Kasap, 2003: v.2.02) An e-Booklet
S = 1m 0.75m
= 0.76 Wm-1 0C-1
l = 10 mm
hi = 15 W m-2 0C-1
Ti = 250C ho = 25 W m-2 0C-1
________________________________
ho = 25 W m-2 0C-1
T1 T1 = ?? T2 = ?? Q = ??
T2
hi = 15 W m-2 0C-1 To = -400C

T2 = -18.5 0C

T1 = -11.2 0C

Essential Heat Transfer for Electrical Engineers ( S.O. Kasap, 2003: v.2.02) An e-Booklet
= 18 n m
I = 700 A
a = 5 mm
b-a = 1.5 mm
c-b = 2 mm
1 = 0.3 W m-1 0C-1
2 = 0.25 W m-1 0C-1
T0 = 200C
h = 25 W m-2 K-1
T = ?? Th = ??

Essential Heat Transfer for Electrical Engineers ( S.O. Kasap, 2003: v.2.02) An e-Booklet
= 18 n m
I = 700 A
a = 5 mm
b-a = 1.5 mm
c-b = 2 mm
1 = 0.3 W m-1 0C-1
2 = 0.25 W m-1 0C-1
T0 = 200C
h = 25 W m-2 K-1
T = ?? Th = ??

ASSUMPTIONS

Essential Heat Transfer for Electrical Engineers ( S.O. Kasap, 2003: v.2.02) An e-Booklet
dT
Q ' = (2rL)
dr
dr
Q' = (2L)dT
r
b T
' dr
0

Q = (2L) dT
a
r Ti

b
Q ' ln( ) = 2L(Ti T0 )
a
b
2L(Ti T0 ) ln( )
T T a
Q' = = i ' 0 =
b Q 2L
ln( )
a

b
a = 5 mm L ln( )
b = 3 mm Q' = I 2 = 85.9W = a = 0.250 C / W
= 27 n m aluminum a 2 2L
= 0.3 W m-1 K-1 polyethylene
I = 500 A
L=1m
T = Q ' = 21.50 C Ti = 41.50 C

Essential Heat Transfer for Electrical Engineers ( S.O. Kasap, 2003: v.2.02) An e-Booklet
= 18 n m
I = 700 A
a = 5 mm
b-a = 1.5 mm
c-b = 2 mm
b
ln( )
1 = 0.3 W m-1 0C-1
= a 2 = 0.25 W m-1 0C-1
2L T0 = 200C
h =
T = ?? Th = ??

Thermal Resistance

Ti = 58.9 0C

Essential Heat Transfer for Electrical Engineers ( S.O. Kasap, 2003: v.2.02) An e-Booklet
= 18 n m
I = 700 A
a = 5 mm
b-a = 1.5 mm
c-b = 2 mm
1 = 0.3 W m-1 0C-1
2 = 0.25 W m-1 0C-1
T0 = 200C
h = 25 W m-2 K-1
T = 58.90C Th = ??

h = h =25 W m-2 K-1

Essential Heat Transfer for Electrical Engineers ( S.O. Kasap, 2003: v.2.02) An e-Booklet
= 18 n m
I = 700 A
a = 5 mm
b-a = 1.5 mm
c-b = 2 mm
1 = 0.3 W m-1 0C-1
TC 2 = 0.25 W m-1 0C-1
T0 T0 = 200C
h = 25 W m-2 K-1
T = 58.90C Th = ??

!!!

Essential Heat Transfer for Electrical Engineers ( S.O. Kasap, 2003: v.2.02) An e-Booklet
T0 = 250C
Tj = 1000C
S = 100 cm2 =0.01 m2
= 0.75
h = 10 W m-2 K-1
jc = 15 0C/W
cs = 1 0C/W
___________________________________________________________________________________________________________________

Pd = ??

convective transfer is more important


radiation = 15.4 0C/W
> convection = 10 0C/W
sink 6.0 0C/W

= 5W

Essential Heat Transfer for Electrical Engineers ( S.O. Kasap, 2003: v.2.02) An e-Booklet

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